CANPACK INDIA PVT.
LTD
GLASS BOTTLES DIVISION
AURANGABAD MAHARASHTRA
TRANEE: -Mr Vikas Prajapati S/o Shri
Tarkeshawar Prajapati
Address: -Rz-B320, Gali
no 28, Mahavir Enclave
Part2
NEW DELHI (110059)
INTRODUCTION ABOUT BOTTLE GLASS
(CANPACK INDIA PVT.LTD)
The Company is located at 10 Milestone on -Plot #H14/1,
MIDC, Waluj,
Aurangabad Maharashtra-431136
Batch&Furnace Manager
MUKESH SWAMI
Asst.Manager
RANGANATH RAMDAS SHRIMANGALE
SAMAR SETHI
Name of Trainee: -Vikas Prajapati
Department: -Batch&Furnace
Topics
1. Batch Preperation & Batch Receipe
Entry
2. Scale Calibration
3. Manual Batch Preparation from
Zippe panel
4. Silo Sample Collection, Scale
Calibration & Premix Preparation
5. Magnet Collection, Raw Material Silo
Selection
6. Raw material Truck Unloading
Procedure
7. Final Processed Cullet Quality
Inspection in Yard (Colour/Flint)
8. Batch House Field Inspection and
Round
BATCH HOUSE
SUMMRY: -Batch is the measure plant, the first process
of bottle making start from the batch house,
In batch house raw material feeding, storages &batch
making and batch transfer to furnace silo for melting
process
Operations include in batch house is like batch making,
batch transfer, equipment handling and take care of its
PM- of all equipment silo level maintain, storage area
housekeeping
NOW WE ARE LEARNING THE FOLLOWING PROCESS WHICH IS
INCLUDE UNDER BATCH HOUSE OPERATION AS BELLOW:
Raw material name
I. Dry sand
II. Wet sand
III. Amber sand
IV. Soda ash
V. Feldspar
VI. Limestone
VII. Dolomite
VIII. Coke
IX. Sodium sulphate
X. Selenium
XI. Iron oxide
XII. Chrome
XIII. Flint cullet
XIV. Amber cullet
XV. Green Cullet
XVI. OMEGA cullet
Raw material Tuck
Unloading Process
The hydraulic truck unloader provides for easy and time
saving.
Flint sand and Amber sand has single Unloading paint
Soda ash also coming in jumbo bag which is lifted by
bucket elevator and transport in silo no- 5
Raw material has single unloading point.
Raw material Receiving.
Then sample collection Lab test and sample ok then trick
send to unloading area.
After taking the paper from the truck driver.
the employee checks the paper properly and makes the
truck stand at the unloading point.
The rear wheel of the truck is on the equal supporter,
otherwise the hopper is clean only then the vehicle has to
be emptied.
Magnet Collection, Raw
Material Silo Selection
Magnet collection: - every transport belt had magnet
which clean every shift and mention magnet value in our
log book.
Raw material silo selection: -first we go to the SCADA,
after that we go to the silo area, then we click on the silo
of the raw material which has to be started and turn on
the silo of that raw material from there.
Final Processed Cullet
Quality Inspection in Yard
(Colour/Flint)
We take 2 buckets of 20KG each and put material in it,
then we pour that material on the ground, out of it stones,
alumina, magnetic metals, non-magnetic metals, organic
pollutant come out. If we get more stone alumina than
according to our SCADA, we return that vehicle
Batch House Field
Inspection and Round
This is very important part of our batch house if you take it
regular field round you can find out the abnormities of our
equipment which is short out early that helps us to fiend
to process of our equipment.
Scale Calibration
Arrange the standard weights near the weigh bin to be
checked for calibration.
Hold the step when weighing scale is in empty condition.
Put the weight standard step by step in balanced manner
according to weighing scale capacity and note the reading
in Daily weighing scale sheet
Verify the quantity put in the weigh bin and the value on
SCADA record the same as actual weight put and SCADA
reading.
If the difference between actual weight laded and SCADA
value is more than tolerance specified in formula sheet
them inform instrumentation Department
Silo level Measurement
Go to silo top area.
Remove the silo cover.
Ensure raw material loading should not be in operation.
Insert the rope into silo, when raw material touches the
rope stop insertion and ensure that it has really touched
the raw material surface by feel
Note the actual level coming in the measuring top,
According to that level the material is put inside that silo.
Batch house mixer cleaning process
Batch house mixer cleaning Prepare the permits
needed Lotto.
sand the permit to shift leader for signature
Batch plant Team will call electrician to apply
Lotto (lock out tag out)
Electrician will apply the lotto on mixer that is not
in use the signage in the mixer after pressing the
emergency stop Operators and cleaners will
remove the quick release lock of the mixed one by
one.
Be sure that the operators are wearing proper PPE
before entering inside the mixer to cleaning
activates
Manual batch preparation from
zippe panel (Service mode)
Print actual formula
Go to service mode on the panel
Push hand button
Push Nr1 for select component
After component (1-n) selection-push enter button then
[Q]
Now you can dose course with the button [4]and dosing
fine with the button [5] check actual weight on the display
When its required to dosing more component of one scale,
then you have to push [T]after finishing each component
so the scale shows for every component number – [0] Kg
After finishing dosing of the relevant scale – push the
button [T]again and the complete actual scale value will
the show.
Batch House Field Inspection
and Round
This is very important part of our batch house if you take it
regular field round you can find out the abnormities of our
equipment which is short out early that helps us to fiend
to process of our equipment.
