Metaldur Catalog Eng
Metaldur Catalog Eng
Grades 3
5
ISO TURN INSERT 6
ISO EXTERNAL HOLDER 20
ISO BORING BAR 36
45
64
D-MILL INSERT 65
D-MILL CUTTER 70
• For low carbon steel, low carbon alloy steel and stainless steel
CW8035 P20 P40 • Interrupted cutting in general steel
CVD COATED M30 M40 • Excellent toughness
• TiN-TiCN-Al2O3-TiN
P15 P35
• For steel and stainless steel machining
CW9800 M10 M30
• Improved tool life
PVD COATED K10 K30
• TiAlN
S10 S25
P30 P45
M30 M45 • For roughing and low speed applications, high feed machining of steel, stainless steel and cast iron
CW9235 K20 K40 • Coated grade with improved edge strength
PVD COATED N15 N30 • TiCN
S20 S30
• A cermet grade, used for grooving and turning applications. Recommended for
CW610 P05 P25
semi-finishing and finishing operations when excellent surface finish is required.
UNCOATED M05 M15
Wear resistant, prevents built-up edge.
3
GRADE ISO RANGE FEATURES & APPLICATION
4
5
Insert Designation System
F
Double-sided CB
M class No hole
S D
B Tolerance mm G Single-sided CB
IC m± d± Straight hole
6.35 ±0.08 ±0.05
M Single-sided CB 02 = 2.38mm
K 9.52 ±0.08 ±0.05 Straight hole 03 = 3.18mm
12.70 ±0.13 ±0.08 T3 = 3.97mm
C
R Single-sided CB
04 = 4.76mm
No hole
G class 06 = 6.35mm
T V Sign m t d W,B No chipbreaker 07 = 7.94mm
Screw hole 09 = 9.52mm
H ±0.013 ±0.025 ±0.013
P E ±0.025 ±0.025 ±0.025 T,H Single-sided CB
G ±0.025 ±0.13 ±0.025 Screw hole
C W Z, X Special
C N M G 12 04 08 (R) 52
1 2 3 4 5 6 7 8 9
I.C(mm) C D R S T V W K
– 41
– 42
– 43
3.97 03 04 03 06 02 – 45
4.76 04 05 04 08 08 ex) 0.8mm=08
5.56 05 06 05 09 09 03 – 52
6.35 06 07 06 11 11 04 – 53
7.94 08 09 07 13 13 05 Right
8.0 08
9.52 09 11 09 09 16 16 06 16
10.0 10
12.0 12
12.7 12 15 12 22 22 08
15.88 16 19 15 15 27 27 10
16.0 16
19.05 19 23 19 19 33 33 13
20.0 20 Left
25.0 25
25.4 25 31 25 25 44
32.0 32
6
Cutting Conditions
CVD
Material Chipbreaker
CW820 CW9015 CW9025 CW8035
Cutting speed (m/min)
Low 41
0.05-0.25% C 42 - 350-500 200-420 180-350
SM18C
43
41
Carbon
Medium
0.25-0.55% C
42 - 220-380 150-330 120-250
Steel SM45C 43
52
High 45
0.55-0.80% C 52 - 180-380 120-300 -
SM55C
53
41
Low Alloy
SCM415 42 - 180-350 130-300 60-320
43
Alloy
Steel
45
Alloy
SCM440 52 - 180-350 140-300 60-200
53
180-440 90-300 - -
Grey Cast Iron MA
45
Cast Iron
52
Ductile Cast Iron
53 200-340 90-280 - -
7
Chipbreaker Features
8
Negative 80° Insert
CNM
Dimension (mm) Recommended Cutting Conditions Grade
Insert Designation
CW9015
CW9025
CW8035
CW820
CW610
l d t R Feed (mm/rev) D.O.C. (mm)
CNMA 120404 12.4 12.7 4.76 0.4 0.15 - 0.50 1.0 - 5.0
CNMA
120408 12.0 12.7 4.76 0.8 0.15 - 0.60 1.0 - 6.0
For Cast Iron
120412 11.6 12.7 4.76 1.2 0.15 - 0.70 1.5 - 6.0
CNMG 41 CNMG 120404 41 12.4 12.7 4.76 0.4 0.07 - 0.40 0.3 - 4.5
Finishing &
Medium 120408 41 12.0 12.7 4.76 0.8 0.10 - 0.45 0.3 - 4.5
CNMG 42 120408 42 12.0 12.7 4.76 0.8 0.15 - 0.45 0.5 - 4.0
For Stainless
Steel 120412 42 11.6 12.7 4.76 1.2 0.17 - 0.50 0.7 - 4.0
CNMG 120404 43 12.4 12.7 4.76 0.4 0.13 - 0.40 0.4 - 3.0
CNMG 43
Semi-finishing & 120408 43 12.0 12.7 4.76 0.8 0.15 - 0.40 0.5 - 3.0
Medium
120412 43 11.6 12.7 4.76 1.2 0.17 - 0.45 0.6 - 3.0
CNMG 120404 45 12.4 12.7 4.76 0.4 0.17 - 0.45 0.5 - 4.0
CNMG 45
Medium & 120408 45 12.0 12.7 4.76 0.8 0.20 - 0.50 0.5 - 4.0
Roughing
120412 45 11.6 12.7 4.76 1.2 0.22 - 0.55 0.8 - 4.0
CNMG 120404 52 12.4 12.7 4.76 0.4 0.10 - 0.30 0.5 - 3.5
CNMG 52
120408 52 12.0 12.7 4.76 0.8 0.12 - 0.35 0.7 - 3.5
Medium
120412 52 11.6 12.7 4.76 1.2 0.15 - 0.40 0.7 - 3.5
CNMG 120404 53 12.4 12.7 4.76 0.4 0.17 - 0.45 1.0 - 5.0
CNMG 53
Medium & 120408 53 12.0 12.7 4.76 0.8 0.23 - 0.60 1.5 - 5.0
Roughing
120412 53 11.6 12.7 4.76 1.2 0.25 - 0.60 2.0 - 5.0
9
Negative 55° Insert
DNM
Dimension (mm) Recommended Cutting Conditions Grade
Insert Designation
CW9015
CW9025
CW8035
CW9235
CW820
CW610
l d t R Feed (mm/rev) D.O.C. (mm)
DNMA 150608 14.7 12.7 6.35 0.8 0.15 - 0.65 0.8 - 4.0
DNMA
For Cast Iron
150612 14.4 12.7 6.35 1.2 0.15 - 0.65 1.2 - 4.0
DNMG 150408 41 14.7 12.7 4.76 0.8 0.10 - 0.45 0.5 - 4.0
DNMG 41
Finishing & 150604 41 15.1 12.7 6.35 0.4 0.07 - 0.40 0.3 - 4.0
Medium
150608 41 14.7 12.7 6.35 0.8 0.10 - 0.45 0.5 - 4.0
DNMG 150604 42 15.1 12.7 6.35 0.4 0.13 - 0.40 0.4 - 4.0
DNMG 42
For Stainless 150608 42 15.1 12.7 6.35 0.8 0.15 - 0.45 0.4 - 4.0
Steel
150612 42 14.7 12.7 6.35 1.2 0.17 - 0.5 0.7 - 4.0
DNMG 150408 43 14.7 12.7 4.76 0.8 0.12 - 0.35 0.7 - 3.5
DNMG 43 150412 43 14.7 12.7 4.76 1.2 0.12 - 0.35 0.7 - 3.5
Semi-finishing &
Medium 150608 43 15.1 12.7 6.35 0.8 0.12 - 0.35 0.5 - 3.0
DNMG 150604 45 15.1 12.7 6.35 0.4 0.16 - 0.42 0.5 - 4.0
DNMG 45
Medium & 150608 45 15.1 12.7 6.35 0.8 0.18 - 0.45 0.5 - 4.0
Roughing
150612 45 14.7 12.7 6.35 1.2 0.20 - 0.45 0.8 - 4.0
DNMG 150404 52 15.1 12.7 4.76 0.4 0.10 - 0.30 0.5 - 3.5
DNMG 150604 53 15.1 12.7 6.35 0.4 0.17 - 0.45 1.0 - 4.0
DNMG 53
Medium & 150608 53 14.7 12.7 6.35 0.8 0.17 - 0.55 1.5 - 4.0
Roughing
150612 53 14.4 12.7 6.35 1.2 0.25 - 0.55 1.5 - 4.0
KNUX
Dimension (mm) Recommended Cutting Conditions Grade
CW9025
Insert Designation
l d t R Feed (mm/rev) D.O.C. (mm)
KNUX 160405 L11 19.7 9.52 4.76 0.5 0.15 - 0.35 1.5 - 5.0
160405 R11 19.7 9.52 4.76 0.5 0.15 - 0.35 1.5 - 5.0
10
Negative 90° Insert
SNM
Dimension (mm) Recommended Cutting Conditions Grade
Insert Designation
CW9015
CW9025
CW8035
CW820
l d t R Feed (mm/rev) D.O.C. (mm)
SNMA 120408 11.9 12.7 4.76 0.8 0.15 - 0.70 1.0 - 6.0
SNMA
For Cast Iron
120412 11.5 12.7 4.76 1.2 0.20 - 0.80 1.5 - 6.0
SNMG 120404 42 12.3 12.7 4.76 0.4 0.13 - 0.40 0.4 - 4.0
SNMG 42
For Stainless 120408 42 11.9 12.7 4.76 0.8 0.15 - 0.45 0.5 - 4.0
Steel
120412 42 11.5 12.7 4.76 1.2 0.17 - 0.50 0.7 - 4.0
SNMG 120404 45 12.3 12.7 4.76 0.4 0.17 - 0.45 0.5 - 4.0
SNMG 45
Medium & 120408 45 11.9 12.7 4.76 0.8 0.20 - 0.50 0.5 - 4.0
Roughing
120412 45 11.5 12.7 4.76 1.2 0.22 - 0.55 0.8 - 4.0
SNMG 120408 52 11.9 12.7 4.76 0.8 0.12 - 0.35 0.7 - 3.5
SNMG 52
Medium
120412 52 11.5 12.7 4.76 1.2 0.15 - 0.40 0.7 - 3.5
SNMG 120404 53 12.3 12.7 4.76 0.4 0.17 - 0.45 1.0 - 5.0
SNMG 53
Medium & 120408 53 11.9 12.7 4.76 0.8 0.23 - 0.60 1.5 - 5.0
Roughing
120412 53 11.5 12.7 4.76 1.2 0.25 - 0.60 2.0 - 5.0
11
Negative 60° Insert
TNM
Dimension (mm) Recommended Cutting Conditions Grade
Insert Designation
CW9015
CW9025
CW8035
CW820
CW610
l d t R Feed (mm/rev) D.O.C. (mm)
TNMA 160404 15.5 9.52 4.76 0.4 0.10 - 0.30 1.0 - 4.0
TNMA
160408 14.5 9.52 4.76 0.8 0.15 - 0.40 1.0 - 4.0
For Cast Iron
160412 13.5 9.52 4.76 1.2 0.20 - 0.50 1.5 - 4.5
TNMG 41 TNMG 160404 41 15.5 9.52 4.76 0.4 0.07 - 0.40 0.3 - 3.5
Finishing &
Medium 160408 41 14.5 9.52 4.76 0.8 0.10 - 0.45 0.5 - 3.5
TNMA 160404 42 15.5 9.52 4.76 0.4 0.13 - 0.40 0.4 - 4.0
TNMG 42
For Stainless 160408 42 14.5 9.52 4.76 0.8 0.15 - 0.45 0.4 - 4.0
Steel
160412 42 13.5 9.52 4.76 1.2 0.17 - 0.50 0.7 - 4.0
TNMA 160404 43 15.5 9.52 4.76 0.4 0.12 - 0.35 0.4 - 3.0
TNMG 43
Semi-finishing & 160408 43 14.5 9.52 4.76 0.8 0.12 - 0.35 0.5 - 3.0
Medium
160412 43 13.5 9.52 4.76 1.2 0.15 - 0.35 0.6 - 3.0
TNMA 160404 45 15.5 9.52 4.76 0.4 0.16 - 0.42 0.5 - 4.0
TNMG 45
Medium & 160408 45 14.5 9.52 4.76 0.8 0.18 - 0.45 0.5 - 4.0
Roughing
160412 45 13.5 9.52 4.76 1.2 0.20 - 0.45 0.8 - 4.0
TNMG 160404 52 15.5 9.52 4.76 0.4 0.15 - 0.35 0.7 - 3.5
TNMG 52
Medium
160408 52 14.5 9.52 4.76 0.8 0.17 - 0.40 0.7 - 3.5
TNMG 160404 53 15.5 9.52 4.76 0.4 0.17 - 0.45 1.5 - 3.5
TNMG 53
Medium & 160408 53 14.5 9.52 4.76 0.8 0.17 - 0.55 2.0 - 3.5
Roughing
160412 53 13.5 9.52 4.76 1.2 0.25 - 0.55 2.0 - 3.5
12
Negative 35° Insert
VNMG
Dimension (mm) Recommended Cutting Conditions Grade
Insert Designation
CW9015
CW9025
CW8035
CW820
CW610
l d t R Feed (mm/rev) D.O.C. (mm)
VNMG 41 VNMG 160404 41 15.6 9.52 4.76 0.4 0.10 - 0.32 0.5 - 2.5
Finishing &
Medium 160408 41 14.6 9.52 4.76 0.8 0.12 - 0.35 0.7 - 2.5
VNMG 45 VNMG 160404 45 15.6 9.52 4.76 0.4 0.13 - 0.32 0.5 - 3.0
Medium &
Roughing 160408 45 14.6 9.52 4.76 0.8 0.15 - 0.35 0.5 - 3.0
VNMG 160404 53 15.6 9.52 4.76 0.4 0.17 - 0.40 1.0 - 3.0
VNMG 53
Medium & 160408 53 14.6 9.52 4.76 0.8 0.17 - 0.50 1.5 - 3.0
Roughing
160412 53 13.6 9.52 4.76 1.2 0.20 - 0.50 1.5 - 3.0
13
Positive 35° Insert
VBMT
Dimension (mm) Recommended Cutting Conditions Grade
Insert Designation
CW9015
CW9025
CW8035
CW820
CW610
l d t R D1 Feed (mm/rev) D.O.C. (mm)
VBMT 41 VBMT 160404 41 15.6 9.52 4.76 0.4 4.4 0.08 - 0.25 0.4 - 3.0
Finishing &
Medium 160408 41 14.6 9.52 4.76 0.8 4.4 0.10 - 0.30 0.7 - 3.0
VBMT 160404 51 15.6 9.52 4.76 0.4 4.4 0.07 - 0.20 0.5 - 1.5
VBMT 51
Finishing
160408 51 14.6 9.52 4.76 0.8 4.4 0.10 - 0.25 0.7 - 2.0
VBMT 160404 52 15.6 9.52 4.76 0.4 4.4 0.10 - 0.25 0.6 - 3.0
VBMT 52
160408 52 14.6 9.52 4.76 0.8 4.4 0.13 - 0.30 0.9 - 3.0
Medium
160412 52 13.6 9.52 4.76 1.2 4.4 0.15 - 0.30 1.2 - 3.0
14
Negative 80° Insert
WNM
Dimension (mm) Recommended Cutting Conditions Grade
Insert Designation
CW9015
CW9025
CW8035
CW820
CW610
l d t R Feed (mm/rev) D.O.C. (mm)
WNMA 080408 8.3 12.7 4.76 0.8 0.10 - 0.32 0.5 - 2.5
WNMA
For Cast Iron
080412 8.2 12.7 4.76 1.2 0.12 - 0.35 0.7 - 2.5
WNMG 41 WNMG 080408 41 8.3 12.7 4.76 0.8 0.07 - 0.40 0.3 - 4.5
Finishing &
Medium 080412 41 8.2 12.7 4.76 1.2 0.09 - 0.42 0.5 - 4.5
WNMG 080404 42 8.4 12.7 4.76 0.4 0.13 - 0.40 0.4 - 4.0
WNMG 42
For Stainless 080408 42 8.3 12.7 4.76 0.8 0.15 - 0.45 0.5 - 4.0
Steel
080412 42 8.2 12.7 4.76 1.2 0.17 - 0.50 0.7 - 4.0
WNMG 080404 43 8.4 12.7 4.76 0.4 0.13 - 0.40 0.4 - 3.0
WNMG 43
Semi-finishing & 080408 43 8.3 12.7 4.76 0.8 0.15 - 0.40 0.5 - 3.0
Medium
080412 43 8.2 12.7 4.76 1.2 0.17 - 0.45 0.6 - 3.0
WNMG 060404 45 6.2 9.52 4.76 0.4 0.16 - 0.35 0.5 - 2.5
WNMG 45 060408 45 6.1 9.52 4.76 0.8 0.18 - 0.40 0.5 - 2.5
060412 45 6.0 9.52 4.76 1.2 0.20 - 0.40 0.7 - 2.5
Medium &
080404 45 8.4 12.7 4.76 0.4 0.17 - 0.45 0.5 - 4.0
Roughing 080408 45 8.3 12.7 4.76 0.8 0.20 - 0.50 0.5 - 4.0
080412 45 8.2 12.7 4.76 1.2 0.22 - 0.55 0.8 - 4.0
WNMG 080404 52 8.4 12.7 4.76 0.4 0.10 - 0.32 0.5 - 2.5
WNMG 52
Medium
080408 52 8.3 12.7 4.76 0.8 0.12 - 0.35 0.7 - 2.5
WNMG 53
Medium & WNMG 080412 53 8.2 12.7 4.76 1.2 0.22 - 0.55 0.8 - 4.0
Roughing
15
Positive 80° Insert
CCMT
Dimension (mm) Recommended Cutting Conditions Grade
Insert Designation
CW9015
CW9025
CW8035
CW820
CW610
l d t R D1 Feed (mm/rev) D.O.C. (mm)
CCMT 060204 41 6.0 6.35 2.38 0.4 2.8 0.06 - 0.20 0.4 - 2.0
CCMT 41
Finishing & 09T304 41 9.2 9.52 3.97 0.4 4.4 0.08 - 0.25 0.5 - 3.5
Medium
09T308 41 8.8 9.52 3.97 0.8 4.4 0.11 - 0.30 0.8 - 3.5
CCMT 09T304 51 9.2 9.52 3.97 0.4 4.4 0.07 - 0.20 0.4 - 2.0
CCMT 51
Finishing
09T308 51 8.8 9.52 3.97 0.8 4.4 0.10 - 0.25 0.6 - 2.0
CCMT 09T304 52 9.2 9.52 3.97 0.4 4.4 0.10 - 0.25 0.7 - 3.5
CCMT 52
09T308 52 8.8 9.52 3.97 0.8 4.4 0.13 - 0.30 1.0 - 3.5
Medium
120408 52 12.0 12.7 4.76 0.8 5.5 0.17 - 0.35 1.5 - 5.0
DCMT
Dimension (mm) Recommended Cutting Conditions Grade
Insert Designation
CW9015
CW9025
CW8035
CW820
CW610
DCMT 070204 41 7.3 6.35 2.38 0.4 2.8 0.06 - 0.20 0.4 - 2.0
DCMT 41
Finishing & 11T304 41 11.2 9.52 3.97 0.4 4.4 0.08 - 0.25 0.5 - 3.0
Medium
11T308 41 10.8 9.52 3.97 0.8 4.4 0.11 - 0.30 0.8 - 3.0
DCMT 11T304 51 11.2 9.52 3.97 0.4 4.4 0.10 - 0.25 0.6 - 2.0
DCMT 51
Finishing
11T308 51 10.8 9.52 3.97 0.8 4.4 0.10 - 0.25 0.6 - 1.5
DCMT 11T304 52 11.2 9.52 3.97 0.4 4.4 0.10 - 0.25 0.7 - 3.5
DCMT 52
11T308 52 10.8 9.52 3.97 0.8 4.4 0.13 - 0.30 1.0 - 3.5
Medium
11T312 52 10.5 9.52 3.97 1.2 4.4 0.17 - 0.35 1.5 - 3.0
16
Positive 90° Insert
SCMT
Dimension (mm) Recommended Cutting Conditions Grade
Insert Designation
CW9015
CW9025
CW8035
CW820
l d t R D1 Feed (mm/rev) D.O.C. (mm)
SCMT 51
SCMT 09T304 51 9.2 9.52 3.97 0.4 4.4 0.08 - 0.25 0.6 - 2.0
Finishing
SCMT 09T304 52 9.2 9.52 3.97 0.4 4.4 0.10 - 0.25 0.7 - 3.5
SCMT 52
Medium
09T308 52 9.2 9.52 3.97 0.4 4.4 0.13 - 0.30 1.0 - 3.5
TCMT
Dimension (mm) Recommended Cutting Conditions Grade
Insert Designation
CW9015
CW9025
CW8035
CW6105
CW820
TCMT 41
Finishing & TCMT 110204 41 10.0 6.35 2.38 0.4 2.8 0.08 - 0.25 0.4 - 3.0
Medium
TCMT 16T304 51 15.5 9.52 3.97 0.4 4.4 0.07 - 0.20 0.4 - 2.0
TCMT 51
Finishing
16T308 51 14.5 9.52 3.97 0.8 4.4 0.10 - 0.25 0.6 - 2.0
TCMT 16T304 52 15.5 9.52 3.97 0.4 4.4 0.10 - 0.25 0.8 - 5.0
TCMT 52
16T308 52 14.5 9.52 3.97 0.8 4.4 0.10 - 0.30 1.0 - 5.0
Medium
16T312 52 13.5 9.52 3.97 1.2 4.4 0.10 - 0.30 1.5 - 5.0
17
Positive 80° Insert - For Aluminum
CCGT AU
Dimension (mm) Grade
Insert Designation
l d t R ØD1 CW210
CCGT 060204 AU 6.0 6.35 2.38 0.4 2.8
DCGT AU
Dimension (mm) Grade
Insert Designation
l d t R ØD1 CW210
DCGT 070202 AU 7.5 6.35 2.38 0.2 2.8
SCGT AU
Dimension (mm) Grade
Insert Designation
l d t R ØD1 CW210
18
Positive 60° Insert - For Aluminum
TCGT AU
Dimension (mm) Grade
Insert Designation
l d t R ØD1 CW210
VCGT AU
Dimension (mm) Grade
Insert Designation
l d t R ØD1 CW210
VCGT 110304 AU 10.0 6.35 3.18 0.4 2.8
Holder page: 34
19
Designation System of External Holder
P / Lever
C D
N
C / Top Clamp
K R
S / Screw Clamp B
S T
M / Multi Lock C
V
W / Wedge Clamp
PCLNR
1 2 3 4 5
Symbol Shape Offset Symbol Shape Offset Symbol Shape Offset Right-R
J O V ×
A ×
K O W O
L O X Special
B × Neutral-N
M ×
D × N ×
E × R O
F O S O Left-L
T O
G O
U O
20
6. Shank Height 7. Shank Width 8. Tool Length
25 25 M 12 -
6 7 8 9 10
Unique to manufacturer
21
CKJNR/L
Dimension (mm)
Designation Insert
h b l f
CKJNR/L 2020 K16 20 20 125 25
KNUX 16 R/L 11
2525 M16 25 25 150 32
KNUX 16 R/L 12
3232 P16 32 32 170 40
Component
Holder/ Clamp Screw Clamp Spring Pin & Spring Shim Shim Screw Wrench
Related insert
2020...16 * DSP16K
DPS 48 DCS-K
2525...16 DCC 16KR/L DCS 16K DCS 90 FH DHLW- 4
DP 48S 1604R/L
3232...16 M3 X 0.5 X 10
Insert page: 12
* DSP16K is a shim pin.
22
MVJNR/L
Dimension (mm)
Designation Insert
h b l f
Component
Holder/ Clamp Screw Shim Lock Pin Wrench
Related insert
MVQNR/L
Dimension (mm)
Designation Insert
h b l f
Component
Holder/ Clamp Screw Shim Lock Pin Wrench
Related insert
23
MVVNN
Dimension (mm)
Designation Insert
h b l f
MVVNN 2020 K16 20 20 125 10.0
VN 1604
2525 M16 25 25 150 12.5
Component
Holder/ Clamp Screw Shim Lock Pin Wrench
Related insert
PCBNR/L
Dimension (mm)
Designation Insert
h b l f
PCBNR/L 2020 K12 20 20 125 17.5
Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert
24
PCLNR/L
Dimension (mm)
Designation Insert
h b l f
PCLNR/L 1616 H12 16 16 100 20
2020 K12 20 20 125 25
2525 M12 25 25 150 32 CN 1204
3225 P12 32 25 170 32
3232 P12 32 32 170 40
3232 P19 32 32 170 40 CN 1906
Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert
PDJNR/L
Dimension (mm)
Designation Insert
h b l f
PDJNR/L 2020 K15 20 20 125 25
Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert
25
PDNNR/L
Dimension (mm)
Designation Insert
h b l f
PDNNR/L 2525 M15 25 25 150 12
DN 1506
3232 P15 32 32 170 16.8
Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert
PSBNR/L
Dimension (mm)
Designation Insert
h b l f
PSBNR/L 2020 K12 20 20 125 17
SN 1204
2525 M12 25 25 150 22
Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert
26
PSDNN
Dimension (mm)
Designation Insert
h b l f
PSDNN 2020 K12 20 20 125 10.0
Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert
PSKNR/L
Dimension (mm)
Designation Insert
h b l f
Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert
27
PSSNR/L
Dimension (mm)
Designation Insert
h b l f
PSSNR/L 2020 K12 20 20 125 25
SN 1204
2525 M12 25 25 150 32
Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert
PTFNR/L
Dimension (mm)
Designation Insert
h b l f
PTFNR/L 2020 K16 20 20 125 25
TN 1604
2525 M16 25 25 150 32
Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert
28
PTGNR/L
Dimension (mm)
Designation Insert
h b l f
PTGNR/L 1616 H16 16 16 100 20
Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert
SCLCR/L
Dimension (mm)
Designation Insert
h b l f
SCLCR/L 1212 F09 12 12 80 16
1616 H09 16 16 100 20
CC 09T3
2020 K09 20 20 125 25
2525 M09 25 25 150 32
2020 K12 20 20 125 25 CC 1204
Component
Holder/ Screw Shim Shim Screw Wrench
Related insert
29
SDJCR/L
Dimension (mm)
Designation Insert
h b l f
SDJCR/L 1616 H11 16 16 100 20
2020 K11 20 20 125 25 DC 11T3
Component
Holder/ Screw Shim Shim Screw Wrench
Related insert
30
SSDCN
Dimension (mm)
Designation Insert
h b l f
SSDCN 1212 F09 12 12 80 6
SC 09T3
1616 H09 16 16 100 8
Component
Holder/ Screw Shim Shim Screw Wrench
Related insert
STGCR/L
Dimension (mm)
Designation Insert
h b l f
STGCR/L 1616 H16 16 16 100 20
Component
Holder/ Screw Shim Shim Screw Wrench
Related insert
31
SVJBR/L
Dimension (mm)
Designation Insert
h b l f
SVJBR/L 2020 K16 20 20 125 25
VB 1604
2525 M16 25 25 150 32
Component
Holder/ Screw Shim Shim Screw Wrench
Related insert
SVJCR/L
Dimension (mm)
Designation Insert
h b l f
SVJCR/L 2020 K16 20 20 125 25
VCG 1604
2525 M16 25 25 150 32
Component
Holder/ Screw Shim Shim Screw Wrench
Related insert
32
SVVBN
Dimension (mm)
Designation Insert
h b l f
SVVBN 2020 K16 20 20 125 10.0
VB 1604
2525 M16 25 25 150 12.5
Component
Holder/ Screw Shim Shim Screw Wrench
Related insert
WTENN
Dimension (mm)
Designation Insert
h b l f
WTENN 2020 K16 20 20 125 10.0
TN 1604
2525 M16 25 25 150 12.5
Component
Holder/ Wedge Clamp Screw Snap Ring Shim Pin Screw Wrench
Related insert
33
WTGNR/L
Dimension (mm)
Designation Insert
h b l f
WTGNR/L 2020 K16 20 20 125 25
TN 1604
2525 M16 25 25 150 32
Component
Holder/ Wedge Clamp Screw Snap Ring Shim Pin Screw Wrench
Related insert
WTJNR/L
Dimension (mm)
Designation Insert
h b l f
WTJNR/L 2020 K16 20 20 125 25
TN 1604
2525 M16 25 25 150 32
Component
Holder/ Wedge Clamp Screw Snap Ring Shim Pin Screw Wrench
Related insert
34
Designation System of Internal Boring Bar
1. Type of Boring 2. Bar Diameter 3. Tool Length 4. Clamping System
P / Lever Lock
S: Steel Shank
C / Top Clamp
A: C oolant Through Steel Shank K 125 U 350
M 150 V 400
S / Screw Clamp
X: Special Q 180 W 450
R 200 Y 500
M / Multi Lock
S 250 X Special
T 300
W / Wedge Clamp
S 25 T - P C L N R - 16 -
1 2 3 4 5 6 7 8 9 10
L K
C D E
N B
U Z
R S T
F Q
V W C P
P
Right
Left Hand insert Unique to manufacturer
Left
Right Hand insert
35
S-PCLNR/L
min
Dimension (mm)
Designation Insert
d h l f Dmin
S25T PCLNR/L 12 25 23 300 17 32
S32S PCLNR/L 12 32 30 250 22 40
S32T PCLNR/L 12 32 30 300 22 40
S40V PCLNR/L 12 40 37 400 27 50 CN 1204
S50W PCLNR/L 12 50 47 450 35 63
S40T PCLNR 12 40 37 300 27 50
S50U PCLNR 12 50 47 350 35 63
Component
Holder/ Lever Screw Shim Shim Pin Snap Ring Wrench
Related Insert
S-PDUNR/L
min
Dimension (mm)
Designation Insert
d h l f Dmin
S32T PDUNR/L 15 32 30 300 22 40
Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related Insert
S32T...15 DLCS 4S
S40V...15 DLC 4A DLS-D 42 DSP 4 DHLW-3
DLCS 4
S50W...15
Insert page: 12
36
S-PTFNR/L
Dimension (mm)
Designation Insert
d h l f D
S25T PTFNR/L 16 25 23 300 17 32
TN 1604
S32T PTFNR/L 16 32 30 300 22 40
Component
Lever Screw Shim Shim Pin Snap Ring Wrench
Holder/
Related Insert
S-SCLCR/L
Dimension (mm)
Designation Insert
d h l f D
S08K SCLCR/L 06 8 7 125 6 11
S10K SCLCR/L 06 10 9 125 7 13 CC 0602
S12M SCLCR/L 06 12 11 150 9 16
S12M SCLCR/L 09 12 11 150 9 16
S16M SCLCR/L 09 16 15 150 11 20
S16R SCLCR/L 09 16 15 200 11 20
CC 09T3
S20R SCLCR/L 09 20 18 200 13 25
S20S SCLCR/L 09 20 18 250 13 25
S25T SCLCR/L 09 25 23 300 17 32
Component
Holder/ Screw Wrench
Related Insert
S80K,S10K...06 DS 25050I
DTFW-7
S12M...06 DS 25065I
...09 DS 35080I DTFW-15
Insert pages: 18, 20
37
S-SDQCR/L
Dimension (mm)
Designation Insert
d h l f D
S10K SDQCR/L 07 10 9 125 7 13
S10M SDQCR/L 07 10 9 150 7 13
DC 0702
S12M SDQCR/L 07 12 11 150 9 16
S16R SDQCR/L 07 16 15 200 11 20
S20S SDQCR/L 11 20 18 250 13 25
DC 11T3
S25T SDQCR/L 11 25 23 300 17 32
Component
Holder/ Screw Wrench
Related Insert
S10K,S10M...07 DS 25050I
DTFW-7
S12M,S16R...07 DS 25065I
...11 DS 35080I DTFW-15
Insert pages: 18, 20
S-SDUCR/L
Dimension (mm)
Designation Insert
d h l f D
S10K SDUCR/L 07 10 9 125 7 13
S12M SDUCR/L 07 12 11 150 9 16
DC 0702
S16M SDUCR/L 07 16 15 150 11 20
S16R SDUCR/L 07 16 15 200 11 20
S16R SDUCR/L 11 16 15 200 11 20
S20S SDUCR/L 11 20 18 250 13 25
DC 11T3
S25T SDUCR/L 11 25 23 300 17 32
S32U SDUCR/L 11 32 30 350 22 40
Component
Holder/ Screw Wrench
Related Insert
S10K...07 DS 25050I
DTFW-7
S12M...07 DS 25065I
...11 DS 35080I DTFW-15
Insert pages: 18, 20
38
S-SSKCR/L
Dimension (mm)
Designation Insert
d h l f D
S16R SSKCR/L 09 16 15 200 11 20
SC 09T3
S20S SSKCR/L 09 20 18 250 13 25
Component
Holder/ Screw Wrench
Related Insert
S-STFCR/L
Dimension (mm)
Designation Insert
d h l f D
S08K STFCR/L 09 8 7 125 6 11
S10K STFCR/L 09 10 9 125 7 13 TC 0902
S12M STFCR/L 09 12 11 150 9 16
S12M STFCR/L 11 12 11 150 9 16
S16R STFCR/L 11 16 15 200 11 20 TC 1102
S20S STFCR/L 11 20 18 250 13 25
S20S STFCR/L 16 20 18 250 13 25
TC 16T3
S25T STFCR/L 16 25 23 300 17 32
Component
Holder/ Screw Shim Shim Screw Wrench
Related Insert
S08K...09 DS 22046I-TS
- -
S10K...09 DS 22050I DTFW-7
...11 DS 25065I - -
S20S...16 DS 35080I -
DSS-T 32 DTFW-15
S25T...16 DS 35124I DSC 50090S
Insert pages: 19, 21
39
S-SVUBR/L
Dimension (mm)
Designation Insert
d h l f D
S32T SVUBR/L 16 32 30 300 22 40
VB 1604
S40V SVUBR/L 16 40 37 400 27 50
Component
Holder/ Screw Shim Shim Screw Wrench
Related Insert
S-WTFNR/L
Dimension (mm)
Designation Insert
d h l f D
S25T WTFNR/L 16 25 23 300 17 32
TN 1604
S32U WTFNR/L 16 32 30 350 22 40
Component
Holder/ Wedge Clamp Screw Snap Ring Shim Pin Screw Wrench
Related Insert
40
A/S-PWLNR/L
Dmin
l2 95º
h1
h
f d
l1
Dimension (mm)
Designation
d l1 l2 h h1 f D min °Ga °Gr Coolant
S25S PWLNR/L-08 25.00 250.00 47.0 23.0 11.5 17.0 32.00 -5 -12.5 N
A32S PWLNR/L-08 32.00 300.00 50.0 29.0 14.5 22.0 39.00 -6 -12 N
Component
Holder/ Seat Spring Pin Punch Lever Screw Key
Related insert
...08 DTWN 423 DSP 4 DPN 3-4 DLR 4 DS 117-2010 DHW 3.0
Insert page: 17
41
42
Cut System Presentation............................................................................... 44
Inserts................................................................................................................ 48-52
Tool Blocks........................................................................................................ 56
43
System Presentation
C-Type
DIMC inserts are ideal for cut-off and grooving
on most types of steel, alloy steel and stainless
steel. It has a strong cutting edge, which makes
it the first choice for hard materials and tough
applications at medium-to-high feeds.
J-Type
DIMJ inserts are ideal for cut-off and grooving
for general applications in low-to-medium feeds
on carbon steel, alloy steel and austenitic stainless
steel. The cutting edge has a positive rake, which
makes it the first choice for soft materials, small
diameters, and thin-walled parts.
V-Type
DIPV are made for precision grooving, recessing,
turning and profiling.(±0.02 mm width tolerance).
The DIPV are equipped with various corner radii.
The V-type is a multi-directional chipformer.
44
Cut-off Grooving and Profiling Inserts
ISO Designation System
45
Toolholders, Grooving Bars and Blades
ISO Designation System
2. Integral Toolholder
5. Integral Toolholder(45°)
DH 1 0 1 2525 4
1 2 3 4 5 6 7 8
1= Screw clamping
L R
46
Inserts
Parting and Deep Grooving
DIMC
With C-type Chipbreakers
R Kϒ
DIMC
Grades
W K R Coated
Designation (degrees) CW120 CW9305 CW9220 CW9235
DIMC 2 2.2 0° 0.20 • •
DIMC 2 6L 2.2 6° 0.20 • •
DIMC 2 6R 2.2 6° 0.20 • •
DIMC 2.4 2.4 0° 0.20 • •
DIMC 2.4 6L 2.4 6° 0.20 • •
DIMC 2.4 6R 2.4 6° 0.20 • •
DIMC 3 3.1 0° 0.20 • •
DIMC 3 6L 3.1 6° 0.20 • •
DIMC 3 6R 3.1 6° 0.20 • •
Width tolerance ±0.1 mm
47
Inserts
Parting and Deep Grooving
DIMC
With C-type Chipbreakers
R Kϒ
DIMC
Grades
W K R Coated
Designation (degrees) CW120 CW9235
DIMC 4 4.1 0° 0.25 • •
DIMC 4 6L 4.1 6° 0.25 • •
DIMC 4 6R 4.1 6° 0.25 • •
DIMC 4.8 4.8 0° 0.28 • •
DIMC 4.8 6L 4.8 6° 0.28 • •
DIMC 4.8 6R 4.8 6° 0.28 • •
48
Inserts
Parting and Deep Grooving
DIMJ
With J-type Chipbreakers
R Kϒ
DIMJ
Grades
W K R Coated
Designation (degrees) CW120 CW9235
DIMJ 2 2.2 0° 0.20 • •
DIMJ 2 6L 2.2 6° 0.20 • •
DIMJ 2 6R 2.2 6° 0.20 • •
DIMJ 2.4 2.4 0° 0.20 • •
DIMJ 2.4 6L 2.4 6° 0.20 • •
DIMJ 2.4 6R 2.4 6° 0.20 • •
DIMJ 3 3.1 0° 0.20 • •
DIMJ 3 6L 3.1 6° 0.20 • •
DIMJ 3 6R 3.1 6° 0.20 • •
DIMJ 4 4.1 0° 0.25 • •
DIMJ 4 6L 4.1 6° 0.25 • •
DIMJ 4 6R 4.1 6° 0.25 • •
49
Inserts
Precision Grooving and Turning (E-type)
DIPV
With V-type Chipbreakers
R
R=1/2W
For full radius
inserts
DIPV...E
Grades
W R Coated
Designation CW9320 CW9235 CW120
DIPV 3.00E 0.40 3.00 0.40 •
DIPV 4.00E 0.40 4.00 0.40 • •
DIPV 5.00E 0.40 5.00 0.40 • •
DIPV 3.00E 1.50 3.00 1.50 • •
DIPV 4.00E 2.00 4.00 2.00 • •
Width tolerance ±0.02 mm
* The E type inserts are honed.
50
Inserts
Precision Grooving
DIPV
With V-type Chipbreakers
DIPV
Grades
W R Coated
Designation CW120 CW9320 CW9235
DIPV 1.85 0.10 1.85 0.10 • •
DIPV 2.00 0.20 2.00 0.20 • •
DIPV 2.15 0.15 2.15 0.15 • •
DIPV 2.65 0.15 2.65 0.15 • •
DIPV 3.00 0.20 3.00 0.20 • •
DIPV 3.18 0.20 3.18 0.20 • •
DIPV 4.00 0.20 4.00 0.20 • •
DIPV 4.15 0.15 4.15 0.15 • •
Width tolerance ±0.02 mm
51
Blades
Cut-off and Deep Grooving
DH 101
Use insert type: DIMC, DIMJ, DIPV D max
7ϒ W
B
H
A
Tool Block 150ϒ
L
Designation B W Insert A L H D max
DH 101 26 2 1.85-2.5 1.6
(1) 21.4 50
DH 101 26 3 26 2.7-3.9 2.4 110 21.4 75
DH 101 26 4 3.7-4.7 3.2 21.4 80
DH 101 32 2 1.85-2.5 1.6(2) 24.8 50
DH 101 32 3 32 2.7-3.9 2.4 150 24.8 100
DH 101 32 4 3.7-4.7 3.2 24.8 100
52
Toolholders
Cut-off and Grooving
DHR/L 201
Use insert type: DIMC, DIMJ, DIPV
D max
H H
F W B
Right-hand shown
Designation H W Insert Dmax B L F
DHR/L 201 1212 2 12 1.85-2.5 32 12 110 11.2
DHR/L 201 1212 3 12 2.7-3.9 32 12 110 10.8
53
Toolholders
Turning and Grooving
DHR/L 211
Use insert type: DIMC, DIMJ, DIPV
H H
45ϒ
T
F B
W
Right-hand shown
Designation W Range F H B L T
DHR/L 211 1616 3 2.8-3.6 14.7 16 16 100 9.9
DHR/L 211 1616 4 3.6-4.6 14.2 16 16 100 13.0
DHR/L 211 2020 3 2.8-3.6 18.7 20 20 125 9.9
DHR/L 211 2020 4 3.6-4.6 18.2 20 20 125 13.0
DHR/L 211 2525 3 2.8-3.6 23.7 25 25 150 9.9
DHR/L 211 2525 4 3.6-4.6 23.2 25 25 150 13.0
DIMC and DIMJ inserts should be used for plunging applications only.
54
Boring Bars
ID Turning and Grooving With Coolant
DHR/L 619
Through shank coolant
Use insert type: DIMC, DIMJ, DIPV
Thread
F
Coolant Seal
T
D
W
L2 H Typ.3
L1
Right-hand shown
Min. Dimensions
Bore T W
Designation D ØD Max c(1) Range F L1 L2 H
DHR/L 619 25C 2 25 43 6.5 0.3 1.85-2.5 20 200 51 11.5
DHR/L 619 25C 3 25 52 8 0.5 2.8-3.6 20.8 200 51 11.5
DHR/L 619 25C 4 25 52 8 0.5 3.6-4.6 20.8 200 51 11.5
DIMC and DIMJ inserts should be used for plunging applications only.
(1) Recommended cutting edge height above center for optimum results.
Seal Thread: Metric R1/8
When using the seal, bar can be shortened by 100mm max.
Boring bar supplied complete with lock screw, T20 torx wrench and seal, without insert.
55
Tool Blocks KGTBN for Operations
for D Cut Blades
KGTBN
H2 B
H H
H4 A
L A1
Designation H B A A1 H2 H4 M L Screw Blade
KGTBN 20-5 26 19 33 38 8 4.0 87 S-M6x30 26
20
KGTBN 20-6 32 19 35 48 13 5.5 100 S-M6x40 32
56
Grades Chart
PVD Coated
CW 120
Very successful on stainless steel, cast iron, and nonferrous
materials, good also for interrupted cuts.
Has low wear resistance.
PVD Coated
CW 9235
A TIN/TICN PVD coated tough grade, used for wide range
of workpieces, at low to medium cutting speeds.
57
Selection of Carbide Grades for Different Materials
for Turning and Profiling
Alloy & Hardened Steel Low Carbon, Medium Alloy Steel Aluminum Alloys
(180-300 BHN) (120-220 BHN)
150
900
120
600
CW 120
300
CW 9235
m/min
m/min
90
CW 9235
CW 120
150
60
CW 120
30
75
Grey, Malleable Nodular Iron 330 & 400 Stainless Steel High Temperature Alloys
(140-260 BHN) (135-225 BHN)
180
150
CW 9235
120
CW 9235
m/min
CW 120
90
CW 120
CW 120
60
30
58
Machining Conditions
Turning with DIPV-Type Inserts (E-type)
Iron Base Alloys
Material Cutting Speed m/min High-Temp.
Feed (mm/rev) Alloys
Commercial Designation Hardness 0.10 0.15 0.20
Sol
V 75, A 286 50 35 25
81 Rb
S&A
Incoloy 800, 801 55 40 30
24-34 Rc
Austenitic Stainless Steel
302, 303, 304, 310 Annealed 65 55 50
316, 321, 347 135-175 HBN
Martensitic Stainless Steel Annealed 70 65 60
135-175 HBN
403, 405, 410, 420, Q&T — — —
430, etc. 28-35Rc
Sol
17-4 PH — — —
28-35Rc
S&A
17-7 PH — — —
36-40Rc
Maraging Steel
120, 180, 200, 250, Annealed — — —
300, 350 Grade 26-34Rc
Maraged
120, 180 Grade — — —
38-45Rc
200, 250, 300 Maraged
30 25 —
350 Grade 50-52Rc
Titanium Base Alloys
Annealed
Ti6-2-4-2 55 50 45
32-38 Rc
Annealed
50 40 35
32-38 Rc
Ti6AI-4V S&A
40 35 30
38-42Rc
Ti6AI-6V-2Sn Annealed
45 40 35
Ti7AI-4Mo 34-38Rc
Ti8AI-1Mo-1V S&A
40 35 30
40-44Rc
TiA55 Annealed
160 155 150
Ti75A 110-175HBN
Annealed
Ti140A 50 45 40
30-36Rc
Nickel Base Alloys
Sol
Astroloy, Rene 41 — 25 20
20-30Rc
S&A
Udimet 500, 700 — 20 15
32-42Rc
Sol
Inconel W, X, 702, 718 — 25 20
20-30Rc
S&A
M 252, Waspalloy — 20 15
40-42Rc
Annealed
Hastolloy B, C, X — 30 25
90-100Rb
Cold drawn
Inconel 600 — 25 20 Key:
24-34Rc
S & A = Solution & Aging
Stress relieved Sol = Solution
TD 2 — 65 60
30Rc Q&T = Quenched & Tempered
59
General Rules for Turning & Profiling
With DIPV Inserts
2 0.1mm
1
Insert deflection
60
General Recommendations
D (Dia)
Lmax ≤ 3D
L Max
61
62
Designation System of Insert
T S
A P K T 1604 P D R
1 2 3 4 5 6 7 8 9 10
8. Parallel Land
63
Milling Program
Designation Features•Application Edge Geometry & Picture Cutter Designation
APMT-PDER
•High positive geometry for •90º Endmill 90E...AP16 136
APMT 16
lower cutting force •90º Facemill 90F...AP16 137
APKT-PDR
•High positive geometry for
APKT 08 •90º Endmill 90E...08A 139
lower cutting force
APKT-PDR
•High positive geometry for
APKT 12 •90º Endmill 90E...12A 138
lower cutting force
OFCN
•High feed &
hardend steel
OFCN 07
•43º Facemill 43F...OF07 140
OFCR 07 OFCR
•Stainless steel & low
machine finish
64
Milling Program
Designation Features•Application Edge Geometry & Picture Cutter Designation
SDCN-M
SDCN-MT
•For steel
SDCN 12
•45º Facemill 45F...SD12 118
SDKN 12 SDKN-MT-EM
•For steel
SDKN-MT-HP
•For steel
SDCN-MT
•For steel
SDKN-MT-EM
SDCN 15
•For steel •45º Facemill 45F...SD15 119
SDKN 15
SDKN-MT-HP
•For steel
SECN-AFN
SECN-AFSN
•45º ISO Facemill 45F...SE12 120
SECN 12 •For steel •45º ISO Facemill 45F...SE15 121
SEKN 12
SEKR 12 •45º DM Facemill DMF45...SE12 133
SECN 15 SEKN-AFSN-HP DMF45...SE15 133
SEKN 15
•For steel •45º DMN Facemill DMFN45...SE12 116
SEKR 15
SEKR-AFSN
•Lower cutting force for
low carbon steel and
stainless steel
65
Milling Program
Designation Features•Application Edge Geometry & Picture Cutter Designation
SECN-EFR
• 75º ISO Facemill 75F...SE12 123
•For cast iron
• 75º ISO Facemill 75F...SE15 124
SECN 12
SECN 15 SECN-EFSR • 75º DMN Facemill DMFN75...SE12 115
•For steel
• 75º DM Facemill DMF75...SE12 134
DMF75...SE15 134
SNKN-EN-EM+
SPCN-EDR
SPCN-EDSR
•For steel
SPCN 12 • 75º ISO Facemill 75F...SP12 126
SPKN 12
SPKN-EDSR-HP • 75º(87.5º) DM Endmill DME75...SP15/12 130
SPKR 12
•For steel
SPKR-EDR
•Lower cutting force for low
carbon steel and stainless
steel
SPCN-EDR
SPCN-EDSR
•For steel
SPCN 15
SPKN 15 • 75º ISO Facemill 75F...SP15 127
SPKN-EDSR-HP
SPKR 15
•For steel
SPKR-EDR
•Lower cutting force for low
carbon steel and stainless
steel
66
Milling Program
Designation Features•Application Edge Geometry & Picture Cutter Designation
TEEN-TR
•For steel
•For steel
TPCN-PPN
TPCN-PDR
TPCN-PDSR
•For steel
TPCN 22 • 90º ISO Facemill 90F...TP22 129
TPKN 22
TPKN-PDSR-HP • 90º DM Endmill DME90...TP22 131
TPKR 22
•For steel
TPKR-PDR
•Lower cutting force for low
carbon steel and stainless
steel
67
75° DMFN Facemill (ISO Insert)
Dimension (mm)
Designation Insert
D D1 d L l ap
SECN 1203 EFR
DMFN75-D63-SE12 3 63 68.9 32 115 35 9
SECN 1203 EFSR
SECN 1503 EFR
DMFN75-D80-SE15 4 80 87.2 42 115 35 12
SECN 1503 EFSR
Component
Shim Wedge Shim Screw Wedge Screw Wrench Shim Screw Wrench
Designation (1)
SECN...EF(S)R
Insert Designation
68
45° DMFN Facemill (ISO Insert)
Dimension (mm)
Designation Insert
D D1 d L l ap
Component
Shim Wedge Shim Screw Wedge Screw Wrench Shim Screw Wrench
(1)
CW325M
CW9200
CW9235
CW9300
Insert Designation
CW210
d t a R ap
69
75° (87.5° ) DM Endmill (ISO Insert)
Dimension (mm)
Designation Insert
α° d L l d
Component
Clamp Clamp Screw Snap Ring Wrench
DC9235
DC9300
Insert Designation
DC210
d t a b R ap
70
90° DMFN Facemill (ISO Insert)
Dimension (mm)
Designation Insert
D d L l ap
TECN 2204 PER
TECN 2204 PESR
TECN 2204 PETR
DMFN90-D80-TE22 4 80 32 115 35 18
TEEN 43 TR
TEKN 2204 PETR-EM
TEKN 43 TR-HP
Component
Shim Wedge Shim Screw Wedge Screw Wrench Shim Screw Wrench
(1)
CW325M
CW9235
CW9300
WP9320
Insert Designation
CW210
d t a ap
71
90° DM Endmill (ISO Insert)
Dimension (mm)
Designation Insert
D d L l ap
DME90-D16-TP11 1 16 16 70 20 9
TPCN 1103 PPR
DME90-D20-TP11 2 20 20 100 25 9
TPCN 1103 PPSN
DME90-D25-TP11 2 25 25 110 30 9
DME90-D30-TP16 2 30 32 120 40 14
DME90-D32-TP16 TPCN 1603 PPR 2 32 32 120 40 14
DME90-D35-TP16 TPCN 1603 PPSR 2 35 32 120 40 14
DME90-D40-TP16 TPCN 160325 3 40 32 120 40 14
DME90-D50-TP16 TPKN 1603 PPSR-EM 3 50 32 120 40 14
DME90-D60-TP16 3 60 32 120 40 14
TPCN 2204 PD(S)R
DME90-D40-TP22 2 40 32 120 40 19
TPKN 2204 PDR-EM
TPKN 2204 PDSR
DME90-D50-TP22 2 50 32 120 40 19
TPKN 2204 PDSR-EM/HP
TPKN 2204 PDTR-HP
DME90-D60-TP22 3 60 32 120 40 19
TPKR 2204 PDR
Component
Clamp Clamp Screw Snap Ring Wrench
Designation
72
TPCN & TPKN & TPKR
CW325M
CW9200
CW9235
CW9300
WP8330
WP9320
Insert Designation
CW210
d t a b ap
73
90° DM Facemill (ISO Insert)
Dimension (mm)
Designation Insert
D d L l ap
DMF90-D50-TE22 TECN 2204 PE(S)R/PETR 3 50 32 115 35 19
TEEN 43 TR
DMF90-D63-TE22 3 63 32 115 35 19
TEKN 2204 PETR-EM
DMF90-D80-TE22 TEKN 2204 TR-HP 4 80 32 115 35 19
Component
Designation
Anvil Wedge Anvil Screw Wedge Screw Wrench
DMF90-D50-TE22
DMF90-D63-TE22
DATEM450R DWTEMR SH M3 X 0.5 X 6 DWS8S DTTW-4
DMF90-D80-TE22
CW9300
Insert Designation
CW210
d t a ap
74
90° Endmill
Fig.1
Fig.2
Dimension (mm)
Designation Insert Fig.
D d L l
90E02525W-AP16-L100 2 25 25 100 39 1
90E03232WF-AP16-L110 3 32 32 110 33 1
90E03232-AP16-L250 2 32 32 250 65 2
90E03332-AP16-L250 APMT 1604 PDER 2 33 32 250 40 2
90E03332F-AP16-L250 3 33 32 250 55 2
90E04032-AP16-L250 2 40 32 250 54 2
90E04032F-AP16-L200 3 40 32 200 54 2
Component
Screw Wrench
Dimension (mm)
CW9800
WP5320
Insert Designation
d d1 a t R ap
75
90° Facemill
Fig.1 Fig.2
Dimension (mm)
Designation Insert Fig. Mounting Bolt
D d H
90F-D50-22-AP16 3 50 22 40 1 SH M10 X 1.5 X 30
90F-D63-22-AP16 4 63 22 40 1 SH M10 X 1.5 X 30
APMT 1604 PDER
90F-D80-27-AP16 5 80 27 50 1 SH M12 X 1.75 X 35
90F-D100-32-AP16 6 100 32 50 2 -
Component
Screw Wrench
Dimension (mm)
CW9800
WP5320
Insert Designation
d d1 a t R ap
76
90° Endmill - APKT 1203
Ød
90ϒ
Cutting angles
Lead angle 90°
L Axial rake 3°
+13°
Radial rake 20°
ap
ØD
Dimension (mm)
Designation Insert ap
D d H L
90E01616W-12A 1 16 16 25 85 12
APKT 1203
90E02020S-12A 2 20 20 28 90 12
Component
Screw Wrench
SM30-065-00 DTTW09
APKT...1203
Insert Designation
d d1 t R
77
43° Facemill
Fig.1 Fig.2
Fig.3
Component
Wedge Screw Wrench
CW9300
Insert Designation
d t a R ap
78
Technical Information
Recommended Conditions for SEKN 12, SEKN 15 for 45° Facemill
Ap Speed Fz (mm/tooth)
ISO Material Hardness (HB) Recommended Grade***
(mm) (m/min) SEKN12/15
Low Carbon Steel 85 - 175 2.5 300 CW9300, CW325M 0.15 - 0.25
High Carbon Steel 175 - 225 2.5 180 CW9300, CW325M 0.15 - 0.25
Alloy Steel 275 - 325 2.5 180 CW9300, CW325M 0.10 - 0.15
Tool Steel 200 - 250 2.5 110 CW9300, CW325M 0.10 - 0.15
Grey Cast Iron 190 - 220 2.5 250 CW9200 0.15 - 0.25
Ductile Cast Iron 140 - 200 2.5 240 CW9200 0.15 - 0.25
79
Technical Information
Recommended Conditions for SPKN/SPKR 12, TPKN/TPKR 16, 22, SEKN 12/15, TEKN 22 for 75°, 90° Facemill
Ap Speed Fz (mm/tooth)
ISO Material Hardness (HB) Recommended Grade***
(mm) (m/min) SPKN(R)/TPKN(R)/SEKN/TEKN
Low Carbon Steel 85 - 175 2.5 275 CW9300, CW325M 0.10 - 0.15
High Carbon Steel 175 - 225 2.5 210 CW9300, CW325M 0.10 - 0.15
Alloy Steel 275 - 325 2.5 180 CW9300, CW325M 0.10 - 0.15
Tool Steel 200 - 250 2.5 110 CW9300, CW325M 0.10 - 0.15
Grey Cast Iron 190 - 220 2.5 230 CW9200 0.10 - 0.15
Ductile Cast Iron 140 - 200 2.5 200 CW9200 0.10 - 0.15
80
Technical Information
Recommended Conditions for OFCN, OFCR for 43° Facemill
Ap Speed Fz (mm/tooth)**
ISO Material Hardness (HB) Recommended Grade***
(mm) (m/min) OFCN, OFCR
High Carbon Steel 175 - 225 2.5 180 CW9300 0.10 - 0.25
Grey Cast Iron 190 - 220 2.5 250 CW9200 0.15 - 0.35
Ductile Cast Iron 140 - 200 2.5 240 CW9200 0.10 - 0.25
81
Technical Information
Grade Comparison Table
Metaldur Korloy Sandvik Walter Seco Kennametal Mitsubishi Sumitomo Tungaloy Kyocera TaeguTec ISCAR
G1F
H10 H1
CW210 H01 HX HTi10 H10T K10 IC20
H10A EH10
TH10
CN1000 CT5015 CM KT125 NX2525 T110A NS730 TN60
CW610 CWE10 CT3000 IC20N
CN2000 CT5005 CM15 KT150 NX3035 T1200A NS720 TN6020
T5105
NC305K GC3205 WAK10 TK1000 KCK05 UC5105 AC410K CA4505 TT1300 IC5005
CW820 T5115
NC6110 GC3210 WAK20 TK2000 KCK15 UC5115 AC700G CA4515 TT7310 IC5010
T5125
Turning
WPP01 T9005 CA5505
NC3010 GC4205 TP1000 KCP05 UE6105 AC1000 IC8150
CW9015 WPP10 T9015 CA5515 TT8115
NC3015 GC4215 TP1500 KCP10 UE6110 AC700G IC9150
WAP10 T9115 CR7015
NC3120 GC4225 WPP20 TP2000 KCP25 AC820P T9125 CA5525 TT8125 IC8250
CW9025 UE6020
NC3020 GC4025 WAP20 TP2500 KC9125 AC2000 T9025 CR7025 TT5100 IC9250
CW8035
G1F
H10 H1
CW210 H01 HX HTi10 H10T K10 IC20
H10A EH10
TH10
D-Cut
WXM35 F40M F7030 ACP300 AH130 IC830
PC3545 GC2040 PR1225
CW9235 WSM35 MM4500 KC725M VP30RT EH202 AH140 TT8020 IC330
PC5300 S40T PR905
WSP45 MS2500 MP9030 EH5202 SH730 IC928
G1F
H10 H1
CW210 H01 HX HTi10 H10T K10 IC20
H10A EH10
TH10
S30 A30N TX30
CW325M S35M P30 IC50M
SM30 A30 UX30
ACZ310
PC6510 IC810
CW9200 GC1020 MK2000 KC915M F5010 ACK200 AH120 TT6030
PC215K IC910
ACK300
PC3500
PR630
PC3535
CW9300 GC4020 WAM20 T250M AH330 PR660 TT7030 IC950
PC3525
PR730
PC130
T1015
PC6510 MP8010 ACK200 PR905
GC3020 WKP25 MK2000 KCK15 T1115 IC810
CW7320 PC215K VP15TF ACK300 PR510 TT6080
GC1020 WKP35 MK3000 KC520M AH120 IC910
PC5300 F5010 ACK310 PR610
GH110
WXM35 F40M F7030 ACP300 AH130 IC830
PC3545 GC2040 PR1225
CW9235 WSM35 MM4500 KC725M VP30RT EH202 AH140 TT8020 IC330
PC5300 S40T PR905
WSP45 MS2500 MP9030 EH5202 SH730 IC928
Milling
WXM35 F40M F7030 ACP300 AH130 IC830
PC3545 GC2040 PR1225
WP8330 WSM35 MM4500 KC725M VP30RT EH202 AH140 TT8080 IC330
PC5300 S40T PR905
WSP45 MS2500 MP9030 EH5202 SH730 IC928
PC3500 PR630
GC4220 WAP25 MP1500 T3130
WP9320 PC3535 PR660 TT7080 IC950
GC4230 WAM10 MP2500 AH330
PC3525 PR730
AH725
PC5300
GC1030 F30M KC522M VP15TF AH730 IC808
CW9800 NC5330 WAM30 ACP200 PR830 TT9030
GC4240 MP3000 KC635M VP20RT GH330 IC908
PC9530
AH120
AH725
PC5300
GC1030 F30M KC522M VP15TF AH730 IC808
WP5320 NC5330 WAM30 ACP200 PR830 TT9080
GC4240 MP3000 KC635M VP20RT GH330 IC908
PC9530
AH120
WXM35 F40M F7030 ACP300 AH130 IC830
PC3545 GC2040 PR1225
CW7800 WSM35 MM4500 KC725M VP30RT EH202 AH140 TT7800 IC330
PC5300 S40T PR905
WSP45 MS2500 MP9030 EH5202 SH730 IC928
GC1025
CW150 PC3500 TT7220 IC350
GC4125
PR830
GC1030 KC522M IC808
CW9800 PC9530 WAM30 F30M VP15TF ACP200 GH330 PR925 TT9030
GC2030 KC635M IC908
PR1025
Drilling
GC1025
CW154 PC3500 TT7220 IC350
GC4125
82
Technical Information
Chipbreaker
Description Metaldur Korloy Kyocera Sandvik Kenna Seco Walter Mitsubishi Sumitomo Tungaloy TaeguTec ISCAR
FP ZF
VQ HQ NFT
Double HC
Steel 52
sided GS SM MN MR3 NM4 AS MC
45 HM,GM HS MP MA UX,UG MT GN
Negative
CS RP NS8
MG- UZ 38
33,37
MU MS EX
Double
Stainless 42 MS MM UP MF4 NM4 SS EM
sided
HS
CF
Double
Cast Iron 45, 53 MG- KF,KM FN MA UZ CM MT
sided
B25 C RP NM5 MG- MG-
41 FG
VF FP F1 PS4 FK
83