Class A
Class A
2) In High pot tests, A voltage higher than the rated voltage is applied for a given time to
determine the adequacy against the breakdown of insulating material and spacing under normal
condition
Class Y - 90 Deg C
 The motor shall have a non hygroscopic, chemical and humidity resistant insulation system.
The thermal rating of the insulation system shall be minimum of class F.
4) In the name plate A letter CODE On alternating Motor shows it’s Locked Rotor KVA Per
Horse Power : ref 10.37.1 in NEMA-MG- 2009
5) Clearance Distance: The clearance is defined as shortest distance through the air between
two conductive elements.
Creepage Distance – Shortest distance on the surface of an insulating material between two
conductive elements
For The given voltage, creepage distance is more than the clearance distance; It depends on
the installation Category and degree of pollution
For the purpose of this standard, the maximum operating overload of industrial motors and their
control apparatus shall be considered to be:
   (a) For AC apparatus — 6 times normal full — load current;
(b) For DC apparatus for full-voltage starting — 10 times normal full-load current;
(c) For DC apparatus for reduced-voltage starting — 4 times normal full-load current;
   (d) For apparatus where the operating overload is automatically limited—100 percent of the
       limited value.
These overloads are currents that may persist for a very short time only, usually a matter of
seconds.
9) ICS-3 Procedure
To determine compliance a contactor shall be subjected to ten make and break operations at
the crossover current or ten times the continuous current rating of the contactor whichever is
greater
10) Insulation deterioration during the service life of electrical apparatus results from various
combinations of such causes as progressive aging, moisture, mechanical damage, and
excessive voltage stress. In addition,
                                         2.60
15) DOE: Qualified workers shall                be knowledgeable of, and trained in, safety-
related work practices
16) 141: In specifying a transformer for a particular application, the following items
comprising the rating structure should be included:
       a) Rating in kilovoltamperes or megavoltamperes
       b) Single-phase or three-phase
       c) Frequency
       d) Voltage ratings
       e) Winding connections, delta or wye
       g) Impedance (base rating)
       h) Basic impulse insulation level (BIL)
       i) Temperature rise
       j) Voltage taps
         The rated short-time withstand current of a LV dc switchgear assembly for use with
solid-state Rectifiers (regardless of rated voltage), or rated above 325V (dc), is the designated
limit of available (prospective) sustained rms current it shall be capable of carrying for not less
than 250 ms.
21) 37.20.1 The operation of auxiliary switches and contacts for circuit-interrupting and
switching devices shall be designated as follows:
a is open when the device is in the de-energized or non-operated position
7.1.3.4
aa is open when the operating mechanism of the main device is in the de-energized or
non-operated position
bb is closed when the operating mechanism of the main device is in the de-energized or
non-operated position
52TOC / NO (a): open when the circuit breaker is not in the connected position
52TOC / NC (b): closed when the circuit breaker is not in the connected position
a) Shall require the use of a tool to gain access to the equipment cavity or have provision for
locking.
b) Shall have doors that are equipped with latches and stops to hold the doors in the open
position.
c) Shall prevent the insertion of the end portion of a straight rod of the specified diameter into
the equipment cavity of the enclosure.
For ease in handling, cover plates that are intended to provide access for inspection and
maintenance shall not exceed 1.12 m2 (12 ft2) in area or 27 kg (60 lb) unless they are equipped
with lifting means or hinges
It is recommended that these covers be equipped with one or more alignment pins (on the
cover or the enclosure) to facilitate removal and installation.
25) Shutters
On MC switchgear, automatic shutters shall be provided to prevent incidental contact with the
live parts of the primary circuit when the removable element is in the test position, is in the
disconnected position, or has been removed.
26) 12.00 Angular displacement (nominal) between voltages of windings for three-phase
transformers
The angular displacement between high-voltage and low-voltage phase voltages of three-phase
transformers with ∆-∆ or Y-Y connections shall be zero degrees.
The angular displacement between high-voltage and low-voltage phase voltages of three-phase
transformers with Y∆ or ∆Y connections shall be 30º,???? CORRECT
33) NETA 7.12: Perform resistance measurements through bolted electrical connections with a
low-resistance ohmmeter,
        Inspect bolted electrical connections for high resistance using one or more of the
following methods:
1. Use of a low-resistance ohmmeter in accordance with Section
2. Verify tightness of accessible bolted electrical connections by calibrated torque-wrench
method in accordance with manufacturer’s published data
3. Perform thermographic survey in accordance with Section
30) The Purpose of conduit sealing: to contain the gas from going outside or explosive gas
seeping
33) All enclosure parts shall have a minimum rigidity equivalent to that of sheet steel with a
nominal thickness of 3.0 mm (1/8 in.).
c) All the enclosure’s bolts, studs, and other fastening devices up through M12 (1/2 in.) size
shall be ISO 3506 series or AISI 300 series stainless steel (SS 304) When the motor is
specified to be installed offshore on a production platform or similar marine installation,
AISI 316 material shall be supplied in lieu of the 300 series fasteners. Aluminum is not
used. There is no SS 300.
    a) Fan covers
    b) The air intake opening shall be guarded by a grill or a metal screen fastened on the
       outside of the fan cover.
.
    c) Totally enclosed machines shall be equipped with a plugged, threaded drain connection
       located at the lowest point of the frame. This connection shall be shown on the outline
       drawing.
35) REG WELD REPAIR: API 541: Weldable grades of steel castings may be repaired by
welding using a qualified welding procedure based on the requirements of Section IX
4.4.10.3.1 Structural welding including weld repairs shall be performed by operators and
procedures qualified in accordance with AWS D1.1 and ISO
The vendor shall be responsible for the review of all repairs and repair welds to ensure that they
are properly heat treated and non destructively examined for soundness and compliance with
applicable qualified procedures.
Prior to any mechanical running test, a check for “soft feet” shall be made
        After the machine has been aligned, shimmed, and firmly secured to the test base,
a dial indicator micrometer oriented in the vertical direction shall be attached at the
mounting foot to be checked. The micrometer is then zeroed, the mounting bolt or bolts
loosened at the foot, and the change in micrometer reading noted
        This soft foot check shall be performed at each mounting foot with the other feet
secured until all micrometer change readings are less than 0.025 mm (0.001 in.).
If there are intermediate bases, this check shall be performed at each interface between the
machine and the test floor.
38) API 541: Space heater leads shall be accessible without disturbing the shipping
package and shall be suitably tagged for easy identification.
39) A ``defeater`` mechanism allows the enclosure door to open with the operator in the
on position. It defeats the safety lockout mechanism. The defeat function allows qualified
personnel to by-pass the door interlock when the switch is in the ON position by means
of a tool.
40) Condensation occurs when the warm air at 20 Deg C or 30 Deg C Come into contact
with Cold body say 0 Deg C.
41) Back feed – DOE exists as a result of induced voltage or voltage back feed after specific
parts of the circuit have been de energized. If the circuit, when you have back feed A power
station will typically back feed (and thus consume power) when it is shut down, Generators back
feed easily. Power grid loads may backfeed if they also have distributed generation installed,
such as a grid-connected photovoltaic solar power system or a microturbine-based power
generator
It is also possible for an electric motor to temporarily back feed if it is mechanically driven
Hazrads of Backfeed: The real danger of the backfeed comes from the assumption that the
conductor or equipment is dead or de-energized when in fact, it is not.
How to deal with back feed:
   a) Using transfer switches
   b) By limiting distributed generation capacity to less than is locally consumed,
   a) By installing a reverse-power cutoff relay that opens if back feeding occurs
So Steel has more strength, corrosion resistant and economical So Used in is a construction
material, and mostly used for making steel structures, steel doors and handles, nails and bolts,
frames,
Note: Copper is resistant to corrosion in underground environments, and steel can rust. Copper
will corrode in moist air, slowly, and darkens forming a layer of copper oxide. Steel, with more
carbon and iron in it, will also rust in moist environment. Here note it is only steel and not
the SS, SS will not corrode.
True Power is the Power supplied to load, Apparent Power = RMS voltage x RMS current.
Power factor of 0.7, Means you need 1.4 times more voltage that is 2 times more loss
Power factor of an AC motor (or generator) is the ratio of the kilowatt input (or output) to the kVA
input (or output) and is usually expressed as a percentage.
P.F = Cos (Angle) If PF =1 Voltage is in phase with current, it is pure resistive load
The maximum value of corrective kVAR should not exceed the value required to raise the no-
load power factor to unity. Corrective kVAR in excess of this value may cause over-excitation in
high transient voltages.
Service factor of an AC motor is a multiplier that when applied to the rated horsepower indicates
a permissible horsepower loading that may be carried under the conditions (IEC standards do
not recognize service factor).
Usually TEFC motor has S.F =1, If it has S.F 1.15, for ex 10 H.P motor can be over loaded
temporarily 11.5 HP.
4.2.1.4 Machines shall have a 1.0 service factor rating. In applications that require an overload
capacity, a higher base rating instead of a service factor rating shall be used to avoid exceeding
the temperature rise
NOTE Applying a motor such that it will operate at greater than its rated power (i.e. using a
service factor higher than 1.0), shortens the life of the machine.
This higher temperature operation negatively impacts the life of the insulation and other
components of the machine
Purpose:
       •        To accommodate the inaccuracy in prediction
       •        To accommodate the temporary overload
       •        To accommodate Unbalance supply voltage
46) Duty factor: Duration of on period/Total period. Duty factor 1.15 means 10 HP motor can
be used for 11.5 hp for short duration
Motor sound power level shall not exceed 90 dBA at no load (TEFC SQ cage Motor of 500
HP and Less)
47) Aluminium has more thermal expansion than copper. So its use is avoided.
48) Don’t use high current rating renewable element in the place of low current rating renewable
element (Device damage will occur).
49) Don’t use low short circuit current rating devices instead of high short circuit current rating
devices (Frequent interruptions will occur).
50) Interrupting rating of the protective devices should be greater than the short circuit rating of
the protective devices.
51) 7.5.6 Interrupting Ratings
Protective devices used in control circuits shall have interrupting ratings not less than the
available short-circuit current at the protective device location in the circuit.
ICS-3 The ultimate-trip current rating of over current (Overload) relays shall be less than
the service-limit current rating of the controller.
Inserting a circuit breaker of a higher rating does not necessarily increase the capabilities of the
switchgear assembly or imply that the assembly is capable of operation at the ratings of the
circuit break
4)     NETA Verify that the ground lead on each device is individually attached to a ground bus
or ground electrode.
A secondary advantage to using a one-line diagram is that the simpler diagram leaves more
space for non-electrical, such as economic, information to be included.
54) NFPA-Markings
(A) Cable Marking. Type FCC cable shall be clearly marked with
             1) Identification of the manufacturer
             2) Material of conductors
             3) Maximum temperature rating
             4) Ampacity – Means ampere capacity
             5) Temp rating
55) NFPA: Table 430.7(B) Locked-Rotor Indicating Code Letters Code Letter
Kilovolt-Amperes per Horsepower with Locked Rotor
56) NFPA: Zone 20, 21, and 22 Locations for Combustible Dusts or Ignitible
Fibers/Flyings
NFPA-70: Foot Protection. Where insulated footwear is used as protection against step and
touch potential, dielectric footwear shall be required. Insulated soles shall not be used as
primary electrical protection
57) NFPA-70E: Beam Shutters or Caps. Beam shutters or caps shall be used, or the laser
switched off, when laser transmission is not required. The laser shall be switched off when
unattended for 30 minutes or more.
58) Why Teflon is used-high temp for electrical connection for water tightening in outer space
connection
60) Interlocks
a) To prevent moving the circuit breaker to or from the connected position when the circuit
breaker is in the closed position.
b) To prevent closing the circuit breaker unless the primary disconnecting devices are in full
contact or are separated by a safe distance.
c) Circuit breakers equipped with stored energy mechanisms shall be designed to prevent the
release of the stored energy unless the mechanism has been fully charged. Operators and
service personnel shall be protected from the effects of accidental discharge of the stored
energy by any of the following means:
ONAN/ONAF. The transformer has a set of fans that may be put in service as desired at high
loading. The coolant circulation is by natural convection only.
ONAN/OFAF. The coolant circulation is by natural convection only at base loading. However,
the transformer has cooling equipment with pumps and fans to increase the power-carrying
capacity at high loading.
63) Supervisor should take all corrective actions necessary to address an employee's concerns.
65) NETA 5.3: Calibrating standard shall be of better accuracy than that of the instrument
tested. Calibration is done to check the accuracy of the Product
66) DOE – 2.13.1.6: Lockout procedure: De-energized condition shall be checked by voltage
verification test. If the voltage is > 600 V. The equipment shall be checked for proper operation
immediately before and immediately after the test. Hazard may exist due to back feed after the
device has De-energized.
Here whether LO is lone is ok or Both LOTO is a must. Whether LOTO include voltage
verification test ? or is Voltage verification test needed after LOTO also ? .
. Although Aluminum oxide gives corrosion protection It will have pores through which corrosion
may occur. So Again Oxide formation will interfere with Welding
Only Copper free aluminum gives corrosion protection Because Copper and Aluminum will
produce bimetallic corrosion of more anodic material aluminum.
Again Aluminum wire when they are connected to copper connecters Aluminum will have more
thermal expansion. So periodically connections have to be checked and tightened
Again Aluminum should not come into contact with Magnesium Oxy chloride in fire proofing
material which may corrode Aluminum
         Use SS 304 or 300 Series for Corrosion protection and 316 for corrosion protection in
the Marine environments.
PLEASE NOTE Normal steel will corrode. Only SS will not corrode.
         Copper can be used even in marine environments. But Copper shall not be used in
Ammonia environments
         Copper will carry more Current than Aluminum for the Given Size. To carry a given
current Aluminum will have 1.67 times the area of copper conductor but the weight of aluminum
is half that of copper conductor. In general copper is more costly than aluminum
National trend is single layer HRC 2 daily wear , and HRC 4 flash gear
Working on levels above 40 cal/cm2 should be avoided because of the blast hazards caused by
arc flash.
The onset of second degree burn can occur at 1.2 Cal/cm². Many people use the analogy of
1.2 Cal/cm² being equal to holding a finger over a flame for one second. So it is considered as
the ARC acceptable limit Boundary
       Industry standards and government agencies agree that 1.2 to 2.0 cal/cm2 is an
acceptable worker incident energy level. This exposure to arc radiant heat energy may cause a
curable 2nd degree burn of the epidermis indicated by painful red skin and blisters. The
damaged epidermis will regenerate without scare tissue.
71) Safety Shoe: Test clearance after impact test shall be for men 0.5 inch and woman 0.468
inch
Test clearance after Metatarsal impact test: men =1 inch, woman = 0.937 Inch
73) PPE
• Body area under non-FR clothing is often burned more severely than exposed skin
    •   Energy goes up dramatically as distance from arc drops as per inverse squire Law
It ( means what ) must be capable of withstanding the application of 14,000 volts at 60 hertz
for one minute with no current flow or leakage current in excess of 3.0 milliamperes, under dry
conditions
    If an employee provides their own protective equipment, the employer shall be responsible
to assure its adequacy, including proper maintenance, and sanitation of such equipment.