Complete HTHP Filter Press
with Single-End Test Cell and CO2 Pressuring Assemblies
     #170-00: 175 mL, 1,500 PSI, 115 Volt, 400 Watt
     #170-01: 175 mL, 1,500 PSI, 230 Volt, 400 Watt
              Instruction Manual
                              Updated 5/28/2009
                                  Ver. 2.0
                           OFI Testing Equipment, Inc.
                 P.O. Box 925918 Houston, Texas 77292-5918 U.S.A.
       Tele: 713.880.9885 or 877.837.8683 Fax: 713.880.9886 www.ofite.com
                              ©Copyright   OFITE 2009
 Table of                         Intro....................................................................................................2
                                  Specifications ...................................................................................2
Contents                          Components......................................................................................3
                                  Safety.................................................................................................5
                                  Operation ..........................................................................................7
                                  Diagram ...........................................................................................11
OFITE, P.O. Box 925918, Houston, TX 77292-5918 USA / Tel: 713-880-9885 / Fax: 713-880-9886 / www.ofite.com                                 1
                Intro               The OFITE HTHP Filter Press is designed for testing drilling fluids and
                                    cement under elevated temperatures and pressures. This simulates vari-
                                    ous downhole conditions and provides a reliable method for determining
                                    the effectiveness of the material being tested. The complete assembly
                                    consists of the following:
                                    -   A controlled pressure source (CO2)
                                    -   Two CO2 pressure regulators (primary and back pressure)
                                    -   A high-pressure test cell
                                    -   A heating jacket for heating the test cell
                                    -   A suitable stand
Specifications                      Size:
                                    Weight:
                                                                7.5" x 11" x 23.5" (19.1 x 27.9 x 59.7 cm)
                                                                27 lbs. (12.3 kg)
                                    Shipping Size:              20" x 13" x 13" (51 x 33 x 33 cm)
                                    Shipping Weight:            33 lbs. (15 kg)
                                    Maximum Temperature:        400°F (204°C)
                                    Maximum Pressure:           1,500 PSI (10,343 kPa)
                                    Pressure Source:            Two CO2 Pressuring Assemblies
                                    Test Cell Capacity:         175 mL
                                    Voltage:                    #170-00: 115V; #170-01: 230V
                                    Heater:                     400 Watt
  OFITE, P.O. Box 925918, Houston, TX 77292-5918 USA / Tel: 713-880-9885 / Fax: 713-880-9886 / www.ofite.com   2
Components                         #153-14
                                   #154-10
                                            Graduated Cylinder; 50 mL x 1 mL
                                            Dual-Scale Thermometer with Dial; 5" Stem; 50° - 500°F (0° -
                                            250°C)
                                   #170-04 CO2 Pressurize Unit:
                                      #143-02-10 CO2 Puncture Head Assembly
                                      #143-03     Barrel for CO2 Cartridge
                                      #170-08     Regulator
                                      #170-20     Manifold Block
                                      #170-32     1/8" x 1/8" NPT Male Needle Valve
                                      #171-22     Retaining Pin
                                      #171-34     1,500-PSI Gauge; 2"; ¼" NPT Bottom
                                   #170-06 Back Pressure Receiver; 15-mL Stainless Steel Tube for CO2
                                      #143-00     Regulator
                                      #143-01     200-PSI Gauge; 1/8" Bottom Connection
                                      #143-02-10 CO2 Puncture Head Assembly
                                      #143-03     Barrel for CO2 Cartridge
                                      #143-06     Safety Bleeder Valve
                                      #144-11     1/8" 90 Street Ell
                                      #170-07     O-ring
                                      #170-28     Receiver Body
                                      #170-32     1/8" x 1/8" NPT Male Needle Valve
                                      #171-22     Retaining Pin
                                   #170-12 Cell Body; 1,500 PSI; 316 Stainless Steel
                                   #170-13 Cell O-ring; Buna N; Qty: 2
                                   #170-14 Cell Cap; 1,500 PSI
                                   #170-16 Valve Stem; Qty: 2
                                   #170-17 Valve Stem O-ring; Qty: 6
                                   #170-19 Filter Paper; 2½" (6.35 cm); Specially Hardened for Filter Presses
                                   #170-26 Stainless Steel Locking Screw; Qty: 6
                                   #170-27 Allen Wrench; 5/32"
                                   #170-35 6" Adjustable Wrench
                                   #170-00      HTHP Filter Press; Single-End, 175-mL Cell; CO2; 115V
                                      #170-00-1 Heating Jacket; 115 Volt:
                                         #170-05 Thermostat for HTHP Filter Press 50-500
                                         #170-09 Insulation Board
                                         #170-10 Thermostat Pilot Light
                                         #170-11 Heating Element; 115V; 200W; Qty: 2
                                         #170-15 Base
                                         #170-21 Stand Support Rod; Qty: 2
                                         #170-25 Aluminum Well
                                         #170-30 Stainless Steel Thermostat Cover
                                         #170-44 ½" Rubber Foot; Qty: 4
                                         #171-32 Midget Knob
                                         #171-82 8' Power Cord with Male Plug Only; 16/3 SJ; Round
 OFITE, P.O. Box 925918, Houston, TX 77292-5918 USA / Tel: 713-880-9885 / Fax: 713-880-9886 / www.ofite.com   3
                                  #170-01      HTHP Filter Press; Single-End, 175-mL Cell; CO2; 230V
                                     #170-01-1 Heating Jacket; 230 Volt:
                                        #164-32 Male Connector for Power Cable; 230V
                                        #170-05 Thermostat for HTHP Filter Press 50-500
                                        #170-09 Insulation Board
                                        #170-10 Thermostat Pilot Light
                                        #170-11 Heating Element; 115V; 200W; Qty: 2
                                        #170-15 Base
                                        #170-21 Stand Support Rod; Qty: 2
                                        #170-25 Aluminum Well
                                        #170-30 Stainless Steel Thermostat Cover
                                        #170-44 ½" Rubber Foot; Qty: 4
                                        #171-32 Midget Knob
                                  Optional:
                                  #143-05:      EZ Puncture CO2 Bulbs; 8-Gram; UN #1013; Package of 10
                                  #170-03:      Stainless Steel Carrying Case
                                  #170-13-3     Test Cell O-ring; Viton® (For temperatures over 300°F/149°C)
                                  #170-33:      HTHP Cell Cap Puller
                                  #170-40:      Test Cell Removal and Carrying Tool
                                  #170-00-SP Spare Parts for One Year for 170-00:
                                     #140-60-01 O-ring for Bleeder Valve; Qty: 6
                                     #143-00-1 Diaphragm for Airco Regulator; Qty: 2
                                     #143-01    200-PSI Gauge; 1/8" Bottom Connection
                                     #143-02-13 O-ring for Puncture Pin Holder Assembly; CO2 Cartridge; Qty: 2
                                     #143-02-14 O-ring for Puncture Pin Holder Assembly; Qty: 2
                                     #143-05    EZ Puncture CO2 Bulbs; Package of 10 (8-Gram); UN
                                                #1013; Qty: 60
                                     #143-07    Repair Kit for Regulator (#143-00) ; Qty: 2
                                     #153-14    Graduated Cylinder; 50 mL x 1 mL; Qty: 2
                                     #154-10    Dual-Scale Thermometer with Dial; 5" Stem; 50° - 500°F
                                                (0° - 250°C)
                                     #165-44    High-Temperature Thread Lubricant; 1 oz. Tube; Qty: 2
                                     #170-05    Thermostat for HTHP Filter Press 50-500
                                     #170-10    Thermostat Pilot Light
                                     #170-11    115V, 200W Heating Element; Qty: 2
                                     #170-13    Cell O-ring; Buna N; Qty: 50
                                     #170-16    Valve Stem; Qty: 4
                                     #170-17    Valve Stem O-ring; Qty: 100
                                     #170-19    Filter Paper; 2½" (6.35 cm); Specially Hardened for Filter
                                                Presses; Qty: 10
                                     #170-26    Stainless Steel Locking Screw; Qty: 24
                                     #170-27    Allen Wrench; 5/32"
                                     #171-22    Retaining Pin; Qty: 2
                                     #171-34    2", 1500-PSI Gauge; ¼" NPT Bottom
OFITE, P.O. Box 925918, Houston, TX 77292-5918 USA / Tel: 713-880-9885 / Fax: 713-880-9886 / www.ofite.com   4
          Safety                  Nitrogen must be supplied in an approved Nitrogen Gas Cylinder and
                                  secured to meet safety standards.
                                  Carbon Dioxide gas is normally supplied in small bulbs or cartridges, which
                                  contain approximately 900 PSI (6,206 kPa) pressure when new. Because
                                  they are highly portable, they are usually used in field operations. These
                                  bulbs should not be exposed to high heat (50°C/120°F) as they can
                                  explode if over heated.
                                  Carbon Dioxide cartridges are pressurized to approximately 900 PSI at 1
                                  atmosphere (sea level). Therefore, they should never be transported by
                                  airplane without proper packing because cabin de-pressurization may
                                  cause an explosion.
                                  Do not use nitrous oxide cartridges as pressure sources for high-tem-
                
                !
               Important
                                  perature, high-pressure (HTHP) filtration. Under high temperature
                                  and pressure, nitrous oxide can detonate in the presence of grease,
                                  oil, or carbonaceous materials. Nitrous oxide cartridges are to be
                                  used only for Garrett Gas Train Carbonate Analysis.
                                  Due to the high temperatures and pressures involved in this test, extreme
                                  care must be exercised at all times. All safety precautions must be met,
                                  especially in the cell breakdown procedure after the filtration procedure has
                                  been completed.
OFITE, P.O. Box 925918, Houston, TX 77292-5918 USA / Tel: 713-880-9885 / Fax: 713-880-9886 / www.ofite.com   5
                                           Pressuring
                                            Assembly
                                                                                                 Valve Stem
                                       Cell Assembly
                                      Heating Jacket
                                        Thermometer
                                       Back Pressure
                                           Regulator
                                                                                             T-Screw             Retaining
                                                                                                                   Pin
                                                                                                        Relief
                                                                                                        Valve
                                                                  T-Screw
                                                                  Relief Valve
                                                                  Retaining Pin
                                            Pressuring Assembly                         Back Pressure Regulator
OFITE, P.O. Box 925918, Houston, TX 77292-5918 USA / Tel: 713-880-9885 / Fax: 713-880-9886 / www.ofite.com         6
   Operation                      1. Connect the heating well power cord to an appropriate power source.
                                     Place a dial-type metal thermometer into the well in the heating jacket
                                     and preheat to 10°F (6°C) above the desired test temperature. A pilot
                                     light will come on when the heating jacket is at the desired temperature
                                     as selected by the thermostat control knob.
                                  2. Be sure all of the o-rings on the valve stems are in good working condi-
                                     tion (pliable with no nicks or cuts, etc.), and are not damaged during the
                                     assembly procedures. Place a thin film of silicone grease on all o-
                                     rings. Screw a valve stem into the test cell on the side opposite the cell
                                     cap. Tighten the valve stem completely.
                 
                                      Standard Buna o-rings (#170-13) should be used only for tests up to
                                      300°F (149°C). For tests over 300°F (149°C), use Viton® o-rings (#170-
                                      13-3). After tests that come close to the maximum temperature, it will
                 Note                 probably be necessary to replace the o-rings.
                                  3. Stir the sample for 10 minutes with a high-speed mixer. Carefully pour
                                     the sample into the cell. Do not fill the cell closer than 0.5" (13 mm)
                                     from the o-ring groove to allow for heat expansion of the fluid. Be care-
                                     ful not to spill fluid on the o-ring inside the cell.
                                  4. Place an o-ring in the cell and another in the cell cap recess. Place a
                                     circle of filter paper on top of the cell o-ring and slowly push the cell cap
                                     into the cell. Make sure the arrow on the cell cap lines up with the
                                     arrow on the cell body.
                
                !
               Important
                                      If the cap locking screw seats are oval shaped and no longer
                                      round, there is a possibility of stress failure and the cap should be
                                      replaced.
                                                        Cap Locking Screws          Arrows
OFITE, P.O. Box 925918, Houston, TX 77292-5918 USA / Tel: 713-880-9885 / Fax: 713-880-9886 / www.ofite.com     7
                                  5. Tighten the cap locking screws and tighten both valve stems. Place the
                                     cell in the heating jacket with the outlet or filter side of the cell pointed
                                     down. Rotate the cell in the heating jacket so that the pin in the bottom
                                     of the heating well seats into the hole in the bottom of the cell. This will
                                     anchor the cell inside the well and prevent the cell from rotating as the
                                     valve stems are opened and closed. Transfer the thermometer from
                                     the heating jacket to the thermometer well within the cell.
                                                        Cap Locking
                                                    Screws (#170-26)
                                      Valve Stem
                                       (#170-16)
                                       Cell Cap With
                                    Screen (#170-14)
                                            Allen Wrench                                          Valve Stem (#170-16)
                                          5/32" (#170-27)
                                               Valve Stem O-ring (#170-17)    Cell Cap O-ring (#170-13)
                                  6. Connect the pressuring assembly to the top valve stem and lock it in
                                     place with the retaining pin. Place the back pressure receiver on the
                                     bottom valve assembly and also lock it in place with the retaining pin.
                                                                                  Retaining Pin (#171-22)
                                        Retaining Pin (#171-22)
                                                        Pressuring Assembly
                                                        (#170-04)
                                                                         Back Pressure
                                                                     Receiver (#170-06)
                                                                                                             Valve Stem
                                                                                                             (#170-16)
                                                               Valve Stem
                                                               (#170-16)
                                        Top of Heating Jacket                   Bottom of Heating Jacket
OFITE, P.O. Box 925918, Houston, TX 77292-5918 USA / Tel: 713-880-9885 / Fax: 713-880-9886 / www.ofite.com         8
                                  7. Keeping the valves closed, adjust the top and bottom regulators to the
                                     recommended back pressure for your test. Open (loosen) the top valve
                                     stem ½ turn to pressurize the sample. Maintain this pressure on the
                                     fluid until the desired temperature is stabilized, as indicated by the ther-
                                     mometer. The heating time of the sample should never exceed one
                                     hour.
                                      The upper and lower limits of the test pressure differential are deter-
                                      mined by the test temperature. As this temperature exceeds 212°F
                   
                   Note
                                      (100°C), the back pressure must be increased in order to prevent
                                      vaporization of the filtrate. The 500 PSI differential pressure must be
                                      maintained, so the top pressure will have to be increased accordingly.
                                      The table below shows the pressures recommended for various test
                                      temperatures.
                                                  Recommended Minimum Back Pressure
                                                                                              Minimum Back
                                     Test Temperature             Vapor Pressure
                                                                                                Pressure
                                       °F            °C           PSI           kPa           PSI            kPa
                                      212           100           14.7          101           100            690
                                      250           121            30           207           100            690
                                      300           149            67           462           100            690
                                      350           177           135           932           160            1104
                                  8. When the fluid sample reaches the desired test temperature, increase
                                     the pressure on the top pressure unit to 500 PSI (3,448 kPa) more than
                                     the back pressure. Open (loosen) the bottom valve stem ½ turn to initi-
                                     ate filtration.
                                  9. Collect the filtrate for 30 minutes maintaining the selected test tempera-
                                     ture within ± 5°F (± 3°C). If the back pressure rises above 100 PSI
                                     (690 kPa) during the test, cautiously reduce the pressure by opening
                                     the valve on the receiver and drawing off some of the filtrate into the
                                     graduated cylinder.
                                  10. At the end of the test, close (tighten) the top and bottom valve stems to
                                      seal off the cell. Turn the regulator T-screws counter-clockwise to close
                                      off the flow of pressurized gas. Open the outlet valve on the back pres-
                                      sure receiver to collect all of the filtrate in the graduated cylinder.
                                      Release the pressure from the top and bottom pressuring units by
                                      opening the needle and/or bleeder valves.
OFITE, P.O. Box 925918, Houston, TX 77292-5918 USA / Tel: 713-880-9885 / Fax: 713-880-9886 / www.ofite.com          9
                                  11. Remove the top and bottom valve stem retaining pins and remove the
                                      top pressure and the back pressure assemblies. Drain any residual fil-
                                      trate collected in the receiver into the graduated cylinder. Remove the
                                      cell from the heating jacket after once again checking that the cell valve
                                      stems are tightly closed. Allow it to cool to room temperature or quick
                                      cool the cell by immersion in cool water.
                                      Pressure inside the sample cell will still be approximately 500 PSI
                 
                                      (3,450 kPa). Keep the cell upright and cool it to room temperature
                 !                    before disassembling. The cell must be cool for at least one hour
                Important             at room temperature or at least 10 minutes in cool water before
                                      loosening the cap locking screws and removing the cell cap.
                                  12. Correct the total filtrate volume collected to a standard filtration test
                                      area of 7.1 in2 (45.8 cm2) by doubling the filtrate volume collected in 30
                                      minutes. Record this total filtrate volume (doubled), temperature, pres-
                                      sure, and time.
                                  13. Using extreme care to save the filter paper and deposited cake, place
                                      the cooled cell upright with the outlet (cap side) or filter side down.
                                      Open (loosen) the inlet valve stem to bleed off pressure from the cell
                                      body.
                                      Pressure cannot be relieved from the cell by opening the outlet valve
                  Tip
                                      stem as the filter cake will seal off the cell. It is a good idea to open the
                                      valve stem with the cell inside a sink, or with a rag over the valve stem
                                      in order to catch any liquid that might be ejected.
                                  14. Loosen, but do not remove, the six cap locking screws, and separate
                                      the cap from the cell with a slight rocking motion. Discard the fluid
                                      inside the cell unless it is required for further testing, and retrieve the fil-
                                      ter cake.
                                  15. Wash the filter cake on the paper with a gentle stream of water.
                                      Measure and report the thickness of the filter cake to the nearest 1/32
                                      in (0.8 mm).
                                  16. Clean and dry the apparatus thoroughly after each use. Inspect and, if
                                      necessary, replace all of the o-rings.
OFITE, P.O. Box 925918, Houston, TX 77292-5918 USA / Tel: 713-880-9885 / Fax: 713-880-9886 / www.ofite.com        10
      Diagram
                                                                                                     1,500-PSI Gauge
                                                                                                     (#171-34)
                                                                                                     Barrel for CO2 Bulb
                                                                                                     (#143-03)
                                            High-Pressure
                                       Regulator (#170-08)
                                                                                                     Manifold Block
                                              Needle Valve
                                                                                                     (#170-20)
                                                 (#170-32)
                                                                                                     Retaining Pin
                                     Valve Stem (#170-16)                                            (#171-22)
                                                                                                     Valve Stem O-ring
                                                                                                     (#170-17)
                                           Heating Jacket
                                    (#170-00-1/#170-01-1)                                            Test Cell Body
                                                                                                     (#170-12)
                                                                                                     Test Cell O-ring
                                        Cell Cap (#170-14)                                           (#170-13)
                                   Regulator (#143-00)                                                Valve Stem (#170-16)
                                                                                                     Retaining Pin
                                                                                                     (#171-22)
                                                                                                     Valve Stem O-ring
                                                                                                     (#170-17)
                                         200-PSI Gauge                                               Receiver Body
                                           (#143-01)                                                 (#170-28)
                                                                                                     Support Rod
                                    CO2 Puncture Head
                                                                                                     (#170-71)
                                 Assembly (#143-02-10)
                                     Barrel for CO2 Bulb                                             Receiver O-ring
                                               (#143-03)                                             (#170-07)
                                                                                                     (Not Shown)
                                         Safety Bleeder
                                        Valve (#143-06)
                                                                                                     Base (#170-15)
                                                              Needle Valve   1/8" 90 Street Ell
                                                                 (#170-32)   (#144-11) (Not Shown)
OFITE, P.O. Box 925918, Houston, TX 77292-5918 USA / Tel: 713-880-9885 / Fax: 713-880-9886 / www.ofite.com       11