Occupational-Reviewer                               ______- Removing the hazard, eg taking a
hazardous piece of equipment out of service.
Step1,2,3,4-Is the process working effectively to
identify hazards and manage risk, and have the      ______-replacing a hazardous substance or
control measures.=                                  process w/ less hazardous one, substituting a
                                                    hazardous substance w/ a non hazardous
Step1. Identify the hazards                         substance.
Step2. Asses the risk
Step3.Control the risk                              ______- Restricting access to plant and
Step4. Monitor and review                           equipment or incase of substances locking
                                                    them away under strict controls.
Step 1____- This is the most important step in      ______-Redesign a process or piece of
the risk management process. Hazard                 equipment to make it less hazardous.
identification must be conducted.
                                                    ______-Adopting standard operating
Step 2. ____-Once the hazard have been              procedures (SOPs) or safe work practices or
identified, the next step is                        providing appropriate training instruction or
                                                    information.
_____- is the probability of harm or damage.        ______- The provision and use of personal
The greater consequences, the greater the           protective equipment could include using gloves
                                                    , glasses,earmuffs, aprons
Step 3. ______
                                                    ______- Standing for long periods of time to
______ achieved by using a predetermined            perform a job should be avoided whenever
hierarchy of controls. primary aim is to remove     possible.
the hazard.
______apply the highest level of control            When determining the appropriate height of
commensurate with the risk level                    the work surface, it is important to consider the
                                                    following factor:
______-is equal to the product of severity and             The elbow height of the worker
probability values to determine _____check the             The type of work being performed
risk score with the table below.                           The size of the product being worked on
                                                           The tools and equipment being use
 Risk level                Risk score
 Critical                   15-25
 High                       8-14                    Guidlines to ensure a good body position for
 Medium                     3-6
                                                           long standing work.
 Low                        1-2
                                                           Face the work
                                                           Keep the body close to the work
                                                           Move the feet to face in a new
                                                            direction.
                                                    2.DO
Hand tools and control                              3.CHECK
                                                    4.ACT
5s
_____- Sort and systematically discard items        Why 5s?
that are not needed in the workplace.               The 5 s concept is easy for everyone to
                                                    understand because:
_____-To arrange necessary items in a neat and
systematic manner so that they can easily                  It does not require the understanding of
retrieved for use and to return after use.                  difficult terminologies
_____-To clean and inspect the workplace                   It is simple, driven by logic and natural
thoroughly so that there is no dirt on the floor,           to human behavior
machines and equipment.                                    It is within the reach of all type and size
_____- To maintan a high standard of workplace              of industry or organization.
organization by keeping everything clean and
orderly at all times.
                                                    What is not 5s?
machines and equipment.                                  A housekeeping exercise
_____- To train people to practice the 5s                A way to blame people for defects
continuously so that it becomes habitual and             A way to force people to do their work
ingrained in the culture of the organization.            A way to make people work harder and
                                                            faster
Sitting and work chair design                            A monthly or yearly favour quality
                                                            month
_____- if a job does not require a great deal of    Benefits of 5s implementation
physical strength and can be done in a limited      The benefits are:
space, work should be done in a sitting position.
_____- a proper work chair needs to satisfy                Workplace becomes cleaner and better
certain ergonomic requirements.                             organized.
                                                           Shop floor an office operation becomes
_____- should be design according to                        safer.
ergonomic requirements. Poorly designed and                Visible results enhancc the generation
tools, tools that do not fit the individual can             of more and better ideas.
cause negative health effects and decrease a
workers productivity.                               Keys to 5 success-in order for the 5s to be
                                                    successful,is the commitment, participation and
_____- Manual work must be designed properly        involvement of everyone.
so that workers will not overexert themselves
and develop muscle strain.                                 Visit 5s model companies for continual
                                                            improvement
                                                           Train everyone adequately on 5
How to initiate 5s implementation-is simple and             practices.
systematic methodology w/c can be introduced               Promote 5s campaign
and implemented in any size and type of                    Plan systematic approach following the
organization.                                               Plan-do-check-act (P-D-C-A) cycle
                                                           Practice performance measurement and
1.PLAN                                                      reward system.