Evaporativecooling
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REVIEW ARTICLE
Abstract
Evaporative cooling is a well-known system to cool the
environment. This is adiabatic process, in which ambient air is cooled as a
*Corresponding Author: result of transferring its sensible heat to the evaporated water carried with
the air. In the evaporative cooled structure, the maximum advantage of the
K.V. Vala
natural environment is taken for lowering down the temperature of outside
Email: kvvala66@gmail.com ambient air to a considerable low level. Evaporative cooling storage system
is easy to operate, efficient and affordable most especially for peasant
farmers in developing countries who may find other methods of
preservation quite expensive and unaffordable. In this review different
Received: 14/08/2014 evaporative cooling systems developed, their construction materials and
efficiency in improving the shelf life of various agricultural commodities
Revised: 25/09/2014 have been discussed.
Accepted: 27/09/2014
Keywords: Evaporative cooling, evaporatively cooled, saturation
efficiency, relative humidity, zero energy cool chamber, evaporatively
cooled storage structure.
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Vala et al…Evaporative Cooled Storage Structures: An Indian Scenario
all over the world (Chakraverty et al., 2003; 2010; Nitipong and Sukum, 2011; Banyat and Bunjerd,
Chaudhary, 2004; Singh and Satapathy, 2006; 2013).
Sunmonu et al., 2014). However, mechanical Refrigeration system decreases both temperature
refrigeration is energy intensive and expensive involves and humidity while evaporative cooling decreases less
high initial investment, cannot be quickly and easily temperature and increases humidity, which is more
installed, requires uninterrupted supply of electricity, suitable for storage of agriculture produce, which does
high operational cost, and cannot be constructed in not require very low temperature (Wilson et al., 1995;
remote area and not eco-friendly too. Because of these Nitipong and Sukum, 2011).
reasons this method is not widely used in many tropical ECSS due to their low investment, almost no
and sub-tropical countries, where refrigeration is energy requirement and with other advantages over
needed most (Kumar and Nath, 1993; Thakral et al., refrigeration system become a quite popular and better
2000; Kumar et al., 2003; Adamu et al., 2006; alternative for storage of horticultural produce (Dash
Nitipong and Sukum, 2011). This method is not also and Chandra, 1999; Rayaguru et al., 2010; Nitipong
affordable to small farmers, retailers and wholesalers and Sukum, 2011). ECSS does not use energy or very
(Samira et al., 2013). Besides, it is not suitable for on- less energy hence called zero energy cool chambers
farm storage in the rural areas (Basediya et al., 2013). (ZECC) (Roy and Khurdiya, 1986). Only limitation
Moreover several tropical fruits and vegetables like with this system is it requires dry and hot climate (high
banana, tomatoes, orange, leafy vegetables etc., cannot temperature and less humidity), open space for
be stored in the refrigerator because they sustain movement of air and small quantity of water.
chilling injury and colour change (Adebisi et al., 2009; In India hot and dry weather prevails for a
Liberty et al., 2013). Use of chlorofluorocarbon (CFCs) significant part of the year. Ambient hot and dry
and hydro chlorofluorocarbon (HCFCs) refrigerants in weather is suitable for efficiently working of the
refrigeration system are partly responsible for ozone evaporative cooling concept storage structure (Jha and
layer depletion and global warming (Xuan et al., 2012). Chopra, 2006; Vala and Joshi, 2012). Perishable
Because of these reasons its application has become agriculture commodities can be safely stored in ECSS.
limited. Evaporative cooling storage structure is an Use of evaporative cooling concept in storage of
alternative of mechanical refrigeration system agricultural produce may be one alternate as it can be
(Nitipong and Sukum, 2011). used for short-term on-farm storage of perishables as
well as for pre-cooling of fruits and vegetables before
Evaporative cooling storage structure transit and storage in cold storage (Jha and Aleksha,
Evaporative cooling storage structure (ECSS) is 2006; Maini and Anand, 1992). Evaporative cooling is
a double wall structure having space between the walls the simplest and cheapest method for extending shelf
which is filled with porous water absorbing materials life of fruits and vegetables and can also be used as
called pads (Roy and Khurdiya, 1986; Singh and ripening chamber for banana (Bhatnagar et al., 1990;
Satapathy, 2006; Jha and Aleksha Kudos, 2006). These Das and Chandra, 2001; Dharmasena and Kumari,
pads are kept constantly wet by applying water. When 2005; Jha, 2008; Okunade and Ibrahim, 2011).
unsaturated air passes through wet pad, transfer of Many scientists carried out it efficacy for
mass and heat takes place and the energy for the increasing shelf-life of fruits and vegetables namely;
evaporation process comes from the air stream. tomato, potato, mango, grapes, orange, santara, sapota,
Evaporative cooling is an adiabatic process occurring banana, plums, aonla, bitter gourd, capsicum,
at constant enthalpy (Dash and Chandra, 2001; Kumar cauliflower, pineapple, peach, green pepper, cluster
et al., 2003; Bucklin et al., 2004; Vala and Joshi, 2010; bean, brinjal, cucumber, chili, ladies finger, beat, peas,
Banyat and Bunjerd, 2013). This is the most carrot, radish and leafy vegetables (Ganesan et al.,
economical way of reducing the temperature by 2004; Habibunnisa et al., 1988; Jha, 2008; Kumar and
humidifying the air. It has many advantages over Nath, 1993; Mishra et al., 2009; Nagaraju and Reddy,
refrigeration system, as it does not use refrigerant so it 1995; Roy and Khurdiya, 1986; Singh et al., 1998;
is friendly to environment (reduces CO2). It does not Singh and Satapathy, 2006; Samira et al., 2013;
make noise as there is no moving part. It does not use Umbarkar et al., 1991). They also constructed various
electricity i.e. saves energy. It does not require high sizes ECSS using different construction materials. The
initial investment as well as operational cost is storage size of ECSS varies from few kilograms to few
negligible. It can be quickly and easily installed as this tones. Some researchers also evaluated ECSS using
simple in design. Its maintenance is easy. It can be various pad materials, environment parameters,
constructed with locally available materials in remote operational parameters, produce parameters for
area and most important, it is eco-friendly as it does not temperature drop and increasing relative humidity. The
need chlorofluorocarbons (Jha, 2008; Gomez et al., published information on all the above was reviewed
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Vala et al…Evaporative Cooled Storage Structures: An Indian Scenario
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Vala et al…Evaporative Cooled Storage Structures: An Indian Scenario
Jha (2008) Constructed a double walled evaporative cooled storage structure for storage of potato, tomato,
kinnow with RCC roof having 22 inclinations with horizontal.
(i) Size :3x3x3m
(ii) Capacity : 2tones
(ii) Structural material: Bricks, cement, sand, iron rods
Mishra et al. (2009) Constructed a double walled evaporative cooled storage structure for storage of potato.
(i) Size :6x6m
(ii) Capacity : 5 tones
(ii) Structural material : Bricks, cement concrete
Rayaguru et al. Constructed a double walled evaporative cooling structure for storage of potato, tomato, brinjal,
(2010) mango, banana and leafy vegetables.
(i) Size : 1.650 × 1.150 × 6.75 m.
(ii) Structural material : Bricks, sand, cement concrete
Tilahan (2010) Constructed forced ventilation evaporative cooling storage structure and worked out feasibility
and economics of the structure for storage fruit and vegetables, reported that that the
evaporative cooling system was capable of significantly (P<0.001) reducing the temperature and
significantly (P<0.001) increasing the relative humidity as required for short time storage of
selected fruits and vegetables such as carrot, mango, papaya, banana, mandarin, orange, lemon
and tomato.
(i) Size :2 x 2 x 1.3m
(ii) Capacity : 0.5 ton
(iii) Structural material: M.S. sheet, angles, wire mesh
Vala and Joshi Designed and developed a forced draft metallic EC storage chamber covered with thick cotton
(2010) cloth.
(i) Size : 1525 x 1006 x 1220 mm
(ii) Capacity : 100 kg
(ii) Structural material: M.S. sheet, angles, wire mesh, thick cotton cloth
Chinenye N M Constructed a jacketed type double walls evaporative cooling structure for storage of tomato.
(2011) The top of the structure covered with an aluminium foil.
(i) Size : 60 cm x 52 cm x 85cm
(ii) Structural material : clay, bamboo stick, aluminium foil
Samira et al. (2011) Developed a multi pad evaporative cooler having three units, viz., an air conditioning unit, a
watering system and a storage chamber for storage of green pepper.
(i) Size : 2 x 2 x 1.3 m
(ii) Capacity : 0.5 tone
(ii) Structural material : Sheet metal, iron angles, gunny bag
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Vala et al…Evaporative Cooled Storage Structures: An Indian Scenario
Al-Sulaiman 2002) (i) Jute Jute performed better with cooling efficiency of 62.1% followed by
(ii) Luffa luffa (55.1%), commercial (49.5%) and palm fibre (38.9%).
(iii) Commercial pad
(iv) Palm fibre
Liao and Chiu (i) Coarse fabric Reported saturation efficiency ranged from81.75% -84.48% with
(2002) PVC sponge Coarse fabric PVC sponge whereas 76.68% - 91.64% with fine
(ii) Coarse fine PVC fabric PVC sponge
sponge
Sandhu and (i) Sand Observed temperatures drop of 8–14.9ºC with RH 90-96.3 %
Ghuman (2002) inside the structure.
Lalmani et al. (i) River bed sand, (ii) Reported temperature drop of 15.4º C, 14.4º C & 14.2º C in river
(2004) Morum, bed sand, morum and mixture of riverbed sand and morum,
(iii) mixture of riverbed respectively and maintained more than 80% RH in all three.
sand and morum
Olosunde (2006) (i) Jute, Reported that the jute material had the overall advantage over the
(ii) Hessian, other materials.
(iii) Cotton waste.
Gunhan et al. (i) Pumice stones It was found that volcanic tuff performed better and gave saturation
(2007) (ii) Volcanic tuff efficiency of 63-81%.
(iii) Greenhouse shedding
net
Jha S N (2008) (i) Partal wood shavings The maximum drop in temperature in no-load condition was
observed 20ºC as against outside temperature 45ºC. Whereas RH
maintained about 75%.
Vala and Joshi (i) Wood wool, The highest temperature drop of 12.06°C was achieved with wood
(2010) (ii) Coconut coir, wool as compared to coconut coir and wood shavings. Coconut
(iii) wood shavings coir and wood shavings showed more or less equal drop in
temperature.
Chinenye (2011) (i) clay Maximum temperature reduction of up to 10°C and relative
humidity 92 % observed during storage period.
Kulkarni (2011) (i) Aspen fibre The higher saturation efficiency in the range of 93.7–87.5% was
(ii) Rigid cellulose observed with aspen fibre followed by 86.2-77.5%, 80.2 – 88.4%
(iii) Corrugated paper and 81.9 – 89.7% with rigid cellulose, corrugated paper and HDPE
(iv) HDPE respectively.
Nitipong and (i) Rice husk The average saturation efficiency of 55.9% and 29.1% was
Sukum (2011) (ii) Recycled HDPE observed with rice husk and recycled HDPE respectively.
Samira et al. (i) Charcoal Maximum temperature drop of 12°C and RH between 70–82.4%
(2011) observed during storage period
Banyat and (i) Curtain fabric Curtain fabric gave higher average saturation efficiency of 54.8%
Bunjerd (2013) (ii) raw cotton fabric as compared to raw cotton fabric of 33.2%.
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Vala et al…Evaporative Cooled Storage Structures: An Indian Scenario
(2001) are not available or the transportation cost to the cold storage is very
high to offset the advantages of keeping produce in cold storage.
Bhardwaj and Sen Mandarin (Nagpur Mandarin fruit with neem extract treatment could be stored up to 42
(2003) santra) days for retaining post-harvest quality.
Dhemre and Mango Kesar mango fruits with wax treatment could be stored up to 25 days
Wasker (2003) as against 20 days at room temperature.
Mordi and Tomato Fresh tomatoes could be stored for 11 days as against 4 days at
Olorundu (2003) ambient temperature whereas tomatoes treated with film packaging
could be stored for 18 days as against 13 days under ambient
condition while completely sealed sample for 8 days as against 6
days under ambient condition.
Singh and Bitter guard, capsicum, The shelf life of bitter guard, capsicum & cauliflower was increased
Satapathy (2006) tomato, cauliflower, for 5 days whereas shelf life of tomato, pineapple, peach increased
pineapple, peach for about 6 to 9 days under evaporative storage as compared to
ordinary room condition.
Jha (2008) Potato, Kinnow, tomato Safe storage period was found to be 50, 25 & 4 days for potato,
kinnow and tomato respectively with 10% loss in weight
Mishra et al. Potato, tomato The shelf life of potato was observed 60 days as against 30 days in
(2009) ambient storage while tomato was safely stored for 14 days as
against 7 days at ambient condition.
Tilahan (2010) Economical feasibility The evaporative cooling system was capable of significantly
(P<0.001) reducing the temperature and significantly (P<0.001)
increasing the relative humidity as required for short time storage of
selected fruits and vegetables such as carrot, mango, papaya, banana,
mandarin, orange, lemon and tomato.
Chinenye (2011) Tomato The evaporative cooled storage was able to preserve freshly
harvested tomato for 19days.
Mogaji and Fapetu Tomato, carrot The shelf life of tomato and carrot was extended by 14 days relative
(2011) to ambient storage.
Samira et al. Green pepper The shelf-life of green pepper was effectively improved 20 days as
(2011) compared to storage under ambient condition.
climate is hot and dry, can also be used under other can have wide application if designed properly for
climatic conditions. Being low cost of construction, different locations. Evaporative cooling system is easy
negligible operational cost and having other advantages to operate, efficient and affordable most especially for
over mechanical refrigeration the evaporative cooled farmers in developing countries who may find other
storage structures can be used in any place where cold methods of preservation quite expensive and
storage facilities are not available. EC storage structure unaffordable.
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