Service Cân
Service Cân
Service Manual
20key-6PS
The information contained herein is the property of EXCELL PRECISION CO., LTD. and is
supplied without liability for errors or omissions. No part may be reproduced or used
except as authorized by contract or other written permission. The copyright and the
foregoing restriction on reproduction and use extend to all media in which the information
may be embodied.
EXCELL PRECISION CO., LTD.
TABLE OF CONTENTS
INSTRUCTION FOR USE ................................................................................................... 2
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Due to the storage battery adopt the advanced free-maintaining technique, customers
need not to replenish electrolyte.
The scale should be recharged every 3 months to prevent failure of the internal
rechargeable battery.
1. The battery should be charged for 8~10 hours.
2. The temperature of battery should below 45℃.
Maintaining
1. Please do not discharge with over-current when using the battery. Please charge the
battery after discharging current.
2. Please take down the battery when the scale is not used for a long time or break the
connection of cathode.
3. Do not short the battery terminals to check whether there is current. Please check
whether the connection point is firm to guarantee good connection.
4. The battery should be replaced by specialized person. No reverse-battery or the
product will be damaged.
a) Anode of battery should be connected with Anode of product battery(usually red
cable)
b) Cathode of battery should be connected with Cathode of product battery (usually
brown cable or black cable)
c) See the picture following
Safety warnings
1. The electrolyte of battery is caustic which causes metal, cotton, etc to corrode.
2. The hydrogen will be resolved when using or charging the battery and it will cause
explosion when approaches fire.
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Quick Setup Calibration
This page is to quickly initiate the scale, for the other functions configuration, you can refer
the chapters below.
Instructions:
Step 1 :
¾ Power off the scale and open the case, find the mini-jumper SWA1 on the main
board.
¾ Switch SWA1 to the ADJ position and then turn the power on.
Step 2 :
¾ Refer to the chapter 4 at page 11 to complete Specification Calibration.
Step 3 :
¾ Refer to the chapter 3 at page 9 to complete Linearity Calibration.
(If necessary)
Step 4 :
¾ When done the initiation, switch the jumper SWA1 back to the LOCK position.
If the jumper SWA1 is switched to the LOCK position during calibration, the
machine will exit the service mode automatically.
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T . . . . . . . . . . . . . . . . .
Display Column
1. Weight
6 digits in total display the weight on platter.
The left digit is able to display the negative symbol.
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2. Unit Price
6 digits in total display the unit price of objects on platter.
The decimal point floats two digits.
3. Total Price
6 digits in total display the total price of the objects on platter or the accumulation.
Symbol Display
1. Z : “Zero” indication.
2. T : “Tare” indication.
3. M+ : “Accumulation” indication.
4. : Low battery.
Recharge Voltage
1. AC 110 V +10%, -15%
2. AC 220 V +10%, -15%
Power Consumption
30 mA (system+ no backlight) About 140 hours
40 mA (system+ front display backlight) About 100 hours
50 mA (system+ front display backlight + rear display backlight) About 80 hours
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Chapter 2 Keyboard Function
2-1 Keyboard operation introduction
0 ~ 9 : Number key. Press the keys to input the numbers (0 ~ 9) and to set unit
price.
CE : Press the key to clear the old unit price and then input the new one if you
would like to change the unit price (If the unit price has been input for 3
seconds, you can input the new one immediately).
1T1 : Press the key to deduct the containers’ weight and the symbol “◄” in Weight
will appear.
Press the keys of P5 , 1 and 7 at the same time and you will see the origin
programe version number in the Unit Price volum:
At this time, please press 7 and then press 0 to enter into keyboard check mode.
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0 ↵ CE T P6 02 12 22 32 42
After finish keyboard check, please restart the scale or press P2 to enter into
specification calibration.
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Linearity Calibration
Linearity Calibration must be done at 3 points. (The platter must be place on the on the
scale.) If to skip the linearity calibration, please press 9 key to exit.
The internal value must be between 80 000 to 350 000,(with platter on)
Means between range of E6 and E7.
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Press ↵ to record the second point; the add the second 10kg weight.
The scale will count back to zero (or enter the specificiation setting mode). Linearity
calibration is completed.
♦ Please take off all the weights before the scale counts back to zero.
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Press P5 key, 1 key and 7 key at the same time and you will see the programe
version number in the Unit Price volum:
Press 161 , see the maintenance number in the total price volum:
After pressing 7 to choose the keyboard mode, press 0 to access the keyboard
check mode. Then press P2 to end the keyboard check mode and enter to
Specification calibration mode.
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Specification calibration
If spec code “01” or above is set, for eg. Input code 11 to show “1104000”. (Refer to
Appendix 11)
Press P2 key after inputting specification code.
30kg weight (To input the different calibration value for different weight)
Put the enough weight accordingly, and press P2 key and then show as follows:
The scale will back to zero. Please take all the weights off before backing to zero.
Put the weight to calibrate weight and specification. Please switch the MINI
JUMPER of SWA1 to LOCK position on PC board before powering on.
The specification calibration is finished.
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4-2 Self Calibration Mode Setting
Calibration mode code ⇒ 00
(For example, 6.000kg/0.001kg/0.002kg, unit price and total price are fixed on 2 digits)
Specification calibration
Input the “full scale” input “advanced weight value” Refer to remark 2
(not including 9d)
After press P2
After inputting, press the P2 key, the scale counts back to zero again. After calibration
setting, please put weight onto the platter to check if the calibrated weight is correct. If the
result is OK, switch off the scale first, then put the MINI JUMPER of SWA1 to the position
of LOCK, and the specification setting is completed.
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Remark 1
(a) (b) (c) (d) (e) (f) (g)
(a),(b) : calibration mode code.
0 0 ⇒ Normal calibration mode (When the desired spec. is not found in Appendix 1.)
0 1 (and above 0 1) ⇒ refer to Appendix 1.
(c): To set the number of decimal point of unit price and total price.
0 = no decimal point for unit price and total price.
1 = 1 decimal point for unit price and total price. • key is 00
2 = 2 decimal point for unit price and total price. key for only one pricing unit.
3 = 3 decimal point for unit price and total price.
4 =2 decimal point for unit price, 0 decimal point for total price.
5 =2 decimal point for unit price, 1 decimal point for total price.
6 =2 decimal point for unit price, 2 decimal point for total price.
(d): The changes of odd amounts in addition to the round number of total price.
Press M+ to judge stabilization.
0 = Don’t care whether stabilization for accumulation. Total price 1 One jump
1 = Don’t care whether stabilization for accumulation. Total price 5 One jump
2 = Don’t care whether stabilization for accumulation. Total price 10 One jump
3 = Don’t care whether stabilization for accumulation. Total price 50 One jump
4 = To care whether stabilization for accumulation. Total price 1 One jump
5 = To care whether stabilization for accumulation. Total price 5 One jump
6 = To care whether stabilization for accumulation. Total price 10 One jump
7 = To care whether stabilization for accumulation. Total price 50 One jump
(e):
0 = no weight calibration; Press Z not to cancel tare when tarring.
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Remark 1
(a) (b) (c) (d) (e) (f) (g)
(f)
0 = Input 5 decimal point for unit price. The unit price isn’t automatically cleared.
(Zero tracking and re-zero range: ±2% FS; Zero range for turning on the scale: ±10% FS)
1 = Input 4 decimal point for unit price. The unit price isn’t automatically cleared.
(Zero tracking and re-zero range: ±2% FS; Zero range for turning on the scale: ±10% FS)
2 = Input 5 decimal point for unit price. The unit price is automatically cleared.
(Zero tracking and re-zero range: ±2% FS; Zero range for turning on the scale: ±10% FS)
3 = Input 4 decimal point for unit price. The unit price is automatically cleared.
(Zero tracking and re-zero range: ±2% FS; Zero range for turning on the scale: ±10% FS)
4 = Input 5 decimal point for unit price. The unit price isn’t automatically cleared.
(Zero tracking and re-zero range: ±3% FS; Zero range for turning on the scale: ±3% FS)
5 = Input 4 decimal point for unit price. The unit price isn’t automatically cleared.
(Zero tracking and re-zero range: ±3% FS; Zero range for turning on the scale: ±3% FS)
6 = Input 5 decimal point for unit price. The unit price is automatically cleared.
(Zero tracking and re-zero range: ±3%FS; Zero range for turning on the scale: ±3%FS)
7 = Input 4 decimal point for unit price. The unit price is automatically cleared.
(Zero tracking and re-zero range: ±3% FS; Zero range for turning on the scale: ±3% FS)
Sri Lanka specifications are as follows:
1. (1) No matter you start up or not, it can enter into autozero mode when starting up with weight
within ±3% of full scale.
(2) Composite zeropoint
Before starting up, you put weight within ± 3% of full scale.
When entering into autozero mode after starting up, you can also put weight within ± 3% of
full scale
2. When there is a tare, the zeropoint can not cancel tare
3. The time of full tare should be a bit longer to make full tare available.
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Remark 1
(a) (b) (c) (d) (e) (f) (g)
(g)
0 = decimal point function ( . , oo , pricing unit ) , tare many times.
1 = no decimal point function ( . , oo , pricing unit ) , only tare one time.(Brazil)
2 = 6 groups of preset. (AM,FD,GR body)
3 = 6 groups of preset; no decimal point function; only tare one time.(Brazil)
4 = no 6 groups of preset; 14/16 key (Germany)
5 = 6 groups of preset; 20 key (Germany)
9 = 6 groups of preset. (AZ body)
Remark 2
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Introduction:
When the maximum of weight is decimal or hexadecimal, it can be classified into 2 types:
1. kg mode:the method of inputting is the same as usal (10 hex).
2. hkg, lb,oz mode (hexadecimal)
When inputting weight, hkg is liang
When inputting weight,lb is oz
Eg:30kg/5gÖ30000g)。
30000g=8000 tl。
* When display 0. 0.0.
Input 08000
604.79g = 1 hkg
Remark 3
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Chapter 5 Operation Instruction
5-1 Internal Value Display Mode
Press Z key, when the display show “ ” ,then, press CE key
immediately. The display will show internal value. Pres 0 to exit the internal value
mode and return to the weighing mode.
<Method 2>
Press 0 key for 2 seconds, the beeper will beep …three times.
The scale will change to backlight mode ⇒
“Auto-backlight mode” or “backlight-off mode”.
Auto-backlight mode
When there is a weight on the pan which weight is over 10d or pressing any keys, the
backlight will be on. After back to zero for 10 desonds (the weight is under 10d),
backlight will be off. (d=division)
The scale will keep the auto-backlight mode after the next bootup, if the
auto-backlight mode is set before last power-off.
Double press ↵ key, the display will show the current pricing unit:
z3 kg kg 3
.
o Press 1 ~ 6 to select pricing units. The scale will be back to weighing & price mode.
The display will show the symbol indication “◄” for the request pricing unit.
1 ⇒ kg 2 ⇒ 100g 3 ⇒ HK catty
4 ⇒ tl.T 5 ⇒ lb 6 ⇒ oz
If the price unit “lb"is seleteced, the displaying will show three symbols “3".
If the price unit “oz"is selected, the displaying will not show any symbol “3".
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5-4 6 Prset Operating Instruction
1. Preset Mode
1.1 Preset Unit Price (P1-P5 Preset mode)
Weight Unit Price Total
1 0.000 0.00 0.00
Both the scale is empty and there is weight on are ok
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Use the above method to fix the price unit, no meter what kind of price unit you use,
when the scale is restarted, it will display the fixed price unit.
If you want to change the price unit, please follow the next 4 steps:
1. Enter into the original fixed price unit mode.
2. Cancel the price unit when open the scale
3. Enter into the new price unit mode
4. Fix the price unit again.
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(1) When the SWA1 is located in LOCK position, it can be revise the G value in 9
times. It will display the last G value and all the historic data will be cleared in
internal calibration.
(1) The other historic data will be cleared when the SWA1 is located in ADJ. And the
G value range is from 9.78031 to 9.83217.
When you use the scale in shanghai, please put 3.000kg weight and LCD will display
3.002kg. That is right.
When you use this scale in Hongkong, and you put 3.000kg weight and LCD will
display 3.000kg.
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Press P5 key do not release, and turn power on to enter function setting mode.
⇒ Stabilization 2 ( Range)
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0 ⇒ 9600 bits/second
1 ⇒ 4800 bits/second
2 ⇒ 2400 bits/second
3 ⇒ 1200 bits/second
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Press P2 to save setting values. The scale will count backwards to zero and
back to weight mode.
Input order ‘W’ in PC, the scale will reply the weight to PC, for example +004.000
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DATA ( 7 or 8 BYTE )
2D ( HEX ) = “ – ” ( MINUS )
2B ( HEX ) = “ + “ (PLUS)
2E ( HEX ) = “ . ” ( DECIMAL POINT )
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Example of Transmission:
Data format for RS-232 continuous transmission are as below.
1. The gross weight (+0.876 kg) shown as below, after stable: (under no tare or pre-tare
mode)
S T , G S , + 0 0 0 . 8 7 6 k g 0D 0A
2. The net weight (-1.568lb) shows as below, after unstable: (under tare or pre-tare mode)
U S , N T , - 0 0 1 . 5 6 8 l b 0D 0A
3. The net weight (+15 TW Catty and 6.24 tl.T), after stable: (under tare or pre-tare mode)
S T , N T , + 1 5 . 0 6 . 2 4 t l . T 0D 0A
4. The net weight (+15 Catty and 6.24 HK Catty), after stable: (under tare or pre-tare
mode)
S T , N T , + 1 5 . 0 6 . 2 4 h k g 0D 0A
2~ 9 ⇒ Reading times “2 ~ 9”
Default setting ⇒ 6 times
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6-4 F4 ⇒ Stabilization (One of judgment
conditions) ⇒ Range
0 ⇒ 1/4 d
1 ⇒ 1/2 d
2 ⇒ 3/4 d
3⇒1d
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6-6 F6 ⇒ Switching-on Unit Mode Setting
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(a) (b)
(a) ⇒ average time: 1 ~ 5
(b) ⇒ percentage error of weight: 99.9 % ~ 0.01%
Press P2 key to save setting values and exit the setting mode.
Method:
When animals are on the scale, the scale will hold the weight during average time.
After the animal go off the scale, the scale will return to zero automatically. If the
weight is not zero, press 0Z key.
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Appendix 1 Specification Setting Table
Single unit ( g ), weighing unit (100g)
Zero External
Code Specification Press MC + 1 + 7
display resolution
to input
08 15000g/5g 0g 080000 0
09 15000g/2g 0g 090000 0
15 30000g/5g 0g 150000 0
19 30000g/10g 0g 190000 0
Single unit (kg) (German); weighing unit (kg); the decimal of unit price and total price is
fixed in 2 digits.
Zero External
Code Specification Press MC + 1 + 7
display resolution
to input
10 15kg/5g 0.000 kg 102000 4 1/3000
11 30kg/10g 0.00 kg 112000 4 1/3000
42 3kg/1g 0.000 kg 422000 4 1/3000
43 6kg/2g 0.000 kg 432000 4 1/3000
Single unit (kg) (German, 6 Preset); Pricing unit (kg); the decimal of unit price and total
price is fixed in 2 digits.
Zero External
Code Specification Press MC + 1 + 7
display resolution
to input
10 15kg/5g 0.000 kg 102000 6 1/3000
11 30kg/10g 0.00 kg 112000 6 1/3000
42 3kg/1g 0.000 kg 422000 6 1/3000
43 6kg/2g 0.000 kg 432000 6 1/3000
Single unit (kg) (6 Preset AM,FD,SA,GR ); Pricing unit (kg); the decimal of unit price and
total price is fixed in 2 digits.
Zero External
Code Specification Press MC + 1 + 7
display resolution
to input
10 15kg/5g 0.000 kg 102000 2 1/3000
11 30kg/10g 0.00 kg 112000 2 1/3000
42 3kg/1g 0.000 kg 422000 2 1/3000
43 6kg/2g 0.000 kg 432000 2 1/3000
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Single unit (kg) (6 Preset AZ);Pricing unit (kg); the decimal of unit price and total price is
fixed in 2 digits.
Zero External
Code Specification Press MC + 1 + 7
display resolution
to input
10 15kg/5g 0.000 kg 102000 9 1/3000
11 30kg/10g 0.00 kg 112000 9 1/3000
42 3kg/1g 0.000 kg 422000 9 1/3000
43 6kg/2g 0.000 kg 432000 9 1/3000
Single unit (kg) (Sri Lanka ); Pricing unit (kg); the decimal of unit price and total price is
fixed in 2 digits.
Zero External
Code Specification Press MC + 1 + 7
display resolution
to input
43 6kg/2g 0.000 kg 432004 0 1/3000
10 15kg/5g 0.000 kg 102004 0 1/3000
11 30kg/10g 0.00 kg 112004 0 1/3000
54 6kg/1g 0.000 kg 542004 0 1/6000
55 15kg/2g 0.000 kg 552004 0 1/7500
56 30kg/5g 0.000 kg 562004 0 1/6000
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Appendix 2 Linearity Calibration Table
3 kg 6 kg 12,15 kg
1 L 1 kg 1 L 2 kg 1 L 5 kg
2 L 1 kg 2 L 2 kg 2 L 5 kg
3 L 1 kg 3 L 2 kg 3 L 5 kg
24,30 kg 60 kg 120,150 kg
1 L 10 kg 1 L 20 kg 1 L 50 kg
2 L 10 kg 2 L 20 kg 2 L 50 kg
3 L 10 kg 3 L 20 kg 3 L 50 kg
240,300 kg 600 kg
1 L 100 kg 1 L 200 kg
2 L 100 kg 2 L 200 kg
3 L 100 kg 3 L 200 kg
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Appendix 3 7-Segment Display Characters
Number Display Letter Display Letter Display
0 A N
1 B O
2 C P
3 D Q
4 E R
5 F S
6 G T
7 H U
8 I V
9 J W
K X
L Y
℃ M Z
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