3URLY 

4RAVELERS #HECK
Like a lot of our stuff, the motivation for producing
a frame suited for travel sprung from our own
experiences and desires. We’ve traveled with
our bikes plenty and have wanted something
easier to haul around in planes, trains, and
automobiles. We dig the folders but wanted
a normal bike, something ready for whatever
terrain is beneath the wheels.

We chose our Cross Check frame for this

platform because of its proven versatility.
Already well-known as an excellent do-all frame,
friendly with skinny tires or fat, derailleurs or
Singlespeed drive trains, the Cross Check takes just about
anything you throw at it and handles it like a champ, on-road or off the beaten path.
If you’ve owned one you know. We changed the name and color to distinguish it from
a normal Cross Check, but the Travelers Check is otherwise the same animal. Mostly.
Brazed into the top- and downtubes of the Travelers Check, S&S Machine Company’s BTCs
(bicycle torque couplings) are machined stainless steel pieces that allow the bike to be
broken into two halves for transport or storage. S&S calls them BTCs but they’re more
commonly known as S&S Couplers. Other companies have designed bikes that split in half,
but S&S couplers work so well we didn’t feel the need to design anything else. With the
couplers installed, each tube end fits to the other via precision-machined teeth covered by
a threaded sleeve. Properly lubed and tightened, the teeth resist torque forces while the
threaded sleeve holds it together securely. This design allows the frame to retain its ride
quality and strength without adding a lot of weight. Installed, the full set of couplers adds
only about 8oz (227g) per frame. They look snazzy too.

One of the main reasons to buy a frame like this is that the resulting bike can be fit into
a case small enough that airlines won’t charge you the normal bicycle rate, which tends to
be quite pricey. But this brings some responsibilities on your part. You need to know that
in order to fit your bike in a case this size you have to do a fair amount of disassembly,
which is easy, but when you get to your destination you have to reassemble it, which is
not as easy. You will need the basic tools and know-how to safely remove and reinstall
your wheels, your handlebar or stem, your pedals, possibly your fork (especially on larger
frames). What we’re saying is that there is a minimum level of knowledge required to use
a frame like this.

Be sure and visit S&S Machine’s web site (sandsmachine.com). Their story, their
recommendations for care of your S&S Couplers, and their own reasons for why
a frame with S&S Couplers is good for you can all be found there.

ST (C-T) TT (C-C) TT (Effect.) HT Angle ST Angle BB Drop CS Length

a

42cm 16.5 420.0 19.9 505.0 20.6 522.0 72.0 75.0 2.6 66.0 16.5 420.0

46cm 18.1 460.0 20.3 515.0 20.8 528.8 72.0 74.5 2.6 66.0 16.5 420.0

50cm 19.7 500.0 21.1 535.0 21.3 541.8 72.0 74.0 2.6 66.0 16.7 425.0

52cm 20.5 520.0 21.5 545.0 21.5 547.1 72.0 73.5 2.6 66.0 16.7 425.0
54cm 21.3 540.0 22.0 560.0 22.0 560.0 72.0 73.0 2.6 66.0 16.7 425.0

56cm 22.0 560.0 22.4 570.0 22.4 570.0 72.0 72.5 2.6 66.0 16.7 425.0

58cm 22.8 580.0 22.8 580.0 22.8 580.0 72.0 72.5 2.6 66.0 16.7 425.0

60cm 23.6 600.0 23.6 600.0 23.6 600.0 72.0 72.0 2.6 66.0 16.7 425.0

62cm 24.4 620.0 24.0 610.0 24.0 610.0 72.0 72.0 2.6 66.0 16.7 425.0

www.surlybikes.com 1-877-743-3191
 3
4RAVELERS #HECK 3PECIFICATIONS
Tubing: 100% Surly 4130 CroMoly steel. Main triangle double-butted. TIG-welded
Rear dropouts: Semi-horizontal dropouts with adjusters give you singlespeed compatibility
and wheelbase adjustability. Gnot-rite spacing (132.5mm) allows you to run 130mm road
hubs and 135mm MTB hubs
Braze-ons: Bosses front and rear to take cantilever or linear-pull brakes, eyelets at the
dropouts, rear rack bosses, dual water bottle mounts, downtube shifter bosses
Seatpost diameter: 27.2mm
Seatpost clamp diameter: 30.0mm Surly stainless, included. Silver.
Headset/stem: 1-1/8" threadless
Bottom bracket: 68mm wide, standard English threaded 1.37" x 24t
Tire clearance: Fatties Fit Fine (FFF) stays and our beautiful slope-crowned custom fork
provide room for tires up to 700 x 42mm with mud and fender clearance.
Chainring clearance: Manipulated stays so you can fit the size rings you want. Go nuts
Color: Deep Water Blue
Weight: 2722g (6 lbs) Fork - uncut = 1106g (2.4 lbs)

Wheel Base S.O. Height* HT Length FK Length FK Rake

Size inches mm inches mm inches mm inches mm inches mm

42cm 39.0 989.9 28.8 731.9 3.6 91.0 15.7 400.0 1.7 44.0

46cm 39.1 991.9 29.6 750.7 3.6 91.0 15.7 400.0 1.7 44.0

50cm 39.6 1005.3 30.3 769.4 3.6 91.0 15.7 400.0 1.7 44.0

52cm 39.6 1006.0 30.6 778.4 3.6 91.0 15.7 400.0 1.7 44.0

54cm 39.9 1014.4 31.2 793.0 4.0 102.0 15.7 400.0 1.7 44.0

56cm 40.1 1019.8 31.9 810.7 4.8 121.0 15.7 400.0 1.7 44.0

58cm 40.6 1030.0 32.7 829.9 5.6 141.0 15.7 400.0 1.7 44.0

60cm 41.1 1044.8 33.4 847.4 6.3 160.0 15.7 400.0 1.7 44.0

62cm 41.5 1054.7 34.1 866.2 7.1 180.0 15.7 400.0 1.7 44.0
*Measurements use tire with 685mm outer diameter (Ritchey 700c x 30 SpeedMax), and taken from
middle of toptube to level ground

www.surlybikes.com 1-877-743-3191
 "IG $UMMY‰ &RAMESET
A couple years ago,
Xtracycle contacted us to ask
if we might be interested in
producing a cargo “longbike”
designed around the modular
components used on their
FreeRadical system. As owners
of Xtracycles and supporters of the
Xtracycle company ideals, we are
excited to add this new frame...the Big
Dummy…to the Surly product mix.

What does a Big Dummy do? Using Xtracycle plug-in

components, it hauls your groceries, tools, human and animal
friends, surfboard, work duds, briefcase, vacuum cleaner, firewood,
moonshine, camping gear, banjo, mulch, and anything else you can imagine,
while providing the functionality, durability, and sweet ride characteristics that
Surly bikes are known for. Use the Big Dummy for commuting to work, running errands,
taking the kids to school, farm/yard work, touring, or just riding around cuz it’s fun.

What are some advantages of the Big Dummy vs. other cargo carrying systems?

1) It’s shorter than a bike + trailer system, so it can be easier to maneuver through traffic.
2) Compared to messenger bag or backpack, it won’t put strain on your back and shoulders.
3) Two wheels, vs. three or four on a bike + trailer system, keep rolling resistance,
rotating mass, and overall weight to a minimum.
4) A longer-than-average wheelbase makes it predictable and comfortable for the long haul.
5) It offers more cargo capacity than a bike + rack system, while keeping most of the
weight low and centered between the wheels for increased stability.
6) It’s modular and versatile. You only have to carry the accessories that are needed for
your task.
7) It rides like a bike, on- and off-road. No trailer-induced death sway, no weird
front-end shimmy.

Like our other frames, the Big Dummy is built from 4130 CroMoly steel. We designed it to
be torsionally rigid while offering some vertical compliance. The Big Dummy features disc
caliper mounts and cantilever brake pivots, clearance for 26 x 2.5" tires and fenders,
multiple water bottle cage mounts, and a kickstand mount. Set it up with mountain
components, road components, or a mixture of both. There are no chainring clearance
limitations…except the ground, so you can gear it as high or low as you like. The included
425mm axle-to-crown CroMoly fork can be swapped out for an 80mm-travel suspension
fork without radically altering the steering geometry. Frames are available in 16, 18, 20,
and 22" sizes (center of bottom bracket to top of toptube).

Your local bike shop can help you with selecting frame and component sizes, choosing and
ordering parts, and assembling your rig if you don’t have the tools and know-how to do so.
Xtracycle components are available through Xtracycle directly and through your local bike
bike shop via QBP, our US distributor.

Go to www.xtracycle.com to learn more about sport utility bicycles and all of the
accessories available for the Big Dummy.

www.surlybikes.com 1-877-743-3191
 5
"IG $UMMY 3PECIFICATIONS
Tubing: 100% Surly 4130 CroMoly steel. Main triangle double-butted. TIG-welded
Rear dropouts: Vertical, 135mm spaced with fender eyelets
Brake compatibility: International Standard disc or cantilever rim-type
Braze-ons: Triple water bottle mounts, guides for continuous brake/shift housing or brake
hydraulic line…toptube and seatstay routing, fender eyelets
Seatpost diameter: 27.2mm
Seatpost clamp diameter: 30mm Surly stainless, included
Headset: 1-1/8" threadless
Front Derailleur: 28.6mm (1-1/8") clamp diameter, top-pull style
Bottom bracket shell: 68mm wide, threaded English 1.37" x 24t
Tire clearance: 26 x 2.5" with fenders
Chainring clearance: No frame limitations. Use whatever you want
Fork: TIG-welded 4130 CroMoly, suspension-corrected (80mm travel), tapered straight
blade with single fender eyelet on the dropout, 1-1/8" x 260mm threadless steerer,
International Standard disc mount, removable cantilever pivots, disc brake
line/housing guides
Color: Military Green
Weight: 5727g (12.6 lbs) Fork - uncut = 1304g (2.9 lbs)

'EOMETRY

ST (C-T) TT (C-C) TT (Effect) HT Angle ST Angle BB Drop CS Length

Size inches mm inches mm inches mm degrees degrees inches mm inches mm

small 16.0 406.4 21.5 547.3 22.6 573.5 72.0 73.0 1.6 40.0 32.3 821.0

medium 18.0 457.2 22.5 571.8 23.5 596.7 72.0 73.0 1.6 40.0 32.3 821.0

large 20.0 508.0 23.4 594.1 24.2 614.8 72.0 73.0 1.6 40.0 32.3 821.0

x-large 22.0 558.8 24.3 617.6 24.9 632.4 72.0 73.0 1.6 40.0 32.3 821.0

Wheel Base S.O. Height** HT Length FK Length FK Rake

Size inches mm inches mm inches mm inches mm inches mm

small 56.6 1436.5 30.1 764.5 5.3 134.0 16.7 425.0 1.7 43.0

medium 57.5 1459.4 31.4 796.4 5.9 150.0 16.7 425.0 1.7 43.0

large 58.2 1477.6 32.5 826.5 6.5 165.0 16.7 425.0 1.7 43.0

x-large 58.9 1495.6 33.8 859.3 7.2 182.0 16.7 425.0 1.7 43.0

* All dimensions are preliminary and are subject to change

**Measurements use tire with diameter of 676mm (average 26 x 2.1")

www.surlybikes.com 1-877-743-3191
 #ONUNDRUM‰ 5NI
The Conundrum. It’s our unicycle frame for those wanting a Large Marge/
Endomorph 3.7-compatible unicycle.

Why would anyone want to ride a unicycle? What’s the point of riding
one wheel, when riding two wheels is arguably faster and easier? There are
lots of reasons; here are a few:
1) The pure challenge and satisfaction of learning to ride make it
enjoyable. Once you’ve experienced the feeling of accomplishment
from riding 3 meters on your own, you’ll be pushing yourself to ride
5 meters, then 10, then 30, then around the block. Pretty soon, you’ll
be measuring your goals in kilometers instead of meters. And once
you learn to ride a uni, it’s unlikely that you’ll ever lose the skill.
2) It is great exercise. More muscles are used for unicycling than
bicycling, because of the inherent balance elements that are
introduced. Spinning one wheel across town, or over your favorite
single-track, is going to give you a good workout.
3) It’s very portable. The weight of the heaviest production unicycle
is rarely over 8kg (17.6 lbs). It will fit in a car without disassembly.
And it can fly with you as checked luggage without incurring extra
charges if it’s packed correctly.
4) Generally speaking, unicycling is not equipment-intensive and,
therefore, not expensive compared to bicycling with the same quality
of components.
5) It’s a complement to other physical activities that you participate in.
Your balance and coordination will definitely improve as you spend time
on one wheel. This increased control translates to bicycling,
snowboarding, skiing, skating, etc.

If you open your mind to possibilities and put aside common stereotypes,
you’ll realize that unicycle riding is for all types of people…not just
jugglers, acrobats, and clowns. Unicyclists come from every age group,
every social, economic, and racial background. Most unicycles get used
for cruising around the neighborhood, but many have toured the globe,
while others have rolled over some extremely technical off-road trails
and stunts…stuff that most bicyclists wouldn’t attempt to ride. Unicycles are ridden on
pavement, dirt, slickrock, and snow. Most types of terrain and trails explored by bicyclists
have also enticed unicyclists. That being said, we thought it would be appropriate to offer a
one-wheeled vehicle that can provide the fat-tired stability and durability that Surly bicycle
framesets are known for.

The Conundrum is offered in two sizes: 24" and 26". Both are designed to use a Large
Marge rim with a Magura® hydraulic rim brake. You don’t have to use our rim; rims from
other manufacturers will certainly work. But the dedicated Magura mounts are spaced to
accommodate a 65mm-wide rim. You don’t have to use a brake; some riders like ’em—some
don’t. We simply give you the option. Of course, we made room for the widest production
bicycle tire on the market…the Surly Endomorph 3.7. The Endomorph is only offered in the
26" size at this time, but the 24" Conundrum was designed to accept a 24 x 3.7" tire when
this size becomes available. A 24 x 3.0" DH tire is recommended in the mean time.

The Conundrum was designed with the same functionality and durability criteria that we
use when bringing any of our frames to life. The frame is constructed from 4130 CroMoly,
of course. The legs were formed, to our specifications, to fit into our own investment cast
bearing clamps. The seat tube will accept a 28.6mm seatpost, and we’ll include seatpost
shims to accommodate 27.2mm and 22.2mm seatposts as well. Our bearing clamps have a
42mm ID that work with stock Kris Holm hub bearings. We’ll include the appropriate shims
for 41.28mm (1-5/8") OD Profile hub bearings and the 40mm OD bearings used on many
brands of hubs. By including a number of seatpost shims and bearing shims, we give you the
freedom to use many brands and sizes of components to build up your Surly rig. That’s the
Surly way. Like our frames and forks, the Conundrum will be powder-coated to protect it
from abrasion and corrosion.
www.surlybikes.com 1-877-743-3191
 7

We even include a 31.8mm Surly Constrictor seatpost clamp to keep your perch in check.

Are you intrigued? Do you have what it takes to roll some solo fat rubber? Do you want to
try something new? Do you want a uni that will go where others can’t? Yes? Well, it looks
like the Conundrum is the vehicle for you.

#ONUNDRUM 3PECIFICATIONS
Tubing: 100% Surly 4130 CroMoly steel. TIG-welded
Bearing clamps: Investment cast CroMoly, M6 x 16mm stainless cap head machine screws
Bearing compatibility: 42mm OD x 12mm wide, shims for 40mm OD and 1-5/8" OD
bearings are included
Seatpost compatibility: 28.6mm, shims for 27.2mm and 22.2mm are included
Seatpost clamp: 31.8mm Surly Constrictor, included. Black.
Brake compatibility: Magura hydraulic rim brake (for use with 65mm Large Marge rim)
Tire clearance: 26 x 3.7" (26" frame), 24 x 3.7" (24" frame)
Hub bearing spacing: 102–104.5mm, measured outside to outside
Colors: Champagne Pearl or Humor Black
Weight: 24" Frame: 1036g (2.3 lbs)
26" Frame: 1066g (2.35 lbs)

Figure 1

Figure 1 Magura
mount detail

Figure 2 Bearing
pocket detail

Figure 2

www.surlybikes.com 1-877-743-3191
 0UGSLEY‰ &RAMESET
The premise behind Pugsley’s design is the allowance of tires with a
larger-than-average footprint. It was created to go where other
bikes may flounder. Our frame and fork will accept 4" tires
on 26" rims. The floatation and traction gained by using
large-volume, low-pressure tires (we highly recommend
the Surly Endomorph 3.7 tires) can get you over and
through otherwise-un-rideable terrain: ice, snow,
sand, mud, wet rocks and roots. In many
conditions, bigger is better.

There are design problems associated with using wide

tires, however: the tire can rub on the chain, the
chainstays, and the front derailleur. We’ve addressed these
issues by using a 100mm-wide bottom bracket shell and providing an
E-type front derailleur mount. The 100mm shell allows us to widen the
chainstays for more tire/frame clearance, and it moves the chainrings outward for
more chain/tire clearance. An E-type bottom bracket-mounted front derailleur positions the
derailleur cage outboard of the tire. In order to maintain a good chainline with this setup,
we offset the rear hub 17.5mm to the drive side...the same distance that the chainrings
moved outward (compared to the chainline of a bike using a 68mm or 73mm bottom
bracket shell). The result is a straight chainline and the ability to use a standard drivetrain
(compact mountain triple crankset with a full cassette of cogs on a 135mm-spaced hub)
without chain/tire/front derailleur interference. Pugsley has horizontal rear drops
(sometimes called track ends) with a derailleur hanger, so you can set it up as a
singlespeed or internally-geared rig if you don’t want to use derailleurs.

Note: We offer a new offset Large Marge rim extrusion to give you more disc-side dish and
more even spoke tension. Use these offset Large Marge rims on the Pugsley. Non-Surly rims,
intended for use in Pugsley wheels, should be drilled 6-12mm offset to the drive side.

Now, think about trying to shove a 4" (102mm) tire through the dropouts of a fork
designed to accept a standard 100mm-wide front hub. Add a disc brake caliper to narrow
the gap. It all adds up to a big hassle when trying to get a wheel, with an inflated tire, in
and out of the fork. We solved the problem by designing the fork to use a wider hub.
Pugsley uses a 135mm hub on the rear, so it seemed logical to use a 135mm hub on the
front, too. We offset the fork the same distance as the rear end, so the wheels will be
interchangeable. Why would you want interchangeable wheels? If you’re using your rig as a
singlespeed, differently-sized freewheels can be installed on each wheel to give you high and
low gear options. You may want a fixed-gear/freewheel option, in case there is a risk of
your freewheel seizing up or not engaging when riding in extreme conditions. A fixed cog
always moves you forward, and it can be used to slow you down if you choose not to use
brakes or if your brakes stop working. If you use the same model of hub front and rear,
you’ll only use 1 or 2 lengths of spokes versus 3 or 4…less confusion and fewer spare
spokes to carry if you’re on a remote tour. If you decide that you don’t want to use the
Pugsley fork, our Instigator fork (as well as many 100mm-travel suspension forks) has the
same axle-to-crown length.

We provide disc brake tabs on the frame and fork. If you’re using discs, you’ll have to use
rear brakes or rear brake adapters on the frame and the fork. Absorb that for a second:
rear hub and rear brake on both ends of the bike. Not everybody needs or wants disc
brakes, so we also provide 120mm-spaced cantilever pivots for those of you who want to
run traditional cantilevers. Keep in mind you’ll need to use our Large Marge rims to use
these types of brakes. The pivots are thread-in type, so they’re removable if you don’t
want ‘em on there. Linear-pull brakes will not work with large-volume tires due to
crossover wire interference.

Who should ride Pugsley? Hunters of all types (animal, mineral, or vegetable), beach/desert
riders, snow/ice riders, wilderness explorers, and anybody else in need of a bike that will
provide extra stability, traction, and floatation when the terrain gets loose and
unpredictable. If you fall into any one of those categories, you should ride a Pugsley.

www.surlybikes.com 1-877-743-3191
 9

0UGSLEY 3PECIFICATIONS
Tubing: 100% Surly 4130 CroMoly steel. Main triangle double-butted. TIG-welded
Rear dropouts: Surly horizontal dropouts with derailleur hanger, 135mm-spaced,
offset 17.5mm
Brake compatibility: Most rear International Standard disc brakes (on the frame and fork)
or traditional cantilever-type rim brakes (120mm spaced, for use with Large Marge rims)
Braze-ons: Cantilever bosses with removable pivots, dual water bottle mounts, toptube
cable housing guides for use with continuous housing, fender and rack eyelets
Seatpost diameter: 27.2mm
Seatpost clamp diameter: 30mm Surly stainless, included. Silver
Headset: 1-1/8" threadless
Front Derailleur: E-type
Bottom bracket shell: 100mm wide, 1.37" x 24t
Chainring clearance: Compact triple: 22-32-44t
Fork: Suspension-corrected (100mm travel)…447mm axle to crown, tapered straight blade,
4130 CroMoly. International Standard rear disc mount and removable cantilever pivots
spaced 120mm. 135mm-spaced dropouts, 17.5mm offset
Color: Metallic Thunderhead Grey
Weight: 18" = 2570g (5.6 lbs) Fork - uncut = 1114g (2.52 lbs)

'EOMETRY

ST (C-T) TT (C-C) TT (Effect.) HT Angle ST Angle BB Drop CS Length

Size inches mm inches mm inches mm degrees degrees inches mm inches mm

16" 16.0 406.4 21.8 552.5 22.9 580.9 70.5 72.0 2.2 55.0 17.6 448.1

18" 18.0 457.2 22.4 569.5 23.5 595.7 70.5 72.0 2.2 55.0 17.6 448.1

20" 20.0 508.0 23.1 587.3 24.0 610.1 70.5 72.0 2.2 55.0 17.6 448.1

22" 22.0 558.8 24.0 608.6 24.6 625.0 70.5 72.0 2.2 55.0 17.6 448.1

Wheel Base S.O. Height** HT Length FK Length FK Rake

Size inches mm inches mm inches mm inches mm inches mm

16" 42.0 1067.3 30.8 782.2 4.0 102.0 17.6 447.0 1.7 43.0

18" 42.6 1082.3 32.0 811.6 4.3 110.0 17.6 447.0 1.7 43.0

20" 43.2 1097.3 33.3 845.8 5.1 130.0 17.6 447.0 1.7 43.0

22" 43.8 1112.6 34.5 875.8 5.9 150.0 17.6 447.0 1.7 43.0

**Standover height measured using Surly Endomorph 3.7" tire measuring 740mm in diameter

www.surlybikes.com 1-877-743-3191
 ,ONG (AUL 4RUCKER‰ &RAMESET
In an age of ‘epic’ this and ‘extreme’ that, when it
appears everything is new and improved, bigger,
better, and faster, it might seem antithetic for us
to build—or for you to buy—a touring frame.
Didn’t those die off with the other dinosaurs
of the 70’s?

Truth is, there is little as epic as a really

long bike ride. It resets your mind. It
challenges your body and spirit. It
stirs and purges, soothes and
recharges. “The daily grind” becomes
meaningful. Just you, and everything
you need to live, packed up on your bike.

So where do you want to go? To work and back everyday? A week long trip to
the next state over? Or perhaps La Paz, Bolivia, via Homer, Alaska? Maybe you
just want to wake up and wonder where you are. The Surly Long Haul Trucker is the right
tool for the job. It’s not flashy, and it’s not made of the latest, lightest, thinnest alloy. It is
made, like all our frames, of CroMoly steel. Why? Because steel is tough and durable, yet
resilient. It soaks up the rough stuff, but remains stiff enough to provide an efficient ride.
Sure, aluminum can be tough, and carbon fiber can soak up road static. Heck, titanium
even acts a lot like steel. But there is nothing else that does all the things that steel does
for so little money.

We designed the Long Haul Trucker geometry for all day, everyday comfort, even fully
loaded (quite different from the vast majority of frames out there). Long chain stays and a
laid back head angle provide a comfy platform for day after day after day in the saddle.
It has 3 sets of water bottle cage bosses. It has braze-ons for carrying a couple of extra
spokes. And it has braze-ons for front and rear racks. The head tube is taller on top to help
put you in a more upright position and save strain on your neck, back, shoulders, wrists
and elbows. The bigger sizes take 700c wheels, while the smaller frames are designed for
26" wheels to reduce toe overlap without compromised handling.

Like all Surlys, it sports practical, standard sizing for things like seatpost, front derailleur,
and stem. It’s even got downtube shifter braze-ons. All this means you can easily find new
parts for it, or use stuff you already have.

The Long Haul Trucker isn’t the bike that everyone is going to have. It isn’t the next big
thing. It won’t race like a champ or scream down rocky singletrack. It isn’t about
impressing your friends. It’s a tool for finding out what you are capable of inside. Are you
ready to ride?

ST (C-T) TT (C-C) TT (Effect.) HT Angle ST Angle BB Drop CS Length

Size inches mm inches mm inches mm degrees degrees inches mm inches mm

42cm 16.5 420.0 19.4 492.6 19.9 505.0 70.0 75.0 1.9 47.0 18.1 460.0

46cm 18.1 460.0 20.0 508.3 20.3 515.0 70.0 74.5 1.9 47.0 18.1 460.0

50cm 19.7 500.0 20.7 525.0 20.9 530.0 71.0 74.0 1.9 47.0 18.1 460.0

52cm 20.5 520.0 21.1 534.8 21.3 540.0 71.0 73.5 1.9 47.0 18.1 460.0

54cm 21.3 540.0 21.6 549.6 21.9 555.0 71.0 73.0 1.9 47.0 18.1 460.0

56cm 22.0 560.0 22.2 564.4 22.4 570.0 72.0 73.0 3.1 78.0 18.1 460.0

58cm 22.8 580.0 22.8 580.1 23.1 586.0 72.0 72.5 3.1 78.0 18.1 460.0

60cm 23.6 600.0 23.4 593.8 23.6 600.0 72.0 72.5 3.1 78.0 18.1 460.0

62cm 24.4 620.0 23.8 603.5 24.0 610.0 72.0 72.0 3.1 78.0 18.1 460.0

www.surlybikes.com 1-877-743-3191
 11
,ONG (AUL 4RUCKER 3PECIFICATIONS
Tubing: 100% Surly 4130 CroMoly steel. Main triangle double-butted. TIG-welded
Rear dropouts: Vertical, 135mm spaced
Brake compatibility: Linear-pull or traditional cantilever
Braze-ons: Upper bosses and dropout eyelets for racks front and rear, fender eyelets,
chainstay spare spoke holder, pump peg, downtube lever bosses, 3 sets of H2O cage bosses,
rear housing stop for canti brakes, housing stops for brakes and derailleurs
Seatpost diameter: 27.2mm
Seatpost clamp diameter: 30mm Surly stainless, included
Headset: 1-1/8" threadless
Front Derailleur Clamp Diameter: 28.6mm
Bottom bracket shell: 68mm wide, 1.37" x 24t
Chainring clearance: 42/53t double, 38/52/56t triple (max. tooth size)
Tire Clearance: Fits tires up to 26 x 2.1"/700 x 42mm with room for fenders
Fork: 4130 CroMoly, lugged and brazed, tapered curved blades with lowrider rack eyelets
Color: Truckaccino Tan with black decals or Olive Green with white decals
Weight: 58cm frame = 2340g (5.15 lbs) Fork - uncut = 1020g (2.25 lbs)

'EOMETRY Top Tube (Horizontal)

Head Tube
Length Top Tube (C-C)
ngth
e Le
th

t Tub
eng
kL

Sea
For

Head Tube Seat Tube

Angle Angle

BB Drop
Fork Rake th
ay Leng
Chainst
Wheelbase

Wheel Size Wheel Base S.O. Height** HT Length FK Length FK Rake

Size 26" 700c inches mm inches mm inches mm inches mm inches mm

42cm x 40.8 1036.6 27.7 703.0 4.4 110.7 14.8 376.0 1.8 45.0

46cm x 41.1 1042.7 28.5 723.8 4.6 116.7 14.8 376.0 1.8 45.0

50cm x 41.2 1046.8 29.8 756.9 5.7 144.0 14.8 376.0 1.8 45.0

52cm x 41.5 1053.1 30.5 775.1 6.4 163.0 14.8 376.0 1.8 45.0

54cm x 41.9 1064.0 31.2 793.1 7.2 182.0 14.8 376.0 1.8 45.0

56cm x 41.6 1055.7 32.0 812.2 6.0 152.0 15.4 390.0 1.8 45.0

58cm x 42.0 1066.7 32.7 830.0 6.7 171.0 15.4 390.0 1.8 45.0

60cm x 42.6 1080.9 33.5 849.7 7.4 189.0 15.4 390.0 1.8 45.0

62cm x 42.7 1085.3 34.1 867.3 8.3 210.0 15.4 390.0 1.8 45.0
**Standover height for the 26" model is based on a Primo Racer 26 x 1.25" tire that measures 628mm in diameter.
Standover height for the 700c model is based on a Rivendell (Panaracer) Ruffy Tuffy 700 x 28 (actually closer in size
to 700 x 32) tire that measures 690mm in diameter

www.surlybikes.com 1-877-743-3191
 +ARATE -ONKEY‰  &RAMESET
The Karate Monkey is our 29" wheeled do-everything
mountain bike. Why 29"? Because larger diameter
wheels offer more traction and the have the
ability to roll up and over obstacles better. The
traction is enhanced by having a longer
contact patch of rubber on the ground,
which helps prevent your wheel from
slipping on loose terrain and allows you
to maintain your speed through
corners. 29" wheels also have more air
volume, so you can lower the air pressure
more than you are accustomed to with an
equivalent 26" tire. This enhances both the traction
and rollover characteristics. Whether riding through
baby-head rocks, braking bumps or tree roots, you’ll notice
yourself getting through these sections much easier.

We designed the Karate Monkey to ride like a truly agile mountain bike. For one, we use
short chainstays for fast cornering. This was accomplished by curving the seat tube away
from the rear tire, effectively creating more front derailleur/rear tire clearance
and putting the rear wheel under your butt. Toe overlap with the big front wheel was
eliminated by some tweaking of the geometry, while still maintaining the ride of a sweet
singletrack machine.

The Karate Monkey is not just an off-road specific bike though. It is versatile like all Surly
bikes. We use horizontal dropouts with a derailleur hanger so you can ride it singlespeed,
fixed gear, internally geared or with derailleur multi-gear drivetrains. We also spec it with
International Standard disc brake tabs and removable cantilever bosses, so you have all
possible brake options. Want a beefy touring/commuting/cyclocross/all-around bike? Just
swap the tires for some 700c skinnies and go.

Like all Surly frames and forks, the Karate Monkey frameset is built with Surly 4130
CroMoly steel tubing. The main triangle is butted to shave some weight and offer a silky
ride, yet is tough enough to withstand the rigors of everyday thrashing. The tough fork has
tapered straight blades that suck up the little bumps and is suspension corrected if you
choose to swap it out for a suspension fork. Both frame and fork have enough tire
clearance for the largest 29" fatties on the market.

In 2007 we increased the downtube clearance for suspension forks that have tall top caps.
We also made the 16" and 18" frames a wee bit lighter with a smaller diameter heat-
treated downtube. The sizes of tires and front derailleur clamps have increased
dramatically since we originally designed this in 2002, which has resulted in clearance
issues between some front derailleurs and some rear tires. Rather than lengthening the
chainstays and permanently changing the geometry for those who don’t have clearance
issues, we’ve created new 14mm Monkey Nuts to pull the rear wheel back. These new
Monkey Nuts will keep the wheel back 14mm, eliminating all clearance issues. Plus, they
will clamp into the dropouts to stay on the frame when you remove the rear wheel.

If you’re looking for a rippin’ mountain bike or a versatile do-it-all tough bike that won’t
deflate your wallet, check out the newly improved Karate Monkey.

www.surlybikes.com 1-877-743-3191
 13
+ARATE -ONKEY 3PECIFICATIONS
Tubing: 100% Surly 4130 CroMoly steel. Main triangle double-butted. TIG-welded
Rear dropouts: Surly horizontal dropouts with derailleur hanger, 135mm spaced
Brake compatibility: Most International Standard disc or cantilever rim-type
Braze-ons: Cantilever bosses with removable pivots, dual water bottle mounts, downtube
shift cable routing, guides for hydraulic hose or solid housing on the seatstay, standard
cable housing stops on the toptube
Seatpost diameter: 27.2mm
Seatpost clamp diameter: 30mm Surly stainless, included
Headset: 1-1/8" threadless
Front Derailleur Clamp Diameter: 28.6mm
Bottom bracket shell: 73mm wide, 1.37" x 24t
Chainring clearance: 48t max
Tire Clearance: Fits up to 29 x 2.55" knobbies
Fork: Suspension-corrected (80mm), tapered straight blade, 4130 CroMoly. International
Standard disc mount and removable canti pivots
Color: Chum Bucket Red with Black decals and Pitch Black with white decals
Weight: 20" frame = 2500g (5.5 lbs) Fork - uncut = 1180g (2.6 lbs)

'EOMETRY

ST (C-T) TT (C-C) TT (Effect.) HT Angle ST Angle BB Drop CS Length

Size inches mm inches mm inches mm degrees degrees inches mm inches mm

small 16.0 406.4 21.7 552.0 22.7 576.6 71.0 73.0 2.7 68.0 17.0 431.0

medium 18.0 457.2 22.6 574.5 23.6 600.6 71.5 73.0 2.7 68.0 17.0 431.0

large 20.0 508.0 23.4 594.5 24.3 617.5 72.0 73.0 2.7 68.0 17.0 431.0

x-large 22.0 558.8 24.2 614.3 24.9 633.6 72.0 73.0 2.7 68.0 17.0 431.0

Wheel Base Front-Center S.O. Height** HT Length FK Length FK Rake

Size inches mm inches mm inches mm inches mm inches mm inches mm

small 41.1 1044.9 24.5 623.0 30.8 781.6 3.1 80.0 18.4 468.0 1.7 43.0

medium 41.9 1064.0 25.3 642.0 31.9 811.1 3.5 90.0 18.4 468.0 1.7 43.0

large 42.4 1076.1 25.7 654.0 33.0 838.2 3.7 95.0 18.4 468.0 1.7 43.0

x-large 43.0 1092.1 26.4 670.0 34.1 866.8 4.1 105.0 18.4 468.0 1.7 43.0

**Standover height is based on a 29 x 2.1" tire that measured 737mm in diameter

www.surlybikes.com 1-877-743-3191
 0ACER‰ &RAMESET
Every once in awhile you stumble upon something you
didn’t go looking for and never expected to find but
it ends up putting a smile on your face. Like when
you are looking through your record collection
and find a copy of William Shatner’s classic
album “The Transformed Man” that you
thought your mother had sold in a garage
sale while you were off workin’ on your
big brain at college. Stuff like that.

A similar experience is in store for

you the first time you throw your
leg over our Pacer frameset and
get it up to speed on the open
road. It isn’t the fastest or lightest
bike you’ll ever ride, but then
again, it isn’t trying to be. This frame
was designed as an all-day bike, which
means comfort and reliability. The 4130 TIG-
welded frame and brazed fork are designed to take the edge off
the bumps and cracks in the road, but remain laterally stiff for those out-of-the-
saddle sprints and climbs.

The Pacer also isn’t trying to be the most fashionable bike on the coffee shop circuit, but
our new color and freshly changed graphics add a classic styling to this frame that just
might turn a few heads for how un-revolutionary it is. The understated beauty of this bike
allows you to ride it without worrying what you look like. Lycra full team kit? Sure. Cutoff
jeans, sleeveless tee and sandals? Absolutely! GrrAnimals? Whatever. Heck, you could even
show up sporting purple tires and not look out of place. Everyone is welcome here.

Though vertical compliance is definitely a goal when designing a frame, tire clearance is
just as important. The casings of your tires flex before your frame and fork do, and wide
tires generally flex more than narrow ones, giving you a softer ride. Wide tires can be
faster than skinnies on a lot of surfaces that you will encounter on your rig. So, the Pacer
was designed to accept 700 x 28 tires with fenders or 700 x 32 tires without.

The Pacer is spec’d with a 1-1/8" threadless fork because of the wide selection of headsets
and stems available to accommodate it. Like most Surly frames, this one uses commonly
available components: 27.2mm seatpost, 68mm bottom bracket, 130mm rear hub...
basically, items that you might have lying around, waiting for a chance to be used. We
recommend using standard-reach (47-57mm) brakes, but most short reach (40-50mm) fit.

The durability and versatility of the Pacer make it an ideal commuter, day-tripper, and
vehicle for exploration. The frame is offered in 9 sizes (42-62cm), so there should be a
Pacer that fits you.

ST (C-T) TT (C-C) TT (Effect.) HT Angle ST Angle BB Drop CS Length

Size inches mm inches mm inches mm degrees degrees inches mm inches mm

42cm 16.5 420.0 19.4 491.5 19.9 506.0 71.5 75.5 2.8 72.0 16.1 410.0

46cm 18.1 460.0 19.9 504.2 20.3 515.0 71.5 75.0 2.8 72.0 16.1 410.0

50cm 19.7 500.0 20.7 526.4 20.9 530.0 72.0 74.5 2.8 72.0 16.1 410.0

52cm 20.5 520.0 21.3 540.0 21.3 540.0 72.5 74.0 2.8 72.0 16.1 410.0

54cm 21.3 540.0 21.7 550.0 21.7 550.0 72.5 73.5 2.8 72.0 16.3 415.0

56cm 22.0 560.0 22.2 565.0 22.2 565.0 73.0 73.0 2.8 72.0 16.3 415.0

58cm 22.8 580.0 22.8 580.0 22.8 580.0 73.5 73.0 2.8 72.0 16.3 415.0

60cm 23.6 600.0 23.2 590.0 23.2 590.0 73.5 72.5 2.8 72.0 16.3 415.0

62cm 24.4 620.0 23.8 605.0 23.8 605.0 74.0 72.5 2.8 72.0 16.3 415.0

www.surlybikes.com 1-877-743-3191
 15
0ACER 3PECIFICATIONS
Tubing: 100% Surly 4130 CroMoly steel. Main triangle double-butted. TIG-welded
Rear dropouts: Vertical Breeze-In dropouts, 130mm spaced
Braze-ons: Single fender eyelets front and rear, dual water bottle mounts, and pump peg
(54cm and larger)
Seatpost diameter: 27.2mm
Seatpost clamp diameter: 30.0mm Surly stainless, included
Headset: 1–1/8" threadless
Front Derailleur Clamp Diameter: 28.6mm
Bottom bracket shell: 68mm wide, threaded English 1.37" x 24t
Tire clearance: Room for 700 x 32mm or 700 x 28mm with fenders
Color: Silver Bullet
Weight: 56cm = 4.45 lbs (2.02 kg) Fork - uncut = 2.09 lbs (.95 kg)

Top Tube (effective)

'EOMETRY
Len ube
gth
dT
Hea

ngth
gth

e Le
Len

t Tub
Fork

Sea

Head Tube SeatTube

Angle Angle

BB Drop

Fork Rake th
y Leng
Chainsta

Wheel Base

Wheel Base S.O. Height** HT Length FK Length FK Rake

Size inches mm inches mm inches mm inches mm inches mm

42cm 38.4 974.4 28.2 715.3 3.5 89.0 14.6 371.0 2.0 50.0

46cm 38.5 978.8 28.9 735.2 4.1 104.0 14.6 371.0 2.0 50.0

50cm 38.8 985.6 29.8 756.1 4.1 104.0 14.6 371.0 2.0 50.0
52cm 38.9 987.2 30.2 767.9 4.3 109.0 14.6 371.0 2.0 50.0

54cm 39.1 992.8 30.9 785.7 4.9 124.0 14.6 371.0 1.8 45.0
56cm 39.3 998.7 31.6 803.5 5.6 141.0 14.6 371.0 1.8 45.0

58cm 39.7 1008.6 32.4 822.7 6.3 159.0 14.6 371.0 1.8 45.0

60cm 39.9 1013.7 33.1 840.2 6.9 176.0 14.6 371.0 1.8 45.0

62cm 40.3 1023.4 33.8 859.3 7.6 194.0 14.6 371.0 1.8 45.0

**Standover height is based on a 700 x 25 Michelin Axial Pro tire that measured 680mm in diameter

www.surlybikes.com 1-877-743-3191
 )NSTIGATOR‰ &RAME
The Instigator is a substantial frame built for heavy-duty riding and the abuse
dished out by all types of riders: clydesdales, dirt jumpers, urban and dirt
hucksters and racers.

It’s simple really, but it’s the little details that stand
out. This frame is strong: the downtube is 1.5"
diameter (that’s huge) and mated to a reinforced
and gusseted headtube which has a reinforcing
ring machined into the lower portion. This
burly front end is made for 100-130mm travel
forks, but if you're more into big drops and
swooping downhill, 150mm forks work
well too, or check out the Instigator rigid
fork and build yourself a 26" BMX—
then go watch “Rad” and get your
bicycle ballet on. The dropouts are
seriously thick and IS disc-compatible
with no detection of flex. There are
canti bosses for the rim brake holdouts, but they’re removable for you disc brake
people. The FFF (Fatties Fit Fine) rear end allows huge tire clearance, up to 2.7" depending
on the brand. The toptube slopes out of the way…we call it the Junk Saver for a reason.
The cable routing is wisely outta the way also, so throw your bag of tricks over the top
without worry. Throw a chainguide on and bolt it to the ICSG tabs for easy sorting and no
more dropped chains. All these options let you make the call to build a suitable ride for you.

The frame is snappy and responsive but with the forgiving feel of steel. If you ride big
or are simply a big rider and break just about every thing you throw a leg over you’ll
appreciate this level of stoutness. You will become confident to try lines and things you
haven’t attempted before. Eyeing up that stair transfer? Or maybe that double you always
go around? It’s taunting you…the Instigator won’t disappoint. And it also won’t cost you
an arm and a leg.

As one online reviewer said, “this bike encourages you to be a hooligan.” That sums it up.
Now go find your inner hooligan, punk.

#ARING &OR 9OUR 3TEEL &RAME

Surly frames and forks are made of CroMoly steel. Steel is the superhero of frame
materials in almost every other aspect, but its weakness is moisture. The outside of the
frame isn’t such a big deal, because exposed metal due to scratched paint will dry before
any real damage is done. But unless you live on the sun, water almost certainly will get
inside your frame. Even a little water can do damage, so it’s a good idea to treat the
insides of the tubes with a rust inhibitor. This is best done when the frame is still naked,
so before you throw on all your parts, get yourself some JP Weigle Frame Saver, motor
fogging oil, or linseed oil. Each is a kind of sticky oil that coats the insides of the tubes
and prevents rust from starting. Frame Saver is a bit toxic, as it comes in an aerosol can,
but it is the easiest to use. It has a spray nozzle that lets you easily get into the nooks
and crannies on your frame and comes with complete instructions. It’s a good idea to
re-coat every so often, and it can be messy, but if you love your bike…and we know you
do…this is probably the most important thing short of not crashing that you can do to
really help increase the life of your steel frame.

www.surlybikes.com 1-877-743-3191
 17
)NSTIGATOR 3PECIFICATIONS
Tubing: 100% Surly 4130 CroMoly steel. Main triangle double-butted. TIG-welded
Rear dropouts: Proprietary Surly 4130, 135mm spaced
Brake compatibility: International Standard disc or cantilever rim-type
Braze-ons: Removable cantilever bosses, dual water-bottle mounts, downtube shift cable
routing, guides for hydraulic hose or solid housing, ICGS chainguide mount
Seatpost diameter: 29.4mm
Seatpost clamp diameter: 31.8mm (1-1/4") Surly Constrictor, included
Headset: 1-1/8" threadless
Front derailleur size: 31.8mm (1-1/4") bottom-pull
Bottom bracket shell: 73mm wide, threaded English 1.37" x 24t
Tire clearance: 26 x 2.7"
Chainring clearance: 48t max
Fork compatibility: Most of you will choose a suspension fork, so we don’t include a fork
with this frame (but we do make a rigid fork for the Instigator). The Instigator’s geometry
is designed around a 100mm–130mm suspension fork. Using shorter or longer forks
will compromise intended ride characteristics, i.e. less BB clearance, faster or slower
handling, etc.
Color: Dark Black
Weight: 18" = 3000g (6.6 lbs)
'EOMETRY

ST (C-T) TT (C-C) TT (Effect.) HT Angle ST Angle BB Drop CS Length

Size inches mm inches mm inches mm degrees degrees inches mm inches mm

x-small 14.0 355.6 21.0 533.5 22.0 558.8 71.0 72.0 0.9 24.0 16.7 425.0

small 16.0 406.4 21.5 546.6 22.6 573.9 71.0 72.0 1.0 25.0 16.7 425.0

medium 18.0 457.2 22.6 574.4 23.6 599.3 71.0 72.0 1.0 25.0 16.7 425.0

large 20.0 508.0 23.8 604.1 24.6 624.4 71.0 72.0 1.0 25.0 16.7 425.0

Wheel Base** S.O. Height* HT Length FK Length FK Rake

inches mm inches mm inches mm inches mm inches mm

x-small 41.1 1044.3 28.0 711.9 4.3 110.0 N/A N/A N/A N/A

small 41.2 1045.3 29.0 737.1 4.3 110.0 N/A N/A N/A N/A

medium 41.9 1064.7 30.4 773.0 4.3 110.0 N/A N/A N/A N/A

large 43.1 1096.0 32.0 813.7 5.1 130.0 N/A N/A N/A N/A

*Measurement taken using tire diameter of 676mm (Tioga 2.1 DH), will vary with tire choice
**Measurement taken using Marzocchi Z1 w/ 100mm travel, will vary with fork choice
N/A = Fork sold separately

www.surlybikes.com 1-877-743-3191
 #ROSS #HECK‰ &RAMESET
The Cross-Check has been good to us. No secret
why. It's because it's been good to you. Why do
people like it so much? Well, for starters, it's
steel. Steel rides like nothing else (when
was the last time you saw a spring made
of aluminum?), takes a lot of crap, and
doesn't cost an arm and a leg. Then
we threw dowwwwwn some good
ideas, like semi-horizontal dropouts
with a derailleur hanger, our FFF
stays so you can run big, fat tires
(even with fenders), and our Gnot-Rite rear
spacing that takes mountain and road hubs. And, to
make assembly as easy as possible, this frame features
long-popular measurements for things like front derailleur clamp and seatpost.

What does all this mean to you? Options, kid, that's what. Get yer freak on. Gears? Great.
Singlespeed? No sweat. Commuter? Light touring bike? Grocery getter? Bring it on. Or build
it as a bonafide ’cross bike and race it. It likes it.

Best of all, it’s actually affordable. You’ll need to ask your local shop what they’ll charge
you, but suffice to say that it is among the most affordable of well-designed, well-built
frames around. Whether it’s the latest addition to your herd or the only bike you own,
the Cross-check will amaze you with its comfort, versatility and affordability.

ST (C-T) TT (C-C) TT (Effect.) HT Angle ST Angle BB Drop CS Length

Size inches mm inches mm inches mm degrees degrees inches mm inches mm

42cm 16.5 420.0 19.9 505.0 20.6 522.0 72.0 75.0 2.6 66.0 16.5 420.0

46cm 18.1 460.0 20.3 515.0 20.8 528.8 72.0 74.5 2.6 66.0 16.5 420.0

50cm 19.7 500.0 21.1 535.0 21.3 541.8 72.0 74.0 2.6 66.0 16.7 425.0

52cm 20.5 520.0 21.5 545.0 21.5 547.1 72.0 73.5 2.6 66.0 16.7 425.0

54cm 21.3 540.0 22.0 560.0 22.0 560.0 72.0 73.0 2.6 66.0 16.7 425.0

56cm 22.0 560.0 22.4 570.0 22.4 570.0 72.0 72.5 2.6 66.0 16.7 425.0

58cm 22.8 580.0 22.8 580.0 22.8 580.0 72.0 72.5 2.6 66.0 16.7 425.0

60cm 23.6 600.0 23.6 600.0 23.6 600.0 72.0 72.0 2.6 66.0 16.7 425.0

62cm 24.4 620.0 24.0 610.0 24.0 610.0 72.0 72.0 2.6 66.0 16.7 425.0

www.surlybikes.com 1-877-743-3191
 19
#ROSS #HECK 3PECIFICATIONS
Tubing: 100% Surly 4130 CroMoly steel. Main triangle double-butted. TIG-welded
Rear dropouts: Semi-horizontal dropouts with adjusters give you singlespeed compatibility
and wheelbase adjustability. Our Gnot-rite spacing (132.5mm) allows you to run 130mm
road hubs and 135mm MTB hubs
Braze-ons: Bosses front and rear to take cantilever or linear-pull brakes, eyelets at the
dropouts, rear rack bosses, dual water bottle mounts, downtube shifter bosses
Seatpost diameter: 27.2mm
Seatpost clamp diameter: 30.0mm Surly stainless, included
Headset/stem: 1-1/8" threadless
Bottom bracket: 68mm wide, standard English threaded 1.37" x 24t
Tire clearance: Fatties Fit Fine (FFF) stays and our beautiful slope-crowned custom fork
provide room for tires up to 700 x 45mm , or about 700 x 40mm with fenders. Depends
on tire, rims and other factors, but still pretty damn big.
Chainring clearance: Manipulated stays so you can fit the size rings you want. Go nuts
Color: Beef Gravy brown with black decals or Gloss Black with white decals
Weight: 56cm = 2200g (4.88 lbs) Fork - uncut = 1106g (2.4 lbs)

'EOMETRY

Wheel Base S.O. Height* HT Length FK Length FK Rake

Size inches mm inches mm inches mm inches mm inches mm

42cm 39.0 989.9 28.8 731.9 3.6 91.0 15.7 400.0 1.7 44.0

46cm 39.1 991.9 29.6 750.7 3.6 91.0 15.7 400.0 1.7 44.0

50cm 39.6 1005.3 30.3 769.4 3.6 91.0 15.7 400.0 1.7 44.0

52cm 39.6 1006.0 30.6 778.4 3.6 91.0 15.7 400.0 1.7 44.0

54cm 39.9 1014.4 31.2 793.0 4.0 102.0 15.7 400.0 1.7 44.0

56cm 40.1 1019.8 31.9 810.7 4.8 121.0 15.7 400.0 1.7 44.0

58cm 40.6 1030.0 32.7 829.9 5.6 141.0 15.7 400.0 1.7 44.0

60cm 41.1 1044.8 33.4 847.4 6.3 160.0 15.7 400.0 1.7 44.0

62cm 41.5 1054.7 34.1 866.2 7.1 180.0 15.7 400.0 1.7 44.0

*Measurements use tire with 685mm outer diameter (Ritchey 700c x 30 SpeedMax), and taken from
middle of toptube to level ground

www.surlybikes.com 1-877-743-3191
 3TEAMROLLER‰ &RAMESET
Listen to veteran fixed gear riders long enough and
they’ll start to wax philosophic about fixies, how
the bike is an extension of one’s body, how the
simplicity and the silence are pleasing to the
senses, how riding one is at first unnerving
and later addictive. As we have said since
we introduced the Steamroller frameset,
we won’t try to convince you that riding
‘fixed’ is better or special or why you
should try it. You’ll have to determine
that for yourself. But whether you’re old
school or new hat, you’d be hard pressed to
find a better canvas to build your ideal fixie
street machine.

It’s made from Surly 4130 CroMoly steel because steel is

durable and responsive, things we like and we’re pretty sure you do too. Its
geometry is relaxed compared to twitchy track frames, more like a road bike. It takes big
tires because big tires make sense; tire casings flex before the frame. It’s got almost no
bells-and-whistles type ‘features’-- no pump peg, no housing stops, no cell phone or GPS
mount. Just a set of water bottle braze-ons. Well, it does also have a nice brazed fork
crown we think looks pretty snazzy. But if you’re like us, you may consider less tangible
elements (such as ride quality) to be features, and it’s got these in spades. This is a frame
meant for riding. Everyday. It was designed by cyclists for cyclists. It’s most at home on
the street, but it’s also track legal (meaning it can be built up to meet track racing
requirements, though our Steamroller complete is NOT track legal...it's a street bike) and
does a pretty fair job on trails too. It’s a fixed gear frame in the tradition of fixed gears,
before there were freewheels or handbrakes (effective ones, anyway), harkening back to a
time when big tires weren’t a design feature but a necessity, when a ride was an adventure.

But hey, don’t let us convince you. Try one out. It may just become your favorite bike.

Straight ratio: ratio comparison of number of chain ring teeth and number of cog
teeth. For example, 32:16. 32 divided by 16 equals 2:1 ratio. Good starting point for
figuring how easy or hard a gear combo is.

Gear inches: More comprehensive than straight ratio, because it takes wheel size into
account. Especially useful if, for example, you want to match gearing from your 26"
MTB to your new 29’er. Here’s the equation:

Gear inch = (Diameter of drive wheel in inches) x (# of chain ring teeth)

# of cog teeth

ST (C-T) TT (C-C) TT (Effect.) HT Angle ST Angle BB Drop CS Length

Size inches mm inches mm inches mm degrees degrees inches mm inches mm

49cm 19.3 490.0 20.7 526.5 20.8 529.5 72.5 74.5 2.8 70.0 15.7 398.0

53cm 20.9 530.0 21.5 547.0 21.5 547.0 73.0 74.0 2.8 70.0 15.7 398.0
56cm 22.0 560.0 22.4 568.0 22.4 568.0 73.5 73.5 2.8 70.0 15.7 398.0

59cm 23.2 590.0 23.1 587.0 23.1 587.0 74.0 73.0 2.8 70.0 15.7 398.0

62cm 24.4 620.0 23.9 608.0 23.9 608.0 74.0 73.0 2.8 70.0 15.7 398.0

www.surlybikes.com 1-877-743-3191
 21

3TEAMROLLER 3PECIFICATIONS
Tubing: 100% CroMoly steel. Main triangle is double-butted. TIG-welded
Rear dropouts: Investment cast Surly track dropouts, 120mm spaced
Braze-ons: None, baby. Pure. OK, we put one set of water-bottle mounts on the seat
tube ’cause we’re not camels. The seatstay bridge is rear brake compatible, but there are
no housing stops for a rear brake.
Seatpost diameter: 27.2mm
Seatpost clamp diameter: 30.0mm Surly stainless, included
Headset: 1–1/8" threadless
Bottom bracket shell: 68mm wide, threaded English 1.37" x 24t
Tire clearance: Room for tires up to 700 x 38mm. Individual tire and rim combos affect
tire clearance, but figure on being able to use tires up to 32mm with fenders
(p.s.- use clip on fenders).
Chainring clearance: Heavy manipulation of the chainstays gives room for a 50t ring while
maintaining chainline. Track crank-compatible
Color: Creamroller with black decals or Blaque with whyte decals.
Weight: 56cm = 2000g (4.5 lbs) Fork - uncut = 850g (1.9 lbs)

'EOMETRY

Wheel Base S.O. Height* HT Length FK Length FK Rake

Size inches mm inches mm inches mm inches mm inches mm

49cm 38.0 965.7 29.5 748.5 3.3 83.0 14.8 375.0 1.5 38.0

53cm 38.1 966.6 30.7 780.5 4.3 109.0 14.8 375.0 1.5 38.0

56cm 38.5 978.6 31.8 807.9 5.4 136.0 14.8 375.0 1.5 38.0

59cm 38.9 987.6 32.9 835.2 6.4 163.0 14.8 375.0 1.5 38.0

62cm 39.7 1009.1 34.1 865.3 7.7 196.0 14.8 375.0 1.5 38.0
*Measurements use tire with outer diameter of 682mm (700c x 28), and taken from middle of toptube to
level ground

www.surlybikes.com 1-877-743-3191
 X‰ &RAMESET
The world has changed a lot since we first introduced the 1x1. For one thing,
singlespeeding went from new kid on the block to quarterback
of the varsity squad. Coincidence? We don’t think
so. And yet the 1x1 itself has changed
very little. Sure, we added IS disc tabs
because disc brakes work good, and we
gave it heat-treated chain stays and
butted the fork blades to make it
even stronger, but overall the 1x1
is the same kick-ass dedicated
singlespeed frame it’s always
been. That’s because it does
what it does very well.

The frame and fork are

Surly 4130 CroMoly. It’s
suspension corrected to
accept a (now) short-travel
suspension fork (80mm). The
fork and stays are wide and curvy and offer lots of space for fat shoes—26 x 2.7"
knobbies will fit with room to spare. By the way, even after all these years, this is still
more clearance than almost any other bike of its type. Fat tires offer the best traction and
comfort, plus wide stays give you the option of running fat or skinny tires, and we like
versatility. The geometry is comprised of tried-and-true, rides-like-a-bike numbers, but spec
charts can’t do justice to the ride, which is, in a word, sublime. Or if you want a few more
words, our pal Muga from Kyoto wrote a while ago and said, “I hope I am not self-
indulgent. If so, that is caused by my love of Surly. And you are the one to blame because
you have created 1x1 that makes me crazy.” We feel the same way.

The 1x1 Speed Gear Chart

1x1 24 26 28 29 30 31 32 34 36
16 1.50 1.63 1.75 1.81 1.88 1.94 2.00 2.13 2.25
17 1.41 1.53 1.65 1.71 1.76 1.82 1.88 2.00 2.12
18 1.34 1.45 1.56 1.61 1.66 1.72 1.78 1.89 2.00
20 1.20 1.30 1.40 1.45 1.50 1.55 1.60 1.70 1.80
22 1.09 1.18 1.27 1.32 1.36 1.41 1.45 1.55 1.64

ST (C-T) TT (C-C) TT (Effect.) HT Angle ST Angle BB Drop CS Length

Size inches mm inches mm inches mm degrees degrees inches mm inches mm

x-small 14.0 355.6 20.5 521.2 21.5 545.0 71.0 73.0 1.7 42.5 16.5 419.0
small 16.0 406.4 21.3 541.6 22.2 565.0 71.0 73.0 1.7 42.5 16.5 419.0
medium 18.0 457.2 22.3 565.8 23.0 585.0 71.0 73.0 1.7 42.5 16.5 419.0
large 20.0 508.0 23.1 586.5 23.6 600.0 71.0 73.0 1.7 42.5 16.5 419.0
x-large 22.0 558.8 23.9 608.3 24.2 615.0 71.0 73.0 1.7 42.5 16.5 419.0

www.surlybikes.com 1-877-743-3191
 23

X 3PECIFICATIONS
Tubing: 100% CroMoly steel. Main triangle double-butted. TIG-welded
Rear dropouts: Investment cast Surly track dropouts, 135mm spaced
Braze-ons: IS disc tabs and removable cantilever bosses front and rear, fender eyelets front
and rear, and dual water-bottle mounts
Seatpost diameter: 27.2mm
Seatpost clamp diameter: 30.0mm Surly stainless, included
Headset: 1-1/8" threadless
Bottom bracket shell: 73mm wide, threaded English 1.37" x 24t
Tire clearance: Room
Fork: Suspension corrected for 80mm travel suspension fork. 100% CroMoly
Colors: Pumpkin Orange with black decals or Cash Black with white decals
Weight: 18" = 2300g (5.0 lbs) Fork - uncut = 1100g (2.3 lbs)

'EOMETRY

Wheel Base S.O. Height* HT Length FK Length FK Rake

Size inches mm inches mm inches mm inches mm inches mm

x-small 39.9 1013.5 28.1 714.9 3.5 89.0 16.3 413.0 1.8 45.0
small 40.7 1034.0 29.2 742.9 4.0 102.0 16.3 413.0 1.8 45.0
medium 41.5 1054.3 30.5 773.8 4.5 114.0 16.3 413.0 1.8 45.0
large 42.1 1070.1 31.8 806.9 5.3 134.0 16.3 413.0 1.8 45.0
x-large 42.7 1085.8 33.1 841.6 6.3 159.0 16.3 413.0 1.8 45.0

*Measurements use tire with diameter of 676mm (Tioga 2.1 DH), and taken from middle of toptube to
level ground

www.surlybikes.com 1-877-743-3191
 #OMPLETE "IKES
This year, we’re adding two new complete bikes to our mix. Whenever we talk about adding
more bikes to our lineup, the obvious question is “which models should we add?”

The Big Dummy was a natural. It’s designed to carry a lot of stuff easily, and that’s just
what it does. It was designed in conjunction with Xtracycle, whose modular plug-ins make it
easy to carry groceries, garden supplies, tools, and just about anything else you’d normally
carry with a car. It’s got an upper limit of 400 pounds (180kg) total rider and cargo weight,
which is more than you’ll probably need, but not so much it’s impossible to pedal. It does
ride a bit different than normal bikes, due in large part to its long wheelbase, but a couple
of trips to the store is all it should take to convince you that this bike is not only
exceptionally useful, but fun too. We include Xtracycle's V-Rack bags and snapdeck, but
you'll find more options for attachments, like Wideloader platforms, on Xtracycle's
website, www.xtracycle.com.

Also new this year, we’re also bringing the Karate Monkey as a complete bike. As you may
know, the Karate Monkey is a mountain bike that uses 29” wheels. The Karate Monkey
frameset is highly versatile, capable of running multiple gear systems or singlespeed, disc
or rim brakes, skinny tires or the biggest treads out there. We offer it as a singlespeed
mountain bike. We started out in this business selling singlespeeds, and the Karate
Monkey was one of the first production 29” wheeled mountain bikes on the market, so we
know what we’re talking about when we say the Karate Monkey shines brightest as a
singlespeed.

The Steamroller got a fresh paintjob, black parts, and black graphics this year. We think it’s
pretty snazzy. Paint and decals don’t make a bike ride well, though, and the reason this
bike continues to be popular is because it is a well-built, durable bike that goes fast and
rides smooth. Designed as a singlespeed street bike, it’s as fine an urban trawler as you will
find. We offer it as a fixed gear because that’s what it was designed to do (well before fixies
became popular, we might add). We include a front brake because having a brake is a
good idea. If you want to add a rear brake you can, just be warned there are no rear
housing stops.

If you want to carry a lot of stuff while riding your bike long distances, you’d be hard
pressed to find a better bike than the Long Haul Trucker. It starts with the frame, whose
tubing and geometry were specifically designed for loaded travel. We added braze-ons for
everything you’re likely to need. We gave it parts that are durable and long lasting. This
bike has been among our most popular models because it’s a good value and a great riding
bike. Oh, and it handles short distances too.

Finally, the Cross Check. We've offered the Cross Check as a frameset and as a complete
bike for years. In fact, The Cross Check was our first complete, and the only one or a while.
People use it for commuting, light touring, singletrack riding, hauling kids, just about
anything you can do on a bike. It has changed very little over the years because it works
very well as it is. There’s a new color option this year and some minor changes (we gave it
a better saddle. In fact, all the completes now sport a WTB SST saddle), but otherwise it is
the same bike that has been used by more people for more things than almost any other
bike we can think of, Surly or otherwise.

HEY!!! All our complete bikes come mostly assembled but still need to be finished and
adjusted by a competent, professional bike mechanic. Dig it.

www.surlybikes.com 1-877-743-3191
 25

"IG $UMMY‰ #OMPLETE

#OMPONENT 3IZING

stem length stem angle Hbar width Crank length

frame size inch mm degrees inch mm mm

16" 3.5 90 26.2 666 170

18" 3.9 100 26.2 666 175
20" 4.3 110 26.2 666 175
22" 4.7 120 26.2 666 180

See page 5 for a complete BD frame geometry grid.

Color: Military green with white graphics
Component sizing and spec may vary.

"IKE 3PECIFICATIONS
Component Type Description
Frame Surly Big Dummy 100% Surly 4130 CroMoly steel. TIG-welded. Main triangle
double-butted
Fork Surly Big Dummy 100% Surly 4130 CroMoly steel. TIG-welded. 1-1/8" threadless
steer tube, uncut
Headset Ritchey Logic Comp 1-1/8" threadless, w/ 40mm spacers. Black
Stem Kalloy 1-1/8" threadless. Forged. 25.4mm clamp diameter. Black
Handlebar Surly Torsion Bar 25.4mm clamp diameter. 666mm wide
Grips Velo Kraton Rubbery. Black
Brake Levers Avid Speed Dial 7 Destroy all monsters
Brakes Avid BB7 Cable-actuated disc. 185mm rotors front and rear
Crankset/BB Surly Mr. Whirly Forged aluminum. 48-36-26t. Black
Seatpost Kalloy SP-342 27.2mm x 350mm. Single-bolt cradle clamp. Black
Setapost Clamp Surly stainless 30.0mm. Stainless steel. Black
Saddle WTB SST Viny cover. Cro-mo rails. Black
Cassette Shimano LX-M580 9-speed, 11-34t
Chain SRAM PC-971 9-speed
Hubs Surly front New model. 36h
Shimano XT rear FH-M756L. 36h. Disc. Black
Front Derailleur Shimano LX LX-M581A. 28.6mm clamp. Dual pull traditional
Rear Derailleur Shimano LX long cage LX-M581-SGS. Top-normal traditional
Shifters Shimano LX SL-M580, 9-speed shifter pair
Rims Salsa Gordo 26". 36h. Black with machined sidewalls
Spokes DT Champion 14g/2.0mm straight guage stainless. 12mm silver
brass nipples
Tires Schwalbe Big Apple 26 x 2.0"
Cargo System Xtracycle Kit Snapdeck, left and right V-racks, left and right Freeloader bags
Pedals not included
Extras: Die-extruded cables with anti-rattle donuts. Full CPSC reflector kit. Generic owner’s manual
More cargo accessories are available from Xtracycle. Visit them at Xtracycle.com

www.surlybikes.com 1-877-743-3191
 +ARATE -ONKEY‰ #OMPLETE
#OMPONENT 3IZING
stem length stem angle Hbar width Crank length
frame size inch mm degrees inch mm mm

16" 3.5 90 26.2 666 175

18" 3.9 100 26.2 666 175
20" 4.3 110 26.2 666 180
22" 4.7 120 26.2 666 180

See page 13 for a complete KM frame geometry grid.

Color: Chum bucket red with black graphics or
black with white graphics.
Component sizing and spec may vary.

"IKE 3PECIFICATIONS
Component Type Description
Frame Surly Karate Monkey 100% Surly 4130 CroMoly steel. TIG-welded. Main triangle
double-butted
Fork Surly Karate Monkey 100% Surly 4130 CroMoly steel. TIG-welded. 1-1/8" threadless
steer tube,,uncut
Headset Ritchey Logic Comp 1-1/8" threadless, w/ 30mm spacers. Black
Stem Kalloy 1-1/8" threadless. Forged. 25.4mm clamp diameter. Black
Handlebar Surly Torsion Bar 25.4mm clamp diameter. 666mm wide
Grips Velo Kraton Rubbery. Black
Brake Levers Avid Speed Dial 7 Destroy all monsters
Brakes Avid BB7 Cable-actuated disc. 160mm rotors front and rear
Crankset/BB Surly Mr. Whirly Forged aluminum. 94mm BCD spider. 33t Surly stainless
chainring. Black arms, silver ring
Chainguard Salsa Ring Dinger Black
Seatpost Kalloy SP-342 27.2mm x 350mm. Single-bolt cradle clamp. Black
Setapost Clamp Surly stainless 30.0mm. Stainless steel. Black
Saddle WTB SST Viny cover. Cro-mo rails. Black
Freewheel Shimano singlespeed 3/32". 18t
Chain SRAM PC-870. 3/32"
Hubs Surly New model hubs 32h. Nutted rear axle, QR front axle. Black
Rims Salsa Delgado 700c, 32h. Black w/ machined sidewalls
Spokes DT Champion 14g/2.0mm straight guage stainless. 12mm silver brass nipples
Tires WTB Exiwolf DNA 29 x 2.3". Steel bead. Black

Tires Schwalbe Big Apple 26 x 2.0"

Pedals not included
Extras: Die-extruded cables with anti-rattle donuts. Full CPSC reflector kit. Generic owner’s manual
More cargo accessories are available from Xtracycle. Visit them at Xtracycle.com

www.surlybikes.com 1-877-743-3191
 ,ONG (AUL 4RUCKER‰ #OMPLETE
27

#OMPONENT 3IZING
Stem Length Stem Angle** Hbar Width Crank Length
Size inches mm degrees inches mm mm

42cm 3.0 75.0 35.0 15.7 400.0 165.0

46cm 3.0 75.0 35.0 15.7 400.0 165.0

50cm 3.0 75.0 35.0 16.5 420.0 170.0

52cm 3.5 90.0 17.0 16.5 420.0 170.0

54cm 3.9 100.0 17.0 16.5 420.0 170.0

56cm 3.9 100.0 17.0 17.3 420.0 175.0

58cm 4.3 110.0 17.0 17.3 440.0 175.0

See page 11 for a complete LHT frame geometry grid. 60cm 4.7 120.0 17.0 18.1 460.0 175.0
Color: Truckaccino cream with Black graphics
62cm 4.7 120.0 17.0 18.1 460.0 175.0
or Olive Green with white graphics
Component sizing and spec may vary. **Stems can be flip-flopped to customize angle

"IKE 3PECIFICATIONS
Component Type Description
Frame Surly Long Haul Trucker 100% Surly 4130 CroMoly steel. Main triangle double butted.
TIG-welded
Fork Surly Long Haul Trucker 100% CroMoly, lugged and brazed. 1-1/8" threadless
steer tube, uncut
Headset Ritchey Logic Comp 1-1/8" threadless, w/ 40mm spacers. Black
Stem Kalloy 1-1/8" threadless. Forged. 26.0mm clamp. Silver
Handlebar PMT Aluminum. Silver
Handlebar Wrap Co-Union Cork Mix Black
Brake Levers Tektro R200A standard levers on 52-62cm sizes, R100A small hand
levers on 42-50cm
Brakes Tektro Oryx cantilever #992. Silver
Cable Hanger, front Tektro #1271A with noodle. Silver
Cable Hanger, rear Not Included Not Included
Shift Levers Shimano bar end SL-BS77 9-speed
Front Derailleur Shimano Tiagra FD-4403 triple
Rear Derailleur Shimano XT RD-M761 SGS long cage
Crankset Andel Forged arms, Silver. Aluminum rings, 110mm BCD, 48-36-26t
Pedals NOT INCLUDED NOT INCLUDED
Bottom Bracket Shimano UN53. 68 x 110mm
Seatpost Kalloy SP-342 27.2 x 300mm. Silver
Seatpost Clamp Surly Stainless Natural Silver
Saddle WTB SST Steel rails. Black
Cassette Shimano Deore CS-HG53. 9-speed. 11-13-15-17-20-23-26-30-34t
Chain SRAM PC971 9-speed
Hubs Shimano XT M770. 36h. Silver
Spokes DT Swiss 14g stainless. Silver
Rims Alex Adventurer 36h. Black w/ eyelets
Tires WTB Slickasaurus 26 x 1.5", Black wall. On 42-54cm frames
700c x 37mm, Black wall. 56-62cm frame
Tubes Cheng Shin 700 x 35 or 26 x 1.5"
Extras: Clear chainstay protector. Die-extruded cables with anti-rattle donuts. Full CPSC reflector kit. Generic owner’s manual

www.surlybikes.com 1-877-743-3191
 3TEAMROLLER‰ #OMPLETE
#OMPONENT 3IZING
Stem Length Stem Angle** Hbar Width c-t-c Crank Length
Size inches mm degrees inches mm mm

49cm 3.5 80.0 17 15.7 400.0 165.0

53cm 3.5 90.0 17 16.5 420.0 165.0

56cm 3.9 100.0 17 17.3 440.0 165.0

59cm 4.3 110.0 17 17.3 440.0 170.0

62cm 4.7 120.0 17 18.1 460.0 170.0

**Stems can be flip-flopped to customize angle

See page 21 for a complete Steamroller frame geometry grid.

Color: Creamroller with black graphics
or None More Black with white graphics
Component sizing and spec may vary.

"IKE 3PECIFICATIONS
Component Type Description
Frame Surly Steamroller 100% Surly 4130 CroMoly steel. Main triangle double butted.
TIG-welded
Fork Surly Steamroller 100% CroMoly, lugged and brazed. 1-1/8" threadless steer tube
Headset Ritchey Logic Comp 1-1/8" threadless, w/ 30mm spacers. Black
Stem Kalloy 1-1/8" threadless. Forged. 26.0mm clamp. Black
Handlebar PMT Aluminum. Black
Handlebar Wrap Co-Union Cork Mix Feels good. Black
Brake Lever Tektro RL570 Front 'cross lever. Black
Brake Tektro R356 Front caliper. Black
Cable Hanger, front N/A N/A
Cable Hanger, rear N/A N/A
Shift Levers N/A N/A
Front Derailleur N/A N/A
Rear Derailleur N/A N/A
Crankset Andel Forged arms. 47t ring. Black
Pedals NOT INCLUDED NOT INCLUDED
Bottom Bracket Sugino 68 x 103mm
Seatpost Kalloy - SP-248D 27.2mm Black, Jack
Seatpost Clamp Surly Stainless Black stainless steel
Saddle WTB SST Steel rails. Black
Cog Surly fixed gear 3/32" 19 tooth, Surly lockring included (f/w not included)
Chain SRAM PC-48
Hubs Surly 32hole, 120mm OLD fixed/free. Black
Spokes DT Swiss 14g stainless. Silver
Rims Alex DA-13 700c, 32 hole. Black
Tires Maxxis Detonator 700 x 25. Tanwall
Tubes Cheng Shin 700 x 25
Extras: Generic owner’s manual

www.surlybikes.com 1-877-743-3191
 29

#ROSS #HECK‰ #OMPLETE

#OMPONENT 3IZING
Stem Length Stem Angle** Hbar Width c-t-c Crank Length
Size inches mm degrees inches mm inches mm

42cm 2.5 65.0 84.0 15.7 400.0 6.7 170.0

46cm 3.1 80.0 84.0 15.7 400.0 6.7 170.0

50cm 3.1 80.0 84.0 16.5 420.0 6.7 170.0

52cm 4.1 100.0 96.0 16.5 420.0 6.7 170.0

54cm 4.1 100.0 96.0 17.3 440.0 6.9 175.0

56cm 4.1 100.0 96.0 17.3 440.0 6.9 175.0

See page 19 for a complete Cross-Check frame geometry grid. 58cm 4.7 120.0 96.0 17.3 440.0 6.9 175.0
Weight: 54cm = 24.6 lbs (11.16 kg)
Color: Beef Gravy brown with black graphics or Gloss Black 60cm 4.7 120.0 96.0 18.1 460.0 6.9 175.0
with white graphics
62cm 4.7 120.0 96.0 18.1 460.0 6.9 175.0
**Stems can be flip-flopped to customize angle.

"IKE 3PECIFICATIONS
Component Type Description
Frame Surly Cross-Check 100% Surly 4130 CroMoly steel. Main triangle double-butted.
TIG-welded. Rear rack bosses
Fork Surly Cross-Check 100% CroMoly, lugged + brazed crown. 1-1/8" threadless
steerer. Uncut
Headset Ritchey Logic Comp 1-1/8" threadless, w/ 15mm spacers (+ 10mm clamp-on hanger =
25mm stack total). Black
Stem Kalloy 1-1/8" threadless. Forged. Black
Handlebar Salsa Moto Ace Bell-Lap 26.0mm clamp diameter. Black
Handlebar Wrap Co-Union Cork Mix Feels good. Black
Brake Levers Tektro #R200A standard levers on 52-62cm sizes, R100A small hand
levers on 42-50cm
Brakes Tektro Oryx Cantilever #992, Black
Cable Hanger, front Tektro #1271A. Includes routing noodle. Black
Cable Hanger, rear Dia-Compe #1266. Silver
Shift Levers Shimano Bar-end type #SL-BS77. 9-speed
Front Derailleur Shimano Tiagra #FD-4500 Double
Rear Derailleur Shimano Tiagra #RD-4500-GS Mid-cage
Crankset Andel Forged arms, Silver aluminum, granny ring compatible. 110mm
BCD rings, 36 & 48t, ramped and pinned, Black
Pedals NOT INCLUDED NOT INCLUDED
Bottom Bracket Shimano Deore LX #BB-UN54 68 x 113mm
Seatpost Kalloy Uno 27.2 x 250mm. Black
Seatpost Clamp Surly Stainless Natural Silver
Saddle WTB SST Steel rails, vinyl cover. Black
Cassette Shimano Tiagra #HG-53 9-speed 12-13-14-15-17-19-21-23-25t
Chain Shimano HG-73 9-speed compatible
Hubs Shimano Deore #HU-M510. 32 hole, 100mm OLD front, 135mm OLD rear. Black
Spokes DT Swiss Stainless Steel, straight-gauge (14) w/ brass nipples
Rims Alex #AL-DA16. 32 hole x 700c. Black
Tires Ritchey SpeedMax Cross 700 x 32 Wire bead. Black wall
Tubes Cheng Shin Standard Presta valve 700 x 32
Extras: Clear chainstay protector. Die-extruded cables with anti-rattle donuts. Full CPSC reflector kit. Generic owner’s manual

www.surlybikes.com 1-877-743-3191
 &ORKS
+ARATE -ONKEY
The Karate Monkey rigid fork replaces 80mm suspension forks
designed for use on 29"-wheeled bikes. It features International
Standard disc mounts, removable canti pivots, 1-1/8" threadless
steerer, tapered straight blades, and a black powdercoat finish.
468mm axle to crown.

Rake: 43mm
Steerer: 260mm
Weight: 2.59 lbs (1.18 kg) uncut

)NSTIGATOR
The Instigator rigid fork replaces 100mm travel suspension forks. We
designed it around the geometry of the Surly Instigator, of course, but
it should work just fine for frames with similar geometries. It is
constructed of thick-walled, single-butted 4130 CroMoly, so it will
hold up under pressure. It’s even approved for tandem use. The fork
features International Standard disc mounts, removable canti pivots,
1-1/8" threadless steerer, and a black powdercoat finish. If you want
to run fatties in this fork, go ahead. You can easily wedge a 2.7" tire
between those straight, tapered (31.8mm to 28.6mm) blades. 447mm
axle to crown. Tandem and dirt jump rated. How many other forks
can say that? One or the other, of course. Not meant for dirt jumping
on tandems.

Rake: 43mm
Steerer: 260mm
Weight: 3.13 lbs (1.42 kg) uncut

X
We have two 1x1 forks to offer. Our 1x1 disc fork comes with
International Standard mounts and removable canti pivots. Otherwise,
it’s the same fork as our tried-and-true original 1x1 fork...which
means you can stuff 2.7" tires between the blades and have room to
spare. Both forks are built with 4130 CroMoly tubing, 80mm
suspension-corrected geometry, 1-1/8" threadless steerers, and black
powdercoat. 413mm axle to crown.

Rake: 45mm
Steerer: 260mm
Weight: Disc = 2.34 lbs (1.06 kg) uncut
Non-disc = 2.27 lbs (1.03 kg) uncut

www.surlybikes.com 1-877-743-3191
 31

,ONG (AUL 4RUCKER

Designed for the front end of our Long Haul Trucker touring frame,
this fork sports a beautiful investment cast sloping crown and
dropouts brazed to curved blades, dual eyelets at the dropouts for
fenders and a rack, threaded bosses brazed into the fork blades for
mounting a lowrider rack, and cantilever studs which work with canti
or linear-pull brakes. It has a 1-1/8" threadless steerer, and you have
the option of choosing from two sizes: 700c (390mm axle to crown) or
26" wheel (376mm axle to crown). Black powdercoat finish.

Rake: 45mm
Steerer: 26" = 300mm
700c = 320mm
Weight: 26" = 2.11 lbs (.96 kg) uncut
700c = 2.25 lbs (1.02 kg) uncut

0ACER
This is the same lugged and brazed fork that we provide with our
Pacer road frameset. It will allow you to run 28mm tires with
fenders or 32mm tires without. Many short-reach caliper brakes will
work, but we can’t guarantee 100% compatibility. Standard-reach
(47-57mm) calipers are recommended. This fork comes with single-
eyelet dropouts, 1-1/8" threadless steerer, and a black powdercoat
finish. 372mm axle to crown.

Rake: 45mm
Steerer: 300mm
Weight: 2.17 lbs (.98 kg) uncut

3TEAMROLLER
Our Steamroller fork, designed around our fixed-gear frame, is brazed
with a flat crown that is drilled to accept a standard-reach (47-57mm)
caliper brake. It has clearance for 700c x 38mm tires. There are no
eyelets at the dropouts. Available with 1" or 1-1/8" threadless
steerer. 1" measures 368mm axle to crown. 1-1/8" measures 375mm
axle to crown. Black powdercoat finish.

Rake: 38mm
Steerer: 300mm
Weight: 1" = 1.87 lbs (.85 kg) uncut
1-1/8" = 2.15 lbs (.98 kg) uncut

www.surlybikes.com 1-877-743-3191
 #ROSS #HECK
Our lugged and brazed Cross-Check fork has room for
700c x 45mm tires and fenders. We offer it with 1"
and 1-1/8" threadless steerers. It features 4130 CroMoly
construction, single-eyelet dropouts, cantilever brake pivots,
and a black powdercoat finish. 400mm axle to crown.

Rake: 44mm
Steerer: 300mm
Weight: 1" = 2.11 lbs (.97 kg) uncut
1-1/8" = 2.26 lbs (1.03 kg) uncut

0UGSLEY
We offer two versions of the Pugsley fork. Both are CroMoly and
allow ample clearance to fit a whopping 4" tire. The first version
is just like the stock fork that comes with the Pugsley frame. It’s
spaced 135mm between the dropouts and utilizes a rear IS disc tab
to allow front and rear wheel interchangeability. The other one is
spaced for a standard front 100mm hub and uses an IS front disc
caliper or adapter; you will experience more difficulty installing
and removing a wheel with a Large Marge rim and Endomorph
3.7" tire with this fork, but some people prefer stock hub sets
over interchangeability, so there you go. Both also have removable
canti studs spaced 120mm apart (again for use with our 65mm
Large Marge rim) just in case you dig on the cantilevers. They
have fender eyelets, cable housing guides, 1-1/8" threadless
steerer, and are powder-coated black. 447mm axle
to crown.

Rake: 43mm
Steerer: 260mm
Weight: 2.52 lbs (1.14 kg) uncut

"IG $UMMY
We designed the Big Dummy fork to handle the rigors of
hauling you and your precious cargo. Its tapered 4130
CroMoly straight blades provide the durability needed for
a cargo bike without delivering a jackhammer ride. The
Big Dummy fork features International Standard disc
mounts, removable canti pivots, 1-1/8" threadless steerer,
disc brake line/housing guides, single dropout eyelets,
80mm suspension-corrected and a black powdercoat finish.
425mm axle to crown.

Rake: 43mm
Steerer: 260mm
Weight: N/A

www.surlybikes.com 1-877-743-3191
 33

-R 7HIRLY #RANK

That's Mr. Whirly to you, pal.

The easiest way to get to know Mr. Whirly is as a complete crankset. We offer completes as
mountain triple for standard frames, as mountain triple for Pugsley frames, and in a
singlespeed version. Triples use 44/32/22t aluminum rings on a 94mm BCD spider, and the
singlespeed sports a long-wearing 33t Surly stainless steel chainring on a 94mm BCD
spider. Two common arm lengths each, completes are available only in black.

Component pieces offer more variety. Armsets are forged AL-7075 aluminum and they’re
available in five sizes and two colors. All three spiders share the 58mm BCD drive arm
mounting interface and are available in three common sizes to cover a wide range of
gearing options. Spiders are aluminum and also come in silver or black. Spindles are
CroMoly steel, available in three lengths. The longest fits Pugsley frames and other frames
with 100mm BB shells. The other two fit standard 68 and 73mm BB shells. One provides a
50mm chainline, standard for most 135mm hubs, while the other provides a 47.5mm
chainline, the older 135mm hub standard. We also offer bearing sets and all the original
equipment hardware, even the hardened bolts we spec. We could have used cheaper stuff,
but where would that leave you?

Set Mr. Whirly up for the riding you do. Replace bits if they break instead of replacing the
whole crank. Mountain bike with it. Tour with it. Commute with it. Mr. Whirly isn’t stingy
with his love.

#RANKSETS
Mountain triple: 22/32/44t rings (aluminum) on 94mm spider. Spindle for 68/73mm
shells. 170 or 175mm. Black
Pugsley triple: 22/32/44t rings (aluminum) on 94mm spider. Spindle for 100mm shell.
170 or 175mm. Black
Singlespeed: 33t Surly stainless steel ring on 94mm spider. Spindle for 68/73
shells.175mm or 180mm. Black

#OMPONENT "ITS
Armsets: 165, 170, 175, 180, or 185mm. Silver or Black
Spiders: 58/94mm, 58/104mm, 58/110mm BCD. Silver or Black
Spindles: Short to fit 68 and 73mm BB shells or long to fit 100mm BB shells. CroMoly.
All Mr. Whirly spindles are CroMoly. Available in:
Short to provide 47.5mm chainline on 68 & 73mm BB shells;
Medium to provide 50mm chainline on 68 & 736mm BB shells;
Mondo to fit 100mm (Pugsley) BB shells

Extras: All small hardware bits, bearings, and bearing spacers are available separately.
Black or Silver as applicable.

www.surlybikes.com 1-877-743-3191
3TAINLESS 3TEEL #HAINRINGS
Most chainrings on the market are made from aluminum, which
wear about 35% faster than stainless steel. A softer metal means
a shorter lifespan. Enter the Surly Stainless Steel chainring, made
from 304 grade stainless. You can now have an all-steel drivetrain
that will love you long time. Stainless, as it’s name implies, is a
rust and corrosion-resistant alloy steel that is known for its
toughness. Like all things mechanical, it will eventually wear out.
When it does, simply flip the chainring around and you’ll get
another lifespan out of it.

Our chainrings are ideal for singlespeed, fixed gear or tandem

timing chain applications. They are not ramped or pinned for
shifting assistance, so shifting will be a bit slower if using these
with a front derailleur.

Sizes: 94mm BCD x 30t, 31t, 32t, 33t, 34t, 35t and 36t
(works with 6-8-speed chains)
104mm BCD x 32t, 33t, 34t, 35t and 36t
(works with 6-8-speed chains)
110mm BCD x 34t, 35t, 36t, (works with 6-8-speed chains)
110mm BCD x 38t, 39t, 40t, 42t, 44t, 46t, 47t, 48t, 49t
and 50t (works with 6-9-speed chains)
130mm BCD x 38t, 39t, 40t, 42t, 44t, 46t, 47t, 48t, 49t
and 50t (works with 6-9-speed chains)

#ASSETTE #OGS
Our cassette-type cogs are designed to fit on standard Shimano-
compatible freehub bodies. These cogs have a tall tooth profile that
is essential for preventing chain skip from the extra torque a
singlespeed drivetrain encounters. In addition to being a stellar SS
cog, the cog base width (where it contacts the freehub body) is
4.35mm, so you can stack a few of them up and use a 9-speed
shifter for a simplified multi-speed drivetrain. This width also
prevents it from ruining the freehub body as a result of digging
grooves into it like skinny stamped cogs have a tendency to do. Surly
cogs are machined from SCM415 CroMoly steel, then heat-treated for
toughness and chrome-plated for surface hardening and enhanced chain
lubricity. Our cogs will work with 6-9-speed 3/32" chains, although we recommend the
inherently updated quality of an 8- or 9-speed chain. They are available in every
increment from 13-22t, so you can select that perfect gear.

4RACK #OGS
Our track cogs are designed to spin onto standard ISO-threaded
(1.375" x 24tpi) hubs, so they will work with most English, Italian
and Japanese hubs, including the Surly New track hubs. The thread
base is 7.4mm wide for maximum thread engagement while
maintaining enough room for a track lockring to thread on. Like our
cassette-splined cogs, these are made from machined, heat-treated and
chrome plated SCM415 CroMoly steel, so they are tough and long
lasting. Track cogs are available in either 3/32" or 1/8" tooth thicknesses
and in every size from 13–22t.

www.surlybikes.com 1-877-743-3191
 35

X 3INGLEATOR‰
Midwest singlespeed legend Pete Geigle developed the
1x1 Singleator so you singlespeed virgins could taste
the pure mountain biking experience without spending
too much cash. Installing horizontal dropouts on your
frame can be difficult and/or expensive, particularly if
your steed is of the aluminum variety. The Singleator
mounts right up to your derailleur hanger and
provides a simple, effective, and adjustable means of
tensioning the excess chain slack found in vertical
dropout singlespeed drivetrains.

The Singleator features a triple-sealed spring, large

cog capacity, chain guides, fully-adjustable chain line, floating pulley, and a stainless steel
pivot bushing. The main body is forged, not machined so it’s strong. We’ve gone with an
11-tooth pulley for smooth, quiet operation. And it now works with both 1/8" (BMX) and
3/32" (geared bikes) chains. Beware impostors; the Singleator is the granddaddy and
outperforms all others.

Colors: Black or Silver

3INGLEATOR 4OOL
The production of our stainless steel chainrings generates a lot of scrap
material, so we decided to use some of it to make the Singleator
Tool. This polished and laser-etched tool sports an 18mm
open-end wrench on one end…for adjusting the tension
on a Singleator, and a bottle opener on the other end.
It’s compact (because you don’t need to put a lot of
tension on a Singleator spring), so it easily fits in a tool
kit, in a pocket, or on a keychain.

3INGLE 3PEED 3PACER +IT

Got a rear wheel from a geared bike collecting dust in
your garage? Maybe it’s time you gave it some new life
as a singlespeed wheel. We now offer a singlespeed
spacer kit that allows you to use singlespeed cassette
cogs on the freehub body of your multi-speed Shimano
cassette-compatible hub.

With the supplied selection of anodized aluminum spacers, you can attain a perfect
chainline to complement your road, track, or mountain crankset. Our large-diameter
stainless steel cassette lockring holds everything together and perfectly matches the
outside diameter of the spacers. Plus, it matches the machined shoulder of our
singlespeed cassette cogs (not included). The lockring is machined to utilize a common
Shimano cassette lockring tool for installation and removal. This isn’t just a mix of off-
the-shelf parts; we went the extra distance to give you a kit that will provide maximum
functionality, durability, and aesthetic value.

www.surlybikes.com 1-877-743-3191
.EW‰ (UBS
The first thing you should know, if you don’t already,
is that we don’t offer hubs designed for gear clusters.
Those kinds of hubs are cool, with their ½ step
ratcheted multi-pawl systems and sealed mechanism
freehub bodies and all that. In comparison, our hubs are
simpler. While we produce frames that can take gears, our
hearts still lie deep in the singlespeed jungle, because of the
simplicity, effectiveness, ease of maintenance, and default
pragmatism singlespeeds offer. Do what you love,
that’s we say.

All our hubs sport what we would call ‘medium’ flange

height, and they spin on fully sealed adjustable cartridge
bearings. We use adjustable bearings so you can take
out the play that develops over time as they wear.
All of our hubs use steel axles and hardened steel
hardware, and the axle threading is a
popular standard, so that it will still be easy
to find replacements should the need arise.

So you might think “Geez, singlespeed hubs only? Man, that doesn’t leave a lot of options.”
You’d be wrong. You’ve got your disc or no-disc option, 32-or 36-hole option, color option,
solid vs. hollow axle option, and gear threading option (singlespeed freewheel or fixed gear
cog and lockring). Combine that with four over-locknut-dimensions (OLD) and you’ve got all
kinds of options. You know, as long as you want a singlespeed hub.

Bearings: Freewheel Threading: Axle Threading:

7901 Enduro Max angular English 1.37" x 24tpi 9 x 1mm all fronts
contact, full complement, 10 x 1mm all rears
adjustable cartridge Fixed Cog Threading
English 1.37 x 24tpi

Lockring Threading
1.29" x 24tpi LH

Please note: Fixed cogs and English threaded SS freewheels use the same size threads. Fixed
gear hubs have a second set of smaller diameter, reverse direction threads outboard of the
cog threads Surly does not endorse the use of fixed gear cogs of any kind without the use of
a properly installed lockring. We know some jerk on MTBR.com said he did it and ain’t been
hurt yet, but lockrings are important. You have been warned. If you hurt yourself because
you didn’t use one, you deserve what you get.

Front Disc & Non Disc (100mm spacing): Rear, 120mm (track spacing). No disc option:
Silver, 32h, solid axle Silver, 32h, solid, fixed gear/lockring both sides
Black, 32h, solid Black, 32, solid, fix/fix
Black, 32h, quick-release Silver, 36h, solid, fix/fix
Silver, 36h, solid Silver, 32h, solid, fixed one side/freewheel
the other
Rear Non Disc, 135mm (MTB spacing Black, 32h, solid, fix/free
Silver, 32h, solid, free/free
Black, 32h, solid, free/free Rear, 130mm (road spacing). No disc option
Black, 32h, solid, fix/free Black, 32h, solid, fix/free
Silver, 32h, solid, fix/free Silver, 32h, solid, fix/free
Black, 32h, quick-release, free/free
Silver. 36h, solid, free/free

Rear Disc, 135mm (MTB spacing):

Silver, 32h, solid axle, freewheel threading
Black, 32h, solid, freewheel
Black, 32h, quick-release, freewheel
Silver, 36h, solid, freewheel
Black, 32h, solid, fixed gear threading
www.surlybikes.com 1-877-743-3191
 37

$INGLE #OGS
Dingle Cogs are part of a different concept for fixed-gear drivetrains.
Having two cogs on the back means you have more options for gear
changes when the conditions demand it. For instance, say you want
to ride your off-road fixie from your house to the trailhead, but
your gear combo is either too high for the dirt or too low for the
road. With a 17/19t Dingle on the back, pick two chainrings that
are two teeth apart, like a 44t and a 42t. When you change
from the outer (44:17t) gear combo to the inner (42:19t), you’ll
have a much better off-road gear and your wheel position will
not change. This maintains effective chainstay length so you
won’t have to worry about having too much or too little chain
length to accommodate the gear change. The Dingle (the word is a
combo of ‘dual’ and ‘single’) works great in hilly terrain both on or
off-road. Like our cassette and track cogs, these are made from
machined, heat-treated and chrome plated SCM415 CroMoly steel, so
they are tough and long lasting. They’re available in 3/32" (narrow
chain) tooth width 17/19t, 17/20t or 17/21t combinations.

We recommend using 9-speed chains only. You can thread it onto any standard ISO
threaded (1.375" x 24tpi) fixed gear hub and it takes up the same 7.4mm threads as a
standard fixie cog. We recommend using a wider lockring (like our improved track lockring)
to assure you can get a lockring tool onto it.

4RACK ,OCKRINGS
CNC-machined from premium stainless steel...no flaking
chrome or rusting. We’ve improved the design to increase thread
contact. It’s now a full 5mm thick, plus a lip (.65mm extra) to maximize thread
contact on all compatible hubs. Fits English lockring threads (1.29"x 24t LH) to work on
almost all track hubs available today except Campagnolo (1.32"x 24t LH) and French (33
x 1mm LH).

&IXXER‰ (UB #ONVERTER

“Fix” it with our Surly Fixxer hub converter. The Fixxer allows you to cheaply and easily
convert most Shimano cassette hubs into a true fixed-gear. By simply removing the cassette
body and replacing it with our adapter, you can use an ISO threaded track
cog and lockring for safe coast-free riding. A popular conversion for
track racers, springtime trainers, fixed-gear commuters and
messengers, the Fixxer includes all parts necessary for installation,
including axle, bearing, cones, spacers, and axle nuts. Most
converted hubs can be spaced 120, 126, 130 or 135mm. You’ll still
need a lockring and cog (hey, we make those!).

The Fixxer works with most Shimano-branded hubs except

Silent Clutch, Dura Ace made before 1997 and after
2003, and XTR M970/975 and XTM770/775 model hubs.

Color: Silver

www.surlybikes.com 1-877-743-3191
%NDOMORPH‰ 4IRE
It was inevitable that Pugsley was going to need a new pair of
shoes. To this point, the current offerings of high-volume,
large-footprint bicycle rubber has consisted of downhill-
specific, homemade, or scarce out-of-production tires
designed for specific out-of-production rims. We wanted a
tire that fits the following criteria:
1) The ability to crawl over and through a wide array
of soft and loose surfaces and materials without
packing up.

2) A size that will fit within the confines of the

Pugsley frame and fork.

3) A weight less than 26 x 3.0" downhill tires.

4) Full compatibility with 26" Large Marge rims

and other wide bicycle specific rims. Our only
option was to design our own tire.

The Endomorph 3.7 is the product of our effort. It’s

94mm wide (3.7") x 740mm tall (29") on our rims.
It’s the highest-volume production bicycle tire on the
market at this point. And, at 1300g, our 60 tpi tire
weighs less than lower-volume 3"-wide DH tires. Most
3" DH tires hover around 1600g.

The center portion of the Endomorph’s medium-

durometer (60a) tread is comprised of widely-spaced
chevrons made up of small, low-profile knobs. Higher-profile
knobs, at the outer edges of the tread, provide cornering
traction and lateral stability in loose stuff. No tread pattern is going to be perfect in every
condition, but the Endomorph’s tread tends to perform quite well on a variety of surfaces.
Truthfully, the casing volume has as much to do with our tire’s performance as the tread
pattern does.

High volume allows the use of low pressure without much risk of pinch flats. The use of
low pressure allows the tire casing to spread out on the ground, providing greater traction
and floatation due to the increased footprint. We’ve run our tires as low as 5 psi in deep
snow, but 8-10 psi is generally low enough for most snow and sand riding. Want to ride on
harder surfaces? Pump ‘em up to 15 psi, if the surface is hard, but rough….up to 28 psi, if
you’re riding pavement or smooth, hard dirt. Of course, this is just a guideline. Trial and
error/success is the best way to determine what pressure will best compliment your riding
style, trail (or lack thereof) conditions and your weight.

In conjunction with wide rims (we suggest Large Marge) and an accommodating frameset
(Pugsley is a fine choice), Surly tires can make the different between walking with your
bike and riding it when conditions are soft and slick. Embrace the fat. Ride more.
Walk less.

Color: Black
Width: 94mm (3.7") on 65mm rim.
Weight: 1350g

3URLY 4UBE
Designed for use with Endomorph tires, our 26 x 3.0-4.0" XC tubes are 0.9mm thick.
High-volume DH-specific tubes are thicker and heavier than we need or desire. Surly tubes
are spec’d with a Presta valve to work with Large Marge rims. Butyl rubber. 380g

www.surlybikes.com 1-877-743-3191
,ARGE -ARGE‰ 2IM
39

Check out Large Marge. These black anodized, eyeleted, double-

walled 24" and 26" hoops are 65mm wide. They feature
machined sidewalls for those of you who may want to use
rim brakes…Magura hydraulic rim brakes, traditional
cantilevers, and linear-pull with 2.2–2.4" tires (larger
tires may interfere with the cross-over wire). The
cross-sectional profile gives our rim incredible
strength, while shedding snow and sand to keep the
rotational mass as low as possible. We offer Large
Marge in a number of configurations: 32-hole and
36-hole downhill rims are available in 24" and 26"
sizes, and a 32-hole cruiser/cross country version
is available in the 26" size. What’s the difference
between the cross-country and DH rims? The cross-
country rim is machined, at its outer wall, to shave
some grams. The 26" DH rim weighs about 1000g,
the 26" XC rim about 950g, and the 24" weigh in
at about 1050g for the DH and 1034g for the XC.
All are drilled for Presta (French) valves, but any
bike shop can drill them out for use with Schrader
(American) valves. The 26" is offered in two
profiles. One is symmetrical to fit standard frames,
and is asymmetrical to fit offset frames, specifically
the Pugsley. Each is available in DH or XC version.

For maximum traction and floatation, combine Large

Marge Rims with Endomorph 3.7" tires on a Pugsley
frameset, all designed with one another in mind.
Regardless, you're going to need a fat-tire cruiser frameset,
a DH-style frame and fork, or a non-standard XC frame and
fork to use Large Marge rims. Most stock XC frames and forks simply
don’t have the clearance for wide rims and fat rubber. But we should
warn you: once you go fat, you won't want to go back.

Standard Marge Pugsley Marge

Note: We offer special Large

Marge rims that are offset-
drilled to give more dish to the
disc side of Pugsley wheels.

,ARGE -ARGE 2IM 3TRIP

We had some wide rim tape manufactured by ROX specifically for Large Marge rims. These
50mm-wide synthetic cloth strips are adhesive-backed, so they’ll stay in place. They won’t
tear or puncture, and they won’t absorb moisture. One size fits all…just cut off a few
centimeters when you’re using them on the 24" Large Marge. 11g

www.surlybikes.com 1-877-743-3191
.ICE 2ACK‰
We thought our Long Haul Trucker touring frameset deserved some durable, expedition-
worthy racks to compliment it. So we designed the front and rear Nice Racks.

We chose to make them out of CroMoly (surprised?) due to its durability and ease of repair
compared to aluminum. Repairability should be a consideration for any product that will be
used in every extreme. In the rare instance that the rack breaks, you should be able to
find, even in the most remote regions of planet Earth, somebody to TIG, MIG, stick weld,
braze or solder a Nice Rack back together. An
aluminum rack won’t afford you the same
luxury. Our height-adjustable front rack is a
lowrider/highrider design. Panniers mounted
in the lowrider position provide a more stable
ride, but can be a burden when riding rocky
or rutted roads and trails. The upper rails on
the rack provide an alternate pannier
mounting position for these types of
conditions. The rack platform above the
wheel increases your cargo capacity. It’s a
great place to carry a light sleeping bag or
small tent if you don’t have room elsewhere.
Our front Nice Rack mounts directly to forks
equipped with a mid-blade eyelet, located
approximately 165mm from the dropout
eyelet. This is a standard eyelet location
found on many touring-specific forks,
including our Long Haul Trucker fork. We do,
however, provide hardware to securely Front
mount a Nice Rack on forks that do not have
a mid-blade eyelet. For example, you can
mount a Nice Rack on an Instigator fork, a
1x1 fork, or a Karate Monkey fork using the
supplied mid-blade adapters…which means
you can mount it on almost any rigid fork.

The rear rack is also height-adjustable, so

you can get your center of gravity as low as
possible to provide a stable ride. The
hardware included with our rear rack allows
it to work with all sizes of our Long Haul
Trucker touring frames (42cm–62cm), so it
should easily mount to your frame, as well.
Its wide platform has plenty of room for rack
trunks, sleeping bags, tents, boxes of lima
beans, or small cages full of hamsters.
Nice Racks are powder-coated black or silver
for corrosion resistance and good looks. The
stainless steel hardware we provide will
enable you to fit them to most rigid 26" and
700c frames, and to forks equipped with Rear
drum, caliper, or cantilever brakes. Disc
brakes and suspension are generally not
compatible with our racks.

www.surlybikes.com 1-877-743-3191
 41

X 4ORSION "AR‰

Made for us by NITTO, these wide, flat, 4130 CroMoly
bruisers will give you a distinct advantage in any derby
situation. With a 15° bend and 666mm width, they’re
also mighty comfortable. Now available in black too. Get
ready to flat track!

Color: Silver or Black

#ONSTRICTOR‰ 3EATPOST #LAMP

The Constrictor was designed specifically to end slipping
seat posts. The extra-thick clamp utilizes an 8mm
stainless bolt and accommodates a rear cantilever brake
hanger, if you decide to go that route. The Constrictor is
machined out of aluminum billet and black anodized.
It’s available in 30.0mm and 31.8mm sizes.

3TAINLESS 3TEEL 3EATPOST #LAMPS

Rated fully KICKASS by the U. S. Department of Wicked Shit, our
cast and polished stainless steel clamps won’t rust or chip paint
because they can’t (even the black ones!). They’re shiny! They
look good! And most importantly, they deliver the clampability
seatposts crave. 30.0mm & 31.8mm sizes.

Color: Silver or Black

4UGGNUT‰ #HAIN 4ENSIONER

Ever stomp on the pedals just to have your rear wheel slide forward in the dropouts and
throw your chain? We have....using all kinds of hubs in all kinds of frames. There are lots
of BMX-style tensioners out there, but few of them fit in our dropouts without some serious
grinding. So, we decided to design a chain tensioner that will keep that rear wheel static in
our dropouts...and most other kinds of rear-facing horizontal dropouts. Plus, ours will open
up a bottle o’ brew. The body of the Tuggnut is investment cast in stainless steel for
durability. It features a winged bolt for tool-free adjustments, and two axle holes
for a wide range of fore/aft wheel positions. The Tuggnut
comes with an aluminum adapter that reduces the axle
hole from 10mm to 6mm, so you can use it with
quick-release axles, in addition to nutted axles. We
sell it as a single, because you really only need
one...on the drive side. But if you absolutely
need one on the non-drive side of your rig to
achieve balance in your life you are in luck...
the bottle opener works either way.

www.surlybikes.com 1-877-743-3191
 3URLY (IP &LASK
Hey mang! I’m Flasky! You know, where ever I go people
are always saying to me “Flasky, you’re a good friend. You
keep me warm when I’m cold, loose when I’m tight, and
twirling when I should be sleeping.” Hey, I try! But I want
people to know how tough I am! Not even a dog can hurt
me! Well maybe a dog could, I don’t know, like if it was
maybe a pit-bull or something. Especially an alcoholic pit-
bull who hadn’t had a drink in a while. But still, I’m pretty
tough cuz I’m stainless steel. I don’t rust and I don’t trap
flavors like plastic. That way your gin don’t taste like your
juice. I’m a good size too; more than enough but never too
much, except sometimes. So yeah, that’s me. Let’s go for a
ride. Right now. C’mon, don’t be stuck up.

Stainless steel. 6oz. (177ml)

*ETHRO 4ULE‰
Surly’s Jethro Tule pocket tool is crafted from
stainless steel, then polished to a high luster. It
combines an offset box wrench on one end with a
leverage-enhanced bottle opener on the other.

The double-sided 15mm box wrench works with most bolt-off

hubs on the market. And, it fits quite nicely inside recessed dropouts,
including those found on our Surly 1x1 frame. The smooth, spoon-shaped handle provides
ergonomic pleasure for your palm under the most rigorous wheel-removing operations, at a
fraction of the weight and bulk. And it snaps open the fizzy before, during, and after the
ride. The Jethro Tule hangs nicely on a key chain and is light enough to carry comfortably
anywhere, but being “Thick as a Brick”, it is built to last and to resist bouncing out of your
pocket during a rough singletrack ride or crosstown jaunt.

3TAINLESS 3TEEL #ABLE (ANGER

We couldn’t find a cable hanger we liked which also fit
our Constrictor seat post clamp’s oversized bolt. So we
made one. Long enough to eliminate kinked rear brake
cables, large enough to fit over thick post clamp bolts,
versatile enough to work with most other post clamps,
and it’s even got an adjusting barrel. Stainless steel.

www.surlybikes.com 1-877-743-3191
 43

)NSTIGATOR $ROPOUTS
Our heavy-duty Instigator dropouts are investment
cast CroMoly and include International Standard
disc mounts. They can be TIG-welded or brazed.

(ORIZONTAL $ROPOUTS
Our investment-cast CroMoly horizontal
dropouts (also called track ends) come in two
versions: with or without derailleur tab. These
are the same dropouts that we use on our 1x1,
Steamroller, and Karate Monkey frames. They
can be TIG-welded or fillet brazed.

$ISC (OUSING 'UIDES

Investment cast CroMoly. TIG-weld or fillet
braze them on. Plenty o’ room for zip ties.

#ROSS #HECK &ORK #ROWN

We offer our Cross-Check fork crown to you builders
who are looking for a wide, lugged ‘cross-worthy crown
that will accommodate a 45mm-wide tire. Our
investment cast crown was designed to accommodate a
1-1/8" steerer tube and 28mm x 20mm fork blades.

0ATCHES &RAME $ECALS 3TICKERS

s 3IZES Complete decal sets are available s 3IZES
4" wide for each frame we sell. Decals are 6.4 x 1.75"
6.5" wide dry transfer style. Each decal set 12 x 2.73"
10" wide includes a headbadge. 24 x 5.46"

www.surlybikes.com 1-877-743-3191
 #YCLING #APS
Ubiquitous fashion accoutrement to make sure others know you’re a
cyclist or useful equipment like gloves and stiff-soled shoes?
Probably a little of both.

Our caps are made of 100% wool fabric because wool works well for
moisture, temperature, and odor control. They come in two sizes to
fit a wide range of melons and the colors and pattern change
regularly to keep it interesting. They work good and look good too.

s 3IZES 3- OR ,8,

,OGO 3OCKS
s $UB , 3TRIPE IS BLACK AND GRAY 2ACING 3TRIPE IS
brown with black stripe.Blockhead is brown
with zig-zag stripe. These models in
5" cuff height only.
s -ADE FROM )SOLWOOL  -ERINO WOOL
50% Polypropylene
s 3IZES 3- ,8, AND 88, 3ASQUATCH
s 4WO CUFF HEIGHTS LOGO SOCK ONLY
3" Racer Geek, and 5" Nerdlinger

7OOL *ERSEYS
We’ve made some in changes to our merino wool jerseys. First, we added a new color
(finally!). You can still get the all black version, but now we’ve got one in green with black
collar and cuffs. Second, we changed the pocket design. Now the jerseys sport a hidden
zippered pocket big enough for necessities but not so big you can overstuff it. They still come
on long sleeve or short, in mens’ and in womens’, and they still work like wool works:
comfy, soft, cool in the hot and warm in the cold, even wet, and being naturally antimicrobial,
they don’t build up stink like synthetics. And that’s good for everybody.
s  -ERINO WOOL
s !VAILABLE IN SHORT OR LONG
sleeve–Men’s & Women’s
s  ZIPPER
s :IPPERED REAR POCKET
s %MBROIDERED LOGOS
s "LACK OR 'REEN WITH BLACK
cuffs and collar

s 3IZE 3 8,

www.surlybikes.com 1-877-743-3191
 45

4 3HIRTS
Hey, we have a bunch of t-shirts. There’s all cotton and they fit like t-shirts, except for the
Grrrly T, which fits more like a ladies’ shirt. You can see what they look like online at
http://www.surlybikes.com/clothes.html, but here’s a breakdown of our current offerings.

"IG $UMMY 4 +ARATE -ONKEY 4

Finger on the front points down and the Black, short and long sleeve, sizes M-XXL
lettering says “I’m with Big Dummy.” You do
the math. Either you get it or you don’t.
Blue with gold ink, sizes S-XL. Be brave and ,OGO 4EE
show your Big Dumb love. We should Black, short and long sleeve, sizes M-XXL
rephrase that.

-IDNIGHT &LOWERS 4 'RRRLY 4

One design & several colors to choose from Black, sizes S-XL. Girl cut, cap-type sleeves
in each style, these shirts come in regular
adult S-XL, and ladies’ and youth versions in
sizes S-L.

4HANKS FOR 6ISITING 3URLYVILLE

Hey there. Thanks for taking time to check us out. Seriously, we appreciate it. If this is
your first time meeting us, you may wonder who we are and what we’re about. We are
people who like to ride bikes, and we design and produce smart, great riding, durable, and
affordable bikes, frames, and parts for people who also like to ride bikes. Our stuff isn’t
flashy, but it’s beautiful the way all useful things are beautiful. We like bikes because they
don’t emit toxic fumes (although the rider may), they reduce traffic congestion, they’re
easy to park, they’re easy to maintain, they’re good exercise for people young and old, and
they’re just plain fun to ride. That last one is real important. Bikes make doing almost
anything more fun, whether it’s hitting some swooping singletrack, meeting some people for
a couple of beers, getting to work or school or moving a refrigerator. What else can do so
much and is fun nearly every time you use it? Your car? Your iPod? Your business-casual
coordinated separates?

Look, we believe that bikes, with their simple beauty, efficiency, ease of use, and mind-
blowing sense of freedom not only can improve the world, but do improve it. Right now.
And so, to that end, we design stuff you can actually afford and that you will enjoy using
every single day. More gooderer bike stuff for people like you.

Name: Emily Colleen Richard

Job Title: Customer Servicelady/Tradeshow Coordinator/Marketing

Assistant
O.K., what do you actually do? I answer emails, phone calls, and
sponsorship requests. I also keep the cleanest desk of any Surly by
far, so by default I’m the “organized one.” This means I make sure
we arrive at special events with the stuff we need, hotel rooms to
sleep in, and clean underwear in case someone has an accident.
When I was in the hospital earlier this year, I totally thought the Surly guys would do
something nice for me, but I was wrong.
Deep thought? Everything I’ve come up with sounds trite or very kitten on a branch “hang
in there!” I quit. I do however; think that people should send more handwritten letters. That’s
a good idea.
Editor’s Note: The reason we didn’t do anything nice was because everything we could think
of turned out not to be nice. Funny, yes, but not nice.

www.surlybikes.com 1-877-743-3191
 Name: Andy Corson
Job Title: Marketing and PR Manager
O.K., what do you actually do? I’m not really sure. It involves a lot
of emails though.
When I bought my first real 6 string I totally played it til my
fingers bled.
Deep thought? I still can’t believe it’s not butter. It’s just not
possible. I mean, TASTE it.
Editor’s Note: Strangely enough, wasting time in bike shops, writing
for the school paper, and daydreaming all day DID in fact work out
as a career for Andy.

Name: John Bennett Woodruff, Jr. My parents hadn’t the capital to

fund the inheritance befitting a lad of such pretentious moniker, so
presently my legal name is John Fleck. Catchy, dontcha think?
Job Title: International Salad Shooter Cord Retainer and Customer
Surface Specialist
O.K., what do you actually do? I guide those who are beyond help
into the open arms of the Surly fold via phone and email. I spend
my downtime daydreaming that I am the Phoenix emerging from
the ashes of the 70s.
When I drink tequila I totally wonder why I didn’t just stick with
beer.
Deep thought? Inebriation is simply the process of telling your
spotless inner clarity to transcend or get off the pot. And everything – EVERYTHING – is part
of the path. These words may bring you much comfort the next time you’re in a tiny jail cell
in Burma.
Editor’s Note: The bio Fleck turned in was twice as long as the one you're reading. That's
why I'm here.

Name: Eric Sovern

Job Title: United States of America Sales Manager
O.K., what do you actually do? Talk to the nice people about the
stuff with our name on it. Foment discord. I am the former Surly
receptionist.
When I hear poetry about riding bikes I totally break glass/remove
hose/turn handle.
Deep thought? Remember that time that we were riding, and then we had some beers, and
that guy rode that wheelie? That was great.
Editor’s Note: Eric once danced on a bar in Iowa wearing lycra shorts and cycling shoes and
he didn’t get beat up or anything.

Name: Aaron Pieplow

Job Title: Warranty Claims Adjuster
O.K., what do you actually do? Inspect products, levy judgements,
communiqué, stuff, things, whatnot.
When I think about man’s inhumanity towards man, I totally think
it’s sexist, and then wonder why you’re such a dick. Which is also
sexist.
Deep thought? Bizarre Sociopath ISO like-minded individual for
further world conquest and possible LTR.
Editor’s Note: Aaron enjoys post holing and dinners at Casa Bonita.

www.surlybikes.com 1-877-743-3191
 47
Name: Peter Redin
Job Title: General Manager
O.K., what do you actually do? I avoid chicken talk duck. I attend
meetings. I create spreadsheets. I ask others about their
spreadsheets. I say yes a lot. I eat donut. I love lamp.
When I was a wee lad I totally wanted to play hockey in the NHL.
Deep thought? If you ever fall off the Sears Tower, just go real limp,
because maybe you'll look like a dummy and people will try to
catch you because, hey, free dummy.
Editor’s Note: It is entirely possible that Peter lived on pizza alone during his bachelor years.

Name: Nick Sande

Job Title: Designer of Stuff, Opinion Lender, Beverage Acquisition
Specialist
O.K., what do you actually do? Design stuff, offer my opinions
whether you asked for them or not, get a 6-pack for the ride home
When I get really old, I totally hope farts are still funny.
Deep thought? Get lost and find yourself.
Editor’s Note: Nick has two tickets to the gun show and a dog
named Penny.

Name: Dave Gray

Job Title: Product Designerologist
O.K., what do you actually do? Utilizing experience, science, black
magic, and buckets of chum, I find ways to make fun and/or useful
bike stuff manufacturable at a production level.
When I put the velvet chaps over my favorite assless hotpants,
I totally feel a chimney effect.
Deep thought? Adding a laugh track doesn’t make it funny.
Editor’s Note: He took the picture himself. I’m not sayin’, I’m just sayin’.

Name: Jim Claussen

Job Title: Buyer/Purchaser
O.K., what do you actually do? I get blamed when we are out of
inventory…mainly because I’m to blame if we are out of inventory.
When I fill out a bio I totally sound like a dork.
Deep thought? =IF(ISERROR(INDEX('[TLM.xls]Calculations
(2)'!$L:$AX,MATCH(D3,'[TLM.xls]Calculations (2)'!$L:$L,0),39)),V
LOOKUP(D3,httest!A:J,10,FALSE),INDEX('[TLM.xls]Calculations
(2)'!$L:$AX,MATCH(D3,'[TLM.xls]Calculations (2)'!$L:$L,0),39))
Editor’s Note: Jim is Surly’s Bob Newhart: very funny in a quiet
straight man sort of way.

www.surlybikes.com 1-877-743-3191
6400 W. 105th St.
Bloomington, MN 55438
Phone: 877.743.3191
Web: www.surlybikes.com
E-mail: derby@surlybikes.com

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Printed on 100% recycled paper using soy ink 6OLUME