Productization As A Link
Productization As A Link
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*Abstract
Corresponding author. Tel.: +33 3 87 37 54 30; E-mail address: paul.stief@ensam.eu
Abstract
In R&D many disciplines focus on different aspects of managing the product life cycle. Generally, the focus can be divided into
technical
In R&D many aspects and business
disciplines focus on aspects.
different Combining
aspects ofthese two views,
managing and research
the product areas
life cycle. can be the
Generally, beneficial
focus can in be
thedivided
contextintoof
Abstract
productization.
technical Productization
aspects and businesslinks to the
aspects. concept ofthese
Combining product
two structure
views, and and research
relates toareas
modelling
can beofbeneficial
the offering according
in the contexttoofa
consistent product
productization. structure, commercially
Productization links to the and technically.
concept The goal
of product of this
structure research
and relatesistotomodelling
identify how a business-specific
of the offering according product
to a
Inconsistent
today’s business
structure can be environment,
formed and the
shouldtrend be towards
managed more toproduct
maximizevariety
theand customization
value of the is unbroken.
offering. This Due
study to
product structure, commercially and technically. The goal of this research is to identify how a business-specific product this
uses development,
a literature the needfor
review of
agile and reconfigurable
defining
structure the
cancurrent
be formed production
state of product
and systems
should be emerged
portfolio
managed totocope
management with(PPM)
maximize various
theand products
product
value andfamily
of the product families.
development
offering. To (PFD)
This study design and
uses concepts optimize
a literaturewith production
linkages
review for
systems asthe
wellcurrent
as toAs
to productization.
defining choose oftheproduct
a result,
state optimal
this study product matches,
presents
portfolio product
similarities
management analysis
andmethods
productare
and differences
(PPM) needed.
between
family PPMIndeed,
and most
development PFD ofthrough
(PFD) theconcepts
known
the methods aim to
productization
with linkages
analyze
lens. a product or
A suggestionAs one product
of acombiningfamily on the physical level. Different product families, however, may differ largely in terms of the number and
to productization. result, thisthe studybestpresents
practicessimilarities
of both approaches is demonstrated
and differences between PPM through an illustrative
and PFD through the case study. Also,
productization
nature of
proposalscomponents. This fact
for futureofresearch impedes
are the an
presented. efficient comparison
The main and choice
contribution of appropriate
involves product
indicating throughfamily
that effective
combinations
PPM requires for the production
a business-
lens. A suggestion combining best practices of both approaches is demonstrated an illustrative case study. Also,
system.
specificA physical
new methodology
product isstructure
proposed and to analyze existinglogic.
partitioning productsThein benefits
view of their functional
of PPM and physical
can only architecture. The aim isapplicable
to cluster
proposals for future research are presented. The main contribution involves indicating thatbeeffective
truly captured through
PPM requires a business-
these products in new assembly oriented product families for the optimization of existing assembly lines and the creation of future reconfigurable
product structure.
specific Therefore,
physical product PFD isand
structure recommended
partitioning to be used
logic. The in designing
benefits product
of PPM can portfolio related
only be truly technical
captured aspects.
through PPM is
applicable
assembly systems. Based on Datum Flow Chain, the physical structure of the products is analyzed. Functional subassemblies are identified, and
applied
product for management
structure. purposes
Therefore, PFD with
is the support oftoa defined
recommended be used product
in structure.
designing product portfolio related technical aspects. PPMthe is
a functional analysis is performed. Moreover, a hybrid functional and physical architecture graph (HyFPAG) is the output which depicts
applied for management purposes with the support of a defined product structure.
similarity between product families by providing design support to both, production system planners and product designers. An illustrative
© 2022 The Authors. Published by ELSEVIER B.V.
example
© 2022 ofThea Authors.
nail-clipper is used by
Published to explain
ElseviertheB.V.proposed methodology. An industrial case study on two product families of steering columns of
This
© is
is an
2022 open
The access
Authors. article
Publishedunder the
the CC
bycarried
ELSEVIER BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0)
(https://creativecommons.org/licenses/by-nc-nd/4.0)
This an
thyssenkruppopen access
Presta article
France under
is then CCout toB.V.
BY-NC-ND license
give a first industrial evaluation of the proposed approach.
Peer-review
This is an
Peer-review under
open responsibility
access
under article ofthe
under
responsibility of thescientific
scientific
CC committee
BY-NC-ND
committee of
license
of thethe 32nd CIRP Design Conference
(https://creativecommons.org/licenses/by-nc-nd/4.0)
32nd CIRP Design Conference
© 2017 The Authors. Published by Elsevier B.V.
Peer-review under responsibility of the scientific committee of the 32nd CIRP Design
Peer-review under responsibility of the scientific committee of the 28th CIRP Design Conference Conference2018.
Keywords: productization; product portfolio management; product family development; product structure; partitioning logic
productization;
Keywords:Assembly;
Keywords: Designproduct portfolio
method; Familymanagement;
identificationproduct family development; product structure; partitioning logic
Both, PPM and PFD, approaches are aiming to maximize the current literature, not to present a comprehensive literature
the benefits of the offering with the help of productization by review.
various means. Generally, PPM uses a management
perspective to productization and highlight the product 2.1. Productization
management models and concepts in achieving the benefits.
PFD instead relies on the idea that proper product structure is The concept of productization is mostly referred to as a
the root of success. The benefits of an excellent product process of transforming customer needs or ideas into a sellable
structure can be ruined by poor management, but good results product. It is discussed mainly in four content categories;
cannot be achieved without a suitable product structure. productization of products, services, software and technology
Therefore, this research aims to identify how a business- [2]. Currently, the productization discussion is the most
specific product structure can be formed and should be developed concerning products [1,2,4,5,8] and services
managed to maximize the value of the offering. [2,4,5,8,13]. This research focuses on the manufacturing
PPM focuses on the entire offering of a company and links industry sector and is, therefore, most closely related to the
the sales items on the commercial structure to the technical productization of physical products. In this context, the
product structure [1,4,5,8]. PPM does not take a position on productization focus on modeling the commercial and technical
how the technical structure is formed but aims for consistency product structure of the offering to reach a consistency [4]
in logic [4,5]. Hence, it can be seen that in practice, PPM and seems appropriate. In practice, the commercial side of the
PFD are interlinked whether or not it is has been realized. offering is managed by PPM and technical aspects can be
PFD studies the significance of product structure and provided with the logic of PFD, both of which are discussed in
presents different means for defining the product structure more detail below.
[9,10]. Assessing the quality of the product structure in the
early phase of development has, however, been seen as 2.2. Product portfolio management, PPM
challenging due to uncertainty and complexity [11]. One
example of the importance of considering product structure and Defining which products to develop, sell, deliver, maintain,
potential interlinkages among PPM and PFD involves the and remove according to the company´s strategic targets are the
observation that the full financial gains of introducing product main function of PPM [8]. Even though the strategic targets are
configurators necessitate consistent product structure to important, and these relate to performance indicators (KPIs), it
support the activities to succeed, especially related to is important to notice that in the service context the focus can
engineering to order (ETO) products [12]. be more on adding value rather than traditional KPIs [3]. Thus,
Therefore, this research aims to clarify the special PPM operates on a management level contributed mainly by
characteristics of PPM and PFD concepts in the context of the business or industrial management scholars. Strategic
productization, as well as their interlinkages and potential targets [8] and corporate goals [14,15] are highlighted in the
cooperation. The following research questions are addressed: PPM literature for guiding the decisions. The total offering of
RQ1: What are the similarities and differences a company is usually divided into, for example, product lines
between PPM and PFD in the productization context? or product families for managing aspects in a technical product
RQ2: How to benefit from PPM and PFD in portfolio, see Figure 1.
productization?
RQs are answered by using literature as the main source of
information (RQ1) and illustrative case example (RQ2) for
demonstrating the effects and connections of successful PPM
and PFD. The present paper is structured as follows: next, a
literature review of the area is provided. Then, the methodology
is presented. The analysis and results are followed by a
discussion and conclusion.
2. Literature review
PPM aims to manage cost, value and strategic fit of product operations.” Pakkanen et al. [10] propose the Brownfield
portfolio by conceptualizing clear connection between Process for rationalizing existing product variety towards
commercial and technical product portfolios, see Figure 1 [5]. modular product families. They conclude that a module system
PPM aims to understand the total number of items in the requires knowledge of modules, interfaces, architecture,
portfolio, in addition to recognizing profitable and/or strategic configuration, and especially the partitioning logic which is
products. Sales item refers to an entity that can be chosen and seen as a key element for capturing the value of the product
purchased by the customer and generates revenue. Each sales families. Partitioning logic “defines viewpoints that affect
item is realized technically by assemblies or components, product structuring decisions from both a business and
causing costs. Strategic fit is evaluated against the company customer perspective” [7]. Module interfaces and visualization
strategy [8]. [21] is one approach to communicating the knowledge.
The PPM model also focuses on the product life cycle Product life cycle perspective is discussed for example by
through the focus on what products to develop, sell, or archive focusing on supply chain [22] and assembly [23]. More
[1]. PPM includes vertical and horizontal product portfolios comprehensive evaluations of the life cycle effects of the
referring to the product structure and product life cycle. Using product family are proposed for example by Andreasen [20]
this kind of a generic product structure is also discussed for and Pakkanen [7]. The strategic fit of the product family with
improving the design reuse in engineer-to-order products [16]. organizational and process-related aspects are also worthy of
Since PPM focuses on the commercial product portfolio and consideration [24]. Design maturity and the product structure
provides a general structure for the technical product portfolio, should support the product lifecycle where productization
additional tools for developing product families are needed as prepares products for the external markets and internal
discussed below. production [25].
The design of product structure must therefore consider the
2.3. Product family development, PFD customer needs causing variety, the company´s internal
operational activities and objectives, besides requirements
When companies are aiming to increase design reuse and from outside the company. Business-specific product structure
enable product variants the development of product families is enables capturing the value of the product family during the
often discussed [10]. A product family is based on product product life cycle.
platforms including re-usable assets for fulfilling certain needs
by providing product variants [7]. PFD focuses on technical 2.4. Synthesis of literature findings
aspects of product structure, contributed mainly by the
engineering design research discipline. Although, also Summary of findings related to differences and similarities
customer view is seen as vital when developing product between PPM and PFD in the productization context is
families [17]. The customer view forms a clear connection synthesized in Table 1. PPM focuses on managerial and
between PPM and PFD by describing the features that are in commercial level decisions related to product portfolio whereas
the customers´ interest. In PFD the engineering and part views PFD provides support for defining technical product structure
are two additional interesting areas that refer to working and architecture and thus rationalizing the partitioning logic.
principles, and the more detailed physical structure of a product The connection of PPM and PFD involves the link between
family. During the productization process, there are several sales items and technical assemblies, which can be formulated
different product views such as bill of materials (BOM) and in different ways.
engineering bill of materials (EBOM) raising questions on
which views are most important in PFD. Table 1. Summary of literature review: perspectives of PPM and PFD in the
productization context.
PFD methods can be categorized into four groups of being
function-oriented, index-based, optimization and, matrix and Perspectives Product portfolio Product family
clustering-based methods [10]. The function-based partitioning management, PPM development, PFD
logic is discussed, for example, by Erixon [9] who presents the
Main objective “PPM should define, “Increase design reuse
Modular Function Deployment method. Simpson et al. [18] which products to and enable product
propose an index-based method for defining the common and develop, sell, deliver, variants” [10]
unique structures of product families. They contribute also to maintain, and remove
matrix-based methods by providing support tools for studying based on company’s
strategic targets” [8]
interactions of components and sub-systems. The optimization
approaches focus on multiple aspects such as multi-objective Concreteness (concept, Higher-level i.e. Aims for practicability
model, method, etc.) product structure i.e. method [23],
optimization in product variants [19].
concept [5] process [10], or
Since PFD is seen as a complex task [11], various additional approach [19]
methods, tools and principles have been suggested to support
Quantitative - Quantitative Focus on qualitative
previously mentioned categories. Modularization is often Qualitative approaches are used [10,17,23] but
connected to PFD. According to Andreasen [20] for revenue [1] but quantitative tools
modularization “is aiming at creating variety seen from the qualitative in product exists [18,19]
customer’s viewpoint, whilst at the same time showing kinship structure [16]
or commonality between module variants, and such structural
properties, that it reduces the complexity in the company’s
28 Janne Mämmelä et al. / Procedia CIRP 109 (2022) 25–30
4 Author name / Procedia CIRP 00 (2019) 000–000
Future - past Data is based on actual Focus on future, type of wheels, and the location of the cable reel. The target of
figures (past) and targets of PFD are 5+ PFD is to isolate the effects of the MCQs on controllable items
targets are in the near years away
future
in the product structure.
Figure 2 shows two different ways to control the product in
Vertical portfolios The primary focus is The primary focus is
terms of variation. The left side shows the engineering-to-order
(product structure) on commercial aspects on technical aspects
approach, familiar from the projecting business, where
Technical General product Multiple approaches
everything is designed according to the customer's wishes. The
structure is proposed proposed for defining
but existing product technical right side describes the configure-to-order method, in which
structure is used as a structure[9,17] and the reusable sections and delivery-configurable sections are
base [5] partitioning logic [10] identified in the product. The goal of the PFD was that not
Commercial Income, cost and Technical structure is everything would have to be redesigned due to changing
strategic fit is used based on commercial customer requirements, but the change could be applied to a
according to sales input such as customer smaller part of the product. This would support, for example,
items [5] based on the view [17] and main
the benefits of design reuse. Analyzing the typical requirements
technical structure customer questions
[10] of the customer’s, partitioning logic was found to increase the
controllability of the product in terms of changes.
Horizontal portfolios Discussed in varying Discussed in-depth
(product life cycle) depth such as Sales such as Sales [10,24],
[5], Design [5], Design [24], Supply
Maintenance/Warranty chain [22],
[5] Manufacturing [23],
Use [24],
Maintenance/Warranty
[10]
Value creation Value maximization Decisions about
includes, for example, product structure are
market attractiveness mainly based on
and turnover [1] potential value instead
of actual figures [9,10]
Costs and income Income from sales Value creation
items and cost from mechanisms proposed
technical realization to evaluate business
[5] impact [10]
Company strategy Portfolio aligned with Taken into account
strategy [8,14,15] [10,24]
Knowledge focus Strategic fit, value Partitioning logic,
maximization and architecture,
balanced and right-size interfaces, modules,
portfolio [1] and configuration rules Figure 2. The visual product structure of a container crane before and after
[10] redesign with potential benefits during the product life cycle.