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Indeva

Scaglia Indeva specializes in the design and manufacture of advanced industrial manipulators, known as INDEVA®, which enhance material handling through ergonomic and intelligent technology. With a history dating back to 1838, the company serves major global manufacturers across various sectors, providing solutions that improve productivity, safety, and operator wellbeing. Their Liftronic® series features electronic control systems that offer auto-weight sensing, balancing, and connectivity for Industry 4.0, setting a new standard in material handling technology.

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0% found this document useful (0 votes)
36 views20 pages

Indeva

Scaglia Indeva specializes in the design and manufacture of advanced industrial manipulators, known as INDEVA®, which enhance material handling through ergonomic and intelligent technology. With a history dating back to 1838, the company serves major global manufacturers across various sectors, providing solutions that improve productivity, safety, and operator wellbeing. Their Liftronic® series features electronic control systems that offer auto-weight sensing, balancing, and connectivity for Industry 4.0, setting a new standard in material handling technology.

Uploaded by

srivignesh13
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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www.industrialmanipulators.

in

INTELLIGENT DEVICES FOR HANDLING


Scaglia Indeva
A worldwide network at your service

A reliable Company with a long history


The ant is a tireless and intelligent worker. It is able to lift and carry with ease loads much
larger than itself. This simple analogy represents Scaglia Indeva’s mission to design and
produce industrial manipulators that are compact yet strong, simple yet intelligent, and offer
improved performance whilst reducing the risk of injury and improving workforce wellbeing.

A world-leading manufacturing company in the field of material handling and intra-logistics.

Since 1838 this family-owned company has been at the forefront of manufacturing and is now an
important industrial group with diverse business interests worldwide.
Since 1970 Scaglia Indeva has been at the leading edge of design and manufacture of innovative,
ergonomically designed industrial manipulators that are used by major global manufacturers in varied
applications throughout the world.

World-wide, Indeva® works with many blue-chip manufacturers across most sectors, including the
leading automotive companies, where innovative and reliable material handling solutions are required.
Our key locations offer a central sales and support operation, which provides excellent engineering
services and supply of spare parts.
ITALY

GERMANY FRANCE

UNITED STATES P.R. OF CHINA

UNITED KINGDOM SWEDEN

2
References

ABB GENERAL ELECTRIC PEUGEOT


AIRBUS GENERAL MOTORS PHILIP MORRIS
AKZO FIBERS GLAXO PIAGGIO
APRILIA GOODYEAR PIRELLI
ARCELOR MITTAL ITALTEL PPG
AUDI IVECO PROCTER & GAMBLE
B.P. CHEMICALS JAGUAR LAND ROVER PSA
BANK OF ENGLAND JOHN DEERE RENAULT
BANQUE DE FRANCE JOHNSON & JOHNSON REYNOLDS TOBACCO
BARILLA JSB ROLLS-ROYCE
BEKAERT KELLOGGS SAAB
BENTELER KIMBERLY CLARK SAINT GOBAIN
BENTLEY DAIMLER KRAFT GENERAL FOODS SCANIA
BMW DENSO KUKA SCHNEIDER ELECTRIC
BORG WARNER DUCATI LAMBORGHINI SIEMENS
BOSCH DUNLOP LEAR STILL
BREMBO ELECTROLUX LEONARDO HELICOPTERS TENARIS
BRIDGESTONE FIRESTONE ENICHEM MAGNA WERKZEUGTECHNIK THYSSEN
BRITISH AMERICAN TOBACCO FAURECIA MAHLE TOYOTA
CATERPILLAR FCA MAN ROLAND DRUCKMASCHINEN UNIFI
CHRYSLER FERRARI MERCEDES BENZ UNIROYAL
CIBA GEIGY FERRERO MICHELIN VALEO
CITROËN FIAT MOET & CHANDON VOLKSWAGEN
COCA COLA FINMECCANICA NESTLE’ VOLVO
COMAU FORD NISSAN WHIRLPOOL
CONTINENTAL FRESENIUS OPEL ZF
CPM-DÜRR GROUP GE AUTOMATION PEPSICO
DAIKIN GE AVIATION PERFETTI

Address: 23, Kamet Society; 88 Rambag Colony,


Paud Road - Kothrud. PUNE - 411038
E-mail : info@ergohandlers.co.in
Web : www.ergohandlers.co.in
Contact : (+91) 744 742 5802/ 01 3
Scaglia Indeva
Intelligent Material Handling Technology

The Liftronic® Series, known as INDEVA® is a new generation of advanced industrial manipulators
featuring electronic control. They represent the evolution from traditional manipulators and are part
of the innovative product group of load handling devices known as Intelligent Assist Devices.

This series is equipped with an advanced electronic control system which overcomes the control
limitations of pneumatic manipulators. They provide truly ergonomic and effortless handling.

The INDEVA® Liftronic® series offers numerous important and unique advantages over a
traditional pneumatic manipulator, especially the auto-weight sense and auto balancing features:

• Higher productivity: using an INDEVA®, output can be maintained throughout a full shift giving increased
productivity and operator wellbeing.
• Better ergonomics: a fingertip-sensitive handle allows for the lifting or lowering of heavy loads by simply
touching the handle with a finger. Very little human effort is required during any part of the lift, place and lower
process.
• Higher precision: with considerably more speed and precision than a traditional pneumatic manipulator, an
INDEVA® allows for unsurpassed precision, where the operator will intuitively work at the pace best suited to
the task. The operator has exceptional control with the lightest of touch needed.
• User friendly: the auto weight sensing and auto balancing functions operate in real time, so no need to pre-
set the load or to keep buttons depressed. The Float Mode option allows the operator to control movement
directly from the load.
• Safety: state-of-the-art safety features prevent movement unless an operator is present and in control.
Should a power failure occur, the motor is held with a mechanical lock and the load cannot be released until
power is restored, or the full weight of the load is supported.
• Wireless connectivity for industry 4.0: an INDEVA® can exchange data with the Customer IT System through
the Company Network and allows visualisation of manipulator activity by means of interface software.
• Remote trouble shooting: an INDEVA® can be connected via Wi-Fi to App Indeva, so that machine data can
be transferred to a remote tablet or smartphone in real time. This can assist fault diagnosis, so significantly
reducing call-out charges and operator downtime.
• Environment friendly: low carbon foot print thanks to efficient and low energy consumption.

In applications which require speed of handling, smooth


movement and precise load placement, the INDEVAs-
Liftronic® Series provide a perfect solution.

A recent case study by the Engineering Faculty of the Brescia


University and published by the International Journal of Industrial
Ergonomics, together with a comparison study carried out by the
University of Milan proved how the use of an INDEVA® satisfies
current industry demand for increased productivity combined with
improved ergonomics and safety.

4
EASY MAINTENANCE
Optimised modular structure with easy access
to all components.
STATE-OF-THE-ART
SAFETY DEVICES
Electronic control allows for additional
Z AXIS CONTROL safety functions that cannot be
It is possible to limit the stroke on the Z axis to incorporated in pneumatic manipulators.
suit the specific restrictions of each application.

WIRELESS CONNECTIVITY AND


REMOTE TROUBLE SHOOTING
Industry 4.0 ready.

ANTI-TANGLE- SWIVEL JOINT


Air and electrical connections are via a swivel on top
of the tool head. This prevents the lift rope, power
cable and air pipe becoming tangled if the process
QUICK DIAGNOSTIC has continuous rotation in the same direction.
Comprehensive auto - diagnostic software
with clearly displayed error messages.

FORCE SENSING HANDLE


It allows fingertip control providing immediate
response to the operator’s intention for up-down
movements. FINE SPEED CONTROL
An INDEVA® moves at the pace best suited to
the operator and application. This allows natural
movement at all times, especially where precise
placement is required. It is also possible to limit the
lift and lower speed via the control panel.

CAPACITY OVERLOAD
The maximum permitted lift can be preset
to prevent system overload.

FLOAT MODE
This control mode allows the operator
to manipulate the load without direct
contact with the controls.

LOAD PLACEMENT PRECISION


The system allows very slow and controlled
movements, so that a load can be precisely placed
with no impact, so reducing the risk of damage.

5
Scaglia Indeva
Manipulators range

Liftronic ®
Electronic control
The Liftronic® Series Intelligent Devices for
Series Handling, known as INDEVA®, represent
true evolution of traditional industrial
Intelligent manipulators.

Devices for State-of-the-art standardised components,


combined with cutting-edge technology,
Handling hardware and optimised software provide a
high degree of safety and reliability.

Automatic weight
balancing in real time Moves as fast or as slow as
allowing variable the operator decides using
weights to be handled fingertip control with
Automatic weight without presetting minimal effort and instant
sensing in real time. load. response.

AUTO-WEIGHT AUTO
RESPONSIVENESS
SENSE BALANCING

No weight sensing. Weight balancing is not System response


automatic or real time. is slower and feels
Pre-set weights via heavier because of this,
selector switch. especially with upward
movement.

PN Pneumatic control
Series PN series manipulators are traditional industrial
manipulators featuring pneumatic control and drive.
Traditional All manipulators in the PN Series can be designed
Industrial in accordance with ATEX regulations as per EU
Directives 2014/34 regarding applications in controlled
Manipulators environments with danger of explosion, classified classes 1
and 2 (Gas) (only for PN Flex) and 21 and 22 – Dust (for all
PN series models).

6
Liftronic® Easy
Capacity up to 320kg.
Suitable for rapid and repetitive work cycles with
simple gripping tools.

Rope
Liftronic® Pro
Capacity up to 320kg.
Suitable for complex work cycles with bespoke
gripping systems.

Liftronic® Air
Capacity up to 310kg for standard models and 450 kg
Rigid arm for special applications.
Suitable for handling offset loads with speed and
precision.

Lower: a comparative
study showed that Comprehensive
Precise and coordinated the CO2 output and auto - diagnostic
with fine adjustment total running cost of Light and compact software and remote
allowing accurate an INDEVA® is around structure allows great trouble shooting with
placement so reducing only 12,5% that of a visibility and ease of App-Indeva or INDEVA® Simple and efficient:
the risk of damage. pneumatic manipulator. maneuverability. Gateway. by means of display.

CARBON
DIAGNOSTIC &
LOAD FOOTPRINT & MAN / MACHINE
MANEUVERABILITY REMOTE TROUBLE
PLACEMENT TOTAL COST OF INTERFACE
SHOOTING
OPERATION

Some resistance is Higher: a comparative System requires heavier Check and diagnosis Restricted options to
felt as air enters and study showed that and bulkier structure so by expert technician identify faults at the
leaves the cylinders so the CO2 output and reducing visibility and attending site. Remote machine.
restricting natural speed total running cost of a maneuverability. trouble shooting is not
of movement. pneumatic manipulator available.
is around 8 times that
of an INDEVA®.

PN Flex
Rope Capacity up to 160kg.

PN Ergo
Capacity up to 310kg. for standard models and 450 kg
for special applications.
Suitable for handling offset loads.

PN Compatto
Rigid arm Capacity up to 100kg.
Suitable for handling offset loads in a small work area.

PN Zip
Capacity up to 80kg.
Very compact structure suitable when a short vertical
stroke is required. 7
Liftronic Easy ®

Intelligent Device for Handling

Liftronic® Easy is an INDEVA® - Intelligent Device for Handling.


Suitable for rapid and repetitive work cycles with simple gripping tools.

Main features
• Auto-weight sense and auto-balancing
• Can be integrated with App-Indeva and
INDEVA® Gateway
• Unparalleled safety
• Ergonomic design
• Simple gripping devices
• Compact and light
• Fast, responsive and precise
• Low carbon footprint

INDEVA®
Gripping tools

TECHNICAL DATA
Max. gross capacity: from 80 to 320kg
(weight of lifting tool included)
Power supply: 110/230 V-AC - 50/60 Hz
Power consumption: max 700 VA
Enclosure protection: 54 IP
Scissor Vertical stroke: up to 2.80m

Linear Compact

Expanding Chuck

8
INDEVA Modulo ®

Make your own gripping tool Liftronic® Series

INDEVA® Modulo is a standard component range for assembling a


gripping tool which is to be attached to a Liftronic® Easy tool head.
It is easy for customers to design the tool to best suit their needs and then
purchase the necessary parts.
These standardised modules have been proven over many years and are a
key part of our continuous improvement and development program.
Scissor
pantograph
Control Module Gripping Modules
These chucks can be fitted with
jaws according to your specific
requirements

Standard I.O.
Interface module
Compact Linear
pantograph pantograph

Machine/Operator Interfaces

Remote touch
sensitive handle available
Remote controls in different lengths

Accessories Simple remote


handle frame

Air and electric connections Remote control handles


via a continuous swivel joint complete with centre of
at the toolhead to keep cables gravity adjustment
from tangling.

9
Liftronic Pro ®

Intelligent Device for Handling

Liftronic Pro is an INDEVA® - Intelligent Device for Handling.


It is used for complex applications with bespoke gripping systems.

Main features
• Auto-weight sense and auto-balancing
• Can be integrated with App-Indeva and
INDEVA® Gateway
• Unparalleled safety
• Ergonomic design
• Bespoke gripping devices
WIFI COMPANY
• Compact and light CUSTOMER NETWORK
• Fast, responsive and precise IT
SYSTEM
• Low carbon footprint

INDEVA®
Gripping tools

TECHNICAL DATA
Max. gross capacity: from 80 to 320kg
(weight of lifting tool included)
Power supply: 110/230 V-AC - 50/60 Hz
Power consumption: max 700 VA
Vertical stroke: up to 2.80m

10
App-Indeva and INDEVA® Gateway
Wi-Fi Network Connectivity Liftronic® Series

Industry 4.0 ready


App-Indeva
is a virtual INDEVA® service engineer always at your site providing
machine data capture and analysis, diagnostic and real time trouble shooting
whenever it is needed.
App-Indeva, is based on an in-house designed App suitable for Android
smartphone or tablet that can be connected via Wi-Fi to the lift assistor,
features Real-Time Capability to collect and analyse machine data and
deliver the results to the operator, maintenance technician or a remote
Indeva Service Centre.
If you are using an INDEVA® manipulator equipped with App-Indeva you
INDEVA® will increase your machine availability time through:
GATEWAY • reduced time for diagnosis and trouble shooting by your staff
• reduced time for communication with an INDEVA® service centre
• reduced time for malfunction repair by INDEVA® staff

INDEVA® Gateway
allows real time data exchange with the Customer IT System through
the Company Wi-Fi network and allows visualisation of production data by
means of an interface software.

Options for all Liftronic® Series units

APP-
INDEVA

11
Liftronic Pro & Easy ®

Versions

Articulated Arms Column + arm


2 JOINT ARMS
Standard arms featuring 2 joint articulation.

STRUCTURE R1 (m) 2.5 3 3.5 4 4.5

LC kg 80 60 40 - -
L= Light
R2 (mm) 450 550 650 - -

LC kg 260 190 140 105 78


H= Heavy
R2 (mm) 630 760 880 1020 1140
Fixed to floor
LC kg - 320 320 280 220
X= Extra
R2 (mm) - 860 1005 1150 1300

3 JOINT ARMS
The INDEVA® Orbit Arm3 is a 3 joint arm
available on request for both column and
overhead versions with capacities up to 145
kg (including tooling). The 3 joint Arm provides
Fixed to a
increased coverage within the radius of the arm base platform
and offers the operator smooth, controllable
movement across the full radius with the added
benefit of quick sideways movement using the
forearm only.

STRUCTURE R1 (m) 2.75 3.25 3.75 4.25 4.5

LC kg - - - - -
L= Light
R2 (mm) - - - - -

LC kg 145 105 80 55 45
H= Heavy
R2 (mm) 250 250 250 250 250

LC kg - - - - - Fixed to a Pillar
X= Extra
R2 (mm) - - - - -

12
Liftronic® Series

Overhead Arm Liftruck Linear Overhead rail

Bridge crane fixed to ceiling

Fixed to ceiling

Order picker Fixed to floor/base

Bridge crane column mounted

Underhung

Transpallet Underhung Monorail fixed to ceiling

13
Liftronic Air ®

Intelligent Device for Handling

Pneumatic drive - electronic control


The world’s first manipulator with the strength of a traditional
pneumatic manipulator and the intelligence of an INDEVA®.
It offers electronically controlled air and load management, delivering
precise, energy efficient handling and auto weight sensing, removing
the responsibility from the operator to make adjustments for different
weights by utilising our touch sensitive handle technology.

It is suitable for handling offset and/or very heavy loads with


minimum effort.

Liftronic® Air units can be supplied either column, ceiling or overhead


rail mounted.
Compared to traditional pneumatically controlled manipulators,
Liftronic® Air offers important advantages which help improve safety,
ergonomics, productivity and the Environment.

Main features
• Efficient use and delivery of air
• Auto-weight sense and auto-balancing
• Unparalleled safety
• Fast, responsive and precise
• Low carbon footprint

STANDARD MODELS LA80 LA160 LA250

Gross capacity (including lifting tool) kg 80 110* 160 210* 250 310*

Vertical stroke mm 1752 1752 1716 1716 1451 1451

Arm length mm 2700 2700 2700 2700 2605 2605

Offset handling: max. distance from the


mm 300 - 300 - 500 -
lifting tool Z axis

Uncovered area mm 907 907 935 935 900 900

Rotation around column axis degrees 360°

Rotation around tool axis degrees 550°

Air pressure min. bar 6.5

V-AC 115/230
Power supply
Hz 50/60

Power consumption max VA 100

Enclosure protection IP 54

*With counterweights and reinforcement for arm.

14
Liftronic® Series

15
PN Series
Traditional Industrial Manipulators

PN Series are traditional industrial manipulators featuring full pneumatic operation.

It is suitable for handling offset and/or very heavy loads.

PN units can be supplied either column, ceiling or overhead


rail mounted.

Main features
• Reliable
Continuous product development using
standard modules and components for
improved safety and efficiency.
• Safe
Equipped with safety devices that
maintain the grip on the load, even in
the event of a total air loss.
It is not possible to release the load
when it is fully supported by the
machine. When the control handle is
released, a full set of brakes lock the
machine and prevent further movement
• Versatile
It can be equipped with a wide range of
bespoke tools operated pneumatically
by grip or vacuum. Simple mechanical
tools can also be used.
PN ERGO
STANDARD MODELS
PN80 PN160 PN250

Gross capacity (including lifting tool) kg 80 110* 160 210* 250 310*

Vertical stroke mm 1752 1752 1716 1716 1451 1451

Arm length mm 2700 2700 2700 2700 2605 2605

Offset handling: max. distance from the


mm 300 - 300 - 500 -
lifting tool Z axis

Uncovered area mm 907 907 935 935 900 900

Rotation around column axis degrees continuous

standard: 550
Rotation around tool axis degrees
optional: continuous

Air pressure min. bar 6.5

*With counterweights and reinforcement for arm.

16
PN Series

PN Ergo

PN Compatto

PN Flex

PN Zip

17
Industry fields

• AGRICULTURE

• AEROSPACE

• AUTOMOTIVE

• BATHROOM AND
TOILETWARE

• CERAMIC

• CHEMICALS/
PHARMACEUTICALS

• ELECTRO-MECHANICAL

• ELECTRONICS

• FOOD/DRINK/TOBACCO

• FOUNDRY

• FURNITURE

• GLASS

• HOUSEHOLD ELECTRIC
APPLIANCES

• MECHANICS

• METAL WIRES

• MOTORCYCLES

• PAPER PRODUCTION

• RUBBER/PLASTICS

• TEXTILE

• TYRES

18
Authorized Distributor for INDIA

INstudio New Target Agency- 02/2017-MX 18540


ERGO HANDLERS
23, Kamet Society; 88 Rambag Colony,
Paud Road - Kothrud. PUNE - 411038
Tel. +91 744 742 5802/ 01
ERGO HANDLERS info@ergohandlers.co.in
India www.ergohandlers.co.in

Scaglia INDEVA SpA


Via Marconi, 42
24012 Val Brembilla (BG)
Tel. +39 0345 59 411
Fax +39 0345 59 500
Scaglia INDEVA info@it.indevagroup.com
Italy www.indevagroup.it

Scaglia INDEVA GmbH


Esslinger Str. 26
D-73249 Wernau
Tel.+49 (0) 7153 55049-0
Fax +49 (0) 7153 55049-69
Scaglia INDEVA info@de.indevagroup.com
Germany www.indevagroup.de

Scaglia INDEVA SARL


215 Rue Henry Barbusse
95100 Argenteuil
Tel.: +33 (0) 1 39 19 30 30
Fax: +33 (0) 1 39 19 63 24
Scaglia INDEVA info@fr.indevagroup.com
France www.indevagroup.fr

Scaglia INDEVA Ltd


Coney Green Business Centre, Clay Cross
Chesterfield, Derbyshire S45 9JW
Tel. +44 (0) 1246 25 23 33
Fax +44 (0) 1246 25 23 34
Scaglia INDEVA info@uk.indevagroup.com
United Kingdom www.indevagroup.co.uk

SCAGLIA INDEVA Nordic AB


Torbornavägen 24
253 68 Helsingborg
Tel. +46 (0) 424002460
Scaglia INDEVA info@se.indevagroup.com
Sweden www.indevagroup.se

S.I.T. INDEVA Inc.


3630 Green Park Circle
Charlotte, NC 28217
Tel. +1 704 357 8811
Fax +1 704 357 8866
SIT INDEVA info@sit-indeva.com
United States www.indevagroup.com

SIT INDEVA (Shanghai) Ltd


Shanghai Nanhui Industrial Park
#2 Building, No 269 YuanZhong Rd. 201300
Tel. +86 (21) 5108 2206 - 107
Fax +86(21) 6486 3511
info@cn.indevagroup.com
SIT INDEVA www.indevagroup.cn
P. R. of China

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