ISO 9001-2008

KSW/25-26/1/QT085/R01 01st Aug, 2025

M/s. Jagatjit Group Email: rahul@jagatjitgroup.com,

Sangrur, Punjab Mob: +91 8427711002
India

Kind Attn. Mr. Rahul Sir

Subject Techno-commercial proposal and specifications for combine paint shop
included pre-treatment line.
Reference Recent visit of undersigned to your works for discussions on the subject
requirement.

Dear Sir,

We thank you for your enquiry and interest shown in our organization.

Further on your RFQ and details, we are pleased to submit our techno-commercial proposal
for the supply of Conveyorized Paint shop and Dip type pre-treatment line for combine
components with I beam 678 Conveyor.

The following are the considerations, while designing the plant: -

• Production capacity based on conveyor speed is of 2.0 m/min.

• Component size is 5 Mtr. X 2.25 Mtr. X 2.5 Mtr. (L x W x H) + Hanger Height 1500 mm
from top conveyor ‘I’ beam.

• Considered paint booth down draft type, conveyorized.

• ‘I’ Beam – 678 Conveyor with supports considered.

• Have taken provision for powder coating booth for straw reaper coating, if required in
future.

• Oven shall be designed in such way which is suitable for both the application.

• Considered Gas fired heating system for oven heating.

KSW INDIA PRIVATE LIMITED

(Formerly Krishna Scientific Works)
D-22, 23, 24, Site-C, Surajpur Industrial area, Greater Noida, Gautam Budh Nagar, U.P-201306
Tele: +91-120-2560777-79 Fax: +91-120-2560778 Email: info@kswindia.com
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In our enclosed proposal, we have given all the technical parameters according to the proposed
layout.

All our equipment is supported by the technical after-sales service and troubleshooting, if
required. In short, we can provide all the related services under one roof, ably backed with an
efficient after-sales service to ensure a trouble-free operation.

We look forward to your response in the matter and no sooner we hear from you in this regard,
we shall be available for any further discussions in this regard.

Thanking you for showing interest in our range of products.

Yours faithfully

For KSW India Pvt. Ltd.

Amit Gupta Surinder Singh

Projects – Manager Managing Director

Mob: +91 7065636667 Mob: +91 9810202712

Email: project1@kswindia.com, Email:ssingh@kswindia.com

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 1. MAKE LIST OF BOUGHT OUT ITEMS

S.NO. ITEMS COUNTRY MAKE

1. GI Sheet INDIA Essar
2. SS Sheet INDIA Jindal
3. PLC JAPAN Mitsubishi
4. Proximity Switch SINGAPORE P&F
5. Water circulation pump INDIA KSB
6. Oven Blower USA TCF – Twin City Fans
7. Material Handling
TAIWAN KSW
Conveyor
8. Motor INDIA BBL
9. Powder Coating System TURKEY Applicators Electron
10. Burner ITALY Ecoflam
11. Oven Filter GERMANY Freudenberg
12. Electrical Panel Enclosure INDIA KSW
13. Electrical Contractor FRANCE SCHNIDER
14. Control Relay JAPAN OMRON
15. Connectors USA Phoenix
16. Control Cable GERMANY LAPP
17. Field Cabling INDIA POLYCAB
18. Mild Steel Structure INDIA KVS
19. Painting PAINT ENAMAL PAINT –
20. Electrical Fittings INDIA STANDARD
21. GI Pipe INDIA JINDAL
22. MS Pipe INDIA SURYA PRAKASH

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 2. BASIS OF DESIGN

Sr. ITEM Description

1. Component/Product Agriculture harvesters combine

2. Material of construction M.S / HR / CR

3. Max thickness The thickness of the component will be vary from 5

mm to 25 mm. However, TTR shall be carried out on
the maximum surface area above 60% of any.
4. Max weight of the 700 Kgs.
component
5. Max component size 5000 mm L x 2250 mm Wide x 2500 mm Height

6. Max basket size Flit bar : 5100 mm x 2300mm x 2400 mm (L x W x

H)
7. Productivity Based on conveyor speed of 2.0 m/m.

8. Shift / day 2 shifts of 12 hr.

9. Cycle Time 15 Minutes / basket

10. Water Drying Oven Tank type.

11. Material Handling • Motorized overhead 678 model.

System • PLC Based Transporter System
12. Loading & Unloading As shown in layout.

13. Heating Media • For Oven – Indirect Gas fired system

• For PT Line – Hot Water Generator System & SS
Coils
• For Water Dry Off – Direct Gas fired system
14. Heat load • For PT Line – Approx. 12.0 Lacs kcal/hr.
15. Initial Heating Time • For PT Tanks Heating time – 3.5 Hrs.
• For Oven - 45 Mins.
16. Area required/available As per layout

17. Electrical data 415 V, 50 Hz. 3 Phase (4 Wire System) 240 V, 50

Hz, 1 Phase.
18. Curing Schedule During Liquid Paint Baking:- Approx 3.5 Lacs
Kcal./Hr.

NOTE: THE SPECIFICATIONS PROVIDED IN THE OFFER ARE SUBJECTED TO MINOR

CHANGES AT THE TIME OF DETAILED ENGINEERING.

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 3. BRIEF SCOPE OF SUPPLY

Our brief scope of supply would include the design, manufacturing, supply and commissioning
of the paint shop, having following items:
A. Pre-treatment Line :
Sl. No ITEMS Qty
1. PT Line:

• Pre-treatment Tanks 09 Nos.

• Including drain valve & Piping

2. PLC Based transporter: -

• Wagon – 02 Nos. of 2.0 - ton capacity each 01 Set

• Supports – Provided as required

3. Flight Bar for material handling 06 Set

4. Walkway platform: -

• Approx. length – 48 mtr., width – 1200 mm. -1No. 01 Set

• MOC – FRP Grating, having MS support

5. Oil separation system for Pre-Degreasing & Degreasing

Tanks: -
01 Set
• Tank for Oil storage – 1 no.
• Oil Removal Disc – provided

6. Hot water generator system with insulated piping: -

• Approx. – 12.0 Lac K Cal 01 Set

• 2way/Three valve/ Bye Pass System

7. Water Dry Off Oven (Tank Type)

• Direct fired Heating System 01 Set
• Ecoflame Burner
8. Fume Exhaust System with Water Scrubber (Quoted
Optional) :
01 Set
• Fume Exhaust Blower Capacity : 25000 CMH
• Electrical Motors : 30 HP
9. Air Agitation System :
• Capacity : 10000 CMH 01 Set
• Motor : 10 HP
10. PLC based electrical control panel, cable tray and wiring for
01 Set
complete plant

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B. Liquid Painting Plant

Sl. No Item Qty.

1. Liquid Painting Booth (down draft type) 02 Set

2. Flash off zone each each after paint 02 Set

3. Space for paint kitchen enclosure with exhaust 01 Set

4. Paint Baking Oven: -

• Camel back Type 01 Set
• Heated from In-Direct Gas Fired
5. Covered zone after baking, to get touch dry 01 Set
6. Inspection zone, only lighting with frame to be provided. 01 Set
7. Fresh Air supply unit of 220000 CMH 01 Set
8. Overhead ‘I’ Beam Conveyor Model - 678 with support structure. 01 Set
9. PLC BASED Electric Control Panel having the following items: -
• PLC Make – Mitsubishi
• HMI - Delta 01 Set
• Cable tray & Wiring
• Cable tray, wiring : Provided
10. Painting & Finishing. 01 Lot

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 4. PROCESS SCHEDULE

S. No. Process Time Temperatu MOC of Tank Over flow

(Min) re (In 0C)
PHOSPHATING LINE
1. HWR 5 ~7 min. 55 to 60 MS 5 mm thick, Occasional +
suitably reinforced Eductors
by MS sq. tube
2. KOD 5 ~7 min. 55 to 60 MS 5 mm thick, Occasional +
suitably reinforced Eductors + Oil
by MS sq. tube Separator
3. Degrease 5 ~7 min. 55 to 60 MS 5 mm thick, Occasional +
suitably reinforced Eductors + Oil
by MS sq. tube Separator
4. Water Rinse-1 1 ~2 Min. Ambient MS 5 mm thick, Overflow to
(Dip) suitably reinforced drain
by MS sq. tube
5. Water Rinse-2 1 ~2 Min. Ambient MS 5 mm thick, Cascading to
(Dip) suitably reinforced Water Rinse – 1
by MS sq. tube
6. Activation 1~2 Ambient SS 304, 3 mm thick, Occasional
min. suitably reinforced
by MS sq. tube
7. Phosphating 5 ~7 min. 45 to 50 SS 304, 3 mm thick, Occasional
suitably reinforced
by MS sq. tube
8. DMR – 1(Dip) 1 ~ 2 min Ambient SS 304, 3 mm thick, Overflow to
suitably reinforced drain
by MS sq. tube
9. DMR – 2 (Dip) / 1 ~ 2 min Ambient SS 304, 3 mm thick, continuous+
Passivation suitably reinforced Cascading to
by MS sq. tube DMR-1
10. Water Dry Off 15 min 140 Deg C M.S. with 100 mm Insulation Cladding
Oven

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PRE-TREATMENT TANKS - TECHNICAL SPECIFICATION (SECTION - 1)
4.1 PRE - TREATMENT PLANT

S. No Description HWR, KOD & Water Rinse – 1 and 2

Degreasing
1. Type DIP Type. DIP Type.
2. Process Temperature 50 - 60 Deg C. Ambient.
3. Risers Inside/ Zone Length NA. NA.
4. Tank Capacity (liters) 40000 40000
Length (Meters) 5.5 5.5
Width (Meters) 2.7 2.7
Height (Meters) 3.0 3.0
Overflow weir Provided almost half of Provided almost half of
the tank height wise. the tank height wise.
Tank Construction Details Sloping Tank Sloping Tank
Construction with Construction with
Overflow Weir. Overflow Weir.
MOC (Tank) MS, 5 mm thick, suitably MS, 5 mm thick, suitably
reinforced by MS sq. tube reinforced by MS sq. tube
5. Agitation Air agitation will be Air agitation will be
provided. provided.
MOC – Piping CPVC Piping. CPVC Piping.
6. Heating system Provided. NA.
Type thru HWG. NA.
MOC SS 304. NA.
Temp. Control system DTC with RTD Sensor. NA.
Heating Load/ Hr 3,00,000 Each tank NA.
7. Instrumentation DTC with Sensor, NA.
8. Tank Insulation & cladding NA NA.
Hot water (Piping) MS C Class Insulated. NA.
Insulation material Rock Wool 64 Kg Density NA.
Thickness 50mm NA.
Cladding material GI. NA.
9. Drain Valves 100 NB Butterfly Valve. 100 NB Butterfly Valve.
10. Fresh Water Inlet RO/ DM Water. RO/ DM Water.

Piping CPVC Provided CPVC Provided

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 4.2 PRE - TREATMENT PLANT
S. No Description Activation Phosphating
• Type DIP Type. DIP Type.
• Process Temperature Ambient. 45 - 50 Deg C.
• Risers Inside/ Zone Length NA. NA.
• Tank Capacity (liters) 40000 40000
Length (Meters) 5.5 5.5
Width (Meters) 2.7 2.7
Height (Meters) 3.0 3.0
Tank Construction Details Sloping Tank Sloping Tank Construction
Construction with Over with Over Flow Weir.
Flow Weir.
MOC (Tank) SS 304, 3 mm thick, SS 304, 3 mm thick,
suitably reinforced by suitably reinforced by MS
MS sq. tube sq. tube
• Agitation (Optional) Air agitation will be Air agitation will be
provided. provided..
MOC – Piping CPVC Piping. CPVC Piping.
• Heating system NA. Provided.
Type NA. Indirect SS coil and HWG
MOC NA. SS 304.
Temp. Control system NA. DTC with RTD Sensor.
Heating Load/ Hr NA. 3,00,000 Each
• Instrumentation NA. DTC with Sensor
• Tank Insulation & cladding NA. NA
Hot water (Piping) NA. MS C Class Insulated.
Insulation material NA. Rock Wool 64 Kg Density
Thickness NA. 50mm
Cladding material NA. GI.
• Drain Valves 100 NB Butterfly 100 NB Butterfly Valve.
Valve.
• Fresh Water Inlet RO/ DM Water. RO/ DM Water.

Piping Provided CPVC Provided CPVC

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 4.3 PRE - TREATMENT PLANT

S. No Description DM Rinse – 1 and 2

(Passivation)
1. Type DIP Type.
2. Process Temperature Ambient.
3. Risers Inside/ Zone Length NA.
4. Tank Capacity (liters) 40000
Length (Meters) 5.5
Width (Meters) 2.7
Height (Meters) 3.0
Tank Construction Details Sloping Tank Construction
with Overflow Weir.
MOC (Tank) SS 304, 3 mm thick, suitably
reinforced by MS sq. tube
5. Agitation (Optional) Provided with air agitation
MOC – Piping CPVC Piping.
6. Heating system NA.
Type NA.
MOC NA.
Temp. Control system NA.
Heating Load/ Hr NA.
7. Drain Valves 100 NB Butterfly Valve.
8. Fresh Water Inlet RO/ DM Water.

Piping CPVC

5. PLC BASED TRANSPORTER SYSTEM

WORKING OF THE TRANSPORTER

Transporters consist of vehicles running on the overhead track driven by sprocket and chain
type drive with reduction gearbox. On this vehicle is mounted a crane for pick and place
operation. The overhead track of the transporter runs along the pretreatment line enabling it
to reach every individual tank. Crane picks up/places the basket automatically from / to the
desired tank. As per the requirement the system may have one or two loading/ unloading
stations. After picking up the basket from one tank the transporter moves the basket up and
down for 0.5 to 1 minute to allow the drainage of carryover chemicals and thus avoid inter
mixing of chemicals. This operation is called dunking. The transporter’s movement is
preprogrammed and is controlled by PLC.

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Technical specifications

S. No. Specifications Description

1. No. of Wagons 2 Set

2. Maximum load carrying 2000 KG (Designed with flight bar and water
capacity weight)

3. Horizontal speed Up to 7 meter / minute

4. Horizontal drive Reduction gearbox with sprocket and chain type

mechanism.

5. Motor for horizontal drive 5 hp with Brake (Same shall reconfirm after
detailed design)

6. Motor for vertical drive 15 HP With Brake (Same shall reconfirm after
detailed design)

7. Vertical speed Max 5 - 6 meter / minutes

8. Tank Size L 5500 X W 2700 X H 3000 mm

9. Track Sq. Pipe shall be provided for Transporter Track.

10. Wheels Special Polymer

11. Sensors/limit switches BCH / Jai Balaji / Equivalent.

12. PLC Mitsubishi

13. VFD Mitsubishi

14. HMI Delta / Equivalent

6. WALKWAY PLATFORM – 01 Nos.

• A walkway platform for operator movement along the entire span of PT line shall be
provided.
• This will be made from MS section and grids made of MS flat and square bars.
• The width of the platform shall be 1200 mm and 3700 mm, total length shall be app. 48mtr.
• The height of the platform shall be approx. 2100 mm from the ground level.
• Access to the platform shall be through an inclined staircase.
• Railing made from MS pipe shall be provided for safety purposes.
• The legs shall be made from ISMC 75x40 sections.

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 7. OIL SEPARATION SYSTEM – FOR KOD & DEG

One oil separation system having MS tank, with heating arrangement and oil removing Disc
coupled to Geared Motor and accessories for KOD / Degreasing stage shall be provided. The
total circulation system will be designed that cascading effect will also be there, to save on
chemical consumption.

Technical details: -
S. No. Specifications Description
1. Tank Made from 2 mm thk. M.S. sheet, with duly
strengthened with M.S. stiffeners. – 2500 Ltr. Capacity
tanks will be provided

2. Circulation Pump One no. shall be provided from KOD. tank to oil
separation tank for circulating the tank chemical

3. Heating With Electric Heater – 12 KW

4. Piping and Other Piping from KOD to Oil Separation Tank and return to
accessories Degreasing Tank.

5. Insulation Insulation is provided for the tank to reduce the heat

loss with 50 mm rock wool and GI Sheets.

8. HOT WATER GENERATOR

• 01 nos. having capacity 12.0 Lacs kcal

• Make: KSW/ Eco flame (Burner)

Construction Details:
Hot water generator would consist of a Heat exchanger, consisting of two closely wound,
helical, concentric coils. A blow down connection is provided for periodically blowing down any
sludge or accumulated dissolved solids during operation of the generator.

1. The equipment shall have the following design features:

• Dust protected pre-wired foot mounted air-cooled control panel housing a Burner
Management system, Switch gear consisting of contactors, overload relays, fuses
etc. Hot water temperature display on digital temperature controller.

• Automatic fuel burner cut off and automatic restart at desired hot water
temperature.

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 • Centrifugal pump with drive motor assembly for hot water circulation.

• Uniquely designed expansion tank with control panel.

• Make up water pump with a drive motor assembly.

2. The hot water generator is supplied with complete mountings and fittings as follows:

• Feed check valve and control valve.

• Drain valve.

• Pressure gauges with siphon.

• Hot water outlet with valve flanges.

• Non-return valve with counter flanges.

3. Fuel GAS Fired

4. Max. Fuel 80 Kgs. / hr. max & the average fuel consumption 45 Kgs./ Hr. however
Consumptio fuel consumption depend upon the weight the basket & material.
n
5. Control One no. consisting of starter, auxiliary contactors, and overload relays
Panel (L&T/Siemens) switches, indicting lamps, isolators, alarm, digital
temperature controller completely pre-wired.
The control panel would also have extra push buttons. It would have a
special feature to operate the system both manually as well as
automatically.
6. Piping Insulated piping shall be provided from Hot Water Generator to Heating
coils of tanks and return. 3-way valves shall be provided in line for
maintaining the temperature inside the tanks. The maker of 3-way
valves shall be Avcon Control.

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 9. LOAD BAR FOR MATERIAL HANDLING IN PT

Load bar for material handling of the size 5100 mm – 2300 mm – 2400 mm (L, W, H) shall be
provided. Initially we will provide 06 nos.

More load bars shall be fabricated by you as per our sample load bar with the
required modification at site.

• The load bar shall be made of MS section.

• Lifting arrangements shall be provided for transporter lifting.

10. WATER DRY OF OVEN TANK TYPE

SL. SPECIFICATIONS DESCRIPTION

1. Construction type Tank type
2. Working Dimensions (L) 5500 x (W) 2700 x (H) 3000 mm
3. Paint Curing Schedule 140 0
C for 15 min., Residence time
4. Opening for Component 5500 L x 2700 mm W., Horizontal operated.
Entry & Exit
5. Thermal insulation 100 mm thick Rockwool slabs (resin bonded)
having 64 kg/cum density, duly fitted; silicon
sealant applied between the panel joints.
6. Circulating Air Approx. 1500 C.
Temperature
7. Heating media LPG/ PNG Indirect Fired
8. Heat load Connected: 250000 Lac kcal/hr.
9. Initial Heating Time 45 minutes
10. Burner Modulating Type of 2.5 Lac K Cal / Hr.
11. Burner & Blower Safety Provided, Sequence - Blower ON & Burner ON.
Lock TIC: 4 Nos (Controlling - 1 Nos & Safety - 1 Nos).
12. Hot air circulation blower Centrifugal/ Plug in Type, V-belt driven duly
provided with fan casing for proper directional
flow of air
13. Blower capacity One no. shall be provided with the capacity of
approx. 10000 CMH Approx.
14. Blower Make TCF Make / Dustech
15. Blower motor AC Three Phase 4 pole with F Class insulation
16. Blower motor rating Each blower will be driven by 7.5 hp X 1 No.
electric motor, ABB.

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 17. Exhaust Blower Required Capacity of Exhaust Blower will be
Provided.
18. Heat exchanger cabin Suitable Direct fired, insulated cabin to house
direct Fired heat exchanger, burner and blowers
shall be provided. Utmost precautions shall be
taken to get the maximum heat transfer from the
heat source.
19. Heat Exchanger Shall be fabricated in S.S. The shell shall be made
in S.S. 304, 3 mm thick
20. Air delivery duct Shall be provided in the oven throughout its cross
section. The duct shall have properly placed grills
to get the uniform air all through the oven.
21. Entry Exit Doors Insulated Doors of Dimension 1 Nos. of 5500 x
2700 shall be provided at the Exit and entry end.
22. Support structure Made from MS pillars made of Sq. Pipe duly
supported at the bottom for providing proper
support to the pillars. The total bottom structure
of the oven cabin shall rest on the running
section, thus providing self-supporting structure
to the oven.
23. Painting Inside MS parts shall be painted with heat
resistant paint, and outside synthetic enamel
spray painted.

11. DOWN DRAFT TYPE LIQUID PAINTING BOOTH

WORKING OF THE BOOTH

The Down Draft booth shall be provided for Manual Painting of components. These Booths
have a washing tank, which contains a water to dissolve the over-sprayed paints. The tanks
shall be made in Civil (in Client’s Scope). The booth water shall be taken to the sludge pit to
a distant from where it will be re-circulated to booth again after Filtration. The water shall be
re-circulated with high powered pumps.

There will be exhaust blowers provided for suction of paint fumes. Exhaust blowers suck the
paint fumes (washed by water) and hence preventing paint from going into the blowers. Air
velocities are regulated to meet international pollution control norms and are maintained over
Lowest Explosive Level.

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TECHNICAL & CONSTRUCTIONAL DETAILS:

SR. ITEM SPECIFICATIONS

1. Type of application Down draft type paint booth for manual application.
2. No. of units One Nos.
3. Working Dimension (L) 12000mm x (W) 6000mm x (H) 5000mm
4. Overall dimensions (L) 12200mm x (W) 6100mm x (H) 6000mm
5. Entry / exit 2500 mm x 3000 mm (WxH).
6. Filters Ceiling filters shall be provided having dust holding
capacity of 5 micron down to 85%.
7. Exhaust Blower
• Qty. 04
• Capacity 30000 CMH each, Vee Belt driven arrangement.
• Pressure 150 mm WC
• Make DM Ventilation.
• Exhaust Damper 1 No. manual Damper with bellows shall be
provided on each blower.
8. Blower motor
• Power 4 Nos. x 20 hp, with each blower. This may final confirm
• Specs. after design of the booth.
2/4 pole, 3 phase, ABB/ BB
9. Air Velocity Considered 0.5 meter/sec, at a level of 1.5 mtr. Height from
ground.
10. Water Circulation 2000 LPM Approx. 15 HP x 2 Nos., (In centralized
Pump sludge pit)
Make : Kirloskar, MOC: CI/CI. For each booth
11. Bottom Pit Civil Construction. Shall be constructed by Client.
We shall provide the drawing for the same. The Pit
depth shall be Approx 1500 / 2000mm.
12. Grating on Bottom Shall be provided, fabricated out of M.S. Flat & Bars,
easily removable for maintenance purpose.
13. Illumination Level - 800 Lux (LED - Non flame proof type)
14. Glass Panels on Suitable Width X 1500 mm Height 5/6 mm thk along the

Enclosure complete length of the enclosure

15. Note: Paint Applicators and Accessories Client Scope

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FABRICATION

❖ Booth enclosure shall be made out of 1.2 mm thick GI sheet metal.

❖ Booth Support Structure shall be made out in MS 2.5 / 3.0 mm thick sheet / pipe
section / standard channel and angle.
❖ Venturi shall be made in MS 2.0 mm Thk sheet.
❖ Exhaust plenum shall be made out of GI 1.2 mm thick sheet metal.
❖ Tank Grating shall be provided in M.S. Flat & Sq. Bar
❖ Modular design ensures easy installation and expansion.
❖ Exhaust Ducting – Client Scope.

12. FLASH OFF ZONE

Sl. Items Specification

1. No. of units Two Nos., each after paint application

2. Overall dimensions of As per Attached drawing.

Enclosure

3. MOC 1.2 mm Thick GI Sheet reinforced with MS Sections from

all sides with 5 mm thick glass of 1200mm height shall be
provided.

4. Illumination Level 300Lux

5. Exhaust Provided having 5 HP in each zone, pressurized.

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 13. PAINT KITCHEN ENCLOSURE

Sl. Items Specification

6. No. of units Centralized paint kitchen enclosure

7. Overall dimensions of 10 x 2.5 x 3.0 mtr.

Enclosure

8. MOC 1.2 mm Thick GI Sheet reinforced with MS Sections from

all sides with 5 mm thick glass of 1200mm height shall be
provided.

9. Illumination Level 300Lux

10. Exhaust Provided having 2 HP in each zone, pressurized.

14. CAMEL BACK TYPE POWDER BAKING OVEN

Description:
The oven is made of an insulated sheet metal enclosure in which hot air is circulated through
a heat exchanger. Blower is provided to circulate the hot air. Hot air is distributed inside the
oven through ducting.
Construction features:
Insulated panels are made of GI sheet metal formed into panels of cassette construction.
One panel is bolted to the other panel with the asbestos tape sandwiched between the two.
Proper reinforcement is provided to make panels rigid. The outside of the oven shall be with
corrugated, pre-coated sheets to give better aesthetic looks.
Hot Air Recirculation:
Hot Air blower forces air over heat exchanger and thus heated air enters the oven and it
returns back to the suction of this fan. The fan will be coated with heat resistant silver color
paint and will be statically and dynamically balanced.
The circulating air blowers draw the air from the working chamber of the oven over the
centralized heat source. This heated air is then fed back in to the working chamber through
the hot air ducts and the adjustable air directional blinds (ADBs). This control is essential for
temperature uniformly over the entire oven cross section.

Fabrication:
[A] Self-supporting frame: ISMA 40 X 40 X 5 mm.
[B] Cassettes panels (inside): GI Sheet thickness 1.2 mm.
[C] Cassettes panels (outside): Pre-coated Sheet thickness 0.5 mm.
[D] Cassette support structure: HR 2.5 mm.

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[E] GI Sheet thickness 1.2 mm for Air circulation wall
The complete oven structure shall be elevated to MS pillar structure having UDL on each
member. Insulated ramp shall be provided for access inside the oven.

Ducting:
Internal ducts have openings with fabricated grills are provided to uniformly distribute the
air throughout the oven. These distribution ducts are laid on the floor panel and in between
the conveyor tracks. The suction duct is placed on the roof of the Oven.
The design and placement of air duct with louvers/grills would be in such a way to minimize
the heat loss and to provide overall uniformity of temperature. Moreover, the easy movement
of articles at entry and exit point is provided so that no damage could occur to the painted
surface of articles.
All external ducts will be designed to avoid unnecessary bend and suitably insulated and
laded. The external ducts will be nut bolted to heat exchanger with the help of flanges thus
making maintenance easier.
In-Direct GAS Fired Heat Exchanger:
The heat Exchanger consists of SS 304 combustion chamber with proper arrangement of
suction and discharge connection of hot air circulation blower. The heat exchanger box is
duly insulated to reduce heat losses.
A burner is mounted on the combustion chamber with necessary controls and interlocks.
Maintenance Features:
Doors are provided for maintenance of the heat exchanger during the soothing operation.
Indirect gas fired burner will be back pull-out type for easy fitting.
Safety Features:
The circulating blower is inter-locked with the burner such that the blower is always ‘ON’
before the burner is ‘ON’.

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 PICS. FOR REFERNCE PLEASE.
TECHNICAL DETAIL
Heating source : Through Indirect Gas fired system
Design Air Temperature : 2200 +/- 10 Deg C
Temperature controller : Digital single set point ON/OFF control with PT-100
sensor
(Overall) : 40000 - 8300 – 5250 + 4000 mm for camel back effect
Curing time : 2200 C +/- 10
Residence time : 40 min. inside the oven

Sr. ITEM SPECIFICATIONS

1 Material of Construction – GI
Panel of nut bolt
construction
--Panel material thickness 1.2

--Panel wool density 64 kgs/m3

--Insulation thickness mm 150

--External cladding Pre-coated, Corrugated sheet

material of construction

--External cladding material 0.5

thickness in mm

2 Hot Air circulation fan type Centrifugal, MS casing

--Drive V-belt driven

--Mounting Foot mounted

--Capacity m3/hr 4 Nos. x 40000 CMH

--Head mm w.g. 65 mm

--Drive motor 4 Nos. x 30 hp

(Motor Make – ABB / Siemens /
Crompton)

--Motor specs. 4 pole, foot mounted, TEFC, 3 phase, AC

3 Heating system – Direct Provided

Gas Fired
--Material of construction, Provided
Insulated with 150 mm thk
Rockwool cladding

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 --Heat exchanger SS 304, having shell 3 thk, insulated in a
specifications chamber

--Heat Load 2 Nos. x 3,50,000 Kcal (Total 7.0 Lac K Cal /

Hr.)
--Burner capacity kcal/hr 2 Nos. x 3,50,000 Kcal (MAKE- Ecoflame)

4 Safety Interlock for Blower Provided

and
Burner
5 Entry & exit

6 Type From the bottom of the oven, to provide camel

back effect. Hoods for exhaust the hot gases
will be provided. There will be no circulation
of air in this zone.

Opening Size It will camel back type

7 Flue gas exhaust A suitable exhaust system will be provided.

The exhaust system would consist of flue gas
ducting duly insulated up to 2000 mm height
from the ground and proper ‘T’ connection
would be given for inspection.

8 Painting

Heat exchanger cabin HR paint

9 Oven support Synthetic enamel spray

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 15. OVER-HEAD MOTORIZED CONVEYOR WITH SUPPORTS, AML ETC.

Technical Specification:
Sl. Items Specification

1. Type ‘I’ beam, X 678

2. Total length 350 Mtrs. Approx.

3. Load Carrying 500 Kgs.

Capacity

4. Drive unit Provided (Based on design calculation it is coming

single drive, if required double will be provided
accordingly without any commercial impact from
customer.)

Type Caterpillar

Qty. 01

Motor 1440 rpm. TEFC three phase AC motor.

Gear box Double reduction, worm type, oil cooled.

Synchronization Provided

5. Chain

Type Forged link, rivet less

Pitch 4”

Pin Diameter 5/8”

6. Ultimate Strength 48000 Lbs

7. Trolley Pitch 24” (Approx 609 mm) Multiple

8. Trolley 2-wheel trolley with forged bracket. Wheels are fitted

with all bearings duly packed with grease and provision
for regreasing. Brackets are drop forged in steel. Max.
Payload per trolley is 500 kgs.

9. Track Made of ISMB 150 x 75 mm

10. Bends All horizontal and vertical bends are provided as per the
given layout. Horizontal bends are provided with
horizontal guide rollers and fitted with anti-friction ball
bearing and sealed for life.

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11. Take up unit One no. weighted type will be provided.

12. Speed The designed speed of plant is 2.0 m/m. However, an AC

frequency inverter shall be provided to vary the speed.

13. Load Bar Client Scope,

14. Jigs / Hanger Client Scope,

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 16. WET TYPE AIR SUPPLY UNIT

The Wet Type Air supply unit provides dust free air inside the Booths for Pressurization. The
air is filtered at two stages. Pre – filtration and Water Washing giving the dust free air up to 5
~ 6 microns air inside the enclosed Booth chamber. The air thus fed into the enclosure also
helps in maintaining positive pressure inside the enclosure. This further prevents the chances
of dust entering into the enclosed chamber / flash -off zones from environment.

Specifications of the unit are given below:

Sl. Item Description
1. Scheme Bird Mesh, EU 3 micron filters, EU4 micron filters, Air
Washer (celdek pads), PVC Bend Eliminator, Fan Deck,
Exhaust Fire Damper at the Exhaust duct.
2. Type of Equipment Wet Type
3. Capacity Total 220,000 CMH
4. Fan Type DIDW Backward curved type.
5. Fan Pressure 90 mm WC – Static
6. Fan MOC Impeller – MS Casing – MS Shaft – EN – 8
7. Motors 2 Nos. x 50 HP
8. VFD Will be provided.
9. Water Pump 1 x 5 HP Water Circulation Pump for Spray Washer.
MOC of Pump: CI Body/ CI Impeller.
MOC of Piping: PP
10. Drain pan 14 SWG (2 mm Thick) Stainless Steel 304

11. Instrumentation Differential Pressure Gauge – 2 Nos. (Magnetic Type,

Make: Dwyer)
12. MOC
Dry Section Panels GI 1.2mm Thk Sheet with Required MS Structural
Supports.
Wet Section Panels SS 1.2mm Thk Sheet & Bottom 2 mm SS 304 grade
with Required MS Structural Supports.

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 17. PLC BASED ELECTRIC CONTROL PANEL FOR PT & PAINT LINE

SR. DESCRIPTION TYPE/STATUS MAKE

General

1. No. of control panels One No. each for PT and KSW

Paint SHop
2. Type of Cooling Cooling Fan Rexonard

3. Type of cabling (Field) Copper Finolex / reputed

4. Control panel Fabrication 16 swg MS Powder coated

5. Cabling inside panel Copper Finolex

6. Control panel painting Powder coating Siemens Grey

Incoming Section

7. Main switch MCCB ABB / Telemechanic /

L&T

8. Voltmeter/Ammeter 96 x 96 AE / RISHABH

Outgoing Section

9. All Blowers Starter DOL up to 7.5 HP and Star L & T.

Delta above 7.5 HP

10. Bus bar Aluminum strip

11. Power contactors / control Type C Co-ordination chart ABB / Telemechanic /

contractors / OLR L&T

12. Connectors ELMEX/CONNECTWELL

13. Panel lights With Limit Switch Any reliable

14. Switches KAYCEE / SALZER

15. Lugs For Control and copper DOWELLS / JAINSON

cabling

16. Push Button/Lamps Self luminous type TECHNIC / Reputed

17. Cooling Fan As per heat load Any reliable

18. Control Transformer/CT Provided Any reliable

for Ammeter

19. MCB up to 40A (Load Provided MDS / Telemechanic/

contact type) L&T

20. Control & power cables Finolex / Lapp

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All cables being taken out would pass through grommet to avoid ingress. All wiring would be
aesthetically routed through proper channels and secured well wherever possible. All switches
and indicator lamps would have legend engraves on black name plate. All cabling would be
routed properly with saddle clamp/trays in aesthetic manner. The panel would have a pocket
to contain circuit diagram. Temperature controllers would be tampering proof.

Note: - Client must provide main incomer cable for the control panels in the plant.

Client has also to provide the Individual Earthing for all Motors / Equipment’s.

Earthing for Individual Motors, for required Equipment’s will be in Client Scope.

18. SCHEDULE OF EXCLUSIONS

The following are the exclusions from our scope of supply.
Sl. Item Description
1. Water Inlet, Air, Connection, Electrical will be under client up to the
required points.
2. Electrical The required power supply up to our control panels
connections would be provided by you.

Earthing of Customer Scope for all Equipment’s Motors, and

Equipment’s where it is necessary.
3. Any electrical work at site, such as cable, cable laying, provision of motor
starters etc. Stabilized 3 phase power supply will have to be provided to
our control panel.
4. Jigs / Hangers / Trolleys, Tracks on all the Equipment’s/ Platform for
maintenance and cleaning, Trolleys, Tracks for component Movement in
Shop Floor shall be in client’s Scope.
5. Laboratory and related equipment’s for testing.
6. Civil Work Paint booth digging pit, trench, ETP
7. Platform Utilities platform and ASU Platform
8. Gas pipeline up to burner
9. Statutory approvals from Local/Government bodies, if required.

10. Cutting and sealing of roof, if required for Exhaust Ducts.

11. Suitable R.O. / D.M. plant for Pre-Treatment Plant, if required.
12. Any Effluent Pipe work with Effluent Treatment plant.
13. Fire Extinguishing System for Complete Plant.
14. Utilities & Power required for Erection work at site.
15. Illumination required during erection work at site.
16. Chemical, Paint etc. required for plant operation and testing.

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 19. PRICE SCHEDULE

Our price schedule would include the design, manufacturing and supply of the paint shop,
having following items:
A. DIP TYPE PT LINE
Unit Cost Total Cost
Sl. No ITEMS Qty
(INR) (INR)
1. Pre-treatment included with drain
01 Set 79,55,000/- 79,55,000.00
and overflow.
2. PLC Based transporter system
01 Set 69,50,000/- 69,50,000.00
consisting of five nos. wagon
3. Fresh water line for RO & DM from
01 Set 1,80,000/- 1,80,000.00
one points to each tank.
4. Cage / flight bar transfer 06
1,75,000/- 10,50,000.00
arrangement to loading station Nos.
5. FRP Based Walkway platform 01 Set 3,50,000/- 3,50,000.00
6. Oil separation system for Degreasing
01 Set 4,50,000/- 4,50,000.00
tanks
7. Hot water generator system with
insulated piping, having capacity is
of 12.0 Lac K Cal/ hr.
01 Set 33,40,000/- 33,40,000.00
• Heating coils for HWR, KOD
and Degreasing.
• Heating coils for Phosphate
8. Sludge removal system with filter
01 Set 7,50,000/- 7,50,000.00
press for phosphate chemical.
9. Air agitation for agitation in pre-
treatment line, in all tanks with 01 Set 5,80,000/- 5,80,000.00
diffusers
10. Water Dry Off Oven (Tank Type):
• Direct fired heating system 01 set 24,50,000/- 24,50,000.00
• Top sliding doors with
motorized control.
11. PLC Based Control panel, cable tray
01 Set 8,50,000/- 8,50,000.00
& wiring
12. Painting and finishing material 01 Lot 1,50,000/- 1,50,000.00
Sub Total Cost (A) = 2,50,55,000.00

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B. PAINT SHOP:

Sl. No Item Qty. Unit Cost Total Cost

(INR) (INR)
1. Liquid Painting Booth (down draft
02 Set 43,55,000/- 87,10,000.00
type)
2. Flash off zone each each after paint 02 Set 7,80,000/- 15,60,000.00
3. Paint Kitchen enclosure with exhaust
01 Set 6,50,000/- 6,50,000.00
system
4. Paint Baking Oven: -
• Camel back Type 01 Set 123,60,000/- 123,60,000.00
• Heated from In-Direct Gas Fired
5. Covered cooling zone enclosure after
paint baking to touch dry 01 Set 5,80,000/- 5,80,000.00

6. Inspection Zone before unloading. 01 Set 3,50,000/- 3,50,000.00

7. Fresh Air supply unit of 220000 CMH
01 Set 41,75,000/- 41,75,000.00
included of VFD.
8. Overhead ‘I’ Beam Conveyor Model -
01 Set 78,90,000/- 78,90,000.00
678 with support structure.
9. PLC BASED Electric Control Panel
having the following items: -
• PLC Make – Mitsubishi
01 Set 19,65,000/- 19,65,000.00
• HMI - Delta
• Cable tray & Wiring
• Cable tray, wiring : Provided
10. Paint Sludge pit and accessories for
water circulation. 01 Set 12,40,000/- 12,40,000.00

11. Painting & Finishing. 01 Lot 3,50,000/- 3,50,000.00

Sub Total Cost (B) = 398,30,000.00
Total Cost (A+B) = 648,85,000.00
Erection & Commissioning = 45,42,000.00
Grand Total =
694,26,000.00
Rupees Six Crore Ninety Four Lacs Twenty Six Thousand Only
Freight = Client scope
Ducting for plant = Client scope or will be extra on actual @1800/-Sq. mtr.
Paint Applicators and paint kitchen: Client Scope

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 20. TERMS AND CONDITIONS OF SALES
Sl. Item
1. The quoted prices are from our Ex works Greater Noida.

2. GST: Extra 18% on basic value or as applicable at the time of dispatch.

3. Freight: Client Scope or to pay basis

4. Erection & commissioning: quoted in proposal.

5. Packing: Nil

6. Inspection:

If necessary, the goods will be offered for visual inspection only at our works/our
supplier's works.

The date of inspection will be intimated by us about 10 days in advance and

confirmed by you accordingly. If inspection is not carried out on the date so
advised, we shall be free to dispatch the consignment as per terms of delivery.

7. Delivery of Material: Within 8 ~ 12 Weeks from the date of receipt of your

confirmed order along with advance payment. Delivery will be through part
dispatches in lots and not in complete one lot. Unloading and safe possession of
materials at the site is the responsibility of the buyer.

Installation and Erection & Commissioning would take approx. 10 ~ 12 weeks after
handing over of the site. After 10 weeks both the activities shall go side by side.

8. Payment terms:

Supply: 30% amount of order value shall be made along-with the firm order. 60%
of order value plus 100% of taxes and duties would be made against Performa
invoice on pro rata basis before dispatch, 5% shall be payable after erection and
balance 5% after 15 days of successful commissioning.

9. Validity: Our offer shall remain valid for a period of 30 days from the date of offer.

10. Jurisdiction: All the contracts between purchaser & ourselves are deemed to be
entered at Noida and therefore subject to jurisdiction of civil court in Noida.

11. Warranty

a. All our equipments are thoroughly tested before dispatch and therefore can be
depended upon for long trouble free service. We undertake to make good, by
replacement or repair, defects arising out of faulty design, material or
workmanship, excluding those due to wear and tear within 15 months of the
date of dispatch or 12 months from the date of commissioning, whichever is

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 earlier, providing that if we do so require, the parts in respect of which
complaint is made, must be dispatched from the purchaser’s site to our works
at the expense of purchaser. Before liability can be entertained under this
clause such expenses will be refunded if our liability is admitted.

b. Bought out components such as motor, pumps, burners, etc. are guaranteed
by us only to the extend of guarantee given to us by respective suppliers.

c. This warranty will be valid subject to:

i. The plant is commissioned by us and erection carried out as per our

drawing and no alterations are made in the plant without our specific
consent in writing.

ii. Plant is operated and maintained by competent technical personnel of

the purchaser, as per our operations and maintenance manual.
However, incase of any complaint regarding the performance of our
plant, we will be free to send our engineer to look in to the problem,
make any alteration / modifications that may be necessary. If it is
established that the problems have arisen due to no fault of ours, all
expenses will be reimbursed to us.
iii. Payments are made as per the agreed schedule.
iv. All inputs to the plant are maintained as per the specification and design.
v. Materials are stored and protected properly.
vi. This warranty does not apply to any bought out component or assembly,
which is not manufactured by us and the manufacturers warranty has
been passed on to the purchaser.
vii. We shall not be responsible for any loss or damages or consequential
damages except for replacing or repairing the defective parts.
viii. The customer shall not be entitled to claim any loss of production or
otherwise any damages from us.
ix. This warranty shall become void if any repair or alteration of
modifications begins made without our approval in writing.
x. Wear & tear, electrical items are excluded from the warranty.
12. General Lien:

We shall have a lien on the equipment supplied by us till all payments due to us
are released. The equipment will not be put into commercial operation or to
beneficial use without our written consent till we withdraw our lien.

13. Cancellation:

Order received and acknowledged by us shall not be subject to cancellation, either

wholly or partly, for any reason whatsoever without our consent.

14. Excess Material At site:

In case of Projects, we may send excess material to site to avoid any delay in the
project schedule due to material shortage. Such excess material will accompany

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the regular material, but on the invoice only the value of the regular material will
be reflected. Therefore, after the execution excess material shall be taken back
without commercial invoice from your side. You shall provide the Challan for the
same.

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