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2706 Packet

The document provides detailed specifications for a machine identified by serial number EC5-242625-2706, model HSP-1880, intended for a customer named Yardex in New Cairo, Egypt. It includes information on machine type, gauge, components, electrical details, and assembly numbers, as well as operational parameters such as sewing width and machine speed. Additionally, it outlines customer contacts and installation information.

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Saber Alsid
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© © All Rights Reserved
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0% found this document useful (0 votes)
26 views21 pages

2706 Packet

The document provides detailed specifications for a machine identified by serial number EC5-242625-2706, model HSP-1880, intended for a customer named Yardex in New Cairo, Egypt. It includes information on machine type, gauge, components, electrical details, and assembly numbers, as well as operational parameters such as sewing width and machine speed. Additionally, it outlines customer contacts and installation information.

Uploaded by

Saber Alsid
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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MACHINE SPECIFICATION

Serial No Suffix: 2706

Rev: Rev Date

CUSTOMER INFORMATION Serial Number:EC5-242625-2706

Customer Name: Yardex Model Number: HSP-1880


Ship To Location: New Cairo, Egypt Salesperson: J. Key

Sales Contact: Walid Elhusseiny Mech Engr: R. Morris

Electrical Contact: Elec Engr: T. Curtis

Install Manager: Asy Crew Leader

MACHINE TYPE Gauge: 3/8 MODEL TurfMax23 FRAME SIZE 188

Type: Cut Machine E-Class Servo


Description
If PC?UC Enter
Needle Configuration: Underhead Non Shifting
Drive

GENERAL INFORMATION

Front YF: DUAL,5",E-Class Servo Rear YF: DUAL,5",E-Class Servo

Control System: E-Class Servo

Sewing Width:4.5 Meter (177.2") Yarn Machine Speed *

Shifter: None Size: 5,000/12 ; 11,400/12 Shifting:


Stitches Per Inch/CM: 10-48/10cm Type: Thatch / Monofilament Non-Shifting: 600-1000

Head Shim 910165-00 (4-1/4)


Pile Height Min: 10mm [.394] Pile Height 70mm [2.756]
Left:
Max:
Shipping Pile Height 50mm[1.97] Head Shim 910165-00 (4-1/4)
Right:

Needle Stroke: 3.375 Push Rod Part #: 731309-108


Part Number: 734130-25 Push Rod Length: 17.2640
Looper Stroke Part #: NA(Cut Pile)
Push Rod Shim: 1/32
Fly Wheels Part #: 533373-00 Crossing Depth: 9/32

*CERTAIN CARPET PATTERNS OR CONSTRUCTIONS MAY REQUIRE REDUCED OPERATING SPEEDS


GAUGE PARTS Serial No Suffix: 2706 Page2

Gauge Stagger RH (Std.) Location: Cutting Angle: 4 Deg


3/8 Inline LH Location: Hook/Knife
RH
Take Off
Front Rear
# of # of
Guides Gauge Gauge
Rows Material Coating Rows Material Coating
Top Spr: 3/8 6 ALUM CERAMIC INSERTS 3/16 6 ALUM CERAMIC INSERTS

Bottom Spr:
Guide Rack
Spreaders 3/8 2 ALUM CERAMIC INSERTS 3/16 4 ALUM CERAMIC INSERTS

Puller Roll
Jerkers: 3/8 2 ALUM CERAMIC INSERTS 3/16 2 ALUM CERAMIC INSERTS

Needle Bar 3/8 1 STEEL PAINT WHITE 3/16 2 STEEL PAINT WHITE

Infinity Guides

Special Guide Arrangements:

Disengaging Customer Clamp for split Qty 0


Specified stationary jerkers
Needle Bar ?

Gauge Type
Item Description Part Number Qty
Needle Front: Needle,YY02 R-W-B-Z-SAN S,861754 Single 210864-00 502
Needle Rear:
Looper: Looper,Tip Patch,2020,TTQ 460 2020 Mode Single 209329-00 502

Looper:
Knife: GB,1.0mmx12.5mmx150mm,RH,14/20,8541 Single 204299-00 504
Module Reed Fingers:

Needle Plate Gauge: 3/8 Needle Plate Type: Milled


Finger Size: Finger Type Fingers Per Slot:

Over Hang: Special Instructions:

Machine Paint Color: Dusty Gray (RAL 7037) Part #: 208663-00

Notes:

Assemblies Misc
Sub Assembly #: 801899-09 Under Head Drive Asy: 801342-46

Frame/Windo Frame/Window Asy Part #: 802081-10


w Asy :
Guide Rack Asy # w/clips-Frt: 801906-12 CP Encoder Assembly 801432-10
Hook Bar Brkt Shim N/A
Guide Rack Asy # w/clips-Rear: 801906-14
Riser Bar Asy: 800816-11
Page2
Page3

Front Yarn Feed Serial No Suffix:2706 Attachment Type: DUAL,5",E-Class Servo

Dual Yarn Feed Assembly Number: 909761-10


Drive: E-Class Servo Drive Asy Number: 802951-00
Type Brackets: Intn'l Style Drive Location: Right
Roll Lengths (L to R):75-1/8, 75-1/8, 41 Sections: 3
Floating Rolls: No Lengths (L to R):
Covering: 120 Grit Blue Rubber(Std. Exit) Other:

YarnTronics Also See Yarn Tronics Sheet YarnTronics Assembly Number:

Drive: Roll Covering:

Tube Bank Assy Number: Frame Assembly Number:

Quick Thread Assy Number: Number Of Rolls Guide Legends

Drive: Roll Dia:


Roll Covering: Other:

Other Drive: Assembly Number:

Roll Covering: Other: Roll Dia:

Notes:

Adjustable Jerker Brkt Asy 801886-04

Drive Information Reducer Sheave:


Main Shaft Sheave: Drive Shaft Sheav
PIV Input Sheave: PIV Output Sheave:
YF Belt, Left End: YF Belt, Right End:
Servo Motor: MS2N07-E0BNA-CSVG0-NNNNN-GA Part Number: 210231-00
Reducer: KAF67AQSH140/3,12.48:1,M4A Part Number: 210346-00

Puller Rolls Yes/No: No Assembly Number:


PR BRKT
Drive: Type: SHIMS

Guide Mtg Clip To Disengaging PR BRKT


ADAPTER
Guide Mtg Clip Bottom

Servo Motor: Part Number:


Reducer: Part Number:

Eccentric Rolls Yes/No: No Assembly Number:

Holes: Gauge Guides:

Page3
Page4

Rear Yarn Feed Serial No Suffix:2706 Attachment Type: DUAL,5",E-Class Servo

Dual Yarn Feed Assembly Number: 909761-09


Drive: E-Class Servo Drive Asy Number: 802950-00
Type Brackets: Intn'l Style Drive Location: Right
Roll Lengths (L to R): 75-1/8, 75-1/8, 41 Sections: 3
Floating Rolls: No Lengths (L to R):
Covering: 120 Grit Blue Rubber(Std. Exit) Other:

YarnTronics Also See Yarn Tronics Sheet YarnTronics Assembly Number:

Drive: Roll Covering:


Tube Bank Assembly Number: Frame Assembly Number

Quick Thread Assy Number: Number Of Rolls: Guide Legends


Drive: Roll Dia:
Brkt Top Block
Roll Covering: Other: One /Brkt

Other Drive: Assembly Number:

Roll Covering: Other: Roll Dia

Notes

Adjustable Jerker Brkt Asy 801886-04

Drive Information Reducer Sheave:


Main Shaft Sheave: Drive Shaft Sheave:
PIV Input Sheave: PIV Output Sheave:
YF Belt, Left End: YF Belt, Right End:
Servo Motor: Elect.,Cntrl X,Servo Motor,3K Rpm,R Part Number: 210231-00
Reducer: Reducer,KAF67AQSH140/3,12.48:1 Part Number: 210345-00

Puller Rolls Yes/No: No Asy Number:

Drive: Type: PR Bracket


Shim(Rear)
Guide Mtg Clip - To PR BRKT
ADAPTER
Guide Mtg Clip - Bottom
Servo Motor: Part Number:
Reducer: Part Number:

Eccentric Rolls Yes/No: No Assembly Number:

Holes: Gauge Guides:

Page4
Serial No Suffix: 2706 Page5

Yarn Delivery From: Creels Front Other: Vertical Entry

Presser Foot Location: Assembly Number:

Degree: Other: Type: None

Blade Type: Blade Size:

Cloth Feed Drive: E-Class Servo Drive Assembly # 803253-00

Front Assembly # 801448-17 Rear Assembly # 801449-80

Front Cloth Position Raised Exit Roll Cvg Orange Rub Cloth Exits Up ? No
Rear CF Gear
Guard 531461-02
Main Shaft Sheave:
Front Red. Cross Drive Sh: Rear Red. Sheave:
PIV Input Sheave: Rear Red. Cross Drive Sh.:
Belt,Main To Red/PIV: PIV Output Sheave:
Belt,Cross Drive: Belt PIV To Reducer:
Servo Motor Frt: Elect.,Cntrl X,Servo Motor,R911416621, Part Number: 210156-00
CF Reducer Frt: Reducer,KAF67AQSH140/3,48.77:1,Keyl Part Number: 210405-00

Servo Motor Rear Elect.,Cntrl X,Servo Motor,R911416621, Part Number: 210156-00

CF Reducer Rear Reducer,KAF67AQSH140/3,48.77:1,Keyl Part Number: 210405-00


Notes: Drill front CF for Raised and Lower Positions; Add qty (2) 733056-00 CFR shims.

Notes regarding backing:


type, number of layers, etc

Backing Pretensioner (Opt.) No Assembly Number:


Backing Lifter (Opt.) Hydraulic Backing Lift 801482-04

Guide Shaft-Left: 410679-00 Guide Shaft-Right: 413499-00 Notes:

Cloth Counter (Opt.) Type: Electronic Asy Number:


Unit Of
Location:Rear CF Stub Shaft
Measure:

Dial Indicator (Opt.) Metric Assembly Number 800191-01


Shifter None SNB Cam ID#:

Drive: CC Serial No: 1 Shifter Spec:


Teeth CC Serial No: 2 Idler Assy No:
part # Notes:

OIL 76 Turbine Oil 32 Other:


Oil Label Asy # 800817-02

Page5
Serial No Suffix:2706 Page6

Guards End Guard Type Sheet Metal Switches: Non-Defeatable

End Guard Color: Machine Color Other:


Left End Guard 908108-00 Right End Guard 908109-00 BENTLEY GUARD CENTER
SUPPORT

Filler Panels
Guard Support Bars / Qty
LF) None 1) None

LR) 2)
3)
RF)
4)
RR) 5)

F. Panel Spacer Blocks/Qty: N/A F. Panel Support Plate/Qty: N/A


Two per Sheel metal panel One per each solid panel

Left:
Appearanc
N/A Type:
e Panels: Right:
F. Panel Filler Strips/Qty: N/A

F. Panel Bottom Filler Strips/Qty: N/A

Auxillary Equip Creel Reroll 3 Roll Roll Covering Blue Rubber

Front Collector Deliver Provide w/ Creel Rear Collector Delivery Provide w/ Creel
y Note: Note:

Gauge # of Rows Tubing Size Paint Color Gauge # of Rows Tubing Size Paint Color

Catwalk Width 36 Inspection Frame


Mender 801843-05 Gun Type / Notes Level Nap,Shag to 2-1/2 Grass,SPECIAL,

Shipping Method: Container Machine Skids: 902728-00 Qty: 2

1: Machine transformer will be customer supplied.


2:
3:
4:
5:
6:
7:
8:
9:
10:
11: Page6
Serial No Suffix: 2706 Page7

Electrical Information Motor Brand: Toshiba

Motor Horse Power 30 Motor Base:LH In End Guard Asy

Motor Speed (RPM) 1200 Motor Base:RH In End Guard Asy

Main Shaft Sheave: 4Q3V14.0


Machine Speed
Part Number:410707-00(2)
Shifting: Motor Sheave: 4Q3V80
Bushing: 514881-00(2)
Non-Shifting: 600-1000 Part Number: 410720-00
Key: 521600-01(2)
Bushing: 900016-00(2)
Shifter None
Belt: 4GB3VX850 Part Number: 203548-00(2)
none

Plant Voltage: 380,3ph, 50Hz

CE MACHINE? NO
Drive
Drive Type: E-Class Servo

If ACI is Customer supplied and CMC Stop Motion Is used, the following must be furnished:
Hand Line Voltage:

AC Inverter Brand:

PLC Brand:

Transformer Required: Yes KVA: Transformer Output Voltage: 480

Transformer Required: KVA: Transformer Output Voltage:

Enclosure Other Requirements:


Enclosure: Attached [std]

Trough Size: 6"

Hardware G2 End Guard 510518-00 2 525580-00 2


Switch Brkts ?

Needles Positioning Yes CMC Supplied Assembly #:


Hardware:
Tach RPM Hardware: Yes CMC Supplied

Lighting Requirements Power Source: External Voltage: 220VAC

Machine Lighting: BedRail

Other Requirements:

Page7
Serial No Suffix:2706 Electrical Cont Page8

Decal Language 1: English (-00) Decal Language 3

Decal Language 2

Emergency and Normal Stop Location: Both on Both Sides(Mount YF F&R)

Tight End Detectors: CMC Supplied Essex

Centering Devices: None


Backing Presence Detector: None

Special Electrical Comments: TED:210318-00 (1)

Any Special Software


Requirements? Independant
attachments, etc.

Bedrail Positioning Drive Motorized Asy #: 802798-00

Bedrail Clamping Hydraulic (Opt.) Electric Oiling (Opt.): Yes

Stop Motion (Opt.)


Stop Motion: Banner Number Of Channels: 6

Hand Line Voltage: Control Box Location

Stop Motion Location:

Examples: (std.) 3 Channel location: Needles, bottom spreader guide, top spreader guide.
(std.) 4 Channel location: Needles, two Scroll clutches, and S-bar.

Light Curtains Control Box Location

Location / Description Assembly Number


Front and Rear CF 800600-39

Command Performance/E-Class Parameter


Pile Height Production Linear meters
Stitches 10cm
measured in: mm measured in:
measured in:
Documentation
Hard Copy Parts Manual Hard Copy Electrical Prints PDF (Viewable) Parts Manual

Page8
CLOTH EXIT
THIS SIDE
[2292,4]
90-1/4

[1701,9]

[1117,6]
67

44

CLOTH INPUT
THIS SIDE

TOP VIEW

110-5/32
[2797,9 ]

72-1/8
[1832 ]

CLOTH INPUT
THIS SIDE

CLOTH EXIT
THIS SIDE

0
35-1/4 [0]
[895] 3/8
[9,5]
[0]

[508 ]

[2390,8 ]

[2543,2 ]

[4067,2 ]

[4219,6 ]

[6102,4 ]

[6610,4 ]
100-1/8

160-1/8

166-1/8

240-1/4

260-1/4

RIGHT VIEW
0

94-1/8
20

A WC INITIAL RELEASE 4/16/25 RRM

322-1/2
SHEET 1 OF 1 REV ECO \ CN DESCRIPTION DATE BY
JOB NO.: PART NO.: QTY.: START DATE: FINISH DATE:
[8191,5] TOLERANCES
UNLESS OTHERWISE SPECIFIED

APPLICATION: SCALE:
FRACTION = 1/32
FRONT VIEW THESE DRAWINGS AND SPECIFICATIONS
ARE THE CONFIDENTIAL PROPERTY OF
CMC AND SHALL NOT BE REPRODUCED,
ANGLE = .5
CMC MACHINE 3/64
DRAWING NAME:
COPIED, DISCLOSED TO OTHERS, OR
.XX = .015
USED AS THE BASIS FOR THE DESIGN,
MANUFACTURE, OR SALES OF APPARATUS
2706 General Arrangment
.XXX = .005
2706_GA
OR FOR ANY OTHER PURPOSE WITHOUT DRAWN BY: DATE: DRAWING N0.
WRITTEN PERMISSION.
.XXXX = .0005 RRM 4/16/25
Serial No Suffix: 2706 SPEED / NEEDLE STROKE / PILE HEIGHT TABLE

Front Yarn Feed Drive Rear Yarn Feed Drive Cloth F


Machine Reducer Reducer
Pile Height Needle Speed Main Shaft Input PIV Output Main Shaft Input PIV Output Main Shaft
Range Stroke (RPM) Sheave Sheave Sheave Sheave Sheave Sheave Sheave
1.084 [27.5] 2-3/8 1000

1.704 [43.3] 3 900

1.834 [46.6] 3-1/8 800

2.084 [52.9] 3-3/8 750

2.704 [68.7] 4 700

2.764 [ 70] 4-1/8 600

Notes regarding
backing: type,
number of layers,
etc
Min SPI Per Hook Throat Size
12 11

10
[ x4 FOR PER 10 CM]

8 8
8 7
6 6
6 5
4 4 4
4 3 3 3
SPI

2
2

0
7/16 1/2 9/16 5/8 3/4 7/8 1
THROAT SIZE

1.5 Stitches [Absolute Min] 2 Stitches [Preferred]


2706 Needle Stroke Table

Pile Height Stroke Part Number


mm inch
10 - 11.5 .394 - .454 1-3/4 734130-07
11.7 - 14.8 .464 - .584 1-7/8 734130-08
15 - 17.9 .594 - .704 2 734130-09
18.1 - 21.2 .714 - .834 2-1/8 734130-12
21.4 - 24.2 .844 - .954 2-1/4 734130-10
24.5 - 27.5 .964 - 1.084 2-3/8 734130-21
27.8 - 30.6 1.094 - 1.204 2-1/2 734130-11
30.9 - 33.9 1.214 - 1.335 2-5/8 734130-14
34.1 - 36.9 1.344 - 1.454 2-3/4 734130-20
37.2 - 40.2 1.464 - 1.584 2-7/8 734130-29
40.5 - 43.3 1.594 - 1.704 3 734130-15
43.5 - 46.6 1.714 - 1.834 3-1/8 734130-30
46.8 - 49.6 1.844 - 1.954 3-1/2 734130-23
49.9 - 52.9 1.964 - 2.084 3-3/8 734130-25
53.4 - 56 2.104 - 2.204 3-1/2 734130-23
56.2 - 59.3 2.214 - 2.334 3-5/8 734130-28
59.5 - 62.3 2.344 - 2.454 3-3/4 734130-24
62.6 - 68.7 2.464 - 2.704 4 734130-18
68.9 - 70.2 2.714 - 2.764 4-1/8 734130-31
April 30, 2025

Electrical Specifications
2706 Yardex

• Standard three phase Delta-Y connections


• Plant transformer: 93KVA; 380/480VAC; 3 Ph; 50Hz
• Total KVA Required: 116KVA @ 480VAC
• Plant voltage: 380VAC, 50Hz, Three phase
• Plant current load to control cabinet: 139A max @ 480VAC
The enclosed Machine Specificaons for machine serial number EC5-242625-2706 are approved. The
machine will be manufactured and installed based on the Machine Specificaons. The commissioning
sew-off is limited to one fabric sample. Any addional samples may be added at an addional charge.

Approved By:

Print Name: ____________________________

Signature: _________________________________

Date: ________________

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