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Metaldur Catalog Eng

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0% found this document useful (0 votes)
7 views84 pages

Metaldur Catalog Eng

Uploaded by

polluna69
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CONTENTS

Grades 3

5
ISO TURN INSERT 6
ISO EXTERNAL HOLDER 20
ISO BORING BAR 36

45

64
D-MILL INSERT 65
D-MILL CUTTER 70

Technical Information 102


GRADE ISO RANGE FEATURES & APPLICATION

CW210 K05 K20


• For aluminum machining
UNCOATED • Uncoated grade

• High speed machining in cast iron machining


CW820 K10 K20
•C ombination thick Al2O3 coating layer and high wear resistant substrate for
CVD COATED extreme wear resistance.
• TiCN-Al2O3-TiN

• First recommendation for high speed machining in steel


CW9015 P05 P25
•G  ood combination of wear resistance and toughness
CVD COATED • TiN-TiCN-Al2O3-TiN
• Improved chipping resistance

• For general machining in steel


CW9025 P15 P35
• Wide application range due to good wear resistance and toughness
CVD COATED • TiN-TiCN-Al2O3-TiN
• Improved chipping resistance

• For low carbon steel, low carbon alloy steel and stainless steel
CW8035 P20 P40 • Interrupted cutting in general steel
CVD COATED M30 M40 • Excellent toughness
• TiN-TiCN-Al2O3-TiN

GRADE ISO RANGE FEATURES & APPLICATION

P15 P35
• For steel and stainless steel machining
CW9800 M10 M30
• Improved tool life
PVD COATED K10 K30
• TiAlN
S10 S25

P30 P45
M30 M45 • For roughing and low speed applications, high feed machining of steel, stainless steel and cast iron
CW9235 K20 K40 • Coated grade with improved edge strength
PVD COATED N15 N30 • TiCN
S20 S30

• Very successful on stainless steel, cast iron and nonferrous materials,


CW120 P15 P30
good also for interrupted cuts
PVD COATED K10 K20
• Has low wear resistance

• A cermet grade, used for grooving and turning applications. Recommended for
CW610 P05 P25
semi-finishing and finishing operations when excellent surface finish is required.
UNCOATED M05 M15
Wear resistant, prevents built-up edge.

3
GRADE ISO RANGE FEATURES & APPLICATION

CW210 K05 K20


• For cast iron milling
UNCOATED • Uncoated grade
CW325M P25 P35
• For steel milling
UNCOATED • Uncoated grade
P30 P50
•Uncoated carbide grade. Used mainly for machining aluminum at medium cutting speeds
CW235 M30 M40
with medium to large chip sections.
UNCOATED N10 N30
•The inserts usually feature very sharp cutting angles.
S20 S25
M10 M30
CW208 N10 N25
• Uncoated, fine grain carbide grade. Used for stainless steel and high temperature alloys at low to
UNCOATED medium cutting speeds.
S10 S30
K05 K20 • Prolonged tool life in milling of cast iron
CW9200 N05 N20 • Wear resistance and enhanced substrate
PVD COATED • AlTiAlN
H05 H20
K05 K20 • Prolonged tool life in milling of cast iron
WP7320 N05 N20 • Wear resistance and enhanced substrate
PVD COATED • TiAlN + TiN
H05 H20
P30 P45
M30 M45 • For roughing and low speed applications, high feed machining of steel, stainless steel and cast iron
CW9235 K20 K40 • Coated grade with improved edge strength
PVD COATED N15 N30 • TiCN
S20 S30

P30 P45 • High mechanical shock resistance


WP8330 M25 M40
• PVD TiAlN coating
PVD COATED • For semi-roughing and medium machining applications
S15 S30
• TiAlN + TiN
• Prolonged tool life in milling of steel
CW9300 P15 P40 • Tough enhanced substrate
PVD COATED • TiAlN
• Prolonged tool life in mold & die steel
WP9320 P10 P40 • Wear resistance and toughness enhanced grade
PVD COATED • TiAlN + TiN
P15 P35
M10 M30 • For semi-roughing and medium machining applications
CW9800 K10 K30 • Optimum mechanical shock resistance
PVD COATED S10 S25 • TiAlN
H15 H30
P15 P35
M10 M30
• Prolonged tool life in mold & die steel
WP5320 K10 K30
• Wear resistance and toughness enhanced grade
PVD COATED • For semi -roughing and medium machining applications
S10 S25
• TiAlN + TiN
H15 H30

CW7800 P20 P45 • For heavy duty applications in milling of steel


CVD COATED M30 M45 • Improved edge strength and better toughness

CW150 P20 P35


• For heavy duty applications in milling of steel
PVD COATED • Improved edge strength and better toughness
P20 P50 • TiCN/TiC/Al2O3 multilayer, CVD coated grade. Used for milling grey and nodular cast iron,
CW8236 M20 M30 at medium to high cutting speeds.
CVD COATED K20 K40 • A high wear resistant grade.
P20 P50
• A PVD TiAlN coated tough grade. Suitable for milling stainless steel, high temperature alloys
CW9500 M20 M30
and other alloy steels.
PVD COATED K15 K40
• Recommended for interrupted cut and heavy operations.
S15 S40

4
5
Insert Designation System

1. Shape 2. Clearance 3. Tolerance 4. Type 6. Thickness


Angle
N No chipbreaker
No hole
N
R E A No chipbreaker
Straight hole

F
Double-sided CB
M class No hole
S D
B Tolerance mm G Single-sided CB
IC m± d± Straight hole
6.35 ±0.08 ±0.05
M Single-sided CB 02 = 2.38mm
K 9.52 ±0.08 ±0.05 Straight hole 03 = 3.18mm
12.70 ±0.13 ±0.08 T3 = 3.97mm
C
R Single-sided CB
04 = 4.76mm
No hole
G class 06 = 6.35mm
T V Sign m t d W,B No chipbreaker 07 = 7.94mm
Screw hole 09 = 9.52mm
H ±0.013 ±0.025 ±0.013
P E ±0.025 ±0.025 ±0.025 T,H Single-sided CB
G ±0.025 ±0.13 ±0.025 Screw hole

C W Z, X Special

C N M G 12 04 08 (R) 52
1 2 3 4 5 6 7 8 9

5. Cutting Edge Length 7. Corner R 8. Hand of 9. Chipbreaker


Insert

I.C(mm) C D R S T V W K
– 41
– 42
– 43
3.97 03 04 03 06 02 – 45
4.76 04 05 04 08 08 ex) 0.8mm=08
5.56 05 06 05 09 09 03 – 52
6.35 06 07 06 11 11 04 – 53
7.94 08 09 07 13 13 05 Right
8.0 08
9.52 09 11 09 09 16 16 06 16
10.0 10
12.0 12
12.7 12 15 12 22 22 08
15.88 16 19 15 15 27 27 10
16.0 16
19.05 19 23 19 19 33 33 13
20.0 20 Left
25.0 25
25.4 25 31 25 25 44
32.0 32

6
Cutting Conditions
CVD
Material Chipbreaker
CW820 CW9015 CW9025 CW8035
Cutting speed (m/min)

Low 41
0.05-0.25% C 42 - 350-500 200-420 180-350
SM18C
43
41
Carbon
Medium
0.25-0.55% C
42 - 220-380 150-330 120-250
Steel SM45C 43
52

High 45
0.55-0.80% C 52 - 180-380 120-300 -
SM55C
53

41
Low Alloy
SCM415 42 - 180-350 130-300 60-320
43
Alloy
Steel
45
Alloy
SCM440 52 - 180-350 140-300 60-200
53

180-440 90-300 - -
Grey Cast Iron MA
45
Cast Iron
52
Ductile Cast Iron
53 200-340 90-280 - -

Stainless Steel 42 - - - 100-210

7
Chipbreaker Features

TYPE INSERT • EDGE GEOMETRY FEATURE • APPLICATION

•For medium & finishing


41 •Good chip evacuation in low feed and depth of cut
•Excellent chip control

•For medium machining in stainless steel and low carbon


42 steel
•Low cutting force

•Balance between strength and sharpness


•For semi-finishing to medium machining in steel and
43 alloy steel
•Good chip control in profiling
NEGATIVE
•For medium machining in steel and alloy steel
45 •Semi-finishing in cast iron
• Applicable to various materials

•Medium to roughing in steel and cast iron


52 •Excellent chip control
• Applicable to both interrupted and continuous

• Medium to roughing in steel and cast iron


53 • Strong cutting edge
•Recommended for unstable conditions

• For finish to medium machining


41 •Good chip evacuation in low feed and depth of cut
•Good chip control

•Good chip evacuation in low feed and depth of cut


51 • Low cutting force & good chip control

•Medium to roughing in steel and cast iron


52 •Applicable to both interrupted and continuous

•For aluminum machining


AU 26°
•Low cutting force, excellent chip evacuation

8
Negative 80° Insert

CNM
Dimension (mm) Recommended Cutting Conditions Grade

Insert Designation

CW9015

CW9025

CW8035
CW820

CW610
l d t R Feed (mm/rev) D.O.C. (mm)

CNMA 120404 12.4 12.7 4.76 0.4 0.15 - 0.50 1.0 - 5.0 
CNMA
120408 12.0 12.7 4.76 0.8 0.15 - 0.60 1.0 - 6.0 
For Cast Iron
120412 11.6 12.7 4.76 1.2 0.15 - 0.70 1.5 - 6.0 

CNMG 41 CNMG 120404 41 12.4 12.7 4.76 0.4 0.07 - 0.40 0.3 - 4.5   
Finishing &
Medium 120408 41 12.0 12.7 4.76 0.8 0.10 - 0.45 0.3 - 4.5    

CNMG 42 120408 42 12.0 12.7 4.76 0.8 0.15 - 0.45 0.5 - 4.0  
For Stainless
Steel 120412 42 11.6 12.7 4.76 1.2 0.17 - 0.50 0.7 - 4.0 

CNMG 120404 43 12.4 12.7 4.76 0.4 0.13 - 0.40 0.4 - 3.0  
CNMG 43
Semi-finishing & 120408 43 12.0 12.7 4.76 0.8 0.15 - 0.40 0.5 - 3.0  
Medium
120412 43 11.6 12.7 4.76 1.2 0.17 - 0.45 0.6 - 3.0    

CNMG 120404 45 12.4 12.7 4.76 0.4 0.17 - 0.45 0.5 - 4.0    
CNMG 45
Medium & 120408 45 12.0 12.7 4.76 0.8 0.20 - 0.50 0.5 - 4.0    
Roughing
120412 45 11.6 12.7 4.76 1.2 0.22 - 0.55 0.8 - 4.0   

CNMG 120404 52 12.4 12.7 4.76 0.4 0.10 - 0.30 0.5 - 3.5 
CNMG 52
120408 52 12.0 12.7 4.76 0.8 0.12 - 0.35 0.7 - 3.5   
Medium
120412 52 11.6 12.7 4.76 1.2 0.15 - 0.40 0.7 - 3.5  

CNMG 120404 53 12.4 12.7 4.76 0.4 0.17 - 0.45 1.0 - 5.0 
CNMG 53
Medium & 120408 53 12.0 12.7 4.76 0.8 0.23 - 0.60 1.5 - 5.0   
Roughing
120412 53 11.6 12.7 4.76 1.2 0.25 - 0.60 2.0 - 5.0   

For Cast Iron For Steel For Stainless Steel


Holder pages: 26, 27, 39

9
Negative 55° Insert

DNM
Dimension (mm) Recommended Cutting Conditions Grade

Insert Designation

CW9015

CW9025

CW8035

CW9235
CW820

CW610
l d t R Feed (mm/rev) D.O.C. (mm)

DNMA 150608 14.7 12.7 6.35 0.8 0.15 - 0.65 0.8 - 4.0 
DNMA
For Cast Iron
150612 14.4 12.7 6.35 1.2 0.15 - 0.65 1.2 - 4.0 

DNMG 150408 41 14.7 12.7 4.76 0.8 0.10 - 0.45 0.5 - 4.0    
DNMG 41
Finishing & 150604 41 15.1 12.7 6.35 0.4 0.07 - 0.40 0.3 - 4.0    
Medium
150608 41 14.7 12.7 6.35 0.8 0.10 - 0.45 0.5 - 4.0    

DNMG 150604 42 15.1 12.7 6.35 0.4 0.13 - 0.40 0.4 - 4.0 
DNMG 42
For Stainless 150608 42 15.1 12.7 6.35 0.8 0.15 - 0.45 0.4 - 4.0 
Steel
150612 42 14.7 12.7 6.35 1.2 0.17 - 0.5 0.7 - 4.0
DNMG 150408 43 14.7 12.7 4.76 0.8 0.12 - 0.35 0.7 - 3.5  
DNMG 43 150412 43 14.7 12.7 4.76 1.2 0.12 - 0.35 0.7 - 3.5  
Semi-finishing &
Medium 150608 43 15.1 12.7 6.35 0.8 0.12 - 0.35 0.5 - 3.0  

150612 43 14.7 12.7 6.35 1.2 0.15 - 0.35 0.6 - 3.0  

DNMG 150604 45 15.1 12.7 6.35 0.4 0.16 - 0.42 0.5 - 4.0  
DNMG 45
Medium & 150608 45 15.1 12.7 6.35 0.8 0.18 - 0.45 0.5 - 4.0    
Roughing
150612 45 14.7 12.7 6.35 1.2 0.20 - 0.45 0.8 - 4.0  

DNMG 150404 52 15.1 12.7 4.76 0.4 0.10 - 0.30 0.5 - 3.5 

150408 52 14.7 12.7 4.76 0.8 0.12 - 0.35 0.7 - 3.5 


DNMG 52
150604 52 15.1 12.7 6.35 0.4 0.10 - 0.30 0.5 - 3.5  
Medium
150608 52 14.7 12.7 6.35 0.8 0.12 - 0.35 0.7 - 3.5    

150612 52 14.4 12.7 6.35 1.2 0.10 - 0.35 1.0 - 3.5   

DNMG 150604 53 15.1 12.7 6.35 0.4 0.17 - 0.45 1.0 - 4.0    
DNMG 53
Medium & 150608 53 14.7 12.7 6.35 0.8 0.17 - 0.55 1.5 - 4.0   
Roughing
150612 53 14.4 12.7 6.35 1.2 0.25 - 0.55 1.5 - 4.0   

For Cast Iron For Steel For Stainless Steel


Holder pages: 27, 28, 39

Negative 55° Insert

KNUX
Dimension (mm) Recommended Cutting Conditions Grade
CW9025

Insert Designation
l d t R Feed (mm/rev) D.O.C. (mm)

KNUX 160405 L11 19.7 9.52 4.76 0.5 0.15 - 0.35 1.5 - 5.0 

160405 R11 19.7 9.52 4.76 0.5 0.15 - 0.35 1.5 - 5.0 

For Cast Iron For Steel For Stainless Steel


Holder page: 24

10
Negative 90° Insert

SNM
Dimension (mm) Recommended Cutting Conditions Grade

Insert Designation

CW9015

CW9025

CW8035
CW820
l d t R Feed (mm/rev) D.O.C. (mm)

SNMA 120408 11.9 12.7 4.76 0.8 0.15 - 0.70 1.0 - 6.0 
SNMA
For Cast Iron
120412 11.5 12.7 4.76 1.2 0.20 - 0.80 1.5 - 6.0 

SNMG 120404 42 12.3 12.7 4.76 0.4 0.13 - 0.40 0.4 - 4.0 
SNMG 42
For Stainless 120408 42 11.9 12.7 4.76 0.8 0.15 - 0.45 0.5 - 4.0 
Steel
120412 42 11.5 12.7 4.76 1.2 0.17 - 0.50 0.7 - 4.0 

SNMG 120404 45 12.3 12.7 4.76 0.4 0.17 - 0.45 0.5 - 4.0    
SNMG 45
Medium & 120408 45 11.9 12.7 4.76 0.8 0.20 - 0.50 0.5 - 4.0    
Roughing
120412 45 11.5 12.7 4.76 1.2 0.22 - 0.55 0.8 - 4.0    

SNMG 120408 52 11.9 12.7 4.76 0.8 0.12 - 0.35 0.7 - 3.5   
SNMG 52
Medium
120412 52 11.5 12.7 4.76 1.2 0.15 - 0.40 0.7 - 3.5   

SNMG 120404 53 12.3 12.7 4.76 0.4 0.17 - 0.45 1.0 - 5.0   
SNMG 53
Medium & 120408 53 11.9 12.7 4.76 0.8 0.23 - 0.60 1.5 - 5.0   
Roughing
120412 53 11.5 12.7 4.76 1.2 0.25 - 0.60 2.0 - 5.0  

For Cast Iron For Steel For Stainless Steel


Holder pages: 28, 29, 30

11
Negative 60° Insert

TNM
Dimension (mm) Recommended Cutting Conditions Grade

Insert Designation

CW9015

CW9025

CW8035
CW820

CW610
l d t R Feed (mm/rev) D.O.C. (mm)

TNMA 160404 15.5 9.52 4.76 0.4 0.10 - 0.30 1.0 - 4.0 
TNMA
160408 14.5 9.52 4.76 0.8 0.15 - 0.40 1.0 - 4.0 
For Cast Iron
160412 13.5 9.52 4.76 1.2 0.20 - 0.50 1.5 - 4.5 

TNMG 41 TNMG 160404 41 15.5 9.52 4.76 0.4 0.07 - 0.40 0.3 - 3.5    
Finishing &
Medium 160408 41 14.5 9.52 4.76 0.8 0.10 - 0.45 0.5 - 3.5   

TNMA 160404 42 15.5 9.52 4.76 0.4 0.13 - 0.40 0.4 - 4.0 
TNMG 42
For Stainless 160408 42 14.5 9.52 4.76 0.8 0.15 - 0.45 0.4 - 4.0 
Steel
160412 42 13.5 9.52 4.76 1.2 0.17 - 0.50 0.7 - 4.0 

TNMA 160404 43 15.5 9.52 4.76 0.4 0.12 - 0.35 0.4 - 3.0   
TNMG 43
Semi-finishing & 160408 43 14.5 9.52 4.76 0.8 0.12 - 0.35 0.5 - 3.0   
Medium
160412 43 13.5 9.52 4.76 1.2 0.15 - 0.35 0.6 - 3.0   

TNMA 160404 45 15.5 9.52 4.76 0.4 0.16 - 0.42 0.5 - 4.0    
TNMG 45
Medium & 160408 45 14.5 9.52 4.76 0.8 0.18 - 0.45 0.5 - 4.0    
Roughing
160412 45 13.5 9.52 4.76 1.2 0.20 - 0.45 0.8 - 4.0    

TNMG 160404 52 15.5 9.52 4.76 0.4 0.15 - 0.35 0.7 - 3.5   
TNMG 52
Medium
160408 52 14.5 9.52 4.76 0.8 0.17 - 0.40 0.7 - 3.5    

TNMG 160404 53 15.5 9.52 4.76 0.4 0.17 - 0.45 1.5 - 3.5   
TNMG 53
Medium & 160408 53 14.5 9.52 4.76 0.8 0.17 - 0.55 2.0 - 3.5   
Roughing
160412 53 13.5 9.52 4.76 1.2 0.25 - 0.55 2.0 - 3.5   

For Cast Iron For Steel For Stainless Steel


Holder pages: 30, 31, 35, 36, 40, 43

12
Negative 35° Insert

VNMG
Dimension (mm) Recommended Cutting Conditions Grade

Insert Designation

CW9015

CW9025

CW8035
CW820

CW610
l d t R Feed (mm/rev) D.O.C. (mm)

VNMG 41 VNMG 160404 41 15.6 9.52 4.76 0.4 0.10 - 0.32 0.5 - 2.5   
Finishing &
Medium 160408 41 14.6 9.52 4.76 0.8 0.12 - 0.35 0.7 - 2.5   

VNMG 45 VNMG 160404 45 15.6 9.52 4.76 0.4 0.13 - 0.32 0.5 - 3.0    
Medium &
Roughing 160408 45 14.6 9.52 4.76 0.8 0.15 - 0.35 0.5 - 3.0    

VNMG 160404 53 15.6 9.52 4.76 0.4 0.17 - 0.40 1.0 - 3.0  
VNMG 53
Medium & 160408 53 14.6 9.52 4.76 0.8 0.17 - 0.50 1.5 - 3.0   
Roughing
160412 53 13.6 9.52 4.76 1.2 0.20 - 0.50 1.5 - 3.0   

For Cast Iron For Steel Holder pages: 25, 26

13
Positive 35° Insert

VBMT
Dimension (mm) Recommended Cutting Conditions Grade

Insert Designation

CW9015

CW9025

CW8035
CW820

CW610
l d t R D1 Feed (mm/rev) D.O.C. (mm)

VBMT 41 VBMT 160404 41 15.6 9.52 4.76 0.4 4.4 0.08 - 0.25 0.4 - 3.0   
Finishing &
Medium 160408 41 14.6 9.52 4.76 0.8 4.4 0.10 - 0.30 0.7 - 3.0   

VBMT 160404 51 15.6 9.52 4.76 0.4 4.4 0.07 - 0.20 0.5 - 1.5   
VBMT 51
Finishing
160408 51 14.6 9.52 4.76 0.8 4.4 0.10 - 0.25 0.7 - 2.0   

VBMT 160404 52 15.6 9.52 4.76 0.4 4.4 0.10 - 0.25 0.6 - 3.0   
VBMT 52
160408 52 14.6 9.52 4.76 0.8 4.4 0.13 - 0.30 0.9 - 3.0   
Medium
160412 52 13.6 9.52 4.76 1.2 4.4 0.15 - 0.30 1.2 - 3.0   

For Cast Iron For Steel For Stainless Steel


Holder pages: 34, 35, 43

14
Negative 80° Insert

WNM
Dimension (mm) Recommended Cutting Conditions Grade

Insert Designation

CW9015

CW9025

CW8035
CW820

CW610
l d t R Feed (mm/rev) D.O.C. (mm)

WNMA 080408 8.3 12.7 4.76 0.8 0.10 - 0.32 0.5 - 2.5 
WNMA
For Cast Iron
080412 8.2 12.7 4.76 1.2 0.12 - 0.35 0.7 - 2.5 

WNMG 41 WNMG 080408 41 8.3 12.7 4.76 0.8 0.07 - 0.40 0.3 - 4.5   
Finishing &
Medium 080412 41 8.2 12.7 4.76 1.2 0.09 - 0.42 0.5 - 4.5   

WNMG 080404 42 8.4 12.7 4.76 0.4 0.13 - 0.40 0.4 - 4.0 
WNMG 42
For Stainless 080408 42 8.3 12.7 4.76 0.8 0.15 - 0.45 0.5 - 4.0 
Steel
080412 42 8.2 12.7 4.76 1.2 0.17 - 0.50 0.7 - 4.0 

WNMG 080404 43 8.4 12.7 4.76 0.4 0.13 - 0.40 0.4 - 3.0  
WNMG 43
Semi-finishing & 080408 43 8.3 12.7 4.76 0.8 0.15 - 0.40 0.5 - 3.0  
Medium
080412 43 8.2 12.7 4.76 1.2 0.17 - 0.45 0.6 - 3.0  
WNMG 060404 45 6.2 9.52 4.76 0.4 0.16 - 0.35 0.5 - 2.5    
WNMG 45 060408 45 6.1 9.52 4.76 0.8 0.18 - 0.40 0.5 - 2.5    
060412 45 6.0 9.52 4.76 1.2 0.20 - 0.40 0.7 - 2.5    
Medium &
080404 45 8.4 12.7 4.76 0.4 0.17 - 0.45 0.5 - 4.0    
Roughing 080408 45 8.3 12.7 4.76 0.8 0.20 - 0.50 0.5 - 4.0     
080412 45 8.2 12.7 4.76 1.2 0.22 - 0.55 0.8 - 4.0   

WNMG 080404 52 8.4 12.7 4.76 0.4 0.10 - 0.32 0.5 - 2.5   
WNMG 52
Medium
080408 52 8.3 12.7 4.76 0.8 0.12 - 0.35 0.7 - 2.5   

WNMG 53
Medium & WNMG 080412 53 8.2 12.7 4.76 1.2 0.22 - 0.55 0.8 - 4.0 
Roughing

For Cast Iron For Steel For Stainless Steel


Holder pages: 37, 44

15
Positive 80° Insert

CCMT
Dimension (mm) Recommended Cutting Conditions Grade

Insert Designation

CW9015

CW9025

CW8035
CW820

CW610
l d t R D1 Feed (mm/rev) D.O.C. (mm)

CCMT 060204 41 6.0 6.35 2.38 0.4 2.8 0.06 - 0.20 0.4 - 2.0   
CCMT 41
Finishing & 09T304 41 9.2 9.52 3.97 0.4 4.4 0.08 - 0.25 0.5 - 3.5    
Medium
09T308 41 8.8 9.52 3.97 0.8 4.4 0.11 - 0.30 0.8 - 3.5    

CCMT 09T304 51 9.2 9.52 3.97 0.4 4.4 0.07 - 0.20 0.4 - 2.0  
CCMT 51
Finishing
09T308 51 8.8 9.52 3.97 0.8 4.4 0.10 - 0.25 0.6 - 2.0  

CCMT 09T304 52 9.2 9.52 3.97 0.4 4.4 0.10 - 0.25 0.7 - 3.5   
CCMT 52
09T308 52 8.8 9.52 3.97 0.8 4.4 0.13 - 0.30 1.0 - 3.5    
Medium
120408 52 12.0 12.7 4.76 0.8 5.5 0.17 - 0.35 1.5 - 5.0   

For Cast Iron For Steel For Stainless Steel


Holder pages: 31, 40

Positive 55° Insert

DCMT
Dimension (mm) Recommended Cutting Conditions Grade

Insert Designation
CW9015

CW9025

CW8035
CW820

CW610

l d t R D1 Feed (mm/rev) D.O.C. (mm)

DCMT 070204 41 7.3 6.35 2.38 0.4 2.8 0.06 - 0.20 0.4 - 2.0   
DCMT 41
Finishing & 11T304 41 11.2 9.52 3.97 0.4 4.4 0.08 - 0.25 0.5 - 3.0   
Medium
11T308 41 10.8 9.52 3.97 0.8 4.4 0.11 - 0.30 0.8 - 3.0   

DCMT 11T304 51 11.2 9.52 3.97 0.4 4.4 0.10 - 0.25 0.6 - 2.0  
DCMT 51
Finishing
11T308 51 10.8 9.52 3.97 0.8 4.4 0.10 - 0.25 0.6 - 1.5   

DCMT 11T304 52 11.2 9.52 3.97 0.4 4.4 0.10 - 0.25 0.7 - 3.5   
DCMT 52
11T308 52 10.8 9.52 3.97 0.8 4.4 0.13 - 0.30 1.0 - 3.5    
Medium
11T312 52 10.5 9.52 3.97 1.2 4.4 0.17 - 0.35 1.5 - 3.0 

For Cast Iron For Steel For Stainless Steel


Holder pages: 31, 40

16
Positive 90° Insert

SCMT
Dimension (mm) Recommended Cutting Conditions Grade

Insert Designation

CW9015

CW9025

CW8035
CW820
l d t R D1 Feed (mm/rev) D.O.C. (mm)

SCMT 51
SCMT 09T304 51 9.2 9.52 3.97 0.4 4.4 0.08 - 0.25 0.6 - 2.0 
Finishing

SCMT 09T304 52 9.2 9.52 3.97 0.4 4.4 0.10 - 0.25 0.7 - 3.5   
SCMT 52
Medium
09T308 52 9.2 9.52 3.97 0.4 4.4 0.13 - 0.30 1.0 - 3.5    

For Cast Iron For Steel For Stainless Steel


Holder pages: 33, 42

Positive 60° Insert

TCMT
Dimension (mm) Recommended Cutting Conditions Grade

Insert Designation
CW9015

CW9025

CW8035

CW6105
CW820

l d t R D1 Feed (mm/rev) D.O.C. (mm)

TCMT 41
Finishing & TCMT 110204 41 10.0 6.35 2.38 0.4 2.8 0.08 - 0.25 0.4 - 3.0   
Medium

TCMT 16T304 51 15.5 9.52 3.97 0.4 4.4 0.07 - 0.20 0.4 - 2.0  
TCMT 51
Finishing
16T308 51 14.5 9.52 3.97 0.8 4.4 0.10 - 0.25 0.6 - 2.0  

TCMT 16T304 52 15.5 9.52 3.97 0.4 4.4 0.10 - 0.25 0.8 - 5.0    
TCMT 52
16T308 52 14.5 9.52 3.97 0.8 4.4 0.10 - 0.30 1.0 - 5.0    
Medium
16T312 52 13.5 9.52 3.97 1.2 4.4 0.10 - 0.30 1.5 - 5.0   

For Cast Iron For Steel For Stainless Steel


Holder pages: 33, 42

17
Positive 80° Insert - For Aluminum

CCGT AU
Dimension (mm) Grade
Insert Designation
l d t R ØD1 CW210
CCGT 060204 AU 6.0 6.35 2.38 0.4 2.8 

09T302 AU 9.2 9.52 3.97 0.2 4.4 

09T304 AU 9.2 9.52 3.97 0.4 4.4 

09T308 AU 9.2 9.52 3.92 0.8 4.4 

120404 AU 12.4 12.7 4.76 0.4 5.5 

Holder pages: 31, 40

Positive 55° Insert - For Aluminum

DCGT AU
Dimension (mm) Grade
Insert Designation
l d t R ØD1 CW210
DCGT 070202 AU 7.5 6.35 2.38 0.2 2.8 

070204 AU 7.3 6.35 2.38 0.4 2.8 

11T302 AU 11.4 9.525 3.97 0.2 4.4 

11T304 AU 11.2 9.525 3.97 0.4 4.4 

11T8308 AU 11.2 9.525 3.97 0.8 4.4 

Holder pages: 32, 41

Positive 90° Insert - For Aluminum

SCGT AU
Dimension (mm) Grade
Insert Designation
l d t R ØD1 CW210

SCGT 120404 AU 12.3 12.70 4.76 0.4 5.5 

120408 AU 11.9 12.70 4.76 0.8 5.5 

18
Positive 60° Insert - For Aluminum

TCGT AU
Dimension (mm) Grade
Insert Designation
l d t R ØD1 CW210

TCGT 110204 AU 10.0 6.35 2.38 0.4 2.8 

16T304 AU 15.5 9.525 3.97 0.4 4.4 

Holder pages: 33, 42

Positive 35° Insert - For Aluminum

VCGT AU
Dimension (mm) Grade
Insert Designation
l d t R ØD1 CW210
VCGT 110304 AU 10.0 6.35 3.18 0.4 2.8 

160404 AU 15.6 9.52 4.76 0.4 4.4 

160408 AU 14.6 9.52 4.76 0.8 4.4 

Holder page: 34

19
Designation System of External Holder

1. Clamping System 2. Insert Shape 4. Insert Clearance Angle

P / Lever

C D
N
C / Top Clamp

K R
S / Screw Clamp B

S T
M / Multi Lock C

V
W / Wedge Clamp

PCLNR
1 2 3 4 5

3. Approach Angle 5. Hand of Tool

Symbol Shape Offset Symbol Shape Offset Symbol Shape Offset Right-R

J O V ×
A ×
K O W O

L O X Special
B × Neutral-N
M ×

D × N ×

E × R O

F O S O Left-L

T O
G O
U O

20
6. Shank Height 7. Shank Width 8. Tool Length

L (mm) Symbol L (mm) Symbol


32 A 160 N
40 B 170 P
50 C 180 Q
60 D 200 R
70 E 250 S
80 F 300 T
Integers to be preceded by 0 Integers to be preceded by 0 90 G 350 U
e.g.: h=8=mm indicated by 08 e.g.: h=8=mm indicated by 08 100 H 400 V
110 J 450 W
125 K 500 Y
140 L Special X
150 M

25 25 M 12 -
6 7 8 9 10

9. Cutting Edge Length 10. Manufacturer's Type

Unique to manufacturer

21
CKJNR/L

Dimension (mm)
Designation Insert
h b l f
CKJNR/L 2020 K16 20 20 125 25
KNUX 16 R/L 11
2525 M16 25 25 150 32
KNUX 16 R/L 12
3232 P16 32 32 170 40
Component
Holder/ Clamp Screw Clamp Spring Pin & Spring Shim Shim Screw Wrench
Related insert

2020...16 * DSP16K
DPS 48 DCS-K
2525...16 DCC 16KR/L DCS 16K DCS 90 FH DHLW- 4
DP 48S 1604R/L
3232...16 M3 X 0.5 X 10
Insert page: 12
* DSP16K is a shim pin.

22
MVJNR/L

Dimension (mm)
Designation Insert
h b l f

MVJNR/L 2525 M16 25 25 150 32 VN 1604

Component
Holder/ Clamp Screw Shim Lock Pin Wrench
Related insert

...16 DMC 30 DNSM 0825 DMS-V 324 DLP 3 DHLW-2, DHLW-4


Insert page: 15

MVQNR/L

Dimension (mm)
Designation Insert
h b l f

MVQNR/L 2525 M16 25 25 150 32 VN 1604

Component
Holder/ Clamp Screw Shim Lock Pin Wrench
Related insert

...16 DMC 30 DNSM 0825 DMS-V 324 DLP 3 DHLW-2, DHLW-4


Insert page: 15

23
MVVNN

Dimension (mm)
Designation Insert
h b l f
MVVNN 2020 K16 20 20 125 10.0
VN 1604
2525 M16 25 25 150 12.5

Component
Holder/ Clamp Screw Shim Lock Pin Wrench
Related insert

...16 DMC 30 DNSM 0825 DMS-V 324 DLP 3 DHLW-2, DHLW-4


Insert page: 15

PCBNR/L

Dimension (mm)
Designation Insert
h b l f
PCBNR/L 2020 K12 20 20 125 17.5

2525 M12 25 25 150 22.5 CN 1204

3225 P12 32 25 170 22.5

Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert

...12 DLC 4 DLCS 4 DLS-C 42 DSP 4 DHLW-3


Insert page: 11

24
PCLNR/L

Dimension (mm)
Designation Insert
h b l f
PCLNR/L 1616 H12 16 16 100 20
2020 K12 20 20 125 25
2525 M12 25 25 150 32 CN 1204
3225 P12 32 25 170 32
3232 P12 32 32 170 40
3232 P19 32 32 170 40 CN 1906
Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert

...12 DLC 4 DLCS 4 DLS-C 42 DSP 4 DHLW-3


...19 DLC 6 DLCS 6 DLS-C 63 DSP 6 DHLW-4
Insert page: 11

PDJNR/L

Dimension (mm)
Designation Insert
h b l f
PDJNR/L 2020 K15 20 20 125 25

2525 M15 25 25 150 32 DN 1506

3232 P15 32 32 170 40

Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert

...15 DLC 4A DLCS 4 DLS-D 42 DSP 4 DHLW-3


Insert page: 12

25
PDNNR/L

Dimension (mm)
Designation Insert
h b l f
PDNNR/L 2525 M15 25 25 150 12
DN 1506
3232 P15 32 32 170 16.8

Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert

...15 DLC 4A DLCS 4 DLS-D 42 DSP 4 DHLW-3


Insert page: 12

PSBNR/L

Dimension (mm)
Designation Insert
h b l f
PSBNR/L 2020 K12 20 20 125 17
SN 1204
2525 M12 25 25 150 22

Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert

...12 DLC 4 DLCS 4 DLS-S 42 DSP 4 DHLW-3


Insert page: 13

26
PSDNN

Dimension (mm)
Designation Insert
h b l f
PSDNN 2020 K12 20 20 125 10.0

2525 M12 25 25 150 12.5 SN 1204

3225 P12 32 25 170 12.5

Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert

...12 DLC 4 DLCS 4 DLS-S 42 DSP 4 DHLW-3


Insert page: 13

PSKNR/L

Dimension (mm)
Designation Insert
h b l f

PSKNR/L 2525 M12 25 25 150 32 SN 1204

Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert

...12 DLC 4 DLCS 4 DLS-S 42 DSP 4 DHLW-3


Insert page: 13

27
PSSNR/L

Dimension (mm)
Designation Insert
h b l f
PSSNR/L 2020 K12 20 20 125 25
SN 1204
2525 M12 25 25 150 32
Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert

...12 DLC 4 DLCS 4 DLS-S 42 DSP 4 DHLW-3


Insert page: 13

PTFNR/L

Dimension (mm)
Designation Insert
h b l f
PTFNR/L 2020 K16 20 20 125 25
TN 1604
2525 M16 25 25 150 32

Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert

...16 DLC 3 DLCS 3 DLS-T 31.8 DSP 3A DHLW-2.5


Insert page: 14

28
PTGNR/L

Dimension (mm)
Designation Insert
h b l f
PTGNR/L 1616 H16 16 16 100 20

2020 K16 20 20 125 25 TN 1604

2525 M16 25 25 150 32

Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related insert

...16 DLC 3 DLCS 3 DLS-T 31.8 DSP 3A DHLW-2.5


Insert page: 14

SCLCR/L

Dimension (mm)
Designation Insert
h b l f
SCLCR/L 1212 F09 12 12 80 16
1616 H09 16 16 100 20
CC 09T3
2020 K09 20 20 125 25
2525 M09 25 25 150 32
2020 K12 20 20 125 25 CC 1204

Component
Holder/ Screw Shim Shim Screw Wrench
Related insert

1212...09 DS 35080I - - DTFW-15


1616...09
2020...09 DS 35124I DSS-C 32 DSC 50090S DTFW-15
2525...09
2020...12 DS 45130I DSS-C 43N DSC 60105S DTFW-20
Insert pages: 18, 20

29
SDJCR/L

Dimension (mm)
Designation Insert
h b l f
SDJCR/L 1616 H11 16 16 100 20
2020 K11 20 20 125 25 DC 11T3

2525 M11 25 25 150 32

Component
Holder/ Screw Shim Shim Screw Wrench
Related insert

...11 DS 35124I DSS-D 32 DSC 50090S DTFW-15


Insert pages: 18, 20

30
SSDCN

Dimension (mm)
Designation Insert
h b l f
SSDCN 1212 F09 12 12 80 6
SC 09T3
1616 H09 16 16 100 8

Component
Holder/ Screw Shim Shim Screw Wrench
Related insert

1212...09 DS 35080I - - DTFW-15


1616...09 DS 35124I DSS-S 32 DSC 50090S DTFW-15
Insert page: 19

STGCR/L

Dimension (mm)
Designation Insert
h b l f
STGCR/L 1616 H16 16 16 100 20

2020 K16 20 20 125 25 TC 16T3

2525 M16 25 25 150 32

Component
Holder/ Screw Shim Shim Screw Wrench
Related insert

...16 DS 35124I DSS-T 32 DSC 50090S DTFW-15


Insert pages: 19, 21

31
SVJBR/L

Dimension (mm)
Designation Insert
h b l f
SVJBR/L 2020 K16 20 20 125 25
VB 1604
2525 M16 25 25 150 32

Component
Holder/ Screw Shim Shim Screw Wrench
Related insert

...16 DS 35124I DSS-V 32 DS 5035062S-TS DTFW-15


Insert page: 16

SVJCR/L

Dimension (mm)
Designation Insert
h b l f
SVJCR/L 2020 K16 20 20 125 25
VCG 1604
2525 M16 25 25 150 32

Component
Holder/ Screw Shim Shim Screw Wrench
Related insert

...16 DS 35124I DSS-V 32 DSC 50090S DTFW-15


Insert page: 21

32
SVVBN

Dimension (mm)
Designation Insert
h b l f
SVVBN 2020 K16 20 20 125 10.0
VB 1604
2525 M16 25 25 150 12.5

Component
Holder/ Screw Shim Shim Screw Wrench
Related insert

...16 DS 35124I DSS-V 32 DSC 50090S DTFW-15


Insert page: 16

WTENN

Dimension (mm)
Designation Insert
h b l f
WTENN 2020 K16 20 20 125 10.0
TN 1604
2525 M16 25 25 150 12.5

2525 M22 25 25 150 12.5 TN 2204

Component
Holder/ Wedge Clamp Screw Snap Ring Shim Pin Screw Wrench
Related insert

...16 DWC 33 DWS-T 33 DWSS 33


DWCS 4 DWSR 4 DHLW-3
...22 DWC 43 DWS-T 43 DWSS 43
Insert page: 14

33
WTGNR/L

Dimension (mm)
Designation Insert
h b l f
WTGNR/L 2020 K16 20 20 125 25
TN 1604
2525 M16 25 25 150 32

Component
Holder/ Wedge Clamp Screw Snap Ring Shim Pin Screw Wrench
Related insert

...16 DWC 33 DWCS 4 DWSR 4 DWS-T 33 DWSS 33 DHLW-3


Insert page: 14

WTJNR/L

Dimension (mm)
Designation Insert
h b l f
WTJNR/L 2020 K16 20 20 125 25
TN 1604
2525 M16 25 25 150 32

Component
Holder/ Wedge Clamp Screw Snap Ring Shim Pin Screw Wrench
Related insert

...16 DWC 33 DWCS 4 DWSR 4 DWS-T 33 DWSS 33 DHLW-3


Insert page: 14

34
Designation System of Internal Boring Bar
1. Type of Boring 2. Bar Diameter 3. Tool Length 4. Clamping System

P / Lever Lock

S: Steel Shank

C / Top Clamp
A: C oolant Through Steel Shank K 125 U 350

M 150 V 400
S / Screw Clamp
X: Special Q 180 W 450

R 200 Y 500
M / Multi Lock
S 250 X Special

T 300
W / Wedge Clamp

S 25 T - P C L N R - 16 -
1 2 3 4 5 6 7 8 9 10

5. Insert Shape 6. Approach Angle 7. Insert Clearance Angle

L K
C D E

N B
U Z
R S T

F Q

V W C P
P

8. Hand of Tool 9. Cutting Edge Length 10. Manufacturer's Type

Right
Left Hand insert Unique to manufacturer

Left
Right Hand insert

35
S-PCLNR/L

min

Dimension (mm)
Designation Insert
d h l f Dmin
S25T PCLNR/L 12 25 23 300 17 32
S32S PCLNR/L 12 32 30 250 22 40
S32T PCLNR/L 12 32 30 300 22 40
S40V PCLNR/L 12 40 37 400 27 50 CN 1204
S50W PCLNR/L 12 50 47 450 35 63
S40T PCLNR 12 40 37 300 27 50
S50U PCLNR 12 50 47 350 35 63
Component
Holder/ Lever Screw Shim Shim Pin Snap Ring Wrench
Related Insert

S25T...12 DLC 4B DLCS 4B - - DLSR 4B DHLW-2.5


S32S...12
DLCS 4S
S32T...12
DLC 4 DLS-C 42 DSP 4 - DHLW-3
S40V...12
DLCS 4
S50W..12
Insert page: 11

S-PDUNR/L

min

Dimension (mm)
Designation Insert
d h l f Dmin
S32T PDUNR/L 15 32 30 300 22 40

S40V PDUNR/L 15 40 37 400 27 50 DN 1506

S50W PDUNR/L 15 50 47 450 35 63

Component
Holder/ Lever Screw Shim Shim Pin Wrench
Related Insert

S32T...15 DLCS 4S
S40V...15 DLC 4A DLS-D 42 DSP 4 DHLW-3
DLCS 4
S50W...15
Insert page: 12

36
S-PTFNR/L

Dimension (mm)
Designation Insert
d h l f D
S25T PTFNR/L 16 25 23 300 17 32
TN 1604
S32T PTFNR/L 16 32 30 300 22 40

Component
Lever Screw Shim Shim Pin Snap Ring Wrench
Holder/
Related Insert

S25T...16 DLC 3BH DLCS 3B - - DLSR 3B DHLW-2


S32T...16 DLC 3 DLCS 3 DLS-T 31.8 DSP 3A - DHLW-2.5
Insert page: 14

S-SCLCR/L

Dimension (mm)
Designation Insert
d h l f D
S08K SCLCR/L 06 8 7 125 6 11
S10K SCLCR/L 06 10 9 125 7 13 CC 0602
S12M SCLCR/L 06 12 11 150 9 16
S12M SCLCR/L 09 12 11 150 9 16
S16M SCLCR/L 09 16 15 150 11 20
S16R SCLCR/L 09 16 15 200 11 20
CC 09T3
S20R SCLCR/L 09 20 18 200 13 25
S20S SCLCR/L 09 20 18 250 13 25
S25T SCLCR/L 09 25 23 300 17 32
Component
Holder/ Screw Wrench
Related Insert

S80K,S10K...06 DS 25050I
DTFW-7
S12M...06 DS 25065I
...09 DS 35080I DTFW-15
Insert pages: 18, 20

37
S-SDQCR/L

Dimension (mm)
Designation Insert
d h l f D
S10K SDQCR/L 07 10 9 125 7 13
S10M SDQCR/L 07 10 9 150 7 13
DC 0702
S12M SDQCR/L 07 12 11 150 9 16
S16R SDQCR/L 07 16 15 200 11 20
S20S SDQCR/L 11 20 18 250 13 25
DC 11T3
S25T SDQCR/L 11 25 23 300 17 32
Component
Holder/ Screw Wrench
Related Insert

S10K,S10M...07 DS 25050I
DTFW-7
S12M,S16R...07 DS 25065I
...11 DS 35080I DTFW-15
Insert pages: 18, 20

S-SDUCR/L

Dimension (mm)
Designation Insert
d h l f D
S10K SDUCR/L 07 10 9 125 7 13
S12M SDUCR/L 07 12 11 150 9 16
DC 0702
S16M SDUCR/L 07 16 15 150 11 20
S16R SDUCR/L 07 16 15 200 11 20
S16R SDUCR/L 11 16 15 200 11 20
S20S SDUCR/L 11 20 18 250 13 25
DC 11T3
S25T SDUCR/L 11 25 23 300 17 32
S32U SDUCR/L 11 32 30 350 22 40
Component
Holder/ Screw Wrench
Related Insert

S10K...07 DS 25050I
DTFW-7
S12M...07 DS 25065I
...11 DS 35080I DTFW-15
Insert pages: 18, 20

38
S-SSKCR/L

Dimension (mm)
Designation Insert
d h l f D
S16R SSKCR/L 09 16 15 200 11 20
SC 09T3
S20S SSKCR/L 09 20 18 250 13 25

Component
Holder/ Screw Wrench
Related Insert

...09 DS 35080I DTFW-15


Insert pages: 19, 20

S-STFCR/L

Dimension (mm)
Designation Insert
d h l f D
S08K STFCR/L 09 8 7 125 6 11
S10K STFCR/L 09 10 9 125 7 13 TC 0902
S12M STFCR/L 09 12 11 150 9 16
S12M STFCR/L 11 12 11 150 9 16
S16R STFCR/L 11 16 15 200 11 20 TC 1102
S20S STFCR/L 11 20 18 250 13 25
S20S STFCR/L 16 20 18 250 13 25
TC 16T3
S25T STFCR/L 16 25 23 300 17 32
Component
Holder/ Screw Shim Shim Screw Wrench
Related Insert

S08K...09 DS 22046I-TS
- -
S10K...09 DS 22050I DTFW-7
...11 DS 25065I - -
S20S...16 DS 35080I -
DSS-T 32 DTFW-15
S25T...16 DS 35124I DSC 50090S
Insert pages: 19, 21

39
S-SVUBR/L

Dimension (mm)
Designation Insert
d h l f D
S32T SVUBR/L 16 32 30 300 22 40
VB 1604
S40V SVUBR/L 16 40 37 400 27 50

Component
Holder/ Screw Shim Shim Screw Wrench
Related Insert

...11 DS 35124I DSS-V 32 DSC 50090S DTFW-15


Insert page: 16

S-WTFNR/L

Dimension (mm)
Designation Insert
d h l f D
S25T WTFNR/L 16 25 23 300 17 32
TN 1604
S32U WTFNR/L 16 32 30 350 22 40

Component
Holder/ Wedge Clamp Screw Snap Ring Shim Pin Screw Wrench
Related Insert

S25T...16 - DWSS 33-1


DWC 33 DWCS 4B DWSR 4 DHLW-3
S32U...16 DWS-T 33 DWSS 33
Insert page: 14

40
A/S-PWLNR/L
Dmin
l2 95º

h1
h

f d
l1

Dimension (mm)
Designation
d l1 l2 h h1 f D min °Ga °Gr Coolant
S25S PWLNR/L-08 25.00 250.00 47.0 23.0 11.5 17.0 32.00 -5 -12.5 N

A32S PWLNR/L-08 32.00 300.00 50.0 29.0 14.5 22.0 39.00 -6 -12 N

Component
Holder/ Seat Spring Pin Punch Lever Screw Key
Related insert

...08 DTWN 423 DSP 4 DPN 3-4 DLR 4 DS 117-2010 DHW 3.0
Insert page: 17

41
42
Cut System Presentation............................................................................... 44

Cut Designation............................................................................................... 45-46

Inserts................................................................................................................ 48-52

Blades - Cut-off and deep grooving........................................................ 52

Toolholders - Cut-off and grooving


- Turning and grooving
- Undercutting and recessing...................................................... 53-54

Boring Bars - ID turning and grooving............................................................ 55

Tool Blocks........................................................................................................ 56

Technical Data.................................................................................................. 57-61

43
System Presentation

The D Cut System


The D Cut system covers a wide range of operations. The system is unique for its flexibility
and economy. It offers three types of inserts and a wide versatile range of tools.

The available operations with the D Cut system are:


• Grooving and cut-off
• Precision grooving and recessing
• Turning
• Undercutting and recessing

D Cut inserts are provided with three different types of chipbreakers.


Each is designed for optimum performance in a specific application field.
Select the geometry most suited for your applications.

C-Type
DIMC inserts are ideal for cut-off and grooving
on most types of steel, alloy steel and stainless
steel. It has a strong cutting edge, which makes
it the first choice for hard materials and tough
applications at medium-to-high feeds.

J-Type
DIMJ inserts are ideal for cut-off and grooving
for general applications in low-to-medium feeds
on carbon steel, alloy steel and austenitic stainless
steel. The cutting edge has a positive rake, which
makes it the first choice for soft materials, small
diameters, and thin-walled parts.

V-Type
DIPV are made for precision grooving, recessing,
turning and profiling.(±0.02 mm width tolerance).
The DIPV are equipped with various corner radii.
The V-type is a multi-directional chipformer.

44
Cut-off Grooving and Profiling Inserts
ISO Designation System

1 Metaldur Insert 3 Chipbreaker Type 5 Cutting Edge


C- For general purpose cut Void- UP Sharp
off and grooving. (or minimum
J- For low feed cut-off and honed)
grooving with short chips, E- Honed
and positive cutting edge.
V- For precision grooving and
turning/profiling with
various widths, radii,
and shapes.

DI P V 4.00 E 0.40 WC120


1 2 3 4 5 6 7

2 Tolerance 4 Width 6 Cutting 7 Carbide Grade


End Shape
M: W=±0.1 Corner Radius or
1/2 W Full radius
P: W=±0.02
W

PVD Coated CW 120


CW 9235

45
Toolholders, Grooving Bars and Blades
ISO Designation System

1 Metaldur Holder 3 Tool Type 5 Application 7 Coolant Option


1. Blade (Double-Ended) 1- External O.D.
9- Internal I.D. (Bore)
C Coolant Bar

2. Integral Toolholder

5. Integral Toolholder(45°)

6. Boring Bar I.D. (Bore)

DH 1 0 1 2525 4
1 2 3 4 5 6 7 8

2 Hand of Holder 4 Insert Clamping 6 Shank Size 8 Nominal Width


System of Cut
R= Right-Hand
L= Left-Hand
Blank= Double end 0= Wedge clamping
Blade W
B

1= Screw clamping

L R

46
Inserts
Parting and Deep Grooving

DIMC
With C-type Chipbreakers

R Kϒ

Neutral Left-hand Right-hand

DIMC

Grades
W K R Coated
Designation (degrees) CW120 CW9305 CW9220 CW9235
DIMC 2 2.2 0° 0.20 • •
DIMC 2 6L 2.2 6° 0.20 • •
DIMC 2 6R 2.2 6° 0.20 • •
DIMC 2.4 2.4 0° 0.20 • •
DIMC 2.4 6L 2.4 6° 0.20 • •
DIMC 2.4 6R 2.4 6° 0.20 • •
DIMC 3 3.1 0° 0.20 • •
DIMC 3 6L 3.1 6° 0.20 • •
DIMC 3 6R 3.1 6° 0.20 • •
Width tolerance ±0.1 mm

47
Inserts
Parting and Deep Grooving

DIMC
With C-type Chipbreakers

R Kϒ

Neutral Left-hand Right-hand

DIMC
Grades
W K R Coated
Designation (degrees) CW120 CW9235
DIMC 4 4.1 0° 0.25 • •
DIMC 4 6L 4.1 6° 0.25 • •
DIMC 4 6R 4.1 6° 0.25 • •
DIMC 4.8 4.8 0° 0.28 • •
DIMC 4.8 6L 4.8 6° 0.28 • •
DIMC 4.8 6R 4.8 6° 0.28 • •

Width tolerance ±0.1 mm

48
Inserts
Parting and Deep Grooving

DIMJ
With J-type Chipbreakers

R Kϒ

Neutral Left-hand Right-hand

DIMJ
Grades
W K R Coated
Designation (degrees) CW120 CW9235
DIMJ 2 2.2 0° 0.20 • •
DIMJ 2 6L 2.2 6° 0.20 • •
DIMJ 2 6R 2.2 6° 0.20 • •
DIMJ 2.4 2.4 0° 0.20 • •
DIMJ 2.4 6L 2.4 6° 0.20 • •
DIMJ 2.4 6R 2.4 6° 0.20 • •
DIMJ 3 3.1 0° 0.20 • •
DIMJ 3 6L 3.1 6° 0.20 • •
DIMJ 3 6R 3.1 6° 0.20 • •
DIMJ 4 4.1 0° 0.25 • •
DIMJ 4 6L 4.1 6° 0.25 • •
DIMJ 4 6R 4.1 6° 0.25 • •

Width tolerance ±0.1 mm

49
Inserts
Precision Grooving and Turning (E-type)

DIPV
With V-type Chipbreakers

R
R=1/2W
For full radius
inserts

DIPV...E
Grades
W R Coated
Designation CW9320 CW9235 CW120
DIPV 3.00E 0.40 3.00 0.40 •
DIPV 4.00E 0.40 4.00 0.40 • •
DIPV 5.00E 0.40 5.00 0.40 • •
DIPV 3.00E 1.50 3.00 1.50 • •
DIPV 4.00E 2.00 4.00 2.00 • •
Width tolerance ±0.02 mm
* The E type inserts are honed.

50
Inserts
Precision Grooving

DIPV
With V-type Chipbreakers

DIPV
Grades
W R Coated
Designation CW120 CW9320 CW9235
DIPV 1.85 0.10 1.85 0.10 • •
DIPV 2.00 0.20 2.00 0.20 • •
DIPV 2.15 0.15 2.15 0.15 • •
DIPV 2.65 0.15 2.65 0.15 • •
DIPV 3.00 0.20 3.00 0.20 • •
DIPV 3.18 0.20 3.18 0.20 • •
DIPV 4.00 0.20 4.00 0.20 • •
DIPV 4.15 0.15 4.15 0.15 • •
Width tolerance ±0.02 mm

51
Blades
Cut-off and Deep Grooving

DH 101
Use insert type: DIMC, DIMJ, DIPV D max

7ϒ W

B
H

A
Tool Block 150ϒ
L


Designation B W Insert A L H D max
DH 101 26 2 1.85-2.5 1.6
(1) 21.4 50
DH 101 26 3 26 2.7-3.9 2.4 110 21.4 75
DH 101 26 4 3.7-4.7 3.2 21.4 80
DH 101 32 2 1.85-2.5 1.6(2) 24.8 50
DH 101 32 3 32 2.7-3.9 2.4 150 24.8 100
DH 101 32 4 3.7-4.7 3.2 24.8 100

Note: Blades should not be used for turning or profiling.


Blades supplied with insert extractor. Inserts must be ordered separately.
(1) A=1.2 at DOC area only. Overall thickness is 1.6mm.
(2) A=1.6 at DOC area only. Overall thickness is 2.4mm.

52
Toolholders
Cut-off and Grooving

DHR/L 201
Use insert type: DIMC, DIMJ, DIPV

D max

H H

F W B

Right-hand shown


Designation H W Insert Dmax B L F
DHR/L 201 1212 2 12 1.85-2.5 32 12 110 11.2
DHR/L 201 1212 3 12 2.7-3.9 32 12 110 10.8

DHR/L 201 1616 2 16 1.85-2.5 32 16 110 15.2


DHR/L 201 1616 3 16 2.7-3.9 35 16 110 14.8
DHR/L 201 2020 2 20 1.85-2.5 35 20 110 19.2
DHR/L 201 2020 3 20 2.7-3.9 52 20 120 18.8
DHR/L 201 2020 4 20 3.7-4.7 57 20 120 18.4
DHR/L 201 2525 3 25 2.7-3.9 56 25 150 23.8
DHR/L 201 2525 4 25 3.7-4.7 65 25 150 23.4

Toolholder supplied with insert extractor. Inserts must be ordered separately.


Note: These toolholders should not be used for turning operations.
Select DHR/L 211 toolholders for turning.

53
Toolholders
Turning and Grooving

DHR/L 211
Use insert type: DIMC, DIMJ, DIPV

H H

45ϒ
T

F B

W
Right-hand shown


Designation W Range F H B L T
DHR/L 211 1616 3 2.8-3.6 14.7 16 16 100 9.9
DHR/L 211 1616 4 3.6-4.6 14.2 16 16 100 13.0
DHR/L 211 2020 3 2.8-3.6 18.7 20 20 125 9.9
DHR/L 211 2020 4 3.6-4.6 18.2 20 20 125 13.0
DHR/L 211 2525 3 2.8-3.6 23.7 25 25 150 9.9
DHR/L 211 2525 4 3.6-4.6 23.2 25 25 150 13.0

DIMC and DIMJ inserts should be used for plunging applications only.

54
Boring Bars
ID Turning and Grooving With Coolant

DHR/L 619
Through shank coolant
Use insert type: DIMC, DIMJ, DIPV

Thread

F
Coolant Seal
T
D
W
L2 H Typ.3
L1

Right-hand shown


Min. Dimensions
Bore T W
Designation D ØD Max c(1) Range F L1 L2 H
DHR/L 619 25C 2 25 43 6.5 0.3 1.85-2.5 20 200 51 11.5
DHR/L 619 25C 3 25 52 8 0.5 2.8-3.6 20.8 200 51 11.5
DHR/L 619 25C 4 25 52 8 0.5 3.6-4.6 20.8 200 51 11.5

DIMC and DIMJ inserts should be used for plunging applications only.
(1) Recommended cutting edge height above center for optimum results.
Seal Thread: Metric R1/8
When using the seal, bar can be shortened by 100mm max.
Boring bar supplied complete with lock screw, T20 torx wrench and seal, without insert.

55
Tool Blocks KGTBN for Operations
for D Cut Blades

KGTBN

H2 B
H H

H4 A
L A1




Designation H B A A1 H2 H4 M L Screw Blade
KGTBN 20-5 26 19 33 38 8 4.0 87 S-M6x30 26
20
KGTBN 20-6 32 19 35 48 13 5.5 100 S-M6x40 32

KGTBN 25-6 25 32 20 36 48 8 5.5 110 S-M6x40 32


5 mm hex key supplied with block

56
Grades Chart
PVD Coated

CW 120
Very successful on stainless steel, cast iron, and nonferrous
materials, good also for interrupted cuts.
Has low wear resistance.
PVD Coated

CW 9235
A TIN/TICN PVD coated tough grade, used for wide range
of workpieces, at low to medium cutting speeds.

57
Selection of Carbide Grades for Different Materials
for Turning and Profiling

Alloy & Hardened Steel Low Carbon, Medium Alloy Steel Aluminum Alloys
(180-300 BHN) (120-220 BHN)
150

900
120

600

CW 120
300
CW 9235
m/min

m/min
90

CW 9235

CW 120

150
60

CW 120
30

75

Grey, Malleable Nodular Iron 330 & 400 Stainless Steel High Temperature Alloys
(140-260 BHN) (135-225 BHN)
180
150

CW 9235
120

CW 9235
m/min

CW 120
90

CW 120

CW 120
60
30

Normal Operation Range

58
Machining Conditions
Turning with DIPV-Type Inserts (E-type)
Iron Base Alloys
Material Cutting Speed m/min High-Temp.
Feed (mm/rev) Alloys
Commercial Designation Hardness 0.10 0.15 0.20
Sol
V 75, A 286 50 35 25
81 Rb
S&A
Incoloy 800, 801 55 40 30
24-34 Rc
Austenitic Stainless Steel
302, 303, 304, 310 Annealed 65 55 50
316, 321, 347 135-175 HBN
Martensitic Stainless Steel Annealed 70 65 60
135-175 HBN
403, 405, 410, 420, Q&T — — —
430, etc. 28-35Rc
Sol
17-4 PH — — —
28-35Rc
S&A
17-7 PH — — —
36-40Rc
Maraging Steel
120, 180, 200, 250, Annealed — — —
300, 350 Grade 26-34Rc
Maraged
120, 180 Grade — — —
38-45Rc
200, 250, 300 Maraged
30 25 —
350 Grade 50-52Rc
Titanium Base Alloys
Annealed
Ti6-2-4-2 55 50 45
32-38 Rc
Annealed
50 40 35
32-38 Rc
Ti6AI-4V S&A
40 35 30
38-42Rc
Ti6AI-6V-2Sn Annealed
45 40 35
Ti7AI-4Mo 34-38Rc
Ti8AI-1Mo-1V S&A
40 35 30
40-44Rc
TiA55 Annealed
160 155 150
Ti75A 110-175HBN
Annealed
Ti140A 50 45 40
30-36Rc
Nickel Base Alloys
Sol
Astroloy, Rene 41 — 25 20
20-30Rc
S&A
Udimet 500, 700 — 20 15
32-42Rc
Sol
Inconel W, X, 702, 718 — 25 20
20-30Rc
S&A
M 252, Waspalloy — 20 15
40-42Rc
Annealed
Hastolloy B, C, X — 30 25
90-100Rb
Cold drawn
Inconel 600 — 25 20 Key:
24-34Rc
S & A = Solution & Aging
Stress relieved Sol = Solution
TD 2 — 65 60
30Rc Q&T = Quenched & Tempered

59
General Rules for Turning & Profiling
With DIPV Inserts

Multi-Directional Operations/Turning & Grooving


The tools are able to operate in a sequence of turning and grooving
operations. When changing direction from turning to grooving you need to
give special consideration to the insert deflection.
During the directional change, you must release the side deflection by
following the machining sequence as listed below:
After completing the longitudinal turning (1), but prior to plunging the groove,
the side deflection must be released, (2). To do this, move the tool back
approximately 0.1mm in the opposite direction. This will return the insert to the
original position.
Only after the deflection has been released and the tool is perpendicular to the
workpiece, can the grooving operation begin (3).

2 0.1mm
1

Diagonal cut is not recommended

Insert deflection

60
General Recommendations

Insert Mounting Insert Extraction

By hand or with plastic hammer With extractor key

Boring and Profiling


Correct boring bar overhang

D (Dia)

Lmax ≤ 3D
L Max

61
62
Designation System of Insert

1. Shape 3. Tolerance 5. Cuttng Edge Length


A R mm

T S

Symbol ±m ±s ±d


A 0.005 0.025 0.025
2. Clearance Angle C 0.013 0.025 0.025
6. Thickness
E 0.025 0.025 0.025
C P
7° 0.05 d=9.525
11°
K 0.013 0.025 0.08 d=12.70 01 t=1.59 05t=5.56
0.10 d=15.87 02 t=2.38 06t=6.35
D E 03 t=3.18 07t=7.94
15° 0.07 0.05 d=9.525
20° M T3 t=3.97 09t=9.52
0.13 0.13 0.08 d=12.70 04 t=4.76
0.15 0.10 d=15.87
N U
0.013 0.025 0.013

A P K T 1604 P D R
1 2 3 4 5 6 7 8 9 10

4. Type 7. Corner Radius 9. Edge Condition


Symbol Radius(mm)
04 0.4
08 0.8
T
16 1.6
24 2.4
32 3.2
48 4.8
W 64 6.35

8. Parallel Land

R 10. Hand of Insert

Entry Angle (K) Clearance Angle (aº)


R N L
N A=45º C=7º
D=60º P=11º
E=75º D=15º
P=90º E=20º
F=25º

63
Milling Program
Designation Features•Application Edge Geometry & Picture Cutter Designation
APMT-PDER
•High positive geometry for •90º Endmill 90E...AP16 136
APMT 16
lower cutting force •90º Facemill 90F...AP16 137

APKT-PDR
•High positive geometry for
APKT 08 •90º Endmill 90E...08A 139
lower cutting force

APKT-PDR
•High positive geometry for
APKT 12 •90º Endmill 90E...12A 138
lower cutting force

OFCN
•High feed &
hardend steel
OFCN 07
•43º Facemill 43F...OF07 140
OFCR 07 OFCR
•Stainless steel & low
machine finish

64
Milling Program
Designation Features•Application Edge Geometry & Picture Cutter Designation
SDCN-M

•For cast iron

SDCN-MT

•For steel

SDCN 12
•45º Facemill 45F...SD12 118
SDKN 12 SDKN-MT-EM

•For steel

SDKN-MT-HP

•For steel

SDCN-MT

•For steel

SDKN-MT-EM
SDCN 15
•For steel •45º Facemill 45F...SD15 119
SDKN 15

SDKN-MT-HP

•For steel

SECN-AFN

•For cast iron

SECN-AFSN
•45º ISO Facemill 45F...SE12 120
SECN 12 •For steel •45º ISO Facemill 45F...SE15 121
SEKN 12
SEKR 12 •45º DM Facemill DMF45...SE12 133
SECN 15 SEKN-AFSN-HP DMF45...SE15 133
SEKN 15
•For steel •45º DMN Facemill DMFN45...SE12 116
SEKR 15

SEKR-AFSN
•Lower cutting force for
low carbon steel and
stainless steel

65
Milling Program
Designation Features•Application Edge Geometry & Picture Cutter Designation
SECN-EFR
• 75º ISO Facemill 75F...SE12 123
•For cast iron
• 75º ISO Facemill 75F...SE15 124
SECN 12
SECN 15 SECN-EFSR • 75º DMN Facemill DMFN75...SE12 115

•For steel
• 75º DM Facemill DMF75...SE12 134
DMF75...SE15 134
SNKN-EN-EM+

•For general machining

SNKN 12 • 45º Facemill 45F...SN12 122


SNKR 12 SNKR-XTN-EM • 75º Facemill 75F...SN12 125
•For general machining

SPCN-EDR

•For cast iron

SPCN-EDSR

•For steel
SPCN 12 • 75º ISO Facemill 75F...SP12 126
SPKN 12
SPKN-EDSR-HP • 75º(87.5º) DM Endmill DME75...SP15/12 130
SPKR 12
•For steel

SPKR-EDR
•Lower cutting force for low
carbon steel and stainless
steel

SPCN-EDR

•For cast iron

SPCN-EDSR

•For steel
SPCN 15
SPKN 15 • 75º ISO Facemill 75F...SP15 127
SPKN-EDSR-HP
SPKR 15
•For steel

SPKR-EDR
•Lower cutting force for low
carbon steel and stainless
steel

66
Milling Program
Designation Features•Application Edge Geometry & Picture Cutter Designation
TEEN-TR

•For steel

TECN 22 TEKN-PETR-EM • 90º ISO Facemill 90F...TE22 128


TEEN 22 • 90º DM Facemill DMF90...TE22 135
• For steel
TEKN 22
TEEN 43 • 90º DMN Facemill DMFN90...TE22 117
TEKN-TR-HP

•For steel

TPCN-PPN

• For cast iron

TPCN 11 • 90º DM Endmill DME90...TP11 131


TPCN 16 TPCN-PPSN • 90º DM Endmill DME90...TP16 131
• For steel

TPCN-PDR

• For cast iron

TPCN-PDSR

•For steel
TPCN 22 • 90º ISO Facemill 90F...TP22 129
TPKN 22
TPKN-PDSR-HP • 90º DM Endmill DME90...TP22 131
TPKR 22
•For steel

TPKR-PDR
•Lower cutting force for low
carbon steel and stainless
steel

67
75° DMFN Facemill (ISO Insert)

Dimension (mm)
Designation Insert
D D1 d L l ap
SECN 1203 EFR
DMFN75-D63-SE12 3 63 68.9 32 115 35 9
SECN 1203 EFSR
SECN 1503 EFR
DMFN75-D80-SE15 4 80 87.2 42 115 35 12
SECN 1503 EFSR

Component
Shim Wedge Shim Screw Wedge Screw Wrench Shim Screw Wrench
Designation (1)

DMFN75...12 DSSE 12N-75 DS 80160W-TS


DWPA 8 DS 40B100I-TS DTTW-4 DTTW-15
DMFN75...15 DSSE 15N-75 DS 80200W-TS
• DTTW-15(1) is not included in the package

SECN...EF(S)R

Dimension (mm) Coated Uncoated

Insert Designation

SECN 1203 EFR 12.7 3.18 2.00 0.8 8  

SECN 1203 EFSR 12.7 3.18 2.00 0.8 8   

SECN 1504 EFR 15.875 4.76 2.00 0.8 10 

SECN 1504 EFSR 15.875 4.76 2.00 0.8 10    

68
45° DMFN Facemill (ISO Insert)

Dimension (mm)
Designation Insert
D D1 d L l ap

SECN 1203 AFN


SECN 1203 AFSN
DMFN45-D63-SE12 SEKN 1203 AFSN-EM 3 63 76.5 32 115 35 6
SEKN 1203 AFSN-HP
SEKR 1203 AFSN-EM

Component
Shim Wedge Shim Screw Wedge Screw Wrench Shim Screw Wrench
(1)

DSSDSE 12N DWPA 8 DS 40B100I-TS DS 80200W-TS DTTW-4 DTTW-15


• DTTW-15(1) is not included in the package

SECN & SEKN & SEKR...AF(S)N

Dimension (mm) Coated Uncoated

CW325M
CW9200

CW9235

CW9300

Insert Designation
CW210

d t a R ap

SECN 1203 AFN 12.7 3.18 2.00 - 6 

SECN 1203 AFSN 12.7 3.18 2.00 - 6 

SECN 1504 AFN 15.875 4.76 2.00 - 7 

SECN 1504 AFSN 15.875 4.76 2.00 - 7  

SEKN 1203 AFSN-EM 12.7 3.18 1.86 0.8 6  

SEKN 1504 AFSN-EM 15.875 4.76 1.86 0.8 7  

SEKN 1203 AFSN-HP 12.7 3.18 2.06 0.8 6 

SEKN 1504 AFSN-HP 15.875 4.76 2.06 0.8 7 

SEKR 1203 AFSN-EM 12.7 3.18 1.86 0.8 6  

SEKR 1504 AFSN-EM 15.875 4.76 2.06 0.8 7  

69
75° (87.5° ) DM Endmill (ISO Insert)

Dimension (mm)
Designation Insert
α° d L l d

DME87.5-D50-SP12 SPGN 120308 3 2° 30' Ø32 110 30 50

SPCN 1203 ED(S)R


SPKN 1203 EDR-EM
DME75-D50-SP12 3 15° Ø32 110 30 50
SPKN 1203 EDSR-EM/HP
SPKR 1203 EDR-EM

Component
Clamp Clamp Screw Snap Ring Wrench

DCL3C DCLS3C DCSR 2 DHLW-3

SPCN 12 & SPKN 12 & SPKR 12...ED(S)R

Dimension (mm) Coated Uncoated


DC325M
DC9200

DC9235

DC9300

Insert Designation
DC210

d t a b R ap

SPCN 1203 EDR 12.7 3.18 1.4 1.0 - 8   

SPCN 1203 EDSR 12.7 3.18 1.4 1.0 - 8 

SPKN 1203 EDL-EM 12.7 3.18 1.33 1.0 - 8 

SPKN 1203 EDSR-EM 12.7 3.18 1.33 1.0 - 8  

SPKN 1203 EDSR-HP 12.7 3.18 1.70 0.9 0.8 8 

SPKR 1203 EDR-EM 12.7 3.18 1.70 - 0.8 8   

70
90° DMFN Facemill (ISO Insert)

Dimension (mm)
Designation Insert
D d L l ap
TECN 2204 PER
TECN 2204 PESR
TECN 2204 PETR
DMFN90-D80-TE22 4 80 32 115 35 18
TEEN 43 TR
TEKN 2204 PETR-EM
TEKN 43 TR-HP

Component
Shim Wedge Shim Screw Wedge Screw Wrench Shim Screw Wrench
(1)

DSTE 22N DWPA 8 DS 40B100I-TS DS 80160W-TS DTTW-4 DTTW-15


•DTTW-15(1) is not included in the package

TECN 22 & TEKN 22 & TEEN 22...PE(TR)

Dimension (mm) Uncoated

CW325M
CW9235

CW9300

WP9320

Insert Designation
CW210
d t a ap

TECN 2204 PER 12.7 4.76 2.0 18  

TECN 2204 PESR 12.7 4.76 2.0 18   

TECN 2204 PETR 12.7 4.76 2.0 18 

TEEN 43 TR 12.7 4.76 2.0 18  

TEKN 2204 PETR-EM 12.7 4.76 2.0 18  

TEKN 43 TR-HP 12.7 4.76 2.0 18  

71
90° DM Endmill (ISO Insert)

Dimension (mm)
Designation Insert
D d L l ap
DME90-D16-TP11 1 16 16 70 20 9
TPCN 1103 PPR
DME90-D20-TP11 2 20 20 100 25 9
TPCN 1103 PPSN
DME90-D25-TP11 2 25 25 110 30 9
DME90-D30-TP16 2 30 32 120 40 14
DME90-D32-TP16 TPCN 1603 PPR 2 32 32 120 40 14
DME90-D35-TP16 TPCN 1603 PPSR 2 35 32 120 40 14
DME90-D40-TP16 TPCN 160325 3 40 32 120 40 14
DME90-D50-TP16 TPKN 1603 PPSR-EM 3 50 32 120 40 14
DME90-D60-TP16 3 60 32 120 40 14
TPCN 2204 PD(S)R
DME90-D40-TP22 2 40 32 120 40 19
TPKN 2204 PDR-EM
TPKN 2204 PDSR
DME90-D50-TP22 2 50 32 120 40 19
TPKN 2204 PDSR-EM/HP
TPKN 2204 PDTR-HP
DME90-D60-TP22 3 60 32 120 40 19
TPKR 2204 PDR
Component
Clamp Clamp Screw Snap Ring Wrench
Designation

DME90...TP11 DCL2C DCLS2C DCSR 2C DHLW-2.5


DME90...TP16 DCL3C DCLS3C DCSR 2 DHLW-3
DME90...TP22 DCL4 DCLS4 DCSR 4 DHLW-4

72
TPCN & TPKN & TPKR

Dimension (mm) Coated Uncoated

CW325M
CW9200

CW9235

CW9300
WP8330

WP9320
Insert Designation

CW210
d t a b ap

TPCN 1603 PPR 9.525 3.18 1.2 1.0 14  

TPCN 1603 PPSR 9.525 3.18 1.2 1.0 14  

TPCN 160325 9.525 3.18 - - 9 

TPCN 2204 PDR 12.7 4.76 1.4 0.7 18    

TPCN 2204 PDSR 12.7 4.76 1.4 0.7 18   

TPKN 1603 PPSR-EM 9.525 3.18 1.4 0.7 14    

TPKN 2204 PDR-EM 12.7 4.76 1.8 0.7 18 

TPKN 2204 PDSR-EM 12.7 4.76 1.8 0.7 18  

TPKN 2204 PDSR-HP 12.7 4.76 2.0 0.6 18  

TPKR 2204 PDR-EM 12.7 4.76 1.72 - 18   

73
90° DM Facemill (ISO Insert)

Dimension (mm)
Designation Insert
D d L l ap
DMF90-D50-TE22 TECN 2204 PE(S)R/PETR 3 50 32 115 35 19
TEEN 43 TR
DMF90-D63-TE22 3 63 32 115 35 19
TEKN 2204 PETR-EM
DMF90-D80-TE22 TEKN 2204 TR-HP 4 80 32 115 35 19

Component
Designation
Anvil Wedge Anvil Screw Wedge Screw Wrench

DMF90-D50-TE22
DMF90-D63-TE22
DATEM450R DWTEMR SH M3 X 0.5 X 6 DWS8S DTTW-4

DMF90-D80-TE22

DATE54R DWTE54R SH M4 X 0.7 X 8 DWS8M DTTW-4

TECN 22 & TEKN 22 & TEEN 22...PE(TR)

Dimension (mm) Uncoated


CW325M
CW9235

CW9300

Insert Designation
CW210

d t a ap

TECN 2204 PER 12.7 4.76 2.0 18 

TECN 2204 PESR 12.7 4.76 2.0 18 

TECN 2204 PETR 12.7 4.76 2.0 18 

TEEN 43 TR 12.7 4.76 2.0 18  

TEKN 2204 PETR-EM 12.7 4.76 2.0 18  

TEKN 43 TR-HP 12.7 4.76 2.0 18 

74
90° Endmill

Fig.1

Fig.2

Dimension (mm)
Designation Insert Fig.
D d L l
90E02525W-AP16-L100 2 25 25 100 39 1
90E03232WF-AP16-L110 3 32 32 110 33 1
90E03232-AP16-L250 2 32 32 250 65 2
90E03332-AP16-L250 APMT 1604 PDER 2 33 32 250 40 2
90E03332F-AP16-L250 3 33 32 250 55 2
90E04032-AP16-L250 2 40 32 250 54 2
90E04032F-AP16-L200 3 40 32 200 54 2

Component
Screw Wrench

*DS40080I-TS, DS40120I-TS DTTW-15


•* DS40080W-TS: For Ø25 cutter

APMT 1604 PDER

Dimension (mm)
CW9800

WP5320

Insert Designation
d d1 a t R ap

APMT 1604 PDER 16.4 9.45 1.7 5.25 0.8 13  

75
90° Facemill

Fig.1 Fig.2

Dimension (mm)
Designation Insert Fig. Mounting Bolt
D d H
90F-D50-22-AP16 3 50 22 40 1 SH M10 X 1.5 X 30
90F-D63-22-AP16 4 63 22 40 1 SH M10 X 1.5 X 30
APMT 1604 PDER
90F-D80-27-AP16 5 80 27 50 1 SH M12 X 1.75 X 35
90F-D100-32-AP16 6 100 32 50 2 -

Component
Screw Wrench

*DS40093I-TS, DS40120I-TS DTTW-15


•* DS40093W-TS: For Ø50-Ø63 cutter

APMT 1604 PDER

Dimension (mm)
CW9800

WP5320

Insert Designation
d d1 a t R ap

APMT 1604 PDER 16.4 9.45 1.7 5.25 0.8 13  

76
90° Endmill - APKT 1203

Ød
90ϒ

Cutting angles
Lead angle 90°
L Axial rake 3°
+13°
Radial rake 20°

ap

ØD

Dimension (mm)
Designation Insert ap
D d H L
90E01616W-12A 1 16 16 25 85 12
APKT 1203
90E02020S-12A 2 20 20 28 90 12

Component
Screw Wrench

SM30-065-00 DTTW09

APKT...1203

Dimension (mm) Coated


CW9235

Insert Designation
d d1 t R

APKT 1203PDR 12.2 8 3.8 0.8 

APKT 120316R 12.2 8 3.8 1.6 

APKT 120332R 12.2 8 3.8 3.2 

77
43° Facemill

Fig.1 Fig.2

Fig.3

Dimension (mm) Weight


Designation Insert Fig. Mounting Bolt
D D1 d H (Kg)
43F-D80-27-OF07 5 80 92.3 27 50 1.2 1 SH M12 X 1.75 X 35
43F-D100-32-OF07 6 100 112.3 32 50 1.8 2 -
OFCN 0704
43F-D125-40-OF07 8 125 137.7 40 63 3 2 -
OFCR 0704-G
43F-D160-40-OF07 10 160 172.3 40 63 4.7 3 -
43F-D200-60-OF07 12 200 212.3 60 63 7 3 -

Component
Wedge Screw Wrench

DWFO-8Z DWS8S DTTW-4

OFCN 07 & OFCR 07

Dimension (mm) Coated


CW9200

CW9300

Insert Designation
d t a R ap

OFCN 0704 17.94 5.1 1.7 0.8 5  

78
Technical Information
Recommended Conditions for SEKN 12, SEKN 15 for 45° Facemill
Ap Speed Fz (mm/tooth)
ISO Material Hardness (HB) Recommended Grade***
(mm) (m/min) SEKN12/15

1.0 360 0.15 - 0.30

Low Carbon Steel 85 - 175 2.5 300 CW9300, CW325M 0.15 - 0.25

6.5 270 0.15 - 0.25

1.0 260 0.15 - 0.30

High Carbon Steel 175 - 225 2.5 180 CW9300, CW325M 0.15 - 0.25

6.5 210 0.15 - 0.25


P
1.0 210 0.12 - 0.20

Alloy Steel 275 - 325 2.5 180 CW9300, CW325M 0.10 - 0.15

6.5 135 0.10 - 0.15

1.0 130 0.12 - 0.20

Tool Steel 200 - 250 2.5 110 CW9300, CW325M 0.10 - 0.15

6.5 100 0.10 - 0.15

1.0 300 0.15 - 0.30

Grey Cast Iron 190 - 220 2.5 250 CW9200 0.15 - 0.25

6.5 210 0.15 - 0.20


K
1.0 270 0.15 - 0.25

Ductile Cast Iron 140 - 200 2.5 240 CW9200 0.15 - 0.25

6.5 210 0.15 - 0.20

1.0 500+ 0.15 - 0.50

N Aluminum Alloy - 2.5 500+ CW210 0.15 - 0.35

6.5 500+ 0.15 - 0.30

Reduce speed by 20% when channel milling


***In order of preference, uncoated carbide reduce speed 20%

79
Technical Information
Recommended Conditions for SPKN/SPKR 12, TPKN/TPKR 16, 22, SEKN 12/15, TEKN 22 for 75°, 90° Facemill
Ap Speed Fz (mm/tooth)
ISO Material Hardness (HB) Recommended Grade***
(mm) (m/min) SPKN(R)/TPKN(R)/SEKN/TEKN

1.0 305 0.10 - 0.15

Low Carbon Steel 85 - 175 2.5 275 CW9300, CW325M 0.10 - 0.15

7.5 240 0.10 - 0.15

1.0 245 0.10 - 0.15

High Carbon Steel 175 - 225 2.5 210 CW9300, CW325M 0.10 - 0.15

7.5 180 0.10 - 0.15


P
1.0 210 0.10 - 0.15

Alloy Steel 275 - 325 2.5 180 CW9300, CW325M 0.10 - 0.15

7.5 135 0.10 - 0.12

1.0 125 0.05 - 0.15

Tool Steel 200 - 250 2.5 110 CW9300, CW325M 0.10 - 0.15

7.5 90 0.10 - 0.12

1.0 210 0.10 - 0.15


Stainless Steel
- 2.5 180 CW9300, CW325M 0.10 - 0.15
300 Series
7.5 150 0.10 - 0.12
M
1.0 275 0.10 - 0.15
Stainless Steel
- 2.5 230 CW9300, CW325M 0.10 - 0.15
400 Series
7.5 210 0.10 - 0.12

1.0 45 0.10 - 0.12

Heat-Resistance Alloy - 2.5 30 CW9300 0.10 - 0.12

7.5 25 0.10 - 0.12


S
1.0 75 0.10 - 0.12

Titanum Alloy - 2.5 50 CW9300 0.10 - 0.12

7.5 35 0.10 - 0.12

1.0 260 0.10 - 0.15

Grey Cast Iron 190 - 220 2.5 230 CW9200 0.10 - 0.15

7.5 200 0.10 - 0.15


K
1.0 230 0.10 - 0.15

Ductile Cast Iron 140 - 200 2.5 200 CW9200 0.10 - 0.15

7.5 170 0.10 - 0.15

1.0 500+ 0.15 - 0.50

N Aluminum Alloy - 2.5 450+ CW210 0.15 - 0.35

7.5 360+ 0.15 - 0.35

Reduce speed by 20% when channel milling


***In order of preference, uncoated carbide reduce speed 20%

80
Technical Information
Recommended Conditions for OFCN, OFCR for 43° Facemill
Ap Speed Fz (mm/tooth)**
ISO Material Hardness (HB) Recommended Grade***
(mm) (m/min) OFCN, OFCR

1.0 360 0.15 - 0.35

Low Carbon Steel 85 - 175 2.5 300 CW9300 0.15 - 0.30

6.5 270 0.15 - 0.30

1.0 260 0.10 - 0.30

High Carbon Steel 175 - 225 2.5 180 CW9300 0.10 - 0.25

6.5 210 0.10 - 0.25


P
1.0 210 0.10 - 0.18

Alloy Steel 275 - 325 2.5 180 CW9300 0.10 - 0.16

6.5 135 0.10 - 0.16

1.0 130 0.10 - 0.18

Tool Steel 200 - 250 2.5 110 CW9300 0.10 - 0.16

6.5 100 0.10 - 0.16

1.0 300 0.15 - 0.35

Grey Cast Iron 190 - 220 2.5 250 CW9200 0.15 - 0.35

6.5 210 0.15 - 0.30


K
1.0 270 0.10 - 0.25

Ductile Cast Iron 140 - 200 2.5 240 CW9200 0.10 - 0.25

6.5 210 0.10 - 0.25


Reduce speed by 20% when channel milling
***In order of preference, uncoated carbide reduce speed 20%
**Feed (mm/tooth) adjusted to compensate for radial chip thinning

81
Technical Information
Grade Comparison Table
Metaldur Korloy Sandvik Walter Seco Kennametal Mitsubishi Sumitomo Tungaloy Kyocera TaeguTec ISCAR
G1F
H10 H1
CW210 H01 HX HTi10 H10T K10 IC20
H10A EH10
TH10
CN1000 CT5015 CM KT125 NX2525 T110A NS730 TN60
CW610 CWE10 CT3000 IC20N
CN2000 CT5005 CM15 KT150 NX3035 T1200A NS720 TN6020
T5105
NC305K GC3205 WAK10 TK1000 KCK05 UC5105 AC410K CA4505 TT1300 IC5005
CW820 T5115
NC6110 GC3210 WAK20 TK2000 KCK15 UC5115 AC700G CA4515 TT7310 IC5010
T5125
Turning
WPP01 T9005 CA5505
NC3010 GC4205 TP1000 KCP05 UE6105 AC1000 IC8150
CW9015 WPP10 T9015 CA5515 TT8115
NC3015 GC4215 TP1500 KCP10 UE6110 AC700G IC9150
WAP10 T9115 CR7015
NC3120 GC4225 WPP20 TP2000 KCP25 AC820P T9125 CA5525 TT8125 IC8250
CW9025 UE6020
NC3020 GC4025 WAP20 TP2500 KC9125 AC2000 T9025 CR7025 TT5100 IC9250

CW8035

G1F
H10 H1
CW210 H01 HX HTi10 H10T K10 IC20
H10A EH10
TH10
D-Cut
WXM35 F40M F7030 ACP300 AH130 IC830
PC3545 GC2040 PR1225
CW9235 WSM35 MM4500 KC725M VP30RT EH202 AH140 TT8020 IC330
PC5300 S40T PR905
WSP45 MS2500 MP9030 EH5202 SH730 IC928
G1F
H10 H1
CW210 H01 HX HTi10 H10T K10 IC20
H10A EH10
TH10
S30 A30N TX30
CW325M S35M P30 IC50M
SM30 A30 UX30
ACZ310
PC6510 IC810
CW9200 GC1020 MK2000 KC915M F5010 ACK200 AH120 TT6030
PC215K IC910
ACK300
PC3500
PR630
PC3535
CW9300 GC4020 WAM20 T250M AH330 PR660 TT7030 IC950
PC3525
PR730
PC130
T1015
PC6510 MP8010 ACK200 PR905
GC3020 WKP25 MK2000 KCK15 T1115 IC810
CW7320 PC215K VP15TF ACK300 PR510 TT6080
GC1020 WKP35 MK3000 KC520M AH120 IC910
PC5300 F5010 ACK310 PR610
GH110
WXM35 F40M F7030 ACP300 AH130 IC830
PC3545 GC2040 PR1225
CW9235 WSM35 MM4500 KC725M VP30RT EH202 AH140 TT8020 IC330
PC5300 S40T PR905
WSP45 MS2500 MP9030 EH5202 SH730 IC928
Milling
WXM35 F40M F7030 ACP300 AH130 IC830
PC3545 GC2040 PR1225
WP8330 WSM35 MM4500 KC725M VP30RT EH202 AH140 TT8080 IC330
PC5300 S40T PR905
WSP45 MS2500 MP9030 EH5202 SH730 IC928
PC3500 PR630
GC4220 WAP25 MP1500 T3130
WP9320 PC3535 PR660 TT7080 IC950
GC4230 WAM10 MP2500 AH330
PC3525 PR730
AH725
PC5300
GC1030 F30M KC522M VP15TF AH730 IC808
CW9800 NC5330 WAM30 ACP200 PR830 TT9030
GC4240 MP3000 KC635M VP20RT GH330 IC908
PC9530
AH120
AH725
PC5300
GC1030 F30M KC522M VP15TF AH730 IC808
WP5320 NC5330 WAM30 ACP200 PR830 TT9080
GC4240 MP3000 KC635M VP20RT GH330 IC908
PC9530
AH120
WXM35 F40M F7030 ACP300 AH130 IC830
PC3545 GC2040 PR1225
CW7800 WSM35 MM4500 KC725M VP30RT EH202 AH140 TT7800 IC330
PC5300 S40T PR905
WSP45 MS2500 MP9030 EH5202 SH730 IC928
GC1025
CW150 PC3500 TT7220 IC350
GC4125
PR830
GC1030 KC522M IC808
CW9800 PC9530 WAM30 F30M VP15TF ACP200 GH330 PR925 TT9030
GC2030 KC635M IC908
PR1025
Drilling
GC1025
CW154 PC3500 TT7220 IC350
GC4125

82
Technical Information
Chipbreaker
Description Metaldur Korloy Kyocera Sandvik Kenna Seco Walter Mitsubishi Sumitomo Tungaloy TaeguTec ISCAR

FP ZF

VG,HF,GF QF FN MF2 NF3 SH SU ZM,TS,NS,NM FG NF


41
VF SE TSF

VQ HQ NFT

VL, VB, HC CJ PF, LC NS6 FY,SA LU FC


43
CQ

Double HC
Steel 52
sided GS SM MN MR3 NM4 AS MC

VM PS PM M3 NM6 MP, MV GE,GU TM PC

45 HM,GM HS MP MA UX,UG MT GN
Negative
CS RP NS8

MG- UZ 38

53 B20,B25 C UN M4 MG- MG- DM,MG- MG- MG-

33,37

MU MS EX
Double
Stainless 42 MS MM UP MF4 NM4 SS EM
sided
HS

CF
Double
Cast Iron 45, 53 MG- KF,KM FN MA UZ CM MT
sided
B25 C RP NM5 MG- MG-

41 FG

VF FP F1 PS4 FK

Steel 51 HMP,C05 HQ UM LF PS5 SU FG SM


Positive
SQ,SV SC,SK 16, GT-

PM5 MQ,MV SF,MU 14, 17

52 C25 MT- PR,UR MF F2 E47, MT- MT- PM MT 19, MT-

Aluminum AU AR AH AL HP AL PM2 AZ AG AL FL AF, AS

83

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