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Clean Room

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0% found this document useful (0 votes)
3 views12 pages

Clean Room

Uploaded by

sg.philips
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Surya Roshni Limited

color.zone@yahoo.in/Sept.2024

Padma Tower - 1, Rajendra Place


New Delhi – 110008, (India)

Tel.: +91-11- 4710 8000


Fax.: +91-11- 2578 9560
E-mail: consumercare@surya.in
CLEAN ROOM
www.surya.co.in
TOLL FREE - 1800 102 5657 LUMINAIRE
The Surya Luminaire Business Group (LBG) is
known for its expertise in selling Technical
Lighting Solutions. The group owns superior
and sophisticated technology in its in-house
Surya Technology & Innovation Centre (R&D
centre) at Noida which is NABL accredited and
approved by DSIR (Department of Scientific &
Industrial Research), Govt. of India.

Luminaires are designed and manufactured


in-house at our ultramodern Kashipur &
Gwalior plants. It is swiftly capturing the LED
industry with the manufacturing of quality
products.

Professional lighting solutions offered by LBG


includes Indoor, Street Lighting, Industrial,
Landscape and Architectural Lighting fixtures.

Customized LED lighting solutions for all types


of light fixtures are available. With strategic tie-
ups with intelligent system integrators, LBG has
the capability and know-how to propose
illumination designs, execute intelligent lighting
installations with remote monitoring & dimming
functionalities.

The latest luminaires range equip the world to


co-exist with principles of “save energy”, “save
the environment” and “enhanced value for
money”.

Better products with better technology from


Surya make the world a brighter, happier place
to live in.

1
ABOUT CLEAN ROOM WHO NEEDS A CLEAN ROOM

A company may need a clean room for a wide variety of reasons. As a general rule, if you’re manufacturing
something that is easily affected by contaminants or particles in the air, you’ll likely need a clean room.
A clean room is a controlled environment that filters pollutants like dust, airborne microbes,
and aerosol particles to provide the cleanest area possible.
Most controlled environments protect the production of products like electronic devices,
pharmaceuticals, and medical equipment.
Clean rooms are classified in to different classes depending on the number of particles
allowed in the air per cubic meter. SOME INDUSTRY WHICH USES Bio Pharmaceutical Medical
They also control variables like temperature, airflow, and humidity. CLEAN ROOM Companies
Technology Device

TYPE OF AIRFLOW
Manufacturing Companies
Laminar Airflow Turbulent Airflow
Bio Technology Hospitals & Aerospace Micro
Diagnostic Industry electronics
Pharmaceutical Companies

Medical Device

Hospitals & Diagnostic


Aerospace Industry

Micro Electronics Food & Manufacturing Optics and Lens


Beverage Unit Manufacturing
Optics and Lens Manufacturing
Laminar air flow systems are typically Turbulent or non unidirectional, air flow uses Food & Beverages
employed across 80% of a cleanroom both laminar air flow hoods and nonspecific
ceiling to maintain constant air processing. velocity filters to keep air in a clean room in
constant motion.

2 Stock photo ID:488213608 3


CLEAN ROOM CLASSIFICATION
PARTICLE CONCENTRATION
A clean room can be designed to an ISO-1 through ISO-9 classification, as outlined in the ISO-14644-1 standard

Clean room standards are founded on the micrometer, abbreviated as micron (µm), representing the size of
particles to be filtered.
As previously mentioned, clean rooms are categorized based on the cleanliness of the air, determined by the
quantity and size of particles per unit volume of air.
The classification table provided below outlines the maximum concentration limits (particles/m³ of air) for
particles equal to or larger than the specified sizes.

CLEAN ROOM CLASSIFICATIONS


FED STD Maximum concentration limits (particles/m³ of air) for particle equal to and larger than sizes listed below
CLASS 209E
EQUIVALENT 0.1 Micron 0.2 Micron 0.3 Micron 0.5 Micron 1 Micron 5 Micron

ISO 1 10 2

ISO 2 100 24 10 4

ISO 3 1 1000 237 102 35 8

ISO 4 10 10,000 2,370 1,020 352 83

ISO 5 100 100,000 23,700 10,200 3,520 832 29

ISO 6 1000 1,000,000 237,000 102,000 35,200 8,320 293

ISO 7 10000 352,000 83,200 2,930

ISO 8 100000 3,520,000 832,000 29,300

ISO 9 8,320,000 293,000


Maximum permissible par culate count per cubic meter according to DIN EN ISO 14644-1

4 5
INDUSTRY STANDARD CLEAN ROOM SPECIFIC APPLICATIONS

Amber LED Lighting Animal Research Lab Lighting

INDUSTRY ISO Class Required Class 1 Division 2 Lighting NSF P442 Listing

Pharmaceutical ISO Class 5 to ISO Class 8

Bio-Technology ISO Class 5 to ISO Class 8


Electronics ISO Class 1 to ISO Class 6

Medical Device ISO Class 7 to ISO Class 8

Food Industry ISO Class 7 to ISO Class 8

Aerospace ISO Class 5 to ISO Class 8

Optics / Precision Instruments ISO Class 5 to ISO Class 8


This table provides a general overview, and specific clean room requirements may vary depending on
factors such as regulatory standards and individual company protocols.

Plenum Access Lighting Top Access Lighting

6 7
THE CHALLENGE OUR PRODUCTS

Clean room lighting is essential for maintaining a controlled Clean room environment where cleanliness, Surya Roshni’s is a pioneer manufacturer of clean room in India specializing in design and
precision, and safety are paramount. manufacture of a full range of clean room-related architectural products for clean room
applications up to Class 1 cleanliness.
Task Performance:
Different tasks performed in clean rooms may require specific lighting conditions tailored to the needs of the
Engineered & Innovative
workers and the nature of the work being carried out. Adequate lighting is necessary to ensure visibility for
Engineered structural integrity and flexibility to meet high standards and
workers performing tasks such as assembly, inspection, and quality control.
ever-changing needs.

Controlled Environment:
Clean rooms have stringent cleanliness requirements, including controlled particle levels and restricted Corrosion-Free Material
airflow.Clean room lighting fixtures are designed to minimize the introduction of contaminants into the Durable and corrosion-free extruded aluminium to provide long lasting
controlled environment. and attractive finishes.

Safety and Easy Maintenance:


Maintain cleanliness by minimizing dust accumulation and facilitating by easy cleaning and maintenance and Easy & Quick assembly
ensure the safety. Flexibility to be modified on site and can be configured to any layout also
minimize plant disruptions.

Attractive Finishing
High quality skin with pleasing clean finish enhances the appearance of any
building or facility.

8 9
OUR OFFERS

Pretreated & Powder coated CRCA


Reliable
High efficiency Superior LED chip

Energy Weld Stud for PCB Mounting


Non-hygroscopic XLPE Heat resistant, chemical Efficient
resistant gasket Ceiling Mounting Bracket Housing =0.7mm

MCPCB
HET PMMA non yellowing Diffuser

High spec isolated driver with multiple protections ensuring Value for
maintenance free long service life Money

Pressure plates to maintain uniform pressure across the


diffuser length Driver Tray Assembly

Bottom frame thickness 1mm to ensure firm & uniform


fitment with the ceiling Custom
Solutions
Chamfered Frame=1mm

Lost proof Screw

Chamfered Frame=1mm

PMMA Diffuser

Reflector

Pressure Mounting Plates

10 11
RENTIER BOCR - BOTTOM OPENING
CLEAN ROOM LUMINARIES

SPECIFICATIONS
CRCA powder coated Housing and CRCA
Bottom frame.
Also available with SS Bottom frame.
Dust Proofing with Bottom frame and diffuser 600

along with with gasket and pressure clamps.


Safety clutch wire connected to frame & housing
for easy serviceability.

444
600
Surface finish in epoxy polyester powder coating for
corrosion free & life long finish
High efficiency translucence diffuser is sealed with
bottom frame and non-hygroscopic VHB gasket to 444

ensure perfect locking and dust proofing 600

550

Driver prewired up to terminal block

86

121
Bottom frame is fixed with captive screws 554

Suitable for Class 10,000 & 100,000 clean room


applications
Conforms to Relevant IS Standard

IP 65 Bottom side (after installation)


600

Sizes Available on Request :


345mm X 345mm (1” X 1”),

444
600
600mm x 300 mm (2” X 1”),
1200mm x 300 mm (4” X 1”)
(General tolerance applicable)

444
ON REQUEST :
* SS Frame 600

* Monochromatic Yellow or Amber Light

85

123
* Dali Dimmable 550
554
* 120LM/W

CAT. REF. WATTAGE CURRENT PF ITHD EFFICACY CCT CRI

SLE CLR BO 36 22 SLIDER 36W 0.174 >0.95 <10% > 100lm/W


- 5700K 80

SLE CLR BO 45 22 SLIDER 45W 0.217 >0.95 <10% > 100lm/W


- 5700K 80

SLE CLR BO 60 22 SLIDER 60W 0.289 >0.95 <10% > 100lm/W


- 5700K 80

SLE CLR BO 80 22 SLIDER 80W 0.386 >0.95 <10% > 100lm/W


- 5700K 80

SLE CLR BO 36 22 L CLAMP 36W 0.174 >0.95 <10% > 100lm/W


- 5700K 80

SLE CLR BO 45 22 L CLAMP 45W 0.217 >0.95 <10% > 100lm/W


- 5700K 80
SLE CLR BO 60 22 L CLAMP 60W 0.289 >0.95 <10% > 100lm/W
- 5700K 80
SLE CLR BO 80 22 L CLAMP 80W 0.386 >0.95 <10% > 100lm/W
- 5700K 80

10
12 13
RENTIER BOCR - BOTTOM OPENING
CLEAN ROOM LUMINARIES

MOUNTING OPTION AVAILABLE

14
10 15
RENTIER BOCR SCREW LESS -
BOTTOM OPENING SCREW LESS
CLEAN ROOM LUMINARIES

SPECIFICATIONS
CRCA powder coated Housing and CRCA
Bottom frame.
Also available with SS Bottom frame.
Bottom frame and diffuser, with gasket
and pressure clamps, ensures dust proofing
Safety clutch wire connected to frame & housing
for easy serviceability.
Spring steel push fit bracket

Surface finish in epoxy polyester powder coating for


corrosion free & life long finish
High efficiency translucence diffuser is sealed with
bottom frame and non-hygroscopic VHB gasket to
ensure perfect locking and dust proofing
Driver prewired up to terminal block
Suitable for Class 10,000 & 100,000 clean room
applications 600

Conforms to Relevant IS Standard


IP 65 Bottom side (after installation)

444
600
Sizes Available on Request :
345mm X 345mm (1” X 1”),
600mm x 300 mm (2” X 1”),
1200mm x 300 mm (4” X 1”)
(General tolerance applicable)
444

ON REQUEST : 600

* SS Frame

85

123
* Monochromatic Yellow or Amber Light 525.40
554
* Dali Dimmable
* 120LM/W

CAT. REF. WATTAGE CURRENT PF ITHD EFFICACY CCT CRI

SLE CLR BO 36 22 SL SLIDER (LATCH) 36W 0.174 >0.95 <10% > 100lm/W
- 5700K 80

SLE CLR BO 45 22 SL SLIDER (LATCH) 45W 0.217 >0.95 <10% > 100lm/W
- 5700K 80

SLE CLR BO 60 22 SL SLIDER (LATCH) 60W 0.289 >0.95 <10% > 100lm/W
- 5700K 80

SLE CLR BO 80 22 SL SLIDER (LATCH) 80W 0.386 >0.95 <10% > 100lm/W
- 5700K 80

SLE CLR BO 36 SL L CLAMP (LATCH) 36W 0.174 >0.95 <10% > 100lm/W
- 5700K 80

SLE CLR BO 45 22 SL L CLAMP (LATCH) 45W 0.217 >0.95 <10% > 100lm/W
- 5700K 80

SLE CLR BO 60 22 SL L CLAMP (LATCH) 60W 0.289 >0.95 <10% > 100lm/W
- 5700K 80

SLE CLR BO 80 22 SL L CLAMP (LATCH) 80W 0.386 >0.95 <10% > 100lm/W
- 5700K 80

10
16 17
RENTIER TOCR - TOP OPENING
CLEAN ROOM LUMINARIES
SPECIFICATIONS

CRCA housing powder coated Top Opening


Led mounted on removable gear tray
High Lumen Output and High Efficacy 100lm/w
IP 65 Bottom side (after installation)
High Efficacy Opal Diffuser for homogenous distribution
Highly reliable CC driver specially designed for harsh
environmental condition
Long Service life 50,000 ( L70 )
Open and short circuit protection
Suitable for Class 1000, 10000 & 100,000 clean room
applications

Size Available on Request:


330mm X 330mm (1” X 1”),
630mm X 330mm (2” X 1”),
1230mm x 330mm (4” X 1”)

Accessories-Walkable Tray for


Top Opening Clean Room Fixtures

630

630

484
ON REQUEST :
* SS Frame
* Monochromatic Yellow or Amber Light
* Dali Dimmable
* 120LM/W 484

643
583

138
135

86
630

CAT. REF. WATTAGE CURRENT PF ITHD EFFICACY CCT CRI

SLE CLR TO 36 22 36W 0.174 >0.95 <10% > 100lm/W


- 5700K 80

SLE CLR TO 45 22 45W 0.217 >0.95 <10% > 100lm/W


- 5700K 80

SLE CLR TO 60 22 60W 0.289 >0.95 <10% > 100lm/W


- 5700K 80

SLE CLR TO 80 22 80W 0.386 >0.95 <10% > 100lm/W


- 5700K 80

10
18 19
10
20

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