NCR 662x/663x ATMs

Service Manual

Front Cover

B006-6606-A000
1008

NCR — CONFIDENTIAL AND PROPRIETARY

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EMC COMPLIANCE
Federal Communications Commission (FCC) Radio Frequency Interference Statement
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is
likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Canadian Class A Device Declaration

This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference
Regulations of the Canadian Department of Communications.

Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la
classe A prescrites dans le Réglement sur le brouillage radioélectrique édicté par le ministère des Communications du Canada.

EU EMC Directive 2004/108EC

This equipment has been found to comply with the essential requirements of EMC Directive 2004/108EC, by testing to harmonized
standard, EN55022 and EN55024. The equipment complies with the limits for a Class A digital device, pursuant to EN55022.

This is a Class A product, in a domestic/residential environment this product may cause radio interference in which case the user may
be required to take adequate measures.

Information to User
This equipment must be installed and used in strict accordance with the manufacturer’s instructions. However, there is no guarantee that
interference to radio communications will not occur in a particular commercial installation. If this equipment does cause interference,
which can be determined by turning the equipment off and on, the user is encouraged to consult an NCR service representative immediately.

CAUTION
NCR Corporation is not responsible for any radio or television interference caused by unauthorised
modifications of this equipment or the substitution or attachment of connecting cables and equipment
other than those specified by NCR. Such unauthorized modifications, substitutions, or attachments may
void the user’s authority to operate the equipment. The correction of interference caused by such
unauthorized modifications, substitutions, or attachments will be the responsibility of the user.

The product described in this book is a licensed product of NCR Corporation.

NCR Proprietary Information - not to be disclosed or reproduced without written consent.

NCR and Personas are trademarks of NCR Corporation.

Other product names mentioned in this publication may be trademarks or registered trademarks of their respective companies and are
hereby acknowledged.

It is the policy of NCR Corporation (NCR) to improve products as new technology, components, software, and firmware become available.
NCR, therefore, reserves the right to change specifications without prior notice.

All features, functions, and operations described herein may not be marketed by NCR in all parts of the world. In some instances,
photographs are of equipment prototypes. Therefore, before using this document, consult with your NCR representative or NCR office
for information that is applicable and current.

© 2007, 2008
By NCR Corporation, Dayton, Ohio U.S.A.
http://www.ncr.com
All Rights Reserved

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 NCR 662x/663x ATMs Service Manual

Revision Record

RevisionDate Chapter Reason for change

Nov 2007 All Initial release

June 2008 EMC Statement Updated

ATM Classes Updated
Reference Documentation Updated
6632 Product Cabling Chapter number change
6634 Product Cabling Chapter number change
6638 Product Cabling New
6622 Product Cabling New
6625 Product Cabling New
6626 Product Cabling New
Standard ATM Power Supply (355w) New (replaces ref to FM0547)
Uninteruptible Power Supply Updated
Talladega PC Core Updated
Standard Brightness Colour Displays Updated
Sunlight Readable Colour Displays Updated
Graphical Operator Panel New (replaces ref to FM0547)
iTran Scalable Check Processor New
Alarms New (replaces ref to FM0547)
Intelligent Fraud Detect New
Media Entry/Exit Indicators New (replaces ref to FM0547)
USB 2D Barcode Reader (Illuminated) New
Product Environment Heaters New
New Section 18: Environment Managment Added
October 2008 Preventive Maintenance New (replaces ref to FM0547)
6632 Product Cabling Updated
6634 Product Cabling Updated
6638 Product Cabling Updated
USB Contactless Card Reader New
Universal 12.1” and 15” Touchscreens New (replaces ref to FM0547)
USB Receipt Printer Updated
USB Statement Printer New
USB 2ST Statement/Passbook Printer New
Cash Acceptor and Recycler Updated
Cash Acceptor and Recycler Cassettes Updated
Bunch Note Acceptor (UD700) New
iTran Scalable Check Processor Updated
Biometric Finger Print Reader (BFPR) New
CCTV Camera New

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NCR 662x/663x ATMs Service Manual

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 Table of Contents
NCR 662x/663x ATMs Service Manual

Table of Contents

NCR 662x/663x ATMs Service Manual

Section 01: Introduction

Chapter 1: ATM Classes

Chapter 2: Reference Documentation

Chapter 3: Safety Information

Section 02: Preventive Maintenance

Chapter 1: Preventive Maintenance

Section 03: Diagnostics Overview

Chapter 1: Diagnostics Overview

Section 04: Product Cabling

Chapter 1: 6632 Product Cabling

Chapter 2: 6634 Product Cabling

Chapter 3: 6638 Product Cabling

Chapter 4: 6622 Product Cabling

Chapter 5: 6625 Product Cabling

Chapter 6: 6626 Product Cabling

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NCR 662x/663x ATMs Service Manual

Section 05: Power Supplies

Chapter 1: Standard ATM Power Supply (355W)

Chapter 2: Universal 24V Power Supply (600W)

Chapter 3: Uninterruptible Power Supply

Section 06: Terminal Core and Communications

Chapter 1: PIVAT PC Core

Chapter 2: Talladega PC Core

Chapter 3: USB 7 Port Hub

Section 07: Card Readers

Chapter 1: USB IMCRW

Chapter 2: USB Smart DIP Reader

Chapter 3: USB Contactless Card Reader

Section 08: Keyboards and Encryptors

Chapter 1: FDKs and Bezels

Chapter 2: Universal Encrypting PIN Pad (II)

Chapter 3: QWERTY Keyboard

Chapter 5: Front Service Interfaces

Section 09: Displays

Chapter 1: Standard Brightness Colour Displays

Chapter 2: Sunlight Readable Colour Displays

Chapter 3: Universal 12.1” and 15” Touchscreens

Chapter 4: Graphical Operator Panel

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 Table of Contents
NCR 662x/663x ATMs Service Manual

Section 10: Printers

Chapter 1: USB Receipt Printer

Chapter 2: USB Journal Printer

Chapter 3: Open Statement Printer

Chapter 4: Page Turning Passbook Printer

Chapter 5: USB Statement Printer

Chapter 6: USB 2ST Statement/Passbook Printer

Section 11: Deposit

Chapter 1: USB Envelope Depository and Dispenser

Chapter 2: Cash Acceptor and Recycler

Chapter 3: Cash Acceptor and Recycler Cassettes

Chapter 4: Bunch Note Acceptor (UD686)

Chapter 5: Bunch Note Acceptor (UD700)

Section 12: Dispense

Chapter 1: S1 Dispenser

Chapter 2: S1 Bill Alignment Dispenser Removal and Replacement

Chapter 3: Aria Pick Module

Chapter 4: Currency Cassettes

Chapter 5: Coin Dispenser (Hopper Style)

Section 13: Shutters

Chapter 1: Shutters

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NCR 662x/663x ATMs Service Manual

Section 14: Document Processing

Chapter 1: iTran 1000 ATM Cheque Processor

Chapter 2: iTRAN Scalable Check Processor

Section 15: Security

Chapter 2: Fluiditi ATM Security

Chapter 2: Fluiditi Replenishment Security

Chapter 3: Alarms

Chapter 4: Intelligent Fraud Detection

Chapter 5: Biometric Finger Print Reader (BFPR)

Section 16: Miscellaneous Devices & Interfaces

Chapter 1: Miscellaneous Interface and Remote Input/Output Boards

Chapter 2: Remote Status

Chapter 3: Media Entry/Exit Indicators

Chapter 4: USB 2D Bar Code Reader (Illuminated)

Chapter 5: CCTV Camera

Section 17: Audio

Chapter 1: Public/Private Audio with Volume Control

Section 18: Environment Management

Chapter 1: Product Environment Heaters

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 Table of Contents
Section 01: Introduction

Table of Contents

Section 01: Introduction

Chapter 1: ATM Classes

CLASS LIST ................................................................................................................... 1-1

Chapter 2: Reference Documentation

NCR 6632 ATM .............................................................................................................. 2-1
NCR 6634 ATM .............................................................................................................. 2-1
NCR 6638 ATM .............................................................................................................. 2-1
NCR 6622 ATM .............................................................................................................. 2-1
NCR 6625 ATM .............................................................................................................. 2-1
NCR 6626 ATM .............................................................................................................. 2-2
PERSONAS SERVICE INFORMATION ...................................................................... 2-2

Chapter 3: Safety Information

ELECTRONICS BOARDS ............................................................................................. 3-1
ATM CASH SECURITY ................................................................................................ 3-1
ACCESS .......................................................................................................................... 3-1
BARCODE READER ..................................................................................................... 3-2
FLOURESCENT LAMPS............................................................................................... 3-2

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Table of Contents
Section 01: Introduction

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 Section 01: Introduction
ATM Classes

Table of Contents

ATM Classes

CLASS LIST ................................................................................................................... 1-1

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Section 01: Introduction
ATM Classes

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 Section 01: Introduction
ATM Classes

Table of Contents
Chapter 1

ATM Classes
CLASS LIST
This service manual covers devices for the following ATMs.
● NCR SelfServ 32 ATM (6632)
● NCR SelfServ 34 ATM (6634)
● NCR SelfServ 38 ATM (6638)
● NCR SelfServ 22 ATM (6622)
● NCR SelfServ 25 ATM (6625)
● NCR SelfServ 26 ATM (6626)

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1-1
Section 01: Introduction
ATM Classes

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 Section 01: Introduction
Reference Documentation

Table of Contents

Reference Documentation

NCR 6632 ATM .............................................................................................................. 2-1

NCR 6634 ATM .............................................................................................................. 2-1

NCR 6638 ATM .............................................................................................................. 2-1

NCR 6622 ATM .............................................................................................................. 2-1

NCR 6625 ATM .............................................................................................................. 2-1

NCR 6626 ATM .............................................................................................................. 2-2

PERSONAS SERVICE INFORMATION ...................................................................... 2-2

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Section 01: Introduction
Reference Documentation

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 Section 01: Introduction
Reference Documentation

Table of Contents
Chapter 2

Reference Documentation
This manual should be read in conjunction with the following documentation:

NCR SELFSERV 32 ATM

● B006-6633-x000 Operator Bookset
● B006-6634-x000 Site Preparation Bookset
● B006-6635-x000 Installation Bookset

NCR SELFSERV 34 ATM

● B006-6615-x000 Operator Bookset
● B006-6616-x000 Site Preparation Bookset
● B006-6617-x000 Installation Bookset

NCR SELFSERV 38 ATM

● B006-6654-x000 Operator Bookset
● B006-6652-x000 Site Preparation Bookset
● B006-6653-x000 Installation Bookset

NCR SELFSERV 22 ATM

● B006-6639-x000 Operator Bookset
● B006-6637-x000 Site Preparation Bookset
● B006-6638-x000 Installation Bookset

NCR SELFSERV 25 ATM

● B006-6643-x000 Operator Bookset
● B006-6641-x000 Site Preparation Bookset
● B006-6642-x000 Installation Bookset

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Section 01: Introduction
Reference Documentation

NCR SELFSERV 26 ATM

● B006-6647-x000 Operator Bookset
● B006-6645-x000 Site Preparation Bookset
● B006-6646-x000 Installation Bookset

PERSONAS SERVICE INFORMATION

● FM-0547 - NCR 56XX/Personas Automated Teller Machines Field Service
Information Service Aids Mini-manual

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 Section 01: Introduction
Safety Information

Table of Contents

Safety Information

ELECTRONICS BOARDS ............................................................................................. 3-1

ATM CASH SECURITY ................................................................................................ 3-1

ACCESS .......................................................................................................................... 3-1

BARCODE READER ..................................................................................................... 3-2

FLOURESCENT LAMPS............................................................................................... 3-2

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Section 01: Introduction
Safety Information

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 Section 01: Introduction
Safety Information

Table of Contents
Chapter 3

Safety Information

ELECTRONICS BOARDS
WARNING

This equipment uses Lithium Batteries. There is a danger of an

explosion if a battery is incorrectly replaced. Replace only with
the same or equivalent type recommended by the manufacturer.
Dispose of used batteries according to local environmental
guidelines.

ATM CASH SECURITY

WARNING

This system uses mercury in the tilt switches located on the back
of the currency dispenser module. Care should be taken when
handling the tilt switches to avoid a spillage.

ACCESS
WARNING

To prevent strain or injury when carrying out tasks on the inner

facia area of rear access terminals adjust your position to ensure
that your waist is at the level of the top of the security enclosure,
allowing your chest and abdomen to lie flat on the top of the
security enclosure. Your feet should be supported on a firm
base.

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Section 01: Introduction
Safety Information

BARCODE READER
The Barcode Reader Module uses a class 2 laser emitter that may be uncovered if the
scanner engine is interfered with in any way.

WARNING

Use of controls or adjustments or performance of procedures

other than those specified herein may result in hazardous
radiation exposure.

FLOURESCENT LAMPS
WARNING

Fluorescent Lamps in display and fascia assemblies contain

small amounts of mercury. Dispose of according to applicable
laws.

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 Table of Contents
Section 02: Preventive Maintenance

Table of Contents

Section 02: Preventive Maintenance

Chapter 1: Preventive Maintenance

INTRODUCTION ........................................................................................................... 1-1
GENERAL INSTRUCTIONS......................................................................................... 1-1
Customer Responsibility............................................................................................. 1-1
Engineer Responsibility .............................................................................................. 1-2
PREVENTIVE MAINTENANCE SCHEDULE ............................................................ 1-3
Power On Checks........................................................................................................ 1-3
Power Off Checks ....................................................................................................... 1-4
Fluiditi Checks ............................................................................................................ 1-7
Post Preventive Maintenance Checks ......................................................................... 1-7
POWER SUPPLY ........................................................................................................... 1-9
PIVAT CORE.................................................................................................................. 1-9
MAGNETIC CARD READER/WRITERS .................................................................... 1-9
Dip MCR................................................................................................................... 1-10
Swipe Card Reader ................................................................................................... 1-11
USB IMCRW............................................................................................................ 1-11
STANDARD BRIGHTNESS COLOUR DISPLAYS .................................................. 1-12
OPEN PRINTER ........................................................................................................... 1-12
Media Delivery Assembly ........................................................................................ 1-12
PASSBOOK PRINTER................................................................................................. 1-13
Cleaning .................................................................................................................... 1-14
Lubrication................................................................................................................ 1-14
Visual Check Of LEDs ............................................................................................. 1-21
ENVELOPE DEPOSITORY AND DISPENSER......................................................... 1-22
Envelope Depository................................................................................................. 1-22
Envelope Dispenser .................................................................................................. 1-24
CASH ACCEPTOR AND RECYCLER ....................................................................... 1-24
CASH ACCEPTOR AND RECYCLER CASSETTES ................................................ 1-24
Cleaning .................................................................................................................... 1-24
BUNCH NOTE ACCEPTOR (UD-686) ....................................................................... 1-25
Sensors ...................................................................................................................... 1-25
Transport ................................................................................................................... 1-25
Visual Inspection ...................................................................................................... 1-25
Cleaning Materials .................................................................................................... 1-26
BUNCH NOTE ACCEPTOR (BNA3 OR UD700) ...................................................... 1-26
Important Notice ....................................................................................................... 1-26
Cleaning .................................................................................................................... 1-27
CURRENCY DISPENSER ........................................................................................... 1-37
Cassettes.................................................................................................................... 1-37
Reed Switch Housing................................................................................................ 1-37
Pick Lines ................................................................................................................. 1-37

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Section 02: Preventive Maintenance

Sensors/LEDs............................................................................................................ 1-37
Gears ......................................................................................................................... 1-37
Internal Timing ......................................................................................................... 1-37
Suction Cups ............................................................................................................. 1-38
Air Filter ................................................................................................................... 1-38
Lubrication Points..................................................................................................... 1-38
COIN DISPENSER MODULE ..................................................................................... 1-39
ITRAN 1000 ATM CHECK PROCESSOR (TYPE 4) ................................................. 1-40
Cleaning Materials .................................................................................................... 1-40
Visual Inspection ...................................................................................................... 1-40
Sensors ...................................................................................................................... 1-40
Camera ...................................................................................................................... 1-41
Transport ................................................................................................................... 1-41
USB 2D BAR CODE READER (UBAR)..................................................................... 1-42
ENHANCED AUDIO ................................................................................................... 1-42
SUNLIGHT READABLE COLOUR LIQUID CRYSTAL DISPLAY........................ 1-42
DIGITAL CAMERA ..................................................................................................... 1-42
FANS ............................................................................................................................. 1-42
SAFES ........................................................................................................................... 1-42
UL Safe ..................................................................................................................... 1-43
TEST TOOLS AND LUBRICANTS ............................................................................ 1-45

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 Section 02: Preventive Maintenance

Table of Contents

Preventive Maintenance

INTRODUCTION ........................................................................................................... 1-1

GENERAL INSTRUCTIONS......................................................................................... 1-1

Customer Responsibility............................................................................................. 1-1
Engineer Responsibility .............................................................................................. 1-2
Overall System Checks .......................................................................................... 1-2

PREVENTIVE MAINTENANCE SCHEDULE ............................................................ 1-3

Power On Checks........................................................................................................ 1-3
Power Off Checks ....................................................................................................... 1-4
Fluiditi Checks ............................................................................................................ 1-7
Post Preventive Maintenance Checks ......................................................................... 1-7

POWER SUPPLY ........................................................................................................... 1-9

PIVAT CORE.................................................................................................................. 1-9

MAGNETIC CARD READER/WRITERS .................................................................... 1-9

Shutter Plate ........................................................................................................... 1-9
Read Head ............................................................................................................ 1-10
Dip MCR................................................................................................................... 1-10
Swipe Card Reader ................................................................................................... 1-11
USB IMCRW............................................................................................................ 1-11
Clean Read Heads and Smart Contacts................................................................ 1-11
Clean Rollers........................................................................................................ 1-12

STANDARD BRIGHTNESS COLOUR DISPLAYS .................................................. 1-12

OPEN PRINTER ........................................................................................................... 1-12

Media Delivery Assembly ........................................................................................ 1-12
Cleaning ............................................................................................................... 1-12

PASSBOOK PRINTER................................................................................................. 1-13

Cleaning .................................................................................................................... 1-14
Cleaning of the Ribbon Cartridge ........................................................................ 1-14
Cleaning of the Platen .......................................................................................... 1-14
Cleaning the Magnetic Head................................................................................ 1-14
Lubrication................................................................................................................ 1-14
Printing Unit Support Rails.................................................................................. 1-14
Ribbon Feed Unit (RFU) Gear............................................................................. 1-16
Pressure Rollers Springs and Bearings ................................................................ 1-16

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Section 02: Preventive Maintenance

Magnetic Stripe (MS) Lead Screw....................................................................... 1-19

Shutter Shaft......................................................................................................... 1-20
Visual Check Of LEDs ............................................................................................. 1-21

ENVELOPE DEPOSITORY AND DISPENSER......................................................... 1-22

Envelope Depository................................................................................................. 1-22
Inkjet Print Cartridge Replacement...................................................................... 1-22
Ink Pad Repositioning .......................................................................................... 1-24
Envelope Dispenser .................................................................................................. 1-24

CASH ACCEPTOR AND RECYCLER ....................................................................... 1-24

CASH ACCEPTOR AND RECYCLER CASSETTES ................................................ 1-24

Cleaning .................................................................................................................... 1-24

BUNCH NOTE ACCEPTOR (UD-686) ....................................................................... 1-25

Sensors ...................................................................................................................... 1-25
Transport ................................................................................................................... 1-25
Visual Inspection ...................................................................................................... 1-25
Cleaning Materials .................................................................................................... 1-26

BUNCH NOTE ACCEPTOR (BNA3 OR UD700) ...................................................... 1-26

Important Notice ....................................................................................................... 1-26
Cleaning .................................................................................................................... 1-27
Cleaning Materials ............................................................................................... 1-27
Photo Sensors in Cassette .................................................................................... 1-27
Photo Sensors in Feed/Reject and Main Transport Units .................................... 1-34
Photo Sensors in Escrow Unit.............................................................................. 1-35
Photo Sensors in Bill Validator............................................................................ 1-36

CURRENCY DISPENSER ........................................................................................... 1-37

Cassettes.................................................................................................................... 1-37
Reed Switch Housing................................................................................................ 1-37
Pick Lines ................................................................................................................. 1-37
Sensors/LEDs............................................................................................................ 1-37
Gears ......................................................................................................................... 1-37
Internal Timing ......................................................................................................... 1-37
Suction Cups ............................................................................................................. 1-38
Air Filter ................................................................................................................... 1-38
Lubrication Points..................................................................................................... 1-38
Pick Module ......................................................................................................... 1-39
Presenter Assembly.............................................................................................. 1-39

COIN DISPENSER MODULE ..................................................................................... 1-39

Cleaning ............................................................................................................... 1-39

ITRAN 1000 ATM CHECK PROCESSOR (TYPE 4) ................................................. 1-40

Cleaning Materials .................................................................................................... 1-40
Visual Inspection ...................................................................................................... 1-40
Sensors ...................................................................................................................... 1-40
Sensor Locations on CPM4.................................................................................. 1-41
Camera ...................................................................................................................... 1-41
Transport ................................................................................................................... 1-41

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 Section 02: Preventive Maintenance

USB 2D BAR CODE READER (UBAR)..................................................................... 1-42

ENHANCED AUDIO ................................................................................................... 1-42

SUNLIGHT READABLE COLOUR LIQUID CRYSTAL DISPLAY........................ 1-42

DIGITAL CAMERA ..................................................................................................... 1-42

FANS ............................................................................................................................. 1-42

SAFES ........................................................................................................................... 1-42

UL Safe ..................................................................................................................... 1-43
Method One (Recommended) .............................................................................. 1-43
Method Two ......................................................................................................... 1-43
Adding an Oil Hole to the Safe Door Top Hinge ................................................ 1-44

TEST TOOLS AND LUBRICANTS ............................................................................ 1-45

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Section 02: Preventive Maintenance

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 Section 02: Preventive Maintenance
Preventive Maintenance

Table of Contents
Chapter 1

Preventive Maintenance
INTRODUCTION
This chapter describes the preventive maintenance for the modules fitted in the NCR
SelfServ range of ATMs.
Preventive maintenance should be carried out during repair calls.

GENERAL INSTRUCTIONS
The following general instructions must be observed:
1. Use clean lubricants from properly labelled containers.
2. Satisfactory operation of mechanical components depends upon proper lubrication.
Follow the specific lubrication instructions in the following paragraphs in detail.
3. Avoid excessive lubrication. Apply only that amount which will provide a thin coating
on the entire bearing area or surface, unless otherwise specified.
4. All parts to be lubricated must be free from dust, corrosion and metal chips.
5. Lubricate bearing areas and surfaces during assembly, unless conditions caused by
subsequent handling are detrimental (for example, accumulation of chips, grit, and so
on) to the proper operation of the part. In those cases lubrication should be applied
after assembly.
6. Apply lubricants using the most convenient method when none is specified, that is by
brushing, dipping, or oil can. Spraying is not recommended.
7. Lubricate all spring hooks and spring studs with lubricant B.
8. Working clipped or riveted assemblies should not be lubricated before riveting but
only after all processes, handling, or storage involving exposure to dirt or serious
atmospheric contamination are past.
9. On assemblies that have shafts on which one or more moving parts are assembled,
lubricate both the shaft and the hub areas on each part with the specified lubricant.
10. Lubricants can cause serious deterioration of rubber. Avoid contamination of drive
belts and drive rolls.

Customer Responsibility
It is the responsibility of the customer to clean the following modules (refer to the relevant
Operator Manual).
● Cash Deposit Module Sensors
● Keyboard surfaces
● Monitor surface

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Section 02: Preventive Maintenance
Preventive Maintenance

● MCRW/MCR
● Printers.

Engineer Responsibility
CAUTION

Make sure that ESD precautions are observed.

The engineer is responsible for the following preventive maintenance:

Overall System Checks

● Investigate any errors that may require immediate action
● Power off unit and vacuum the entire inside of the unit, including:
● Power supply unit
● Fans
● Electronic core areas
● Dispensers and depositories.
● Use the Customer Confidence Test or Level 2 diagnostics to make sure that all
modules are functioning correctly
● If possible, place the unit in Maintenance Diagnostics and with branch/first line
personnel present, do at least two dispense operations through the front of the ATM:
● On the first dispense, make sure that 40 bills can be delivered to the customer
● On the second dispense, make sure 1 bill can be successfully delivered to the
customer
● When performing the procedure make sure that no clipping of the bills against the
top of the aperture is taking place. If clipping occurs, lower the dispenser shutter
slightly and/or the presenter height inside the safe.
● Clear all FITNESS and SOH messages.
● Make sure your CSS Key Disk has been removed from the unit.

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 Section 02: Preventive Maintenance
Preventive Maintenance

PREVENTIVE MAINTENANCE SCHEDULE

Power On Checks
GENERAL CHECKS

Every Visit Discuss performance of the ATM with the custodian/operator/first line maintainer and
make notes of any entries in the logbook, which require resolution. Inspect for vandalism
and damage and advise the customer or customer representative of any findings requir-
ing repair.
Every Visit Visually check for FRAUD/TAMPERING around the Keyboard, Fascia and Card
Reader. Check for foreign devices and extra wires or harnessing. Report such
activities to your Territory or Service Account Manager. DO NOT ATTEMPT TO
REMOVE A DEVICE, THERE MAY BE PERSONAL RISK - PLACE THE ATM OUT OF
SERVICE.
Every Visit For remote sites, check for lighting around the building area. NCR is not responsible for
building lighting but does need to inform the proper persons (help desk or branch per-
sons) of any safety infractions or issues.
Every Visit Report poor installation of Alarms/Comms cables to your territory manager. For example
excess cable loops lying in base of safe or cables interfering with moving parts etc.
Where possible tidy the installation to avoid ongoing interference with moving parts.
Every Visit Remove media stored within both top-box and security enclosures (paper rolls, enve-
lopes, statement paper etc.) Remove currency storage bags and any rubbish lying inside
the ATM.
Every Visit Once the machine has been opened visually inspect the modules before you get started.
Check the cables and rails on all modules to ensure smooth operation.
Every Visit Review error and tally logs either on-screen or printed and investigate any errors that
may require attention. Always print the tally logs and keep the last copy in the logbook.
There may be many Track 3 read errors on the MCRW and many communication errors;
these do not require any action.
Yearly If the ATM is replenished by branch staff, ask them to remove all currency containers and
the currency from the currency cassettes, and return cassettes for examination. Check
correct operation of the cassette doors, brushes, spring fingers, pusher plate, and
pusher plate pressure. Check cassette note height and width guide settings are correct,
check for high spots in the settings.

CABINETRY & FACIA

Every Visit Observe the general appearance of the ATM cabinet and clean as necessary
Every Visit Verify all fans are operating correctly and are not noisy, including the safe, LCD and
power supply fans.
Yearly Clean FDD unit with cleaning diskette.
Yearly Clean CD/DVD-ROM drive with cleaning CD.
Yearly Verify correct operation of AC interlock switches; ensure there is not excessive float on
the door when in the closed position that would allow the switch to operate intermittently.
Yearly If fitted verify correct operation of auto supervisor by opening/closing of fascia - listen for
the click etc. Verify that there is not excessive float on the fascia or cabinetry when in the
home position that would allow the switch to operate intermittently.

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BUNCH NOTE ACCEPTOR

Yearly Glory - Check the luminous power of the UV lamp in the recognition unit.

Power Off Checks

GENERAL CHECKS

Yearly Where it is safe (incoming power to the ATM from the building supply is switched off, and
there is no danger to yourself or others from the electrical power), carefully check the
tightness of the power ground connection at the ATM.
Yearly Check the power ground (and polarity) at the wall outlet using a Circuit Tester (if availa-
ble). The outlet cover should not be removed - any issues should be escalated to the
customer for resolution. This is normally outside the scope of NCR Service Contracts,
but it is important for ATM performance.

CABINETRY & FACIA

Yearly Using a vacuum cleaner and (if necessary) air can, vacuum ALL internal surfaces of the
ATM including the PC core and fan, power supply, fans, and filters (where applicable).
Yearly Verify correct operation of the fascia and appearance door locks, verify locks are
securely fastened and locking nuts have not backed off. Ensure fascia is latching into
position and door latch plates are adjusted correctly.
Yearly Ensure all fascia mounted shutter doors are aligned and move freely, clean if necessary.
Be sure that the shutters have a covering over the circuit board portion of the shutter.
Ensure shutter assemblies are fully tightened onto the fascia.
Yearly Lubricate the safe door hinges with lubricant A (or similar low viscosity oil) as described
in the relevant section of the SAMM.
Yearly Verify harnessing is not being snagged/damaged during door opening/closing operations
and ensure harnessing has been tied back properly after part replacement. Make sure
all ground straps are fitted to shutter assemblies, facias and to keyboards. Check har-
nessing is not being snagged/damaged during module racking.
Yearly Ensure retract and slide assemblies are securely bolted in place.
Yearly If applicable, check condition of rain management components, ensure Mylar guides
aren't torn.

CURRENCY DISPENSER

Every Visit Use an air can and vacuum to remove dust from all areas of the dispenser.
Every Visit Replace all suction cups (277-0009574). Check pick line for broken nozzles. Replace the
pick line if broken, cracked, or bent. Clean all sensor and LED board assemblies.
Every Visit Check for worn or broken gears or belts. If worn or broken belts are found, module
replacement should be scheduled and noted in the log book.
Every Visit Verify that the pick and presenter modules are correctly timed (D Wheel, Pick -
Pick). If you do re-time the dispenser, check timing several times to be sure no teeth are
missing on any gears and timing stays true. As each pick module "D" lines up with the
sensor, check that the half round wheel is ready to contact the full circular wheel inside
the pick module. Worn or broken gears may warrant pick module replacement.
Yearly Ensure that the note flicker at the purge bin is present, replace broken flickers or cable
ties with a new flicker.

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CURRENCY DISPENSER

Yearly Disconnect the vacuum tube from the bottom pick solenoid; replace the vacuum filter
(445-0612449). When you disturb the air filter some dust will drop down the tubing be
sure to clean this out.
Yearly Clean the LVDT sensor wheels with cotton buds and alcohol.
Yearly Check the stacker wheels for damage and schedule module replacement if
required.
Yearly Check purge bin micro switch for damage.
Yearly Ensure pick frame cassette latches operate correctly and lock cassette into position.
Yearly Check presenter to safe door cam ramp height setting.
N/A Lubrication - Lubrication is only required on 66XX dispenser products when components
are being replaced.

MOTORIZED CARD READER/WRITERS

Every Visit The shutter and pre-head are the most vulnerable parts of the card reader and subject to
the most dirt ingress and wear. These parts should be inspected and cleaned as
required on each service visit. Pre-head wear will not be visible without removal of the
pre-head from the card reader mouth. If Customer Failure reports that 'cards are not
accepted,' then replacement of the card reader would be appropriate.
Every Visit The shutter mechanism should be checked and adjusted for the shutter open and width
switch positions.
Every Visit Verify MCRW transport aligns correctly at fascia.
Every Visit Clean dip reader. Check that the dip debris access through the dip chassis is clear and
can allow the passage of dust and debris to clear the transport.
Yearly The MCRW is to be replaced after every 383K transactions to minimize downtime and
improve reliability. This value should be reduced if the MCRW is located in a "dirty hos-
tile environment." If the MCRW was not swapped on the previous PM (refer to log book),
swap it with one that has been thoroughly refurbished.

ENVELOPE DEPOSITORY (PPD)

Every Visit Install new inkjet print cartridge (009-0019525), usually supplied by customer. The ink jet
print head should always be checked for end-of-shelf-life usage before insertion.
Yearly Replace the ink pad (445-0683162).
Yearly Use an air can and vacuum to remove dust from all areas of the depository.
Yearly Clean all belts and check for wear, if worn module replacement should be scheduled.
Yearly Inspect and clean all sensors.
Yearly Clean any evidence of ink droplets in the depository transport.
Yearly Clean the print head flex cable contacts. If contacts cannot be cleaned or if contami-
nated, replacement should be scheduled.
Yearly Check for freedom of movement of anti-fish assemblies.
Yearly Verify PPD transport aligns correctly at fascia.

ENVELOPE DISPENSER

Every Visit Verify customer is loading envelopes in alternating manner.

Yearly Use an air can and vacuum to remove dust from all areas of the envelope dispenser.
Yearly Inspect and clean all sensors.

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ENVELOPE DISPENSER

Yearly Clean belts with a dry cloth (do not clean with a cleaning solution).

PRINTERS

Every Visit Ensure receipt/statement slots are free from obstruction, paint, moulding flash, burrs etc.
Every Visit Ensure receipt/statement/passbook transports align correctly with fascia.
Every Visit Ensure printer PCB covers are fitted.
Yearly Use an air can and vacuum to remove dust from all areas of the printers.
Every 6 Page Turning Passbook - clean the ribbon cartridge, platen and magnetic head with cot-
Month ton swabs and isopropyl alchohol.
Every 6 Page Turning Passbook - lubricate printing unit support rails, ribbon feed unit gear, pres-
Month sure rollers springs & bearings, magnetic stripe lead screw and shutter shaft.

LCD MONITOR & KEYBOARDS

Every Visit Check that the customer keyboard is centrally aligned in the aperture and no obvious
damage or leaks are present, this should be checked at installation or repair of a key-
board and on each visit.
Yearly If the face of the LCD or the vandal glass is dirty drop monitor back from the vandal
glass and clean the LCD face and the inside of the vandal glass. Ensure that the dust
seal is present and in good condition.

COIN DISPENSER

Yearly Inspect the hopper bins and rotor for wear and damage.
Clean all sensors using compressed air can.

CHEQUE PROCESSING MODULE

Every Visit Clean all sensors with a soft brush or compressed air can. Clean front and rear camera
using cleaning swabs (484-0051295). Clean all flat surfaces of transports using clean-
ing tissues (484-0051501).
Every 3 Inspect the transport drive belts for damage, slackness or wandering. Replace at FRU
Months level if required.
Yearly Verify CPM transport aligns correctly at fascia.

BUNCH NOTE ACCEPTOR

Every Visit It is recommended that all photo sensors be cleaned at every service visit. If an
increase in the rate of rejection of currency is reported, pay particular attention to the
cleaning of the recognition unit photo sensors and note surfaces.
Every 3 The following items should be inspected for damage or slackness: Feed unit belts, rec-
Months ognition unit, transport belts, transport unit belts, reject unit transport, stacker belts,
escrow unit tapes, cassette stacker belts, and inlet unit transport belts. Replace at FRU
level if required
Yearly Make sure the BNA transport aligns correctly at fascia.

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Fluiditi Checks
The Yearly PM checks/tests for Fluiditi require ATM power to be both on and off. Every
visit check can be completed with the system armed however any repairs require the
system to be disarmed.
● Power on to disconnect the battery
● Power off to disarm the system
● Power on the run tests
● Power off to arm the system
● Power on to reconnect the battery

FLUIDITI - ICS & CS

Before completing the yearly checks/tests or any repairs, disconnect the bat-
tery and disarm the system as described in the SAMM Fluiditi ATM Security and
Fluiditi Replenishment Security documents.
Every Visit Check (and repair if necessary):
•Wiring Harnesses
•All connectors on Alarm and PDS boards to see if cables are seated properly
•Check battery voltage: minimum 8.7 Volt when switched on and minimum 11.2 when
the ATM is switched off
•On ICS solutions, check the metal tangs or holding points on the cassette latches
are intact
Yearly Check Switching Internal to External Status Led indicators, Shunt Switch, Door
Timer.
Yearly Perform the following tests:
•Test cassette position
•Test ICS Servos
•Test Cassette Tamper Position
•Test Battery
•Test Penetration Mats
•Test tilt switches

Post Preventive Maintenance Checks

GENERAL CHECKS

Every Visit Let the custodian/operator/first-line maintainer run a test transaction.

CABINETRY & FASCIA

Every Visit On units that have Audio feature, ensure that the feature is working by using a head
phone set.
Every Visit Ensure that all Media Entry Indicators are operational.

CURRENCY DISPENSER

Every Visit Check that all interlock switches operate properly.

Every Visit Perform the SOH task saying the suction cups have been replaced.

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Every Visit Load the ATM with customer engineer test currency. Test dispensers to ensure proper
operation of all dispense modules.
Every Visit Dispense 1 bill to the front of the ATM; ensure proper delivery and firm grip.
Every Visit If there have been many rejected amounts or complaints about ATM keeping money,
dispense 40 bills to ensure no bills are catching on (clipping) the shutter. If clipping has
occurred, verify correct operation of the shutter. If clipping persists, then a module
replacement should be scheduled and noted in the log book. If applicable, adjust the
presenter height guide within the safe or on the safe door for proper dispensing out the
ATM.

MOTORIZED CARD READER/WRITERS

Every Visit Using the appropriate speed test card, run card reader speed test.
Every Visit Ensure speed is 24 +/-3%. -(not appropriate on VE or IMCRW Card Reader).
Every Visit Where applicable check reading of track 1, 2 & 3 using diagnostics. - No Errors
reported.
Every Visit Where applicable check Smart card operation using diagnostics.

ENVELOPE DEPOSITORY (PPD)

Every Visit Perform the SOH task saying the ink jet has been replaced. You will be prompted to
insert an envelope. Verify the operation of the shutter and transport and check print
quality for fully formed and legible characters.

ENVELOPE DISPENSER

Every Visit Verify correct operation of envelope dispenser using diagnostics.

PRINTERS

Every Visit Check print quality for fully formed and legible characters and that receipts and state-
ments are delivered correctly, check knife operation and black dot being correctly cut.
Check for correct operation of paper low switch.
Every Visit Clear fitness. Clear SOH and ensure that state of health indicates "Terminal Healthy.

LCD MONITOR & KEYBOARDS

Every Visit Verify touch-screen calibration accuracy within diagnostics.

Check that all keys on both the fascia and FDK keyboard assemblies are functioning
properly.

CHEQUE PROCESSING MODULE

Every Visit Verify the operation of the shutter and transport, check print quality for fully formed
and legible characters and ensure camera images are clear.

FINAL CHECK

Every Visit Mark the completed activities in the log book, and schedule any follow-up mod-
ule replacements required.

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Preventive Maintenance

POWER SUPPLY
The only preventive maintenance required for the power supply is:
● Vacuum around the unit
● Check the fans for correct operation and clean out any accumulations of dust.

PIVAT CORE
The only preventive maintenance required on the PC core is:
● Vacuum around the core
● Check the fans for correct operation and clean out any accumulations of dust.

MAGNETIC CARD READER/WRITERS

Perform the following tasks as needed:
● Remove the shutter assembly and clean the housing thoroughly
● Remove the read head and clean the surrounding area
● Check throat alignment to main transport alignment and adjust where necessary
● Check the width switch and shutter switch operation
● Make sure that the shutter runs freely
● Clean all sensors and LEDs
● Clean drive belts with alcohol and swabs
● Make sure the card reader speed is 25 ± 3%. Adjust if required.
● Verify CROPF feature is present and make sure the suppression harness 445-0616872
is fitted.

Shutter Plate
This section details the lubrication required on the shutter locking pin and bearing surface
of the shutter plate.
A thin coating of lubricant D should be applied, annually, using a small brush, to the
locking pin and bearing surface of the shutter plate.

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Note: Take care not to over lubricate this area.

Read Head
Preventive maintenance for the MCR/MCRW consists of cleaning the read head and
rollers using a cleaning card.
If required, prepare the cleaning card (998-0052929) by spraying lightly with head
cleaning fluid (603-8000539).

Note: Before using the MCR/MCRW wait (five minutes) until the cleaning fluid on the
reading head has evaporated.
The procedure for cleaning the heads of the MCR/MCRW depends on whether it is:
● Dip MCR
● Swipe Card Reader
● MCRW/MCR.

Dip MCR
1. Insert the cleaning card, with the felt side down, into the Dip MCR.
2. Remove the card from the Dip MCR.
3. Repeat steps 1 and 2 five times.

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Swipe Card Reader

Swipe the cleaning card through the reader five times. If the cleaning card you have is
single sided, swipe it through the reader five times with the cleaning face to the right and
five times with the cleaning face to the left.

USB IMCRW
At each service call, the read heads and the rollers should be cleaned (see below). In
addition, perform the following tasks as needed:
● Remove the shutter assembly and clean the housing thoroughly
● Check throat to main transport alignment and adjust where necessary
● Check the width switch and shutter switch operation, as described in Adjustments
● Make sure that the shutter operates freely
● Clean all sensors and LEDs
● Clean drive belt with alcohol and swabs.

Clean Read Heads and Smart Contacts

The read heads, and smart contacts where configured, should be cleaned at every
UIMCRW service call. Use the MCRW cleaning card (NCR part number 998-0052929 or
equivalent) to clean the heads, as follows:
1. If required, prepare the cleaning card by spraying lightly with head cleaning fluid
(such as part numbers 603-8000539 or 603-9014721).
2. Select the Maintenance option from the System Application Main Menu.
3. Select the MCRW option from the Maintenance Menu.
4. Select the Cleaning Cycle Test option.
5. Insert the card to start the cleaning cycle.
6. When the cycle is finished, remove the cleaning card. If it is not removed, the card is
captured.
7. If the card readers supports smart cards, select the SC Cleaning Cycle Test option and
repeat the procedure.

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Clean Rollers
At each service call, use a cloth moistened with iso-propyl alcohol to clean the three
rubber rollers indicated in the following illustration.

STANDARD BRIGHTNESS COLOUR DISPLAYS

If the face of the display or the vandal glass is dirty, drop the monitor back from the vandal
glass and clean the display face and the inside of the vandal glass. Ensure that the dust seal
is present and in good condition.

OPEN PRINTER

Media Delivery Assembly

There is very little maintenance required for the Media Delivery Assembly as there are no
parts to lubricate. Perform the following tasks as needed:
● Clean the sensors
● Clean the paper path.

Cleaning
Cleaning should be carried out during maintenance or when repairing the printer.
● Do not touch or damage the print surface of the thermal print head unit.
● Do not use a solvent such as thinner.
When cleaning use a brush or blower brush (as used to clean camera lenses) to clean away
paper dust.

Transport Clean paper dust from the paper path and from the upper and lower
components of the transport sensors.

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Print Engine This section describes the cleaning and lubrication points of the Print
Engine. Before starting the lubrication or cleaning, remove the Print Engine from the
Media Delivery Assembly, then disconnect the cables from CN1, CN4, and CN6 on the
main circuit board.

CAUTION

Do not drop any small parts, such as screws, into the printer. Take
ESD precautions before touching the main circuit board.

Note 1: Refer to “Removal and Replacement” in document 66703-35OpenPrtr for

replacing a part.

Note 2: Refer to “Adjustments” in document 66703-35OpenPrtr if required.

PASSBOOK PRINTER
The preventive maintenance described here should only be carried out when a field
engineer is called out to a page turning passbook printer failure. Check that the following
actions are being carried out by the user on a six-monthly basis:
● Cleaning of the ribbon cartridge
● Cleaning of the platen
● Cleaning of the sensors
● Cleaning of the magnetic head.

If it is obvious that the above actions are not being carried out by the user, they should be
performed by the service engineer during the service visit. The engineer should then
advise the client of the importance of the cleaning operations.

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Cleaning
Use a brush or blower brush (as used to clean camera lenses) and a vacuum cleaner to
clean away paper dust from the following areas.

Cleaning of the Ribbon Cartridge

When the ribbon cartridge becomes dirty with the ribbon ink, stains, paper fragments or
other matter, clean gently with cotton swabs and isopropyl rubbing alcohol.

Cleaning of the Platen

When the platen, paper guide and ribbon cartridge arms become dirty with ribbon ink,
stains, paper fragments or other matter, clean gently with cotton swabs and isopropyl
alcohol

Cleaning the Magnetic Head

The magnetic head should be cleaned by the user on a routine basis using a special
cleaning sheet, however, it is recommended that the magnetic head is cleaned by the
service engineer during a service call using cotton swabs and isopropyl alcohol.

Lubrication
The following lubrication procedures should be carried out on a six monthly basis, unless
otherwise stated.
Use oil A or grease C on the surfaces indicated in this section. Apply only enough to give
a thin coating on the entire bearing surface. If it is necessary to remove lubricants during
assembly, flush or wipe with Stoddard Solvent SN 6580018, and dry with compressed air.
Never lubricate unspecified sections especially print head, PCB’s, switches, timing gear,
timing belts, and so on. Do not excessively apply lubricant as it may splatter or overflow.
Be careful not to apply lubricant to the surface of the page turning pressure rollers or
transport
Ensure that the ribbon cartridge is removed before proceeding with the following
lubrication procedures.

Printing Unit Support Rails

4. Move the print head carrier to the middle of its travel using the green tab.

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5. Lift the print head carrier up until it clicks into position.

6. Lift both ends of the ribbon cartridge at the same time and then remove it from the
printer.

7. Apply one drop of oil on two places of the printing unit support rail and move the print
carrier right and left in order to lubricate the support rail.

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Preventive Maintenance

Ribbon Feed Unit (RFU) Gear

1. Remove the RFU timing belt from the RFU tension pully.

2. Insert a screwdriver into the slot in the RFU release latch.

3. Using the screw driver, release the RFU from the printer and then remove.
4. Unclip the latches on either side of the RFU and remove the top cover.
5. Apply grease to all teeth of the ribbon gear and the ribbon gear shaft and as shown.

Note: Do not over lubricate. Remove any excess grease.

6. The replacement of the RFU is the reverse of the removal procedures.

Pressure Rollers Springs and Bearings

1. Remove the two retaining screws securing the cover over shaft A and then remove the
cover.
2. Slacken the four retaining screws securing the cover over shafts B and C. Remove the
two screws securing the earth connections and then remove the cover.
3. Remove the four screws securing the cover over shaft D and lift up the cover to gain

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access to the lubrication points.

4. Apply grease on the contact points between pressure roller springs and shafts on A, B,

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Section 02: Preventive Maintenance
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C, D and E shafts as shown - 46 points.

Note: Before applying grease to the pressure roller springs on shaft D, move the print
head to the left-hand side and bend the plastic protective cover on the right-hand side out
of the way of the roller. Lubricate the pressure roller springs on the right-hand side, refit
the plastic protective cover, then move the print head to the right-hand side before
lubricating the pressure roller springs on the left-hand side.

5. Apply grease on the contact points between the pressure roller springs and shaft on
shaft E - 3 points, as shown.

Note: Be careful not to apply lubricant to the surface of the pressure rollers.
6. Apply oil between bearings on shafts E and F as shown.

Note: Leave covers removed until all lubrication has been completed.

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Preventive Maintenance

Magnetic Stripe (MS) Lead Screw

1. Move the print head carrier to the middle of its travel using the green tab.
2. Lift the print head carrier up until it clicks into position.

3. Lift both ends of the ribbon cartridge at the same time and then remove it from the
printer.
4. Lift up the rear inserter transport into the open position using the levers at each side.

5. Press the MS Shutter down to the open position.

6. Apply grease to an area of the MS lead screw (approximately. 50mm [2.0 in.] wide)

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Section 02: Preventive Maintenance
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located below the MS shutter.

7. Make sure that the transport surface is clean.

8. Close the rear inserter transport.
9. Press the print head carrier down.
10. Move the print head carrier to the left and right-hand side of the printing unit a few
times to spread the grease along the MS lead screw.
11. Replace the ribbon cartridge.

Shutter Shaft
1. Apply oil to the shutter shaft, as shown.
2. Open the shutter by hand and close the shutter using the solenoid linkage a few times,
then wipe off any excess around the supports.

Oil
Oil

3. Refit all covers and earth connections previously removed. Refit the print ribbon.

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Preventive Maintenance

Visual Check Of LEDs

Switch the printer Off then On and check that all LEDs on the printer control panel
illuminate for approximately two seconds.

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ENVELOPE DEPOSITORY AND DISPENSER

Envelope Depository
Perform the following tasks as necessary:
● Clean all belts and check for wear.
● Clean all sensors and LEDs
● Clean any evidence of ink droplets in the depository transport
● Replace the print head if required (see following procedure)
● Change ink pad if necessary (see ‘Ink Pad Repositioning’ below).

Note: There is no lubrication necessary on the envelope depository.

Inkjet Print Cartridge Replacement

The print cartridge must be replaced with a Hewlett-Packard inkjet print cartridge, part
number C6602A (NCR part number 009-0019525). The replacement interval is six
monthly.
1. Use the tab on the print head cartridge to pull it out of its holder, then remove it from
underneath the transport.

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2. Remove the protective tape from the new print head cartridge and, holding it by the
tab, place the print head cartridge into the holder. Ensure that the studs on the top of
the cartridge are located into the holes on the holder, then push the cartridge fully
home.

3. Check that the LED on the control board, visible through the top of the cover on the
side of the depository, is not lit. This indicates that the print head cartridge has been
replaced correctly. If the red LED is lit, the print head cartridge has not been replaced
correctly - carefully repeat the replenishment instructions.
LED (Red)

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Preventive Maintenance

Ink Pad Repositioning

The ink pad is located in the wiper assembly on the top of the transport. Every 6 to 12
months the ink pad should be checked and repositioned to bring a fresh area of the cube
into use. If all sides of the pad are used, replace the pad (445-0683162).

Envelope Dispenser
Perform the following tasks as needed:
● Clean all sensors and LEDs
● Check gears, replace where necessary
● Clean belts with a dry cloth. Do not use cleaning solution.

Note: There is no lubrication necessary on the envelope dispenser.

CASH ACCEPTOR AND RECYCLER

No information available.

CASH ACCEPTOR AND RECYCLER CASSETTES

Cleaning
Using a lint-free cloth dampened with isopropyl alcohol or soap and water, remove any
dust and stubborn marks or grease. Do not use any other cleaning agents or abrasives.

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BUNCH NOTE ACCEPTOR (UD-686)

Sensors
Sensors should be cleaned at every service call with a soft brush where possible or
compressed air jet for inaccessible sensors. Push the lever that cleans the sensors in the
Reject Unit a few times.

Pay particular attention to the sensors indicated in the following illustration:

Transport
Clean all flat surfaces of transports (for example: Inlet and Recognition units) with wet
cleaning tissues.

Visual Inspection
At intervals of three months the following items should be inspected for damage,
slackness, or wandering:
● Feed Unit Belts

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● Recognition Unit Transport Belts

● Transport Unit Belts
● Reject Unit Transport and Stacker Belts
● Escrow Unit Tapes
● Cassette Stacker Belts
● Inlet Unit Transport Belts.

Cleaning Materials
The following cleaning materials are the only ones authorised for use on the BNA:
● Canned air, 10 oz. - Systemedia Stock No. 526487
● Cleaning tissue-wet (pack of 50) - Systemedia Stock No. 523419, NCR Part No. 484-
0051501
● Cleaning swab, 6 inch flat plastic with felt cleaning area - Systemedia Stock No.
523396, NCR Part No. 484-0051295.

CAUTION

Do not use any cleaning fluid on the BNA surfaces other than the
wet tissues recommended above.

BUNCH NOTE ACCEPTOR (BNA3 OR UD700)

Feed/Reject and Main

Transport Units

Bill Validator

Escrow Unit

Garage Unit
Locking Lever

Garage Unit Door Latch Cassette

Important Notice
Note: Access to banknotes must be done in compliance with the owning organization’s
in-house procedures.

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Cleaning

Cleaning Materials
The only authorized cleaning materials for use on the BNA are:
● Canned air, 10 oz. - Systemedia Stock No. 526487
● Lint free cloth moistened with soapy water or alcohol free wipe
● Cleaning plate (attached as one of the accessory parts), NCR part number
009-0024481 (set of 10 plates).

● Soft thin brush.

CAUTION

Do not use any cleaning fluid on the surfaces of the BNA other than
that specified above.

Photo Sensors in Cassette

This procedure describes how to clean the photo sensors located in the top of the cassette.

Tools Needed Phillips No.2 screwdriver (effective length 150 mm (6 in.) or more).

CAUTION

Note 1: Only use a stable working surface to work on the removed

cassette.

Note 2: Handle the cassette very carefully because it includes

electronic parts.

Note 3: Only use the provided cleaning plate to clean the photo
sensors.

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Clean the photo sensors located in the cassette, as shown in the illustration below:

Screwdriver in Left hand Hole Screwdriver in Right Hand Hole

Cleaning Plate Moves Leftward Cleaning Plate Moves Rightward

Screwdriver Applied to Left Hand Hole Screwdriver Applied to Right Hand Hole

1. Make sure the locking lever is in the vertical position. Pull the green latch forwards to
release the garage unit then lower the door.

Locking Lever

Garage Door Latch

Garage Door

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2. Use the handle to carefully pull the cassette out of the garage unit until the top handle
is in view.

3. With the other hand grasp the handle and lift the cassette clear of the cash acceptor.

WARNING

Take care when handling the cassette because it can be heavy.

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4. Remove any banknotes present in the cassette in compliance with the owning
organization’s in-house procedures.

5. Place the cassette with its doors facing upward and open the capture area door.

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6. Insert a Phillips screwdriver into the hole on the side where the target sensor exists,
and gently push the link as far as it will go.

Note: Do not use a flat blade screwdriver.

Screwdriver

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7. Place the cassette with its inlet facing upward and insert the cleaning plate into the
cassette.

8. Push the cleaning plate into the cassette with both hands.

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9. Pull out the cleaning plate.

10. Repeat steps 8 and 9 twice.

11. Insert a Phillips screwdriver into the hole on the remaining side, and gently push the
link as far as it will go.
12. Repeat steps 8 and 9 twice
13. Replace the banknotes that were removed from the cassette, in compliance with the
owning organization’s in-house procedures.
14. Replace the cassette and check the operation of the BNA.

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Photo Sensors in Feed/Reject and Main Transport Units

The location of the four photos ens or sets to be cleaned are shown in the illustration
below:
Feed/Reject Unit

Escrow Unit

Bill Validator
Main Transport Unit

The four sets of sensors to be cleaned are highlighted thus:

Clean photo sensors using compressed air or a soft thin brush or cotton-bud.

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Photo Sensors in Escrow Unit

To remove the escrow unit see details in the chapter ‘Bunch Note Acceptor (UD700)’ in
Section 11 of this manual.

CAUTION

Take care not to damage escrow tapes.

The location of the photos ens or sets to be cleaned are shown in the illustrations below:

Access to
Photosensors

Access to
Photosensors

Clean photo sensors using compressed air or a soft thin brush or cotton bud.

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Photo Sensors in Bill Validator

Do not remove the bill validator unit from the BNA module to clean the photo sensors.
Release the two green latches that allow a spring to open the BV unit.

Note: The illustrations below show the BV unit removed from the BNA so that the photos
ens or sets can be clearly seen. As stated above, removal is not necessary for cleaning
purposes.

2 Green Latches

Clean photo sensors using compressed air or a soft thin brush or cotton bud.

Note: Engrained grime can be removed using the moistened cloth specified in “Cleaning
Materials” on page 27.

Note: No lubrication is required on the UD700.

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CURRENCY DISPENSER
At each service call the Field Engineer should carry out cleaning tasks and check for wear
on timing belts and moving parts. Particular attention should be paid to the pick arm
suction cups and the air filter in the vacuum line.

Cassettes
Clean purge bin and all cassettes (including spare cassettes) both inside and outside,
paying particular attention to the front door of the cassettes.

Reed Switch Housing

Check that the reed switch housing is not cracked. Replace if necessary. A damaged
housing can lead to a NOTE LOW condition not being identified.

Pick Lines
Check pick lines for broken nozzles. Replace the pick line if broken, cracked or bent.

Sensors/LEDs
Check alignment and clean all pick sensors/LEDs.

Gears
Check for worn or broken gears. Replace if necessary. (If gears are worn, check that all
circlips on the associated shaft are in place. Circlips which may have fallen off can cause
lateral movement of shafts, accelerating gear wear).
To prolong gear life, the pick module orientation can be swapped. i.e. on the four high
dispenser, the top and bottom modules can change places, as should the middle two
modules.

Internal Timing
Refer to Documents s66712-155S1Dispenser & s66713-S1DispRemRepl for instructions
on setting the internal timing.

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Suction Cups
Replacement of the suction cups (Part No. 277-0009574) is based on the number of bills
picked per pick module.

66XX State Of Health Systems Replace suction cups on display of the SOH Replace Soon
message. The 66XX threshold is 103 000 bills.

Air Filter
Heavy dust contamination of the air filter (Part No. 445-0612449) above the top pick
module, could cause reduced vacuum and hence miss-picks. Annual replacement of the
filter is recommended.
When you disturb the air filter some dust will drop down the tubing to the lowest pick
module. Disconnect the tube from the lowest pick solenoid and clean out the dust from the
tube and solenoid.

Lubrication Points
Lubrication of the currency dispenser may be required during component replacement as
described in this section. Apply lubricant sparingly as listed in the table below.

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CAUTION

Make sure that no lubricant spills on to the teeth of gears as this may
impair their performance.

Pick Module
Lubricant Area
A Drive segment, inside hub, pivot stud.
B Gears turning on stationary stud, on the stud, in the bore.
B Cam cluster, bore and pivot stud.
B Pick line, bearing faces.
B Pick line hub bearing surface.
A Plastic bearings including gulp feed bearing (before assembly)
B Cassette latch stud.

Presenter Assembly
Lubricant Area
Transport Assemblies:
A All bronze bearings.
A Rollers (before assembly).
A Cam arms, rolls retained by riveted studs.
B Twin-track cam, raceways, bore, cam roll and roll pivot stud.
B Gears turning on stationary stud, on the stud, in the bore.
Self Aligning Nose:
B Cam, aligning.
A Toggle, pivot.
A Pulleys (bore only, before assembly).
A All bronze bearings.
Plastic Bearings:
A All plastic bearings (before assembly).
On-Board Shutter:
B Solenoid linkage, holes and studs.
B Spring, hooks at both ends.
B Lid assembly, pivot holes on both links.

B Pivot shaft, screws at both ends.

B Security solenoid linkage, slot and pivot hole.

COIN DISPENSER MODULE

Cleaning
Cleaning with mild detergent on a damp cloth should be carried out at least every 3
months.
Perform the following tasks yearly:
● Inspect the hopper bins and rotor for wear and damage

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● Clean all sensors during yearly inspection using compressed air can. Place the air
nozzle in the opening of the hopper base where the coin ejection sensor is located.
Spray for several seconds, then move the coin ejection mechanism to the open
position and spray again for several seconds.

ITRAN 1000 ATM CHECK PROCESSOR (TYPE 4)

Cleaning Materials
The following cleaning materials are the only authorized materials for use on the CPM:
● Canned air, 10 oz. - Systemedia Stock No. 526487
● Cleaning tissue-wet (pack of 50) - Systemedia Stock No. 523419, NCR Part No. 484-
0051501
● Cleaning swab, 6 inch (length) flat plastic with felt cleaning area (pack of 10) -
Systemedia Stock No. 523396, NCR Part No. 484-0051295.

Visual Inspection
At intervals of three months, inspect the transport drive belts for damage, slackness or
wandering.

Sensors
Multi-pocket or stacking bin sensors should be cleaned at every service call with a soft
brush or compressed air jet.

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Sensor Locations on CPM4

MULTI-POCKET

Bin Full
Sensor 3

2 Cheque
Bins
1
11

10

Endorser Stage Area

Bin Full Double Feed Infeed
9 Lever Detector
De-skew
8 Mechanism 1&2
MICR 3
Endorser Read Head 4
5 Track
7 Front Camera 6 Sensors

Rear Camera

STACKING BIN

Reject Bin Stacking Bin 1 Stacking Bin 2

12 13 14

11

10
Infeed
9 De-skew 1&2
8 Mechanism Track
3 Sensors
MICR
Endorser Read Head 4
5
7 Rear Camera 6

Front Camera

Camera
At every service call, clean the front and rear camera lenses using flat felt covered swabs.

Transport
At every service call, clean all flat surfaces of transports with wet cleaning tissues.

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USB 2D BAR CODE READER (UBAR)

On every service visit clean the viewing window on the outside of the facia with a soft
cloth or lens tissue dampened with water (or a mild detergent - water solution). If a
detergent solution is used, rinse with clean lens tissue dampened with water only.

CAUTION

Do not touch the imager lens. If necessary, only use compressed air
to clean the lens.

ENHANCED AUDIO
There is no preventive maintenance on the components of the enhanced audio system
except to ensure that the facia jack socket is kept clean.
Using a vacuum cleaner, remove all accumulations of dust residue from the facia jack
socket.

SUNLIGHT READABLE COLOUR LIQUID CRYSTAL

DISPLAY
If the face of the display or the vandal glass is dirty, drop the monitor back from the vandal
glass and clean the display face and the inside of the vandal glass. Ensure that the dust seal
is present and in good condition.

DIGITAL CAMERA
There is no preventive maintenance on the components of the digital camera system
except to ensure that the facia window is kept clean. If, for any reason, the camera is
removed from the ATM, the opportunity should be taken to clean the inside of the facia
window and the camera lens.

FANS
Check the fans for correct operation and clean out dust.

SAFES
● Check the safe interlock switch function by closing the safe door and running a
motor test in diagnostics. Pull the safe door handle firmly while the motor is
running
● If applicable, lubricate door hinges.

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UL Safe
There are two methods of lubricating the safe door hinges as follows:
● Method One
● Method Two.

Method One (Recommended)

Lubricate the safe door hinges with lubricant C, or a similar Special Purpose Grease, at
each (annual) preventive maintenance call.
Proceed as follows:
1. Open the safe door.
2. Raise the enclosure door to the full height of the adjustment screw located in the hinge
block. Care must be taken when raising the door as damaged pins could fracture
during this process.
3. Clean the hinge pins. All corrosion or old lubricant should be removed from the pins.
4. Apply a small amount of grease to the hinges and wipe off the excess. Raise and lower
the safe door on the Allen screw to spread the lubricant over the surface of the hinge
pin.
5. Realign the safe door to the safe body. Make sure that there is an equal gap between
the door and the body of the safe, at both the top and bottom of the door.

Method Two
Lubricate the safe door hinges with lubricant A, or a similar low viscosity oil, at each
preventive maintenance call.
Proceed as follows:
1. Close the safe door and operate the lock bolt.
2. Check that there is an oil hole in the safe door top hinge in one of the positions shown
in the diagram below. If there is no hole, modify the hinge as described in the
procedure “Adding an Oil Hole to the Safe Door Top Hinge”.
Oil hole may be either on
the top or front face of the
door top hinge.
o

3. If the oil hole is in the top of the hinge it may have a grub screw in it. Use a 6 mm hex
key to remove the grub screw. Retain the screw.
4. Apply a small amount of oil to the oil hole in the top hinge and wipe off the excess.
5. Replace the grub screw (if removed) in the top hole.
6. Measure the distance between the safe door bottom hinge and the bottom door post

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(see the following diagram).

Oil Hole

Measure this distance.

Door Post

7. Use a 6 mm hex key to remove the grub screw from the oil hole in the top of the hinge.
The door will drop slightly. Retain the screw.
8. Apply a small amount of oil to the oil hole and wipe off the excess.
9. Replace the grub screw in the hole and tighten it to raise the door until the distance
measured in step 6 is achieved.
10. Open and shut the door sufficient times to permit the oil to flow down on to the hinge
pins. Check that the door closes properly and that the lock bolt can be operated.
11. Adjust the grub screw, if necessary, to achieve proper door operation.

Adding an Oil Hole to the Safe Door Top Hinge

If the top hinge of the UL safe door does not have an oil hole, a hole can be drilled in it as
follows:
1. Measure 31.75 mm (1.25 in.) up from the bottom of the top door hinge (see the
following diagram) and 15 mm (0.6 in.) in from the outside edge, and centre punch
this point. This finds the area above the hinge pin.
15 mm

o
31.75 mm

2. Drill a hole horizontally from the front of the unit into the hinge, using a 5.00 mm (13/
64 in.) drill, until the inner hole is reached.
3. Insert a cassette ID magnet, or similar, into the hole to collect any swarf that is present
after this operation.
4. Lubricate the hinge as described in the previous procedure.

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TEST TOOLS AND LUBRICANTS

The following pin extraction tool is suitable for power connectors in SelfServ ATMs.

Manufacturer Type Manufacturer’s Part No.

Molex Mini-Fit Jr. 11-03-0044 (HT 60630 B)

The following cleaning materials are recommended to carry out the preventive
maintenance of the ATMs:

Cleaning Materials NCR Reference No. *

Cleaning kit 009-0004633
MCR/MCRW cleaning card 998-0052929
Cheque Processing Module cleaning pack 009-0018796

The lubricants in the table below are used in the procedures given in this chapter:

Lubricant NCR Reference No. *

ID Type
A NCR No.2 General Purpose Oil see below
B Synthetic Lubricating Grease 009-0004618 (100gm containers)
C NCR No.3 Special Purpose Grease 603-8000150
D Solid Lubricant Paste 009-0009020
E General Electric Silicone Fluid, SF-96 (50) TM 603-8000482
F Head Cleaning Fluid 603-8000539

Any of the following lubricants may be used as an alternative to NCR No.2 General
Purpose Oil:
● Shell Oil Co. Donax T-6
● Mobil Oil Co. Mobile ATF 220
● Exxon Oil Co. ATF or Esso ATF.
An equivalent of the solid lubricant paste (D) is Molykote DXTM paste.

Note 1: The NCR Reference Numbers in the above tables are quoted from publication
RM0300, NCR TOOL CATALOGUE.

Note 2: The lubricant ID letter from the preceding table is used in the text of this chapter
to refer to the lubricant.

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 Table of Contents
Section 03: Diagnostics Overview

Table of Contents

Section 03: Diagnostics Overview

Chapter 1: Diagnostics Overview

INTRODUCTION ........................................................................................................... 1-1
SYSTEM APPLICATION .............................................................................................. 1-1
Entering System Application ...................................................................................... 1-1
Device Diagnostics ..................................................................................................... 1-4
Device Self Tests ........................................................................................................ 1-7
Event Logs .................................................................................................................. 1-7
Service Tallies............................................................................................................. 1-8
Device Status List ....................................................................................................... 1-9
Device Servicing....................................................................................................... 1-11
Save Module Life Counts ......................................................................................... 1-11
Self Service Configuration........................................................................................ 1-11
Service Manual ......................................................................................................... 1-13
Transaction Counters ................................................................................................ 1-14
LEVEL 0 DIAGNOSTICS ............................................................................................ 1-14
Power-up Diagnostics ............................................................................................... 1-14
Switch Selectable Diagnostics .................................................................................. 1-15
Extended Diagnostics ............................................................................................... 1-15
TEST TOOLS................................................................................................................ 1-16
Bootable System Application ................................................................................... 1-16
KEY SYSTEM APPLICATION MENUS .................................................................... 1-17

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Table of Contents

Diagnostics Overview

INTRODUCTION ........................................................................................................... 1-1

SYSTEM APPLICATION .............................................................................................. 1-1

Entering System Application ...................................................................................... 1-1
USB Service Key ................................................................................................... 1-2
Functions on System Application Main Menu ...................................................... 1-3
Device Diagnostics ..................................................................................................... 1-4
Control Menu ......................................................................................................... 1-4
Hardware Information and Recovery..................................................................... 1-5
Device Self Tests ........................................................................................................ 1-7
Event Logs .................................................................................................................. 1-7
Service Tallies............................................................................................................. 1-8
Device Status List ....................................................................................................... 1-9
CE Second Line Support Utility ............................................................................ 1-9
Clearing a Device State........................................................................................ 1-10
Device Servicing....................................................................................................... 1-11
Save Module Life Counts ......................................................................................... 1-11
Self Service Configuration........................................................................................ 1-11
Display Hardware Details .................................................................................... 1-12
Display Software Details ..................................................................................... 1-12
Set Device Configuration..................................................................................... 1-12
Set Date and Time................................................................................................ 1-13
Set Active Language ............................................................................................ 1-13
Set ATM Properties ............................................................................................. 1-13
Service Manual ......................................................................................................... 1-13
Transaction Counters ................................................................................................ 1-14

LEVEL 0 DIAGNOSTICS ............................................................................................ 1-14

Power-up Diagnostics ............................................................................................... 1-14
Initial Processor Diagnostics................................................................................ 1-15
System Test And Initialization............................................................................. 1-15
System Configuration Verification ...................................................................... 1-15
Extended Rom Bios Diagnostics.......................................................................... 1-15
Switch Selectable Diagnostics .................................................................................. 1-15
Extended Diagnostics ............................................................................................... 1-15

TEST TOOLS................................................................................................................ 1-16

Bootable System Application ................................................................................... 1-16

KEY SYSTEM APPLICATION MENUS .................................................................... 1-17

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 Section 03: Diagnostics Overview
Diagnostics Overview

Table of Contents
Chapter 1

Diagnostics Overview
INTRODUCTION
This chapter provides an overview of the diagnostic aids available on the ATM. The main
route to fault finding and diagnosis is System Application, which is described in general
terms in this chapter. The details of the tests available for each device are described in the
device chapters of this manual. Also refer to the Diagnostic Status Code Notebook, B006-
6237 for M_STATUS and M_DATA test results.
System Application also provides other functions, such as pro-active device servicing and
configuration of the ATM and devices, which are described in detail in “Self Service
Support - System Application User Guide” (B006-6167).
This overview chapter covers the following areas of diagnostics:
● System Application, including:
● CE Second Line Support Utility
● Level 0 Diagnostics
● Test Tools, including:
● Bootable System Application

SYSTEM APPLICATION
The APTRA XFS System Application provide access to the functions required to carry out
runtime configuration, diagnostics and maintenance of an ATM. See the illustration at the
end of the chapter showing the some of the key menus in System Application.

Entering System Application

Access to diagnostic routines is only offered if a valid NCR ATM USB Service Key is
inserted when System Application (Sys App) is started.
To enter diagnostics, proceed as follows:
1. From the ATM Supervisor menu, select Diagnostics (or the owning organisation’s
equivalent).
2. Insert your NCR ATM USB Service Key in the ATM PC module.
3. Select System Application.
4. Follow the on-screen prompts and enter your 6-digit PIN.

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The system application main menu will appear as shown below.

USB Service Key

Access to the various areas of System Application is determined by the level of permission
on the individual’s Service Key. For example a key could allow access to Diagnostics and
Self Tests only or could allow access to all areas of Sys App, except the ability to validate
the replacement of certain spare parts.
The functions to which a key does not provide access, will either not appear on the System
Application menus, or will appear but be unavailable.
If System Application is started without a USB key, or three unsuccessful attempts at
entering a key PIN have been made, the main menu screen will appear as shown below:

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with certain options not available and the option ‘Maintenance’ in place of ‘Diagnostics’.
The Maintenance option gives access to card reader cleaning tests and UEPP2 details such
as firmware version.

Functions on System Application Main Menu

The following functions on the System Application main menu are accessed through
FDKs or areas on the touchscreen.

Transfer Interface - transfers the System Application interface between the operator
panel and the front interface on a rear access ATM.
After the transfer option has been selected at the rear, press any key at the front interface,
then at the prompt enter the password 2468 and press OK. This is to ensure that only
authorised users can access the System Application from the front interface. A password is
not required to transfer from the front to the rear interface.

Save NT Information - saves the Windows application, system and security Event
Logs to a removable memory device. A prompt will be displayed if more than one storage
device is needed to store this information.

System Shutdown - initiates the Windows operating system shutdown process.

Once the system has written unsaved data to the disk, a message appears indicating
shutdown is complete. The ATM can then be powered off.
If the user does not have the access rights to perform an operating system shutdown then a
prompt will be displayed indicating this and the Sys App main menu is re-displayed.

Exit - terminates System Application and returns control to the software that was
running when Sys App was started.

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Device Diagnostics
The Device Diagnostics option on the Sys App main menu provides access to all device
diagnostic test functions via the menu shown below. When this option is selected, an
information log entry is made to record the fact that diagnostics has been accessed.

Select the touchscreen area or numeric key for a device to access its diagnostic tests. See
the appropriate device chapter in this manual for details of the tests possible for each
device.

Control Menu
The Control Menu can be accessed from the Device Diagnostics menu or from the
individual device tests menus. It permits you to view or modify the current control
settings. The following settings are provided:

Possible
Control Option Description Default
Values
Halt On Error Determines whether or not a test continues regardless of any ON/OFF OFF
error returned from any action (loop mode or run-to-run only)
Delay Test Times Delays each test for a duration defined by the operator when 0 - 99 0
run in loop or run-to-run mode (the individual device tests are seconds
run sequentially as one test).
Log Updates and Used to enable/disable log and tally updating during the ON/OFF ON
Tallies operation of diagnostic tests.

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Hardware Information and Recovery

The functions under this Sys App main menu option are:

Replace Device (Power Devices Down) - This option allows all devices to be
powered down except the PC core, so that a device can be replaced without re-booting the
whole ATM. After selecting this option, you will be prompted to confirm you wish to
power down all devices, and you can then do so using the CE service switch, located
behind a cover beside the main on/off switch. A narrow probe, such as the shaft of a
screwdriver, is required to access the button. On powering the devices back on, a result
screen will display which devices are still present from before the power down, and which
devices have been added.
Replacing one of the following devices will trigger a status of “Device not authorised” on
the device status list:
● USB EPP2
● USB PPD
● USB iMCRW
● USB Smart Dip Card Reader
● USB Cash Dispenser
● USB GBRU.
The ‘Device not authorised’ status can be cleared from the list as usual provided a USB
Service Key with Parts Replacement permission is present in the PC core.

Reset Device (Cycle Power) - This powers down all devices except the PC core,
and then immediately restores power, effectively resetting all devices. When the devices
are powered back on, a results screen displays which devices are still present from before
the power down, and which devices have been recovered by the reset.

Reset USB Ports - This resets all USB ports, and displays a results screen listing
which devices are still present from before the reset and which devices have been

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recovered. This function allows recovery of USB functionality, without re-booting the
ATM, in situations where a USB connection is lost for an undetermined reason while the
device is still physically connected.

USB Viewer - Lists all devices with functioning USB connections to the ATM, and to
which port they are attached on which hub. Selecting a device from the list displays the
detail of the connection, allowing the USB cable to be identified and the connection to be
traced from device to hub(s) to core. This option provides an initial check whether or not
the system is ‘seeing’ a device. Physical removal and replacement of a USB connector
will be reflected in USB Viewer almost immediately./

Device Manager - Similar to Microsoft Windows Device Manager, this option

allows the user to view the status of the PC devices attached to the system, such as
modems, comms ports and networks cards.

Troubleshooting Example - a device is reporting a loss of USB communications:

1. Check the USB connections at the device, the hub and the pc core. Re-connect the
cables if they are disconnected. If they are connected correctly, proceed to the next
step.
2. Use USB Viewer to determine if the ATM is ‘seeing’ the device, now that the cables
have been checked. If not, proceed to next step. If the ATM has found the device but
the fault is still being reported, proceed to step 4.
3. Use Reset USB Ports to attempt to recover the USB connection. If this does not work,
proceed to next step.
4. Use Reset Device to attempt to recover the device driver. If this does not work,
proceed to next step.
5. Use Replace Device to power off all devices without re-booting the pc core. Replace
the faulty FRU (field replaceable unit) on the device.

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 Section 03: Diagnostics Overview
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Device Self Tests

This option from the Sys App main menu provides access to device self tests which can be
run to check whether or not a device is operational, or to diagnose the cause of a fault.

Use either the touchscreen or keypad to select one or more test, or choose the ‘Select All’
option. Tests can be de-selected by pressing the touchscreen area or numeric key again.
Then select ‘Run Test(s)’ to run the chosen test(s).
The self tests are run in the order in which they appear on the Device Self Tests menu.
During some self tests, prompts may be displayed requesting that an action is performed.
If these actions are not performed the test may not be completed successfully.
After the tests have been run, a screen will display the results, showing which tests failed,
passed or were incomplete.

Event Logs
The Event Logs which can be selected from this option are:
● Software
● Communications
● Device.
A summary screen is displayed, listing all events in the selected log. From this screen,
detailed information can be displayed by selecting an event in the log, or the whole log can
be saved to a removable memory device.
Choosing the option ‘Filter’, allows you to display only the events for a particular device
or reason code, as appropriate.

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Diagnostics Overview

The software events include:

● Sequence Number and Date/Time
● Source File Name
● Line Number
● Physical Process Name
● Logical Process Name
● Logical Thread Name
● String Data.
The communications events include:
● Sequence Number and Date/Time
● Service Name
● Severity
● M_Status.
The device events include:
● Sequence Number and Date/Time
● Service Name
● Device Name
● M_Status
● M_data
● T_code.

Service Tallies
The Service Tallies function provides access to a menu where a list of Tallies can be
displayed, cleared and saved to a removable memory device.

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Diagnostics Overview

Device Status List

This function displays a list of all device states requiring attention.

The following information is provided for each device state:

● Device Name - the name of the device that requires attention.
● Description - a short description of the problem.
● Attention - whether the state requires attention “now” or will require attention “soon”.
● User category - this specifies what type of user is able to deal with the state, a
Customer Engineer or an Operator. (A user category of “CE may be required”
indicates that an operator can attempt to deal with the state and if the operator fails to
clear it a CE should be called).
● Self Clearing - whether the device state is self-clearing or not. A self-clearing device
state is automatically removed from the list when the user takes the required action.
For a non-self-clearing device state the user must indicate to System Application that
action has been taken, by clearing the state.
● Status ID - the unique status id identifies the status at a system level and can be useful
when reporting and tracking faults.

CE Second Line Support Utility

If the CE Second Line Support Utility DVD (product id G531-1040-0000) is present in the
disk drive, selecting an individual item from the device status list will display a summary
screen, prompting the user to choose to either clear the state or to see more details.

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Diagnostics Overview

The ‘More Details’ options displays a list of possible root causes for the device state, in
order of probability, from highest to lowest.

Selecting a root cause displays a summary screen giving the recommended isolation and
resolution procedures for that cause. Certain root causes have enhanced leadthrough,
which provides detailed resolution instructions, and graphics to illustrate them.
Some root causes can be cleared by routine actions such as replenishment or jam
clearance, in which case first line maintenance (FLM) leadthrough will be displayed with
step by step instructions and video.

Clearing a Device State

The user can choose to clear individual device states or to clear all the states at once. A
device state should only be cleared after the user has performed the actions required to
clear the device state.

Clearing an Individual State

1. Select the device state to be cleared.
2. If the selected device state can be cleared by more than one action, a screen will be
displayed for the user to indicate which action has been performed to clear the state.
3. If clearing a device state affects a device’s life counts then a prompt is displayed
asking the user to confirm that the action has been performed.
4. The device self test is run to check that the device is operational.
5. Select the ‘Previous’ FDK to return to the Device Status List screen.

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 Section 03: Diagnostics Overview
Diagnostics Overview

Clear All
The Clear All option should only be used if all of the reported device states have been
dealt with.
1. Select the ‘Clear All’ FDK.
2. The device self tests are now run to check that the devices are operational.
3. Select the ‘Previous’ FDK to return to the Device Status List screen.

Device Servicing
This menu option should be used to report that a device servicing action (for example
replacing the cash handler suction cups) has been performed when the Device Status List
is not reporting that the action is required.
The user should only select an action on the menu after they have actually performed that
servicing action. Selecting an action will run a self test on the device, to check that the
action has been successfully performed and that the device is operational.

Save Module Life Counts

The Save Module Life Counts option saves the following module variable types to a
removable memory device:
● Tallies with no thresholds
● Life counts with single thresholds
● Life counts with double thresholds.
For each module variable, a record containing the following information is saved:
● Device Name
● Module Name
● Variable Name
● Variable Value
● Threshold 1 Value (only if variable has single or double thresholds)
● Threshold 2 Value (only if variable has a double threshold).

Self Service Configuration

Provides a set of options that are used to configure the ATM or display configuration
information. These options are:
● Display Hardware Details
● Display Software Details
● Set Device Configuration
● Set Date and Time
● Set Active Language
● Set Active Printer
● Set ATM Properties.

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Section 03: Diagnostics Overview
Diagnostics Overview

Display Hardware Details

Select the Display Hardware Details option to display the hardware configuration on the
ATM. This information includes:
● Product Class
● Serial Number
● A list of all the devices fitted to the ATM.
This information can be saved to a removable memory device.

Display Software Details

Select the Display Software Details option to display the software configuration on the
ATM. This information includes:
1. The Operating System name, version and build numbers.
2. The Self Service software name, version and build numbers.
This information can be saved to a removable memory device.

Set Device Configuration

Select the Set Device Configuration option to configure devices on the ATM. A list of
devices which can be configured is displayed. See NCR publication “Self Service Support
- System Application User Guide”, B006-6167 for details of the configuration of devices.

The following devices have only a basic configuration parameter:

● Alarms
● Remote Relay
● Remote Status Indicator
● Proximity Detector
● Advert light
● Fascia Light.
These basic configuration parameters can be toggled between PRESENT and NOT
PRESENT for each device. Setting the parameter to NOT PRESENT will “hide” the
presence of a device in the ATM from any software which requests details of the devices
fitted to the ATM. Setting the parameter to PRESENT will allow any software which
requests details of the devices fitted to the ATM to be made aware that this device is
present. Changes to the parameters for any of the devices require the ATM to be reset
before the changes take effect.
The following further options are available under Set Device Configuration:

Hardware Information and Recovery - displays the following menu choices:

● Firmware version - displays device firmware versions

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Diagnostics Overview

● Device Recovery Wait Time - allows the user to configure how long Sys App waits
for devices to be seen after power is either cycled or switched off and on, using Reset
Devices or Replace Device from Hardware Information and Recovery option under
the Device Diagnostics menu. Default value is 90 seconds.
● PC Information - allows the user to perform PC troubleshooting by displaying PC
hardware and network information, such as details of bios, core, operating system,
disk drive, disk space remaining, communication ports.
● GBRU Power Off - allows the user to specify whether or not the GBRU power supply
is included in the 24V power down or reset functions in the Hardware Information and
Recovery option under the Device Diagnostics menu. This option is only displayed if
a GBRU is configured in the ATM.

General Device Configuration - allows device start-up error logging to be

enabled or disabled. Disabling logging reduces the number of unnecessary event log
entries, however, temporarily enabling device startup error logging can be useful, for
example to debug a startup error.

Set Date and Time

Modifies the settings of the operating system date and time settings on the ATM. The date
format is DDMMYYYY and the time format is HHMMSS.
If the user does not have the Windows access rights to change the operating system date
and time, then a prompt will be displayed indicating this and the user will be returned to
the Self-Service Configuration menu.

Set Active Language

All ATMs are supplied with at least one language, used by the System Application for all
text which it displays and saves to a removable memory device. Select the Set Active
Language option to view or modify the language used on the ATM.

Set ATM Properties

The following properties are displayed:
● Product Class
● Manufacturing Plant Code
● Serial Number
● Tracer Number
● Geographic Address
● Location of Operator Panel.

Service Manual
When a service key with the appropriate access permission is in use and the encrypted CE
Second Line Support Utility DVD is present in the disk drive, this option from the Sys

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Section 03: Diagnostics Overview
Diagnostics Overview

App main menu displays this publication, NCR 663x ATMs Service Manual,
(B006-6606). Individual chapters can be selected and are displayed in pdf format.

Transaction Counters
The transactions on certain devices (dispensers, depositories, printers) are logged every
hour. These counters can either be viewed or saved to removable memory device via this
menu option, providing data for analysis by second level support, e.g. tracking transaction
trends and service level agreements.
The information displayed includes:
● Device name and id number
● Instance - how many of this device have been installed in the ATM
● Variable - what is being counted
● Current Device Value - transaction count for this instance of the device
● Number of Previous Devices
● Previous Devices Value - total number of transactions counted for all previous
instances of the device.

LEVEL 0 DIAGNOSTICS
The Level 0 Diagnostics are contained in EPROM/ROM on most of the devices in the
ATM. The tests are grouped into three types as follows:
● Power-up diagnostics
● Switch selectable diagnostics
● Extended diagnostics.
The diagnostics tests for each device are detailed in the relevant device chapter in this
manual.

Power-up Diagnostics
The central processing unit has diagnostic routines stored in an area of on-board ROM.
These tests run at power-up or reset and any errors found are indicated by beeper tones on
the ATM speaker, messages on the monitor screen, and hexadecimal codes on a bank of
LEDs. The diagnostics are completed before loading the operating system and there is no
way of changing the order of the tests or of selecting individual tests.
Power-up diagnostics are found on:
● Processor boards
● PC Communications Module
● Dispenser Control Board
● Depository Control Board.
The tests operate in four phases:

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 Section 03: Diagnostics Overview
Diagnostics Overview

Initial Processor Diagnostics

Initial processor diagnostics make basic checks on the timers, the system I/O port, ROM
and RAM memory, the bus logic, DMA, Interrupt Controller and Peripheral Interface ICs
to verify that the board is functioning properly.

System Test And Initialization

After the initial diagnostics, the routines determine what system hardware is installed and
test and initialize that hardware. Progress is shown by test messages.

System Configuration Verification

When initialization is complete, the routines compare actual hardware found with the
definition of expected hardware held in battery-protected CMOS memory. If these agree
then the level 0 phase is complete. If they differ, an error message is displayed and the
SETUP message is given.

Extended Rom Bios Diagnostics

Checks each of the boards present within the PC core to ensure that it is functional.

Switch Selectable Diagnostics

Switch selectable diagnostics can be accessed by operating a switch. This type of test is
found on the printers.

Extended Diagnostics
Extended diagnostics can be selected to run individually and the mode of operation can
also be selected by switches.
Some electronics boards are provided with an extended diagnostics test facility. ROM
resident diagnostic routines can be accessed by setting on-board switches to select
individual tests. Test results are given in hexadecimal codes displayed on LEDs on the
boards.

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Section 03: Diagnostics Overview
Diagnostics Overview

TEST TOOLS
The following tools are required for diagnostic testing:
● NCR ATM USB Service Key - Product ID G531-1004-0000
● NCR CE Second Line Support Utility - Product ID G531-1040-0000
● Bootable System Application - Product ID G531-1050-0000
● Card reader test cards:
● Cleaning card (Sanac) - 998-0052929
● Test track 1/2/3 - 009-0003479
● Passbook.

Bootable System Application

The purpose of the Bootable System Application for APTRA is:
● To allow the diagnosis of hardware or APTRA XFS software faults, if System
Application cannot be accessed from within Supervisor or the ATM is in a persistent
restart state.
● To provide a reliable and consistent software platform to speed up analysis and issue
resolution, when it is not clear if the problem is caused by a hardware or a software
fault
● To provide diagnostics without using software on the ATM hard disk.

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 Device Diagnostics Hardware Information & Recovery

0 Page Up 0 Page Up

1 Hardware Information & Recovery 1 Replace Device

2 Monitor 2 Reset Device

3 Alarms 3 Reset USB Ports

4 Advert Light 4 USB Viewer

November 2007
5 USB Cash Dispenser 5

6 USB Cash Dispenser 02 6

7 Cheque Processing Module 3 7

8 USB Receipt Printer 8

System Application Main Menu 9 Page Down
9 Page Down

0 Page Up

1 Device Diagnostics

2 Device Self Tests Device Status List

Product Class 6634.2
3 Event Logs Event Logs
4 Service Tallies 0 Page Up
0 Page Up
5 Device Status List
1 Software Log USB Cash Dispenser
Device Servicing Top Cassette Removed
6 1 Attention required now
2 Device Log Operator required
7 Save Module Life Counts State is self-clearing
3 Communications Log Status ID:155.1.6.7.0.65
8 Self-Service Confirguration
Clear
4
9 Page Down USB Receipt Printer
5 Paper Not Loaded
Attention required now
2
6 Operator required More CE
System Application Main Menu State is self-clearing Details Leadthrough
7 Status ID:138.0.4.10.0.12

0 Page Up
8
9 Page Down
1 Service Manual
9 Page Down
2 Transaction Counters

Use pursuant to Company Instructions

3

NCR — CONFIDENTIAL AND PROPRIETARY

5
KEY SYSTEM APPLICATION MENUS

6
Self Service Configuration Set Device Configuration Hardware Information & Recovery
7
0 Page Up 0 Page Up 0 Page Up
8
1 Display Hardware Details 1 USB Integrated Motorised Card Reader/Writer 1 Firmware Version
9 Page Down

2 Display Software Detailsr 2 USB Graphical Operator Panel 2 Device Recovery Wait Time

3 Set Device Configuration 3 USB Receipt Printer 3 PC Information

4 Set Date & Time 4 Sound 4 GBRU Power Off

5 Set Active Language 5 USB Touch Screen 5

6 Set Active Printer 6 HID UPS Device 6

7 Set ATM Properties 7 Hardware Information and Recovery 7

8 8 General Device Configuration 8

9 Page Down 9 Page Down 9 Page Down

Diagnostics Overview

1-17
Section 03: Diagnostics Overview
Section 03: Diagnostics Overview
Diagnostics Overview

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 Table of Contents
Section 04: Product Cabling

Table of Contents

Section 04: Product Cabling

Chapter 1: 6632 Product Cabling

INTRODUCTION ........................................................................................................... 1-1
DISTRIBUTION DIAGRAMS ....................................................................................... 1-2
AC Distribution With UPS ......................................................................................... 1-2
AC Distribution Without UPS .................................................................................... 1-3
DC Distribution (Fascia)............................................................................................. 1-4
DC Distribution (Topbox) .......................................................................................... 1-5
DC Distribution (Safe)................................................................................................ 1-6
USB Distribution (Topbox) ........................................................................................ 1-7
USB Distribution (Safe).............................................................................................. 1-8
ALARMS......................................................................................................................... 1-9
Alarm System Interconnection Diagrams................................................................... 1-9
Basic Alarms Harness ............................................................................................... 1-13
UX Door Switch Harness ......................................................................................... 1-13
Athena Alarms Harness ............................................................................................ 1-14
Enhanced Alarms Harness ........................................................................................ 1-15
Door Switch Harness (RAL)..................................................................................... 1-16
Disk Tamper Harness ............................................................................................... 1-17
AUDIO .......................................................................................................................... 1-18
Private Audio Harness Athena Cab .......................................................................... 1-18
Private Audio Harness .............................................................................................. 1-19
Audio Loopback Cable ............................................................................................. 1-20
AUTO SUPERVISOR ENTRY .................................................................................... 1-21
Auto Supervisor Harness with PA ............................................................................ 1-21
Auto Supervisor Harness Without PA ...................................................................... 1-22
CARD READER ........................................................................................................... 1-23
Athena Sensor Harness ............................................................................................. 1-23
MM Sensor Harness.................................................................................................. 1-24
MM Sensor Extension Cable ( 4m ) ......................................................................... 1-25
MM To Stage 1 Pcb Cable Assembly....................................................................... 1-26
CIM To Stage 1 Pcb Cable Assembly ...................................................................... 1-27
CORE............................................................................................................................. 1-28
Floppy Disk Drive Cable Assembly ......................................................................... 1-28
Ultra ATA Cable Assembly...................................................................................... 1-29
Pivat Disk Security Harness ..................................................................................... 1-30
USB 2.0 4 Port Break Out Assembly ....................................................................... 1-31
Serial ATA With Latched Connectors Cable Assembly .......................................... 1-32
RIO Enable Harness.................................................................................................. 1-33
PIRAT PIVAT Harness ............................................................................................ 1-34
PIRAT Talladega Harness ........................................................................................ 1-35
PIVAT SLH Harness ................................................................................................ 1-36

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Floppy Disk Drive Cable Assembly ......................................................................... 1-37

CPM............................................................................................................................... 1-38
CPM Module Harness............................................................................................... 1-38
CPM Module Extension Harness.............................................................................. 1-39
CURRENCY DEPOSITORY........................................................................................ 1-40
GBRU Power Harness .............................................................................................. 1-40
GBRU I2C Enable Harness ...................................................................................... 1-41
ENVELOPE DEPOSITORY & DISPENSER .............................................................. 1-42
Power Adaptor Harness ............................................................................................ 1-42
Envelope Deposit Control Harness........................................................................... 1-43
TI Deposit Bin Harness............................................................................................. 1-44
Envelope Dispenser Control Harness ....................................................................... 1-45
EXTERNAL CABLING ............................................................................................... 1-46
Remote Devices Harness ......................................................................................... 1-46
Remote Status Monitor Enable Only ....................................................................... 1-47
HARNESSES ................................................................................................................ 1-48
Mains Switch Harness .............................................................................................. 1-48
AC Inlet Harness....................................................................................................... 1-49
AC Distribution Power Cord ................................................................................... 1-49
High Power DC Distribution Harness ..................................................................... 1-50
Low Power DC Distribution Harness ...................................................................... 1-50
Twin DC Harness...................................................................................................... 1-51
VX4 Topbox Harness (View 1 Of 2)........................................................................ 1-52
VX4 Topbox Harness (View 2 Of 2)........................................................................ 1-53
VX4 Fascia Harness (View 1 Of 2) .......................................................................... 1-54
VX4 Fascia Harness (View 2 Of 2) .......................................................................... 1-55
Fascia MEI Harness .................................................................................................. 1-56
Fascia FDK Harness ................................................................................................. 1-57
Digital Camera Harness ............................................................................................ 1-58
Video Cable Straight To 45 Degree.......................................................................... 1-58
Camera Video Sync Adaptor Harness ...................................................................... 1-59
6634 Coin Module Harness ...................................................................................... 1-60
Mitigation Dispenser Harness................................................................................... 1-61
Safe Module Harness ................................................................................................ 1-62
Multi Penetration Mat Harness ................................................................................. 1-63
ICS Product Harness ................................................................................................. 1-64
ICS Retraction Harness............................................................................................. 1-65
Serial P/t Passbook Printer Comms Harness ............................................................ 1-66
3m Parallel IEEE Compliant Cable Assembly ......................................................... 1-67
Inter Pick Harness ..................................................................................................... 1-68
DVI-D Single Link Cable Assembly (3m) ............................................................... 1-69
RJ11 CABLE ............................................................................................................ 1-70
USB Type A To Type Mini B High Speed (480Mbps) ............................................ 1-71
AUX MEI Biometric Harness................................................................................... 1-72
AUX MEI Contactless Harness ................................................................................ 1-73
Statement Printer Harness......................................................................................... 1-74

Chapter 2: 6634 Product Cabling

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 Table of Contents
Section 04: Product Cabling

INTRODUCTION ........................................................................................................... 2-1

DISTRIBUTION DIAGRAMS ....................................................................................... 2-2
AC Distribution With UPS ......................................................................................... 2-2
AC Distribution Without UPS .................................................................................... 2-3
DC Distribution (Safe)................................................................................................ 2-4
DC Distribution (Top Box)......................................................................................... 2-5
DC Distribution (Fascia)............................................................................................. 2-6
USB Distribution (Safe).............................................................................................. 2-7
USB Distribution (Top Box)....................................................................................... 2-8
USB Distribution (Fascia) .......................................................................................... 2-9
Miscellaneous Distribution (Safe) ............................................................................ 2-10
Miscellaneous Distribution (Top Box) ..................................................................... 2-11
Miscellaneous Distribution (Fascia) ......................................................................... 2-12
ALARMS....................................................................................................................... 2-13
Alarm System Interconnection Diagrams................................................................. 2-13
Basic Alarms Harness ............................................................................................... 2-17
Ux Door Switch Harness .......................................................................................... 2-17
Athena Alarms Harness ............................................................................................ 2-18
Enhanced Alarms Harness ........................................................................................ 2-19
Door Switch Harness (Ral) ....................................................................................... 2-20
AUDIO .......................................................................................................................... 2-21
Private Audio Harness Athena Cab .......................................................................... 2-21
Private Audio Harness .............................................................................................. 2-22
AUTO SUPERVISOR ENTRY .................................................................................... 2-23
Auto Supervisor Harness .......................................................................................... 2-23
Auto Supervisor Harness Without PA ...................................................................... 2-24
Private Audio Harness .............................................................................................. 2-25
CARD READER ........................................................................................................... 2-26
MM Sensor Extension Cable ( 4m ) ......................................................................... 2-26
MM To Stage 1 Pcb Cable Assembly....................................................................... 2-27
Cim To Stage 1 Pcb Cable Assembly ....................................................................... 2-28
USB Type A To Type Mini B High Speed (480 Mbps) 2000mm............................ 2-29
Low Power Dc Distribution Harness ( 2000mm ) .................................................... 2-30
CORE............................................................................................................................. 2-31
Floppy Disk Drive Cable Assembly ......................................................................... 2-31
Ultra ATA Cable Assembly...................................................................................... 2-32
Pivat Disk Security Harness ..................................................................................... 2-33
USB 2.0 4 Port Break Out Assembly ....................................................................... 2-34
Serial ATA With Latched Connectors Cable Assembly .......................................... 2-35
RIO Enable Harness.................................................................................................. 2-36
Reset And Tamper Harness ...................................................................................... 2-37
EXTERNAL CABLING ............................................................................................... 2-38
Remote Devices Harness ......................................................................................... 2-38
Remote Status Monitor Enable Only ....................................................................... 2-39
HARNESSES ................................................................................................................ 2-40
Mains Switch Harness .............................................................................................. 2-40
AC Inlet Harness....................................................................................................... 2-41
AC Distribution Power Cord (1000mm) .................................................................. 2-42
High Power DC Distribution Harness (2000mm)..................................................... 2-43
Low Power DC Distribution Harness (2000mm) ..................................................... 2-43
Twin DC Harness...................................................................................................... 2-44
USB Type A To Type Mini B High Speed (480Mbps) 1000mm............................. 2-45
VW3 / DU3 Topbox Harness (View 1 Of 2) ............................................................ 2-46

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Section 04: Product Cabling

VW3 / DU3 Topbox Harness (View 2 Of 2) ............................................................ 2-47

VW3 / DU3 Fascia Harness (View 1 Of 2) .............................................................. 2-48
VW3 / DU3 Fascia Harness (View 2 Of 2) .............................................................. 2-49
Video Cable Straight To 45 Degree.......................................................................... 2-50
Heater Harness ......................................................................................................... 2-50
6634 Coin Module Harness ...................................................................................... 2-51
Mitigation Dispenser Harness................................................................................... 2-52
Safe Module Harness ................................................................................................ 2-53
Ground Harness M4 Ring ......................................................................................... 2-54
PRINTERS .................................................................................................................... 2-57
UX Serial P/T Passbook Printer Comms Harness .................................................... 2-57
Serial P/t Passbook Printer Comms Harness ............................................................ 2-58
3m Parallel IEEE Compliant Cable Assembly ......................................................... 2-59
Statement Printer Harness......................................................................................... 2-60

Chapter 3: 6638 Product Cabling

INTRODUCTION ........................................................................................................... 3-1
DISTRIBUTION DIAGRAMS ....................................................................................... 3-2
AC Distribution .......................................................................................................... 3-2
DC Distribution (View 1 of 2) .................................................................................... 3-3
DC Distribution (View 2 of 2) .................................................................................... 3-4
USB DISTRIBUTION (Topbox)................................................................................ 3-5
USB DISTRIBUTION (Safe) ..................................................................................... 3-6
ALARMS......................................................................................................................... 3-7
Alarm System Interconnection Diagrams................................................................... 3-7
Basic Alarms Harness ............................................................................................... 3-11
UX Door Switch Harness ......................................................................................... 3-11
Athena Alarms Harness ............................................................................................ 3-12
Enhanced Alarms Harness ........................................................................................ 3-13
MAS-HAMILTON Harness .................................................................................... 3-14
Disk Tamper Harness ............................................................................................... 3-14
Non Silent Alarm T/A............................................................................................... 3-15
AUDIO .......................................................................................................................... 3-16
Private Audio Harness Athena Cab .......................................................................... 3-16
Private Audio Harness .............................................................................................. 3-17
Audio Loopback Cable Assembly ............................................................................ 3-18
CARD READER ........................................................................................................... 3-19
Athena Sensor Harness ............................................................................................. 3-19
Deposit Bin TI Harness............................................................................................. 3-20
CORE............................................................................................................................. 3-21
Floppy Disk Drive Cable Assembly ......................................................................... 3-21
Ultra ATA Cable Assembly...................................................................................... 3-22
PIVAT Disk Security Harness .................................................................................. 3-23
Serial ATA With Latched Connectors Cable Assembly .......................................... 3-24
RIO Enable Harness.................................................................................................. 3-25
PIRAT PIVAT Harness ............................................................................................ 3-26
PIRAT Talladega Harness ........................................................................................ 3-27
PIVAT SLH Harness ................................................................................................ 3-28
Floppy Disk Drive Cable Assembly ......................................................................... 3-29
CPM............................................................................................................................... 3-30

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Section 04: Product Cabling

CPM Module Harness............................................................................................... 3-30

CURRENCY DEPOSITORY........................................................................................ 3-31
GBRU I2C Enable Harness ...................................................................................... 3-31
UX GBNA DC Harness ............................................................................................ 3-32
DU4 BNA Harness (View 1 of 3) ............................................................................ 3-33
DU4 BNA Harness (View 2 of 3) ............................................................................ 3-34
DU4 BNA Harness (View 3 of 3) ............................................................................ 3-35
ENVELOPE DEPOSITORY & DISPENSER .............................................................. 3-36
Power Adaptor Harness ............................................................................................ 3-36
Envelope Deposit Control Harness........................................................................... 3-37
TI Deposit Bin Harness............................................................................................. 3-38
Envelope Dispenser Control Harness ....................................................................... 3-39
EXTERNAL CABLING ............................................................................................... 3-40
Remote Devices Harness ......................................................................................... 3-40
Remote Status Monitor Enable Only ....................................................................... 3-41
HARNESSES ................................................................................................................ 3-42
AC Dist Box Harness (View 1 of 2) ......................................................................... 3-42
AC Dist Box Harness (View 2 of 2) ......................................................................... 3-43
AC Distribution Power Cord ................................................................................... 3-44
High Power DC Distribution Harnesses .................................................................. 3-45
Low Power DC Distribution Harnesses ................................................................... 3-45
DU4 Topbox Harness (View 1 of 2)......................................................................... 3-46
DU4 Topbox Harness (View 2 of 2)......................................................................... 3-47
DU4 Fascia Harness (View 1 of 2) ........................................................................... 3-48
DU4 Fascia Harness (View 2 of 2) ........................................................................... 3-49
DU4 Safe Module Harness ....................................................................................... 3-50
Safe Module Harness ................................................................................................ 3-51
DU4 Fascia FDK Harness......................................................................................... 3-52
Digital Camera Harness ............................................................................................ 3-53
Camera Video Sync Adaptor Harness ...................................................................... 3-54
DU4 Mitigation Dispenser Harness .......................................................................... 3-55
DU4 Fan Thermostat Harness................................................................................... 3-56
DU4 Product Thermostat Harness ............................................................................ 3-56
Fan Dip Harness........................................................................................................ 3-57
DU4 Tray Harness .................................................................................................... 3-58
IEEE 1284 Compliant Cable Assembly.................................................................... 3-59
Inter Pick Harness ..................................................................................................... 3-60
RJ11 CABLE ............................................................................................................ 3-61
USB Type A To Type Mini B High Speed (480Mbps) ............................................ 3-62
USB Type A To Type B High Speed (480Mbps)..................................................... 3-63
DU4 Audio Cabinet Harness .................................................................................... 3-64
AUX MEI Contactless Harness ................................................................................ 3-65
Statement Printer Harness......................................................................................... 3-66

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Chapter 4: 6622 Product Cabling

INTRODUCTION ........................................................................................................... 4-1
DISTRIBUTION DIAGRAMS ....................................................................................... 4-2
AC Distribution........................................................................................................... 4-2
DC Distribution (Safe)................................................................................................ 4-3
DC Distribution (Top Box)......................................................................................... 4-4
DC Distribution (Fascia)............................................................................................. 4-5
ALARMS......................................................................................................................... 4-6
Alarm System Interconnection Diagrams................................................................... 4-6
Basic Alarms Harness ................................................................................................. 4-9
Athena Alarms Harness ............................................................................................ 4-10
Athena Alarms Harness (VX4)................................................................................. 4-11
Enhanced Alarms Harness ........................................................................................ 4-12
UX Door Switch Harness ......................................................................................... 4-13
Door Switch Harness (Ral) ....................................................................................... 4-14
MAS-HAMILTON Harness ..................................................................................... 4-15
Non Silent Alarm T/A Harness................................................................................. 4-15
Disk Tamper Harness................................................................................................ 4-16
AUDIO .......................................................................................................................... 4-17
Private Audio Harness Athena Cab .......................................................................... 4-17
Private Audio Harness .............................................................................................. 4-18
Audio Loopback Harness.......................................................................................... 4-19
AUTO SUPERVISOR ENTRY .................................................................................... 4-20
Auto Supervisor Harness With PA ........................................................................... 4-20
Auto Supervisor Harness Without PA ...................................................................... 4-21
Private Audio Harness .............................................................................................. 4-22
CARD READER ........................................................................................................... 4-23
MM Sensor Harness.................................................................................................. 4-23
MM Sensor Extension Cable ................................................................................... 4-24
USB Type A To Type Mini B High Speed (480 Mbps) .......................................... 4-25
Low Power DC Distribution Harness ....................................................................... 4-25
CORE............................................................................................................................. 4-26
Floppy Disk Drive Cable Assembly ......................................................................... 4-26
Floppy Disk Drive Cable Assembly ......................................................................... 4-27
Ultra ATA Cable Assembly...................................................................................... 4-28
Disk Tamper Harness................................................................................................ 4-29
PIVAT Disk Security Harness .................................................................................. 4-29
PIRAT PIVAT Harness ............................................................................................ 4-30
PIRAT TALLADEGA Harness................................................................................ 4-31
USB 2.0 4 Port Break Out Assembly ....................................................................... 4-32
Serial ATA With Latched Connectors Cable Assembly .......................................... 4-33
RIO Enable Harness.................................................................................................. 4-34
PC Beep To Auxiliary In Audio Harness ................................................................. 4-35
EXTERNAL CABLING ............................................................................................... 4-36
Remote Devices Harness .......................................................................................... 4-36
Remote Status Monitor Enable Only ........................................................................ 4-37
HARNESSES ................................................................................................................ 4-38
Mains Switch Harness .............................................................................................. 4-38
AC Distribution Power Cord ................................................................................... 4-39
Low Power DC Distribution Harness ....................................................................... 4-39
DC Distribution Harness........................................................................................... 4-40

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USB Type A To Type B High Speed (480Mbps)..................................................... 4-41

USB Type A To Type Mini B High Speed (480Mbps) ............................................ 4-42
Top Fascia Harness UX1RA / VW1P....................................................................... 4-43
Lower Fascia Harness UX1 RA / VW1P.................................................................. 4-44
Fascia Harness UX1 RA / FS1 ................................................................................. 4-45
Video Cable Straight To 45 Degree.......................................................................... 4-46
Fascia FDK Harness ................................................................................................. 4-47
Barcode Illuminator Harness .................................................................................... 4-48
Interpick Harness ...................................................................................................... 4-49
Mitigation Dispenser Harness UX1 FA / FS1 .......................................................... 4-50
Mitigation Dispenser Harness UX1 RA / FS1.......................................................... 4-51
UX1 RA / VW1P Tray Harness (View 1 of 4) ......................................................... 4-52
UX1 RA / VW1P Tray Harness (View 2 of 4) ......................................................... 4-53
UX1 RA / VW1P Tray Harness (View 3 of 4) ......................................................... 4-54
UX1 RA / VW1P Tray Harness (View 4 of 4) ......................................................... 4-55
ICS Product Harness ................................................................................................. 4-56
ICS Retraction Harness............................................................................................. 4-57
Safe Module Harness UX1 FA / FS1........................................................................ 4-58
Safe Module Harness UX1 RA / VW1P................................................................... 4-59

Chapter 5: 6625 Product Cabling

INTRODUCTION ........................................................................................................... 5-1
DISTRIBUTION DIAGRAMS ....................................................................................... 5-2
AC Distribution........................................................................................................... 5-2
DC Distribution (Safe)................................................................................................ 5-3
DC Distribution (Top Box)......................................................................................... 5-4
DC Distribution (Fascia)............................................................................................. 5-5
ALARMS......................................................................................................................... 5-6
Alarm System Interconnection Diagrams................................................................... 5-6
Basic Alarms Harness ............................................................................................... 5-10
Athena Alarms Harness ............................................................................................ 5-11
Enhanced Alarms Harness ........................................................................................ 5-12
UX Door Switch Harness ......................................................................................... 5-13
Door Switch Harness (Ral) ....................................................................................... 5-14
AUDIO .......................................................................................................................... 5-15
Private Audio Harness Athena Cab .......................................................................... 5-15
Private Audio Harness .............................................................................................. 5-16
AUTO SUPERVISOR ENTRY .................................................................................... 5-17
Auto Supervisor Harness .......................................................................................... 5-17
Auto Supervisor Harness Without PA ...................................................................... 5-18
CARD READER ........................................................................................................... 5-19
MM Sensor Extension Cable ( 4m ) ......................................................................... 5-19
MM To Stage 1 Pcb Cable Assembly....................................................................... 5-20
Cim To Stage 1 Pcb Cable Assembly ....................................................................... 5-21
USB Type A To Type Mini B High Speed (480 Mbps) 2000mm............................ 5-22
Low Power Dc Distribution Harness ( 2000mm ) .................................................... 5-23
CORE............................................................................................................................. 5-24
Floppy Disk Drive Cable Assembly ......................................................................... 5-24
Ultra Ata Cable Assembly ........................................................................................ 5-25
Disk Tamper Harness................................................................................................ 5-26

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Pivat Disk Security Harness ..................................................................................... 5-26

PIRAT PIVAT Harness ............................................................................................ 5-27
USB 2.0 4 Port Break Out Assembly ....................................................................... 5-28
Serial ATA With Latched Connectors Cable Assembly .......................................... 5-29
Rio Enable Harness................................................................................................... 5-30
EXTERNAL CABLING ............................................................................................... 5-31
Remote Devices Harness ......................................................................................... 5-31
Remote Status Monitor Enable Only ....................................................................... 5-32
HARNESSES ................................................................................................................ 5-33
Mains Switch Harness .............................................................................................. 5-33
AC Inlet Harness....................................................................................................... 5-34
AC Distribution Power Cord ................................................................................... 5-34
High Power DC Distribution Harness ..................................................................... 5-35
Low Power DC Distribution Harness ...................................................................... 5-35
Twin DC Harness...................................................................................................... 5-36
USB Type A To Type Mini B High Speed (480Mbps) ............................................ 5-37
VW3 / DU3 Topbox Harness (View 1 of 2) ............................................................. 5-38
VW3 / DU3 Topbox Harness (View 2 of 2) ............................................................. 5-39
VW3 / DU3 Fascia Harness (View 1 of 2) ............................................................... 5-40
VW3 / DU3 Fascia Harness (View 2 of 2) ............................................................... 5-41
Video Cable Straight To 45 Degree.......................................................................... 5-42
Heater Harness ......................................................................................................... 5-43
Interpick Harness ...................................................................................................... 5-44
Mitigation Dispenser Harness................................................................................... 5-45
ICS Product Harness ................................................................................................. 5-46
ICS Retraction Harness............................................................................................. 5-47
Multi Penetration Harness ........................................................................................ 5-48
Safe Module Harness ................................................................................................ 5-49
3m Parallel IEEE Compliant Cable Assembly ......................................................... 5-50

Chapter 6: 6626 Product Cabling

INTRODUCTION ........................................................................................................... 6-1
DISTRIBUTION DIAGRAMS ....................................................................................... 6-2
AC Distribution........................................................................................................... 6-2
DC Distribution (Safe)................................................................................................ 6-3
DC Distribution (Top Box)......................................................................................... 6-4
DC Distribution (Fascia)............................................................................................. 6-5
ALARMS......................................................................................................................... 6-6
Alarm System Interconnection Diagrams................................................................... 6-6
Basic Alarms Harness ................................................................................................. 6-9
Enhanced Alarms Harness ........................................................................................ 6-10
UX Door Switch Harness ......................................................................................... 6-11
Door Switch Harness (Ral) ....................................................................................... 6-12
MAS-HAMILTON Harness ..................................................................................... 6-13
Non Silent Alarm T/A Harness................................................................................. 6-13
Disk Tamper Harness................................................................................................ 6-14
AUDIO .......................................................................................................................... 6-15
Private Audio Harness Athena Cab .......................................................................... 6-15
Private Audio Harness .............................................................................................. 6-16
Audio Loopback Harness.......................................................................................... 6-17

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 Table of Contents
Section 04: Product Cabling

AUTO SUPERVISOR ENTRY .................................................................................... 6-18

Auto Supervisor Harness With PA ........................................................................... 6-18
Auto Supervisor Harness Without PA ...................................................................... 6-19
Private Audio Harness .............................................................................................. 6-20
CARD READER ........................................................................................................... 6-21
USB Type A To Type Mini B High Speed (480 Mbps) .......................................... 6-21
Low Power DC Distribution Harness ....................................................................... 6-22
Fan Dip Harness........................................................................................................ 6-23
CORE............................................................................................................................. 6-24
Floppy Disk Drive Cable Assembly ......................................................................... 6-24
Floppy Disk Drive Cable Assembly ......................................................................... 6-25
Ultra ATA Cable Assembly...................................................................................... 6-26
Disk Tamper Harness................................................................................................ 6-27
PIVAT Disk Security Harness .................................................................................. 6-27
PIRAT PIVAT Harness ............................................................................................ 6-28
PIRAT TALLADEGA Harness................................................................................ 6-29
USB 2.0 4 Port Break Out Assembly ....................................................................... 6-30
Serial ATA With Latched Connectors Cable Assembly .......................................... 6-31
RIO Enable Harness.................................................................................................. 6-32
PC Beep To Auxiliary In Audio Harness ................................................................. 6-33
EXTERNAL CABLING ............................................................................................... 6-34
Remote Devices Harness .......................................................................................... 6-34
Remote Status Monitor Enable Only ........................................................................ 6-35
HARNESSES ................................................................................................................ 6-36
Mains Switch Harness .............................................................................................. 6-36
AC Distribution Power Cord ................................................................................... 6-37
Low Power DC Distribution Harness ....................................................................... 6-37
DC Distribution Harness........................................................................................... 6-38
USB Type A To Type B High Speed (480Mbps)..................................................... 6-39
USB Type A To Type Mini B High Speed (480Mbps) ............................................ 6-40
Video Cable Straight to 45 Degrees ......................................................................... 6-41
DVI - D Single Link ................................................................................................. 6-42
Athena Sensor Harness ............................................................................................. 6-43
Barcode Illuminator Harness .................................................................................... 6-44
Interpick Harness ...................................................................................................... 6-45
Mitigation Dispenser Harness UX1 RA / FS1.......................................................... 6-46
ICS Product Harness ................................................................................................. 6-47
ICS Retraction Harness............................................................................................. 6-48
Top Fascia Harness UX1 RA/VW1P........................................................................ 6-49
Lower Fascia Harness UX1 RA/VW1P.................................................................... 6-50
AC Inlet Harness with Heater ................................................................................... 6-51
Heater Harness .......................................................................................................... 6-52
Safe MEI Extension Harness .................................................................................... 6-53
Safe Module Harness UX1 RA / VW1P................................................................... 6-54

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Section 04: Product Cabling

x NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 04: Product Cabling
6632 Product Cabling

Table of Contents

6632 Product Cabling

INTRODUCTION ........................................................................................................... 1-1

DISTRIBUTION DIAGRAMS ....................................................................................... 1-2

AC Distribution With UPS ......................................................................................... 1-2
AC Distribution Without UPS .................................................................................... 1-3
DC Distribution (Fascia)............................................................................................. 1-4
DC Distribution (Topbox) .......................................................................................... 1-5
DC Distribution (Safe)................................................................................................ 1-6
USB Distribution (Topbox) ........................................................................................ 1-7
USB Distribution (Safe).............................................................................................. 1-8

ALARMS......................................................................................................................... 1-9
Alarm System Interconnection Diagrams................................................................... 1-9
Basic Alarm System With Status ........................................................................... 1-9
Enhanced Alarm System Without Status ............................................................. 1-10
Enhanced Alarm System With Status .................................................................. 1-11
Enhanced Alarm System for Medium / High Security ........................................ 1-12
Basic Alarms Harness ............................................................................................... 1-13
UX Door Switch Harness ......................................................................................... 1-13
Athena Alarms Harness ............................................................................................ 1-14
Enhanced Alarms Harness ........................................................................................ 1-15
Door Switch Harness (RAL)..................................................................................... 1-16
Disk Tamper Harness ............................................................................................... 1-17

AUDIO .......................................................................................................................... 1-18

Private Audio Harness Athena Cab .......................................................................... 1-18
Private Audio Harness .............................................................................................. 1-19
Audio Loopback Cable ............................................................................................. 1-20

AUTO SUPERVISOR ENTRY .................................................................................... 1-21

Auto Supervisor Harness with PA ............................................................................ 1-21
Auto Supervisor Harness Without PA ...................................................................... 1-22

CARD READER ........................................................................................................... 1-23

Athena Sensor Harness ............................................................................................. 1-23
MM Sensor Harness.................................................................................................. 1-24
MM Sensor Extension Cable ( 4m ) ......................................................................... 1-25
MM To Stage 1 Pcb Cable Assembly....................................................................... 1-26
CIM To Stage 1 Pcb Cable Assembly ...................................................................... 1-27

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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1-i
Section 04: Product Cabling
6632 Product Cabling

CORE............................................................................................................................. 1-28
Floppy Disk Drive Cable Assembly ......................................................................... 1-28
Ultra ATA Cable Assembly...................................................................................... 1-29
Pivat Disk Security Harness ..................................................................................... 1-30
USB 2.0 4 Port Break Out Assembly ....................................................................... 1-31
Serial ATA With Latched Connectors Cable Assembly .......................................... 1-32
RIO Enable Harness.................................................................................................. 1-33
PIRAT PIVAT Harness ............................................................................................ 1-34
PIRAT Talladega Harness ........................................................................................ 1-35
PIVAT SLH Harness ................................................................................................ 1-36
Floppy Disk Drive Cable Assembly ......................................................................... 1-37

CPM............................................................................................................................... 1-38
CPM Module Harness............................................................................................... 1-38
CPM Module Extension Harness.............................................................................. 1-39

CURRENCY DEPOSITORY........................................................................................ 1-40

GBRU Power Harness .............................................................................................. 1-40
GBRU I2C Enable Harness ...................................................................................... 1-41

ENVELOPE DEPOSITORY & DISPENSER .............................................................. 1-42

Power Adaptor Harness ............................................................................................ 1-42
Envelope Deposit Control Harness........................................................................... 1-43
TI Deposit Bin Harness............................................................................................. 1-44
Envelope Dispenser Control Harness ....................................................................... 1-45

EXTERNAL CABLING ............................................................................................... 1-46

Remote Devices Harness ......................................................................................... 1-46
Remote Status Monitor Enable Only ....................................................................... 1-47

HARNESSES ................................................................................................................ 1-48

Mains Switch Harness .............................................................................................. 1-48
AC Inlet Harness....................................................................................................... 1-49
AC Distribution Power Cord ................................................................................... 1-49
High Power DC Distribution Harness ..................................................................... 1-50
Low Power DC Distribution Harness ...................................................................... 1-50
Twin DC Harness...................................................................................................... 1-51
VX4 Topbox Harness (View 1 Of 2)........................................................................ 1-52
VX4 Topbox Harness (View 2 Of 2)........................................................................ 1-53
VX4 Fascia Harness (View 1 Of 2) .......................................................................... 1-54
VX4 Fascia Harness (View 2 Of 2) .......................................................................... 1-55
Fascia MEI Harness .................................................................................................. 1-56
Fascia FDK Harness ................................................................................................. 1-57
Digital Camera Harness ............................................................................................ 1-58
Video Cable Straight To 45 Degree.......................................................................... 1-58
Camera Video Sync Adaptor Harness ...................................................................... 1-59
6634 Coin Module Harness ...................................................................................... 1-60
Mitigation Dispenser Harness................................................................................... 1-61
Safe Module Harness ................................................................................................ 1-62
Multi Penetration Mat Harness ................................................................................. 1-63
ICS Product Harness ................................................................................................. 1-64
ICS Retraction Harness............................................................................................. 1-65
Serial P/t Passbook Printer Comms Harness ............................................................ 1-66

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 Section 04: Product Cabling
6632 Product Cabling

3m Parallel IEEE Compliant Cable Assembly ......................................................... 1-67

Inter Pick Harness ..................................................................................................... 1-68
DVI-D Single Link Cable Assembly (3m) ............................................................... 1-69
RJ11 CABLE ............................................................................................................ 1-70
USB Type A To Type Mini B High Speed (480Mbps) ............................................ 1-71
AUX MEI Biometric Harness................................................................................... 1-72
AUX MEI Contactless Harness ................................................................................ 1-73
Statement Printer Harness......................................................................................... 1-74

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1-iii
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6632 Product Cabling

1-iv NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

Table of Contents
Chapter 1

6632 Product Cabling

INTRODUCTION
This chapter covers the Power Distribution, Interconnect Diagrams and Functional
Electrical Drawings.

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1-1
Section 04: Product Cabling
6632 Product Cabling

DISTRIBUTION DIAGRAMS

AC Distribution With UPS

FASCIA
TOP BOX UNIV. MISC I/F
600W PSU -MAIN
AC IN 24V dc USB
24Vdc 1
24Vdc 2 Audio Input
AC DIST
PSU 1 24Vdc 3 POWER GOOD EUI
PC Core / SHUTDOWN
Display/PSU 2 Control MEI 1 - 8
& 5V AUX POWER GOOD
FDK`s
Hitachi Display Stat
/ SHUTDOWN
600W PSU-CASH PSU Control
Rocker / Fuse AC IN Disp. AC IN Watchdog
24Vdc 1 Fascia Light
MGE UPS 24Vdc 2 FEATURE
AC Out 1 USB 24Vdc 3 Audio Out
AC Out 2 Control MEI 9 - 16
& 5V AUX Advert Light
AC Out 3 Auto Sup/v
AC Out 4
AC IN PIVAT CORE
AC IN USB 1
USB 2
USB 3
USB 4
Network
VGA
SAFE Parallel
Serial 1
Audio Out
PS/2 K/B
BART P-Good
Board Serial 2
LISA Serial 3
Board Serial 4
ITOX USB 6
Slot USB 5
DVI DVI
AC IN Filter Slot SVGA
SSPA SDC
Slot PCCM

1-2 NCR — CONFIDENTIAL AND PROPRIETARY

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6632 Product Cabling

AC Distribution Without UPS

FASCIA
TOP BOX UNIV. MISC I/F
600W PSU -MAIN
AC IN 24V dc USB
24Vdc 1
24Vdc 2 Audio Input
AC DIST
PSU 1 24Vdc 3 POWER GOOD EUI
PC Core / SHUTDOWN
Display/PSU 2 Control MEI 1 - 8
& 5V AUX POWER GOOD
FDK`s
Hitachi Display Stat
/ SHUTDOWN
600W PSU-CASH PSU Control
Rocker / Fuse AC IN Disp. AC IN Watchdog
24Vdc 1 Fascia Light
MGE UPS 24Vdc 2 FEATURE
AC Out 1 USB 24Vdc 3 Audio Out
AC Out 2 Control MEI 9 - 16
& 5V AUX Advert Light
AC Out 3 Auto Sup/v
AC Out 4
AC IN PIVAT CORE
AC IN USB 1
USB 2
USB 3
USB 4
Network
VGA
SAFE Parallel
Serial 1
Audio Out
PS/2 K/B
BART P-Good
Board Serial 2
LISA Serial 3
Board Serial 4
ITOX USB 6
Slot USB 5
DVI DVI
AC IN Filter Slot SVGA
SSPA SDC
Slot PCCM

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Section 04: Product Cabling
6632 Product Cabling

DC Distribution (Fascia)

UNIV. EPP/ALPHA K/B TASK LIGHT

24Vdc USB 24Vdc CONTROL
PS/2 K/B
Fascia HUB
24Vdc IN 24Vdc 1 ADVERT LIGHT
24Vdc 2 24Vdc CONTROL
24Vdc 3
24Vdc 4 UNIV. SHUTTERS
24Vdc 5 24Vdc 12C

UNIV. SHUTTERS
24Vdc 12C

1-4 NCR — CONFIDENTIAL AND PROPRIETARY

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6632 Product Cabling

DC Distribution (Topbox)

TOPBOX
UNIV. MISC I/F
24V dc USB
12C
USB HUB 7 Audio Input
24Vdc USB IN
EUI
MEI 1 - 8
USB 1
FDK`s
USB 2
UNIV. DC HUB Display Stat
USB 3 PSU Control
24Vdc IN 24Vdc 1
USB 4 Watchdog
24Vdc 2 USB 5
24Vdc OUT Fascia Light
24Vdc 3 USB 6 FEATURE
24Vdc 4 USB 7 Audio Out
24Vdc 5
MEI 9 - 16
24Vdc 6 Advert Light
DISPLAY
24Vdc 7 Auto Sup/v
24Vdc VGA
24Vdc 8
FDK`s GOP DISPLAY
Display Status
24Vdc DVI
TOUCHSCREEN
GOP TOUCHSCREEN
USB Touch USB

UNIV. RCPT. PRINTER

24Vdc USB
80 COL PRINTER
24Vdc USB
PARALLEL
AC IN SERIAL
UNIV. JRNL. PRINTER
24Vdc USB

UNIV. JRNL. PRINTER UNIV. IMCRW

24Vdc USB 24Vdc USB
MEI
FAN
MM SENSOR 2 CABLES

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 04: Product Cabling
6632 Product Cabling

DC Distribution (Safe)

SAFE CPM4
UNIV. DC HUB 24Vdc USB GBNA/RU

24Vdc IN 24Vdc 1 MEI & SHUTTER 24Vdc USB

MEI & SHUTTER
24Vdc 2 CPM SHUTTER
24Vdc OUT
24Vdc 3 UNIV. DISPENSER
24Vdc I2 C
24Vdc 4
24Vdc USB
24Vdc 5
24V I/L MEI & SHUTTER
24Vdc 6 FASCIA HUB
ICS TRAFFIC LIGHTS
24Vdc 7 24Vdc USB
24Vdc 8 UNIV. PPD
24Vdc USB
MEI & SHUTTER
UNIV. HUB 7
24Vdc USB IN
USB 1 RIO
USB 2 24Vdc I2 C
USB 3 REM RELAY
USB 4 REM STATUS
USB 5 AUTO SUP/ V
USB 6 ALARMS DUAL DISPENSER CALLS
USB 7 PSU CONNECT UP SECOND SAFE HUB

1-6 NCR — CONFIDENTIAL AND PROPRIETARY

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6632 Product Cabling

USB Distribution (Topbox)

UNIV. MISC I/F

24V dc
USB 12C
Audio Input 80 COL PRINTER
EUI 24Vdc USB
MEI 1 - 8 PARALLEL
FDK`s
Display Stat AC IN SERIAL
PSU Control
Watchdog DIP UNIV. IMCRW
Fascia Light USB 24V USB 24V
FEATURE MEI
Audio Out MM SENSOR 2 CABLES
MEI 9 - 16
Advert Light UNIV JOURNAL
. . PRINTER
Auto Sup/v USB 24V
PIVAT CORE
TOP BOX HUB UNIV. RCPT. PRINTER
USB 1 24Vdc USB 24V
USB 2 USB IN USB 1
USB 3 USB 2 GOP DISPLAY
USB 4 USB 3 FRONT SERVICE KEYPAD 24Vdc DVI
USB 4 USB 24V GOP TOUCHSCREEN
USB 1 USB 5 USB
USB 2
USB 6
CONTACTLESS DISPLAY
USB 7
USB 24V 24Vdc VGA
CAMERA FDK`S
USB 24V BIOMETRIC DISPLAY STATUS
USB 24V TOUCHSCREEN
To Safe Hub
(USB IN) USB TOUCH

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Section 04: Product Cabling
6632 Product Cabling

USB Distribution (Safe)

CPM4
USB 24V
MEI & SHUTTER
SAFE HUB
To PIVAT Core UNIV. EPP/ALPHA K/B
(USB 3) 24Vdc
USB IN USB 24Vdc
USB 1
PS/2 K/B
USB 2
USB 3 TEMPLATE DOWNLOAD
USB 4 USB
USB 5
USB 6
USB 7 IFD
USB

GBNA/RU
USB USB
MEI & SHUTTER
UNIV. DISPENSER
USB USB
MEI & SHUTTER
ICS TRAFFIC LIGHTS

UNIV. PPD
USB USB
MEI & SHUTTER

BARCODE
USB 24V DC

1-8 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
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6632 Product Cabling

ALARMS

Alarm System Interconnection Diagrams

Basic Alarm System With Status

The following diagram shows the signal paths in the basic alarm system with alarm status.

5
6

RIO BOARD
3
4
7
8
1

Fitted with turnaround plug if the silent alarm is not present

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 04: Product Cabling
6632 Product Cabling

Enhanced Alarm System Without Status

The following diagram shows the signal paths in the enhanced alarm system without alarm
status.

Fitted with turnaround plug if the silent alarm is not present

1-10 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

Enhanced Alarm System With Status

The following diagram shows the signal paths in the enhanced alarm system with alarm
status.

5
6

RIO BOARD
3
4
7
8
1

Fitted with turnaround plug if the silent alarm is not present

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-11
Section 04: Product Cabling
6632 Product Cabling

Enhanced Alarm System for Medium / High Security

The following diagram shows the signal paths in the enhanced alarm system for medium /
high security.

RIO BOARD

Fitted with turnaround plug if the silent alarm is not present

1-12 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

Basic Alarms Harness

1 2 ALARM P4

VIBRATION
3 4 CONTACT

5 6

7 8

9 10 ALARM P4 VIBRATION CONTACT

VIB.COM
11 12 16 1
VIB
11 2
13 14

15 16
ALARM P4

BASIC ALARMS HARNESS

UX Door Switch Harness

BOLT_THROWN

ALARM_P2
DOOR_CLOSED

C2
BOLT COM
1
2 BOLT_THROWN
BOLT N/O
ALARM P2 4

3 C1
REED SWITCH A
1 A
REED SWITCH B DOOR_CLOSED
4
B
2

4 3

1 2

ALARM P2

UX DOOR SWITCH HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-13
Section 04: Product Cabling
6632 Product Cabling

Athena Alarms Harness

2 TAMPER
1
ALARM_P3

RIO BOARD

GND_1

1 13
14 25
ALARM_O/P

TAMPER
7 TAL_OUT 1
2
1

9 TAL_IN 2
3
4

1 TAL_NC 6
3 TAL_CM 18
5

5 TAL_NO 5
2 DAL_NO 8
7
8

4 DAL_CM 21

ALARM O/P
6 DAL_NC 9
10
9

8 SAL_NO 19
10 SAL_CM 7
11
12

12 SAL_NC 20
14 CAL_NC 23
14
13

16 CAL_CM 10
18 CAL_NO 22
15
16

25 CTST_OUT 3
ALARM P 3

27 CTST_IN 16
17

18

28 12V 12
29 12V RTN
12V RTN 25
12V RTN
20

13
19

1
30 1
23 GND_1
21
22

20 CSTS NC 1
RIO BOARD

22 DSTS NC 3
24
23

24 SSTS NC 5
26 TSTS NC 7
26
25

15 GND 2
17 GND 4
28
27

19 GND 6
21 GND 8
11
29
30

ATHENA ALARMS HARNESS

1-14 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

Enhanced Alarms Harness

DETECTOR

2 12V 2
6 CTST_OP 9
12 CAL_OUT 14
13 TAL_OUT 11
15 TAL_IN 10
16 GND 1
8 CTST_OUT 15
10 CTST_IN
ALARM_P4 DETECTOR

W B 2 1
TEST_TRANSMITTER RESISTOR_2K37

ENHANCED ALARMS HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-15
Section 04: Product Cabling
6632 Product Cabling

Door Switch Harness (RAL)

DOOR LOCK
SENSOR 1

ALARM
P2

DOOR CLOSED
SENSOR 2

SEN 1
ALARM P2 (DOOR LOCKED)
REED SW-1
3 1
REED SW-2
2
1 REED SW-2
1
REED SW-1
4 2

SEN 2
4 3
(DOOR CLOSED)
1 2

ALARM P2

DOOR SWITCH HARNESS ( RAL )

1-16 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

Disk Tamper Harness

TAMPER_ALARMS TAMPER

TAMPER_ALARMS TAMPER

2 1 1 2
2 2 1
1

DISK TAMPER HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-17
Section 04: Product Cabling
6632 Product Cabling

AUDIO

Private Audio Harness Athena Cab

SWITCH

AUDIO

H / P SOCKET

H / P SOCKET C1 AUDIO
C1A AUDIO_LH
1 1
C1B AUDIO_RH
2 2
C1C DETECT
3 3
C1_ SHIELD
4 4

SWITCH
C1D SENSE
2 5
C1E GND
1 6

6 5 4
3 2 1

AUDIO

PRIVATE AUDIO HARNESS ATHENA CAB

1-18 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

Private Audio Harness

Full Page area - only use if no text

In text area - allow space for heading and body text

CONTACTLESS

MISC I/F
BIOMETRIC J4

AUDIO

SUPERVISOR
MISC I/F
CI_A AUDIO_LH J4
CI_B AUDIO_RH
CI_C DETECT ORANGE
AUDIO CI_ SHIELD GND
CI_D SENSE RED
CI_E GND BLACK

W1 24 AWG WHITE

W2 24 AWG WHITE
W3 24 AWG WHITE
SUPERVISOR W4 24 AWG WHITE
W5 24 AWG WHITE

BIOMETRIC
W6 24 AWG WHITE
W7 24 AWG WHITE
W8 24 AWG WHITE

CONTACTLESS

No Pinout No Pinout No Pinout No Pinout

Information Information Information Information

AUDIO CONTACTLESS BIOMETRIC SUPERVISOR MISC I/F J4

PRIVATE AUDIO HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-19
Section 04: Product Cabling
6632 Product Cabling

Audio Loopback Cable

2 2

GROUND 3 3 GROUND

1 1

3.5ST(P) 3.5ST(P)

AUDIO LOOPBACK CABLE

1-20 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

AUTO SUPERVISOR ENTRY

Auto Supervisor Harness with PA

NO2 NO COM
CM2

SUPERVISOR

SUPERVISOR
3 SUPERVISOR
4 1 COM

2 SUPERVISOR
1 NC

1 NC2

1 NO
3 1 CM2
4 SUPERVISOR
2

4 3

1 2

SUPERVISOR

AUTO SUPERVISOR HARNESS WITH PA

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-21
Section 04: Product Cabling
6632 Product Cabling

Auto Supervisor Harness Without PA

MISC I/F
J4

SUPERVISOR

CONTACTLESS

MISC I/F
BIOMETRIC J4

W6 24 AWG WHITE
W7 24 AWG WHITE
BIOMETRIC W8 24 AWG WHITE
CONTACTLESS

W2 24 AWG WHITE
W3 24 AWG WHITE
SUPERVISOR W4 24 AWG WHITE
W5 24 AWG WHITE

NO PINOUT NO PINOUT NO PINOUT NO PINOUT

INFORMATION INFORMATION INFORMATION INFORMATION
BIOMETRIC SUPERVISOR CONTACTLESS MISC I/F J4

AUTO SUPERVISOR HARNESS WITHOUT PA

1-22 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

CARD READER

Athena Sensor Harness

4
3
P2
2
1
8 7
6 5 SW1
4 3
2 1
3
P3 2
P7
1

+5V
P3-1 P7-8

P7-1
GND
P3-3
P7-6

P2-1

OVERFILL_DET
P2-2 P7-4

P2-3

SW1-3

TICC_DETECT
SW1-1 P7-7

ATHENA SENSOR HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-23
Section 04: Product Cabling
6632 Product Cabling

MM Sensor Harness
S9

S8

S2

S8 S9

1 FGND
1
+ RXD
2 12
- TXD
3 13
+ RESET
4 11
5 - RESET
23
6 - RXD
24
7 + TXD
25

S2

1 GND
2
2 GND
3
3 NC

4 NC
+ 5V
5 14
6 + 12V
15
7 - 12V
16
NC
8

MM SENSOR HARNESS

1-24 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

MM Sensor Extension Cable ( 4m )

P1 P2

1 NC

2 NC

3 4
4 5
5 6
6 2
7 3
8 1
9 NC

1 5 2
3 1
6 NC
9
4
6
5

MM SENSOR EXTENSION CABLE ( 4M )

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-25
Section 04: Product Cabling
6632 Product Cabling

MM To Stage 1 Pcb Cable Assembly

STAGE 1 - P11 MM - BOX

STAGE 1 - P11 MM BOX

+ 5V
1 1
MM SENSOR
2 2
RESET
3 3
TXD RXD
4 4
5 RXD TXD 5
GND
6 6
CIM SENSOR
7 7
GND
8 8
OPEN
9 9
OPEN
10 10
+ 5V
11 11
+ 5V
12 12
GND
13 13
GND
14 14

15
16

15 13 11 9 7 5 3 1 13 11 9 7 5 3 1

16 14 12 10 8 6 4 2 14 12 10 8 6 4 2

STAGE 1 - P11 MM - BOX

MM TO STAGE 1 PCB CABLE ASSEMBLY

1-26 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

CIM To Stage 1 Pcb Cable Assembly

STAGE 1 - P11 CIM - BOX

STAGE 1 - P11 CIM BOX

+ 5V
1 1
2 2
RESET
3 3
TXD RXD
4 4
5 RXD TXD 5
GND
6 6
CIM SENSING
7 7
GND
8 8
B AUD 1
9 9
B AUD 2
10 10
+ 5V
11 11
+ 5V
12 12
GND
13 13
GND
14 14

15
16

15 13 11 9 7 5 3 1 13 11 9 7 5 3 1

16 14 12 10 8 6 4 2 14 12 10 8 6 4 2

STAGE 1 - P11 CIM - BOX

CIM TO STAGE 1 PCB CABLE ASSEMBLY

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-27
Section 04: Product Cabling
6632 Product Cabling

CORE

Floppy Disk Drive Cable Assembly

P1 P2

P1 P2

34 34
33 33
32 32
31 31
30 30
29 29
28 28
27 27
26 26
25 25
24 24
2 1 23 23 2 1
22 22
21 21
20 20
19 19
18 18
17 17
16 10
15 11
14 12
13 13
12 14
11 15
10 16
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
34 33 1 1 34 33

FLOPPY DISK DRIVE CABLE ASSEMBLY

1-28 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

Ultra ATA Cable Assembly

P1 P2 P3
BLACK GREY BLUE

P1 P2 P3

1 1 1
2 2 2
3 3 3
4 4 4
P1 5 5 5 P2 P3

39 40 39 40 39 40

19 19 19
21 21 21
22 22 22
23 23 23
24 24 24
25 25 25
26 26 26
27 27 27
28 28
29 29 29
30 30 30
31 31 31
32 32 32
33 33 33
34 34 34
35 35 35
36 36 36
37 37 37
38 38 38
39 39 39
1 2 40 40 40 1 2 1 2

ULTRA ATA CABLE ASSEMBLY

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-29
Section 04: Product Cabling
6632 Product Cabling

Pivat Disk Security Harness

SWITCH
BART
1
4

SWITCH BART
PG
1 1
2 3
GND 2
4

3 2 1

PIVAT DISK SECURITY HARNESS

1-30 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

USB 2.0 4 Port Break Out Assembly

P5
1 2
P1

P2 9 10
P6
P3 1 2
P4

9 10

1 RED 1
2 WHITE 3
P1 3 GREEN 5
4 BLACK 7
SHELL P5

1 RED 2
2 WHITE 4
P2 GREEN 6
3
4 BLACK 8
10 KEYED
SHELL

1 RED 1
2 WHITE 3
P3 3 GREEN 5
4 BLACK 7
SHELL P6

1 RED 2
2 WHITE 4
P4 3 GREEN 6
4 BLACK 8
10 KEYED
SHELL

USB 2.0, 4 PORT BREAK OUT ASSEMBLY

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-31
Section 04: Product Cabling
6632 Product Cabling

Serial ATA With Latched Connectors Cable Assembly

CON 1 CON 2

PIN 1 PIN 1 GND

PIN 2 PIN 2 SATA_TX+

PIN 3 PIN 3 SATA_TX-

PIN 4 PIN 4 GND

PIN 5 PIN 5 SATA RX-

PIN 6 PIN 6 SATA_RX+

PIN 7 PIN 7 GND

CON 1 CON 2 SIGNAL

SERIAL ATA WITH LATCHED CONNECTORS

1-32 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

RIO Enable Harness

RIO MISC_IF P7

RIO MISC_IF P7

1 1
2 2
3 3
4 4

2
1
2
1

5 5
6 6

3
4
3
4

7 7
8 8

5
6
5

9 9
10 10

7
8
7
8

11 11

10
10

9
9

12 12
13 13

11
12
11
12

14 14

14
13
15 15
14
13

16 16

15
16
15
16

17 17
18 18

17

18
17

18

19 19
20 20

20
20

19
19

RIO MISC_IF P7

RIO ENABLE HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-33
Section 04: Product Cabling
6632 Product Cabling

PIRAT PIVAT Harness

PIRAT J2 PIVAT M/B J17

1 2 20 19
PIVAT LED
2 3
5V
3 19
DISK DRIVE LED
4 5
RESET TO M/B
5 9
GND TO M/B
6 7
SPSW B
7 10
SPSW A
11 12 8 8
1 KEYED 12
9 1
10 2
11 4
2 1
12 6
11
13
14
15
16
17
18
20

PIRAT PIVAT HARNESS

1-34 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

PIRAT Talladega Harness

PIRAT J2 PIVAT M/B J34

2 1 40 39
TALLA 3V3
1 13
5V
3 37
DISK DRIVE LED
4 18
RESET TO M/B
5 17
GND TO M/B
6 38
SPSW B
7 21
SPSW A
11 12 8 16
2 KEYED 8
9 KEYED 15
10 KEYED 35
11 1
12 2
3
4
5
6
7
9
10
11
12
14 2 1
19
20
22
23
24
25
26
27
28
29
30
31
32
33
34
36
39
40

PIRAT TALLADEGA HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-35
Section 04: Product Cabling
6632 Product Cabling

PIVAT SLH Harness

9 7 5 3 1

2
1

2
1
10 8 6 4 2

3
4

3
4
5 SSPA

5
6
BART
7
8

7
8
10

10
9

9
11
12

11
12
14
13

MOTHERBOARD 1

14
13
15
16

15
16
MOTHERBOARD 2
17

18

17

18
9 7 5 3 1
20

20
19

19
10 8 6 4 2

SSPA
1 2 3 4 5 6 7 8 9 10

BART MOTHERBOARD 1
AMP_BEEP_A 1
1
AMP_BEEP_B
2 2
TAMP_A 3
3
TAMP_B 4
4
GND 5
5
RESET_FROM_SSPA 6
10
PG_TO_SSPA 7
6
MB_RESET 8
9
MB_BEEP_A 9
7
MB_BEEP_B 10
8
CD 11
11
RXDb 12
13
TXDb 13
15
DTR
17 14
V_STBY
19 15
DSR
12 16
RTS
14 17
CTS
16 18
RI 19
18
SOFTON
20 20

10 9 8 7 6 5 4 3 2 1
MOTHERBOARD 2

PIVAT SLH HARNESS

1-36 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

Floppy Disk Drive Cable Assembly

P1 P2

P1 P2

34 34
33 33
32 32
31 31
30 30
29 29
28 28
27 27
26 26
25 25
24 24
2 1 23 23 2 1
22 22
21 21
20 20
19 19
18 18
17 17
16 10
15 11
14 12
13 13
12 14
11 15
10 16
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
34 33 1 1 34 33

FLOPPY DISK DRIVE CABLE ASSEMBLY

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-37
Section 04: Product Cabling
6632 Product Cabling

CPM

CPM Module Harness

DC SHUTTER

DC SAFE
I2C

I2C
DC SHUTTER

DC SAFE

USB TYPE B

USB TYPE A

DC_SAFE DC_SAFE

2 1 1 2
2 2 1
1

DC_SHUTTER DC_SHUTTER

2 1 1 2
2 2 1
1

USB_TYPE_A USB_TYPE_B

1 1

I2C I2C

1 1
2 2
3 3
4 4
5 5
6 6

CPM MODULE HARNESS

1-38 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

CPM Module Extension Harness

DC SHUTTER

DC SHUTTER

I2C I2C

DC_SHUTTER DC_SHUTTER

2 1 1 2
2 2 1
1

I2C I2C

1 1
2 2
3 3
4 4
5 5
6 6

CPM MODULE EXTENSION HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-39
Section 04: Product Cabling
6632 Product Cabling

CURRENCY DEPOSITORY

GBRU Power Harness

GBNA_DC
PSU_DEPO_P9

GBNA_DC

9
1
10
PSU_DEPO_P9
C1
2
24V
8 11
24V RTN
3 3
24V C2
9 12
24V RTN
6 4
24V C3
10 13
24V RTN
7 5
24V C4
4 14
24V RTN
1 6
24V C5
5 15
24V RTN
2 7

16
10 9 8 7 6
8
5 4 3 2 1

PSU_DEPO_P9
9 10 11 12 13 14 15 16

1 2 3 4 5 6 7 8

GBNA_DC

GBRU POWER HARNESS

1-40 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

GBRU I2C Enable Harness

GBRU_IF_BRD

GBRU

DC

GBRU_I/F_BRD GBRU
RTN
1 3
2 1
24V RTN
3 2
4 SOL
7 DC_IN
5 OPEN
8 2 2
6 LOCKED
4 1
1
5
24V DC_IN
6
6 5 4
3 2 1
8 7 6 5
GBRU_I/F_BRD 4 3 2 1

GBRU

GBRU I2C ENABLE HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-41
Section 04: Product Cabling
6632 Product Cabling

ENVELOPE DEPOSITORY & DISPENSER

Power Adaptor Harness

PPD_PCB_P4 POWER_ADAPTOR

I/L NO I/L CM

PPD_PCB_P4 PWR_ADPTR
4 +24V RTN 2
3 +24V RTN
2 +24V I/L
1 +24V 1
+24V

NO CM

IL_SW_NO IL_SW_CM

POWER ADAPTOR HARNESS

1-42 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

Envelope Deposit Control Harness

FISH_SEN

SOLENOID_SEN WIPE_SOL

DEP_PCB_P9

ENTRY_SENSOR
FISH_SOL
PPD_PCB_P7

TRANSPORT_LENGTH

TIM DISK

PPD_BIN_FULL_SEN

RED
1 PPD_ENTRY_LED (RED) BLK ENTRY
2 PPD_ENTRY_LED_RTN (BLK) WHT SENSOR
3 PPD_ENTRY_SEN (WHT) GRN
4 PPD_ENTRY_SEN_RTN (GRN)
5 RED
PPD_FISH_LED (RED)
6 BLK FISH
PPD_FISH_LED_RTN (BLK)
7 WHT SENSOR
PPD_FISH_SEN (WHT)
8 GRN
PPD_FISH_SEN_RTN (GRN) RED
9 PPD_SOL_LED (RED) BLK
DEP_PCB_P9

10 PPD_SOL_LED_RTN (BLK) SOLENOID

11 WHT
PPD_SOL_SEN (WHT) SENSOR
GRN
12 PPD_SOL_SEN_RTN (GRN)
13 ORG
+5V
14 WHT PPD_BIN
15 VIO FULL_SEN
PPD_BIN_OVER_SEN (WHT)
16 GND RED
17 PPD_TIM_LED (RED) BLK TIMING
18 PPD_TIM_LED_RTN (BLK) WHT DISK
19 PPD_TIM_SEN (WHT) GRN
20 PPD_TIM_SEN_RTN (GRN)
21 TRANS_LONG 1 TRANSPORT
22 TRANS_LONG_RTN 2 LENGTH
23
24
PPD_PCB_P7

4 AUTO_CLEAN_SOL_RTN 1 WIPE
3 AUTO_CLEAN_SOL_ON 2 SOL
2 FISH_SOL_RTN 1 FISH
1 FISH_SOL_ON 2 SOL

ENVELOPE DEPOSIT CONTROL HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-43
Section 04: Product Cabling
6632 Product Cabling

TI Deposit Bin Harness

TI_REFLECTIVE_SENSOR PPD_PCB_P8

TI_REFLECTIVE_SENSOR PPD_PCB_P8
ORG
+5V 1
WHT
SENSOR 2
VIO
GND 3

TI DEPOSIT BIN HARNESS

1-44 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

Envelope Dispenser Control Harness

SEN
TIM DISC

PPD_PCB_P2

HOPPER LOW

LED

PPD_PCB_P2 ENV_EXIT_LED
1 RED
ENV EXIT LED (RED)

ENV_EXIT_SEN
2 ENV EXIT LED RTN (BLK) BLK

3 ENV EXIT SEN (GRN) GRN

4 ENV EXIT SEN RTN (WHT) WHT
5 S SSS- ENV_TIM_LED BLK

TIM_DISC
ENV_TIM_LED
6 ENV_TIM_LED_RTN S1 S S S1 - ENV_TIM_LED_RTN BRN

7 ENV_TIM_SEN S2 S S S2 - ENV_TIM_SEN ORG

HOPPER_LOW
8 ENV_TIM_SEN_RTN S3 S S S3 - ENV_TIM_SEN_RTN RED

9 ENV_HOPPER_LOW 1

10 ENV_HOPPER_LOW_RTN 2

11
12 ENV_DISP_PRES
13
14

ENVELOPE DISPENSER CONTROL HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-45
Section 04: Product Cabling
6632 Product Cabling

EXTERNAL CABLING

Remote Devices Harness

NIGHT
DEPO 1
RIO

REMOTE
STATUS

NIGHT
DEPO 2

REMOTE
RELAY
1

RIO
DEP_SOL
2

9 1
DEP_SOL RTN
10 3 NIGHT
3

BAG SWITCH DEPO 1

11 4
GND 2
4

12
5

DOOR SWITCH NIGHT

13 1
GND DEPO 2
6

14 2
7

RELAY 1 REMOTE
8

5 2
RELAY 2 RELAY
6 1
9
10

LED 0
2 2
LED 1 REMOTE
11

3 3 STATUS
LED 2
4 4
12

5V FUSED 1
1
8
13

7
14

4 4 2 2
RIO
3 3 1 1
2 2
NIGHT REMOTE
1 1 DEPO 2 RELAY

NIGHT REMOTE
DEPO 1 STATUS

REMOTE DEVICES HARNESS

1-46 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

Remote Status Monitor Enable Only

1 INTERVENTION
REQUIRED
BUSY OPEN
1 SERVICE SUPPLIES
REQUIRED REQUIRED
IN
SERVICE

E1 E2 E3 E4

1 GREEN BLACK
2 RED WHITE
3 WHITE RED
4 BLACK GREEN

REMOTE STATUS MONITOR ENABLE ONLY

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-47
Section 04: Product Cabling
6632 Product Cabling

HARNESSES

Mains Switch Harness

GR4
GR3
GR3

L 11 AC_DIST

MAINS SWITCH N 24
SW2
N 25

L 12 CORE

L 12

N 25
MAINS SWITCH
SW1 N 24

L 11

INLET / UPS

L L
(Fuse IN) (Fuse OUT)

SERVICE SWITCH
24V
25 L
+24V RTN AC_DIST
12 N
24 GR4 E
11
GR3 E
11 CORE
N
24 L

GR2 E
25 INLET / UPS
N
12 OUT IN L
MAINS SWITCH

MAINS SWITCH HARNESS

1-48 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

AC Inlet Harness
MAINS FILTER

L UPS / INLET

CHASSIS_GND

L L
N N
E E

MAINS UPS / INLET

FILTER
CHASSIS
GND

AC INLET HARNESS

AC Distribution Power Cord

PLUG RECEPTACLE

L N N L
E E

AC DISTRIBUTION POWER CORD

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-49
Section 04: Product Cabling
6632 Product Cabling

High Power DC Distribution Harness

24V
1 1
RTN
2 2

2 2
1 1

HIGH POWER DC DISTRIBUTION HARNESS

Low Power DC Distribution Harness

24V
1 1
RTN
2 2

2 2
1 1

LOW POWER DC DISTRIBUTION HARNESS

1-50 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

Twin DC Harness

1
TWIN_DC

TWIN_DC
1 1
2 2

1
2

TWIN DC HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-51
Section 04: Product Cabling
6632 Product Cabling

VX4 Topbox Harness (View 1 Of 2)

MISC / IF 50 WAY

TAMPER

MEI_IMCRW
FASCIA_FDK

MEI_FASCIA

MEI_TRAY
POWERPOWER
STAT 1 STAT 2

WATCHDOG

MISC I / F P3
PWR_STAT 1
+ 5V
1 5
+ 5V RTN
2 6
FDK_CONF 1
4 1
FDK_1 TP
9 2
GND 3
10
FDK1_LW_MD
11 4
FDK1_UP_MD
12 5
FDK1_BT FASCIA_FDK
13 6
FDK2_TP
3 7
FDK2_LW_MD
5 8
FDK2_UP_MD
6 9
FDK_CONF2
7 10
FDK2_BT
8 11
GND
14 12
31
32
MEEI3
17 1
+24V
18 2
MEEI7
27 3
+24V
28 4
MEEI12
19 7
+24V
20 8
MEEI4
29 11
+24V
30 12
MEEI5 MEI_TRAY
21 13
+24V
22 14

VX4 TOPBOX HARNESS

1-52 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

VX4 Topbox Harness (View 2 Of 2)

IMCRW_MEEI
MEEI8
23 2
+24V
24 1
TAMPER
WDOG_RESET
TAMPER A
1
2 TAMPER B
6 2
WDOG_RESET 5
33
GND 9 PWR_STAT1
34
POWER_SHD1 8
37
GND 4
38
POWER_STAT1 2
41
GND 1
42
PWR_STAT2
POWER_SHD2
35 8
GND 4
36
POWER_STAT2
39 2
GND 1
40

1 2 5 6 7 8

1 4 3 2 1
MISC I / F P3
MEI_IMCRW PWR_STAT1
TAMPER PWR_STAT 2

9 10 11 12 13 14 15 16 7 8 9 10 11 12
1 2 3 4 5 6 7 8 1 2 3 4 5 6

MEI_FASCIA FASCIA_FDK

VX4 TOPBOX HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-53
Section 04: Product Cabling
6632 Product Cabling

VX4 Fascia Harness (View 1 Of 2)

SHUTTER I2C L/H SHUTTER I2C R/H

AUX_POWER
TASK_LIGHT KEYBOARD
MEEI_FASCIA _DRIVER J1 USB TYPE MINI B
DC_HUB

SHUTTER
SPEAKER+ RH
ADVERT_POWER

SPEAKER-
DISP_MEEI
SHUTTER
KEYBOARD I2C R/H
USB TYPE A
TASK_J2 DEPOSIT_MEEI

SHUTTER_RH
SHUTTER I2C L/H

MEEI_FASCIA

MEEI4
5 2
+24V DEPOSIT_MEEI
6 1

MEEI5
3 2
+24V DISP_MEEI
4 1
LEFT_OUT+
1 SPEAKER
LEFT_OUT-
2 SPEAKER

VX4 FASCIA HARNESS

1-54 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

VX4 Fascia Harness (View 2 Of 2)

TASK_LIGHT DRIVER J2
24V
10 1
+24V SHUTTER_LH
2 2
24V
5 1
+24V ADVERT_PWR
1 2
6
7
24V
9 1 SHUTTER_RH
+24V
3 2

4 24V
1 AUX_PWR
8 +24V
2

TASK_LIGHT DRIVER J1
24V
1 1
+24V DC_HUB
2 2

USB_HUB

1 1 USB_KEYBOARD

SHUTTER_IC L/H

1 1 SHUTTER_IC L/H

SHUTTER_IC R/H

1 1 SHUTTER_IC R/H

2 1 2 10 9 8 7 6

1 5 4 3 2 1
TASK_LIGHT DRIVER J1
MEEI_FASCIA TASK_LIGHT DRIVER J2
AUX_PWR
DC_HUB
SHUTTER_RH
SHUTTER_LH

VX4 FASCIA HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-55
Section 04: Product Cabling
6632 Product Cabling

Fascia MEI Harness

MEEI_TRAY
COIN_MEEI

CPM_MEEI

PASSBOOK_MEEI

DISP_MEEI RECEIPT_MEEI

MEEI_TRAY

MEEI4
1 2
+24V CPM_MEEI
2 1

MEEI5
3 2
+24V PASSBOOK_ME
4 1
7 MEEI4
2
8 +24V RECEIPT_MEEI
1

11 MEEI5
2
12 +24V DIP_MEEI
1

13 MEEI5
2
+24V COIN_MEEI
14 1

9 10 12 14 15 2 1
11 13 16

1 2 3 4 5 6 7 8

MEEI_TRAY

FASCIA MEI HARNESS

1-56 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

Fascia FDK Harness

FASCIA_FDK FDK 1

FDK 2
FASCIA_FDK

FDK_CONF 1
1 8
FDK_TP
2 4
GND
3 2
FDK_LW_MD
4 6 FDK 1
FDK_UP_MD
5 5
FDK1_BT
6 7
1
3

FDK_CONF 1
7 4
FDK_TP
8 6
GND
9 5
FDK_LW_MD
10 8 FDK 2
FDK_UP_MD
11 7
FDK1_BT
12 2
1
3

10 9 8 7 6
5 4 3 2 1

FDK 1 FDK 2
FASCIA_FDK

INDICATES PIN 1

FASCIA FDK HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-57
Section 04: Product Cabling
6632 Product Cabling

Digital Camera Harness

CAMERA_CN1

CAM_ADPT

CAMERA_CN1 CAM_ADPT

5 VID OUT 1
VID SHIELD
4 2
8 +12V 3
7 GND
4
SYNC IN
9 5
2 BLC SYNC SHIELD
6

1 2 3 4 5 6 7 8 9 10

CAMERA_CN1
4 5 6
1 2 3

CAM_ADPT

DIGITAL CAMERA HARNESS

Video Cable Straight To 45 Degree

DISPLAY CORE_VGA

6 6
1 7 11 1 7 11
2 8 12 2 8 12
3 9 13 3 9 13
4 10 14 4 10 14
5 15 5 15

VIDEO CABLE STRAIGHT TO 45 DEGREE

1-58 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

Camera Video Sync Adaptor Harness

BNC_VIDEO CAM_ADPT

BNC_SYNC

CAMERA_DC

CAM_ADPT
C1
1 1
CAMERA_DC
2 2
C2
1 3
BNC_VIDEO 2 4
C3
1 5
BNC_SYNC 6
2

CAMERA_DC

CAMERA VIDEO SYNC ADAPTOR HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-59
Section 04: Product Cabling
6632 Product Cabling

6634 Coin Module Harness

USB TYPE B RIGHT ANGLED

COIN DC

DC

USB_TYPE_A

DC COIN DC
2 1 1 2

1 2 2 1

USB_TYPE_A USB_TYPE_MINIB
1 1

Pos.4 Pos.1
Pos.5
Pos.1

Pin 1 VBus Pin 1

Pin 2 D- Pin 2
Type Type
A D+
Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

6634 COIN MODULE HARNESS

1-60 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

Mitigation Dispenser Harness

SW1_NO
SW2_CM
DC_IN

SW2_CM1
AC_IN
SW2_CM2
EARTH
SW2_NO2 DC_OUT

SW2_NO1

AC_DIST
DC_IN
1 1 SW1_NO

2 1 1 SW1_CM
2
DC_OUT

L 1 SW2_CM1 1 1 SW2_NO1

N 1 SW2_CM2 2 1 SW2_NO2

E 1 EARTH 3 1 EARTH
4
AC_OUT
AC_IN

4 3 2

3 2 1 1 2 1

DC_IN AC_IN DC_OUT

MITIGATION DISPENSER HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-61
Section 04: Product Cabling
6632 Product Cabling

Safe Module Harness

DC SAFE

I2C

I2C

DC SAFE

USB TYPE MINIB

USB_TYPE_A

DC_SAFE DC_SAFE

2 1 1 2
2 2 1
1

USB _TYPE_A USB_TYPE MINI B

1 1

Pin 1 VBus Pin 1

Pin 2 D- Pin 2
Type Type
D+
A Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

Pos.4 Pos.1
Pos.5
Pos.1
12C 12C

1 1
2 2
3 3
4 4
5 5
6 6

SAFE MODULE HARNESS

1-62 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

Multi Penetration Mat Harness

L/H MAT

CAB_HARNESS REAR_MAT SPARE

APP_MAT R/H MAT

L/H MAT SPARE R/H MAT

4 3 1 2 4 3 1 2 4 3 1 2
CAB_HARNESS C1 C3
C2
2
1
3
4
C6 C5 C4
4 3 1 2 4 3 1 2
APP_MAT REAR_MAT

MULTI PENETRATION MAT HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-63
Section 04: Product Cabling
6632 Product Cabling

ICS Product Harness

BOLT_SW1

BOLT_SW2
DOOR_SW_1_N/O
ANTI_AXE DOOR_SW_1_COM
DOOR_SW_2_N/O
SAFE_ICS DOOR_SW_2_COM

GREEN_LED
RED_LED

SAFE_ICS C9
DOOR_1_N/O
13 1 DOOR_SW1_N/O

DOOR_1_COM
1 1 DOOR_SW1_COM
C10
DOOR_2_N/O
14 1 DOOR_SW2_N/O

DOOR_2_COM
2 1 DOOR_SW2_COM

4
BOLT_SW1_2
15 2 BOLT_SW1
BOLT_SW1_1
4 1

4
BOLT_SW2_2
16 2 BOLT_SW2
BOLT_SW2_1
3 1
EXT_ALARM_1
9
5
EXT_ALARM_2
10
6
EXT_ALARM_3
19
7
EXT_ALARM_4
20
8
C3
AA1_5V
21 1
AA1_RTN
17 2
C4 ANTI_AXE
22 AA2_5V
3
18 AA2_RTN
4
C1
GREEN_LED_ANODE
23 A
GREEN_LED
GREEN_LED_CATHODE
11 C
C2
RED_LED_ANODE
24 A

RED_LED_CATHODE RED_LED
12 C

ICS PRODUCT HARNESS

1-64 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

ICS Retraction Harness

LED OPT P8

ICS SAFE P1

AA INP P7

SPR2 SPR 1

DOOR INP P3
DOOR_INP_P3 ICS_SAFE_P1
DOOR_1_N/O
7 13
DOOR_1_COMM
8 1
DOOR_2_N/O
9 14
DOOR_2_COMM
10 2
BOLT_N/C
1 15
DOOR_COMM
2 3
SPARE_I/P_2 AA1_5V
3 1 SPR2
SPARE_I/P_2_GND 16
4 2
SPARE_I/P_1 4
5 1 SPR1
SPARE_I/P_1_GND
6 2 17
AA1_5V
5

18
AA2_5V
6

19
AA1_5V
7

20
AA2_5V
8
AA1_5V
1 21
AA1_RTN
2 9
AA2_5V
3 22
AA2_RTN
4 10

GREEN_ANODE
1 21
GREEN_CATHODE
2 9
RED_ANODE
3 22
RED_CATHODE
4 10

ICS RETRACTION HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-65
Section 04: Product Cabling
6632 Product Cabling

Serial P/t Passbook Printer Comms Harness

P/T_PASSBOOK
P/T_PASSBOOK_CORE

P/T_PASSBOOK_CORE P/T_PASSBOOK
FRAME GND C1
1 1
RXD
2 2
TXD
3 3
DTR
4 6
SIGNAL GND
5 7
DSR
6 20
RTS ( ENB )
7 5
CTS ( SEL )
8 4
9 8
SHIELD C1 - SHIELD
9
10
11
5 1 12
9 6 13
14
P/T_PASSBOOK_CORE
15
16
17
18
19
21
22
1 13 23
14 25 24
25
P/T_PASSBOOK

SERIAL P / T PASSBOOK PTR COMMS HARNESS

1-66 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

3m Parallel IEEE Compliant Cable Assembly

CONNECTOR A CONNECTOR B
1 19 1
14

25
13 36 18

1 1
18 19
2 2
19 20
3 3
21
4 4
20 22
5 5
23
6 6
21 24
7 7
25
8 8
22 26
9 9
27
10 10
24 28
11 11
23 29
12 12
17 (NC)
13 13
15 (NC)
14 14
25 30
16 31
33 (NC)
15 32
34 (NC)
17 36
35 (NC)
SHELL SHELL

3M PARALLEL IEEE 1284 COMPLIANT CABLE ASSEMBLY

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-67
Section 04: Product Cabling
6632 Product Cabling

Inter Pick Harness

P2 P1

P2 P1
+24V
1 40
+24V
2 39
3 +24V
38
4 +24V
37
GND
5 36
GND
6 35
GND
7 34
GND
8 33
+5V
9 32
+5V
10 31
+12V
11 30
GND
12 29
GND 2 1
13 28
RXD
14 27
TXD 26
15
N/C 25
16
N/C
17 24
SEN4-IN
18 23
SEN3-IN
19 22
PICK-OUT
20 21
COILEN
21 20
DISABLE-OUT 19
22
23 SI-OUT 18
24 SD-OUT 17
25 PI-OUT 16
PO-OUT 15
26
LED-ON-OUT 14
27
GULP 13
28
GND 12
29
CASLOW-IN 11
30
GND 10
31
TEMP-IN 9
32
GND
2 1 33 8
CAS-ID4-IN 7
34
GND
35 6
CAS-ID3-IN 5
36
GND
37 4
CAS-ID2-IN
38 3
GND
39 2
CAS-ID1-IN
40 1

INTER PICK HARNESS

1-68 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

DVI-D Single Link Cable Assembly (3m)

DVI - D DVI - D

DVI - D DVI - D

1 TMDS DATA 2- 1
TMDS DATA 2+
2 2
TMDS DATA 2 SHIELD
3 3
DCC CLOCK
6 6
DCC DATA
7 7
TMDS DATA 1-
9 9
10 TMDS DATA 1+ 10
TMDS DATA 1 SHIELD
11 11
POWER +5V
14 14
GROUND (+5V & HV SYNC
15 15
HOT PLUG DETECT
16 16
TMDS DATA 0-
17 17
18 TMDS DATA 0+ 18
TMDS DATA 0 SHIELD
19 19
TMDS CLOCK SHIELD
22 22
TMDS CLOCK +
23 23
TMDS CLOCK -
24 24
SHIELD GROUND SHIELD

17 24 17 24
1 8 1 8

DVI-D SINGLE LINK CABLE ASSEMBLY (3M)

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-69
Section 04: Product Cabling
6632 Product Cabling

RJ11 CABLE

* RJ Male connector at Both Ends - Straight Through Connection

1
1
2
2
3
3
4
4
5
5
6
6

RJ11 CABLE

1-70 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

USB Type A To Type Mini B High Speed (480Mbps)

TYPE A
TYPE MINI B

Pos.4 Pos.1
Pos.5
Pos.1

Pin 1 VBus Pin 1

Pin 2 D- Pin 2
Type Type
A D+
Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

On-Twisted Power Pair

Red: V BUS
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

USB TYPE A TO TYPE MINI B HIGH SPEED CABLE 480MBPS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-71
Section 04: Product Cabling
6632 Product Cabling

AUX MEI Biometric Harness

BIOMETRIC BIOMETRIC MEI

W1 24 AWG WHITE
W2 24 AWG WHITE

BIOMETRIC MEI

BIOMETRIC

NO PINOUT NO PINOUT
INFORMATION INFORMATION
BIOMETRIC BIOMETRIC MEI

AUX MEI BIOMETRIC HARNESS

1-72 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6632 Product Cabling

AUX MEI Contactless Harness

CONTACTLESS
CONTACTLESS MEI

W3 24 AWG WHITE

CONTACTLESS

CONTACTLESS MEI

NO PINOUT
INFORMATION
CONTACTLESS CONTACTLESS MEI

AUX MEI CONTACTLESS HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-73
Section 04: Product Cabling
6632 Product Cabling

Statement Printer Harness

P1 P2

Pos 3 Pos 4
Pos.4

Pos.1
Pos 2 Pos 1

Vbus
Pin 1 Pin 1
D-
Pin 2 Pin 2
D+
Pin 3 Pin 3
GND
Pin 4 Pin 5

On-Twisted Power Pair

Red: V Bus
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

STATEMENT PRINTER HARNESS

1-74 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

Table of Contents

6634 Product Cabling

INTRODUCTION ........................................................................................................... 2-1

DISTRIBUTION DIAGRAMS ....................................................................................... 2-2

AC Distribution With UPS ......................................................................................... 2-2
AC Distribution Without UPS .................................................................................... 2-3
DC Distribution (Safe)................................................................................................ 2-4
DC Distribution (Top Box)......................................................................................... 2-5
DC Distribution (Fascia)............................................................................................. 2-6
USB Distribution (Safe).............................................................................................. 2-7
USB Distribution (Top Box)....................................................................................... 2-8
USB Distribution (Fascia) .......................................................................................... 2-9
Miscellaneous Distribution (Safe) ............................................................................ 2-10
Miscellaneous Distribution (Top Box) ..................................................................... 2-11
Miscellaneous Distribution (Fascia) ......................................................................... 2-12

ALARMS....................................................................................................................... 2-13
Alarm System Interconnection Diagrams................................................................. 2-13
Basic Alarm System With Status ......................................................................... 2-13
Enhanced Alarm System Without Status ............................................................. 2-14
Enhanced Alarm System With Status .................................................................. 2-15
Enhanced Alarm System for Medium / High Security ........................................ 2-16
Basic Alarms Harness ............................................................................................... 2-17
Ux Door Switch Harness .......................................................................................... 2-17
Athena Alarms Harness ............................................................................................ 2-18
Enhanced Alarms Harness ........................................................................................ 2-19
Door Switch Harness (Ral) ....................................................................................... 2-20

AUDIO .......................................................................................................................... 2-21

Private Audio Harness Athena Cab .......................................................................... 2-21
Private Audio Harness .............................................................................................. 2-22

AUTO SUPERVISOR ENTRY .................................................................................... 2-23

Auto Supervisor Harness .......................................................................................... 2-23
Auto Supervisor Harness Without PA ...................................................................... 2-24
Private Audio Harness .............................................................................................. 2-25

CARD READER ........................................................................................................... 2-26

MM Sensor Extension Cable ( 4m ) ......................................................................... 2-26
MM To Stage 1 Pcb Cable Assembly....................................................................... 2-27
Cim To Stage 1 Pcb Cable Assembly ....................................................................... 2-28
USB Type A To Type Mini B High Speed (480 Mbps) 2000mm............................ 2-29

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-i
Section 04: Product Cabling
6634 Product Cabling

Low Power Dc Distribution Harness ( 2000mm ) .................................................... 2-30

CORE............................................................................................................................. 2-31
Floppy Disk Drive Cable Assembly ......................................................................... 2-31
Ultra ATA Cable Assembly...................................................................................... 2-32
Pivat Disk Security Harness ..................................................................................... 2-33
USB 2.0 4 Port Break Out Assembly ....................................................................... 2-34
Serial ATA With Latched Connectors Cable Assembly .......................................... 2-35
RIO Enable Harness.................................................................................................. 2-36
Reset And Tamper Harness ...................................................................................... 2-37

EXTERNAL CABLING ............................................................................................... 2-38

Remote Devices Harness ......................................................................................... 2-38
Remote Status Monitor Enable Only ....................................................................... 2-39

HARNESSES ................................................................................................................ 2-40

Mains Switch Harness .............................................................................................. 2-40
AC Inlet Harness....................................................................................................... 2-41
AC Distribution Power Cord (1000mm) .................................................................. 2-42
High Power DC Distribution Harness (2000mm)..................................................... 2-43
Low Power DC Distribution Harness (2000mm) ..................................................... 2-43
Twin DC Harness...................................................................................................... 2-44
USB Type A To Type Mini B High Speed (480Mbps) 1000mm............................. 2-45
VW3 / DU3 Topbox Harness (View 1 Of 2) ............................................................ 2-46
VW3 / DU3 Topbox Harness (View 2 Of 2) ............................................................ 2-47
VW3 / DU3 Fascia Harness (View 1 Of 2) .............................................................. 2-48
VW3 / DU3 Fascia Harness (View 2 Of 2) .............................................................. 2-49
Video Cable Straight To 45 Degree.......................................................................... 2-50
Heater Harness ......................................................................................................... 2-50
6634 Coin Module Harness ...................................................................................... 2-51
Mitigation Dispenser Harness................................................................................... 2-52
Safe Module Harness ................................................................................................ 2-53
Ground Harness M4 Ring ......................................................................................... 2-54

PRINTERS .................................................................................................................... 2-57

UX Serial P/T Passbook Printer Comms Harness .................................................... 2-57
Serial P/t Passbook Printer Comms Harness ............................................................ 2-58
3m Parallel IEEE Compliant Cable Assembly ......................................................... 2-59
Statement Printer Harness......................................................................................... 2-60

2-ii NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

Table of Contents
Chapter 2

6634 Product Cabling

INTRODUCTION
This chapter covers the Power Distribution, Interconnect Diagrams and Functional
Electrical Drawings.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-1
Section 04: Product Cabling
6634 Product Cabling

DISTRIBUTION DIAGRAMS

AC Distribution With UPS

FASCIA
TOP BOX UNIV. MISC I/F
600W PSU -MAIN
AC IN 24V dc USB
24Vdc 1
24Vdc 2 Audio Input
AC DIST
PSU 1 24Vdc 3 POWER GOOD EUI
/ SHUTDOWN
PSU 2 Control MEI 1 - 8
& 5V AUX POWER GOOD
FDK`s
Hitachi Display Stat
/ SHUTDOWN
600W PSU-CASH PSU Control
Rocker / Fuse AC IN Switch AC IN Watchdog
24Vdc 1 Fascia Light
MGE UPS 24Vdc 2 FEATURE
AC Out 1 USB 24Vdc 3 Audio Out
AC Out 2 Control MEI 9 - 16
& 5V AUX Advert Light
AC Out 3 Auto Sup/v
AC Out 4
AC IN PIVAT CORE
AC IN USB 1
USB 2
USB 3
SEVERE HEATER
240 WATTS
USB 4
AC IN Network
VGA
SAFE Parallel
SLIM HEATER Serial 1
120 WATTS Audio Out
AC IN PS/2 K/B
BART P-Good
Board Serial 2
LISA Serial 3
Board Serial 4
ITOX USB 6
Slot USB 5
DVI DVI
AC IN Filter Slot SVGA
SSPA SDC
Slot PCCM

2-2 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

AC Distribution Without UPS

FASCIA
TOP BOX UNIV. MISC I/F
600W PSU -MAIN
AC IN 24V dc USB
24Vdc 1 12C
24Vdc 2 Audio Input
AC DIST (4)
Rocker / Fuse 24Vdc 3 POWER GOOD EUI
PSU 1 / SHUTDOWN
PSU 2 Control MEI 1 - 8
& 5V AUX FDK`s
POWER GOOD
/ SHUTDOWN Display Stat
Hitachi 600W PSU-CASH PSU Control
AC IN Switch AC IN Watchdog
24Vdc 1 Fascia Light
24Vdc 2 FEATURE
24Vdc 3 Audio Out
Control MEI 9 - 16
& 5V AUX Advert Light
Auto Sup/v

PIVAT CORE
AC IN USB 1
USB 2
USB 3
SEVERE HEATER
240 WATTS
USB 4
AC IN Network
VGA
SAFE Parallel
SEVERE HEATER
400 WATTS SLIM HEATER Serial 1
AC IN 60 WATTS Audio Out
AC IN PS/2 K/B
AC IN BART P-Good
AC DIST (3) SLIM HEATER Board Serial 2
60 WATTS LISA Serial 3
CORE
Heat 2 Board Serial 4
Heat 1 ITOX USB 6
ATM Slot USB 5
Rocker / Fuse DVI DVI
AC IN Filter Slot SVGA
SSPA SDC
Slot PCCM

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-3
Section 04: Product Cabling
6634 Product Cabling

DC Distribution (Safe)
From 600w PSU - MAIN ( Topbox) From 600w PSU - CASH ( Topbox)

SAFE
UNIV. DC HUB UNIV. DISPENSER GBNA / RU
24Vdc IN 24Vdc 1 24Vdc USB 24Vdc USB
24Vdc 2 MEI & SHUTTER MEI & SHUTTER
24Vdc OUT
24Vdc 3 ICS TRAFFIC LIGHTS
24Vdc 4 MM SENSOR BOX
UNIV. PPD
24Vdc 5
24Vdc USB ??? 12Vdc 2 CABLES
24Vdc 6
MEI & SHUTTER ??? 5Vdc
24Vdc 7
??? -12Vdc
UNIV. MISC SLAVE
24Vdc I2 C
REM RELAY
REM STATUS
AUTO SUP / V
ALARMS
PSU CONNECT

2-4 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

DC Distribution (Top Box)

UNIV. MISC I/F

600W PSU-MAIN 24V dc USB
AC IN 24Vdc 1 12C
24Vdc 2 Audio Input
24Vdc 3
EUI
Control & 5V AUX MEI 1 - 8
FDK`s
Display Stat
PSU Control
UNIV. DC HUB Watchdog
Fascia Light
24Vdc IN 24Vdc 1
24Vdc 2 FEATURE
24Vdc OUT Audio Out
24Vdc 3
MEI 9 - 16
24Vdc 4 Advert Light
24Vdc 5 Auto Sup/v
24Vdc 6
24Vdc 7 GOP DISPLAY
24Vdc DVI
USB HUB 7 GOP TOUCHSCREEN
24Vdc USB IN USB
USB 1 RACK UNIV. RCPT. PRINTER
USB 2
USB 3 24Vdc USB
USB 4 80 COL PRINTER
USB 5 24Vdc USB
USB 6
??? 5Vdc PARALLEL
USB 7
AC IN SERIAL
600W PSU-CASH
UNIV. JRNL. PRINTER
AC IN 24Vdc 1
24Vdc 2 24Vdc USB
24Vdc 3
RACK UNIV. IMCRW
CONTROL
& 5V AUX 24Vdc USB
MEI
MM SENSOR 2 CABLES

CPM4
24Vdc USB
MEI & SHUTTER
To UNI. DC HUB ( Safe) To GBNA / RU ( Safe)

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-5
Section 04: Product Cabling
6634 Product Cabling

DC Distribution (Fascia)

UNIV. DC HUB UNIV. DIP CRD READER UNIV. EPP / ALPHA K/B
24Vdc IN 24Vdc 1 24Vdc USB 24Vdc USB
24Vdc 2 PS/2 K/B
24Vdc OUT
24Vdc 3
24Vdc 4 DISPLAY
24Vdc 5 24Vdc VGA
24Vdc 6 FDK`s
24Vdc 7 DISPLAY STATUS
TOUCHSCREEN
USB

TASK LIGHT
USB HUB 7 24Vdc CONTROL
24Vdc USB IN UNIV. CAMERA
USB 1 24Vdc VIDEO
USB 2 SYNC
USB 3
USB 4 ADVERT LIGHT
USB 5 24Vdc CONTROL
USB 6
USB 7 UNIV. SHUTTERS
24Vdc 12C
UNIV. SHUTTERS
To 600W PSU-MAIN ( Topbox)
24Vdc 12C
UNIV. SHUTTERS
24Vdc 12C

2-6 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

USB Distribution (Safe)

CPM4
USB 24V
MEI & SHUTTER
SAFE HUB
To PIVAT Core UNIV. EPP/ALPHA K/B
(USB 3) 24Vdc
USB IN USB 24Vdc
USB 1
PS/2 K/B
USB 2
USB 3 TEMPLATE DOWNLOAD
USB 4 USB
USB 5
USB 6
USB 7 IFD
USB

GBNA/RU
USB USB
MEI & SHUTTER
UNIV. DISPENSER
USB USB
MEI & SHUTTER
ICS TRAFFIC LIGHTS

UNIV. PPD
USB USB
MEI & SHUTTER

BARCODE
USB 24V DC

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-7
Section 04: Product Cabling
6634 Product Cabling

USB Distribution (Top Box)

UNIV. MISC I/F

24V dc
USB 12C
Audio Input 80 COL PRINTER
EUI 24Vdc USB
MEI 1 - 8 PARALLEL
FDK`s
Display Stat AC IN SERIAL
PSU Control
Watchdog DIP UNIV. IMCRW
Fascia Light USB 24V USB 24V
FEATURE MEI
Audio Out MM SENSOR 2 CABLES
MEI 9 - 16
Advert Light UNIV JOURNAL
. . PRINTER
Auto Sup/v USB 24V
PIVAT CORE
TOP BOX HUB UNIV. RCPT. PRINTER
USB 1 24Vdc USB 24V
USB 2 USB IN USB 1
USB 3 USB 2 GOP DISPLAY
USB 4 USB 3 FRONT SERVICE KEYPAD 24Vdc DVI
USB 4 USB 24V GOP TOUCHSCREEN
USB 1 USB 5 USB
USB 2
USB 6
CONTACTLESS DISPLAY
USB 7
USB 24V 24Vdc VGA
BIOMETRIC FDK`S
USB 24V BIOMETRIC DISPLAY STATUS
USB 24V TOUCHSCREEN
To Safe Hub
(USB IN) USB TOUCH

2-8 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

USB Distribution (Fascia)

UNIV. EPP / ALPHA K/B BAR CODE DISPLAY

24Vdc USB USB 24Vdc VGA
FDK`s
PS/2 K/B
DISPLAY STATUS
TOUCHSCREEN
USB

UNIV. DIP CRD READER

24Vdc USB

To PIVAT CORE To USB HUB 7 To USB HUB 7 To USB HUB 7

(Topbox) (Topbox) (Topbox) (Topbox)

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-9
Section 04: Product Cabling
6634 Product Cabling

Miscellaneous Distribution (Safe)

To UNIV. MISC I/F ( Topbox)

UNIV. MISC SLAVE I/O PANEL

SAFE DOOR
24Vdc 12C ALARMS
REM RELAY ALARMS
PCCM
REM STATUS ICS
SERIAL 1
AUTO SUP/V AUDIT
USB 1
ALARMS NETWORK
PSU CONNECT REM RELAY
REM
VIDEO / SYNC

2-10 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

Miscellaneous Distribution (Top Box)

To FDK
To UNIV. MEI ( Fascia )
To AUDIO / (X7MAX)
BEEP SKR ( Fascia ) To TASKLIGHT
( Fascia ) ( Fascia )
To ADVERTLIGHT
To DISPLAY
( Fascia )
( Fascia )

To AUDIO INTERFACE
PIVAT CORE ( Fascia )
AC IN USB 1 UNIV. MISC I/F
USB 2 24V dc USB
USB 3 12C
USB 4 Audio Input
Network EUI 600W PSU -MAIN
VGA MEI 1 - 8 AC IN
Parallel FDK`s
24Vdc 1
Serial 1 Display Stat
24Vdc 1
Audio Out PSU Control
Watchdog 24Vdc 1
PS/2 K/B
Fascia Light Control
BART P-Good & 5V AUX
FEATURE
Board Serial 2
Audio Out 600W PSU-CASH
LISA Serial 3
Board Serial 4 MEI 9 - 16 AC IN
Advert Light
ITOX USB 6 Auto Sup/v 24Vdc 1
Slot USB 5 24Vdc 1
DVI DVI 24Vdc 1
Slot SVGA Control
SSPA SDC & 5V AUX
Slot PCCM
To UNIV. MISC
SLAVE
( Slave )

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-11
Section 04: Product Cabling
6634 Product Cabling

Miscellaneous Distribution (Fascia)

UNIV. MEI ( X7 MAX ) UNIV. CAMERA

MEI 24Vdc VIDEO
SYNC
AUDIO / BEEP SKR
SPEAKER ADVERT LIGHT
24Vdc CONTROL
DISPLAY
VGA TASK LIGHT
AUDIO INTERFACE
FDK`s 24Vdc CONTROL
DISPLAY STATUS H/PHONE
TOUCHSCREEN FDK VOLUME
USB

To UNIV. MISC I/F To UNIV. MISC I/F To UNIV. MISC I/F To UNIV. MISC I/F
EUI EUI EUI Feature
( Topbox ) ( Topbox ) ( Topbox ) ( Topbox )

2-12 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

ALARMS

Alarm System Interconnection Diagrams

Basic Alarm System With Status

The following diagram shows the signal paths in the basic alarm system with alarm status.

5
6

RIO BOARD
3
4
7
8
1

Fitted with turnaround plug if the silent alarm is not present

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-13
Section 04: Product Cabling
6634 Product Cabling

Enhanced Alarm System Without Status

The following diagram shows the signal paths in the enhanced alarm system without alarm
status.

Fitted with turnaround plug if the silent alarm is not present

2-14 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

Enhanced Alarm System With Status

The following diagram shows the signal paths in the enhanced alarm system with alarm
status.

5
6

RIO BOARD
3
4
7
8
1

Fitted with turnaround plug if the silent alarm is not present

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-15
Section 04: Product Cabling
6634 Product Cabling

Enhanced Alarm System for Medium / High Security

The following diagram shows the signal paths in the enhanced alarm system for medium /
high security.

5
6

RIO BOARD
3
4
7
8
1

Fitted with turnaround plug if the silent alarm is not present

2-16 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

Basic Alarms Harness

1 2 ALARM P4

VIBRATION
3 4 CONTACT

5 6

7 8

9 10 ALARM P4 VIBRATION CONTACT

VIB.COM
11 12 16 1
VIB
11 2
13 14

15 16
ALARM P4

BASIC ALARMS HARNESS

Ux Door Switch Harness

BOLT_THROWN

ALARM_P2
DOOR_CLOSED

C2
BOLT COM
1
2 BOLT_THROWN
BOLT N/O
ALARM P2 4

3 C1
REED SWITCH A
1 A
REED SWITCH B DOOR_CLOSED
4
B
2

4 3

1 2

ALARM P2

ENHANCED ALARMS HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-17
Section 04: Product Cabling
6634 Product Cabling

Athena Alarms Harness

2 TAMPER
1
ALARM_P3

RIO BOARD

GND_1

1 13
14 25
ALARM_O/P

TAMPER
7 TAL_OUT 1
2
1

9 TAL_IN 2
3
4

1 TAL_NC 6
3 TAL_CM 18
5

5 TAL_NO 5
2 DAL_NO 8
7
8

4 DAL_CM 21

ALARM O/P
6 DAL_NC 9
10
9

8 SAL_NO 19
10 SAL_CM 7
11
12

12 SAL_NC 20
14 CAL_NC 23
14
13

16 CAL_CM 10
18 CAL_NO 22
15
16

25 CTST_OUT 3
ALARM P 3

27 CTST_IN 16
17

18

28 12V 12
29 12V RTN
12V RTN 25
12V RTN
20

13
19

1
30 1
23 GND_1
21
22

20 CSTS NC 1
RIO BOARD

22 DSTS NC 3
24
23

24 SSTS NC 5
26 TSTS NC 7
26
25

15 GND 2
17 GND 4
28
27

19 GND 6
21 GND 8
11
29
30

ALARMS, BASIC AND ENHANCED, WITH STATUS ASSEMBLY

2-18 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

Enhanced Alarms Harness

DETECTOR

2 12V 2
6 CTST_OP 9
12 CAL_OUT 14
13 TAL_OUT 11
15 TAL_IN 10
16 GND 1
8 CTST_OUT 15
10 CTST_IN
ALARM_P4 DETECTOR

W B 2 1
TEST_TRANSMITTER RESISTOR_2K37

ENHANCED ALARMS HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-19
Section 04: Product Cabling
6634 Product Cabling

Door Switch Harness (Ral)

DOOR LOCK
SENSOR 1

ALARM
P2

DOOR CLOSED
SENSOR 2

SEN 1
ALARM P2 (DOOR LOCKED)
REED SW-1
3 1
REED SW-2
2
1 REED SW-2
1
REED SW-1
4 2

SEN 2
4 3
(DOOR CLOSED)
1 2

ALARM P2

DOOR SWITCH HARNESS ( RAL )

2-20 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

AUDIO

Private Audio Harness Athena Cab

SWITCH

AUDIO

H / P SOCKET

H / P SOCKET AUDIO
CIA AUDIO_LH
1 1
CIB AUDIO_RH
2 2
CIC DETECT
3 3
CI_ SHIELD
4 4

SWITCH
CID SENSE
2 5
CIE GND
1 6

6 5 4
3 2 1

AUDIO

PRIVATE AUDIO HARNESS ATHENA CAB

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-21
Section 04: Product Cabling
6634 Product Cabling

Private Audio Harness

CONTACTLESS

MISC I/F
BIOMETRIC J4

AUDIO

SUPERVISOR
MISC I/F
CI_A AUDIO_LH J4
CI_B AUDIO_RH
CI_C DETECT ORANGE
AUDIO CI_ SHIELD GND
CI_D SENSE RED
CI_E GND BLACK

W1 24 AWG WHITE

W2 24 AWG WHITE
W3 24 AWG WHITE
SUPERVISOR W4 24 AWG WHITE
W5 24 AWG WHITE

BIOMETRIC
W6 24 AWG WHITE
W7 24 AWG WHITE
W8 24 AWG WHITE

CONTACTLESS

No Pinout No Pinout No Pinout No Pinout

Information Information Information Information

AUDIO CONTACTLESS BIOMETRIC SUPERVISOR MISC I/F J4

PRIVATE AUDIO HARNESS

2-22 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

AUTO SUPERVISOR ENTRY

Auto Supervisor Harness

NC2 NC COM
CM2

SUPERVISOR

SUPERVISOR
3 SUPERVISOR
4 1 COM

2 SUPERVISOR
1 NC

1 NC2

1 NO
3 1 CM2
4 SUPERVISOR
2

4 3

1 2

SUPERVISOR

AUTO SUPERVISOR HARNESS WITH PA

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-23
Section 04: Product Cabling
6634 Product Cabling

Auto Supervisor Harness Without PA

MISC I/F
J4

SUPERVISOR

CONTACTLESS

MISC I/F
BIOMETRIC J4

W6 24 AWG WHITE
W7 24 AWG WHITE
BIOMETRIC W8 24 AWG WHITE
CONTACTLESS

W2 24 AWG WHITE
W3 24 AWG WHITE
SUPERVISOR W4 24 AWG WHITE
W5 24 AWG WHITE

NO PINOUT NO PINOUT NO PINOUT NO PINOUT

INFORMATION INFORMATION INFORMATION INFORMATION
BIOMETRIC SUPERVISOR CONTACTLESS MISC I/F J4

AUTO SUPERVISOR HARNESS WITHOUT PA

2-24 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

Private Audio Harness

CONTACTLESS

MISC I/F
BIOMETRIC J4

AUDIO

SUPERVISOR
MISC I/F
CI_A AUDIO_LH J4
CI_B AUDIO_RH
CI_C DETECT ORANGE
AUDIO CI_ SHIELD GND
CI_D SENSE RED
CI_E GND BLACK

W1 24 AWG WHITE

W2 24 AWG WHITE
W3 24 AWG WHITE
SUPERVISOR W4 24 AWG WHITE
W5 24 AWG WHITE

BIOMETRIC
W6 24 AWG WHITE
W7 24 AWG WHITE
W8 24 AWG WHITE

CONTACTLESS

No Pinout No Pinout No Pinout No Pinout

Information Information Information Information

AUDIO CONTACTLESS BIOMETRIC SUPERVISOR MISC I/F J4

PRIVATE AUDIO HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-25
Section 04: Product Cabling
6634 Product Cabling

CARD READER

MM Sensor Extension Cable ( 4m )

P1 P2

1 NC

2 NC

3 4
4 5
5 6
6 2
7 3
8 1
9 NC

1 5 2
3 1
NC
6 9
4
6
5

MM SENSOR EXTENSION CABLE ( 4M )

2-26 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

MM To Stage 1 Pcb Cable Assembly

STAGE 1 - P11 MM - BOX

STAGE 1 - P11 MM BOX

+ 5V
1 1
MM SENSOR
2 2
RESET
3 3
TXD RXD
4 4
5 RXD TXD 5
GND
6 6
CIM SENSOR
7 7
GND
8 8
OPEN
9 9
OPEN
10 10
+ 5V
11 11
+ 5V
12 12
GND
13 13
GND
14 14

15
16

15 13 11 9 7 5 3 1 13 11 9 7 5 3 1

16 14 12 10 8 6 4 2 14 12 10 8 6 4 2

STAGE 1 - P11 MM - BOX

MM TO STAGE 1 PCB CABLE ASSEMBLY

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-27
Section 04: Product Cabling
6634 Product Cabling

Cim To Stage 1 Pcb Cable Assembly

STAGE 1 - P11 CIM - BOX

STAGE 1 - P11 CIM BOX

+ 5V
1 1
2 2
RESET
3 3
TXD RXD
4 4
5 RXD TXD 5
GND
6 6
CIM SENSING
7 7
GND
8 8
B AUD 1
9 9
B AUD 2
10 10
+ 5V
11 11
+ 5V
12 12
GND
13 13
GND
14 14

15
16

15 13 11 9 7 5 3 1 13 11 9 7 5 3 1

16 14 12 10 8 6 4 2 14 12 10 8 6 4 2

STAGE 1 - P11 CIM - BOX

CIM TO STAGE 1 PCB CABLE ASSEMBLY

2-28 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

USB Type A To Type Mini B High Speed (480 Mbps)

2000mm

TYPE A
TYPE MINI B

Pos.4 Pos.1
Pos.5
Pos.1

Pin 1 VBus Pin 1

Pin 2 D- Pin 2 Type
Type
A D+
Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

On-Twisted Power Pair

Red: VBUS
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

USB TYPE A TO TYPE MINI B, HIGH SPEED ( 480Mbps )

2000MM

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-29
Section 04: Product Cabling
6634 Product Cabling

Low Power Dc Distribution Harness ( 2000mm )

24V
1 1
RTN
2 2

2 2
1 1

LOW POWER DC DISTRIBUTION HARNESS ( 2000MM )

2-30 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

CORE

Floppy Disk Drive Cable Assembly

P1 P2

P1 P2

34 34
33 33
32 32
31 31
30 30
29 29
28 28
27 27
26 26
25 25
24 24
2 1 23 23 2 1
22 22
21 21
20 20
19 19
18 18
17 17
16 10
15 11
14 12
13 13
12 14
11 15
10 16
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
34 33 1 1 34 33

FLOPPY DISK DRIVE CABLE ASSEMBLY

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-31
Section 04: Product Cabling
6634 Product Cabling

Ultra ATA Cable Assembly

P1 P2 P3
BLACK GREY BLUE

P1 P2 P3

1 1 1
2 2 2
3 3 3
4 4 4
P1 5 5 5 P2 P3

39 40 39 40 39 40

19 19 19
21 21 21
22 22 22
23 23 23
24 24 24
25 25 25
26 26 26
27 27 27
28 28
29 29 29
30 30 30
31 31 31
32 32 32
33 33 33
34 34 34
35 35 35
36 36 36
37 37 37
38 38 38
39 39 39
1 2 40 40 40 1 2 1 2

ULTRA ATA CABLE ASSEMBLY

2-32 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

Pivat Disk Security Harness

SWITCH
BART
1
4

SWITCH BART
PG
1 1
2 3
GND 2
4

3 2 1

PIVAT DISK SECURITY HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-33
Section 04: Product Cabling
6634 Product Cabling

USB 2.0 4 Port Break Out Assembly

P5
1 2
P1

P2 9 10
P6
P3 1 2
P4

9 10

1 RED 1
2 WHITE 3
P1 3 GREEN 5
4 BLACK 7
SHELL P5

1 RED 2
2 WHITE 4
P2 GREEN 6
3
4 BLACK 8
10 KEYED
SHELL

1 RED 1
2 WHITE 3
P3 3 GREEN 5
4 BLACK 7
SHELL P6

1 RED 2
2 WHITE 4
P4 3 GREEN 6
4 BLACK 8
10 KEYED
SHELL

USB 2.0, 4 PORT BREAK OUT ASSEMBLY

2-34 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

Serial ATA With Latched Connectors Cable Assembly

CON 1 CON 2

PIN 1 PIN 1GND

PIN 2 PIN 2 SATA_TX+

PIN 3 PIN 3 SATA_TX-

PIN 4 PIN 4 GND

PIN 5 PIN 5 SATA RX-

PIN 6 PIN 6 SATA_RX+

PIN 7 PIN 7 GND

CON 1 CON 2 SIGNAL

SERIAL ATA WITH LATCHED CONNECTORS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-35
Section 04: Product Cabling
6634 Product Cabling

RIO Enable Harness

RIO MISC_IF P7

RIO MISC_IF P7

1 1
2 2
3 3
4 4

2
1
2
1

5 5
6 6

3
4
3
4

7 7
8 8

5
6
5

9 9
10 10

7
8
7
8

11 11

10
10

9
9

12 12
13 13

11
12
11
12

14 14

14
13
15 15
14
13

16 16

15
16
15
16

17 17
18 18

17

18
17

18

19 19
20 20

20
20

19
19

RIO MISC_IF P7

RIO ENABLE HARNESS

2-36 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

Reset And Tamper Harness

RAT M - BOARD

1 RESET 1
2 RESET_RTN 2
POWER
3 3
POWER_RTN
4 4
5 SPKR 5
SPKR_RTN
6 6
7 7
8 8
9 9
10 10

RAT M-BOARD

Polarising Key

9 7 5 3 1 9 7 5 3 1
10 8 6 4 2 10 8 6 4 2

RESET AND TAMPER HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-37
Section 04: Product Cabling
6634 Product Cabling

EXTERNAL CABLING

Remote Devices Harness

NIGHT
DEPO 1
RIO

REMOTE
STATUS

NIGHT
DEPO 2

REMOTE
RELAY
1

RIO
DEP_SOL
2

9 1
DEP_SOL RTN
10 3 NIGHT
3

BAG SWITCH DEPO 1

11 4
GND 2
4

12
5

RELAY 1 1 NIGHT
13
RELAY 2 DEPO 2
6

14 2
7

DOOR SWITCH REMOTE

8

5 2
GND RELAY
6 1
9
10

LED 0
2 2
LED 1 REMOTE
11

3 3 STATUS
LED 2
4 4
12

5V FUSED 1
1
8
13

7
14

4 4 2 2
RIO
3 3 1 1
2 2
NIGHT REMOTE
1 1 DEPO 2 RELAY

NIGHT REMOTE
DEPO 1 STATUS

REMOTE DEVICES HARNESS

2-38 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

Remote Status Monitor Enable Only

1 INTERVENTION
REQUIRED
BUSY OPEN
1 SERVICE SUPPLIES
REQUIRED REQUIRED
IN
SERVICE

E1 E2 E3 E4

1 GREEN BLACK
2 RED WHITE
3 WHITE RED
4 BLACK GREEN

REMOTE STATUS MONITOR ENABLE ONLY

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-39
Section 04: Product Cabling
6634 Product Cabling

HARNESSES

Mains Switch Harness

GR4
GR3
GR3

L 11 AC_DIST

MAINS SWITCH N 24
SW2
N 25

L 12 CORE

L 12

N 25
MAINS SWITCH
SW1 N 24

L 11

INLET / UPS

L L
(Fuse IN) (Fuse OUT)

SERVICE SWITCH
24V
25 L
+24V RTN AC_DIST
12 N
24 GR4 E
11
GR3 E
11 CORE
N
24 L

GR2 E
25 INLET / UPS
N
12 OUT IN L
MAINS SWITCH

MAINS SWITCH HARNESS

2-40 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

AC Inlet Harness

MAINS FILTER

L UPS / INLET

CHASSIS_GND

L L
N N
E E

MAINS UPS / INLET

FILTER
CHASSIS
GND

AC INLET HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-41
Section 04: Product Cabling
6634 Product Cabling

AC Distribution Power Cord (1000mm)

PLUG RECEPTACLE

L N N L
E E

AC DISTRIBUTION POWER CORD (1000MM )

2-42 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

High Power DC Distribution Harness (2000mm)

24V
1 1
RTN
2 2

2 2
1 1

HIGH POWER DC DISTRIBUTION HARNESS (2000MM )

Low Power DC Distribution Harness (2000mm)

24V
1 1
RTN
2 2

2 2
1 1

LOW POWER DC DISTRIBUTION HARNESS ( 2000MM )

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-43
Section 04: Product Cabling
6634 Product Cabling

Twin DC Harness

1
TWIN_DC

TWIN_DC
1 1
2 2

1
2

TWIN DC HARNESS

2-44 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

USB Type A To Type Mini B High Speed (480Mbps)

1000mm

TYPE A
TYPE MINI B

Pos.4 Pos.1
Pos.5
Pos.1

Pin 1 VBus Pin 1

Pin 2 D- Pin 2
Type Type
A D+
Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

On-Twisted Power Pair

Red: V BUS
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

USB TYPE A TO TYPE MINI B HIGH SPEED CABLE (

1000MM) 480MBPS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-45
Section 04: Product Cabling
6634 Product Cabling

VW3 / DU3 Topbox Harness (View 1 Of 2)

MISC I / F P3
MEI_FASCIA

FASCIA_FDK

MEI_IMCRW TAMPER
POWER POWER
STAT 1 STAT 2

MISC I / F P3 WATCHDOG
PWR_STAT 1
+ 5V
1 5
+ 5V RTN
2 6
FDK_CONF 1
4 1
FDK_1 TP
9 2
GND
10 3
FDK1_LW_MD
11 4
FDK_UP_MD
12 5
FDK_BT FASCIA_FDK
13 6
FDK_TP
3 7
FDK2_LW_MD
5 8
FDK2_UP_MD
6 9
FDK_CONF2
7 10
FDK2_BT
8 11
GND
14 12
31
32
MEEI6
15 1
+24V
16 2
MEEI7
27 3
+24V
28 4
MEEI1
25 5
+24V
26 6
MEEI2
19 7
+24V
20 8
MEEI3 MEI_FASCIA
17 9
+24V
18 10
MEEI4
29 11
+24V
30 12
MEEI5
21 13
+24V
22 14
LEFT OUT +
47 15
LEFT OUT -
48 16

VW3 / DU3 TOPBOX HARNESS

2-46 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

VW3 / DU3 Topbox Harness (View 2 Of 2)

MEI_IMCRW
MEEI8
23 2
+24V
24 1
TAMPER
WDOG_RESET
TAMPER A
1
2 TAMPER B
6 2
WDOG_RESET 5
33
GND 9 PWR_STAT1
34
POWER_SHD1 8
37
GND 4
38
POWER_STAT1 2
41
GND 1
42
PWR_STAT2
POWER_SHD2
35 8
GND 4
36
POWER_STAT2
39 2
GND 1
40

1 2 5 6 7 8

1 4 3 2 1
MISC I / F P3
MEI_IMCRW PWR_STAT1
TAMPER PWR_STAT 2

9 10 11 12 13 14 15 16 7 8 9 10 11 12
1 2 3 4 5 6 7 8 1 2 3 4 5 6

MEI_FASCIA FASCIA_FDK

VW3 / DU3 TOPBOX HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-47
Section 04: Product Cabling
6634 Product Cabling

VW3 / DU3 Fascia Harness (View 1 Of 2)

ADVERT_POWER

TASK_J2

TASK_LIGHT TASK_J1

MEEI_FASCIA
CPM_MEEI

PASSBOOK_MEEI

COIN_MEEI
DC_HUB

SHUTTER_RH
DP_MEEI

RECIEPT_MEEI
K/BOARD_USB
K/BOARD

DEPO_MEEI

SHUTTER_LH
KEYBOARD

SPEAKER

SPEAKER
USB
DISP_MEEI

MEEI_FASCIA

MEEI6
1 2
+24V DISP_MEEI
2 1

MEEI7
3 2
+24V PASSBK_MEEI
4 1

MEEI1
5 2
+24V PPD_MEI
6 1

MEEI2
7 2
+24V RECIEPT_MEEI
8 1

MEEI3
9 2
+24V CPM_MEEI
10 1

MEEI4
11 2
+24V DIP_MEEI
12 1

MEEI5
13 2
+24V COIN_MEEI
14 1
LEFT_OUT+
15 SPEAKER
LEFT_OUT-
16 SPEAKER

VW3 / DU3 FASCIA HARNESS

2-48 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

VW3 / DU3 Fascia Harness (View 2 Of 2)

TASK_LIGHT DRIVER J2
24V
10 1
+24V RTN SHUTTER_LH
2 2

24V 1
5
+24V RTN 2 ADVERT_PWR
1

24V
6 1
+24V TASK_LIGHT
7 2

24V
9 1
+24V RTN SHUTTER_RH
3 2

24V 1
4
+24V RTN 2 KEY_BOARD
8

TASK_LIGHT DRIVER J1
24V 1
1
+24V RTN 2 DC_HUB
2

USB_HUB
USB 2.0 1
1 USB_KEYBOARD

2 1 2 10 9 8 7 6

1 5 4 3 2 1
DIP_MEEI
DC_HUB RECIEPT_MEEI TASK_J2
TASK_LIGHT PASSBOOK_MEEI
ADVERT_PWR CPM_MEEI
TASK_J1 COIN_MEEI
SHUTTER_RH DEPO_MEEI
SHUTTER_LH DISP_MEEI
KEY_BOARD

VW3 / DU3 FASCIA HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-49
Section 04: Product Cabling
6634 Product Cabling

Video Cable Straight To 45 Degree

DISPLAY CORE_VGA

6 6
1 7 11 1 7 11
2 8 12 2 8 12
3 9 13 3 9 13
4 10 14 4 10 14
5 15 5 15

VIDEO CABLE STRAIGHT TO 45 DEGREE

Heater Harness

HEATER
AC_DIST

PWR SUP HEATER

1 2
2 5
E 3
4
1

1 2 3
4 5 6

HEATER

HEATER HARNESS

2-50 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

6634 Coin Module Harness

USB TYPE B RIGHT ANGLED

COIN DC

DC

USB_TYPE_A

DC COIN DC
2 1 1 2

1 2 2 1

USB_TYPE_A USB_TYPE_MINIB
1 1

Pos.4 Pos.1
Pos.5
Pos.1

Pin 1 VBus Pin 1

Pin 2 D- Pin 2
Type Type
A D+
Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

6634 COIN MODULE HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-51
Section 04: Product Cabling
6634 Product Cabling

Mitigation Dispenser Harness

SW1_NO
SW2_CM
DC_IN

SW2_CM1
AC_IN
SW2_CM2
EARTH
SW2_NO2 DC_OUT

SW2_NO1

AC_DIST
DC_IN
1 1 SW1_NO

2 1 1 SW1_CM
2
DC_OUT

L 1 SW2_CM1 1 1 SW2_NO1

N 1 SW2_CM2 2 1 SW2_NO2

E 1 EARTH 3 1 EARTH
4
AC_OUT
AC_IN

4 3 2

3 2 1 1 2 1

DC_IN AC_IN DC_OUT

MITIGATION DISPENSER HARNESS

2-52 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

Safe Module Harness

DC SAFE

I2C

I2C

DC SAFE

USB TYPE MINIB

USB_TYPE_A

DC_SAFE DC_SAFE

2 1 1 2
2 2 1
1

USB _TYPE_A USB_TYPE MINI B

1 1

Pin 1 VBus Pin 1

Pin 2 D- Pin 2
Type Type
D+
A Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

Pos.4 Pos.1
Pos.5
Pos.1
12C 12C

1 1
2 2
3 3
4 4
5 5
6 6

SAFE MODULE HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-53
Section 04: Product Cabling
6634 Product Cabling

Ground Harness M4 Ring

GROUND HARNESS M4 RING

2-54 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

AUX MEI Contactless Harness

CONTACTLESS
CONTACTLESS MEI

W3 24 AWG WHITE

CONTACTLESS

CONTACTLESS MEI

NO PINOUT
INFORMATION
CONTACTLESS CONTACTLESS MEI

AUX MEI CONTACTLESS HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-55
Section 04: Product Cabling
6634 Product Cabling

AUX MEI Biometric Harness

BIOMETRIC BIOMETRIC MEI

W1 24 AWG WHITE
W2 24 AWG WHITE

BIOMETRIC MEI

BIOMETRIC

NO PINOUT NO PINOUT
INFORMATION INFORMATION
BIOMETRIC BIOMETRIC MEI

AUX MEI BIOMETRIC HARNESS

2-56 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

PRINTERS

UX Serial P/T Passbook Printer Comms Harness

P/T_PASSBOOK
P/T_PASSBOOK_CORE

P/T_PASSBOOK_CORE P/T_PASSBOOK
FRAME GND
1 1
RXD
2 2
TXD
3 3
DTR
4 6
SIGNAL GND
5 7
DSR
6 20
RTS ( ENB )
7 5
CTS ( SEL )
8 4
9 8
SHIELD C1 - SHIELD
9
10
12
5 1 13
9 6 14
P/T_PASSBOOK_CORE 15
16
17
18
19
21
22
23
1 13 24
14 25 25

P/T_PASSBOOK

UX SERIAL P / T PASSBOOK PRINTER COMMS

HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-57
Section 04: Product Cabling
6634 Product Cabling

Serial P/t Passbook Printer Comms Harness

P/T_PASSBOOK
P/T_PASSBOOK_CORE

P/T_PASSBOOK_CORE P/T_PASSBOOK
FRAME GND
1 1
RXD
2 2
TXD
3 3
DTR
4 6
SIGNAL GND
5 7
DSR
6 20
RTS ( ENB )
7 5
CTS ( SEL )
8 4
9 8
SHIELD C1 - SHIELD
9
10
12
5 1 13
9 6 14
P/T_PASSBOOK_CORE 15
16
17
18
19
21
22
23
1 13 24
14 25 25

P/T_PASSBOOK

SERIAL P / T PASSBOOK PTR COMMS HARNESS

2-58 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6634 Product Cabling

3m Parallel IEEE Compliant Cable Assembly

CONNECTOR A CONNECTOR B
1 19 1
14

25
13 36 18

1 1
18 19
2 2
19 20
3 3
21
4 4
20 22
5 5
23
6 6
21 24
7 7
25
8 8
22 26
9 9
27
10 10
24 28
11 11
23 29
12 12
17 (NC)
13 13
15 (NC)
14 14
25 30
16 31
33 (NC)
15 32
34 (NC)
17 36
35 (NC)
SHELL SHELL

3M PARALLEL IEEE 1284 COMPLIANT CABLE

ASSEMBLY

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-59
Section 04: Product Cabling
6634 Product Cabling

Statement Printer Harness

P1 P2

Pos 3 Pos 4
Pos.4

Pos.1
Pos 2 Pos 1

Vbus
Pin 1 Pin 1
D-
Pin 2 Pin 2
D+
Pin 3 Pin 3
GND
Pin 4 Pin 5

On-Twisted Power Pair

Red: V Bus
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

STATEMENT PRINTER HARNESS

2-60 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling

Table of Contents

6638 Product Cabling

INTRODUCTION ........................................................................................................... 3-1

DISTRIBUTION DIAGRAMS ....................................................................................... 3-2

AC Distribution .......................................................................................................... 3-2
DC Distribution (View 1 of 2) .................................................................................... 3-3
DC Distribution (View 2 of 2) .................................................................................... 3-4
USB DISTRIBUTION (Topbox)................................................................................ 3-5
USB DISTRIBUTION (Safe) ..................................................................................... 3-6

ALARMS......................................................................................................................... 3-7
Alarm System Interconnection Diagrams................................................................... 3-7
Basic Alarm System With Status ........................................................................... 3-7
Enhanced Alarm System Without Status ............................................................... 3-8
Enhanced Alarm System With Status .................................................................... 3-9
Enhanced Alarm System for Medium / High Security ........................................ 3-10
Basic Alarms Harness ............................................................................................... 3-11
UX Door Switch Harness ......................................................................................... 3-11
Athena Alarms Harness ............................................................................................ 3-12
Enhanced Alarms Harness ........................................................................................ 3-13
MAS-HAMILTON Harness .................................................................................... 3-14
Disk Tamper Harness ............................................................................................... 3-14
Non Silent Alarm T/A............................................................................................... 3-15

AUDIO .......................................................................................................................... 3-16

Private Audio Harness Athena Cab .......................................................................... 3-16
Private Audio Harness .............................................................................................. 3-17
Audio Loopback Cable Assembly ............................................................................ 3-18

CARD READER ........................................................................................................... 3-19

Athena Sensor Harness ............................................................................................. 3-19
Deposit Bin TI Harness............................................................................................. 3-20

CORE............................................................................................................................. 3-21
Floppy Disk Drive Cable Assembly ......................................................................... 3-21
Ultra ATA Cable Assembly...................................................................................... 3-22
PIVAT Disk Security Harness .................................................................................. 3-23
Serial ATA With Latched Connectors Cable Assembly .......................................... 3-24
RIO Enable Harness.................................................................................................. 3-25
PIRAT PIVAT Harness ............................................................................................ 3-26
PIRAT Talladega Harness ........................................................................................ 3-27
PIVAT SLH Harness ................................................................................................ 3-28

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-i
Section 04: Product Cabling

Floppy Disk Drive Cable Assembly ......................................................................... 3-29

CPM............................................................................................................................... 3-30
CPM Module Harness............................................................................................... 3-30

CURRENCY DEPOSITORY........................................................................................ 3-31

GBRU I2C Enable Harness ...................................................................................... 3-31
UX GBNA DC Harness ............................................................................................ 3-32
DU4 BNA Harness (View 1 of 3) ............................................................................ 3-33
DU4 BNA Harness (View 2 of 3) ............................................................................ 3-34
DU4 BNA Harness (View 3 of 3) ............................................................................ 3-35

ENVELOPE DEPOSITORY & DISPENSER .............................................................. 3-36

Power Adaptor Harness ............................................................................................ 3-36
Envelope Deposit Control Harness........................................................................... 3-37
TI Deposit Bin Harness............................................................................................. 3-38
Envelope Dispenser Control Harness ....................................................................... 3-39

EXTERNAL CABLING ............................................................................................... 3-40

Remote Devices Harness ......................................................................................... 3-40
Remote Status Monitor Enable Only ....................................................................... 3-41

HARNESSES ................................................................................................................ 3-42

AC Dist Box Harness (View 1 of 2) ......................................................................... 3-42
AC Dist Box Harness (View 2 of 2) ......................................................................... 3-43
AC Distribution Power Cord ................................................................................... 3-44
High Power DC Distribution Harnesses .................................................................. 3-45
Low Power DC Distribution Harnesses ................................................................... 3-45
DU4 Topbox Harness (View 1 of 2)......................................................................... 3-46
DU4 Topbox Harness (View 2 of 2)......................................................................... 3-47
DU4 Fascia Harness (View 1 of 2) ........................................................................... 3-48
DU4 Fascia Harness (View 2 of 2) ........................................................................... 3-49
DU4 Safe Module Harness ....................................................................................... 3-50
Safe Module Harness ................................................................................................ 3-51
DU4 Fascia FDK Harness......................................................................................... 3-52
Digital Camera Harness ............................................................................................ 3-53
Camera Video Sync Adaptor Harness ...................................................................... 3-54
DU4 Mitigation Dispenser Harness .......................................................................... 3-55
DU4 Fan Thermostat Harness................................................................................... 3-56
DU4 Product Thermostat Harness ............................................................................ 3-56
Fan Dip Harness........................................................................................................ 3-57
DU4 Tray Harness .................................................................................................... 3-58
IEEE 1284 Compliant Cable Assembly.................................................................... 3-59
Inter Pick Harness ..................................................................................................... 3-60
RJ11 CABLE ............................................................................................................ 3-61
USB Type A To Type Mini B High Speed (480Mbps) ............................................ 3-62
USB Type A To Type B High Speed (480Mbps)..................................................... 3-63
DU4 Audio Cabinet Harness .................................................................................... 3-64
AUX MEI Contactless Harness ................................................................................ 3-65
Statement Printer Harness......................................................................................... 3-66

3-ii NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

Table of Contents
Chapter 3

6638 Product Cabling

INTRODUCTION
This chapter covers the Power Distribution, Interconnect Diagrams and Functional
Electrical Drawings.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-1
Section 04: Product Cabling
6638 Product Cabling

DISTRIBUTION DIAGRAMS

AC Distribution

Thermostat

12 11 10 9 8 7 6 5 4 3 2 1
24 23 22 21 20 19 18 17 16 15 14 13

Heater 1 2
1 2

4 Way Socket
Heater (2 off)
Air Con.

4 Way Socket
PSU (1 or 2)
Dispr. (1 or 2)
Heater (1 off)

PC Core
Surge
Suppressor

AC Distribution Box

6 3
5 2
4 1
30 AMP
AC Inlet Box Power Supply

3-2 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

DC Distribution (View 1 of 2)
FASCIA

TASK LIGHT UNIV. SHUTTERS UNIV. SHUTTERS UNIV. SHUTTERS

DRIVER 24Vdc CONTROL 24Vdc CONTROL 24Vdc CONTROL
24Vdc IN 24Vdc 1
TO UNIV.DC HUB 1 (TOPBOX)

24Vdc 2
24Vdc 3 ADVERT LIGHT
24Vdc 4
24Vdc CONTROL
Const 1

LANE LIGHT
TO UNIV.DC HUB 2 (TOPBOX)
24Vdc CONTROL

TRAY

TASK LIGHT CARD READ UNIV. EPP/ALPHA K/B

UNIV. DC HUB 24Vdc CONTROL 24Vdc USB 24Vdc USB
24Vdc IN 24Vdc 1 PS/2 K/B
24Vdc 2
24Vdc OUT UNIV. RECEIPT PNTR
24Vdc 3
24Vdc 4 24Vdc USB
TO 600W PSU (SIDE BOX)

24Vdc 5
24Vdc 6
24Vdc 7
24Vdc 8 DISPLAY UNIV.CAMERA
24Vdc VGA 24Vdc VIDEO
FDK`S SYNC
DISPLAY STATUS
DISPLAY
USB TOUCH

TOP BOX HUB

80 COL. PNTR 24Vdc USB IN
24Vdc PARALLEL USB 1
USB 2
UNIV. JOURNAL PNTR USB 3
24Vdc USB USB 4
USB 5
USB 6
USB 7

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-3
Section 04: Product Cabling
6638 Product Cabling

DC Distribution (View 2 of 2)

TOPBOX

UNIV. DC HUB
TO TASK LIGHT DRIVER (FASCIA)
24Vdc IN 24Vdc 1
TO LANE LIGHT (FASCIA) COOLING FANS
24Vdc 2
24Vdc OUT
24Vdc 3 24Vdc UNIV. MISC I/F
24Vdc 4 24V dc USB
24Vdc 5 12C
24Vdc 6
Audio Input
24Vdc 7
EUI
24Vdc 8
MEI 1 - 8
UNIV. DC HUB FDK`s
24Vdc IN 24Vdc 1 Display Stat
PSU Control
24Vdc 2
24Vdc OUT Watchdog
24Vdc 3 Fascia Light
24Vdc 4 FEATURE
24Vdc 5
Audio Out
24Vdc 6 MEI 9 - 16
24Vdc 7 Advert Light
24Vdc 8 Auto Sup/v
TO UNIV. DC HUB (TRAY)

SIDEBOX
COOLING FANS CPM
24Vdc 24Vdc USB
600W PSU MEI &
AC IN 24Vdc 1 SHUTTER
24Vdc 2
24Vdc 3 600W PSU
24Vdc 4 AC IN 24Vdc 1
24Vdc 5 24Vdc 2
24Vdc 6 24Vdc 3
CONTROL 24Vdc 4
& 5V AUX 24Vdc 5
24Vdc 6
CONTROL
& 5V AUX

SAFE UNIV.PPD UNIV. MISC SLAVE

24Vdc USB 24Vdc 12C
MEI & REM RELAY
SHUTTER REM STATUS
AUTO SUP/V
MITIGATION DISPENSER ALARMS
24Vdc USB PSU CONNECT
AC IN MEI &
SHUTTER
ICS TRAFFIC LIGHTS UNIV.PPD
24Vdc USB
MEI &
SHUTTER

3-4 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

USB DISTRIBUTION (Topbox)

UNIV. MISC I/F
24V dc
USB 12C
Audio Input 80 COL PRINTER
EUI 24Vdc USB
MEI 1 - 8 PARALLEL
FDK`s
Display Stat AC IN SERIAL
PSU Control
Watchdog UNIV. IMCRW
Fascia Light USB 24V
FEATURE MEI
Audio Out MM SENSOR 2 CABLES
TALLADEGA
MEI 9 - 16
USB 1 Advert Light UNIV. RCPT. PRINTER
USB 2 Auto Sup/v USB 24V
USB 3
USB 4 TOP BOX HUB UNIV JOURNAL
. . PRINTER
USB 5 24Vdc USB 24V
USB 6 USB IN USB 1
USB 7 USB 2
USB 8 USB 3 DISPLAY
USB 4 24Vdc VGA
USB 1 USB 5 CONTACTLESS FDKs
USB 2
USB 6 USB 24V DISPLAY STATUS
USB 7 TOUCHSCREEN
CAMERA USB TOUCH
CPM 4 USB 24V
USB 24V UNIV. EPP / ALPHA K/B
MEI & USB 24Vdc
SHUTTER
PS/2 K/B
To Safe Hub
(USB IN)

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-5
Section 04: Product Cabling
6638 Product Cabling

USB DISTRIBUTION (Safe)

SAFE HUB
24Vdc
TALLADEGA
USB IN USB 1
USB 2
USB 3 IFD
USB 4 USB
USB 5
USB 6
USB 7 TEMPLATE DOWNLOAD
USB

GBNA/RU
USB USB
MEI & SHUTTER

UNIV. DISPENSER
USB USB
MEI & SHUTTER
ICS TRAFFIC LIGHTS

UNIV. PPD
USB USB
MEI & SHUTTER

3-6 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

ALARMS

Alarm System Interconnection Diagrams

Basic Alarm System With Status

The following diagram shows the signal paths in the basic alarm system with alarm status.

Fitted with turnaround plug if the silent alarm is not present

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-7
Section 04: Product Cabling
6638 Product Cabling

Enhanced Alarm System Without Status

The following diagram shows the signal paths in the enhanced alarm system without alarm
status.

Fitted with turnaround plug if the silent alarm is not present

3-8 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

Enhanced Alarm System With Status

The following diagram shows the signal paths in the enhanced alarm system with alarm
status.

RIO BOARD
6
3
4
7
8
1

Fitted with turnaround plug if the silent alarm is not present

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-9
Section 04: Product Cabling
6638 Product Cabling

Enhanced Alarm System for Medium / High Security

The following diagram shows the signal paths in the enhanced alarm system for medium /
high security.

RIO BOARD
6
3
4
7
8
1

Fitted with turnaround plug if the silent alarm is not present

3-10 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

Basic Alarms Harness

1 2 ALARM P4

VIBRATION
3 4 CONTACT

5 6

7 8

9 10 ALARM P4 VIBRATION CONTACT

VIB.COM
11 12 16 1
VIB
11 2
13 14

15 16
ALARM P4

BASIC ALARMS HARNESS

UX Door Switch Harness

BOLT_THROWN

ALARM_P2
DOOR_CLOSED

C2
BOLT COM
1
2 BOLT_THROWN
BOLT N/O
ALARM P2 4

3 C1
REED SWITCH A
1 A
REED SWITCH B DOOR_CLOSED
4
B
2

4 3

1 2

ALARM P2

UX DOOR SWITCH HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-11
Section 04: Product Cabling
6638 Product Cabling

Athena Alarms Harness

2 TAMPER
1
ALARM_P3

RIO BOARD

GND_1

1 13
14 25
ALARM_O/P

TAMPER
7 TAL_OUT 1
2
1

9 TAL_IN 2
3
4

1 TAL_NC 6
3 TAL_CM 18
5

5 TAL_NO 5
2 DAL_NO 8
7
8

4 DAL_CM 21

ALARM O/P
6 DAL_NC 9
10
9

8 SAL_NO 19
10 SAL_CM 7
11
12

12 SAL_NC 20
14 CAL_NC 23
14
13

16 CAL_CM 10
18 CAL_NO 22
15
16

25 CTST_OUT 3
ALARM P 3

27 CTST_IN 16
17

18

28 12V 12
29 12V RTN
12V RTN 25
12V RTN
20

13
19

1
30 1
23 GND_1
21
22

20 CSTS NC 1
RIO BOARD

22 DSTS NC 3
24
23

24 SSTS NC 5
26 TSTS NC 7
26
25

15 GND 2
17 GND 4
28
27

19 GND 6
21 GND 8
11
29
30

ATHENA ALARMS HARNESS

3-12 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

Enhanced Alarms Harness

DETECTOR

2 12V 2
6 CTST_OP 9
12 CAL_OUT 14
13 TAL_OUT 11
15 TAL_IN 10
16 GND 1
8 CTST_OUT 15
10 CTST_IN
ALARM_P4 DETECTOR

W B 2 1
TEST_TRANSMITTER RESISTOR_2K37

ENHANCED ALARMS HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-13
Section 04: Product Cabling
6638 Product Cabling

MAS-HAMILTON Harness

ALARM MAS-HAMILTON
P1 LOCK

3 3
5 1
6 2

ALARM MAS-HAMILTON
P1 LOCK

MAS-HAMILTON HARNES

Disk Tamper Harness

TAMPER_ALARMS TAMPER

TAMPER_ALARMS TAMPER

2 1 1 2
2 2 1
1

DISK TAMPER HARNESS

3-14 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

Non Silent Alarm T/A

ALARM P1

4 1

5 2
1
6 3
1

NON SILENT ALARM T/A

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-15
Section 04: Product Cabling
6638 Product Cabling

AUDIO

Private Audio Harness Athena Cab

SWITCH

AUDIO

H / P SOCKET

H / P SOCKET C1 AUDIO
C1A AUDIO_LH
1 1
C1B AUDIO_RH
2 2
C1C DETECT
3 3
C1_ SHIELD
4 4

SWITCH
C1D SENSE
2 5
C1E GND
1 6

6 5 4
3 2 1

AUDIO

PRIVATE AUDIO HARNESS ATHENA CAB

3-16 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

Private Audio Harness

MISC. I/
J4
AUDIO

SUPERVISOR
MISC. I/
AUDIO J4
C1_A AUDIO_LH
1 1
C1_B AUDIO_RH
2 3
C1_C DETECT
3 7
C1_ SHIELD
4 2
C1_D SENSE
5 5
C1_E GND
6 4
9
10

SUPERVISOR

4 29
3 30
2 31
1 32
33
34
4 5 6 4 3
1 2 3 1 2

AUDIO SUPERVISOR

11 12 13 14 15 16 17 18 19 20

1 2 3 4 5 6 7 8 9 10

MISC. I/F J4

PRIVATE AUDIO HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-17
Section 04: Product Cabling
6638 Product Cabling

Audio Loopback Cable Assembly

2 2

GROUND 3 3 GROUND

1 1

3.5ST(P) 3.5ST(P)

AUDIO LOOPBACK CABLE ASSEMBLY

3-18 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

CARD READER

Athena Sensor Harness

4
3
P2
2
1
8 7
6 5 SW1
4 3
2 1
3
P3 2
P7
1

+5V
P3-1 P7-8

P7-1
GND
P3-3
P7-6

P2-1

OVERFILL_DET
P2-2 P7-4

P2-3

SW1-3

TICC_DETECT
SW1-1 P7-7

ATHENA SENSOR HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-19
Section 04: Product Cabling
6638 Product Cabling

Deposit Bin TI Harness

TI_REFLECTIVE_SENSOR PPD_PCB_P8

TI_REFLECTIVE_SENSOR PPD_PCB_P8
ORG +5V 1
WHT SENSOR 2
VIO GND 3

DEPOSIT BIN TI HARNESS

3-20 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

CORE

Floppy Disk Drive Cable Assembly

P1 P2

P1 P2

34 34
33 33
32 32
31 31
30 30
29 29
28 28
27 27
26 26
25 25
24 24
2 1 23 23 2 1
22 22
21 21
20 20
19 19
18 18
17 17
16 10
15 11
14 12
13 13
12 14
11 15
10 16
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
34 33 1 1 34 33

FLOPPY DISK DRIVE CABLE ASSEMBLY

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-21
Section 04: Product Cabling
6638 Product Cabling

Ultra ATA Cable Assembly

P1 P2 P3
BLACK GREY BLUE

P3 P2 P1

1 1 1
2 2 2
3 3 3
4 4 4
P3 5 5 5 P2 P1

39 40 39 40 39 40

19 19 19
21 21 21
22 22 22
23 23 23
24 24 24
25 25 25
26 26 26
27 27 27
28 28
29 29 29
30 30 30
31 31 31
32 32 32
33 33 33
34 34 34
35 35 35
36 36 36
37 37 37
38 38 38
39 39 39
1 2 40 40 40 1 2 1 2

ULTRA ATA CABLE ASSEMBLY

3-22 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

PIVAT Disk Security Harness

SWITCH
BART
1
4

SWITCH BART
PG
1 1
2 3
GND 2
4

3 2 1

PIVAT DISK SECURITY HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-23
Section 04: Product Cabling
6638 Product Cabling

Serial ATA With Latched Connectors Cable Assembly

CON 1 CON 2

PIN 1 PIN 1 GND

PIN 2 PIN 2 SATA_TX+

PIN 3 PIN 3 SATA_TX-

PIN 4 PIN 4 GND

PIN 5 PIN 5 SATA RX-

PIN 6 PIN 6 SATA_RX+

PIN 7 PIN 7 GND

CON 1 CON 2 SIGNAL

SERIAL ATA WITH LATCHED CONNECTORS CABLE ASSEMBLY

3-24 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

RIO Enable Harness

RIO MISC_IF P7

RIO MISC_IF P7

1 1
2 2
3 3
4 4

2
1
2
1

5 5
6 6

3
4
3
4

7 7
8 8

5
6
5

9 9
10 10

7
8
7
8

11 11

10
10

9
9

12 12
13 13

11
12
11
12

14 14

14
13
15 15
14
13

16 16

15
16
15
16

17 17
18 18

17

18
17

18

19 19
20 20

20
20

19
19

RIO MISC_IF P7

RIO ENABLE HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-25
Section 04: Product Cabling
6638 Product Cabling

PIRAT PIVAT Harness

PIRAT J2 PIVAT M/B J17

1 2 20 19
PIVAT LED
2 3
5V
3 19
DISK DRIVE LED
4 5
RESET TO M/B
5 9
GND TO M/B
6 7
SPSW B
7 10
SPSW A
11 12 8 8
1 KEYED 12
9 1
10 2
11 4
2 1
12 6
11
13
14
15
16
17
18
20

PIRAT PIVAT HARNESS

3-26 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

PIRAT Talladega Harness

PIRAT J2 PIVAT M/B J34

2 1 40 39
TALLA 3V3
1 13
5V
3 37
DISK DRIVE LED
4 18
RESET TO M/B
5 17
GND TO M/B
6 38
SPSW B
7 21
SPSW A
11 12 8 16
2 KEYED 8
9 KEYED 15
10 KEYED 35
11 1
12 2
3
4
5
6
7
9
10
11
12
14 2 1
19
20
22
23
24
25
26
27
28
29
30
31
32
33
34
36
39
40

PIRAT TALLADEGA HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-27
Section 04: Product Cabling
6638 Product Cabling

PIVAT SLH Harness

9 7 5 3 1

2
1

2
1
10 8 6 4 2

3
4

3
4
SSPA
5
6

5
6
BART
7
8

7
8
10

10
9

9
11
12

11
12
14
13

MOTHERBOARD 1

14
13
15
16

15
16
MOTHERBOARD 2
17

18

17

18
9 7 5 3 1
20

20
19

19
10 8 6 4 2

SSPA
1 2 3 4 5 6 7 8 9 10

BART MOTHERBOARD 1
AMP_BEEP_A 1
1
AMP_BEEP_B 2
2
TAMP_A 3
3
TAMP_B 4
4
GND 5
5
RESET_FROM_SSPA 6
10
PG_TO_SSPA 7
6
MB_RESET 8
9
MB_BEEP_A 9
7
MB_BEEP_B 10
8
CD 11
11
RXDb 12
13
TXDb 13
15
DTR
17 14
V_STBY
19 15
DSR
12 16
RTS
14 17
CTS
16 18
RI 19
18
SOFTON
20 20

10 9 8 7 6 5 4 3 2 1
MOTHERBOARD 2

PIVAT SLH HARNESS

3-28 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

Floppy Disk Drive Cable Assembly

P1 P2

P1 P2

34 34
33 33
32 32
31 31
30 30
29 29
28 28
27 27
26 26
25 25
24 24
2 1 23 23 2 1
22 22
21 21
20 20
19 19
18 18
17 17
16 10
15 11
14 12
13 13
12 14
11 15
10 16
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
34 33 1 1 34 33

FLOPPY DISK DRIVE CABLE ASSEMBLY

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-29
Section 04: Product Cabling
6638 Product Cabling

CPM

CPM Module Harness

CPM_i2c

DC_CPM

USB_TYPE_B

i2c_CPM

DC_HUB

USB_TYPE_A

DC_HUB DC_CPM

2 1 1 2
2 2 1
1

USB_TYPE_A C11 USB_TYPE_B

1 1

CPM_I2C C12 I2C_CPM

1 1
2 2
3 3
4 4
5 5
6 6

DU4 CPM MODULE HARNESS

3-30 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

CURRENCY DEPOSITORY

GBRU I2C Enable Harness

GBRU_IF_BRD

GBRU

DC

GBRU_I/F_BRD GBRU
RTN
1 3
2 1
24V RTN
3 2
4 SOL
7 DC_IN
5 OPEN
8 2 2
6 LOCKED
4 1
1
5
24V DC_IN
6
6 5 4
3 2 1
8 7 6 5
GBRU_I/F_BRD 4 3 2 1

GBRU

GBRU I2C ENABLE HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-31
Section 04: Product Cabling
6638 Product Cabling

UX GBNA DC Harness
GBNA_DC

PSU_DEPO_P9

PSU_DEPO_P11 GBNA_DC

9
1
10
PSU_DEPO_P9
2
24V C1
8 11
24V RTN
3 3
24V C2
9 12
24V RTN
6 4
24V C3
10 13
24V RTN
7 5
24V C4
4 14
24V RTN
1 6
24V C5
5 15
24V RTN
2 7

PSU_DEPO_P11 16
SHUTDOWN CNTL 8
6
5
4
3
2
1

10 9 8 7 6 9 10 11 12 13 14 15 16 4 5 6
5 4 3 2 1 1 2 3 4 5 6 7 8 1 2 3

PSU_DEPO_P9 GBNA_DC PSU_DEPO_P11

UX GBNA DC HARNESS

3-32 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

DU4 BNA Harness (View 1 of 3)

CORE_RS232

BNA_i2c

DC_HUB

i2c_BNA
GBRU_PSU_P7

GBRU_I/F
GBRU_I/F DC
BRD

I/L_COM_2
I/L_NO_2
I/L_NO_1
I/L_COM_1

BNA_RS232

BNA_PWR

BNA_CNTL_BRD

DU4 BNA HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-33
Section 04: Product Cabling
6638 Product Cabling

DU4 BNA Harness (View 2 of 3)

DC_HUB GBRU_I/F_DC
+24V
1 1
RTN
2 2

2 2

1 1

DC_HUB GBRU_I/F_DC

GBRU_I/F_BRD BNA_CNTL_BRD

1 RTN 2
2 5
3 6
SOL
4 4
OPEN
5 3
LOCKED
6 1
7
5 6 7 8
4 5 6 8

2 4 3 2 1
1 3

GBRU_I/F_BRD BNA_CNTL_BRD

BNA_I2C C12 I2C_BNA

1 1
2 2
3 3
4 4
5 5
6 6

DU4 BNA HARNESS

3-34 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

DU4 BNA Harness (View 3 of 3)

CORE_RS232 BNA_RS232

1 C13 1
RXD
2 2
3 TXD 3
4 4
5 SG 5
6 6
RTS
7 7
8 8
9 9
1 5 1 5
6 9 6 9

CORE_RS232 BNA_RS232

GBRU_PSU_7 BNA_PWR

1 RTN 4
RTN
2 2
RTN
3
+24V
4 3
+24V_I/L
5 1
6
7
+24V_I/L
8
9
10

I/L_COM_2 1
+24V_I/L
+24V_I/L
I/L_NO_2 1

I/L_NO_1 1 +24V_I/L
+24V_I/L
I/L_COM_1 1

10 9 8 7 6 4 3
5 4 3 2 1 1 2

GBRU_PSU_7 BNA_PWR

DU4 BNA HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-35
Section 04: Product Cabling
6638 Product Cabling

ENVELOPE DEPOSITORY & DISPENSER

Power Adaptor Harness

PPD_PCB_P4 POWER_ADAPTOR

4 3 2

1 2 1

I/L NO I/L CM

PPD_PCB_P4 PWR_ADPTR
4 +24V RTN 2
3 +24V RTN
2 +24V I/L
1 +24V 1
+24V

NO CM

IL_SW_NO IL_SW_CM

POWER ADAPTOR HARNESS

3-36 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

Envelope Deposit Control Harness

FISH_SEN

SOLENOID_SEN WIPE_SOL

DEP_PCB_P9

ENTRY_SENSOR
FISH_SOL
PPD_PCB_P7

TRANSPORT_LENGTH

TIM DISK

PPD_BIN_FULL_SEN

RED
1 PPD_ENTRY_LED (RED) BLK ENTRY
2 PPD_ENTRY_LED_RTN (BLK) WHT SENSOR
3 PPD_ENTRY_SEN (WHT) GRN
4 PPD_ENTRY_SEN_RTN (GRN)
5 RED
PPD_FISH_LED (RED)
6 BLK FISH
PPD_FISH_LED_RTN (BLK)
7 WHT SENSOR
PPD_FISH_SEN (WHT)
8 GRN
PPD_FISH_SEN_RTN (GRN) RED
DEP_PCB_P9

9 PPD_SOL_LED (RED) BLK

10 PPD_SOL_LED_RTN (BLK) SOLENOID
WHT
11 PPD_SOL_SEN (WHT) SENSOR
GRN
12 PPD_SOL_SEN_RTN (GRN)
13 ORG
+5V
14 WHT PPD_BIN
15 VIO FULL_SEN
PPD_BIN_OVER_SEN (WHT)
16 GND RED
17 PPD_TIM_LED (RED) BLK TIMING
18 PPD_TIM_LED_RTN (BLK) WHT DISK
19 PPD_TIM_SEN (WHT) GRN
20 PPD_TIM_SEN_RTN (GRN)
21 TRANS_LONG 1 TRANSPORT
22 TRANS_LONG_RTN 2 LENGTH
23
24
PPD_PCB_P7

4 AUTO_CLEAN_SOL_RTN 1 WIPE
3 AUTO_CLEAN_SOL_ON 2 SOL
2 FISH_SOL_RTN 1 FISH
1 FISH_SOL_ON 2 SOL

ENVELOPE DEPOSIT CONTROL HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-37
Section 04: Product Cabling
6638 Product Cabling

TI Deposit Bin Harness

TI_REFLECTIVE_SENSOR PPD_PCB_P8

TI_REFLECTIVE_SENSOR PPD_PCB_P8
ORG +5V 1
WHT SENSOR 2
VIO GND 3

TI DEPOSIT BIN HARNESS

3-38 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

Envelope Dispenser Control Harness

SEN
TIM DISC

PPD_PCD_P2

13 11 9 7 5 3 1

14 12 10 8 6 4 2
HOPPER LOW

LED

PPD_PCD_P2 ENV_EXIT_LED

ENV_EXIT_SEN
1 RED
ENV EXIT LED (RED)
2 ENV EXIT LED RTN (BLK) BLK

3 ENV EXIT SEN (GRN) GRN

4 ENV EXIT SEN RTN (WHT) WHT

TIM_DISC
5 ENV_TIM_LED S SSS - ENV_TIM_LED BLK

6 ENV_TIM_LED_RTN S1 S S S1 - ENV_TIM_LED_RTN BRN

HOPPER_LOW
7 ENV_TIM_SEN S2 S S S2 - ENV_TIM_SEN ORG

8 ENV_TIM_SEN_RTN S3 S S S3 - ENV_TIM_SEN_RTN RED

9 ENV_HOPPER_LOW 1

10 ENV_HOPPER_LOW_RTN 2

11
12 ENV_DISP_PRES
13
14

ENVELOPE DISPENSER CONTROL HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-39
Section 04: Product Cabling
6638 Product Cabling

EXTERNAL CABLING

Remote Devices Harness

NIGHT
DEPO 1
RIO

REMOTE
STATUS

NIGHT
DEPO 2

REMOTE
RELAY
1

RIO
DEP_SOL
2

9 1
DEP_SOL RTN
10 3 NIGHT
3

BAG SWITCH DEPO 1

11 4
GND 2
4

12
5

DOOR SWITCH NIGHT

13 1
GND DEPO 2
6

14 2
7

RELAY 1 REMOTE
8

5 2
RELAY 2 RELAY
6 1
9
10

LED 0
2 2
LED 1 REMOTE
11

3 3 STATUS
LED 2
4 4
12

5V FUSED 1
1
8
13

7
14

4 4 2 2
RIO
3 3 1 1
2 2
NIGHT REMOTE
1 1 DEPO 2 RELAY

NIGHT REMOTE
DEPO 1 STATUS

REMOTE DEVICES HARNESS

3-40 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

Remote Status Monitor Enable Only

1 INTERVENTION
REQUIRED
BUSY OPEN
1 SERVICE SUPPLIES
REQUIRED REQUIRED
IN
SERVICE

E1 E2 E3 E4

1 GREEN BLACK
2 RED WHITE
3 WHITE RED
4 BLACK GREEN

REMOTE STATUS MONITOR ENABLE ONLY

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-41
Section 04: Product Cabling
6638 Product Cabling

HARNESSES

AC Dist Box Harness (View 1 of 2)

THERMOSTAT_PRODUCT

EARTH_CORE_OUT
NEUTRAL_CORE_OUT
LIVE_CORE_OUT

EARTH_ATM_OUT
NEUTRAL_ATM_OUT
LIVE_ATM_OUT

EARTH_ATM_IN
NEUTRAL_ATM_IN EARTH_1
LIVE_ATM_IN EARTH_2
EARTH_3
EARTH_4
EARTH_HEAT_OUT EARTH_5
NEUTRAL_HEAT_OUT
LIVE_HEAT_OUT

EARTH_HEAT_IN
NEUTRAL_HEAT_IN
LIVE_HEAT_IN
SERVICE_SW2
SERVICE_SW1
SERVICE_SW5
SERVICE_SW4
4_POLE_SW_N
4_POLE_SW_N

4_POLE_SW_6
4_POLE_SW_5
4_POLE_SW_4
4_POLE_SW_3

4_POLE_SW_1
4_POLE_SW_2
FUSE_IN_ATM

FUSE_IN_HEAT
FUSE_OUT_ATM

FUSE_OUT_HEAT

AC DIST BOX HARNESS

3-42 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 October 2008
FUSE_IN_HEAT FUSE_OUT_HEAT
1 1

LIVE_HEAT_IN 1 1 4_POLE SW_1

4_POLE SW_2 1 1 LIVE_HEAT_OUT
NEUTRAL_HEAT_IN 1 1 4_POLE SW_3
4_POLE SW_4 1 1 NEUTRAL_HEAT_OUT
EARTH_HEAT_IN 1 1 EARTH_1 1 4_POLE SW_5
4_POLE SW_6 1 EARTH_5 1 1 EARTH_HEAT_OUT
THERMOSTAT_PRODUCT 1 4_POLE SW_N
1 4_POLE SW_N 1
2 FUSE_IN FUSE_OUT 1 SERVICE_SW_1
3 ATM ATM
4 1 1 SERVICE_SW_2 1 1 LIVE_ATM_OUT
AC Dist Box Harness (View 2 of 2)

1 SERVICE_SW_4
LIVE_ATM_IN 1

AC DIST BOX HARNESS

Use pursuant to Company Instructions

SERVICE_SW_5 1 1 NEUTRAL_ATM_OUT
NEUTRAL_ATM_IN 1

NCR — CONFIDENTIAL AND PROPRIETARY

EARTH_5 1 1 EARTH_ATM_OUT
EARTH_ATM_IN 1 1 EARTH_2

1 LIVE_CORE_OUT

1 NEUTRAL_CORE_OUT

EARTH_4 1 1 EARTH_CORE_OUT
6638 Product Cabling

3-43
Section 04: Product Cabling
Section 04: Product Cabling
6638 Product Cabling

AC Distribution Power Cord

PLUG RECEPTACLE

L N N L
E E

AC DISTRIBUTION POWER CORD

3-44 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

High Power DC Distribution Harnesses

24V
1 1
RTN
2 2

2 2
1 1

HIGH POWER DC DISTRIBUTION HARNESS

Low Power DC Distribution Harnesses

24V
1 1
RTN
2 2

2 2
1 1

LOW POWER DC DISTRIBUTION HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-45
Section 04: Product Cabling
6638 Product Cabling

DU4 Topbox Harness (View 1 of 2)

MISC_IF_P3
FASCIA_MEI

FASCIA_FDK

LANE_LIGHT

TAMPER

WDOG_RESET
PWR_STAT_1 PWR_STAT_2

MISC_I/F_ P3
C8 PWR_STAT 1
+ 5V
1 6
RTN
2 5
FDK2_TP
3 7
FDK_CONF_1
4 1
FDK2_LW_MD 8
FASCIA_FDK

5
FDK2_UP_MD 9
6
FDK_CONF2
7 10
FDK2_BT
8 11
FDK1_TP
9 2
GND
10 3
FDK1_LW_MD
11 4
FDK1_UP_MD
12 5
FDK1_BT
13 6
GND
14 12

MEI_5
15 1
+24V
16 2
FASIA_MEI

MEI_6
17 9
+24V
18 10
MEI_7
19 7
+24V
20 MEI_8 8
23 13
+24V
24 14
21
22

DU4 TOPBOX HARNESS

3-46 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

DU4 Topbox Harness (View 2 of 2)

MISC_I/F_P3
MEI_2

FASCIA_MEI
25 5
+ 24V
26 6
MEI_3 3
27
28 + 24V 4
29 MEI_4
11
+ 24V
30 12 LANE_LIGHT
FASCIA_LIGHT 1
31
GND
32 2

WDOG_RESET C2
33 5
GND
34 9

WDOG_RESET
TAMPER_A C3
1 2
TAMPER TAMPER_B
2 6
1
3
PWR_SHD_2
35 4
GND
36 7
C4
PWR_SHD_1 8
37 8

PWR_STAT_1
38 GND
C5 4
PWR_STAT_2
39 2
GND
40 1
PWR_STAT_1
41 3
GND
42 7
43
44 C9
PWR_STAT_2

8
45
4
C10
2
1
7
FASCIA_MEI

46 C1 3
LEFT_OUT_+
47 15 6
LEFT_OUT_- 16
48 5
49
50

1 2 5 6 7 8

1 4 3 2 1
MISC_I/F_P3
LANE_LIGHT PWR_STAT1
TAMPER PWR_STAT 2

9 10 11 12 13 14 15 16 7 8 9 10 11 12
1 2 3 4 5 6 7 8 1 2 3 4 5 6

FASCIA_MEI FASCIA_FDK

DU4 TOPBOX HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-47
Section 04: Product Cabling
6638 Product Cabling

DU4 Fascia Harness (View 1 of 2)

LANE TRAY FASCIA ADVERT_LIGHT
DC
LIGHT_P1 HUB MEI MEI
LANE_LIGHT

LANE_LIGHT_CNTRL

CPM_SHUTTER

LHS_I2c
I2c_CPM TASK_LIGHT
CPM_MEI RHS_I2c DRIVER_P1

CPM_I2c

TASK_LIGHT
RH_SHUTTER LH_SHUTTER DRIVER_P2

I2c_RHS I2c_LHS
LH_MEI
RH_MEI

MEI_5
1 2
+24V RH_MEI
2 1

MEI_6
9 2
+24V CPM_MEI
10 1

MEI_7
FASCIA_MEI

7 2
+24V LH_MEI
8 1

13 MEI_1
1
14 +24V
MEI_2 6
5 2
+24V
6 7
MEI_3
3 3 TRAY_MEI
+24V
4 8
MEI_4
11 4
+24V
12 9
LEFT_OUT + C1
15 5
LEFT_OUT -
16 10

9 10 11 12 13 14 15 16 10 9 8 7 6 2

1 2 3 4 5 6 7 8 5 4 3 2 1 1

FASCIA_MEI TRAY_MEI RH_MEI

CPM_MEI
LH_MEI

DU4 FASCIA HARNESS

3-48 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

DU4 Fascia Harness (View 2 of 2)

+24V
4 1
RTN LH_SHUTTER
1

TASK_LIGHT_DRIVER_P2
2
+24V
5 1
RTN RH_SHUTTER
2 2
+24V
9 1 CPM_SHUTTER
RTN
3 2
+24V
10 1
RTN ADVERT_LIGHT
8 2
6
7
LANE_LIGHT_P1

C3
CNTRL
4 1
RTN LANE_LIGHT_CNTRL
3 2
+24V C4
2 1
RTN LANE_LIGHT
1 2
DC_HUB

+24V
1 1 TASK_LIGHT
RTN DRIVER_P1
2 2

I2c_CPM 1 1 CPM_I2c

I2c_RHS 1 1 RHS_I2c

I2c_LHS 1 1 LHS_I2c

10 9 8 7 6 4 3 1
5 4 3 2 1 1 2 2

TASK_LIGHT_DRIVER_P2 LANE_LIGHT_P1

DU4 FASCIA HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-49
Section 04: Product Cabling
6638 Product Cabling

DU4 Safe Module Harness

i2c

i2c_MODULE

MODULE_DC

USB_TYPE_MINI_B

USB_TYPE_A
DC_HUB

DC_HUB MODULE_DC
+24V
1 1
RTN
2 2

USB_TYPE_A USB_TYPE_MINI_B
C3
1 1

I2c I2c_MODULE
C4
1 1
2 2
3 3
4 4
5 5
6 6

DC_HUB
MODULE_DC

DU4 SAFE MODULE HARNESS

3-50 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

Safe Module Harness

DC SAFE

I2C

I2C

DC SAFE

USB TYPE MINIB

USB_TYPE_A

DC_SAFE DC_SAFE

2 1 1 2
2 2 1
1

USB _TYPE_A USB_TYPE MINI B

1 1

Pin 1 VBus Pin 1

Pin 2 D- Pin 2
Type Type
A D+
Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

Pos.4 Pos.1
Pos.5
Pos.1
12C 12C

1 1
2 2
3 3
4 4
5 5
6 6

SAFE MODULE HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-51
Section 04: Product Cabling
6638 Product Cabling

DU4 Fascia FDK Harness

FASCIA_FDK

FDK_LEFT FDK_RIGHT

FASCIA_FDK
FDK_LEFT
FDK CONF 1
1 8
FDK1 TP
2 4
GND
3 2
FDK1 LW MD
4 6
FDK1 UP MD
5 5
FDK1 BT
6 7
1
3

FDK_RIGHT
FDK2 TP
7 4
FDK2 LW MD
8 6
FDK2 UP MD
9 5
FDK CONF2
10 8
FDK2 BT
11 7
GND
12 2
1
3
7 8 9 10 11 12
1 2 3 4 5 6

FASCIA_FDK
FDK_RIGHT FDK_LEFT

INDICATES PIN 1

DU4 FASCIA FDK HARNESS

3-52 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

Digital Camera Harness

CAMERA_CN1

CAM_ADPT

CAMERA_CN1 CAM_ADPT

5 VID OUT 1
VID SHIELD
4 2
8 +12V 3
7 GND
4
SYNC IN
9 5
2 BLC SYNC SHIELD
6

1 2 3 4 5 6 7 8 9 10

CAMERA_CN1
4 5 6
1 2 3

CAM_ADPT

DIGITAL CAMERA HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-53
Section 04: Product Cabling
6638 Product Cabling

Camera Video Sync Adaptor Harness

BNC_VIDEO CAM_ADPT

BNC_SYNC

CAMERA_DC

CAM_ADPT
C1
1 12V
3
CAMERA_DC 12V RTN
2 4
C2
CORE
C 1
BNC_VIDEO SHLD SHIELD
2
C3
CORE
C 5
BNC_SYNC SHIELD
SHLD 6

CAMERA_DC

CAMERA VIDEO SYNC ADAPTOR HARNESS

3-54 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

DU4 Mitigation Dispenser Harness

SW1 SW1
DC_DISP_I/L DISP_AC_IN NO COM

DC_HUB

SW2_COM1
AC_OUT
SW2_COM2
SW2_EARTH1
SW2_EARTH2
SW2_NO1
SW2_NO2

1 SW1_NO

DC_HUB 1 SW1_CM DC_DISP_IL

+24V +24V
1 1
RTN
2 2
3

AC_OUT DISP_AC_IN
LIVE LIVE
1 1 SW2_COM1 SW2_NO1 1 1
NEUTRAL NEUTRAL
2 1 SW2_COM2 SW2_NO2 1 2

EARTH EARTH
3 1 SW2_EARTH1 SW2_EARTH2 1 3
4

4 3 2

3 2 1 1 2 1

DC_DISP_I/L DISP_AC_IN DC_HUB

DU4 MITIGATION DISPENSER HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-55
Section 04: Product Cabling
6638 Product Cabling

DU4 Fan Thermostat Harness

THERM_30_A THERM_30_B
FAN_30
DC_IN

THERM_40_A THERM_40_B FAN_40

FAN_40
THERM_40_A THERM_40_B
24V
1 1 1
2
DC_IN THERM_30_A THERM_30_B FAN_30
24V
1 1 1 1
24V RTN 2
2 24V RTN

2
1 2 1

DC_IN FAN_30
FAN_40

DU4 FAN THERMOSTAT HARNESS

DU4 Product Thermostat Harness

LOW_TEMP_THERMO THERMOSTAT_PRODUCT

LOW_TEMP_THERMO THERMOSTAT_PRODUCT

1 1
2 2
3
4
4 3

1 2

THERMOSTAT_PRODUCT

DU4 PRODUCT THERMOSTAT HARNESS

3-56 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

Fan Dip Harness

HEATER_J

FAN

HEATER_P

HEATER_P
2
1 2
1

24V 2
1
24V RTN
2 1

FAN
24V RTN
24V

1 2 1

HEATER_J

FAN DIP HARNESS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-57
Section 04: Product Cabling
6638 Product Cabling

DU4 Tray Harness

IMCRW_MEI

TRAY_MEI
STATEMENT_MEI

RECEIPT_MEI

SPEAKER_POS

SPEAKER_NEG
DIP_MEI

MEI_7
1 2
RECEIPT_MEI
+24V 1
6
MEI_1
2 2
IMCRW_MEI
+24V 1
7
MEI_3
TRAY_MEI

3 2
+24V STATEMENT_MEI
8 1
MEI_4
4 2 DIP_MEI
+24V
9 1

LEFT_OUT_+ C3
5 1 SPEAKER_POS

LEFT_OUT_-
10 1 SPEAKER_NEG

DU4 TRAY HARNESS

3-58 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

IEEE 1284 Compliant Cable Assembly

CONNECTOR A CONNECTOR B
1 19 1
14

25
13 36 18

1 1
18 19
2 2
19 20
3 3
21
4 4
20 22
5 5
23
6 6
21 24
7 7
25
8 8
22 26
9 9
27
10 10
24 28
11 11
23 29
12 12
17 (NC)
13 13
15 (NC)
14 14
25 30
16 31
33 (NC)
15 32
34 (NC)
17 36
35 (NC)
SHELL SHELL

IEEE 1284 COMPLIANT CABLE ASSEMBLY

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-59
Section 04: Product Cabling
6638 Product Cabling

Inter Pick Harness

P2 P1

P2 P1
+24V
1 40
+24V
2 39
3 +24V
38
4 +24V
37
GND
5 36
GND
6 35
GND
7 34
GND
8 33
+5V
9 32
+5V
10 31
+12V
11 30
GND
12 29
GND 2 1
13 28
RXD
14 27
TXD 26
15
N/C 25
16
N/C
17 24
SEN4-IN
18 23
SEN3-IN
19 22
PICK-OUT
20 21
COILEN
21 20
DISABLE-OUT 19
22
23 SI-OUT 18
24 SD-OUT 17
25 PI-OUT 16
PO-OUT 15
26
LED-ON-OUT 14
27
GULP 13
28
GND 12
29
CASLOW-IN 11
30
GND 10
31
TEMP-IN 9
32
GND
2 1 33 8
CAS-ID4-IN 7
34
GND
35 6
CAS-ID3-IN 5
36
GND
37 4
CAS-ID2-IN
38 3
GND
39 2
CAS-ID1-IN
40 1

445-0616193 INTER PICK HARNESS

3-60 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

RJ11 CABLE

* RJ Male connector at Both Ends - Straight Through Connection

1
1
2
2
3
3
4
4
5
5
6
6

RJ11 CABLE

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-61
Section 04: Product Cabling
6638 Product Cabling

USB Type A To Type Mini B High Speed (480Mbps)

TYPE A
TYPE MINI B

Pos.4 Pos.1
Pos.5
Pos.1

Pin 1 VBus Pin 1

Pin 2 D- Pin 2
Type Type
A D+
Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

On-Twisted Power Pair

Red: V BUS
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

USB TYPE A TO TYPE MINI B HIGH SPEED CABLE 480MBPS

3-62 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

USB Type A To Type B High Speed (480Mbps)

TYPE A
TYPE B

2 3
Pos.4

Pos.1 1 4
L
Pin 1 VBus Pin 1
Pin 2 D- Pin 2 Type
Type
D+ B
A Pin 3 Pin 3
GND
Pin 4 Pin 5
Braid + Drain Shell

On-Twisted Power Pair

Red: V
BUS
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

USB TYPE A TO TYPE B HIGH SPEED CABLE 480MBPS

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-63
Section 04: Product Cabling
6638 Product Cabling

DU4 Audio Cabinet Harness

CONTACTLESS

MISC I/F
J4

AUDIO

SUPERVISOR

CI_A AUDIO - LH WHITE

CI_B AUDIO - RH WHITE
CI_C DETECT ORANGE
CI_ SHIELD GND
CI_D SENSE RED
CI_E GND BLACK

W1 24 AWG WHITE

W2 24 AWG WHITE
W3 24 AWG WHITE
W4 24 AWG WHITE
W5 24 AWG WHITE

W21 MEI_16 24 AWG WHITE

AUDIO MISC I/F J4 CONTACTLESS

DU4 Audio Cabinet Harness

3-64 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling
6638 Product Cabling

AUX MEI Contactless Harness

CONTACTLESS
CONTACTLESS MEI

W3 24 AWG WHITE

CONTACTLESS

CONTACTLESS MEI

NO PINOUT
INFORMATION
CONTACTLESS CONTACTLESS MEI

AUX MEI Contactless Harness

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-65
Section 04: Product Cabling
6638 Product Cabling

Statement Printer Harness

P1 P2

Pos 3 Pos 4
Pos.4

Pos.1
Pos 2 Pos 1

Vbus
Pin 1 Pin 1
D-
Pin 2 Pin 2
D+
Pin 3 Pin 3
GND
Pin 4 Pin 5

On-Twisted Power Pair

Red: V Bus
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

STATEMENT PRINTER HARNESS

3-66 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 04: Product Cabling

Table of Contents

6622 Product Cabling

INTRODUCTION ........................................................................................................... 0-1

DISTRIBUTION DIAGRAMS ....................................................................................... 0-2

AC Distribution........................................................................................................... 0-2
DC Distribution (Safe)................................................................................................ 0-3
DC Distribution (Top Box)......................................................................................... 0-4
DC Distribution (Fascia)............................................................................................. 0-5

ALARMS......................................................................................................................... 0-6
Alarm System Interconnection Diagrams................................................................... 0-6
Basic Alarm System With Status ........................................................................... 0-6
Enhanced Alarm System With Status .................................................................... 0-7
Enhanced Alarm System for Medium / High Security .......................................... 0-8
Basic Alarms Harness ................................................................................................. 0-9
Athena Alarms Harness ............................................................................................ 0-10
Athena Alarms Harness (VX4)................................................................................. 0-11
Enhanced Alarms Harness ........................................................................................ 0-12
UX Door Switch Harness ......................................................................................... 0-13
Door Switch Harness (Ral) ....................................................................................... 0-14
MAS-HAMILTON Harness ..................................................................................... 0-15
Non Silent Alarm T/A Harness................................................................................. 0-15
Disk Tamper Harness................................................................................................ 0-16

AUDIO .......................................................................................................................... 0-17

Private Audio Harness Athena Cab .......................................................................... 0-17
Private Audio Harness .............................................................................................. 0-18
Audio Loopback Harness.......................................................................................... 0-19

AUTO SUPERVISOR ENTRY .................................................................................... 0-20

Auto Supervisor Harness With PA ........................................................................... 0-20
Auto Supervisor Harness Without PA ...................................................................... 0-21
Private Audio Harness .............................................................................................. 0-22

CARD READER ........................................................................................................... 0-23

MM Sensor Harness.................................................................................................. 0-23
MM Sensor Extension Cable (4m) ........................................................................... 0-24
USB Type A To Type Mini B High Speed (480 Mbps) .......................................... 0-25
Low Power DC Distribution Harness ....................................................................... 0-25

CORE............................................................................................................................. 0-26
Floppy Disk Drive Cable Assembly ......................................................................... 0-26

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-i
Section 04: Product Cabling

Floppy Disk Drive Cable Assembly ......................................................................... 0-27

Ultra ATA Cable Assembly...................................................................................... 0-28
Disk Tamper Harness................................................................................................ 0-29
PIVAT Disk Security Harness .................................................................................. 0-29
PIRAT PIVAT Harness ............................................................................................ 0-30
PIRAT TALLADEGA Harness................................................................................ 0-31
USB 2.0 4 Port Break Out Assembly ....................................................................... 0-32
Serial ATA With Latched Connectors Cable Assembly .......................................... 0-33
RIO Enable Harness.................................................................................................. 0-34
PC Beep To Auxiliary In Audio Harness ................................................................. 0-35

EXTERNAL CABLING ............................................................................................... 0-36

Remote Devices Harness .......................................................................................... 0-36
Remote Status Monitor Enable Only ........................................................................ 0-37

HARNESSES ................................................................................................................ 0-38

Mains Switch Harness (445-0711643) ..................................................................... 0-38
AC Distribution Power Cord (009-0021977) ........................................................... 0-39
Low Power DC Distribution Harness (009-0020742) .............................................. 0-39
DC Distribution Harness (445-0711790).................................................................. 0-40
USB Type A To Type B High Speed (480Mbps) (009-0021021)............................ 0-41
USB Type A To Type Mini B High Speed (480Mbps) ............................................ 0-42
Top Fascia Harness UX1RA / VW1P (445-0716189).............................................. 0-43
Lower Fascia Harness UX1 RA / VW1P (445-0716190)......................................... 0-44
Fascia Harness UX1 RA / FS1 (445-0716191) ........................................................ 0-45
Video Cable Straight To 45 Degree (009-0020046)................................................. 0-46
Fascia FDK Harness (445-0708597) ........................................................................ 0-47
Barcode Illuminator Harness (445-0711959) ........................................................... 0-48
Interpick Harness (445-0616953) ............................................................................. 0-49
Mitigation Dispenser Harness UX1 FA / FS1 (445-0714939) ................................. 0-50
Mitigation Dispenser Harness UX1 RA / FS1 (445-0714940 .................................. 0-51
UX1 RA VW1P Tray Harness (View 1 of 4) (445-0716188) .................................. 0-52
UX1 RA VW1P Tray Harness (View 2 of 4) ........................................................... 0-53
UX1 RA VW1P Tray Harness (View 3 of 4) ........................................................... 0-54
UX1 RA VW1P Tray Harness (View 4 of 4) ........................................................... 0-55
ICS Product Harness (445-0708627) ........................................................................ 0-56
ICS Retraction Harness (445-0708635).................................................................... 0-57
Safe Module Harness UX1 FA / FS1 (445-0711641)............................................... 0-58
Safe Module Harness UX1 RA / VW1P (445-0716391).......................................... 0-59

4-ii NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

Table of Contents
Chapter 4

6622 Product Cabling

INTRODUCTION
This chapter covers the Power Distribution, Interconnect Diagrams and Functional
Electrical Drawings.

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-1
Section 04: Product Cabling
6622 Product Cabling

DISTRIBUTION DIAGRAMS

AC Distribution

TRAY
TOP BOX & FASCIA

Rocker / Fuse
Product Power
PIVAT CORE
Switch AC IN USB 1
USB 2
FUSE
USB 3
USB 4
350W PSU -MAIN
Network
Service Switch AC IN VGA
24Vdc 1 Parallel
24Vdc 2
Serial 1
24Vdc 3
Audio Out
Control PS/2 K/B
& 5V AUX
BART P-Good
Board Serial 2
LISA Serial 3
Board Serial 4
ITOX USB 6
Slot USB 5
DVI DVI
Slot SVGA
SSPA SDC
Slot PCCM

SAFE MGE UPS

AC OUT 1 USB RACK
AC OUT 2
Mitigation Dispenser
AC OUT 3
Switch
AC OUT 4 AC IN USB 1
Interlock
I2C
AC IN
24V DC 1
24V DC 1

MAINS FILTER

FILTER OUT
AC IN Filter

4-2 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

DC Distribution (Safe)

TOPBOX

SAFE

Univ. Shutters
From PSU Main 24V DC2 (Topbox)
RACK 24Vdc I2 C

Univ. RIO Board

From PSU Main 24V DC1 (Topbox)
24Vdc I2 C
REM RELAY
REM STATUS
AUTO SUP/V
ALARMS
PSU CONNECT ?

Mitigation Dispenser
AC IN USB 1
I2 C
From PSU Main 24V DC2 (Topbox)
Switch RACK 24Vdc 1
24Vdc 1

MM Sensor Box
Regulator 12V dc 12Vdc 2 CABLES
From PSU Main 24V DC1 ( Topbox)
5V dc 5Vdc
24Vdc -12Vdc -12Vdc

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-3
Section 04: Product Cabling
6622 Product Cabling

DC Distribution (Top Box)

TRAY & FASCIA

RACK
TOPBOX

To Barcode Reader (Tray & Fascia)

To 12V Regulator (Tray & Fascia)
PSU-MAIN
To IFD ( Tray & Fascia)
AC IN 24Vdc 1 To Univ. RIO Board (Safe)
24Vdc 2 To Regulator / MM Sensor Box (Safe) GOP
24Vdc 3 24Vdc
24Vdc 4 To Display (Tray & Fascia) RA Only
24Vdc 5 To Univ. DIP Card Read (Tray & Fascia)
To Univ. Receipt Printer (Tray & Fascia)
GBRU To Univ. Journal Printer (Tray & Fascia)
Control & 5V AUX To Univ. Shutters (Safe)
To Mitigation Dispenser (Safe)

FAN
24Vdc
R/A Only

UNIV. MISC I/F

24V dc USB
12C
Audio Input
EUI
MEI 1 - 8
FDK`s
Display Stat
PSU Control
Watchdog ?
Fascia Light
FEATURE
Audio Out
MEI 9 - 16
Advert Light
Auto Sup/v

SAFE

4-4 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

DC Distribution (Fascia)

UNIV. DIP Card Reader

To PSU-Main 24V DC 2 ( Topbox)
24Vdc USB

UNIV. IMCRW
24Vdc USB
MEI
MM SENSOR 2 CABLES

Barcode Reader
To PSU-Main 24V DC 1 ( Topbox)
24Vdc USB

12V Regulator CAMERA

To PSU-Main 24V DC 1 ( Topbox)
24Vdc 12Vdc 12Vdc
VIDEO
IFD
To PSU-Main 24V DC 1 ( Topbox) SYNC
24Vdc

UNIV. Receipt Printer

To PSU-Main 24V DC 2 ( Topbox)
24Vdc USB

UNIV. Journal Printer

To PSU-Main 24V DC 1 ( Topbox)
24Vdc USB

To PSU-Main 24V DC 2 ( Topbox) DISPLAY

24Vdc VGA
FDK`s
DISPLAY STATUS
TOUCHSCREEN
USB Touch

TRAY & FASCIA

TOPBOX

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-5
Section 04: Product Cabling
6622 Product Cabling

ALARMS

Alarm System Interconnection Diagrams

Basic Alarm System With Status

The following diagram shows the signal paths in the basic alarm system with alarm status.

Fitted with turnaround plug if the silent alarm is not present

4-6 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

Enhanced Alarm System With Status

The following diagram shows the signal paths in the enhanced alarm system with alarm
status.

Fitted with turnaround plug if the silent alarm is not present

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-7
Section 04: Product Cabling
6622 Product Cabling

Enhanced Alarm System for Medium / High Security

The following diagram shows the signal paths in the enhanced alarm system for medium /
high security.

Fitted with turnaround plug if the silent alarm is not present

4-8 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

Basic Alarms Harness

2 ALARM P4
1

VIBRATION
3 4 CONTACT

5 6

7 8

9 10 ALARM P4 VIBRATION CONTACT

VIB.COM
11 12 16 1
VIB
11 2
13 14

15 16
ALARM P4

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-9
Section 04: Product Cabling
6622 Product Cabling

Athena Alarms Harness

TAMPER

ALARM_P3

RIO BOARD

GND_1

1 13
14 25
ALARM_O/P

TAMPER
2
7 TAL_OUT 1
9 TAL_IN 2 1

24
17
15
14
13
11
2
1

4
2
3
4

1 TAL_NC 6
3 TAL_CM 18
5

5 TAL_NO 5
2 DAL_NO 8
7
8

4 DAL_CM 21 ALARM O/P

6 DAL_NC 9
10
9

8 SAL_NO 19
10 SAL_CM 7
11

12

12 SAL_NC 20
14 CAL_NC 23
14
13

16 CAL_CM 10
18 CAL_NO 22
ALARM P 3
15
16

25 CTST_OUT 3
27 CTST_IN 16
17

18

28 12V 12
29 12V RTN
12V RTN 25
12V RTN
20

13
19

1
30 1
23 GND_1
21
22

20 CSTS NC 1
RIO BOARD

22 DSTS NC 3
24
23

24 SSTS NC 5
26 TSTS NC 7
26
25

15 GND 2
17 GND 4
28
27

19 GND 6
21 GND 8
11
29
30

4-10 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

Athena Alarms Harness (VX4)

TAMPER

ALARM_P3

RIO BOARD

GND_1

1 13
14 25
ALARM_O/P

TAMPER
2
7 TAL_OUT 1
2
1

9 TAL_IN 2 1
3
4

1 TAL_NC 6
3 TAL_CM 18
5

5 TAL_NO 5
2 DAL_NO 8
7
8

4 DAL_CM 21

ALARM O/P
6 DAL_NC 9
10
9

8 SAL_NO 19
10 SAL_CM 7
11
12

12 SAL_NC 20
14 CAL_NC 23
14
13

16 CAL_CM 10
18 CAL_NO 22
ALARM P 3
15
16

25 CTST_OUT 3
27 CTST_IN 16
17

18

28 12V 12
29 12V RTN
12V RTN 25
12V RTN
20

13
19

1
30 1
23 GND_1
21
22

20 CSTS NC 1
RIO BOARD

22 DSTS NC 3
24
23

24 SSTS NC 5
26 TSTS NC 7
26
25

15 GND 2
17 GND 4
28
27

19 GND 6
21 GND 8
11
29
30

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-11
Section 04: Product Cabling
6622 Product Cabling

Enhanced Alarms Harness

DETECTOR

2 12V 2
6 CTST_OP 9
12 CAL_OUT 14
13 TAL_OUT 11
15 TAL_IN 10
16 GND 1
8 CTST_OUT 15
10 CTST_IN
ALARM_P4 DETECTOR

W B 2 1
TEST_TRANSMITTER RESISTOR_2K37

4-12 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

UX Door Switch Harness

BOLT_THROWN

ALARM_P2
DOOR_CLOSED

C2
BOLT COM
1
2 BOLT_THROWN
BOLT N/O
ALARM P2 4

3 C1
REED SWITCH A
1 A
REED SWITCH B DOOR_CLOSED
4
B
2

4 3

1 2

ALARM P2

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-13
Section 04: Product Cabling
6622 Product Cabling

Door Switch Harness (Ral)

DOOR LOCK
SENSOR 1

ALARM
P2

DOOR CLOSED
SENSOR 2

SEN 1
ALARM P2 (DOOR LOCKED)
REED SW-1
3 1
REED SW-2
2
1 REED SW-2
1
REED SW-1
4 2
SEN 2
4 3
(DOOR CLOSED)
1 2

ALARM P2

4-14 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

MAS-HAMILTON Harness

ALARM MAS-HAMILTON
P1 LOCK

3 3
5 1
6 2

ALARM MAS-HAMILTON
P1 LOCK

6 5 4 1 2 3 4 5 6 7 8 9

3 2 1 MAS-HAMILTON LOCK

ALARM
P1

Non Silent Alarm T/A Harness

ALARM P1

4 1

5 2
1
6 3
1

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-15
Section 04: Product Cabling
6622 Product Cabling

Disk Tamper Harness

TAMPER_ALARMS TAMPER

TAMPER_ALARMS TAMPER

2 1 1 2
2 2 1
1

4-16 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

AUDIO

Private Audio Harness Athena Cab

SWITCH

AUDIO

H / P SOCKET

H / P SOCKET C1 AUDIO
CIA AUDIO_LH
1 1
CIB AUDIO_RH
2 2
CIC DETECT
3 3
CI_ SHIELD
4 4

SWITCH
CID SENSE
2 5
CIE GND
1 6

6 5 4
3 2 1

AUDIO

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-17
Section 04: Product Cabling
6622 Product Cabling

Private Audio Harness

MISC. I/F
J4
AUDIO

SUPERVISOR
MISC. I/F
AUDIO J4
CI_A AUDIO_LH
1 1
CI_B AUDIO_RH
2 3
CI_C DETECT
3 7
CI_ SHIELD
4 2
CI_D SENSE
5 5
CI_E GND
6 4
9
10

SUPERVISOR

4 29
3 30
2 31
1 32
33
34

6 5 4 4 3 No Pinout
3 2 1 2 Information
1

AUDIO SUPERVISOR MISC. I/F J4

4-18 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

Audio Loopback Harness

2 2

GROUND 3 3 GROUND

1 1

3.5ST(P) 3.5ST(P)

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-19
Section 04: Product Cabling
6622 Product Cabling

AUTO SUPERVISOR ENTRY

Auto Supervisor Harness With PA

NO2 CM2 NO COM

SUPERVISOR

SUPERVISOR
3 SUPERVISOR
4 1 COM

2 SUPERVISOR
1 NO

1 NO2

1 NO
3 1 CM2
4 SUPERVISOR
2

4 3

1 2

SUPERVISOR

4-20 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

Auto Supervisor Harness Without PA

MISC. I/F
J4

SUPERVISOR

MISC. I/F
J4

1
3
7
2
5

9
10

SUPERVISOR

4 29
3 30
2 31
1 32
33
34
4 3 No Pinout
1 2 Information

SUPERVISOR MISC. I/F J4

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-21
Section 04: Product Cabling
6622 Product Cabling

Private Audio Harness

MISC. I/F
J4
AUDIO

SUPERVISOR
MISC. I/F
AUDIO J4
CI_A AUDIO_LH
1 1
CI_B AUDIO_RH
2 3
CI_C DETECT
3 7
CI_ SHIELD
4 2
CI_D SENSE
5 5
CI_E GND
6 4
9
10

SUPERVISOR

4 29
3 30
2 31
1 32
33
34

6 5 4 4 3 No Pinout
3 2 1 1 2 Information

AUDIO SUPERVISOR MISC. I/F J4

4-22 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

CARD READER

MM Sensor Harness

S9

S8

S2

S8 S9
FGND
1 1
+ RXD
2 12
- TXD
3 13
+ RESET
4 11
5 - RESET
23
6 - RXD
24
7 + TXD
25

S2

1 GND
2
2 GND
3
3 NC

4 NC
+ 5V
5 14
6 + 12V
15
7 - 12V
16
NC
8

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-23
Section 04: Product Cabling
6622 Product Cabling

MM Sensor Extension Cable

P1 P2

1 NC

2 NC

3 4
4 5
5 6
6 2
7 3
8 1
9 NC

1 5 2
3 1
6 NC
9
4
6
5

4-24 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

USB Type A To Type Mini B High Speed (480 Mbps)

TYPE A
TYPE MINI B

Pos.4 Pos.1
Pos.5
Pos.1

VBus Pin 1
Pin 1
Pin 2 D- Pin 2 Type
Type
A D+
Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

On-Twisted Power Pair

Red: VBUS
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

Low Power DC Distribution Harness

24V
1 1
RTN
2 2

2 2
1 1

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-25
Section 04: Product Cabling
6622 Product Cabling

CORE

Floppy Disk Drive Cable Assembly

P1 P2

P1 P2

34 34
33 33
32 32
31 31
30 30
29 29
28 28
27 27
26 26
25 25
24 24
2 1 23 23 2 1
22 22
21 21
20 20
19 19
18 18
17 17
16 10
15 11
14 12
13 13
12 14
11 15
10 16
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
34 33 1 1 34 33

4-26 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

Floppy Disk Drive Cable Assembly

P1 P2

P1 P2

34 34
33 33
32 32
31 31
30 30
29 29
28 28
27 27
26 26
25 25
24 24
2 1 23 23 2 1
22 22
21 21
20 20
19 19
18 18
17 17
16 10
15 11
14 12
13 13
12 14
11 15
10 16
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
34 33 1 1 34 33

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-27
Section 04: Product Cabling
6622 Product Cabling

Ultra ATA Cable Assembly

P1 P2 P3
BLACK GREY BLUE

P1 P2 P3

1 1 1
2 2 2
3 3 3
4 4 4
P1 5 5 5 P2 P3

39 40 39 40 39 40

19 19 19
21 21 21
22 22 22
23 23 23
24 24 24
25 25 25
26 26 26
27 27 27
28 28
29 29 29
30 30 30
31 31 31
32 32 32
33 33 33
34 34 34
35 35 35
36 36 36
37 37 37
38 38 38
39 39 39
1 2 40 40 40 1 2 1 2

4-28 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

Disk Tamper Harness

TAMPER_ALARMS TAMPER

TAMPER_ALARMS TAMPER

2 1 1 2
2 2 1
1

PIVAT Disk Security Harness

SWITCH
BART
1
4

SWITCH BART
PG
1 1
2 3
GND 2
4

3 2 1

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-29
Section 04: Product Cabling
6622 Product Cabling

PIRAT PIVAT Harness

PIRAT J2 PIVAT M/B J17

1 2 20 19
PIVAT LED
2 3
5V
3 19
DISK DRIVE LED
4 5
RESET TO M/B
5 9
GND TO M/B
6 7
SPSW B
7 10
SPSW A
11 12 8 8
1 KEYED 12
9 1
10 2
11 4
2 1
12 6
11
13
14
15
16
17
18
20

4-30 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

PIRAT TALLADEGA Harness

PIRAT J2 PIVAT M/B J34

2 1 40 39
TALLA 3V3
1 13
5V
3 37
DISK DRIVE LED
4 18
RESET TO M/B
5 17
GND TO M/B
6 38
SPSW B
7 21
SPSW A
11 12 8 16
2 KEYED 8
9 KEYED 15
10 KEYED 35
11 1
12 2
3
4
5
6
7
9
10
11
12
14 2 1
19
20
22
23
24
25
26
27
28
29
30
31
32
33
34
36
39
40

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-31
Section 04: Product Cabling
6622 Product Cabling

USB 2.0 4 Port Break Out Assembly

P5
1 2
P1

P2 9 10
P6
P3 1 2
P4

9 10

1 RED 1
2 WHITE 3
P1 3 GREEN 5
4 BLACK 7
SHELL P5

1 RED 2
2 WHITE 4
P2 GREEN 6
3
4 BLACK 8
10 KEYED
SHELL

1 RED 1
2 WHITE 3
P3 3 GREEN 5
4 BLACK 7
SHELL P6

1 RED 2
2 WHITE 4
P4 3 GREEN 6
4 BLACK 8
10 KEYED
SHELL

4-32 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

Serial ATA With Latched Connectors Cable Assembly

CON 1 CON 2

PIN 1 PIN 1GND

PIN 2 PIN 2 SATA_TX+

PIN 3 PIN 3 SATA_TX-

PIN 4 PIN 4 GND

PIN 5 PIN 5 SATA RX-

PIN 6 PIN 6 SATA_RX+

PIN 7 PIN 7 GND

CON 1 CON 2 SIGNAL

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-33
Section 04: Product Cabling
6622 Product Cabling

RIO Enable Harness

RIO MISC_IF P7

RIO MISC_IF P7

1 1
2 2
3 3
4 4

2
1
2
1

5 5
6 6

3
4
3
4

7 7
8 8

5
6
5

9 9
10 10

7
8
7
8

11 11

10
10

9
9

12 12
13 13

11
12
11
12

14 14

14
13
15 15
14
13

16 16

15
16
15
16

17 17
18 18

17

18
17

18

19 19
20 20
20
20

19
19

RIO MISC_IF P7

4-34 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

PC Beep To Auxiliary In Audio Harness

P1 P2

P1 P2

1 1
2 2
3 3
4 4

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-35
Section 04: Product Cabling
6622 Product Cabling

EXTERNAL CABLING

Remote Devices Harness

NIGHT
DEPO 1
RIO

REMOTE
STATUS

NIGHT
DEPO 2

REMOTE
RELAY
1

RIO
DEP_SOL
2

9 1
DEP_SOL RTN
10 3 NIGHT
3

BAG SWITCH DEPO 1

11 4
GND 2
4

12
5

DOOR SWITCH NIGHT

13 1
GND DEPO 2
6

14 2
7

RELAY 1 REMOTE
8

5 2
RELAY 2 RELAY
6 1
9
10

LED 0
2 2
LED 1 REMOTE
11

3 3 STATUS
LED 2
4 4
12

5V FUSED 1
1
8
13

7
14

4 4 2 2
RIO
3 3 1 1
2 2
NIGHT REMOTE
1 1 DEPO 2 RELAY

NIGHT REMOTE
DEPO 1 STATUS

4-36 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

Remote Status Monitor Enable Only

1 INTERVENTION
REQUIRED
BUSY OPEN
1 SERVICE SUPPLIES
REQUIRED REQUIRED
IN
SERVICE

E1 E2 E3 E4

1 GREEN BLACK
2 RED WHITE
3 WHITE RED
4 BLACK GREEN

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-37
Section 04: Product Cabling
6622 Product Cabling

HARNESSES

Mains Switch Harness

GR5
GR4 CORE
SERVICE SWITCH

L 1A GR3
GR2
N 4B
N 5B

L 2A DISP
MAINS SWITCH

L 1A

N 4B
N 5B
L 2A

PSU INLET / UPS

L L
(Fuse IN) (Fuse OUT)

L
PSU
N
GR5 E
SERVICE SWITCH

1A L
4B DISP
N
2A GR4 E
5B
GR3 E
CORE
MAINS SWITCH

4B N
1A L

GR2 E
INLET / UPS
5B N
2A OUT IN L
FUSE

4-38 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

AC Distribution Power Cord

PLUG RECEPTACLE

L N N L
E E

Low Power DC Distribution Harness

24V
1 1
RTN
2 2

2 2
1 1

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-39
Section 04: Product Cabling
6622 Product Cabling

DC Distribution Harness

DC EXT

PSU DC EXT

DC EXT

DC EXT

PSU DC EXT

12 1
14 2

DC EXT

11 1
13 2

DC EXT

2 1
4 2

DC EXT

1 1
3 2

19 17 15 13 11 9 7 5 3 1 2

20 18 16 14 12 10 8 6 4 2 1

PSU DC EXT

4-40 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

USB Type A To Type B High Speed (480Mbps)

TYPE A
TYPE B

Pos.4 Pos.1
Pos.5
Pos.1

Pin 1 VBus Pin 1

Pin 2 D- Pin 2 Type
Type
A D+
Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

On-Twisted Power Pair

Red: V BUS
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-41
Section 04: Product Cabling
6622 Product Cabling

USB Type A To Type Mini B High Speed (480Mbps)

TYPE A
TYPE MINI B

Pos.4 Pos.1
Pos.5
Pos.1

Pin 1 VBus Pin 1

Pin 2 D- Pin 2
Type Type
A D+
Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

On-Twisted Power Pair

Red: V BUS
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

4-42 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

Top Fascia Harness UX1RA / VW1P

SPEAKER
AUDIO FASCIA

SPEAKER

AUDIO FASCIA
SPEAKER
LEFT_OUT +
1
LEFT_OUT -
2

SPEAKER

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-43
Section 04: Product Cabling
6622 Product Cabling

Lower Fascia Harness UX1 RA / VW1P

RECEIPT_MEEI

MEEI_FASCIA

4 3

1 2

DIP_MEEI

MEEI_FASCIA RECEIPT_MEEI

1 2
2 1

3 2
4 1
DIP_MEEI

4-44 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

Fascia Harness UX1 RA / FS1

MEEI_FASCIA

SPEAKER

2
1
RECEIPT

2
1
DIP_MEEI

MEEI_FASCIA

MEEI2
1 2
+24V RECEIPT_MEEI
2 1
MEEI4
3 2
+24V DIP_MEEI
4 1

LEFT_OUT+
5 SPEAKER
6 LEFT_OUT -
SPEAKER

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-45
Section 04: Product Cabling
6622 Product Cabling

Video Cable Straight To 45 Degree

DISPLAY CORE_VGA

6 6
1 7 11 1 7 11
2 8 12 2 8 12
3 9 13 3 9 13
4 10 14 4 10 14
5 15 5 15

4-46 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

Fascia FDK Harness

FASCIA FDK FDK 2

FDK 1

FASCIA_FDK FDK1
FDK_CONF1
1 8
FDK1_TP
2 4
GND
3 2
FDK1_LW_MD
4 6
FDK1_UP_MD
5 5
FDK1_BT
6 7
1
3

FDK2
FDK2_TP
7 4
FDK2_LW_MD
8 6
FDK2_UP_MD
9 5
FDK_CONF2
10 8
FDK2_BT
11 7
GND
12 2
1

12 11 10 3
9 8 7
6 5 4 3 2 1

FASCIA_FDK

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-47
Section 04: Product Cabling
6622 Product Cabling

Barcode Illuminator Harness

B_CODE_B3

IRED_P1

UBAR_P4 IRED_P1

UBAR_P3

UBAR_P1

UBAR_P4 IRLED_P1

1 1
4 3 4 3
2 2
2 1 2 1
3 3

4 4

UBAR_P3 IRLED_P1

1 1
4 3 2 2 4 3
2 1 3 3 2 1

4 4

UBAR_P1 B_CODE_B3

2 1 1 2

1 2 2 1

4-48 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

Interpick Harness

P2 P1

P2 P1
+24V
1 40
+24V
2 39
3 +24V
38
+24V
4 37
GND
5 36
GND
6 35
GND
7 34
GND
8 33
+5V
9 32
+5V
10 31
+12V
11 30
GND
12 29
GND 2 1
13 28
RXD
14 27
TXD
15 26
N/C
16 25
N/C
17 24
SEN4-IN
18 23
SEN3-IN
19 22
PICK-OUT
20 21
COILEN
21 20
DISABLE-OUT 19
22
SI-OUT 18
23
24 SD-OUT 17
25 PI-OUT 16
PO-OUT 15
26
LED-ON-OUT 14
27
GULP 13
28
GND 12
29
CASLOW-IN 11
30
GND 10
31
TEMP-IN 9
32
GND
2 1 33 8
CAS-ID4-IN 7
34
GND
35 6
CAS-ID3-IN 5
36
GND
37 4
CAS-ID2-IN
38 3
GND
39 2
CAS-ID1-IN
40 1

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-49
Section 04: Product Cabling
6622 Product Cabling

Mitigation Dispenser Harness UX1 FA / FS1

DC_IN

AC_IN

SW1_CM

SW1_NO
SW2_CM1
DC_OUT
SW2_CM2
EARTH

EARTH

SW2_NO2

SW2_NO1

AC_DISP
DC_IN
24V
1 1 SW1_NO

24V
1 1 SW1_CM
24V
2 2
DC_OUT

AC_IN
AC_DISP
LIVE
LIVE 1 1 SW2_NO1
L 1 SW2_CM1
NEUTRAL NEUTRAL
2 1 SW2_NO2
N 1 SW2_CM2
EARTH EARTH
E 3 1 EARTH
1 EARTH
4

4 3 2

2 1 1

AC_IN DC_OUT

4-50 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

Mitigation Dispenser Harness UX1 RA / FS1

DC_IN

AC_IN

SW1_CM

SW1_NO
SW2_CM1
DC_OUT
SW2_CM2
EARTH

EARTH

SW2_NO2

SW2_NO1

AC_DISP
DC_IN
24V
1 1 SW1_NO

24V
1 1 SW1_CM
2 24V
2
DC_OUT

AC_DISP AC_IN
LIVE
LIVE 1 1 SW2_NO1
L 1 SW2_CM1
NEUTRAL NEUTRAL
2 1 SW2_NO2
N 1 SW2_CM2
EARTH EARTH
E 3 1 EARTH
1 EARTH
4

4 3 2

2 1 1

AC_IN DC_OUT

445-0714940 MITIGATION DISPENSER HARNESS UX1/FS1 RA

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-51
Section 04: Product Cabling
6622 Product Cabling

UX1 RA / VW1P Tray Harness (View 1 of 4)

USB

PSU_P5 IMCRW
PWR PSU_P6
STAT 1
RECEIPT
MISC_IF
KEYBRD

JOURNAL
DC_SPUR
GOP

FASCIA_FDK
DISPLAY GOP
TAMPER MEI_DISP

AUDIO_FASCIA

MISC I/F
MEI_FASCIA

WATCHDOG

KEYBOARD

IMCRW

JOURNAL

RECEIPT

4-52 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

UX1 RA / VW1P Tray Harness (View 2 of 4)

IMCRW IMCRW

1 1
2 2
3 3
4 5
4

JOURNAL JOURNAL

1 1
2 2
3 3
4 5
4

KEYBRD KEYBRD

1 1
2 2
3 3
4 5
4

RECEIPT RECEIPT

1 1
2 2
3 3
4 5
4

GOP GOP

1 1
2 2
3 3
4 5
4

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-53
Section 04: Product Cabling
6622 Product Cabling

UX1 RA / VW1P Tray Harness (View 3 of 4)

PSU_P5

12 1
14 2 IMCRW

11 1
RECEIPTI
13 2

2 1
JOURNAL
4 2

1 1
DISPLAYI
3 2

PSU_P6

12 1
14 2 MISC_IF

11 1
USB
13 2

2 1
GOP
4 2

1 1
DC_SPUR 1I
3 2

20 19 18 17 16 15 14 13 12 11 2

10 9 8 7 6 5 4 3 2 1 1

PSU_P5
PSU_P6

4-54 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

UX1 RA / VW1P Tray Harness (View 4 of 4)

MISC_I / F PWR_STAT 1
+ 5V
1 6
+ 5V RTN
2 5
FDK_CONF 1
4 10
FDK_1 TP
9 7
GND 12
10
FDK1_LW_MD
11 8
FDK_UP_MD
12 9
FDK1_BT FDK
13 11
FDK2_TP
3 2
FDK2_LW_MD
5 4
FDK2_UP_MD
6 5
FDK_CONF2
7 1
FDK2_BT
8 6
GND
14 3
MEEI6
15 2 MEI_DISP
+24V
16 1
MEEI2
19 1
+24V
20 2 MEI_FASCIA
MEEI3
29 3
+24V
30 4

MEEI3
47 1 AUDIO_FASCIA
+24V
48 2
MEEI8
23 2 IMCRW
+24V
24 1
TAMPER A
2 1
TAMPER B TAMPER
6 2
WDOG_RESET
33 5
GND
34 9 WATCHDOG
PWR_STAT 1
POWER_SHD1
37 8
GND
38 4
POWER_STAT1
41 1
GND
42 2

4 3 12 11 10 9 8 7 5 6 7 8 2

1 2 6 5 4 3 2 1 4 3 2 1 1

MEI_FASCIA PWR_STAT 1 MEI_DISP

FDK TAMPER
AUDIO_FASCIA

1 25
26 50
MISC_I/F

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-55
Section 04: Product Cabling
6622 Product Cabling

ICS Product Harness

BOLT_SW1

BOLT_SW2
DOOR_SW_1_N/O
ANTI_AXE DOOR_SW_1_COM
DOOR_SW_2_N/O
SAFE_ICS DOOR_SW_2_COM

GREEN_LED
RED_LED

SAFE_ICS C9
DOOR_1_N/O
13 1 DOOR_SW1_N/O

DOOR_1_COM
1 1 DOOR_SW1_COM
C10
DOOR_2_N/O
14 1 DOOR_SW2_N/O

DOOR_2_COM
2 1 DOOR_SW2_COM

4
BOLT_SW1_2
15 2 BOLT_SW1
BOLT_SW1_1
4 1

4
BOLT_SW2_2
16 2 BOLT_SW2
BOLT_SW2_1
3 1
EXT_ALARM_1
9
5
EXT_ALARM_2
10
6
EXT_ALARM_3
19
7
EXT_ALARM_4
20
8
C3
AA1_5V
21 1
AA1_RTN
17 3
C4 ANTI_AXE
22 AA2_5V
2
18 AA2_RTN
4
C1
GREEN_LED_ANODE
23 A
GREEN_LED
GREEN_LED_CATHODE
11 C
C2
RED_LED_ANODE
24 A

RED_LED_CATHODE RED_LED
12 C

4-56 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

ICS Retraction Harness

LED OPT P8

ICS SAFE P1

AA INP P7

SPR2 SPR 1

DOOR INP P3
DOOR_INP_P3 ICS_SAFE_P1
DOOR_1_N/O
7 13
DOOR_1_COMM
8 1
DOOR_2_N/O
9 14
DOOR_2_COMM
10 2
BOLT_N/C
1 15
BOLT_COMM
2 3
SPARE_I/P_2 AA1_5V
3 1 SPR2
SPARE_I/P_2_GND 16
4 2
SPARE_I/P_1 4
5 1 SPR1
SPARE_I/P_1_GND
6 2 17
AA1_5V
5

18
AA2_5V
6

19
AA1_5V
7

20
AA INP P7 AA2_5V
8
AA1_5V
1 21
AA1_RTN
2 9
AA2_5V
3 22
AA2_RTN
4 10

LED OPT P8
GREEN_ANODE
1 23
GREEN_CATHODE
2 11
RED_ANODE
3 24
RED_CATHODE
4 12

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-57
Section 04: Product Cabling
6622 Product Cabling

Safe Module Harness UX1 FA / FS1

DC_SAFE

I2C
DC_SHUTTER
MEI_DISP

DC_SHUTTER I2C

DC_SAFE

MEI_DISP

USB_TYPE_A USB_TYPE_MINI_ B

MEI_DISP MEI_DISP

1 1
2 2

DC_SHUTTER DC_SHUTTER
+24V
1 1
24V RTN
2 2

DC_SAFE DC_SAFE
+24V
1 1
24V RTN
2 2

USB_TYPE_A USB_TYPE_MINI_B

1 1

I2C I2C

1 1

MEI_DISP
DC_SAFE
DC_SHUTTER

4-58 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6622 Product Cabling

Safe Module Harness UX1 RA / VW1P

DC_SAFE

I2C
DC_SHUTTER
MEI_DISP

MEI_EXT
I2C

MEI_DISP

DC_SAFE

DC_SHUTTER

USB_TYPE_A USB_TYPE_MINI_ B

MEI_DISP

1
2
MEI_DISP MEI_EXT

1 2
2 1

DC_SHUTTER DC_SHUTTER
+24V
1 1
24V RTN
2 2

DC_SAFE DC_SAFE
+24V
1 1
24V RTN
2 2

USB_TYPE_A USB_TYPE_MINI_B

1 1

I2C I2C

1 1

2 MEI_DISP
MEI_EXT
1 DC_SAFE
DC_SHUTTER

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-59
Section 04: Product Cabling
6622 Product Cabling

4-60 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling

Table of Contents

6625 Product Cabling

INTRODUCTION ........................................................................................................... 0-1

DISTRIBUTION DIAGRAMS ....................................................................................... 0-2

AC Distribution........................................................................................................... 0-2
DC Distribution (Safe)................................................................................................ 0-3
DC Distribution (Top Box)......................................................................................... 0-4
DC Distribution (Fascia)............................................................................................. 0-5

ALARMS......................................................................................................................... 0-6
Alarm System Interconnection Diagrams................................................................... 0-6
Basic Alarm System With Status ........................................................................... 0-6
Enhanced Alarm System Without Status ............................................................... 0-7
Enhanced Alarm System With Status .................................................................... 0-8
Enhanced Alarm System for Medium / High Security .......................................... 0-9
Basic Alarms Harness ............................................................................................... 0-10
Athena Alarms Harness ............................................................................................ 0-11
Enhanced Alarms Harness ........................................................................................ 0-12
UX Door Switch Harness ......................................................................................... 0-13
Door Switch Harness (Ral) ....................................................................................... 0-14

AUDIO .......................................................................................................................... 0-15

Private Audio Harness Athena Cab .......................................................................... 0-15
Private Audio Harness .............................................................................................. 0-16

AUTO SUPERVISOR ENTRY .................................................................................... 0-17

Auto Supervisor Harness .......................................................................................... 0-17
Auto Supervisor Harness Without PA ...................................................................... 0-18

CARD READER ........................................................................................................... 0-19

MM Sensor Extension Cable ( 4m ) ......................................................................... 0-19
MM To Stage 1 Pcb Cable Assembly....................................................................... 0-20
Cim To Stage 1 Pcb Cable Assembly ....................................................................... 0-21
USB Type A To Type Mini B High Speed (480 Mbps) 2000mm............................ 0-22
Low Power Dc Distribution Harness ( 2000mm ) .................................................... 0-23

CORE............................................................................................................................. 0-24
Floppy Disk Drive Cable Assembly ......................................................................... 0-24
Ultra Ata Cable Assembly ........................................................................................ 0-25
Disk Tamper Harness................................................................................................ 0-26
Pivat Disk Security Harness ..................................................................................... 0-26
PIRAT PIVAT Harness ............................................................................................ 0-27

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-i
Section 04: Product Cabling

USB 2.0 4 Port Break Out Assembly ....................................................................... 0-28

Serial ATA With Latched Connectors Cable Assembly .......................................... 0-29
Rio Enable Harness................................................................................................... 0-30

EXTERNAL CABLING ............................................................................................... 0-31

Remote Devices Harness ......................................................................................... 0-31
Remote Status Monitor Enable Only ....................................................................... 0-32

HARNESSES ................................................................................................................ 0-33

Mains Switch Harness .............................................................................................. 0-33
AC Inlet Harness....................................................................................................... 0-34
AC Distribution Power Cord ................................................................................... 0-34
High Power DC Distribution Harness ..................................................................... 0-35
Low Power DC Distribution Harness ...................................................................... 0-35
Twin DC Harness...................................................................................................... 0-36
USB Type A To Type Mini B High Speed (480Mbps) ............................................ 0-37
VW3 / DU3 Topbox Harness (View 1 of 2) ............................................................. 0-38
VW3 / DU3 Topbox Harness (View 2 of 2) ............................................................. 0-39
VW3 / DU3 Fascia Harness (View 1 of 2) ............................................................... 0-40
VW3 / DU3 Fascia Harness (View 2 of 2) ............................................................... 0-41
Video Cable Straight To 45 Degree.......................................................................... 0-42
Heater Harness ......................................................................................................... 0-43
Interpick Harness ...................................................................................................... 0-44
Mitigation Dispenser Harness................................................................................... 0-45
ICS Product Harness ................................................................................................. 0-46
ICS Retraction Harness............................................................................................. 0-47
Multi Penetration Harness ........................................................................................ 0-48
Safe Module Harness ................................................................................................ 0-49
3m Parallel IEEE Compliant Cable Assembly ......................................................... 0-50

5-ii NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

Table of Contents
Chapter 5

6625 Product Cabling

INTRODUCTION
This chapter covers the Power Distribution, Interconnect Diagrams and Functional
Electrical Drawings.

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-1
Section 04: Product Cabling
6625 Product Cabling

DISTRIBUTION DIAGRAMS

AC Distribution

FASCIA
TOP BOX UNIV. MISC I/F
600W PSU -MAIN
AC IN 24V dc USB
24Vdc 1 12C
24Vdc 2 Audio Input
AC DIST T (4)
Rocker / Fuse 24Vdc 3 POWER GOOD EUI
PSU 1 / SHUTDOWN
PSU 2 Control MEI 1 - 8
& 5V AUX FDK`s
Display Stat
AC OUT PSU Control
AC IN Switch PIVAT CORE Watchdog
AC IN USB 1 Fascia Light
FEATURE
USB 2
USB 3 Audio Out
MGE UPS
USB 4 MEI 9 - 16
AC OUT 1 USB Advert Light
AC OUT 2
Network Auto Sup/v
AC OUT 3
VGA
AC OUT 4
Parallel
Serial 1
AC IN Audio Out
PS/2 K/B
BART P-Good
Board Serial 2
LISA Serial 3
Board Serial 4
ITOX USB 6
Slot USB 5
DVI DVI
Slot SVGA
SSPA SDC
Slot PCCM

SAFE
SLIM HEATER
150 WATTS
AC IN

AC DIST (3) MITIGATION

AC IN

FILTER OUT
AC IN Filter

5-2 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

DC Distribution (Safe)

From 600w PSU - MAIN ( Topbox)

SAFE
UNIV. DC HUB UNIV. DISPENSER
24Vdc IN 24Vdc 1 24Vdc USB
24Vdc 2 MEI & SHUTTER
24Vdc OUT
24Vdc 3 ICS TRAFFIC LIGHTS
24Vdc 4 MM SENSOR BOX
24Vdc 5
??? 12Vdc 2 CABLES
24Vdc 6
??? 5Vdc
24Vdc 7
??? -12Vdc
UNIV. MISC SLAVE
24Vdc I2 C
REM RELAY
REM STATUS
AUTO SUP / V
ALARMS
PSU CONNECT

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-3
Section 04: Product Cabling
6625 Product Cabling

DC Distribution (Top Box)

To UNI. DC HUB ( Fascia )

UNIV. MISC I/F

600W PSU-MAIN 24V dc USB
AC IN 24Vdc 1 12C
24Vdc 2 Audio Input
24Vdc 3
EUI
Control & 5V AUX MEI 1 - 8
FDK`s
Display Stat
PSU Control
UNIV. DC HUB Watchdog
Fascia Light
24Vdc IN 24Vdc 1
24Vdc 2 FEATURE
24Vdc OUT Audio Out
24Vdc 3
MEI 9 - 16
24Vdc 4 Advert Light
24Vdc 5 Auto Sup/v
24Vdc 6
24Vdc 7 GOP DISPLAY
24Vdc DVI
USB HUB 7 GOP TOUCHSCREEN
24Vdc USB IN USB
USB 1 RACK UNIV. RCPT. PRINTER
USB 2
USB 3 24Vdc USB
USB 4
USB 5
USB 6
USB 7
UNIV. JRNL. PRINTER
24Vdc USB

RACK UNIV. IMCRW

24Vdc USB
MEI
MM SENSOR 2 CABLES
To UNI. DC HUB ( Safe)

5-4 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

DC Distribution (Fascia)

UNIV. DC HUB UNIV. DIP CRD READER UNIV. EPP / ALPHA K/B
24Vdc IN 24Vdc 1 24Vdc USB 24Vdc USB
24Vdc 2 PS/2 K/B
24Vdc OUT
24Vdc 3
24Vdc 4 DISPLAY
24Vdc 5 24Vdc VGA
24Vdc 6 FDK`s
24Vdc 7 DISPLAY STATUS
TOUCHSCREEN
USB

TASK LIGHT
USB HUB 7 24Vdc CONTROL
24Vdc USB IN UNIV. CAMERA
USB 1 24Vdc VIDEO
USB 2 SYNC
USB 3
USB 4 ADVERT LIGHT
USB 5 24Vdc CONTROL
USB 6
USB 7 UNIV. SHUTTERS
24Vdc 12C
UNIV. SHUTTERS
To 600W PSU-MAIN ( Topbox)
24Vdc 12C
UNIV. SHUTTERS
24Vdc 12C

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-5
Section 04: Product Cabling
6625 Product Cabling

ALARMS

Alarm System Interconnection Diagrams

Basic Alarm System With Status

The following diagram shows the signal paths in the basic alarm system with alarm status.

Fitted with turnaround plug if the silent alarm is not present

5-6 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

Enhanced Alarm System Without Status

The following diagram shows the signal paths in the enhanced alarm system without alarm
status.

Fitted with turnaround plug if the silent alarm is not present

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-7
Section 04: Product Cabling
6625 Product Cabling

Enhanced Alarm System With Status

The following diagram shows the signal paths in the enhanced alarm system with alarm
status.

Fitted with turnaround plug if the silent alarm is not present

5-8 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

Enhanced Alarm System for Medium / High Security

The following diagram shows the signal paths in the enhanced alarm system for medium /
high security.

Fitted with turnaround plug if the silent alarm is not present

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-9
Section 04: Product Cabling
6625 Product Cabling

Basic Alarms Harness

1 2 ALARM P4

VIBRATION
3 4 CONTACT

5 6

7 8

9 10 ALARM P4 VIBRATION CONTACT

VIB.COM
11 12 16 1
VIB
11 2
13 14

15 16
ALARM P4

BASIC ALARMS HARNESS

5-10 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

Athena Alarms Harness

TAMPER

ALARM_P3

RIO BOARD

GND_1

1 13
14 25
ALARM_O/P

TAMPER
2
7 TAL_OUT 1
2
1

9 TAL_IN 2 1
3
4

1 TAL_NC 6
3 TAL_CM 18
5

5 TAL_NO 5
2 DAL_NO 8
7
8

4 DAL_CM 21

ALARM O/P
6 DAL_NC 9
10
9

8 SAL_NO 19
10 SAL_CM 7
11

12

12 SAL_NC 20
14 CAL_NC 23
14
13

16 CAL_CM 10
18 CAL_NO 22
ALARM P 3
15
16

25 CTST_OUT 3
27 CTST_IN 16
17

18

28 12V 12
29 12V RTN
12V RTN 25
12V RTN
20

13
19

1
30 1
23 GND_1
21
22

20 CSTS NC 1
RIO BOARD

22 DSTS NC 3
24
23

24 SSTS NC 5
26 TSTS NC 7
26
25

15 GND 2
17 GND 4
28
27

19 GND 6
21 GND 8
11
29
30

ALARMS, BASIC AND ENHANCED, WITH STATUS ASSEMBLY

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-11
Section 04: Product Cabling
6625 Product Cabling

Enhanced Alarms Harness

DETECTOR

2 12V 2
6 CTST_OP 9
12 CAL_OUT 14
13 TAL_OUT 11
15 TAL_IN 10
16 GND 1
8 CTST_OUT 15
10 CTST_IN
ALARM_P4 DETECTOR

W B 2 1
TEST_TRANSMITTER RESISTOR_2K37

ENHANCED ALARMS HARNESS

5-12 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

UX Door Switch Harness

BOLT_THROWN

ALARM_P2
DOOR_CLOSED

C2
BOLT COM
1
2 BOLT_THROWN
ALARM P2 BOLT N/O
4

3 C1
REED SWITCH A
1 A
REED SWITCH B DOOR_CLOSED
4
B
2

4 3

1 2

ALARM P2

ENHANCED ALARMS HARNESS

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-13
Section 04: Product Cabling
6625 Product Cabling

Door Switch Harness (Ral)

DOOR LOCK
SENSOR 1

ALARM
P2

DOOR CLOSED
SENSOR 2

SEN 1
ALARM P2 (DOOR LOCKED)
REED SW-1
3 1
REED SW-2
2
1 REED SW-2
1
REED SW-1
4 2

SEN 2
4 3
(DOOR CLOSED)
1 2

ALARM P2

DOOR SWITCH HARNESS ( RAL )

5-14 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

AUDIO

Private Audio Harness Athena Cab

SWITCH

AUDIO

H / P SOCKET

H / P SOCKET AUDIO
CIA AUDIO_LH
1 1
CIB AUDIO_RH
2 2
CIC DETECT
3 3
CI_ SHIELD
4 4

SWITCH
CID SENSE
2 5
CIE GND
1 6

6 5 4
3 2 1

AUDIO

PRIVATE AUDIO HARNESS ATHENA CAB

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-15
Section 04: Product Cabling
6625 Product Cabling

Private Audio Harness

MISC. I/F
J4
AUDIO

SUPERVISOR
MISC. I/F
AUDIO J4
CI_A AUDIO_LH
1 1
CI_B AUDIO_RH
2 3
CI_C DETECT
3 7
CI_ SHIELD
4 2
CI_D SENSE
5 5
CI_E GND
6 4
9
10

SUPERVISOR
29
4
30
3
31
2 32

1 33
34

6 5 4 4 3 No Pinout
3 2 1 1 2 Information

AUDIO SUPERVISOR MISC. I/F J4

PRIVATE AUDIO HARNESS

5-16 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

AUTO SUPERVISOR ENTRY

Auto Supervisor Harness

NC2 NC COM
CM2

SUPERVISOR

SUPERVISOR
3 SUPERVISOR
4 1 COM

2 SUPERVISOR
1 NC

1 NC2

1 NO
3 1 CM2
4 SUPERVISOR
2

4 3

1 2

SUPERVISOR

AUTO SUPERVISOR HARNESS WITH PA

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-17
Section 04: Product Cabling
6625 Product Cabling

Auto Supervisor Harness Without PA

MISC. I/F
J4

SUPERVISOR

MISC. I/F
J4

1
3
7
2
5

9
10

SUPERVISOR

4 29
3 30
2 31
1 32
33
34
4 3 No Pinout
1 2 Information

SUPERVISOR MISC. I/F J4

AUTO SUPERVISOR HARNESS WITHOUT PA

5-18 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

CARD READER

MM Sensor Extension Cable ( 4m )

P1 P2

1 NC

2 NC

3 4
4 5
5 6
6 2
7 3
8 1
9 NC

1 5 2
3 1
NC
6 9
4
6
5

MM SENSOR EXTENSION CABLE ( 4M )

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-19
Section 04: Product Cabling
6625 Product Cabling

MM To Stage 1 Pcb Cable Assembly

STAGE 1 - P11 MM - BOX

STAGE 1 - P11 MM BOX

+ 5V
1 1
MM SENSOR
2 2
RESET
3 3
TXD RXD
4 4
5 RXD TXD 5
GND
6 6
CIM SENSOR
7 7
GND
8 8
OPEN
9 9
OPEN
10 10
+ 5V
11 11
+ 5V
12 12
GND
13 13
GND
14 14

15
16

15 13 11 9 7 5 3 1 13 11 9 7 5 3 1

16 14 12 10 8 6 4 2 14 12 10 8 6 4 2

STAGE 1 - P11 MM - BOX

MM TO STAGE 1 PCB CABLE ASSEMBLY

5-20 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

Cim To Stage 1 Pcb Cable Assembly

STAGE 1 - P11 CIM - BOX

STAGE 1 - P11 CIM BOX

+ 5V
1 1
2 2
RESET
3 3
TXD RXD
4 4
5 RXD TXD 5
GND
6 6
CIM SENSING
7 7
GND
8 8
B AUD 1
9 9
B AUD 2
10 10
+ 5V
11 11
+ 5V
12 12
GND
13 13
GND
14 14

15
16

15 13 11 9 7 5 3 1 13 11 9 7 5 3 1

16 14 12 10 8 6 4 2 14 12 10 8 6 4 2

STAGE 1 - P11 CIM - BOX

CIM TO STAGE 1 PCB CABLE ASSEMBLY

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-21
Section 04: Product Cabling
6625 Product Cabling

USB Type A To Type Mini B High Speed (480 Mbps)

2000mm

TYPE A
TYPE MINI B

Pos.4 Pos.1
Pos.5
Pos.1

Pin 1 VBus Pin 1

Pin 2 D- Pin 2 Type
Type
A D+
Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

On-Twisted Power Pair

Red: VBUS
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

USB TYPE A TO TYPE MINI B, HIGH SPEED ( 480Mbps ) 2000MM

5-22 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

Low Power Dc Distribution Harness ( 2000mm )

24V
1 1
RTN
2 2

2 2
1 1

LOW POWER DC DISTRIBUTION HARNESS ( 2000MM )

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-23
Section 04: Product Cabling
6625 Product Cabling

CORE

Floppy Disk Drive Cable Assembly

P1 P2

P1 P2

34 34
33 33
32 32
31 31
30 30
29 29
28 28
27 27
26 26
25 25
24 24
2 1 23 23 2 1
22 22
21 21
20 20
19 19
18 18
17 17
16 10
15 11
14 12
13 13
12 14
11 15
10 16
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
34 33 1 1 34 33

FLOPPY DISK DRIVE CABLE ASSEMBLY

5-24 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

Ultra Ata Cable Assembly

P1 P2 P3
BLACK GREY BLUE

P1 P2 P3

1 1 1
2 2 2
3 3 3
4 4 4
P1 5 5 5 P2 P3

39 40 39 40 39 40

19 19 19
21 21 21
22 22 22
23 23 23
24 24 24
25 25 25
26 26 26
27 27 27
28 28
29 29 29
30 30 30
31 31 31
32 32 32
33 33 33
34 34 34
35 35 35
36 36 36
37 37 37
38 38 38
39 39 39
1 2 40 40 40 1 2 1 2

ULTRA ATA CABLE ASSEMBLY

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-25
Section 04: Product Cabling
6625 Product Cabling

Disk Tamper Harness

TAMPER_ALARMS TAMPER

TAMPER_ALARMS TAMPER

2 1 1 2
2 2 1
1

DISK TAMPER HARNESS

Pivat Disk Security Harness

SWITCH
BART
1
4

SWITCH BART
PG
1 1
2 3
GND 2
4

3 2 1

PIVAT DISK SECURITY HARNESS

5-26 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

PIRAT PIVAT Harness

PIRAT J2 PIVAT M/B J17

1 2 20 19
PIVAT LED
2 3
5V
3 19
DISK DRIVE LED
4 5
RESET TO M/B
5 9
GND TO M/B
6 7
SPSW B
7 10
SPSW A
11 12 8 8
1 KEYED 12
9 1
10 2
11 4
2 1
12 6
11
13
14
15
16
17
18
20

PIRAT PIVAT HARNESS

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-27
Section 04: Product Cabling
6625 Product Cabling

USB 2.0 4 Port Break Out Assembly

P5
1 2
P1

P2 9 10
P6
P3 1 2
P4

9 10

1 RED 1
2 WHITE 3
P1 3 GREEN 5
4 BLACK 7
SHELL P5

1 RED 2
2 WHITE 4
P2 GREEN 6
3
4 BLACK 8
10 KEYED
SHELL

1 RED 1
2 WHITE 3
P3 3 GREEN 5
4 BLACK 7
SHELL P6

1 RED 2
2 WHITE 4
P4 3 GREEN 6
4 BLACK 8
10 KEYED
SHELL

USB 2.0, 4 PORT BREAK OUT ASSEMBLY

5-28 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

Serial ATA With Latched Connectors Cable Assembly

CON 1 CON 2

PIN 1 PIN 1GND

PIN 2 PIN 2 SATA_TX+

PIN 3 PIN 3 SATA_TX-

PIN 4 PIN 4 GND

PIN 5 PIN 5 SATA RX-

PIN 6 PIN 6 SATA_RX+

PIN 7 PIN 7 GND

CON 1 CON 2 SIGNAL

SERIAL ATA WITH LATCHED CONNECTORS

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-29
Section 04: Product Cabling
6625 Product Cabling

Rio Enable Harness

RIO MISC_IF P7

RIO MISC_IF P7

1 1
2 2
3 3
4 4

2
1
2
1

5 5
6 6

3
4
3
4

7 7
8 8

5
6
5

9 9
10 10

7
8
7
8

11 11

10
10

9
9

12 12
13 13

11
12
11
12

14 14

14
13
15 15
14
13

16 16

15
16
15
16

17 17
18 18

17

18
17

18

19 19
20 20

20
20

19
19

RIO MISC_IF P7

RIO ENABLE HARNESS

5-30 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

EXTERNAL CABLING

Remote Devices Harness

NIGHT
DEPO 1
RIO

REMOTE
STATUS

NIGHT
DEPO 2

REMOTE
RELAY
1

RIO
DEP_SOL
2

9 1
DEP_SOL RTN
10 3 NIGHT
3

BAG SWITCH DEPO 1

11 4
GND 2
4

12
5

DOOR SWITCH NIGHT

13 1
GND DEPO 2
6

14 2
7

RELAY 1 REMOTE
8

5 2
RELAY 2 RELAY
6 1
9
10

LED 0
2 2
LED 1 REMOTE
11

3 3 STATUS
LED 2
4 4
12

5V FUSED 1
1
8
13

7
14

4 4 2 2
RIO
3 3 1 1
2 2
NIGHT REMOTE
1 1 DEPO 2 RELAY

NIGHT REMOTE
DEPO 1 STATUS

REMOTE DEVICES HARNESS

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-31
Section 04: Product Cabling
6625 Product Cabling

Remote Status Monitor Enable Only

1 INTERVENTION
REQUIRED
BUSY OPEN
1 SERVICE SUPPLIES
REQUIRED REQUIRED
IN
SERVICE

E1 E2 E3 E4

1 GREEN BLACK
2 RED WHITE
3 WHITE RED
4 BLACK GREEN

REMOTE STATUS MONITOR ENABLE ONLY

5-32 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

HARNESSES

Mains Switch Harness

GR4
GR3
GR3

L 1A AC_DIST

SERVICE SWITCH N 4B
N 5B

L 2A CORE

L 1A

N 4B
MAINS SWITCH
N 5B
L 2A

INLET / UPS

L L
(Fuse IN) (Fuse OUT)

SERVICE SWITCH

1A L
4B AC_DIST
N
2A GR4 E
5B
GR3 E
4B CORE
N
1A L

GR2 E
INLET / UPS
5B N
2A OUT IN L
MAINS SWITCH

MAINS SWITCH HARNESS

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-33
Section 04: Product Cabling
6625 Product Cabling

AC Inlet Harness
MAINS FILTER

L UPS / INLET

CHASSIS_GND

L L
N N
E E

MAINS UPS / INLET

FILTER
CHASSIS
GND

AC INLET HARNESS

AC Distribution Power Cord

PLUG RECEPTACLE

L N N L
E E

AC DISTRIBUTION POWER CORD

5-34 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

High Power DC Distribution Harness

24V
1 1
RTN
2 2

2 2
1 1

HIGH POWER DC DISTRIBUTION HARNESS

Low Power DC Distribution Harness

24V
1 1
RTN
2 2

2 2
1 1

LOW POWER DC DISTRIBUTION HARNESS

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-35
Section 04: Product Cabling
6625 Product Cabling

Twin DC Harness

1
TWIN_DC

TWIN_DC
1 1
2 2

1
2

TWIN DC HARNESS

5-36 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

USB Type A To Type Mini B High Speed (480Mbps)

TYPE A
TYPE MINI B

Pos.4 Pos.1
Pos.5
Pos.1

VBus Pin 1
Pin 1
Pin 2 D- Pin 2
Type Type
D+
A Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

On-Twisted Power Pair

Red: V BUS
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

USB TYPE A TO TYPE MINI B HIGH SPEED CABLE 480MBPS

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-37
Section 04: Product Cabling
6625 Product Cabling

VW3 / DU3 Topbox Harness (View 1 of 2)

MISC I / F P3
MEI_FASCIA

FASCIA_FDK

MEI_IMCRW TAMPER
POWER POWER
STAT 1 STAT 2

MISC I / F P3 WATCHDOG
PWR_STAT 1
+ 5V
1 5
+ 5V RTN
2 6
FDK_CONF 1
4 1
FDK_1 TP
9 2
GND 3
10
FDK1_LW_MD
11 4
FDK_UP_MD
12 5
FDK_BT FASCIA_FDK
13 6
FDK_TP
3 7
FDK2_LW_MD
5 8
FDK2_UP_MD
6 9
FDK_CONF2
7 10
FDK2_BT
8 11
GND
14 12
31
32
MEEI6
15 1
+24V
16 2
MEEI7
27 3
+24V
28 4
MEEI1
25 5
+24V
26 6
MEEI2
19 7
+24V
20 8
MEEI3 MEI_FASCIA
17 9
+24V
18 10
MEEI4
29 11
+24V
30 12
MEEI5
21 13
+24V
22 14
LEFT OUT +
47 15
LEFT OUT -
48 16

VW3 / DU3 TOPBOX HARNESS

5-38 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

VW3 / DU3 Topbox Harness (View 2 of 2)

MEI_IMCRW
MEEI8
23 2
+24V
24 1
TAMPER
WDOG_RESET
TAMPER A
1
2 TAMPER B
6 2
WDOG_RESET 5
33
GND 9 PWR_STAT1
34
POWER_SHD1 8
37
GND 4
38
POWER_STAT1 2
41
GND 1
42
PWR_STAT2
POWER_SHD2
35 8
GND 4
36
POWER_STAT2
39 2
GND 1
40

1 2 5 6 7 8

1 4 3 2 1
MISC I / F P3
MEI_IMCRW PWR_STAT1
TAMPER PWR_STAT 2

9 10 11 12 13 14 15 16 7 8 9 10 11 12
1 2 3 4 5 6 7 8 1 2 3 4 5 6

MEI_FASCIA FASCIA_FDK

VW3 / DU3 TOPBOX HARNESS

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-39
Section 04: Product Cabling
6625 Product Cabling

VW3 / DU3 Fascia Harness (View 1 of 2)

ADVERT_POWER

TASK_J2

TASK_LIGHT
TASK_J1

MEEI_FASCIA
CPM_MEE

PASSBOOK_MEEI

COIN_MEEI
DC_HUB

SHUTTER_RH
DIP_MEEI

RECIEPT_MEEI
K/BOARD_USB
K/BOARD

DEPO_MEEI

SHUTTER_LH
KEYBOARD

SPEAKER

SPEAKER
USB
DISP_MEEI

MEEI_FASCIA

MEEI6
1 2
+24V DISP_MEEI
2 1

MEEI7
3 2
+24V PASSBK_MEEI
4 1

MEEI1
5 2
+24V PPD_MEI
6 1

MEEI2
7 2
+24V RECIEPT_MEE
8 1

MEEI3
9 2
+24V CPM_MEEI
10 1

MEEI4
11 2
+24V DIP_MEEI
12 1

MEEI5
13 2
+24V COIN_MEEI
14 1
LEFT_OUT+
15 SPEAKER
LEFT_OUT-
16 SPEAKER

VW3 / DU3 FASCIA HARNESS

5-40 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

VW3 / DU3 Fascia Harness (View 2 of 2)

TASK_LIGHT DRIVER J2
24V
10 1
+24V RTN SHUTTER_LH
2 2

24V 1
5
+24V RTN 2 ADVERT_PWR
1

24V
6 1
+24V TASK_LIGHT
7 2

24V
9 1
+24V RTN SHUTTER_RH
3 2

24V 1
4
+24V RTN 2 KEY_BOARD
8

TASK_LIGHT DRIVER J1
24V 1
1
+24V RTN 2 DC_HUB
2

USB_HUB
USB 2.0 1
1 USB_KEYBOARD

2 1 2 10 9 8 7 6

1 5 4 3 2 1
DIP_MEEI
DC_HUB RECIEPT_MEEI TASK_J2
TASK_LIGHT PASSBOOK_MEEI
ADVERT_PWR CPM_MEEI
TASK_J1 COIN_MEEI
SHUTTER_RH DEPO_MEEI
SHUTTER_LH DISP_MEEI
KEY_BOARD

VW3 / DU3 FASCIA HARNESS

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-41
Section 04: Product Cabling
6625 Product Cabling

Video Cable Straight To 45 Degree

DISPLAY CORE_VGA

6 6
1 7 11 1 7 11
2 8 12 2 8 12
3 9 13 3 9 13
4 10 14 4 10 14
5 15 5 15

VIDEO CABLE STRAIGHT TO 45 DEGREE

5-42 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

Heater Harness

HEATER_HUB HEATER_DC

HEATER
AC_DIST

PWR SUP HEATER

1 2
2 5
E 3
4
1

HEATER_HUB HEATER_DC

1 1
2 2
2
1 2 3
1
4 5 6
HEATER_HUB
HEATER
HEATER_DC

HEATER HARNESS

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-43
Section 04: Product Cabling
6625 Product Cabling

Interpick Harness

P2 P1

P2 P1
+24V
1 40
+24V
2 39
3 +24V
38
+24V
4 37
GND
5 36
GND
6 35
GND
7 34
GND
8 33
+5V
9 32
+5V
10 31
+12V
11 30
GND
12 29
GND 2 1
13 28
RXD
14 27
TXD
15 26
N/C
16 25
N/C
17 24
SEN4-IN
18 23
SEN3-IN
19 22
PICK-OUT
20 21
COILEN
21 20
DISABLE-OUT 19
22
SI-OUT 18
23
24 SD-OUT 17
25 PI-OUT 16
PO-OUT 15
26
LED-ON-OUT 14
27
GULP 13
28
GND 12
29
CASLOW-IN 11
30
GND 10
31
TEMP-IN 9
32
GND
2 1 33 8
CAS-ID4-IN 7
34
GND
35 6
CAS-ID3-IN 5
36
GND
37 4
CAS-ID2-IN
38 3
GND
39 2
CAS-ID1-IN
40 1

INTERPICK HARNESS

5-44 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

Mitigation Dispenser Harness

SW1_NO
SW2_CM
DC_IN

SW2_CM1
AC_IN
SW2_CM2
EARTH
SW2_NO2 DC_OUT

SW2_NO1

AC_DIST
DC_IN
1 1 SW1_NO

2 1 1 SW1_CM
2
DC_OUT

L 1 SW2_CM1 1 1 SW2_NO1

N 1 SW2_CM2 2 1 SW2_NO2

E 1 EARTH 3 1 EARTH
4
AC_OUT
AC_IN

4 3 2

3 2 1 1 2 1

DC_IN AC_IN DC_OUT

MITIGATION DISPENSER HARNESS

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-45
Section 04: Product Cabling
6625 Product Cabling

ICS Product Harness

BOLT_SW1

BOLT_SW2
DOOR_SW_1_N/O
ANTI_AXE DOOR_SW_1_COM
DOOR_SW_2_N/O
SAFE_ICS DOOR_SW_2_COM

GREEN_LED
RED_LED

SAFE_ICS C9
DOOR_1_N/O
13 1 DOOR_SW1_N/O

DOOR_1_COM
1 1 DOOR_SW1_COM
C10
DOOR_2_N/O
14 1 DOOR_SW2_N/O

DOOR_2_COM
2 1 DOOR_SW2_COM

4
BOLT_SW1_2
15 2 BOLT_SW1
BOLT_SW1_1
4 1

4
BOLT_SW2_2
16 2 BOLT_SW2
BOLT_SW2_1
3 1
EXT_ALARM_1
9
5
EXT_ALARM_2
10
6
EXT_ALARM_3
19
7
EXT_ALARM_4
20
8
C3
AA1_5V
21 1
AA1_RTN
17 3
C4 ANTI_AXE
22 AA2_5V
2
18 AA2_RTN
4
C1
GREEN_LED_ANODE
23 A
GREEN_LED
GREEN_LED_CATHODE
11 C
C2
RED_LED_ANODE
24 A

RED_LED_CATHODE RED_LED
12 C

ICS PRODUCT HARNESS

5-46 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

ICS Retraction Harness

LED OPT P8

ICS SAFE P1

AA INP P7

SPR2 SPR 1

DOOR INP P3
DOOR_INP_P3 ICS_SAFE_P1
DOOR_1_N/O
7 13
DOOR_1_COMM
8 1
DOOR_2_N/O
9 14
DOOR_2_COMM
10 2
BOLT_N/C
1 15
BOLT_COMM
2 3
SPARE_I/P_2 AA1_5V
3 1 SPR2
SPARE_I/P_2_GND 16
4 2
SPARE_I/P_1 4
5 1 SPR1
SPARE_I/P_1_GND
6 2 17
AA1_5V
5

18
AA2_5V
6

19
AA1_5V
7

20
AA INP P7 AA2_5V
8
AA1_5V
1 21
AA1_RTN
2 9
AA2_5V
3 22
AA2_RTN
4 10

LED OPT P8
GREEN_ANODE
1 23
GREEN_CATHODE
2 11
RED_ANODE
3 24
RED_CATHODE
4 12

ICS RETRACTION HARNESS

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-47
Section 04: Product Cabling
6625 Product Cabling

Multi Penetration Harness

L/H MAT

CAB_HARNESS REAR_MAT SPARE

APP_MAT R/H MAT

L/H MAT SPARE R/H MAT

4 3 1 2 4 3 1 2 4 3 1 2
CAB_HARNESS C1 C3
C2
2
1
3
4
C6 C5 C4
4 3 1 2 4 3 1 2
APP_MAT REAR_MAT

MULTI PENETRATION HARNESS

5-48 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6625 Product Cabling

Safe Module Harness

DC SAFE

I2C

I2C

DC SAFE

USB TYPE MINIB

USB_TYPE_A

DC_SAFE DC_SAFE

2 1 1 2
2 2 1
1

USB _TYPE_A USB_TYPE MINI B

1 1

Pin 1 VBus Pin 1

Pin 2 D- Pin 2
Type Type
D+
A Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

Pos.4 Pos.1
Pos.5
Pos.1
12C 12C

1 1
2 2
3 3
4 4
5 5
6 6

SAFE MODULE HARNESS

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-49
Section 04: Product Cabling
6625 Product Cabling

3m Parallel IEEE Compliant Cable Assembly

CONNECTOR A CONNECTOR B
1 19 1
14

25
13 36 18

1 1
18 19
2 2
19 20
3 3
21
4 4
20 22
5 5
23
6 6
21 24
7 7
25
8 8
22 26
9 9
27
10 10
24 28
11 11
23 29
12 12
17 (NC)
13 13
15 (NC)
14 14
25 30
16 31
33 (NC)
15 32
34 (NC)
17 36
35 (NC)
SHELL SHELL

3M PARALLEL IEEE 1284 COMPLIANT CABLE ASSEMBLY

5-50 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling

Table of Contents

6626 Product Cabling

INTRODUCTION ........................................................................................................... 0-1

DISTRIBUTION DIAGRAMS ....................................................................................... 0-2

AC Distribution........................................................................................................... 0-2
DC Distribution (Safe)................................................................................................ 0-3
DC Distribution (Top Box)......................................................................................... 0-4
DC Distribution (Fascia)............................................................................................. 0-5

ALARMS......................................................................................................................... 0-6
Alarm System Interconnection Diagrams................................................................... 0-6
Basic Alarm System With Status ........................................................................... 0-6
Enhanced Alarm System With Status .................................................................... 0-7
Enhanced Alarm System for Medium / High Security .......................................... 0-8
Basic Alarms Harness ................................................................................................. 0-9
Enhanced Alarms Harness ........................................................................................ 0-10
UX Door Switch Harness ......................................................................................... 0-11
Door Switch Harness (Ral) ....................................................................................... 0-12
MAS-HAMILTON Harness ..................................................................................... 0-13
Non Silent Alarm T/A Harness................................................................................. 0-13
Disk Tamper Harness................................................................................................ 0-14

AUDIO .......................................................................................................................... 0-15

Private Audio Harness Athena Cab .......................................................................... 0-15
Private Audio Harness .............................................................................................. 0-16
Audio Loopback Harness.......................................................................................... 0-17

AUTO SUPERVISOR ENTRY .................................................................................... 0-18

Auto Supervisor Harness With PA ........................................................................... 0-18
Auto Supervisor Harness Without PA ...................................................................... 0-19
Private Audio Harness .............................................................................................. 0-20

CARD READER ........................................................................................................... 0-21

USB Type A To Type Mini B High Speed (480 Mbps) .......................................... 0-21
Low Power DC Distribution Harness ....................................................................... 0-22
Fan Dip Harness........................................................................................................ 0-23

CORE............................................................................................................................. 0-24
Floppy Disk Drive Cable Assembly ......................................................................... 0-24
Floppy Disk Drive Cable Assembly ......................................................................... 0-25
Ultra ATA Cable Assembly...................................................................................... 0-26
Disk Tamper Harness................................................................................................ 0-27

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-i
Section 04: Product Cabling

PIVAT Disk Security Harness .................................................................................. 0-27

PIRAT PIVAT Harness ............................................................................................ 0-28
PIRAT TALLADEGA Harness................................................................................ 0-29
USB 2.0 4 Port Break Out Assembly ....................................................................... 0-30
Serial ATA With Latched Connectors Cable Assembly .......................................... 0-31
RIO Enable Harness.................................................................................................. 0-32
PC Beep To Auxiliary In Audio Harness ................................................................. 0-33

EXTERNAL CABLING ............................................................................................... 0-34

Remote Devices Harness .......................................................................................... 0-34
Remote Status Monitor Enable Only ........................................................................ 0-35

HARNESSES ................................................................................................................ 0-36

Mains Switch Harness .............................................................................................. 0-36
AC Distribution Power Cord ................................................................................... 0-37
Low Power DC Distribution Harness ....................................................................... 0-37
DC Distribution Harness........................................................................................... 0-38
USB Type A To Type B High Speed (480Mbps)..................................................... 0-39
USB Type A To Type Mini B High Speed (480Mbps) ............................................ 0-40
Video Cable Straight to 45 Degrees ......................................................................... 0-41
DVI - D Single Link ................................................................................................. 0-42
Athena Sensor Harness ............................................................................................. 0-43
Barcode Illuminator Harness .................................................................................... 0-44
Interpick Harness ...................................................................................................... 0-45
Mitigation Dispenser Harness UX1 RA / FS1.......................................................... 0-46
ICS Product Harness ................................................................................................. 0-47
ICS Retraction Harness............................................................................................. 0-48
Top Fascia Harness UX1 RA/VW1P........................................................................ 0-49
Lower Fascia Harness UX1 RA/VW1P.................................................................... 0-50
AC Inlet Harness with Heater ................................................................................... 0-51
Heater Harness .......................................................................................................... 0-52
Safe MEI Extension Harness .................................................................................... 0-53
Safe Module Harness UX1 RA / VW1P................................................................... 0-54

6-ii NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

Table of Contents
Chapter 6

6626 Product Cabling

INTRODUCTION
This chapter covers the Power Distribution, Interconnect Diagrams and Functional
Electrical Drawings.

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-1
Section 04: Product Cabling
6626 Product Cabling

DISTRIBUTION DIAGRAMS

AC Distribution

TRAY
TOP BOX & FASCIA

Rocker / Fuse

FUSE
PIVAT CORE
AC IN USB 1
USB 2
FUSE
USB 3
Product Power USB 4
Switch 350W PSU-MAIN
Network
Service Switch AC IN VGA
24Vdc 1 Parallel
24Vdc 2
Serial 1
24Vdc 3
Audio Out
Control PS/2 K/B
& 5V AUX
BART P-Good
Board Serial 2
LISA Serial 3
Board Serial 4
ITOX USB 6
Slot USB 5
DVI DVI
Slot SVGA
SSPA SDC
Slot PCCM

SAFE MGE UPS

AC OUT 1 USB RACK
AC OUT 2
Mitigation Dispenser
AC OUT 3
Switch
AC OUT 4 AC IN USB 1
Interlock
I2C
AC IN
24V DC 1
24V DC 1

MAINS FILTER
SAFE HEATER
FILTER OUT AC IN
AC IN FILTER

6-2 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

DC Distribution (Safe)

TOPBOX

SAFE

Univ. Shutters
From PSU Main 24V DC2 (Topbox)
RACK 24Vdc I2 C

Univ. RIO Board

From PSU Main 24V DC1 (Topbox)
24Vdc I2 C
REM RELAY
REM STATUS
AUTO SUP/V
ALARMS
PSU CONNECT ?

Mitigation Dispenser
AC IN USB 1
I2 C
From PSU Main 24V DC2 (Topbox)
Switch RACK 24Vdc 1
24Vdc 1

MM Sensor Box
Regulator 12V dc 12Vdc 2 CABLES
From PSU Main 24V DC1 ( Topbox)
5V dc 5Vdc
24Vdc -12Vdc -12Vdc

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-3
Section 04: Product Cabling
6626 Product Cabling

DC Distribution (Top Box)

TRAY & FASCIA
RACK
TOPBOX

To Barcode Reader (Tray & Fascia)

To EPP Heater (Tray & Fascia)
PSU-MAIN
To IFD ( Tray & Fascia)
AC IN 24Vdc 1 To Univ. RIO Board (Safe)
24Vdc 2 To Regulator / MM Sensor Box (Safe) GOP
24Vdc 3 24Vdc
24Vdc 4 To Display (Tray & Fascia)
24Vdc 5 To Univ. DIP Card Read (Tray & Fascia)
To Univ. Receipt Printer (Tray & Fascia)
GBRU To Univ. Journal Printer (Tray & Fascia)
Control & 5V AUX To Univ. Shutters (Safe)
To Mitigation Dispenser (Safe)
FAN
24Vdc
To Task Light (Tray & Fascia)
To Advert Light (Tray & Fascia)
To Slim Heater (Safe)

UNIV. MISC I/F

24V dc USB
12C
Audio Input
EUI
MEI 1 - 8
FDK`s
Display Stat
PSU Control
Watchdog ?
Fascia Light
FEATURE
Audio Out
MEI 9 - 16
Advert Light
Auto Sup/v

SAFE

6-4 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

DC Distribution (Fascia)

UNIV. DIP Card Reader

To PSU-Main 24V DC 2 ( Topbox)
24Vdc USB

UNIV. IMCRW
24Vdc USB
MEI
MM SENSOR 2 CABLES

Barcode Reader
To PSU-Main 24V DC 1 ( Topbox)
24Vdc USB

12V Regulator CAMERA

To PSU-Main 24V DC 1 ( Topbox)
24Vdc 12Vdc 12Vdc
VIDEO
IFD
To PSU-Main 24V DC 1 ( Topbox) SYNC
24Vdc

UNIV. Receipt Printer

To PSU-Main 24V DC 2 ( Topbox)
24Vdc USB

UNIV. Journal Printer

To PSU-Main 24V DC 1 ( Topbox)
24Vdc USB

To PSU-Main 24V DC 2 ( Topbox) DISPLAY

24Vdc VGA
FDK`s
DISPLAY STATUS
TOUCHSCREEN
USB Touch

TRAY & FASCIA

TOPBOX

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-5
Section 04: Product Cabling
6626 Product Cabling

ALARMS

Alarm System Interconnection Diagrams

Basic Alarm System With Status

The following diagram shows the signal paths in the basic alarm system with alarm status.

Fitted with turnaround plug if the silent alarm is not present

6-6 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

Enhanced Alarm System With Status

The following diagram shows the signal paths in the enhanced alarm system with alarm
status.

Fitted with turnaround plug if the silent alarm is not present

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-7
Section 04: Product Cabling
6626 Product Cabling

Enhanced Alarm System for Medium / High Security

The following diagram shows the signal paths in the enhanced alarm system for medium /
high security

Fitted with turnaround plug if the silent alarm is not present

6-8 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

Basic Alarms Harness

2 ALARM P4
1

VIBRATION
3 4 CONTACT

5 6

7 8

9 10 ALARM P4 VIBRATION CONTACT

VIB.COM
11 12 16 1
VIB
11 2
13 14

15 16
ALARM P4

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-9
Section 04: Product Cabling
6626 Product Cabling

Enhanced Alarms Harness

DETECTOR

2 12V 2
6 CTST_OP 9
12 CAL_OUT 14
13 TAL_OUT 11
15 TAL_IN 10
16 GND 1
8 CTST_OUT 15
10 CTST_IN
ALARM_P4 DETECTOR

W B 2 1
TEST_TRANSMITTER RESISTOR_2K37

6-10 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

UX Door Switch Harness

BOLT_THROWN

ALARM_P2
DOOR_CLOSED

C2
BOLT COM
1
2 BOLT_THROWN
ALARM P2 BOLT N/O
4

3 C1
REED SWITCH A
1 A
REED SWITCH B DOOR_CLOSED
4
B
2

4 3

1 2

ALARM P2

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-11
Section 04: Product Cabling
6626 Product Cabling

Door Switch Harness (Ral)

DOOR LOCK
SENSOR 1

ALARM
P2

DOOR CLOSED
SENSOR 2

SEN 1
ALARM P2 (DOOR LOCKED)
REED SW-1
3 1
REED SW-2
2
1 REED SW-2
1
REED SW-1
4 2
SEN 2
4 3
(DOOR CLOSED)
1 2

ALARM P2

6-12 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

MAS-HAMILTON Harness

ALARM MAS-HAMILTON
P1 LOCK

3 3
5 1
6 2

ALARM MAS-HAMILTON
P1 LOCK

6 5 4 1 2 3 4 5 6 7 8 9

3 2 1 MAS-HAMILTON LOCK

ALARM
P1

Non Silent Alarm T/A Harness

ALARM P1

4 1

5 2
1
6 3
1

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-13
Section 04: Product Cabling
6626 Product Cabling

Disk Tamper Harness

TAMPER_ALARMS TAMPER

TAMPER_ALARMS TAMPER

2 1 1 2
2 2 1
1

6-14 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

AUDIO

Private Audio Harness Athena Cab

SWITCH

AUDIO

H / P SOCKET

H / P SOCKET C1 AUDIO
CIA AUDIO_LH
1 1
CIB AUDIO_RH
2 2
CIC DETECT
3 3
CI_ SHIELD
4 4

SWITCH
CID SENSE
2 5
CIE GND
1 6

6 5 4
3 2 1

AUDIO

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-15
Section 04: Product Cabling
6626 Product Cabling

Private Audio Harness

MISC. I/F
J4
AUDIO

SUPERVISOR
MISC. I/F
AUDIO J4
CI_A AUDIO_LH
1 1
CI_B AUDIO_RH
2 3
CI_C DETECT
3 7
CI_ SHIELD
4 2
CI_D SENSE
5 5
CI_E GND
6 4
9
10

SUPERVISOR

4 29
3 30
2 31
1 32
33
34

6 5 4 4 3 No Pinout
3 2 1 2 Information
1

AUDIO SUPERVISOR MISC. I/F J4

6-16 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

Audio Loopback Harness

2 2

GROUND 3 3 GROUND

1 1

3.5ST(P) 3.5ST(P)

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-17
Section 04: Product Cabling
6626 Product Cabling

AUTO SUPERVISOR ENTRY

Auto Supervisor Harness With PA

NO2 CM2 NO COM

SUPERVISOR

SUPERVISOR
3 SUPERVISOR
4 1 COM

2 SUPERVISOR
1 NO

1 NO2

1 NO
3 1 CM2
4 SUPERVISOR
2

4 3

1 2

SUPERVISOR

6-18 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

Auto Supervisor Harness Without PA

MISC. I/F
J4

SUPERVISOR

MISC. I/F
J4

1
3
7
2
5

9
10

SUPERVISOR

4 29
3 30
2 31
1 32
33
34
4 3 No Pinout
1 2 Information

SUPERVISOR MISC. I/F J4

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-19
Section 04: Product Cabling
6626 Product Cabling

Private Audio Harness

MISC. I/F
J4
AUDIO

SUPERVISOR
MISC. I/F
AUDIO J4
CI_A AUDIO_LH
1 1
CI_B AUDIO_RH
2 3
CI_C DETECT
3 7
CI_ SHIELD
4 2
CI_D SENSE
5 5
CI_E GND
6 4
9
10

SUPERVISOR

4 29
3 30
2 31
1 32
33
34

6 5 4 4 3 No Pinout
3 2 1 1 2 Information

AUDIO SUPERVISOR MISC. I/F J4

6-20 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

CARD READER

USB Type A To Type Mini B High Speed (480 Mbps)

TYPE A
TYPE MINI B

Pos.4 Pos.1
Pos.5
Pos.1

Pin 1 VBus Pin 1

Pin 2 D- Pin 2 Type
Type
A D+
Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

On-Twisted Power Pair

Red: VBUS
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-21
Section 04: Product Cabling
6626 Product Cabling

Low Power DC Distribution Harness

24V
1 1
RTN
2 2

2 2
1 1

6-22 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

Fan Dip Harness

HEATER_J

FAN

HEATER_P

HEATER_P
2
1 2
1

24V 2
1
24V RTN
2 1

FAN
24V RTN
24V

1 2 1

HEATER_J

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-23
Section 04: Product Cabling
6626 Product Cabling

CORE

Floppy Disk Drive Cable Assembly

P1 P2

P1 P2

34 34
33 33
32 32
31 31
30 30
29 29
28 28
27 27
26 26
25 25
24 24
2 1 23 23 2 1
22 22
21 21
20 20
19 19
18 18
17 17
16 10
15 11
14 12
13 13
12 14
11 15
10 16
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
34 33 1 1 34 33

6-24 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

Floppy Disk Drive Cable Assembly

P1 P2

P1 P2

34 34
33 33
32 32
31 31
30 30
29 29
28 28
27 27
26 26
25 25
24 24
2 1 23 23 2 1
22 22
21 21
20 20
19 19
18 18
17 17
16 10
15 11
14 12
13 13
12 14
11 15
10 16
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
34 33 1 1 34 33

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-25
Section 04: Product Cabling
6626 Product Cabling

Ultra ATA Cable Assembly

P1 P2 P3
BLACK GREY BLUE

P1 P2 P3

1 1 1
2 2 2
3 3 3
4 4 4
P1 5 5 5 P2 P3

39 40 39 40 39 40

19 19 19
21 21 21
22 22 22
23 23 23
24 24 24
25 25 25
26 26 26
27 27 27
28 28
29 29 29
30 30 30
31 31 31
32 32 32
33 33 33
34 34 34
35 35 35
36 36 36
37 37 37
38 38 38
39 39 39
1 2 40 40 40 1 2 1 2

6-26 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

Disk Tamper Harness

TAMPER_ALARMS TAMPER

TAMPER_ALARMS TAMPER

2 1 1 2
2 2 1
1

PIVAT Disk Security Harness

SWITCH
BART
1
4

SWITCH BART
PG
1 1
2 3
GND 2
4

3 2 1

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-27
Section 04: Product Cabling
6626 Product Cabling

PIRAT PIVAT Harness

PIRAT J2 PIVAT M/B J17

1 2 20 19
PIVAT LED
2 3
5V
3 19
DISK DRIVE LED
4 5
RESET TO M/B
5 9
GND TO M/B
6 7
SPSW B
7 10
SPSW A
11 12 8 8
1 KEYED 12
9 1
10 2
11 4
2 1
12 6
11
13
14
15
16
17
18
20

6-28 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

PIRAT TALLADEGA Harness

PIRAT J2 PIVAT M/B J34

2 1 40 39
TALLA 3V3
1 13
5V
3 37
DISK DRIVE LED
4 18
RESET TO M/B
5 17
GND TO M/B
6 38
SPSW B
7 21
SPSW A
11 12 8 16
2 KEYED 8
9 KEYED 15
10 KEYED 35
11 1
12 2
3
4
5
6
7
9
10
11
12
14 2 1
19
20
22
23
24
25
26
27
28
29
30
31
32
33
34
36
39
40

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-29
Section 04: Product Cabling
6626 Product Cabling

USB 2.0 4 Port Break Out Assembly

P5
1 2
P1

P2 9 10
P6
P3 1 2
P4

9 10

1 RED 1
2 WHITE 3
P1 3 GREEN 5
4 BLACK 7
SHELL P5

1 RED 2
2 WHITE 4
P2 GREEN 6
3
4 BLACK 8
10 KEYED
SHELL

1 RED 1
2 WHITE 3
P3 3 GREEN 5
4 BLACK 7
SHELL P6

1 RED 2
2 WHITE 4
P4 3 GREEN 6
4 BLACK 8
10 KEYED
SHELL

6-30 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

Serial ATA With Latched Connectors Cable Assembly

CON 1 CON 2

PIN 1 PIN 1GND

PIN 2 PIN 2 SATA_TX+

PIN 3 PIN 3 SATA_TX-

PIN 4 PIN 4 GND

PIN 5 PIN 5 SATA RX-

PIN 6 PIN 6 SATA_RX+

PIN 7 PIN 7 GND

CON 1 CON 2 SIGNAL

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-31
Section 04: Product Cabling
6626 Product Cabling

RIO Enable Harness

RIO MISC_IF P7

RIO MISC_IF P7

1 1
2 2
3 3
4 4

2
1
2
1

5 5
6 6

3
4
3
4

7 7
8 8

5
6
5

9 9
10 10

7
8
7
8

11 11

10
10

9
9

12 12
13 13

11
12
11
12

14 14

14
13
15 15
14
13

16 16

15
16
15
16

17 17
18 18

17

18
17

18

19 19
20 20
20
20

19
19

RIO MISC_IF P7

6-32 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

PC Beep To Auxiliary In Audio Harness

P1 P2

P1 P2

1 1
2 2
3 3
4 4

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-33
Section 04: Product Cabling
6626 Product Cabling

EXTERNAL CABLING

Remote Devices Harness

NIGHT
DEPO 1
RIO

REMOTE
STATUS

NIGHT
DEPO 2

REMOTE
RELAY
1

RIO
DEP_SOL
2

9 1
DEP_SOL RTN
10 3 NIGHT
3

BAG SWITCH DEPO 1

11 4
GND 2
4

12
5

DOOR SWITCH NIGHT

13 1
GND DEPO 2
6

14 2
7

RELAY 1 REMOTE
8

5 2
RELAY 2 RELAY
6 1
9
10

LED 0
2 2
LED 1 REMOTE
11

3 3 STATUS
LED 2
4 4
12

5V FUSED 1
1
8
13

7
14

4 4 2 2
RIO
3 3 1 1
2 2
NIGHT REMOTE
1 1 DEPO 2 RELAY

NIGHT REMOTE
DEPO 1 STATUS

6-34 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

Remote Status Monitor Enable Only

1 INTERVENTION
REQUIRED
BUSY OPEN
1 SERVICE SUPPLIES
REQUIRED REQUIRED
IN
SERVICE

E1 E2 E3 E4

1 GREEN BLACK
2 RED WHITE
3 WHITE RED
4 BLACK GREEN

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-35
Section 04: Product Cabling
6626 Product Cabling

HARNESSES

Mains Switch Harness

GR5
GR4 CORE
SERVICE SWITCH

L 1A GR3
GR2
N 4B
N 5B

L 2A DISP
MAINS SWITCH

L 1A

N 4B
N 5B
L 2A

PSU INLET / UPS

L L
(Fuse IN) (Fuse OUT)

L
PSU
N
GR5 E
SERVICE SWITCH

1A L
4B DISP
N
2A GR4 E
5B
GR3 E
CORE
MAINS SWITCH

4B N
1A L

GR2 E
INLET / UPS
5B N
2A OUT IN L
FUSE

6-36 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

AC Distribution Power Cord

PLUG RECEPTACLE

L N N L
E E

Low Power DC Distribution Harness

24V
1 1
RTN
2 2

2 2
1 1

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-37
Section 04: Product Cabling
6626 Product Cabling

DC Distribution Harness

DC EXT

PSU DC EXT

DC EXT

DC EXT

PSU DC EXT

12 1
14 2

DC EXT

11 1
13 2

DC EXT

2 1
4 2

DC EXT

1 1
3 2

19 17 15 13 11 9 7 5 3 1 2

20 18 16 14 12 10 8 6 4 2 1

PSU DC EXT

6-38 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

USB Type A To Type B High Speed (480Mbps)

TYPE A
TYPE B

Pos.4 Pos.1
Pos.5
Pos.1

Pin 1 VBus Pin 1

Pin 2 D- Pin 2 Type
Type
A D+
Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

On-Twisted Power Pair

Red: V BUS
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-39
Section 04: Product Cabling
6626 Product Cabling

USB Type A To Type Mini B High Speed (480Mbps)

TYPE A
TYPE MINI B

Pos.4 Pos.1
Pos.5
Pos.1

Pin 1 VBus Pin 1

Pin 2 D- Pin 2
Type Type
A D+
Pin 3 Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

On-Twisted Power Pair

Red: V BUS
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

6-40 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

Video Cable Straight to 45 Degrees

DISPLAY CORE_VGA

6 6
1 7 11 1 7 11
2 8 12 2 8 12
3 9 13 3 9 13
4 10 14 4 10 14
5 15 5 15

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-41
Section 04: Product Cabling
6626 Product Cabling

DVI - D Single Link

DVI - D DVI - D

DVI - D DVI - D
TMDS DATA 2-
1 1
TMDS DATA 2+
2 2
TMDS DATA 2 SHIELD
3 3
DCC CLOCK
6 6
DCC DATA
7 7
TMDS DATA 1-
9 9
TMDS DATA 1+
10 10
TMDS DATA 1 SHIELD
11 11
POWER +5V
14 14
GROUND (+5V & HV SYNC
15 15
HOT PLUG DETECT
16 16
TMDS DATA 0-
17 17
18 TMDS DATA 0+ 18
TMDS DATA 0 SHIELD
19 19
TMDS CLOCK SHIELD
22 22
TMDS CLOCK +
23 23
TMDS CLOCK -
24 24
SHIELD GROUND SHIELD

17 24 17 24
1 8 1 8

6-42 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

Athena Sensor Harness

4
3
P2
2
1
8 7
6 5 SW1
4 3
2 1
3
P3 2
P7
1

+5V
P3-1 P7-8

P7-1
GND
P3-3
P7-6

P2-1

OVERFILL_DET
P2-2 P7-4

P2-3

SW1-3

TICC_DETECT
SW1-1 P7-7

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-43
Section 04: Product Cabling
6626 Product Cabling

Barcode Illuminator Harness

B_CODE_B3

IRED_P1

UBAR_P4 IRED_P1

UBAR_P3

UBAR_P1

UBAR_P4 IRLED_P1

1 1
4 3 4 3
2 2
2 1 2 1
3 3

4 4

UBAR_P3 IRLED_P1

1 1
4 3 2 2 4 3
2 1 3 3 2 1

4 4

UBAR_P1 B_CODE_B3

2 1 1 2

1 2 2 1

6-44 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

Interpick Harness

P2 P1

P2 P1
+24V
1 40
+24V
2 39
3 +24V
38
+24V
4 37
GND
5 36
GND
6 35
GND
7 34
GND
8 33
+5V
9 32
+5V
10 31
+12V
11 30
GND
12 29
GND 2 1
13 28
RXD
14 27
TXD
15 26
N/C
16 25
N/C
17 24
SEN4-IN
18 23
SEN3-IN
19 22
PICK-OUT
20 21
COILEN
21 20
DISABLE-OUT 19
22
SI-OUT 18
23
24 SD-OUT 17
25 PI-OUT 16
PO-OUT 15
26
LED-ON-OUT 14
27
GULP 13
28
GND 12
29
CASLOW-IN 11
30
GND 10
31
TEMP-IN 9
32
GND
2 1 33 8
CAS-ID4-IN 7
34
GND
35 6
CAS-ID3-IN 5
36
GND
37 4
CAS-ID2-IN
38 3
GND
39 2
CAS-ID1-IN
40 1

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-45
Section 04: Product Cabling
6626 Product Cabling

Mitigation Dispenser Harness UX1 RA / FS1

DC_IN

AC_IN

SW1_CM

SW1_NO
SW2_CM1
DC_OUT
SW2_CM2
EARTH

EARTH

SW2_NO2

SW2_NO1

AC_DISP
DC_IN
24V
1 1 SW1_NO

24V
1 1 SW1_CM
2 24V
2
DC_OUT

AC_DISP AC_IN
LIVE
LIVE 1 1 SW2_NO1
L 1 SW2_CM1
NEUTRAL NEUTRAL
2 1 SW2_NO2
N 1 SW2_CM2
EARTH EARTH
E 3 1 EARTH
1 EARTH
4

4 3 2

2 1 1

AC_IN DC_OUT

6-46 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

ICS Product Harness

BOLT_SW1

BOLT_SW2
DOOR_SW_1_N/O
ANTI_AXE DOOR_SW_1_COM
DOOR_SW_2_N/O
SAFE_ICS DOOR_SW_2_COM

GREEN_LED
RED_LED

SAFE_ICS C9
DOOR_1_N/O
13 1 DOOR_SW1_N/O

DOOR_1_COM
1 1 DOOR_SW1_COM
C10
DOOR_2_N/O
14 1 DOOR_SW2_N/O

DOOR_2_COM
2 1 DOOR_SW2_COM

4
BOLT_SW1_2
15 2 BOLT_SW1
BOLT_SW1_1
4 1

4
BOLT_SW2_2
16 2 BOLT_SW2
BOLT_SW2_1
3 1
EXT_ALARM_1
9
5
EXT_ALARM_2
10
6
EXT_ALARM_3
19
7
EXT_ALARM_4
20
8
C3
AA1_5V
21 1
AA1_RTN
17 3
C4 ANTI_AXE
22 AA2_5V
2
18 AA2_RTN
4
C1
GREEN_LED_ANODE
23 A
GREEN_LED
GREEN_LED_CATHODE
11 C
C2
RED_LED_ANODE
24 A

RED_LED_CATHODE RED_LED
12 C

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-47
Section 04: Product Cabling
6626 Product Cabling

ICS Retraction Harness

LED OPT P8

ICS SAFE P1

AA INP P7

SPR2 SPR 1

DOOR INP P3
DOOR_INP_P3 ICS_SAFE_P1
DOOR_1_N/O
7 13
DOOR_1_COMM
8 1
DOOR_2_N/O
9 14
DOOR_2_COMM
10 2
BOLT_N/C
1 15
BOLT_COMM
2 3
SPARE_I/P_2 AA1_5V
3 1 SPR2
SPARE_I/P_2_GND 16
4 2
SPARE_I/P_1 4
5 1 SPR1
SPARE_I/P_1_GND
6 2 17
AA1_5V
5

18
AA2_5V
6

19
AA1_5V
7

20
AA INP P7 AA2_5V
8
AA1_5V
1 21
AA1_RTN
2 9
AA2_5V
3 22
AA2_RTN
4 10

LED OPT P8
GREEN_ANODE
1 23
GREEN_CATHODE
2 11
RED_ANODE
3 24
RED_CATHODE
4 12

6-48 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

Top Fascia Harness UX1 RA/VW1P

SPEAKER
AUDIO FASCIA

SPEAKER

AUDIO FASCIA
SPEAKER
LEFT_OUT +
1
LEFT_OUT -
2

SPEAKER

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-49
Section 04: Product Cabling
6626 Product Cabling

Lower Fascia Harness UX1 RA/VW1P

RECEIPT_MEEI

MEEI_FASCIA

4 3

1 2

DIP_MEEI

MEEI_FASCIA RECEIPT_MEEI

1 2
2 1

3 2
4 1
DIP_MEEI

6-50 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

AC Inlet Harness with Heater

L 2A
HEATER
N 5B SWITCH
GND 3
MAINS FUSE IN
FUSE
FILTER FUSE OUT

LIVE
NEUTRAL
EARTH
UPS / INLET

GND1 GND2

FUSE IN FUSE OUT 2A

HEATER SWITCH
5B
MAINS GND 3
FILTER
L L
N UPS / INLET
N
E GND 1 GND 2 E

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-51
Section 04: Product Cabling
6626 Product Cabling

Heater Harness

HEATER _HUB

HEATER HEATER_DC
SWITCH

L 1A

N 4B

GND HEATER

HEATER
SWITCH HEATER

L 2
N 5
G 3
4
1

HEATER_HUB HEATER_DC

1 1
2 2

2 1 2 3
1 4 5 6
HEATER_HUB HEATER
HEATER_DC

6-52 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 04: Product Cabling
6626 Product Cabling

Safe MEI Extension Harness

MEI_EXT MEI_DISP

MEI_EXT MEI_DISP

MEEI 2
1 2
+24V
2 1

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-53
Section 04: Product Cabling
6626 Product Cabling

Safe Module Harness UX1 RA / VW1P

DC_SAFE

I2C
DC_SHUTTER
MEI_DISP

MEI_EXT
I2C

MEI_DISP

DC_SAFE

DC_SHUTTER

USB_TYPE_A USB_TYPE_MINI_ B

MEI_DISP

1
2
MEI_DISP MEI_EXT

1 2
2 1

DC_SHUTTER DC_SHUTTER
+24V
1 1
24V RTN
2 2

DC_SAFE DC_SAFE
+24V
1 1
24V RTN
2 2

USB_TYPE_A USB_TYPE_MINI_B

1 1

I2C I2C

1 1

2 MEI_DISP
MEI_EXT
1 DC_SAFE
DC_SHUTTER

6-54 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Table of Contents
Section 05: Power Supplies

Table of Contents

Section 05: Power Supplies

Chapter 1: Standard ATM Power Supply (355W)

INTRODUCTION ........................................................................................................... 1-1
DESCRIPTION ............................................................................................................... 1-2
Mounting..................................................................................................................... 1-2
Power Requirements ................................................................................................... 1-3
TROUBLESHOOTING .................................................................................................. 1-5
DIAGNOSTICS............................................................................................................... 1-6
STRAPPING ................................................................................................................... 1-6
ADJUSTMENTS............................................................................................................. 1-6
MODULE REMOVAL AND REPLACEMENT............................................................ 1-6
PSU Replacement ....................................................................................................... 1-6
CABLING ....................................................................................................................... 1-7
CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 1-7
AC Connection ........................................................................................................... 1-7
DC Output Connectors................................................................................................ 1-8
TEST TOOLS.................................................................................................................. 1-9

Chapter 2: Universal 24V Power Supply (600W)

INTRODUCTION ........................................................................................................... 2-1
DESCRIPTION ............................................................................................................... 2-2
Theory of Operation.................................................................................................... 2-2
TROUBLESHOOTING .................................................................................................. 2-2
DIAGNOSTICS............................................................................................................... 2-2
Power Supply Good Signal......................................................................................... 2-2
Overload Protection .................................................................................................... 2-3
STRAPPING ................................................................................................................... 2-3
ADJUSTMENTS............................................................................................................. 2-3
PREVENTIVE MAINTENANCE .................................................................................. 2-3
MODULE REMOVAL AND REPLACEMENT............................................................ 2-4
Mounting Method ....................................................................................................... 2-4
Replacement................................................................................................................ 2-4
CABLING ....................................................................................................................... 2-5
Interconnections in NCR 663X ATMs ....................................................................... 2-5
CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 2-5
AC Connection ........................................................................................................... 2-5
DC Output Connectors................................................................................................ 2-7
TEST/ADJUSTMENT TOOLS ...................................................................................... 2-8

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
i
Table of Contents
Section 05: Power Supplies

Chapter 3: Uninterruptible Power Supply

INTRODUCTION ........................................................................................................... 3-1
DESCRIPTION ............................................................................................................... 3-1
Definitions .................................................................................................................. 3-1
Specification ............................................................................................................... 3-1
Indicators .................................................................................................................... 3-2
Indications During Operation ..................................................................................... 3-2
TROUBLESHOOTING .................................................................................................. 3-3
1150VA Module ......................................................................................................... 3-4
DIAGNOSTICS............................................................................................................... 3-4
Level 0 ........................................................................................................................ 3-4
Level 1 ........................................................................................................................ 3-4
Level 3 ........................................................................................................................ 3-5
STRAPPING ................................................................................................................... 3-5
ADJUSTMENTS............................................................................................................. 3-5
Configuring The UPS ................................................................................................. 3-6
MODULE REMOVAL AND REPLACEMENT............................................................ 3-7
UPS Module................................................................................................................ 3-8
Battery Care And Replacement .................................................................................. 3-9
CABLING ..................................................................................................................... 3-11
CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 3-11
TEST/ADJUSTMENT TOOLS .................................................................................... 3-12

ii NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 05: Power Supplies
Standard ATM Power Supply (355W)

Table of Contents

Standard ATM Power Supply (355W)

INTRODUCTION ........................................................................................................... 1-1

DESCRIPTION ............................................................................................................... 1-2

Mounting..................................................................................................................... 1-2
Power Requirements ................................................................................................... 1-3
Input Specification ................................................................................................. 1-3
DC Output Requirements....................................................................................... 1-4

TROUBLESHOOTING .................................................................................................. 1-5

DIAGNOSTICS............................................................................................................... 1-6

STRAPPING ................................................................................................................... 1-6

ADJUSTMENTS............................................................................................................. 1-6

MODULE REMOVAL AND REPLACEMENT............................................................ 1-6

PSU Replacement ....................................................................................................... 1-6

CABLING ....................................................................................................................... 1-7

CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 1-7

AC Connection ........................................................................................................... 1-7
DC Output Connectors................................................................................................ 1-8

TEST TOOLS.................................................................................................................. 1-9

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-i
Section 05: Power Supplies
Standard ATM Power Supply (355W)

1-ii NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 05: Power Supplies
Standard ATM Power Supply (355W)

Table of Contents
Chapter 1

Standard ATM Power Supply (355W)

INTRODUCTION

This chapter describes the ac to dc switch mode power supply unit (PSU) that is the
terminal power supply for the NCR 66xx ATMs. The power supply is specified at 355W
with static dc load and has three supply rails, nominally +5.15 V, +12 V, and +24 V, with
an additional low power +5 V rail.
Features of the PSU include:
● UL and CSA Recognition/Certification
● Operation at supply ranges 90 Vac - 136 Vac and 198 Vac - 264 Vac without manual
configuration
● Power good signal for providing diagnostics
● Shutdown control input to switch off all outputs (except +5 V aux.)
● Protection circuit to prevent damage to the PSU from overvoltage or short circuit
conditions
● The independent +5 V auxiliary rail gives the PSU the ability to continue to power an
external controlling device, such as a universal Miscellaneous Interface, to allow
power reset of all other modules within the ATM
● Internal cooling fan.

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-1
Section 05: Power Supplies
Standard ATM Power Supply (355W)

DESCRIPTION
The following block diagram illustrates the various functions and connections within the
power supply unit.

Mounting
The power supply is situated within a compartment next to the PC Core. The wall of the
compartment alongside the PC Core is formed of two parts, a fixed rear panel and a
removable front panel. Lugs at the rear of the PSU fit into slots in the fixed panel and a
bracket at the front of the PSU hooks over a threaded stud in the removable panel and is
secured by a single nut.

1-2 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 05: Power Supplies
Standard ATM Power Supply (355W)

The arrangement of studs and slots permits the PSU, when it is fitted alone, to be secured
in a low position resting on the top box shelf, and, when it is accompanied by the deposit
PSU, to be placed in a high position above the other PSU.

Removable Panel
Securing Nut

PSU Securing Nut

(Low Position)

PC Core
Securing Nut

Power Requirements

Input Specification

Voltage The PSU can operate with a single phase input voltage ranging from 90 V to
264 V rms, 47 to 63 Hz. Voltage range selection is automatic.

Input Current The maximum input current under normal operating conditions is as
follows:

Input Voltage Range Frequency Range Maximum Input

Range
(V rms) (Hz) Current (A)
115 90 - 136 47 - 63 5.2
230 180 - 264 47 - 63 2.6

Inrush Current The inrush current, measured at full output load (during a cold or
warm start and for a max of one cycle):
● 40 A peak at 115 Vrms input, measured at TA = 20 deg C
● 40 A peak at 230 Vrms input, measured at TA = 20 deg C

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-3
Section 05: Power Supplies
Standard ATM Power Supply (355W)

DC Output Requirements

DC Output Voltage The following table defines the dc output specification of the
PSU:

Performance
DC1 DC2 DC3 DC4 Units
Requirements
Nominal Voltage +5.15 +12 +24 5.0VSB Vdc
Current Static - 10 1 61 -2 1.0 Adc
Maximum
Current Static - 0 0 0 0 Adc
Minimum
Current Dynamic 10 A for 30 3.0 A for 12 -2 0 Adc
secs additional secs additional
every 120 secs every 120 secs
Total Voltage Drift 3
Minimum Voltage 5.15 11.52 22.8 4.90 Vdc
Maximum Voltage 5.25 12.60 25.2 5.25 Vdc

Max. Ripple and 50 120 240 50 mV p-p

Noise 4

Maximum Output <---355 continuous, 440 for 4 secs--- > W

Power

Note 1: The current taken from any one pin on the output connectors should be limited to
6 A max.

Note 2: The 24 V output is capable of delivering 9.0 A continuously. At an ambient

temperature of 25oC, the 24 V output current limit is between 9.2-A and 10.7 A. The
current limit circuits, however, allow the following dynamic output currents, without the
power supply shutting down or the output voltages going outside the specified limits:

● 15 A for 4 seconds every 120 seconds

● 20 A for 20 milliseconds every 120 seconds
The current limit circuit also allows the dynamic loads shown in the section “Peak
Current”.Worst case peak current will be 22 A for 290 μ s every 120 seconds. Current
waveforms are shown in the section “Peak Current”.

Note 3: The total voltage drift consists of the following: line regulation, load regulation
(with all load variations), dynamic load, temperature warm-up drift, ripple and noise,
interaction and manufacturing tolerances.

Note 4: The maximum allowed ripple/noise output of the power supply is defined in the
table above. This is measured over a bandwidth of 0 Hz to 20 MHz at the power supply
connector. A 10 μ F tantalum capacitor in parallel with a 0.1 μ F capacitor ceramic
capacitor is placed at the point of measurement. For measurement purposes a X1
oscilloscope probe must be tied directly across the pins of the above capacitors. The

1-4 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 05: Power Supplies
Standard ATM Power Supply (355W)

plastic probe tip and earth clip must be removed and the tip soldered directly to the +ve
line of the voltage being measured, directly on the pin of the capacitor. Three turns of
tinned copper wire must be wrapped around the earth band of the probe, with a leadout
brought down adjacent to the probe tip. This band must be soldered directly on to the -ve
terminal of the capacitor.

Voltage Dropout An input voltage change to 50% of nominal for one half cycle will
not cause the outputs to exceed the specified tolerance limits. Subsequent to any input
under voltage, outage, dip, or interruption, the PSU shall automatically restart and
function normally when the input voltage returns to within its operating range. No input
voltage interruption shall cause the output levels to latch off in a non-recoverable state
requiring manual power cycling.

Output Isolation The secondary winding and circuit for the 24 V output is
independent from those of the +5.15 V, +12 V, and +5 VSB outputs.

Overload Protection The PSU will shut down to prevent itself from damage in the
event of:
● Overvoltage:
● For the +5 VSB output the voltage limit is 6.8 V
● For the +5.15 V output the voltage limit is 7.0 V
● For the +12 V output the voltage limit is 15.6 V
● For the +24 V output the voltage limit is 32.0 V
● Overcurrent
● Short circuit
● Overpower
● Abnormal temperature rise.

Note: In each of the above occurrences of shutdown (except overvoltage), the 5.0 VSB
output remains normal.

TROUBLESHOOTING
Restart After Shutdown If the PSU is shutdown by its protection circuits because
of overcurrent, short circuit, or overpower, then it will automatically attempt to restart. If
the fault condition continues, the PSU will go into “tick mode” where it will continue to
shutdown and attempt to restart until power is removed or the fault is removed.
If the protection circuits have shut down the PSU because of overvoltage or temperature
rise then the PSU will latch off until the input voltage is cycled.

Power Supply Good Signal The PSU Good signal is generated by the power
supply to indicate that the dc outputs are present and to indicate that the line voltage is
present and within its specified range. The signal is TTL compatible; a logic low shows a
failure condition and a logic high shows a normal condition. The output providing this is

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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1-5
Section 05: Power Supplies
Standard ATM Power Supply (355W)

the collector of a transistor connected to the +5.15 V output via a 240 ohm resistor. The
signal is generated when:
● the power supply has been switched off for at least one (1) second and is then
switched on again without any failures
● overvoltage or overcurrent is sensed on any of the dc outputs.
When the power supply has been switched off or the mains input has failed, the power
supply good signal must go low for a minimum of seven (7) milliseconds before any of the
voltages fall below their normal regulated range. The seven millisecond delay is measured
with the power supply in normal operation, with maximum load and minimum line
voltage.
The PSU Good signal must go high between 200 and 500 milliseconds after all the dc
outputs have reached their minimum nominal voltage. When the signal goes low it must
stay low for a minimum of 90 milliseconds.

DIAGNOSTICS
None.

STRAPPING
The ATM Cabinet Harness links PSU connector J7 pin 8 (PSON) to connector J7 pin 4
(PSON RTN). The signal PSON is intended to provide a remote shutdown capability to
the PSU and is a future development. Without this link the PSU will not start up.

ADJUSTMENTS
None.

MODULE REMOVAL AND REPLACEMENT

PSU Replacement
The removable panel of the PSU compartment permits the removal of the PSU from the
ATM as follows:
1. Remove the PC Core.
2. Unplug the PSU inlet connector.
3. Remove the PSU securing nut.
4. Remove the securing nut at the top of the removable panel.
5. Lift the removable panel clear of its locating slot in the top box shelf.

1-6 NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 05: Power Supplies
Standard ATM Power Supply (355W)

6. Pull the PSU forward to free it from the slots in the rear panel.

Securing
Slots

7. Turn the PSU into the PC Core compartment so that you can see the dc output
connectors at its rear.
8. Unplug the dc output connectors and lift the PSU out of the ATM.

CABLING
None.

CONNECTOR ASSIGNMENT/PINOUTS

AC Connection
Connection of the ac supply to the PSU is via the ATM Input Connector, the
Uninterruptible Power Supply, the Line Circuit Breaker, and the ATM Line Switch.

PSU AC Input Connector The ac is connected to the PSU at AC Connector J1

which is a standard chassis mounted IEC 3-way inlet connector. The PSU input circuit
incorporates a fuse and a power line filter.

Input Fuse The PSU is protected by an internal 10 A slow blow ceramic UL/CSA
approved fuse. This is not a field replaceable item.

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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1-7
Section 05: Power Supplies
Standard ATM Power Supply (355W)

DC Output Connectors

J2

J3

J4

J5

J6

J7

The following pinout diagrams are shown looking into the connectors in the orientation
they are in when the PSU is mounted in a front access ATM, (connector J2 is at the top
and J7 at the bottom, see photograph). In a rear access ATM the PSU is turned through
180 degrees so that connector J7 at the top and pin 1 of each of the connectors is at the top
left.

DC Distribution Connectors J2 to J6 Connectors J2, J3, J4, J5, and J6 are 20-
way Molex Mini-Fit Jr. series connectors (39-28-1203) with identical pinout as shown
below:

Latch
Pin 20 19 18 17 16 15 14 13 12 11
Signal 12 V 12 V 5.15 V 5.15 V 5.15 V 5.15 V 24 V 24 V 24 V 24 V
RTN RTN RTN RTN RTN
Pin 10 9 8 7 6 5 4 3 2 1
Signal 12 V 12 V 5.15 V 5.15 V 5.15 V 5.15 V 24 V 24 V 24 V 24 V
RTN RTN RTN RTN RTN

1-8 NCR — CONFIDENTIAL AND PROPRIETARY

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June 2008
 Section 05: Power Supplies
Standard ATM Power Supply (355W)

Auxiliary Connector J7 Connector J7 is an 8-way Molex Mini-Fit Jr. connector

(39-28-1083) that provides connection for a remote status LED (P.G. LED), shutdown
control, Auxiliary +5 VSB, Power Good, and all associated return circuits:

Latch
Pin 8 7 6 5
Signal PSON LED 5 VSB 5 VSB
RTN
Pin 4 3 2 1
Signal PSON LED RTN PGOOD POWER
RTN RTN GOOD

The PSU LED output is not used in the 6674/76 ATMs.

Test Connector The PSU test connector is located in the edge of the top box shelf
and is connected by the ATM cabinet harness to output connector J3.

J3 TEST
Standard Power Supply Unit

5.15 V
15 5

V V V V V V V V
V V V V V V

5.15 V RTN
17 1
12 V
20 6
12V RTN
19 2 8 7 6 5
24 V 4 3 2 1
12 8
24 V RTN
14 4
7
3

TEST TOOLS
None.

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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1-9
Section 05: Power Supplies
Standard ATM Power Supply (355W)

1-10 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 05: Power Supplies
Universal 24V Power Supply (600W)

Table of Contents

Universal 24V Power Supply (600W)

INTRODUCTION ........................................................................................................... 1-1

DESCRIPTION ............................................................................................................... 1-2

Theory of Operation.................................................................................................... 1-2

TROUBLESHOOTING .................................................................................................. 1-2

DIAGNOSTICS............................................................................................................... 1-2
Power Supply Good Signal......................................................................................... 1-2
Overload Protection .................................................................................................... 1-3
Restart after Shutdown........................................................................................... 1-3

STRAPPING ................................................................................................................... 1-3

ADJUSTMENTS............................................................................................................. 1-3

PREVENTIVE MAINTENANCE .................................................................................. 1-3

MODULE REMOVAL AND REPLACEMENT............................................................ 1-4

Mounting Method ....................................................................................................... 1-4
Replacement................................................................................................................ 1-4

CABLING ....................................................................................................................... 1-5

Interconnections in NCR 663X ATMs ....................................................................... 1-5

CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 1-5

AC Connection ........................................................................................................... 1-5
PSU AC Input Connector....................................................................................... 1-6
Input Fuse............................................................................................................... 1-6
DC Output Connectors................................................................................................ 1-7
Connector J7 .......................................................................................................... 1-7
Connector J8 .......................................................................................................... 1-7
Connectors J2, J3, J4, J5 and J6 ............................................................................. 1-8

TEST/ADJUSTMENT TOOLS ...................................................................................... 1-8

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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2-i
Section 05: Power Supplies
Universal 24V Power Supply (600W)

2-ii NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 05: Power Supplies
Universal 24V Power Supply (600W)

Table of Contents
Chapter 2

Universal 24V Power Supply (600W)

INTRODUCTION

J6 J5 J4 J3 J2

J8 J7

Wire Clip

Fixng Lugs

This chapter describes the ac to dc switch mode +24V power supply unit (PSU) that is the
main power supply for NCR 663X ATMs and is also used to power the GBNA/GBRU or
a second dispenser if these devices are fitted.
The PSU is specified at 600W with static dc load and it has a single +24V supply rail with
an additional low power auxiliary +5V standby rail. Features of the PSU include:
● UL and CSA Recognition/Certification
● Operation at supply ranges 90Vac - 136Vac and 198Vac - 264Vac without manual
configuration
● Power good signal for providing diagnostics
● Shutdown control input to switch off all supply rails

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2-1
Section 05: Power Supplies
Universal 24V Power Supply (600W)

● Protection circuit to prevent damage to the PSU from overvalued or short circuit
conditions
● The independent +5V auxiliary (standby) rail gives the PSU the ability to continue to
power an external controlling device, such as a universal miscellaneous interface, to
allow power reset of all modules within the ATM
● Internal cooling fan.

DESCRIPTION

Theory of Operation
The following diagram illustrates the various functions and connections within the PSU.

J2, J3, J4, J5, J6, J7

J1
L Fuse +24V DC Distribution
N Filter AC DC
Regulation and Connectors
E

J8
Shutdown Shutdown
PSU Control
Monitor
and Remote LED
Control Indicator
Power Good
+5V
Auxiliary +5V
AC DC
Regulation Auxiliary

TROUBLESHOOTING
None.

DIAGNOSTICS

Power Supply Good Signal

The PSU Good signal is generated by the power supply to indicate that the dc outputs are
present and to indicate that the line voltage is present and within its specified range. The
signal is TTL compatible; a logic low shows a failure condition and a logic high shows a
normal condition. The output providing this is the collector of a transistor connected to the
+5V standby output via a 1 kilohm resistor. The signal is generated when the power
supply has been switched off for at least one second and is then switched on again without
any failures.

2-2 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 05: Power Supplies
Universal 24V Power Supply (600W)

When the power supply has been switched off or the mains input has failed, the power
supply good signal must go low a minimum of seven milliseconds before the +24V dc
voltage falls below its normal regulated range. The seven millisecond delay is measured
with the power supply in normal operation, with maximum load and minimum line
voltage. When the PSU Good signal goes low it must stay low for a minimum of 90
milliseconds.
On power up the PSU Good signal must go high between 200 and 500 milliseconds after
the +24V dc output has reached its normal regulated voltage.

Overload Protection
The PSU will shut down to prevent itself from damage in the event of:
● Overvoltage:
● For the +5V standby output the voltage limit is 6.8V
● For the +24V output the voltage limit is 32.0V
● Overcurrent
● Short circuit
● Overpower
● Abnormal temperature rise.

Note: In each of the above occurrences of shutdown (except overvoltage), the 5.0V
standby output remains normal.

Restart after Shutdown

If the PSU is shutdown by its protection circuits because of over current, short circuit or
overpower, it will automatically attempt to restart. If the fault condition continues, the
PSU will go into “tick mode” where it will continue to shutdown and attempt to restart
until power is removed or the fault is removed.
If the protection circuits have shut down the PSU because of overvoltage or temperature
rise then the PSU will latch off until the input voltage is cycled.

STRAPPING
None.

ADJUSTMENTS
There are no field adjustments.

PREVENTIVE MAINTENANCE
None.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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2-3
Section 05: Power Supplies
Universal 24V Power Supply (600W)

MODULE REMOVAL AND REPLACEMENT

Mounting Method
The PSU is situated in different locations depending on ATM. A lug at the rear of the PSU
fits into a slot on the ATM and a bracket at the front of the PSU hooks over a threaded stud
and is secured by a single nut. The arrangement is repeated on both sides of the PSU so
that it can be suitably attached in front and rear access ATMs.

Replacement
To replace the PSU do the following:
1. Undo the wire clip then unplug the ac inlet connector on the PSU.
2. Remove the securing nuts from the PSU.
3. Pull the PSU forward to free it from the slots in the ATM.
4. Unplug the dc output connectors and lift the PSU out of the ATM.
5. Reverse steps above to fit new PSU.

2-4 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 05: Power Supplies
Universal 24V Power Supply (600W)

CABLING

Interconnections in NCR 663X ATMs

Uninterruptible ATM Power Switch
Mains Power Supply
Supply (Optional)

Service Switch

PC Core

+24V +24V
Power Supply Unit Power Supply Unit
ATM (Optional)

+5V Standby
Shutdown
Miscellaneous Power Good
Interface Board Shutdown
Power Good

Power Hub Power Hub Power Hub

Facia Tray Safe

Devices Devices Devices

GBNA/GBRU
Dispenser 1 or
Dispenser 2

CONNECTOR ASSIGNMENT/PINOUTS

AC Connection
Connection of the ac supply to the PSU is via the ATM Input Connector, the
Uninteruptible Power Supply, the Line Circuit Breaker, and the ATM Line Switch.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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2-5
Section 05: Power Supplies
Universal 24V Power Supply (600W)

PSU AC Input Connector

The ac supply is connected to the PSU at ac connector J1 which is a standard chassis
mounted IEC 3-way inlet connector. The cable must be held in place using the wire clip as
shown:

Wire Clip

The PSU input circuit incorporates a fuse and a power line filter.

Input Fuse
The PSU is protected by an internal fuse that is not a field replaceable part.

CAUTION

Do not replace the PSU internal fuse.

2-6 NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 05: Power Supplies
Universal 24V Power Supply (600W)

DC Output Connectors
J8

J6

J5

J4

J3

J2

J7

Connector J7
Connector J7 is a 10-way Molex mini fit junior connector (39-28-1103) with the following
pinout when looking on the face of the connector:

Latch
10 9 8 7 6
24V 24V 24V 24V 24V
RTN RTN
5 4 3 2 1
24V 24V 24V 24V 24V
RTN RTN RTN

Connector J8
Connector J8 is an 8-way Molex mini fit junior connector (39-28-1083) with the following
pinout when looking on the face of the connector:

Latch
8 7 6 5
PSON LED 5 VSB 5 VSB
RTN
4 3 2 1
PSON LED PG PG
RTN RTN RTN

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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2-7
Section 05: Power Supplies
Universal 24V Power Supply (600W)

Connectors J2, J3, J4, J5 and J6

High current connectors J2, J3, J4, J5 and J6 are Tyco connectors (643411-1) with the
following pinout when looking on the face of the connector:

1 2
Latch 24V 24V Latch
RTN

TEST/ADJUSTMENT TOOLS
None.

2-8 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 05: Power Supplies
Uninterruptible Power Supply

Table of Contents

Uninterruptible Power Supply

INTRODUCTION ........................................................................................................... 3-1

DESCRIPTION ............................................................................................................... 3-1

Definitions .................................................................................................................. 3-1
Line Boost Capability ............................................................................................ 3-1
Boost Mode ............................................................................................................ 3-1
Specification ............................................................................................................... 3-1
Indicators .................................................................................................................... 3-2
Indications During Operation ..................................................................................... 3-2
Start-Up (1150VA) ................................................................................................ 3-2
Boost Mode ............................................................................................................ 3-3
Operation on Battery Power................................................................................... 3-3
Transfer to Battery Power (1150VA)..................................................................... 3-3
Threshold for the Low Battery Warning................................................................ 3-3

TROUBLESHOOTING .................................................................................................. 3-3

1150VA Module ......................................................................................................... 3-4

DIAGNOSTICS............................................................................................................... 3-4
Level 0 ........................................................................................................................ 3-4
Level 1 ........................................................................................................................ 3-4
Test......................................................................................................................... 3-4
Report..................................................................................................................... 3-4
Level 3 ........................................................................................................................ 3-5
S_DATA ................................................................................................................ 3-5
Tallies..................................................................................................................... 3-5

STRAPPING ................................................................................................................... 3-5

ADJUSTMENTS............................................................................................................. 3-5
Configuring The UPS ................................................................................................. 3-6
Normal Operation .................................................................................................. 3-6
Short Term Outage Or Voltage Variation.............................................................. 3-6
Long Term Outage Or Voltage Variation .............................................................. 3-7
Restart After Controlled Shutdown........................................................................ 3-7
UPS Self Test ......................................................................................................... 3-7

MODULE REMOVAL AND REPLACEMENT............................................................ 3-7

UPS Module................................................................................................................ 3-8
Battery Care And Replacement .................................................................................. 3-9
Storing the UPS Batteries ...................................................................................... 3-9

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Section 05: Power Supplies
Uninterruptible Power Supply

Replacing Batteries ................................................................................................ 3-9

Battery Access........................................................................................................ 3-9
Battery Removal .................................................................................................. 3-10
Battery Replacement ............................................................................................ 3-11
Testing New Batteries .......................................................................................... 3-11
Recycling Used Batteries ..................................................................................... 3-11

CABLING ..................................................................................................................... 3-11

CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 3-11

TEST/ADJUSTMENT TOOLS .................................................................................... 3-12

3-ii NCR — CONFIDENTIAL AND PROPRIETARY

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June 2008
 Section 05: Power Supplies
Uninterruptible Power Supply

Table of Contents
Chapter 3

Uninterruptible Power Supply

INTRODUCTION
This chapter describes the Uninterruptible Power Supply (UPS) unit used in the NCR
663x ATMs.
The UPS monitors the mains supply and provides a stabilised supply to the ATM. If the
mains supply fails, the UPS will supply the ATM from its integral battery-backed power
supply. This supply duration is limited and is intended to provide for orderly termination
of any active transactions before the ATM shuts down.

DESCRIPTION

Definitions

Line Boost Capability

Line Boost Capability is the minimum voltage deviation below nominal that must be
handled via boosting without going on battery, while maintaining the output voltage
within the required output voltage range

Boost Mode
A shift to boost mode occurs during voltage variations in the ac input power. The boost
function maintain the output voltage supplied by the UPS within close tolerances around
the rated value even if significant voltage variations occur in the ac input power. This
avoids calling on battery power.
The values defining the voltage range are preset and vary depending upon the nominal
voltage selected.

Specification
Model: UPS 230 V 009-0023855:
● Nominal Frequency: 50/60 Hz auto-sensing.
● Power Level: 1150VA, 770W
● Regulation (Battery Mode): -10% to +7% of nominal
● Boost: maintain output within 198-273 V
● Battery Configuration: Internal batteries provided as one assembled part.

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Section 05: Power Supplies
Uninterruptible Power Supply

Indicators
The illustration and table below explain the functions of the indicators on the UPS front
panel for model 009-0023855:

Item Description Specification Comments

1 On/Off button To start/stop the UPS Illuminated and locking button
Off-------------------------------------- System off
Solid green-------------------------- Power On
2 Load Pro- Off-------------------------------------- No output enabled
tected LED Solid green-------------------------- Output enabled
3 Downgraded Solid yellow-------------------------- Mains failure
Operation LED Flashing yellow --------------------- Battery failure
4 Non Protected Off-------------------------------------- Normal load
Load LED Solid red ----------------------------- Overload
5 Programmable Off-------------------------------------- Plug #1 not powered
Outlet 1 Solid green-------------------------- Plug #1 powered
6 Programmable Off-------------------------------------- Plug #2 not powered
Outlet 2 Solid green-------------------------- Plug #2 powered
7 Percentage 0 - 25% (LED 1 lit) LED 1 is to the left of the display
Load bargraph 26% - 50% (LEDs 1 + 2 lit)
LED 51% - 75% (LEDs 1 + 2 + 3 lit)
76% - 100% (All four LEDs lit)
8 Battery Charge 0 - 25% (LED 1 lit) LED 1 is to the left of the display
level bar graph 26% - 50% (LEDs 1 + 2 lit)
51% - 75% (LEDs 1 + 2 + 3 lit)
76% - 100% (All four LEDs lit)

Indications During Operation

This section describes the indications of the following UPS phases of operation:
● Start-Up
● Shift to Booster Mode
● Operation on Battery Power.
The numbers in the text refer to the front panel diagram.

Start-Up (1150VA)
Start-up commences when the ON/OFF (1) button is pressed:
● The buzzer beeps and all the LEDs come on.
● The buzzer beeps two times during the self test, then button (1) remains ON,
indicating that the outlets are supplied with power.

3-2 NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 05: Power Supplies
Uninterruptible Power Supply

Either:
● AC power is present, LED (2) is ON and LED (3) is not ON, and the protected
equipment is supplied by the ac power source.
or:
● AC power is absent, LED’s (2) and (3) are ON, and the protected equipment is
supplied by the UPS operating on battery power.
● All the connected equipment is supplied with power.
If button (1) is not ON, or if LED (4) is ON, there is a fault (see “Troubleshooting”).

Note: The battery is charged as soon as the UPS is connected to the ac power source,
even if button (1) is in the OFF position.

Boost Mode
When the boost mode is in operation the LED’s do not change to indicate that the
operation is active to show that there is a significant voltage variation in the ac input
power.

Operation on Battery Power

Operation on battery power takes place when ac input power has failed or is outside the
Boost range.

Transfer to Battery Power (1150VA)

While operating on battery power:
● LED (3) is illuminated
● The equipment connected to the UPS is supplied by the battery.

Threshold for the Low Battery Warning

The low battery warning threshold (Battery Low Threshold) is set via the self service
configuration menu and shows that there is very little remaining battery backup time. The
indications that the threshold has been reached are:
● The ATM application specification will close because UPS does not have automatic
shutdown.
When the battery reaches the end of its backup time:
● The UPS shuts down and all the LEDs go OFF
● Equipment connected to the UPS is no longer supplied with power.

TROUBLESHOOTING
The LED numbers in the following tables appear on the diagrams in the “Indicators”
section.

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Section 05: Power Supplies
Uninterruptible Power Supply

1150VA Module
Indication Meaning Action
All LED’s go ON and LED The Remote Power Off Set the contact to normal
(3) remains ON contact has been position and restart
activated to shut down the
UPS. Preventing a restart
LED’s (2) and (3) are ON The percent load greater Check power drawn by
and and LED (7) flash than set overload or UPS connected devices and
capacity. disconnect non priority
devices. Check the overload
setting.
LED (4) goes ON Solid Red UPS overload. The power If LED (4) goes on perma-
and LED (7) flashing. drawn by the connected nently, check the power drawn
equipment exceeds UPS by the attached devices and
capacity. disconnect any non priority
devices.
LED (4) ON and LED (8) A battery fault was detected Replace the battery module
flashing. during the automatic
battery test.
LED (4) goes ON. UPS internal diagnostics Replace the UPS.
have detected an internal
fault. The connected
devices are no longer sup-
plied.

DIAGNOSTICS

Level 0
None

Level 1
Level 1 diagnostics tests available on the Uninterruptible Power Supply are:
● Test
● Report

Test
Selection of TEST from the UPS diagnostic test menu tests the UPS and reports its status.

Report
The REPORT test returns the present status of the UPS

3-4 NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 05: Power Supplies
Uninterruptible Power Supply

Level 3

S_DATA
The level 3 diagnostics returned for the Uninterruptible Power Supply are:

S_Data Meaning
00 Good (Operation successful)
01 Routine (Command not supported, RS232 turnaround failure)
02 Warning (Battery low)
04 Fatal (Device failure, Battery failure, Command failure, Comms error,
Device inoperative)

Tallies
The tallies recorded for the Uninterruptible Power Supply are:

Tally Mnemonic
OUTAGES Number of times the UPS reported a power outage.
MSKD OUT Number of times that a power outage exceeded the time specified by the
outage mask time.

STRAPPING
None.

ADJUSTMENTS
The Self Service Configuration Menu for the UPS enables adjustment of following UPS
parameters:
● Mode
● Voltages
● Shutdown Delay
● Startup Delay
● Battery Low Threshold
● Outage Mask time
● Battery Test Day
● Battery Test Hour
A description of each parameter, together with the permitted range of inputs and the
default settings, is shown in the table below.

Parameter
Description Range Default Value
Name
Mode This string identifies the mode (Control or 000 or 001 “000” - Control
Data) of the UPS and the device type. “001” - Data

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Section 05: Power Supplies
Uninterruptible Power Supply

Parameter
Description Range Default Value
Name
Voltages Identifies the level of the control voltages 000 - 111 111
for serial control lines, in order, CTS
(Power Fail), DCD (Battery Low), DTR
(Shutdown).
“0” means negative voltage
“1” means positive voltage
Note: “Voltages” has no effect for USB
UPS.
Shutdown This specifies the delay time in seconds of 0 - 999 120 seconds
Delay the interval between the issue of a shut-
down command and the shutdown of the
UPS.
Startup If mains has returned during shutdown the 0 - 999 15 seconds
Delay Startup Delay is introduced after the Shut-
down Delay. If mains is not present during
the Shutdown Delay then the UPS will
restart as soon as mains returns.
Battery Low This is the capacity remaining threshold 0 - 1000 900
Threshold that indicates a low battery condition. If the (90%)
(BL) reported charge remaining is less than or
equal to this value then the Battery Low
indicator is True. The parameter is given in
1/10 percent units.
Outage This is the duration that the mains outage 0 - 99 15 seconds
Mask Time must exceed before the supply out indica-
tor is set true.
Battery Test This specifies the day on which the weekly 0 - 6 2
Day battery test should be performed. (Monday)
Battery Test This specifies the hour at which the weekly 00 - 23 04
Hour battery test should be performed. (4am)

Configuring The UPS

Normal Operation
Under normal operation, the UPS will supply standard mains power to the terminal.
Supply voltage deviations within the line boost will result in the UPS boosting (stepping
up) of the voltage via its internal transformer. This ensures that the voltage supply to the
rest of the product remains within the acceptable ranges of 198 - 273 V for 230 V units or
90 - 136 V for 120 V units. If necessary, the UPS internal batteries will be charging to
maintain 100% charge.

Short Term Outage Or Voltage Variation

In the event of a short term outage or input voltage variation (lasting less than the
configured Outage Mask Time), the UPS will automatically switch to supplying the
terminal from its integral batteries. On restoration of the normal mains supply the UPS
will automatically switch back to supplying a stabilised supply to the terminal from mains
power. The internal batteries will be charged to maintain 100% capacity when mains is
present.

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 Section 05: Power Supplies
Uninterruptible Power Supply

Long Term Outage Or Voltage Variation

In the event of an outage or input voltage variation (outside the line boost and buck
capability) lasting longer than the Outage Mask Time, the UPS will automatically switch
to supplying the terminal from its integral batteries. At this point, under the control of the
application program, the terminal will take one of the following actions:
● Immediately initiate a shutdown
● Go into standby mode until mains returns or until the battery capacity falls below the
Battery Low Threshold, at which point it will initiate a shutdown
● Continue offering transactions until mains returns or until the battery capacity falls
below the Battery Low Threshold, at which point it will initiate a shutdown.
The shutdown is controlled, terminating any active transactions and leaving the terminal
in a safe and secure state. A control message is sent to the UPS to disengage.

Restart After Controlled Shutdown

On restoration of the mains supply and restart of the terminal, the customer application
may either bring the terminal immediately back into service or wait until the battery
capacity is above the Battery Low Threshold before doing so.
A Low Battery condition will be displayed until the calculated battery capacity is equal to
the Battery Low Threshold

UPS Self Test

The UPS will carry out a self test on demand by selecting DEVICE SELF TEST from the
System Application Menu and UPS from the Device Self Test Menu.
If the battery is fully charged this test will verify battery health and that it is correctly
connected. If the battery capacity is less than 100% then the test will only verify the
connection.

MODULE REMOVAL AND REPLACEMENT

WARNING

Before removing the UPS isolate the UPS from the mains input supply by switching it off
at its ON/OFF button and removing the connector shown in the following illustration.

Even with the input power connector removed the UPS outlet will be live when the UPS is
switched on.

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 05: Power Supplies
Uninterruptible Power Supply

The illustration below shows the location of the input power connector for model 009-
0023855.

Input Power Connector

UPS Module
Remove the UPS module 009-0023855 (for 663x) as follows:
1. Rack out the module tray.
2. Remove the power in, power out and USB connectors from the rear of the module.
3. Remove the two M4 retaining screws holding the UPS module to its retaining bracket
as shown below and remove the UPS module.

WARNING

The UPS module is heavy. Be sure that you have a clear path to where you intend to set it
down.

Replacement of the UPS module is the reverse of the above procedures.

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 Section 05: Power Supplies
Uninterruptible Power Supply

Battery Care And Replacement

Storing the UPS Batteries

If UPS batteries are stored for a long period, recharge them every 6 months by plugging
the UPS into a power outlet. The batteries charge to 90% in approximately 3 hours.
However, it is recommended that the batteries charge for 6 to 24 hours after long time
storage.

Replacing Batteries
The hot swappable battery feature allows the UPS batteries to be replaced without turning
off the UPS, or disconnecting the load.
If it is preferable to remove input power to change the batteries, press the ON/OFF button
to switch off the UPS and unplug the UPS from the power outlet shown in the previous
section.

WARNING

Batteries can present a risk of electrical shock or burn from high short circuit current. The
following precautions should be observed:

4. 1. Remove watches, rings or other metal objects

5. 2. Use tools with insulated handles.
6. 3. Do not lay tools or metal parts on top of batteries.
7. 4. Do not attempt to alter any battery wiring or connectors as this can cause injury.
8. 5. Replace batteries with the same number and type as originally installed in the UPS
9. 6. Do not disconnect the batteries while the UPS is in battery mode.

Battery Access
1. Remove and retain the two screws holding the left hand side of the front panel of the
UPS module.

2. Remove the left-hand side of the front panel by sliding it slightly to the right and then

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 05: Power Supplies
Uninterruptible Power Supply

pulling it forward.

Battery Removal
Remove the battery for all model types as follows:
1. Disconnect the battery module by separating the two parts of the connector. Do not
pull on the cables.

2. Unhook the tangs of the metal cover plate by sliding it to the right and then lift it off
over the battery connector.

3. Hold the UPS part of the connector aside and pull out the battery by the plastic tag. Do

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June 2008
 Section 05: Power Supplies
Uninterruptible Power Supply

not pull the battery by its connector.

Battery Replacement
Replacement of the battery is the reverse of the above procedure. Take care to hold the
UPS connector aside so the it is not broken or the wires cut when sliding the new battery
into place.

Testing New Batteries

Run the Device Self Test from the System application menu and UPS from the Device
Self-Test menu.

Recycling Used Batteries

Contact your local recycling or hazardous waste centre for information on proper disposal
of the used batteries.

WARNING

Do not dispose of the batteries in a fire. Batteries may explode. Proper disposal of batter-
ies is required. Refer to your local codes for disposal requirements

CABLING
None.

CONNECTOR ASSIGNMENT/PINOUTS
No Information Available.

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 05: Power Supplies
Uninterruptible Power Supply

TEST/ADJUSTMENT TOOLS
No Information Available.

3-12 NCR — CONFIDENTIAL AND PROPRIETARY

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 Table of Contents
Section 06: Terminal Core and Communications

Table of Contents

Section 06: Terminal Core and

Communications

Chapter 1: PIVAT PC Core

REFERENCE TO PERSONAS SERVICE MANUAL .................................................. 1-1

Chapter 2: Talladega PC Core

INTRODUCTION ........................................................................................................... 2-1
Identifying a Talladega PC Core ................................................................................ 2-1
DESCRIPTION ............................................................................................................... 2-2
Motherboard................................................................................................................ 2-4
ATX 12V Power Supply Unit (PSU).......................................................................... 2-5
PIRAT Board .............................................................................................................. 2-6
Reset and Tamper (RAT) Board ................................................................................. 2-7
PCI PCCM Board ....................................................................................................... 2-8
PCI/PCI Express Extender Card ................................................................................. 2-8
Disk Drives ................................................................................................................. 2-8
TROUBLESHOOTING .................................................................................................. 2-9
BIOS Setup Utility Screens ...................................................................................... 2-11
PSU Remote On/Off Operation ................................................................................ 2-16
DIAGNOSTICS............................................................................................................. 2-16
Power On Self Test ................................................................................................... 2-16
Beep Codes ............................................................................................................... 2-16
Motherboard LEDs ................................................................................................... 2-17
STRAPPING ................................................................................................................. 2-18
Motherboard Strapping ............................................................................................. 2-18
Power Supply Unit Strapping ................................................................................... 2-20
ADJUSTMENTS........................................................................................................... 2-20
PREVENTIVE MAINTENANCE ................................................................................ 2-20
MODULE REMOVAL AND REPLACEMENT.......................................................... 2-20
Remove PC Core ...................................................................................................... 2-21
Inserting and Removing Disks.................................................................................. 2-25
CABLING ..................................................................................................................... 2-28
Interconnection Diagram .......................................................................................... 2-28
Floppy Disk Drive Cable .......................................................................................... 2-29
Serial ATA Cable (DVD and HDD)......................................................................... 2-30
Reset and Tamper Harness (if RAT Board Fitted) ................................................... 2-30
USB 2.0 4 Port Breakout .......................................................................................... 2-31
PIRAT Talladega ...................................................................................................... 2-32

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Section 06: Terminal Core and Communications

CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 2-32

Motherboard Connectors .......................................................................................... 2-32
Optical Drive Connector ........................................................................................... 2-37
PIRAT Board Connectors ......................................................................................... 2-39
RAT Board Connectors (if RAT Board Fitted) ........................................................ 2-40
TEST/ADJUSTMENT TOOLS .................................................................................... 2-40

Chapter 3: USB 7 Port Hub

INTRODUCTION ........................................................................................................... 3-1
DESCRIPTION ............................................................................................................... 3-1
Power Requirement..................................................................................................... 3-2
Maximum Cable Lengths............................................................................................ 3-2
TROUBLESHOOTING .................................................................................................. 3-3
DIAGNOSTICS............................................................................................................... 3-4
Level 1 Diagnostics .................................................................................................... 3-4
STRAPPING ................................................................................................................... 3-5
ADJUSTMENTS............................................................................................................. 3-5
MODULE REMOVAL AND REPLACEMENT............................................................ 3-5
Top Box Mounted Hub ............................................................................................... 3-5
Safe Mounted Hub ...................................................................................................... 3-5
CABLING ....................................................................................................................... 3-5
CONNECTOR ASSIGNMENT ...................................................................................... 3-6
Hub Board................................................................................................................... 3-6
TEST/ADJUSTMENT TOOLS ...................................................................................... 3-7

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PIVAT PC Core

Table of Contents

PIVAT PC Core

REFERENCE TO PERSONAS SERVICE MANUAL .................................................. 1-1

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PIVAT PC Core

1-ii NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 06: Terminal Core and Communications
PIVAT PC Core

Table of Contents
Chapter 1

PIVAT PC Core
REFERENCE TO PERSONAS SERVICE MANUAL
This chapter will be migrated from FM0547 at a later date. Please refer to the following
chapters in FM0547 for information on this device:
● 25.1
● 25.2
● 25.10
● 25.11
● 25.12
● 25.13

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1-2 NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 06: Terminal Core and Communications
Talladega PC Core

Table of Contents

Talladega PC Core

INTRODUCTION ........................................................................................................... 2-1

Identifying a Talladega PC Core ................................................................................ 2-1

DESCRIPTION ............................................................................................................... 2-2

Motherboard................................................................................................................ 2-4
Motherboard Features ............................................................................................ 2-4
Power Requirements .............................................................................................. 2-5
Lithium Battery ...................................................................................................... 2-5
ATX 12V Power Supply Unit (PSU).......................................................................... 2-5
PSU Specification .................................................................................................. 2-5
PIRAT Board .............................................................................................................. 2-6
Disk Tamper........................................................................................................... 2-7
Reset and Tamper (RAT) Board ................................................................................. 2-7
Disk Tamper........................................................................................................... 2-7
PCI PCCM Board ....................................................................................................... 2-8
PCI/PCI Express Extender Card ................................................................................. 2-8
Disk Drives ................................................................................................................. 2-8
S-ATA DVD-ROM Optical Drive ......................................................................... 2-9
S-ATA Hard Disk Drive ........................................................................................ 2-9
3.5-inch Floppy Disk Drive ................................................................................... 2-9

TROUBLESHOOTING .................................................................................................. 2-9

BIOS Setup Utility Screens ...................................................................................... 2-11
PSU Remote On/Off Operation ................................................................................ 2-16

DIAGNOSTICS............................................................................................................. 2-16
Power On Self Test ................................................................................................... 2-16
Beep Codes ............................................................................................................... 2-16
Motherboard LEDs ................................................................................................... 2-17

STRAPPING ................................................................................................................. 2-18

Motherboard Strapping ............................................................................................. 2-18
JP1 & JP2 ............................................................................................................. 2-19
JP3........................................................................................................................ 2-19
JP4 - Clear Configuration (CMOS) Memory....................................................... 2-19
Power Supply Unit Strapping ................................................................................... 2-20

ADJUSTMENTS........................................................................................................... 2-20

PREVENTIVE MAINTENANCE ................................................................................ 2-20

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MODULE REMOVAL AND REPLACEMENT.......................................................... 2-20

Remove PC Core ...................................................................................................... 2-21
Core Fan ............................................................................................................... 2-21
Hard Disk Drive (HDD)....................................................................................... 2-22
Power Supply Unit (PSU) .................................................................................... 2-22
Floppy and Optical Disk Drives........................................................................... 2-23
Disk Security Feature........................................................................................... 2-23
Talladega Motherboard ........................................................................................ 2-23
Installing RAM .................................................................................................... 2-24
Replacing the Processor ....................................................................................... 2-24
Inserting and Removing Disks.................................................................................. 2-25

CABLING ..................................................................................................................... 2-28

Interconnection Diagram .......................................................................................... 2-28
Floppy Disk Drive Cable .......................................................................................... 2-29
Serial ATA Cable (DVD and HDD)......................................................................... 2-30
Reset and Tamper Harness (if RAT Board Fitted) ................................................... 2-30
USB 2.0 4 Port Breakout .......................................................................................... 2-31
PIRAT Talladega ...................................................................................................... 2-32

CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 2-32

Motherboard Connectors .......................................................................................... 2-32
Keyboard and Mouse Interface Connectors (K and M) ....................................... 2-32
Serial Port 1 and 2 Connector (S1 and S2) .......................................................... 2-33
Parallel Port Connector (PAR 1).......................................................................... 2-33
Video - Analogue (VGA)..................................................................................... 2-34
Video - Digital (DVI)........................................................................................... 2-34
Audio Output Connector (Speaker) ..................................................................... 2-35
Audio Output Connector (Line Out) .................................................................... 2-35
Microphone Input Connector (mic) ..................................................................... 2-35
Network Connector (N) ....................................................................................... 2-35
USB 0 and 1 ......................................................................................................... 2-35
Reset/Power Good Interface (if RAT Board Fitted) ............................................ 2-36
Reset/Power Good Interface (if PIRAT Board Fitted)......................................... 2-36
USB 2, 3, 4, 5, 6, 7, 8 and 9 ................................................................................. 2-37
Optical Drive Connector ........................................................................................... 2-37
S-ATA DC Power Segment ................................................................................. 2-37
S-ATA Signal Segment........................................................................................ 2-38
PIRAT Board Connectors ......................................................................................... 2-39
J1 - 9 Way D Type Right Angled Connector....................................................... 2-39
J2 - 12 Way Right Angled Connector .................................................................. 2-39
J3 - 3 Way Connector........................................................................................... 2-39
RAT Board Connectors (if RAT Board Fitted) ........................................................ 2-40
J1 - 10 Way Connector......................................................................................... 2-40
J2 - 9 Way D Type ............................................................................................... 2-40
J3 - 3 Way Connector........................................................................................... 2-40

TEST/ADJUSTMENT TOOLS .................................................................................... 2-40

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Talladega PC Core

Table of Contents
Chapter 2

Talladega PC Core
INTRODUCTION
The Talladega PC Core is an industry standard ATX chassis containing a microATX
motherboard providing Intel® Core™ 2 Duo and Core™ 2 Solo technology in the following
ATMs; 5362, 5632, 5871, 5877, 5886, 5887, 5890e, 6674, 6676, 6617, 6632, 6634, 6638
and in kit 6651.

Note: Talladega PC cores fitted to Personas ATMs (class 58XX ATMs) contain some
differences to those fitted to class 66XX ATMs. For details of these differences see
Chapter 25 of, NCR 56XX/Personas ATMs Field Service Information Service Aids Mini-
Manual, BFM0-0547.

Identifying a Talladega PC Core

To quickly identify a Talladega PC core from a PIVAT PC core, look at the I/O panel and
identify the differences as shown in the following illustration:

Talladega PC Core I/O Panel

Serial Parallel LAN Audio

PS/2 VGA DVI USB (2 off)

PIVAT PC Core I/O Panel

Parallel LAN Audio

PS/2 Serial VGA USB (4 off)

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DESCRIPTION
Lid

Drive Bay Cover

Disk Security Door

Power Supply Unit Hard Disk Drive

Shelf

Optical Disk Drive

Core Fan

Disk Security Bracket

Floppy Disk Drive Talladega Motherboard

The Talladega PC Core has the following possible configurations:

● Processor: Intel Core 2 Duo E6400 or Core 2 Solo 440 processor
● Memory: 1GB (2 x 512MB) with option to have 2GB (2 x 1GB)
● Graphic: Dual independent display (on-board VGA connector and DVI-D connector).
Also, support for a custom ADD2 card (PCIe x4)
● Serial Ports: 2 as standard on I/O panel plus option of 2 on ESC board
● Disk Security: Available as an option with high security alarms feature only
● HDD: Serial ATA hard disk drive (standard or enhanced)
● Optical Disk: Serial ATA DVD-ROM optical storage
● PCI PCCM Band 3 Comms: Available as option

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● Audio: Every unit item

● Network: 10/100/1000 Base-T Ethernet (every unit item)
● USB Interface: 6 High Speed USB ports (2 on-board and 4 on breakout panel) with
the option to have another 4 on an additional breakout panel
● PCI Interface: 3 on-board standard PCI bus slots and additional slots on extender card
● PCI Express Interface: Option to add 1 or 2 PCIe x 1 slots on extender card
● PCI SDC: Available for Personas or SDC ATMs only.

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Motherboard

Motherboard Features

Form Factor MicroATX (244mm x 244mm (9.6 x 9.6 in.))

Processor Intel Core 2 Duo E6400 or Core 2 Solo 440 processor in an
LGA775 socket
Memory ● Four 240-pin DDR2 SDRAM Dual Inline Memory Module
(DIMM) Sockets
● Support for DDR2 533/667/800
● Dual Channel Support
● Support for 4GB of system memory
Chipset Intel Broadwater-Q965 Chipset consisting of:
● Intel Broadwater-Graphics Memory Controller Hub (GMCH)
● Intel ICH8DO I/O Controller Hub
Video Intel integrated graphics subsystem (Gen4 Core). Dual
independent display available through on-board VGA
connector, on board DVI, and optionally PCIe x4 graphics
slot (customized ADD2 only).
Audio Intel High Definition Audio and HD Codec. Triple stack
connector provides: Line Out, Mic In and Speaker Out
(amplified).
USB Support for High Speed USB devices, support for USB
port disable
Peripheral ● Ten High Speed USB ports (2 onboard, 2x4 on breakout
Interfaces panel)
● Four Serial Ports (2 onboard w/selectable 12V power, 2 on
internal connector)
● Four Serial ATA 300 interfaces
● Legacy I/O Controller - support for Parallel Port, Diskette
Drive and PS/2 Mouse/Keyboard
LAN Support Intel 82566DM Nineveh 10/100/1000 with AMT
BIOS ● BIOS (resident in the SPI Flash device)
● SPI Flash provides dual footprint for 8MB or 16MB device
● Support for ACPI, SMBIOS
Expansion Extender card connector allowing a custom expansion card
Capabilities which supports up to one PCI slot and one PCIe slot or,
two PCIe slots
Security Option for TPM module required for Intel LaGrande
Technology (LT)
Hardware ● Two 3-pin fan connectors with tachometer support
Monitor Support ● One 4-pin CPU fan connector with tachometer and PWM
support
● Supports three thermal diodes (CPU die + 2 on-board
locations)
● Voltage monitoring for VCC (processor), 3.3V, 5V and 12V

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Power Requirements

Supply Voltage Motherboard Limits Typical

3.3V Plus or minus 3% 1A
+5 Plus or minus 5% 5A
+12 Plus or minus 5% 2.85A
-12V Plus or minus 5% 0.8A
5V Standby Plus or minus 5% 2A

Lithium Battery

WARNING

Do not use a metal or conductive implement to remove the

battery. A short circuit between the battery’s positive and
negative terminals can cause it to explode.

The lithium battery on the motherboard is used to power NVRAM and CMOS.
● Voltage = 3.0 V (nominal)
● Current = 8.4 µA
● Capacity 200 mAh
● Life (@ 20 mA) = 2.7 years (powered off).

ATX 12V Power Supply Unit (PSU)

WARNING

Disconnect power when working on the power supply unit to

avoid the risk of electric shock.

The ATX 12V Power Supply Unit (PSU) is a 250W switch mode unit with switchable ac
input producing dc output supplies for the Talladega PC Core devices.
After any input undervoltage or outage, the PSU automatically restarts and functions
normally when the input voltage returns to within its operating range.

PSU Specification
● Type - Switching mode
● AC input voltage - Switchable 115/230 Vac (manual switch - not auto ranging)
● Input frequency range - 47 to 63 Hz
● AC input current:
● 5 A rms maximum @ 115 V
● 3 A rms maximum @ 240 V

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Talladega PC Core

● DC output voltages - +5 V, +12 V, -12 V, +3.3 V, +5 VSB Stand-By

● DC Output current:
● 2 A minimum to 18 A maximum @ +5 V
● 0.4 A minimum to 4.2 A maximum @ +12 V
● 0.3 A maximum @ +12 V
● 0.7 A maximum @ +5 VSB
● 0.5 A maximum to 14 A maximum @ +3.3 V
● Internal fan with tacho output signal on pin 20 of PSU 24 pin connector
● Power good signal - TTL compatible signal that indicates the proper operation of the
power supply (high = power good; low = power fail)
● Overvoltage protection - shuts the PSU down if either the +5V or +3.3 V outputs go
too high. Trigger ranges (5.5 V min. to 7.0 V max.) and (3.5 V min. to 4.5 V max)
respectively.
● Short circuit protection - a short circuit (R < 0.03 ohm) on any dc output shuts down
the PSU. The +5 VSB output remains normal
● Over power protection - The PSU shuts down if the total output power exceeds 280
VA. The +5 VSB output remains normal.
● AC fuse - the power supply input is protected by an internal fuse.

PIRAT Board
The PIRAT board provides:
● Access to the motherboard’s reset pins for Miscellaneous I/F Watchdog
● Access to the shutdown pins and the optional door tamper switch
● PC core power on/off push button switch
● HDD activity LED (yellow).
PC Core Power On/Off Switch HDD Activity LED (yellow)

J1 D1
SW1

J2
J3

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Talladega PC Core

Disk Tamper
When a disk security door and tamper switch is fitted, the PIRAT board routes an
electronic signal from the tamper switch directly to the alarms board in the product
harnessing (Relay 3).

Reset and Tamper (RAT) Board

Note: This board may be fitted on first out 663X ATMs.

The reset and tamper (RAT) board provides access to the motherboard’s reset pins for
Power Good Reset. The RAT board also provides access to the shutdown pins and the
optional door tamper switch.

J1 J3

J2

Disk Tamper
When a disk security door and tamper switch is fitted, the RAT board routes an electronic
signal from the tamper switch directly to the alarms board in the product harnessing
(Relay 3).

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Talladega PC Core

PCI PCCM Board

The PCI PC Communications Module (PCCM) board is an add-in adapter that provides a
Band 3 communications interface. The PCI PCCM board has a level 0 diagnostic LED
(green).
Green LED

J1

J3

PCI/PCI Express Extender Card

This card is connected to the Talladega motherboard chipset and is a PCI/PCI extender
card providing an additional PCI slot and a PCI Express slot.

PCI Express Slot (J1)

PCI Slot (J2)

Connector To Motherboard

Disk Drives
The Talladega PC Core contains the following disk drives:
● S-ATA DVD-ROM optical drive (connected to S-ATA channel 0)
● S-ATA hard disk drive (connected to S-ATA channel 1)
● 3.5-inch floppy disk drive.

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Talladega PC Core

S-ATA DVD-ROM Optical Drive

This optical storage drive is a DVD-ROM drive (16X min.) and CD-ROM drive (48X
min.) and has a Serial ATA interface supporting ATAPI commands. The drive has DVD
video and CD audio playback capability. The drive can play any standard DVD-ROM and
CD-ROM disks complying with the Ecma-267 standard.

Power Requirements

+5VDC 2.0A
+12VDC 1.0A

S-ATA Hard Disk Drive

This drive is an industry standard 3.5-inch HDD that supports the ATA interface standard
and operates on a Serial ATA interface.

Power Requirements Input voltage requirements (including noise): 5 V plus or

minus 5% and 12 V plus or minus 10%.

+5VDC 0.46A
+12VDC 0.56A

3.5-inch Floppy Disk Drive

This drive is required for certain legacy software. It is a standard 3.5-inch FDD driven by
a single 5 V supply with power consumption of 1.1 W (typical) during read/write
operation.

TROUBLESHOOTING
WARNING

Disconnect power when working on the power supply unit to

avoid the risk of electric shock.

WARNING

Do not open or repair the Power Supply Unit. Replace if

necessary.

Symptom Possible Root Cause(s) Isolation Resolution

Loss of Motherboard battery The system date and time Replace battery.
configuration failure are excessively
data inaccurate.

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Talladega PC Core

Symptom Possible Root Cause(s) Isolation Resolution

PSU shuts down Protection circuits PSU’s LED (green) not Turn PSU input power off and
operated because of illuminated when fault has been removed turn
overvoltage, short circuit power back on.
or overpower
PSU failure 240/120 volt switch Check voltage switch Select correct switch setting.
incorrectly set setting
Fuse blown Check PSU LED Replace PSU. WARNING: DO
NOT open the PSU to replace the
internal fuse.
Internal power Check all power Reconnect or properly connect
disconnected connectors to the cables to correct sockets
motherboard.
No boot up HDD failure Use BIOS Setup Utility Reinstall
to determine disk’s
presence
Loose or incorrectly Check power and S-ATA Reconnect or properly connect
connected cabling cables cables to correct sockets. Replace
if worn.
System slow RAM inserted in wrong Check DIMMs are Insert DIMMs in correct order
order or incorrectly inserted in correct and/or make sure they are
seated sockets and correctly correctly seated (see ‘Installing
seated. RAM in section ‘Module Removal
and Replacement’).
RAM not configured Check all RAM is Configure RAM correctly in BIOS
configured through BIOS Setup. Replace DIMMs if not
Setup. being configured correctly, or
increase memory with RAM
upgrade.
CPU Check temperature in Replace heatsink. If symptoms
BIOS Setup Utility. persist, replace CPU.
Check heatsink is seated.
Check heatsink fan is
operational. NOTE:
Running temperature of
CPU should be about
15oC above the ambient
temperature.

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Symptom Possible Root Cause(s) Isolation Resolution

System does not Memory refresh timer 1 beep in POST BIOS Reset the memory, or replace with
start up error known good modules
Parity error in base 2 beeps in POST BIOS
memory (first 64Kb
block)
Base memory read/write 3 beeps in POST BIOS
test error
Motherboard timer not 4 beeps in POST BIOS Fatal error indicating a serious
operational problem with the system. Before
Processor error 5 beeps in POST BIOS replacing the motherboard
eliminate the possibility of
8042 Gate A20 test error 6 beeps in POST BIOS interference by a malfunctioning
(cannot switch to add-in card. Remove all expansion
protected mode) cards except the video adapter.
General exception error 7 beeps in POST BIOS ● If beep codes are generated when
(processor exception all other expansion cards are absent
interrupt error) replace motherboard
● If beep codes are not generated
AMIBIOS ROM 9 beeps in POST BIOS when all other expansion cards are
checksum error absent, one of the add-in cards is
CMOS shutdown register 10 beeps in POST BIOS causing the malfunction. Insert the
read/write error cards back into the system one at a
time until the problem happens
Cache memory test failed 11 beeps in POST BIOS again. this will reveal the
malfunctioning card.
Display memory error 8 beeps in POST BIOS If the system video adapter is an
(system video adapter) add-in card, replace or reseat the
video adapter. If the video adapter
is an integrated part of the system
board, the board may be faulty.

BIOS Setup Utility Screens

Dependent on the ATM owning organization’s security policy the following screens can
be available to assist in troubleshooting.

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Section 06: Terminal Core and Communications
Talladega PC Core

Main
BIOS SETUP UTILITY

Main Advanced PCIPnP Boot Security Chipset Exit

System Overview NCR BIOS 5.2.4.1 Use [ENTER], [TAB]

or [SHIFT-TAB] to
AMIBIOS select a field.
Version :08.00.14
Build Dare :12/05/06 Use [+] or [-] to
ID :0ABKJ014 configure system Time.

Processor
Intel(R) Core(TM)2 CPU 6400 @ 2.13GHz
Speed :2133MHz
Count :1

System Memory Select Screen

Size :2032MB Select Item
Change Field
System Time [03:38:21] Tab Select Field
System Date [Tue 12/19/2006] F1 General Help
F10 Save and Exit
ESC Exit

Advanced

BIOS SETUP UTILITY

Main Advanced PCIPnP Boot Security Chipset Exit

Advanced Settings Configure/monitor

the Hardware Health.
WARNING: Setting wrong values in below sections
may cause system to malfunction.

CPU Configuration
IDE Configuration
Floppy Configuration
SuperIO Configuration
Hardware Health Configuration
ACPI Configuration
AHCI Configuration
Event Log Configuration
Select Screen
Intel AMT Configuration
Select Item
PCI Express Configuration
Enter Go To Sub Screen
Remote Access Configuration
F1 General Help
USB Configuration
F10 Save and Exit
ESC Exit

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Talladega PC Core

Advanced/Hardware Health Configuration

BIOS SETUP UTILITY

Advanced

Hardware Health Event Monitoring Enables Hardware

Health Monitoring
H/W Health Function [Enabled] Device.

System Temperature :29°C/84°F

CPU Temperature :49°C/109°F

Power Supply Fan Speed :1493 RPM

CPU Fan Speed :2806 RPM

VcoreA :1.274 V
CPU VTT :1.209 V
+3.3Vin :3.419 V
Select Screen
+5Vin :5.160 V
Select Item
+12Vin :12.099 V
Change Option
-12Vin :-12.281 V
F1 General Help
+5VSB :5.116 V
F10 Save and Exit
VBAT :3.435 V
ESC Exit

PCIPnP

BIOS SETUP UTILITY

Main Advanced PCIPnP Boot Security Chipset Exit

Advanced PCI/PnP Settings Clear NVRAM during

System Boot.
WARNING: Setting wrong values in below sections
may cause system to malfunction.

Clear NVRAM [No]

Plug & Play O/S [No]
PCI Latency Timer [64]
Allocate IRQ to PCI VGA [Yes]
Palette Snooping [Disabled]
PCI IDE BusMaster [Disabled]
OffBoard PCI/ISA IDE Card [Auto]
Select Screen
IRQ3 [Available]
Select Item
IRQ4 [Available]
Change Option
IRQ5 [Available]
F1 General Help
IRQ7 [Available]
F10 Save and Exit
IRQ9 [Available]
ESC Exit
IRQ10 [Available]
IRQ11 [Available]

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 06: Terminal Core and Communications
Talladega PC Core

Boot

BIOS SETUP UTILITY

Main Advanced PCIPnP Boot Security Chipset Exit

Boot Settings Configure Settings

during System Boot.
Boot Settings Configuration

Boot Device Priority

Hard Disk Drives
Removable Drives
CD/DVD Drives

Initiate Pre-boot Services [No]

Select Screen
Select Item
Enter Go To Sub Screen
F1 General Help
F10 Save and Exit
ESC Exit

Security

BIOS SETUP UTILITY

Main Advanced PCIPnP Boot Security Chipset Exit

Security Settings Install or Change the

password.
Supervisor Password :Not Installed
User Password :Not Installed

Change Supervisor Password

Change User Password

Boot Sector Virus Protection [Disabled]

Select Screen
Select Item
Enter Change
F1 General Help
F10 Save and Exit
ESC Exit

2-14 NCR — CONFIDENTIAL AND PROPRIETARY

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Talladega PC Core

Chipset

BIOS SETUP UTILITY

Main Advanced PCIPnP Boot Security Chipset Exit

Advanced Chipset Settings Configure North Bridge

features.
WARNING: Setting wrong value in below sections
may cause system to malfunction.

North Bridge Configuration

South Bridge Configuration
ME Subsystem Configuration

Select Screen
Select Item
Enter Go To Sub Screen
F1 General Help
F10 Save and Exit
ESC Exit

Exit

BIOS SETUP UTILITY

Main Advanced PCIPnP Boot Security Chipset Exit

Exit Options Loads default values

for the Setup Options.
Save Changes and Exit
Discard Changes and Exit F9 key can be pressed
Discard Changes for this operation.

Load Setup Defaults

Select Screen
Select Item
Enter Go To Sub Screen
F1 General Help
F10 Save and Exit
ESC Exit

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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2-15
Section 06: Terminal Core and Communications
Talladega PC Core

PSU Remote On/Off Operation

When the PSON signal (pin 14, P1) is at TTL level low, or shorted to GND, the PSU will
turn on. When the PSON signal is at TTL level high, or open circuit, all outputs except
+5VSB will turn off.

DIAGNOSTICS

Power On Self Test

The BIOS used by the Talladega motherboard is AMIBIOS8. For service purposes, testing
includes standard PC Power on Self Test (POST) on the CPU, memory and hard disk.

Beep Codes
Beep codes are used by the BIOS to indicate a critical or fatal error in the PC core. Beep
codes are generated when an error occurs before the system video has been initialized.

No. of
Description Action
Beeps
1 Memory refresh timer error Reset the memory, or replace with known good modules
2 Parity error in base memory
(first 64Kb block)
3 Base memory read/write test
error
4 Motherboard timer not Fatal error indicating a serious problem with the system.
operational Before replacing the motherboard eliminate the possibility
5 Processor error of interference by a malfunctioning add-in card. Remove
6 8042 Gate A20 test error all expansion cards except the video adapter.
● If beep codes are generated when all other expansion cards
(cannot switch to protected
are absent replace motherboard
mode)
● If beep codes are not generated when all other expansion
7 General exception error cards are absent, one of the add-in cards is causing the
(processor exception malfunction. Insert the cards back into the system one at a
interrupt error) time until the problem happens again. this will reveal the
malfunctioning card.
8 Display memory error If the system video adapter is an add-in card, replace or
(system video adapter) reseat the video adapter. If the video adapter is an
integrated part of the system board, the board may be
faulty.
9 AMIBIOS ROM checksum As 4 - 7 above.
error
10 CMOS shutdown register
read/write error
11 Cache memory test failed

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Talladega PC Core

Motherboard LEDs

D36 D33 D34

Position on Board Signal Meaning

D33 PROCHOT CPU or voltage regulator too hot
D34 VR_FAIL CPU core voltage failed
D36 RED ATX power supply failed
GREEN Power present (S0/S1 state)
GREEN FLASH Suspend (S3 state)

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 06: Terminal Core and Communications
Talladega PC Core

STRAPPING

Motherboard Strapping
Key Description Key Description Key Descriptions
A Connector row K SATA Header 1 Serial
B Processor L Floppy drive 2 PS/2
C Northbridge M Lithium battery 3 Parallel
D Southbridge N Front USB (2 ports) 4 Display
E DDR2 DIMM Slot (4 off) O Front panel 5 DVI
F PCI Slot (3 off) P Internal audio header 6 LAN
G Vertical riser support (PCIe) Q Diagnostic LEDs 7 USB (2 ports)
H PCI-E (4 off) / ADD2 R Internal USB (6 ports) 8 Audio
I ATX Power S High density (2mm) Daughter
J ATX 12V Power card connector (40 pin)

JP1 & JP2

F F F (See important
Caution in Section
“JP1 & JP2” below )

H
B

C
G
M Fixing holes (8 Off)

Extender Card
E
Contacts Channel A DIMM1
D Channel A DIMM2
Channel B DIMM1
R Channel B DIMM2
S KK KK E
N P O Q L
I
JP4 (CMOS Clear)
1 2 3 6 8
Speaker Out (Light Blue)
Line Out (Lime Green)
Microphone Input (Pink)

4 5 7

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Talladega PC Core

JP1 & JP2

Jumper on Pins Function

1 and 2 12V
2 and 3 RI (required setting on ATMs, see caution below)

CAUTION

The Talladega motherboard is used in both Financial and Retail

products. The JP1 and JP2 jumpers used in Financial ATMs must be
positioned on pins 2 and 3 as shown below:

Pin 1 Pin 2 Pin 3

JP2

JP1

Pin 1 Pin 2 Pin 3

JP3
This is a manufacturing tool and is left open.

JP4 - Clear Configuration (CMOS) Memory

CAUTION

Make sure that ac is disconnected from the power supply before

moving this jumper.

Jumper on Pins Function

1 and 2 Normal operation (default)
2 and 3 Clear CMOS memory (jumper must be returned to normal
position before power-on)

WARNING

Do not use a metal or conductive implement to remove the

battery. A short circuit between the battery’s positive and
negative terminals can cause it to explode.

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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2-19
Section 06: Terminal Core and Communications
Talladega PC Core

Power Supply Unit Strapping

Voltage Select Switch
LED (Green)

230 AC Input
Connector

Fixing
Holes
(4 off)

The 120/240 voltage select switch next to the ac input connector on the PSU must be set to
the correct input voltage. This is accessible through a cutout in the rear wall of the PC box.

WARNING

The internal ac input fuse is not replaceable by the Customer

Service Engineer.

ADJUSTMENTS
There are no adjustments required on the Talladega PC core.

Note: Volume control of the beep signal is done using the Graphical Operator Panel.

PREVENTIVE MAINTENANCE
The only preventive maintenance required on the PC core is:
● Vacuum around the core
● Check the fans for correct operation and clean out any accumulations of dust.

MODULE REMOVAL AND REPLACEMENT

For details of the field replaceable parts in the PC core refer to B006-6595 NCR 6634
ATMs Parts Identification Manual.

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Talladega PC Core

The major field replaceable units in the Talladega PC core are:

● Core fan
● Hard Disk Drive (HDD)
● Power supply unit (PSU)
● Disk security feature (only on ATMs fitted with a high security alarm system)
● Floppy and optical disk drives
● Talladega Motherboard:
● Processor
● Heatsink with fan
● DIMM
● I/O shield
● Lithium battery.

Remove PC Core
To service any parts within the PC core do the following:
1. Disconnect the AC input cable from the rear of the core and the cabling from the front
of the PC core.
2. Remove the two screws from the right hand side of the core and remove the PC core
from the ATM.
3. Remove the lid of the PC box by first removing the two screws from the front of the
core then slide the lid back as far as it will go and lift it up from the front to free it
from the security tang at the back as shown:
Lid
Close
Security Tang for Close
Lock or Seal
Locating Lugs (3 Each Side of Lid)

Screws (2 off)

Open

Core Fan
To remove the core fan disassemble in the following order:

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 06: Terminal Core and Communications
Talladega PC Core

1. Disconnect the power harness.

2. Remove the two M4.8 plastite screws (positioned diagonally) from the rear of the core
box.
3. Remove the fan.
To replace the fan reverse the instructions above.

CAUTION

The correct direction of the air flow is out of the PC box. To replace
the fan in the correct position use the arrow marked on one of the
sides of the fan to make sure the air is blowing out of the PC box.

Hard Disk Drive (HDD)

To remove the hard disk drive disassemble in the following order:
1. Disconnect the power and data harnesses.
2. Remove the two screws from the back of the core box and the single screw holding the
HDD mounting bracket to the shelf.
3. Remove the four screws holding the HDD to its mounting bracket.
4. Remove the HDD.
To replace the hard disk drive reverse the instructions above.

Power Supply Unit (PSU)

WARNING

Disconnect power when working on the power supply unit to

avoid the risk of electric shock.

WARNING

Do not open or repair the Power Supply Unit. Replace if

necessary.

To remove the power supply unit disassemble in the following order:

1. Remove the hard disk drive as instructed in steps 1 and 2 in section ‘Hard Disk Drive
(HDD)’ above.
2. Disconnect the power cables to the floppy disk drive, the optical disk drive, the hard
disk drive, the fan and the two connectors to the motherboard.
3. Remove the four screws from the rear of the core box.
4. Remove the power supply unit taking care not to damage components on the
motherboard.
To replace the power supply unit reverse the instructions above.

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Talladega PC Core

Floppy and Optical Disk Drives

To remove the floppy and optical disk drives disassemble in the following order:
1. Disconnect the power and signal cables from the drive being replaced.
2. Remove the four M3 screws from the front of the PC core box and the single M3
screw holding the mounting bracket to the shelf.
3. Turn over the mounting bracket holding the disk drives.
4. Remove the floppy disk drive by removing the four M3 x 0.5 screws attached to the
base of the drive. Remove the optical drive by removing the four screws attached to
the sides of the drive.
To replace the floppy and optical disk drives reverse the instructions above.

Disk Security Feature

The disk security feature consists of the following parts:
● Disk security assembly
● Disk security switch bracket
● Disk security harness.
To remove the disk security assembly (shaped like a latch) disassemble in the following
order:
1. Lift the disk security door as far as it will go.
2. Open the drive bay cover.
3. Remove the two M3 self tapping screws from inside the core box.
4. Remove the disk security assembly.
To replace the disk security assembly reverse the instructions above.
To remove the disk security bracket disassemble in the following order:
1. Remove the floppy and optical disks as detailed in steps 1 and 2 in section ‘Floppy
and Optical Disk Drives’ above.
2. Remove the two screws on the top of the bracket.
3. Remove the tamper switch by pressing the latches.
4. Remove the disk security bracket.
To replace the disk security bracket reverse the instructions above.
To remove the disk security harness disassemble in the following order:
1. Remove the tamper switch by pressing the latches.
2. Disconnect the three way connector on the RAT board.
To replace the disk security harness reverse the instructions above.

Talladega Motherboard
To remove the motherboard disassemble in the following order:
1. Disconnect and remove the HDD and the floppy and optical disk drives on their
mounting brackets.

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Talladega PC Core

2. Remove the shelf by unscrewing the two screws at the back and the two screws at the
front of the core box.
3. Disconnect and remove the reset and tamper board.
4. If fitted, remove the tamper switch.
5. Remove all plug-in cards.
6. Disconnect all remaining cabling from the motherboard.
7. Remove the eight M3x6 screws from the motherboard and the four screws from the
extension card (if fitted) that secure the boards to the core box.
8. Remove the motherboard.
To replace the motherboard reverse the instructions above.

Installing RAM

CAUTION

Take care in handling memory modules by only holding them at the

ends. Never hold more than one module at a time. Never bend or
twist the memory modules because this can seriously damage the
contacts.

Install memory modules as follows:

1. Insert memory modules in the correct order starting at slot DIMM1 (see illustration of
motherboard in ‘Strapping’ section).
2. Flip open the plastic retention clips.
3. Orientate the module correctly by matching up the notch on the module with the notch
on the DIMM slot.
4. Insert the module without using undue pressure. Use both hands to press down on
each end of the module until the plastic retention clips snap shut (it may be necessary
to manually close the clips).
5. Dual-channel operation requires a pair of modules to be inserted. The first module
goes into the Channel A DIMM1 slot and the second module goes into the Channel B
DIMM1 slot (the DIMM slots are colour coded to assist correct installation).

Replacing the Processor

To replace the processor (CPU) do the following:
1. Remove the cooling unit (heatsink with fan) by first disconnecting its power cable
then unlocking the push-pins using a flat head screwdriver to turn the pins
anticlockwise one quarter turn and retract fully to unlock.
2. Remove all the grey coloured thermal interface grease from the heatsink (this is used
to make a good bond between the heatsink and the processor).

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Talladega PC Core

3. Unclip and raise the lever at the side of the socket.

4. Raise the metal frame.
5. Remove the existing processor.

CAUTION

Hold the processor by the edges only.

6. Identify the key on the processor near to pin 1 and match it with the socket.
7. Very carefully place the processor square on (do not place at an angle) in the socket.
8. Lower the metal frame onto the socket.
9. Lower the lever and clip back in place.
10. Use the thermal grease syringe (006-8612565) to apply new thermal interface grease
to the cooling unit in the pattern as shown below:

Thermal Interface
Grease (5 Places)

CAUTION

Do not use the entire contents of the syringe because too much
grease could block the airflow around the heat spreader and
processor.

11. Put the four pins of the cooling unit into the armed position by first turning them
anticlockwise and fully retracting them, then, turn the pins one quarter turn clockwise.
12. Replace the cooling unit by pressing the push-pins home until they are locked.
Connect the cooling unit’s power cable to the motherboard connector.

CAUTION

Make sure the fan cable does not obstruct the fan blades.

Inserting and Removing Disks

The floppy disk drive and the optical disk drive are behind a drive bay cover. Insert and
remove disks as follows:

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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2-25
Section 06: Terminal Core and Communications
Talladega PC Core

1. If a disk drive security door is fitted, unlock or remove the lock or seal supplied by the
owning organization, then pull out the popper and pull out the door as far as it will go.

Note: If the ATM has an alarm system fitted, the disk drive security door may be
alarmed. If this is the case, follow the owning organization’s procedures for accessing
an alarmed area.

2. Pull the two spring loaded pins out of their latches and pull open the drive bay cover.

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3. After inserting/removing disks close the drive bay cover by pushing it firmly so that
the spring loaded pins fully locate in their latches as shown below:

CAUTION

This is an ESD (electrostatic discharge) sensitive device, therefore,

after any maintenance or service actions the drive bay cover must be
closed and fully latched home.

4. If fitted, close the disk security door then lock or seal it as required by the owning
organization.

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 06: Terminal Core and Communications
Talladega PC Core

CABLING

Interconnection Diagram

ATX Power
AC In
Supply Unit
System
Fan
Serial ATA
Motherboard Hard Disk
(Talladega)
Serial ATA
DVD RW
512M/1G/
2G/4G/8G Flex Disk Drive
Memory
Disk Tamper
Switch
PIRAT
(or Reset and Eternal Reset In
Processor Tamper Board) Tamper
CPU Fan Core 2

PCI SDC SDC

PCI PCCM PCCM

ADD2 Slot Com 3
ESC
Com 4

Com 1
3 PCI Com 2
Slots Parallel
PS2 Keyboard
PS2 Mouse
VGA
DVI-D
Ethernet
Audio In/Out

USB 0
USB 1
USB 2
USB 3
USB 4
USB 5
USB 6 - 9 (Optional)

Extender Card ATX

1 PCI
1 PCIe x 1

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Talladega PC Core

Floppy Disk Drive Cable

P1 P2

34 34
33 33
32 32
31 31
30 30
29 29
28 28
27 27
26 26
25 25
24 24
23 23
22 22
21 21
20 20
19 19
18 18
17 17
16 10
15 11
14 12
13 13
12 14
11 15
10 16
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
1 1

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 06: Terminal Core and Communications
Talladega PC Core

Serial ATA Cable (DVD and HDD)

PIN 1 PIN 1 GND

PIN 2 PIN 2 SATA_TX+

PIN 3 PIN 3 SATA_TX-

PIN 4 PIN 4 GND

PIN 5 PIN 5 SATA RX-

PIN 6 PIN 6 SATA_RX+

PIN 7 PIN 7 GND

CON 1 CON 2 SIGNAL

Reset and Tamper Harness (if RAT Board Fitted)

1 RESET 1
2 RESET_RTN 2
POWER
3 3
POWER_RTN
4 4
5 SPKR 5
SPKR_RTN
6 6
7 7
8 8
9 9
10 10

RAT M-BOARD
Polarising Key

9 7 5 3 1 9 7 5 3 1
10 8 6 4 2 10 8 6 4 2

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Talladega PC Core

USB 2.0 4 Port Breakout

P5
1 2
P1

P2 9 10
P6
P3 1 2
P4

9 10

1 RED 1
2 WHITE 3
P1 3 GREEN 5
4 BLACK 7
SHELL P5

1 RED 2
2 WHITE 4
P2 3 GREEN 6
4 BLACK 8
10 KEYED
SHELL

1 RED 1
2 WHITE 3
P3 3 GREEN 5
4 BLACK 7
SHELL P6

1 RED 2
2 WHITE 4
P4 3 GREEN 6
4 BLACK 8
10 KEYED
SHELL

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Talladega PC Core

PIRAT Talladega
40 39

38 37

2 36 35
1

3 4 PIRAT Talladega Motherboard 34 33

5 6 32 31
J2 J34 30 29
7 8

9 10 28 27

11 12 26 25
Talladega Motherboard - J34
24 23
40
22 21

20 19

18 17

16 15

1 14 13
KEYED 35
PIRAT - J2 KEYED 12 11
15
KEYED
8 10 9
SPSW A
8 16
SPSW B 8 7
7 21
GND TO M/B
6 38 6 5
RESET TO M/B
5 17
DISK DRIVE LED
4 18 4 3
5V
3 37
TALLA 3V3 2 1
1 13

= Polarising Key

CONNECTOR ASSIGNMENT/PINOUTS

Motherboard Connectors

Keyboard and Mouse Interface Connectors (K and M)

The keyboard and mouse ports are standard 6 way mini-DIN connectors with the same

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voltages and signals.

Pin Signal
1 DATA
2 N/C
3 GND
4 +5V
5 CLOCK
6 N/C

Serial Port 1 and 2 Connector (S1 and S2)

Standard 9 way D type male connector providing an RS232 standard serial interface.

Pin Signal
1 CD
2 RX-
3 TX-
4 DTR
5 GND
6 DSR
7 RTS
8 CTS
9 RI

The default state of the jumper setting is 2-3 on the motherboard (JP1 on Port 1 and JP2 on
Port 2) pin 9 is RI (Ring Indication).

Parallel Port Connector (PAR 1)

Standard 25 way D Type female connector providing IEEE1284 compatible parallel port.

Pin Signal Pin Signal

1 STROB- 14 AUTOFDXT-
2 PD0 15 ERROR-
3 PD1 16 INIT-
4 PD2 17 SEL_IN-
5 PD3 18 GND
6 PD4 19 GND
7 PD5 20 GND
8 PD6 21 GND
9 PD7 22 GND
10 ACK- 23 GND
11 BUSY 24 GND
12 PE 25 GND
13 SELECTC

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Video - Analogue (VGA)

Standard 15 way high density D type connector for standard VGA monitor.

Pin Signal
1 RED
2 GREEN
3 BLUE
4 NC
5 GND
6 R_GND
7 G_GND
8 B_GND
9 5V Supply
10 GND
11 NC
12 DDC DATA
13 HSYNC
14 VSYNC
15 DDC CLK

Video - Digital (DVI)

Connection for a standard DVI monitor.

Pin Signal Pin Signal

1 TDMS DATA 2- 13 NC
2 TDMS DATA 2+ 14 +5V POWER
3 TDMS DATA 2/4 SHIELD 15 GND
4 NC 16 HOT PLUG DETECT
5 NC 17 TDMS DATA 0-
6 DDC CLOCK 18 TDMS DATA 0+
7 DDC DATA 19 TDMS DATA 0/5 SHIELD
8 NC 20 NC
9 TDMS DATA 1- 21 NC
10 TDMS DATA 1+ 22 TDMS CLOCK SHIELD
11 TDMS DATA 1/3 SHIELD 23 TDMS CLOCK+
12 NC 24 TDMS CLOCK-

C1 - No connect
C2 - No connect
C3 - No connect
C4 - No connect
C5 - No connect.

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Audio Output Connector (Speaker)

3.5mm stereo jack socket - coloured light blue.

Pin Signal
1 Audio Left
2 Audio Right
3 GND

Audio Output Connector (Line Out)

3.5mm stereo jack socket - coloured lime green.

Pin Signal
1 Audio Left
2 Audio Right
3 GND

Microphone Input Connector (mic)

3.5mm stereo jack socket - coloured pink.

Pin Signal
1 Audio Left
2 Audio Right
3 GND

Network Connector (N)

Standard RJ45 Ethernet network 10/100/1000 Base-T connection.

Pin Signal
1 TD+
2 TD-
3 RD+
4 NC
5 NC
6 RD-
7 NC
8 NC

USB 0 and 1
Standard Twin USB connector stack providing a USB 2.0 compatible interface.

Pin Signal
1 +5V

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Section 06: Terminal Core and Communications
Talladega PC Core

Pin Signal
2 DATA-
3 DATA+
4 GND

Reset/Power Good Interface (if RAT Board Fitted)

J35

Pin Signal
1 N/C
2 SPKR
3 N/C
4 POWER
5 RESET
6 N/C
7 N/C
8 N/C
9 RESET_RTN
10 SPKR_RTN

Reset/Power Good Interface (if PIRAT Board Fitted)

J34

Pin Signal
1 N/C
2 N/C
3 N/C
4 N/C
5 N/C
6 N/C
7 N/C
8 N/C
9 N/C
10 N/C

J35

Pin Signal
1 TALLA 3V3
2 N/C
3 Polarising Key
4 SPSW A
5 RESET TO M/B
6 DISK DRIVE LED

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 Section 06: Terminal Core and Communications
Talladega PC Core

Pin Signal
7 N/C
8 N/C
9 SPSW B
10 N/C

J36

Pin Signal
1 N/C
2 N/C
3 N/C
4 N/C
5 N/C
6 N/C
7 N/C
8 N/C
9 N/C
10 N/C
11 N/C
12 N/C
13 5V
14 GND TO M/B
15 N/C
16 N/C

USB 2, 3, 4, 5, 6, 7, 8 and 9

Pin Signal
1 +5V
2 Data-
3 Data+
4 GND

Optical Drive Connector

S-ATA DC Power Segment

DC power is supplied through a S-ATA 15 pin connector.

Pin Signal
1 3.3 V
2 3.3 V
3 3.3 V

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 06: Terminal Core and Communications
Talladega PC Core

Pin Signal
4 GND
5 GND
6 GND
7 5V
8 5V
9 5V
10 GND
11 Reserved
12 GND
13 12 V
14 12 V
15 12 V

S-ATA Signal Segment

Signals are supplied through a S-ATA 7 pin connector.

Pin Signal
1 GND
2 A+
3 A-
4 GND
5 B-
6 B+
7 GND

2-38 NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 06: Terminal Core and Communications
Talladega PC Core

PIRAT Board Connectors

J1 - 9 Way D Type Right Angled Connector

Pin Signal
1 N/C
2 TampA
3 N/C
4 SPSW-B
5 RST~
6 TampB
7 N/C
8 SPSW-A
9 RST_GND

J2 - 12 Way Right Angled Connector

Pin Signal
1 TALA_3V3
2 PIVAT_LED
3 5V
4 DISK_DRIVE_LED
5 RST to M/B
6 GND to M/B
7 SPSW_B
8 SPSW_A
9 RST_FROM_PCI_SDC
10 GND_TO_PCI_SDC
11 TAMP_A
12 TAMP_B

J3 - 3 Way Connector

Pin Signal
1 TAMP_A
2 TAMP_B
3 N/C

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 06: Terminal Core and Communications
Talladega PC Core

RAT Board Connectors (if RAT Board Fitted)

J1 - 10 Way Connector

Pin Signal
1 RST~
2 Gnd
3 SPSW
4 5Vdu
5 SPK
6 Vcc
7 N/C
8 N/C
9 N/C
10 N/C

J2 - 9 Way D Type

Pin Signal
1 N/C
2 TampA
3 SPK
4 SPSW
5 RST~
6 TampB
7 Vcc
8 5Vdu
9 Gnd

J3 - 3 Way Connector

Pin Signal
1 TampA
2 TampB
3 N/C

TEST/ADJUSTMENT TOOLS
There are no special test or adjustment tools required.

2-40 NCR — CONFIDENTIAL AND PROPRIETARY

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June 2008
 Section 06: Terminal Core and Communications
USB 7 Port Hub

Table of Contents

USB 7 Port Hub

INTRODUCTION ........................................................................................................... 3-1

DESCRIPTION ............................................................................................................... 3-1

Power Requirement..................................................................................................... 3-2
Maximum Cable Lengths............................................................................................ 3-2

TROUBLESHOOTING .................................................................................................. 3-3

DIAGNOSTICS............................................................................................................... 3-4
Level 1 Diagnostics .................................................................................................... 3-4

STRAPPING ................................................................................................................... 3-5

ADJUSTMENTS............................................................................................................. 3-5

MODULE REMOVAL AND REPLACEMENT............................................................ 3-5

Top Box Mounted Hub ............................................................................................... 3-5
Safe Mounted Hub ...................................................................................................... 3-5

CABLING ....................................................................................................................... 3-5

CONNECTOR ASSIGNMENT ...................................................................................... 3-6

Hub Board................................................................................................................... 3-6
ATM Interface........................................................................................................ 3-7

TEST/ADJUSTMENT TOOLS ...................................................................................... 3-7

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-i
Section 06: Terminal Core and Communications
USB 7 Port Hub

3-ii NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 06: Terminal Core and Communications
USB 7 Port Hub

Table of Contents
Chapter 3

USB 7 Port Hub

INTRODUCTION
This chapter gives the information required to service the USB 7 Port Hub fitted in NCR
663X ATM’s.

DESCRIPTION
The USB Hub increases the number of USB ports connected to the PC Core. It provides
the following functionality:
● Operation from a single 24V power supply
● 1 upstream facing port
● 7 powered downstream facing ports
● Power management for each port
● Device connect/disconnect detection
● Bus fault detection and recovery
● High, full and low-speed device support
● Transaction translator for each port to provide full unshared bandwidth for USB1.1
devices.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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3-1
Section 06: Terminal Core and Communications
USB 7 Port Hub

Power Requirement
The Hub requires the following dc voltage and currents:

Quiescent Current Continuous Current

+24 V +/-10% 125 mA min. + 125 mA for 1.0 A max.
each used downstream port

The +24 V supply is sourced from the ATM power supply. The current rating in the table
represents a total load which includes the current sourced for the following voltages:
● +5 V +/-5% is derived from the 24 V using a Sipex SP7652 Power Blox switcher
● +3.3 V +/-0.3V is derived from the 5 V using a low drop-out linear regulator
● +1.8 V +/-10% is derived from the 3.3 V using a low drop-out linear regulator.

Maximum Cable Lengths

Port Speed Maximum Cable Length

Upstream All 5.0 m (16.40 ft.)
Downstream High 5.0 m (16.40 ft.)
Downstream Full 5.0 m (16.40 ft.)
Downstream Low 3.0 m (9.84 ft.)

3-2 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 06: Terminal Core and Communications
USB 7 Port Hub

TROUBLESHOOTING
The system has a USBViewer option which allows the user to verify which module is
allocated to which USB port and is accessed as follows:

Note: The user requires a USB Service Key to perform this function.

1. Select the DEVICE DIAGNOSTICS option from the SYSTEM APPLICATION

menu.
2. Select HARDWARE INFORMATION AND RECOVERY option.
3. Select the USBViewer option.
4. The system will then display the following screen showing the module to port
allocation for NCR modules or USB Hubs which have a working USB connection.

Note: Modules or USB Hubs are dynamically shown on the screen. If a Module or
USB Hub is removed while screen is displayed the information relating to it will also
be removed from the screen.

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Section 06: Terminal Core and Communications
USB 7 Port Hub

5. The user can select a specific module and the system will then display the following
screen showing port details.

DIAGNOSTICS

Level 1 Diagnostics
There are two LEDs for each port, which indicate the port status. The definitions of the
LEDs are shown below:

LED Colour Status

Green All OK
Amber Error condition
Off Non operational
Green (blinking On/Off) Software attention
Amber (blinking On/Off) Hardware attention
Green/Amber (blinking On/Off) Reserved

There is one LED positioned close connector J9 that indicates power on or off.
There are no other diagnostics for this device.

3-4 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 06: Terminal Core and Communications
USB 7 Port Hub

STRAPPING
None.

ADJUSTMENTS
None.

MODULE REMOVAL AND REPLACEMENT

Note: Cables should be replaced into the same port from which they were removed.

Top Box Mounted Hub

1. Remove the screws holding USB mounting tray to the module tray.
2. Note the positions of all USB cables.
3. Unplug all cables from the hub.
4. Remove the hub assembly.
5. Replace the hub assembly.
6. Refit cables into the same ports noted in step 2.
7. Refit and secure USB mounting tray.

Safe Mounted Hub

1. Note the positions of all USB cables.
2. Unplug all cables from the hub.
3. Remove the screws holding the cover to the safe.
4. Remove the hub assembly.
5. Replace the hub assembly.
6. Replace the cover.
7. Refit cables into the same ports noted in step 1.

CABLING
None.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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3-5
Section 06: Terminal Core and Communications
USB 7 Port Hub

CONNECTOR ASSIGNMENT

Hub Board
The diagram below shows the Hub Board connectors.
** Indicates the two LEDs for each port.

Upstream Port J8

*
J1 *
*
*
J2

*
*
J3

*
Downstream Ports *
J4

*
*
J5

*
*
J6

*
*
J7

**
Power J9

Power LED Downstream

Port LEDs

3-6 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 06: Terminal Core and Communications
USB 7 Port Hub

ATM Interface
The Hub has two interfaces with the host ATM and up to seven interfaces with modules in
the ATM:
● Power
● Upstream connector
● Downstream connectors.

Power Interface Power is obtained from the host ATM via a 2-pin right angled mini-
fit junior connector (J9) on the connector board, with the following pinout:

Pin Signal
1 +24 V
2 0V

Upstream Connector Communication to and from the host ATM is via a 5-pin
mini-B connector (J8) on the connector board, with the following pinout:

Pin Signal
1 VCC
2 D-
3 D+
4 N.C.
5 GND
Shell SHIELD

Downstream Connectors Communication to and from the modules is via seven 4-

pin upright type A connectors (J1- J7) on the connector board, with the following pinout:

Pin Signal
Shell SHIELD
1 VCC
2 D-
3 D+
4 GND
Shell SHIELD

TEST/ADJUSTMENT TOOLS
None.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 06: Terminal Core and Communications
USB 7 Port Hub

3-8 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Table of Contents
Section 07: Card Readers

Table of Contents

Section 07: Card Readers

Chapter 1: USB IMCRW

INTRODUCTION ........................................................................................................... 1-1
DESCRIPTION ............................................................................................................... 1-1
UIMCRW Firmware ................................................................................................... 1-2
Card Detection and Pre-head Detection...................................................................... 1-2
Card Transport ............................................................................................................ 1-2
Security - Long and Short Card Detection.................................................................. 1-3
Reading and Writing To Magnetic Stripe Cards ........................................................ 1-3
Reading and Writing to Smart Cards .......................................................................... 1-3
Sensor Locations......................................................................................................... 1-4
Optional Features ........................................................................................................ 1-4
TROUBLESHOOTING .................................................................................................. 1-7
DIAGNOSTICS............................................................................................................. 1-12
Level 0 Diagnostics .................................................................................................. 1-12
Level 1 Diagnostics .................................................................................................. 1-18
Level 3 Diagnostics .................................................................................................. 1-22
STRAPPING ................................................................................................................. 1-25
ADJUSTMENTS........................................................................................................... 1-25
Pre-head .................................................................................................................... 1-25
Heartbeat ................................................................................................................... 1-26
Card Detect Microswitch .......................................................................................... 1-26
PREVENTIVE MAINTENANCE ................................................................................ 1-27
Clean Read Heads and Smart Contacts..................................................................... 1-27
Clean Rollers............................................................................................................. 1-28
MODULE REMOVAL ................................................................................................. 1-28
MEIs.......................................................................................................................... 1-29
IC Contact Block ...................................................................................................... 1-30
Throat........................................................................................................................ 1-31
Battery....................................................................................................................... 1-32
Base Transport .......................................................................................................... 1-32
CABLING ..................................................................................................................... 1-33
CIM Harness ............................................................................................................. 1-33
MM HARNESS ........................................................................................................ 1-34
CARD CAPTURE BIN HARNESS ......................................................................... 1-34
CONNECTORS............................................................................................................. 1-35
Main Control Board .................................................................................................. 1-36
CIM/MM PCB .......................................................................................................... 1-38
CIM/MM With Security PCB................................................................................... 1-39
IC Block PCB ........................................................................................................... 1-41
TEST/ADJUSTMENT TOOLS .................................................................................... 1-42
CIM/MM Turnaround Plug ...................................................................................... 1-42

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Table of Contents
Section 07: Card Readers

Cards ......................................................................................................................... 1-42

Chapter 2: USB Smart DIP Reader

INTRODUCTION ........................................................................................................... 2-1
DESCRIPTION ............................................................................................................... 2-1
Magnetic Stripe Reading ............................................................................................ 2-1
Smart Card Reading.................................................................................................... 2-2
Security Feature .......................................................................................................... 2-2
STRAPPING ................................................................................................................... 2-2
ADJUSTMENTS............................................................................................................. 2-2
TROUBLESHOOTING .................................................................................................. 2-3
DIAGNOSTICS............................................................................................................... 2-3
Level 0 Diagnostics .................................................................................................... 2-3
Level 1 Diagnostics .................................................................................................... 2-3
Level 3 Diagnostics .................................................................................................... 2-4
TEST TOOLS.................................................................................................................. 2-5
CONNECTOR ASSIGNMENT ...................................................................................... 2-5
CABLING ....................................................................................................................... 2-6

Chapter 3: USB Contactless Card Reader

INTRODUCTION ........................................................................................................... 3-1
DESCRIPTION ............................................................................................................... 3-1
Antenna Unit Connectors............................................................................................ 3-3
Control Unit Connectors ............................................................................................. 3-3
TROUBLESHOOTING .................................................................................................. 3-4
DIAGNOSTICS............................................................................................................... 3-5
HW_DIAGNOSTICS Property .................................................................................. 3-5
HW_SELF_TEST Property ........................................................................................ 3-6
HW_MAINTENANCE PROPERTY.............................................................................. 3-6
HW_CONFIGURATION PROPERTY .......................................................................... 3-7
STRAPPING ................................................................................................................... 3-7
LEDs and MEEIs ........................................................................................................ 3-7
Control Board ............................................................................................................. 3-8
ADJUSTMENTS............................................................................................................. 3-8
MODULE REMOVAL AND REPLACEMENT............................................................ 3-8
Antenna Unit............................................................................................................... 3-8
Control Unit ................................................................................................................ 3-8
CABLING ....................................................................................................................... 3-9
Interconnection Diagram ............................................................................................ 3-9
Harnesses .................................................................................................................... 3-9
CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 3-10
+24V Power .............................................................................................................. 3-10
USB........................................................................................................................... 3-10
AUX.......................................................................................................................... 3-11
R.F. Out..................................................................................................................... 3-11
LED/Buzzer .............................................................................................................. 3-12
TEST/ADJUSTMENT TOOLS .................................................................................... 3-12

ii NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 07: Card Readers
USB IMCRW

Table of Contents

USB IMCRW

INTRODUCTION ........................................................................................................... 1-1

DESCRIPTION ............................................................................................................... 1-1

UIMCRW Firmware ................................................................................................... 1-2
Card Detection and Pre-head Detection...................................................................... 1-2
Card Transport ............................................................................................................ 1-2
Card Return/Capture .............................................................................................. 1-2
Security - Long and Short Card Detection.................................................................. 1-3
Reading and Writing To Magnetic Stripe Cards ........................................................ 1-3
Digital Decoding .................................................................................................... 1-3
Writing Magnetic Data........................................................................................... 1-3
Reading and Writing to Smart Cards .......................................................................... 1-3
Smart Card Standards............................................................................................. 1-4
Sensor Locations......................................................................................................... 1-4
Optional Features ........................................................................................................ 1-4
Card Return on Power Failure or System Escape .................................................. 1-4
Latchfast Card Capture ......................................................................................... 1-5
CIM/MM Validation .............................................................................................. 1-6
Media Entry Indicators........................................................................................... 1-6

TROUBLESHOOTING .................................................................................................. 1-7

DIAGNOSTICS............................................................................................................. 1-12
Level 0 Diagnostics .................................................................................................. 1-12
Switch Settings..................................................................................................... 1-12
TEST REPORTING............................................................................................. 1-13
TEST DESCRIPTIONS....................................................................................... 1-14
Test 01H - Motor.................................................................................................. 1-14
Test 02H - Smart Card Signal .............................................................................. 1-14
Test 03H - SAM1 Signal...................................................................................... 1-15
Test 04H - Clear F-ROM ..................................................................................... 1-15
Test 05H - Shutter (Including Throat Sweep)...................................................... 1-15
Test 06H - IC Block Solenoid and Sensor ........................................................... 1-16
Test 07H - PD Sensor Threshold Level Adjust.................................................... 1-16
Test 08H - Motor Speed Test............................................................................... 1-17
Test 09H - Adjustment Start Sentinel Position .................................................... 1-17
Test 0AH - Single Cycle Test Mode.................................................................... 1-17
Test 0EH - Repeat Cycle Test Mode ................................................................... 1-18
Level 1 Diagnostics .................................................................................................. 1-18
All UIMCRW Variants ........................................................................................ 1-19
Run to Run Tests.................................................................................................. 1-19

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Section 07: Card Readers
USB IMCRW

3-Track Write UIMCRW ..................................................................................... 1-21

Smart Card UIMCRW ......................................................................................... 1-21
With Tamper Indication ....................................................................................... 1-22
With CIM ............................................................................................................. 1-22
With MM.............................................................................................................. 1-22
Level 3 Diagnostics .................................................................................................. 1-22
S_DATA .............................................................................................................. 1-23
TALLIES ............................................................................................................. 1-23

STRAPPING ................................................................................................................. 1-25

ADJUSTMENTS........................................................................................................... 1-25
Pre-head .................................................................................................................... 1-25
Heartbeat ................................................................................................................... 1-26
Card Detect Microswitch .......................................................................................... 1-26

PREVENTIVE MAINTENANCE ................................................................................ 1-27

Clean Read Heads and Smart Contacts..................................................................... 1-27
Clean Rollers............................................................................................................. 1-28

MODULE REMOVAL ................................................................................................. 1-28

MEIs.......................................................................................................................... 1-29
IC Contact Block ...................................................................................................... 1-30
Throat........................................................................................................................ 1-31
Battery....................................................................................................................... 1-32
Base Transport .......................................................................................................... 1-32

CABLING ..................................................................................................................... 1-33

CIM Harness ............................................................................................................. 1-33
MM HARNESS ........................................................................................................ 1-34
CARD CAPTURE BIN HARNESS ......................................................................... 1-34

CONNECTORS............................................................................................................. 1-35
Main Control Board .................................................................................................. 1-36
CIM/MM PCB .......................................................................................................... 1-38
CIM/MM With Security PCB................................................................................... 1-39
IC Block PCB ........................................................................................................... 1-41

TEST/ADJUSTMENT TOOLS .................................................................................... 1-42

CIM/MM Turnaround Plug ...................................................................................... 1-42
Cards ......................................................................................................................... 1-42

1-ii NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 07: Card Readers
USB IMCRW

Table of Contents
Chapter 1

USB IMCRW
INTRODUCTION

Latchfast Standard
Card Capture Bin
Card Capture Bin

The USB Integrated Motorised Card Reader Writer (UIMCRW) is capable of supporting
all current financial card technologies, both Magnetic and Smart (excluding Watermark)
and has the flexibility to be able to interface with future card technologies.

DESCRIPTION
The following illustration shows the main functional elements of the UIMCRW:

DC Motor
IC Contact Block

PCB (Main Control Board)

MEIs (Option)

Pre-head
Stage 1 PCB Option
(Attached to Underside)

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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1-1
Section 07: Card Readers
USB IMCRW

Available variants of the UIMCRW are as follows:

● Track 2 - Read Only
● Track 1/2/3 - Track 1/2 Read, Track 3 Read/Write
● 3 Track - Track 1/2/3 Read/Write (HiCo).
The above variants are available in the following configurations:
● With or without Smart Card Reader (except HiCo which is Smart only)
● With or without Card Return On Power Fail and/or System Escape (CROPF/SE)
● With or without MEI (in throat).
The following options are available on Track 1/2/3 readers (Germany only):
● Card Identification Module (CIM)
● MM Security Module.

UIMCRW Firmware
The UIMCRW firmware contains code for all current software and hardware features,
such that if the hardware is available and is “switched on” by the software, it will
automatically operate.
On start-up, the UIMCRW compares a downloadable software component on the ATMs
hard drive to its on-board firmware and automatically performs the download if a
difference is found.

Card Detection and Pre-head Detection

Control of the UIMCRW shutter is by means of a microswitch which detects the physical
presence and width of a card in the entry position and a pre-head detection feature which
detects the presence of a magnetic stripe on the card. When the microswitch is activated
and the pre-head detector recognizes a magnetic stripe a signal is applied to the shutter
solenoid to open the shutter and permit the card to enter the UIMCRW.

Card Transport
Movement of the card in the UIMCRW transport, and eject and capture instructions, are
controlled by the UIMCRW firmware in response to commands from the host application.

Card Return/Capture
Under normal conditions, when the card is presented to the user at the end of a transaction,
the card will protrude a minimum of 25mm (except for warped cards) from the throat of
the UIMCRW. From this position, the card can still be captured by the UIMCRW.

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November 2007
 Section 07: Card Readers
USB IMCRW

Security - Long and Short Card Detection

The UIMCRW automatically detects long or short cards and notifies the host that an
abnormal card has been inserted into the UIMCRW. Abnormal cards are ejected
immediately and can not enter the reader.

Reading and Writing To Magnetic Stripe Cards

The UIMCRW is equipped with four analogue methods of reading the magnetic track and,
in the event of a read error, will try a total of five times to read the card.

Digital Decoding
A digital method of reading poor quality cards is included in the UIMCRW. The
customer’s application has to be specially written to select digital decoding. If this is
enabled, the card read time will be longer because of the extra cycle which occurs after the
analogue read attempts.

Writing Magnetic Data

The Track 1/2/3 Read/Write (HiCo) UIMCRW has two write currents (High-co and Low-
co). The appropriate current is set by the UIMCRW using HiCoLoCo software detection.
In the event of a write error verified by a read after write, the UIMCRW will attempt a
further two times to write to the card and to verify the result.

Reading and Writing to Smart Cards

When a Smart Card IC Contact Block is fitted, the card is moved to the “Set” position
(PDI in the above illustration), the contact block lowered and Power (VCC), Clock (CLK)
and Reset (RST) applied. The ATR chip data from a successful read is sent to the host.
Any excess current on VCC while the Smart card is activated will result in an error signal
being generated.
UIMCRWs with the Smart facility permit reading and writing to Smart cards with contacts
in the ISO position and are provided with the electrical interface to one SAM card
mounted on the IC and SAM1 Contact Block.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-3
Section 07: Card Readers
USB IMCRW

Smart Card Standards

The UIMCRW with Smart Card facility complies with the following Smart card
standards:
● EMV - Europay, Mastercard and Visa
● GIECB - Carte Bancaire
● ZKA - German Banking Organisation
● Latest version of ISO 7816 part 3 and 4
● Memory Cards (For example: GPM896 & Siemens 4442 as supported by ICM300).
Hardware and software facilities are provided on the UIMCRW for the future introduction
of Contactless Smart Cards, Proximity Card and multiple SAM slots for CEPS (Common
Electronic Purse Scheme).

Sensor Locations
PD-3 PD-2 PD-4 PD-1
Shutter

Card Detect SW, Pre HD

Magnetic Card

IMCRW

Optional Features

Card Return on Power Failure or System Escape

Card Return on Power Failure (CROPF) and Card Return on System Escape (CROSE) are
provided as one optional feature on the UIMCRW. The combined feature is referred to as
CROPF/SE.

CROPF Battery The CROPF option is provided with a re-chargeable battery located
on the module tray below the UIMCRW.
The CROPF circuit is contained on the control board and the battery plugs into connector
J11. The battery is attached to the baseplate by two cable ties.

CROPF Operation In the event of a power failure the battery will provide the power
necessary to complete the present magnetic or smart card transaction and then attempt to
return the card to the input slot and offer it to the user for recovery. If the user does not
take the card within 30 seconds, the card will be captured. If a card jams during a CROPF

1-4 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 07: Card Readers
USB IMCRW

operation, sufficient battery power is provided for three attempts to clear the jam and
present the card to the user, or capture the card, if not taken.

CROSE In the event of a System Escape command being generated, while a card is in
the UIMCRW, the CROSE firmware will determine whether or not the Escape command
was generated due to a power up situation. If not, the card is presented to the user. If the
user does not take the card within 30 seconds, the card will be captured. In the event of an
Escape command being generated following a prolonged shutdown period, any card in the
UIMCRW will not be moved to the entry slot. Instead, the card will be captured.

Latchfast Card Capture

A Latch Fast Card Capture (LFCC) bin with electronic tamper indication is provided as an
option with the UIMCRW. The tamper indication system is automatically set up when
hardware interrogation reports the presence of the LFCC harness to the device firmware.
A microswitch on the bin cradle detects the presence of the bin. In the event of Card
Capture command being generated when a card is in the UIMCRW, the LFCC system will
check that the LFCC bin is present before depositing the card in the bin.
A photodetector on the bin cradle looks through holes in the sides of the bin at an LED
attached to the other side of the cradle. If the beam between the photodetector and LED is
broken by the cards stacking up from the base of the bin this indicates a FULL SOON
condition. A count is started in software, and incremented for each card captured.
Whenever the count reaches 12 cards a FULL signal is sent by the LFCC to the host and
the UIMCRW is made inoperable with a severity of FATAL.
The tamper switch on the LFCC bin detects any attempt to remove the bin from the
UIMCRW. Once the bin is removed, the cradle can be unclipped from the lugs in the base
by squeezing the sides inwards.

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Section 07: Card Readers
USB IMCRW

CIM/MM Validation
CIM Module

Bracket Securing
Screw

An optional CIM86/MM optical detection and identification feature can be fitted to the
UIMCRW enabling reading of the card optical track using an optical head reader and
either CIM86 or MM technologies.
The CIM 86 PCB is located in a metal box on the top of the UIMCRW with the optical
detector located above the card transport path. The metal box and optical detector are
screwed to a bracket that hooks under the rear cross tie of the UIMCRW and is secured by
a single screw (shown in the above illustration).
If an MM PCB is fitted (Germany, Austria & Switzerland), it is located in the ATM safe
and connected to the UIMCRW via a current loop to RS232 interface board and an RS232
interface. The successful correlation between the optical and Track 3 magnetic track of the
card confirms the authenticity of the card, otherwise the card is rejected.
When CIM86/MM is enabled and all magnetic tracks have been read successfully, the
card is moved to the front position, with the shutter open. In this position the card doesn’t
protrude from the throat. The CIM86/MM optical head is enabled and the card driven back
into the card reader and Track 3 read.

Media Entry Indicators

Media Entry Indicator (MEI) printed circuit boards and green indicators located inside the
plastic moulding of the throat of the UIMCRW are available. The MEI indicators may be
selected by the application to be on continuously or to be flashed at a frequency of 0.25Hz,
0.5Hz, 1Hz, 2Hz, or 4Hz.

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 Section 07: Card Readers
USB IMCRW

TROUBLESHOOTING
Error Possible root causes Isolation Resolution
Device USB cable disconnected Check USB cable. Reconnect cable.
disconnected from MCRW
USB cable disconnected Check USB cable. Reconnect cable.
from hub
Power cable disconnected Check power cable. Reconnect cable.
from MCRW
Power cable disconnected Check power cable. Reconnect cable.
from power supply
Power supply fault. Check power supply Repair power supply.
voltage.
USB cable faulty Replace USB cable and Replace cable
retest.
Power cable faulty Replace power cable and Replace cable.
retest.
Read head fault Dirt on magnetic head Clean MCRW head. Retest.
Read head faulty Fault still present following Replace MCRW transport.
cleaning cycle.
Write head fault Dirt on magnetic head. Clean MCRW head. Retest.
Write head faulty Fault still present following Replace MCRW transport.
cleaning cycle.
Shutter jam Jammed card or foreign Check for jammed card or Clear jam, clean and retest.
object obstructing shutter foreign object.
Glue or gum on shutter or Check shutter and sensors. Use NCR approved cleaning
shutter sensors Shutter may move but solution to remove
switch is not working, or substance.
shutter may move slowly.
Solenoid/gear failure Run HW_DIAG looped If shutter not activated,
Shutter/Sensor test. Observe replace MCRW throat.
shutter activation.
Sensor failure Run HW_DIAG looped If sensor faulty replace
Shutter/Sensor test. Observe MCRW throat.
shutter switch sensor Byte 2
Bit 0 (Jammed Open) or
Byte 2 Bit 1 (Jammed
Closed). Verify sensor
changes.
PCB faulty Run HW_DIAG looped If shutter not activated,
Shutter/Sensor test. Observe replace MCRW transport.
shutter activation.

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Section 07: Card Readers
USB IMCRW

Error Possible root causes Isolation Resolution

Card jam Jammed card or foreign Check for jammed card or Clear jam, clean and retest.
object obstructing card path foreign object.
Dirt on rollers Check rollers. Use air spray to remove dirt.
Moisture on rollers Check rollers Dry rollers
Oil/grease/glue/gum on Check rollers Use NCR approved cleaning
rollers solution to remove
substance.
Rollers damaged Check rollers Replace MCRW transport.
Card detect switch damaged Check switch for wear. If switch is worn, replace
MCRW throat.
Motor/gear failure Run HW_DIAG Run to Run If not, replace MCRW
Sequence 3. Observe motor/ transport.
gear operate correctly.
Belt failure Run HW_DIAG Run to Run If belt slipping, replace
Sequence 3. Observe belt to MCRW transport.
determine if slipping.

Sensor failure Run HW_DIAG looped If sensor faulty, replace

Shutter/Sensor test. Cover MCRW transport.
and uncover PD1, 1 PD2
and PD3 sensors.
Verify sensor changes.
(Byte 3 bit 0 = PD1 blocked,
bit 1 = PDS2 blocked,
bit 2 = PD3 blocked)
PCB faulty Run HW_DIAG Run to Run If not activated, replace
sequence 3. Observe motor/ MCRW.
gear to determine activation.
Invalid card Dirt/grease/oil on card Clean MCRW read head.

Dirt/grease/oil on rollers Check rollers. Run cleaning cycle and hold

cleaning card at throat for 3
seconds to ensure pinch is
cleaned thoroughly.

Error still reported after If error still reported, replace

cleaning cycle. Run MCRW transport.
HW_DIAG Run to Run
Sequence 3 on loop.

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 Section 07: Card Readers
USB IMCRW

Error Possible root causes Isolation Resolution

Customer Jammed card or foreign Check for jammed card or Clear jam, clean read head
tampering object obstructing throat. foreign object. and retest.
Card detect switch damaged. Check switch for wear. If switch is worn, replace
MCRW throat.
Error still reported after Replace MRCW.
cleaning
CROPF failure CROPF failure Replace battery.
Capture bin Capture bin not inserted or Check capture bin. Insert capture bin.
removed not inserted correctly.
Harness disconnected. Check harness. Connect harness
Harness faulty. Bin is present and harness is Replace harness.
connected but bin removed
error is still reported.
MCRW PCB faulty Run HW_DIAG looped Replace MCRW transport.
shutter/sensor test. Observe
shutter activation.
Capture bin full/ Bin full. Check bin. Empty bin.
full soon Harness not connected. Bin full error reported when Connect harnessing.
bin empty. Check harness is
connected. Check
connectors on bin full
sensors.
Harness faulty. Bin full error reported when Replace harness.
bin empty and harness and
sensors are connected
correctly.
Bin full receiver or Bin full error reported when Replace bin.
transmitter sensor faulty bin empty, harnessing
checked.
MCRW PCB faulty. Bin full still reported when Replace MCRW transport.
empty.
SC stopper/Pin Faulty IC block. Run HW_DIAGS Run to Replace ICC block.
contacts Run Sequence 1. Observe IC
contact block movement.
SCIF error Faulty IC block. Run HW_DIAGS Run to Replace ICC block.
Run Sequence 1. Observe IC
contact block movement.
Switch pack Switches set incorrectly. Check switches - should all Set all switches to off.
error be off. (See Strapping.)
CIM/M /I/F CIM PCB defective Replace CIM/MM interface Replace CIM/MM interface
comms error and retest. board (stage 1 PCB)
(M_Status = 90) Sensor dirty or obstructed. LED on CIM/MM module is Clean sensor on CIM
flashing. module.
Communications fault. LED on CIM/MM block is Run HW_DIAGS CIM or
off. MM Turnaround test.

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Section 07: Card Readers
USB IMCRW

Error Possible root causes Isolation Resolution

CIM/MM/I/F CIM harness not connected. Check harness. Run Connect harness.
comms error HW_DIAGS CIM-86
(M_Status = 91) turnaround test.
Sensor dirty or obstructed. LED on CIM/MM module is Clean sensor on CIM/MM
flashing. module.
Communications fault. CIM LED off. Run HW_DIAGS CIM or
MM Turnaround test.
Harness faulty Replace harness and run Replace harness.
CIM-86 turnaround test.
CIM/MM interface faulty Harness checked or Replace CIM/MM interface
replaced, CIM-86 board (stage 1 PCB)
turnaround test run and error
still reported.
CIM/MM interface comms Harness checked or Replace CIM module
error replaced, CIM-86
turnaround test run, CIM/
MM interface replaced and
error still reported.
MCRW PCB faulty Harness checked, CIM Replace MCRW transport
module replaced, CIM-86
test run and error still
reported.
CIM/MM CIM/MM defective Replace CIM module and Replace CIM module.
comms error retest.
M_Status = 88) Sensor dirty or obstructed. Check harness. Run Clean sensor on CIM
HW_DIAGS CIM-86 module.
turnaround test.
Communications fault. LED on CIM module is Run HW_DIAGS CIM or
flashing. MM turnaround test.

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 Section 07: Card Readers
USB IMCRW

Error Possible root causes Isolation Resolution

CIM/MM Harness faulty Replace harness and run Replace harness.
comms error HW_DIAGS CIM-86
M_Status = 89) turnaround test.
Sensor dirty or obstructed. LED on CIM module is Clean sensor on CIM
flashing. module.
Communications fault. CIM LED off. Run CIM or MM turnaround
test.
CIM/MM interface faulty Harness checked or Replace CIM/MM interface
replaced, CIM-86 (stage 1 PCB).
turnaround test run and error
still reported.
CIM/MM interface comms Harness checked or Replace CIM module.
error replaced, CIM-86
turnaround test run, CIM/
MM interface replaced and
error still reported.
MCRW PCB faulty Harness checked, CIM Replace MCRW transport
module replaced, CIM-86
test run and error still
reported.

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Section 07: Card Readers
USB IMCRW

DIAGNOSTICS

Level 0 Diagnostics
Level 0 diagnostic tests run on the IMCRW control board at start-up. The tests run in
either of two modes determined by the setting on the diagnostic switchpack on the board.
The location of the switchpack is shown in the illustration below:

Diagnostic
LED`s
LD1

LD2
Red Green

Diagnostic
4 3 2 1 Switches
ON

The two diagnostic modes are:

● Power On Self Test (POST) mode - all switches off - five tests execute once without
repeat at system start-up (see table below)
● Selected Test mode - switchpack set to test number - selected test runs until the unit
receives a reset.

Switch Settings
The table shows the list of tests that can be selected and the tests that run at normal start-
up and their sequence.

Test ID Switch Setting Test Description Start-Up Selected

SW4 SW3 SW2 SW1 (and order)
00 0 0 0 0 Normal boot-up (POST)
01 0 0 0 1 Motor Test 1 X
02 0 0 1 0 Smart Card Signal Test* 4 X
03 0 0 1 1 SAM1 Signal Test* 5 X
04 0 1 0 0 Clear F-ROM X
05 0 1 0 1 Shutter Test (including Throat Sweep)* 2 X
06 0 1 1 0 IC Block Solenoid and Sensor Test 3 X
07 0 1 1 1 PD Sensor Slice Level Adjust Test X
08 1 0 0 0 Motor Speed Test X
09 1 0 0 1 Adjustment Start Sentinel Position X
0A 1 0 1 0 Single Cycle Test Mode X

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 Section 07: Card Readers
USB IMCRW

Test ID Switch Setting Test Description Start-Up Selected

SW4 SW3 SW2 SW1 (and order)
0B 1 0 1 1 Reserved
0C 1 1 0 0 Reserved
0D 1 1 0 1 Reserved
0E 1 1 1 0 Cycle Test Mode X
(Sankyo)
0F 1 1 1 1 Reserved

Note: * These tests only run if the hardware is present.

The following notes describe the UIMCRW’s behaviour during POST and Selected Test
Mode:

Note
1 At power on, both LEDs are on. The green LED remains on during boot up, while the red
LED only remains on for 100 ms.
2 If there is no user code in Flash ROM (F-ROM) the card reader must wait for a host
download. During this time the red light remains off while the green LED flashes (on 500
ms, off 500 ms).
3 During initial power on any test number set on the switches is ignored except if set for
the "Clear F-ROM" test and, in this case, the test is performed.
4 During execution of the Clear F-ROM test the red LED flashes at a rate of 0.5 Hz and the
green LED is off. This test can take up to 10 seconds to complete, after which the LEDs
report the test result. A pass is shown by a flashing red LED with the green LED on. A
fail is shown by the red LED on constantly with the green LED flashing at 0.5 Hz. At this
stage the LEDs are unable to flash the test and failure codes described below.
5 During all other selected tests the red LED flashes at 0.5 Hz and the green LED reports
the test result (see “Test Results”).
6 The UIMCRW performs the Power On Self Tests (POST) as listed in the section "Switch
Settings". If the UIMCRW fails during POST, then the red LED is lit constantly and the
green LED flashes a sequence to indicate a failure (See "Test Results").
7 If boot up completes normally (that is, the UIMCRW runs user code), then both LEDs
are turned off. During normal operation no LEDs should be on.
8 If the switches have illegal settings, both the red and green LEDs flash at a constant rate
of 3 Hz.
9 During download to F-ROM, the red and green LEDs flash together at 0.5 Hz

TEST REPORTING
Two LEDs on the control board, one red and one green, report the progress of level 0
diagnostics as follows:

Condition Red LED Green LED

Pass Flashes On for 2 seconds, then flashes at 0.25 second intervals to indicate the test id
number (1 flash for test 1, 2 flashes for test 2 and so on).

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Section 07: Card Readers
USB IMCRW

Condition Red LED Green LED

Fail Constant ● On for 2 seconds.
● Flashes at 0.25 second intervals to indicate the test id number (1 flash for test 1, 2
flashes for test 2 and so on).
● Off for 1 second.
● Flashes at 0.25 second intervals to indicate the error code (1 flash for code 1, 2
flashes for code 2 and so on).
● Off for 1 second.
● Sequence is repeated.

TEST DESCRIPTIONS
The following sections describe each test in turn.

Test 01H - Motor

Purpose - To test the IMCRW motor.
Description - The following sequence is repeated until a failure occurs:
1. Motor forwards 190 mm/s for 1 second approximately.
2. Motor backwards 190 mm/s for 1 second approximately.
3. Motor stopped for 2 seconds.

Note: This test can not be performed with a card in the reader.

Note: If a card is detected (width switch and shutter both open) when this test is running
in normal start-up then the test will not fail.

Test Results:

Error Code Red Green Meaning

00 flashing off Pass
01 constant 1 flash CPU can not get encoder pulse
02 constant 2 flashes Card jammed
03 constant 3 flashes A card is in the reader

Test 02H - Smart Card Signal

Purpose - To test the smart card signal level.
Description - The following sequence is repeated until failure:
● I/O line, Reset, and VCC, of ICC are toggled.
● VCC (5 V mode) ON (1 second)
● All OFF (1 second)
● VCC (3 V mode) ON (1 second)
● All OFF (1 SECOND)

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 Section 07: Card Readers
USB IMCRW

Test Results:

Error Code Red Green Meaning

00 flashing off Pass
01 constant 1 flash Short circuit

Note: The CPU can detect only the excess current. The I/O, Reset, and VCC signal levels
are not checked.

Test 03H - SAM1 Signal

Purpose - To test the SAM1 signal level.
Description - The following sequence is repeated until failure:
● I/O line, Reset, and VCC, of SAM are toggled.
● VCC (5 V mode) ON (1 second)
● All OFF (1 second).
Test Results:

Error Code Red Green Meaning

00 flashing off Pass
01 constant 1 flash Short circuit SAM1
02* constant 2 flashes Short circuit SAM2
03* constant 3 flashes Short circuit SAM3
04* constant 4 flashes Short circuit SAM4
05* constant 5 flashes Short circuit SAM5

Note: The CPU can detect only the excess current. The I/O, Reset, and VCC signal levels
are not checked.

Note: * These codes can occur only if SAM2-5 PCB is fitted.

Test 04H - Clear F-ROM

Purpose - To clear all F-ROM contents except NCR file.
Description - The program area (0x8000 - 0x7FFF) of the F-ROM is cleared. On the next
boot the IMCRW enters download mode which returns the Flash ROM to the original
shipping condition.
Test Results:

Error Code Red Green Meaning

00 flashing off Pass
01 constant 1 flash Unable to clear

Test 05H - Shutter (Including Throat Sweep)

Purpose - To test the IMCRW shutter.
Description - The following sequence is repeated until failure:

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Section 07: Card Readers
USB IMCRW

1. Open shutter for 2 seconds

2. Close shutter for 2 seconds.
If the high security throat is present then a full pre-sweep cycle is executed. In normal
start-up mode this test will only produce a twitch of the shutter.
Test Results:

Error Code Red Green Meaning

00 flashing off Pass
01 constant 1 flash Shutter open
02 constant 2 flashes Shutter closed
03* constant 3 flashes Sweep error 1
04* constant 4 flashes Sweep error 2
05* constant 5 flashes Sweep error 3
06* constant 6 flashes Sweep error 4
07* constant 7 flashes Sweep error 5

Note: This test can not be performed with a card in the reader.

Note: This test must not be run with a card in the throat of the IMCRW (width switch and
shutter both open).

Note: * These codes can occur only if the high security throat is fitted.

Test 06H - IC Block Solenoid and Sensor

Purpose - To test the IMCRW IC block solenoid and sensor.
Description - The following sequence is repeated until failure:
1. IC Block down 2 seconds.
2. IC Block up 2 seconds.
In normal start-up mode the time is reduced to 0.5 seconds.
Test Results:

Error Code Red Green Meaning

00 flashing off Pass
06 constant 6 flashes Movement error

Test 07H - PD Sensor Threshold Level Adjust

Purpose - To measure the threshold voltage of each PD sensor and store the value in
F-ROM.
Description - The following sequence is executed once:
1. Turn on all position PD (photo-diode) sensor LEDs with half power.
2. Measure the voltage of each PD sensor.
3. Calculate each PD threshold voltage and write them into F-ROM.

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USB IMCRW

Test Results -

Error Code Red Green Meaning

00 flashing off Pass
01 constant 1 flash Shutter open
02 constant 2 flashes Shutter closed
03* constant 3 flashes Sweep error 1
04* constant 4 flashes Sweep error 2
05* constant 5 flashes Sweep error 3
06* constant 6 flashes Sweep error 4

Test 08H - Motor Speed Test

Purpose - To measure speed of card movement.
Description - The following sequence is executed once:
1. Accept card entry.
2. Speed of card movement measured.
Test Results:

Error Code Red Green Meaning

00 flashing off Pass
02 constant 2 flashes Card jammed
03 constant 3 flashes Unable to measure (out of range)

Test 09H - Adjustment Start Sentinel Position

Purpose: To measure the start sentinel position and store the value in F-ROM.
Description: The following sequence is executed once:
1. Accept card entry.
2. Measure start sentinel position
3. Write adjustment data to F-ROM
Test Results:

Error Code Red Green Meaning

00 flashing off Pass
01 constant 1 flash Not standard card or read error
02 constant 2 flashes Card jam
03 constant 3 flashes Unable to adjust (out of range)
06 constant 6 flashes Unable to save the data to F-ROM normally

Test 0AH - Single Cycle Test Mode

Purpose - To cycle the IMCRW.
Description - The following sequence is executed one:
1. Accept card entry (the card must have magnetic stripes).
2. Perform bit check on magnetic tracks 1, 2 and 3.
3. Set smart card position.

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Section 07: Card Readers
USB IMCRW

4. Turn smart card power on and receive ATR.

5. Turn smart card power off and release.
6. Eject card.
Test Results:

Error Code Red Green Meaning

00 flashing off Pass
01 constant 1 flash Shutter open
02 constant 2 flashes Shutter closed
03* constant 3 flashes Sweep error 1
04* constant 4 flashes Sweep error 2
05* constant 5 flashes Sweep error 3
06* constant 6 flashes Sweep error 4
07 constant 7 flashes Card jam

Test 0EH - Repeat Cycle Test Mode

Purpose - To cycle the IMCRW.
Description - The same sequence as test 0AH (above) is repeated until failure:

Level 1 Diagnostics
The following table shows level 1 diagnostic tests which are available on all UIMCRWs.
Additional tests for specific variants are shown in the subsequent tables.

Note: Test results (contained in M_STATUS, M_DATA and T_DATA) are given in the
NCR publication B006-6273-A000, Self-Service Financial Terminals Diagnostic Status
Code Notebook.

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 Section 07: Card Readers
USB IMCRW

All UIMCRW Variants

Test Description
MENU Displays a menu of the all the other tests to allow the user to select.
ENTER Accepts card entry. If the Accept fails then the rest of the test is skipped.
The test times out if no card is inserted within 10 seconds. On timeout
the reader is disabled and a late event is checked for.
READ ISO TRACK 1 Performs an ISO Track 1 read and displays all the data on the track (or up
to any detected error, if one exists). (Track 123 MCRW only).
READ ISO TRACK 2 Performs an ISO Track 2 read and displays all the data on the track (or up
to any detected error, if one exists).
READ ISO TRACK 3 Performs an ISO Track 3 read and displays all the data on the track (or up
to any detected error, if one exists). (Track 123 MCRW only).
WRITE ISO TRACK 3 Performs a read of ISO Track 3 and if successful the original track image
is stored. Performs a write to ISO track 3 of two different patterns of 104
characters. If the first write is unsuccessful then the second write is not
attempted. Two patterns are necessary to ensure that the write capability
is operational. If the original track image read and both writes were
successful then a write with the original card image is performed to
restore track 3. If a read or write error occurs during this test then track 3
of the test card may be corrupted. Rewrite of the original data is not
attempted if the test write fails.
(Track 123 MCRW only)
Note:The first pattern is all ASCII zeros and the second pattern is
'0123456789=' repeated until the track (104 characters) is filled.
EJECT Returns the card to the exit position of the card reader and waits 10
seconds for it to be removed.
CAPTURE Captures the card from the reader.
SPEED TEST This test is present for compatibility with the MCRW and always returns
success. The card must already be in the reader when the test is initiated.
SHUTTER/SENSOR Opens and closes the shutter to check the shutter switch for correct
TEST operation. Also reports the static state of the sensors.
RELAY AND Operates the relays and shows the state of the battery (CROPF variants
BATTERY TEST only).
CLEANING CYCLE Opens shutter and accepts card inputs. Cycles cleaning card 5 times, then
ejects card and closes shutter. The test times out if no card is inserted
within 10 seconds.
DISPLAY DEVICE Displays the UIMCRW serial number which is obtained from the registry
SERIAL NUMBER DWORD value %ULYBASEKEY%/DeviceImage/USBIMCRW/
MCRW-01-USBMotorised/Serial Number.

Run to Run Tests

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Section 07: Card Readers
USB IMCRW

Every UIMCRW variant offers a set of run to run tests:

Test Description
RUN TO RUN SEQUENCE 1 The following sequence of tests is executed:
SHUTTER/SENSOR TEST
ENTER
READ ISO TRACK 1 (if configured)
READ ISO TRACK 2
READ ISO TRACK 3 (if configured)
CIM VERIFY (if configured)
SMART CARD STAGE (if configured)
SMART CARD RESET (if configured)
SMART CARD RELEASE (if configured)
WRITE ISO TRACK 3 (if configured)
EJECT
CAPTURE
Note that the SMART CARD RESET will check T-DATA not
T-CODE to ensure the Smart Card is functioning correctly.
RUN TO RUN SEQUENCE 2 The following sequence of tests is executed:
ENTER
CAPTURE
RUN TO RUN SEQUENCE 3 The following sequence of tests is executed:
ENTER
READ ISO TRACK 1 (if configured)
READ ISO TRACK 2
READ ISO TRACK 3 (if configured)
CIM VERIFY (if configured)
SMART CARD STAGE (if configured)
SMART CARD RESET (if configured)
SMART CARD RELEASE (if configured)
EJECT
Note that the SMART CARD RESET will check T-DATA not
T-CODE to ensure the Smart Card is functioning correctly.
RUN TO RUN SEQUENCE 4 This test is only provided if CIM is configured.
The following sequence of tests is executed:
ENTER SERVICE
CIM SERVICE
EJECT

Note: In a RUN TO RUN test, (with or without Looping), if no card is detected on an

ENTER then the RUN TO RUN test is terminated. If no card is present on a CAPTURE
then the CAPTURE test is skipped.

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USB IMCRW

3-Track Write UIMCRW

The following additional tests are available on 3-track write UIMCRWs:

Test Description
WRITE BUFFER The data from the specified track is read and saved. The first test pattern
TRACK 1 is written to the appropriate buffer, and then is written to the magnetic
card. If both commands give good responses then the second test
WRITE TRACK pattern is written to the card in the same way. If good responses are
BUFFER 2 received and the original data was saved successfully then the original
card data is written back to the card.
WRITE TRACK The first pattern is all ASCII zeros and the second pattern is
BUFFER 3 0123456789=" for tracks 2 and 3 and
0123456789=ABCDEFGHIJKLMNOPQRSTUVWXYZ" for track 1
repeated to maximum length as follows:-
76 for Track 1
37 for Track 2
104 for Track 3
If at any point a Write Buffer or Write Card command fails then the rest
of the test is aborted.
WRITE 3 BUFFER The data from all three tracks is read and saved. The first test pattern of
TRACKS ASCII zeroes is written to all three buffers. If successful, the buffers are
written to the card. If successful, the second test pattern (see above) is
written to all three buffers. If successful the buffers are written to the
card. If successful, the original track data is written to the buffers and
then back to the card. Only the track data that was successfully saved is
restored.

Smart Card UIMCRW

The following additional tests are available on smart card UIMCRWs:

Test Description
SMART CARD STAGE Moves the card which is in the UIMCRW transport into the Smart
Card Reader Writer (SCRW) and brings the contacts down onto the
card.
SMART CARD RESET Power is applied to the card under the contacts and the 'Answer to
Reset' message is read from the card. The card is then powered off.
Note that this test will check T-DATA not T-CODE to ensure the
Smart Card is functioning correctly.
SMART CARD Raises the contacts and moves the card out of the SCRW back into the
RELEASE UIMCRW transport.
SMART CARD The device controller switches into SCRW mode. Any card present is
INITIALISE powered off. The controller switches to MCRW mode.
SCIF SOLENOID The Smart Card contact solenoid is energised and de-energised in
sequence.
SCIF IDENTIFY The Smart Card Interface (SCIF) firmware identity number is read and
displayed as T-DATA.

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USB IMCRW

Test Description
SC CLEANING CYCLE Opens the shutter to accept a SmartCard cleaning card. The card is
inserted then staged and released 5 times then ejected. The test times
out if no card is inserted within 10 seconds.

With Tamper Indication

The following additional test is available for all UIMCRW variants with tamper
indication:

Test Description
TAMPER INDICATION The status of the UIMCRW tamper indicator is displayed.

With CIM
The following additional test is available for CIM UIMCRWs:

Test Description
CIM TURNAROUND Performs a functional check on the CIM Interface Module, the CIM-
86 security module and the connecting harness. Test characters are
sent to the CIM-86 via the interface and are echoed back unmodified.
Alternatively the interface only can be tested by connecting the
receive and send lines together on the CIM harness connector.
Note: The connection or disconnection of the CIM harness must only
be done while the ATM is powered off.

With MM
The following additional test is available for MM UIMCRWs:

Test Description
MM TURNAROUND Performs a functional check on the MM Interface Module, the MM
security module and the connecting harness. Test characters are sent
to the MM via the interface and are echoed back unmodified.
Alternatively the interface only can be tested by connecting the
receive and send lines together on the MM harness connector.
Note: The connection or disconnection of the MM harness must only
be done while the ATM is powered off.

Level 3 Diagnostics
The Level 3 Diagnostics returned for the UIMCRW are:

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USB IMCRW

S_DATA
The S_DATA returned for the IMCRW are:

S_DATA Meaning
00 GOOD (No error).
01 ROUTINE (Minor fault).
02 WARNING (May require attention).
03 SUSPEND (Possible tampering)
04 FATAL (Device inoperative)

TALLIES
The tallies recorded for the IMCRW are:

Tally Description
CARDTRAN A card enters the transport.
SHTR JAM When a shutter jam (open or closed) is detected on accept
or eject.
SHTR SEN On accept when card enters reader but shutter is not seen
to open.
OVER LEN A card length error is detected, e.g multiple cards
READ OPS A read is attempted for the first time.
READ ERR A track cannot be read correctly after a full set of retries.
BLANKTRK A blank track is detected.
WRTE OPS A write is attempted for the first time.
WRTE ERR When track 3 read after write check fails after a full set of
retries.
WRTE RTY A read after write check fails on the first attempt but is
successful on a retry.
COM FAIL A read or write failed due to comms failure.
COMM RTY A successful read or write retry resulted from a comms
failure.
EJCT OPS An eject attempted for the first time.
EJCT JAM An eject attempt fails e.g. due to card jam or shutter
jammed closed.
REMOVED The card is removed after a successful eject (including
cleaning cycle eject). If another command is received
before the card is taken the tally will not be incremented.
CAPT OPS A capture is attempted for the first time.
CAPTURED A card is captured.
CAPT N-D A capture was attempted but the card was removed during
capture.
CAPT JAM A capture attempt failed e.g. card jam.
CAPT RTY A capture failed on the first attempt but is successful on a
retry.
HEADPASS A card traverses the transport in one direction.

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Section 07: Card Readers
USB IMCRW

Tally Description
CARD JAM A card jam cannot be cleared by retries or error recovery.
JAM RTY A card jam is cleared by retries or error recovery.
WDTH JAM Width switch is permanently blocked during accept.
NO RDTK1 Track 1 cannot be read correctly after a full set of retries.
NO RDTK2 Track 2 cannot be read correctly after a full set of retries.
NO RDTK3 Track 3 cannot be read correctly after a full set of retries.
AJAMTHRT A card jams in the throat during the accept cycle and
cannot be cleared by retries or error recovery.
AJAMTRAN A card jams in the transport during the accept cycle and
cannot be cleared by retries or error recovery.
EJAMTHRT A card jams in the throat during the eject cycle and cannot
be cleared by retries or error recovery.
EJAMTRAN A card jams in the transport during the eject cycle and
cannot be cleared by retries or error recovery.
CJAMTHRT A card jams in the throat during the capture cycle and
cannot be cleared by retries or error recovery.
CJAMTRAN A card jams in the transport during the capture cycle and
cannot be cleared by retries or error recovery.
RJAMTRAN A card jams in the transport during the read cycle and
cannot be cleared by retries or error recovery.
WJAMTRAN A card jams in the transport during the write cycle and
cannot be cleared by retries or error recovery.
NOWRTTK1 A read after write check fails after a full set of retries on
track 1.
NOWRTTK2 A read after write check fails after a full set of retries on
track 2.
NOWRTTK3 A read after write check fails after a full set of retries on
track 3.
FRDTTOPS The fraud throat is actuated, either during execution of a
THROAT SWEEP command or during card entry when a
Pre-sweep is enabled.
FRDTTERR The fraud throat reports an error during operation.
NONSCDET The card present is detected not to be a smart card, during
execution of the command to power on the smart card.
SCDETECT The card present is detected to be a smart card, during
execution of the command to power on the smart card.
NONMCARD A non-magnetic card is entered.
CIM VRFY A CIM Verify is attempted for the first time, (not
Incremented for retries).
MM ATMPT The MM sensor is activated to read the optical stripe on
an ec card.

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 Section 07: Card Readers
USB IMCRW

STRAPPING
The diagnostic switches on the main control board should all be set to OFF for normal
operation of the UIMCRW.

Diagnostic
LED`s

LD1

LD2
Red Green

Diagnostic
4 3 2 1 Switches
ON

ADJUSTMENTS

Pre-head
The Pre-Head position should set as follows:
1. Check that the Pre-Head is set as shown in the illustration below, with distance A
equal to distance B.

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Section 07: Card Readers
USB IMCRW

2. If necessary, loosen screw (e) shown below. and move the Pre-Head until A = B.

3. Tighten screw (e).

Heartbeat
If the card reader is being subjected to repeated resets (i.e. disconnects and reconnects)
then the heartbeat functionality should be disabled in Self Service Configuration menu in
Sys App, to eliminate it as the possible cause.

Card Detect Microswitch

The microswitch can be tested using ST-SW Card (Sankyo EGCMC0119).
1. Insert the ST-SW Card slowly into the card throat.
2. Listen for a click sound from the switch when position B on the card contacts the
microswitch actuator. This sound indicates that the microswitch has detected the card
and switched ON.
3. Draw out the ST-SW Card slowly and again listen for the click sound when position A
is detected by the microswitch. This sound indicates that the microswitch has detected
removal of the card and has switched OFF.
4. Check that the microswitch operates correctly at each ST-SW card position.
5. If necessary, loosen the microswitch adjusting screws and adjust the microswitch until
it operates correctly.

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USB IMCRW

6. If the sound of the microswitch changing from ON to OFF and vice versa cannot be
heard, replace the bezel assembly.

PREVENTIVE MAINTENANCE
At each service call, the read heads and the rollers should be cleaned (see below). In
addition, perform the following tasks as needed:
● Remove the shutter assembly and clean the housing thoroughly
● Check throat to main transport alignment and adjust where necessary
● Check the width switch and shutter switch operation, as described in Adjustments
● Make sure that the shutter operates freely
● Clean all sensors and LEDs
● Clean drive belt with alcohol and swabs.

Clean Read Heads and Smart Contacts

The read heads, and smart contacts where configured, should be cleaned at every
UIMCRW service call. Use the MCRW cleaning card (NCR part number 998-0052929 or
equivalent) to clean the heads, as follows:
1. If required, prepare the cleaning card by spraying lightly with head cleaning fluid
(such as part numbers 603-8000539 or 603-9014721).
2. Select the Maintenance option from the System Application Main Menu.
3. Select the MCRW option from the Maintenance Menu.
4. Select the Cleaning Cycle Test option.

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Section 07: Card Readers
USB IMCRW

5. Insert the card to start the cleaning cycle.

6. When the cycle is finished, remove the cleaning card. If it is not removed, the card is
captured.
7. If the card readers supports smart cards, select the SC Cleaning Cycle Test option and
repeat the procedure.

Clean Rollers
At each service call, use a cloth moistened with iso-propyl alcohol to clean the three
rubber rollers indicated in the following illustration.
Roller 3 Roller 2 Roller 1

MODULE REMOVAL
The following modules are field replaceable items:
● MEIs
● IC contact block
● Throat
● Battery
● Base transport

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 Section 07: Card Readers
USB IMCRW

MEIs
1. Disconnect the MEI harness from the main control board (CN4).

2. Unclip the tang at each side holding the MEI cover to the throat, and lift off the cover.
3. Lift the upper MEI PCB out from the groove behind the card entry slot.

MEI Cover

Upper MEI

4. Remove the three screws securing the lower MEI assembly to the underside of the

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Section 07: Card Readers
USB IMCRW

throat.

Securing Screws

Lower MEI

8. When replacing the MEI cover, make sure that the extension arm makes a good
grounding contact with the metal surface of the UIMCRW above the throat.

IC Contact Block
1. If CIM/MM is fitted, remove the screw securing the CIM/MM module to the top of
the card reader, and lift off the module.
CIM Module

Bracket Securing
Screw

2. Lift the clear plastic mylar strip and disconnect the ribbon cable from the main control
board. Remove the two screws securing the IC contact block, which are accessed

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 Section 07: Card Readers
USB IMCRW

through the control board. Remove the IC contact block.

Throat
1. Undo the pre-head connector at J22 on the LED board.
2. Remove the screws securing the throat to the UIMCRW base transport: 2 on the left-
hand side and 2 on the right.

3. Disconnect the MEI harness from the outside of the main control board, and the

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Section 07: Card Readers
USB IMCRW

solenoid connector from the inside surface.

Battery
1. Remove the screw securing the UIMCRW to the module tray.
2. Unplug the battery connector J11 on the control board.
3. Slide the UIMCRW off the module tray.
4. Snip the cable ties securing the battery to the tray.
5. Remove and replace the battery and cable ties.

Note: When fitting new cable ties, the fastening end should be kept under the module
tray so that it doesn’t interfere with the seating of the UIMCRW.

Base Transport
To remove and replace the base transport, remove and replace all the other UIMCRW
modules as detailed in this section, and fit them onto a replacement base transport.

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 Section 07: Card Readers
USB IMCRW

CABLING

CIM Harness
The illustration below shows the schematic of the harness for the CIM Stage 1 PCB to the
CIM Module.

CN11

1 +5V

V V V V V V V V V V V V V V V V

V V V V V V V V V V V V V V
1
2 2
RESET
3 3
TXD RXD 4
4
RXD TXD 5
5
GND

CIM Module
CIM/MM Stage 1 PCB

6 6
CIM SENSING
7 7
GND
8 8
B AUD 1
9 9
B AUD 2
10 10
+5V 11
11
+5V 12
12
GND 13
13
GND 14
14
15
16

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Section 07: Card Readers
USB IMCRW

MM HARNESS
The illustration below shows the schematic of the harness for the CIM/MM Stage 1 PCB
to the MM Box.

CN11

1 +5V

V V V V V V V V V V V V V V V V

V V V V V V V V V V V V V V
1
MM SENSING
2 2
RESET
3 3
TXD RXD 4
4
RXD TXD 5
5
GND
CIM/MM Stage 1 PCB

6 6

MM Box
7 7
GND
8 8
OPEN 9
9
OPEN
10 10
+5V
11 11
+5V 12
12
13 GND 13
GND 14
14
15
16

CARD CAPTURE BIN HARNESS

P7 +5V P3
V V V

8 1
V V

LED
PCB

GND
6 3
UIMCRW Base PCB J110

P2
1
V V V

Sensor
PCB

3
OVERFILL_DET
V

4 2

SW1
V V

Switch

3
Present
Bin

7 TICC_DET
V

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 Section 07: Card Readers
USB IMCRW

CONNECTORS
The following diagram shows the connections between the modules of the UIMCRW.

USB Photo-Transistors
Communication J4 PDI, PD1, PD2,
with PC Core PD3, PD4
J801
LEDs - Pre head,
+24V DC J5 J21 LED J22 HDS1, HDS2,
J2 HDS3
Read/Write
J6
Head

J7 Motor
UIMCRW Main Control Board

J11 CROPF
Battery

12V
CN51
Regulator
CIM/MM PCB
5V
J101 CN101 CN52 Regulator

CIM/MM
CN11
Module

Latchfast Card
Capture Bin
J110 (Full Soon Sensor &
Bin Present Switch)

Card Width Switch

J301
Shutter Solenoid
IC Block PCB

J2 Contacts
J302 J1
J3 Solenoid
MEI PCB

J31 CN4

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Section 07: Card Readers
USB IMCRW

Main Control Board

The position of connectors on the main control board is as shown in the diagram below
and their pinouts are given in the following table:

J11
J302

J7 J2

J301
J801
J9
J5 J4
CN4 J10
CN1

J102 J101 J201 J6

J31

Connector Number Pin No. Signal Name

J801 (USB I/F) 1 VBUS (Power +5V DC)
(Connects to PC Core) 2 D- (USB Data (-))
3 D+ (USB Data (+))
4 ID (NC)
5 SGN (Signal Ground)
J2 (Power) 1 +24V DC
(Connects to Power Supply 2 PGN (Power Ground)
via Uniharness)

J4 (Photo Transistor) 1 SGN (Signal Ground)

2 PD3 (Card Sensing)
3 PD2 (Card Sensing)
4 PDI (Card Sensing)
5 PD4 (Card Sensing)
6 PD1 (Card Sensing)
7 +5V VCC

J5 (Card SENS.LED) 1 +12V VCC

2 HFLT (LED Half Light)
3 LEDON (LED On/Off)
4 PHD- (Pre Head-)
5 PHD+ (Pre Head+)
6 FG2 (Frame Ground)
7 SGN (Signal Ground)
8 HDS1 (Head Detect1)
9 HDS2 (Head Detect2)
10 HDS3 (Head Detect3)

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USB IMCRW

Connector Number Pin No. Signal Name

J6 (Read/Write Head) 14-way connector
J7 (Motor) 1 LED+ (Motor Revolution Sensing)
2 PTR (Motor Revolution Sensing)
3 GND
4 Motor+
5 Motor-
J9 (Spare Port) 10-way connector
J11 (Battery) 1 BAT+ (Battery+)
(Connects to CROPF Bat- 2 BAT- (Battery-)
tery)
J31 (MEI Power and Con- 1 +24V VCC
trol)
2 MEI
CN4 (Upper and Lower 1 +12V VCC
MEIs)
2 MEI A
3 MEI B
4 L-back
5 SGN
J101 (Stage 1 CON1) 1 FG (Frame Ground)
(Connects to Stage 1 CIM
PCB)
2 GND
3 to 6 N/C
7 +24V VCC
8 N/C
9 CIMDT (CIM Detect)
10 MMDT (MM Detect)
11 SMTXD (CIM MM Transmit Data)
12 SMRXD (CIM MM Receive Data)
13 +24V VCC
14 SMRST (CIM MM Reset)
15 GND
16 to N/C
19
J102 (Stage 1 CON2) 8-way N/C
J110 (Card Bin) 1 CUS (Capture Unit Sensing)
(Connects to latchfast card 2 & 3 N/C
capture bin harness)
4 EFS (Early Full Sensing)
5&6 N/C

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Section 07: Card Readers
USB IMCRW

Connector Number Pin No. Signal Name

7 CBES (Capture Box Exist Sensing)
8 +5V VCC

J201 (Stage 2 CON) 1 to 6 Contactless IC Card PCB Interface

8 to 22 CIM2-5 PCB Interface
J301 (Shutter SOL Card 1 +24V VCC
Throat 2 Shutter SOL
Switch)
3 GND
4 PI1 (Shutter Motion Sensor)
5 GND
6 SW1 (Card Throat SW)
CN1 (TK2 Read Head) 3-way connector
J302 (IC Card Block) 19-way connector
(Connects to J1 on IC Block
PCB)

CIM/MM PCB
The position of connectors on the CIM/MM PCB, located on the underside of the
UIMCRW, is as shown in the diagram below and their pinouts are given in the following
table:

Note: Connector CN101 is on the rear of the board.

Connector Number Pin No. Signal Name

CN51 (12V Reg.) 1 Reg.IN (24V)
2 GND
3 Reg.OUT (12V)
CN 52 (5V Reg) 1 Reg.IN (12V)

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USB IMCRW

Connector Number Pin No. Signal Name

2 GND
3 Reg.OUT (5V)

CN11 1 +5V
(Connects to CIM Module) 2 MMDT (MM Detect)
3 Reset
4 TXD (Transmit Data)
5 RXD (Receive Data)
6 GND
7 CIMDT (CIM Detect)
8 GND
9 N/C
10 N/C
11 +5V
12 +5V
13 GND
14 GND
15 N/C
16 N/C
CN101 (Ribbon cable to
J101
on Base PCB)

CIM/MM With Security PCB

The position of connectors on the CIM/MM with security PCB, located on the underside
of the UIMCRW, is as shown in the diagram below and their pinouts are given in the
following table:.

CN22 CN21 CN51 CN52 CN23

CN32

CN11 CN31

Connector Number Pin No. Signal Name

CN51 (12V Reg.) 1 Reg.IN (24V)

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Section 07: Card Readers
USB IMCRW

Connector Number Pin No. Signal Name

2 GND
3 Reg.OUT (12V)
CN 52 (5V Reg) 1 Reg.IN (12V)
2 GND
3 Reg.OUT (5V)

CN11 1 +5V
(Connects to CIM Module) 2 MMDT (MM Detect)
3 Reset
4 TXD (Transmit Data)
5 RXD (Receive Data)
6 GND
7 CIMDT (CIM Detect)
8 GND
9 N/C
10 N/C
11 +5V
12 +5V
13 GND
14 GND
15 N/C
16 N/C
CN21 (P.EJ Sensor) 1 P.LED1 (Home sensor LED)
2 P.SEN1 (Home Sensor Tr.)
3 GND
4 P.LED2 (End Sensor LED)
5 P.SEN2 (End Sensor Tr.)
6 GND
CN22 (P.EJ. Motor) 1 PPH1
2 PPH2
3 PPH3
4 PPH4
5 +24V
6 +5V
7 PED (Power Eject Detect)
CN23 (Alge V Detect) 1 AVD (Algerian V Detect)
2 GND
CN31 (Throat Sweep Sen- 1 SW3
sor)

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USB IMCRW

Connector Number Pin No. Signal Name

2 LED3
3 LED4
4 GND
5 LED1
6 SW1
7 LED2
8 SW2
9 GND
10 SW4
CN32 (Throat Sweep 1 TPH1
Motor)
2 TPH2
3 TPH3
4 TPH4
5 +12v

IC Block PCB
The position of connectors on the IC contact block PCB is as shown in the diagram below
and their pinouts are given in the following table:

Connector Number Pin No. Signal Name

J1 (19-way ribbon cable to
Base PCB connector J302)
J2 (14-way ribbon cable to
contact PCB)
J3 1 ICSOL+ (IC Contact SOL)
2 ICSOL- (IC Contact SOL)

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Section 07: Card Readers
USB IMCRW

TEST/ADJUSTMENT TOOLS

CIM/MM Turnaround Plug

A turnaround plug (NCR Part No. 009-0018452) is required to run the CIM/MM
diagnostic turnaround test.

Note: Connection or disconnection of the CIM or MM harness must only be done with
the ATM powered off.

The plug has the following components and arrangement:

● Wire-PVC, UL Style 1061 24 AWG (7 x 30AWG), White, 006-5830041
● Connector, 14-way (2x7) Universal Ejection Style Pinless Headers, 006-0088037
● Heat shrink.

Cards
The following cards are used to maintain and adjust the UIMCRW:
● Cleaning card (Sankyo No. EGCMC01881, NCR No. 998-0052929)
● ST-SW Card (throat microswitch SW1 adjustment) (Sankyo EGCMC0119)

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 Section 07: Card Readers
USB Smart DIP Reader

Table of Contents

USB Smart DIP Reader

INTRODUCTION ........................................................................................................... 2-1

DESCRIPTION ............................................................................................................... 2-1

Magnetic Stripe Reading ............................................................................................ 2-1
Smart Card Reading.................................................................................................... 2-2
Security Feature .......................................................................................................... 2-2

STRAPPING ................................................................................................................... 2-2

ADJUSTMENTS............................................................................................................. 2-2

TROUBLESHOOTING .................................................................................................. 2-3

DIAGNOSTICS............................................................................................................... 2-3
Level 0 Diagnostics .................................................................................................... 2-3
Level 1 Diagnostics .................................................................................................... 2-3
Level 3 Diagnostics .................................................................................................... 2-4
S_DATA ................................................................................................................ 2-4
TALLIES ............................................................................................................... 2-4

TEST TOOLS.................................................................................................................. 2-5

CONNECTOR ASSIGNMENT ...................................................................................... 2-5

CABLING ....................................................................................................................... 2-6

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Section 07: Card Readers
USB Smart DIP Reader

2-ii NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 07: Card Readers
USB Smart DIP Reader

Table of Contents
Chapter 2

USB Smart DIP Reader

INTRODUCTION
The USB Smart Dip Card Reader is capable of reading cards with ISO magnetic tracks in
compliance with ISO/IEC 7810, 7811, 7813 standards and from smart cards to the ISO/
IEC 7816-3 I.C. card standard (Icc: 60mA mac). The card reader is also EMV compliant.

DESCRIPTION
The functions performed by the dip card reader are:
● Detects the insertion of a card (front position microswitch)
● Detects the card when fully inserted into the card reader (rear position microswitch)
● Reads data from track 1, 2 and 3 as the card is inserted into the reader or when the card
is removed from the reader
● Reads data from the smart chip on the card when the card is fully inserted and latched
● Communicates with the PC Core through a USB port.
The card reader is located on the rear of the facia panel of ATMs.
There are no card capture, eject or power failure features fitted to the card reader. The
customer removes the card when the transaction is completed and after the card latch has
been released.

Magnetic Stripe Reading

The card is manually inserted into the card reader. During the insertion or removal the
magnetic stripe is read as it moves over the magnetic heads. If selecting either of the
diagnostic test options:
● Run to Run Sequence 1 - Insert and remove card
or
● Run to Run sequence 2 - Insert card and leave
then the card must be inserted fully until it is latched.
The card reader is capable of reading cards inserted at speeds between 10 cm/s and 100
cm/s (3.94 in./s and 39.4 in./s).

Note: A read failure will occur if the insertion/removal movement is stopped or jerked
during the insertion/removal action.

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Section 07: Card Readers
USB Smart DIP Reader

Smart Card Reading

The card is manually inserted into the smart dip card reader until the card is latched.
The data is read once the card is latched and power is applied to the smart card.

Security Feature
Provision is made on the Smart DIP PCB for future incorporation of a Security Access
Module (SAM) PCB.

STRAPPING
None

ADJUSTMENTS
There are no field adjustments.

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 Section 07: Card Readers
USB Smart DIP Reader

TROUBLESHOOTING
Error message Possible Root Cause Isolation Procedure Resolution Procedure
Communications Failure USB cable removed. Inspect USB Insert USB plug.
Inspect_Now connections at hub,
PC core and card
reader
Card reader power Inspect power Switch off the
cable removed connections at PC power before
core and card reader inserting power
connector.
Card reader firmware Check for card reader Reset ATM
hung response
Card reader fault Card reader not Replace card reader
appearing
Magnetic Read Head Fault Read head is dirty. Clean the card
Clean_Soon reader heads.
Magnetic Reader Mechanism Magnetic reader Replace card reader
Failure Replace_Now mechanism fault
Latch Mechanism Failure Magnetic reader Replace card reader
Replace_Soon mechanism fault
Smart Reader Mechanism Smart reader Replace card reader
Failure - Replace_Now mechanism fault

DIAGNOSTICS

Level 0 Diagnostics
The only level 0 diagnostic self test performed at power up is on the solenoid operation of
the lock lever.
If the solenoid operation is not correct, i.e. jammed or similar, then a RED LED on the
card reader blinks 0.25s on, 0.25s off.

Level 1 Diagnostics
The following tests are provided:

Test Description
MENU This displays a menu of all the other Applets to allow an
operator to select one.

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Section 07: Card Readers
USB Smart DIP Reader

Test Description
RUN TO RUN SEQUENCE 1 The following sequence of tests is executed:
ENTER CARD AND REMOVE
(READ_ON_WITHDRAWAL)
READ ISO TRACK 1
READ ISO TRACK 2
READ ISO TRACK 3
RUN TO RUN SEQUENCE 2 The following sequence of tests is executed:
ENTER CARD AND LEAVE INSERTED
SMART CARD RESET
READ ON WITHDRAWAL
FIRMWARE IDENTIFY The USBSDR driver revision and firmware identity numbers
are read and displayed as t-data.
CLEANING CYCLE The following sequence of tests is executed:-
ENTER CARD
SMART CARD RELEASE
EJECT CARD

Level 3 Diagnostics

S_DATA
The S_DATA returned for the smart dip card reader are:

S_DATA Meaning
00 GOOD (No error).
01 ROUTINE (Minor fault)
02 WARNING (May require attention).
03 SUSPEND (Possible customer tampering)
04 FATAL (Device inoperative, USB comms error).

TALLIES
The tallies recorded for the smart dip card reader are:

Tally Description
CARDTRAN A card is fully inserted during accept.
NO DATA No data was read from the card during accept.
READ OPS Data verification is attempted.
READ ERR On read fails due to parity, or LRC.
BLANKTRK Card data has no start sentinel.
COMM_OPS An attempt to send a command to, or get a response from
the card reader driver, is made across the USB interface.
COMM_RTY A USB comms retry is successful.
COMM_ERR A USB comms failure occurs.
NONSCDET The card present is detected not to be a smart card, during
the execution of the command to power on the smart card.

2-4 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 07: Card Readers
USB Smart DIP Reader

Tally Description
SCDETECT The card present is detected to be a smart card, during the
execution of the command to power on the smart card.
SCRESETS A smart card reset is carried out, during the execution of
the command to power on the smart card
SCRSTERR An error is found in the answer to reset, during the
execution of the command to power on the smart card.
SCCOMATT A communication is attempted between the card reader
and the smart card.
SCCOMRTY A communication retry was successfully carried out,
during the execution of a smart card related command.
SCRSPTIM The card reader reports that the smart card has failed to
respond within the specified timeout period.
UDIP INI Attempts to re-initialise the device following a USB
disconnect.

TEST TOOLS
The following test cards are required to perform level 1 diagnostic testing on the smart dip
card reader:
● ISO test card - NCR part numbers 009-0009494 (old) and 009-0017008 (new)
● Cleaning Card - NCR part number 998-0052929.

CONNECTOR ASSIGNMENT
The smart dip card reader uses a USB mini-B connector pinout as follows:

Pin Signal Name

No
.

1 Vcc
2 D-
3 D+
4 N/C
5 Gnd

The power connector pinout is as follows:

Pin Signal Name

No
.

1 24V
2 0V

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-5
Section 07: Card Readers
USB Smart DIP Reader

CABLING
No internal cabling.

2-6 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 07: Card Readers
USB Contactless Card Reader

Table of Contents

USB Contactless Card Reader

INTRODUCTION ........................................................................................................... 3-1

DESCRIPTION ............................................................................................................... 3-1

Antenna Unit Connectors............................................................................................ 3-3
Control Unit Connectors ............................................................................................. 3-3

TROUBLESHOOTING .................................................................................................. 3-4

DIAGNOSTICS............................................................................................................... 3-5
HW_DIAGNOSTICS Property .................................................................................. 3-5
HW_SELF_TEST Property ........................................................................................ 3-6

HW_MAINTENANCE PROPERTY.............................................................................. 3-6

HW_CONFIGURATION PROPERTY .......................................................................... 3-7

STRAPPING ................................................................................................................... 3-7

LEDs and MEEIs ........................................................................................................ 3-7
Control Board ............................................................................................................. 3-8

ADJUSTMENTS............................................................................................................. 3-8

MODULE REMOVAL AND REPLACEMENT............................................................ 3-8

Antenna Unit............................................................................................................... 3-8
Control Unit ................................................................................................................ 3-8

CABLING ....................................................................................................................... 3-9

Interconnection Diagram ............................................................................................ 3-9
Harnesses .................................................................................................................... 3-9
USB Contactless Card Reader LED Control ......................................................... 3-9
USB Contactless Card Reader RF ......................................................................... 3-9

CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 3-10

+24V Power .............................................................................................................. 3-10
USB........................................................................................................................... 3-10
AUX.......................................................................................................................... 3-11
R.F. Out..................................................................................................................... 3-11
LED/Buzzer .............................................................................................................. 3-12

TEST/ADJUSTMENT TOOLS .................................................................................... 3-12

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-i
Section 07: Card Readers
USB Contactless Card Reader

3-ii NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 07: Card Readers
USB Contactless Card Reader

Table of Contents
Chapter 3

USB Contactless Card Reader

INTRODUCTION
This chapter gives servicing information for the USB Contactless Card Reader
(USB CCR).

Antenna Unit LED1 LED2 LED3 LED4

Card
‘Landing Zone’

Antenna Overlay

DESCRIPTION
The USB CCR consists of two hardware components:
● An antenna unit (antenna, buzzer, 4 LED indicators and RF shield) housed in a
plastic case, mounted on the card orientation area of the facia (see illustration
above).

Note: By default the buzzer is disabled in the software.

● A control unit (power supply, digital and RF circuits) housed in a in a plastic

moulded case mounted inside the ATM.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-1
Section 07: Card Readers
USB Contactless Card Reader

The contactless interface is based on the industry standard ISO 14443 13.56MHz RFID
protocols, and supports a wide variety of contactless payment applications such as:
● MasterCard® PayPass™
● Visa Wave
● ExpressPay from American Express®
● MIFARE®
● Discover®
● JCB.
The USB CCR can be updated and upgraded in the field to add new contactless payment
applications.
For magnetic data type applications, customers wave or tap their contactless card, key fob
or other Radio Frequency Identification (RFID) enabled device on the front of the 'landing
zone' indicated by the symbol shown below:

Both audio and visual acknowledgements can be returned to indicate to the customer that
their transaction is being authorized.

Note: Transactions requiring larger data sizes and/or transactions that require writing to
the card may require the card to be left on the 'landing zone' for longer, with audio and
visual indication specific to the application.

The USB CCR supports 24V operation and has USB 2.0 full-speed communication
interfaces.

3-2 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 07: Card Readers
USB Contactless Card Reader

Antenna Unit Connectors

RF Connector

LED and Buzzer Control

Connector

Control Unit Connectors

RF Connection
to Antenna

LED and Buzzer Control

to Antenna
USB to USB Hub

+24V Power In from DC Hub

MEEI Control
from Misc I/F

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-3
Section 07: Card Readers
USB Contactless Card Reader

TROUBLESHOOTING
Error Possible root causes Isolation Resolution
USB CCR Cable disconnected from Check cable Reconnect cable
disconnected USB CCR
USB cable disconnected Check cable Reconnect cable
from USB hub
Power cable disconnected Check power cable Reconnect power cable
from USB CCR
Power cable disconnected Check power cable Reconnect power cable
from power supply
Power supply fault Check power supply Repair power supply
actual voltage
USB CCR firmwear hung Check for card reader Reset ATM
response
USB CCR faulty Check for USB CCR Replace USB CCR
response
USB cable faulty Replace cable and reset Replace cable
Power cable faulty Replace power cable and Replace cable
reset
Not authorized USB CCR requires to be None Authorize USB CCR
authorized

3-4 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 07: Card Readers
USB Contactless Card Reader

DIAGNOSTICS

HW_DIAGNOSTICS Property
The USB CCR provides multiple diagnostic test Applets.

Note: Looping is allowed on all tests.

Applet ID Test Description

0 MENU This displays a menu of all the other Applets to allow an
operator to select one.
1 Identification The following information is displayed:
1. Device Type: USB
2. Serial Number
3. Firmware Version
2 Detect Card The following sequence of tests is executed:
1. Start Transaction
2. Detect Card & Display either one of the
following card types:
● ISO 14443-4 Type A
● ISO 14443-4 Type B
● Mifare Type A (Standard)
● Mifare Type A (Ultralight)
● ISO 14443 Type A
● ISO 14443 Type B
3. Stop Transaction
If no card is present within 10 seconds then display
“Card Not Tapped” and the test will terminate.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-5
Section 07: Card Readers
USB Contactless Card Reader

HW_SELF_TEST Property
The USB CCR offers the following Applets for this property.

Applet ID Test Description

0 MENU This displays a menu of all the other Applets to allow an
operator to select one.
1 Device Self Test The device self test.
1. The USBCCR is activated using Start
Transaction to detect a card - if this is
unsuccessful then the test is terminated and
a ‘Fail’ Status returned.
2. The operator is prompted to present a card
and allowed 10 seconds to do so - if no card
is detected, the test fails with a ‘Not
Completed’ status, the USBCCR is
disabled and the test is terminated.
3. Upon card detection the card is activated.
4. The Stop Transaction command is issued -
if this is unsuccessful then the test is
terminated and a ‘Fail’ Status is returned.
5. End of test.

HW_MAINTENANCE PROPERTY
The USB CCR supports two Applets for this property.

Applet ID Test Description

0 MENU This displays a menu of the other Applets to allow an
operator to select one.
1 Identification The following information is displayed:
1. Device Type: USB
2. Serial Number
3. Firmware Version

3-6 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 07: Card Readers
USB Contactless Card Reader

HW_CONFIGURATION PROPERTY
This feature supports device specific configuration and therefore provides a configuration
dialogue.

Applet ID Test Description

0 MENU This displays a menu of the other Applets to allow an
operator to select one.
1 Report Device Type This Applet allows the operator to interrogate the device
for what type of device is present.
● Device Type: USB
2 Report Serial Number This Applet allows the operator to interrogate the device
for the Device Serial Number.
● Device Serial Number
3 Report Firmware Versions This Applet allows the operator to interrogate the device
for information relating to the device firmware.
● Firmware Version
● Loader Version
4 Set Device Configuration This Applet allows the operator to adjust configuration
parameters.

Note: If the Applet terminates due to a device fault then “Device Failure” will be
displayed.

STRAPPING

LEDs and MEEIs

The 4 LEDs on the antenna unit are dual purpose and act either as MEEIs or as transaction
progress indicators. An MEEI input on the control unit allows connection to the Universal
Misc I/F board to synchronize flashing with other MEEIs on the ATM.
Software on the control unit decides whether the LEDs are controlled by transaction or by
external MEEI input. If a transaction is taking place, the external MEEI input is ignored
and the LEDs indicate transaction progress as specified by the standards of the card
system being used.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-7
Section 07: Card Readers
USB Contactless Card Reader

Control Board

J8
J1 J2

J7
Green LED

D2
J4
J3

Yellow LED

ADJUSTMENTS
None.

MODULE REMOVAL AND REPLACEMENT

Antenna Unit
To remove the antenna unit access the inside of the facia and do the following:
1. Disconnect the RF and LED control cables from the control unit.
2. Remove the four 7 mm nuts holding the antenna unit to the facia.
3. Remove the antenna unit by pulling through the cables from the front of the facia.
4. First remove the plate then remove the gasket.
NOTE: Internal ATMs such as the 6632 do not have a gasket fitted.
5. To replace the antenna unit (supplied with cables) reverse the steps above.
NOTE: When replacing the antenna unit the RF and LED control cables must be
connected to the unit before feeding the cables through the two holes on the facia.

Control Unit
To remove the control unit (located on the module tray) access the inside of the ATM and
do the following:
1. Disconnect all the cabling to the control unit.
2. Remove the four screws holding the control unit to its bracket.
3. Remove the control unit.
4. To replace the control unit reverse the steps above.

3-8 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 07: Card Readers
USB Contactless Card Reader

CABLING

Interconnection Diagram

+24V 100mA

uC Sense MEEI Flashing Rate Driven By

Input Miscellaneous Interface
1M

180k From uC Open Collector

Output

Universal Miscellaneous Interface USB Card Reader

Harnesses

USB Contactless Card Reader LED Control

1 3 5 7 1 3 5 7 Pin Number
1 3 5 7 1 3 5 7
2 4 6 8 2 4 6 8
2 4 6 8 2 4 6 8 Wire Number

USB Contactless Card Reader RF

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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3-9
Section 07: Card Readers
USB Contactless Card Reader

CONNECTOR ASSIGNMENT/PINOUTS

+24V Power
Molex 2-way MiniFit Jnr. Pin2 MFBL.

Pin No. Signal Comment

1 +24V Vcc
2 0V 0V mates 1st

USB
USB 2.0 specification Mini-B receptacle with through-hole mounting tabs.

Pin No. Signal Comment

1 Vbus 5V
2 D- Data
3 D+ Data
4 ID N.C. (used for USB OTG)
5 Ground 0V

3-10 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 07: Card Readers
USB Contactless Card Reader

AUX
Connector providing additional control signals. Molex 87833-1420.

Pin No. Signal Comment

1 +24V N.C. (Alternative +24V input)
2 0V N.C. (Alternative 0V)
3 +24V N.C. (Alternative +24V input)
4 0V N.C. (Alternative 0V)
5 N.C.
6 /MEEI_in (See Note2)
7 B DATA+in N.C. (See Note 1)
8 B DATA-in N.C. (See Note 1)
9 0V N.C. (Alternative 0V)
10 0V N.C. (Alternative 0V)
11 TX0_232 N.C.
12 RX0_232 N.C.
13 /ISP-INPUT N.C.
14 Vbus N.C. (Alternative Vbus connection)

Note 1: Alternative USB D+ connection only with population option - not USB
compliant.

Note 2: Input pin for MEEI. This pin is designed to be driven by a Universal Misc I/F
MEEI output. It must be pulled to 0V to illuminate the four MEEI LEDs. Otherwise, this
pin must be allowed to float. The pin contains an internal 10 k ohms pull-up to +24V to
drive the MEEI detect circuit on the Universal Misc I/F.

R.F. Out
Molex micro fit connector providing R.F. to the antenna unit.

Note: Maximum cable length is 1.00 m (3.3 ft.).

Pin No. Signal

1 R.F.
2 Ground

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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3-11
Section 07: Card Readers
USB Contactless Card Reader

LED/Buzzer
Connection between control unit and antenna unit. 8-Way Molex milli-grid.

Pin No. Signal Comment

1 +5V Supply from control unit
2 LED4 Logic 0 = LED on; Logic 1 = LED off
3 Buzzer Buzzer output from control unit
4 LED3 Logic 0 = LED on; Logic 1 = LED off
5 0V Supply from control unit
6 LED2 Logic 0 = LED on; Logic 1 = LED off
7 MOD_INDEX
8 LED1 Logic 0 = LED on; Logic 1 = LED off

TEST/ADJUSTMENT TOOLS
None.

3-12 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Table of Contents
Section 08: Keyboards and Encryptors

Table of Contents

Section 08: Keyboards and Encryptors

Chapter 1: FDKs and Bezels

INTRODUCTION ........................................................................................................... 1-1
DESCRIPTION ............................................................................................................... 1-1
FDK-Tactile keyboard ................................................................................................ 1-1
Function Display Key Keyboard ................................................................................ 1-1
DIAGNOSTICS............................................................................................................... 1-2
Level 0 Diagnostics .................................................................................................... 1-2
Level 3 Diagnostics .................................................................................................... 1-2
PS2 Keyboard Test ..................................................................................................... 1-2
STRAPPING ................................................................................................................... 1-2
ADJUSTMENTS............................................................................................................. 1-2
TROUBLESHOOTING .................................................................................................. 1-2
MODULE REMOVAL AND REPLACEMENT............................................................ 1-3
Access ......................................................................................................................... 1-3
FDK Replacement (Rear Access) ............................................................................... 1-3
FDK Replacement (Front Access) .............................................................................. 1-4
CONNECTOR ASSIGNMENT ...................................................................................... 1-4
FDK Keyboard Connectors ........................................................................................ 1-4
FDK Keyboard Harness.............................................................................................. 1-5
TEST/ADJUSTMENT TOOLS ...................................................................................... 1-5

Chapter 2: Universal Encrypting PIN Pad (II)

INTRODUCTION ........................................................................................................... 2-1
DESCRIPTION ............................................................................................................... 2-1
Keyboard..................................................................................................................... 2-2
USB Mainboard .......................................................................................................... 2-2
Removal Switches....................................................................................................... 2-2
USB Interface ............................................................................................................. 2-2
TROUBLESHOOTING .................................................................................................. 2-3
DIAGNOSTICS............................................................................................................... 2-4
Level 0 Diagnostics .................................................................................................... 2-4
Level 1 Diagnostics .................................................................................................... 2-4
Level 3 Diagnostics .................................................................................................... 2-6
Self Tests..................................................................................................................... 2-6
CONFIGURATION ........................................................................................................ 2-7
Configuration Options ................................................................................................ 2-7
STRAPPING ................................................................................................................... 2-8
ADJUSTMENTS............................................................................................................. 2-8
PREVENTIVE MAINTENANCE .................................................................................. 2-8

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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i
Table of Contents
Section 08: Keyboards and Encryptors

MODULE REMOVAL AND REPLACEMENT............................................................ 2-8

Assembly Replacement............................................................................................... 2-8
Defective Assembly Disposal ..................................................................................... 2-9
CABLING ....................................................................................................................... 2-9
CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 2-9
TEST/ADJUSTMENT TOOLS ...................................................................................... 2-9

Chapter 3: QWERTY Keyboard

INTRODUCTION ........................................................................................................... 3-1
DESCRIPTION ............................................................................................................... 3-1
Heaters ........................................................................................................................ 3-1
TROUBLESHOOTING .................................................................................................. 3-1
DIAGNOSTICS............................................................................................................... 3-2
Level 0 Diagnostics .................................................................................................... 3-2
Level 1 Diagnostics .................................................................................................... 3-2
Level 3 Diagnostics .................................................................................................... 3-2
STRAPPING ................................................................................................................... 3-3
ADJUSTMENTS............................................................................................................. 3-3
CABLING ....................................................................................................................... 3-3
CONNECTORS............................................................................................................... 3-3
TEST TOOLS.................................................................................................................. 3-3

Chapter 4: Front Service Interfaces

DESCRIPTION ............................................................................................................... 4-1
Power Requirements ................................................................................................... 4-1
STRAPPING ................................................................................................................... 4-1
ADJUSTMENTS............................................................................................................. 4-1
TROUBLESHOOTING .................................................................................................. 4-1
DIAGNOSTICS............................................................................................................... 4-2
Level 1 Diagnostics .................................................................................................... 4-2
Level 3 Diagnostics .................................................................................................... 4-2
TEST TOOLS.................................................................................................................. 4-2
CONNECTOR ASSIGNMENT ...................................................................................... 4-3
CABLING ....................................................................................................................... 4-3

ii NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 08: Keyboards and Encryptors
FDKs and Bezels

Table of Contents

FDKs and Bezels

INTRODUCTION ........................................................................................................... 1-1

DESCRIPTION ............................................................................................................... 1-1

FDK-Tactile keyboard ................................................................................................ 1-1
Function Display Key Keyboard ................................................................................ 1-1

DIAGNOSTICS............................................................................................................... 1-2
Level 0 Diagnostics .................................................................................................... 1-2
Level 3 Diagnostics .................................................................................................... 1-2
S_DATA ................................................................................................................ 1-2
Tallies..................................................................................................................... 1-2
PS2 Keyboard Test ..................................................................................................... 1-2

STRAPPING ................................................................................................................... 1-2

ADJUSTMENTS............................................................................................................. 1-2

TROUBLESHOOTING .................................................................................................. 1-2

MODULE REMOVAL AND REPLACEMENT............................................................ 1-3

Access ......................................................................................................................... 1-3
FDK Replacement (Rear Access) ............................................................................... 1-3
FDK Replacement (Front Access) .............................................................................. 1-4

CONNECTOR ASSIGNMENT ...................................................................................... 1-4

FDK Keyboard Connectors ........................................................................................ 1-4
FDK Keyboard Harness.............................................................................................. 1-5

TEST/ADJUSTMENT TOOLS ...................................................................................... 1-5

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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1-i
Section 08: Keyboards and Encryptors
FDKs and Bezels

1-ii NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 08: Keyboards and Encryptors
FDKs and Bezels

Table of Contents
Chapter 1

FDKs and Bezels

INTRODUCTION
DESCRTION
This chapter describes the FDK’s and Bezels used in the NCR 663x and 662x ATM’s The
FDK (Function Display Key) is defined as a moving key keyboard.

DESCRIPTION

FDK-Tactile keyboard
The Illustration below shows the 12.1” and 15” FDK’s used in the NCR 663x and 662x
products.

12” FDK Assembly 15” FDK Assembly

Function Display Key Keyboard

The Function Display Keys (FDK) keyboard is positioned over the front of the LCD
screen. The FDKs are connected to the Miscellaneous Interface board.
The FDK keyboard does not contain any replaceable parts.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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1-1
Section 08: Keyboards and Encryptors
FDKs and Bezels

DIAGNOSTICS

Level 0 Diagnostics
None.

Level 3 Diagnostics
The level 3 diagnostics returned for the keyboards are:

S_DATA
The S_DATA returned for the keyboards are:

S_DATA Meaning
00 GOOD (No error).
01 ROUTINE (Minor fault).
04 FATAL (Requires immediate attention).

Tallies
None.

PS2 Keyboard Test

The PS2 keyboard test returns the message “Got Keypress Test Passed”.

STRAPPING
None.

ADJUSTMENTS
None.

TROUBLESHOOTING
None.

1-2 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 08: Keyboards and Encryptors
FDKs and Bezels

MODULE REMOVAL AND REPLACEMENT

Access
Access to the rear of the fascia is gained by removing the cabinetry side panels if the
service footprint allows sufficient clearance. If insufficient clearance is available access
can be gained from the front of the ATM after the two spring latches holding the FDK and
Bezel assembly have been released.

FDK Replacement (Rear Access)

Replace the FDK assembly as follows:

Note: Retain all removed screws and brackets for use with the replacement FDKs.
1. Remove and discard the two shipping screws if fitted.
2. Disconnect the Power and Signal cables from the LCD.
3. Disengage and lock out the two spring loaded plungers by pulling them out and
turning 90 degrees.

Retaining
Wires

Shipping Screws

Spring Loaded
Plunger
Spring Loaded
Latch

4. Remove the LCD by lifting upwards and backwards to clear the latches.
5. Activate the two spring loaded latches which will allow the FDK assembly to move
forwards. The two retaining wires will prevent the module from falling out.
6. Disconnect the FDK connectors.
7. Release the two retaining wires from the fascia and lift the FDK assembly clear of the
ATM.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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1-3
Section 08: Keyboards and Encryptors
FDKs and Bezels

FDK Replacement (Front Access)

1. From the rear of the ATM activate the two spring loaded latches which will allow the
FDK assembly to move forwards. The two retaining wires will prevent the module
from falling out.
2. From the front of the ATM remove the two shipping screws.
3. Release the LCD assembly by disengaging and locking out the two spring loaded
plungers, this is done by pulling them out and turning 90 degrees.
4. Slide the LCD clear of the FDK assembly and place it inside the ATM.
5. Disconnect the FDK connectors. The access is gained from below by pushing the top
of the module back towards the fascia and lifting the bottom of the module upwards.
6. The FDK assembly can now be removed by releasing the retaining wires.
Replacement of the FDKs is the reverse of the above procedures.

CONNECTOR ASSIGNMENT

FDK Keyboard Connectors

The key arrays of the FDK keyboards are brought out on seperate eight-way connectors
with the following pinout:

Left FDK Right FDK

N/C 1 N/C
COMM 2 COMM
N/C 3 N/C
TOP 4 TOP
UP_MID 5 UP_MID
LOW_MID 6 LOW_MID
BOTT 7 BOTT
SENSE 8 SENSE

1-4 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 08: Keyboards and Encryptors
FDKs and Bezels

FDK Keyboard Harness

FASCIA FDK
FDK_CONF1 FDK
FDK1_TP 8
1 4
2 GND 2
3 FDK1_LW_MD
6
4 FDK2_UP_MD 5
5 FDK1_BT 7
6 1
3
FDK2_TP FDK2
7 4
8 FDK2_LW_MD 6
9 FDK2_UP_MD 5
10 FDK_CONF2
FDK2_BT 8
11 7
12 GND 2
1
3

TEST/ADJUSTMENT TOOLS
None.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-5
Section 08: Keyboards and Encryptors
FDKs and Bezels

1-6 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 08: Keyboards and Encryptors
Universal Encrypting PIN Pad (II)

Table of Contents

Universal Encrypting PIN Pad (II)

INTRODUCTION ........................................................................................................... 2-1

DESCRIPTION ............................................................................................................... 2-1

Keyboard..................................................................................................................... 2-2
USB Mainboard .......................................................................................................... 2-2
Removal Switches....................................................................................................... 2-2
USB Interface ............................................................................................................. 2-2

TROUBLESHOOTING .................................................................................................. 2-3

DIAGNOSTICS............................................................................................................... 2-4
Level 0 Diagnostics .................................................................................................... 2-4
Level 1 Diagnostics .................................................................................................... 2-4
Key Detect Test...................................................................................................... 2-4
Communications Echo Test ................................................................................... 2-4
Identify Command Test ......................................................................................... 2-5
Report Status Test .................................................................................................. 2-5
PC Keyboard Test .................................................................................................. 2-5
Level 3 Diagnostics .................................................................................................... 2-6
S_DATA ................................................................................................................ 2-6
Tallies..................................................................................................................... 2-6
Self Tests..................................................................................................................... 2-6

CONFIGURATION ........................................................................................................ 2-7

Configuration Options ................................................................................................ 2-7
Transfer Firmware Files......................................................................................... 2-7
Display Version Number ....................................................................................... 2-7
Select Country Version .......................................................................................... 2-7
Delete All User Keys ............................................................................................. 2-7

STRAPPING ................................................................................................................... 2-8

ADJUSTMENTS............................................................................................................. 2-8

PREVENTIVE MAINTENANCE .................................................................................. 2-8

MODULE REMOVAL AND REPLACEMENT............................................................ 2-8

Assembly Replacement............................................................................................... 2-8
Defective Assembly Disposal ..................................................................................... 2-9

CABLING ....................................................................................................................... 2-9

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
2-i
Section 08: Keyboards and Encryptors
Universal Encrypting PIN Pad (II)

CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 2-9

TEST/ADJUSTMENT TOOLS ...................................................................................... 2-9

2-ii NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 08: Keyboards and Encryptors
Universal Encrypting PIN Pad (II)

Table of Contents
Chapter 2

Universal Encrypting PIN Pad (II)

INTRODUCTION
This chapter describes the USB Encrypting PIN Pad II (U-EPP II) used in the 66xx range
of terminals.
Heater Assembly
24V Power

USB Connector

The U-EPP II gives protection to the cardholder’s Personal Identification Number (PIN)
and of the keys used to verify and encrypt these PINs.

DESCRIPTION
The U-EPP II device operates as a USB 2.0 compliant full speed device attached to an
NCR PC Core and consists of the following hardware elements.
● 16 key keyboard
● Integrated USB mainboard encompassing Secure Cryptographic functions.

Note: The U-EPP II hardware does not support FDKs, or a PS/2 or USB QWERTY
keyboard.

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Section 08: Keyboards and Encryptors
Universal Encrypting PIN Pad (II)

Keyboard
The keyboard layout is configured during manufacturing and the U-EPP II mainboard is
required to store the factory configuration information.
The keyboard will typically have digits 0 to 9 and function keys for clear, cancel, enter and
delete. When hexadecimal data entry is required the PIN pad will operate as a regular
hexadecimal key pad, providing one of 0 to 9 and A to F on any one key.

USB Mainboard
The U-EPP II solution is implemented on a secure System on Chip (SoC). The board
cannot be removed from the keyboard.
Any attempt to disassemble the U-EPP II will result in loss of all data within the security
module.

Removal Switches
The U-EPP II incorporates removal switches, which detect the removal of the U-EPP II
from the parent ATM. The U-EPP II device monitors this switch, thus any security actions
can be directly invoked by the U-EPP II. The ATM is notified via a device status change.

USB Interface
The USB interface is integrated into the mainboard. It supports USB 1.1 and USB 2.0 and
acts as a USB Full Speed device. The device uses a USB Mini B connector and is capable
of driving USB cables up to a maximum of 5m.

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 Section 08: Keyboards and Encryptors
Universal Encrypting PIN Pad (II)

TROUBLESHOOTING
Error Possible Root Causes Isolation Resolution
Keys at end of life Number of key presses n/a Replace U-EPP II
detected reaching end module
of rated life
Comms failure USB cable Check USB cable Re-connect USB cable
disconnected from U-
EPP II
USB cable Check USB cable Re-connect USB cable
disconnected from
USB hub
USB cable faulty Replace USB cable and Connect USB cable
re-test
Firmware validation Missing, incorrect or Contact software Re-load firmware files
failed corrupt firmware files supplier
on hard disk
Firmware update failed Error updating n/a Replace U-EPP II
firmware due to module
hardware failure
Tampered U-EPP II device has n/a Replace U-EPP II
detected a tamper module
condition and deleted
all keys
Requires initialisation Device cleared due to n/a Customer key loading
firmware update procedure

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Section 08: Keyboards and Encryptors
Universal Encrypting PIN Pad (II)

DIAGNOSTICS
If an alpha keyboard service only is present on the system then the following level 1
diagnostic tests are available:
● Key Detect Test
● Communications Echo Test
● PC Keyboard Test.
Looping is not allowed on the following tests:
● Key Detect Test
● Delete All User Keys
● PC Keyboard Test.
All tests are available from the rear panel, even those which require front interaction. Tests
will time out in absence of front keyboard interaction.

Level 0 Diagnostics
There are no level 0 diagnostics for the U-EPP II.

Level 1 Diagnostics
The following level 1 diagnostic tests are available for the U-EPP II.

Key Detect Test

A message is displayed asking the user to press each of the 16 numeric keys in turn, the
four left FDKs from top to bottom then the four right FDKs from top to bottom.
After each key press is detected the matrix code will be displayed (in hexadecimal). This
test will terminate if no key press is detected within 7 seconds of the previous key press.
This test runs until all keys have been pressed or the test times out. The test will not
complete if no key presses have been detected. If the position codes have the correct
values then this test passes, otherwise it results in a fail.
This test can only be conducted if the variant of the installed alpha keyboard service
indicates that FDKs are present.

Communications Echo Test

This tests the physical and link level layers. Bytes of data are first sent to the U-EPP II.
The test then verifies whether the U-EPP II responds with the same data bytes. If there is
no response from the device or the bytes are not correctly verified this test will return a
fail.

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 Section 08: Keyboards and Encryptors
Universal Encrypting PIN Pad (II)

Identify Command Test

Returns the identity of the U-EPP II module and displays:
● Name and model
● Part number and key tip configuration
● U-EPP II serial number
● Manufacturer serial number
● U-EPP II firmware identifier and version
● Hardware version
● Security number.
This test will fail when there is no valid serial number or there is no response from the
device. Otherwise the test always results in a pass.

Report Status Test

This test displays the current status of the U-EPP II including:
● whether the U-EPP II is Good, has been Tampered or has been removed from the
fascia and requires re-activation
● reporting the current security mode only ‘Secure’ option displayed.
If the status of the U-EPP II is good then this test returns a pass, any other status returns a
fail.

PC Keyboard Test
Tests whether a PC keyboard key press can be detected.
The test will prompt for a key on the PC keyboard to be pressed. When a key press is
detected the Unicode code point will be displayed in hexadecimal, along with the
character (depending on the font used for the display). The test will terminate if no key
press is detected within 7 seconds of the previous key press.
This test will return a pass if at least one key press has been detected. If no key presses
have been detected then the test returns a fail.

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Universal Encrypting PIN Pad (II)

Level 3 Diagnostics

S_DATA

S_DATA Meaning
00 Good (no error)
01 Routine (minor fault)
04 Fatal (requires immediate attention)

Tallies

Tally Description Tally ID Tally Mnemonic

PIN pad top key presses 0 KEYPRESS
Comms operations 1 COMM OPS
Comms retries 2 COMM RTY
Comms failures 3 REATTACH
Keys stuck 4 KEYSTUCK

Self Tests
The following tests are performed for the self test (see Level 1 Diagnostics for details of
the individual tests):
● Communications echo test
● Report status test.
● Key detect test

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 Section 08: Keyboards and Encryptors
Universal Encrypting PIN Pad (II)

CONFIGURATION
The U-EPP II supports configuration via the system application. Configuration Settings
are remotely viewable by default. However, they cannot be modified.

Configuration Options
The following options are available for configuration of the U-EPP II:

Transfer Firmware Files

A memory stick/pen, flex disk or CD rom containing U-EPP II firmware files will be
required for this operation. After the memory stick/pen, flex disk or Cd rom is inserted it is
checked for U-EPP II firmware. Files found are then verified before being copied.
Once files are successfully copied, country version configuration may be required.
A shutdown and re-boot is required for the changes to take affect.

Display Version Number

Displays the following information:
● U-EPP II serial number
● MSN and the U-EPP II firmware version (repeated if multiple modules are present)
● Security Configuration data
● Top-level part number.

Select Country Version

Allows configuration of the country specific firmware versions. The system will prompt
for transfer of any required firmware files.
A shutdown and re-boot is required for the changes to take affect.

Delete All User Keys

This option will delete all user keys. This option should typically be used if the U-EPP II
is being removed from service. This option is only displayed if the Delete All User Keys
pre-configuration parameter is enabled.
A confirmation message box will be displayed indicating that all the keys will be deleted
irreversibly if the OK button is pressed. If the OK button is not pressed within 10 seconds
the operation will be cancelled.

Note: If this option is completed the U-EPP II will not function again until customer
encryption keys are reloaded.

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Universal Encrypting PIN Pad (II)

STRAPPING
None.

ADJUSTMENTS
None.

PREVENTIVE MAINTENANCE
Refer to Chapter 2 Preventive Maintenance of this publication.

MODULE REMOVAL AND REPLACEMENT

The U-EPP II module is not a re-workable item and has no serviceable parts therefore any
failure will require a complete replacement module.

Assembly Replacement
When unpacking a spare U-EPP II assembly check for any signs of tampering. If
tampering is suspected then do not install the assembly.
If the assembly is tamper free:
1. Check and record the serial number of the new assembly in the NCR work order
system.
2. Locate the new serial number label.
3. Install the assembly exactly according to the kit instruction.

Note: Ensure that all grounding and safety precautions are followed as per
installation instructions.

4. failure to follow the installation instructions may result in incorrect functioning of the
U-EPP II
5. Fit the new serial number label to the ATM next to the tracer plate.

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 Section 08: Keyboards and Encryptors
Universal Encrypting PIN Pad (II)

Defective Assembly Disposal

Damaged or defective assemblies must be returned to the customer for them to dispose of
as per their disposal procedures.

CABLING
No internal cabling.

CONNECTOR ASSIGNMENT/PINOUTS
None

TEST/ADJUSTMENT TOOLS
None.

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Universal Encrypting PIN Pad (II)

2-10 NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 08: Keyboards and Encryptors
QWERTY Keyboard

Table of Contents

QWERTY Keyboard

INTRODUCTION ........................................................................................................... 3-1

DESCRIPTION ............................................................................................................... 3-1

Heaters ........................................................................................................................ 3-1

TROUBLESHOOTING .................................................................................................. 3-1

DIAGNOSTICS............................................................................................................... 3-2
Level 0 Diagnostics .................................................................................................... 3-2
Level 1 Diagnostics .................................................................................................... 3-2
Qwerty Detect Test ................................................................................................ 3-2
Identity Test ........................................................................................................... 3-2
Qwerty Character Detect Test................................................................................ 3-2
Level 3 Diagnostics .................................................................................................... 3-2
S_DATA ................................................................................................................ 3-2

STRAPPING ................................................................................................................... 3-3

ADJUSTMENTS............................................................................................................. 3-3

CABLING ....................................................................................................................... 3-3

CONNECTORS............................................................................................................... 3-3

TEST TOOLS.................................................................................................................. 3-3

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Section 08: Keyboards and Encryptors
QWERTY Keyboard

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 Section 08: Keyboards and Encryptors
QWERTY Keyboard

Table of Contents
Chapter 3

QWERTY Keyboard
INTRODUCTION

This chapter describes the QWERTY keyboard used in Automated Teller Machines
(ATMs).

DESCRIPTION
The PS2 keyboard is an unencrypted keyboard with a modified QWERTY based layout.
The keyboard is housed in a moulded body which contains the keyboard keys, switches
and the keyboard PCB. The keyboard PCB acts as an interface for power and data to and
from the QWERTY keyboard.

Heaters
All QWERTY keyboard FRU’s are supplied with heater elements fitted but are only
connected up when fitted to a through the wall ATM.

TROUBLESHOOTING
None.

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Section 08: Keyboards and Encryptors
QWERTY Keyboard

DIAGNOSTICS

Level 0 Diagnostics
None.

Level 1 Diagnostics
The Device Diagnostic Menu permits you to select PS/2 Qwerty Keyboard, leading to the
tests described below:
● Qwerty Detect Test
● Identity Test
● Qwerty Character Detect Test.

Qwerty Detect Test

This test returns a Hex code when a key is pressed.

Identity Test
Depending on the number and type of keyboards attached, one of the following messages
will be displayed:
● “Multiple Keyboards”
● “HID Keyboard Device”
● “Standard 101/102-Key or Microsoft Natural PS/2 Keyboard”.

Qwerty Character Detect Test

This test returns characters associated with the character code for the key pressed.

Note: Non-character keys, such as shift, left/right arrows, are not reported.

Level 3 Diagnostics
The level 3 diagnostics returned for the keyboard are:

S_DATA
The S-DATA returned for the keyboard is:

Tallies None.

S_DATA Meaning
00 good (no error)
01 ROUTINE (minor fault)

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 Section 08: Keyboards and Encryptors
QWERTY Keyboard

04 FATAL (requires immediate attention).

STRAPPING
None.

ADJUSTMENTS
None.

CABLING
None.

CONNECTORS
The keyboard is connected to the ATM via a standard PS2 connector.

TEST TOOLS
None.

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QWERTY Keyboard

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 Section 08: Keyboards and Encryptors
Front Service Interfaces

Table of Contents

Front Service Interfaces

DESCRIPTION ............................................................................................................... 3-1

Power Requirements ................................................................................................... 3-1

STRAPPING ................................................................................................................... 3-1

ADJUSTMENTS............................................................................................................. 3-1

TROUBLESHOOTING .................................................................................................. 3-1

DIAGNOSTICS............................................................................................................... 3-2
Level 1 Diagnostics .................................................................................................... 3-2
Qwerty Detect Test ................................................................................................ 3-2
Identity Test ........................................................................................................... 3-2
Qwerty Character Detect Test................................................................................ 3-2
Level 3 Diagnostics .................................................................................................... 3-2
S_DATA ................................................................................................................ 3-2

TEST TOOLS.................................................................................................................. 3-2

CONNECTOR ASSIGNMENT ...................................................................................... 3-3

CABLING ....................................................................................................................... 3-3

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Section 08: Keyboards and Encryptors
Front Service Interfaces

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 Section 08: Keyboards and Encryptors
Front Service Interfaces

Table of Contents
Chapter 5

Front Service Interfaces

DESCRIPTION
This chapter describes the Front Service Interface (FSI) keyboard used in various NCR
ATMs. The FSI is a 16 key numeric/function keyboard which is USB powered and
functions as a PC USB keyboard. It also provides a USB port for use with a USB service
key.

Power Requirements
The FSI is powered by +5 Vdc supplied by the ATM USB port to the FSI keyboard.

Minimum Nominal Maximum Maximum Current

4.4 V 5.0 V 5.25 V 0.5 A

STRAPPING
None.

ADJUSTMENTS
There are no field adjustments.

TROUBLESHOOTING
None.

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Section 08: Keyboards and Encryptors
Front Service Interfaces

DIAGNOSTICS

Level 1 Diagnostics
The Device Diagnostic Menu permits you to select PS/2 Qwerty Keyboard, leading to the
tests described below:
● Qwerty Detect Test
● Identity Test
● Qwerty Character Detect Test.

Qwerty Detect Test

This test returns a Hex code when a key is pressed.

Identity Test
Depending on the number and type of keyboards attached, one of the following messages
will be displayed:
● “Multiple Keyboards”
● “HID Keyboard Device”
● “Standard 101/102-Key or Microsoft Natural PS/2 Keyboard”.

Qwerty Character Detect Test

This test returns characters associated with the character code for the key pressed.

Note: Non-character keys, such as shift, left/right arrows, are not reported.

Level 3 Diagnostics
The level 3 diagnostics returned for the keyboard are:

S_DATA

Tallies None.

S_DATA Meaning
00 good (no error)
01 ROUTINE (minor fault)
04 FATAL (requires immediate attention).

TEST TOOLS
None.

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Front Service Interfaces

CONNECTOR ASSIGNMENT
● System - USB Series mini B connector
● USB Service Key - USB standard type A.

CABLING
No internal cabling.

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Section 08: Keyboards and Encryptors
Front Service Interfaces

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 Table of Contents
Section 09: Displays

Table of Contents

Section 09: Displays

Chapter 1: Standard Brightness Colour Displays

INTRODUCTION ........................................................................................................... 1-1
DESCRIPTION ............................................................................................................... 1-2
Display Illumination ................................................................................................... 1-2
Temperature Control................................................................................................... 1-2
Power Requirements ................................................................................................... 1-2
TROUBLESHOOTING .................................................................................................. 1-2
DIAGNOSTICS............................................................................................................... 1-2
STRAPPING ................................................................................................................... 1-3
ADJUSTMENTS............................................................................................................. 1-3
Set-Up Instructions ..................................................................................................... 1-3
MODULE REMOVAL AND REPLACEMENT............................................................ 1-3
CABLING ....................................................................................................................... 1-3
CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 1-4
12.1 Inch Display ........................................................................................................ 1-4
15 Inch Display ........................................................................................................... 1-5
Power Connector......................................................................................................... 1-5
Data Signal Connector ................................................................................................ 1-6
TOOLS ............................................................................................................................ 1-6

Chapter 2: Sunlight Readable Colour Displays

INTRODUCTION ........................................................................................................... 2-1
DESCRIPTION ............................................................................................................... 2-2
Display Illumination ................................................................................................... 2-2
Temperature Control................................................................................................... 2-2
Power Requirements ................................................................................................... 2-2
TROUBLESHOOTING .................................................................................................. 2-2
DIAGNOSTICS............................................................................................................... 2-3
STRAPPING ................................................................................................................... 2-3
ADJUSTMENTS............................................................................................................. 2-3
Set-Up Instructions ..................................................................................................... 2-3
MODULE REMOVAL AND REPLACEMENT............................................................ 2-4
CABLING ....................................................................................................................... 2-4
CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 2-4
12.1 Inch Display ........................................................................................................ 2-4
15 Inch Display ........................................................................................................... 2-5
Power Connector......................................................................................................... 2-5
Data Signal Connector ................................................................................................ 2-6
TOOLS ............................................................................................................................ 2-6

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Table of Contents
Section 09: Displays

Chapter 3: Universal 12.1” and 15” Touchscreens

INTRODUCTION ........................................................................................................... 3-1
DESCRIPTION ............................................................................................................... 3-1
Interface ...................................................................................................................... 3-1
TROUBLESHOOTING .................................................................................................. 3-2
Fault Finding............................................................................................................... 3-2
DIAGNOSTICS............................................................................................................... 3-2
Self Test ...................................................................................................................... 3-2
Calibrating the Touchscreen ....................................................................................... 3-2
STRAPPING ................................................................................................................... 3-5
ADJUSTMENTS............................................................................................................. 3-6
Configuring and Adjusting the Touchscreen .............................................................. 3-6
Using the Keypad to Calibrate/Adjust the Touchscreen............................................. 3-6
Setting the User Button Behaviour ............................................................................. 3-7
Adjusting For Cursor Offset ....................................................................................... 3-8
Adjusting the Screen Boundaries................................................................................ 3-9
Examining the Touchscreen Wire Values .................................................................. 3-9
MODULE REMOVAL AND REPLACEMENT.......................................................... 3-11
Access ....................................................................................................................... 3-11
Touchscreen Replacement (Rear Access)................................................................. 3-11
Touchscreen Replacement (Front Access) ............................................................... 3-12
CABLING ..................................................................................................................... 3-12
CONNECTOR ASSIGNMENT .................................................................................... 3-12
TEST/ADJUSTMENT TOOLS .................................................................................... 3-12

Chapter 4: Graphical Operator Panel

INTRODUCTION ........................................................................................................... 4-1
DESCRIPTION ............................................................................................................... 4-1
TROUBLESHOOTING .................................................................................................. 4-1
Status Indicators.......................................................................................................... 4-2
Fault Finding............................................................................................................... 4-2
DIAGNOSTICS............................................................................................................... 4-3
STRAPPING ................................................................................................................... 4-3
ADJUSTMENTS............................................................................................................. 4-3
Calibrating the Panel................................................................................................... 4-3
On-Screen Display Parameters ................................................................................... 4-4
MODULE REMOVAL AND REPLACEMENT............................................................ 4-4
Graphics Card ............................................................................................................. 4-5
GOP Assembly ........................................................................................................... 4-5
CABLING ....................................................................................................................... 4-5
CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 4-6
TEST/ADJUSTMENT TOOLS ...................................................................................... 4-6

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 Section 09: Displays
Standard Brightness Colour Displays

Table of Contents

Standard Brightness Colour Displays

INTRODUCTION ........................................................................................................... 1-1

DESCRIPTION ............................................................................................................... 1-2

Display Illumination ................................................................................................... 1-2
Temperature Control................................................................................................... 1-2
Displays With and Without Heater ........................................................................ 1-2
Displays with Heater .............................................................................................. 1-2
Power Requirements ................................................................................................... 1-2

TROUBLESHOOTING .................................................................................................. 1-2

DIAGNOSTICS............................................................................................................... 1-2

STRAPPING ................................................................................................................... 1-2

ADJUSTMENTS............................................................................................................. 1-3
Set-Up Instructions ..................................................................................................... 1-3
Warm-up ................................................................................................................ 1-3

MODULE REMOVAL AND REPLACEMENT............................................................ 1-3

CABLING ....................................................................................................................... 1-3

CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 1-4

12.1 Inch Display ........................................................................................................ 1-4
CD12244TBS/24 - without Heater ........................................................................ 1-4
CD12244TBS/24 - with Heater.............................................................................. 1-4
15 Inch Display ........................................................................................................... 1-5
CD15133TBX/24 - without Heater........................................................................ 1-5
Power Connector......................................................................................................... 1-5
Data Signal Connector ................................................................................................ 1-6

TOOLS ............................................................................................................................ 1-6

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Section 09: Displays
Standard Brightness Colour Displays

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 Section 09: Displays
Standard Brightness Colour Displays

Table of Contents
Chapter 1

Standard Brightness Colour Displays

INTRODUCTION
This chapter describes the 12.1 inch and 15 inch Standard Brightness Colour Liquid
Crystal Displays (LCD) modules used in the NCR ATMs.
The 12.1 inch display is the GDS model:
● CD12244TBS/24 - with or without heater
The 15 inch display is the GDS model:
● CD15133TBX/24 - with or without heater.

12.1 Inch Display

15 Inch Display

The LCD modules are self-contained replaceable units capable of displaying computer
generated graphics, and text. LCD interface signals are provided by the PIVAT Core.

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Section 09: Displays
Standard Brightness Colour Displays

DESCRIPTION

Display Illumination
Two integral cold-cathode fluorescent lamps provide back illumination of the LCD panel.

Temperature Control
Air is drawn through an external filter into the display interior by fan(s), (one in the
12.1 inch display and two in the 15 inch display). The fan(s) are controlled by a circuit
incorporating a thermistor placed at the exhaust vent at the top of the casing. The speed of
the fan(s) is increased to provide cooling when the display is heated by the sun.

Displays Without a Heater

When the display is exposed to extreme cold, the fan(s) will still provide a gentle airflow
even when the display is exposed to extreme cold.

Displays With a Heater

The display incorporates an internal heater as part of the thermal management system to
prevent the interior of the glass or touchscreen from freezing on the inner surface at
exterior temperatures from -35O C. The heater circuit is controlled by a thermistor PCB
located on a plate behind the ATM speaker on the interior of the facia. This is connected to
the external sensor connector on the back of the display. The fan(s) in the displays with a
heater will increase in speed when the heater is on.

Power Requirements
Power is supplied from the Standard Power Supply Unit via a 2-way power connect cable.

TROUBLESHOOTING
To ensure an unimpeded airflow through the display casing, clean or renew the foam air
filter at a preventive maintenance call to the ATM. On the 12.1 inch display the filter can
be removed by using a screwdriver to lever out the plastic holder until it unclips from the
inner part while on the 15 inch the filter retainer is held by two screws.
Vacuum or tap out the dust from the filter or fit a new filter.

DIAGNOSTICS
None.

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Standard Brightness Colour Displays

STRAPPING
None.

ADJUSTMENTS

Set-Up Instructions
These set-up instructions are provided to allow field adjustment to optimize the display
using the system board fitted to the ATM.

CAUTION

It is essential that no adjustment be made of any functions other than Image Vertical Posi-
tion, Image Horizontal Position and Image Size - Horizontal. Alteration of settings in
other functions requires the use of a PC-based test tool at rework centres.

There are no internal adjustments that can be made. All adjustments are made through the
rear control PCB and the On Screen Display Menu.

WARNING

Do not open the display casing, there are hazardous voltages present.

Warm-up
Allow the display to warm-up in the ATM for ten minutes so that the temperature of the
display and system board stabilises before adjustments are attempted.
Use the menu functions to adjust the display.
● Press the MENU button to display the main menu.
● Use the + and - buttons to scroll through the main menu functions list.
● Press the MENU button to select a function from the list.
● Press the + or - buttons to make the required adjustment.
● Press the MENU button to save the setting.
● Repeat the procedure for the remaining functions.
● Press the MENU button to exit the menu saving the settings.

MODULE REMOVAL AND REPLACEMENT

There are no field serviceable parts inside the display. Failed units should be returned for
repair.

CABLING
There is no field replaceable internal cabling.

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Section 09: Displays
Standard Brightness Colour Displays

CONNECTOR ASSIGNMENT/PINOUTS
The position of the connectors on the back of the display modules is shown in the
illustrations below.

12.1 Inch Display

CD12244TBS/24 - without Heater

Data Signal
Connector

Menu

Ground

Remote Diagnostics

Power Connector

CD12244TBS/24 - with Heater

External Sensor

Data Signal
Connector

Menu

Remote Diagnostics
Power

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 Section 09: Displays
Standard Brightness Colour Displays

15 Inch Display

CD15133TBX/24 - without Heater

Menu

Power
Data Signal
Connector Remote Diagnostics

Note: The LDR and RJ11 connectors are not used with the 15 inch Standard Brightness
Colour Display.

CD15133TBX/24 - with Heater

External Sensor

Menu
Data Signal Connector

Remote Diagnostics Power

Power Connector
The 2-way power connector on the 15 inch LCD has the following pinout:

2 +24 V RTN
1 +24 V

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Section 09: Displays
Standard Brightness Colour Displays

Data Signal Connector

The data signal connector on both displays is a 15-way connector with the following
5 1

10 6

15 11

pinout:

GND 6
RED 1 GND 11
GND 7
GREEN 2 DATA 12
GND 8
BLUE 3 H.SYNC 13
N/C 9
N/C 4 V.SYNC 14
GND 10
GND 5 CLOCK 15

TOOLS
● Vacuum cleaner for filter cleaning (optional).

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 Section 09: Displays
Sunlight Readable Colour Displays

Table of Contents

Sunlight Readable Colour Displays

INTRODUCTION ........................................................................................................... 2-1

DESCRIPTION ............................................................................................................... 2-2

Display Illumination ................................................................................................... 2-2
Temperature Control................................................................................................... 2-2
12.1 inch (CD12244TTS) and 15 inch (CD15133TMS with Heater ..................... 2-2
Power Requirements ................................................................................................... 2-2

TROUBLESHOOTING .................................................................................................. 2-2

DIAGNOSTICS............................................................................................................... 2-2

STRAPPING ................................................................................................................... 2-3

ADJUSTMENTS............................................................................................................. 2-3
Set-Up Instructions ..................................................................................................... 2-3
Warm-up ................................................................................................................ 2-3

MODULE REMOVAL AND REPLACEMENT............................................................ 2-4

CABLING ....................................................................................................................... 2-4

CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 2-4

12.1-Inch Display........................................................................................................ 2-4
CD12244TTS/24 - without heater.......................................................................... 2-4
15-Inch Display........................................................................................................... 2-5
CD15133TMX - without heater ............................................................................. 2-5
CD15133TMX - with heater .................................................................................. 2-5
Power Connector......................................................................................................... 2-5
Data Signal Connector ................................................................................................ 2-6

TOOLS ............................................................................................................................ 2-6

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Section 09: Displays
Sunlight Readable Colour Displays

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June 2008
 Section 09: Displays
Sunlight Readable Colour Displays

Table of Contents
Chapter 2

Sunlight Readable Colour Displays

INTRODUCTION
This chapter describes the 12.1 inch and 15 inch Sunlight Readable Colour Liquid Crystal
Display (LCD) modules used in the NCR ATMs.
The 12.1 inch display is the GDS model:
● CD12244TTS/24 - with or without heater
The 15 inch display is the GDS model:
● CD15133TMS/24 - with or without heater.

12.1 Inch Display

15 Inch Display

The LCD modules are self-contained replaceable units capable of displaying computer
generated video, graphics, and text. LCD interface signals are provided by the PIVAT
Core.

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Section 09: Displays
Sunlight Readable Colour Displays

DESCRIPTION

Display Illumination
A bank of U-shaped cold-cathode fluorescent lamps provide back illumination of the LCD
panel. Brightness of the lamps is automatically adjusted by a circuit connected to an LDR
resistor that senses the ambient light falling on the display. The LDR resistor for the
15 inch display is located within the front of the display and all wiring is inside the display
casing.
Standard brightness is provided by twin edge lit CCF lamps. Sunlight readability is
achieved by the reflective part of the display. i.e. the brighter the light shining on the panel
the brighter the screen. There is no LDR resistor on this display.

Temperature Control
Air is drawn through an external filter into the display interior by fan(s), (one in the
12.1 inch display and three in the 15 inch display). The fan(s) are controlled by a circuit
incorporating a thermistor placed at the exhaust vent at the top of the casing. The speed of
the fan(s) is increased to provide cooling when the display is heated by the sun.

Displays Without a Heater

When the display is exposed to extreme cold, the fan(s) will still provide a gentle airflow
even when the display is exposed to extreme cold.

Displays With a Heater

The display incorporates an internal heater as part of the thermal management system to
prevent the interior of the glass or touchscreen from freezing on the inner bezel surface at
exterior temperatures from -35O C. The heater circuit is controlled by a thermistor PCB
located on a plate behind the ATM speaker on the interior of the facia. This is connected to
the external sensor connector on the back of the display. The fan(s) in the displays with a
heater will increase in speed when the heater is on.

Power Requirements
Power is supplied from the Standard Power Supply Unit via a 2-way power connect cable.

TROUBLESHOOTING
To ensure an unimpeded airflow through the display casing, clean or renew the foam air
filter at a preventive maintenance call to the ATM. On the 12.1 inch display the filter can
be removed by using a screwdriver to lever out the plastic holder until it unclips from the
inner part, while on the 15 inch the filter retainer is held by two screws.
Vacuum or tap out the dust from the filter or fit a new filter.

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 Section 09: Displays
Sunlight Readable Colour Displays

DIAGNOSTICS
None.

STRAPPING
None.

ADJUSTMENTS

Set-Up Instructions
These set-up instructions are provided to allow field adjustment to optimize the display
using the system board fitted to the ATM.

CAUTION

It is essential that no adjustment be made of any functions other than Image Vertical Posi-
tion, Image Horizontal Position and Image Size - Horizontal. Alteration of settings in
other functions requires the use of a PC-based test tool at rework centres.

There are no internal adjustments that can be made. All adjustments are made through the
rear control PCB and the On Screen Display Menu.

WARNING

Do not open the display casing, there are hazardous voltages present.

Warm-up
Allow the display to warm-up in the ATM for twenty minutes so that the temperature of
the display and system board stabilises before adjustments are attempted.
Use the menu functions to adjust the display for optimal viewing.
Use the menu functions to adjust the display.
● Press the MENU button to display the main menu.
● Use the + and - buttons to scroll through the main menu functions list.
● Press the MENU button to select a function from the list.
● Press the + or - buttons to make the required adjustment.
● Press the MENU button to save the setting.
● Repeat the procedure for the remaining functions.
● Press the MENU button to exit the menu saving the settings.

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Section 09: Displays
Sunlight Readable Colour Displays

MODULE REMOVAL AND REPLACEMENT

There are no field serviceable parts inside the display. Failed units should be returned for
repair.

CABLING
There is no field replaceable internal cabling.

CONNECTOR ASSIGNMENT/PINOUTS
The position of the connectors on the rear of the display modules is shown in the following
illustrations:

12.1 Inch Display

CD12244TTS/24 - without heater

Data Signal
Connector

Menu

Ground

Remote Diagnostics

Power Connector

CD12244TTS/24 - with heater

External Sensor

Data Signal
Connector

Menu

Remote Diagnostics
Power

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 Section 09: Displays
Sunlight Readable Colour Displays

15 Inch Display

CD15133TMX/24 - without Heater

Menu

Data Signal
Connector

Power
Remote Diagnostics

CD15133TMX/24 - with Heater

External Sensor

Menu
Data Signal Connector

Remote Diagnostics Power

Power Connector
The 2-way power connector has the following pinout:

2 +24 V RTN
1 +24 V

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Section 09: Displays
Sunlight Readable Colour Displays

Data Signal Connector

The data signal connector on the display is a 15-way connector with the following pinout.

Pinout:

GND 6
RED 1 GND 11
GND 7
GREEN 2 DATA 12
GND 8
BLUE 3 H.SYNC 13
N/C 9
N/C 4 V.SYNC 14
GND 10
GND 5 CLOCK 15

TOOLS
● Vacuum cleaner for filter cleaning (optional).

2-6 NCR — CONFIDENTIAL AND PROPRIETARY

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June 2008
 Section 09: Displays
Universal 12.1” and 15” Touchscreens

Table of Contents

Universal 12.1” and 15” Touchscreens

INTRODUCTION ........................................................................................................... 1-1

DESCRIPTION ............................................................................................................... 1-1

Interface ...................................................................................................................... 1-1

TROUBLESHOOTING .................................................................................................. 1-2

Fault Finding............................................................................................................... 1-2

DIAGNOSTICS............................................................................................................... 1-2
Self Test ...................................................................................................................... 1-2
Calibrating the Touchscreen ....................................................................................... 1-2

STRAPPING ................................................................................................................... 1-5

ADJUSTMENTS............................................................................................................. 1-6
Configuring and Adjusting the Touchscreen .............................................................. 1-6
Using the Keypad to Calibrate/Adjust the Touchscreen............................................. 1-6
Setting the User Button Behaviour ............................................................................. 1-7
Click on Touch....................................................................................................... 1-7
Click on Release..................................................................................................... 1-7
Drag and Drop........................................................................................................ 1-8
Double Click .......................................................................................................... 1-8
Adjusting For Cursor Offset ....................................................................................... 1-8
Adjusting the Screen Boundaries................................................................................ 1-9
Examining the Touchscreen Wire Values .................................................................. 1-9

MODULE REMOVAL AND REPLACEMENT.......................................................... 1-11

Access ....................................................................................................................... 1-11
Touchscreen Replacement (Rear Access)................................................................. 1-11
Touchscreen Replacement (Front Access) ............................................................... 1-12

CABLING ..................................................................................................................... 1-12

CONNECTOR ASSIGNMENT .................................................................................... 1-12

TEST/ADJUSTMENT TOOLS .................................................................................... 1-12

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Section 09: Displays
Universal 12.1” and 15” Touchscreens

3-ii NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 09: Displays
Universal 12.1” and 15” Touchscreens

Table of Contents
Chapter 3

Universal 12.1” and 15” Touchscreens

INTRODUCTION
DESCRIPTION
This chapter describes the 12.1 inch and 15 inch touchscreens used in the NCR 663x
ATM’s.
The projected capacitive technology used in these touchscreens permits them to be used
for accurate touch detection in exterior TTW situations as well as the in-lobby and
vestibule environment.
The touchscreens are suitable for use with displays with a viewing area of 12.1 inches
(307mm) diagonal and 15 inches (381 mm) diagonal respectively.
The touchscreens have anti-glare, toughened glass on the front viewing face and a
projected capacitive touch sensor. They are available in privacy and non-privacy variants.

DESCRIPTION
The touchscreen controller, contained within the unit bezel, effectively divides the screen
into sensing cells to a resolution of 1 mm2, or less which are formed using microfine wire.
The wires are connected to the touchscreen controller and an oscillating frequency signal
is applied.
Touching the glass causes a change in the frequency of the signal at the point touched. The
co-ordinates of the point are then calculated by the controller.
Since the toughened glass in front of the touchscreen sensor is non-conductive, it does not
prevent the position of a conductive object (finger, or even gloved finger) being detected
and calculated.

Interface
The output from the touchscreen controller is terminated in a USB mini B connector
socket. A USB cable connects the touchscreen to one of the USB hubs in the PC Core or
seperate USB hub.

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Section 09: Displays
Universal 12.1” and 15” Touchscreens

TROUBLESHOOTING

Fault Finding
There are no serviceable parts within the touchscreen. If the unit fails to operate, check
connections from the touchscreen to the PC Core and replace the touchscreen if necessary.
Alternatively, the fault could be in the PC Core motherboard or in the USB harness.

DIAGNOSTICS

Self Test
A simple self test of the touchscreen sensors can be carried out on demand, by selecting
TOUCHSCREEN from the Device Self Test Menu. When the RUN TEST button is
selected either individually or in conjunction with other Self Tests, the screen prompts the
user to touch anywhere. On completion of the self test, the result is displayed on a
summary report, together with any other simultaneous tests.

Calibrating the Touchscreen

Selecting SET DEVICE CONFIGURATION from the SELF SERVICE
CONFIGURATION menu and selecting TOUCHSCREEN will display the touchscreen
window shown below.

The bottom right of the window confirms that the USB data connection is OK.
The following calibration procedures should be undertaken when:
● The terminal is initially installed.
● The touchscreen is replaced or moved.

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 Section 09: Displays
Universal 12.1” and 15” Touchscreens

● The touch area on the screen does not line up with the
corresponding image.
● The monitor position is adjusted.

Note: Ensure that all modules are fully racked in and operating normally before
calibrating the touchscreen.

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Section 09: Displays
Universal 12.1” and 15” Touchscreens

Touch the “Calibrate” button on the right-hand side of the window.

A screen is displayed with a red target at the top left and the words “Please place your
finger firmly on the target”, as shown above. Hold your finger in the centre of the target
until one bleep is heard and “Please remove your finger from the target” is displayed.

Note: When calibrating the touchscreen, extend one finger, preferably the index finger,
such that the pad of the fingertip is in contact with the glass. Take care not to let the other
fingers, thumb or rest of the hand approach the touchscreen ahead of the extended finger:

The target then moves to a position top right of the screen (as shown in the following
illustration), then bottom right of the screen. Repeat the touch procedure for each target
position.

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 Section 09: Displays
Universal 12.1” and 15” Touchscreens

On completion of the calibration, the display will return to the touchscreen window.
Touch “Exit with Saving” to save the calibration and close the touchscreen window or the
“Calibrate” button to conduct another calibration.

STRAPPING
None.

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Section 09: Displays
Universal 12.1” and 15” Touchscreens

ADJUSTMENTS

Configuring and Adjusting the Touchscreen

The touchscreen window lets you set or adjust the operation of the touchscreen. Any
settings or adjustments made can be saved and the touchscreen window closed by
touching the “Exit With Saving” button on the right-hand side of the window.
Alternatively, touching the “Exit Without Saving” button will close the window without
implementing any changes made.

Using the Keypad to Calibrate/Adjust the Touchscreen

The user keypad can be used as an alternative to touching the screen in the event of a
touchscreen error, as follows:

Note: The “Exit Without Save” button is the active area by default. Pressing the user
ENTER key at any time while the Calibration window is displayed will close the window
without changing the existing calibration or settings of the touchscreen.

In the event of the touchscreen being inoperable for any reason, you can use the Tab key
and navigation keys on an external keyboard connected to the PC core, in the same way as
a standard Windows interface, to select the “Calibrate” or “Exit With Saving” buttons, or
to select other tab or screen options.

3-6 NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 09: Displays
Universal 12.1” and 15” Touchscreens

Setting the User Button Behaviour

The User Actions window is displayed automatically when you first enter the touchscreen
window. If one of the other configuration options is required, touch the relevant tab at the
top of the window and refer to the appropriate procedure
The User Actions function allows you to emulate the actions of a mouse but using a finger
on the touchscreen. Under normal ATM operating conditions, the User Button Behaviour
is set to ‘Click on touch’. However, you can set the behaviour to any one of the following
options, by touching the appropriate radio button.
● Click on Touch
● Click on Release
● Drag and Drop
● Double Click.

Note: When you select the “Calibrate” button, the User Button Behaviour is “Click on
touch” irrespective of the option selected.

Click on Touch
This is the default action and is equivalent to pointing the screen cursor and clicking a
mouse button. When this option is selected, touching the front glass will immediately
activate the response equivalent to the point touched.

Click on Release
This option activates the response equivalent to the point touched only when the finger is
removed from the point.

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Section 09: Displays
Universal 12.1” and 15” Touchscreens

Drag and Drop

This option allows you to point to a movable object on the screen and to move it by
dragging your finger in any direction within the screen area, then removing your finger.

Double Click
This option allows you to emulate the action of a double mouse click by touching the front
glass twice within 500 milliseconds. However, since it is unlikely that exactly the same
pixel on the screen can be touched twice in succession, a factor of error (Proximity) is set
(Default 20 pixels). Touching the screen twice within 500 milliseconds and within the set
proximity of the first touch will activate the double click response equivalent to the
touched point. You can increase, or decrease the Proximity using the “+” or “-” buttons on
the Double Click area of the window. The double click time of 500 milliseconds is not
adjustable.

Adjusting For Cursor Offset

This following description is provided for information only, since the cursor offset is
unlikely to require adjustment during normal operating conditions.
The “Offset” function allows you to correct any horizontal or vertical offset between the
screen cursor and the touch point.
Adjust the cursor offset using the Cursor Up, Down, Left and Right buttons on the
Modifiers area of the window. The amount of offset applied is shown on the scale on the
right of the area. (Blue - Vertical, Red - Horizontal). The default value is 0.

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 Section 09: Displays
Universal 12.1” and 15” Touchscreens

Adjusting the Screen Boundaries

Note: The function represented by the “Advanced” window is unlikely to be required for
normal field adjustments of the touchscreen.

The “Advanced” function allows you to adjust the horizontal and vertical boundaries of
the touchscreen. The operation of the dotted lines and “+” and “-” buttons is explained on
the “Advanced” window.

Examining the Touchscreen Wire Values

The “Wire Values” function allows you to examine the signal values on each of the
horizontal and vertical sensing wires of the touchscreen and is used as a diagnostic tool
when investigating problems with the touchscreen.
The “Wire Values” function is activated by firstly connecting either a PS2 or USB
keyboard into the ATM and then pressing the Shift and F10 keys to activate the wire
values menu screen. The menu option is deactivated by pressing the Shift and F10 keys.
Touch any non-active area of the screen to display the signal strength at the point touched,
as shown below.

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Section 09: Displays
Universal 12.1” and 15” Touchscreens

The top scale (red) shows the signal strengths on the horizontal sensor wires and the
bottom scale (blue) shows the signal strengths on the vertical sensor wires.

It is normal to see signal activity at a much lower level on wires other than the area
touched. However, the peak value (vertical and horizontal) represents the signal levels at
the touched point.

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 Section 09: Displays
Universal 12.1” and 15” Touchscreens

MODULE REMOVAL AND REPLACEMENT

Access
Access to the rear of the fascia is gained by removing the cabinetry side panels if the
service footprint allows sufficient clearance. If insufficient clearance is available access
can be gained from the front of the ATM after the two spring latches holding the
Touchscreen Bezel and Display assembly have been released.

Touchscreen Replacement (Rear Access)

Replace the Touchscreen assembly as follows:

Note: Retain all removed screws and brackets for use with the replacement Touchscreen.
1. Remove and discard the two shipping screws if fitted.
2. Disconnect the Power and Signal cables from the LCD.
3. Disengage and lock out the two spring loaded plungers by pulling them out and
turning 90 degrees.

Retaining
Wires

Shipping Screws

Spring Loaded
Plunger
Spring Loaded
Latch

4. Remove the LCD by lifting upwards and backwards clear the latches.
5. Activate the two spring loaded catches which will allow the Touchscreen assembly to
move forwards. The two retaining wires will prevent the module from falling out.
6. Disconnect the Touchscreen USB connector.
7. Release the two retaining wires from the fascia and lift the Touchscreen assembly
clear of the ATM.

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Section 09: Displays
Universal 12.1” and 15” Touchscreens

Touchscreen Replacement (Front Access)

1. From the rear of the ATM activate the two spring loaded latches which will allow the
Touchscreen/LCD assembly to move forwards. The two retaining wires will prevent
the module from falling out.
2. From the front of the ATM remove the two shipping screws.
3. Release the LCD assembly by disengaging and locking out the two spring loaded
plungers, this is done by pulling them out and turning 90 degrees.
4. Slide the LCD clear of the Touchscreen assembly and place inside ATM.
5. Disconnect the Touchscreen USB connector. The access is gained from below by
pushing the top of the module back towards the fascia and lifting the bottom of the
moudule upwards.
6. The Touchscreen assembly can now be removed by releasing the retaining wires.
Replacement of the Touchscreen is the reverse of the above procedures.

CABLING
None.

CONNECTOR ASSIGNMENT
None.

TEST/ADJUSTMENT TOOLS
None.

3-12 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 09: Displays
Graphical Operator Panel

Table of Contents

Graphical Operator Panel

INTRODUCTION ........................................................................................................... 1-1

DESCRIPTION ............................................................................................................... 1-1

TROUBLESHOOTING .................................................................................................. 1-1

Status Indicators.......................................................................................................... 1-2
Fault Finding............................................................................................................... 1-2

DIAGNOSTICS............................................................................................................... 1-3

STRAPPING ................................................................................................................... 1-3

ADJUSTMENTS............................................................................................................. 1-3
Calibrating the Panel................................................................................................... 1-3
On-Screen Display Parameters ................................................................................... 1-4

MODULE REMOVAL AND REPLACEMENT............................................................ 1-4

Graphics Card ............................................................................................................. 1-5
GOP Assembly ........................................................................................................... 1-5

CABLING ....................................................................................................................... 1-5

CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 1-6

TEST/ADJUSTMENT TOOLS ...................................................................................... 1-6

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Section 09: Displays
Graphical Operator Panel

4-ii NCR — CONFIDENTIAL AND PROPRIETARY

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June 2008
 Section 09: Displays
Graphical Operator Panel

Table of Contents
Chapter 4

Graphical Operator Panel

INTRODUCTION
This chapter describes the graphical operator panel (GOP) and provides configuration and
maintenance information.

DESCRIPTION
The graphical operator panel is a high-resolution LCD with an integral resistive
touchscreen. It displays 262,144 colours (6 bits/colour) and will automatically scale
SVGA and XGA formats to fill the entire viewable area. The panel is capable of
displaying text, graphics and full motion video, supplied via a DVI-D input.

Normal

Normal
Supervisor
Supervisor

Text-based Operator Panel Graphical Operator Panel

The operator panel allows users to access System Application and other applications such
as FLM App, which provides replenishment instructions via text and video leadthrough.
Typical tasks performed using the panel are system configuration, error reporting, fault
diagnosis and replenishment.

TROUBLESHOOTING
The GOP has no power switch or user-accessible reset switch, so assuming there is power
to the panel, the display should operate.

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Section 09: Displays
Graphical Operator Panel

Status Indicators
The following table explains the status of the panel indicated by the bi-colour Video LED
visible on the GOP front housing and the ‘Searching Digital’ icon displayed on the LCD

‘Searching
Video Indicator Meaning
Digital’
Green Displayed DVI video to the panel has ceased. The GOP will enter sleep mode
in approximately one minute if DVI is not restored.
Amber Displayed GOP has been powered up and no DVI signals are present. GOP
will enter sleep mode in approximately one minute if DVI is not
found
Green -- DVI video detected. LCD display should be active.
Amber -- DVI video is not detected. LCD may be inactive or displaying a
‘Searching Digital’ message.

Fault Finding
Symptom(s) Possible Cause Action
No display image and No power. Verify 24V available to the GOP.
video LED not lit. Cable connector not seated Verify cable housing fully seated
correctly. into connector on GOP.
Internal fuse blown. Replace graphics card.
No display image but Inverter cable or backlight Replace GOP assembly.
video LED is green. inverter cable faulty.
Display backlight faulty. Inspect cabling and LCD display.
Replace faulty item.
No display image but No DVI video present to GOP. Check DVI cable and PC.
video LED is amber.
Cycling GOP power
displays ‘Searching
Digital’.
No display image but Image processor crashed. Replace graphics card.
video LED is amber.
Cycling GOP power
restores image.
Non-uniform or dim Defective LCD display. Replace GOP assembly.
display image
Display image distorted PC display properties settings Reset PC colour pallet and
or mis-framed. resolution.
Faulty LCD display. Replace GOP assembly.

Faulty video processor board. Replace graphics card.

Partial or malfunctioning Faulty LCD display. Replace GOP assembly.
columns or rows.

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 Section 09: Displays
Graphical Operator Panel

Symptom(s) Possible Cause Action

Display image is ‘noisy’ Cable connector not seated Reseat or replace DVI video
but ‘Searching Digital’ correctly. cable.
image is clean. PC video card damaged. Repair or replace PC.

Display image and LCD cable or display faulty. Replace GOP assembly.
‘Searching Digital’ Video processor board faulty. Replace graphics card.
image are ‘noisy’.
Display shows ‘Out of PC video resolution set too high. Reset video resolution to XGA or
Range’ error message. lower.
Video LED dark but Faulty video LED. Replace graphics card.
display image OK.
White screen. LCD cable or display faulty. Replace GOP assembly.
Video processor board faulty. Replace graphics card.
No response. Faulty host PC. Inspect, repair or replace PC.
USB cable not connected or Connect or replace USB cable.
faulty.
Faulty touchscreen controller. Replace graphics card.
Faulty touchscreen. Replace GOP assembly.
Intermittent operation. USB cable not connected or Connect or replace USB cable.
faulty.
Faulty touchscreen controller. Replace graphics card.
Faulty USB port on PC. Repair or replace PC.
Can’t move cursor to Calibration not set. Run touchscreen calibration.
edges of screen.
Cursor movement Faulty touchscreen or touch- Replace GOP assembly.
doesn’t match direction screen cable.
of input.
Faulty touchscreen controller. Replace graphics card.

DIAGNOSTICS
None.

STRAPPING
None.

ADJUSTMENTS

Calibrating the Panel

1. From the System Application Main Menu select the option Self-Service
Configuration.
2. Select Set Device Configuration.

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Section 09: Displays
Graphical Operator Panel

3. Select USBGOP to perform the calibration test.

4. A touchscreen target will appear four times. Press the target each time, then repeat the
test when prompted to confirm the calibration.
The test can be carried out on the GOP or with the application transferred to the front
interface. You will have 90 seconds to perform the test on the rear panel and 300 seconds
to perform the test on the front of the ATM.

On-Screen Display Parameters

The display parameters can be adjusted via 4 push buttons on the rear of the panel. The
buttons are recessed and only accessible using a small diameter screwdriver or similar
implement. The buttons are, from left to right when viewed from the rear: Down, Up,
Select and Menu.
Press the menu button to display the OSD (on-screen display) menu. Use the Up (+) and
Down (-) buttons to navigate within the menu, and the Select button to choose from the
options. The + and - buttons also modify selected values, such as the brightness. Press the
menu button again to exit from menus.

Menu Function
Picture Brightness
Contrast
Horizontal position
Vertical position
Advanced Color temperature (‘whiteness’)
Sharpness
OSD OSD timeout
OSD position
OSD horizontal position
OSD vertical position
Option Factory reset
OSD language
Display mode

MODULE REMOVAL AND REPLACEMENT

The procedures in this section describe the removal and replacement of Field Replaceable
Units of the Graphical Operator Panel. The replacement procedures are:
● Removal and replacement of the graphics card
● Removal and replacement of the GOP assembly.

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 Section 09: Displays
Graphical Operator Panel

Graphics Card
The graphics card is a slot-in card, located in the PC core as indicated by the DVI-D cable
in the following illustration.

GOP Assembly
1. Disconnect the power, DVI and USB cables from the top rear of the panel (accessible
via the gap in the rear of the panel mounting bracket).
2. Loosen the four M4 screws securing the panel to the mounting bracket.
3. Slide the screws up and out of the mushroom slots.

CABLING
The GOP is powered via the ATM power supply, and is also connected to the PC core by
a USB cable (type B to type A port), and by a DVI-D cable for video input. Shown below

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Section 09: Displays
Graphical Operator Panel

are the cable connections point on the top rear of the panel (viewed from above), and the
DVI-D cable at the PC.

USB
DVI-D Power

CONNECTOR ASSIGNMENT/PINOUTS
None.

TEST/ADJUSTMENT TOOLS
None.

4-6 NCR — CONFIDENTIAL AND PROPRIETARY

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June 2008
 Table of Contents
Section 10: Printers

Table of Contents

Section 10: Printers

Chapter 1: USB Receipt Printer

INTRODUCTION ........................................................................................................... 1-1
DESCRIPTION ............................................................................................................... 1-2
Power Requirements ................................................................................................... 1-2
Paper Specification ..................................................................................................... 1-3
Printable area .............................................................................................................. 1-3
Sensor Locations......................................................................................................... 1-4
......................................................................................................................................... 1-6
TROUBLESHOOTING .................................................................................................. 1-7
LEDs Location and Meanings .................................................................................... 1-7
Module Error Messages .............................................................................................. 1-8
General Checks ......................................................................................................... 1-10
DIAGNOSTICS............................................................................................................. 1-11
Level 0 Diagnostics .................................................................................................. 1-11
Level 1 Diagnostics .................................................................................................. 1-13
Level 3 Diagnostics .................................................................................................. 1-17
STRAPPING ................................................................................................................. 1-17
Fuse ........................................................................................................................... 1-17
ADJUSTMENTS........................................................................................................... 1-18
MODULE REMOVAL AND REPLACEMENT.......................................................... 1-19
Transport ................................................................................................................... 1-19
Dual In-Feed Mechanism.......................................................................................... 1-20
PRINT ENGINE ....................................................................................................... 1-21
Fuse ........................................................................................................................... 1-23
Hopper (Front) .......................................................................................................... 1-24
Hopper (Rear) ........................................................................................................... 1-25
Hopper Low Sensor Harness .................................................................................... 1-26
CABLING ..................................................................................................................... 1-26
CONNECTOR ASSIGNMENTS/PINOUTS................................................................ 1-27
Logic Board .............................................................................................................. 1-27
Drive Board (One Sided) .......................................................................................... 1-29
Drive Board (Two Sided) ......................................................................................... 1-30
Control Board Dual Roll Receipt Printer.................................................................. 1-31
TEST/ADJUSTMENT TOOLS .................................................................................... 1-31

Chapter 2: USB Journal Printer

INTRODUCTION ........................................................................................................... 2-1
DESCRIPTION ............................................................................................................... 2-1
Power Requirements ................................................................................................... 2-1

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Section 10: Printers

Environmental Requirements ..................................................................................... 2-2

Paper Specification ..................................................................................................... 2-2
Sensor Locations......................................................................................................... 2-3
TROUBLESHOOTING .................................................................................................. 2-3
LEDs Location and Meaning ...................................................................................... 2-3
Module Error Messages .............................................................................................. 2-4
General Checks ........................................................................................................... 2-4
DIAGNOSTICS............................................................................................................... 2-5
Level 0 Diagnostics .................................................................................................... 2-5
Level 1 Diagnostics .................................................................................................... 2-9
LEVEL 3 DIAGNOSTICS ....................................................................................... 2-10
STRAPPING ................................................................................................................. 2-10
Switches .................................................................................................................... 2-10
ADJUSTMENTS........................................................................................................... 2-11
MODULE REMOVAL AND REPLACEMENT.......................................................... 2-11
Head Assembly ......................................................................................................... 2-11
CABLING ..................................................................................................................... 2-14
CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 2-14
TEST/ADJUSTMENT TOOLS .................................................................................... 2-14

Chapter 3: Open Statement Printer

INTRODUCTION ........................................................................................................... 3-1
DESCRIPTION ............................................................................................................... 3-2
Transport Mechanism ................................................................................................. 3-3
Print Engine ................................................................................................................ 3-3
Location of Main Circuit Board.................................................................................. 3-3
Location of Motors and Thermal Print Head.............................................................. 3-4
Location of Main Components for Bunching Operation. ........................................... 3-4
Life Expectancy .......................................................................................................... 3-4
Environmental Requirements ..................................................................................... 3-5
Single Sheet Operation ............................................................................................... 3-5
Bunching Option Operation........................................................................................ 3-6
Power Requirements ................................................................................................... 3-6
Sensors ........................................................................................................................ 3-8
TROUBLESHOOTING .................................................................................................. 3-9
Print Engine ................................................................................................................ 3-9
DIAGNOSTICS............................................................................................................. 3-13
STRAPPING & SWITCH SETTINGS ......................................................................... 3-16
ADJUSTMENTS........................................................................................................... 3-20
Media Delivery Adjustments .................................................................................... 3-20
Print Engine Adjustments ......................................................................................... 3-22
Paper Requirements .................................................................................................. 3-26
MODULE REMOVAL AND REPLACEMENT.......................................................... 3-28
Media Delivery Assembly ........................................................................................ 3-28
CABLING ..................................................................................................................... 3-31
CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 3-36
Media Delivery Connectors ...................................................................................... 3-36
Print Engine Connectors ........................................................................................... 3-37
Media Delivery Assembly Interface ......................................................................... 3-37
Print Engine Interface ............................................................................................... 3-38

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 Table of Contents
Section 10: Printers

TOOLS .......................................................................................................................... 3-41

Chapter 4: Page Turning Passbook Printer

REFERENCE TO PERSONAS SERVICE MANUAL .................................................. 4-1

Chapter 5: USB Statement Printer

INTRODUCTION ........................................................................................................... 5-1
DESCRIPTION ............................................................................................................... 5-2
Power Requirements ................................................................................................... 5-2
Paper Specification ..................................................................................................... 5-2
Sensor Locations (1ST and 2ST) ................................................................................ 5-3
TROUBLESHOOTING .................................................................................................. 5-4
Module Error Messages .............................................................................................. 5-4
General Checks ........................................................................................................... 5-4
DIAGNOSTICS............................................................................................................... 5-6
Level 0 Diagnostics .................................................................................................... 5-6
Level 1 Diagnostics .................................................................................................... 5-7
Level 3 Diagnostics .................................................................................................. 5-11
STRAPPING ................................................................................................................. 5-11
Fuse ........................................................................................................................... 5-11
ADJUSTMENTS........................................................................................................... 5-12
MODULE REMOVAL AND REPLACEMENT.......................................................... 5-13
Transport ................................................................................................................... 5-13
Print Engine .............................................................................................................. 5-14
Hopper ...................................................................................................................... 5-14
Engine Signal Cable.................................................................................................. 5-15
Paper Low Sensor Cable Assembly.......................................................................... 5-15
Capture Bin Full Sensor............................................................................................ 5-16
CABLING ..................................................................................................................... 5-16
CONNECTOR ASSIGNMENTS/PINOUTS................................................................ 5-17
Logic Board .............................................................................................................. 5-17
Drive Board............................................................................................................... 5-18
TEST/ADJUSTMENT TOOLS .................................................................................... 5-19

Chapter 6: USB 2ST Statement/Passbook Printer

INTRODUCTION ........................................................................................................... 6-1
DESCRIPTION ............................................................................................................... 6-2
Power Requirements ................................................................................................... 6-2
Paper Specification ..................................................................................................... 6-2
Passbook Specification ............................................................................................... 6-2
Sensor Locations......................................................................................................... 6-3
TROUBLESHOOTING .................................................................................................. 6-4
Module Error Messages .............................................................................................. 6-4
General Checks ........................................................................................................... 6-5
DIAGNOSTICS............................................................................................................... 6-6

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Table of Contents
Section 10: Printers

Level 0 Diagnostics .................................................................................................... 6-6

Level 1 Diagnostics .................................................................................................... 6-7
STRAPPING ................................................................................................................. 6-12
Fuse ........................................................................................................................... 6-12
ADJUSTMENTS........................................................................................................... 6-12
ENTRY/EXIT SLOT CONFIGURATION................................................................... 6-13
PASSBOOK EXIT SENSOR ADJUSTMENT............................................................. 6-14
MODULE REMOVAL AND REPLACEMENT.......................................................... 6-15
Shutter ....................................................................................................................... 6-15
Print Engine (Statement)........................................................................................... 6-20
Hopper ...................................................................................................................... 6-22
Base Assembly.......................................................................................................... 6-23
CABLING ..................................................................................................................... 6-24
CONNECTOR ASSIGNMENTS/PINOUTS................................................................ 6-24
TEST/ADJUSTMENT TOOLS .................................................................................... 6-24

iv NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 10: Printers

Table of Contents

USB Receipt Printer

INTRODUCTION ........................................................................................................... 1-1

DESCRIPTION ............................................................................................................... 1-2

Power Requirements ................................................................................................... 1-2
Paper Specification ..................................................................................................... 1-3
Printable area .............................................................................................................. 1-3
Black Mark Alignment........................................................................................... 1-3
Receipt Paper Low ................................................................................................. 1-3
Sensor Locations......................................................................................................... 1-4
One Sided Receipt Printer...................................................................................... 1-4
Two Sided Receipt Printer ..................................................................................... 1-5
Dual Roll Receipt Printer ....................................................................................... 1-6

......................................................................................................................................... 1-6

TROUBLESHOOTING .................................................................................................. 1-7

LEDs Location and Meanings .................................................................................... 1-7
Single Roll LEDs ................................................................................................... 1-7
Dual Roll LEDs...................................................................................................... 1-7
Module Error Messages .............................................................................................. 1-8
General Checks ......................................................................................................... 1-10

DIAGNOSTICS............................................................................................................. 1-11
Level 0 Diagnostics .................................................................................................. 1-11
LED Diagnostic Displays..................................................................................... 1-11
Sensor Level Adjustment ..................................................................................... 1-12
Printer Configuration Printout ............................................................................. 1-12
Level 1 Diagnostics .................................................................................................. 1-13
Print Test .............................................................................................................. 1-13
Rolling ASCII Print Tests .................................................................................... 1-13
“H” Print Test....................................................................................................... 1-14
Dot Check Pattern Test ........................................................................................ 1-14
Graphics Print Test............................................................................................... 1-15
Sensor Test........................................................................................................... 1-15
Print Quality Test ................................................................................................. 1-15
Media To Printer Alignment Test ........................................................................ 1-15
Slew Test.............................................................................................................. 1-15
Slew To Black Mark & Cut Test ......................................................................... 1-15
Transport Forward Test........................................................................................ 1-15
Paper Feed Motor Test ......................................................................................... 1-16
Knife Mechanism Test ......................................................................................... 1-16

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Section 10: Printers

Cut And Capture Test .......................................................................................... 1-16

Fascia Alignment Test ......................................................................................... 1-16
Level 3 Diagnostics .................................................................................................. 1-17
Tallies................................................................................................................... 1-17

STRAPPING ................................................................................................................. 1-17

Fuse ........................................................................................................................... 1-17

ADJUSTMENTS........................................................................................................... 1-18

MODULE REMOVAL AND REPLACEMENT.......................................................... 1-19

Transport ................................................................................................................... 1-19
Dual In-Feed Mechanism.......................................................................................... 1-20
PRINT ENGINE ....................................................................................................... 1-21
1ST - 2ST and Dual Roll Printers ........................................................................ 1-21
Fuse ........................................................................................................................... 1-23
Single Sided and Dual Roll Printers .................................................................... 1-23
Double Sided Printer ............................................................................................ 1-23
Hopper (Front) .......................................................................................................... 1-24
Hopper (Rear) ........................................................................................................... 1-25
Hopper Low Sensor Harness .................................................................................... 1-26

CABLING ..................................................................................................................... 1-26

CONNECTOR ASSIGNMENTS/PINOUTS................................................................ 1-27

Logic Board .............................................................................................................. 1-27
Board Layout (One Sided) ................................................................................... 1-27
Board Layout (Two Sided) .................................................................................. 1-28
Pin Assignments - USB connector (J6) (One and Two Sided Printers)............... 1-29
Drive Board (One Sided) .......................................................................................... 1-29
Drive Board (Two Sided) ......................................................................................... 1-30
Control Board Dual Roll Receipt Printer.................................................................. 1-31

TEST/ADJUSTMENT TOOLS .................................................................................... 1-31

1-ii NCR — CONFIDENTIAL AND PROPRIETARY

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November 2008
 Section 10: Printers
USB Receipt Printer

Table of Contents
Chapter 1

USB Receipt Printer

INTRODUCTION
This chapter describes a USB receipt printer of which there are the one-sided, two-sided
and dual roll variants.
The printers are fitted with a line thermal print head which performs high quality, high
speed, quiet printing of characters and graphics.
The printer also comes with or without a capture option.

1ST Receipt Printer

2ST Receipt Printer

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Section 10: Printers
USB Receipt Printer

The dual roll variant printer prints single sided receipts and / or tickets. The dual feed
transport mechanism has two infeeds fitted on the print engine.

Dual Feed Transport

Dual Roll Printer

DESCRIPTION
The USB receipt printer has the following features:
● Optional two sided printing
● Optional capture area
● Resolution 203 dpi
● Supports maximum paper roll diameter of 228.6 mm (9 in.) for dual roll and 254mm
(10in.) for single roll
● Thermal printing
● Optional dual feed.

Power Requirements
The printer requires power from the ATM power supply (+24V DC ± 10%) and power
consumption is up to 10.0 A.

1-2 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Receipt Printer

Paper Specification
The paper used in your printer must conform to the specifications given in NCR
publication Consumable Items for Self Service (B006-4992). The publication also
provides ordering details of the ATM consumables which should be purchased from NCR
Systemedia.

Printable area

Black Mark Alignment

The printer will cut within the black mark according to adjustment parameters.
Registration will be automatically restored if lost.

Receipt Paper Low

The paper low signal activates when the paper roll outer diameter reaches 39 mm (1.53
in). The number of 112 mm (4.4 in.) receipts remaining will depend on the thickness of the
paper being used.

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Section 10: Printers
USB Receipt Printer

Sensor Locations

One Sided Receipt Printer

Print Engine
Hopper
Cutter Transport
Motor
Transport
LF Motor Motor

HP
TJ Exit
Paper Low
PE
BD

CBF
CB

Sensor Location Function

Paper Low Hopper Detects paper low.
Cover Open Engine Detects cover open. Stops all actions except
cutter.
Paper End Engine Detects paper end, but not used for paper
(PE) positioning.
Black Dot Engine Black dot (mark) registration.
(BD)
Home Engine Detects cutter home position.
Position (HP)
Transport Jam Transport Detects jam in transport.
(TJ)
Exit Transport Detects paper presented to customer at exit.
Activates capture if paper not taken.
Capture Bin Transport Detects paper in capture bin.
(CB)
Capture Bin Transport Detects capture bin full and suspends capture
Full (CBF) function.

1-4 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Receipt Printer

Two Sided Receipt Printer

Print Engine

Hopper
Cover Open Cutter Transport
Motor
Transport
Cutter HP Motor
Paper Low 2ST
PE
BD 1ST ENG Ex Exit
2ND TJ
TOF

LF Motor

CBF
CB

Sensor Location Function

Paper Low Hopper Detects paper low.
Cover Open Engine Detects cover open. Stops all actions except
cutter.
Paper End Engine Detects paper end, but not used for paper
(PE) positioning.
Black Dot Engine Black dot (mark) registration.
(BD)
Top of Form Engine Detects top of form.
(TOF)
2 Sided Paper Engine Detects 2ST paper.
(2ST)
Home Engine Detects cutter home position.
Position (HP)
Engine Exit Engine Detects paper at exit.
Transport Jam Transport Detects jam in transport.
(TJ)
Exit Transport Detects paper presented to customer at exit.
Activates capture if paper not taken.
Capture Bin Transport Detects paper in capture bin.
(CB)
Capture Bin Transport Detects capture bin full and suspends capture
Full (CBF) function.

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Section 10: Printers
USB Receipt Printer

Dual Roll Receipt Printer

Hopper Dual Feeder

DF_2a Print Engine
DF2 Motor
Cutter
Motor
Paper Low2 DF_2b Transport
DF_1a
LF Motor Transport
Eng Ex
Motor
Paper Low1 HP
DF_1b TJ Exit

DF1 Motor PE
BD

CBF
CB

Sensor Location Function

Paper Low 1 Hopper Detects paper low.
Paper Low 2 Hopper Detects paper low.
Dual Feed Dual Feed Detects which feeder is in use, acts as Paper End
(DF_1a) Unit during reverse feed.
Dual Feed Dual Feed Detects which feeder is in use, acts as Paper End
(DF_2a) Unit during reverse feed.
Dual Feed Dual Feed Detects which feeder is in use, acts as Paper
(DF_1b Unit Edge during reverse feed.
Dual Feed Dual Feed Detects which feeder is in use, acts as Paper
(DF_2b) Unit Edge during reverse feed.
Cover Open Engine Detects cover open. Stops all actions except
cutter.
Paper End Engine Detects paper end, but not used for paper
(PE) positioning.
Black Dot Engine Black dot (mark) registration.
(BD)
Home Engine Detects cutter home position.
Position (HP)
Transport Jam Transport Detects jam in transport.
(TJ)
Exit Transport Detects paper presented to customer at exit.
Activates capture if paper not taken.
Capture Bin Transport Detects paper in capture bin.
(CB)
Capture Bin Transport Detects capture bin full and suspends capture
Full (CBF) function.

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October 2008
 Section 10: Printers
USB Receipt Printer

TROUBLESHOOTING
Faults can be diagnosed using the LEDs on the logic board, and by using the ATM error
reporting system.

LEDs Location and Meanings

Two LEDs, one red and one green, are located on the logic board and are also visible
through the top of the print engine. The LEDs can be used to diagnose the conditions
shown in the following table.

Single Roll LEDs

Red LED

Green LED

Dual Roll LEDs

Red LED

Green LED

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 10: Printers
USB Receipt Printer

Module Error Messages

Green Red Meaning
On Off On-line
Fast blink Off IPL mode (firmware ready to download)
Off Fast blink Paper empty (standard or dual feeder bins empty)
Slow blink Off Paper low (standard or dual feeder bins near empty)
Off On Dual Feed jam
Off On Capture jam
Off On Transport jam
Off Fast blink Cutter jam, cover open or firmware error (ROM/RAM/EPROM)
Off Slow blink Black mark error
Slow blink Off Capture bin full
Off Fast blink Unable to load paper
Off Off Power off

The following error messages are reported by the receipt printer. Refer to the “Module
Replacement” section for detailed instructions on replacing modules, and “Diagnostics”
for details of running diagnostic tests.

Error Messages Corrective Actions

Printer Disconnected Check USB cable at the printer and at the hub. Check the power cable at
the printer and at the power supply. Re-connect or replace if necessary.
The printer may need to be re-set. Run self test.
PCB Hardware Error Replace print engine.
Printer Under Voltage ATM power harnessing may be faulty - test power from module to
distribution board to ATM power supply. Replace harnessing if
necessary.
ATM power supply may be faulty. Check and replace if necessary.
Knife Life Low/Out Replace print engine.
Knife Jam Clear jam and reload paper. Run self test.
If no jam:
- May be faulty sensor or connector. Check knife sensor and connector
J9, run knife test. Clean sensor/re-connect connector. If necessary
replace knife or print engine.
- May be faulty knife motors - run knife test and observe motor and
gears. If necessary replace knife or print engine.
Print Head Life Low/ Replace print engine.
Out
Printer Over Check operating conditions and if necessary, replace print engine if
Temperature printer is constantly over temperature.

1-8 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Receipt Printer

Error Messages Corrective Actions

Black Mark Error Check that black mark paper is being used, the black marks are complete
and the paper is loaded correctly (i.e. black marks facing down).
Check black dot sensor is clean and unobstructed. Run Slew to Black
Mark test.
Check the sensor connector (J7) is securely attached.
If necessary, replace print engine.
Printer Open If open, close cover. Run self test.
If closed, printer open sensor or sensor cable may be faulty - run Sensor
Test, if this reports printer open, replace printer.
Paper Not Loaded Re-load paper if paper was incorrectly loaded, or clear jam.
Transport Jam on Eject/ Clear jam from transport, at transport sensor.
on Capture If not jammed:
- May be a motor/gear or belt failure: run Print Quality test, observe
motor/gears and belt (may be slipping). Replace transport if necessary.
- May be PCB or sensor fault: run looped Sensor test. Cover and uncover
the sensor. Replace print engine if necessary.
Exit Jam on Eject/on Clear jam from transport, at exit sensor. Also check facia.
Capture If not jammed:
- May be a motor/gear or belt failure: run Print Quality test, observe
motor/gears and belt (may be slipping). Replace transport if necessary.
- May be PCB or sensor fault: run looped Sensor test. Cover and uncover
the sensor. Replace print engine if necessary.
Capture Bin Full Empty capture bin. Check for paper blocking the capture bin full sensor.
If empty, may be a PCB or sensor failure: run looped Sensor test, cover
and uncover the sensor. Replace transport if failed sensor or print engine
if failed PCB.
Paper Low/Out Load paper.
If not empty, may be a PCB or sensor failure: run looped Sensor test,
cover and uncover the sensor. Replace hopper if failed sensor or print
engine if failed PCB.
Receipt Transport Not Unload paper. Check transport harness and reconnect if necessary. Run
Connected Transport Forward test.
May be a connector failure: run looped Sensor test. Connect and
disconnect connector. If necessary, replace transport.
May be faulty PCB. Run looped Sensor test, cover and uncover the
sensor. Replace transport if necessary.

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Section 10: Printers
USB Receipt Printer

General Checks
● Check that the power cable is connected securely at both ends.
● Check that the interface cables between the printer, the USB hub and the PC core are
connected securely.
● Check that the cable between the logic board (J3) to the drive board (J8) is connected
securely at both ends for 1ST printers.
● Check the cable between the logic board (J6) to the drive board (J15) is connected
securely at both ends for 2ST printers.
● Check that the interface cable for the module reporting a problem is connected
securely:

Problem Check cable

Frequent knife jams Cutter motor cable (J9)
Paper low not detected/ Frequent paper empty messages Paper low sensor cable (J2)
Frequent black mark errors Black mark sensor (J7)
Frequent capture jams CB sensor cable (J7)
Frequent transport jams Feed motor cable (J6)
Paper not feeding correctly Feed motor cable (J6)
Poor printing or none at all Thermal head cable (J3)
Printer open message can’t be cleared Open sensor cable (J4)

● Check if the fuse on the logic board has blown

● Check that the sensors are not obscured by foreign objects/paper dust.
● Check the 24V power supply to the control board.
● Check that correct type of thermal paper is being used (one or two sided), and that it is
not damp, dirty or dusty.
● Check for foreign objects in the feed path / stuck to the paper feed gears.
● Clean thermal elements in print head with alcohol if there are print quality problems.
● Clean the transport belts with alcohol if there are frequent jams.
● If an EEPROM error is detected, switch the printer off and on again to confirm the
diagnostic result. If there is no change, replace the print engine.

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 Section 10: Printers
USB Receipt Printer

DIAGNOSTICS

Level 0 Diagnostics
Level 0 diagnostic tests run on start-up and reset.

LED Diagnostic Displays

The following table shows the codes displayed by the LEDs in the event of an error.

Green Red Meaning

On Off On-line
Fast Blink Off IPL mode (firmware ready to download)
Off Fast blink Paper empty
Slow Blink Off Paper low
Off On Capture jam or Transport jam
Off Fast Blink Firmware error (ROM, RAM or EPROM) or cover
open or knife jam
Off Slow blink Black mark error
Slow blink Off Capture bin full
Off Fast blink Unable to load paper
Off Off Power off

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Section 10: Printers
USB Receipt Printer

Sensor Level Adjustment

The following sensors can be adjusted:
● Paper low sensor
● Black dot sensor
● Exit sensor
● Transport jam sensor
● Capture sensor
To adjust the sensors proceed as follows:
1. Ensure there is no paper in the transport or the capture bin.
2. Set dip switch bits 1 and 2 to ON, then power up the printer.
3. The firmware measures the sensors levels.
4. Place a paper roll in the hopper. and feed paper to the print mechanism entry slot, then
press the feed button.
5. The paper is fed through the print mechanism, cut and presented, then captured (if
capture variant). Sensor adjustment is performed automatically during this operation.
The printer stores the adjustment value into EEPROM and can be printed on the
configuration printout.
6. After the test is complete, reset the dip switch settings to OFF then either power off or
press the reset button (SW1) to reboot the printer.

Printer Configuration Printout

This is not a test as such but a printout of several of the current settings and functions. To
perform the test, press and hold the feed button and press the reset button. After the test is
complete, reset the dip switch settings to OFF then either power off or press the reset
button (SW1) to reboot the printer.
The printout can also be performed in on-line mode.

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 Section 10: Printers
USB Receipt Printer

Level 1 Diagnostics
All the Level 1 diagnostic tests that involve printing initialize the receipt printer in the
following manner:
● Margins are set to 0 and 40
● Line spacing is set to 2.6 mm (1/9 in.)
● Top line position 25.4 mm (1 in.).
All the settings set on entry into diagnostics are restored on exit. Looping is allowed on all
tests. Tests that require paper out do not run if paper is left in, however, they still return a
good response.

Print Test
The print tests are able to print out via commands or Off-line Diagnostic mode.
● Rolling ASCII print test
● “H” print test
● Dot check pattern print test
● Graphics print test.

Rolling ASCII Print Tests

The following illustration shows a sample print out of the test.

000002
!”#$%&’()*+,-./0123456789:;<=>?@ABCDEFG
!”#$%&’()*+,-./0123456789:;<=>?@ABCDEFGH
”#$%&’()*+,-./0123456789:;<=>?@ABCDEFGHI
#$%&’()*+,-./0123456789:;<=>?@ABCDEFGHIJ
$%&’()*+,-./0123456789:;<=>?@ABCDEFGHIJK
%&’()*+,-./0123456789:;<=>?@ABCDEFGHIJKL
&’()*+,-./0123456789:;<=>?@ABCDEFGHIJKLM
’()*+,-./0123456789:;<=>?@ABCDEFGHIJKLMN
()*+,-./0123456789:;<=>?@ABCDEFGHIJKLMNO
)*+,-./0123456789:;<=>?@ABCDEFGHIJKLMNOP
*+,-./0123456789:;<=>?@ABCDEFGHIJKLMNOPQ
+,-./0123456789:;<=>?@ABCDEFGHIJKLMNOPQR
,-./0123456789:;<=>?@ABCDEFGHIJKLMNOPQRS
-./0123456789:;<=>?@ABCDEFGHIJKLMNOPQRST
./0123456789:;<=>?@ABCDEFGHIJKLMNOPQRSTU
/0123456789:;<=>?@ABCDEFGHIJKLMNOPQRSTUV

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
1-13
Section 10: Printers
USB Receipt Printer

“H” Print Test

The following illustration shows a sample print out of the test.

000000256
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH

Dot Check Pattern Test

The following illustration shows a sample print out of the test.

1-14 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Receipt Printer

Graphics Print Test

The following illustration shows a sample print out of the test.

Page Number 00000001 3 in.

6 in.
12.5% slant 9 in.
line pattern or 12.5 in.

Dependent on a paper width setting

Sensor Test
The Sensor test reports, in M_DATA, status and sensor information. There should be no
movement of the printhead during this test.

Print Quality Test

The Print Quality test print is an NCR Logo graphic, followed by a full character set
printout single wide, and a solid black rectangle. This is followed by a “Check Solid Box
For White Lines” statement.
The Print Quality test print for a 2ST receipt is a 2ST Logo printed on one side of the
receipt.

Media To Printer Alignment Test

This test prints a sheet of paper with several vertical lines across the paper width, then
cuts. The lines allow confirmation that the paper is not skewed.

Slew Test
The Slew Test prints “START” on the first line, slews nine lines, and then prints
“FINISH” and cuts.

Slew To Black Mark & Cut Test

This test slews to the next black mark and cuts the paper.

Note: This test is only offered on printers configured for black mark paper.

Transport Forward Test

The test drives the transport for 5 seconds and then switches it off. Paper must be removed
from the printer for this test to run.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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1-15
Section 10: Printers
USB Receipt Printer

Paper Feed Motor Test

The test drives the paper feed motor and the print head motor for 5 seconds. Paper must be
removed from the printer for this test to run.

Knife Mechanism Test

The cut test causes the knife to be actioned. There should be no paper in the printer for this
test.

Cut And Capture Test

The printer slews to the next black mark and cuts the paper, then captures the receipt.

Note: This test is only offered on printers configured for black mark paper and with a
capture bin.

Fascia Alignment Test

The test prints a graphic to allow the Field Engineer to determine whether the fascia/
receipt printer alignment should be adjusted.

1-16 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 10: Printers
USB Receipt Printer

Level 3 Diagnostics
The level 3 diagnostics returned for the receipt printer are:

Tallies
Tally Description
RECEIPTS The number of receipts issued. Incremented following a cut func-
tion.
CAPTURE The number of receipts captured.
MARK ERR The number of times the device controller failed to detect the
index mark on preprinted paper while performing a form feed to
black mark.
KNIF JAM The number of knife jams.
EXIT JAM The number of exit jams (exit jam on capture/exit jam on eject).
TRAN JAM The number of transport jams (transport jam on capture/transport
jam on eject)
CAPT JAM The number of capture jams (transport jam on capture/exit jam on
capture)
HOURS ON The number of hours the printer has been switched on.
PAP LEN The number of millimetres of paper that have passed under the
printhead.
ERR RECO The number of error recoveries.
OVER HEAT The number of times the printer has over-heated.
FLSH CYC The number of flash cycles.
HEAD OPN The number of times the head has been opened.
SUP VOLT The number of supply voltage anomalies.
USB COM The number of USB communications faults.
ILLEG SEQ The number of times an illegal sequence warning has occurred.
KNIFE CUT The number of knife cuts
DFEED JAM The number of time a dual feed mechanism jam has occurred

STRAPPING

Fuse
There is a 10A fuse on the logic board (F3).

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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1-17
Section 10: Printers
USB Receipt Printer

ADJUSTMENTS
The Configuration menu in System Application (Sys App) displays the following options
for the receipt printer:

Menu Description
Printer Contrast Sets the printer contrast in the range 0 (lightest) to 14 (darkest).
Default value is 2.
Colour Sets the printer to use 2-colour paper.
Form Feed Sets the printer to feed to either:
z Black mark
z Fixed length (min. value 77, max value 500).
z Variable length, that is the length of printed date plus a margin
(min. value for bottom margin is 77, max value 500).
Present Position Adjustment Sets the position of the first line of print relative to the top of the
page. Minimum value is 1, maximum is 30. Default is 15.
Black Mark Cut Position Sets where within the black mark the form is cut.
Adjustment Minimum value is 0, maximum is 14. Default is 2.
Adjust Left Margin Sets the position of the left margin.
Adjustments are in steps of 0.125mm (0.005 in.) within the range
of min. -1.875mm (-0.075 in.) to max +1.875mm (-+.075 in.).
Minimum value is 0, maximum is 30. Default value is 15.

1-18 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Receipt Printer

MODULE REMOVAL AND REPLACEMENT

The procedures in this section describe the removal and replacement of:
● Transport (including capture bin on capture variant)
● Dual in-feed mechanism (including dual roll pcb and interconnection harness)
● Print engine (and fuse)
● Hopper (front and rear)
● Paper low sensor

Transport
1. Remove and retain the single screw on each side.

2. Loosen the two screws underneath the transport. On the capture bin variant, a long
blade screwdriver will be required to reach through the frame.

3. Lift the transport off the lugs.

4. Disconnect the two harnesses (three on a capture bin variant).

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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1-19
Section 10: Printers
USB Receipt Printer

Dual In-Feed Mechanism

The dual in-feed mechanism comes complete with the dual roll pcb and interconnection
harness.
1. Remove and retain the four screws (two each side), securing the dual in-feed
mechanism to the print engine.

Remove Screw (2 off)

Cable Comnnector
Remove Screw (2 off)

2. Disconnect the harness connector and release the harness from the cable ties. The
harness should be disconnected fully back to the PCB
3. Lift the in-feed mechanism clear of the print engine.
4. Remove the two screws (one each side) that secure the front hopper lifting bar.
5. Remove the two fixing screws securing the pcb cover.

Control Board Cover

Fixing Screw Lifting Bar Fixing Screw

6. Disconnect the rear hopper low sensor harness from the dual roll board.
7. Remove the screws securing the pcb to its mounting.

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October 2008
 Section 10: Printers
USB Receipt Printer

PRINT ENGINE
The dual in-feed transport should be removed first as per previous instructions.

1ST - 2ST and Dual Roll Printers

1. Disconnect the earth straps on each side of the print engine, and disconnect the
harness as shown below.
2. Remove and retain the two screws (one on each side), securing the print engine to the
frame.

Remove Earth Strap

x2

Disconnect Harness
Remove Screw x2

3. Disconnect the main sensor harness connector from the PCB.

Sensor Harness

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1-21
Section 10: Printers
USB Receipt Printer

4. Slide the engine lugs clear of the frame, and lift it up.

1-22 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Receipt Printer

Fuse

Single Sided and Dual Roll Printers

The fuse on the control board is accessible from the underside of the printer, or for
better access, first remove the print engine as described above, then:
1. Remove the 2 screws on top and the single screw on the side securing the control
boards cover.

2. The fuse is visible from the underside of the print engine.

Double Sided Printer

The fuse on the control board is accessible from the underside of the printer.
1. The fuse is visible from the underside of the printer as shown below.

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1-23
Section 10: Printers
USB Receipt Printer

Hopper (Front)
To remove the hopper, first remove the print engine and in-feed mechanism, as described
previously.
1. Remove the lower 2 screws securing the earth straps to the hopper assembly and print
engine.
2. Disconnect the paper low sensor harness connector located below the print engine
tray.

Remove Earth Strap

(2 off)

Remove Screw
(2 off)

3. Remove the 2 upper screws securing the hopper assembly to the print engine.

1-24 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Receipt Printer

Hopper (Rear)
1. Remove the four screws (two each side) that secure the two joining brackets between
the front and rear hoppers.
2. Remove the two fixings screws securing the pcb cover

Hopper

Fixing Screws

Hopper

3. Disconnect all harnesses that are connected to the dual roll control board and remove
the rear hopper.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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1-25
Section 10: Printers
USB Receipt Printer

Hopper Low Sensor Harness

1. Release the harness from the cable ties.

2. Push out the two sensor pcb securing studs.

3. Disconnnect the harness from the control board.

CABLING
The dual roll printer has a ribbon cable signal harness which goes from the control board
to print engine.

1-26 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Receipt Printer

CONNECTOR ASSIGNMENTS/PINOUTS

Logic Board

Board Layout (One Sided)

Top Side
J3

F3 J2

LED2 DSW1 SW1

LED1

J6

J8

Bottom Side J1

J4

J1 Not used J6 USB (Straight, type B)

J2 DRV Signal J8 Power
J3 Board to board connector

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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1-27
Section 10: Printers
USB Receipt Printer

Board Layout (Two Sided)

Top Side
J3

F3 J2

LED2 DSW1 SW1

LED1

J6

J8

Bottom Side J1

J4

J1 Not used J5 USB (Straight, type B)

J2 DIN power CN (RSD) J6 Board to board connector
J3 Power CN (FSD)

1-28 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Receipt Printer

Pin Assignments - USB connector (J6) (One and Two Sided

Printers)

VBUS 1
D- 2
D+ 3
GND 4
Shield Shell

Drive Board (One Sided)

J8

J3

J5 J1

J14
J4 J7 J6 J9 J2

J1 Not used J6 Feed motor

J2 Paper low & capture sensors J7 Black dot (mark) sensor
J3 Thermal head J8 Board to board connector
J4 Cover open sensor J9 Knife motor
J5 Paper end sensor J14 Logic signal

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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1-29
Section 10: Printers
USB Receipt Printer

Drive Board (Two Sided)

J8

J3

J5 J1

J14
J4 J7 J6 J9 J2

J1 Cutter motor J8 Exit sensor

J2 Combine Sensors J9 Feed Motor
J3 Transport/Hopper/Motor/Paper J10 TOF sensor
low sensor
J4 PE Sensor J11 TOF LED
J5 RS232 J13 2ST PDET sensor
J6-7 Thermal Heads J15 Board to board connector

1-30 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Receipt Printer

Control Board Dual Roll Receipt Printer

J2

J4 J1
J8

J6
J5
J9 J7

J3

J1 Paper low (2nd Bin) J6 Control Signal

J2 Sensor LED (1st Bin) J7 Motor (1st Bin)
J3 Sensor (1st Bin) J8 Motor (2nd Bin)
J4 Sensor LED (2nd Bin) J9 Feed Switch
J5 Sensor (2nd Bin)

TEST/ADJUSTMENT TOOLS
None.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 10: Printers
USB Receipt Printer

1-32 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 10: Printers
USB Journal Printer

Table of Contents

USB Journal Printer

INTRODUCTION ........................................................................................................... 2-1

DESCRIPTION ............................................................................................................... 2-1

Power Requirements ................................................................................................... 2-1
Environmental Requirements ..................................................................................... 2-2
Paper Specification ..................................................................................................... 2-2
Paper Roll............................................................................................................... 2-2
Printable Area ........................................................................................................ 2-2
Journal Paper Low ................................................................................................. 2-2
Sensor Locations......................................................................................................... 2-3

TROUBLESHOOTING .................................................................................................. 2-3

LEDs Location and Meaning ...................................................................................... 2-3
Module Error Messages .............................................................................................. 2-4
General Checks ........................................................................................................... 2-4

DIAGNOSTICS............................................................................................................... 2-6
Level 0 Diagnostics .................................................................................................... 2-6
Start-up Tests ......................................................................................................... 2-6
LED Diagnostic Displays....................................................................................... 2-6
Test Selected By Dip Switch ................................................................................. 2-6
Switch and LED Locations .................................................................................... 2-7
How to Enter a Test ............................................................................................... 2-7
Rolling ASCII Print Tests ...................................................................................... 2-7
“H” Print Test......................................................................................................... 2-8
Dot Check Pattern Test .......................................................................................... 2-9
Sensor Level Adjustment ....................................................................................... 2-9
Printer Configuration Printout ............................................................................... 2-9
Level 1 Diagnostics .................................................................................................. 2-10
Sensor Test........................................................................................................... 2-10
Print Quality Test ................................................................................................. 2-10
Winding Motor Test............................................................................................. 2-10
Paper Feed Motor Test ......................................................................................... 2-10
LEVEL 3 DIAGNOSTICS ....................................................................................... 2-11
S_Data.................................................................................................................. 2-11
Tallies................................................................................................................... 2-11

STRAPPING ................................................................................................................. 2-12

Switches .................................................................................................................... 2-12

ADJUSTMENTS........................................................................................................... 2-12

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2-i
Section 10: Printers
USB Journal Printer

MODULE REMOVAL AND REPLACEMENT.......................................................... 2-13

Head Assembly ......................................................................................................... 2-13

CABLING ..................................................................................................................... 2-15

CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 2-16

Pin Assignments................................................................................................... 2-16

TEST/ADJUSTMENT TOOLS .................................................................................... 2-16

2-ii NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 10: Printers
USB Journal Printer

Table of Contents
Chapter 2

USB Journal Printer

INTRODUCTION
This chapter describes the USB journal printer, which uses a line thermal head to perform
high quality, high speed, quiet printing of characters and graphics.

DESCRIPTION
The USB journal printer has the following features:
● Supports maximum paper roll diameter of 83mm (3.2 ins)
● Resolution 203 dpi
● Downloadable firmware
● Remote diagnostics.

Power Requirements
The printer requires power from the ATM power supply (+24V DC ± 10%) and power
consumption is up to 6.0 A.

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2-1
Section 10: Printers
USB Journal Printer

Environmental Requirements
Operating the printer at either extreme of its temperature or humidity ranges may degrade
the print quality and may cause the firmware to disable printing. However, the printer
itself will not be damaged.

Condition Temperature Humidity Max Temp Change

Operating 5°C - 50°C 20 - 80% 10°C (50F)/hour
(41°F - 122°F)
Idle 0°C - 55°C 10 - 95% 10°C (50F)/hour
(32°F - 131°F)
Extreme power-on 0°C - 55°C 10 - 95% 15°C (59F)/hour
(32°F - 131°F)
Storage -5°C - 55°C 10 - 90% 15°C (59F)/hour
(23°F - 131°F)
Dew point 26°C (78.8°F)
maximum

Paper Specification

Paper Roll
● Width: 80.0 mm (3.15 in.)
● Length: 83 m (272 ft.) max
● Diameter: 83 mm (3.26 in.) or less
● Paper core inner diameter: 12 mm (0.47 in.)

Printable Area
80 mm
(3.15 in.)
2.50 mm * 75.25 mm 2.25 mm
(0.10 in.) (2.96 in.) (0.09 in.)

6.9 mm (0.27 in.)

Minimum
22 mm (0.87 in.)
Typical

5 mm (0.20 in.)
Typical

* Left Margin Adjustable area ±1.875 mm (0.0738 in.)

Journal Paper Low

The paper low signal indicates when 5.8 m (19 ft.) ±40% remains on the supply roll.

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 Section 10: Printers
USB Journal Printer

Sensor Locations
Winding Wheel Thermal Head

SENSOR LOCATION ILLUS PE Sensor

Cover Open Sensor

Paper Roll Feed

Winding Jam Sensor
Motor

Winding
Motor

Paper Low Sensor

Sensor Function
Paper Low Detects paper low.
Cover Open Detects cover open, halts operation.
PE Detects presence of paper for controlling feed motor.
Winding Jam Detects winding wheel movement and controls winding.

TROUBLESHOOTING
Faults can be diagnosed using the LEDs on the control board, and by using the ATM error
reporting system.

LEDs Location and Meaning

Two pairs of LEDs are located one each side of the control board and are also visible
through holes at the bottom of the side frames. The LEDs can be used to diagnose the
conditions shown in the following table.

Green Red Meaning

On Off On-line
Fast blink Off IPL mode (firmware ready to download)
Off Fast blink Paper out
Slow blink Off Paper low
Off On Winding jam
Slow blink Off Paper not wound
Off Fast blink Cover open / Unable to load paper
Off Off Power off

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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2-3
Section 10: Printers
USB Journal Printer

Module Error Messages

The following error messages are reported by the journal printer. Refer to the “Module
Replacement” section for detailed instructions on replacing modules, and “Diagnostics” for
details of running diagnostic tests

Error Messages Corrective Actions

Printer Disconnected Check USB cable at the printer and at the hub. Check the power
cable at the printer and at the power supply. Re-connect or replace if
necessary.
The printer may need to be re-set. Run self test.
PCB Hardware Error Replace printer.
Printer Under Voltage ATM power harnessing may be faulty - test power from module to
distribution board to ATM power supply. Replace harnessing if
necessary.
ATM power supply may be faulty. Check and replace if necessary.
Print Head Life Low/Out Replace printer.
Printer Over Temperature Check operating conditions against Environmental Requirements
(page 2). If necessary, replace printer if constantly over
temperature.
Printer Open If open, close print mechanism.
If closed, printer open sensor or sensor cable may be faulty - run
HW_DIAG Sensor Test, if this reports printer open, replace printer.
Paper Not Loaded Re-load the paper if it was incorrectly loaded, or clear jam.
Printer Not Winding Re-load paper, ensuring is correctly fed into take-up spindle.
Check winding motor cable is securely connected (J4).
Print Mechanism Jam Clear jam and re-load paper.
Winding motor may be faulty - unload paper, run HW_DIAG
Winding Motor test. Motor and gears should turn. If not, replace
printer.
Paper feed motor may be faulty - unload paper, run HW_DIAG
Paper Feed Motor test. Motor and gears should turn. If not, replace
printer.
Paper Low/Out Re-load paper.
Run HW_DIAG Sensor test. Cover and uncover the sensor. If
necessary, replace printer.

General Checks
The following general checks should determine the cause of the majority of errors with the
journal printer:
● Check that the power cable is connected securely at both ends.
● Check that the interface cable from the PC core is connected securely at both ends.

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November 2007
 Section 10: Printers
USB Journal Printer

● Check that the interface cable for the module reporting a problem is connected
securely:

Problem Check cable

Paper low not detected / Frequent paper empty Paper low sensor cable (J1)
messages
Frequent “Unable to load paper” messages. Paper end sensor cable (J1)
Paper not feeding correctly / frequent jam messages Feed motor cable (J6)
Paper not winding correctly Winding motor cable (J4)
Poor printing or none at all Thermal head cable (J5)
Printer open message cannot be cleared Open sensor cable (J2)

● Check that the sensors are not obscured by foreign objects/paper dust.
● Check that the operating temperature complies with the specifications given in section
‘Environmental Requirements’.
● Check that thermal paper is being used.
● Check that the paper is not damp, dirty or dusty.
● Check for foreign objects in the feed path or stuck to the reel guides, take-up core,
drive gears or platen.
● Clean thermal elements in print head with alcohol (IPA), using a cotton bud.
● If an EEPROM error is detected, switch the printer off and on again to confirm the
diagnostic result. If there is no change, replace the printer.

DIAGNOSTICS

Level 0 Diagnostics
Level 0 diagnostic tests run on start-up and reset or on entering self test mode via dip
switch DSW1.

Start-up Tests
The following tests run at start-up:
● Flash ROM CRC check
● Internal RAM check
● EEPROM test
● Microprocessor test.
In the event of an error in one of the tests the LEDs will indicate the error type. The error
state will be maintained until power is cycled or reset.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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2-5
Section 10: Printers
USB Journal Printer

LED Diagnostic Displays

The following table shows the codes displayed by the LEDs in the event of an error.

Green Red Meaning

On Off On-line
Fast blink Off IPL mode (firmware ready to download )
Off Fast blink Paper empty
Slow blink Off Paper low
Off On Winding jam
Off Fast blink Unable to load paper
Slow blink Off Paper not wound
Off Off Power off

Test Selected By Dip Switch

The level 0 diagnostic tests that can be set by the logic board dip switch DSW1 are:
● Rolling ASCII print test
● ‘H’ print test
● Dot check pattern print test
● Sensor level adjustment.

Switch and LED Locations

Dip switch DSW1 on the control board is used to select the diagnostic tests. The LEDs
indicate the test selected. Switch SW1 is the reset button.
LED1 LED3 J5

J3
Fuse F3

CN2

J4
DSW1

CN1 SW1

J2
LED2 LED4 J1

How to Enter a Test

1. Ensure the printer is powered off.
2. Set bits 1 and 2 of DSW1 to ON and bit 3 to OFF.
3. Power up the printer.
4. The two LEDs should be off, indicating test mode.

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 Section 10: Printers
USB Journal Printer

5. Select the required self test by pressing the feed button briefly as follows. The LEDs
will indicate the test selected.

Feed
Button LED Test
Presses
Green Red
x0 OFF OFF Rolling ASCII print test (continuous
printing)
Mono or 2-colour options.
x1 ON OFF ‘H’ print test (continuous printing)
x2 OFF ON Dot check pattern print test
x3 ON ON Sensor level adjustment

6. Once the test is selected, push and hold the feed button and the test will be performed.

Note: For the ASCII test to start, you have to briefly press the feed button then press
and hold the feed button again to start the test.

7. After the test is complete, reset the dip switch settings to OFF then either power off or
press the reset button (SW1) to reboot the printer.

Rolling ASCII Print Tests

These tests invoke the printer to continuously print the resident character set, in standard
pitch for 23 lines, then feed 2 lines. The page count is not stored in EEPROM. After the
test is complete, reset the dip switch settings to OFF then either power off or press the
reset button (SW1) to reboot the printer.

00000012
!”#$%&’()*+,-./0123456789:;<=>?@ABCDEFG
!”#$%&’()*+,-./0123456789:;<=>?@ABCDEFGH
”#$%&’()*+,-./0123456789:;<=>?@ABCDEFGHI
#$%&’()*+,-./0123456789:;<=>?@ABCDEFGHIJ

00000013
$%&’()*+,-./0123456789:;<=>?@ABCDEFGHIJK
%&’()*+,-./0123456789:;<=>?@ABCDEFGHIJKL
&’()*+,-./0123456789:;<=>?@ABCDEFGHIJKLM
’()*+,-./0123456789:;<=>?@ABCDEFGHIJKLMN

00000014
()*+,-./0123456789:;<=>?@ABCDEFGHIJKLMNO
)*+,-./0123456789:;<=>?@ABCDEFGHIJKLMNOP
*+,-./0123456789:;<=>?@ABCDEFGHIJKLMNOPQ
+,-./0123456789:;<=>?@ABCDEFGHIJKLMNOPQR

“H” Print Test

This test causes the printer to continuously print “H” characters in the standard pitch. for
23 lines, then feed 2 lines. The page count is not stored in EEPROM. After the test is

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Section 10: Printers
USB Journal Printer

complete, reset the dip switch settings to OFF then either power off or press the reset
button (SW1) to reboot the printer.

00000314
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH

00000315
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH

00000316
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH

Dot Check Pattern Test

This test causes the printer to print a dot check pattern. The 12.5% slant line dot pattern is
created using character code 05H. After the test is complete, reset the dip switch settings
to OFF then either power off or press the reset button (SW1) to reboot the printer.

Sensor Level Adjustment

The following sensors can be adjusted:
● Paper low sensor
● Winding sensor.
To adjust the sensors proceed as follows:
1. Ensure there is no paper in the transport.

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November 2007
 Section 10: Printers
USB Journal Printer

2. Set dip switch bits 1 and 2 to ON, then power up the printer.
3. The firmware measures the sensors levels.
4. Place a paper roll in the hopper. and feed paper to the print mechanism entry slot, then
press the feed button.
5. The paper is fed through the print mechanism. Sensor adjustment is performed
automatically during this operation. The printer stores the adjustment value into
EEPROM and can be printed on the configuration printout.
6. After the test is complete, reset the dip switch settings to OFF then either power off or
press the reset button (SW1) to reboot the printer.

Printer Configuration Printout

This is not a test as such but a printout of several of the current settings and functions. To
perform the test, press and hold the feed button and press the reset button. After the test is
complete, reset the dip switch settings to OFF then either power off or press the reset
button (SW1) to reboot the printer. The printout can also be peformed in online mode.

Level 1 Diagnostics
All the Level 1 diagnostic tests that involve printing initialize the journal printer in the
following manner:
● Margins are set to 0 and 40
● Line spacing is set to 2.6 mm (1/9 in.)
The settings set on entry into diagnostics are restored on exit. Looping is allowed on all
tests. Tests that require paper out do not run if paper is left in, however, they still return a
good response.

Sensor Test
The Sensor test reports, in M_DATA, status and sensor information. There should be no
movement of the printhead during this test.

Print Quality Test

The Print Quality test prints a line of LDTX in double wide then a line in single wide,
followed by graphics. This is followed by a solid black rectangle.

Winding Motor Test

The Winding Motor test drives the winding motor for 5 seconds. Paper must be removed
from the printer for this test to run.

Paper Feed Motor Test

The Paper Feed Motor test drives the paper feed motor for 5 seconds. Paper must be
removed from the printer for this test to run.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 10: Printers
USB Journal Printer

LEVEL 3 DIAGNOSTICS
The level 3 diagnostics returned for the journal printer are:

S_Data
S_DATA Meaning
00 GOOD (No error).
01 ROUTINE (Minor fault).
02 WARNING (May require attention).
03 SUSPEND (Possible customer tampering).
04 FATAL (Requires immediate attention).

Tallies
Tally Description
WIND JAM The number of winding jams.
MECH JAM The number of print mechanism jams.
HOU ON The number of hours the printer has been switched on.
PAP LEN The number of millimetres of paper that have passed under the
printhead.
ERR RECO The number of error recoveries.
OVER HEA The number of times the printer has over-heated.
FLAS CYC The number of flash cycles.
HEAD OPN The number of times the head has been opened.
SUP VOLT The number of supply voltage anomalies.
USB COMM The number of USB communications faults.

STRAPPING

Switches
The following switches are found on the control board and are also accessible through
gaps in the printer frame.
● Switch SW1 is the reset switch.
● The 2-pin dip switch (DSW1) on the control board is used to enter self test mode.

bit 0 bit 1 Contents

0 0 Online mode
1 0 Self test mode
0 1 Flash download mode
1 1 Sensor adjustment mode

The following tests can be accessed in self-test mode:

● Rolling ASCII print test
● ‘H’ print test

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November 2007
 Section 10: Printers
USB Journal Printer

● Dot check pattern print test

● Sensor level adjustment.
A pair of LEDs on each side of the board indicate the tests selected as well as indicating
errors.

ADJUSTMENTS
The Configuration menu in System Application (Sys App) displays the following menu
option for the journal printer:

Menu Description
Printer Contrast Sets the printer contrast in the range 1 (lightest) to 30
(darkest). Default is 15.
Adjust Left Margin Sets the position of the left margin. Adjustments are
in steps of 0.125mm (0.005 in.) within the range of
min -1.875mm (-0.075 in.) to max +1.875mm (-
+.075 in.).
Minimum value is 0, maximum is 30. Default value is
15.

MODULE REMOVAL AND REPLACEMENT

This section describes the removal and replacement of the head assembly. The assembly is
not advocated as a Field Replaceable Unit, but is available as a spare part.

Head Assembly
1. Remove and retain the four screws securing the rear cover. Remove the cover.

2 on each side

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Section 10: Printers
USB Journal Printer

2. Remove the thermal head’s black earth harness from the connector on one side of the
frame.

3. Remove and retain the two screws securing the bottom cover. Remove the cover.

Cable Clamp

X2

4. Lift the cable clamp securing the harness. Lift harness slightly and slide the cover off.
5. Disconnect the thermal head connector from J5 on the board.

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 Section 10: Printers
USB Journal Printer

6. Remove and retain the two screws securing the print head.

1 on each side

7. Loosen the stop screw on the side of the printer until the head drops. Remove the head
assembly.

8. Disconnect the harnesses from the head assembly.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 10: Printers
USB Journal Printer

CABLING
None.

CONNECTOR ASSIGNMENT/PINOUTS

LED1 LED3 J5

J3
Fuse F3

CN2

J4
DSW1

board layout illus

CN1 SW1

J2
LED2 LED4 J1

CN1 USB J3 Feed motor

CN2 Power J4 Winding motor
J1 Winding jam, paper low, paper end sensors J5 Thermal head
J2 Cover open sensor SW1 Reset switch

Pin Assignments
USB connector (CN1)

VBUS 1
D- 2
D+ 3
GND 4
Shield Shell

TEST/ADJUSTMENT TOOLS
None.

2-14 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 10: Printers
Open Statement Printer

Table of Contents

Open Statement Printer

INTRODUCTION ........................................................................................................... 3-1

DESCRIPTION ............................................................................................................... 3-2

Transport Mechanism ................................................................................................. 3-3
Print Engine ................................................................................................................ 3-3
Location of Main Circuit Board.................................................................................. 3-3
Location of Motors and Thermal Print Head.............................................................. 3-4
Location of Main Components for Bunching Operation. ........................................... 3-4
Life Expectancy .......................................................................................................... 3-4
Environmental Requirements ..................................................................................... 3-5
Single Sheet Operation ............................................................................................... 3-5
Bunching Option Operation........................................................................................ 3-6
Power Requirements ................................................................................................... 3-6
Media Delivery Assembly ..................................................................................... 3-6
Print Engine............................................................................................................ 3-6
Control Board Fuses............................................................................................... 3-7
Print Engine Fuses ................................................................................................. 3-7
Sensors ........................................................................................................................ 3-8
Sensor Identities ..................................................................................................... 3-8

TROUBLESHOOTING .................................................................................................. 3-9

Print Engine ................................................................................................................ 3-9
Initial Checking...................................................................................................... 3-9
Troubleshooting and Repair Procedure................................................................ 3-10
Paper Feed Problems............................................................................................ 3-10
Frequent Paper Jams ............................................................................................ 3-11
Printer Does Not Print or Print Quality is Poor ................................................... 3-12
Paper is Not Cut / Cutter Home Position is Not Detected ................................... 3-12

DIAGNOSTICS............................................................................................................. 3-13
Level 0.................................................................................................................. 3-13
Level 1.................................................................................................................. 3-13
Level 3.................................................................................................................. 3-15

STRAPPING & SWITCH SETTINGS ......................................................................... 3-16

Control Board....................................................................................................... 3-16
Logic Board.......................................................................................................... 3-17
Print Engine.......................................................................................................... 3-17
Transport Sensor Interface ................................................................................... 3-18
Power Input Interface........................................................................................... 3-19
Motor Interface .................................................................................................... 3-19

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Section 10: Printers
Open Statement Printer

Contrast Control Switch....................................................................................... 3-20

ADJUSTMENTS........................................................................................................... 3-20
Media Delivery Adjustments .................................................................................... 3-20
Paper Guides Adjustments ................................................................................... 3-20
Contrast Adjustments........................................................................................... 3-21
Enabling Front Transport Shutter for Long Media .............................................. 3-22
Print Engine Adjustments ......................................................................................... 3-22
Adjusting the Cut Position ................................................................................... 3-23
Top Margin Adjustment (Black Dot2 Sensor) ..................................................... 3-24
Sensor Level Adjusment ...................................................................................... 3-25
Paper Requirements .................................................................................................. 3-26
Paper Dimensions and Characteristics ................................................................. 3-26
Paper Stack Considerations.................................................................................. 3-26
Ring Binding Features ......................................................................................... 3-26
Replenishing Paper Procedures............................................................................ 3-26
Black Dot Registration......................................................................................... 3-27
Systemedia Stock Numbers ................................................................................. 3-28
Independent Testing ............................................................................................. 3-28
Deviation From Specification .............................................................................. 3-28

MODULE REMOVAL AND REPLACEMENT.......................................................... 3-28

Media Delivery Assembly ........................................................................................ 3-28
Removing the Printer ........................................................................................... 3-28
Reinstalling The Printer ....................................................................................... 3-29
Removing the Logic Board .................................................................................. 3-29
Reinstalling the Logic Board ............................................................................... 3-29
Removing the Interface Board ............................................................................. 3-29
Re-installing the Interface Board ......................................................................... 3-30
Removing the Print Engine .................................................................................. 3-30
Reinstalling the Print Engine ............................................................................... 3-30

CABLING ..................................................................................................................... 3-31

Interface Connector 1 Cable Wiring .................................................................... 3-31
Interface Connector 2 Cable Wiring .................................................................... 3-32
Data Interface Cable Wiring ............................................................................... 3-33
Engine Sensor Interface Cable Wiring................................................................. 3-34
Printer Power Cables Wiring .............................................................................. 3-35

CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 3-36

Media Delivery Connectors ...................................................................................... 3-36
Control Board....................................................................................................... 3-36
Print Engine Connectors ........................................................................................... 3-37
Main Circuit Board Connections ......................................................................... 3-37
Media Delivery Assembly Interface ......................................................................... 3-37
Print Engine Interface ............................................................................................... 3-38
Sensor Interface Connector Pin Assignments (Sub PCB) ................................... 3-39
Thermal Head Connector Pin Assignments ......................................................... 3-40
SUB PCB to Logic PCB Connector Pin Assignments......................................... 3-41

TOOLS .......................................................................................................................... 3-41

3-ii NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 10: Printers
Open Statement Printer

Table of Contents
Chapter 3

Open Statement Printer

INTRODUCTION

The Open System Thermal Document printer, as shown in the above illustration. is also
known as “Type 2”. It was introduced in 2004, has an open front transport and is grey. A
similar printer, known as “Type 1”, is not supplied in Universal ATMs.
Also, the Open System Thermal Document Printer is not plug-compatible with the 80-
Column Thermal Printer or the 80-Column Dot Matrix Statement Printer.
The printer has the following features:
● Line Thermal Print head:
● Quiet operation
● High speed
● High quality text and graphics printing.
● Rotary paper cutter:
● High reliability
● Straight smooth-cut edges
● Paper 13.97 cm to 25.9 cm (5.5 in. to 8.5 in.) wide.
Two module types are available:
● Single Sheet Statement Printer
● Bunching Option Statement Printer.
The printer firmware on the Single Sheet Statement Printer provides the buffering
necessary to handle the formatting of each line of print to ensure left justified printing,
tabulation and control of print size. It also provides a means of producing graphics images
for headers, logos and so on.

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Section 10: Printers
Open Statement Printer

The firmware also ensures statements of a standard length are readily produced and
transported to the facia exit slot or, if not taken by the user, to a capture area.
The bunching version of the Statement Printer allows the production and presentation of
up to ten statements bunched together. The firmware also ensures that statements not
taken by the user are transported to a capture area.

DESCRIPTION
The printer comprises a Transort Assembly, Print Engine and a Hopper Assembly. Covers
are used to protect the control board at the Hopper Assembly and the gears on the side of
the Transport Assembly.
Hopper Assembly

Print Engine

Gear Cover

Control Board Assembly

Control Board Assembly Cover

Front Transport

Dimensions

Width = 309mm (12.2in) approx.

Height = 213 mm (8.6 in.) approx.
Length = 730 mm (28.75 in.) approx.
Weight = 12 kg (26.5 lb.) max. (Bunch)
= 11 kg (24.25 lb.) max (Non-bunch)

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 Section 10: Printers
Open Statement Printer

Transport Mechanism
The delivery transport in the printer forms part of the print engine. It has a presenting and
a capture transport, driven by the same bi-directional motor.
Print Head Assembly Area

Paper Knife Area

Front Transport Area

Capture Transport

The modes of operation for the Single Sheet Statement Printer and the Bunching Option
Statement Printer are different. These are described in the following sections.

Print Engine
The Print Engine has the main circuit board as a controller and the print head, feed motor
and cutter motor as driving units. It is also equipped with five sensors for detecting the
open or closed state of the pinch frame unit, the presence or absence of paper, and so on.
The locations of these components are shown in the following diagrams.
Two power supplies, +5V and +24V, from the ATM/Account Service Terminal are fed to
the main circuit board. +5V is used with the logic system, and +24V with the driving
system.

Location of Main Circuit Board

Refer to the diagram in the following section ‘Location of Motors and Thermal Print
Head’.

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Section 10: Printers
Open Statement Printer

Location of Motors and Thermal Print Head

Thermal Print Head

Feed Motor

Sub Card

Cutter Motor

Location of Main Components for Bunching Operation.

Pinch Open Sensor Pinch Closed Sensor

Cam Mechanism

Pinch Motor
Bottom View

Life Expectancy
● Print Head: The print head does not need to be replaced during the life of the printer.
● Paper Knife: The paper knife has a life expectancy of 1,000,000 cuts.

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November 2007
 Section 10: Printers
Open Statement Printer

Environmental Requirements
Temperature Humidity
Operating 10°C to 50°C 20% to 80% relative humidity
Extreme power-on 0°C to 55°C 5% to 95% relative humidity
Storage temperature -10°C to 50°C 10% to 90% relative humidity

Operating the printer in either of the extreme temperature or humidity ranges may cause
the quality of the print to degrade and may cause the firmware to disable printing.
However, the printer will not be damaged.

Single Sheet Operation

Paper is taken into the Print Engine. After printing it is cut into a sheet, then fed to the
presenting transport. If the user does not take the statement, the direction of the drive of
the presenting transport may be reversed under application software control, and the
statement is delivered to the capture area. The capture transport ensures one-way delivery
of the statement to the capture area.
Print Engine

Presenting Transport Hopper

Paper

Capture Transport
Capture Area

If long media is being used (that is, longer than 254 mm (10 in.)), then the shutter on the
front transport can be enabled to avoid the statement protruding through exit slot before it
is ready to be presented (see Adjustments section). The shutter closes at the start of
printing and will only open if the printer detects media less than 254 mm (10 in.). If long
media is used, the shutter remains closed, forcing the statement to loop up and around the
front transport as it is printed. When printing is complete, the capture divert gate is opened
and the direction of travel is then reversed so that the trailing edge of the statement enters
the start of the capture area. The shutter is then opened and the statement is driven
forwards again to be presented to the customer.

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Section 10: Printers
Open Statement Printer

Bunching Option Operation

Paper is taken into the Print Engine. After printing it is cut into sheets, and fed to the
delivery transport, one sheet at a time.
Print Engine

Presenting Transport Hopper

Paper

Stack Area

Capture Transport
Capture Area

The delivery transport takes the cut off sheets (statements) from the Print Engine down to
the presenting transport.
In this mode of operation, the lower sets of belts that make up the presenting transport are
held apart from the upper set so that the sheet falls onto a stack area.
Once the stack is formed, the lower belts are raised by the action of a cam mechanism,
drive is then imparted to the stack and the stack is delivered to the user.
If the user does not take the stack (of statements), the direction of the drive of the transport
is reversed (under application software control), and the stack is delivered to the capture
area.
Additional hardware components are required to operate the lower sets of belts of the
delivery transport and to monitor its position. These are shown in heading “Location of
Main Components for Bunching Operation” in this section.

Power Requirements
The printer takes power from the ATMs/Account Service Terminals as follows:

Media Delivery Assembly

Voltage Current
+5V dc ±5% 2 Amps continuous
+24V dc ±5% 2 Amps max. (for motor drive)

Print Engine
Voltage Current
+5V dc ±5% 2 Amps continuous
+24V dc ±5% 5.0 Amps max. (graphics printing)

3-6 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 10: Printers
Open Statement Printer

Control Board Fuses

The printer’s fuse (F1, located as shown below), is 10Amps, +24 Vdc line, NCR Part
Number 877-2279623.
J1

F1 J13
J12 J2
J15 J10 J6 J4
J11
J8
J9
J3

Print Engine Fuses

There are four fuses on the print engine control panel located as shown above. F3 is
mounted on the components side of the board and F1, F2, and F4 on the other side.

Mounted on back of board

The fuses are:

● F1: 3 Amps, + 5Vdc line, NCR Part Number 998-0879466
● F2: 3 Amps, +24Vdc line, NCR Part Number 998-0879466
● F3: 8 Amps, +24Vdc line, NCR Part Number 998-0879467
● F4: 3 Amps, +24Vdc line, NCR Part Number 998-0879466.

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Section 10: Printers
Open Statement Printer

Sensors
Head Close Sensor Paper Set Sensor
Black Dot
Sensor 2

Black Dot
Sensor 1

Cutter Sensor

Paper Exit Stack Entry

Sensor Stage Sensor
Sensor

Pinch Open &

Stage Closed Sensors Stack Entry Capture Area Paper Low
Sensor (Bunching Option) Sensor Sensor Sensor

Paper Exit
Sensor

Bottom View

The relative positions of sensors on the statement printer are shown in the following
diagram:
ES4
ES2 ES5
ES3

S1 S2
S5
ES1
S3 S4
S7
S6

Sensor Identities
The identities of the above sensors are as follows:
● S1 = Exit sensor
● S2 = Jam 2 sensor
● S3 = Pinch open sensor (Bunching option only)

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 Section 10: Printers
Open Statement Printer

● S4 = Pinch closed sensor (Bunching option only)

● S5 = Jam 1 sensor
● S6 = Capture area sensors
● ES1 = Cutter sensor (Print engine)
● ES2 = Head close sensor (Print engine)
● ES3 = Top of form sensor (Print engine)
● ES4 = Black dot sensor (Print engine)
● ES5 = Paper set sensor (Print engine)
● S7 = Paper low sensor.

TROUBLESHOOTING

Print Engine
CAUTION

Be careful not to drop components such as screws, into the Print Engine.

Ensure that cables do not obstruct any moving parts.

Always use an earthed wrist band when accessing pcb(s).

Ensure that power has been turned off.

Initial Checking
Before starting troubleshooting, check the following:
● Cables are properly connected to J10 and J11 on the interface card.
● Supply power:
● For logic: +5V dc ± 5%
● For drive: +24V dc ± 5%
● Ambient temperature and humidity:
● Temperature 10oC to 50oC (50oF to 122oF)
● Humidity: 20-80% RH for operating conditions
● Paper conforms to specification, and is dry
● Components inside the printer are clean.

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3-9
Section 10: Printers
Open Statement Printer

Troubleshooting and Repair Procedure

No operation when power is turned on / Head open error cannot be cleared.

No. Check Item(s) Result Corrective Action

1 Is the power cable from the interface NO Re-connect the power cable.
card (host system) properly con-
nected to CN6 on the main circuit
board?
2 Is the fuse (F1) on the main circuit YES Replace the interface card.
board blown?
3 Is the pinch frame unit securely NO Close the pinch frame unit and
closed and locked by the left and lock it securely with the left and
right arms ? right lock arms.
4 Is the cover open sensor unit cable NO Re-connect the cover open
properly connected to CN14 on the sensor unit.
sub card ?
5 Check the continuity between the NO Replace the sub card.
pins 1-2 of the cover open sensor
unit cable using a multimeter while
the cover open sensor unit is con-
nected to CN14 on the sub card. Is
there continuity when the cover
open sensor unit is closed?

Possibly defective parts:

● Interface card
● Sub card
● Print engine.

Paper Feed Problems

No. Check Item(s) Result Corrective Action
1 Does the feed motor rotate ? NO Go to no. 4
2 Is there any foreign matter on the YES Clean or replace the print
gears feeding the paper? Or are the engine.
gears damaged?
3 Is there any foreign matter on the YES Clean the feed roller unit.
rubber part of the feed roller unit?
4 Is the feed motor cable properly con- NO Re-connect the feed motor.
nected to CN1 on the sub card?
5 Measure the coil resistance of the NO Replace the print engine
feed motor using a multimeter. Are
the values correct ,as follows:
Pins 1-5: 3.0 ohms ± 10%
Pins 2-6: 3.0 ohms ± 10%
Pins 3-5: 3.0 ohms ± 10%
Pins 4-5: 3.0 ohms ± 10%
6 Is the fuse (F1) on the sub card YES Replace the sub card
blown?
7 Is the paper end sensor cable prop- NO Re-connect the paper end sen-
erly connected to CN11 on the sub sor cable.
card? YES Replace the print engine.

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November 2007
 Section 10: Printers
Open Statement Printer

No. Check Item(s) Result Corrective Action

8 Is the paper low / capture bin sensor NO Re-connect the paper low /
cable properly connected to J8 on capture bin sensor cable.
the sub card? YES Replace the hopper assembly.
9 Is the solenoid cable properly con- NO Re-connect the solenoid cable.
nected to J15 on the sub card? YES Replace the transport assem-
bly.

Possibly defective parts:

● Sub card
● Print engine
● Hopper assembly
● Transport assembly.

Frequent Paper Jams

No. Check Item(s) Result Corrective Action
1 Does a paper jam occur in the cutter YES Go to no. 2.
assembly? NO Go to no. 3.
2 Is the cutter assembly properly YES Replace the cutter assembly.
installed? NO Re-install the cutter assembly.
3 Is there any foreign matter in the YES Clean the paper guides.
paper path in the print engine
(paper guide (1) (2) and (3))?
4 Is there any foreign matter on the YES Clean the feed roller unit.
rubber part of the feed roller unit?
5 Is the black dot sensor (1) cable NO Re-connect the paper end sen-
properly connected CN5 on the sub sor.
card? YES Replace the print engine.
6 Is the black dot sensor (2) unit cable NO Re-connect the black dot sen-
properly connected to CN6 on the sor cable.
sub card? YES Replace the print engine.
7 Is there any foreign matter in the YES Clean the divert gate.
paper path in the transport assem-
bly (divert gate)? NO Replace the transport assem-
bly.
8 Is there any foreign matter in the YES Clean the loop guide.
paper path in the transport assem-
bly (loop guide)? NO Replace the transport assem-
bly.

Possibly defective parts:

● Cutter assembly
● Sub card
● Print engine
● Transport assembly.

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Section 10: Printers
Open Statement Printer

Printer Does Not Print or Print Quality is Poor

No. Check Item(s) Result Corrective Action
1 Is the signal cable from the Control NO Re-connect the signal cable.
Board (host system) properly con-
nected to CN4 on the sub card?
2 Are the DIP switches set to on-line NO Set tge DIP switches to the cor-
(SW1 to SW8 all in the OFF posi- rect setting (OFF).
tion).
3 Is the black dot sensor cable prop- NO Re-connect the black dot sen-
erly connected to CN5 on the sub sor cable.
card? YES Replace the print engine.
4 Does the printer print any text or YES Go to no. 6.
graphics?
5 Is the contrast setting correct for the YES Corrected.
paper being used? Refer to “Con-
trast Adjustments” section.
6 Clean the print surface of the ther- YES Corrected.
mal print head unit using a soft cloth
moistened with alcohol. Is the prob-
lem corrected?
7 Is the thermal print head cable prop- NO Re-connect the thermal print
erly connected to the thermal head head cable.
unit and CN8, 9 & 10 on the sub
card?
8 Is the thermal print head cable dam- YES Replace the print engine.
aged?

Possibly defective parts:

● Sub card
● Print engine.

Paper is Not Cut / Cutter Home Position is Not Detected

No. Check Item(s) Result Corrective Action
1 Is the cutter home position YES Go to no. 2
detected?
Note: when the cutter is already in NO Got to no. 5.
the home position, the operation to
detect the home position cannot be
observed. Therefore, move the cut-
ter out of the home position before
you check.
2 Replace the cutter assembly with a YES The cutter assembly was
new part. Is the problem corrected? defective.
3 Is the signal level of the black dot YES Replace the print engine.
sensor (1) correct?
4 Is the black dot (1) and (2) sensor NO Re-connect the black dot (1)
unit cable properly connected to and (2) sensor unit cable.
CN5 and CN6 respectively on the YES Replace the print engine.
sub card?
5 Does the cutter motor rotate? YES Go to no. 6.
NO Go to no. 8.

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November 2007
 Section 10: Printers
Open Statement Printer

6 Is there any foreign matter on the YES Clean or replace the print
cut paper gears? Or are the gears engine.
damaged?
7 Is the cutter sensor cable properly NO Re-connect the cutter sensor
connected to CN7 on the sub card. cable.
YES Replace the print engine.
8 Is the cutter motor cable properly NO Re-connect the cutter sensor
connected to CN2 on the sub card? cable.
9 Measure the coil resistance of the NO Replace the print engine.
cutter motor using a multimeter. Are
the values correct as follows?
Pins 1-5: 4.0 ohms ± 10%
Pins 2-6: 4.0 ohms ± 10%
Pins 3-5: 4.0 ohms ± 10%
Pins 4-5: 4.0 ohms ± 10%
10 Is the fuse (F1) on the sub card YES Replace the sub card.
blown?

Possibly defective parts:

● Cutter assembly
● Sub card
● Print engine.

DIAGNOSTICS
Level 0
No Information Available.

Level 1
The diagnostics tests menus offered for the Open System Thermal Document Printer will
depend on the configuration of the terminal:
● Statement printer
● Statement printer with buncher
Looping is allowed on all tests with variable delay option
Halt on error can be enabled or disabled (default is disabled)
Any test involving paper handling will attempt a reset of the printer if the printer was
previously off line because of a fault condition. This reset, if successful, will produce a
blank form prior to the selected test being performed.

Note: During a fault condition, a diagnostic test may take several minutes to complete.
Do not interrupt the test, allow the printer to return a response before fault finding
(opening transport covers).

The diagnostic tests for the Open System Thermal Document Printer are:

Sensor Test The Sensor test returns sensor information (in M_DATA).

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Open Statement Printer

Print Quality The Print Quality test prints a form on which a rectangular black block is
printed and can be examined for correct print.

(Not to scale)

Slew To Mark And Cut Test In the Slew to Mark and Cut test the printer slews to
the next black mark and cuts the paper. (No printing occurs).

Capture The Capture test produces a form and captures it five seconds after presenting
it.

Run Transport Forward Test The Run Transport Forward test drives the transport
forwards for three seconds.

Run Transport Reverse Test The Run Transport Reverse test drives the transport
in reverse for three seconds.

Bunch Page Test This Bunch Page test produces and bunches ten off 4 inch pages.
The printer then presents the bunch to the user. If not taken the bunch will be captured
after five seconds.

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Open Statement Printer

Sample Page: Page 1 of 10

Buncher Clamp Test The Buncher Clamp test lowers the clamp drive for three
seconds, then raises it again.

Level 3
The level 3 diagnostics returned for the thermal statement printer are:
● S_Data
● Tallies

S_Data The S_DATA returned for the statement printers are:

S_DATA Meaning
00 GOOD (No error).
01 ROUTINE (Minor fault).
02 WARNING (May require attention).
03 SUSPEND (Possible customer tampering).
04 FATAL (Requires immediate attention).

Tallies The Tallies returned for the statement printer are

Tally Description
BAD_RESP The printer failed to function correctly while processing a
print command stream.
NO_LINES When a line feed is caused by overflow at the right margin, as
well as every time a CR or FF code is received by the
firmware.
NO_FORMS A form is cut.
MARK_ERR A black mark error is detected by the firmware.

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Section 10: Printers
Open Statement Printer

STRAPPING & SWITCH SETTINGS

Control Board
The following switch packs are located on the Control Board:
● Main Config. Switches (U50)
● User Switches Bank 1 (U51)
● User Switches Bank 2 (U46).

Control Board Layout

J7
U46 U50 U51

J1

U46 User Switches Bank 2 J1 Front Shutter

U50 Main config Switches J7 Contrast Control Connector
U51 User Switches Bank 1

Unless otherwise stated the switch settings throughout this publication, are as follows:
● 1 = switch closed (on), switch lever moved towards board
● 0 = switch open (off), switch lever moved away from board
● x = don’t care.
The factory set default position for all the above switches is off, that is, all switches in the
“up” position, away from the board. Except for U46 (SW8) which is on, switch in the
“down” position, for open system printer normal operation.

Main Config Switches (U50) There are eight switches for level 0 diagnostic use:

Switch Setting Function

SW1, SW2 0 Performs all three Level 0 Diagnostic tests:
- Micro Controller Confidence test
- SRAM Data test
- SRAM Address test.

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 Section 10: Printers
Open Statement Printer

Switch Setting Function

SW3 through SW7 x Not used.
SW8 1 Select level 0 diagnostic test per S1, S2 configuration.

User Switches Bank 1 (U51) A bank of eight switches is used for setting the user
configuration. These switches are defined as follows. See the “ADJUSTMENTS” section
for further details:

SW1, SW2 Contrast settings

SW3 through SW8 Not used

User Switches Bank 2 (U46) There are eight switches, the function of the
switches is defined as follows:

Switch Setting Function

SW1 1 Disable reset hold-off function
0 Enable reset hold-off function - normal mode
SW2 through SW7 x Not used
SW8 1 Enable module initialisation (INIT line)- normal mode
0 inhibit module initialisation (INIT line)

Logic Board
The logic board piggybacks on the control board. It contains User Switch Bank 4 (SW4), a
set button (SW1) and a reset button (SW3) which are used for print engine adjustments.

SW4
SW1 SW3
1
2 logic board layout
LEDs
3
4

Print Engine
The Print Engine switch settings are described in the “ADJUSTMENTS” section under
heading “Print Engine Adjustments”.

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Open Statement Printer

Transport Sensor Interface

SDC Interface Pin Assignment (J14)

NC 1 2 NC
DATA+ 3 4 DATA-
RESET+ 5 6 RESET-
TXEN+ 7 8 TXEN-
Signal REF 9 10 NC

Paper Jam 1 & Paper Jam 2 Sensor (J3) White

1 J1-LED
2 SG
3 J1-SEN
4 SG
5 NC
6 J2-LED
7 SG
8 J2-SEN
9 SG

Paper Exit Sensor (J4) White

1 EX-LED
2 SG
3 EX-SEN
4 SG
5 NC

Buncher Up & Buncher Down Sensor (J6) White

1 B-UPLED
2 SG
3 B-UPSEN
4 B-DWLED
5 SG
6 B-DWSEN

Paper Low & Capture Bin 1 Sensor (J8) White

1 P-LOW
2 SG
3 NC
4 NC
5 BIN1-LED

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Open Statement Printer

6 SG
7 BIN1-SEN
8 SG

Capture Bin 2 Sensor (J9) Blue (NOP)

1 BIN2-LED
2 SG
3 BIN2-SEN
4 SG

Feed Switch (J12) White

1 FEED-F
2 SG
3 FEED-R

Power Input Interface

Power Interface Connector Pin Assignments (Interface Board J10)

SG 1 5 +5V
SG 2 6 NC
PG 3 7 NC
PG 4 8 +24V

Sub Power Interface Pin Assignments (Interface Board J11)

+24V 1
+24V 2
PG 3
PG 4

Motor Interface

Stepper Motor Interface Pin Assignments (Interface Board J12)

PH-B 1
PH-C 2
PH-D 3
PH-A 4

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Open Statement Printer

Pinch Motor Interface Pin Assignments (Interface Board J13)

DC_B 2
DC_A 1

Contrast Control Switch

Control Board (J7)

Dark 1
SG 2
Light 3

ADJUSTMENTS
This section describes the adjustments that may be necessary when changing the type of
paper being used, when selecting a different print option and during maintenance or when
the printer is being repaired.
The adjustments are described in three sections:
● Media Delivery Adjustments
● Print Engine Adjustmentsr.

Media Delivery Adjustments

The following topics are described in this section:
● Paper guides adjustments
● Contrast adjustments
● Enabling front transport shutter for long media.

Paper Guides Adjustments

To adjust the width of the paper guides, unlock the knurled locknut, slide one of the guides
towards (or away) from the centre of the paper path. The guides are designed so that they
are always equidistant from the centre of the paper path. Move the guides so that they just

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Open Statement Printer

touch the paper, then slide them away from the paper to give approximately 0.5 mm
clearance on either side, and tighten the knurled locknut.
Paper Width Guides
Paper Locating Points

Knurled Locknut

Contrast Adjustments
To obtain the optimum image clarity when printing, you may need to adjust the contrast
control on the printer. This requires the settings of User (configuration) Switches U46 to
be changed on the control board, or the contrast switch position to be adjusted (if your
printer is fitted with a contrast switch).

Using the User Switches (U51)

Note: If your printer is fitted with a 3-position contrast switch, located next to the paper
feed switch, set it in the medium/normal position (centre position) before adjusting the
User Switches (U51).

Set the first two switches on the User Switches U51 as follows:

Setting SW1 SW2 1 = Closed, 0 = Open

Light 0 1
Medium 0 0 (default factory setting)
Dark 1 0

The default factory setting of the printer is Option 2 (Medium). To darken the image set
SW1 to 1 and SW2 to 0. If the contrast is too dark, this can cause the image to blur. To
lighten the image set SW1 to 0 and SW2 to 1.
Specific settings for different papers are detailed in the Operator Manual for the
appropriate ATM.

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Open Statement Printer

Using the Contrast Switch Before adjusting the contrast switch the User Switches
(U51) must be put to their normal settings as follows:

Setting SW1 SW2 1 = Closed, 0 = Open

Medium 0 0 (default factory setting) - normal mode

The default factory setting of the printer is medium/normal (switch set to the centre
position - see the following illustration).
● To darken the image set the contrast switch to the down position. If the contrast is too
dark, this can cause the image to blur.
● To lighten the image set the contrast switch to the up position.
Specific settings for different papers are detailed in the Operator Manual for the
appropriate ATM.

Location Of Contrast Switch

Light

Normal

Dark

Enabling Front Transport Shutter for Long Media

Note: Disconnect J13 on the control board before carrying out this adjustment on buncher
variant printer.

To allow the printer to accept long media (more than 254 mm (10 in.)), the front transport
shutter must be enabled. To do this, set jumper JP1 on the control board as follows:
● Enable - pins 2 and 3
● Disable - pins 1 and 2.

Print Engine Adjustments

The following print engine adjustments may be required, using switchpack SW4 on the
logic board:
● Cut position adjustment: adjusts the cut position to meet the page length specified.

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Open Statement Printer

● Top margin: sets the distance between the top edge of the paper and the first line of
print.
● Black dot sensor adjustment: adjusts the level of the black dot sensors to increase the
accuracy in detecting the black dot.
● Enable/disable front transport shutter for long media.

Adjusting the Cut Position

The cut position can be adjusted by setting switchpack SW4 on the logic board. The
adjustable range of the position is -15 through +15 (+/- 1.27 mm (0.05 in.))
Adjust the cut position as follows:
1. Set the DIP switches as follows:

SW4 SW3 SW2 SW1

1 1 1 1

2. Press SW3 (the green button on the logic board). After a few seconds a configuration
print-out will be produced. Remove the print-out from the transport.
3. Set the DIP switches as follows:

SW4 SW3 SW2 SW1

0 1 0 0

4. Select plus or minus value by using the set button SW1:

LED 1 off = plus value, LED 1 on = minus value.
5. Press and hold the set button until all LEDs flash three times.
6. Set the adjustment value, using the set button. The value is indicated as binary data by
the LEDs 1 to 4. (See following table.) The default value is 0.

Adjustment value
LED 1 LED2 LED3 LED4
(Absolute value)
OFF OFF OFF OFF 0
ON OFF OFF OFF 1
OFF ON OFF OFF 2
ON ON OFF OFF 3
OFF OFF ON OFF 4
ON OFF ON OFF 5
OFF ON ON OFF 6
ON ON ON OFF 7
OFF OFF OFF ON 8
ON OFF OFF ON 9
OFF ON OFF ON 10
ON ON OFF ON 11
OFF OFF ON ON 12
ON OFF ON ON 13
OFF ON ON ON 14

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Section 10: Printers
Open Statement Printer

ON ON ON ON 15

7. Press and hold SW1 until all LEDs flash.

8. Repeat steps 1 and 2. Compare the first and second configuration print-outs to confirm
that the adjustment has been made.
9. Set the DIP switches as follows:

SW4 SW3 SW2 SW1

0 0 0 0

10. Press SW3 on the logic board.

Note: The adjustment value is printed on the configuration printout.

Top Margin Adjustment (Black Dot2 Sensor)

The margin can be adjusted by setting switchpack SW4 on the logic board. The adjustable
range is -15 through +15 (+/- 0.085 mm (0.003 in.)).
Adjust the top margin as follows:
1. Set the DIP switches as follows:

SW4 SW3 SW2 SW1

1 1 1 1

2. Press SW3 (the green button on the logic board). After a few seconds a configuration
print-out will be produced. Remove the print-out from the transport.
3. Set the DIP switches as follows:

SW4 SW3 SW2 SW1

0 1 0 1

4. Select plus or minus value by using the set button SW1:

LED 1 OFF = plus value, LED 1 ON = minus value.
5. Press and hold SW1 until all LEDs flash three times.
6. Set the adjustment value, using SW1. The value is indicated as binary data by the
LEDs 1 to 4. (See following table). The default value is 0.

Adjustment value
LED 1 LED2 LED3 LED4
(Absolute value)
OFF OFF OFF OFF 0
ON OFF OFF OFF 1
OFF ON OFF OFF 2
ON ON OFF OFF 3
OFF OFF ON OFF 4
ON OFF ON OFF 5
OFF ON ON OFF 6
ON ON ON OFF 7

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Open Statement Printer

Adjustment value
LED 1 LED2 LED3 LED4
(Absolute value)
OFF OFF OFF ON 8
ON OFF OFF ON 9
OFF ON OFF ON 10
ON ON OFF ON 11
OFF OFF ON ON 12
ON OFF ON ON 13
OFF ON ON ON 14
ON ON ON ON 15

7. Press and hold SW1 until all LEDs flash.

8. Repeat steps 1 and 2. Compare the first and second configuration print-outs to confirm
that the adjustment has been made.
9. Set the DIP switches as follows:

SW4 SW3 SW2 SW1

0 0 0 0

10. Press SW3 on the logic board.

Sensor Level Adjusment

The sensor adjustment is self-calibrating on the printer. The adjustable sensors are Black
Dot1 Sensor and Black Dot2 Sensor.
Adjust the sensors as follows:
1. Set the DIP switches as follows:

SW4 SW3 SW2 SW1

1 1 1 1

2. Press SW3 (the green button on the logic board). After a few seconds a configuration
print-out will be produced. Remove the print-out from the transport.
3. Set the DIP switches as follows:

SW4 SW3 SW2 SW1

0 1 1 1

4. Press SW3 on the logic board. After a few seconds, paper is fed to calibrate the
sensors and LEDs 1-4 will blink.
5. Repeat steps 1 and 2. Compare the first and second configuration print-outs to confirm
that the adjustment has been made.
6. Set the DIP switches as follows:

SW4 SW3 SW2 SW1

0 0 0 0

7. Press SW3 on the logic board.

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Section 10: Printers
Open Statement Printer

Note: If the printer is a buncher variant, disconnect J13 on the control board before
carrying out this adjustment, and re-connect it afterwards.

Paper Requirements
There are two types of media suitable for the Open System Thermal Document Printer,
these are:
● Non-top-coated media. This paper has thermal sensitive material applied to it. The
thermal sensitive media is exposed to the heating elements.
● Top-coated media. This type of paper has a thermal layer applied to the paper and then
a further coating applied to the paper to form a barrier between the thermal coating
and the outside elements.

Paper Dimensions and Characteristics

Characteristics are specified in two ways as thermal paper tends to be thinner per
grammage than conventional bonded paper. Therefore, thickness is specified as basis
weight and calliper:
● Paper width: 139.7-215.9 mm (5.5-8.5 in.)
● Paper length: 102-304.8 mm (4.0-12.0 in.)
● Weight: 60-120 g/m²
● Calliper: 65-125 mm.

Paper Stack Considerations

The stack length can be made up of as many multiples of the form length that would fit in
305 mm (12 in.) length or less. For example: 3 x 102 mm (4.0 in.) forms but only 1 x 203
mm (8.0 in.) form. Perforations are not compulsory but are desirable for stacking. If
perforations are used there must be a minimum of 5 retainers per 25.4 mm (1.0 in.). Each
end row of perforations should be tied out with one retainer of at least 1.6 mm (0.063 in.).
When supplied in boxes, it is advised that dividers are placed to aid separation. For ATM
products, the boxes containing 2400 sheets would require dividers at 800 and 1600 sheets.
However, please refer to the individual product capacities for each of the specified
products.

Ring Binding Features

Ring binder holes should be punched before the paper is folded into a stack and not drilled
after the stack is formed. Ring binder holes should not be greater than 15 mm (0.59 in.)
from the edge of the paper.

Replenishing Paper Procedures

Refer to the Operator’s Manual for the Self-Service Financial Terminal.

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 Section 10: Printers
Open Statement Printer

Black Dot Registration

A black dot or mark is needed to guide the placement of text on pre-printed forms such as
tables, information boxes, and so on. The following figure specifies the dimensions and
location of the black dot in relation to a perforation on a fanfold form.
Black dot mark absorption must be 90% infrared or greater. Other surfaces should reflect
80% infrared.

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Section 10: Printers
Open Statement Printer

Systemedia Stock Numbers

Item Stock Number
Paper (Non-top coated) 215.9 mm x 279.4 mm (8.5 in. x 11 in.) 856322
Paper (Top-coated) 215.9 mm x 279.4 mm (8.5 in. x 11 in.) 856319

This product can be custom sized and printed to customer requirements. NCR Systemedia
Sales Specialists can follow the guidelines published in Marketing Communication 96-05-
221PM dated May, 1996.

Independent Testing
NCR Systemedia, Dayton, can be contacted for any papers not specified in this section
which require independent assessment as to whether the paper will perform on the unit.

Deviation From Specification

Some of the parameters may not be defined or may differ from those indicated in this
section, for example; specific materials used for construction. This would not necessarily
mean the paper was unsuitable. Where doubt exists, NCR, Systemedia should be
contacted to seek advice. Samples may have to be submitted for testing, particularly if a
new paper type is being considered and before the purchase of a large quantity of supplies.

MODULE REMOVAL AND REPLACEMENT

Media Delivery Assembly

The printer is fastened to the mounting chassis in the following manner:
The printer has four slots in its base. Three keyhole slots fit over three locating lugs on the
mounting chassis. The printer is then slid backwards into position. A single screw is
placed through the fourth slot on the base of the printer and tightened to fasten the printer
firmly in position.

CAUTION

Turn off the ATM/Account Services Terminal before plugging or unplugging the printer
power to avoid damaging the printer.

Turn off the ATM/Account Services Terminal before disassembling any part of the printer.

Electrostatic Discharge may damage the pcb. Wear a grounded wrist strap and use a static
mat or other ESD protected work surface whenever you work on the pcb.

Removing the Printer

1. Rack out the printer from the ATM.
2. Disconnect the power cable from the power connector.

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Open Statement Printer

3. Disconnect the interface cable from the interface connector.

4. Unscrew and remove the screw holding the printer to the mounting chassis. Keep the
screw.
5. Slide the printer so that the locating lugs are free to pass through the large end of the
keyhole slots.
6. Lift the printer out of the mounting chassis.

Reinstalling The Printer

Re-install the printer by reversing the steps of the removal procedure above.

Removing the Logic Board

1. Remove the printer. See ‘Removing the Printer’ section.
2. Remove the pcb cover on the interface (control) board.
3. Unscrew the two earth wires from the interface board and the right-hand side of the
hopper frame.
4. Unhook the two pcb holders on the right-hand side.
5. Remove the logic board by gently pulling it out at jumper J1 (Print Engine Data
Interface).
6. Disconnect the signal cable (J2) on the logic card.

Reinstalling the Logic Board

Reinstall the logic board by reversing the steps of the removal procedure above.

Removing the Interface Board

1. Remove the printer. See ‘Removing the Printer’ section.
2. Remove the logic card. See ‘Removing the Logic Board’ section.
3. Remove the following cables by gently pulling on the connector:
● Feed switch (J2)
● Paper jam 1 & jam 2 sensor (J3)
● Paper exit sensor (J4)
● Bunch up & down sensor (J6)

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● Contrast control switch (J7)

● Paper low & capture bin sensor (J8)
● Input power I/F (J10)
● Sub card power I/F (J11)
● Transport motor (J12)
● Buncher motor (J13)
● SDC I/F (J14)
● Shutter sensor (J16).
4. Remove the interface board by unscrewing the two screws at the top and the two
screws at the bottom of the card, using a Phillips screwdriver.

Re-installing the Interface Board

Re-install the interface board by reversing the removal procedure.

Removing the Print Engine

CAUTION

Turn off the ATM before plugging or unplugging the printer power to avoid damaging the
printer.

Turn off the ATM before disassembling any part of the printer.

Electrostatic Discharge may damage the pcb. Wear a grounded wrist strap and use a static
mat or other ESD protected work surface whenever you work with the pcb.
1. Remove the printer. See ‘Removing the Printer’ section.
2. Remove the seven screws holding the pcb cover.
3. Remove the pcb cover.
4. Remove the logic card. See ‘Removing the Logic Card’ section.
5. Disconnect the power cable (J11) and signal cable (J2) from the interface and logic
cards respectively.
6. Unscrew and remove the four screws holding the print engine to the hopper assembly.
7. Lift the print engine out of the printer assembly.

Reinstalling the Print Engine

Re-install the print engine by reversing the removal procedure.

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November 2007
 Section 10: Printers
Open Statement Printer

CABLING
Interface Connector 1 Cable Wiring

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Open Statement Printer

Interface Connector 2 Cable Wiring

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Open Statement Printer

Data Interface Cable Wiring

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Open Statement Printer

Engine Sensor Interface Cable Wiring

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November 2007
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Open Statement Printer

Printer Power Cables Wiring

Paper Low Extension Cable

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Open Statement Printer

CONNECTOR ASSIGNMENT/PINOUTS

Media Delivery Connectors

Control Board

J7
U46 U50 U51

J1

U46 User Switches Bank 2 J1 Front Shutter

U50 Main config Switches J7 Contrast Control Connector
U51 User Switches Bank 1

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November 2007
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Open Statement Printer

Print Engine Connectors

Main Circuit Board Connections

Print Engine Sub Card

Logic Card
Front Transport

SDC or Parallel
I/F Card
Print Engine Hopper Assembly

Feed Motor CN1 CN8

Cutter Motor CN2 CN9 Thermal Head

Paper Jam1 & Jam2 CN3 Sub Card CN10

Black Dot Sensor 1 CN5 CN11 Paper End Sensor

Black Dot Sensor 2 CN6 CN12 TOF Sensor (NO POP)

Cutter Sensor CN7 CN13 CN4 CN14 Cover Open Sensor

Status Cable Hopper Assembly

Power Cable J2 SW1 Set Switches

Logic Card SW3 Reset Switches

Piggy-Back J1 SW4 Main Config Switches

Connectors
Front Transport
Contrast Control
Paper Jam1 J11 J1 J7
J3 Connector
& Jam2
Paper Low &
Paper Exit Sensor J4 J8 Capture Bin Connector
Bunch Up & Capture Bin 2 Sensor
J6 J9 (NO POP)
Down Connector SDC or Parallel
I/F Card
Bunch Motor J13 J10 Input Power I/F
Solenoid J15 J12 Transport Motor

Shutter Sensor J16 J14 SDC ATM RIG or

Parallel I/F to PC

Media Delivery Assembly Interface

Parallel Input Connector Pin Assignments (Control Board J2) This is a
40-way IDC header connector.

J2
HOSTCLKK_NSTROBE 1 2 0V
PA0 3 4 0V

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Open Statement Printer

PA1 5 6 0V
PA2 7 8 0V
PA3 9 10 0V
PA4 11 12 0V
PA5 13 14 0V
PA6 15 16 0V
PA7 17 18 0V
PTRCLK_NACK 19 20 0V
PTRBSY_BUSY 21 22 0V
ACKDATAREQ_PERROR 23 24 N/C
XFLAG_SELECT 25 26 NINIT
HOSTBSY_NAUTOFD 27 28 NDATAAVAIL_NFUALT
N/C 29 30 0V
0V 31 32 N/C
0V 33 34 N/C
N/C 35 36 1284_NSELECTIN
0V 37 38 0V
0V 39 40 0V

Print Engine Interface

Data Interface Connector Pin Assignments (Interface Board J1)

+5V 1 2 +5V
+5V 3 4 +5V
SG 5 6 STB
IPM (/RESET) 7 8 SEL
ACK 9 10 AUTOFD (FEED)
BUSY 11 12 SEL IN
PE 13 14 FAULT (ERROR)
SG 15 16 SG
D0 17 18 D1
D2 19 20 D3
SG 21 22 SG
D4 23 24 D5
D6 25 26 D7
SG 27 28 SG
TP Speed Ctrl 1 29 30 TP Speed Ctrl 2
TP Speed Ctrl 3 31 32 TP Speed Ctrl 4
SG 33 34 BD1
CO-SW 35 36 P-END
GO_/STOP 37 38 CUT-HP
CW_/CCW 39 40 Logic
SG 41 42 SG
+5V 43 44 SG

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Open Statement Printer

+24V 45 46 PG
+24V 47 48 PG
+24V 49 50 PG

Sensor Interface Connector Pin Assignments (Sub PCB)

Black Dot 1 (CN5) Black

1 BD1-LED
2 SG
3 BD1-SEN

Black Dot2 (CN6) Blue

1 BD2-LED
2 SG
3 BD2-SEN

Cutter HP (CN7) White

1 CUT-LED
2 SG
3 CUT-SEN
4 SG

Cover SW (CN14) White

1 SG
2 SW-SEN

Paper End (CN11) White

1 END-SEN
2 END-LED
3 SG

TOF Sensor (CN12) Red-NOP

1 TOF-LED
2 SG
3 TOF-SEN

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Thermal Head Connector Pin Assignments

CN8

1 VH
2 VH
3 VH
4 VH
5 VH
6 VH
7 NC
8 D11
9 NC
10 D12
11 VDD
12 LAT
13 STB1
14 PG
15 PG

CN9

1 PG
2 PG
3 PG
4 PG
5 PG
6 STB2
7 TM
8 TM
9 STB3
10 PG
11 PG
12 PG
13 PG
14 PG

CN10

1 PG
2 PG
3 STB4
4 CLK
5 VDD
6 D13

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November 2007
 Section 10: Printers
Open Statement Printer

7 D14
8 VH
9 VH
10 VH
11 VH
12 VH
13 VH

SUB PCB to Logic PCB Connector Pin Assignments

CN4
+3.3V 1 2 +3.3V
+5V 3 4 +5VB
SG 5 6 SG
BD1 7 8 BD2
CO-SW 9 10 CUT-HP
P-END 11 12 TOF
PRN-ON 13 14 CM-ONB
CM-PHB 15 16 CM-ONA
CM-PHA 17 18 VM
VM 19 20 FM-ONB
FM-PHB 21 22 FM-ONA
FM-PHA 23 24 FM-VREF
NC 25 26 TH-THER
VM 27 28 VM
VM 29 30 VM
PG 31 32 PG
PG 33 34 PG
SG 35 36 DI-1
SG 37 38 DI-2
SG 39 40 DI-3
SG 41 42 DI-4
SG 43 44 CLK
SG 45 46 LAT
STB1 47 48 STB2
STB3 49 50 STB4

TOOLS
The following test tools are required for the combined printer:
● A digital voltmeter with an accuracy of 0.001 V
● Calibration test media (NCR Part No. 009-0010057).
● A Phillips screwdriver.

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Section 10: Printers
Open Statement Printer

3-42 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 10: Printers
Page Turning Passbook Printer

Table of Contents

Page Turning Passbook Printer

REFERENCE TO PERSONAS SERVICE MANUAL .................................................. 4-1

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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4-i
Section 10: Printers
Page Turning Passbook Printer

4-ii NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 10: Printers
Page Turning Passbook Printer

Table of Contents
Chapter 4

Page Turning Passbook Printer

REFERENCE TO PERSONAS SERVICE MANUAL
This chapter will be migrated from Personas Service Manual at a later date. Please see
FM0547 chapter 13.13 for information on this device.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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4-1
Section 10: Printers
Page Turning Passbook Printer

4-2 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 10: Printers

Table of Contents

USB Statement Printer

INTRODUCTION ........................................................................................................... 0-1

DESCRIPTION ............................................................................................................... 0-2

Power Requirements ................................................................................................... 0-2
Paper Specification ..................................................................................................... 0-2
Black Mark Cut Position Offset............................................................................. 0-2
Statement Paper Low ............................................................................................. 0-3
Sensor Locations (1ST and 2ST) ................................................................................ 0-3

TROUBLESHOOTING .................................................................................................. 0-4

Module Error Messages .............................................................................................. 0-4
General Checks ........................................................................................................... 0-4

DIAGNOSTICS............................................................................................................... 0-6
Level 0 Diagnostics .................................................................................................... 0-6
LED Diagnostic Displays....................................................................................... 0-6
Sensor Adjustment ................................................................................................. 0-6
Level 1 Diagnostics .................................................................................................... 0-7
Print Test ................................................................................................................ 0-7
Rolling ASCII Print Tests ...................................................................................... 0-7
“H” Print Test......................................................................................................... 0-7
Dot Check Pattern Test .......................................................................................... 0-8
Graphics Print Test................................................................................................. 0-8
Adjustments ........................................................................................................... 0-8
Sensor Test............................................................................................................. 0-8
Print Quality Test ................................................................................................... 0-9
Printer Alignment Test........................................................................................... 0-9
Slew Test................................................................................................................ 0-9
Slew To Black Mark & Cut Test ........................................................................... 0-9
Transport Forward Test.......................................................................................... 0-9
Paper Feed Motor Test ......................................................................................... 0-10
Knife Cut Test...................................................................................................... 0-10
Cut And Capture Test .......................................................................................... 0-10
Cam Motor Test ................................................................................................... 0-10
Fascia Alignment Test ......................................................................................... 0-10
Level 3 Diagnostics .................................................................................................. 0-11
Tallies................................................................................................................... 0-11

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Section 10: Printers

STRAPPING ................................................................................................................. 0-11

Fuse ........................................................................................................................... 0-11

ADJUSTMENTS........................................................................................................... 0-12

MODULE REMOVAL AND REPLACEMENT.......................................................... 0-13

Transport ................................................................................................................... 0-13
Print Engine .............................................................................................................. 0-14
Hopper ...................................................................................................................... 0-14
Engine Signal Cable.................................................................................................. 0-15
Paper Low Sensor Cable Assembly.......................................................................... 0-15
Capture Bin Full Sensor............................................................................................ 0-16

CABLING ..................................................................................................................... 0-16

CONNECTOR ASSIGNMENTS/PINOUTS................................................................ 0-17

Logic Board .............................................................................................................. 0-17
Board Layout........................................................................................................ 0-17
Pin Assignments - USB I/F connector ................................................................. 0-18
Drive Board............................................................................................................... 0-18
Pin Assignments - Power connector .................................................................... 0-19

TEST/ADJUSTMENT TOOLS .................................................................................... 0-19

5-ii NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Statement Printer

Table of Contents
Chapter 5

USB Statement Printer

INTRODUCTION
This chapter describes a USB Statement printer, for thermal paper, which can print either
statements or receipts.
The statement printer is configurable with a print engine containing either a single print
head or two print heads for two sided printing.

Callout Description
1 Transport
2 Print Engine
3 Paper Hopper

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Section 10: Printers
USB Statement Printer

DESCRIPTION
The Statement printer has the following features:
● Capture area
● Remote diagnostics
● Thermal printhead(s)
● Semi-automatic paper loading

Power Requirements
The printer requires power from the ATM power supply (+24V DC +/- 10%) and power
consumption is up to 10.0 A.

Paper Specification
The paper used in your printer must conform to the specifications given in NCR
publication Consumable Items for Self Service (B006-4992). The publication also provides
ordering details of the ATM consumables which should be purchased from NCR
Systemedia.

Black Mark Cut Position Offset

The cut position is “y” mm ahead of the black mark, where the default “y” dimension is
27.94mm. The “y” dimension is adjustable and can be set using the Pre-Configuration and
Hardware Configuration (SysApp) commands. The range of the “y” dimension is between
0 and 69 mm (2.72 inches)

Print Direction
Y

Cut Position

Max. 0.5 in.

5-2 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Statement Printer

Statement Paper Low

The paper low signal activates when the paper roll outer diameter reaches 68 mm +/- 2.2
mm (2.68 in. +/- 0.08 in). The number of receipts/statements remaining will depend on the
thickness of the paper being used.

Sensor Locations (1ST and 2ST)

Hopper Print Engine

CHP EE Transport

TJ TE
TOF
PL BD 2ST

PE CP TP MTR
FD MTR CT MTR

CBF
CB

Sensor Location Function

Paper Low (PL) Hopper Detects paper low.
(PE) Print Engine Detects paper exhaust or paper out
Feed Motor (FD MTR) Print Engine Detects feed motor
Cover Open (CP) Print Engine Detects cover open/closed
Black Dot (BD) Print Engine Detects black dot/mark
Top of Form (TOF) Print Engine Detects top of form
2 Sided Paper (2ST) Print Engine Detects 2ST paper (2ST model only)
Cutter Motor (CT MTR) Print Engine Detects cutter motor
Cutter Home (CHP) Print Engine Detects cutter home position
Engine Exit (EE) Print Engine Detects paper exit from engine
Transport Jam (TJ) Transport Detects transport paper jam
Transport Motor (TP MTR) Transport Detects transport motor
Transport Exit (TE) Transport Detects transport paper exit
Capture Bin Full (CBF) Transport Detects capture bin full and stops capture function

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Section 10: Printers
USB Statement Printer

TROUBLESHOOTING
Faults can be diagnosed using the LEDs on the logic board, and by using the ATM error
reporting system.

Module Error Messages

The following error messages are reported by the statement printer. Refer to the “Module
Replacement” section for detailed instructions on replacing modules, and “Diagnostics
section” for details of running diagnostics tests.

Error Messages Corrective Actions

Comms Error Check USB cable at the printer and hub. Check the power cable at the
printer and power supply. Re-connect or replace if necessary
Printer PCB Error Replace print engine
Knife Low/Out Replace print engine
Knife Jam Clear jam and reload paper. Run self test
Head Life Low/out Replace print engine
Print Head Over Replace print engine
Temperature
Black Mark Error Check that black mark paper is being used, the black marks are complete
and the paper is loaded correctly
Printer Head Open If open close print unit
Paper Not Loaded Load paper
Transport Jam on Eject Clear Transport jam at exit
Transport Jam on Clear capture jam at transport sensor
Capture
Exit Jam on Eject Clear eject jam at exit sensor
Exit Jam on Capture Clear jam at exit sensor
Transport Not Re-connect transport
Connected
Capture Bin Full Empty capture bin
Paper Low Load paper
Paper Out Load paper

General Checks
● Check that the power cable is connected securely at both ends.
● Check that the interface cables between the printer, the USB hub and the PC core are
connected securely.
● Check that the cable between the logic board and the drive board is connected
securely at both ends.
● Check that the Transport and Motor connector cables are connected securely.

5-4 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Statement Printer

● Check if the fuse on the drive board has blown.

● Check that the sensors are not obscured by foreign objects/paper dust.
● Check that the 24V power supply to the drive board is connected.
● Check that the operating temperature.
● Check that the correct type of thermal paper is being used and that it is not damp, dirty
or dusty.
● Check for foreign objects in the feed path/stuck to the paper feed belts.
● Clean the transport belts with alcohol if there are frequent jams.
● If a Firmware/Memory error is detected, switch the printer off and on again to confirm
the diagnostic result. If there is no change, replace the print engine.

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Section 10: Printers
USB Statement Printer

DIAGNOSTICS

Level 0 Diagnostics
Level 0 diagnostic tests run on start-up and reset.

LED Diagnostic Displays

The following table shows the codes displayed by the LEDs in the event of an error.

Green Red Meaning

On Off On-line
Fast blink Off IPL mode (firmware download)
Off Fast blink Paper empty
Slow blink Off Paper low
Off On Capture jam
Off On Transport jam
Off On Top of Form Sensor
Off Fast blink Cutter jam, cover open or firmware error (ROM/RAM/EPROM)
Off Slow blink Black mark error
Off Fast blink Cam motor jam
Off Fast blink Cutter Jam
Off Fast blink Unable to load paper
Slow blink Off Capture bin full
Slow blink Off 24V anomaly
Slow blink Slow blink Sensor adjustment complete
Off Off Power off

Sensor Adjustment
1. Ensure the printer is powered off.
2. Set DIP switch to Adjustment mode.
3. Power up the printer.
4. The two LEDs should be ON, indicating adjustment mode.
5. The system will then start Sensor Adjustment.

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October 2008
 Section 10: Printers
USB Statement Printer

Level 1 Diagnostics
The Level 1 diagnostic performs the following tests.

Print Test
The print tests are able to print out via commands or Off-line Diagnostic mode.
● Rolling ASCII print test
● “H” print test
● Dot check pattern print test
● Graphics 25/50/100%.

Rolling ASCII Print Tests

The following illustration shows a sample print out which is printed on both sides.

Page Number 00000001 3 in.

!”$%&’()*+,-./01234................................. 6 in.
9 in.
!”$%&’()*+,-./01234................................. 5 lpi or 12.5 in

Dependent on a paper width setting

“H” Print Test

The following illustration shows a sample print out which is printed on both sides.

Page Number 00000001 3 in.

HHHHHHHHHHHHHHHHHHHHHHHHH 6 in.
9 in.
HHHHHHHHHHHHHHHHHHHHHHHHH 5 lpi or 12.5 in.

Dependent on a paper width setting

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Section 10: Printers
USB Statement Printer

Dot Check Pattern Test

The following illustration shows a sample print out which is printed on both sides.

Page Number 00000001 3 in.

6 in.
12.5% slant 9 in.
line pattern or 12.5 in.

Dependent on a paper width setting

Graphics Print Test

The following illustration shows a sample print out which is printed on both sides.

Page Number 00000001 3 in.

6 in.
12.5% slant 9 in.
line pattern or 12.5 in.

Dependent on a paper width setting

Adjustments
There are six functions which can be adjusted by commands.
● Sensor Adjustment (Off-line diagnostic mode only)
● Top margin adjustment
● Black form cut position adjustment
● Present position adjustment
● Print density adjustment
● Sensor level adjustment.

Sensor Test
The Sensor test reports, in M_DATA, status and sensor information. There should be no
movement of the printhead during this test.

5-8 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Statement Printer

Print Quality Test

The Print Quality test is an NCR Logo graphic, followed by a printout of vertical boxes
and a solid black rectangle. This is followed by a “Check Solid Box For White Lines”
statement as shown in the following illustation.

The Print quality test print for a 2ST Statement is a NCR Logo graphic, followed by a full
character set printout single wide, and a solid black rectangle on one side and a 2ST logo
printed on the second side of the statement.

Printer Alignment Test

This test prints a sheet of paper with several vertical lines across the paper width, then
cuts. The lines allow confirmation that the paper is not skewed.

Slew Test
The Slew Test prints “START” on the first line, slews 9 lines, and then prints “FINISH”
and cuts.

Slew To Black Mark & Cut Test

This test prints “Slews To Black Mark And Cuts” and slews to the next black mark and
cuts the paper.

Note: This test is only offered on printers configured for black mark paper.

Transport Forward Test

The test drives the transport forward for 5 seconds. Paper must be removed from the
printer for this test to run.

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Section 10: Printers
USB Statement Printer

Paper Feed Motor Test

The test drives the paper feed motor and print head motor for 5 seconds. Paper must be
removed from the printer for this test to run.

Knife Cut Test

The cut test causes the knife to be activated. Paper must be removed from the printer for
this test to run.

Cut And Capture Test

The printer slews to the next black mark and cuts the paper, then captures the receipt or
statement.

Note: This test is only offered on printers configured for black mark and with a capture
bin.

Cam Motor Test

The test drives the cam motor for 5 seconds. Paper must be removed from the printer prior
to the test.

Fascia Alignment Test

The test prints a graphic to allow the Field Engineer to determine whether the fascia/
statement printer alignment should be adjusted as shown in the following illustration.

Check Fascia Alignment

5-10 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Statement Printer

Level 3 Diagnostics
The level 3 diagnostics returned for the statement printer are:

Tallies

Tally Description
KNIFE CUTS The number of times a knife cut has occurred.
STATEMENTS ISSUED The number of times a statement has been issued.
STATEMENTS CAPTURED The number of times a statement has been captured.
BLACK MARK ERRORS The number of times a black mark error has been detected.
KNIFE JAMS The number of times a knife jam has occurred.
EXIT JAMS The number of times an exit jam has occurred.
TRANSPORT JAMS The number of times a transport jam has occurred.
CAPTURE JAMS The number of times a capture jam has occurred.
PAPER LENGTH The number of metres of paper that have passed the
printhead.
ERROR RECOVERIES The number of error recoveries.
PRINTER OVER HEATED The number of times the printer has over-heated.
CAM JAMS The number of times a cam jam has occurred.
ILLEGAL SEQUENCES The number of times an illegal sequence warning has
occurred.
FLASH CYCLES The number of times the device memory has been flashed.
HEAD OPENINGS The number of times the head has been opened.
HOURS ON The number of hours powered on.
SUPPLY VOLTAGE ANOMALY The number of times the voltage has dropped below 65% of
required voltage.
USB COMMUNICATIONS The number of times driver communications has been lost.
FAILURE
ATM STATEMENT The number of times a statement has been issued.
TRANSACTION COUNTER
FAILED ATM STATEMENT The number of knife jams + black mark errors + exit jams +
TRANSACTION COUNTER transport jams + cam jams occurred.
STATEMENT PERFORMANCE The difference between good knife cuts and transport jams.

STRAPPING

Fuse
There is a fuse 10A fuse on the drive board.

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5-11
Section 10: Printers
USB Statement Printer

ADJUSTMENTS
The Configuration menu in System Application (Sys App) displays the following options
for the statement printer:

Menu Description
Paper type Sets the printer to use either:
● Black mark
● Non black mark
Printer contrast Sets the printer contrast in the range 0 (lightest) to 30 (darkest).
Default value is 15.
Black mark cut position Sets where within the black mark the form is cut.
adjustment Minimum value is 0 and maximum value 30. Default value is 3.
Adjust left margin Sets the position of the left margin.
Adjustments are in steps of 0.125 mm (0.005 in) within the range
of Min. -1.875 mm (-+0.075in.) to max +1.875 mm (-+0.075in).
Minimum value is 0, maximum value 30. Default value is 0.
Present position adjustment Sets the position of the first line of print. Minimum value is 0,
maximum value 30. Default value is 15.
Paper width Sets paper width of paper being used.
● Paper width 155.6 mm (6.125 inch)
● Paper width A4 210 mm (8.27 inch)
● Paper width Letter 215.9 mm (8.5 inch).

5-12 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Statement Printer

MODULE REMOVAL AND REPLACEMENT

The procedures in this section describe the removal and replacement of the:
● Transport (including capture bin)
● Print engine
● Hopper
● Engine signal cable
● Paper low sensor cable assembly
● Capture bin full sensor.

Transport
1. Disconnect the capture bin full and engine signal harnesses from the transport control
board.
2. Ease the harnesses back through the slot in the transport frame and release the cable
tie holding the harness to the frame.
Capture Bin Full Harness

Transport Control Board

Engine Signal Harness

3. Remove two circlips (one each side) of the transport support pin and withdraw the
support pin while supporting the assembly. Lift the transport clear of the printer.

Circlip

Support Shaft

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5-13
Section 10: Printers
USB Statement Printer

Print Engine
1. Remove and retain the four screws (two on each side), securing the print engine to the
frame.
2. Disconnect the paper low sensor harness.
3. Lift the print engine and disconnect the ribbon harness from the print engine control
board.
4. Slide the engine clear of the frame and lift it up.

Print Engine Fixing Screws Paper Low Sensor Harness

Hopper
To remove the hopper, remove the print engine and transport, as described previously.

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October 2008
 Section 10: Printers
USB Statement Printer

Engine Signal Cable

1. Remove the print engine as described previously. Release the ribbon cable from the
print engine control board.
2. Disconnect the capture bin full and engine signal harnesses from the transport control
board.
3. Ease the harnesses back through the slot in the transport frame and release the cable
tie holding it to the frame.

Capture Bin Full Harness

Transport Control Board

Engine Signal Harness

4. Release the cable from the transport control board and withdraw the cable through the
transport frame.

Paper Low Sensor Cable Assembly

1. Disconnect the sensor cable at the connector shown below.
2. Remove the screw fixing the sensor assembly to the hopper.

Cable Connector Sensor Cable Fixing Screw

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5-15
Section 10: Printers
USB Statement Printer

Capture Bin Full Sensor

1. Disconnect the capture bin full harness from the transport control board.
2. Ease the harnesses back through the slot in the transport frame and release the cable
tie holding it to the frame.

Capture Bin Full Harness

Transport Control Board

Engine Signal Harness

3. Remove the print engine as previously described.

4. Locate and release the capture bin full sensor and remove.

CABLING
None.

5-16 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Statement Printer

CONNECTOR ASSIGNMENTS/PINOUTS

Logic Board

Board Layout

J5
J3

J4

J4 Board to board connector

J5 Operator panel harness

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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5-17
Section 10: Printers
USB Statement Printer

Pin Assignments - USB I/F connector

1 VBUS
2 D-
3 D+
4 GND
Shell Shield

Drive Board

J1

J7

J4

J3
J16

J2

J12
J10 J6
J5

J13
J8 J15

J1 Cutter motor J7 Thermal harness

J2 Cam motor J8 Sensor harness
J3 Motor connector J10 Board to wire connector
J4 Thermal harness J13 Sensor harness connector
J5 Sensor harness J15 Board to Board
J6 Power

5-18 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB Statement Printer

Pin Assignments - Power connector

1 Power Ground
2 Power Ground
3 +24V DC
4 Power Ground
5 +24V DC
6 Power Ground
7 +24V DC
8 +24V DC
Shell Frame Ground

TEST/ADJUSTMENT TOOLS
None.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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5-19
Section 10: Printers
USB Statement Printer

5-20 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers

Table of Contents

USB 2ST Statement/Passbook Printer

INTRODUCTION ........................................................................................................... 6-1

DESCRIPTION ............................................................................................................... 6-2

Power Requirements ................................................................................................... 6-2
Paper Specification ..................................................................................................... 6-2
Statement Paper Low ............................................................................................. 6-2
Passbook Specification ............................................................................................... 6-2
Sensor Locations......................................................................................................... 6-3

TROUBLESHOOTING .................................................................................................. 6-4

Module Error Messages .............................................................................................. 6-4
General Checks ........................................................................................................... 6-5

DIAGNOSTICS............................................................................................................... 6-6
Level 0 Diagnostics .................................................................................................... 6-6
LED Diagnostic Displays....................................................................................... 6-6
Level 1 Diagnostics .................................................................................................... 6-7
Print Test (statement) ............................................................................................. 6-7
Rolling ASCII Print Tests ...................................................................................... 6-7
“H” Print Test......................................................................................................... 6-7
Dot Check Pattern Test .......................................................................................... 6-8
Graphics Print Test................................................................................................. 6-8
Sensor Adjustment ................................................................................................. 6-8
Adjustments ........................................................................................................... 6-8
Sensor Test............................................................................................................. 6-9
Print Quality Test ................................................................................................... 6-9
Media To Printer Alignment Test .......................................................................... 6-9
Slew Test................................................................................................................ 6-9
Slew To Black Mark & Cut Test ......................................................................... 6-10
Transport Forward Test........................................................................................ 6-10
Paper Feed Motor Test ......................................................................................... 6-10
Knife Cut Test...................................................................................................... 6-10
Cut And Capture Test .......................................................................................... 6-10
Fascia Alignment Test ......................................................................................... 6-10
Print Test (passbook) ........................................................................................... 6-10
Print Quality Test ................................................................................................. 6-10
Character Alignment ............................................................................................ 6-10
Dot Alignment...................................................................................................... 6-10
Characters............................................................................................................. 6-11
Line Spacing ........................................................................................................ 6-11
Character Skew .................................................................................................... 6-11

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6-0
Section 10: Printers

Line Skew ............................................................................................................ 6-11

Legibility .............................................................................................................. 6-11
Missing Dots ........................................................................................................ 6-11

STRAPPING ................................................................................................................. 6-12

Fuse ........................................................................................................................... 6-12

ADJUSTMENTS........................................................................................................... 6-12

ENTRY/EXIT SLOT CONFIGURATION................................................................... 6-13

PASSBOOK EXIT SENSOR ADJUSTMENT............................................................. 6-14

MODULE REMOVAL AND REPLACEMENT.......................................................... 6-15

Shutter ....................................................................................................................... 6-15
Removal ............................................................................................................... 6-15
Replacement......................................................................................................... 6-18
Print Engine (Statement)........................................................................................... 6-20
Hopper ...................................................................................................................... 6-22
Base Assembly.......................................................................................................... 6-23

CABLING ..................................................................................................................... 6-24

CONNECTOR ASSIGNMENTS/PINOUTS................................................................ 6-24

TEST/ADJUSTMENT TOOLS .................................................................................... 6-24

6-i NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB 2ST Statement/Passbook Printer

Table of Contents
Chapter 6

USB 2ST Statement/Passbook Printer

INTRODUCTION
This chapter describes a USB 2ST Statement/Passbook printer which can print statements
or receipts on either one or two sides of the paper as well as accept passbooks for
updating.
The printer is fitted with a thermal print engine containing two print heads for two sided
statement printing as well as a dot matrix print engine for passbook printing.

1
4

Callout Description
1 Transport mechanism
2 Passbook printer mechanism
3 Statement printer mechanism
4 Paper hopper
5 Base

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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6-1
Section 10: Printers
USB 2ST Statement/Passbook Printer

DESCRIPTION
The 2ST Statement/Passbook printer has the following features:
● Capture area (statements and passbooks)
● Remote diagnostics
● Thermal printhead
● Semi-Automatic paper loading
● The printer uses a two sided thermal print engine for statements
● The printer uses a dot matrix print engine for passbooks.

Power Requirements
The printer requires power from the ATM power supply (+24V DC +/- 10%) and current
consumption of up to 10.0 A.

Paper Specification
The paper used in your printer must conform to the specifications given in NCR
publication Consumable Items for Self Service (B006-4992). The publication also provides
ordering details of the ATM consumables which should be purchased from NCR
Systemedia.

Statement Paper Low

The paper low signal activates when the paper roll outer diameter reaches 65 mm (2.56”).
The number of receipts/statements remaining will depend on the thickness of the paper
being used.

Passbook Specification
The passbooks used in your printer must conform to the specifications given in NCR
publication Consumable Items for Self Service (B006-4992). The publication also provides
ordering details of the ATM consumables which should be purchased from NCR
Systemedia.

6-2 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB 2ST Statement/Passbook Printer

Sensor Locations

Base Unit Print Engine

Hopper
Shutter Capture Bin
P1 P3 P4 P7 P5 P8 P6 P9 P10 Sensor
P2B P11

P2A
P0

Sensor Location Function

P0 Transport Detects media width (right).
P1 Transport Detects media width (right).
P2A Transport Detects media width (left A).
P2B Transport Detects media width (left B).
P3 Transport Detects front shutter
P4 Transport Detects edge of MS
P5 Transport Detects length (minimum)
P6 Transport Detects length (maximum)
P7 Transport Detects right alignment sensor (FR)
P8 Transport Detects left alignment sensor (rear)
P9 Transport Detects PLF roller up/down
P10 Engine Detects paper jam
P11 Engine Detects Capture sensor
Capture Bin Sensor Engine Detects media present in capture bin and stop
capture when threshold is reached.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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6-3
Section 10: Printers
USB 2ST Statement/Passbook Printer

TROUBLESHOOTING
Faults can be diagnosed using the LEDs on the logic board, and by using the ATM error
reporting system.

Module Error Messages

The following error messages are reported by the statement printer. Refer to the “Module
Replacement” section for detailed instructions on replacing modules, and “Diagnostics”
for details of running diagnostics tests.

Error Messages Corrective Actions

Printer Disconnected Check USB cable at the printer and hub. Check the power
cable at the printer and power supply. Re-connect or
replace if necessary.
Printer Control Board Hardware Error Replace print engine.

Printer Knife Low/Out Replace print engine.

Printer Knife Jam Clear jam and reload paper. Run self test.
Printer Head Life Low/out Replace thermal print engine.
Printer Over Temperature Replace thermal print engine.
Printer Black Mark Error Check that black mark paper is being used, the black
marks are complete and the paper is loaded correctly.
Print Unit Open If open close print unit.
Printer Paper Not Loaded Load paper.
Printer Transport Jam on Exit Clear transport jam at the exit sensor.
Printer Transport Jam on Capture Clear capture jam at transport sensor.
Printer Exit Jam on Eject Clear eject jam at exit sensor.
Exit Jam on Capture Clear jam at exit sensor which occurred during exit
action.
Transport Not Connected Re-connect transport.
Printer Capture Bin Full Empty capture bin.
Printer Paper Low Replenish paper.
Printer Paper Out Replenish paper.
Main Control Board Failure Replace control board.
Dot Matrix Print Head Life Low/Out Replace dot matrix print engine.
Dot Matrix Print Ribbon Life Low/Out Replace printer ribbon.
Shutter Jammed Open Clear jam at shutter.
Shutter jammed Closed Clear jam at shutter.

6-4 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB 2ST Statement/Passbook Printer

General Checks
● Check that the power cable is connected securely at both ends.
● Check that the interface cables between the printer, the USB hub and the PC core are
connected securely.
● Check that the cable between the logic board and the drive board is connected
securely at both ends.
● Check that the transport and motor connector cables are connected securely.
● Check if the fuse on the drive board has blown.
● Check that the sensors are not obscured by foreign objects/paper dust.
● Check that the 24V power supply to the drive board is connected.
● Check that the operating temperature complies with the specifications.
● Check that the correct type of thermal paper is being used and that it is not damp, dirty
or dusty.
● Check for foreign objects in the feed path.
● Clean the transport mechanism if there are frequent jams.
● If a Firmware/Memory error is detected, switch the printer off and on again to confirm
the diagnostic result. If there is no change, replace the print engine.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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6-5
Section 10: Printers
USB 2ST Statement/Passbook Printer

DIAGNOSTICS

Level 0 Diagnostics
Level 0 diagnostic tests run on start-up and reset.

LED Diagnostic Displays

The following table shows the codes displayed by the LEDs in the event of an error.

Green Red Meaning

On Off On-line
Fast blink Off IPL mode (firmware download)
Off Fast blink Paper empty
Slow blink Off Paper low
Off On Capture jam
Off On Transport jam
Off On Top of Form Sensor
Off Fast blink Cutter jam, cover open or firmware error (ROM/RAM/EPROM)
Off Slow blink Black mark error
Off Fast blink Cam motor jam
Off Fast blink Cutter Jam
Off Fast blink Unable to load paper
Slow blink Off Capture bin full
Slow blink Off 24V anomaly
Slow blink Slow blink Sensor adjustment complete
Off Off Power off

6-6 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB 2ST Statement/Passbook Printer

Level 1 Diagnostics
The Level 1 diagnostic performs the following tests.

Print Test (statement)

The print tests are able to print out via commands or Offline Diagnostic mode.
● Rolling ASCII print test
● “H” print test
● Dot check pattern print test
● Graphics 25/50/100%.

Rolling ASCII Print Tests

The figure below shows a test sample print out which is printed on both sides.

Page Number 00000001 4 in.

!”$%&’()*+,-./01234................................. 6 in.
9 in.
!”$%&’()*+,-./01234................................. 5 lpi or 12.5 in.

Dependent on a paper width setting

“H” Print Test

The figure below shows a test sample print out which is printed on both sides.

Page Number 00000001 4 in.

HHHHHHHHHHHHHHHHHHHHHHHHH 6 in.
9 in.
HHHHHHHHHHHHHHHHHHHHHHHHH 5 lpi or 12.5 in.

Dependent on a paper width setting

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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6-7
Section 10: Printers
USB 2ST Statement/Passbook Printer

Dot Check Pattern Test

The figure below shows a test sample print out which is printed on both sides.

Page Number 00000001 4 in.

6 in.
12.5% slant 9 in.
line pattern or 12.5 in.

Dependent on a paper width setting

Graphics Print Test

The figure below shows a test sample print out which is printed on both sides.

Page Number 00000001 4 in.

6 in.
12.5% slant 9 in.
line pattern or 12.5 in.

Dependent on a paper width setting

Sensor Adjustment
1. Ensure the printer is powered off.
2. Set DIP switch to Adjustment mode.
3. Power up the printer.
4. The two LEDs should be ON, indicating adjustment mode.
5. The system will then start Sensor Adjustment.

Page Number 00000001 4 in.

6 in.
12.5% slant 9 in.
line pattern or 12.5 in.

Dependent on a paper width setting

Adjustments
There are six functions which can be adjusted by commands:
● Sensor adjustment (Offline diagnostic mode only)
● Top margin adjustment

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October 2008
 Section 10: Printers
USB 2ST Statement/Passbook Printer

● Black form cut position adjustment

● Present position adjustment
● Print density adjustment
● Sensor level adjustment.

Sensor Test
The Sensor test reports, in M_DATA, status and sensor information. There should be no
movement of the printhead during this test.

Print Quality Test

The Print Quality test is an NCR logo graphic, followed by a full character set printout
single wide, and a solid black rectangle. This is followed by a “Check Solid Box For
White Lines” statement.
The Print quality test print for a 2ST Statement is an NCR logo graphic, followed by a
solid black rectangle on one side and a 2ST logo printed on the second side of the
statement.

Media To Printer Alignment Test

This test prints a sheet of paper with several vertical lines across the paper width, then
cuts. The lines allow confirmation that the paper is not skewed.

Slew Test
The figure below shows a test sample print out.

1.START
2
3
4
5
6
7
8
9
10.FINISH

Check Slew

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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6-9
Section 10: Printers
USB 2ST Statement/Passbook Printer

Slew To Black Mark & Cut Test

This test prints “Slews To Black Mark And Cuts” and slews to the next black mark and
cuts the paper.

Note: This test is only offered on printers configured for black mark paper.

Transport Forward Test

The test drives the transport forward for 5 seconds. Paper must be removed from the
printer for this test to run.

Paper Feed Motor Test

The test drives the paper feed motor and print head motor for 5 seconds. Paper must be
removed from the printer for this test to run.

Knife Cut Test

The cut test causes the knife to be actioned. Paper must be removed from the printer for
this test to run.

Cut And Capture Test

The printer feeds a set distance (4 in.) cuts then captures the statement.

Fascia Alignment Test

The test prints a graphic to allow the Field Engineer to determine whether the fascia/
statement printer alignment should be adjusted.

Note: Fascia Alignment will not report a Black Mark Error.

Print Test (passbook)

The print tests are able to print out via commands or Offline Diagnostic mode.

Print Quality Test

The print quality test checks character alignment, dot alignment, chacters per inch, line
spacing, character skewing, line skewing, legibility and missing dots.

Character Alignment
The test checks the divergence between the first and last printing positions between any
two adjacent lines.

Dot Alignment
The test checks the dot position and skew within each printed character.

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October 2008
 Section 10: Printers
USB 2ST Statement/Passbook Printer

Characters
The test checks the number characters per inch between two adjacent columns as well over
a specified character range

Line Spacing
The test checks the line spacing and accumulated pitch for the number of lines printed.

Character Skew
The test checks the amount of character skew accumulated over a 20 line print run which
should be between 0 and 1.5mm.

Line Skew
The test checks the amount of line skew at 10 characters per inch and a 50 character line.
The skew should be between 0 and 1.5 mm.

Legibility
The printed paper should remain legible for six years when properly stored.

Missing Dots
The print-out should not lose more than 4 dots per 270 characters and have no more than 1
extra dots per character.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-11
Section 10: Printers
USB 2ST Statement/Passbook Printer

STRAPPING

Fuse
There is a 10A fuse on the drive board.

ADJUSTMENTS
The Configuration menu in System Application (Sys App) displays the following options
for the statement passbook printer:

Menu Description
Form Feed Sets the printer to use either:
● Fixed length
● Variable length
● Black mark (not supported by the statement feature in the statement/
passbook printer).
Printer contrast Sets the printer contrast in the range 0 (lightest) to 30 (darkest).
Default value is 15.
Black mark cut position Black mark sensing is not supported by the statement feature in the
adjustment statement/passbook printer.
Adjust left margin Sets the position of the left margin.
Adjustments are in steps of 0.125 mm (0.005 in.) within the range
of Min -1.875 mm (+/- 0.075in.) to max +1.875 mm (+/-
0.075in.).
Minimum value is 0, maximum value 30. Default value is 15.
Present position adjustment Sets the position of the first line of print. Minimum value is 0,
maximum value 30. Default value is 15.
Paper width Sets paper width of paper being used.
● Paper width 155.6 mm (6.125 in.)
● Paper width A4 210 mm (8.27 in.)
● Paper width Letter 215.9 mm (8.5 in.).

6-12 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB 2ST Statement/Passbook Printer

ENTRY/EXIT SLOT CONFIGURATION

The entry/exit slot on the ATM fascia must be configured to the correct passbook width.
If the passbook guides need to be adjusted, proceed as follows:
1. Using a 2.5mm Allen key, unscrew the left-hand guide through the access hole on the
underside of the guide.

2. Place the passbook in the correct orientation against the fixed, right-hand guide to
select the hole in which to fit the left-hand guide.
3. Cut the guide to size using a hacksaw.
4. Select the appropriate pre-drilled hole on the top surface of the guide.
5. Screw the guide into place using the Allen key.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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6-13
Section 10: Printers
USB 2ST Statement/Passbook Printer

PASSBOOK EXIT SENSOR ADJUSTMENT

The passbook exit sensor can be configured for the following passbook widths: The
Option A setting is the default for the sensor location.
● A is for a 140mm wide passbook
● B is for a 108mm wide passbook.
1. Release the fixing screw securing the sensor assembly to the transport.
2. Lift up the flexible cover to show the sensor assembly lower location slots.

Fixing Screw

Option A
Option B

Cover

3. Move the sensor assembly along so that the bracket fixing screw aligns to the
appropriate setting while the lower location lugs fit into the appropriate slots.
4. Lower the flexible cover back into position
5. Secure the fixing screw in place.

6-14 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB 2ST Statement/Passbook Printer

MODULE REMOVAL AND REPLACEMENT

The procedures in this section describe the removal and replacement of:
● Shutter
● 2ST thermal print engine
● Hopper
● Base assembly.

Shutter

Removal
1. Remove the four cover screws then remove the covers from the left hand side of the
printer.

Screws x 2

Screws x 2

2. Remove the three screws at the front of the shutter.

Screws x 3

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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6-15
Section 10: Printers
USB 2ST Statement/Passbook Printer

3. Remove the five screws from the right hand side cover then remove the cover.
Screws x 2 Screw

Screws x 2

4. Open the transport cover by pushing the bar in the direction of the arrow and lifting
upwards.

6-16 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB 2ST Statement/Passbook Printer

5. Lift the shutter out of the printer to gain acess to the connectors.

6. Unplug the shutter motor connector.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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6-17
Section 10: Printers
USB 2ST Statement/Passbook Printer

7. Unplug the TR, LED and sensor connectors.

8. Remove the shutter from the printer.

Replacement

Note: When replacing the shutter the gears should be aligned as shown in the following
section, Gear Alignment. Otherwise replacement of the shutter is a reversal of the removal
procedure.

Gear Alignment when replacing the shutter make sure the gears are aligned as
follows:
1. On the feed unit turn gear ‘A’ so that the cam stop touches gear ‘B’ as shown:

Gear B

Gear A
Cam Stop

6-18 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB 2ST Statement/Passbook Printer

2. On the shutter unit, turn gear ‘C’ so that it touches the cam stop.

Gear C Cam Stop

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-19
Section 10: Printers
USB 2ST Statement/Passbook Printer

Print Engine (Statement)

1. Remove the four M3 x 6 fixing screws from the left hand side of the print engine.
Screws x 2

Screws x 2

2. Remove the four M3 x 6 fixing screws from the right hand side of the print engine.
Screws x 2

Screws x 2

6-20 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB 2ST Statement/Passbook Printer

3. Open the print engine cover.

4. Remove the M3 x 6 fixing screw then lift the print engine out of the printer.

Bracket Fixing Screw

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-21
Section 10: Printers
USB 2ST Statement/Passbook Printer

5. Unplug the connectors shown below.

Connectors

6. Remove the print engine.

Hopper
1. Remove the six screws (three each side) that hold the hopper to the base assembly.

Hopper Fixing Screws

6-22 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 10: Printers
USB 2ST Statement/Passbook Printer

2. Disconnect and release harnesses from cable ties and PCBs as required to release the
hopper.

Base Assembly
The base assembly can be removed by removing the print engine (statement) and hopper
assembly as described earlier.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
6-23
Section 10: Printers
USB 2ST Statement/Passbook Printer

CABLING
None.

CONNECTOR ASSIGNMENTS/PINOUTS
None.

TEST/ADJUSTMENT TOOLS
None.

6-24 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Table of Contents
Section 11: Deposit

Table of Contents

Section 11: Deposit

Chapter 1: USB Envelope Depository and Dispenser

INTRODUCTION ........................................................................................................... 1-1
DESCRIPTION ............................................................................................................... 1-1
TROUBLESHOOTING .................................................................................................. 1-2
Envelope Specification ............................................................................................... 1-2
Retard Roller Shaft ..................................................................................................... 1-2
Troubleshooting Table ................................................................................................ 1-3
Sensors ...................................................................................................................... 1-11
DIAGNOSTICS............................................................................................................. 1-13
Level 0 Diagnostics .................................................................................................. 1-13
Level 1 Diagnostics .................................................................................................. 1-14
Level 3 Diagnostics .................................................................................................. 1-17
STRAPPING ................................................................................................................. 1-19
Control Board Layout ............................................................................................... 1-19
Long Transport Jumper............................................................................................. 1-19
ADJUSTMENTS........................................................................................................... 1-19
Adjusting for Envelope Length................................................................................. 1-19
PREVENTIVE MAINTENANCE ................................................................................ 1-20
Envelope Depository................................................................................................. 1-20
Envelope Dispenser .................................................................................................. 1-22
MODULE REMOVAL AND REPLACEMENT.......................................................... 1-23
Control Board ........................................................................................................... 1-23
Dispenser .................................................................................................................. 1-23
Depository................................................................................................................. 1-24
Deposit and Dispense Control Harnesses ................................................................. 1-24
Long Infeed............................................................................................................... 1-24
Mid Infeed................................................................................................................. 1-24
Depository Motor...................................................................................................... 1-25
Dispenser Motor ....................................................................................................... 1-25
Wiper Assembly ....................................................................................................... 1-25
CABLING ..................................................................................................................... 1-26
Interconnection Diagram .......................................................................................... 1-26
Envelope Deposit Control Harness........................................................................... 1-27
Power Adaptor Harness ............................................................................................ 1-27
USB Harness............................................................................................................. 1-28
Deposit Bin TI Harness............................................................................................. 1-28
Envelope Dispenser Control Harness ....................................................................... 1-28
CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 1-29
J1 - USB.................................................................................................................... 1-29
J2 - Envelope Dispenser Sensors .............................................................................. 1-29
J3 - Shutter ................................................................................................................ 1-29

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Table of Contents
Section 11: Deposit

J4 - Power ................................................................................................................. 1-29

J5 - Envelope Dispenser DC Motor .......................................................................... 1-29
J6 - PPD DC Motor................................................................................................... 1-30
J7 - Anti Fish Solenoid and Auto-Clean Solenoid.................................................... 1-30
J8 - Bin Present Sensor ............................................................................................. 1-30
J9 - PPD Sensors....................................................................................................... 1-31
J10 - Spare I/O .......................................................................................................... 1-31
J11 - Printhead Interface ........................................................................................... 1-31
J12 - NOP.................................................................................................................. 1-31
J13 - Debug Interface NOP....................................................................................... 1-32
TEST/ADJUSTMENTS TOOLS .................................................................................. 1-32

Chapter 2: Cash Acceptor and Recycler

INTRODUCTION ........................................................................................................... 2-1
DESCRIPTION ............................................................................................................... 2-2
Currency Dimensions ................................................................................................. 2-2
Mechanism.................................................................................................................. 2-2
Movement Of Notes.................................................................................................... 2-3
Power Requirement................................................................................................... 2-10
Sensors And Actuators.............................................................................................. 2-11
TROUBLESHOOTING ................................................................................................ 2-19
FRU Locations .......................................................................................................... 2-20
DIAGNOSTICS............................................................................................................. 2-27
Level 0 ...................................................................................................................... 2-27
Level 1 ...................................................................................................................... 2-28
Level 3 ...................................................................................................................... 2-34
STRAPPING ................................................................................................................. 2-35
ADJUSTMENTS........................................................................................................... 2-35
Facia Shutter Alignment ........................................................................................... 2-35
Lower Module To Upper Module............................................................................. 2-37
Push Latch................................................................................................................. 2-37
Interlock Switch ........................................................................................................ 2-39
Belt Tension .............................................................................................................. 2-42
Gear Timing .............................................................................................................. 2-42
MODULE REMOVAL AND REPLACEMENT.......................................................... 2-44
FRU/Module Replacement ....................................................................................... 2-44
FRU Locations .......................................................................................................... 2-45
FRUs In The Upper Module ..................................................................................... 2-46
FRUs In The Lower Module..................................................................................... 2-81
Harnesses .................................................................................................................. 2-92
CABLING ................................................................................................................... 2-107
CONNECTOR ASSIGNMENT/PINOUTS ................................................................ 2-107
GBNA/GBRU To ATM Connectors ...................................................................... 2-107
PCB Connectors...................................................................................................... 2-109
TOOLS ........................................................................................................................ 2-112

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October 2008
 Table of Contents
Section 11: Deposit

Chapter 3: Cash Acceptor and Recycler Cassettes

INTRODUCTION ........................................................................................................... 3-1
DESCRIPTION ............................................................................................................... 3-1
Cassette Types ............................................................................................................ 3-1
Cassette Sizes.............................................................................................................. 3-2
Note Sensing ............................................................................................................... 3-2
Currency Sizes ............................................................................................................ 3-2
Power Requirements ................................................................................................... 3-2
CASSETTE OPERATION AND REPLENISHMENT .................................................. 3-3
Opening the Cassette .................................................................................................. 3-3
Stage Operation for Deposit Cassettes........................................................................ 3-5
Stage Operation for Recycler Cassettes...................................................................... 3-6
Closing the Cassette.................................................................................................. 3-10
Replenishment .......................................................................................................... 3-11
Loading a Cassette .................................................................................................... 3-12
Unloading a Cassette ................................................................................................ 3-14
Transporting and Storing Cassettes .......................................................................... 3-14
TROUBLESHOOTING ................................................................................................ 3-14
DIAGNOSTICS............................................................................................................. 3-14
STRAPPING ................................................................................................................. 3-14
ADJUSTMENTS........................................................................................................... 3-15
Configuring the Cassette........................................................................................... 3-15
Fitting an Adaptor for Standard Cassettes in Extended Variant ............................... 3-21
MODULE REMOVAL AND REPLACEMENT.......................................................... 3-25
CABLING ..................................................................................................................... 3-25
CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 3-25
TOOLS .......................................................................................................................... 3-25

Chapter 4: Bunch Note Acceptor (UD686)

REFERENCE TO PERSONAS SERVICE MANUAL .................................................. 4-1

Chapter 5: Bunch Note Acceptor (UD700)

INTRODUCTION ........................................................................................................... 5-1
DESCRIPTION ............................................................................................................... 5-2
SENSORS AND ACTUATORS ..................................................................................... 5-3
SPECIFICATION............................................................................................................ 5-6
Currency...................................................................................................................... 5-6
Polymer Media............................................................................................................ 5-7
Mechanism.................................................................................................................. 5-7
Communication........................................................................................................... 5-7
TROUBLESHOOTING .................................................................................................. 5-8
DIAGNOSTICS............................................................................................................... 5-8
Level 1 Diagnostics .................................................................................................. 5-11
Level 3 Diagnostics .................................................................................................. 5-17
STRAPPING ................................................................................................................. 5-18
ADJUSTMENTS........................................................................................................... 5-18

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Section 11: Deposit

MODULE REMOVAL AND REPLACEMENT.......................................................... 5-18

Cassette ..................................................................................................................... 5-18
Infeed Unit ................................................................................................................ 5-20
Infeed Unit (without clearance at rear of safe) ......................................................... 5-22
Feed Reject Unit ....................................................................................................... 5-25
Recognition Unit....................................................................................................... 5-28
MBV Harness Assembly .......................................................................................... 5-30
Escrow ...................................................................................................................... 5-31
Main Transport ......................................................................................................... 5-32
Control Board ........................................................................................................... 5-34
Cassette Connector (Front Access)........................................................................... 5-35
Cassette Connector (Rear Access) ............................................................................ 5-37
MBV L Shaped PCB................................................................................................. 5-38
Door Switch Assembly (Front Access) .................................................................... 5-39
Door Switch Assembly (Rear Access)...................................................................... 5-41
Drawbridge Assembly .............................................................................................. 5-42
Garage Unit............................................................................................................... 5-45
CABLING ..................................................................................................................... 5-45
CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 5-46
Communication......................................................................................................... 5-46
TEST/ADJUSTMENT TOOLS .................................................................................... 5-46

iv NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 11: Deposit
USB Envelope Depository and Dispenser

Table of Contents

USB Envelope Depository and

Dispenser

INTRODUCTION ........................................................................................................... 1-1

DESCRIPTION ............................................................................................................... 1-1

TROUBLESHOOTING .................................................................................................. 1-2

Envelope Specification ............................................................................................... 1-2
Retard Roller Shaft ..................................................................................................... 1-2
Troubleshooting Table ................................................................................................ 1-3
Sensors ...................................................................................................................... 1-11

DIAGNOSTICS............................................................................................................. 1-13
Level 0 Diagnostics .................................................................................................. 1-13
Depository Control Board (Secondary Processor Test) ....................................... 1-13
Level 1 Diagnostics .................................................................................................. 1-14
Envelope Depository............................................................................................ 1-14
Envelope Dispenser.............................................................................................. 1-16
Level 3 Diagnostics .................................................................................................. 1-17
Envelope Depository............................................................................................ 1-17
Envelope Dispenser.............................................................................................. 1-17

STRAPPING ................................................................................................................. 1-19

Control Board Layout ............................................................................................... 1-19
Long Transport Jumper............................................................................................. 1-19

ADJUSTMENTS........................................................................................................... 1-19
Adjusting for Envelope Length................................................................................. 1-19

PREVENTIVE MAINTENANCE ................................................................................ 1-20

Envelope Depository................................................................................................. 1-20
Inkjet Print Cartridge Replacement...................................................................... 1-21
Ink Pad Repositioning .......................................................................................... 1-22
Envelope Dispenser .................................................................................................. 1-22

MODULE REMOVAL AND REPLACEMENT.......................................................... 1-23

Control Board ........................................................................................................... 1-23
Dispenser .................................................................................................................. 1-23
Depository................................................................................................................. 1-24
Deposit and Dispense Control Harnesses ................................................................. 1-24
Long Infeed............................................................................................................... 1-24

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Section 11: Deposit
USB Envelope Depository and Dispenser

Mid Infeed................................................................................................................. 1-24

Depository Motor...................................................................................................... 1-25
Dispenser Motor ....................................................................................................... 1-25
Wiper Assembly ....................................................................................................... 1-25

CABLING ..................................................................................................................... 1-26

Interconnection Diagram .......................................................................................... 1-26
Envelope Deposit Control Harness........................................................................... 1-27
Power Adaptor Harness ............................................................................................ 1-27
USB Harness............................................................................................................. 1-28
Deposit Bin TI Harness............................................................................................. 1-28
Envelope Dispenser Control Harness ....................................................................... 1-28

CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 1-29

J1 - USB.................................................................................................................... 1-29
J2 - Envelope Dispenser Sensors .............................................................................. 1-29
J3 - Shutter ................................................................................................................ 1-29
J4 - Power ................................................................................................................. 1-29
J5 - Envelope Dispenser DC Motor .......................................................................... 1-29
J6 - PPD DC Motor................................................................................................... 1-30
J7 - Anti Fish Solenoid and Auto-Clean Solenoid.................................................... 1-30
J8 - Bin Present Sensor ............................................................................................. 1-30
J9 - PPD Sensors....................................................................................................... 1-31
J10 - Spare I/O .......................................................................................................... 1-31
J11 - Printhead Interface ........................................................................................... 1-31
J12 - NOP.................................................................................................................. 1-31
J13 - Debug Interface NOP....................................................................................... 1-32

TEST/ADJUSTMENTS TOOLS .................................................................................. 1-32

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November 2007
 Section 11: Deposit
USB Envelope Depository and Dispenser

Table of Contents
Chapter 1

USB Envelope Depository and

Dispenser
INTRODUCTION
This chapter gives servicing information for the USB envelope depository and dispenser
which can be configured in two ways: depository only or depository with envelope
dispenser.

DESCRIPTION
The USB envelope depository and dispenser presents an envelope to the cardholder who
can then deposit the envelope using the same access slot in the facia. There are three bin
variants:

Dispenser Hopper
Transport

Bin

Open Bin Open Bin with Access Door Latchfast Bin

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Section 11: Deposit
USB Envelope Depository and Dispenser

TROUBLESHOOTING

Envelope Specification
Nominal Size The sizes of envelope that can be used in the USB envelope depository
and dispenser are as follows:
● Length
● Minimum: 203 mm (8.0 in.)
● Maximum: 254 mm (10.0 in.)
● Width
● Minimum: 99 mm (3.90 in.)
● Maximum: 111 mm (4.37 in.).

Retard Roller Shaft

At each service call check that the retard roller shaft is seated correctly in its location in
the envelope dispenser side frames.

Note: If the shaft is dislodged during clearance of an envelope jam it will cause
subsequent jams owing to several envelopes being fed into the transport together.

Also check that no damage has occurred to the blue rollers as a result of envelope
construction not being to specification.

Retard Roller

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 Section 11: Deposit
USB Envelope Depository and Dispenser

Troubleshooting Table
Error Possible Root Cause(s) Isolation Resolution
Device Device racked out None Restore interlocked voltage
disconnected by racking device into
operating position
Mechanical damage Check that interlock Replace interlock switch
to interlock switch switch is activated by the assembly
assembly racking mechanism
Interlock switch Check that interlock Replace interlock switch
malfunction switch is activated by the assembly
racking mechanism
Harness terminal Check that terminal Connect terminal contacts
contacts not fitted contacts are fitted correctly and securely
correctly to switch correctly and securely
Harness damaged Check that harness is not Replace harness
damaged
Shutter jammed Foreign object Inspect shutter for Remove foreign object
open preventing shutter foreign object
movement
Damaged shutter Inspect shutter for Replace shutter
physical damage
Shutter can not move Check that the shutter can Ensure shutter is clear of
be moved manually debris and located firmly in
correct position
Shutter faulty or Check that shutter is free Inspect shutter harnessing/
harness loose or to move manually but replace shutter
damaged does not move under
diagnostic control
Envelope depository Check that shutter is free Inspect and replace control
control board faulty to move manually but board
does not move under
diagnostic control

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Section 11: Deposit
USB Envelope Depository and Dispenser

Error Possible Root Cause(s) Isolation Resolution

Shutter jammed Envelope preventing Inspect shutter for Remove jammed envelope
closed shutter movement envelope
Vandalised shutter Inspect shutter for Replace shutter
physical damage
Shutter can not move Check that the shutter can Make sure shutter is clear of
move manually debris and located firmly in
correct position
Shutter faulty or Check that shutter is free Inspect shutter harnessing/
harness loose or to move manually but replace shutter
damaged does not move under
diagnostic control
Envelope depository Check that shutter is free Inspect and replace control
control board faulty to move manually but board
does not move under
diagnostic control
Envelope jam in Envelope jammed in Inspect transport for Remove any jammed
transport at entry transport envelope envelope
sensor Foreign media Inspect transport for Remove any foreign media
jammed in transport, foreign media
for example coins or
credit cards
Envelope depository Check that the actuator is Clear transport sensor
transport sensor dirty out of the sensor path
when the transport sensor
is reading blocked
Envelope depository Check that the transport Inspect and repair or replace
transport sensor sensor reports the same sensor and/or harness
wiring broken or regardless of the position
disconnected of the actuator
Envelope depository Check that the transport Inspect and replace control
control board faulty sensor reports the same board
regardless of the position
of the actuator
Mechanical actuator Examine mechanical Repair or replace
assembly broken or actuator assembly mechanical actuator
stuck due to dirt assembly
Sensor not fitted Check that the sensor is Line up the sensor with the
correctly lined up correctly with mechanical actuator
the mechanical actuator assembly
assembly

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 Section 11: Deposit
USB Envelope Depository and Dispenser

Error Possible Root Cause(s) Isolation Resolution

Envelope jam in Envelope jammed in Inspect transport for Remove any jammed
transport at anti- transport envelope envelope
fish sensor Foreign media Inspect transport for Remove any foreign media
jammed in transport foreign media
for example coins or
credit cards
Envelope depository Check that the actuator is Clean transport sensor
transport sensor dirty out of the sensor path
when the transport sensor
is reading blocked
Envelope depository Check that the transport Inspect and repair or replace
transport sensor sensor reports the same sensor and/or harness
wiring broken or regardless of the position
disconnected of the actuator
Envelope depository Check that the transport Inspect and replace control
control board faulty sensor reports the same board
regardless of the position
of the actuator
Mechanical actuator Examine mechanical Repair or replace
assembly broken or actuator assembly mechanical actuator
stuck due to dirt assembly
Sensor not fitted Check that the sensor is Line up the sensor with the
correctly lined up correctly with mechanical actuator
the mechanical actuator assembly
assembly
Envelope jam in Envelope jammed in Inspect transport for Remove any jammed
transport at exit transport envelope envelope
sensor Envelope depository Examine sensor for dirt Clean transport sensor
transport sensor dirty
Envelope depository Check that the transport Inspect and repair or replace
transport sensor sensor reports the same sensor and/or harness
wiring broken or whether or not a
disconnected document is covering the
sensor
Envelope depository Check that the transport Inspect and replace control
control board faulty sensor reports the same board
whether or not a
document is covering the
sensor
Sensor not housed in Check that sensor is lying Fit sensor correctly
home position in flush on the metal
metal guide
Sensor positioned Check that sensor is Fit sensor correctly
wrong way around facing track

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Error Possible Root Cause(s) Isolation Resolution

Suspected Envelope jammed in Inspect transport for Remove any jammed
tampering on transport envelope envelope
main transport Foreign media Inspect transport for Remove any foreign media
jammed in transport foreign media
for example coins or
credit cards
Envelope depository Check that the actuator is Clean transport sensor
transport sensor dirty not in the sensor path
when the transport sensor
is reading blocked
Envelope depository Check that the transport Inspect and repair or replace
transport sensor sensor reports the same sensor and/or harness
wiring broken or regardless of the position
discontinued of the actuator
Envelope depository Check that the transport Inspect and replace control
control board faulty sensor reports the same board
regardless of the position
of the actuator
Mechanical actuator Examine mechanical Repair or replace
assembly broken or actuator assembly mechanical actuator
stuck due to dirt assembly
Sensor not fitted Check that the sensor is Line up the sensor with the
correctly lined up correctly with mechanical actuator
the mechanical actuator assembly
assembly
Depository Envelope depository Check that the disk is not Clean timing disk sensor
transport timing timing disk sensor in the sensor path when
disk has failed dirty the sensor is reading
blocked
Envelope depository Check that the sensor Repair or replace sensor
timing disk sensor reports the same and/or motor assembly
reporting a fixed regardless of the position
state (either blocked of the timing disk
or clear)
Envelope depository Check that the sensor Repair or replace sensor
timing disk sensor reports the same and/or motor assembly
wiring broken or regardless of the position
disconnected of the timing disk
Envelope depository Check that the sensor Inspect and replace the
control board faulty reports the same control board
regardless of the position
of the timing disk
Faulty motor or Check motor turns or Repair or replace sensor
damaged timing disk disk is not damaged and/or motor assembly

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 Section 11: Deposit
USB Envelope Depository and Dispenser

Error Possible Root Cause(s) Isolation Resolution

Printhead ink low Printhead nearly None Re-fit old printhead to see if
or near end of life empty it works
Printhead cartridge None Re-fit old printhead to see if
has reached the end it works
of its defined life
Printhead nearly None Fit new printhead
empty
Print cartridge has None Fit new printhead
reached the end of its
defined life
Printhead Printhead has been Check that a print Fit a printhead in the
incorrectly fitted removed cartridge is present in the printhead assembly
or not fitted printhead assembly
Printhead not fitted Check that a print Fit a printhead in the
properly cartridge is correctly printhead assembly
fitted in the printhead
assembly
Printhead carriage Inspect printhead Replace printhead assembly
assembly faulty assembly for physical
damage or faulty wiring
Envelope depository Check that removing and Inspect and replace control
control board faulty then refitting a printhead board
is detected
A printhead with an None Re-fit old printhead to see if
unknown it works or fit new printhead
(remaining) life has
been fitted
Bin full Envelope bin full None Empty bin
Envelope jammed in Inspect transport for Remove jammed envelope
transport envelope
Envelope depository Check that the transport Inspect and repair or replace
transport sensor sensor reports the same sensor and/or harness
wiring broken or whether or not a
disconnected document is covering the
sensor
Envelope depository Check that the transport Inspect and replace control
control board faulty sensor reports the same board
whether or not a
document is covering the
sensor
Sensor not housed in Check that sensor is lying Fit sensor correctly
home position in flush to metal
metal guide
Sensor positioned Check that sensor is Fit sensor correctly
wrong way around facing track

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Section 11: Deposit
USB Envelope Depository and Dispenser

Error Possible Root Cause(s) Isolation Resolution

Bin removed Envelope bin Check that bin is present Fit bin correctly
missing or not and securely in place
latched
Envelope depository Check that the sensor Inspect and repair or replace
transport sensor reports the same whether sensor and/or harness
wiring broken or or not the bin is fitted
disconnected
Envelope depository Check that the sensor Inspect and replace control
control board faulty reports the same whether board
or not the bin is fitted
Sensor not housed in Check that sensor is lying Fit sensor correctly
home position in flush to metal
metal guide
Sensor positioned Check that sensor is Fit sensor correctly
wrong way around facing bin
Depository Depository transport None Replace depository transport
transport motor motor has reached motor assembly
nearing end of life end of life
Anti-fish solenoid Anti-fish sensor is Check that the actuator is Clean anti-fish sensor
nearing end of life dirty out of the sensor path
when the anti-fish sensor
is reading blocked
Anti-fish sensor Check that the anti-fish Inspect and repair or replace
wiring broken or sensor reports the same sensor and/or harness
disconnected whether or not the
actuator is clear of the
sensor
Envelope depository Check that the anti-fish Inspect and replace control
control board faulty sensor reports the same board
whether or not the
actuator is clear of the
sensor
Anti-fish solenoid Check that the solenoid Inspect and repair or replace
wiring broken or fires solenoid and/or harness
disconnected
Anti-fish solenoid Check that the solenoid Inspect and repair or replace
has failed fires solenoid and/or harness
Wiper solenoid Wiper solenoid has Check that the solenoid Inspect and repair or replace
nearing end of life failed fires solenoid and/or harness
Envelope depository Check that the solenoid Inspect and repair or replace
control board faulty fires solenoid and or harness

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 Section 11: Deposit
USB Envelope Depository and Dispenser

Error Possible Root Cause(s) Isolation Resolution

Depository entry Envelope depository Transport sensor reads Inspect and repair or replace
sensor failed entry sensor failed the same regardless of sensor and/or harness
position of actuator
Envelope depository Transport sensor reads Inspect and replace control
control board faulty the same regardless of the board
position of the actuator
Envelope jam in Envelope jammed in Inspect transport for Remove any jammed
the dispenser transport envelope envelope
transport Envelope dispenser Check that there is no Clean transport sensor
transport sensor dirty obstruction of the sensor
path when the transport
sensor is reading blocked
Envelope dispenser Check that the transport Inspect and repair or replace
transport sensor sensor reports the same sensor and/or harness
wiring broken or regardless of whether or
disconnected not the transport is
blocked
Envelope depository Check that the transport Repair or replace control
control board faulty sensor reports the same board
regardless of whether or
not the transport is
blocked
Sensor not housed in Check that sensor and Switch orientation of sensor
home position within LED are lined up or LED
mounting bracket opposite each other
Envelope Envelope dispenser Check that the disk is not Clean timing disk sensor
dispenser timing disk sensor in the sensor path when
transport timing dirty the sensor is reading
disk has failed blocked
Envelope dispenser Check that the sensor Repair or replace sensor
timing disk sensor reports the same and/or motor assembly
reporting a fixed regardless of the position
state (either blocked of the timing disk
or clear)
Envelope dispenser Check that the sensor Repair or replace sensor
timing disk sensor reports the same and/or motor assembly
wiring broken or regardless of the position
disconnected of the timing disk
Envelope depository Check that the sensor Inspect and replace control
control board faulty reports the same board
regardless of the position
of the timing disk
Faulty motor or Check motor turns or Repair or replace sensor
damaged timing disk is not damaged and/or motor assembly
timing disk

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Section 11: Deposit
USB Envelope Depository and Dispenser

Error Possible Root Cause(s) Isolation Resolution

Envelope hopper Envelope hopper Check hopper for Fit hopper
almost empty empty envelopes
Envelope hopper Check that the sensor Repair or replace sensor
sensor wiring broken reports the same
or disconnected regardless of the presence
or otherwise of envelopes
Envelope depository Check that the sensor Repair or replace sensor
control board faulty reports the same
regardless of the presence
or otherwise of envelopes
Envelope hopper Envelope hopper Check hopper for Fill hopper
is empty empty envelopes
Envelope hopper Check that the sensor Repair or replace sensor
sensor wiring broken reports the same
or disconnected regardless of the presence
or otherwise of envelopes
Envelope hopper Check that the sensor Repair or replace sensor
sensor wiring broken reports the same
or disconnected regardless of the presence
or otherwise of envelopes
Envelope depository Check that the sensor Repair or replace sensor
control board faulty reports the same
regardless of the presence
or otherwise of envelopes
Envelope Envelope transport None Replace envelope transport
transport motor motor has reached motor assembly
nearing the end of end of life
life
Envelope track Envelope dispenser Transport sensor reads Inspect and repair or replace
sensor(s) failed transport sensor the same regardless of sensor and/or harness
failed position of actuator
Envelope depository Transport sensor reads Inspect and replace control
control board faulty the same regardless of board
position of actuator
USB USB Check that USB Connect cable to both
communications communications communications cable is device and core
failed cable disconnected connected to both device
from either device or and core
core
Device not powered Check device is powered Switch power on
on after maintenance on
Faulty cable None Replace cable
New electronics New control None Confirm new control board
found electronics fitted has been fitted
New device found None Confirm new device has
been fitted

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 Section 11: Deposit
USB Envelope Depository and Dispenser

Error Possible Root Cause(s) Isolation Resolution

New device found On recovery from a None Reboot ATM
(reboot required) comms error,
incompatible
hardware
Depository life Life count exceeded None Replace depository
count exceeded
Depository anti- Envelope depository Transport sensor reads Inspect and repair or replace
fish sensor failed anti-fish sensor the same regardless of sensor and/or harness
failed position of actuator
Envelope depository Transport sensor reads Inspect and replace control
control board faulty the same regardless of board
position of actuator
Depository exit Envelope depository Transport sensor reads Inspect and repair or replace
sensor failed exit sensor failed the same regardless of sensor and/or harness
position of actuator
Envelope depository Transport sensor reads Inspect and replace control
control board faulty the same regardless of board
position of actuator
Dispenser life Life count exceeded None Replace envelope dispenser
count exceeded

Sensors
The depository control board monitors five sensors on the depository. If the depository
uses a tamper indicating latchfast bin, an additional optical reflective sensor is fitted. In

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Section 11: Deposit
USB Envelope Depository and Dispenser

addition, the depository control board monitors two sensors on the facia shutter and three
sensors on the envelope dispenser (if fitted).

Anti-fish Finger

Second Sensor
(combined anti-fish)

Anti Fish Solenoid Sensor

Anti Fish Solenoid

Entry Sensor

Timing Disk
Second Sensor
(Depository)
(combined anti-fish)

Hopper Low Sensor Anti Fish Solenoid Sensor

Tamper Indicating Sensor

Timing Disk Exit Sensor (option on latchfast bin only)
(Dispenser) Transport Sensor (rear access location)

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 Section 11: Deposit
USB Envelope Depository and Dispenser

Sensor Name Description

Entry Detects envelopes entering the transport during
deposits and being presented when dispensed.
Second (combined anti-fish) This sensor is used to:
● Track the movement of envelopes and trigger printing
during a deposit
● Trigger tampering of anti-fish finger.
Exit Detects envelopes clearing the transport into the
Envelope Depository

depository bin.
Timing Disk Monitors rotation of the depository transport drive
shafts.
Tamper Indicating (TI) (option Detects the presence of a depository bin.
on latchfast bin only)
Anti Fish Solenoid Senses that solenoid has fired.
Transport Detects envelopes within the dispenser transport.
Timing Disk Monitors rotation of the dispenser transport drive
Dispenser
Envelope

shafts.
Hopper Low Monitors the approximate level of envelopes
remaining in the hopper.

DIAGNOSTICS

Level 0 Diagnostics

Depository Control Board (Secondary Processor Test)

When the depository control board is powered on or receives a reset, the level 0
diagnostics are executed. Test results are displayed on a bank of four LEDs.

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USB Envelope Depository and Dispenser

LED Interface

Control Board

D1
D2
4 Green
D3 LEDs
D4

The on-board LEDs are used to display the number of the test being run and the error code
if a test fails. The LEDs display the codes as binary numbers:

LED 1 2 3 4
least -------significant bit------------ most
Decimal Value: 1 2 4 8

A successful test result is always number 0H, that is, all LEDs off. Shortly after
completion of level 0 tests the LEDs will cycle one on at a time showing that the board has
successfully completed level 0 tests and is now monitoring the hardware.

Level 1 Diagnostics
Note: M_DATA and M_STATUS codes returned by level 1 diagnostic tests are listed in
the NCR publication number B006-6273, 56XX/Personas Self-Service Financial Terminal
Diagnostic Status Code Notebook.

Envelope Depository
The tests available on the envelope depository diagnostic menu are:
● Menu
● Deposit and Print Data
● Deposit/Print Serial
● Clean Print Head
● Print and Return
● Clear to Bin
● Clear to Entry
● Shutter Status
● Sensor Status

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 Section 11: Deposit
USB Envelope Depository and Dispenser

● Run to Run
● Tamper Indication.

Note: Looping is allowed on all tests except “Clean Print Head”.

Menu This displays a menu of all the other Applets to allow an operator to select one.

Deposit and Print Data This test prompts you to insert an envelope. The test opens
the shutter to allow an envelope to be deposited.

Note: The envelope must be entered within 10 seconds of selecting the test.

If an envelope is deposited the ASCII characters LDTX are printed on it 20 times before it
is transported to the bin. The serial number is not incremented.
At the end of the test you are prompted to verify acceptability of print position and quality.

Deposit/Print Serial This test prompts you to insert an envelope. The test opens the
shutter to allow an envelope to be deposited.

Note: The envelope must be entered within 10 seconds of selecting the test.

When an envelope is entered it has the current four digit serial number printed on it ten
times, before being driven into the bin. The serial number is incremented by 1.

Clean Print Head This test exercises the depository’s print head cleaning
mechanism.

Print and Return This test prompts you to insert an envelope. The test opens the
shutter to allow an envelope to be deposited.

Note: The envelope must be entered within 10 seconds of selecting the test.
When an envelope is entered it has the ASCII characters “TEST PRINT” printed on it
before being driven back to the entry slot. If the present was successful you are prompted
to take the envelope and check the quality of the text printed on it. The prompt is displayed
for 10 seconds before an error message is displayed.

Clear to Bin If the transport sensors indicate a blockage, the shutter is opened and the
transport driven for 10 seconds in the direction of the bin, in an attempt to clear it. If the
transport sensors do not indicate a blockage, the shutter is not opened but the transport is
still driven.

Clear to Entry If the transport sensors indicate a blockage, the shutter is opened and
the transport driven for 10 seconds in the direction of the front of the module (towards the
user) in an attempt to clear it. If the transport sensors do not indicate a blockage the shutter
is not opened but the transport is still driven.

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Section 11: Deposit
USB Envelope Depository and Dispenser

If an envelope is successfully driven to the entry/exit slot you are prompted to remove the
envelope. If the document is not taken within 10 seconds the envelope is retracted and
deposited in the bin.

Shutter Status The depository shutter is opened and then closed.

Sensor Status Reports the current state (index, value, threshold and state) of each of
the devices’ sensors.

Run to Run Performs the following sequence of tests:

● Clear to Bin
● Shutter Status
● Deposit/Print Serial.

Tamper Indication The status of the envelope depository tamper indicator (if fitted)
is displayed as M_DATA.

Envelope Dispenser
Tests on the envelope dispenser diagnostic menu are:
● Menu
● Present
● Retract
● Sensor Status
● Anti-Fish Solenoid
● Run To Run.

Note: Looping is allowed on all tests except Retract.

Menu This displays a menu of all the other Applets to allow an operator to select one.

Present The present test presents an envelope at the facia slot for removal. The result
of the present test is displayed as M_Data. If the envelope is not taken within 10 seconds,
a message “Envelope Not Taken” is displayed.

Retract The retract test retracts an envelope from the facia slot until it clears the exit
sensor.

Note: A GOOD status is returned if there is no envelope in the facia slot.

Sensor Status The sensor status test returns, as M_DATA, the current status of the
bin low, exit and timing disk sensors.

Anti-Fish Solenoid This test fires the device’s anti-fish solenoid.

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 Section 11: Deposit
USB Envelope Depository and Dispenser

Run To Run The run to run test automatically performs, in sequence, the following
tests:
● Sensor Status
● Present
● Retract.

Level 3 Diagnostics
Level 3 diagnostics provides an interface to the tallies, stored in on-module and system
NVRAM, and error logs for the units.

Envelope Depository

S_DATA The S_DATA returned for the envelope depository are:

S_DATA Meaning
00 GOOD (No error)
01 ROUTINE (Minor fault)
02 WARNING (May require attention)
03 SUSPEND (Possible customer tampering)
04 FATAL (Requires immediate attention)

Tallies The tallies recorded for the envelope depository are:

Tally Description
DRVTRANS Times the transport is driven
DEPOSJAM Jams detected in the transport
SENSFAIL Sensor failures
SHUTOPER Shutter operations
SHUTTJAM Shutter jams
ENABDEPO Depository is enabled
DEPNTDON Deposit is not done
DEPOSON Deposits done
BINOVFL Bin overfill detected

Envelope Dispenser
The level 3 diagnostics returned for the envelope dispenser are:

S_DATA The S_DATA returned for the envelope dispenser are:

S_DATA Meaning
00 GOOD (No error)
01 ROUTINE (Minor fault)
02 WARNING (May require attention)

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Section 11: Deposit
USB Envelope Depository and Dispenser

S_DATA Meaning
03 SUSPEND (Possible customer tampering)
04 FATAL (Requires immediate attention)

Tallies The tallies recorded for the envelope dispenser transport are:

Tally Description
DRVTOTAL Number of times the motor is activated/driven
FRTTOTAL Number of times a font edge of an envelope is detected
TKNTOTAL Number of times an envelope is taken by a cardholder
NOTFOUND Number of times an envelope does not pass from the bin/cassette to over
the exit/envelope transport sensor (bin/cassette empty or envelope jam
before sensor)

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 Section 11: Deposit
USB Envelope Depository and Dispenser

STRAPPING

Control Board Layout

Print Head State of Health LED (Red)

J12

J11

J10
4 off Level 0 Diagnostics
LEDs (Green)
J9
J1
J8
J7 J13

J6
J2

J3

J4

J5

Long Transport Jumper

When a long transport is configured this requires a jumper (see illustration below) to be
connected to the transport length connector on the main deposit control harness:

Insulated Wire (White)

ADJUSTMENTS

Adjusting for Envelope Length

The plastic spacers attached between the envelope hopper frame and the envelope rail
should be cut with a sharp knife or small steel saw to accommodate the length of envelope
used by the owning organization. Segments should be removed from the spacers so that
the envelopes fit into the hopper with, ideally, 1 or 2 mm (0.04 or 0.08 in.) to spare (but
no more than 3 mm (0.12 in.) - 1 segment). Remove any burrs left on the legs of the

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USB Envelope Depository and Dispenser

spacers with a smooth file. The spacers are secured to the dispenser hopper and envelope
rail using eight screws as shown below:

Spacer

Envelope Rail

Measured Length of Envelope

Millimetres Inches No. of Segments to Remove
203-205 mm 7.99-8.07 inches 1
206-208 mm 8.11-8.19 inches 2
209-211 mm 8.23-8.31 inches 3
212-214 mm 8.35-8.42 inches 4
215-217 mm 8.46-8.54 inches 5
218-220 mm 8.58-8.66 inches 6
221-223 mm 8.70-8.78 inches 7
224-226 mm 8.82-8.90 inches 8
227-229 mm 8.94-9.02 inches 9
230-232mm 9.05-9.13 inches 10
233-235 mm 9.17-9.25 inches 11
236-238 mm 9.29-9.37 inches 12 (all segments)
239-245 mm 9.41-9.65 inches Remove spacer
246-254 mm 9.69-10.00 inches Remove spacer and rail

PREVENTIVE MAINTENANCE

Envelope Depository
Perform the following tasks as necessary:
● Clean all belts and check for wear.
● Clean all sensors and LEDs

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 Section 11: Deposit
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● Clean any evidence of ink droplets in the depository transport

● Replace the print head if required (see following procedure)
● Change ink pad if necessary (see ‘Ink Pad Repositioning’ below).

Note: There is no lubrication necessary on the envelope depository.

Inkjet Print Cartridge Replacement

The print cartridge must be replaced with a Hewlett-Packard inkjet print cartridge, part
number C6602A (NCR part number 009-0019525). The replacement interval is six
monthly.
1. Use the tab on the print head cartridge to pull it out of its holder, then remove it from
underneath the transport.

2. Remove the protective tape from the new print head cartridge and, holding it by the
tab, place the print head cartridge into the holder. Ensure that the studs on the top of
the cartridge are located into the holes on the holder, then push the cartridge fully
home.

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3. Check that the LED on the control board, visible through the top of the cover on the
side of the depository, is not lit. This indicates that the print head cartridge has been
replaced correctly. If the red LED is lit, the print head cartridge has not been replaced
correctly - carefully repeat the replenishment instructions.
LED (Red)

Ink Pad Repositioning

The ink pad is located in the wiper assembly on the top of the transport. Every 6 to 12
months the ink pad should be checked and repositioned to bring a fresh area of the cube
into use. If all sides of the pad are used, replace the pad (445-0683162).

Envelope Dispenser
Perform the following tasks as needed:
● Clean all sensors and LEDs
● Check gears, replace where necessary
● Clean belts with a dry cloth. Do not use cleaning solution.

Note: There is no lubrication necessary on the envelope dispenser.

1-22 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 11: Deposit
USB Envelope Depository and Dispenser

MODULE REMOVAL AND REPLACEMENT

Servicing is by major sub-module swap. The USB envelope depository and dispenser is
fault tolerant from S/W controlled power downs. The major sub-modules that are to be
repaired at rework centres are:
● Control board
● Dispenser
● Depository
● Deposit and dispense control harnesses.
Additionally, the following parts can be removed and replaced:
● Long and mid infeed
● Depository motor
● Dispenser motor
● Wiper assembly.

Control Board
The procedure for removal and replacement of the control board is as follows:
1. Remove the depository control board cover by unscrewing and retaining the single
M4 screw located at the base of the cover. Unclip the cover from the depository.
2. Disconnect all cables from the control board. Before disconnecting the USB cable,
undo the strain relief clip. Take note of the routing of the cables and the positions of
the connectors.
3. Remove the control board by unscrewing and retaining the four M4 combi screws.
4. To replace the control board reverse the steps above using the retained screws.

Note: When reconnecting the ink ribbon cable, the contacts must face inward to the
control board.

Dispenser
The procedure for removal and replacement of the envelope dispenser is as follows:
1. Remove the three M4 screws holding the dispenser and the orange coloured handle to
the module tray. Retain the screws and the handle.
2. Disconnect the motor cable and the sensors cable.
3. Lift the dispenser out of the location standoffs and remove from the module tray.
4. To replace the dispenser reverse the steps above using the retained screws and orange
coloured handle.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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1-23
Section 11: Deposit
USB Envelope Depository and Dispenser

Depository
Note: It is recommended to remove the dispenser (if fitted), or move it back on the
module tray, to aid removal of the depository.

The procedure for removal and replacement of the depository is as follows:

1. Remove the control board cover if the TI cable is fitted.

2. Disconnect the USB, power and shutter (RJ11) cables and the TI cable (if fitted).
3. Remove the two M4 screws holding the depository to the module tray.
4. Lift out the depository and remove from the module tray.
5. To replace the depository reverse the steps above using the retained screws.

Deposit and Dispense Control Harnesses

The procedure for removal and replacement of the deposit uni-harness and the dispense
uni-harness is as follows:
1. Use the NCR 6634 ATM Parts Identification Manual to identify the envelope deposit
control harness and the envelope dispenser control harness.
2. Disconnect the cables as required, taking note of the routing and positions of the
connectors.
3. Replace the cables using the same routing and connector positions as noted in step 2.

Long Infeed
The procedure for removal and replacement of the long infeed is as follows:
1. Hold the tie bar then unscrew (but do not remove) the two screws (one at each side).
2. Remove and retain the two nuts (one at each side).
3. Remove and retain the two nuts holding the sensor bracket.
4. Remove the sensor bracket and cut any cable ties attached to the long infeed.
5. Remove the long infeed by carefully lifting up and pulling away (to disengage gears)
from the transport.
6. To replace the long infeed reverse the steps above using the retained nuts and screws
and using new cable ties.

Mid Infeed
The procedure for removal and replacement of the mid infeed is as follows:
1. Hold the tie bar then unscrew (but do not remove) the two screws (one at each side).
2. Remove and retain the two nuts (one at each side).

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 Section 11: Deposit
USB Envelope Depository and Dispenser

3. Remove the mid infeed by carefully lifting up and pulling away from the transport.
4. To replace the mid infeed reverse the steps above using the retained nuts and screws.

Depository Motor
The procedure for removal and replacement of the depository motor is as follows:
1. Remove and retain the hand-wheel by removing the circlip and pin.
2. Unclip and retain the timing disk cover.
3. Remove and retain the two M4 screws.
4. Disengage the drive belt.
5. Disconnect the power cable (J6) and remove the depository motor.
6. To replace the depository motor reverse the steps above using the retained parts.

Dispenser Motor
The procedure for removal and replacement of the dispenser motor is as follows:
1. Remove and retain the gear cover by removing one screw and unclipping the cover.
2. Remove and retain the three M3 screws.
3. Disconnect the harness from connector J5 on control board and remove motor.
4. To replace the dispenser motor reverse the steps above using the retained parts.

Wiper Assembly
The procedure for removal and replacement of the wiper assembly is as follows:
1. Disconnect solenoid connector.
2. Unclip wiper assembly from the shaft.
3. To replace the wiper assembly reverse the steps above.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 11: Deposit
USB Envelope Depository and Dispenser

CABLING

Interconnection Diagram
USB Envelope Depository
and Dispenser Control Board
Print
J11
Head

J6 Depository
Motor

Dispenser
J5 Motor
Shutter
Shutter Motor
J3 Control Open
Board Locked Shutter
Sensors

Depository
(DEP_SEN_P1) J9 Timing Disk
Transport Length
Entry
Depository
Second/Anti-Fish
Transport
Exit (Bin Full)

(CONTROL_BOARD_P11) J8 Latch Fast Bin (Optional)

Bin-In
Envelope Present
(ENV_DISP_SEN_P6) J2
Hopper Low Dispenser
Envelope Exit Transport

Dispenser
Timing Disk
Continuous +24V
(PWR_P8) J4 DC Distribution
I/L +24V Board
USB Comms
J1 USB Hub

Anti-Fish
(PPD_SOL_P) J7
Solenoid

Wipe
Solenoid

1-26 NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 11: Deposit
USB Envelope Depository and Dispenser

Envelope Deposit Control Harness

RED
1 PPD_ENTRY_LED (RED) BLK ENTRY
2 PPD_ENTRY_LED_RTN (BLK) WHT SENSOR
3 PPD_ENTRY_SEN (WHT) GRN
4 PPD_ENTRY_SEN_RTN (GRN)
5 RED
PPD_FISH_LED (RED)
6 BLK FISH
PPD_FISH_LED_RTN (BLK)
7 WHT SENSOR
PPD_FISH_SEN (WHT)
8 GRN
PPD_FISH_SEN_RTN (GRN) RED
9 PPD_SOL_LED (RED)
DEP_SEN_P1 10 BLK
PPD_SOL_LED_RTN (BLK) SOLENOID
11 WHT
PPD_SOL_SEN (WHT) SENSOR
12 GRN
PPD_SOL_SEN_RTN (GRN)
13 ORG
+5V
14 WHT PPD_BIN
15 VIO FULL_SEN
PPD_BIN_OVER_SEN (WHT)
16 GND RED
17 PPD_TIM_LED (RED) BLK TIMING
18 PPD_TIM_LED_RTN (BLK) WHT DISK
19 PPD_TIM_SEN (WHT) GRN
20 PPD_TIM_SEN_RTN (GRN)
21 TRANS_LONG 1 TRANSPORT
22 TRANS_LONG_RTN 2 LENGTH
23
24

4 AUTO_CLEAN_SOL_RTN 1 WIPE
3 AUTO_CLEAN_SOL_ON
PPD_SOL_P

2 SOL
2 FISH_SOL_RTN 1 FISH
1 FISH_SOL_ON 2 SOL

Power Adaptor Harness

PWR_J8 PWR_ADPTR
4 +24V RTN 2
3 +24V RTN
2 +24V I/L
1 +24V 1
+24V

NO CM
IL_SW_NO IL_SW_CM

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 11: Deposit
USB Envelope Depository and Dispenser

USB Harness
Pos.4 Pos.1
Pos.5
Pos.1
L
Pin 1 VBus Pin 1
D- Pin 2 Type
Type Pin 2
A Pin 3 D+
Pin 3 Mini - B
GND
Pin 4 Pin 5
Braid + Drain Shell

On-Twisted Power Pair

Red: VBUS
Black: Power Ground

W
R B
G
Twisted Signaling Pair
White: D-
Green: D+

Deposit Bin TI Harness

TI_REFLECTIVE_SENSOR CONTROL_BOARD_P11
ORG
WHT
+5V 1
VIO
SENSOR 2
GND 3

Envelope Dispenser Control Harness

ENV_DISP_SEN_P6 ENV_EXIT_LED
1 ENV EXIT LED (RED) RED
ENV_EXIT_SEN

2 ENV EXIT LED RTN (BLK) BLK

3 ENV EXIT SEN (GRN) GRN

4 ENV EXIT SEN RTN (WHT) WHT
5 ENV_TIM_LED S S S S- ENV_TIM_LED BLK
TIM_DISC

6 ENV_TIM_LED_RTN S1 S S S1 - ENV_TIM_LED_RTN BRN

7 ENV_TIM_SEN S2 S S S2 - ENV_TIM_SEN ORG
8
HOPPER_LOW

ENV_TIM_SEN_RTN S3 S S S3 - ENV_TIM_SEN_RTN RED

9 ENV_HOPPER_LOW 1
10 ENV_HOPPER_LOW_RTN 2
11
12 ENV_DISP_PRES
13
14

1-28 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 11: Deposit
USB Envelope Depository and Dispenser

CONNECTOR ASSIGNMENT/PINOUTS

J1 - USB
Vol 1
D- 2
D+ 3
N/C 4
GND 5

J2 - Envelope Dispenser Sensors

ENV_EXIT_LED 1 2 GND
ENV_EXIT_SEN 3 4 +5V
ENV_TIM_LED 5 6 GND
ENV_TIM_SEN 7 8 GND
ENV_HOPPER_LOWb 9 10 GND
ENV_DISP_PRESb 11 12 GND
N/C 13 14 N/C

J3 - Shutter
GND 1
GND 2
I2C_SDA 3
GND 4
I2C_SCL 5
GND 6

J4 - Power
+24V 1
24V_INT 2
GND 3
GND 4

J5 - Envelope Dispenser DC Motor

ENV_DISP_OUTA 1
ENV_DISP_OUTB 2

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Section 11: Deposit
USB Envelope Depository and Dispenser

J6 - PPD DC Motor
PPD_OUTA 1
PPD_OUTB 2

J7 - Anti Fish Solenoid and Auto-Clean Solenoid

ANTI_FISH_SOLb 1
24V_INT 2
AUTO_CLEAN_SOLb 3
24V_INT 4

J8 - Bin Present Sensor

Mechanical Switch or Optical Sensor.

+5V 1
BIN_PRESb 2
GND 3

1-30 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 11: Deposit
USB Envelope Depository and Dispenser

J9 - PPD Sensors
PPD_ENTRY_LED 1 2 GND
PPD_ENTRY_SEN 3 4 GND
PPD_FISH_LED 5 6 GND
PPD_FISH_SEN 7 8 GND
PPD_FISH_SOL_LED 9 10 GND
PPD_FISH_SOL_SEN 11 12 GND
+5V 13 14 N/C
PPD_BIN_OVER_SENb 15 16 GND
PPD_TIM_LED 17 18 GND
PPD_TIM_SEN 19 20 GND
TRANS_LONGb 21 22 GND
N/C 23 24 N/C

J10 - Spare I/O

PC (4) 1 2 PA (13)
PC (9) 3 4 PA (14)
PC (10) 5 6 N/C
N/C 7 8 N/C
GND 9 10 GND

J11 - Printhead Interface

HEADVOLT 1 2 IJET6b
IJET5b 3 4 IJET8b
IJET3b 5 6 IJET4b
IJET1b 7 8 IJET2b
IJET11b 9 10 IJET12b
IJET7b 11 12 IJET10b
IJET9b 13 14 HEADVOLT
N/C 15 16 N/C

J12 - NOP
GND 1 2 URT0_RTSb
URT0_TXD 3 4 +3.3V
URT0CTSb 5 6 URT0_RXD
RESET_SWITCHb 7 8 +3.3V
SCOPE 9 10 QSPI_DOUT
QSPI_CLK 11 12 +3.3V
QSPI_DIN 13 14 QSPI_CS1b

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Section 11: Deposit
USB Envelope Depository and Dispenser

CPU_RSTOb 15 16 +3.3V
CRS 17 18 ECOL
TXD3 19 20 GND
TXD2 21 22 TXD1
TXD0 23 24 GND
TXEN 25 26 TXERR
TXCLK 27 28 GND
RXERR 29 30 RXCLK
RXDV 31 32 GND
RX0 33 34 RX1
RX2 35 36 GND
RX3 37 38 MDC
MDIO 39 40 GND

J13 - Debug Interface NOP

N/C 1 2 BKPTb
GND 3 4 DSCLK
GND 5 6 N/C
CPU_RSTIb 7 8 DSI
+3.3V 9 10 DSO
GND 11 12 PST3
PST2 13 14 PST1
PST0 15 16 DDATA3
DDATA2 17 18 DDATA1
DDATA0 19 20 BDM_CONNECTb
N/C 21 22 N/C
GND 23 24 PSTCLK
+3.3V 25 26 TEAb

TEST/ADJUSTMENTS TOOLS
None.

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 Section 11: Deposit
Cash Acceptor and Recycler

Table of Contents

Cash Acceptor and Recycler

INTRODUCTION ........................................................................................................... 2-1

DESCRIPTION ............................................................................................................... 2-2

Currency Dimensions ................................................................................................. 2-2
Mechanism.................................................................................................................. 2-2
Movement Of Notes.................................................................................................... 2-3
Note Categorisation................................................................................................ 2-4
Accept (Primary Receipt of Notes) ........................................................................ 2-5
Deposit (Secondary Receipt of Notes)................................................................... 2-6
Refund (Cancel Deposit)........................................................................................ 2-7
Dispense (GBRU Only) ......................................................................................... 2-8
Capture ................................................................................................................... 2-8
Dual GBNA/GBRU ............................................................................................. 2-10
Power Requirement................................................................................................... 2-10
Sensors And Actuators.............................................................................................. 2-11
Pre-Acceptor ........................................................................................................ 2-12
Separator .............................................................................................................. 2-13
Escrow / Reservoir ............................................................................................... 2-14
Upper Transport ................................................................................................... 2-16
BV Entry Transport.............................................................................................. 2-17
Bill Validation Structure ...................................................................................... 2-17
Lower Transport................................................................................................... 2-18
Lower Base .......................................................................................................... 2-18
Currency Cassette ................................................................................................ 2-19

TROUBLESHOOTING ................................................................................................ 2-19

FRU Locations .......................................................................................................... 2-20
Shutter ................................................................................................................. 2-21
Pre-acceptor ........................................................................................................ 2-21
Separator ............................................................................................................. 2-21
Separator Transport ............................................................................................. 2-22
Pre Bill Validator (BV Entry Transport) ............................................................. 2-22
Bill Validator ....................................................................................................... 2-23
Post Bill Validator (BV Exit Transport) ............................................................. 2-23
Escrow ................................................................................................................. 2-24
Reservoir ............................................................................................................. 2-24
Bunch (Top) Transport ........................................................................................ 2-25
Reject Transport .................................................................................................. 2-25
Reject Bin Area and Cassette Transport ............................................................. 2-26
Lower Transport .................................................................................................. 2-26
Cassettes .............................................................................................................. 2-27

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Section 11: Deposit
Cash Acceptor and Recycler

Miscellaneous ...................................................................................................... 2-27

DIAGNOSTICS............................................................................................................. 2-27
Level 0 ...................................................................................................................... 2-27
Level 1 ...................................................................................................................... 2-28
Dispense Functionality......................................................................................... 2-28
Security ................................................................................................................ 2-28
Dispense Authorisation ........................................................................................ 2-29
Clear IN................................................................................................................ 2-29
Accept .................................................................................................................. 2-29
Encash .................................................................................................................. 2-30
Refund .................................................................................................................. 2-30
Status .................................................................................................................... 2-30
Report Definitions................................................................................................ 2-32
Deposit Run-To-Run Sequence1 ......................................................................... 2-32
Deposit Run-To-Run Sequence 2 ........................................................................ 2-32
Shutter Test .......................................................................................................... 2-32
Set Notes .............................................................................................................. 2-32
Stack..................................................................................................................... 2-32
Present.................................................................................................................. 2-33
Dispense ............................................................................................................... 2-33
Test Cash Units .................................................................................................... 2-33
Test Guide Light .................................................................................................. 2-33
Dispense Run-To-Run Sequence ......................................................................... 2-33
Motor Test............................................................................................................ 2-33
Save Statistics ...................................................................................................... 2-33
Save BV Info........................................................................................................ 2-34
M_Status And M_Data ........................................................................................ 2-34
Level 3 ...................................................................................................................... 2-34
S_DATA .............................................................................................................. 2-34
Tallies................................................................................................................... 2-34

STRAPPING ................................................................................................................. 2-35

ADJUSTMENTS........................................................................................................... 2-35
Facia Shutter Alignment ........................................................................................... 2-35
Lower Module To Upper Module............................................................................. 2-37
Push Latch................................................................................................................. 2-37
Interlock Switch ........................................................................................................ 2-39
Old Style .............................................................................................................. 2-39
New Style............................................................................................................. 2-40
Belt Tension .............................................................................................................. 2-42
Gear Timing .............................................................................................................. 2-42

MODULE REMOVAL AND REPLACEMENT.......................................................... 2-44

FRU/Module Replacement ....................................................................................... 2-44
FRU Locations .......................................................................................................... 2-45
FRUs In The Upper Module ..................................................................................... 2-46
Bill Validator BV Unit - Removal ....................................................................... 2-46
Bill Validator BV Unit - Replacement................................................................. 2-48
BV Fan - Removal (early units only)................................................................... 2-49
BV Fan - Replacement (early units only) ............................................................ 2-49
Pre-Acceptor - Removal....................................................................................... 2-50

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October 2008
 Section 11: Deposit
Cash Acceptor and Recycler

Pre-Acceptor - Replacement ................................................................................ 2-53

Escrow and Reservoir - Removal......................................................................... 2-55
Escrow and Reservoir - Replacement .................................................................. 2-61
Separator PCB (Mounted on Separator) - Removal............................................. 2-62
Separator PCB - Replacement.............................................................................. 2-63
Gas Strut - Removal ............................................................................................. 2-64
Gas Strut - Replacement ...................................................................................... 2-64
Separator - Removal............................................................................................. 2-65
Separator - Replacement ...................................................................................... 2-67
Removable Reject Bin - Removal........................................................................ 2-67
Main Upper PCB - Removal................................................................................ 2-68
Main Upper PCB - Replacement ......................................................................... 2-69
Upper Transport - Removal ................................................................................. 2-69
Upper Transport - Replacement........................................................................... 2-73
BV Entry Transport - Removal ............................................................................ 2-73
BV Entry Transport - Replacement ..................................................................... 2-75
Separator to Escrow/Reservoir Timing Belts - Removal..................................... 2-75
Separator to Escrow/Reservoir Timing Belts - Replacement .............................. 2-78
BV Entry Transport to Upper Transport. Main Timing Belt - Removal ............. 2-78
BV Entry Transport to Upper Transport. Main Timing Belt - Replacement....... 2-80
FRUs In The Lower Module..................................................................................... 2-81
Push Latch - Removal .......................................................................................... 2-81
Push Latch - Replacement.................................................................................... 2-81
Lower PCB - Removal ......................................................................................... 2-82
Lower PCB - Replacement .................................................................................. 2-84
Lower Transport - Removal................................................................................. 2-85
Lower Transport - Replacement .......................................................................... 2-87
Currency Cassette (Deposit/GBNA, Recycler/GBRU, With/Without Keylock). 2-87
Power Supply - Removal ..................................................................................... 2-88
Power Supply - Replacement............................................................................... 2-89
Power Supply Fuses ............................................................................................ 2-89
Reed Switches - Removal .................................................................................... 2-89
Reed Switches - Replacement.............................................................................. 2-90
Motor Assembly (Recycler and Deposit) - Removal........................................... 2-91
Motor Assembly (Recycler and Deposit) - Replacement .................................... 2-92
Harnesses .................................................................................................................. 2-92
Cassette Connector Harness - Removal ............................................................... 2-92
Cassette Connector Harness - Replacement......................................................... 2-94
Link Harnesses ..................................................................................................... 2-94
GBNA/GBRU to ATM Link Cable - Removal ................................................... 2-95
GBNA/GBRU to ATM Link Cable - Replacement ............................................. 2-99
Upper to Lower Module Link Cable - Removal ................................................ 2-100
Upper to Lower Module Link Cable - Replacement.......................................... 2-104
Upper Module Link Cable - Removal................................................................ 2-105
Upper Module Link Cable - Replacement ......................................................... 2-107

CABLING ................................................................................................................... 2-107

Interlock Switch Connections ............................................................................ 2-107

CONNECTOR ASSIGNMENT/PINOUTS ................................................................ 2-107

GBNA/GBRU To ATM Connectors ...................................................................... 2-107
Power Input Connector ...................................................................................... 2-108
Communication .................................................................................................. 2-108

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Section 11: Deposit
Cash Acceptor and Recycler

PCB Connectors...................................................................................................... 2-109

TOOLS ........................................................................................................................ 2-112

2-iv NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 11: Deposit
Cash Acceptor and Recycler

Table of Contents
Chapter 2

Cash Acceptor and Recycler

INTRODUCTION
This chapter describes the Global Bunch Recycle Unit (GBRU) and the Global Bunch
Note Acceptor (GBNA). Both devices can transport a bunch of banknotes from the facia
entry slot to a separator and then perform recognition and validation processes on these
notes. Notes not recognized as banknotes may be returned to the entry slot, or captured,
depending upon the mode of operation of the device. Additionally the GBRU can dispense
notes from the currency cassettes to the entry slot.
The GBNA/GBRU is available as a standard variant or as an extended variant which can
accomodate larger cassettes.

CAUTION

Risk of explosion if BV battery* is replaced by an incorrect type. Dispose of used batteries

in accordance with local regulations.

* BV battery is not an NCR field replaceable item. This caution is required for UL certifi-
cation.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 11: Deposit
Cash Acceptor and Recycler

DESCRIPTION
The diagram below names the units in the GBNA/GBRU.
Reject Bin
Pre-Acceptor
Counterfeit
Separator
Reservoir
& Reject
Escrow
Capture
BV

Cassette

4 3 2 1

Note: In this description and throughout the chapter the terms “left” and “right” are
regarded as when looking directly on the pre-acceptor of the GBNA/GBRU. The Pre-
acceptor is regarded as the “front”.

Currency Dimensions
The GBRU and GBNA can accept banknotes of the following dimensions:
● Width = 60mm - 86 mm
● Length = 120 mm - 182 mm

Mechanism
Banknotes are handled by the GBRU and GBNA as follows:
● Feed method - Placed in a bunch of notes up to 25 mm thick (200 flat notes)
● Feed direction - Long edge of notes presented to inlet
● Dispensable notes - Dispensed in a bunch up to 25 mm thick (200 flat notes)
● Feed speed - 7 banknotes per second
● Speed of transport:
● Main transport - 1200 mm/sec.

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October 2008
 Section 11: Deposit
Cash Acceptor and Recycler

● Pre-acceptor/bunch - 160 mm/sec.

● Top transport/bunch - 140 mm/sec.
● Number of cassettes: Configured for 2 or 4 cassettes
● Capacity of cassettes:
● Standard Deposit Cassette - 1700 - 2300 notes
● Extended Deposit Cassette - 2800 - 4400 notes
● Standard Recycler Cassette - 1400 - 2000 notes
● Extended Recycler Cassette - 2600 - 4100 notes
● Capacity of removable reject bin:
● Counterfeit compartment - 10 notes
● Capture compartment - 200 notes
● Reject compartment - 200 notes
● Capacity of fixed reject bin (GBNA):
● Counterfeit compartment - 10 notes
● Capture compartment - 200 notes
● Capacity of escrow - 25 mm bunch (200 flat notes)
● Recycling capability (GBRU) - Up to 4 denominations

Movement Of Notes
The movement of notes through the GBRU and GBNA is considered under the following
headings:
● Note Categorization
● Accept
● Deposit
● Reject
● Dispense (GBRU Only)
● Capture

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 11: Deposit
Cash Acceptor and Recycler

Note Categorisation
For notes in general circulation four categories of condition have been defined. The way in
which banknotes are handled by the GBNA/GBRU is controlled by the mode of operation
of the device (termed the Categorization Mode, 0 to 3). The following table briefly
describes the action taken by the device for the four defined categories of notes against the
four Categorization Modes.

<---------------------------------------Note Category-------------------------------->
Categorisa- 1 - Not recog- 2 - Elements 3 - Elements not 4 - Banknotes
tion Mode nized as ban- identified as clearly authenti- fully authenti-
knote because of counterfeit. cated. Suspect cated as genuine.
wrong image or Image and format banknotes. Image All authentica-
format, transport recognized but format and tion checks deliv-
error, large dog- one or more authentication ered positive
eared or missing authentication features (IR, UV, results. May be
sections, hand features (IR, UV, magnetism, secu- used for recy-
written notes, magnetism, secu- rity thread) rec- cling.
separating cards, rity thread) miss- ognized, but
etc., or wrong ing or out of tolerance and/or
currency. tolerance. quality devia-
tions. In most
cases unfit or
soiled ban-
knotes. Not to be
recycled.
0 - Non-ECB Return to Return to Return to
Accept for
cardholder. cardholder cardholder.
processing.
Return on cancel.
1 - ECB Return to Capture. No Accept for Accept for
Special cardholder. return. processing. No processing.
(Germany) return on cancel. Return on cancel.
2 - (China) Return to Capture. No Return to Accept for
cardholder. return. cardholder. Processing.
Return on
Cancel.
3 - ECB Return to Capture. No Accept for Accept for
Standard cardholder. return. processing. processing.
Return on cancel. Return on cancel.
Note: 1. ECB = European Central Bank
Note: 2. ECB6 = Suspected counterfeit note retention (in BNAs). Named
after article 6 European Central Bank Council Regulation 1338/2001.

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October 2008
 Section 11: Deposit
Cash Acceptor and Recycler

Accept (Primary Receipt of Notes)

Reject Reject

ECB6
Suspect
Cassette

On an Accept the GBNA/GBRU transfers a bunch of notes (maximum 25mm height) from
the facia to the Separator via the Pre-acceptor.
The Separator takes notes from the bunch and transfers them to the BV consecutively,
where their characteristics are checked by an optical line sensor, a magnetic sensor, a UV
sensor and a thickness sensor. Depending upon the check results, notes are transferred to
the Escrow if genuine, or to a Reservoir if rejected. Notes in the Reservoir are bunched up
and returned to the facia slot.
In the ECB6 mode, if a note is identified as counterfeit, it is transferred to the counterfeit
area of the Reject Bin. Depending upon the settings, suspect notes can be distributed to a
Suspect Cassette, Escrow, or a Reservoir.
The following table summarizes the flow of notes for an Accept.

Categorization Mode/Destination
Source Category of Notes Non-ECB6 Mode ECB6 Mode
Pre- All Separator Separator
acceptor
Separator Cat. 4 Genuine Escrow Escrow
Damaged Escrow Escrow
Cat. 3 Suspect Not applicable Germany: Suspect
cassette
China: Reservoir
Standard: Escrow
(by parameter)
Cat. 2 Counterfeit Not applicable Counterfeit area
Cat. 1 Not recognized Reservoir Reservoir
Overflow of Escrow Reservoir Reservoir

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Deposit (Secondary Receipt of Notes)

ECB 6
Suspect
Cassette

During the Deposit the bunch of notes in Escrow is lifted up and transferred to the
Separator.
The Separator takes each note from the bunch and transfers it to the BV unit
consecutively, where its characteristics are checked by the Optical line sensor, Magnetic
sensor, UV sensor and Thickness sensor. Depending upon the check results, each note is
transferred by denomination to a corresponding cassette, or to the reject area in Reject Box
if damaged. If identified as counterfeit, the note is transferred to the counterfeit area of the
Reject Bin.

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Cash Acceptor and Recycler

The following table summarizes the flow of notes for a Deposit.

Categorization Mode/Destination
Source Category of Notes Non-ECB6 Mode ECB6 Mode
Escrow All Separator Separator
Separator Cat. 4 Genuine Storage cassettes Storage cassettes
Damaged Reject area Suspect cassette
Cat. 3 Suspect Not applicable Germany: Suspect
cassette
China: Reject area
Standard: Suspect
cassette
(by parameter)
Cat. 2 Counterfeit Not applicable Counterfeit area
Cat. 1 Not recognized Reject area Reject area
Overflow of Deposit or Configured Cassette Configured Cassette
recycle storage cassette or Reject area or Reject area

Refund (Cancel Deposit)

During a Refund (cancelled deposit) the bunch of notes in the Escrow is lifted up and
returned to the facia slot via the Pre-acceptor.
The following table summarizes the flow of notes for the Refund.

Source Category of Notes Destination

Escrow All Pre-acceptor

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Dispense (GBRU Only)

ECB6
Suspect
Cassette

The Dispense function is available on the GBRU only.

Notes from a cassette are checked at Bill Validation unit and transferred to the Escrow.
The following table summarizes the flow of notes for a Dispense.

Categorization Mode/Destination
Source Category of Notes Non-ECB6 Mode ECB6 Mode
Storage Cat. 4 Genuine Escrow Escrow
cassette
Damaged Reject area Reject area
Cat. 3 Suspect Not applicable Reject area (default0
Escrow or
Suspect cassette
(configurable)
Cat. 2 Counterfeit Not applicable Counterfeit area
Cat. 1 Not recognized Reject area Reject area
Overfeed from storage cas- Reject area Reject area
sette

Capture
On a Capture any notes left behind by a cardholder are taken back to the Separator, and
those left in the Escrow are also taken back to the Separator. The Separator takes notes
from the bunch and transfers them to the BV consecutively, where their characteristics are
checked by the Optical line sensor, Magnetic sensor, UV sensor and Thickness sensor. All

2-8 NCR — CONFIDENTIAL AND PROPRIETARY

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Cash Acceptor and Recycler

the notes are transferred to a specified location which may be, the Reject Area, the Capture
Area, or Bill Cassettes.

ECB 6
Suspect
Cassette

The following table summarizes the flow of notes for a Capture.

Categorization Mode/Destination
Source Category of Notes Non-ECB6 Mode ECB6 Mode
Pre- Cat. 4 Genuine Reject or Capture Reject or Capture
acceptor / Damaged area or optionally to area or optionally to
Escrow / configured cassettes configured cassettes
Reservoir
Cat. 3 Suspect Not applicable Reject or Capture
area or optionally to
configured cassettes
Cat. 2 Counterfeit Not applicable Counterfeit area
Cat. 1 Not recognized Captured area Captured area or
or optional retract to optional retract to
reject area reject area.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Dual GBNA/GBRU
Dual GBNA/GBRU allows two devices to be deployed in the one ATM, allowing
maximum capacity and availability. The second device is identified by a label marked as
2, adjacent to the racking out handle.
In addition on the second device, a connector is installed to the SHT position on the Lower
PCB, as shown below.

Connector

Power Requirement
The power requirement for the GBNA/GBRU is as follows:
● Input voltage = +24 Vdc and +24 Vdc interlocked
● Internally generated supplies +12 Vdc, -12 Vdc, and +5 Vdc
● Peak current measured at GBNA/GBRU input connector = 30 A
There are three fuses in the module power supply:
● .. Fuse 1 = 250 V 10 A (Littelfuse)
● .. Fuse 2 and Fuse 3 = 250 V 30 A (Littelfuse)

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Sensors And Actuators

The diagram below shows the positions of sensors and actuators throughout the GBNA/
GBRU. The sections that follow name the sensors and actuators in each functional unit
and briefly describe their functions.
Pre - Acceptor Separator Escrow / Reservoir Upper Transport
Unit Unit Unit Unit

Reject Bin

BV Unit

Lower
Transport
Unit

Currency
Cassette

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Pre-Acceptor
PDSS

PDMG
PDPC PRPC

PAMG

PSxS PTCS PASS

POLC
PTHC
PATM
PTPC
PACM
PABM
PHBC
PHMG PHPC

Symbol GBRU GBNA Class Function

PABM X X Stepper Motor Belt drive
PATM X X Stepper Motor Tray drive
PACM X X Stepper Motor Clamp drive
PAMG X X Linear Solenoid Accept Stopper drive
PDMG X X Linear Solenoid Dispense Stopper drive
PHMG X X Linear Solenoid Hook drive
PTHC X X Photo-Interrupter Detect Upper Transport home
position
POLC X X Photo-Interrupter Detect overload
PDPC X X Photo-Interrupter Detect tray delivery position
PRPC X X Photo-Interrupter Detect tray release hook position
PCEC X X Photo-Interrupter Detect carrier end position
PHPC X X Photo-Interupter Monitor the status of PHMG
PHBC X X Photo-Interrupter Monitor the status of PABM
PTPC X X Photo-Interrupter Detect tray pulse
PS1S X X Infrared Sensor / LED-S Trigger for Shutter 1
PS2S X X Infrared Sensor / LED-S Trigger for Shutter 2
PS3S X X Infrared Sensor / LED-S Trigger for Shutter 3
PS4S X X Infrared Sensor / LED-S Trigger for Shutter 4
PTCS X X Infrared Sensor / LED-S Trigger for Clamp
PASS X X Infrared Sensor / LED-S Trigger for Accept-Stopper
PDSS X X Infrared Sensor / LED-S Trigger for Dispense-Stopper

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Separator
SRMG
SPUC

SESM
SPBC SFOC SFIC
SEFM
SSUC

SSEC SEPM SSRS

SPPC SSLS
SSLC SFPC SSOS
SPCC
SDOS LSDOS SDIS LSDIS
Back:SCDC
Front:SHDC
SBLC SEDM

Symbol GBRU GBNA Class Function

SEPM X X Stepper Motor Pusher drive
SESM X X Stepper Motor Stage drive
SEFM X X Stepper Motor Pick drive
SEDM X X Stepper Motor Deskew drive
SRMG X X Linear Solenoid Return Roller drive
SPUC X X Photo-Interrupter Detect Pusher upper position
SSUC X X Photo-Interrupter Detect Stage upper position
SSLC X X Photo-Interrupter Detect Stage lower position
SPPC X X Photo-Interrupter Detect Pusher press position
SPBC X X Photo-Interrupter Detect Pusher bridge position
SSEC X X Photo-Interrupter Detect Separator empty
SFPC X X Photo-Interrupter Detect Feed Roller phase
SCDC X X Photo-Interrupter Detect the centre of the Deskew
lever
SHDC X X Photo-Interrupter Detect the home position of the
Deskew lever
SFOC X X Photo-Interrupter Detect the width of note in left
position.
SFIC X X Photo-Interrupter Detect the width of note in right
position.
SPCC X X Photo-Interrupter Detect Pusher pulse check
SBLC X X Photo-Interrupter Detect BV Entry Unit lock state
SSLS X X Infrared Sensor / LED-S Pre-check skew - left
SSRS X X Infrared Sensor / LED-S Pre-check skew - right
SSOS X X Infrared Sensor / LED-S Pre-check skew - Outside
SDIS X X Infrared Sensor / LED-S Detect Deskew - in position
SDOS X X Infrared Sensor / LED-S Detect Deskew - out position

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Escrow / Reservoir
EELS ESCM
EERS ECRC
EERC ECHC
ECPC ECCC ERUC

ERLS
ERRS

ERSM ERRC

EDLS
EDRS
ETLS
ERLC ETRS EBMG

ESPC EESM EEUC

ESMG EELC
EECS

Symbol GBRU GBNA Class Function

EESM X X Stepper Motor Escrow Stage drive
ERSM X X Stepper Motor Reservoir Stage drive
ESCM X X Stepper Motor Carrier drive
EBMG X X Rotary Solenoid ESC-B Gate drive
ESMG X X Rotary Solenoid Escrow Stopper drive
ECHC X X Photo-Interrupter Detect Carrier home position
ECCC X X Photo-Interrupter Detect Carrier clear position
ECPC X X Photo-Interrupter Detect Carrier push-back position
ERUC X X Photo-Interrupter Detect Reservoir stage upper
position
ERRC X X Photo-Interrupter Detect Reservoir Stage release
position
ERLC X X Photo-Interrupter Detect Reservoir Stage lower
position
EERC X X Photo-Interrupter Detect Escrow Stage release posi-
tion
EEUC X X Photo-Interrupter Detect Escrow Stage upper posi-
tion
EELC X X Photo-Interrupter Detect Escrow Stage lower posi-
tion
ESPC X X Photo-Interrupter Detect Escrow Stopper position
ECRC X X Photo-Interrupter Detect Carrier Reservoir position
EELS X X Infrared Sensor / LED-L Detect Escrow empty - left
EECS X X Infrared Sensor / LED-L Detect Escrow empty - centre
EERS X X Infrared Sensor / LED-L Detect Escrow empty - right
ETLS X X Infrared Sensor / LED-L Detect top of stacked notes - left
ETRS X X Infrared Sensor / LED-L Detect top of stacked notes - right
ERLS X X Infrared Sensor / LED-S Detect notes that pass in the door-
way of Reservoir area - left
ERRS X X Infrared Sensor / LED-S Detect notes that pass in the door-
way of Reservoir area - right

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Cash Acceptor and Recycler

Symbol GBRU GBNA Class Function

EDLS X X Infrared Sensor / LED-S Detect notes that pass in the door-
way of Escrow area - left
EDRS X X Infrared Sensor / LED-S Detect notes that pass in the door-
way of Escrow area - right

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Upper Transport

UULC UEFS
UFFC

UEMG
UERS

UDMG URFC

UECS
UTMM
UCFC

URLC
UGDS
UGLC
UGAS
URHS
UAMG UCMG ULPC

Symbol GBRU GBNA Class Function

UTMM X X DC Brushless Motor Main Transport drive
UAMG X X Rotary Solenoid UB-A Gate drive
UCMG X X Rotary Solenoid UB-C Gate drive (Reject Bin gate)
UDMG X X Rotary Solenoid UB-D Gate drive (Captured area
gate)
UEMG X X Rotary Solenoid UB-E Gate drive (Reject area
gate)
UULC X X Photo-Interrupter Detect Upper-Lock state
URLC X X Photo-Interrupter Detect Reject-Lock state
UCFC X X Photo-Interrupter Detect Capture area full
UFFC X X Photo-Interrupter Detect Forgery area full
URFC X X Photo-Interrupter Detect Reject area full
ULPC X X Photo-Interrupter Detect Lower Base position state
UGLC X X Photo-Interrupter Detect Guide Lock state
UGAS X X Infrared Sensor / LED-S Trigger for (UA-UC) Gate
UGDS X X Infrared Sensor / LED-S Trigger for (UD-UE) Gate
URHS X X Infrared Sensor / LED-S Detect notes remaining at rear
hole
UECS X X Infrared Sensor / LED-S Detect notes that pass through the
entrance of the Capture area
UEFS X X Infrared Sensor / LED-S Detect notes that pass through the
entrance of the Forgery area
UERS X X Infrared Sensor / LED-S Detect notes that pass through the
entrance of the Reject area

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BV Entry Transport

UFHS

Symbol GBRU GBNA Class Function

UFHS X N/A Infrared Sensor / LED-S Detect notes remaining at front entry slot

Bill Validation Structure

The arrangement of sensors in the Bill Validation Unit is as shown below:

Optical Line Sensor Magnetic Sensor Thickness Sensor

Optical Line Sensor UV Sensor

(Optional)

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Lower Transport

LFHS LRHS
LT3S BLLC

L4MG L3MG L2MG L1MG

Symbol GBRU GBNA Class Function

L(1-4) MG X (X) Rotary Solenoid Cassette gate drive
BLLC X X Photo-Interrupter Detect Lower Transport Lock state
LT3S X N/A Infrared Sensor / LED-S Trigger for L3/L4 Gate
LFHS X X Infrared Sensor / LED-S Detect notes remaining at entry
LRHS X X Infrared Sensor / LED-S Detect notes remaining at exit

Lower Base

BS4M BF4M BS3M BF3M BS2M BF2M BS1M BF1M

D4C D3C D2C D1C

Symbol GBRU GBNA Class Function

BS (1-4)M X X Stepper Motor Cassette Stage drive
BF (1-4)M X N/A Stepper Motor Cassette Pick drive
D (1-4) (0-4)C X X Custom Magnetic Switch Detect Cassette denominations (4 bit)

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Currency Cassette

CL[1-4]S CP[1-4]C
CR[1-4]S
CE[1-4]C
CS[1-4]C
C[1-4]MG
CV[1-4]C
CT[1-4]S

CO[1-4]C

CF[1-4]C

Symbol GBRU GBNA Class Function

C(1-4)MG X X Linear Solenoid Cassette Feed Roller Lock drive
CF(1-4)C X X Photo-Interrupter Detect Cassette full
CE(1-4)C X X Photo-Interrupter Detect Cassette empty
CP(1-4)C X X Photo-Interrupter Detect Stage press position
CS(1-4)C X X Photo-Interrupter Detect Feed Roller status
CV(1-4)C X X Photo-Interrupter Detect Vaned Wheel phase
CO(1-4)C X X Photo-Interrupter Detect Feed Roller Lock state
CL(1-4)S X X Infrared Sensor/LED-S Detect notes that pass through doorway - left
CR(1-4)S X X Infrared Sensor/LED-S Detect notes that pass through doorway - right
CT(1-4)S X X Infrared Sensor/LED-L Detect the top of stacked notes

TROUBLESHOOTING
The tables in this section provide recommended corrective actions for the error messages
listed. Verification and isolation procedures are not documented. The FRU Replacement
and Adjustment corrective actions referenced in this table are all contained within this
chapter. All of the sensors in the device are self-cleaning under normal operating
conditions. However, if any sensors do become dirty as a result of, for example, misuse,
NCR recommends cleaning these with a soft, dry, lint-free cloth.
1. Refer to the NCR publications B006-6273 Diagnostic Status Code Notebook and
B006-6524 GBNA/GBRU Error Code Specification for details of the GBNA/GBRU
M-status and device error codes mapped to FRU locations.
2. Refer to B006-6622-A000 GBRU/GBNA Circuit Diagrams for details of all circuits.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Cash Acceptor and Recycler

FRU Locations
The following illustrations identify the locations of each of the FRUs referenced in this
section. The top illustration is viewed from the left-hand side of the device, the bottom is
viewed from the right-hand side.
Separator Separator to Escrow/Reservoir
Pre-acceptor Escrow/Reservoir
Timing Belts
Upper Transport

Removable
Reject Bin

BV Entry
Transport

Bill Validator
Gas Strut
(BV) and Fan

Lower Transport
4 3 2 1

Currency
Cassettes

Separator to
Escrow/Reservoir
Main Upper Upper Transport Timing Belt Pre-acceptor
PCB

Separator PCB
Main Timing Upper Module
Belt Link Cable
BV Entry
Transport
Push Latch
(Rear Access)
Lower
Transport

Deposit Motor

Recycler Motor
Lower PCB
Power Supply (Reed Switches
PCB behind)

2-20 NCR — CONFIDENTIAL AND PROPRIETARY

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Cash Acceptor and Recycler

Shutter
Error Message SOH Action/Type Corrective Action
Unable to determine Inspect_Now/ The shutter is attached to the rear side of the
Shutter position Repair ATM facia.
Check for damage or jam condition. Remove
foreign object, debris or jammed notes. Check
for misalignment - refer to Adjustments.

Pre-acceptor

Error Message SOH Action/Type Corrective Action

Pre-Acceptor Mecha- Inspect_Now/ Replace FRU.
nism Failure Repair
Pre-Acceptor Sensor Clean_Soon/ Self-cleaning.
Dirty Repair Visually inspect sensors. If dirty, clean with a
dry, lint-free cloth. If damaged, replace FRU.
Other Pre-Acceptor Inspect_Now/ Check for damage or jam condition. Remove
Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Pre-Acceptor Trans- Inspect_Now/ Check for damage or jam condition. Remove
port Sensor Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Other Pre-Acceptor Inspect_Now/ Check for damage or jam condition. Remove
Transport Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.

Separator

Error Message SOH Action/Type Corrective Action

Separator Pusher Inspect_Now/ Check for damage or jam condition. Remove
Jammed Up Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Separator Pusher Inspect_Now/ Check for damage or jam condition. Remove
Jammed Down Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Separator Stage Inspect_Now/ Check for damage or jam condition. Remove
Jammed Up Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.

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Error Message SOH Action/Type Corrective Action

Separator Stage Inspect_Now/ Check for damage or jam condition. Remove
Jammed Down Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Separator's feed & pick Replace_Soon/ Replace FRU.
roller rubber worn Replace
Other Separator Failure Inspect_Now/ Check for damage or jam condition. Remove
Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Separator Sensor Dirty Clean_Soon/ Self-cleaning.
Repair Visually inspect sensors. If dirty, clean with a
dry, lint-free cloth. If damaged, replace FRU.

Separator Transport

Error Message SOH Action/Type Corrective Action

Separator Transport Inspect_Now/ Check for damage or jam condition. Remove
Sensor Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Other Separator Trans- Inspect_Now/ Check for damage or jam condition. Remove
port Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.

Pre Bill Validator (BV Entry Transport)

Error Message SOH Action/Type Corrective Action

Pre-Bill Validator Inspect_Now/ Check for damage or jam condition. Remove
Transport Sensor Fail- Repair foreign object, debris or jammed notes.
ure Otherwise, replace FRU.
Other Pre-Bill Validator Inspect_Now/ Check for damage or jam condition. Remove
Transport Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Pre-Bill Validator Clean_Soon/ Self-cleaning.
Transport Sensor Dirty Repair Visually inspect sensors. If dirty, clean with a
dry, lint-free cloth. If damaged, replace FRU.

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Bill Validator

Error Message SOH Action/Type Corrective Action

Bill Validator Fan Slow Inspect_Soon/ Replace FRU.
Repair
Bill Validator Failure Inspect_Now/ Check for damage or jam condition. Remove
foreign object, debris or jammed notes.
Otherwise, replace FRU.
Bill Validator Sensor Clean_Soon/ Self-cleaning.
Dirty Repair Visually inspect sensors. If dirty, clean with a
dry, lint-free cloth. If damaged, replace FRU.
Bill Validator Battery Replace_Soon/ Replace FRU.
Low Replace
Bill Validator Battery Replace_Now/
Out Replace

Post Bill Validator (BV Exit Transport)

Error Message SOH Action/Type Corrective Action

Post-Bill Validator Inspect_Now/ Check for damage or jam condition. Remove
Transport Sensor Fail- Repair foreign object, debris or jammed notes.
ure Otherwise, replace FRU.
Other Post-Bill Valida- Inspect_Now/ Check for damage or jam condition. Remove
tor Transport Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Post-Bill Validator Clean_Soon/ Self-cleaning.
Transport Sensor Dirty Repair Visually inspect sensors. If dirty, clean with a
dry, lint-free cloth. If damaged, replace FRU.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Escrow

Error Message SOH Action/Type Corrective Action

Escrow Transport Sen- Inspect_Now/ Check for damage or jam condition. Remove
sor Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Other Escrow Trans- Inspect_Now/ Check for damage or jam condition. Remove
port Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Escrow Transport Sen- Clean_Soon/ Self-cleaning.
sor Dirty Repair Visually inspect sensors. If dirty, clean with a
dry, lint-free cloth. If damaged, replace FRU.
Escrow Jammed Up Inspect_Now/ Check for damage or jam condition. Remove
Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Escrow Jammed Down Inspect_Now/ Check for damage or jam condition. Remove
Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Escrow Sensor Failure Inspect_Now/ Check for damage or jam condition. Remove
Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Escrow Jam Inspect_Now/ Check for damage or jam condition. Remove
Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Other Escrow Failure Inspect_Now/ Check for damage or jam condition. Remove
Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Escrow Sensor Dirty Clean_Soon/ Self-cleaning.
Repair Visually inspect sensors. If dirty, clean with a
dry, lint-free cloth. If damaged, replace FRU.

Reservoir

Error Message SOH Action/Type Corrective Action

Reject Reservoir Inspect_Now/ Check for damage or jam condition. Remove
jammed up Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Reject Reservoir Inspect_Now/ Check for damage or jam condition. Remove
jammed down Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.

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Cash Acceptor and Recycler

Error Message SOH Action/Type Corrective Action

Other Reject Reservoir Inspect_Now/ Check for damage or jam condition. Remove
Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.

Bunch (Top) Transport

Error Message SOH Action/Type Corrective Action

Bunch Transport Sen- Inspect_Now/ Check for damage or jam condition. Remove
sor Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Other Bunch Transport Inspect_Now/ Check for damage or jam condition. Remove
Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.

Reject Transport

Error Message SOH Action/Type Corrective Action

Reject Transport Sen- Inspect_Now/ Check for damage or jam condition. Remove
sor Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Other Reject Transport Inspect_Now/ Check for damage or jam condition. Remove
Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Reject Transport Sen- Clean_Soon/ Self-cleaning.
sor Dirty Repair Visually inspect sensors. If dirty, clean with a
dry, lint-free cloth. If damaged, replace FRU.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Reject Bin Area and Cassette Transport

Error Message SOH Action/Type Corrective Action

Captured Area Not Not_Configured No action.
Present Not_Configured
Cassette Transport Inspect_Now/ Check for damage or jam condition. Remove
Sensor Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Cassette Transport Inspect_Now/ Check for damage or jam condition. Remove
Motor Rotate trouble Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Other Cassette Trans- Inspect_Now/ Check for damage or jam condition. Remove
port Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Cassette Transport Clean_Soon/ Self-cleaning.
Sensor Dirty Repair Visually inspect sensors. If dirty, clean with a
dry, lint-free cloth. If damaged, replace FRU.

Lower Transport

Error Message SOH Action/Type Corrective Action

Lower Transport Sen- Inspect_Now/ Check for damage or jam condition. Remove
sor Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Other Lower Transport Inspect_Now/ Check for damage or jam condition. Remove
Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.

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Cassettes

Error Message SOH Action/Type Corrective Action

Cassette 1/2/3/4 Stage Inspect_Now/ Check for damage or jam condition. Remove
Mechanism jammed Up Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Cassette 1/2/3/4 Stage Inspect_Now/ Check for damage or jam condition. Remove
jammed down Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Cassette 1/2/3/4 Sen- Inspect_Now/ Check for damage or jam condition. Remove
sor Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Cassette 1/2/3/4 Pick Inspect_Now/ Check for damage or jam condition. Remove
Fail Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Other Cassette 1/2/3/4 Inspect_Now/ Check for damage or jam condition. Remove
Failure Repair foreign object, debris or jammed notes.
Otherwise, replace FRU.
Cassette 1/2/3/4 Sen- Clean_Soon/ Self-cleaning.
sor Dirty Repair Visually inspect sensors. If dirty, clean with a
dry, lint-free cloth. If damaged, replace FRU.

Miscellaneous
Error Message SOH Action/Type Corrective Action
Hardware Failure Inspect_Now/ Upper control board failure. Inspect and
Repair replace or repair.
Download failure Inspect_Now/ Re-install BV software or reboot.
Repair
Communications failure Inspect_Now/ Check cables (USB etc) and reboot.
Repair

DIAGNOSTICS

Level 0
None.

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Level 1
Level 1 tests for the GBNA/GBRU are:
1. Clear In*
2. Accept
3. Encash
4. Refund
5. Status *
6. Report Definitions
7. Deposit Run-To-Run Sequence 1 *
8. Deposit Run-To-Run Sequence 2 *
9. Shutter Test
10. Set Notes
11. Stack
12. Present
13. Dispense *
14. Test Cash Units *
15. Test Guide Light
16. Dispense Run-To-Run Sequence *
17. Motor Test *
18. Save Statistics
19. Save BV Info

Note: Looping is available on the tests marked (*) above.

Dispense Functionality
The following tests will only be available when the GBRU supports dispense operations:
● Set Notes
● Stack
● Present
● Dispense
● Test Cash Units
● Dispense Run-To-Run sequence.

Security
The following tests are not offered unless access to the safe has been identified (see
“Dispense Authorisation” below):
● Stack
● Present
● Dispense
● Test Cash Units
● Encash
● Deposit Run-To-Run Sequence 2.

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Dispense Authorisation
To authorize diagnostic dispense tests on the GBRU proceed as follows:
1. Enter GBRU/GBNA diagnostics.
2. Press and hold down switch ST on the Main Upper PCB.
3. Wait for the seven segment LED displays to change from 0 0 to to ≡ ≡ and release the
switch.
Press
Switch

LEDII LEDI

SW1 SW2 ST

Display Changes

LEDII LEDI

SW1 SW2 ST
4. Wait nor diagnostics to reload with the secure options added.

Clear IN
The CLEAR IN test causes a mechanical reset of the device to be attempted. If successful,
any notes found in the device (other than in the cassette areas) will be cleared into the
reject area.
If the device is successfully cleared, a DEVICE CLEARED message is displayed. If not, a
DEVICE NOT CLEARED message is displayed along with the appropriate M_STATUS
and M_DATA.

Accept
The ACCEPT test enables the GBNA/GBRU to accept a bunch of notes. On receipt of the
hardware's response to the enable, the returned M_STATUS and M_DATA fields are
displayed.
If the M_CODE from the response is not GOOD PENDING the test will terminate with a
Fail status. Otherwise, you are prompted to enter a bunch of notes. If no notes are entered
within 15 seconds, the test times out; the GBRU is disabled, a NO NOTES ENTERED
message is displayed and the test terminates.
If notes were entered a PROCESSING NOTES message is displayed while the notes are
being validated.
If any (or all) of the notes are subsequently rejected as invalid, the invalid notes are
presented at the exit slot and a PLEASE REMOVE NOTES message is displayed. If the
notes in the slot are not removed within 15 seconds, they will be retracted to the reject area
and a NOTES RETRACTED message displayed.

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If all notes have been accepted or once the invalid notes have been removed from the exit
slot (either manually within the required timeframe or by the Retract operation
completing), a NOTES PROCESSED message is displayed along with the total number of
each denomination of notes accepted. If ECB Article 6 is applied, each denomination will
be reported per category.

Encash
The ENCASH test displays a warning that money is about to be moved into non-
refundable storage bins and you are asked to confirm the operation through an OK button.
If you do not confirm within 10s, the test automatically cancels.
If the test cancels, any notes in the Escrow will remain there and a NO NOTES
ENCASHED message is displayed.
When the OK button is clicked, the GBRU stores notes from the Escrow to the cassettes
according to the sorting defined. When the test response is received, the returned
M_STATUS and M_DATA fields are displayed.
A NOTES ENCASHED message is displayed if the command succeeds; otherwise a NO
NOTES ENCASHED message is displayed.

Note: If the last live deposit transaction specified using the recycle units the deposited
notes will be sent to the recycle cassettes. If the last live deposit transaction did not specify
using the recycle units (the default setting after a reboot) then the deposited notes will be
sent to the ‘ALL IN’ cassette.

Refund
The REFUND test attempts to refund any notes currently held in the Escrow back to the
facia. When the test response is received, the returned M_STATUS and M_DATA fields
are displayed.
The GBRU moves any notes currently held in the Escrow to the exit slot and displays a
PLEASE REMOVE NOTES prompt. A NO NOTES REFUNDED message is displayed if
there were no notes in the escrow to refund.
If the notes are not removed within 15s, they are retracted to the Retract area and a
NOTES RETRACTED message is displayed. Completion of the Retract operation or
manual removal of the notes from the exit slot terminates the test.

Note: If ECB Article 6 is applied, then it is possible that some notes (in Cat. 2 and
possibly Cat. 3) will be retained in the device on issuance of the refund according to the
ECB rules applied.

Status
The STATUS test interrogates the GBRU status. When the test response is received, the
reported M_STATUS and M_DATA fields are displayed. Sensor data is also displayed
using 64 bytes of data, one bit for each sensor. This can be used as a sensor test when
looping is selected.

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Status Test Output The following table describes the data returned from the
STATUS test. It comprises 64 bytes of data which reflect the state of the sensors in the
device - one bit for each sensor. Use this data with the previous illustrations.

Bit
Byte
7 6 5 4 3 2 1 0
1 PCEC PBPC
PRPC PTPC PDPC POLC PTHC
2 PHPC ERLC
ERRC ERUC ECPC ECCC ECHC
3 PLPC ETLC ESPC EERC EELC EEUC
4 PDAC SSEC SSLC SSUC SPBC SPPC SPUC
5 SBLC SHDC SCDC SFPC SPCC SFOC SFIC
6 UGLC ULPC URFC UFFC UCFC URLC UULC
7 ETRS PDSS PASS PTCS PS4S PS3S PS2S PS1S
8 ETLS EECS EERS EELS
9
10 FLD FLT LOCK ST SW2 SW1
11 SHOC SHCC ILOF BLLC
12
13 C1SET D13C D12C D11C D10C
14 C2SET D23C D22C D21C D20C
15 C3SET D33C D32C D31C D30C
16 C4SET D43C D42C D41C D40C
17 CE1C C1NR CT1S NE1C NF1C CF1C
18 CV1C CO1C CS1C CP1C
19 CE2C C2NR CT2S NE2C NF2C CF2C
20 CV2C CO2C CS2C CP2C
21 CE3C C3NR CT3S NE3C NF3C CF3C
22 CV3C CO3C CS3C CP3C
23 CE4C C4NR CT4S NE4C NF4C CF4C
24 CV4C CO4C CS4C CP4C
25 UERS UEFS UECS UFHS URHS UGDS UGAS
26 SDOS SDIS SSOS SSLS SSRS
27 EDRS EDLS ERRS ERLS
28
29 LFHS LT3S
30 CR4S CL4S CR3S CL3S CR2S CL2S CR1S CL1S
31- BLANK
56
57 FL5V FL5VS FL5VR FL5VE FL5VU FL5VS FL5VP
ES4 E4 V S2 B E2 A
58 FL24V FL24V FL24V FL24V
RV ES UB SE
59 FL5VC FL5V FL5VC FL5VC FL5VR FL5VE FL5VS FL5VL
S4 CS3 S2 S1 V X H T
60 FL5VC FL24V FL24V FL24V FL24V FL24V FL24L
S5 SH EX CS LT LB2 B1

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Bit
Byte
7 6 5 4 3 2 1 0
61- BLANK
64

Report Definitions
The response to the REPORT DEFINITIONS test outputs M_STATUS and M_DATA
fields. If the command succeeds, a table of the currently programmed note definitions is
displayed.

Deposit Run-To-Run Sequence1

The DEPOSIT RUN-TO-RUN SEQUENCE 1 executes the following sequence of tests:
● Status
● Accept
● Refund.

Deposit Run-To-Run Sequence 2

The DEPOSIT RUN-TO-RUN SEQUENCE 2 executes the following sequence of tests:
● Status
● Accept
● Encash.

Shutter Test
The SHUTTER test opens the shutter, leaves it open for approximately 3s and then closes
the shutter. Appropriate SHUTTER OPEN and SHUTTER CLOSED messages are
displayed. If at any point the shutter should fail, an error message is displayed showing the
M_STATUS.

Set Notes
The SET NOTES test allows you to set the number of bills to be picked from each cassette
on a DISPENSE test. Only prompts for configured cassettes are displayed. If the total
number of bills exceeds 200 the command fails. A default of 5 bills for each configured
cassette is used if no number is entered.

Stack
The STACK test picks a number of bills and moves them to the escrow, ready for
presentation. The default value is 5 from each configured cassette type but this can be
changed by the SET NOTES option.

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Present
The PRESENT test moves bills that have been previously stacked to a position where you
can remove them.
If you do not remove the notes within 15s they are retracted to the Retract area and a
NOTES RETRACTED message is displayed. Completion of the Retract operation or
manual removal of the notes will terminate the test.

Dispense
The DISPENSE test performs the STACK and PRESENT functions in a single operation.
The default value for the number of bills picked from each configured cassette type is 5
but this can be changed by the SET NOTES option.

Test Cash Units

The TEST CASH UNITS test picks one note from each physical cassette, transports it to
the back of the shutter, and then places it back into the cassette.

Test Guide Light

The TEST GUIDE LIGHT test flashes the guide light on and off until the CANCEL
button is selected.

Dispense Run-To-Run Sequence

The DISPENSE RUN-TO-RUN SEQUENCE performs the following sequence of tests:
● Clear
● Status
● Test Cash Units
● Shutter Test
● Dispense
● Clear

Motor Test
The MOTOR test attempts a mechanical reset of the device to check mechanical operation
and initialize mechanical parts. On receipt of the device's response, the returned
M_STATUS and M_DATA fields will be displayed to indicate the success or otherwise of
the test.

Save Statistics
The SAVE STATISTICS function saves device statistics to the GBRU component folder.
An option is provided to copy the file to floppy disk.

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Save BV Info
This SAVE BV INFO function saves Bill Validation information to the GBRU component
folder. An option is provided to copy the file to floppy disk.

M_Status And M_Data

The M_STATUS codes and M_DATA returned for the GBNA/GBRU are listed in NCR
publication B006-6273, NCR 56XX/Personas Self-Service Financial Terminal,
Diagnostic Status Code Notebook (Volume 2).

Note: M_Data contains the error codes returned by the GBNA/GBRU error code system.

Level 3

S_DATA
The S_DATA returned for the GBNA/GBRU are:

S_DATA Meaning
00H GOOD - No error, continue to use.
01H ROUTINE - Continue to use but log error information in maintenance fields.
02H WARNING - Continue to use, log error information, warn operator if possible.
03H SUSPEND - Do not use this device for the defined time period.
04H FATAL - Do not use this device again until there has been operator interven-
tion.

Tallies
The tallies are incremented by one (1) when the appropriate condition occurs during
diagnostic and normal use. The GBNA/GBRU tallies are as follows:

Tally Description
FEED SEP Notes fed from separator.
FEED 1 Notes fed from Cassette Position 1.
FEED 2 Notes fed from Cassette Position 2.
FEED 3 Notes fed from Cassette Position 3.
FEED 4 Notes fed from Cassette Position 4.
STOR ESC Notes stored to Escrow.
STOR RES Notes stored to Reservoir.
STOR 1 Notes stored to Cassette Position 1.
STOR 2 Notes stored to Cassette Position 2.
STOR 3 Notes stored to Cassette Position 3.
STOR 4 Notes stored to Cassette Position 4.
STOR CFT Notes stored to Counterfeit area.
STOR REJ Notes stored to Reject area.
STOR CAP Notes stored to Capture area.
GENUINE Genuine notes categorized.
DAMAGED Damaged notes categorized.
NOT REC Unrecognized notes categorized.
SUSPECTS Suspect notes categorized.

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Tally Description
CNTFEIT Counterfeit notes categorized.
DOUBLES Double notes detected.
LONGS Long notes detected.
SKEWED Skewed notes detected.
TOOCLOSE “Notes Too Close” detected.
DEP OPS Deposit Transactions (Operations).
DISP OPS Dispense transactions.
SHUTFAIL Shutter faults detected.
BILLJAMS Bill Jams detected.
MECH ERR Mechanical errors detected.
SHUTOPEN Shutter jammed open errors detected.
SHUTCLOS Shutter jammed closed errors detected.
COMMSERR Communications errors.
BNCH RET Number of bunches returned without validation.

Note: For a second device the service name is ‘GBRU2’.

STRAPPING
No information available.

ADJUSTMENTS
The following adjustments are described in this section:
● Facia shutter alignment
● Lower module to upper module
● Push latch
● Interlock switch
● Belt tension
● Gear timing.
For adjustments to the cassette, including fitting an adaptor plate for standard cassettes in
an extended GBNA/GBRU, refer to the Cash Acceptor and Recycler Cassettes chapter in
this manual.

Note: In the following adjustments the terms “left” and “right” are regarded as when
looking directly on the pre-acceptor of the GBNA/GBRU. The Pre-acceptor is regarded as
the “front”

Facia Shutter Alignment

It may be necessary to adjust the GBNA/GBRU module position with respect to the facia
shutter if, after replacement of the module, one of the following conditions exists:
● With the facia locked, the gap between the shutter and the front edge of the pre-
acceptor is not even across the width of the shutter

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● The gap between the shutter and pre-acceptor is excessive or the shutter is fouled by
the pre-acceptor
● The GBNA/GBRU does not latch.
Make the adjustment as follows:
1. Rack out the GBNA/GBRU.
2. Slacken off the interlock switch. Refer to “Interlock Switch” on page 39 for
instructions.
3. Slacken the six screws (three per slide) that secure the upper module to the slides and
move the module in the elongated holes in the rails, either forward towards the facia,
or back, into the safe, to achieve the necessary adjustment.

Note: The screws used to fix the slides onto the module should be M4 x 10 long machine
thread setscrews (part number 009-0006593). If taptite screws are fitted they must be
replaced. A taptite screw can be identified by the fact that it is tapered at the leading end
and when looking into the thread diameter a triangular end section can be seen - if in
doubt, replace the screws.

4. Check that the upper module is resting on the top surface of each of the mushroom
studs in the slides (two per slide).

5. Check that the upper module is parallel with the slides.

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6. Tighten the six screws in the rails, rack in the GBNA/GBRU so that it latches, and
check the alignment of the pre-acceptor to facia.

Check for even gap between shutter and pre-acceptor

7. Proceed to adjust the lower module to the upper module.

Lower Module To Upper Module

The lower module is attached to its slides by mushroom studs and screws in the same way
as the upper module. The lower module should be adjusted with respect to the upper
module to make sure that the upper and lower transports are properly aligned. Proceed as
follows:
1. Rack out the lower module.
2. Slacken the screws securing the lower module to its slides (three per slide) and move
the module in the elongated holes in the rails, either forward or back, so that the
screws are in the same relative position as the screws in the upper module rails.
3. Check that the lower module is resting on the top surface of each of the mushroom
studs in the slides (two per slide).
4. Check that the lower module is parallel with the slides.
5. Tighten the six screws in the rails.
6. Proceed to adjust the Push Latch.

Push Latch
The push latch latches the lower module to the upper. It is located on the lower module at
the left-hand side in front access ATMs and at the right-hand side in rear access ATMs.
Adjust the lower module latch as follows:
1. Rack out the lower module
2. Loosen the two screws attaching the latch bracket and move the bracket forward on
the screws. Screw in the two screws but do not fully tighten.

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Later latches are fitted with allen screws. Use a 3 mm allen key to loosen/tighten.:

3. Rack in the lower module and push it in firmly against the rubber stoppers at the rear.

4. Maintain the pressure against the stoppers and check that the distance from the end of
the lower unit rail inward to the face of the lower unit is 5mm - 5.5mm.

5. Maintain the pressure against the stoppers and, with a flat blade screwdriver, push the

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latch bracket inwards until the tongue of the latch springs into the square hole in the
upper module.
6. Tighten the two screws securing the latch bracket.

7. Check that the measurement obtained in step 4 is maintained when the lower module
is held by the latch alone.
8. Rack the lower module out and in several times to check the action of the latch.
9. Proceed to adjust the interlock switch.

Interlock Switch
There are two styles of interlock switch. Older style interlock switches have a separate
cover that must be removed before adjustments can be made. Newer switches have an
integral cover.

Old Style
Adjust the interlock switch as follows:
1. Rack out the GBNA/GBRU.
2. Remove the interlock switch cover and slacken the two screws that secure the
interlock switch.

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3. Move the switch fully back on its screws (towards the rear of the safe).

4. Screw in the two screws but do not fully tighten.

5. Check that the interlock switch actuator will strike the centre of the switch plunger
and adjust the actuator if necessary.

6. Push in and latch the GBNA/GBRU module.

7. Move the interlock switch forward until is actuated (middle of plunger movement).
8. Rack out the GBNA/GBRU module and tighten the two screws that secure the
interlock switch.
9. Rack in the GBNA/GBRU module and check the actuation of the switch. The actuator
should push in the switch between 4 mm and 6 mm.
10. Rack out the GBNA/GBRU module and replace the interlock switch cover.
11. Rack in the GBNA/GBRU module and check that the actuator enters the interlock
switch cover.

New Style
Adjust the interlock switch as follows:
1. Rack out the GBNA/GBRU.

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2. Slacken the two screws that secure the interlock switch.

3. Move the switch fully back on its screws (towards the rear of the safe).
4. Screw in the two screws but do not fully tighten.
5. Check that the interlock switch actuator will strike the centre of the switch plunger
and adjust the actuator if necessary.

6. Push in and latch the GBNA/GBRU module.

7. Move the interlock switch forward until is actuated (middle of plunger movement).
8. Rack out the GBNA/GBRU module and tighten the two screws that secure the
interlock switch.
9. Rack in the GBNA/GBRU module and check the actuation of the switch. The actuator
should push in the switch between 4 mm and 6 mm.

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Belt Tension

Screw Tension Bracket Assembly

L1 (=147)
L2 (=75)
P D

P = 500 +_ 50g D = 3mm

(5.1 +_ 0.5N)

Adjust the main drive belt tension as follows:

1. Check for a deflection of 3 mm when load P is applied at position L2.
2. Slacken the Tension Bracket securing screw and move the bracket to achieve the
deflection.
3. Tighten the bracket securing screw.

Gear Timing
Transport gears are linked by the separator drive belts. A separator belt adjustment tool is
provided to ensure that both parts of the transport are correctly in phase after the belts have
been removed and replaced during a service call. The adjustment is required on both sides
of the Separator.
Proceed as follows:

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1. Take off the separator belt adjustment tool from the rear right side of the escrow.

Separator Belt
Adjustment Tool

2. Remove the right-hand side separator belt cover.

3. Fit the separator belt adjustment tools into the slots in both gears.

4. Put the belt on to the gears.

5. Repeat the adjustment on the left-hand side of the separator.
6. Remove the tool from the gears and return it to its mounting on the escrow.
7. Replace the gear covers.

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MODULE REMOVAL AND REPLACEMENT

FRU/Module Replacement
Note 1: The illustrations in this section are from a mix of front and rear access ATMs and
may not look identical to the GBNA/GBRU you are repairing. They should, however,
enable you to identify the components referred to.

Note 2: Throughout these FRU replacement procedures make sure that all connectors are
replaced securely and harnesses are routed correctly and neatly. Replace and make good
all cable ties, check for fouling conditions and replace all cable identification labels
damaged or lost during servicing.

Note 3. Throughout these procedures each of the references to right-hand side, left-hand
side, front and rear is based on the following illustration
Front

Top

Right Side
Rear

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FRU Locations
The FRUs referenced in this section are identified in the following two illustrations.
Separator Separator to Escrow/Reservoir
Pre-acceptor Escrow/Reservoir
Timing Belts
Upper Transport

Removable
Reject Bin

BV Entry
Transport

Bill Validator
Gas Strut
(BV) and Fan

Lower Transport
4 3 2 1

Currency
Cassettes

The illustration above shows the GBRU viewed from the right-hand side.
Separator to
Escrow/Reservoir
Main Upper Upper Transport Timing Belt Pre-acceptor
PCB

Separator PCB
Main Timing Upper Module
Belt Link Cable
BV Entry
Transport
Push Latch
(Rear Access)
Lower
Transport

Deposit Motor

Recycler Motor
Lower PCB
Power Supply (Reed Switches
PCB behind)

The illustration above shows the GBRU viewed from the left-hand side.

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FRUs In The Upper Module

Bill Validator BV Unit - Removal

1. Pull up the top module until the gas strut is fully extended.
2. On the left-hand side:
Disconnect the connector labelled BPWR and the blue LAN cable from the BV unit.

Connectors

3. On the right-hand side:

Remove the screw from the base of the gas strut. Hold up the top module slightly

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while moving the bottom of the strut backwards to change the pivot position.

4. On the right side of the BV entry transport, loosen one screw and push up the gear
bracket to disengage. Tighten the screw again to hold the gear in place.

Gear Securing Screw

5. Remove one screw securing the BV unit to the upper module base.
6. Pull out the BV unit to the right to remove (including the covers on the side).

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Bill Validator BV Unit - Replacement

To replace the BV unit:
1. Push the BV unit into the module, making sure that the bottom of the unit is flat on the
base of the top module.
2. Check that the exit guides are between the transport entry guides and not hooked over
the top.

Wrong Right
3. Replace one screw to secure the BV unit to the upper module base.
4. On the right hand side of the BV entry transport, again loosen the gear retaining
screw. Engage the gear and press to keep engaged whilst tightening the screw to hold
it in place.

5. Turn the green wheel marked 18 to check that the gears will rotate and are correctly
engaged.
6. Hold up the top module slightly while moving the bottom of the strut backwards to

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change the pivot position. Replace the screw from the base of the gas strut.

7. Re-connect the connector labelled BPWR and the blue LAN cable to the BV unit.

BV Fan - Removal (early units only)

1. Remove the BV unit as described in above procedure.
2. Remove one screw from the front edge of the BV unit cover and remove the top cover.

Screw

3. Disconnect the connector from the board and pull up the fan to remove.
Fan Connector

BV Fan - Replacement (early units only)

To replace the BV fan, reverse the above procedure.

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Pre-Acceptor - Removal

All lengths of pre-acceptor are removed and attached by using the following procedure:

1. On the left-hand side of the upper module remove the separator PCB covers.
● Early units have two side covers. Remove four screws from the upper cover first
and then four screws from the lower cover.

Screw
(4 Places)

Screws

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● On later units remove the timing belt cover and then the one piece side cover.
Loosen the screws “L” and remove screws “R” shown in the following
photographs.
R

L L
L L

R R R

2. Make a note of the cable routing before disconnecting connectors.

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3. Cut the cable tie and disconnect the connectors labelled as follows:
● Separator PCB: PA1, SE7
● In-line: PA3, SE7 and RV2PH.

On Board Connectors Cable Tie In - Line Connectors

4. Pull up the front of the pre-acceptor unit using the green handle on the right-hand side
until the stay bar locks the unit in a raised position.
5. On the right-hand side:
Loosen one screw on the pre-acceptor securing bracket (located above the stay bar),
and push down to disengage the bracket.

Screw

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6. Pull up the pre-acceptor unit until it is fully vertical and lift off to remove.

Pre-Acceptor - Replacement
To replace the pre-acceptor, reverse the above procedure paying special attention to the
following:
● Lower the pre-acceptor onto the mounting studs before attaching the securing
bracket and tightening the screw.

Securing Bracket Mounting Stud

● Make sure all connectors are replaced securely and that all harnesses are
routed correctly and neatly.
When a pre-acceptor is being fitted to a GBRU with separator assembly 009-0019425 or
009-0020242 the following rework is necessary to the separator pusher while the pre-
acceptor is removed:

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1. Move the pusher to the top of its travel and identify the tabs on the pusher.

2. Use an engineer’s rule and scribe to mark a line across both tabs in line with the edge
of the pusher.

3. Cut off the tabs using a small hacksaw or side cutters while holding the pusher firmly

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to prevent displacement of timing belts. Place a piece of paper to catch debris.

4. Use a file to smooth the cut sections and check that no part projects beyond 0.5 mm
out from the edges of the pusher.
5. Wind the pusher to the bottom of its travel.
6. Put the new pre-acceptor on its mounting but do not connect the cables.
7. Manually wind the pusher up and down and check that it does not contact the pre-
acceptor guides at either side.
8. If you are satisfied that the pusher is not obstructed, complete the replacement of the
pre-acceptor.
9. Return the pusher to its top position.

Escrow and Reservoir - Removal

Before the escrow and reservoir can be removed, the pre-acceptor must be removed.
1. Pull up the top module until the gas strut is fully extended.
2. On the right-hand side:

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Remove the two escrow belt covers (one screw and three screws).

3. Remove one screw and washer (above the locating stud) securing the escrow to the
separator.

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4. Remove the forward belt between the escrow and the separator.

5. On the left-hand side:

Loosen two screws from the escrow belt cover (old type) and pull the cover up to
remove.

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or,
On the new type belt cover loosen two screws (L) and remove the top screw (R) and
pull the cover up to remove.
R

L L

6. Remove one screw and washer (above the locating stud) securing the escrow to the
separator

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7. Remove the forward belt between the escrow and the separator.

8. Disconnect the connectors joined to the escrow, labelled as follows:

● From separator PCB: ES1, ES2, ES3
● In line: ES4, ES5 and ESCM.

9. Lift up the lower part of the escrow and the reservoir to detach it from the separator
lower locating studs and then slowly lift up the entire FRU to detach it from the

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mounting studs. Make sure all the cables are disconnected when removing the FRU.

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Escrow and Reservoir - Replacement

To replace the escrow and reservoir, reverse the above procedure paying special attention
to the following:
1. Hold the escrow/reservoir at an angle of approximately 45o and lower it onto the
mounting studs on each side of the separator.

Mounting Stud

2. Lower the escrow onto the locating stud on each side of the separator. Make sure there

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is no gap at the joints on each side before replacing the securing screws.

3. When replacing the belts on the escrow/reservoir, set the belt timing (on each side) by
using the tool attached to the escrow. Refer to ‘Adjustments’ for more details.
4. Make sure all connectors are replaced securely and that all harnesses are routed
correctly and neatly.

Separator PCB (Mounted on Separator) - Removal

1. On the left-hand side of the upper module remove the separator pcb covers as
described in “Pre-Acceptor - Removal” in this chapter.
2. Make a note of cable routing in the area of the separator pcb before disconnecting the
connectors and removing the pcb.

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3. Cut the cable tie and disconnect three connectors labelled PA1/2/3.

On Board Connectors Cable Tie Routing Bracket In - Line Connectors

4. Carefully cut the cable ties from the front of the cable routing bracket.
5. Disconnect all connecters from the separator pcb. Make a note of all connectors
removed.

6. Remove four screws securing the pcb to the mounting bracket.

7. Remove the Separator PCB from the bracket.

Separator PCB - Replacement

To replace the separator pcb, reverse the above procedure.
● Make sure all connectors are replaced securely and that all harnesses are routed
correctly and neatly.

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Gas Strut - Removal

1. On the right-hand side:
Remove the screw at the top of the gas strut.

WARNING

Support the separator unit while detaching the gas strut.

2. Remove the bush and detach the gas strut from the separator.

3. Remove one screw from the base of the gas strut and detach the strut.

Screw

Gas Strut - Replacement

To replace the gas strut, reverse the above procedure paying special attention to the
following:
● Observe the disposal instructions labelled on the gas strut.

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Separator - Removal

Before the separator can be removed, the pre-acceptor, escrow and reservoir, and the
separator pcb must be removed.
1. On the right-hand side:
Remove the screw at the top of the gas strut.

WARNING

Support the separator unit while detaching the gas strut.

2. Remove the bush and detach the gas strut from the separator.

3. From the right-hand side:

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Unhook the harness from behind the separator pcb.

Harness Clamp

4. Loosen the screw on the cam lever mounted on each side of the BV entry transport,
and release each cam lever by pushing down.

5. Carefully remove the separator by lifting slightly forwards, observing the notch

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direction on the cam levers.

Separator - Replacement
To replace the separator, reverse the above procedure paying special attention to the
following:
● Present the separator at an angle of 45o observing the notch direction on the cam
levers.
● Make sure all connectors are replaced securely and that all harnesses are
routed correctly and neatly.

Removable Reject Bin - Removal

1. Push the button at rear left-hand side to eject the reject bin.
2. Using the green handle, pull the bin up (front access ATMs) or backwards (rear access

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ATMs) remove the bin.

Main Upper PCB - Removal

The main upper pcb is mounted on the upper transport and is removed as follows:
1. On the left-hand side:
Remove three screws and loosen one screw from the main upper pcb cover. Pull up
the cover to remove.

Loosen

2. Carefully cut any restraining cable ties and disconnect all connectors from the main

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upper pcb. Make a note of all connectors removed.

3. Remove four screws from the main upper pcb. Detach the pcb from the mounting
bracket.

Main Upper PCB - Replacement

To replace the main upper pcb, reverse the above procedure paying special attention to the
following:
● Before securing the board, observe the correct cable routing at the lower left
corner of the pcb.
● Make sure all connectors are replaced securely and that all harnesses are
routed correctly and neatly.

Upper Transport - Removal

The removable reject bin and main upper pcb must be removed before the upper transport
can be removed.
1. On the left-hand side of the module, at the rear:
Loosen one screw from the rear end of the link cable cover. Slide the cover backwards

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to detach it from the tang at the front. Remove the cover.

2. Remove the two screws from the upper transport base; one at each side of the
transport (viewed from above).

3. Remove the two screws from the rear transport base at the rear end beneath the reject
bin area:

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● Fixed type reject bin:

● Removable type reject bin:

4. On the left-hand side:

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Detach the belt from under the tension roller.

5. At the rear end of the main tension belt:

Remove the remaining screw from the belt cover near the base of the upper transport.
Remove the cover and detach the belt from the gear.

Gear Belt Cover Screw Belt

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6. Carefully lift up and detach the upper transport from the upper module base.

Upper Transport - Replacement

To replace the upper transport, reverse the above procedure paying special attention to the
following:
1. Replace and secure the upper transport first. Make sure the reference holes on the
transport are placed exactly on the reference bosses on the upper base before securing
with the screws removed in steps 2 and 3.
2. Attach the main belt to the upper transport gear and replace the belt cover, as removed
in step 5.
3. Replace the middle part of the main belt under the tension roller, as removed in step 4.
4. Refer to the Adjustments section to check the main belt tension. Check the belt does
not foul other cables and connectors in the area before replacing the link cable cover.
5. Present the link cable cover slightly to the rear of the cable bracket. Slide the cover
towards the front to engage the remaining screws at the rear end and the tang at the
front. Make sure all cables are securely and neatly contained before replacing the
cover screws.

Tang

BV Entry Transport - Removal

The pre-acceptor, escrow, reservoir and link cable bracket must be removed, and the
tension roller belt detached, before removing the BV entry transport.

1. On the right-hand side:

Remove one screw from the gear bracket on the side of the BV entry transport and

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move the bracket fully up, to access more screws under the bracket.

Screw (4 Places) Gear Bracket

2. On each side:
Remove two screws securing the BV entry transport to the upper module base.
3. On the left-hand side:
At the front of the link cable assembly, disconnect the connector (UFHS) attached to
the BV entry transport.

4. Pull up the BV entry transport to remove, making sure the main tension belt is fully

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detached.

Reference Hole

BV Entry Transport - Replacement

Replacement of the BV entry transport is the reverse of the above procedure paying
special attention to the following:
1. When replacing the BV entry transport, make sure the reference holes of the transport
are placed exactly on the reference bosses of the upper base.
2. Refer to the “Adjustments” section to check the main belt tension. Check that the belt
does not foul other cables and connectors in the area before replacing the link cable
cover.

Separator to Escrow/Reservoir Timing Belts - Removal

1. On the right-hand side:

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Remove one screw from the small belt cover and remove the cover.

2. Remove the forward belt between the escrow and the separator.

3. On the left-hand side:

Loosen two screws from the escrow belt cover (old type) and pull the cover up to

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remove.

or,
On the new type belt cover loosen two screws (L) and remove the top screw (R) and
pull the cover up to remove.
R

L L

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4. Remove the forward belt between the escrow and the separator.

Separator to Escrow/Reservoir Timing Belts - Replacement

When replacing the belts on the escrow/reservoir, set the belt timing (on each side) by
using the tool attached to the escrow.

BV Entry Transport to Upper Transport. Main Timing Belt -

Removal

1. Open up the top module using the green handle until the gas strut is fully extended.
2. On the left-hand side of the main upper transport:
Remove three screws and loosen one screw from the main upper pcb cover. Pull up

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the cover to remove.

Loosen

3. Loosen one screw from the rear end of the link cable cover. Slide the cover backwards
to detach it from the tang at the front. Remove the cover.

4. Pull out the main timing belt from under the tension roller.

5. At the rear end of the main tension belt:

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Remove the remaining screw from the belt cover near the base of the upper transport.
Remove the cover and detach the belt from the gear.

Gear Belt Cover Screw Belt

6. Feed the belt through towards the front of the module, past the tension roller bracket
and then detach the belt from the BV entry transport at the front of the module.

Belt

BV Entry Transport to Upper Transport. Main Timing Belt -

Replacement
To replace the main tension belt, reverse the above procedure paying special attention to
the following:
1. Attach the belt to the BV entry transport first.
2. Feed the belt through the tension roller bracket but leave loose.
3. Attach the main belt to the upper transport gear and replace the belt cover, as removed
in step 5.
4. Replace the belt under the tension roller, as removed in step 4. Refer to ‘Adjustments’
to check the main belt tension. Check the belt does not foul other cables and
connectors in the area before replacing the link cable cover.
5. Present the link cable cover slightly to the rear of the cable bracket. Slide the cover
towards the front to engage the remaining screws at the rear end and the tang at the
front. Make sure all cables are securely and neatly contained before replacing the

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cover screws.

FRUs In The Lower Module

Push Latch - Removal

1. Rack out the lower module.
2. On the left-hand side (front or rear depending on variant):
Remove two screws securing the push latch to the left-hand side of the lower module
(rear access illustration shown).

Note: Later latches are fitted with allen screws. Use a 3 mm allen key to loosen/
tighten.

3. Remove the latch assembly.

Push Latch - Replacement

To assemble the replacement push latch, proceed as follows:

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1. Attach the latch and spacer to the bracket using four screws provided.
2. Rear access units: secure the latch to left bracket holes, and the spacer to right bracket
holes (as illustrated below).
3. Front access units: secure the latch to right bracket holes, and the spacer to left
bracket holes (opposite of illustration below).

Spacer

Bracket

Latch

4. Secure the push latch assembly to the lower module using two screws provided.
Attach screws in diagonally opposite holes.
5. After replacing the push latch, refer to ‘Adjustments’ for more details of how to check
the facia, upper module and lower module alignment.

Lower PCB - Removal

There are two variants of the lower pcb; GBRU4/GBNA4, and GBNA2. Remove the
lower pcb as follows:
1. On the left-hand side:
Remove one screw and the cable retaining clip from the cable entry hole.

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Disconnect the USB and SHT/MEI connectors at the front of the lower module.

USB

SHT/MEI

2. Remove four screws securing the pcb cover to the lower transport. Detach the cover.
3. Remove two screws on the cable cover under the slide channel at the base of the lower
module.

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4. Disconnect two or four connectors labelled CS1/2/3/4.

Connectors

5. Disconnect all connecters from the lower pcb. Make a note of all connectors removed.
6. Remove four screws securing the lower pcb to the lower module and detach the cover.

7. Detach the pcb and the Mylar sheet fitted behind.

Lower PCB - Replacement

To replace the lower pcb, reverse the above procedure.

Note: Make sure all connectors are replaced securely and that all harnesses are routed
correctly and neatly.

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Lower Transport - Removal

1. At the front left corner of the lower module:

Press the tab on the rivet-tie to detach it from the motor assembly.

2. With the lower transport open, on the inside of the cassette housing:
Remove three screws from the cable cover.

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3. Feed the cable through to the inside of the cassette housing.

4. Loosen two screws on the hinge spring bracket at the rear end of the lower transport.
Push the bracket forward to loosen.

5. Close the lower transport.

6. Loosen a screw on the stopper bracket at the front end of the lower transport. Pull up
the bracket to release the stopper.

7. With the lower transport almost fully open, carefully slide the transport forward and

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detach it from the hinges.

8. Remove the washer at the front hinge.

Lower Transport - Replacement

To replace the lower transport, reverse the above procedure, paying special attention to the
following:
1. Make sure a washer is replaced at the front hinge.
2. Observe the D-cut shape of the rear hinge spring bracket.
3. Check the belt for fouling after replacing the cable cover inside the cassette housing.

Currency Cassette (Deposit/GBNA, Recycler/GBRU, With/

Without Keylock)
For details of how to configure the cassettes, refer to document “s66710 - Cash Acceptor
and Recycler Cassettes”.

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Power Supply - Removal

1. On the left-hand side of the module:

Disconnect one connector labelled PWR and remove four screws securing the power
supply cover to the lower module. Detach the cover.

2. Remove the rivet-tie from the cover.

3. Disconnect all connecters from the pcb. Make a note of all connectors removed.
4. Remove four screws securing the pcb to the lower module.

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5. Detach the power supply pcb and Mylar sheet fitted behind.

Power Supply - Replacement

To replace the power supply pcb, reverse the above procedure.
● Make sure all connectors are replaced securely and that all harnesses are routed
correctly and neatly.

Power Supply Fuses

1. Access the power supply pcb as described above.

2. Remove and replace the fuses as required using only those that meet the
specifications.

10 Amp 30 Amp

Reed Switches - Removal

1. Open the lower transport and remove the cassettes.
2. Viewed from the right-hand side of the module:
Remove two screws securing the cassette guide to the inside left wall of the cassette

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housing. Detach the guide.

3. From inside the cassette housing, remove two screws securing the pcb to the lower
base. Pull out the pcb slightly.

4. Disconnect one connector (labelled D1C, D2C, D3C or D4C) from the back of the
reed switch pcb.

Reed Switches - Replacement

To replace the reed switch, reverse the above procedure.

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Motor Assembly (Recycler and Deposit) - Removal

Note: The recycler motor is the larger of the two motors. The deposit motor is the
smaller of the two. On BNA variants, only deposit motors are fitted. On recycler variants,
both recycler and deposit motors are fitted.

1. On the left-hand side of the module:

Disconnect all the connectors from the motor(s) you wish to remove:
2. On recycler motors: Two connectors labelled: BF1M and BS1M
3. On deposit motors: One connector labelled BS1M.
4. To remove the recycler motor, remove two screws securing the motor to the
assembly bracket.

5. To remove the deposit motor, remove three screws securing the motor assembly to

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the lower base. Detach the recycler motor, if one is fitted, as described above.

Motor Assembly (Recycler and Deposit) - Replacement

To replace the motor assembly, reverse the above procedure.

Harnesses

Cassette Connector Harness - Removal

The cassette connector harness is connected to the bottom edge of the lower pcb and is
routed through to the base of each cassette housing.
1. On the left-hand side of the module:
Remove two screws securing the cable cover to the lower base unit under the slide
channel.

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2. Disconnect two or four connectors labelled CS1/2/3/4.

Connectors
3. On the base of the cassette housing, remove two screws from the cable cover and
remove the cover from the base.

4. On the outside left of the lower module, feed the CS cable through the cable clamp
under the slide rail and pull up the cable clamp to the inside of the cassette housing.
5. Remove three screws securing the connector assembly bracket to the base of the

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cassette. Detach the connector assembly bracket.

6. Remove two screws securing the connector to the assembly bracket and detach the
connector. Detach one ground screw/cable.

Cassette Connector Harness - Replacement

To replace the cassette connector and assembly bracket, reverse the above procedure
paying special attention to the following:
● Neatly fold and tape the length of each cable according to its position in the lower
module.

Link Harnesses
For the purposes of these replacement procedures the following link harnesses are defined:

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● GBNA/GBRU to ATM Link

● Upper to Lower Module Link
● Upper Module Link.
Each of the link harnesses consists of separately orderable cable assemblies. If a single
cable assembly is to be replaced then the old cable should be stripped out from the link
harness and its replacement should be tied in and routed in the same way. The procedures
also assume replacement of the articulated cable guard. If this is not necessary the existing
guard should be left in place and opened up to remove and replace the cable.

GBNA/GBRU to ATM Link Cable - Removal

The GBNA/GBRU to ATM link cable is routed in an articulated cable guard along one of
the module support rails and is then turned up to the GBNA/GBRU interlock switch and
tied into a channel along the side of the module cradle. The cable consists of three
components parts:
● Cable Assembly (ATM Power) - 24Vdc supply lines from the ATM to the GBNA/
GBRU
● Cable Assembly (Shutter/MEEI) - MEEI and facia shutter power and control lines
from the GBNA/GBRU to the ATM
● USB Cable Assembly - USB communications signals between GBNA/GBRU and
the ATM PC Core.
The dc, MEI, and shutter lines are terminated in plugs that connect into Molex Mini-fit Jnr
receptacles at the end of the cradle channel. The USB cable is routed past these
receptacles, led up the side wall of the safe, and plugged into a socket on the 7-port USB
hub.

Note: The length of cable runs varies between front and rear access ATMs. As you strip
out the damaged cable, take note of anchor points and how the excess length is tied in.

Remove the GBNA/GBRU to ATM link cable as follows:

1. Rack out the GBNA/GBRU.
2. Unplug the USB communications cable from the USB Hub and cut the cable ties to
free it from the harness.

3. Unplug the dc power, MEI, and shutter cables from the sockets at the inboard end of

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the cradle channel.

4. Rack in the GBNA/GBRU and then rack out only the lower module.
5. Cut the cable ties that fasten the harness to the cable channel.
6. Old style interlock switch - remove the interlock switch cover.
New style interlock switch - remove the interlock switch.
7. Unplug the spade connectors from the interlock switch.
8. Unscrew the ground connector next to the interlock switch. Retain the screw.
9. Unscrew the single screw attaching the articulated cable guard to the cradle. Retain
the screw.

Note: Push the walls of the cable guard apart so that a few of the retaining bars can be
taken out allowing the cable to be held back and the head of the screw to be reache

10. Unscrew the two M4x8 screws attaching the cable guard to the side of the lower
module.
11. Unscrew the screws attaching the two plastic securing rings. Retain the screws and
rings. Unscrew the ground connector. Retain the screw.

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Note: At this point the harness splits and enters the cassette compartment via two
openings. The USB, MEI, and shutter cables are routed towards the Lower PCB and the
power lines are routed to the power supply unit.

12. Open the lower module and remove the cassettes.

13. In cassette position 1 take off the bright metal covers on the side wall and base that
cover the dc power harness (two screws in each cover).

14. In cassette position 2 take off the bright metal cover on the side wall that covers the
USB and MEI/shutter harness (2 screws).
15. In cassette position 3 free the USB and MEI/shutter harness from the retaining tangs.

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16. On the base of cassette position 4 take off the Y-shaped bright metal cover over the
USB and MEI/shutter harness.

17. Unplug the power harness from the power supply unit PWR connector.
18. Take off the power supply cover (4 screws) and press out the cable tie securing the
power input cable to the cover.
19. Push the grommet out of the hole in the GBNA/GBRU base and unclip the grommet
from the dc power harness. Retain the grommet.

20. Unscrew and retain the the ground connector screw.

21. Feed the dc power harness back into cassette position 1.

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22. Take off the USB retaining bracket from the Lower PCB cover.

23. Unplug the USB cable and MEI/shutter harness from the USB and SHT connectors on
the Lower PCB.
24. Push the grommet out of the hole in the GBNA/GBRU base and unclip the grommet
from the USB cable and MEI/shutter harnesses. Retain the grommet.
25. Unclip and retain the ferrite cores from both harnesses. Take note of the exact position
of the cores (distance from connectors) on the cables.

26. Feed the harnesses back into cassette position 4.

27. Lift the harness assembly away from the GBNA/GBRU.

GBNA/GBRU to ATM Link Cable - Replacement

Replacement of the GBNA/GBRU to ATM link cable is the reverse of the above
procedure, taking care with the following:
● Clip all the retaining bars into the new cable guard.
● Replace all cable ties, retainers, and grommets.
● Ensure ground connections are securely made.
● Put the ferrite cores on the new cables in the previously noted positions.
● Make sure all connectors are replaced securely and that all harnesses are
routed correctly and neatly.
● Connect the interlock switch as shown in the following illustration.

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● Refit all removed covers.

COM 2

NO 2

NO 1
COM 1

Note: The illustration above shows an old style interlock switch in a front access ATM.
In a rear access ATM COM1 is at the top of the switch. New style interlock switch
connections are in the same orientation.

Upper to Lower Module Link Cable - Removal

The upper to lower module link cable is routed in an articulated cable guard attached to the
side of the lower module and to the underside of the upper module. The cable consists of:
the following component parts:
● Cable Assembly (Lower to Upper Power) - DC power lines to the bill validator
unit and the main upper pcb
● 100 Base-T Cable (BV LAN) - LAN cable between lower pcb and the bill
validator unit
● Cable assembly (BV Power)
● Cable Assembly (Lower to Upper, Signal) - Data cable between the lower pcb and
the main upper pcb.

Note: The length of cable runs varies between front and rear access ATMs. As you strip
out the damaged cable, take note of anchor points and how the excess length is tied in.

Remove the upper to lower module link cable as follows:

1. Rack out the lower module of the GBNA/GBRU.
2. Unplug the BPWR and UPWR connectors from the power supply unit and the LAN

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connector (blue cable) and UPCN connector from the lower pcb.

3. Take off the harness loop cover (3 screws).

4. Unclip the grommet from the harness and retain the grommet.

Note: Take note of how the harness is looped you will require to loop the replacement
harness in the same way.

Grommet

5. Open the lower module and remove the cassette from position 2.
6. Take off the bright metal panel on the side wall of the cassette housing covering the
upper to lower link cable.

7. Feed the cable up from the power supply area, through the cassette housing and out of

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the access hole next to the cable guard.

8. Close the lower module.

9. Unscrew the 2 screws holding the cable guard to the side of the lower module.

Note: Push the side walls of the cable guard apart and unclip two or three cable retaining
bars from the cable guard to allow the cable to be held back away from the heads of the
screws.

10. Remove the single screw (M3x6) attaching the cable guard to the underside of the
upper module.

11. Remove the bracket from the cable guard (1 screw) and retain the bracket and screw.

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12. Rack in the lower module until it is latched and then rack out the whole GBNA/
GBRU.
13. Open the reservoir /escrow unit until it is supported on the gas strut.
14. Take off the cover from the main upper pcb (4 screws).

Loosen

15. Remove the screw from the long cable cover, slide the cover to the left out of its
locating tang, and lift it off.

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16. Unplug the cable from the UPWR and UPCN connectors on the Main Upper PCB.

Note: The UPCN connector is the second from bottom at the left-hand side of the board.

17. Unplug the cables from the BPWR and LAN connectors on the BV unit.

18. Free the cables from any retaining cable ties and lift the harness assembly away from
the GBNA/GBRU.

Upper to Lower Module Link Cable - Replacement

Replacement of the upper to lower module link cable is the reverse of the above
procedure, taking care with the following:
● Clip all the retaining bars into the new cable guard.
● Fit the cable guard bracket to the new cable guard.
● Replace all cable ties and grommets.
● Loop the new harness in the same way as the old.
● Refit all removed covers.

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Upper Module Link Cable - Removal

The upper module link cable is made up of two cable assemblies:
● Cable Assembly (Sep to Upper)
● Cable Assembly (Sep to Upper, URCN)
These cables carry the following signal and supply lines from the main upper pcb:
● Separator pcb: power and communications
● Separator: infra-red sensors and detectors, pulse motor
● Escrow: infra-red sensors and detectors, pulse motor.

Note: It is important that the cable routing is followed exactly. As you strip out the
damaged cable, take note of anchor points and how the cable is tied in.

Remove the upper module link cable as follows:

1. Take off the main upper pcb cover (4 screws).

Loosen

2. Take off the covers over the separator pcb as described in the section “Pre-Acceptor -
Removal”.
3. Open the top transport until it is supported by the gas strut.
4. Remove the screw from the long cable cover, slide the cover to the left out of its
locating tang, and lift it off.

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5. From the main upper pcb unplug the cables from the following connectors: SPWR,
URCN, SE1, SE2, SE4, RV2S.

6. Ease the cables away from the board and out of the long channel cutting cable ties as
necessary.

7. Cut cable ties securing the cable where it turns up out of the long channel.
8. From the separator pcb unplug the cables from the SPWR and URCN connectors.

9. Separate the in-line connectors, SE1, RV2PH, PA3, SEFM, ESCM, ES5 and ES4.
10. Lift the upper module link cable away from the GBNA/GBRU cutting restraining
cable ties as necessary.

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Upper Module Link Cable - Replacement

Replacement of the upper module link cable is the reverse of the above procedure, taking
care with the following:
● Replace all cable ties and grommets.
● Loop the new harness in the same way as the old.
● Refit all removed covers.

CABLING
Interlock Switch Connections
Connection between the Power Input Connector and the PWR Connector on the GBNA/
GBRU Power Supply Unit is via an interlock switch wired as shown in the following
diagram.
PWR
PWR

V V V V V V V V V V V V V V V V
1
+24VI/L
V V V V V V V V V V

1 2
+24VI/L +24VRTN
2 3
+24VRTN
3 4
Power Supply Unit

4 +24VRTN
5
+24 V +24VRTN
5 6
+24VI/L
6 7
+24VI/L
7 8
8 9
9 10
+24 V
10 11
+24 V
12
+24 V
13
+24 V
V V V

NO1 14
+24 V
NC1 15
Interlock Switch

COM1 16
V V V

NO2
NC2
COM2

CONNECTOR ASSIGNMENT/PINOUTS

GBNA/GBRU To ATM Connectors

Electrical connection between the GBNA/GBRU and the ATM consists of:

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● 24Vdc supply lines from the ATM to the GBNA/GBRU

● MEEI control lines from the GBNA/GBRU to the ATM
● Facia shutter power and control lines from the GBNA/GBRU to the ATM
● USB communications signals between GBNA/GBRU and the ATM PC Core.
The D/C, MEEI, and shutter lines are terminated in plugs that connect into Molex Mini-fit
Jnr receptacles at the end of the cradle channel. The USB cable is routed past these
receptacles and plugged into a socket on the 7-port USB hub.

Power Input Connector

The power input connector is a 16-way Minifit Jr. dual row receptacle with the following
pinout:

N/C 1 9 N/C
N/C 2 10 N/C
+24V_RTN 3 11 +24V
+24V_RTN 4 12 +24V
+24V_RTN 5 13 +24V
+24V_RTN 6 14 +24V
N/C 7 15 +24V
N/C 8 16 N/C

Communication
The GBNA/GBRU communicates with the host ATM via a USB connection between the
module control board and the ATM PC Core. On some ATMs this may be via a USB hub.
● Interface type - USB1.1
● Speed - 12 Mbit/sec.
● Connector - USB Type A (plug)

Shutter / MEEI Control The GBNA/GBRU controls the ATM’s facia shutter and MEEIs
as follows:
Shutter - The shutter is connected to an 8-way Minifit Jr. dual row receptacle with the
following pinout:

+5VRTN 1 5 +5 V
+24VRTN 2 6 +24 V
+24VRTN 3 7 SOL
LOCK 4 8 OPEN

Where,
● The D/C voltages are output power line voltages and returns.
● SOL is a TTL output signal, HI = Close, LO = Open

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● LOCK (Shutter Closed) is a TTL input signal, High active.

● OPEN (Shutter Open) is a TTL input signal, High active.
MEEI - The MEEIs are connected to a 4-way Minifit Jr. dual row receptacle with the
following pinout:

MEI_A 1 3 +12 V
MEI_B 2 4 N/C

Where,
● The +12 V is an output power line voltage.
● MEI_A is a TTL, open collector output signal, Low active
● MEI_B is a TTL, open collector output signal, Low active

PCB Connectors
This section identifies the board connectors on GBNA/GBRU PCBs.

Power Supply Unit The connections on the PSU are as follows:

BPWR
UPWR
PWR

LPWR

● PWR - +24V dc supply from ATM via interlock switch.

● BPWR - +12V, -12V, and +5V output to BV Unit.
● UPWR - +24V and +5V output to Main Upper PCB.
● LPWR - +5V and +24V output to Lower PCB.
There are three fuses in the module power supply:
● Fuse 1 = 250 V 10 A (Littelfuse)
● Fuse 2 and Fuse 3 = 250 V 30 A (Littelfuse)

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Main Upper PCB

UB2 RV2S UB3

RV2PH
SE1
UB1

RV2MG

SE2 JTAG

SE4

URCN

UPCN UPWR

SPWR
DCMP/
DCMS

Connectors on the Main Upper PCB are as follows:

● UB2 - Upper transport photo-interrupters, and IR sensors.
● RV2S - Escrow IR sensors.
● UB3 - Upper transport solenoids.
● RV2PH - Pre-acceptor photo interrupters.
● UB1 - Upper transport photo- interrupters, and IR sensors.
● RV2MG - Not used
● JTAG - Not used
● UPWR - +24V and +5V from PSU.
● DCMP/DCMS - Upper transport dc motor.
● SPWR - +24V and +5V to Separator PCB
● UPCN - Logic lines to Lower PCB.
● URCN - Logic lines to Separator PCB
● SE4 - Separator and Escrow pulse motors.
● SE2 - Escrow IR sensors,
● SE1 - Separator IR sensors, Pre-acceptor T-sensors and IR sensors.

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Separator PCB
SE6 SE5 JTAG SE7 PA1

ES3

ES1
SPWR

ES2

URCN

Connectors on the Separator PCB are as follows:

● SE6 - Separator pulse motors and solenoid.
● SE5 - Separator photo-interrupters.
● JTAG - Not used
● SE7 - Separator and Pre-acceptor photo-interrupters.
● PA1 - Pre-acceptor solenoids and pulse motors.
● SPWR - +24V and +5V in from Main Upper PCB.
● URCN - Logic lines from Main Upper PCB.
● ES2 - Escrow pulse motors and solenoids.
● ES1 - Escrow photo-interrupters.
● ES3 - Escrow photo-interrupters.

Lower PCB
RV1PH
RSVS LB1 LB2 LB3 LB4 TERM

LT1
LPWR

UPCN SHT2

BV SHT

ICS
USB

CS1 CS2 CS3 CS4

Connectors on the Lower PCB are as follows:

● RSVS - Not used.
● RV1PH - Not used.
● LB1 - Lower base pulse motors 1 and 2.
● LB2 - Lower base reed switches 1 and 2.

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● LB3 - Lower base pulse motors 3 and reed switch 3.

● LB4 - Lower base pulse motors 4 and reed switch 4.
● TERM - Factory debug facility.
● LT1 - IR sensors, solenoids, and photo-interrupter.
● SHT2 - Shutter and MEEI lines to ATM.
● SHT - Shutter and MEEI lines to ATM.
● USB - USB connection from ATM.
● CS4 - Recycle cassette position 4.
● CS3 - Recycle cassette position 3.
● CS2 - Recycle cassette position 2.
● CS1 - Recycle cassette position 1.
● ICS - Future development.
● BV - LAN connection to BV unit.
● UPCN - Logic connection to Main Upper PCB.
● LPWR - +24V and +5V power from PSU.

TOOLS
● The Separator Belt Adjustment Tool - this is supplied with the GBNA/GBRU and is
attached to the rear right side of the Escrow. (refer to the section, “Gear Timing”)
● An engineer’s rule and scribe
● A small hacksaw or side cutters
● A 3 mm allen key
● A file.

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Table of Contents

Cash Acceptor and Recycler Cassettes

INTRODUCTION ........................................................................................................... 3-1

DESCRIPTION ............................................................................................................... 3-1

Cassette Types ............................................................................................................ 3-1
Cassette Sizes.............................................................................................................. 3-2
Note Sensing ............................................................................................................... 3-2
Currency Sizes ............................................................................................................ 3-2
Power Requirements ................................................................................................... 3-2

CASSETTE OPERATION AND REPLENISHMENT .................................................. 3-3

Opening the Cassette .................................................................................................. 3-3
Stage Operation for Deposit Cassettes........................................................................ 3-5
Stage Operation for Recycler Cassettes...................................................................... 3-6
Latching the Note Stage......................................................................................... 3-7
Unlatching the Note Stage ..................................................................................... 3-8
Closing the Cassette.................................................................................................. 3-10
Replenishment .......................................................................................................... 3-11
Preparing Currency .............................................................................................. 3-11
Loading a Cassette .................................................................................................... 3-12
Unloading a Cassette ................................................................................................ 3-14
Transporting and Storing Cassettes .......................................................................... 3-14

TROUBLESHOOTING ................................................................................................ 3-14

DIAGNOSTICS............................................................................................................. 3-14

STRAPPING ................................................................................................................. 3-14

ADJUSTMENTS........................................................................................................... 3-15
Configuring the Cassette........................................................................................... 3-15
Setting The Note Guide Clerance ........................................................................ 3-15
Media Widths....................................................................................................... 3-16
Number of Guides and Spacers to Use ................................................................ 3-16
Cutting the Note Guide Spacers........................................................................... 3-16
Setting Identification Codes................................................................................. 3-19
Accessing the Magnets......................................................................................... 3-19
Cassette Body To Lid Identification .................................................................... 3-20
Colour Code Labels ............................................................................................. 3-21
Indelible Ink Marking .......................................................................................... 3-21
Fitting an Adaptor for Standard Cassettes in Extended Variant ............................... 3-21

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MODULE REMOVAL AND REPLACEMENT.......................................................... 3-25

CABLING ..................................................................................................................... 3-25

CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 3-25

TOOLS .......................................................................................................................... 3-25

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Table of Contents
Chapter 3

Cash Acceptor and Recycler Cassettes

INTRODUCTION
This chapter describes the cassettes used in the NCR Cash Acceptor and Recycler when
installed in NCR ATMs. It provides operation, configuration and maintenance information
and is intended for use by personnel who unload, load and configure these cassettes.
The information is presented in four sections:
● Description - describes the different variations of cassette.
● Basic Operations - information on opening, closing, cleaning cassettes and operating
the note stage.
● Configuring the Cassette - describes how to set up a cassette for different currencies.
● Replenishment - how to prepare the currency, load it into and unload it from a
cassette.

DESCRIPTION
The NCR cash acceptor and recycler cassettes are portable containers moulded in high
impact polycarbonate. They are designed to store and, under the control of the parent sub-
system, release currency.

Cassette Types
There are two types of cassette: deposit and recycler. Deposit cassettes have a blue front
and recycler cassettes have a grey front.

Deposit Cassette Recycler Cassette

(Blue) (Light Grey)

Both types of cassette are available as either standard or extended variant. Adaptor plates
can be fitted to the cassette positions in the extended cash acceptor and recycler to allow
standard cassettes to be used.

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Cassette Sizes
Cassette sizes are as follows:
● Standard Deposit Cassette - 253mm (1700 - 2300 notes)
● Extended Deposit Cassette - 488mm (2800 - 4400 notes)
● Standard Recycler Cassette - 220mm (1400 - 2000 notes)
● Extended Recycler Cassette - 455mm (2600 - 4100 notes).

Note Sensing
Both types of cassette have note sensing and will indicate full and empty conditions to the
parent system as appropriate.

Currency Sizes
The cassettes can be mechanically adjusted to hold currency of the following sizes:
● Width (short edge) - 60mm (2.36in.) to 86mm (3.39in.)
● Length (long edge) - 120mm (4.72in.) to 182mm (7.17in.).
In addition, electro-mechanical adjustment provides up to sixteen different cassette
identification codes.

Power Requirements
None.

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CASSETTE OPERATION AND REPLENISHMENT

Opening the Cassette

Open the cassette as follows:
1. Place the cassette on a flat surface.
2. Remove the latch seal (if fitted) according to your in house procedures.
3. Unlock the key lock (if fitted) on the cassette lid.

Note: The key cannot be removed while the cassette is unlocked.

4. Pull the bottom of the lid latch away from the body of the cassette.

5. Lift the latch up a small amount then pull the top of the latch away from the cassette.

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6. Hinge the latch down to free the cassette lid.

7. Raise the lid past the vertical position then unhook it from the metal hinge lugs at the
front of the cassette body. Remove the lid completely from the cassette body.

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Stage Operation for Deposit Cassettes

The note stage on the deposit cassettes does not have a latch. The stage must be pulled
back to the rear of the cassette and held in place while removing currency from the
cassette.

WARNING

Make sure that the stage is firmly held in the rear position while removing currency from
the cassette.

1. Place the cassette on a suitable flat surface. Firmly support the rear of the cassette with
one hand.

2. Placing your fingers into the stage as shown below, pull it all the way to the rear of the
cassette.

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3. Hold the stage at the rear of the cassette whilst removing the currency.

4. When all currency has been removed gently allow the stage to return to the home
position at the front of the cassette.

Stage Operation for Recycler Cassettes

Recycler cassettes have a latch to keep the stage at the rear of the cassette during
replenishment.

Note Stage

Note Stage Latch Release

Some early models of the cash acceptor and recycler have recycler cassettes that do not
have the stage latch. If your recycler cassette is of this type then operate the stage as
defined in Stage Operation for Deposit Cassettes, above.

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Latching the Note Stage

1. Place the cassette on a suitable flat surface. Firmly support the rear of the cassette with
one hand.

2. Placing your fingers into the stage as shown below, pull it all the way to the rear of the
cassette until the stage latch clicks.

Do not press the stage latch release situated in the stage as this will prevent the stage
from latching correctly.

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3. Make sure the latch clicks and the stage is held in the rear position before removing
your hand.

Unlatching the Note Stage

4. Firmly support the rear of the cassette with one hand.

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5. Place the thumb of your free hand on the outside rear of the cassette and take hold of
the note stage, placing your fingers into the stage as shown below. Squeeze slightly to
relieve the spring tension on the note stage.

WARNING

Take care not to press the note stage latch release before you have a firm grip on the stage.

6. While maintaining the hold on the stage press the green stage latch release with your
middle finger.

7. Gently allow the stage to slide to the front of the cassette. If there is currency in the
cassette ensure that it has not been trapped under the stage.

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Closing the Cassette

Note: Make sure that the note stage is returned to the home position before closing the
cassette.

1. Holding the lid in a vertical position, hook the front of the lid onto the metal hinge
lugs on the front of the cassette body then close the lid.

2. Lift the latch up and forward toward the cassette.

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3. Hook the latch over the lid latch block.

4. Pull the latch down and then press towards the cassette body until it clicks into the
locked position.

5. Replace the latch seal (if fitted) according to your in house procedures.
6. Lock the key lock (if fitted) on the cassette lid and remove the key.

Note: The key can only be removed when the cassette is locked.

Replenishment

Preparing Currency
Before loading the currency into a recycler cassette it must be prepared as described in the
following sections.

Used Currency Used currency should be prepared by holding a bundle of

approximately 100 notes in one hand and separating out with the other. While separating
out, the currency should be checked for obvious defects such as:
● Adhesive tape on the surface of the currency.
● Staples, pins or any foreign matter attached to the currency.
● Torn or limp notes with pin holes.
● Two or more notes stuck to each other.

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● Corner folds (straighten as required).

● Folded notes.

New Currency New, or un-circulated, currency should be separated (fanned) out

several times before loading into the cassette. Any notes considered to be unacceptable
should be removed.
The packaging of new currency can cause it to be set into a bow shape. This bow shape
may be either across the length or the width of the notes and may cause the notes to jam in
the module.
It is recommended that these notes should be processed through a counting machine where
possible. If this is not possible then the notes should be manually fanned and flattened
several times. If the bow persists follow the instructions given in the section Loading A
Cassette for notes that are deformed in this way.

Bad currency preparation may impair the performance of the module.:

Loading a Cassette
Load a cassette as follows:
1. Open the cassette.
2. Slide the note stage all the way to the rear of the cassette until it latches.
3. Align the edges of the notes in both planes by holding a bundle loosely between the
fingers and thumbs of both hands and tapping lightly on a flat surface, then tapping the
note ends.

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4. Raise the front of the cassette to ease loading. For example, stand the cassette at an
angle against a wall.
5. Load the notes into the cassette.

Note1: For notes bowed along their length, load the cassette with alternate packs/bundles

of 100 notes as shown, and make sure that any bowed notes are loaded with the bow
towards the stage

Note 2: For notes bowed across their width. load the cassette with alternate bundles of
100 notes as shown, and make sure that the bow is pointing away from the stage.,

6. Continue until the required amount is loaded.

7. Release the stage and allow it and the note stack to slide upwards until the currency
stack touches the front support.
8. Lay the cassette back flat on its base. The currency should now remain between the
front support and the stage in an upright position.
9. Close the cassette.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-13
Section 11: Deposit
Cash Acceptor and Recycler Cassettes

Unloading a Cassette
Unloading a cassette is a reversal of the loading procedure. Refer to Basic Operations for
details of cassette opening, closing and note stage operation.

Transporting and Storing Cassettes

Always carry a cassette by its handle when transporting individually (for example,
transporting to the ATM from a cash in transit (CIT) armoured van).
When transporting the cassette from location to location (for example, in a CIT armoured
van):
● Place the cassette so that it lies with the longest dimension flat - i.e., 90 degrees
rotated from it's normal vertical operating (lid in up position)
● Restrict the movement of the cassette during transportation. To prevent any damage
during transportation, it is also advisable to ensure that any cassette edge, or sides, are
separated from one another by a foam or air cushion material.
● Do not stack more than six cassettes on top of each other.
When storing cassettes:
● Ensure that each cassette is stored so that it lies with the longest dimension flat - i.e.,
90 degrees rotated from it's normal vertical operating (lid in up position)
Do not stack more than six cassettes on top of each other.
Removal and replacement procedures for this device. May need to cover more than one
terminal.

TROUBLESHOOTING
None.

DIAGNOSTICS
None.

STRAPPING
None.

3-14 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Cash Acceptor and Recycler Cassettes

ADJUSTMENTS

Configuring the Cassette

This section covers the following topics:
● Setting the note guide clearance.
● Setting identification codes.
● Cassette body to lid identification.

Setting The Note Guide Clerance

The currency width adjustment is made by first establishing the width of the currency that
the cassette is to hold. This measurement is then used to determine the thickness of spacers
located between the note guides and the cassette lid.

Currency Length

$
Currency
Width

The note guides are not installed when the cassette leaves the factory and will be packed
separately. Have the following parts to hand before starting to configure the note guide
clearance of the cassette.
Narrow Note
Left Hand Wide Guide (1)
Note Guide (1)
Spacer (9)

Screw Plate (9)

Screw (9)

Right Hand Wide

Note Guide (1)

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-15
Section 11: Deposit
Cash Acceptor and Recycler Cassettes

For the key lock (if fitted), the keys are packaged with the ATM. The note guides are
set using segmented note guide spacers which must be cut to the correct size. As shown
below, the segments are numbered, and the ends of the spacers are marked A and B.

A
7
1
6
2
5
3
4
4
3
5
2
6
1
7
B

Depending on the thickness required either the end marked A or marked B is removed.

Media Widths
The note guides should be set to accommodate the widest media that is to be used. Spacers
can be cut for media widths of 60 mm to 86 mm. All the spacers for a cassette should be
cut to the same size.

Number of Guides and Spacers to Use

All three note guides are fitted for media widths 60 mm to 82 mm, requiring nine spacers
(three for each note guide) in the standard cassette and fifteen spacers (five for each note
guide) in the extended cassette.
For media widths 83 mm to 86 mm the narrow note guide is not fitted, therefore only six
spacers are required in the standard cassette and ten spacers in the extended cassette.

Cutting the Note Guide Spacers

1. First measure the width of the widest media that the cassette will contain.
2. Decide how many spacers are required (nine or fifteen for media widths 60 mm to 82
mm, six or ten for media widths 83 mm to 86 mm).
3. Refer to the following table to determine where to cut the spacers for the correct
thickness.
4. Cut each spacer at the required segment using a small hacksaw. Remove any burrs

3-16 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Cash Acceptor and Recycler Cassettes

after cutting.

Media Media
Spacer after cutting Spacer after cutting
Size Size
Remove end A, use end B Remove end B, use end A
(mm) (mm)
60 63
A
61 B
7
64 1
7
1 6
62 2
6 2
5
5 3
3 4
4
4
4 5
3
3
5 6
2
2
6 7
1
1
7

65 66
A
B
7
67 1
7
1 2
6
6
2 5
5 3
3 4
4 4
4 3
3 5
5 2
2 6
6

68 69
A
B
7
70 1
7
1 2
6
6
2 3
5
5
3 4
4
4
4 5
3
3
5

71 72
A
B
7
73 1
7
1 6
6 2
2 5
5 3
3 4
4 4
4

74 75
A
B
7 76 1
7
1 6
6 2
2 5
5 3
3

77 78
A
B
7
79 1
7
1 6
6 2
2

80 81
A
B
7
82 1
7
1

Note: do not fit the narrow note guide with the following spacer cuts:

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-17
Section 11: Deposit
Cash Acceptor and Recycler Cassettes

Media Media
Spacer after cutting Spacer after cutting
Size Size
Remove end A, use end B Remove end B, use end A
(mm) (mm)
83 84
A
B 85
86

5. Clip each of the required spacers into the cassette lid by pressing the legs of the spacer
together and pushing them into the apertures in the cassette lid. Make sure that each
spacer is correctly inserted, as shown below.

6. Insert a screw plate between the top two divisions of each of the spacers. Make sure
each screw plate is fully inserted and the screw holes line up.

3-18 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Cash Acceptor and Recycler Cassettes

7. Using a cross-head screwdriver and a screw for each spacer, screw the note guides to
the spacers as shown below. Make sure that the ridged ends of the guides are at the
front of the cassette lid (the end with the hinge lugs) and the spring guides are set
centrally.
Left Hand Wide Note Guide
Right Hand Wide Note Guide

Narrow Note Guide

Note: The illustration shows all three note guides fitted. For media widths of 83 mm to
86 mm do not fit the narrow note guide.

8. The note guide clearance is now set.

Setting Identification Codes

The identification code of a cassette is set by up to four magnets in the side of the cassette.
The positions of the magnets determine the identification code of the cassette. The code
allows the module to know which cassette is in which position and use the correct one for
deposit and recycling.

Accessing the Magnets

Access the magnets as follows:
1. Place the cassette on its side as shown below.
2. Release the magnet cover by pressing the two tags from within the cassette.

Magnet Cover

Cover Release Clips

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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3-19
Section 11: Deposit
Cash Acceptor and Recycler Cassettes

3. Remove the magnet cover. The four magnets and seven magnet posts are now visible.
Counting from the rear of the cassette, the first four posts are used for setting the code.
The last three posts are used for storing the spare magnets and are not active.
Typically a new cassette will be factory configured as shown below with the code set
to one.

Active Posts Storage Posts

4. The magnets should be placed with the white side facing away from the cassette. The
white end should be facing towards the top of the cassette.
To set the ID code, place the magnets in the posts as detailed in the following table.

Cassette
Post 1 Post 2 Post 3 Post 4
ID Code
0
1 X
2 X
3 X X
4 X
5 X X
6 X X
7 X X X
8 X
9 X X
10 X X
11 X X X
12 X X
13 X X X
14 X X X
15 X X X X

5. Once the cassette is configured replace the magnet cover. The top of the magnets
should be visible between the magnet cover and the side of the cassette.

Cassette Body To Lid Identification

Once the cassette has been configured, it is advisable that the body and lid are visually
identified to avoid a mismatch of bodies and lids.
The following methods are recommendations only. You may however use other methods
according to in-house procedures.

3-20 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Cash Acceptor and Recycler Cassettes

Colour Code Labels

Each configuration is allotted a colour code. By attaching a label of that colour to both
body and lid, the matching body and lid can be identified.

Indelible Ink Marking

The cassette can be identified by writing the configuration on the inside or outside of both
the body and lid, using an indelible ink pen.

Fitting an Adaptor for Standard Cassettes in Extended

Variant
To allow a standard cassette to be used in an extended variant cash acceptor and recycler,
an adaptor must be fitted to the cassette position. To fit the adaptor, proceed as follows:
1. Open the security enclosure.
2. Push the latch to release the lower module and pull out the lower module using the
green handle, as shown below.

Front Access Rear Access

3. Remove the lower transport seal if fitted.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 11: Deposit
Cash Acceptor and Recycler Cassettes

4. Pull up the green handle on the lower transport and use it to lift up the transport..

5. Lift the cassette up and out of the lower module using the green cassette handle.
6. Remove the two screws securing the black plastic cassette guide inside the cassette
position. Retain the guide and the screws.
Cassette guide

3-22 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Cash Acceptor and Recycler Cassettes

7. Slide the adaptor into position within the lower module.

Adaptor

8. Fit the black plastic cassette guide removed earlier onto the adaptor cover plate.
9. Slot the cover plate into position and attach it to the adaptor using four screws and
four washers.

Screw & Washer Cover Plate

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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3-23
Section 11: Deposit
Cash Acceptor and Recycler Cassettes

10. Install the standard cassette in the lower module taking care not to hit the underside of
the lower transport. Make sure the the cassette is pushed fully home.

Note: If the cassette is not pushed fully home, an error message will be displayed (replace
cassette 1/2/3/4). To clear this error, remove the cassette and adaptor plate, check for any
obstructions and replace the adaptor plate and cassette correctly.

11. Repeat the above steps for all cassette positions to be adapted.
12. Close the lower transport ensuring it is fully home when the latch clicks.

CAUTION

To avoid damage to the device, the lower transport must be pushed

fully home before pushing the lower module back into the main
device.

13. Replace the lower transport seal if fitted.

14. Push the lower module back into the device ensuring the lower module latch clicks
into the home position. Then close and lock the security enclosure.
The standard cassette adaptor can be removed from the extended cash acceptor and
recycler to allow an extended cassette to be used by following the reverse of the above
procedure.

3-24 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Cash Acceptor and Recycler Cassettes

MODULE REMOVAL AND REPLACEMENT

Not applicable.

CABLING
None.

CONNECTOR ASSIGNMENT/PINOUTS
None

TOOLS
● Cross-head Screwdriver
● Small Hacksaw.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
3-25
Section 11: Deposit
Cash Acceptor and Recycler Cassettes

3-26 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD686)

Table of Contents

Bunch Note Acceptor (UD686)

REFERENCE TO PERSONAS SERVICE MANUAL .................................................. 4-1

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-i
Section 11: Deposit
Bunch Note Acceptor (UD686)

4-ii NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 11: Deposit
Bunch Note Acceptor (UD686)

Table of Contents
Chapter 4

Bunch Note Acceptor (UD686)

REFERENCE TO PERSONAS SERVICE MANUAL
This chapter will be migrated from Personas Service Manual at a later date. Please see
FM0547 chapter 18.8 for information on this device.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
4-1
Section 11: Deposit
Bunch Note Acceptor (UD686)

4-2 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 11: Deposit
Bunch Note Acceptor (UD700)

Table of Contents

Bunch Note Acceptor (UD700)

INTRODUCTION ........................................................................................................... 5-1

DESCRIPTION ............................................................................................................... 5-2

SENSORS AND ACTUATORS ..................................................................................... 5-3

Inlet Unit ................................................................................................................ 5-4
Reject and Feed Unit.............................................................................................. 5-4
Main Transport Unit............................................................................................... 5-5
Bill Validator.......................................................................................................... 5-5
Escrow Unit............................................................................................................ 5-5
Cassette Unit .......................................................................................................... 5-6
Garage Unit ............................................................................................................ 5-6

SPECIFICATION............................................................................................................ 5-6
Currency...................................................................................................................... 5-6
Polymer Media............................................................................................................ 5-7
Mechanism.................................................................................................................. 5-7
Communication........................................................................................................... 5-7

TROUBLESHOOTING .................................................................................................. 5-8

DIAGNOSTICS............................................................................................................... 5-8
Level 1 Diagnostics .................................................................................................. 5-11
Level 3 Diagnostics .................................................................................................. 5-17
S_DATA .............................................................................................................. 5-17
Tallies................................................................................................................... 5-17

STRAPPING ................................................................................................................. 5-18

ADJUSTMENTS........................................................................................................... 5-18

MODULE REMOVAL AND REPLACEMENT.......................................................... 5-18

Cassette ..................................................................................................................... 5-18
Infeed Unit ................................................................................................................ 5-20
Infeed Unit (without clearance at rear of safe) ......................................................... 5-22
Feed Reject Unit ....................................................................................................... 5-25
Recognition Unit....................................................................................................... 5-28
MBV Harness Assembly .......................................................................................... 5-30
Escrow ...................................................................................................................... 5-31
Main Transport ......................................................................................................... 5-32
Control Board ........................................................................................................... 5-34

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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5-1
Section 11: Deposit
Bunch Note Acceptor (UD700)

Cassette Connector (Front Access)........................................................................... 5-35

Cassette Connector (Rear Access) ............................................................................ 5-37
MBV L Shaped PCB................................................................................................. 5-38
Door Switch Assembly (Front Access) .................................................................... 5-39
Door Switch Assembly (Rear Access)...................................................................... 5-41
Drawbridge Assembly .............................................................................................. 5-42
Garage Unit............................................................................................................... 5-45

CABLING ..................................................................................................................... 5-45

CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 5-46

Communication......................................................................................................... 5-46
Shutter/MEI Control ............................................................................................ 5-46

TEST/ADJUSTMENT TOOLS .................................................................................... 5-46

5-2 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

Table of Contents
Chapter 5

Bunch Note Acceptor (UD700)

INTRODUCTION
The Bunch Note Acceptor (also referred to as UD700 or BNA3) will accept a bunch of
notes presented by the customer. The module will transport this bunch of notes to the feed
unit module where it will strip the notes off one at a time. The notes will pass through a
recognition unit, which will verify the authenticity of the deposited media. Notes that are
not recognised or exceed the maximum escrow capacity will be returned to the customer,
while notes that are recognised will be placed into an escrow unit. When the customer
completes the transaction the notes will be deposited into one of the two storage bins.
If the customer chooses to cancel their transaction the notes will be returned from the
escrow unit to the reject unit and transported as a bunch back to the customer by the same
interface used in the deposit operation.
The BNA3 is similar to the previous BNA with the following differences:
● Maximum 50 bill deposit per transaction
● Single bunch return
● Single modular cassette
● No keylock on cassettes
● Cassette replenishment technique is configurable to either fully remove or rack,
you can also override this setting manually and it will reset to previous setting
● The escrow position and jam clearance technique in both location and operation
● Fewer PC boards on BNA 3.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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5-1
Section 11: Deposit
Bunch Note Acceptor (UD700)

DESCRIPTION

5
6
1
4

10

1 Short Transport 6 Main Transport

2 Angled Transport 7 Garage Unit Door
3 Long Transport 8 Cash Cassette and Capture Bin
4 Mid Transport 9 Bill Validator Unit
5 Reject/Feed Unit 10 Escrow Unit

Note: The cash acceptor will have long, mid, short or angled infeed transports depending
on the ATM in which it is installed.

The functional components of the BNA3 are shown in the above illustration.
Notes from the escrow unit are stored in the banknote storage cassette in a stack, after the
cardholder has agreed to the counted value to complete the deposit transaction. If the
cardholder cancels the transaction then the notes in the escrow unit are returned to the
facia.

5-2 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

SENSORS AND ACTUATORS

The diagram below shows the position of the sensors and actuators throughout the BNA.
SDB1 SDB4
SDB2 SDB3 SDB5
PSA2 PIA3 Feed/Reject Unit
PSA3
PIA1 PIA2 SDA1 SDA2 PSB2

PSB7 PSB1 PSB3 PSB4

PSA1 Inlet Unit (Long) MB3 PIB2
PSB6 PIB1 PSB5
PIB4 PIB3
MB1 MB2
PSA2 PSA3
PIA1 SDA1 SDA2 SDC1
PIF1 Main Transport
PSF1 Unit
SDC2
PSC3
PIA2 Inlet Unit (Middle) PSC1
PSA1 PIF2 PIC2
Escrow Unit SDC3 Bill Validator
PIA2 SDA1 MF1
PSA2 UV Sensor
PIA1 PIC1 PSBV
MC1 PSC2
PSA1 SDA2
PSG1 PSG2 Cassette Unit
Inlet Unit (Short)
PSG3 PSG5
PIA1 SDA1 PSA3 PIA3 PIG1 (L/R) (L/R) PIG4
PSA2
SWJ1 PSG4 SDG1 PSG6 SWJ1
PSA1 (L/R) (L/R)
PIA2 SDG2
SDA2 PIG2 PIG5
Inlet Unit (Angled) MG1 MG2
PIG3 PIG6
PBG7
Thick Sensor
LED Array

Bill Validator Garage Unit

IR Sensor
UV Sensor
Thread Sensor
Color Sensor L/R

Image Sensor
MR Sensor

Fluo Sensor

PS BV

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 11: Deposit
Bunch Note Acceptor (UD700)

Inlet Unit

Symbol Function
PSA1 Insert banknote detection sensor
PSA2 Banknote tracking sensor
PSA3 Remaining banknote detection sensor (Not applicable to Short Inlet Unit)
PIA1 Banknote removal detection sensor
PIA2 Bundle thickness detection sensor
PIA3 Passage cover opened condition detection photo interrupter (Applicable only to Long
Inlet Unit)
SDA1 Entry open/close solenoid
SDA2 Transport lever solenoid

Reject and Feed Unit

Symbol Function
PSB1 Remaining banknote detection sensor
PSB2 Banknote tracking sensor
PSB3 Banknote tracking sensor
PSB4 Remaining banknote detection sensor
PSB5 Remaining banknote detection sensor
PSB6 Banknote tracking sensor
PSB7 Banknote tracking sensor
PIB1 Reject block motor rotation detection photo interrupter
PIB2 Feed block motor rotation detection photo interrupter
PIB3 Stage upper position detection photo interrupter
PIB4 Stage upper position detection photo interrupter
MB1 Reject/Inlet block driving motor
MB2 Feed block driving motor
MB3 Stage driving motor
SDB1 Banknote aligning stopper solenoid
SDB2 (Reserved)
SDB3 Transport lever solenoid
SDB4 Transport lever solenoid
SDB5 Banknote presser driving solenoid

5-4 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

Main Transport Unit

Symbol Function
PSC1 Banknote tracking sensor
PSC2 Banknote tracking sensor
PSC3 Banknote tracking sensor
PIC1 Transport unit motor rotation detection photo interrupter
PIC2 Escrow unit set detection photo interrupter
MC1 Transport unit driving motor
SDC1 Diverter solenoid
SDC2 Lever solenoid
SDC3 Diverter solenoid

Bill Validator

Symbol Function
PSBV Banknote tracking sensor
(MR1) Magnetic sensor
(TH1) Security thread sensor
(IM1) Image sensor
(FL1) Fluorescent sensor
(UV1) UV sensor
(TD1) Thickness detection sensor
(LD1) LED Array for Image sensor
(IR1) Infared refraction sensor
(COL1) Colour sensor-L(Blue/IR)
(COL2) Colour sensor-R(Red/IR)

Escrow Unit

Symbol Function
PSF1 Banknote tracking sensor
PIF1 Tape end position detection photo interrupter
PIF2 Tape start position detection photo interrupter
MF1 Tape driving motor

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-5
Section 11: Deposit
Bunch Note Acceptor (UD700)

Cassette Unit

Symbol Function
PSG1 Banknote tracking sensor (Front)
PSG2 Banknote tracking sensor (Rear)
PSG3 Banknote upper end detection sensor (Front)
PSG4 Remaining banknote detection sensor (Front)
PSG5 Banknote upper end detection sensor (Rear)
PSG6 Remaining banknote detection sensor (Rear)
PSG7 Remaining banknote detection sensor (Capture Bin)
PIG1 Stage upper limit position detection sensor (Front)
PIG2 Stage nearly-full condition detection sensor (Front)
PIG3 Stage lower limit position detection sensor (Front)
PIG4 Stage upper limit position detection sensor (Rear)
PIG5 Stage nearly-full condition detection sensor (Rear)
PIG6 Stage lower limit position detection sensor (Rear)
MG1 Stage driving motor (Front)
MG2 Stage driving motor (Rear)
SDG1 Diverter solenoid (Front)
SDG2 Diverter solenoid (Rear)

Garage Unit

Symbol Function
SWJ1 Cassette set detection microswitch

SPECIFICATION

Currency
The BNA can accept banknotes with the following characteristics:
● Material of bank notes - paper (including cotton paper) and polymer
● Banknote size:
● Width, 60 mm (2.36 in.) - 85 mm (3.35 in.)
● Length, 120 mm (4.72 in.) - 170 mm (6.69 in.)
● Thickness, 0.076 mm (0.003 in.) - 0.12 mm (0.005 in.)

5-6 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

Polymer Media
The module will accept polymer media that falls into the specification below.

Note: The number of acceptable clear windows allowed in the notes is generally limited
to one.

2 mm (0.08 in)

width CLEAR
WINDOW

2 mm (0.08 in)

2 mm (0.08 in)
length

Mechanism
Banknotes are handled by the BNA as follows:
● Feed method - Placed in a bundle less than 5 mm (0.2 in.) thick
● Feed direction - Short-end first
● Feed block - 50 banknotes maximum
● Feed speed - 5 banknotes per second (approximately)
● Escrow function - built in
● Escrow unit - 50 banknotes maximum
● Disposition of abnormal banknotes - Unrecognizable and unspecified banknotes are
returned from the inlet.
● Returning method - Returned in a bundle
● Reject block - 50 banknotes maximum
● Banknote speed - 1600 mm/second (62.99 in./second) (approximately)

Communication
The BNA is controlled by the host ATM as follows:
● Form - USB
● Spec - Full speed USB-IF (USB 1.1).

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-7
Section 11: Deposit
Bunch Note Acceptor (UD700)

TROUBLESHOOTING
None.

DIAGNOSTICS
Error Possible root causes Isolation Resolution
Contoller error Intermittent Electronic Reset and retest with a Power cycle ATM and
Fault Force Encash retest
Hard Electronic failure Reset and retest did not Replace control board
work
Software issue Requires PS or customer Escalate to level 2
investigation
No Note Template Download Check for correct entries Re-run Template
Definitions Failed as per local template list Download Utility
Validator Failure Confirm by exchanging Replace
with known good
Validator - Reload
template
USB Comms Disconnected USB cable Inspect USB cable at Reconnect securely
Failure device, hub and core
Damaged Cable Inspect or test with Replace the damaged
known good cable cable
Faulty Hub Replace hub Replace the hub
CPU-T fault Confirm by exchanging Replace
with known good control
board
Interlock open Interlock open Make interlock and test Rack BNA fully home
No Power to Interlock Inspect interlock - Re-establish power to
confirm 24 interlocked interlock
supply is available when
interlock closed
Transport Jam Bill Jam or sensor Inspect for what could be Clear any debris and
blocked blocking a sensor or remove all bills except
causing transport to fail to those in the escrow
move
Transport Hardware Fault Problem remains after Replace Transport FRU
eliminating previous root
cause

5-8 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

Error Possible root causes Isolation Resolution

Validator Jam Bill Jam or sensor Inspect for what could be Clear any debris and
blocked blocking a sensor or remove all bills except
causing validator those in the escrow
transport to fail to move
Hardware fault Problem remains after Replace Validator FRU
eliminating previous root and reload templates
cause
Escrow Jam Bill Jam or sensor Inspect for what could be Clear any debris and
blocked blocking a sensor or remove all bills except
causing escrow transport those in the escrow
to fail to move
Hardware fault Problem remains after Replace escrow FRU
eliminating previous root
cause
Escrow Escrow not inserted Inspect Ensure Escrow is fully
Removed home
Escrow Present detection Inspect Replace Main Transport
failed
Note Bin Jam Bill Jam or sensor Inspect for what could be Clear any debris and
blocked blocking sensor or remove all bills except
causing the note bin to those in the escrow
report a jam
Hardware fault with note Problem remains after Replace note bin FRU
bin eliminating previous root
cause
Note Bin Full Bin Full Inspect Empty bin
Bin fault Problem remains after Replace BIN FRU
eliminating previous root
cause
Note Bin Bin Missing Inspect Replace Bin & Inspect
Removed
Bin fault Problem remains after Replace BIN FRU
eliminating previous root
cause
Note Bin Full Bin Nearly full Inspect Empty bin & Inspect
Soon
Inlet Unit Jam Bill Jam or sensor Inspect for what could be Clear any debris and
blocked blocking sensor or remove all bills except
causing feed unit those in the escrow
transport to fail to move
Hardware fault with inlet Problem remains after Replace Inlet unit FRU
unit eliminating previous root
cause

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-9
Section 11: Deposit
Bunch Note Acceptor (UD700)

Error Possible root causes Isolation Resolution

Reject/Feed Bill Jam or sensor Inspect for what could be Clear any debris and
Unit Jam blocked blocking sensor or remove all bills except
causing reject unit those in the escrow
transport to fail to move
Hardware fault with reject Problem remains after Replace reject / feed unit
unit eliminating previous root FRU
cause
Capture Bin Bin Full Inspect Empty Bin
Full
Capture Bin Bin Nearly Full Inspect Empty Bin
Full Soon
Shutter Error Shutter Fouling on fascia Inspect shutter for fouling Clear Fouling condition
6676 only - harness Inspect and Test Replace harness
damaged
Athena - I2C comms Inspect and Test, Replace faulty part
issue/ shutter failed substituting known good
electronics and cable
Shutter damaged Inspect and Test, Replace Shutter
substituting known good
part
Transport Sensors dirty Inspect Perform Preventative
Sensors Dirty Maintenance
Escrow Sensors dirty Inspect Perform Preventative
Sensors Dirty Maintenance
Cash Bin Sensors dirty Inspect Perform Preventative
Sensors Dirty Maintenance
Inlet Sensors Sensors dirty Inspect Perform Preventative
Dirty Maintenance
Reject/Feed Sensors dirty Inspect Perform Preventative
Unit Sensors Maintenance
Dirty
Capture Bin Sensors dirty Inspect Perform Preventative
Sensors Dirty Maintenance
Cash Bin2 Sensors dirty Inspect Perform Preventative
Sensors Dirty Maintenance

5-10 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

Level 1 Diagnostics
The level 1 diagnostics for the BNA are:

Applet Id Test Description Looping

0 MENU This displays a menu of all the other Applets to allow an No
operator to select one.

1 ACCEPT NOTES The BNA is enabled to accept a bunch of notes. On receipt Yes
of the hardware’s response to the enable, the returned
MSTATUS and MDATA fields are displayed.

If the M_CODE from the response is not GOOD

PENDING the test will terminate with a Fail status.
Otherwise, the user is prompted to enter a bunch of notes
with message PLEASE ENTER BANKNOTES. if no bank
notes are entered within 30 seconds, the test times out. The
BNA is then disabled and the test terminates with a Test
Incomplete status.

If any (or all) of the notes are subsequently rejected as bad,

the bad notes are presented at the refund slot. If the notes in
the refund slot are not removed within 30 seconds the test
terminates with Test Incomplete status.

If all notes have been accepted, or the bad notes have been
removed from the refund slot, a NOTES PROCESSED
message is displayed along with the total number of each
denomination of note accepted/rejected.

2 ENCASH A warning that money is about to be moved into a non- No

refundable storage bin is displayed and the user is asked to
confirm or cancel the operation through an OK/cancel
screen.

If the cancel button is selected, the command is cancelled

and any notes in the escrow will remain there and a NO
NOTES ENCASHED message is displayed.

When the OK button is clicked, the BNA is enabled to

encash any notes currently held in the escrow. When the
command response is received, the returned MSTATUS
and MDATA fields are displayed.

The BNA will attempt to move any notes currently held in

the escrow to the note bin. A NOTES ENCASHED
message is displayed if the command succeeds; otherwise a
NO NOTES ENCASHED message is displayed.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
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Bunch Note Acceptor (UD700)

Applet Id Test Description Looping

3 FORCE ENCASH BNA1: This test performs the same function as the No
previously described Encash test, but with one additional
element - running this test will move all notes found in the
transport (i.e. in the device but NOT in the escrow) to
refund slot.

BNA2 and BNA3: This test performs the same function as

the previously described Encash test, but with one
additional element - running this test will move all notes
found in the transport (that is in the device but Not in the
escrow) to the capture bin.

4 REFUND The BNA is enabled to refund any notes currently held in No

the escrow. When the command response is received, the
returned MSTATUS and MDATA fields are output.

The BNA moves any notes currently held in the escrow to

the refund slot and displays a PLEASE REMOVE NOTES
prompt. A NO NOTES REFUNDED message is displayed
if there was no notes in the escrow to refund.

5 FORCE REFUND This test is identical to the previously described Refund No

test, but with one additional element - running this test will
refund all notes found anywhere in the device (other than
the storage bins).

6 STATUS The status of the BNA is interrogated. When the command Yes
response is received, the reported M_STATUS and
M_DATA fields are displayed.

The total number of each active denomination of active

currency currently held in the device’s escrow is then
displayed.

7 REPORT A Reported Definitions command is sent to the BNA. Yes

DEFINITIONS When the command response is received, the returned
MSTATUS and MDATA fields are output.

If the command succeeds, a table of the currently

programmed note definitions is output.

8 SYNCHRONISE This test will set the date and time on the BNA to match Yes
that of the parent ATM. On receipt of the hardware’s
response to the synchronise command, the returned
MSTATUS and MDATA fields will be displayed to
indicate the success or otherwise of the test.

5-12 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

Applet Id Test Description Looping

9 READ EVENT A Read Event Log command is sent to the BNA. When the No
LOG command response is received, the report M_STATUS and
MDATA fields are displayed.

If the M_CODE from the response is not GOOD

PENDING the test will terminate with a Fail Status.
Otherwise a prompt, with an option to cancel, indicating
that the event log is being read is displayed. The process of
reading the event log is quite time consuming
(approximately 20 minutes for UD10 & 40; 60 minutes for
UB-50, 80 minutes for UD686 and X (TBD, less than
BNA2) minutes for UD- 700). During this time the prompt
is updated regularly to indicate activity.

If the user selects ‘Cancel’ then a Disable command is sent

to the BNA and the test terminates with a Not Complete
Status.

When the EVENT_LOG_WRITTEN unsolicited response

is received the reported M_STATUS and M_DATA fields
are displayed.

If the BNA event log file has been created in the same
directory as the core driver then the user is prompted to
copy this to a floppy disk if the event log file cannot be
found the test exits with a Fail status.

If the user elects to save to flex then an attempt is made to

save the event log to the flex disk in the file
‘BNAELOG.TXT’ If this file is present it will be
overwritten. If this operation fails then a prompt requiring
the user to insert a disk in the flex drive and reselect this
option is displayed. If the data is successfully written to file
then a prompt indicating that the data has been successfully
written to file is displayed. In either case the prompt is
removed after 3 seconds and the user is returned to viewing
the test results.

10 RUN TO RUN The following sequence of tests is executed:- Yes

SEQUENCE
STATUS, ACCEPT, REFUND

11 SHUTTER TEST This test is for UD686 and UD700. It opens the shutter, Yes
leaves it open for approximately 3 seconds and then closes
the shutter. Appropriate ‘Shutter Open’ and ‘Shutter
Closed’ messages are displayed. If at any point the shutter
should fail, an error message is displayed showing the M-
status.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
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Bunch Note Acceptor (UD700)

Applet Id Test Description Looping

12 RETRACT This test is for UD686 and UD700. A prerequisite is that No
there is money in the escrow by running test Applet Id 1
(Accept Notes). Notes will be refunded to the inlet of the
infeed, remain for up to 10 seconds and then retracted and
stored in the capture bin. A ‘Notes Retracted’ message is
displayed on successful conclusion. If an error occurs, the
appropriate M-status is displayed.

13 SORT TO This applet will configure a UD50, UD686 or UD700 No

FRONT device such that on conducting test applet 2 (Encash), notes
CASSETTE will be stored to the front cassette. This configuration
applet can only be used successfully when the device is in
the idle state (no money entered). If, for any reason the
configuration is not successful, the appropriate M-status
will be displayed. If it is successful, a ‘Destination
Configured’ message will be displayed. When ECB Article
6 has been set by an application, only category 4 notes
(genuine) will be stored to the front cassette.

14 SORT TO REAR This applet will configure a UD50, UD686 or UD700 in the No
CASSETTE same way as applet 13 with one major exception - notes
will be stored to the rear cassette when test applet 2 is run
(Encash).

15 FORCE TO This test is for UD686 and UD700. This test performs the No
CAPTURE BIN same function as the previously described Encash test, but
running this test will move all notes found in the transport
AND in the escrow to the capture bin.

16 LIST A List Templates command is sent to the BNA. When the No

TEMPLATES command response is received, the returned MSTATUS
and MDATA fields are output.

If the command succeeds, the DSP Firmware Version and a

table of the currently loaded templates is output. The user is
prompted to save this output to a flex disk.

If the user elects to save to external storage device then an

attempt is made to save the event log to the flex disk in the
file ‘Template.txt’. If this file is present it will be
overwritten. If this operation fails then a prompt requiring
the user to insert a disk in the flex drive and reselect this
option is displayed. If the Data is successfully written to
file then a prompt indicating that the data has been
successfully written to file is displayed. In either case the
prompt is removed after 3 seconds and the user is returned
to viewing the test results.

5-14 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

Applet Id Test Description Looping

17 LIST A List Firmware Version command is sent to the BNA. No
FIRMWARE When the command response is received, the returned
VERSION MSTATUS and MDATA fields are output.

If the command succeeds, the current Firmware Version is

output.

18 Download UD686 This test is for UD686 or UD700. A search is made for a No
Firmware or valid download file and the user prompted as to whether to
Download UD700 download it or not. If yes, a Download Firmware command
Firmware is sent to the BNA, passing the filename. When the
command response is received, the returned MSTATUS
and MDATA fields are output. If it is not a UD686 or
UD700 the MSTATUS is Command not Acceptable.

If the M_CODE from the response is not GOOD

PENDING the test will terminate with a Fail Status.
Otherwise a message indicating that the firmware is being
downloaded is displayed. The process of downloading is
displayed. The process of downloading is quite time
consuming, up to 40 minutes for UD686, 4minutes for
UD700, so the display is updated regularly to indicate
activity.

The download cannot be cancelled.

When the FIRMWARE_DOWNLOAD unsolicited

response is received the reported M_STATUS and
M_DATA fields are displayed.

The download process will create a log file,

“FDownLog.TXT” and the user is prompted to copy this to
a flex disk. If the log file cannot be found the test exits with
a Fail status.

If the user elects to save to flex then an attempt is made to

copy the log to the flex disk. If this file is present it will be
overwritten.If this operation fails then a prompt requiring
the user to insert a disk in the flex drive and reselect this
option is displayed. If the data is successfully written to file
then a prompt indicating that the data has been successfully
written to file is displayed. In either case the prompt is
removed after 3 seconds and the user is returned to viewing
the test results.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
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Bunch Note Acceptor (UD700)

Applet Id Test Description Looping

19 Read Partial A Read Partial Event Log command is sent to the BNA. No
UD686 Log or When the command response is received, the reported
Read Partial M_STATUS and MDATA fields are displayed.
UD700 Log
If the M_CODE from the response is not GOOD
PENDING the test will terminate with a Fail Status.
Otherwise a prompt, with an option to cancel, indicating
that the event log is being read is displayed. The process of
reading the partial event log should be approximately 4
minutes. During this time the prompt is updated regularly
to indicate activity.

If the user selects ‘Cancel’ then a disable command is sent

to the BNA and the test terminates with a Not Complete
Status.

When the EVENT_LOG_WRITTEN unsolicited response

is received the reported M_STATUS and M_DATA fields
are displayed.

If the BNA event log file has been created in the same
directory as the core driver then the user is prompted to
copy this to a floppy disk. if the event log file cannot be
found the test exits with a Fail status.

If the user elects to save to flex then an attempt is made to

save the event log to the flex disk in the file
‘BNAPLOG.TXT’. If this file is present it will be
overwritten. If this operation fails then a prompt requiring
the user to insert a disk in the flex drive and reselect this
option is displayed. If the data is successfully written to file
then a prompt indicating that the data has been successfully
written to file is displayed. In either case the prompt is
removed after 3 seconds and the user is returned to viewing
the test results.

5-16 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

Level 3 Diagnostics
The level 3 diagnostics for the BNA are:

S_DATA
The S_DATA returned for the BNA are:

S_DATA Meaning
00 GOOD (No error, continue to use)
01 ROUTINE (Continue to use but log error information in maintenance fields)
02 WARNING (Continue to use, log error information, warn operator if possible)
03 SUSPEND (Do not use this device for the defined time period)
04 FATAL (Do not use device again until there has been operator intervention)

Tallies
The tallies recorded for the BNA are listed below.

Tally Description
ACCEPTED Notes accepted into escrow from the input slot
REJECTED Notes returned to refund slot from the input slot
ENCASHED Notes transferred into cash bin from the escrow
REFUNDED Notes returned to refund slot from the escrow
CAPTURED Notes transferred to the capture bin
CONTOLLER Number of jams and device errors associated with the controller module
ERRORS
TRANSPORT Number of jams and device errors associated with the transport module
ERRORS
VALIDATOR Number of jams and device errors associated with the validator module
ERRORS
ESCROW ERRORS Number of jams and device errors associated with the escrow module
CASH BIN ERRORS Number of jams and device errors associated with the cash bin
IN FEED ERRORS Number of jams and device errors associated with the in feed module
REJECT ERRORS Number of jams and device errors associated with the reject module
CAPTURE BIN Number of jams and device errors associated with the capture bin
ERRORS module
SHUTTER ERRORS Number of jams and device errors associated with the shutter module
TRANSACTIONS Number of transactions processed

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
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Bunch Note Acceptor (UD700)

STRAPPING
None.

ADJUSTMENTS
None.

MODULE REMOVAL AND REPLACEMENT

The procedures in this section describe the removal and replacement of Field Replaceable
Units (FRUs) of the BNA.

Cassette
Remove cassette as follows:
The cassette containing the note bins and the capture bin can be accessed by two different
methods depending on configuration. It can remain on slides attached to the cash acceptor
(mode 1) or it can be completely removed from the cash acceptor (mode 2). This will be
determined by the position of the locking lever:
● Mode 1 - the locking lever is set in the tilted position.
● Mode 2 - the locking lever is set in the vertical position.

Mode 1 Mode 2

1. Access the module as described in the appropriate ATM Operator Overview manual.
Enter supervisor mode.

5-18 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

2. Pull the green latch forwards to release the garage unit door then lower the door.

3. Mode 1 - Use the handle on the cassette to carefully pull it out of the garage unit until
its slides are fully extended.

4. Mode 2 - Use the handle to carefully pull the cassette out of the garage unit until the
top handle is in view. With the other hand, grasp the handle and lift the cassette clear
of the cash acceptor.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Bunch Note Acceptor (UD700)

WARNING

Take care when handling the cassette as it can be heavy.

Infeed Unit
Remove infeed unit as follows:
1. Remove power from the ATM..
2. Unplug connector from under the infeed unit.

Screw A

Infeed Unit

Screw B

Connector

3. Remove screw A from the top of the infeed unit and the 2 screws B from the right-
hand side.

5-20 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

4. Lift infeed unit away from the BNA and remove.

Replace infeed unit as follows:

Replacement of the infeed unit is the reverse of the above procedure.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
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Bunch Note Acceptor (UD700)

Infeed Unit (without clearance at rear of safe)

In cases where the infeed unit does not clear the rear wall of the safe, when the module is
retracted remove the infeed unit as follows:
1. Remove power from the ATM.
2. Release the harness feeding down from the rear of the feed-reject unit by unclipping
the 3 cable ties.

Feed-Reject Unit

Cable Ties

3. Remove 2 screws A securing feed reject unit in position.

Screw A

5-22 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

4. Remove 2 screws B securing feed reject unit in position.

Screw B

5. Unplug connector from under the infeed unit.

Screw A

Infeed Unit

Screw B

Connector

6. Remove screw A from the top of the infeed unit and the 2 screws B from the right-
hand side.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Bunch Note Acceptor (UD700)

7. Taking care not to catch the harnessing on the corner of the main transport lift the rear
of the feed reject unit up.

8. Lift infeed unit away from the BNA and remove.

Replace infeed unit as follows:

Replacement of the infeed unit is the reverse of the above procedure.

5-24 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

Feed Reject Unit

Remove feed reject unit as follows:
1. Remove power from the ATM.
2. Remove 2 screws securing cover plate to feed reject unit and remove cover plate.

3. Remove 4 screws securing cover plate to garage unit and remove cover plate.

Screw

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Bunch Note Acceptor (UD700)

4. Undo 8 cable clips and unplug connector from position CN 9 on control board.

CN 3 CN 2

CN 1

CN 9

5. Undo 8 cable clips and unplug 3 connectors from positions CN 1, CN 2 and CN 3 on

control board.
6. Remove 2 screws A securing feed reject unit in position.

Screw A

5-26 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

7. Remove 2 screws B securing feed reject unit in position.

Screw B

8. Check all harness are free from obstruction and remove feed reject unit.

Replace feed reject unit as follows:

Replacement of the feed reject unit is the reverse of the above procedure.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-27
Section 11: Deposit
Bunch Note Acceptor (UD700)

Recognition Unit
Remove the recognition unit as follows:
1. Remove power from the ATM.
2. Undo 2 cable clips and unplug 2 connectors from recognition unit.

Connectors
USB

Screws

3. Remove 2 screws securing recognition unit in position.

4. From the opposite side of the unit remove the screw and spring.

Spring

Screw

5-28 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

5. Remove recognition unit by lifting up and sliding out.

Replace recognition unit as follows:

Replacement of the recognition unit is the reverse of the above procedure.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
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Section 11: Deposit
Bunch Note Acceptor (UD700)

MBV Harness Assembly

Remove MBV harness assembly as follows:
1. Remove power from the ATM.
2. Remove 4 screws securing cover plate to garage unit and remove cover plate.

Screw

3. Undo cable clip and unplug 2 connectors from recognition unit.

Connectors

CN 6

4. Undo 2 cable clips and unplug connector from position CN6 on control board.
5. Remove MBV harness assembly.
Replace MBV harness assembly as follows:
Replacement of the MBV harness assembly is the reverse of the above procedure.

5-30 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

Escrow
Remove escrow as follows:
1. Remove power from the ATM.
2. Remove the stabilizer strut.
3. Remove screw allowing bracket to swing down

Bracket

Screw

4. Undo cable clip and unplug conector.

Connector

Clip

5. Remove escrow by sliding out.

Replace escrow as follows:
Replacement of the escrow is the reverse of the above procedure.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
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Section 11: Deposit
Bunch Note Acceptor (UD700)

Main Transport
Remove main transport as follows:
1. Remove power from the ATM.
2. Remove the feed reject unit, escrow and recognition unit as detailed in the previous
procedures.
3. Unplug 3 connectors from positions CN 4, CN 5, CN 8 and undo cable clips.

CN 4
CN 5

CN 8

4. Pull the 3 harnesses through the holes.

5. Remove 2 screws A securing main transport in position.

Screw A

5-32 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

6. Remove 2 screws B securing main transport in position and rear screw (if fitted).

Screw B

7. Lift main transport from garage unit.

Replace main transport as follows:

Replacement of the main transport is the reverse of the above procedure.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
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Bunch Note Acceptor (UD700)

Control Board
Remove control board as follows:
1. Remove power from the ATM.
2. Remove 4 screws securing cover plate to garage unit and remove cover plate.

Screw

3. Remove all connectors from control board.

4. Remove 7 screws securing control board to garage unit and remove control board.

Screw

Screw

5-34 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

Replace control board as follows:

Replacement of the control board is the reverse of the above procedure.

Cassette Connector (Front Access)

Remove cassette connector as follows:
1. Remove power from the ATM.
2. Remove the cassette as detailed in the previous procedure.
3. Undo 6 cable clips and unplug connector from position CN 10 on control board.

Ground Wire

CN 10

4. Remove screw securing ground wire to garage.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Bunch Note Acceptor (UD700)

5. Remove 2 screws securing cassette connector to garage.

Cassette
Screws Connector

6. Remove cassette connector from garage

Replace cassette connector as follows:
Replacement of the cassette connector is the reverse of the above procedure.

5-36 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

Cassette Connector (Rear Access)

Remove cassette connector as follows:
1. Remove power from the ATM.
2. Remove the cassette as detailed in the previous procedure.
3. Unplug connector from position CN 10 on control board.

CN 10

4. Remove 2 screws securing cassette connector to garage unit.

Cassette
Connector

Screws

5. Remove cassette connector from garage unit.

Replace cassette connector as follows:
Replacement of the cassette connector is the reverse of the above procedure.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
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Bunch Note Acceptor (UD700)

MBV L Shaped PCB

Remove the MBV L Shaped PCB as follows:
1. Remove power from the ATM.
2. Unplug all connectors from PCB.
3. Remove screw securing bracket to garage unit.

MBV ‘L’ shaped PCB

Screw

5-38 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

4. Remove PCB from bracket by removing 3 screws.

MBV ‘L’ Shaped PCB

Screws
Bracket

Replace MBV L Shaped PCB as follows:

Replacement of the MBV L Shaped PCB is the reverse of the above procedure.

Door Switch Assembly (Front Access)

Remove the door switch assembly as follows:
1. Remove power from the ATM.
2. Remove the cassette as detailed in the previous procedure.
3. Unplug connector from position CN 11 on control board.

CN 11

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Bunch Note Acceptor (UD700)

Note: A long screwdriver can be used via access holes on the opposite side of the garage.

4. Remove 2 screws securing door switch assembly to garage unit and remove door
switch assembly.

Screws

Replace door switch assembly as follows:

Replacement of the door switch assembly is the reverse of the above procedure.

5-40 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

Door Switch Assembly (Rear Access)

Remove the door switch assembly as follows:
1. Remove power from the ATM.
2. Remove the cassette as detailed in the previous procedure.
3. Unplug connector from position CN 11 on control board.

CN 11

4. Remove 2 screws securing door switch assembly to garage unit and remove door
switch assembly.

Screws

Replace door switch assembly as follows:

Replacement of the door switch assembly is the reverse of the above procedure.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
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Section 11: Deposit
Bunch Note Acceptor (UD700)

Drawbridge Assembly
Remove the drawbridge assembly as follows:
1. Remove power from the ATM.
2. Remove the cassette as detailed in the previous procedure.
3. Remove the 3 circlips as shown in the following three illustrations.

Circlip

Circlip

5-42 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
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Bunch Note Acceptor (UD700)

Circlip

4. Remove shaft from drawbridge.

Drawbridge

Shaft

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Bunch Note Acceptor (UD700)

5. Remove assembly from studs.

Stud

Stud

5-44 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 11: Deposit
Bunch Note Acceptor (UD700)

6. Remove 2 screws from stud assembly and remove stud assembly.

Screws

Replace drawbridge assembly as follows:

Replacement of the drawbridge assembly is the reverse of the above procedure.

Garage Unit
Remove the garage unit as follows:
1. Remove power from the ATM.
2. Remove the cassette as detailed in the previous procedure.
3. Remove feed reject unit as detailed in the previous procedure.
4. Remove the recognition unit as detailed in the previous procedure.
5. Remove escrow as detailed in the previous procedure.
6. Remove main transport as detailed in the previous procedure.
7. Remove garage unit.
Replace garage unit as follows:
Replacement of the garage unit is the reverse of the above procedure.

CABLING
None.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
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Bunch Note Acceptor (UD700)

CONNECTOR ASSIGNMENT/PINOUTS

Communication

Shutter/MEI Control
The BNA can control the ATM’s facia shutter and MEIs as follows:
● Level - TTL
● Connector - Molex 2 x 4 header
● Pin configuration
● 1st Pin - DISP LOCK
● 2nd Pin - GND
● 3rd Pin - DISP OPEN
● 4th Pin - DISP SOL
● 5th Pin - NC
● 6th Pin - + 12 V
● 7th Pin - MEI A
● 8th Pin - MEI B.

TEST/ADJUSTMENT TOOLS
None.

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mTable of Contents

Section 12: Dispense

Chapter 1: S1 Dispenser
INTRODUCTION ........................................................................................................... 1-1
S1 Variants.................................................................................................................. 1-1
Pick Modules .............................................................................................................. 1-1
.................................................................................................................................... 1-1
Single and Dual Configuration ................................................................................... 1-1
Operational Environment............................................................................................ 1-2
Variants ....................................................................................................................... 1-2
Containers ................................................................................................................... 1-2
Specifications.............................................................................................................. 1-4
DESCRIPTION ............................................................................................................... 1-6
Path of Notes............................................................................................................... 1-6
Pick Module ................................................................................................................ 1-9
Presenter Module ...................................................................................................... 1-10
Firmware Description ............................................................................................... 1-25
TROUBLESHOOTING ................................................................................................ 1-26
DIAGNOSTICS............................................................................................................. 1-27
Level 0 Diagnostics .................................................................................................. 1-27
Level 1 Diagnostics .................................................................................................. 1-28
Level 3 Diagnostics .................................................................................................. 1-33
STRAPPING ................................................................................................................. 1-36
Currency Dispenser Control Board........................................................................... 1-36
ADJUSTMENTS........................................................................................................... 1-37
Drive Belt Tension.................................................................................................... 1-37
Currency Evaluation Qualification Procedure .......................................................... 1-38
Calibrating the Dispenser.......................................................................................... 1-38
Establishing Singularity and Size ............................................................................. 1-40
Calculation of Reject Rate ........................................................................................ 1-44
Error Messages ......................................................................................................... 1-44
Dispenser Clear Transport Error............................................................................... 1-44
Change Parameter Errors .......................................................................................... 1-45
Learn Parameter Errors ............................................................................................. 1-46
MODULE REMOVAL AND REPLACEMENT.......................................................... 1-47
Removing the Electronics Box (Rear Access).......................................................... 1-47
Replacing the Electronics Box.................................................................................. 1-53
Removing the Control Board .................................................................................... 1-53
Removing the Main Motor ....................................................................................... 1-56
Removing the LVDT ................................................................................................ 1-57
Replacing the LVDT................................................................................................. 1-59
Pick Module Timing ................................................................................................. 1-60
CABLING ..................................................................................................................... 1-60

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Internal Cables .......................................................................................................... 1-60

Dispenser Main Motor .............................................................................................. 1-60
Dispenser Interconnection Diagram ......................................................................... 1-61
Front Access Presenters Cabling (Sheet 1 of 4) ....................................................... 1-62
Front Access Presenter Cabling (Sheet 2 of 4) ......................................................... 1-63
Front Access Presenters Cabling (Sheet 3 of 4) ....................................................... 1-64
Front Access Presenters Cabling (Sheet 4 of 4) ....................................................... 1-65
Rear Access Presenter Cabling (Sheet 1 of 4) .......................................................... 1-66
Rear Access Presenter Cabling (Sheet 2 of 4) .......................................................... 1-67
Rear Access Presenter Cabling (Sheet 3 of 4) .......................................................... 1-68
Rear Access Presenter Cabling (Sheet 4 of 4) .......................................................... 1-69
CONNECTOR ASSIGNMENT .................................................................................... 1-69
USB Connector ......................................................................................................... 1-70
Transport LEDS and Sensors.................................................................................... 1-70
Pick Modules ............................................................................................................ 1-70
Note Thickness Sensor/ LVDT................................................................................. 1-71
Stepper Motors.......................................................................................................... 1-71
Intelligent Cassette Interface .................................................................................... 1-71
Clamp Middle Position Sensor ................................................................................. 1-72
Motor Sensors ........................................................................................................... 1-72
+24V Connector........................................................................................................ 1-72
+24V_Interlock Connector ....................................................................................... 1-72
Fascia Shutter 12C Connector .................................................................................. 1-73
TTL Shutter Connector ............................................................................................. 1-73
TEST/ADJUSTMENT TOOLS .................................................................................... 1-73

Chapter 2: S1 Bill Alignment Dispenser Removal and Replacement

INTRODUCTION ........................................................................................................... 2-1
Presenter Options ........................................................................................................ 2-1
Pick Modules .............................................................................................................. 2-1
MODULE REMOVAL AND REPLACEMENT............................................................ 2-1
Removal of In Service Replenishment Covers ........................................................... 2-2
Removal of Lower Pick Module................................................................................. 2-2
Replacing the Lower Pick Module ............................................................................. 2-3
Removing the Electronics Box (Rear Access)............................................................ 2-4
Replacing the Electronics Box.................................................................................... 2-9
Removing the Control Board .................................................................................... 2-10
Removal of Fluiditi Security Module ....................................................................... 2-12
Dispenser Control Board - Front Access .................................................................. 2-12
Removal of Upper Pick Module ............................................................................... 2-15
Replacing the Upper Pick Module............................................................................ 2-17
Removing the Presenter Module............................................................................... 2-18
Replacing the Presenter Module ............................................................................... 2-18
Control Board Authorisation .................................................................................... 2-19
Control Board Authentication................................................................................... 2-22
Dispense Protection Configuration ........................................................................... 2-24
Currency Evaluation Qualification Procedure .......................................................... 2-27
Calibrating the Dispenser.......................................................................................... 2-28
Establishing Singularity and Size ............................................................................. 2-30
Calculation of Reject Rate ........................................................................................ 2-33

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Error Messages ......................................................................................................... 2-33

Pick Module Timing ................................................................................................. 2-36
DIAGNOSTICS............................................................................................................. 2-36
STRAPPING ................................................................................................................. 2-36
ADJUSTMENTS........................................................................................................... 2-36
Drive Belt Tension.................................................................................................... 2-36
CONNECTOR ASSIGNMENT .................................................................................... 2-37

Chapter 3: Aria Pick Module

REFERENCE TO PERSONAS SERVICE MANUAL .................................................. 3-1

Chapter 4: Currency Cassettes

INTRODUCTION ........................................................................................................... 4-1
DESCRIPTION ............................................................................................................... 4-1
Cassette Variances ...................................................................................................... 4-2
1000 Rupee Wide Cassettes Distinguishing Features................................................. 4-2
Standard Security Currency Cassettes ........................................................................ 4-4
Tamper Indicating Currency Cassettes ....................................................................... 4-5
Fluiditi Currency Cassettes ......................................................................................... 4-6
Cassette Components .................................................................................................. 4-7
Cassette Operation .................................................................................................... 4-10
Power Requirements ................................................................................................. 4-15
TROUBLESHOOTING ................................................................................................ 4-15
DIAGNOSTICS............................................................................................................. 4-15
STRAPPING ................................................................................................................. 4-15
ADJUSTMENTS........................................................................................................... 4-15
Currency Length Adjustment.................................................................................... 4-15
Currency Width Adjustment ..................................................................................... 4-17
Currency Length, Note Guide and “E” Spacer Codes .............................................. 4-19
MODULE REMOVAL AND REPLACEMENT.......................................................... 4-23
Currency Loading ..................................................................................................... 4-23
Opening The Cassette ............................................................................................... 4-23
Removing Unused Currency..................................................................................... 4-26
Resetting The Tamper Indicating Cassette ............................................................... 4-28
Loading The Cassette................................................................................................ 4-29
Closing The Cassette ................................................................................................ 4-32
Setting The Cassette Identification Code.................................................................. 4-33
Changing Cassette Identification Code..................................................................... 4-35
Mechanical................................................................................................................ 4-36
Currency Length Adjustment.................................................................................... 4-37
Currency Width Adjustment ..................................................................................... 4-45
Note Low Sensing Adjustment ................................................................................. 4-52
CABLING ..................................................................................................................... 4-54
CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 4-54
TOOLS .......................................................................................................................... 4-54

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Chapter 5: Coin Dispenser (Hopper Style)

INTRODUCTION ........................................................................................................... 5-1
DESCRIPTION ............................................................................................................... 5-1
Power Requirements ................................................................................................... 5-1
Security ....................................................................................................................... 5-2
Coin Chute .................................................................................................................. 5-2
Hopper Assembly ....................................................................................................... 5-3
Status Lights ............................................................................................................... 5-3
Currency Set ............................................................................................................... 5-3
TROUBLESHOOTING .................................................................................................. 5-5
DIAGNOSTICS............................................................................................................... 5-6
Level 0 Diagnostics .................................................................................................... 5-6
Level 1 Diagnostics .................................................................................................... 5-6
Level 3 Diagnostics .................................................................................................... 5-7
STRAPPING ................................................................................................................... 5-8
ADJUSTMENTS............................................................................................................. 5-9
Default Hopper Thresholds......................................................................................... 5-9
Entering Threshold Values ......................................................................................... 5-9
Coin Dispenser Self Test .......................................................................................... 5-10
MODULE REMOVAL AND REPLACEMENT.......................................................... 5-11
Control PCB.............................................................................................................. 5-11
Harnessing ................................................................................................................ 5-13
Rotor ......................................................................................................................... 5-16
Hopper Cover............................................................................................................ 5-19
Hopper Bin................................................................................................................ 5-21
Hopper Assembly ..................................................................................................... 5-22
INTERNAL CABLING ................................................................................................ 5-25
Control Board .......................................................................................................... 5-25
CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 5-26
Control Board Interface (J1, J2, J3, J4) .................................................................... 5-26
TEST/ADJUSTMENT TOOLS .................................................................................... 5-26

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Table of Contents

S1 Dispenser

INTRODUCTION ........................................................................................................... 1-1

S1 Variants.................................................................................................................. 1-1
Pick Modules .............................................................................................................. 1-1
.................................................................................................................................... 1-1
Single and Dual Configuration ................................................................................... 1-1
Operational Environment............................................................................................ 1-2
Variants ....................................................................................................................... 1-2
Containers ................................................................................................................... 1-2
Currency Cassettes ................................................................................................. 1-3
Purge Bins .............................................................................................................. 1-3
Specifications.............................................................................................................. 1-4
Power Requirements .............................................................................................. 1-4
Weight.................................................................................................................... 1-4
Dispenser Dimensions............................................................................................ 1-5

DESCRIPTION ............................................................................................................... 1-6

Path of Notes............................................................................................................... 1-6
Forming the Stack .................................................................................................. 1-6
Present.................................................................................................................... 1-7
Reject ..................................................................................................................... 1-8
Purge ...................................................................................................................... 1-8
Sensors ................................................................................................................... 1-9
Pick Module ................................................................................................................ 1-9
Presenter Module ...................................................................................................... 1-10
Linear Variable Displacement Transducer (LVDT) ............................................ 1-11
Main Timing Disk ................................................................................................ 1-11
Bill Alignment Assembly..................................................................................... 1-13
Note Clamp .......................................................................................................... 1-15
Note Clamp Sensors............................................................................................. 1-15
Presenter Transport .............................................................................................. 1-16
Presenter Timing Disk ......................................................................................... 1-17
Transport Sensors................................................................................................. 1-18
Exit Sensor ........................................................................................................... 1-19
Purge Bin Location Components ......................................................................... 1-20
Purge Transport.................................................................................................... 1-20
Purge Sensor ........................................................................................................ 1-20
Main Motor and Vacuum Pump........................................................................... 1-21
Currency Dispenser Control Board...................................................................... 1-22
Voltage and Current ............................................................................................. 1-24
Compatibility ....................................................................................................... 1-24
Dispensers Security Switch.................................................................................. 1-24

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Configuration Switches........................................................................................ 1-24

Diagnostic LEDs .................................................................................................. 1-24
Firmware Description ............................................................................................... 1-25

TROUBLESHOOTING ................................................................................................ 1-26

DIAGNOSTICS............................................................................................................. 1-27
Level 0 Diagnostics .................................................................................................. 1-27
Level 0 Tests and Result Codes ........................................................................... 1-27
Test 1 - Flash sum check...................................................................................... 1-27
Test 1 Results ....................................................................................................... 1-28
Test 2 - SRAM test............................................................................................... 1-28
Test 2 Results ....................................................................................................... 1-28
Test 3 - EEPROM test.......................................................................................... 1-28
Test 3 Results ....................................................................................................... 1-28
Level 1 Diagnostics .................................................................................................. 1-28
Clear ..................................................................................................................... 1-29
Set Notes .............................................................................................................. 1-29
Stack..................................................................................................................... 1-29
Present.................................................................................................................. 1-30
Dispense ............................................................................................................... 1-30
Main Motor .......................................................................................................... 1-30
Self Test ............................................................................................................... 1-30
Exit Shutter .......................................................................................................... 1-30
Sensor/Switch Status............................................................................................ 1-30
Presenter Bill Drive.............................................................................................. 1-30
Learn Bill Parameters........................................................................................... 1-30
Presenter Clamp ................................................................................................... 1-31
Pick Valve ............................................................................................................ 1-31
Run-To-Run ......................................................................................................... 1-31
Tamper Indication ................................................................................................ 1-31
Actual To Virtual Cassette Mapping ................................................................... 1-31
Example 1 ............................................................................................................ 1-32
Example 2 ............................................................................................................ 1-33
Level 3 Diagnostics .................................................................................................. 1-33
S_DATA .............................................................................................................. 1-33
Tallies................................................................................................................... 1-33

STRAPPING ................................................................................................................. 1-36

Currency Dispenser Control Board........................................................................... 1-36

ADJUSTMENTS........................................................................................................... 1-37
Drive Belt Tension.................................................................................................... 1-37
Drive Belt Arrangement - Rear Access................................................................ 1-37
Drive Belt Arrangement - Front Access .............................................................. 1-38
Currency Evaluation Qualification Procedure .......................................................... 1-38
Calibrating the Dispenser.......................................................................................... 1-38
Establishing Singularity and Size ............................................................................. 1-40
Calculation of Reject Rate ........................................................................................ 1-44
Error Messages ......................................................................................................... 1-44
Dispenser Clear Transport Error............................................................................... 1-44
.............................................................................................................................. 1-45
Change Parameter Errors .......................................................................................... 1-45

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Learn Parameter Errors ............................................................................................. 1-46

MODULE REMOVAL AND REPLACEMENT.......................................................... 1-47

Removing the Electronics Box (Rear Access).......................................................... 1-47
Replacing the Electronics Box.................................................................................. 1-53
Removing the Control Board .................................................................................... 1-53
Dispenser Control Board - Rear Access .............................................................. 1-53
Replacing the Control Board................................................................................ 1-55
Dispenser Control Board - Front Access ............................................................. 1-56
Removing the Main Motor ....................................................................................... 1-56
Front Access......................................................................................................... 1-57
Removing the LVDT ................................................................................................ 1-57
Dispenser LVDT - Rear Access........................................................................... 1-57
Dispenser LVDT - Front Access.......................................................................... 1-59
Replacing the LVDT................................................................................................. 1-59
Electronic Verification of LVDT......................................................................... 1-59
Pick Module Timing ................................................................................................. 1-60

CABLING ..................................................................................................................... 1-60

Internal Cables .......................................................................................................... 1-60
Dispenser Main Motor .............................................................................................. 1-60
Dispenser Interconnection Diagram ......................................................................... 1-61
Front Access Presenters Cabling (Sheet 1 of 4) ....................................................... 1-62
Front Access Presenter Cabling (Sheet 2 of 4) ......................................................... 1-63
Front Access Presenters Cabling (Sheet 3 of 4) ....................................................... 1-64
Front Access Presenters Cabling (Sheet 4 of 4) ....................................................... 1-65
Rear Access Presenter Cabling (Sheet 1 of 4) .......................................................... 1-66
Rear Access Presenter Cabling (Sheet 2 of 4) .......................................................... 1-67
Rear Access Presenter Cabling (Sheet 3 of 4) .......................................................... 1-68
Rear Access Presenter Cabling (Sheet 4 of 4) .......................................................... 1-69

CONNECTOR ASSIGNMENT .................................................................................... 1-69

USB Connector ......................................................................................................... 1-70
Transport LEDS and Sensors.................................................................................... 1-70
Pick Modules ............................................................................................................ 1-70
Note Thickness Sensor/ LVDT................................................................................. 1-71
Stepper Motors.......................................................................................................... 1-71
Intelligent Cassette Interface .................................................................................... 1-71
Clamp Middle Position Sensor ................................................................................. 1-72
Motor Sensors ........................................................................................................... 1-72
+24V Connector........................................................................................................ 1-72
+24V_Interlock Connector ....................................................................................... 1-72
Fascia Shutter 12C Connector .................................................................................. 1-73
TTL Shutter Connector ............................................................................................. 1-73

TEST/ADJUSTMENT TOOLS .................................................................................... 1-73

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Table of Contents
Chapter 1

S1 Dispenser
INTRODUCTION
This chapter describes the Front and Rear Access S1 currency dispensers which form bill
stacks using the bill alignment mechanism.
As this type of dispenser has been developed and manufactured post EU RoHS
compliance guidelines it can only be serviced using appropriate RoHS compliant parts.

S1 Variants
The major area variants of the S1 Bill Alignment dispensers are:
● Mechanical:
● Rear Access (short transport)
● Rear Access (mid transport)
● Rear Access (long transport)
● Front Access.
● Electrical:
● The dispenser is available in 115 V and 230 V main motor variants
● The dispenser control board has USB connectivity.
● Software:
● Microsoft Windows XP and Aptra XFS 4.5 onwards.

Pick Modules
The Dispenser can use the Aria or the 56XX enhanced single and double pick modules.
The Aria pick modules are described in the Aria pick module chapter of the dispense
section of this manual. The description of the 56XX type is in chapter 17.6 of the Service
Aids Mini-Manual (FM-0547-A).

NOTE: Where there is a mixture of Aria and 56XX enhanced pick modules, then
the Aria type must always be used in the lower positions.

Single and Dual Configuration

The ATM is available in either single or dual cash configuration. Each dispenser can be
configured to recognise up to seven denominations, but is limited to dispensing up to four
due to the maximum number of cassettes it can hold. In an ATM configured with dual

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dispensers the total number of denominations can be 14 of which a maximum of 8 can be

dispensed at any one time.

WARNING

It is recommended that currency denominations in a dual

dispenser are consistently mapped to the same cassette types in
both dispensers. This will ensure that the correct denomination
is inserted into the correct dispenser.

Operational Environment
The dispenser operates as an intelligent module under the control of its own on-board
microprocessor. It communicates with the ATM central processing unit using the USB
Interface. Dispenser device control firmware resident in the dispenser memory interfaces
with the ATM transaction control and diagnostic programs.

Variants
The S1 dispenser is available in the following variants:
● Front Access
● Rear Access
● Short Transport
● Mid Transport
● Long Transport.
The following options are available on all variants.
● 1, 2, 3 or 4 Standard width cassettes
● Standard Security
● Tamper Indicating Security
● Cash Security (Fluiditi/Axytrans)
● Open or latchfast purge bin
● 115 V version
● 230 V version

Containers
The dispenser is capable of using the wide currency cassettes developed to replace the
obsolete standard width cassette. A full description of the currency cassettes is given in the
Currency Cassette chapter of the Dispense section of this manual.

Note: Standard width currency cassette Type H8015-STD-01/02-08 are obsolete and
are not recommmended for use with this dispenser.

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Currency Cassettes
● Latch Fast security (Standard). The security method takes the form of a cable tie or
similar through the door latch.
● Tamper Indicating security (TI). The cassette has a mechanical indicator to signal any
tampering via colour change to the indicator. In addition the catch can be fitted with a
seal.
● Fluiditi/Axytrans ATM security. The system protects currency cassettes when
installed in the ATM by injecting marking ink into the cassette upon the ATM being
attacked. It is important that correct handling procedures are observed when handling
this type of cassette.
● Fluiditi/Axytrans Replenishment security. The system protects the cassette while in
transit as well as when installed in the ATM by injecting marking ink into the cassette.
It is important that correct handling procedures are observed when handling this type
of cassette.

Purge Bins
● Open bin.
● Latch fast bin. The security method takes the form of a cable tie or similar through the
purge bin latch.

NOTE: An indicator is not available on the purge bin. A dispenser ordered with
mechanical TI is supplied with a latch fast purge bin.

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Specifications

Power Requirements
The power requirement for the Control board is:
● Direct current:
● +24 V ± 10% 0.35 A
● +24 V Interlock.
● Alternating current:
● 115 Vac, 5.5 A r.m.s., 20.0 A surge
or
● 230 Vac, 3.0 A r.m.s., 10.0 A surge.
The S1 Control board supplies the following power:
● Direct current:
● +3.3 V ± 10% 0.5 A
● +5 V ± 10% 0.75 A
● +12 V ± 10% 0.5 A.

Weight
The weights of the component parts of the S1 dispenser are:
● Front Access Dispenser:
● Basic unit (2 double pick modules + presenter) = 38.9 kg (85.75 lb.)
● Presenter unit =20.9 kg (46.07 lb.)
● Rear Access Dispenser:
● Short unit (2 double pick modules + presenter) = 36.30 kg (80.02 lb.)
● Mid unit (2 double pick modules + presenter) = 36.90 kg (81.34 lb.)
● Long unit (2 double pick modules + presenter) = 39.10 kg (86.19 lb.)
● Presenter unit (Short) = 18.3 kg (40.34 lb.)
● Presenter unit (Mid) = 18.9 kg (41.66 lb.)
● Presenter unit (Long) = 21.1 kg (46.51 lb.)
● Single pick module = 6.3 kg (13.9 lb.)
● Double pick module = 9 kg (19.84 lb.)
● Currency cassette (Plastic) empty = 2.16 kg (4.76 lb.)
● Currency cassette (Plastic) full = 6.62 kg (14.60 lb.)
● Currency cassette (Metal) empty = 3.48 kg (7.67 lb.)
● Currency cassette (Metal) full = 8.21 kg (18.10 lb.)
● Open purge bin empty = 0.28 kg (0.62 lb.)
● Open purge bin full = 0.42 kg (0.92 lb.)
● Latch fast purge bin empty = 0.82 kg (1.81 lb.)

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● Latch fast purge bin full = 0.96 kg (2.12 lb.)

Dispenser Dimensions
The dimensions of the S1 dispenser with four pick modules (excluding ATM interface
requirements) are:
● Front Access Dispenser:
● Width = 300 mm (11.81 in.)
● Height = 768 mm (30.24 in.)
● Depth = 750 mm (29.52 in.)
● Rear Access Dispenser:
● Width = 300 mm (11.81 in.)
● Height = 700mm (27.35 in.)
● Depth Short Nose = 726 mm (28.58 in.)
● Depth Mid Nose = 846 mm (33.30 in.)
● Depth Long Nose = 960 mm (37.79 in.)

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DESCRIPTION
Bill alignment dispensers present a bunch of up to 40 bills in up to four denominations of
currency to the cardholder. A detect and purge system controls the movement of currency
along the transport. Misfed or damaged currency is bunched and driven into a purge bin.
The option is available, via application commands, to retract currency presented to the
cardholder but not taken, to the purge bin.
The following sections describe the operation of the dispenser’s mechanical, electrical/
electronic, and firmware components.

Path of Notes
The dispensers are built with two, three, or four pick modules suspended below the
presenter module.
The path of notes through the presenter is shown in the following diagrams:

Forming the Stack

Notes enter the presenter from the pick modules, pass the LVDT and are projected against
the bill stop gate of the bill alignment mechanism by the flicker shaft fingers. They then
fall on to the top of the note clamp transport where they form a stack.

S1 Front Access Stack

Bill Alignment Assembly
(Down)
Stack Sensor

From Pick
Note Stack Flicker Shaft
Modules
Stack Sensor

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S1 Rear Access Stack

Stack Sensor Bill Alignment Assembly
(Down)

From Pick
Modules Note Stack
Flicker Shaft

Present
The note clamp transport is lifted up so that the note stack is held against the underside of
the top set of presenter transport belts. The belts are driven and the stack of notes is moved
to the facia exit slot where it is held for the cardholder.

S1 Front Access Present

Present Position of Stack Note Path Bill Alignment Assembly
(Down)

Cam
Note Clamp Note Stack

S1 Rear Access Present

Bill Alignment Assembly
Present Position of Stack Note Path (Down)

Note Clamp Cam

Note Stack

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Reject
If the stack is not taken by the cardholder, or a mispick has been detected, then the
presenter transport is driven in reverse and the notes are moved into the purge bin.

S1 Front Access Reject

Bill Alignment Assembly (Up)

Purge Bin

Note Stack

S1 Rear Access Reject

Bill Alignment Assembly (Up)

Purge Bin
Note Stack

Purge
If the stack is not presented after the stacking process or a mispick is detected, then the
presenter transport is driven in reverse and the notes are moved into the purge bin.

S1 Front Access Purge

Bill Alignment Assembly (Up)

Purge Bin

Note Stack

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S1 Rear Access Purge

Bill Alignment Assembly (Up)

Purge Bin
Note Stack

Sensors
The position of the sensors that detect the movement of notes is shown in the diagrams
below:

S1 Front Access Sensors

Exit
Transport Sensor TS4
Sensor Stack Sensor TS2
Transport Sensor TS3 & TS3A

From Pick
Modules LVDT
Purge Overfill Sensor TS1

S1 Rear Access Sensors

Transport Sensor TS4
Exit Stack Sensor TS2
Sensor Transport Sensor TS3 & TS3A Purge Overfill Sensor TS1

LVDT From Pick

Modules

Pick Module
The dispensers may be configured with two, three, or four pick modules hanging vertically
below the presenter module.

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There are two types of pick module: the single pick module holds one currency cassette,
and the double pick module holds two cassettes, one above the other. The single and
double pick modules used are the Aria type 3 as described in Aria Pick Module chapter of
the Dispense section of this manual.
Pick positions are numbered 1 to 4, with number one immediately below the presenter.

NOTE: If a mixture of Aria and 56XX enhanced pick modules are used, then the
Aria type 3 pick module is always in the lower position.

Presenter Module
The presenter module has the following functions:
● stack up to 40 bills and present the stack to the cardholder
● detect when the stack of bills is taken
● control the exit shutter behind the ATM facia
● provide a housing for the purge bin
● drive damaged, mispicked, or not-taken currency into the purge bin
● detect when the purge bin is full
● drive, through gearing, all the pick modules
● detect the movement of bills through the transport
● create the timing signal for the measurement of bill singularity
● supply the pick vacuum to all the pick modules.
The components of the presenter which achieve these functions are:
● linear variable displacement transducer (LVDT)
● main timing disk
● flicker shaft, anti-static brush, and deflectors
● bill alignment assembly and bill stop gate
● note clamp, note clamp sensors
● presenter transport and motor
● presenter timing disk
● transport sensors
● exit sensor
● shutter assembly (fascia mounted)
● purge bin location components
● purge transport
● purge sensor
● main motor and vacuum pump
● motor and sensing control circuits.
The following sections describe these components.

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Linear Variable Displacement Transducer (LVDT)

Ferrite Cores

Sensing Coils

Protective Cover

Bills passed up from the pick modules enter the presenter via the LVDT transport. This
short transport is the only one in the presenter that is driven by the main motor and is
linked via a gear train to the first pick module transport.

NOTE: Care should be taken with regards to the sensing coils and ferrite cores as
these can be damaged by inappropriate handling.
The LVDT is a sensing device, situated in the transport just before the flicker shaft, which
gives an electrical output proportional to the displacement of two movable roller
assemblies caused by bills passing between them and fixed reference rollers. The rollers
are attached to ferrite cores which project through sensing coils printed on a pcb. The
output from the coils is digitized, integrated, and is compared to the expected value (held
in memory) for the currency being dispensed. In this way torn, folded, or multiple bills are
detected.

NOTE: There is no Pre-LVDT sensor on the bill alignment presenters. The timing of
the calculation is carried out by the LVDT itself.

Main Timing Disk

The main timing disk pulley is driven by a toothed belt from the main motor. Thirty-six
holes around the periphery of the timing disk create the timing pulses from an opto-
electronic sensor. The output of the sensor is used to measure the movement of the bills as
far as the flicker shaft and as a reference in the measurement of bill width. The interval
between the interrupts represents a distance travelled by the bill of approximately 1 mm.

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Main Timing Disk - Rear Access

Main Timing Disk

Main Timing Disk - Front Access

Flicker Shaft, Anti-Static Brush, and Deflectors

The plastic fingers on the flicker shaft impart an extra impetus to the notes as they leave
the LVDT transport so that they are projected against the bill stop gate of the bill
alignment assembly. This action is augmented by a second flicker shaft assembly with
short flicker fingers. The longer flicker fingers also drag the notes into the stack against
plastic guides attached to the LVDT transport.

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Just as the notes leave the LVDT transport they pass through an anti-static brush to
remove any electric charge that would hinder them forming into a stack. Above the anti-
static brush two plastic note deflectors are clipped between tie bars so that they brush
across the upper surface of the note and provide a light downward pressure to keep the
trailing edge of the notes down and aid the action of the flicker fingers.

Bill Alignment Assembly

The bill stop gate of the bill alignment assembly hangs down into the path of the notes as
they are flicked out of the LVDT transport. Notes strike the gate, bounce back from it, and
fall down on to the top of the note clamp transport where they are dragged into a stack by
the action of the flicker fingers.
The neat formation of the stack of notes depends upon the bounce given to the notes by the
gate which, in turn, depends on the position of the gate. The gate hangs from a belt
transport driven by a stepper motor controlled by the dispenser firmware. The position for
the width of notes being dispensed is calculated by the firmware from the note width
stored in the dispenser bill configuration procedure. During a transaction, if the width of
notes to be dispensed varies, the gate is moved to the new position before the next size is
dispensed. The recommended method of forming the stack is from the smallest bills first,
getting progressively larger, so that the bill alignment mechanism moves out to
accommodate each larger size. The zero reference position of the bill alignment
mechanism is sensed by the stack sensor which is interrupted by a flag on the bill stop gate
when the mechanism has been driven fully forward. This is done at the start of every
dispense and the gate is driven from there to its calculated position.
When the stack of notes is completed, the gate is driven back slightly towards the rear of
the dispenser to clear the stack and the note clamp transport is then raised. If the stack has
been formed successfully, the notes will be driven forwards by the presenter transport
belts to be taken by the cardholder. If, however, a fault has been detected, the notes will be
driven to the purge bin. To achieve this, the presenter transport drives the stack forward
until its trailing edge just passes the stack sensor, then the bill alignment mechanism is
driven towards the rear of the dispenser. This action causes the bill stop gate to be lifted
out of the presenter belt transport by the action of passing over ramps attached to the side
frames of the presenter. The mechanism is sensed fully back and up by a second flag on
the bill stop gate interrupting the beam of the rear bill alignment sensor. The bill alignment
mechanism remains in this position during the purge cycle. The presenter transport is then
driven rearward to deliver the stack to the purge bin.

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Bill Alignment Assembly - Front Access

Bill Stop Gate Stack Sensor Bill Align Up Sensor

Bill Alignment Assembly - Rear Access

Stack Sensor

Bill Align
Up Sensor

Bill Stop Gate

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Note Clamp

The note clamp transport is a tray assembly that is raised and lowered by a semicircular
cam driven by a stepper motor via a gear train. The transport consists of a set of three belts
held between two shafts at either end of the metal tray. One of the shafts is driven by the
presenter transport stepper motor via a toothed belt and the other shaft is an idler. The
transport belts run on crown pulleys on the shafts.
Also fixed to the clamp tray is the plastic stack tray. When the note clamp transport is in
the down position this stack tray is higher than the transport belts so that the notes can
stack on its top surface. As the transport is lifted by the action of the cam the idler shaft
lifts in elongated holes in the stack tray so that the belts are lifted up above the surface of
the stack tray and lift the stack of notes from it. In this way, when the notes are driven by
the presenter transport they are not impeded by rubbing across the stack tray. Part of the
stack tray is shaped to project beyond the drive shaft to provide a support for notes when
being purged into the purge bin.
In its down position, the note clamp transport sits within a metal bracket, attached between
the presenter side frames, that has vertical plates to prevent notes from falling off the sides
of the note clamp transport. Fingers on the bill stop gate hang down through the slots in
the stack tray to prevent any notes from falling off the rear of the note clamp transport.

Note Clamp Sensors

The note clamp transport is sensed in its up and down position by two sensors that are
interrupted by a flag on the shaft attached to the clamp lifting cam. The stack of notes is
sensed by the same sensor that detects the forward position of the note, looking down

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through a hole in the tray of the clamp transport to an LED attached to the metal bracket
that provides the vertical side plates.
Clamp Up and Down Sensors

Bill Alignment Stepper Motor ClampCam Clamp Stepper Motor

Presenter Transport
The presenter transport consists of an upper set of three belts bearing against a lower set of
three belts, both sets driven by a stepper motor via toothed belts at the left hand side of the
dispenser. The transport belts pass across crown pulleys on the drive and tension shafts.
The lower set of belts runs from the exit of the dispenser to just above the LVDT transport
and the upper set runs from the exit and extends over the note clamp transport.
Just after the note alignment mechanism backs away from the stack of notes, the note
clamp transport is raised by the rotation of the semicircular cam. The clamp is lifted so
that its belts press against the underside of the top set of presenter transport belts and the
note stack is held between both sets of belts. The stepper motor then drives the presenter
transport (and also through a gearwheel the belts on the note clamp transport) so that the
stack of notes is moved to the exit held between the upper and lower presenter transport
belts. The toggle shaft at the exit compensates for different thicknesses of stack and
permits the stack to be pulled from the dispenser by the cardholder.

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Presenter - Front Access

Presenter - Rear Access

Presenter Timing Disk

An opto-electronic sensor controls the time that the presenter stepper motor has to be
powered to drive the transport and stop it with the bills projecting from the exit slot. The
sensor beam is chopped by the segments on a timing disk attached to the presenter
transport drive shaft to produce interrupts equivalent to travel of the stack of 1.6 mm.

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Timing Disk

Transport Sensors
The progress of the notes through the presenter transport is monitored by a number of
infra-red sensors as shown in the illustrations below and also diagrams in the section “Path
of Notes”.
The illustration of the Front and Rear access dispensers show the sensors T3 and T3A
arranged across the width of the transport. These sensors and their respective LEDs are
wired in series to improve detection of certain currencies that have a transparent section as
part of the bill design.

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Transport Sensors - Front Access

Transport
Sensor T3A
Transport
Sensor T4

Exit Sensor T5

Transport
Sensor T3

Transport Sensors - Rear Access

Exit Sensor T5
Transport
Sensor T3
Transport
Sensor T4

Transport
Sensor T3A

Exit Sensor
The last sensor on the transport is the exit sensor T5 which sees the stack in the present
position and detects it being taken by the cardholder.

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Purge Bin Location Components

The purge bin is held in the presenter so that it is accessible from the same position as the
currency cassettes. It is supported by guide rails and is locked in position by a latch. A
microswitch is operated by the inserted purge bin to inform the electronics system that the
bin is in place.
When a latchfast purge bin is installed, a keyplate enters holes in the top front of a
latchfast purge bin and pushes the truck door up into the top. The rear door of the latchfast
purge bin is secured by a sealable latch.

Keyplate Foam Rollers Purge Overfill Sensor Foam Rollers

LED
Bin Present Microswitch

Purge Transport
The purge transport consists upper and lower foam roller shafts driven via toothed gears
from the presenter transport and upper and lower plastic guides. The extended portion of
the note stack tray forms the lower note support guides and an upper set of plastic guides is
attached between the drive shaft of the upper presenter transport belts and the upper foam
roller shaft.
On a purge, either due to a mispick being detected or the stack of notes not being taken by
the cardholder, the direction of the stepper motor driving the presenter transport is
reversed, (the bill alignment mechanism having been previously driven to its rearmost and
up position), thus moving the stack into the note guides which direct the notes from the
belts in between upper and lower foam roll shafts. A friction clutch arrangement makes
sure that the foam roll shafts only drive when the presenter motor is reversed and the notes
are driven in the direction of the purge bin. The foam rollers complete the task of pushing
notes into the bin.

Purge Sensor
The movement of the currency notes into the purge bin is detected by a sensor and LED
that look across the path of the notes at the foam rollers. This sensor also detects a bin
overfill condition.

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Main Motor and Vacuum Pump

The main motor drives the LVDT transport and all pick modules via toothed timing belts.
It also drives the vacuum pump to provide a vacuum to the pick line via 6 mm bore tubing.
A vacuum reservoir is located near the pump to improve the system vacuum, and an air
filter in the tubing above the first pick module protects the pump from damage caused by
ingress of grit particles. In both front and rear dispensers the power is supplied in 115V
and 230V options.

Rear Access The dispenser the motor and pump assemblies for rear access dispensers
is located in a separate electronic box assembly that also houses the dispenser control
board. This box is attached below the exit transport nose of the dispenser.

Dispenser Motor
(In Electronics Box)

Dispenser Control
Board

Electronics Box

Front Access The dispenser motor and vacuum pump assembly for front access
dispensers is located at the rear of the presenter next to the LVDT transport. The dispenser
control board is attached to the upper pick module.

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Currency Dispenser Control Board

The following illustration shows the Currency Dispenser Control Board.

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J11 J9
Intelligent Cassette Security LVDT

J8
Transport
LED’s & Sensors
Diagnostic
LEDs

J5
Clamp Sensor

Diagnostic
Swtiches
J6
Motor Sensor

J17
+24V Connector

SW3

J4
Pick Modules

J13
Stepper
Motors

SW2 J2
USB Connector
J21 J20
J18 TTL Shutter 2
+24V Fascia 1 C
Connector
Interlock

The Control Board controls the operation of the currency dispenser. It is a Coldfire
Processor based control board, responsible for collating all sensor information and
operating the individual pick modules, the presenter, the ac motor and stepper motors, bill
alignment and clamp motors and also communicating commands and responses to the
ATM core processor.
The Control Board is a mixed technology pcb employing both Surface Mount Technology
(SMT) and Plated Through Hole (PTH) components.

The functions of the Control Board can be summarised as follows:

1. To co-ordinate operation of the currency dispenser transport hardware including all
motors, sensors, and actuators.
2. To process instructions from and provide responses to the ATM core electronics via a

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USB interface.
3. To provide a power and logic interface to the associated single and double pick
modules.

Voltage and Current

The power requirement for the S1 (USB) Control board is:
● Direct current:
● +24 V ± 10% 0.35 A
● +24 V Interlock.
The S1 (USB) Control board supplies the following power:
● Direct current:
● +3.3 V ± 10% 0.5 A
● +5 V ± 10% 0.75 A
● +12 V ± 10% 0.5 A.
The S1 Control Board is fitted with a 32V Slow Blow 3 A surge protection fuse to protect
the 24V supply to the pick module control boards. In the event of the fuse failing new
Control Board has to be fitted and the Control Board Authentication procedure in this
chapter has to be carried out.

Compatibility
The USB Currency Dispenser Control Board is designed for operation in the NCR S1
Currency Dispenser.

Dispensers Security Switch

Switch SW3 on the Control Board is used in the authentication process as required and to
authorize running level 1 diagnostic tests: STACK, PRESENT, and DISPENSE. Refer to
Level 1 Diagnostic Tests.

Configuration Switches
Eight configuration switches provided for configuration use and Extended Level 0
Diagnostics.

Diagnostic LEDs
A bank of Eight LEDs are provided to display Operating System LED configurations. A
second bank of Four LEDs are show the Extended Level 0 Diagnostics information during
start-up.

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The illustration shown below shows the positions of Dispenser Security switch,
Configuration switch and the Diagnostic LEDs.

Operating
System
LEDs

Diagnostic
Swtiches

Dispenser
Security
Switch

Reset
Switch Level 0 Diagnostic
LEDs

Firmware Description
The Currency Dispenser Device Firmware provides device control, including full error
recovery procedures in the USB peripheral environment.
The firmware interface provides dispensing of up to four different currency denominations
with a single dispenser and up to eight denominations with dual dispensers. It accepts,
executes, and returns status information in response to device control commands from the
next level process.
The firmware operates under control of the VxWorks real time kernel by soliciting
commands from the USB Secondary software and sending solicited and unsolicited
responses to the USB secondary for transmission to the host system.

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The Currency Dispenser firmware will operate as a dual implementation module and is
programmable. New versions of firmware is downloadable via the USB Loader Service.
The Currency Dispenser firmware can be configured for up to eight cassettes in the
operational environment. The purpose of this is to allow up to eight cassettes to be present
in a self-service terminal.
The USB dispenser has some new T_CODE, M_STATUS, SOH modules or message IDs.
Some additional M_DATA values have been added to indicate faults within new dispenser
mechanisms.

TROUBLESHOOTING

Error Possible root causes Isolation Resolution

Bill jam at pick sensor Poor bill quality Check note path for debris Remove debris
Poorly loaded cassettes Check cassette for poorly loaded bills Fill cassette
Cassette removed Cassettes 1/2/3/4 out Push cassette fully home and ensure Insert cassette
latched
No magnets present Check magnets present and in Insert cassette
correct order
Cassette empty Cassette 1/2/3/4 empty Check cassette is empty Fill cassette
Poor bill stack Check bill stack Fill cassette
Cassette parameters not configured Bill length and singularity Set bill length and singularity values Set bill Parameters
values not set for each cassette
Too many bad bill picked Poor bill quality Check purge bin for damaged or Check cassette
folded bills
Poorly loaded bills in Check cassette to ensure bills loaded Check cassette
cassette neatly
Too many consecutive mispicks Poor bill quality Check purge bin for damaged or Check cassette
folded bills
Poor bill stack Check bill stack in cassette Check cassette
Purge bin removed Purge bin removed Check purge bin present Insert purge bin
Purge bin nearly full Purge bin nearly full Clear software count Check purge bin
Poor bill quality Check purge bin for damaged or Check cassette
folded bills
Poor bill stack Check bill stack in cassette Check cassette
Purge bin full Purge bin full Check purge bin for damaged or Emptying purge
folded bills bin
Poor bill quality Check purge bin for damaged or Check Cassette
folded bills
Poor bill stack Check bill stack in cassette Check Cassette
Bill jam in main transport at LVDT Bill or debris jam Clear jam Check jam cleared
Unrecoverable bill jam between the Poor bill quality causing Clear Jam Clear jam
pick module and the LVDT jam
Poor bill stack Check bill stack in cassette Check cassette
Main transport timing disk failed Timing sensor dirty Clean sensor Clean sensor

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Error Possible root causes Isolation Resolution

Presenter timing wheel failed Dirty Sensor Clean sensor Clean sensor
Interlock open Interlock switch not Check switch operation Make contact by
made pushing dispenser
fully home
Shutter jam open Bill jammed in shutter Check for jammed media Clear jammed
media
Shutter jam closed Bill jammed in shutter Check for jammed media Clear jammed
media

DIAGNOSTICS
Diagnostic tests on the dispenser when installed in an NCR ATM are described in the
following sections:

Level 0 Diagnostics
This chapter describes the Level 0 Diagnostic which are performed to verify the basic
elements of the control board fitted to the S1 Currency Dispenser module.
The tests are carried out after a power-up or hard reset. The device specific function
sysGpioInit is called up by the start-up code before any diagnostic tests are started.

Note: These tests are not performed after a soft reset.

Level 0 Tests and Result Codes

When the level 0 diagnostic tests are being performed the test ID is displayed on the bank
of 4 programmable LED’s. If a failure occurs the result will be displayed on the LED’s for
one second followed by the test ID again for one second after the test has been completed.
This action will continue until the board is reset. If no failure is detected the system
performs the next in the sequence until the entire start up sequence is complete at which
time the LED’s are cleared.
Once the Level 0 Diagnostics have been completed, any usage of the LED’s is now
entirely device specific.

Note: There are no switch selectable or run to run tests available.

Test 1 - Flash sum check

This is a checksum test to verify the contents of the Flash ROM. The USB bootloader is
checked and the Device Realtime Software (if present). If the USB bootloader checksum
test fails an error code is displayed and the board fails to boot up. If the Device Realtime
Software sum check fails the application_loaded flag is cleared and a forced download of
new software is performed.

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Test 1 Results
LED Code Status
0x0D Bootloader checksum fail

Test 2 - SRAM test

This test is to ensure that the SRAM is available and the following steps are performed:
● The data bus is initially tested by performing a walking 1’s test at address 0.
● The wiring for the bus is tested by performing a walking 1’s test on the address bit to
check for aliasing. The test will diagnose a single-bit address such as stuck-high,
stuck-low, as well as shorted pins.
● The physical memory integrity is tested by performing an increment/decrement test
over the entire region. Every storage bit in the device is tested as a zero and a one
during the process.

Test 2 Results
LED Code Status
0x08 Data bus error
0x09 Address bus error
0x0A Internal data error

Test 3 - EEPROM test

This test is performed after the level 0 diagnostics have been completed. The test performs
a basic check on the EEPROM device (NVRAM#1). The test performs the following
steps:
● The system attempts to read a known header in the top 4 bytes of the device. The
location of a header is defined as a pass for this test.
● If the system does not locate a header the test will the try to write and read back a
header. If this fails, the system indicates a faulty device.

Test 3 Results
LED Code Status
0x08 EEPROM write/read error

Level 1 Diagnostics

This section describes the level 1 diagnostics for the S1 currency dispenser including the
tamper indicating variant and are accessed via the System Application menu. The
operating system has a separate diagnostic menu from the main currency dispenser menu.

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The M_STATUS codes and M_DATA returned for currency handling modules are listed
in the NCR publication, B006-6273-A000 56xx/Personas Self-Service Financial
Terminals Diagnostic Status Code Notebook.
Tests on the Currency Dispenser Diagnostic menu are:
● Clear
● Set Notes
● Stack
● Present
● Dispense
● Main Motor
● Self Test
● Exit Shutter
● Sensor/Switch Status
● Presenter Bill Drive
● Learn Bill Parameters
● Presenter Clamp
● Pick Valve
● Run To Run.
Looping is allowed on certain tests.

Clear
The Clear test drives any bills left in the transport into the purge bin.

Set Notes
The Set Notes test allows you to set the number of notes to be picked, from each cassette
type present. If the combined maximum number of notes is greater than 40, the test fails
and displays “Invalid number of notes”. You are then prompted to “Set notes for cassette
X”.
A default of five notes is picked from each cassette type if no number is entered.

Stack
The Stack test picks a number of bills, from each cassette type, and stacks them for
presentation.
A default of five bills is picked, from each cassette type, unless changed using the “Set
Notes” option.

NOTE: This test is not offered unless there has been a change of state of the
dispenser security switch after entry to diagnostics, and the “Cash Enable” option on
the control menu is set ON.

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Present
The Present test moves previously stacked bills to the exit slot for removal.

NOTE: This test is not offered unless there has been a change of state of the
dispenser security switch after entry to diagnostics.

Dispense
The Dispense test performs the Stack and Present tests in a single operation.
A default of five bills is picked, from each cassette type, unless changed using the “Set
Notes” option.

NOTE: This test is not offered unless there has been a change of state of the
dispenser security switch after entry to diagnostics, and the “Cash Enable” option on
the control menu is set ON.

Main Motor
The Main Motor test tests the vertical transport drive motor.

Self Test
The Self Test test picks one bill from each pick module with a cassette installed, moves
the bills into the purge bin and then activates/exercises the exit shutter.

Exit Shutter
The Exit Shutter test checks the exit shutter sensors while the shutter is energized (open)
and again when it is de-energized (shut).

Sensor/Switch Status
The Sensor/Switch Status test determines the state of all sensors and switches and reports
them as M_DATA. The sensor reading is taken with the LEDs on.

Presenter Bill Drive

The Presenter Bill Drive test activates the presenter bill drive at two speeds, fast and slow,
in both the forward and reverse directions.

Learn Bill Parameters

The Learn Bill Parameters test instructs the firmware to learn the bill parameters. The test
is only offered for configured cassettes. 5 bills are picked from a selected cassette,
inspected for width and singularity, and then deposited in the purge bin.
The bill width and singularity is returned as T_DATA.

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Presenter Clamp
The Presenter Clamp test exercises and monitors the presenter clamp and the bill
alignment mechanism. Before the clamp test is performed the bill alignment mechanism
will be moved to the home position if required. The outcome of the test is returned as
M_DATA.
The clamp test initially checks the position of the presenter clamp. If it is not in the home
position, it is driven until it reaches home. When it is home it is driven to the present
position and then driven back to home. Failure in any of these operations is reported.
The bill alignment test initially checks the position of the bill alignment mechanism. If it is
not at home, the mechanism is driven until it reaches home. When it is in the home
position it is driven to the smallest bill position and then driven back to home. Failure in
any of these operations is reported.

Pick Valve
The Pick Valve test energizes the main motor and the pick valve of the pick module, in the
selected position, for a period of 10 seconds.

NOTE 1: No feedback is provided for this test. You have to manually confirm the
operation of the valve.

NOTE 2: All currency cassettes must be removed from the dispenser for this test to
run.

Run-To-Run
The Run-To-Run test automatically performs, in sequence, the following tests:
● Clear
● Sensor/Switch Status
● Presenter Clamp
● Self Test
● Exit Shutter
● Dispense (only if the security switch has been operated, refer to “Dispense Test”)
● Clear.

Tamper Indication
The Tamper Indication test displays the status of the dispenser tamper indicator as
M_DATA.

Actual To Virtual Cassette Mapping

Error codes returned by a Self Test or Dispense test are mapped to the virtual type (VT) of
the cassette. This section enables you to determine which cassette type has returned which
code.
The following algorithm is used:

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● Map codes returned by physical cassette types 1 to 4, into the corresponding virtual
type.
● Map physical extended types 5 to 7 into the unused virtual type entries in ascending
order.
● Set any unused virtual type slots to their physical types.
The following examples explain how the error codes can be traced to the correct cassette
position in the dispenser.

Example 1

Step 1 Byte 0 1 2 3
VT 1 2 3 4
Physical
1 2
Position Type
1 5
2 1
3 2
4 1

Note: In this example two cassettes are

Type 1. To achieve a code for each
Type 1 run the test with one removed
in turn.

Byte 0 1 2 3
Step 2
VT 1 2 3 4
Physical
1 2 5
Position Type
1 5
2 1
3 2
4 1

Step 3 Byte 0 1 2 3
VT 1 2 3 4
Physical
1 2 5 4
Position Type
1 5
2 1
3 2
4 1

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Example 2
Step 1
Byte 0 1 2 3
VT 1 2 3 4
Physical
3 4
Position Type
1 3
2 4
3 6
4 7

Byte 0 1 2 3
Step 2
VT 1 2 3 4
Physical
6 7 3 4
Position Type
1 3
2 4
3 6
4 7

Step 3 - No further mapping required. All fields filled by steps 1 and 2.

Level 3 Diagnostics

The level 3 diagnostics returned for the S1 currency dispenser are:

S_DATA
The S_DATA returned for the currency dispenser are:

S_DATA Meaning
00 GOOD (No error).
01 ROUTINE (Minor fault).
02 WARNING (May require attention).
03 SUSPEND (Possible customer tampering).
04 FATAL (Requires immediate attention).

Tallies
The tallies recorded for the currency dispenser are listed in the table below.

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The mnemonic’s for these tallies are accessed via the REPORT_TALLY_MNEMONICS
command and are not part of the TMS Interface Support Area NVRAM.

Tally Description
PKFAIL 1 Pick attempt failure. A dispense attempt reported a pick failure on virtual cassette number 1.
This tally is not incremented if the cassette low media sensor is activated.
PKFAIL 2 As PKFAIL 1 for virtual cassette number 2.
PKFAIL 3 As PKFAIL 1 for virtual cassette number 3.
PKFAIL 4 As PKFAIL 1 for virtual cassette number 4.
SIZEERR1 Bill size errors. A dispense attempt was not successful because at least one undersize,
oversize or extra bill was detected from virtual cassette number 1.
SIZEERR2 As SIZEERR1 for virtual cassette number 2.
SIZEERR3 As SIZEERR1 for virtual cassette number 3.
SIZEERR4 As SIZEERR1 for virtual cassette number 4.
DOUBLE1 Double bill errors. A dispense attempt was not successful because at least one double bill
was detected from virtual cassette number 1.
DOUBLE2 As DOUBLE1 for virtual cassette number 2.
DOUBLE3 As DOUBLE1 for virtual cassette number 3.
DOUBLE4 As DOUBLE1 for virtual cassette number 4.
REJECT1 Bills picked from virtual cassette number 1 and purged due to bill verification errors. This
count does not include good bills picked and purged during dispense by position.
REJECT2 As REJECT1 for virtual cassette number 2.
REJECT3 As REJECT1 for virtual cassette number 3.
REJECT4 As REJECT1 for virtual cassette number 4.
PICKED 1 Bills picked and successfully stacked from virtual cassette number 1 or successfully
diverted during dispense by position.
PICKED 2 As PICKED 1 for virtual cassette number 2.
PICKED 3 As PICKED 1 for virtual cassette number 3.
PICKED 4 As PICKED 1 for virtual cassette number 4.
DISP OPS Dispense, dispense by position or clear main transport operations attempted.
TRANSEN Dispenser transport sensor fault or transport jam. A dispense or zero dispense attempt was
not successful because a fault was detected on one of the dispenser transport sensors:
The fault may have occurred for a number of reasons:
- Sensor blocked initially (jam or sensor fault).
- Bill not seen under sensor at correct time (jam or sensor fault)
- Bill did not clear sensor at correct time (jam or sensor fault)
- Main motor timing disk failure (jam or sensor fault).
COMMINIT Reserved
COMMRET Reserved
COMMFAIL Reserved
RES 5070 Reserved for H-8010-5070-XX-08 currency dispenser.
EXITSHUT Exit shutter faults detected. The conditions causing this tally to be incremented are:
- Exit shutter sensors indicate that shutter failed to open during a present operation
- Exit shutter sensors indicate that shutter is not closed on initiation of a dispense, dispense
by position, clear dispense, purge, or present operation
- EXIT_SHUTTER_TEST or DIAG_SHUTTER_TEST failed.
PRES OPS Present operations attempted.
PRSTROPS Other presenter operations attempted, for example, clamp or purge.
PRSTRJAM Presenter mechanism was not in the correct position or jammed during a dispense, dis-
pense by position, clear dispense, purge or present operation.
PRES_ERR Reserved
EXITSENS Reserved
PRESDISK Presenter timing disk failed to operate correctly.
PRESJAM Presenter bill jam was detected:

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Tally Description
- Presenter transport sensors failed to block/clear while tracking bills
- Sensors failed static on/off test
- Sensors blocked initially on present or at end of purge.

The Tally record types listed are defined in the Module Management Subsystem FS with
the remaining Tallies being part of the TMS Interface Support Area NVRAM.
The tally mnemonics listed are not reported by the firmware in any response message, but
are included for maintainability purposes due to them being used in the source code when
operating with tally values.

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STRAPPING

Currency Dispenser Control Board

D1
Diagnostic
LEDs
D8
SW1
Diagnostic
Swtiches Dispenser
Security
SW8 Switch

Level 0 Diagnostic
LEDs

The strapping associated with the Currency Dispenser Control board has the following
default position:

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● First Dispenser command switch pack (SW1) - set switches 1 to 8 to OFF for normal
operation.
● Second Dispenser command switch pack (SW1) - set switch 1 to ON and switches 2
to 8 to OFF for normal operation.
● The dispenser has a Dispenser Security Switch (SW3) - which can be left in either
position during normal operation.

ADJUSTMENTS

Drive Belt Tension

Proceed as follows to adjust the tension of the drive belt from the main motor to the
intermediate pulley. Refer to the illustrations following the procedure for each type of
dispenser.
● Check for a deflection of 2.0 mm (0.08 in.) when a force of 1.0 N (0.21 lb.) is applied
to the mid span of the drive belt.
● If the tension is wrong, loosen the four motor mounting screws.
● Move the main motor to adjust the belt tension.
● Tighten the screws and check the tension again.
● Repeat the adjustment until the correct tension is achieved.

Drive Belt Arrangement - Rear Access

1.0 N (0.21 lb)

Motor Mounting Screws

(4 places)

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Drive Belt Arrangement - Front Access

Motor Mounting
Screws
(4 Places)

1.0 N (0.21lb)

Currency Evaluation Qualification Procedure

NOTE: The S1 Currency Dispenser is calibrated in the same way as the other
dispensers in the 58XX and 56XX ranges of ATMs and singularity values previously
calculated for these are valid.

When the first dispenser is received in each country the local Field Engineering
organization must establish the singularity values for each type of currency to be
dispensed. These singularity values must then be entered to every ATM dispensing that
currency, upon initial installation or whenever the dispenser control board or the LVDT
has been changed or repaired.
The currency evaluation qualification procedure can only be performed on a calibrated
dispenser. Attempting the procedure on an uncalibrated or incorrectly calibrated dispenser
will give incorrect results.

Calibrating the Dispenser

NOTE: Dispensers are shipped pre-calibrated by the manufacturing plant.
Calibration is required if the LVDT or control board are replaced or NVRAM is
corrupted or a new version of firmware is download.

The dispenser maintains an internal compensation factor in NVRAM on the dispenser

control board. This compensation factor allows for differences that exist between the
singularities calculated by different LVDT assemblies because of mechanical tolerances.
The dispenser adjusts the LVDT compensation factor automatically as bills of a known
singularity value are dispensed. While bills are dispensed the actual average of good
single bill singularities is measured over 255 bills. This average is compared to the
singularity figure typed in at installation time and the compensation factor is adjusted
accordingly. Initially the compensation factor is set to 80H (equivalent to 1.00) and this is
changed automatically by the dispenser and updated every 255 bills.

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To achieve dispenser calibration at least 255 bills of a known singularity must be

dispensed. This may be local currency or test media.
The following procedure describes how to calibrate a dispenser on a terminal running on
the XP platform using SYSTEM APPLICATION. If configuring dual dispensers you will
use the SYSTEM APPLICATION on NT and should refer, for details to the publication
B006-6167-A000, “Self-Service Platform Software, Personas (PLATFORM For Windows
NT), System Application User Guide”.
Level 1 diagnostic tests are required to dispense cash and for this reason you need to insert
the field engineer’s Service Key.
The procedure is as follows:
1. For each cassette type, adjust the cassette guides if necessary to accept the test
currency, and set the cassette magnets for the required cassette type. Refer to currency
cassette chapter in the dispense section of this manual for details.
2. Load the test currency into the cassette.
3. Insert the cassette into the dispenser.
4. Put the ATM into supervisor mode.
5. Select the SELF-SERVICE CONFIGURATION option from the SUPERVISOR
menu.
6. Then select the SET DEVICE CONFIGURATION option.
7. Then choose the USB CASH HANDLER option. The system will then instruct the CE
to wait while the Dispenser Transport is cleared.
8. The system with display the NOTE CONFIGURATION menu.
9. Then choose the SET option.
10. The system will then display the NOTE CONFIGURATION set up menu as shown
below. The menu is spread over two pages which is navigated using page up and page
down options.

11. To start changing the note configuration activate the Reset option.
12. Enter Note Size for Type 1. This is repeated for Types 2, 3, 4, 5, 6 and 7.
13. Enter the Singularity for Type 1. This is repeated for Types 2, 3, 4, 5, 6 and 7.
14. To accept all the changes made select OK.

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15. The system will redisplay the NOTE CONFIGURATION menu shown below.

16. To finally confirm the changes activate the Toggle option to change the NO option to
YES.
17. Return to the SYSTEM APPLICATION main Menu and select the DEVICE
DIAGNOSTIC option.
18. Select the CASH HANDLER option from the DEVICE DIAGNOSTIC menu.
19. Operate the dispenser security switch.
20. Select SET NOTES option from the CASH HANDLER menu. The number of notes to
be picked is 40 from cassette type 1
21. Change the Loop Off option to Loop On.
22. Select the DISPENSE option and allow the loop count to reach at least 7 before
stopping the command.
The dispenser is now calibrated and you can evaluate the currency to be dispensed as
described in the next section.

Establishing Singularity and Size

In this procedure you have to cause the ATM to calculate the singularity and size of 40
dispensed bills five times for each currency you wish to evaluate. Due to the nature of the
currency the singularity calculated may vary for each attempt. Add the five figures shown
in the Parameters Option and take the average (divide by five and round to the nearest
whole number) and the answers are the singularity and size values you enter to the ATM
and to all ATMs using the same currency.
To achieve a good singularity figure the currency loaded for this procedure should
comprise of new bills. Load the currency so that the same side of each bill is facing the
truck door of the cassette. Put the bills into the cassette in 50 bill bunches, alternately right

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way up and upside down (see the following illustration). This makes sure that variations in
inking are allowed for.

The singularity procedure is as follows:

1. Prepare cassettes to accept the denominations of currency you will normally be
dispensing from the ATMs. Refer to currency cassette chapter in the dispense section
of this manual for the method of adjusting cassettes to currency size.
2. Set the cassette magnets to indicate cassette types 1, 2, 3 and 4 as required. Refer to
currency cassette chapter in the dispense section of this manual for this setting.
3. Load at least 200 bills of each denomination of the currency into the cassettes
4. Insert the cassettes into the dispenser.
5. Put the ATM into supervisor mode.
6. Select the SYSTEM APPLICATION option from the ATM opening menu.
7. Select the SELF-SERVICE CONFIGURATION option from the SYSTEM
APPLICATION menu.
8. Then choose the SET DEVICE CONFIGURATION option.

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9. Then choose the CASH HANDLER option. The system will display the following
screen.

10. Then choose the LEARN option.

11. Select the SET NOTES option to change the number of bills to be dispensed during
the LEARN process.
12. The system will display the NOTE CONFIGURATION menu showing the Types
available as shown below.

NOTE: The menus only show the cassette types present in the ATM.

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13. Select Type 1 from the menu shown below and the system will display the menu
below which allows you to change the number of bill to be dispensed.

14. Return to NOTE CONFIGURATION menu and activate Type 1.

15. The system will perform a test and return the message shown below.

16. The system will return to the NOTE CONFIGURATION menu.

17. Make a note of the singularity and size figures on the screen against the cassette and
type selected or all cassette types if applicable. The figures are obtained through the
Parameters Option
18. Empty the purge bin as necessary.
19. Repeat steps 11 to 18 until you have five readings of singularity and size for each
cassette type loaded.
20. Add each set of five figures and divide the total by five to obtain an average
singularity and size for each cassette type.
21. Select the PARAMETER option from the NOTE CONFIGURATION menu
22. Modify as appropriate the parameters you require to change.
23. To accept all the changes made select OK and the changes will be accepted.
24. The system will redisplay the NOTE CONFIGURATION menu shown below.
25. To finally confirm the changes activate the Toggle option to change the NO option to
YES.

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26. Return the system to the SYSTEM APPLICATION MAIN menu.

The procedure is now complete. From the UTILITIES menu you can now enter level 1
diagnostics and dispense notes to test the validity of the singularity values. A minimum of
one cassette full of used notes and one cassette full of new notes of each denomination
should be dispensed. New notes must be loaded with alternate packs right way up and then
upside down. Bowed notes must be loaded with the bow towards the note pusher.
A reject rate less than 1.5% must be achieved when dispensing an average of 2.5 bills per
transaction. If the reject rate is greater than this the singularity and size values should be
recalculated.

Calculation of Reject Rate

The reject rate is calculated using the following formula. The numbers for rejected bills
and total bills picked are taken from tallies.
Total Number of Rejected Bills
Reject Rate = x 100%
Total Bills Picked + Total Number of Rejected Bills

Error Messages
Errors occurring during bill configuration procedures result in the error messages
described below.

Dispenser Clear Transport Error

When the DISPENSER BILL CONFIG option is selected from the CONFIGURATION
menu a CLEAR command is sent to clear the transport of any bills. If the clear operation
fails then the following error screens shown below are displayed. Each screen is displayed
for five seconds before the next one is displayed. You return to the CASH HANDLER
menu via the SET DEVICE CONFIGURATION menu.

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Change Parameter Errors

The currency parameters are checked for errors as they are entered. If an error is detected
then the error message shown below is displayed. The incorrect entry is highlighted and
you can re-enter a correct value in the error position.

The message is shown for five seconds and then you are prompted to enter the new
parameter value again. Once all the parameter values have been changed and checked, the
main dispenser screen reappears with the new parameter values. If a mistake becomes
apparent at this point then the user can select CHANGE again.
The dispenser parameter error messages are as follows:
● ERROR - VALID RANGE XX - XXX - Parameter value is outside the permissible
range. This applies to bill sizes and singularity values
● DUPLICATE VALUE IN SEQUENCE - A duplicate value has been entered in the
presentation order

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● ERROR - INVALID SEQUENCE - The user has input fewer than four values for the
presentation order.

Learn Parameter Errors

Cassette Errors During Learn - If an attempt to learn the parameters from a particular
cassette type fails then, providing the error is not fatal, the operation will be tried
repeatedly until successful, or a fatal error occurs. Should a fatal error occur then the error
screen shown below appears, and after five seconds, you are returned to the NOTE
CONFIGURATION menu.

Dispenser Error During Learn - The following screen appears if a fatal dispenser
error occurs while learning parameters from the dispenser. Any changes made up to this
point can not be written to the dispenser therefore you are returned to the CASH
HANDLER menu via the SET DEVICE CONFIGURATION menu.

Dispenser Read/Write Errors - If, while communicating with the dispenser, an error
occurs which is not fatal, then the operation is tried repeatedly until it is successful or until

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a fatal error occurs. When a fatal error is encountered then a DISPENSER COMMS
ERROR screen showing one of the following messages is displayed. The CONFIG
MENU activator on the screen returns you to the configuration menu.
● UNABLE TO READ PARAMETERS - A fatal error has occurred while reading data
from the dispenser. Unable to read the currently configured dispenser parameters so
can not continue with configuration.
● CONFIGURATION NOT COMPLETED - Fatal error while writing data to the
dispenser. The configuration data is written to the dispenser NVRAM using three
separate dispenser calls. One sets the new bill sizes, one sets the new singularity
values and the third sets the new presentation order. Because the data is split into three
parts, if this type of error occurs then the dispenser configuration is incomplete.

MODULE REMOVAL AND REPLACEMENT

Removing the Electronics Box (Rear Access)

On the Rear Access Currency Dispenser the electronics box contains the main motor
and pump assembly, solid state relay, and motor run capacitor. It also provides a
mounting place for the dispenser control board. Its removal gives access to these
components and also to the LVDT assembly.

Dispenser Motor
(In Electronics Box)

Dispenser Control
Board

Electronics Box

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Remove the electronics box as follows:

Screw

Harness

Control Board
Cover

Screw
Cable

1. Disconnect the cable at the bottom left-hand side of the control board.
2. Push out the cable ties holding the harness to the top and left-hand side of the control
board cover.
3. Loosen the two screws on the left-hand side of the control board cover.

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Dispenser
Harness

Cables
Screw

4. Unscrew and remove the screw at the bottom right-hand side of the control board
cover.
5. Remove the control board cover from the electronics box.
6. Push out the cable ties holding the dispenser harness on to the electronics box.
7. Disconnect the cables from the lower right-hand side of the electronics box.
8. Disconnect the remaining cables from the control board. Check that each connector is
labelled with its control board connector number.
9. Unscrew and remove the two screws securing the green turning wheel in position.
10. Remove the green turning wheel from the presenter drive wheel and then ease off the

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Timing Belt

Screws
(4 off)

timing belt.

Plastic Timing Disk

Rivets Sensor

11. Remove the two plastic rivets securing the timing disk sensor in position by pushing
the rivet centre on the timing disk side of sensor. Move the sensor clear of the timing
disk.
12. Loosen the four main motor mounting screws and ease the timing belt off the rear of
the timing disk gear towards the presenter side frame.

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13. Lift the timing belt over the timing disk.

Screw

Earth
Strap

14. At the upper left-hand side of the electronics box remove the screw attaching the earth
strap to the presenter.

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15. Remove the air hose from the pump.

Air Hose

16. Remove the two top screws (1 each side) holding the electronics box to the presenter.
17. Remove the two bottom screws (1 each side) holding the electronics box to the Upper
Pick Module.

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18. Lift the electronics box to release its hooks from the presenter tie shaft and lift it clear
of the dispenser

Replacing the Electronics Box

Fitting the replacement electronics box is the reverse of the removal procedure.

Removing the Control Board

Dispenser Control Board - Rear Access

Screw

Harness

Control Board
Cover

Screw
Cable

Remove the control board as follows:

1. Loosen the two screws on the left-hand side of the control board cover.

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2. Disconnect the cable at the bottom left-hand side of the control board.

Dispenser
Harness

Cables
Screw

3. Unscrew and remove the screw on the bottom right-hand side securing the control
board cover to the electronics box.
4. Remove the control board cover from the electronics box.
5. Push out the cable ties holding the dispenser harness on to the electronics box.
6. Disconnect the remaining cables from the control board. The strain relief fixing for the
USB cable must be released prior to removal.

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7. Unscrew and remove the screws securing the heat sink to the left-hand side of the
electronics box.
8. Unscrew and remove the four screws securing the control board to the electronics box
and then remove the control board.

Replacing the Control Board

Fitting the replacement Control Board is the reverse of the removal procedure.

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Dispenser Control Board - Front Access

On the Front Access Dispenser the control board is attached to its mounting plate by four
M4 Pozidrive screws into stand-offs and a further two M3 screws through the heat sinks,
as shown in the illustration below

The control board mounting plate is hung in slots in the presenter side frames and fastened
by a screw at each side in the positions indicated in the illustration below:

Slot
(Both Sides)

Screw
(Both Sides)

Removing the Main Motor

For the Rear Access Presenter procedure, see the section “Removing the Electronics Box”.

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Front Access
Proceed as follows to remove the main motor from the front access:

SSR
Assembly

Cable
Guard
Main Motor
Screws Timing
(4 Places) Disk

Timing Disk
Sensor

Handwheel

1. Remove the cable guard (3 screws) at the left-hand side of the dispenser and let it hang
free.
2. Remove two connectors from the SSR assembly and then the 4 screws (two at each
side) and remove the assembly.
3. Remove the green handwheel (2 screws).
4. Remove the circlip and retaining washer and slip off the timing belt between the
handwheel and main motor shaft.
5. Remove the plastic rivets holding the timing disk sensor and move the sensor clear of
the timing disk.
6. Slacken the four screws holding the main motor to the side frame.
7. Ease the timing belt off the timing disk gear towards the presenter side frame.
8. Remove the timing disk from its shaft and lift the timing belt off the main motor
pulley.
9. Remove four motor screws, slackened in step 6, and lift the motor out of the slot in the
side frame.
10. Disconnect the vacuum hose from the pump.

Removing the LVDT

Dispenser LVDT - Rear Access

In the Rear Access dispenser the LVDT assembly is attached between the side frames of
the presenter by two screws at either side. To remove the LVDT proceed as follows:

NOTE: There is no field adjustment on this LVDT version.

1. Make sure you have access to both sides of the dispenser.

2. Remove the electronics box as described in the previous procedure.
3. Remove the four screws attaching the LVDT assembly to the presenter side frames -

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two at either end

Screws

Screws

4. Slide the LVDT forward and out via the space vacated by the electronics box, taking
care not to trap any wires.

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Dispenser LVDT - Front Access

Remove the LVDT assembly from the Front Access dispenser as follows:

LVDT Shield Screws

(2 at each side)

LVDT Assembly Screws

(2 at each side)

LVDT Transport
Drive Shaft

1. Remove the main motor, refer to section “Removing the Main Motor”.
2. Remove the LVDT shield (2 screws in presenter side frames at both sides).
3. Remove the circlips inside and outside of the right-hand side frame, on the drive shaft
of the LVDT upper belt transport.
4. Slide the shaft out of the presenter right-hand side frame so that the tension is removed
from the transport belts.
5. Remove the screws from the LVDT assembly (2 screws in the presenter side frames at
both sides).
6. Ease the LVDT assembly out between the belts.

Replacing the LVDT

Fitting the replacement LVDT is the reverse of the removal procedure.

Electronic Verification of LVDT

The LVDT should be verified by following the Calibrating the Dispenser procedure
section of this chapter.
The only additional action required is to check that the LVDT calibration ratio returned in
the last byte of M_DATA is 80H ± 12.5% (that is, between 70H and 90H).

NOTE: Values outside the range given above indicate that further investigation of
the LVDT may be necessary.

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Pick Module Timing

The S1 dispenser does not require any timing relationship to be set between the action of
the pick modules and the presenter. The pick module to pick module relationship does,
however, still require to be set. The adjustment procedures are described in Aria pick
module chapter of the dispense section of this manual.

CABLING

Internal Cables
The diagrams in this section are the schematics of the internal cables of the Currency
Dispenser. Refer to the Aria pick module section of the Dispense Chapter of this manual
Aria pick module internal cables.

Dispenser Main Motor

DISP AC
J18 Motor Jumper
P1 J1
1 LIVE 33 4 2 1
V
V

V
V
V

Main Motor
Filter*
2 NEUTRAL
11
V

3 1 1 SSR SSR 2 2
V

V
V

V
V

V V
GROUND 3
3 22 Jumper
V

V V
V

1 2
V Motor Run
Frame Capacitor
Ground 1
SSR J1
1 3 SSR
V

2 4 SSR
V

* The filter is present only on OEM dispenser models

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November 2007
 Section 12: Dispense
S1 Dispenser

Dispenser Interconnection Diagram

AC Interlock Main
SSR
Motor

External S1 Devices
Sensors: Exit, Transport Sensors 3, 3A, 4,
5, Purge Overfill, Stack.
UNI
DC J8
J1 LEDs: Exit, Transport LEDs 3, 3A, 4,
M1 5, Purge Overfill, Stack.

Clamp Motor

USB J13 Align Motor

J2
Interface
Present Motor

Timing Disks - Main, Present, Clamp Sensors,

Dispenser Control Board

J6
Up, Down, Align Home

J9 Note Thickness Sensor/LVDT

Pick Sensor
Pick LED
J4 J1 Double J5 Solenoid Valve
Pick Pick Arm Timing
Interface Disk

J4 To Lower Pick
Module I/F (P1)

J18 +24V Interlock

J5 Clamp Mid Sensor and LED

External S1 Devices

J5 Exterior Shutter Motor

Interior Shutter Motor

J20 J3 Fascia Shutter 12C J1

J4 To Power Supply

J21 TTL Shutter (For Non S1 Dispensers)

J11 Fluiditi ATM Security

J17 +24V Power Supply

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 12: Dispense
S1 Dispenser

Front Access Presenters Cabling (Sheet 1 of 4)

J8 P1
AC MOT ON (WHITE) 1
1

V V
V V V V V V V
+5 V SSR
2 2
TSEN1 (GREEN) G T1
3

V V
TSEN1+ (WHITE)
5 W SENSOR
T1LED+ (RED)
4 R

V V
T1LED (BLACK) T1 LED
6 B
TSEN2 (GREEN)
7 G T2

V V
TSEN2+ (WHITE)
W SENSOR
V V V
9
T2LED+ (RED)
8 R

V V
T2LED (BLACK) T2 LED
10 B
11 TSEN3 (GREEN)
G T3

V V
V V

13 W SENSOR
LINK1 (GREEN) G T3A

V V
Dispenser Control Board

TSEN3+ (WHITE)
W SENSOR
12 T3LED+ (RED) V V R
V V

T3
14 B LED
LINK2 (BLACK) R

V V
T3A
T3LED (BLACK)
B LED
TSEN4 (GREEN)
V V V V V V V V V V

15 G T4
V V

TSEN4+ (WHITE)
17 W SENSOR
TLED4+ (RED)
16 R
V V

TLED4 (BLACK) T4 LED

18 B
T5SEN (GREEN)
19
V V

G T5
T5SEN+ (WHITE)
21 W SENSOR
T5LED+ (RED)
20 R
V V

T5LED (BLACK) T5 LED

22 B
GND
23 C Purge Bin
V V

PURGE INb
24 NO Microswitch

1-62 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 12: Dispense
S1 Dispenser

Front Access Presenter Cabling (Sheet 2 of 4)

J13
PRES A+
4

V V V V

V V V V
7
PRES C+
8 3 Presenter
1 PRES B+ Motor
2
Dispenser Control Board
PRES D+
2 1

9 V V V V CLAMP A+ 1

V V V V
10 CLAMP C+ 2 Clamp
3 CLAMP B+ 3 Motor
4 CLAMP D+ 4

ALIGN A+ 1
V V V V

V V V V
11
12 ALIGN C+ 2 Align
ALIGN B+ 3 Motor
5
ALIGN D+
6 4

J20 GND
1

V V V V V V
V V V V V V

1
GND
2 2
12C_SDA_BUF
3 3 Fascia
GND Shutter
4 4
12C_SCL_BUF PCB
4 5
GND
5 6

External S1 Device

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Section 12: Dispense
S1 Dispenser

Front Access Presenters Cabling (Sheet 3 of 4)

J6
CLAMP UP LED (RED)
R

V V V V V V V V V V V V V V V V V V V V V V

V V V V
1
GND (BLACK) Clamp
3 B
+5 V (WHITE) Up
5 W Sensor
CLAMP UP (GREEN)
7 G
CLAMP DOWN LED (RED)
9 R

V V V V
GND (BLACK) Clamp
11 B
+5 V (WHITE) Down
13 W Sensor
15 CLAMP DOWN (GREEN)
G
ALIGN LED (RED)
Dispenser Control Board

V V V V
2 R
GND (BLACK)
4 B Align
+5 V (WHITE) Home
6 W
ALIGN HOME (GREEN)
8 G
PRES TDISK (RED)
10 R
V V V V
GND (BLACK)
12 B Timing
+5 V (WHITE) Disk
14 W
PRES TDISK (GREEN)
16 G
MAIN TD LED (RED)
18

V V V V
R
GND (BLACK) Main
20 B
+5 V (WHITE) Timing
22 W Disk
MAIN TDISK (GREEN)
24 G
19
17
CONFIG 1
V V

23
21

1-64 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 12: Dispense
S1 Dispenser

Front Access Presenters Cabling (Sheet 4 of 4)

J4 J1
CAS ID1b 40C

V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V
1

V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V
2 GND
39
CAS ID2b 38
3
GND 37
4
CAS ID3b
5 36
6 GND
35
CAS ID4b
7 34
GND
8 33
CAS TEMPb
9 32
GND 31
10
CASLOWb
11 30
12 GND
29
13 N/C 28
LEDON_PICK
14 27

Pick Interface Board

GND 26
15
GND
16 25
Dispenser Control Board

S0 24
17
S1 23
18
DISABLEb
19 22
COILENb
20 21
PICK
21 20
PSEN1
22 19
PSEN2
23 18
PSEN3
24 17
PSEN4
25 16
PICK_TXD
26 15
PICK_RXD
27 14
GND
28 13
29 GND
12
+12 V
30 11
+5 V
31 10
+5 V
32 9
GND
33 8
GND
34 7
35 GND
6
36 GND
5
+24 V
37 4
+24 V
38 3
+24 V
39 2
+24 V
40 1

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 12: Dispense
S1 Dispenser

Rear Access Presenter Cabling (Sheet 1 of 4)

J8 P1
AC MOT ON (WHITE) 2
1

V V
V
+5 V (BLACK) SSR
2 1

V V V V V V
TSEN1 (GREEN) G T1
3

V V
TSEN1+ (WHITE)
5 W SENSOR
T1LED+ (RED)
4 R

V V
T1LED (BLACK) T1 LED
6 B
TSEN2 (GREEN)
7 G T2

V V
TSEN2+ (WHITE)
W SENSOR
V V V V V
9
T2LED+ (RED)
8 R

V V
T2LED (BLACK) T2 LED
10 B
11 TSEN3 (GREEN)
G T3

V V
13 W SENSOR
LINK1 (GREEN) G T3A

V V
Dispenser Control Board

TSEN3+ (WHITE) W SENSOR

12 T3LED+ (RED) V V R
V V

T3
14 B LED
LINK2 (BLACK) R

V V
T3A
T3LED (BLACK)
B LED
TSEN4 (GREEN)
V V V V V V V V V V

15 G T4
V V

TSEN4+ (WHITE)
17 W SENSOR
TLED4+ (RED)
16 R
V V

TLED4 (BLACK) T4 LED

18 B
T5SEN (GREEN)
19
V V

G T5
T5SEN+ (WHITE)
21 W SENSOR
T5LED+ (RED)
20 R
V V

T5LED (BLACK) T5 LED

22 B
GND
23 C Purge Bin
V V

PURGE INb
24 NO Microswitch

1-66 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 12: Dispense
S1 Dispenser

Rear Access Presenter Cabling (Sheet 2 of 4)

J13
PRES A+
4

V V V V

V V V V
7
PRES C+
8 3 Presenter
1 PRES B+ Motor
2
PRES D+
2 1

9
V V V V CLAMP A+ 1

V V V V
10 CLAMP C+ 2 Clamp
3 CLAMP B+ 3 Motor
4 CLAMP D+ 4

ALIGN A+ 1
V V V V

V V V V
11
12 ALIGN C+ 2 Align
ALIGN B+ 3 Motor
5
ALIGN D+
6 4
Dispenser Control Board

J5
CLAMP_MID_LED (RED)
3

V V V V
V V V V

CLAMP_MID
GND (BLACK)
2 4
+5V (WHITE)
3 1
CLAMP_MID (GREEN)
4 2

J20 GND
1
V V V V V V
V V V V V V

1
GND
2 2
12C_SDA_BUF
3 3 Fascia
GND Shutter
4 4
12C_SCL_BUF PCB
4 5
GND
5 6

External S1 Device

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Section 12: Dispense
S1 Dispenser

Rear Access Presenter Cabling (Sheet 3 of 4)

J6
CLAMP UP LED (RED)
R

V V V V V V V V V V V V V V V V V V V V

V V V V
1
GND (BLACK) Clamp
3 B
+5 V (WHITE) Up
5 W Sensor
CLAMP UP (GREEN)
7 G
CLAMP DOWN (RED)
9 R

V V V V
GND (BLACK) Clamp
11 B
+5 V (WHITE) Down
13 W Sensor
CLAMP DOWN (GREEN)
15 G
ALIGN LED (RED)

V V V V
2 R
GND (BLACK)
4 B Align
+5 V (WHITE) Home
6 W
ALIGN HOME (GREEN)
8 G
Dispenser Control Board

PRES TDISK (RED)

10 V V V V R
GND (BLACK)
12 B Timing
+5 V (WHITE) Disk
14 W
PRES TDISK (GREEN)
16 G
MAIN TD LED (RED)
18
V V V V
R
GND (BLACK) Main
20 B
+5 V (WHITE) Timing
22 W Disk
MAIN TDISK (GREEN)
24 G
19 CONFIG 1a P87_J1 P87_P1
V

17
V

CONFIG 1b
23 CONFIG 2a
MUD_J1 MUD_P1
V

Link Open = P86

21 CONFIG 2b Link Closed = P87
V

1-68 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 12: Dispense
S1 Dispenser

Rear Access Presenter Cabling (Sheet 4 of 4)

J4 J1
1 CAS ID1b 40C

V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V

V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V
2 GND
39
CAS ID2b 38
3
GND 37
4
CAS ID3b
5 36
6 GND
35
CAS ID4b
7 34
GND
8 33
CAS TEMPb
9 32
GND
10 31
CASLOWb
11 30
12 GND
29
13 N/C 28
LEDON_PICK
14 27

Pick Interface Board

GND 26
15
GND
16 25
Dispenser Control Board

S0 24
17
S1 23
18
DISABLEb
19 22
COILENb
20 21
PICK
21 20
PSEN1
22 19
PSEN2
23 18
PSEN3
24 17
PSEN4
25 16
PICK_TXD
26 15
PICK_RXD
27 14
GND
28 13
29 GND
12
+12 V
30 11
+5 V
31 10
+5 V
32 9
GND
33 8
GND
34 7
35 GND
6
36 GND
5
+24 V
37 4
+24 V
38 3
+24 V
39 2
+24 V
40 1

CONNECTOR ASSIGNMENT
This section includes pinouts of the connectors on the Currency Dispenser Control Board.

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Section 12: Dispense
S1 Dispenser

USB Connector
The USB Interface connector (J2) provides the USB interface to the USB dispenser
control board. The connector is a standard right-angled USB Type-B connector with the
following pinout.

1 BUS_PWR
2 USB_D-
3 USB_D+
4 NC
5 GND

Transport LEDS and Sensors

The connector (J8) carries the signals to the currency dispenser transport LEDs and
sensors 1 to 5, and also provides interfaces to the purge bin and ac motor. This connector
is a 24-way right-angle header with the following pinout:

AC_MOTOR_ONb 1 2 +5 V
TSEN1 3 4 T1LED_POS
TSEN1_POS 5 6 T1LED
TSEN2 7 8 T2LED_POS
TSEN2_POS 9 10 T2_5LED
TSEN3 11 12 T3LED_POS1
TSEN3_POS 13 14 T3LED
TSEN4 15 16 T4LED_POS
TSEN4_POS 17 18 T4LED
TSEN5 19 20 T5LED_POS
TSEN5_POS 21 22 T2_5LED
GND 23 24 PURGE_INb

Pick Modules
The connector J4 provides the interface to the currency dispenser pick modules. It is a 40-
way right-angle latched header connector with the following pinout:

CAS_ID1b 1 2 GND
CAS_ID2b 3 4 GND
CAS_ID3b 5 6 GND
CAS_ID4b 7 8 GND
CAS_TEMPb 9 10 GND
CASLOWb 11 12 GND
N/C 13 14 LEDON_PICK
GND 15 16 GND
S0 17 18 S1
DISABLEb 19 20 COILENb

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 Section 12: Dispense
S1 Dispenser

PICK 21 22 PSEN1
PSEN2 23 24 PSEN3
PSEN4 25 26 PICK_TXD
PICK_RXD 27 28 GND
GND 29 30 +12 V
+5 V 31 32 +5 V
GND 33 34 GND
GND 35 36 GND
+24 V 37 38 +24 V
+24 V 39 40 +24 V

Note Thickness Sensor/ LVDT

The connector (J9) provides the interface to the Note Thickness sensor (LVDT). This is a
10-way right angled latch header connector with the following pinout:

+5 V 1 2 GND
STRAIN_REF 3 4 NTS1
NTS2 5 6 NULL_NTS
NULL_OK 7 8 N/C
LVDT_GAIN_SELb 9 10 N/C

Stepper Motors
The connector J13 provides the interface to the three stepper motors used in the currency
dispenser. This is a 12-way right-angled header with the following pinout:

PRES_A_POS 7 1 PRES_B_POS
PRES_C_POS 8 2 PRES_D_POS
CLAMP_A_POS 9 3 CLAMP_B_POS
CLAMP_C_POS 10 4 CLAMP_D_POS
ALIGN_A_POS 11 5 ALIGN_B_POS
ALIGN_C_POS 12 6 ALIGN_D_POS

Intelligent Cassette Interface

The connector (J11) provides the interface from the USB dispenser control board to the
ICS module. This is a 10-way right-angle header with the following pinout:

+24 V 1 2 +24 V
GND 3 4 GND
+5 V 5 6 GND
ICS_TXD 7 8 ICS_RXD
GND 9 10 N/C

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Section 12: Dispense
S1 Dispenser

Clamp Middle Position Sensor

The connector (J5) provides the interface to the Clamp Tray Mid-Position sensor. The
connector is a 4-way right-angle header with the following pinout:

1 CLAMP_MID_LED
2 GND
3 +5V_MID-SEN
4 CLAMP_MID

Motor Sensors
The connector (J6) provides the interface to the stepper motor sensors. The connector is a
24-way right-angle header with the following pinout:

CLAMP_UP_LED 1 2 ALIGN_LED
GND 3 4 GND
+5V_CLAMP_UP 5 6 +5V_ALIGN_HOME
CLAMP_UP 7 8 ALIGN_HOME
CLAMP_DOWN_LED 9 10 PRES_TD_LED
GND 11 12 GND
+5V_CLAMP_DOWN 13 14 +5V_PRES_TDISK
CLAMP_DOWN 15 16 PRES_TDISK
CONF1 17 18 MAIN_TD_LED
GND 19 20 GND
CONF2 21 22 +5V_MAIN_TDISK
GND 23 24 MAIN_TDISK

+24V Connector
The connector (J17) provides the +24v power supply to the onboard regulators which
generate +12v, +5V and +3.3V. The connector is a 2 way right angled header with the
following pinout:

+24V 1
GND 2

+24V_Interlock Connector
The connector (J18) provides the +24v interlock power supply to the motor drive and
solenoid drive. The connector is a 3 way right angled header with the following pinout:

+24V_INT 1
GND 2
+24V _INT 3

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 Section 12: Dispense
S1 Dispenser

Fascia Shutter 12C Connector

The connector (J20) provides the 12C interface to the fascia shutter. The connector is a 6
way right angled header with the following pinout:

GND 1
GND 2
2
I C_SDA_BUF 3
GND 4
I2C_SCL_BUF 5
GND 6

TTL Shutter Connector

The connector (J21) provides the interface to the TTL shutter. The connector is a 4 way
right angled header with the following pinout:

1 SHUT_OPEN
2 GND
3 SHUT_ONb
4 Shut_LOCK

TEST/ADJUSTMENT TOOLS
None.

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Section 12: Dispense
S1 Dispenser

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November 2007
 Section 12: Dispense
S1 Bill Alignment Dispenser Removal and Replacement

Table of Contents

S1 Bill Alignment Dispenser Removal

and Replacement

INTRODUCTION ........................................................................................................... 2-1

Presenter Options ........................................................................................................ 2-1
Pick Modules .............................................................................................................. 2-1

MODULE REMOVAL AND REPLACEMENT............................................................ 2-1

Removal of In Service Replenishment Covers ........................................................... 2-2
Removal of Lower Pick Module................................................................................. 2-2
Replacing the Lower Pick Module ............................................................................. 2-3
Removing the Electronics Box (Rear Access)............................................................ 2-4
Replacing the Electronics Box.................................................................................... 2-9
Removing the Control Board .................................................................................... 2-10
Dispenser Control Board - Rear Access .............................................................. 2-10
Removal of Fluiditi Security Module ....................................................................... 2-12
Dispenser Control Board - Front Access .................................................................. 2-12
Replacing the Control Board................................................................................ 2-14
Removal of Upper Pick Module ............................................................................... 2-15
Rear Access.......................................................................................................... 2-15
Front Access......................................................................................................... 2-16
Replacing the Upper Pick Module............................................................................ 2-17
Removing the Presenter Module............................................................................... 2-18
Rear Access.......................................................................................................... 2-18
Front Access......................................................................................................... 2-18
Replacing the Presenter Module ............................................................................... 2-18
Control Board Authorisation .................................................................................... 2-19
Control Board Authentication................................................................................... 2-22
Dispense Protection Configuration ........................................................................... 2-24
Currency Evaluation Qualification Procedure .......................................................... 2-27
Calibrating the Dispenser.......................................................................................... 2-27
Establishing Singularity and Size ............................................................................. 2-29
Calculation of Reject Rate ........................................................................................ 2-32
Error Messages ......................................................................................................... 2-32
Dispenser Clear Transport Error .......................................................................... 2-32
.............................................................................................................................. 2-33
Change Parameter Errors ..................................................................................... 2-33
Learn Parameter Errors ........................................................................................ 2-34
Pick Module Timing ................................................................................................. 2-35

DIAGNOSTICS............................................................................................................. 2-35

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Section 12: Dispense
S1 Bill Alignment Dispenser Removal and Replacement

STRAPPING ................................................................................................................. 2-35

ADJUSTMENTS........................................................................................................... 2-35
Drive Belt Tension.................................................................................................... 2-35
Drive Belt Arrangement - Rear Access................................................................ 2-36

CONNECTOR ASSIGNMENT .................................................................................... 2-36

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 Section 12: Dispense
S1 Bill Alignment Dispenser Removal and Replacement

Table of Contents
Chapter 2

S1 Bill Alignment Dispenser Removal

and Replacement
INTRODUCTION
This chapter describes the removal and replacement of the Front and Rear Access
currency dispensers from the 663x range of ATMs.
As this type of dispenser has been developed and manufactured to meet EU RoHS
compliance guidelines it should only be serviced using appropriate RoHS compliant parts.

Presenter Options
The following variants of presenter are available:
● Rear Access (short transport)
● Rear Access (mid transport)
● Rear Access (long transport)
● Front Access.

Pick Modules
The Dispenser can use the Aria or the 56XX enhanced single and double pick modules.
The Aria pick modules are described in the Aria pick module chapter of the dispense
section of this manual. The description of the 56XX type is in the Aria Pick Module
section of the Dispense chapter of this manual.

MODULE REMOVAL AND REPLACEMENT

The 663x range of ATMs can be configured with either Single or Dual Dispenser. The
removal instructions are the same for single and dual configurations.
It is advisable that prior to the removal of any pick module that the currency cassettes be
removed so as to reduce the weight of the module.
The currency dispenser is removed by dismantling it into manageable sections as
described below.
1. Removal of In Service Replenishment Covers.
2. Removal of Lower Pick Module.
3. Removing the Electronics Box (Rear Access).
4. Removing the ICS Module.

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Section 12: Dispense
S1 Bill Alignment Dispenser Removal and Replacement

5. Removing the Control Board.

6. Removal of Upper Pick Module.
7. Removing the Presenter Module.
The dispenser replacement is described below.
1. Replacing the Presenter Module.
2. Replacing the Upper Pick Module.
3. Replacing the Electronics Box
4. Replacing the Lower Pick Module.
5. Replacing the Control Board.
6. Replacing the ICS Module.
7. Control Board Authentication.
8. Dispense Protection Configuration.
9. Replacing the In Service Replenishment Covers
10. Currency Evaluation Qualification Procedure.
11. Diagnostics.
12. Adjustments.

Removal of In Service Replenishment Covers

It may be necessary to remove in service replenishment covers as appropriate to gain
access to the various parts of the dispenser prior to removal. Any cover and fixing screws
removed should be retained for refitting after the dispenser has been reassembled.

Removal of Lower Pick Module

1. The lower pick module for either front or rear access presenters is removed by firstly
disconnecting the inter pick harness between the two pick modules as shown below.

2. Disconnect the vacuum tubing which supplies the lower pick unit by pushing the
upper vertical tube fully home and squeezing the yellow ring and then pulling the

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November 2007
 Section 12: Dispense
S1 Bill Alignment Dispenser Removal and Replacement

vertical tube out of the tee connector.

3. Loosen the four toggle latches on the lower pick module by inserting a flat bladed
screw driver and lifting in the direction of the arrow to release the latches.
4. Carefully disengage both latches on one side and allow the pick module to swing
down and hang on the other two.
5. The next step is to carefully lift the pick module off the two remaining latches.

Replacing the Lower Pick Module

Fitting a replacement lower pick module is the reverse of the removal procedure.

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Section 12: Dispense
S1 Bill Alignment Dispenser Removal and Replacement

Removing the Electronics Box (Rear Access)

On the rear access currency dispenser the electronics box contains the main motor and
pump assembly, solid state relay, and motor run capacitor. It also provides a mounting
place for the dispenser control board. Its removal gives access to these components
and also to the LVDT assembly.

Dispenser Motor
(In Electronics Box)

Dispenser Control
Board

Electronics Box

Remove the electronics box as follows:

1. Disconnect the cable at the bottom left-hand side of the control board.
2. Push out the cable ties holding the harness to the top and left-hand side of the control
board cover.

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 Section 12: Dispense
S1 Bill Alignment Dispenser Removal and Replacement

3. Loosen the two screws on the left-hand side of the control board cover.

Screw

Harness

Control Board
Cover

Screw
Cable

4. Unscrew and remove the screw at the bottom right-hand side of the control board
cover.
5. Remove the control board cover from the electronics box.
6. Push out the cable ties holding the dispenser harness on to the electronics box.
7. Disconnect the cables from the lower right-hand side of the electronics box.
8. Disconnect the remaining cables from the control board. The strain relief fixing for the
USB cable must be carefully released prior to removal.

Dispenser
Harness

Cables
Screw

9. Unscrew and remove the two screws securing the green turning wheel in position.
10. Remove the green turning wheel from the presenter drive wheel and then ease off the

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 12: Dispense
S1 Bill Alignment Dispenser Removal and Replacement

timing belt.

Screws

Timing Belt

2-6 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
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11. Remove and retain the two plastic rivets securing the timing disk sensor in position by
pushing the rivet centre on the timing disk side of sensor. Move the sensor clear of the
timing disk.

Plastic Timing Disk

Rivets Sensor

12. Loosen the four main motor mounting screws and ease the timing belt off the rear of
the timing disk gear towards the presenter side frame.
13. Lift the timing belt over the timing disk.

Timing Belt

Screws
(4 off)

14. At the upper left-hand side of the electronics box remove the screw attaching the earth
strap to the presenter.
Screw

Earth
Strap

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15. Remove the air hose from the pump.

Air Hose

16. Remove the two top screws (1 each side) holding the electronics box to the presenter.
17. Remove the two bottom screws (1 each side) holding the electronics box to the upper
pick module.

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18. Lift the electronics box to release its hooks from the presenter tie shaft and lift it clear
of the dispenser.

Replacing the Electronics Box

Fitting a replacement electronics box is the reverse of the removal procedure.

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Removing the Control Board

Dispenser Control Board - Rear Access

Remove the control board as follows:
1. Loosen the two screws on the left-hand side of the control board cover.
2. Disconnect the cable at the bottom left-hand side of the control board.

Screw

Harness

Control Board
Cover

Screw
Cable

3. Unscrew and remove the screw on the bottom right-hand side securing the control
board cover to the electronics box
4. Remove the control board cover from the electronics box.
5. Push out the cable ties holding the dispenser harness on to the electronics box.

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6. Disconnect the remaining cables from the control board. The strain relief fixing for the
USB cable must be released prior to removal.

Dispenser
Harness

Cables
Screw

7. Unscrew and remove the two screws securing the IC heat sink to the mounting
bracket.
8. Unscrew and remove the four screws securing the control board to the electronics box
and then remove the control board.

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Removal of Fluiditi Security Module

If the dispenser is fitted with a Fluiditi security system (also known as ICS) then it must be
decommissioned prior to its removal. The decommisioning information is contained in the
Fluiditi Replenishment Security and Fluiditi ATM Security chapters in the security
sections of these manuals.
The Fluiditi module should be removed and refitted as per agreed procedures.
The system should be commissioned at the appropriate time during the replacement of the
dispenser.

Dispenser Control Board - Front Access

Remove the control board as follows:
1. Loosen the two screws on the left-hand side of the control board cover.
2. Disconnect the cable at the bottom left-hand side of the control board.

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3. Unscrew and remove the screw on the bottom right hand side securing the control
board cover to the pick module.
4. Remove the control board cover from the pick module.
5. Push out the cable ties holding the dispenser harness.
6. Disconnect the remaining cables from the control board. The strain relief fixing for the
USB cable must be released prior to removal.

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7. Unscrew and remove the two screws securing the IC heat sink to the mounting
bracket.
8. Unscrew and remove the four screws securing the control board to the mounting
bracket and then remove the control board.

Replacing the Control Board

Re-fitting the existing control board is the reversal of the removal procedure.
The only additional actions required to verify the new board are: Control Board
Authentication, Control Board Authorisation and Currency Evaluation Qualification
procedures.

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Removal of Upper Pick Module

Rear Access
1. The upper pick module for the rear access presenter is removed by firstly
disconnecting the inter pick harness between the presenter and the pick module as
shown below.

2. Disconnect the vacuum tubing which connects the pick module to the presenter at the
first tee connector as shown below by pushing the pushing the yellow ring towards the
Tee-piece while pulling the filter in the opposite direction.

3. Loosen the four toggle latches on the upper pick module by inserting a flat bladed
screwdriver and lifting in the direction of the arrow to release the latches.
4. Carefully disengage both latches on one side and allow the pick module to swing
down and hang on the other two.

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5. The next step is to carefully lift the pick module off the two remaining latches.

Front Access
On the front access ATM the control board is attached to the upper pick module.
1. The interpick harness and the vacuum tubing are disconnected in the same manner as
the rear access version.
2. Disconnect the harness connectors from the control board as described in the
Removing the Control Board section to release the control board from both the
harness and the presenter module. Remove the two fixing screws that hold the control
board mounting assembly to the upper pick module and then remove the control board
and mounting assembly.

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3. Loosen the four toggle latches on the upper pick module by inserting a flat bladed
screwdriver and lifting in the direction of the arrow to release the latches.

4. Carefully disengage both latches on one side and allow the pick module to swing
down and hang on the other two.
5. The next step is to carefully lift the pick module off the two remaining latches.

Replacing the Upper Pick Module

Fitting a replacement upper pick module is the reverse of the removal procedure.

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Removing the Presenter Module

Rear Access
The presenter module is removed as follows:
1. Remove the two securing screws that lock the presenter slides to the presenter module
as shown by the two arrows below.
2. Carefully slide the presenter module location studs off the slides and remove.

Front Access
The presenter module is removed as follows:
1. Remove the two securing screws that lock the presenter slides to the presenter module
as shown by the two arrows below.
2. Carefully slide the presenter module location studs off the slides and remove.

Replacing the Presenter Module

Fitting a replacement presenter module is the reverse of the removal procedure.

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Control Board Authorisation

The following procedure must be carried out if the control board is replaced as part of the
dispenser unit or separately as an FRU item. The following steps require the Parts
Replacement Service Key for activation.
1. Select the DEVICE STATUS LIST option from the SYSTEM APPLICATION menu.
2. Select the device status reporting AUTHORISATION REQUIRED on the Cash
Dispenser option.

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3. Select the required part to be authorised.

4. The system will display a screen confirming the test is being performed.
5. If the part is authorised the following screen is displayed.

6. Once authorisation is complete the DEVICE STATUS LIST screen is redisplayed.

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7. If the part is not authorised the system will display a summary report screen stating the
test has failed.

8. If the authorisation fails then repeat steps 1 to 6 after ensuring that the service key
being used is correctly inserted and has appropriate authorisation security level.

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Control Board Authentication

The dispenser has the following levels of dispense protection:
● USB
● Logical
● Physical.
To authenticate a control board when configuration is physical or command is accessed
through System Application via the Parts Replacement Service Key with a logical
configuration. The following procedure must be carried out if the control board is replaced
as part of the dispenser unit or separately as an FRU item. The procedure must also be
carried out if the PC Core and/or hard disk are replaced or if the hard disk has been
reformatted or ghosted.

NOTE: If configuration is logical use all steps except 5 and 6. If the configuration is
physical use all steps. If the configuration is USB no action is required.

1. Select the SELF-SERVICE CONFIGURATION option from the SYSTEM

APPLICATION menu.
2. Then select the SET DEVICE CONFIGURATION option.
3. Then select the USB CASH DISPENSER option.
4. Then select the AUTHENTICATE option.

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5. The AUTHENTICATE option will display the following screen.

6. The user should change the state of the dispenser security toggle switch or remove/
replace the cassette located in the lowest configured and populated position of the
dispenser unit, or insert a cassette into the lowest possible configured position of the
dispenser unit within 1 minute to make the system attempt to authenticate the board.
7. If the system fails to verify the control board the following screen is displayed.

8. The user should select the OK button which will return them back to the USB CASH
DISPENSER menu and repeat steps 4,5 and 6.

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9. If the system verifies the board the following screen is displayed.

10. Once the board has been verified the user should return to the SYSTEM
APPLICATION menu and proceed with the Currency Evaluation Qualification
Procedure if required.

Dispense Protection Configuration

The following procedure must be carried out if the control board is replaced as part of the
dispenser unit or separately as an FRU item. The procedure must also be carried out if the
PC Core and/or hard disk are replaced, or if the hard disk has been reformatted or ghosted.

Note: Dispense configuration comes in three versions ie: USB dispense, logical dispense
and physical dispense.

To change dispense configurations as listed below use all the following steps except 7:
● USB to logical
● logical to physical
● USB to physical
To change security configurations as listed below use all the following steps:
● physical to logical
● logical to USB
● physical to USB

1. Select the SELF-SERVICE CONFIGURATION option from the SYSTEM

APPLICATION menu.
2. Then select the SET DEVICE CONFIGURATION option.
3. Then select the USB CASH DISPENSER option.

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4. Then select the DISPENSE PROTECTION CONFIGURATION option.

5. The system will display the following screen.

6. Use the toggle option to select the appropriate dispense protection level required.
Once the correct option has been selected use OK option to display the following
screen.

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7. The user should change the state of the dispenser security toggle switch or remove the
cassette located in the lowest configured and populated position of the dispenser unit,
or insert a cassette into the lowest possible configured position of the dispenser unit
within 1 minute to change configuration.
8. If the system fails to verify the control board the following screen is displayed.

9. The user should select the OK button which will return them back to the USB CASH
DISPENSER menu and repeat steps 4 to 7 inclusive.
10. Once the configuration has been verified the user should return to the SYSTEM
APPLICATION menu and proceed with the Currency Evaluation Qualification
Procedure if required.

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Currency Evaluation Qualification Procedure

NOTE: The currency dispenser is calibrated in the same way as the other dispensers
in the 58XX and 56XX ranges of ATMs and singularity values previously calculated
for these are valid.

When the first dispenser is received in each country the local Field Engineering
organization must establish the singularity values for each type of currency to be
dispensed. These singularity values must then be entered to every ATM dispensing that
currency, upon initial installation or whenever the dispenser control board or the LVDT
has been changed or repaired.
The currency evaluation qualification procedure can only be performed on a calibrated
dispenser. Attempting the procedure on an uncalibrated or incorrectly calibrated dispenser
will give incorrect results.

Calibrating the Dispenser

NOTE: Dispensers are shipped pre-calibrated by the manufacturing plant.
Calibration is required if the LVDT or control board are replaced or NVRAM is
corrupted or a new version of firmware is down loaded.

The dispenser maintains an internal compensation factor in NVRAM on the dispenser

control board. This compensation factor allows for differences that exist between the
singularities calculated by different LVDT assemblies because of mechanical tolerances.
The dispenser adjusts the LVDT compensation factor automatically as bills of a known
singularity value are dispensed. While bills are dispensed the actual average of good
single bill singularities is measured over 255 bills. This average is compared to the
singularity figure typed in at installation time and the compensation factor is adjusted
accordingly. Initially the compensation factor is set to 80H (equivalent to 1.00) and this is
changed automatically by the dispenser and updated every 255 bills.
To achieve dispenser calibration at least 255 bills of a known singularity must be
dispensed. This may be local currency or test media.
The following procedure describes how to calibrate a dispenser on a terminal running on
the XP platform using SYSTEM APPLICATION. If configuring dual dispensers you will
use the SYSTEM APPLICATION on NT and should refer, for details to the publication
B006-6167-A000, “Self-Service Platform Software, Personas (PLATFORM For Windows
XP), System Application User Guide”.
Level 1 diagnostic tests are required to dispense cash and for this reason you need to insert
the field engineer’s Service key.
The procedure is as follows:
1. For each cassette type, adjust the cassette guides if necessary to accept the test
currency, and set the cassette magnets for the required cassette type. Refer to currency
cassette chapter in the dispense section of this manual for details.
2. Load the test currency into the cassettes.
3. Insert the cassettes into the dispenser.

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4. Put the ATM into supervisor mode.

5. Select the SELF-SERVICE CONFIGURATION option from the SYSTEM
APPLICATION MAIN MENU.
6. Then select the SET DEVICE CONFIGURATION option.
7. Then select the USB CASH DISPENSER option. The system will then instruct the CE
to wait while the dispenser transport is cleared.
8. The system with display the NOTE CONFIGURATION menu.
9. Then choose the SET option.
10. The system will then display the NOTE CONFIGURATION set up menu as shown
below. The menu is spread over two pages which is navigated using page up and page
down options.

11. To start changing the note configuration, select the Reset option.
12. Enter note size for type 1. This is repeated for types 2, 3, 4, 5, 6 and 7.
13. Enter the singularity for type 1. This is repeated for types 2, 3, 4, 5, 6 and 7.
14. To accept all the changes made, select OK.
15. The system will redisplay the NOTE CONFIGURATION menu shown below.

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16. To finally confirm the changes activate the Toggle option to change the NO option to
YES.
17. Return to the SYSTEM APPLICATION main Menu and select the DEVICE
DIAGNOSTIC option.
18. Select the CASH HANDLER option from the DEVICE DIAGNOSTIC menu.
19. Operate the dispenser security switch.
20. Select SET NOTES option from the USB CASH DISPENSER menu. The number of
notes to be picked is 40 from cassette type 1
21. Change the Loop Off option to Loop On.
22. Select the DISPENSE option and allow the loop count to reach at least 7 before
stopping the command.
The dispenser is now calibrated and you can evaluate the currency to be dispensed as
described in the next section.

Establishing Singularity and Size

In this procedure you have to cause the ATM to calculate the singularity and size of 40
dispensed bills five times for each currency you wish to evaluate. Due to the nature of the
currency the singularity calculated may vary for each attempt. Add the five figures and
take the average (divide by five and round to the nearest whole number) and the answers
are the singularity and size values you enter to the ATM and to all ATMs using the same
currency.
To achieve a good singularity figure the currency loaded for this procedure should
comprise of new bills. Load the currency so that the same side of each bill is facing the
truck door of the cassette. Put the bills into the cassette in 50 bill bunches, alternately right
way up and upside down (see the following illustration). This makes sure that variations in
inking are allowed for.

The singularity procedure is as follows:

1. Prepare cassettes to accept the denominations of currency you will normally be
dispensing from the ATMs. Refer to currency cassette chapter in the dispense section

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of this manual for the method of adjusting cassettes to currency size.

2. Set the cassette magnets to indicate cassette types 1, 2, 3 and 4 as required. Refer to
currency cassette chapter in the dispense section of this manual for this setting
3. Load at least 200 bills of each denomination of the currency into the cassettes
4. Insert the cassettes into the dispenser
5. Put the ATM into supervisor mode
6. Select the SYSTEM APPLICATION option from the ATM opening menu.
7. Select the SELF-SERVICE CONFIGURATION option from the SYSTEM
APPLICATION menu.
8. Then choose the SET DEVICE CONFIGURATION option.
9. Then choose the USB CASH DISPENSER option from the SET DEVICE
CONFIGURATION menu. The system will display the following screen.

10. Select the NOTE CONFIGURATION option.

11. Then choose the LEARN option.
12. Select the SET NOTES option to change the number of bills to be dispensed during
the LEARN process.
13. The system will display the NOTE CONFIGURATION menu showing the types
available as shown below.

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NOTE: The menus only show the cassette types present in the ATM.

14. Select Type 1 from the menu shown below and the system will display the menu
below which allows you to change the number of bills to be dispensed.

15. Return to NOTE CONFIGURATION menu and activate Type 1.

16. The system will perform a test and return the message shown below.

17. The system will return to the NOTE CONFIGURATION menu.

18. Make a note of the singularity and size figures on the screen against the cassette and
type selected or all cassette types if applicable.
19. Empty the purge bin as necessary.
20. Repeat steps 11 to 18 until you have five readings of singularity and size for each
cassette type loaded.
21. Add each set of five figures and divide the total by five to obtain an average
singularity and size for each cassette type.
22. Select the PARAMETER option from the NOTE CONFIGURATION menu
23. Modify as appropriate the parameters you require to change.
24. To accept all the changes made select OK and the changes will be accepted.
25. The system will redisplay the NOTE CONFIGURATION menu shown below.
26. To finally confirm the changes activate the Toggle option to change the NO option to

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YES.
27. Return the system to the SYSTEM APPLICATION MAIN menu.

The procedure is now complete. From the UTILITIES menu you can now enter level 1
diagnostics and dispense notes to test the validity of the singularity values. A minimum of
one cassette full of used notes and one cassette full of new notes of each denomination
should be dispensed. New notes must be loaded with alternate packs right way up and then
upside down. Bowed notes must be loaded with the bow towards the note pusher.
A reject rate less than 1.5% must be achieved when dispensing an average of 2.5 notes per
transaction. If the reject rate is greater than this the singularity and size values should be
recalculated.

Calculation of Reject Rate

The reject rate is calculated using the following formula. The numbers for rejected bills
and total bills picked are taken from tallies.
Total Number of Rejected Bills
Reject Rate = x 100%
Total Bills Picked + Total Number of Rejected Bills

Error Messages
Errors occurring during bill configuration procedures result in the error messages
described below.

Dispenser Clear Transport Error

When the DISPENSER BILL CONFIG option is selected from the CONFIGURATION
menu a CLEAR command is sent to clear the transport of any bills. If the clear operation
fails then the following error screens shown below are displayed. Each screen is displayed
for five seconds before the next one is displayed. You return to the CASH HANDLER
menu via the SET DEVICE CONFIGURATION menu.

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Change Parameter Errors

The currency parameters are checked for errors as they are entered. If an error is detected
then the error message shown below is displayed. The incorrect entry is highlighted and
you can re-enter a correct value in the error position.

The message is shown for five seconds and then you are prompted to enter the new
parameter value again. Once all the parameter values have been changed and checked, the
main dispenser screen reappears with the new parameter values. If a mistake becomes
apparent at this point then the user can select CHANGE again.
The dispenser parameter error messages are as follows:

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● ERROR - VALID RANGE XX - XXX - Parameter value is outside the permissible

range. This applies to bill sizes and singularity values
● DUPLICATE VALUE IN SEQUENCE - A duplicate value has been entered in the
presentation order
● ERROR - INVALID SEQUENCE - The user has input fewer than four values for the
presentation order.

Learn Parameter Errors

Cassette Errors During Learn - If an attempt to learn the parameters from a particular
cassette type fails then, providing the error is not fatal, the operation will be tried
repeatedly until successful, or a fatal error occurs. Should a fatal error occur then the error
screen shown below appears, and after five seconds, you are returned to the NOTE
CONFIGURATION menu.

Dispenser Error During Learn - The following screen appears if a fatal dispenser
error occurs while learning parameters from the dispenser. Any changes made up to this
point can not be written to the dispenser therefore you are returned to the CASH
HANDLER menu via the SET DEVICE CONFIGURATION menu.

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Dispenser Read/Write Errors - If, while communicating with the dispenser, an error
occurs which is not fatal, then the operation is tried repeatedly until it is successful or until
a fatal error occurs. When a fatal error is encountered then a DISPENSER COMMS
ERROR screen showing one of the following messages is displayed. The CONFIG
MENU activator on the screen returns you to the configuration menu.
● UNABLE TO READ PARAMETERS - A fatal error has occurred while reading data
from the dispenser. Unable to read the currently configured dispenser parameters so
can not continue with configuration.
● CONFIGURATION NOT COMPLETED - Fatal error while writing data to the
dispenser. The configuration data is written to the dispenser NVRAM using three
separate dispenser calls. One sets the new bill sizes, one sets the new singularity
values and the third sets the new presentation order. Because the data is split into three
parts, if this type of error occurs then the dispenser configuration is incomplete.

Pick Module Timing

The dispenser does not require any timing relationship to be set between the action of the
pick modules and the presenter. The pick module to pick module relationship does,
however, still require to be set. The adjustment procedures are described in Aria pick
module chapter of the dispense section of this manual.

DIAGNOSTICS
None

STRAPPING
None

ADJUSTMENTS

Drive Belt Tension

Proceed as follows to adjust the tension of the drive belt from the main motor to the
intermediate pulley. Refer to the illustrations following the procedure for each type of
dispenser
● Check for a deflection of 2.0 mm (0.08 in.) when a force of 1.0 N (0.21 lb.) is applied
to the mid span of the drive belt.
● If the tension is wrong, loosen the four motor mounting screws.
● Move the main motor to adjust the belt tension.
● Tighten the screws and check the tension again.
● Repeat the adjustment until the correct tension is achieved.

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Drive Belt Arrangement - Rear Access

1.0 N (0.21 lb)

Motor Mounting Screws

(4 places)

Drive Belt Arrangement - Front Access

CONNECTOR ASSIGNMENT
None.

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Aria Pick Module

Table of Contents

Aria Pick Module

REFERENCE TO PERSONAS SERVICE MANUAL .................................................. 3-1

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 Section 12: Dispense
Aria Pick Module

Table of Contents
Chapter 3

Aria Pick Module

REFERENCE TO PERSONAS SERVICE MANUAL
This chapter will be migrated from Personas Service Manual at a later date. Please see
FM0547 chapter 17.9 for information on this device.

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Currency Cassettes

Table of Contents

Currency Cassettes

INTRODUCTION ........................................................................................................... 4-1

DESCRIPTION ............................................................................................................... 4-1

Cassette Variances ...................................................................................................... 4-2
1000 Rupee Wide Cassettes Distinguishing Features................................................. 4-2
Standard Security Currency Cassettes ........................................................................ 4-4
Tamper Indicating Currency Cassettes ....................................................................... 4-5
Fluiditi Currency Cassettes ......................................................................................... 4-6
Cassette Components .................................................................................................. 4-7
Wide Plastic Cassette - Components ..................................................................... 4-8
Tamper Indicators .................................................................................................. 4-8
The Cassette Body ................................................................................................. 4-8
The Cassette Lid..................................................................................................... 4-9
The Cassette Base .................................................................................................. 4-9
Cassette Operation .................................................................................................... 4-10
Pusher Operation.................................................................................................. 4-11
Insertion Counter.................................................................................................. 4-12
Cassette Identification Code ................................................................................ 4-12
Cassette Body to Lid Identification ..................................................................... 4-14
Power Requirements ................................................................................................. 4-15

TROUBLESHOOTING ................................................................................................ 4-15

DIAGNOSTICS............................................................................................................. 4-15

STRAPPING ................................................................................................................. 4-15

ADJUSTMENTS........................................................................................................... 4-15
Currency Length Adjustment.................................................................................... 4-15
Segment Type Note Adjustment Spacers............................................................. 4-16
Fixed Size Note Adjustment Spacers................................................................... 4-16
Currency Width Adjustment ..................................................................................... 4-17
Segment Type Note Adjustment Spacers............................................................. 4-17
Fixed Size Note Adjustment Spacers................................................................... 4-18
Currency Length, Note Guide and “E” Spacer Codes .............................................. 4-19
Wide Currency Cassette....................................................................................... 4-19
1000 Rupee Wide Currency Cassette................................................................... 4-21

MODULE REMOVAL AND REPLACEMENT.......................................................... 4-23

Currency Loading ..................................................................................................... 4-23
Opening The Cassette ............................................................................................... 4-23

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Removing Unused Currency..................................................................................... 4-26

Pusher Operation.................................................................................................. 4-26
Currency Release ................................................................................................. 4-27
Preparing Currency .............................................................................................. 4-28
Resetting The Tamper Indicating Cassette ............................................................... 4-28
Loading The Cassette................................................................................................ 4-29
Closing The Cassette ................................................................................................ 4-32
Setting The Cassette Identification Code.................................................................. 4-33
Changing Cassette Identification Code..................................................................... 4-35
Mechanical................................................................................................................ 4-36
Currency Length Adjustment.................................................................................... 4-37
Segment Type Note Adjustment Spacers............................................................. 4-38
Fixed Size Note Adjustment Spacers................................................................... 4-42
Currency Width Adjustment ..................................................................................... 4-45
Segment Type Note Adjustment Spacers............................................................. 4-46
Fixed Size Note Adjustment Spacers................................................................... 4-48
Currency Width Spacer Codes ............................................................................. 4-51
Note Low Sensing Adjustment ................................................................................. 4-52

CABLING ..................................................................................................................... 4-54

CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 4-54

TOOLS .......................................................................................................................... 4-54

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Currency Cassettes

Table of Contents
Chapter 4

Currency Cassettes
INTRODUCTION
NCR Currency Cassettes are portable containers, moulded in high impact
polycarbonate, that are designed to store and release currency under the control of the
parent currency dispenser sub-system.

DESCRIPTION
The following versions of the currency cassette are available for use in ATMs:
● Wide currency cassette:
● standard security variant
● tamper indicating variant
● Fluiditi Replenishment Security variant
● Fluiditi ATM Security variant.
● 1000 Rupee wide cassette
● standard security variant
● tamper indicating variant
All variants of the cassettes can be mechanically adjusted to hold currency of different
lengths and widths and electro-mechanically adjusted to provide a currency denomination
code.
The mechanical adjustments allow the cassette to be set to accept a world wide range of
currencies. The dimensions of the currency which can be used in the cassette vary
depending on whether the cassette is to be used in a 50xx, 56xx or Personas terminal.
Wide currency cassettes accept currency of the following dimensions:
● Minimum width and length 62 mm x 120 mm (2.44 in. x 4.72 in.)
● Maximum width and length 95 mm x 172 mm (3.74 in. x 6.77 in.)
1000 Rupee Wide Currency Cassette variant:
● Minimum width and length 62 mm x 120 mm (2.44 in. x 4.72 in.)
● Maximum width and length 95 mm x 177 mm (3.74 in. x 6.97 in.)
The electro-mechanical adjustments enable a cassette to be given a cassette identification
code. Up to seven codes are possible, with each code allowing a different currency
denomination to be loaded into a cassette. See “Cassette Identification Code” in this
chapter.

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Cassette Variances
Fluiditi currency cassettes use the small magnet housing but the side of the cassette is
marked to accept the longer housing, indicating that the cassette is the wide type.

Wide Currency
Cassette

1
3 2
5 4
7 6

A
B
1 C
D
2 E
F
G
3
4
5
6
7 A
B
C
D
E
F
NC
R G

Location Moulding For

Long Magnet Housing

Fluiditi
Currency Cassette

1
3 2
5 4
7 6

A
B
1 C
D
2 E
F
G
3
4
5
6
7 A
B
C
D
E
F
G
Location Moulding For
Long magnet Housing

1000 Rupee Wide Cassettes Distinguishing Features

The distinguishing features that enable you to tell wide cassettes from 1000 Rupee wide
cassettes are listed below:

No. 1000 Rupee Wide Cassette Wide Cassette

1 Warning Label N/A
2 Label N/A
3 Door shutter rib is cut off Standard shutter
4 Lid bracket N/A

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Currency Cassettes

No. 1000 Rupee Wide Cassette Wide Cassette

5 Shutter guide (Colour-Gray) Standard shutter guide (Col-
our-Brown)
6 The head of clip magnet Standard clip magnet holder
holder is cut off
7 Note runner (Colour-Gray) N/A

Refer to the following illustrations:

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Section 12: Dispense
Currency Cassettes

Standard Security Currency Cassettes

5
7 6

1
2 F
G
3
A Seal Can Be 4
Attached To The 5
Hasp Of The Latch
6
7 A
B
C
D
E

The standard security cassettes are containers which offer the capability to seal the access
lid. When the cassette is inserted into the dispenser, a mechanism opens a door in the
cassette to allow the currency to be picked from the cassette and fed through the currency
dispenser sub-system.
When the cassette is removed from the dispenser the door is automatically closed and
latched. To gain access to the cassettes interior, the optional seal is broken and the access
lid opened and removed.

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Tamper Indicating Currency Cassettes

1
3 2
5 4
7 6

A
B
1 C
D
2 E
F
G
3
4
5
6
7 A
B
C
D
E
F
NC
R
G

Insertion Counter
Window

The tamper indicating currency cassettes differ from the standard security cassettes in that
they provide evidence of unauthorized attempts to open the container or that the cassette
has been removed from the ATM and re-inserted.
The cassette contains a mechanism and a coloured indicator in addition to the provision
for sealing the access lid.
When the cassette is being prepared for insertion into the ATM, the mechanism is primed,
with the indicator showing that it is primed (colour green), the currency is loaded into the
cassette and then the access lid is closed and the seal fitted.
When the container is inserted into the ATM, then subsequently removed, a door is
opened and closed in the same way as for the standard cassette, however the mechanism
causes the coloured indicator to advance to show that the cassette has been inserted
(colour white).
Should it be necessary to remove the cassette between replenishment operations, for
example to clear a jam, this can be done up to six times before the container needs to be
reset (primed) again. The indicator shows the insertions as 2, 3, 4, 5 and 6.
When the container is returned for replenishment it should be inspected according to local
practice and the indicator checked that a single insertion/removal has occurred. If the
indicator shows that more than one insertion/removal has occurred the circumstances must
be investigated and verified. The access seal can then be broken to gain access for
emptying and refilling.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 12: Dispense
Currency Cassettes

Fluiditi Currency Cassettes

Fluiditi
Currency Cassette

1
3 2
5 4
7 6

A
B
1 C
D
2 E
F
G
3
4
5
6
7 A
B
C
D
E
F
G
Ink Injection Block

There are two types of Fluiditi currency cassettes: the Fluiditi ATM Security cassette and
the Fluiditi Replenishment Security cassette. Both are designed to fit into a security
system that injects a marking ink onto the currency within the cassette if the ATM is
attacked. The currency is permanently stained and therefore no longer of any use. Because
of this, it is very important that the correct procedures be observed when handling this
type of cassette.
The Fluiditi ATM Security cassette looks exactly the same as a wide cassette, except for a
small black plastic block on the right hand side. This block allows the ink to be fed into the
cassette from the ink injection tank mounted on the side of the dispenser module. Inside
the cassette lid is a spray bar with a series of small holes, through which the ink is sprayed
onto the currency.

Spray Bar

(Fluiditi Only)

The Fluiditi ATM Replenishment cassette is the same as the ATM Security cassette except
that is doesn’t have a green carry handle. Instead, it has holes on the front of the cassette to

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Currency Cassettes

accept the pins on the Carrisafe hood that is used to remove and carry the cassette.

1
3 2
5 4
7 6

A
B
1 C
D
2 E
F
G
3
4
5
6
7 A
B
C
D
E
F
NC
R G

Once a cassette has had the security marking ink released into it, the cassette can no longer
be used and should be disposed of in accordance with the appropriate instructions
provided in Chapters “Fluiditi ATM Security” and “Fluiditi Replenishment Security”.
NCR recommends that only the service engineer should handle activated cassettes or clean
spillages inside the ATM. Care must be taken when handling activated cassettes, as the ink
is corrosive and stains permanently.

Cassette Components
The following illustrations show the open cassette (wide and standard types) looking from
the rear (handle) end towards the front (truck door) end.
Cassettes are moulded in high impact polycarbonate in three major parts: the body, the lid,
and the base.

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Wide Plastic Cassette - Components

The illustration below shows the components of the tamper indicating wide plastic
cassette.
Cassette Lid

Currency Width
Note Guide Lid Spacers

Spray Bar
(Fluiditi Variants)

Note Low
Spring Finger Block

Currency Length Spacers

Note Guide

Cassette
Body

1
2 Door
3
4
Shutter
5
6 Pusher
7 A
B
C
D Pusher
E
F
Pawl
NC NC
R GR
Ink Injection Block
(Fluiditi Variants)
Cassette Base
Spring Plunger Cassette ID Code
Magnet Housing
Insertion Counter Window (TI)

Tamper Indicators
All cassettes have the following features to indicate tampering:
● Door shutters have a notched section that breaks off when stressed
● Plastic roller door has a deformable strip.

The Cassette Body

The cassette body holds the currency. It contains a spring-loaded pusher mechanism that
moves along a slot in the bottom of the body, to push the currency stack to the front of the
cassette into the pick position. The currency stack is held between the left and right-hand
note guides. These adjust to suit currency of different lengths. The front ends of the note
guides have spring fingers that help to separate the notes as they are picked from the stack.
Incorporated in the pusher is a note low block magnet to operate a reed switch in the pick
module. This magnet can be set in either of two positions. A housing on one side of the

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Currency Cassettes

cassette body contains up to four magnets which again operate reed switches on the pick
module to signal the cassette identification code.
Also in the body compartment are the left and right spring-loaded door shutters, the
currency separator brushes and fingers, and the anti-reset plunger. On the outside of the
body are the lid latch and cassette carrying handle, the projecting lug which is used to
latch the cassette into the pick module, and the embossed cassette identification code
label.

The Cassette Lid

The lid hooks into locating slots at the front of the body and is latched at the rear. It holds
note guides and spacers which adjust to suit currency width. A spring plunger in the body
compartment of tamper indicating cassettes (refer to the illustration of the wide plastic
cassette) is pushed down by the lid into the insertion counter mechanism (see the section
“Insertion Counter”). An internal baffle at the latch end of the lid gives additional
protection against an attempt to prise up the lid and fish for currency.
The lid is shaped so that it will not close properly if the pusher is not released or the
cassette is overfilled.

The Cassette Base

The illustration below shows the components inside the tamper indicating cassette base.
Door Link Lockout Lever Index Pawl Link Index Pawl

Reset Lever

Rubber Bumper

Truck Door Rachet Slide Rachet Lever Door Lockout Lever

The base of the cassette holds the truck door and its retraction mechanism, the pusher
ratchet slide and lever, and the insertion counter and window (TI cassettes). The shape of
the base forms rails which slide into the cassette guides in the pick module.

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Currency Cassettes

Cassette Operation
Keyplate

Cassette
Retaining
Catch

Currency Low
Reed Switch
Cassette
Stop

Cassette
Present and
ID Reed Switches

The above illustration shows the components of the dispenser pick module which mate
with the cassette. When the cassette is inserted into the dispenser the prongs of the pick
module keyplate enter the holes in the base of the cassette and push against locking pawls
on the truck door. The door is pushed into the cassette base, leaving the front open to
permit the currency to be picked from the cassette and dispensed.
Several other actions happen as the truck door is opened:
● The door shutters are disengaged from the door and are pushed back by the pick line
● The fingers next to the currency separator brushes drop down clear of the currency
stack. The function of these fingers is to prevent notes at the front of the stack being
dragged down by the opening door
● The ratchet slide attached to the door lowers the ratchet lever so that it disengages
from the pusher pawl
● On TI cassettes the insertion counter is advanced one place (see the section “Insertion
Counter”).
As the currency is dispensed the pusher moves forward under spring pressure to keep the
stack of currency in position. The pick line has an eccentric motion which tends to push
the currency stack back into the cassette against the action of the pusher. It is to permit this
to and fro motion that the ratchet lever disengages from the pusher when the cassette is in
the dispenser. When the pusher moves close to the front of the cassette the magnet in its
base comes alongside metal plates under the floor of the currency compartment. These
plates strengthen the magnetic field and transfer it to operate a reed switch on the pick
module keyplate. This switch signals that the currency in the cassette is running low.

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Currency Cassettes

Removal of the cassette from the dispenser automatically closes and latches the front door
and the interior of the cassette can only be reached by opening the top access lid. The
ratchet is raised by the action of the door closing and is again in a position where it will
engage with the pusher pawl. In this way the pusher is locked close to the currency stack
so that the currency is held in place while the cassette is being carried.
When the pusher is in its locked position the cassette lid can not be closed.

Pusher Operation
To load currency into the cassette the pusher is manually moved fully to the rear and
locked until the currency is put in. It is then released against the back of the currency stack
to keep it under pressure. Failure to release the pusher from its locked position will
prevent the cassette lid from closing. You move the pusher by lifting the pusher pawl
arms, sliding it to the rear, and then holding it in that position while lowering the arms so
that the pusher pawl engages with the ratchet. There is one locking detent on the extreme
rear end of the ratchet.

CAUTION

Lift the pusher pawl arms - do not squeeze.

LIFT - DO NOT SQUEEZE

Pusher

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 12: Dispense
Currency Cassettes

Insertion Counter
Door Link Cam Lockout Spring Index Pawl Link Index Pawl

Pawl Spring

Door Lockout Lever Reset Lever

When the tamper indicating cassette is being prepared for insertion into the ATM, the
mechanism is primed by pressing the reset lever to the side and releasing it until the
indicator shows green. The currency is loaded into the cassette and then the access lid is
closed and the seal fitted.
When the container is inserted into the dispenser, then subsequently removed, the front
truck door is opened and closed in the same way as the standard cassette. The door also
pushes a link which turns a cam linked to the index pawl engaged with the counter wheel.
Each time the door is opened the wheel is advanced by the index pawl one fourteenth of a
revolution. The wheel is marked on the edge and top with two sets of indications which
show through two windows, one at the back of the cassette and one in the bottom of the
currency compartment. The indications count the insertions as Green (cassette primed),
White (first insertion), 2, 3, 4, 5, and 6.
On the sixth insertion a spring-loaded follower, pressing against the edge of the counter
wheel, moves into a detent in the wheel and locks it. This movement permits the spring-
loaded door lockout lever to move in front of the door link when the cassette is pulled out
of the pick module preventing the cassette from being used in the dispenser again until the
insertion counter is reset. The anti reset plunger stops any movement of the reset lever
while the cassette lid is closed. When the lid is opened the plunger spring lifts it clear of
the lever mechanism and the counter wheel can be reset.
Further security is provided by the lockout lever which is driven out through the side of
the cassette base by the action of the door link when the door is opening. This lever
engages with a stop on the side frame of the pick module and prevents the cassette being
pulled out of the pick module with the truck door open.

Cassette Identification Code

Each currency cassette shipped with an ATM is set with a code that can be read by the
ATM software so that the cassette can be identified regardless of its position in the
dispenser. The software matches the cassette code to a specific denomination of currency.
Cassettes with the same code will be loaded with notes of the same value. Normally four
cassette codes are recognized but up to seven codes are possible where extended cassette
IDs have been selected in software (see the section “Setting the Cassette Identification
Code”). Cassettes should be marked to show which code is set.

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Currency Cassettes

The identification code of a cassette is set by up to four magnets contained in a plastic

housing attached to the cassette side by a clip as shown in the illustration below of the
Standard Width and Fluiditi currency cassette.

4
3
2
1

The Wide Currency Cassette has space in the plastic housing for six magnets (positions A,
B, 1, 2, 3 and 4) as shown below, but only four (positions 1, 2, 3 and 4) are currently used.

Clips

The four magnets interact with four reed switches located on a printed circuit board
attached to the frame of the dispenser pick module associated with the cassette location in
the dispenser subsystem. Depending on whether a magnet is installed, or not, and the
orientation of the magnet in positions 1, 2, 3 and 4, all four of the reed switches provide a
code representing the cassette identification number.
When the currency cassette is inserted into a pick module in any position in the dispenser,
it signals its identity via the reed switches. The firmware identifies each cassette and so is
able to select the proper one for dispensing bills of a specific denomination.

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Cassette Body to Lid Identification

The cassettes provided with an NCR four position dispenser could each be set to a
different code, say Code 1, Code 2, Code 3 and Code 4, to dispense four different
denominations or these could be changed so that, for example, the dispenser will dispense
two different denomination notes from the four cassettes, that is with two cassettes set to
Code 1 and two to Code 2. Because, also, the cassette has to be adjusted internally to
accept a specific denomination of currency, lids and bodies of cassettes should be marked
so that they can be kept together.
The currency cassette can be identified by writing the currency denomination on the inside
or outside of both the body and lid, using an indelible ink pen.
The H-8015-STD1-01/02-08 Standard Plastic Cassette (shown below) has embossed
numbers 1 to 5 on the body that can be used to identify cassette codes.

The letters H and L marked against positions 1 and 2 do not apply to ATMs. The
wide plastic cassette has embossing on the body and lid as shown in the following figure

and identification may be made as follows:

● A: Colour coded stick-on labels 10 mm x 15 mm (0.4 in. x 0.6 in.) approx.
● B: Numerics for denoting cassette identification type
● C: Recessed areas for either marking with indelible ink pens or for attaching adhesive
labels to denote currency denomination, etc. at the discretion of the financial
institution

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 Section 12: Dispense
Currency Cassettes

● D: Alphas for denoting additional cassette identification types or, for same use as B

B 3 2
1
5 4
7 6

A
B
1 C
D
2 E
F
G
3
4
5
6
7 A
B
C
D
E
F
G

Power Requirements
None.

TROUBLESHOOTING
No information available.

DIAGNOSTICS
None.

STRAPPING
None.

ADJUSTMENTS

Currency Length Adjustment

The currency length adjustment, which is, in effect, across the width of the cassette, is
made by repositioning two note guides and four spacers located in the base of the cassette.
Adjustment is provided to allow the cassette to accommodate currency of lengths from
120 mm (4.72 in.) to 177 mm (6.97 in.).

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Section 12: Dispense
Currency Cassettes

There are two types of spacers available for currency length adjustment; segment and
fixed size.

Segment Type Note Adjustment Spacers

The note guides in the body of the cassette bear against spacer blocks known as E spacers.
These blocks have to be cut to certain lengths so that the note guides are supported the
correct distance apart corresponding to the length of the currency being dispensed.

A sharp knife and a medium size cross-head screwdriver are required to make these
adjustments.

Fixed Size Note Adjustment Spacers

There are four fixed size spacers, also known as E spacers, which provide the same
function as the Segment Type spacers described above. The fixed size spacers must be
changed to suit the currency being dispensed, they can not be cut to size.
X

Spacer
Code

Note Low Sensing - In addition to the currency length and width adjustments, provision
is also made to change the note low sensing in a cassette. Two note low sensing conditions
are available:
● 75 notes +/- 50

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 Section 12: Dispense
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● 200 notes + /- 50.

Note Low Sensing Block

1
2
3
4
5
6
7 A
B
C
D
E
F
NC G
R

Currency Width Adjustment

The currency lid holds note guides and spacers which adjust to suit currency width, which
is, in effect, the internal height of the cassette. There are two types of spacers available for
currency width adjustment; segment and fixed size.

Segment Type Note Adjustment Spacers

The currency width adjustment is made by cutting the eight spacers between the upper
note guides and the lid. Four of these spacers are the same as the currency length E spacers
and four are known as yellow spacers (shown below).

2
3
4 11
5 1 0
6 9
7 8
8 7
9
6
0
1 5
11 4
12 3
2
1

A sharp knife and a medium size cross-head screwdriver are required to make these
adjustments.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 12: Dispense
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Fixed Size Note Adjustment Spacers

There are eight fixed spacers which provide the same function as the Segment Type
spacers described above. Four of these spacers are the same as the currency length E
spacers and four are known as yellow spacers (shown above). The fixed size spacers must
be changed to suit the currency being dispensed, they can not be cut to size.

Spacer Code

4-18 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 12: Dispense
Currency Cassettes

Currency Length, Note Guide and “E” Spacer Codes

Wide Currency Cassette

A B
Note Guide

Left Hand
Side Right Hand
Side

E-Spacer
(4 off)

Truck Door End

Note Guide E. Spacer

Currency Length (mm/in.)
L.H. R.H. L.H. R.H.

Note Guide B to left, A to right:

Note Guide Note Guide
B A

120 (4.72) B3 A3 E9 E9
121 (4.76) B3 A3 E9 E9
122 (4.80) B3 A3 E9 E9
123 (4.84) B4 A3 E8 E9
124 (4.88) B4 A3 E8 E9
125 (4.92) B4 A4 E8 E8
126 (4.96) B4 A4 E8 E8
127 (5.00) B4 A4 E8 E8
128 (5.04) B5 A4 E7 E8
129 (5.08) B5 A4 E7 E8
130 (5.12) B5 A5 E7 E7

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Section 12: Dispense
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Note Guide E. Spacer

Currency Length (mm/in.)
L.H. R.H. L.H. R.H.
131 (5.16) B5 A5 E7 E7
132 (5.20) B5 A5 E7 E7
133 (5.24) B5 A5 E6 E7
134 (5.28) B5 A5 E6 E7
135 (5.32) B6 A6 E6 E6
136 (5.36) B6 A6 E6 E6
137 (5.40) B6 A6 E6 E6
138 (5.44) B6 A6 E6 E6

Note Guide A to left, B to right:

Note Guide Note Guide
A B

139 (5.48) A5 B5 E5 E5
140 (5.52) A5 B5 E5 E5
141 (5.52) A5 B5 E5 E5
142 (5.60) A5 B5 E5 E5
143 (5.64) A5 B5 E5 E5
144 (5.68) A6 B5 E4 E5
145 (5.72) A6 B5 E4 E5
146 (5.76) A6 B6 E4 E4
147 (5.80) A6 B6 E4 E4
148 (5.83) A6 B6 E4 E4
149 (5.87) A7 B6 E3 E4
150 (5.90) A7 B6 E3 E4
151 (5.94) A7 B6 E3 E4
152 (5.98) A7 B7 E3 E3
153 (6.02) A7 B7 E3 E3
154 (6.06) A8 B7 E2 E3
155 (6.10) A8 B7 E2 E3
156 (6.14) A8 B8 E2 E2
157 (6.18) A8 B8 E2 E2
158 (6.22) A8 B8 E2 E2
159 (6.26) A9 B8 E1 E2
160 (6.30) A9 B8 E1 E2
161 (6.34) A9 B9 E1 E1
162 (6.38) A9 B9 E1 E1
163 (6.42) A9 B9 E1 E1
164 (6.46) A10 B9 E E1
165 (6.50) A10 B9 E E1
166 (6.54) A10 B10 E E
167 (6.58) A10 B10 E E
168 (6.62) A10 B10 E E
169 (6.66) A11 B10 N/R E
170 (6.70) A11 B10 N/R E
171 (6.74) A11 B11 N/R N/R
172 (6.77) A11 B11 N/R N/R
(N/R - No E spacer required)

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 Section 12: Dispense
Currency Cassettes

1000 Rupee Wide Currency Cassette

Note Guide E. Spacer

Currency Length (mm/in.)
L.H. R.H. L.H. R.H.

Note Guide B to left, A to right:

Note Guide Note Guide
B A

120 (4.72) B3 A3 E9 E9
121 (4.76) B3 A3 E9 E9
122 (4.80) B3 A3 E9 E9
123 (4.84) B4 A3 E8 E9
124 (4.88) B4 A3 E8 E9
125 (4.92) B4 A4 E8 E8
126 (4.96) B4 A4 E8 E8
127 (5.00) B4 A4 E8 E8
128 (5.04) B5 A4 E7 E8
129 (5.08) B5 A4 E7 E8

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Currency Cassettes

Note Guide E. Spacer

Currency Length (mm/in.)
L.H. R.H. L.H. R.H.
130 (5.12) B5 A5 E7 E7
131 (5.16) B5 A5 E7 E7
132 (5.20) B5 A5 E7 E7
133 (5.24) B6 A5 E6 E7
134 (5.28) B6 A5 E6 E7
135 (5.32) B6 A6 E6 E6
136 (5.36) B6 A6 E6 E6
137 (5.40) B6 A6 E6 E6
138 (5.44) B6 A6 E6 E6

Note Guide A to left, B to right:

Note Guide Note Guide
A B

139 (5.48) A5 B5 E5 E5
140 (5.52) A5 B5 E5 E5
141 (5.52) A5 B5 E5 E5
142 (5.60) A5 B5 E5 E5
143 (5.64) A5 B5 E5 E5
144 (5.68) A6 B5 E4 E5
145 (5.72) A6 B5 E4 E5
146 (5.76) A6 B6 E4 E4
147 (5.80) A6 B6 E4 E4
148 (5.83) A6 B6 E4 E4
149 (5.87) A7 B6 E3 E4
150 (5.90) A7 B6 E3 E4
151 (5.94) A7 B6 E3 E4
152 (5.98) A7 B7 E3 E3
153 (6.02) A7 B7 E3 E3
154 (6.06) A8 B7 E2 E3
155 (6.10) A8 B7 E2 E3
156 (6.14) A8 B8 E2 E2
157 (6.18) A8 B8 E2 E2
158 (6.22) A8 B8 E2 E2
159 (6.26) A9 B8 E1 E2
160 (6.30) A9 B8 E1 E2
161 (6.34) A9 B9 E1 E1
162 (6.38) A9 B9 E1 E1
163 (6.42) A9 B9 E1 E1
164 (6.46) A10 B9 E E1
165 (6.50) A10 B9 E E1
166 (6.54) A10 B10 E E
167 (6.58) A10 B10 E E
168 (6.62) A10 B10 E E
169 (6.66) A11 B10 N/R E
170 (6.70) A11 B10 N/R E
171 (6.74) A11 B11 N/R N/R
172 (6.77) A11 B11 N/R N/R

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Note Guide E. Spacer

Currency Length (mm/in.)
L.H. R.H. L.H. R.H.
173 (6.81) A11 B11 N/R N/R
174 (6.85) A11 B11 N/R N/R
175 (6.89) A11 B11 N/R N/R
176 (6.93) A11 B11 N/R N/R
177 (6.97) A11 B11 N/R N/R
(N/R - No E spacer required)

MODULE REMOVAL AND REPLACEMENT

Currency Loading
This section describes the procedures that should be followed when replenishing a
currency cassette. Included are the procedures to:
● Open the cassette
● Remove any currency left in the cassette
● Prepare the new currency for loading into the cassette
● Reset the tamper indicating cassette
● Load the currency into the cassette
● Identify the cassette body to the cassette lid
● Close the cassette.
The procedures assume that the cassette has been removed from the dispenser and that
Fluiditi cassettes have also been removed from their secure transport hoods and sleeves.

CAUTION

Once a Fluiditi cassette has had the security marking ink released into it, the cassette can
no longer be used and should be disposed of in accordance with the instructions provided
in s66720 “Fluiditi ATM Security” and s66721 “Fluiditi Replenishment Security”.

Note: NCR recommends that only a service engineer should handle activated cassettes or
clean spillages inside the ATM.

Opening The Cassette

WARNING

Wear protective clothing when handling Fluiditi cassettes that have had the marking ink
released into them.

To open a currency cassette perform the following procedure:

1. Place the cassette on a flat table.
2. If the cassette is a tamper indicating variant, perform the recommended security
procedures of the financial organization’s control documentation.

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3. Remove the latch seal.

4. Press the lower latch hasp down then pull the bottom of the latch towards you.

1
3 2
5 4
7 6

A
B
1 C
D
2 E
F
G
3
4
5
6
7 A
B
C
D
E
F
NC G
R

5. Lift the latch up a small amount. Pull the top of the latch towards you then hinge it
down.

1
3 2
5 4
7 6

A
B
1 C
D
2 E
F
G
3
4
5
6
7 A
B
C
D
E
F
NC
R G

6. Raise the lid and, applying slight pressure at the front of the lid to help disengage the

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tags, remove the lid completely from the cassette base.

1
2
3
4
5
6
7 A
B
C
D
E
F
NC
R G

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Removing Unused Currency

Pusher Operation

The currency cassette may be fitted with either of the following types of pusher arm
assemblies.

LIFT - DO NOT SQUEEZE

Pusher

WARNING

Wear protective clothing when handling Fluiditi cassettes which have had the marking ink
released into them.

If the cassette is fitted with pusher arms as shown in the following illustration, lift the
pusher arms: DO NOT SQUEEZE.The following procedures show the new pusher
arm assembly.

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Currency Release
To remove any unused currency remaining in the cassette, place the handle end of the
cassette against a suitable stop,such as a wall, then perform the following procedure:
7. :Lift the pusher arms then move the pusher to the rearmost position by pushing with
the right hand against the pusher.

8. Latch the pusher in the rear position by applying gentle pressure near the base of the
pusher, then releasing the pusher arms.

9. Remove the remaining currency and balance the transaction in accordance with the
financial institution’s procedures.

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Preparing Currency
Before loading the currency into a cassette it must be prepared correctly as follows:
Used currency should be prepared by holding a bundle of approximately 100 notes in one
hand and separating out with the other. While separating out, the currency should be
checked for obvious defects such as:
● Adhesive tape on the surface of the currency
● Staples, pins or any foreign matter attached to the currency
● Torn or limp notes with pin holes
● Two or more notes stuck to each other
● Corner folds (straighten as required)
● Folded notes.
New or uncirculated currency should be separated (fanned) out several times before
loading into the cassette. Any notes considered to be unacceptable should be removed.

The packaging of new currency can cause it to be set into a bow shape. This bow shape
may be either across the length or the width of the notes and can cause the notes to jam in
the dispenser. Notes bowed across the width have been specifically identified as causing
jams in the Personas 86 dispenser and it is recommended that these notes should be
processed through a counting machine where possible. If this is not possible then the notes
should be manually fanned and flattened several times. If the bow persists follow the
instructions that are given in the section “Loading The Cassette” for notes that are
deformed in this way.

Note: Good currency preparation will enhance the performance of the currency
dispenser.

Resetting The Tamper Indicating Cassette

The tamper indicating version of the cassette has a mechanical device which, on insertion
of the cassette into the currency dispenser, moves the insertion counter and opens the
currency exit door. On withdrawal of the cassette from the dispenser the exit door is
locked but the counter is not moved.

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The indication on the counter depends on the number of times the cassette has been
inserted into and removed from the dispenser, that is White (one insertion and removal) 2,
3, 4, 5 and 6.
Before loading the cassette the mechanism must be reset to give the number of insertions
required (up to six).
Operate the reset control by moving it to the right then releasing it the appropriate number
of times until the insertion counter indicates Green.

Reset

Loading The Cassette

When loading a cassette with currency, care must be taken to ensure that notes of the
correct denomination are loaded in accordance with the cassette identification code on the
label attached to the cassette.

CAUTION

Once a Fluiditi cassette has had the security marking ink released into it, the cassette can
no longer be used and should be disposed of in accordance with the instructions provided
in Chapters “Fluiditi ATM Security” and “Fluiditi Replenishment Security”.

To load a cassette with currency observe the “Pusher Operation” procedure given under
the heading ‘Removing Unused Currency’ in this Chapter and proceed as follows:
1. Lift the pusher arms then pull the pusher to the rear of the cassette and lock in
position.
2. Align the edges of the notes in both planes by holding a bundle loosely between the
fingers and thumbs of both hands and tapping lightly on a flat surface, then tapping the

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note ends.

3. It is recommended that the cassette be placed at an angle so that each note stack can be
loaded without it falling over. For example, stand the cassette at an angle, with the
handle end at the bottom, and against a wall as shown. Load the notes into the cassette.
For notes bowed along their length, load the cassette with alternate packs/bundles of

100 notes turned as shown,and make sure that any bowed notes are loaded with the
bow towards the pusher. For notes bowed across their width, lload the cassette with

alternate packs/bundles of 100 notes turned as shown,and make sure that the bow is

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pointing away from the pusher.

4. Continue loading until the required amount is loaded, or a 295 mm (11.6 in.) stack is
loaded. This maximum stack size is indicated by the maximum load point label on the
inside of the cassette.

Max. Stack

5. Lift the pusher arms and push the pusher and the note stack upwards until the currency
stack touches the front support, then release the pusher arms.

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The currency should now remain between the front support and the pusher in an upright
position, neatly stacked between the cassette guides.

Closing The Cassette

Having loaded and, where required, reset the cassette, it should be closed as follows:

Note: Make sure that the pusher is not locked in the rear position before closing the
cassette. The lid can not be closed if the the pusher has not been released or the cassette
has been overfilled.

1. Insert the tongues on the cassette lid into the slots in the cassette base then lower the
lid on to the cassette base.

1
2
3
4
5
6
7 A
B
C
D
E
F
NC
R G

2. Lift the latch up and forward until it hooks on to the lid latch block.

1
3 2
6 5 4
7

A
B
1 C
D
2 E
F
G
3
4
5
6
7 A
B
C
D
E
F
NC
R G

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3. Pull the latch down and forward until it clicks into the locked position.

1
3 2
6 5 4
7

A
B
1 C
D
2 E
F
G
3
4
5
6
7 A
B
C
D
E
F
NC
R
G

4. Check that the insertion counter indicates green (tamper indicating versions only).
5. Seal the latch, if required, and complete the third party documentation.
The cassette is now ready for transportation to the ATM.

Setting The Cassette Identification Code

Note: When the denomination of the currency held in a cassette is to be changed the
identification code for the cassette may also have to be changed. It is also important to
determine the opacity or singularity value of the new currency and, if necessary,
reconfigure the parent system with this value.

It is essential that the magnets are pointing in the correct direction. Therefore, each magnet
has a marked end, a painted dot, to indicate which way round it should be installed in the
housing..

Painted Dot

Note: Early versions of the magnet are of square section, later versions are of round
section

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The following table shows the location and orientation of the four magnets to produce the
seven cassette identification codes.:

Magnet Positions
A (wide B (wide 1 2 3 4
Code cassette cassette
only) only)
1 (High*) not used not used X X 0 0
2 (Low*) not used not used X 0 0 X
3 not used not used X 0 X 0
4 not used not used X X X X
5 not used not used 0 X X 0
6 not used not used 0 X 0 X
7 not used not used 0 0 X X

Note 1: High* and Low* apply to the M80-05 Currency Dispenser. X indicates a magnet
inserted in the housing, 0 indicates magnet not present in the housing. The bar above or
below the X indicates if the magnet should be placed in the housing with the marked end
up or down.

Note 2: Codes 5, 6, and 7 are recognized only in ATMs where extended cassette IDs
have been enabled in software. The following illustration shows magnets in place for
code.
No
Magnet
No
Magnet O
X
O
X

Painted Dot

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Changing Cassette Identification Code

When it is required to change the identification code of a cassette, say as in this example,
to change the setup of a cassette from code 1 to code 2, so that two cassettes can dispense
notes of the same denomination, perform the following procedure:
1. Open and remove the cassette lid.
2. Release the clip(s) holding the plastic housing to the cassette side frame and remove
the plastic housing complete with the
magnets from the cassette.

1
3 2
5 4
7 6

A
B
1 C
D
2 E
F
G
3
4
5
6
7 A
B
C
D
E
F
G
Clips

3. Remove the magnet from positions 2.

4. Replace the magnets in the housing so that they are positioned and orientated for the
code required as shown. For example, to set the cassette to Code 2 a magnet should be
inserted in position 1 with the dot end up. Another magnet should be inserted in

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position 4 with the dot end down. No magnets should be inserted in positions 2 and 3.

4
3
2
1
B
A

4
3
2
1

5. Attach the housing complete with the magnets to the cassette frame using the clip(s)
released in step 1. The housing should be inserted with the longer of the two legs
towards the handle end of the cassette.
6. Close the cassette lid.
7. Mark the cassette body and lid with the currency code according to local practice.

Mechanical
The standard security, Fluiditi, and tamper indicating variants of the currency cassette can
be adjusted to hold currencies of different lengths and widths and to change the note low
sensing facility.

Note: The terms “left” and “right” in the following adjustments and setting tables apply
to the cassette when looked at from the front (truck door) end.

th
L eng
ncy
rre
Cu

Right Hand Side

Currency
Width
$

Left Hand Side

● The length adjustment is made by changing the position of two note guides located in
the base of the cassette.

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● The width adjustment is made by changing the height of the spacers located between
two more note guides and the cassette lid.
● The note low sensing adjustment is made by changing the note low block position in
the base of the cassette.
The locations of the note guides, spacers and the note low block are shown in the
illustration below.

Lid Spacers
Currency Width
Note Guide

Note Low Block

Spacers

Currency Length
Note Guide

1
2
3
4
5
6
7 A
B
C
D
E
F
G

Currency Length Adjustment

The currency length adjustment is made by first establishing the length of the currency to
be loaded into the cassette then using this measurement to determine the position of two
note guides in the base of the cassette.
Adjustment is provided to allow the cassette to accommodate currency of lengths from
120 mm (4.72 in.) to 177 mm (6.97 in.).
Once the length of the currency is known, this is used to determine a guide code and the
length of a spacer, which together, are used to determine the position of two note guides
located along the floor of the cassette compartment.
The two note guides are installed along the left-hand and right-hand sides of the cassette,
as viewed from the front (that is, the truck door end) of the cassette. A triangular pointer
on the front of the guide and a triangular mark at the rear line up with numbers embossed
on the floor of the cassette compartment. This number is part of the guide code.
The other part of the guide code is a letter, A or B, which is embossed on the note guides,
A on one note guide and B on the other. The A or B note guides can be installed along
either the right or left hand side of the cassette floor (as shown) depending on the guide

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code but must always be installed with the spring finger end of the guide pointing to the
number embossed at the front end of the cassette.

Note Guide Note Guide Note Guide Note Guide

A B B A
OR

Cassette Floor

Segment Type Note Adjustment Spacers

The segment type spacer is embossed on one side with the letter E and the numbers 1 to 15
and is known as the E spacer. The E spacer is designed to snap into position without the
use of tools.

The following example shows how to adjust a cassette for currency of length 120 mm
(4.72 in.).
1. Determine the length of the new currency (in this case 120 mm (4.72 in.).
2. Use the table given under the heading “Currency Length, Note Guide and “E” Spacer
Codes for the Wide Currency Cassette” at the end of this section to determine the
guide code and the E spacer setting for the currency. For this example the left hand
guide (L.H.) will have a guide code of B3 and the right hand guide (R.H.) a code of
A3. The spacers will have a setting of E9 for both the left hand guide and the right
hand guide.

Note: The letters A and B in the tables indicate which note guide should be placed to
the left and which to the right. Remember that right and left are considered when
looking on the front of the cassette (the end with the truck door). The number 1 to 12,
after the letter, corresponds to the numbers embossed on the floor of the currency
cassette. The triangular pointer at the front of the note guide and the triangular mark at
the rear should line up with the same number as given in the table.

3. Remove the two note guides from the cassette base as follows:

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● Unscrew and remove the screws and flat washers securing the note guides to the
cassette base as shown.

Screw and
Flat Washer

● The note guides may be secured in position with green plastic clamps. If these are
fitted, unscrew and remove them as shown.

● Slide the pusher back to reveal the front edge of the guides.

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● Remove each note guide by pushing the guide towards the rear of the cassette and,
at the same time, raising the rear end of the guide then lifting it out of the cassette
as shown. Take care not to damage or bend the spring fingers.

● Unclip and remove the four E spacers from the base of the cassette as shown.

Note: The two E spacers located near the handle end of the cassette should be turned

through 90 degrees before pulling upwards.

4. Prior to fitting in the cassette, set four new E spacers to the spacer code for the new
currency for example, E9 for the left hand guide and E9 for the right hand guide as
follows:
● Hold the spacer so the letter E and the numbers 1 to 15 can be read.

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● Using a strong sharp knife, cut the spacer just above the number, for this example
9. You should be left with a spacer, similar to that in the following illustration,
that has the letter E and the number 9 on it.
● Remove any burrs left after cutting.

5. Snap-in the four new E spacers into the slots in the cassette base.
6. Insert the note guides back into the cassette so that the pointers at either end of the
guide are pointing at the code numbers for the new currency. For this example the left
hand guide (B) should be inserted with the triangular pointer pointing at the number 3
and the right hand guide (A) pointer pointing at the number 3. The following
illustration shows an example of the left hand guide. To lock the guide in place, press
down on the guide and slide it towards the front of the cassette.

12 11 10 9 8 7 6 5 4 3 2 1

7. Replace the flat washers and screws in the base of the cassette or screw in the green

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plastic clamps if these are fitted.

Screw and
Flat Washer

Fixed Size Note Adjustment Spacers

The spacer is embossed on one side with the letter E and a number from 1 to 15 (E1, E2,
E3 etc.) and is known as the E spacer. The E spacer is designed to snap-in to position
without the use of tools.
X

Spacer
Code

Note: The following is an example of how to adjust a cassette for currency of length 120
mm (4.72 in.).

1. Determine the length of the new currency (in this case 120 mm (4.72 in.).
2. Use the tables given under the heading “Currency Length, Note Guide and “E” Spacer
Codes for the Wide Currency Cassette” at the end of this section to determine the
guide code and the E spacer setting for the currency. For this example the left hand
guide (L.H.) will have a guide code of B3 and the right hand guide (R.H.) a code of
A3. The spacers will have a setting of E9 for both the left hand guide and the right
hand guide.

Note: The letters A and B in the tables indicate which note guide should be placed to
the left and which to the right. Remember that right and left are considered when

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looking on the front of the cassette (the end with the truck door). The number 1 to 12,
after the letter, corresponds to the numbers embossed on the floor of the currency
cassette. The triangular pointer at the front of the note guide and the triangular mark at
the rear should line up with the same number as given in the table.

3. Remove the two note guides from the cassette base as follows:
● Unscrew and remove the screws and flat washers securing the note guides to the
cassette base as shown.

Screw and
Flat Washer

● The note guides may be secured in position with green plastic clamps. If these are
fitted, unscrew and remove them as shown.

● Slide the pusher back to reveal the front edge of the guides.

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● Remove each note guide by pushing the guide towards the rear of the cassette and,
at the same time, raising the rear end of the guide then lifting it out of the cassette
as shown. Care should be taken not to damage or bend the spring fingers.

● Unclip and remove the four E spacers from the base of the cassette as shown.

Note: The two E spacers located near the handle end of the cassette should be turned
through 90 degrees before pulling upwards

4. Snap-in the four new E spacers in to the slots in the cassette base.
5. Insert the note guides back into the cassette so that the pointers at either end of the
guide are pointing at the code numbers for the new currency. For this example the left
hand guide (B) should be inserted with the triangular pointer pointing at the number 3
and the right hand guide (A) pointer pointing at the number 3. The following
illustration shows an example of the left hand guide. To lock the guide in place, press

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down on the guide and slide it towards the front of the cassette.

12 11 10 9 8 7 6 5 4 3 2 1

6. Replace the flat washers and screws in the base of the cassette or screw in the green
plastic clamps if these are fitted.

Screw and
Flat Washer

Currency Width Adjustment

The currency width adjustment is made by first establishing the width of the currency that
the cassette is to hold then using this measurement to determine the setting of spacers
located between two note guides and the cassette lid. The setting of the spacers can be
adjusted to accommodate currency of varying widths:
● Minimum width 62 mm (2.44 in.)
● Maximum width 95 mm (3.74 in.).

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As with the length adjustment there are two types of spacers:

● Segment type
● Fixed size.

Segment Type Note Adjustment Spacers

Cassette Lid - E and Yellow Spacer Locations - Depending upon the type of cassette,
the lid will be fitted with two yellow spacers and either three or two E spacers. Newer lids
are designed to accept the spray bar of the Fluiditi system and this occupies the position
formerly taken by a central E spacer. Both types of lids are shown in the following
illustrations.

Spacer Screws
(10 off )

Note Guide Welding Peg

( Non TI Lid -
see text )

"E" Spacers (6 off )

Yellow
Spacers
(4 off )

Note Guide

Cut-Outs
To Outside

Note Guide
Yellow Spacers
‘E’ Spacer

‘E’ Spacer

Note Guide

Cut-outs
To Outside

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The E spacers are the same as the E spacers used when adjusting the currency length. Each
E spacer is attached to the lid note guides by a cross-headed screw.
The other four spacers are known as Yellow spacers (shown below), and are designed to
clip into the cassette lid. Each Yellow spacer is also attached to the lid note guides by a
cross headed screw.

2
3
4 11
5 1 0
6 9
7 8
8 7
9
6
0
1 5
11 4
12 3
2
1

The following example shows how to adjust the cassette for currency of width 67 mm
(2.64 in.) on a lid with two E spacers and two yellow spacers.
Proceed as follows:
1. Open the cassette and remove the lid.
2. Using a cross-head screwdriver, remove the two note guides from the lid by undoing
the cross-head screws from the two Yellow spacers then use the same screwdriver to
remove the E spacers from the note guides.
3. Remove the Yellow spacers from the lid by pressing in the two spring legs of each
spacer then pushing them out of the lid.
4. Determine the width of the new currency (in this case 67 mm (2.64 in.).
5. Use the table given under the heading “Currency Width Spacer Codes” at the end of
this section to determine the spacer code for the currency:
6. Set the four new Yellow and four (or six) new E spacers to their spacer codes. For this
example the Yellow spacers should be set to C8 and the E spacers to E10. The
procedure to set the E spacer is the same as that when adjusting for currency length,
that is, cut the spacer above segment 10. The procedure to set a Yellow spacer to its
spacer code is as follows:
● The Yellow spacers are embossed on one side. Looking at this side, you see two
sets of numbers 1 to 12 reading in opposite directions. One end has the letter C on
it and the other has the letter D.
● The Yellow spacer code is C8 so count from the C end to segment 8 and, using a
sharp knife, cut the spacer just above the number 8 so that you are left with a
spacer that has C and segments 1 to 8, refer to following illustration.

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Section 12: Dispense
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● Fit a locking wedge into the first gap in the cut Yellow spacer as shownRemove
any burrs left after cutting..

5
6
7 8
8 7
9 6
10 5
11 4
12 3
2
1
C

7. Install the four new Yellow spacers in the cassette lid by pressing the legs of the spacer
together and pushing them into the apertures in the cassette lid. The legs of the spacers
should be pointing towards the centre of the cassette lid as shown in the following
illustration.
8. Using the cross-head screwdriver, attach the new E spacers to the lid note guides.
9. Using the cross-head screwdriver, attach the lid note guides to the cassette lid. Make
sure the cut outs on the note guides are facing towards the outside edges of the cassette
lid as shown in the following illustration.

Note Guide
Yellow Spacers
‘E’ Spacer

‘E’ Spacer

Note Guide

Cut-outs
To Outside

Fixed Size Note Adjustment Spacers

Cassette Lid - E and Yellow Spacer Locations Depending upon the type of
cassette, the lid will be fitted with two yellow spacers and either three or two E spacers.
Newer lids are designed to accept the spray bar of the Fluiditi system and this occupies the
position formerly taken by a central E spacer.

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 Section 12: Dispense
Currency Cassettes

In this section the example shows how to adjust the cassette for currency width on a lid
with two E spacers and two yellow spacers. Older cassettes will require another E spacer
to fit in the central position of each note guide.
The fixed size E spacers are the same as those used when adjusting the currency length.
Each E spacer is clipped in to the lid note guides - see the following illustration.

Note Guide
Yellow Spacers
‘E’ Spacer

‘E’ Spacer

Note Guide

Cut-outs
To Outside

The other four spacers are known as Yellow spacers, and are designed to clip into the
cassette lid. Each Yellow spacer is also clipped in to the lid note guides - see the following
illustration.

Spacer Code

The following example explains how to adjust a cassette for a currency of width 67 mm
(2.64 in.).
Proceed as follows:
1. Open the cassette and remove the lid.
2. Unclip and remove the two note guides from the lid then remove the E spacers from
the note guides.
3. Remove the Yellow spacers from the lid by pressing in the two spring legs of each
spacer then pushing them out of the lid.
4. Determine the width of the new currency (in this case 67 mm (2.64 in.).
5. Use the table given under the heading “Currency Width Spacer Codes” at the end of
this section to determine the spacer code for the currency.

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6. Select four new Yellow and four new E spacers by their spacer codes. For this
example the Yellow spacers should be C8 and the E spacers E10.

Spacer Code
Spacer Code

X
X

7. Install the four new Yellow spacers in the cassette lid by pressing the legs of the spacer
together and pushing them into the apertures in the cassette lid. The legs of the spacers
should be pointing towards the centre of the cassette lid as shown in the following
illustration.
8. Clip the four new E spacers to the lid note guides.
9. Clip the lid note guides to the cassette lid. Make sure the cut outs on the note guides
are facing towards the outside edges of the cassette lid as shown in the following
illustration.

Note Guide
Yellow Spacers
‘E’ Spacer

‘E’ Spacer

Note Guide

Cut-outs
To Outside

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 Section 12: Dispense
Currency Cassettes

Currency Width Spacer Codes

Currency Width
Yellow Spacer Code E Spacer Code
mm (in.)
62 (2.44) C9 E11
63 (2.48) D8 E10
64 (2.52) D8 E10
65 (2.56) C8 E10
66 (2.60) C8 E10
67 (2.64) D7 E9
68 (2.68) C7 E9
69 (2.72) C7 E9
70 (2.76) D6 E8
71 (2.80) C6 E7
72 (2.83) C6 E7
73 (2.87) D5 E7
74 (2.91) C5 E6
75 (2.95) C5 E6
76 (2.99) D4 E6
77 (3.03) C4 E5
78 (3.07) C4 E5
79 (3.11) D3 E4
80 (3.15) C3 E4
81 (3.19) C3 E4
82 (3.23) D2 E3
83 (3.27) C2 E3
84 (3.31) C2 E3
85 (3.35) D1 E2
86 (3.39) C1 E1
87 (3.43) C1 E1
88 (3.46) D E1
89 (3.50) C N/R
90 (3.54) C N/R
91 (3.58) C N/R
92 (3.62) N/R N/R
93 (3.66) N/R N/R
94 (3.70) N/R N/R
95 (3.74) N/R N/R
(N/R - Spacer or guide not required)

* On H-8015-STD1-01/02-08 non-tamper indicating lids, when the yellow spacer is

set to C or D, cut off the two welding pegs at both sides of the lid at the opposite end

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to the latch. (Refer to the following illustration). This permits the note guides to sit
Spacer Screws
(10 off )

Note Guide Welding Peg

( Non TI Lid -
see text )

"E" Spacers (6 off )

Yellow
Spacers
(4 off )

Note Guide

Cut-Outs
To Outside

level. There are no welding pegs on Wide Plastic cassettes.

Note Low Sensing Adjustment

The cassette contains a note low block that provides the parent ATM with an indication of
a note low condition. The block can be set to give two note low settings:
● 75 +/- 50 notes
● 200 +/- 50 notes.
The settings are indicated by spherical pips on the block such that if the pips are towards
the truck door end of the cassette, it is set for the 75 note setting. If the pips are set to the

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 Section 12: Dispense
Currency Cassettes

rear of the cassette then it is set for the 200 setting. Refer to the following illustration for
the location of the pips.

Spherical Pips

1
2
3
4
5
6
7 A
B
C
D
E
F
NC G
R

To change the note low setting proceed as follows:

1. Open the cassette and remove the lid.
2. Press the flaps of the note low block together and then pull the block upwards and out
of the pusher body.

3. Turn the block around so that the pips face the opposite way then insert the block back

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into the pusher.

4. Press down firmly until the block clicks into place.

CABLING
None.

CONNECTOR ASSIGNMENT/PINOUTS
None.

TOOLS
● A sharp knife,
● Amedium size cross-head screwdriver.

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 Section 12: Dispense
Coin Dispenser (Hopper Style)

Table of Contents

Coin Dispenser (Hopper Style)

INTRODUCTION ........................................................................................................... 5-1

DESCRIPTION ............................................................................................................... 5-1

Power Requirements ................................................................................................... 5-1
Security ....................................................................................................................... 5-2
Coin Chute .................................................................................................................. 5-2
Hopper Assembly ....................................................................................................... 5-3
Status Lights ............................................................................................................... 5-3
Currency Set ............................................................................................................... 5-3

TROUBLESHOOTING .................................................................................................. 5-5

DIAGNOSTICS............................................................................................................... 5-6
Level 0 Diagnostics .................................................................................................... 5-6
Level 1 Diagnostics .................................................................................................... 5-6
Level 3 Diagnostics .................................................................................................... 5-7
S_DATA ................................................................................................................ 5-7
Tallies..................................................................................................................... 5-8

STRAPPING ................................................................................................................... 5-8

ADJUSTMENTS............................................................................................................. 5-9
Default Hopper Thresholds......................................................................................... 5-9
Entering Threshold Values ......................................................................................... 5-9
Hopper Configuration Menu ................................................................................ 5-10
Coin Dispenser Self Test .......................................................................................... 5-10

MODULE REMOVAL AND REPLACEMENT.......................................................... 5-11

Control PCB.............................................................................................................. 5-11
Harnessing ................................................................................................................ 5-13
Rotor ......................................................................................................................... 5-16
Hopper Cover............................................................................................................ 5-19
Replacing the Complete Hopper Cover ............................................................... 5-19
Replacing the Frame or Lid ................................................................................. 5-19
Hopper Bin................................................................................................................ 5-21
Hopper Assembly ..................................................................................................... 5-22

INTERNAL CABLING ................................................................................................ 5-25

Control Board .......................................................................................................... 5-25

CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 5-26

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Section 12: Dispense
Coin Dispenser (Hopper Style)

Control Board Interface (J1, J2, J3, J4) .................................................................... 5-26

TEST/ADJUSTMENT TOOLS .................................................................................... 5-26

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 Section 12: Dispense
Coin Dispenser (Hopper Style)

Table of Contents
Chapter 5

Coin Dispenser (Hopper Style)

INTRODUCTION
This chapter describes the hopper-style coin dispenser (also known as CoinXpressTM) used
in the 66XX ATMs. The module is mounted in the top box of the ATM.

DESCRIPTION
Hopper Cover and Lid

Hopper Bin

Hopper Base USB Port

Status Lights

DC Power Jack ON/OFF Switch

Each hopper bin dispenses a single denomination to provide the required dispense value
dependant on the application. The coins are dispensed down a chute to a coin bowl on the
ATM facia.
The coin dispenser is capable of:
● Dispensing coins on demand from selected coin hoppers
● Reading and clearing counts of coins dispensed
● Reporting a low coin condition in each hopper
● Reporting a no coin condition in each hopper.

Note: The coin dispenser is supplied with the hopper denominations and sequences preset
to achieve the best possible performance. The hoppers should not be changed for
alternative denominations or the sequence changed. If a change is required, a completely
new coin feature with alternative denominations or sequences will have to be ordered.

Power Requirements
+24 Vdc is supplied by the ATM to the coin dispenser. The ATM supplies the power for
the coin dispenser as follows:
● Voltage = +24 Vdc

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● Current = 1.7 Amp.

Security
Security of the currency can be provided either by a locking bar which fits across and over
the hopper lids (663X ATMs), or by locating the dispenser behind a locked door in the
top-box of the ATM (667X ATMs).

Coin Chute
The following illustration shows the location of the coin chute exit on the right-hand
dispense coin dispenser. Coins are dispensed starting with coins in the bin located nearest
to the ramp exit (bin 4) and then continue in sequence to the bin furthest away from the
exit (bin 1).

Bin 1

Bin 4

Coin Chute Exit

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Coin Dispenser (Hopper Style)

Hopper Assembly
The coin dispenser consists of four hopper assemblies attached to mechanisms on a base
mounting. A single hopper assembly is shown in the following illustration.

Bin

Rotor

Base

Status Lights
GREEN (constant) power LED Reports when the device is on and ready.
RED (single flash) warning LED Reports a machine error on the firmware.
RED (constant) warning LED There are one or more bins with low coin.
YELLOW communication LED Flashes briefly when valid USB communications
are passed to or from the host.

Note: NCR system software may not detect the red status light as a hopper low condition
at this point in time. If the condition persists, subsequent dispenses will result in a ‘Hopper
Low’ being detected and reported. See “Coin Dispenser Self Test” for default threshold
values.

Currency Set
See table below for an example of currency/denomination configuration:

Denomination Bin 1 Bin 2 Bin 3 Bin 4

Mexico 0.5 1 2 5 Peso
Thailand 1 0.25 5 5 Baht
Turkey 1 YKr 5 YKr 25 YKr 1 YTL
Euro 0.01 0.05 0.20 1.00

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Coin Dispenser (Hopper Style)

Note: Coinage of various countries can be dispensed. Contact your local NCR
representative for more details.

The following illustration shows the bin locations.

Bin 1
Bin 2
Bin 3
Bin 4

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Coin Dispenser (Hopper Style)

TROUBLESHOOTING
Error Possible Root Cause(s) Isolation Resolution
Dispense jam. Coin jammed in rotor Empty coins from hopper. Clear jam.
Check for incorrect size of
coins.
Agitator spring is Check coin agitator Replace hopper.
damaged. spring.
Coin rotor is worn. Check coin rotor. Replace rotor.
Wrong coin rotor Check coin rotor is correct Replace rotor with correct
fitted. part. part.
Coin eject sensor Coin jammed on eject Observe coin jammed on Clear jam.
fail. pin. exit sensor.
Coin eject sensor dirty. Ensure sensor is clean. Clean sensor.
Cable disconnected Check cable. Re-connect cable.
from hopper.
Cable disconnected Check cable. Re-connect cable.
from control board.
Mechanism cable Replace mechanism cable. Replace mechanism cable.
faulty.
Coin eject pin stuck Visually inspect Clear debris.
(due to debris). mechanism.
Coin eject pin stuck Ensure coin eject pin is Replace mechanism.
(due to misalignment/ free to move and
damage). automatically returns to
rest position.
Coin eject sensor Check coin eject pin is at Replace mechanism.
blocked. rest position.
Hoppers (1 - 4) Coin low sensor Place known conducting Replace hopper.
low. contacts contaminated. object across sensor
contacts and perform a
Get-Status command. Bit
0/1/2/3 of M_Data byte 1
should be ‘0’
Note: Bit 0 = Hopper 1.
PCB faulty. Replace PCB and re-test. Replace PCB.
Coin low sensor Check coin low sensor Re-connect coin low
disconnected. connections. sensor connections.

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Section 12: Dispense
Coin Dispenser (Hopper Style)

Error Possible Root Cause(s) Isolation Resolution

Hoppers (1 - 4) Coin low sensor Place known conducting Replace hopper.
empty. contacts contaminated. object across sensor
contacts and perform a
Get_Status command. Bit
0/1/2/3 of M_Data byte 1
should be ‘0’.
Note: Bit 0 = Hopper 1.
PCB faulty. Replace PCB and re-test. Replace PCB.
Coin low sensor Check coin low sensor Re-connect coin low
disconnected. connections. sensor connections.
Hopper & rotor Hopper & rotor life Replace hopper and rotor.
(1 - 4) need counter out. Reset life-counter.
replaced.
Communications USB cable Check USB cable. Re-connect USB cable.
failure disconnected from
coin dispenser.
USB cable Check USB cable. Re-connect USB cable.
disconnected from
USB hub.
Power cable Check power cable. Re-connect power cable.
disconnected from
coin dispenser.
Power cable Check power cable. Re-connect power cable.
disconnected from
power supply.
USB cable faulty. Replace USB cable and Replace USB cable.
retest.
Power cable faulty. Replace power cable and Replace power cable.
retest.
Device PCB failure. Replace PCB. Replace PCB.

DIAGNOSTICS

Level 0 Diagnostics
None.

Level 1 Diagnostics
The following table shows level 1 diagnostic tests which are available on the coin
dispenser.

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Coin Dispenser (Hopper Style)

Note: M_DATA and M_STATUS codes returned by the level 1 diagnostic tests are listed
in the NCR publication number B006-6273, 56XX/Personas Self-Service Financial
Terminal Diagnostic Status Code Notebook.

Test Description
MENU Displays a menu of all the other tests to allow the user to
select.
CLEAR Selecting CLEAR clears all counters and flags related to
previously detected malfunctions. This is required by the
Dispense_By_Position command and returns a “Not
Cleared” status.
DISPENSE Selecting DISPENSE prompts the user for the number of
coins to be dispensed from each hopper. Valid values are 0
to 25 for each hopper. An error prompt is displayed if a
value is entered which is greater than 25, and the user is
returned to the value entry screen. When a valid value has
been entered for each hopper the coin dispenser attempts to
dispense the entered number of coins from each hopper.
GET STATUS Selecting GET STATUS will display the current status of
the Coin Dispenser.

Level 3 Diagnostics
Level 3 diagnostics provides an interface to the tallies, stored in on-module and system
NVRAM, and error logs for the units.

S_DATA
The 9 bytes of S_DATA returned for the Coin Dispenser are as follows:

Byte 0 (Module)

S_DATA Meaning
00 GOOD - No error, continue to use device.
01 ROUTINE - An error has occurred while performing a
diagnostic function. Operator intervention required.
04 FATAL - Do not use this device again until there has been
operator intervention (Comms Failure, Sensor Fail,
Download Error, Device Inoperative).

Byte 1 - 8 (Hoppers)

S_DATA Meaning
00 GOOD - No error, continue to use this hopper-mechanism or
hopper-mechanism not present.
01 ROUTINE - An error has occurred while performing a
diagnostic function. Operator intervention required.

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Coin Dispenser (Hopper Style)

S_DATA Meaning
04 FATAL - Do not use the hopper-mechanism again until there
has been operator intervention (Hopper Empty, Hopper Jam,
Sensor Fail).

Tallies
The tallies recorded for the Coin Dispenser are:

Tally Mnemonic Meaning

HOP1_OPS Hopper 1 Dispense Operations
HOP1_JAM Hopper 1 Dispense Jams
HOP2_OPS Hopper 2 Dispense Operations
HOP2 _JAM Hopper 2 Dispense Jams
HOP3_OPS Hopper 3 Dispense Operations
HOP3_JAM Hopper 3 Dispense Jams
HOP4_OPS Hopper 4 Dispense Operations
HOP4_JAM Hopper 4 Dispense Jams
HOP5_OPS Hopper 5 Dispense Operations
HOP5_JAM Hopper 5 Dispense Jams
HOP6_OPS Hopper 6 Dispense Operations
HOP6_JAM Hopper 6 Dispense Jams
HOP7_OPS Hopper 7 Dispense Operations
HOP7_JAM Hopper 7 Dispense Jams
HOP8_OPS Hopper 8 Dispense Operations
HOP8_JAM Hopper 8 Dispense Jams
COMMSOPS Hundreds of Communications Operations
COMMSRET Communications Retries
COMMFAIL Communications Failures

STRAPPING
None.

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 Section 12: Dispense
Coin Dispenser (Hopper Style)

ADJUSTMENTS

Default Hopper Thresholds

The Self Service Configuration Menu for the coin dispenser module enables adjustment of
the Empty threshold, MaxCoinsPerDispense and the CoinsLowDebounce threshold. The
default values are shown in the following table:

Maximum Default
Hoppers Name Description
Value Value
1,2,3 or 4 HopperEmpty The number of coins remaining in a 255 20
Threshold particular hopper once the low sensor is
active.
ALL MaxCoinsPer The maximum number of coins permitted to 255 25
Dispense be dispensed in a single transaction.
ALL CoinsLow The minimum number of coins dispensed 255 5
Debounce from a hopper for which the replenishment
Threshold sensor should indicate low before the State
of Health (SOH) is changed from OK to
LOW.

Entering Threshold Values

The threshold entry menus are reached from the coin dispenser menu:
1. Set the ATM to “Supervisor” mode.
2. Select SELF-SERVICE CONFIGURATION to display the Self Service configuration
menu.
3. Select SET DEVICE CONFIGURATION to display the Set Device Configuration
menu.
4. Select COIN DISPENSER to display the Coin Dispenser menu.

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Hopper Configuration Menu

Selecting the Hopper Configuration option displays a screen similar to the following:

Enter the hopper threshold values as follows:

1. Use the TAB key to select a hopper and set the Empty Threshold value for the
currency.
2. Select PAGE DOWN to set Maximum Coins Per Dispense and Coin Low De-Bounce
Threshold.
3. When all threshold values have been set, press OK to start the validation process and
return to the Coin Dispenser menu.

Note: If any parameters do not contain valid values, a prompt is displayed indicating
the valid range of values. Each invalid parameter is marked with an ‘X’.

4. Return the ATM to Normal mode.

Coin Dispenser Self Test

The Coin Dispenser Module will carry out a self test on demand by selecting Device Self
Test from the System Application Menu and Coin Dispenser from the Device Self Test
Menu. When the Run Tests button is selected, either individually or in conjunction with
other Self Tests, the Coin Dispenser Module will dispense one coin from each of the four
coin hoppers.
On completion of the self test, the result is displayed on a summary report.

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 Section 12: Dispense
Coin Dispenser (Hopper Style)

MODULE REMOVAL AND REPLACEMENT

The following are replaceable parts on the coin dispenser:
● Control PCB
● Harnessing
● Rotor
● Hopper cover
● Hopper bin - includes denomination label
● Hopper assembly - includes hopper base, but not the cover and lid.

Note: The coin guide is not a replaceable part and should not be removed or the direction
in which it is seated, changed in any way. If a change is required, a completely new
hopper assembly will have to be ordered.

Control PCB
To replace the control board, proceed as follows:
1. Tilt the hopper bins backwards, placing them into the ‘coin dump’ position as shown
below.

2. Remove and retain the two screws on either side of the metal securing bar, then
remove the bar.

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3. Remove and retain the two screws securing the metal cover plate and then remove the
plate.

Screws

4. Carefully disconnect the cable connectors and dummy connectors from the control
board by using your thumb and first finger to grasp each connector on the sides, then
with your thumb applying pressure to the locking tab, gently lift the connector to
unplug it.
Cable Connectors

Dummy
Connectors

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5. Remove and retain the two screws securing the control board to the metalwork casing,
then remove the board.

Screws

6. Replacement of the control board is the reversal of the above procedure.

Note: When replacing the metal securing bar, ensure the cables are routed beneath
the bar.

Harnessing
The harnessing on the coin dispenser consists of a main harness connected to bins 1 to 3,
and a single harness connected to bin 4.
The procedure for replacing either harness is the same. Proceed as follows:
1. Disconnect the two low coin terminals. If replacing the main harness, disconnect the
terminals on bins 1 to 3.
Bin 1
Bin 2
Bin 3
Bin 4

Low Coin Terminals

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2. Unplug the harness connector from the rear of the hopper base. If replacing the main
harness unplug all three harness connectors.

Connector

3. Tilt the hopper bins backwards, placing them into the ‘coin dump’ position as shown
below.

4. Remove and retain the two screws on either side of the metal securing bar, then
remove the bar.

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5. Remove and retain the two screws securing the metal cover plate and then remove the
plate.

Screws

6. Cut all cable ties securing the harness to the rear of the base, then carefully pull the
harness free from the hopper assembly. If replacing the main harness, pull all three
sections of harness free from the hopper assembly.

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7. Carefully disconnect the cable connectors and dummy connectors from the control
board by using your thumb and first finger to grasp each connector on the sides, then
with your thumb applying pressure to the locking tab, gently lift the connector to
unplug it.
Main Harness Single Harness
Connectors Connector

8. Replace the harness, reversing the above procedure and ensuring the connectors are
firmly pushed home.

Rotor
To replace the rotor, proceed as follows:
1. Disconnect the two low coin terminals on the back of the hopper bin.

Low Coin
Terminals

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2. Facing the coin ejection side of the hopper, grasp the base of the hopper with one hand
and rotate the bin (counterclockwise) with the other hand to remove the bin.

3. Pull the rotor straight up to remove from the base. Place the new rotor over the hopper
centre pin.

Rotor

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4. Replace the hopper bin as shown. Align the tangs on the bin with the grooves on the
hopper base, then rotate the bin clockwise until it seats into position.

5. Re-attach the two low coin terminals.

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November 2007
 Section 12: Dispense
Coin Dispenser (Hopper Style)

Hopper Cover
The hopper cover consists of two parts, the frame and the lid. The frame, lid or the
complete hopper cover can be replaced.

Replacing the Complete Hopper Cover

1. Squeeze the tabs on either side of the frame to release the cover, then remove from the
bin.

2. Refit the new hopper cover. Insert one side of the frame through the hole in the bin,
while, at the same time, gently prise open the opposite side of the bin. Snap the hopper
cover onto the bin.

Replacing the Frame or Lid

1. Squeeze the tabs on either side of the frame to release the cover, then remove from the
bin.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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5-19
Section 12: Dispense
Coin Dispenser (Hopper Style)

2. Separate frame and lid by gently pulling apart at the hinge.

3. Take the new frame or lid and fit together again.

4. Refit the new hopper cover. Insert one side of the frame through the hole in the bin,
while, at the same time, gently prise open the opposite side of the bin. Snap the hopper
cover onto the bin.

5. If the cover was replaced, attach the new currency label onto the cover label recess.

5-20 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 12: Dispense
Coin Dispenser (Hopper Style)

Hopper Bin
To replace the hopper bin, proceed as follows:
1. Disconnect the two low coin terminals on the back of the hopper bin.

Low Coin
Terminals

2. Facing the coin ejection side of the hopper, grasp the base of the hopper with one hand
and rotate the bin (counterclockwise) with the other hand to remove the bin.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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5-21
Section 12: Dispense
Coin Dispenser (Hopper Style)

3. Squeeze the tabs on either side of the frame to release the cover, then remove it from
the bin.

4. Refit the new hopper cover. Insert one side of the frame through the hole in the bin,
while, at the same time, gently prise open the opposite side of the bin. Snap the hopper
cover onto the bin.
5. Replace the hopper bin. Align the tangs on the bin with the grooves on the hopper
base, then rotate the bin clockwise until it seats into position.
6. Attach the new currency label onto the new bin.

Hopper Assembly
1. Disconnect the two low coin terminals on the back of the hopper bin.

Low Coin
Terminals

5-22 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 12: Dispense
Coin Dispenser (Hopper Style)

2. Disconnect the harness from the rear of the hopper base.

Connector

3. Cut and remove the cable ties securing the harness to the hopper base. Pull the harness
cable free from the hopper base.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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5-23
Section 12: Dispense
Coin Dispenser (Hopper Style)

4. Loosen the three screws on the hopper base then slide the hopper assembly out of the
module.

5. Replace the hopper assembly reversing the procedure to remove it.

Note: Make sure the screw washers are located between the screw head and the base
plate.

5-24 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 12: Dispense
Coin Dispenser (Hopper Style)

INTERNAL CABLING

Control Board
J1 A1 B1
1 1
J 12 J1 M+ M+
2 2
M- M-
+24 3 4
Enable1 Enable+

Hopper 1
24RTN 5 5
Coinout1 Coinout
12 3
GND Enable -

Coinlow1 6 L1 Low
GND 11 L2 GND
B2
1 1
J2 M+ M+
2 2
J 17 M- M-
3 4
Enable 2 Enable+

Hopper 2
D-
D+ 5 5
Coinout 2 Coinout
GND 12 3
GND Enable -

Coinlow 2 6 L1 Low
J 11 GND 11 L2 GND
Coin Dispenser Control Board

+TX B3
RX 1 1
J3 M+ M+
GND 2 2
M- M-
Enable 3 3 4
Enable+

Hopper 3
5 5
Coinout 3 Coinout
12 3
GND Enable -

Coinlow 3 6 L1 Low
GND 11 L2 GND
B4
1 1
J4 M+ M+
2 2
M- M-
3 4
Hopper 4

Enable 4 Enable+
5 5
Coinout 4 Coinout
12 3
GND Enable -

Coinlow 4 6 L1 Low
GND 11 L2 GND

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
5-25
Section 12: Dispense
Coin Dispenser (Hopper Style)

CONNECTOR ASSIGNMENT/PINOUTS

Control Board Interface (J1, J2, J3, J4)

Coinlow (1 to 4) 6 12 GND
Coinout (1 to 4) 5 11 GND
N/C 4 10 N/C
Enable (1 to 4) 3 9 N/C
M- 2 8 N/C
M+ 1 7 N/C

TEST/ADJUSTMENT TOOLS
None.

5-26 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Table of Contents
Section 13: Shutters

Table of Contents

Section 13: Shutters

Chapter 1: Shutters
INTRODUCTION ........................................................................................................... 1-1
DESCRIPTION ............................................................................................................... 1-1
Stepper Motor Driven Shutters ................................................................................... 1-1
Solenoid Driven Shutter.............................................................................................. 1-4
TROUBLESHOOTING .................................................................................................. 1-4
DIAGNOSTICS............................................................................................................... 1-4
STRAPPING ................................................................................................................... 1-5
ADJUSTMENTS............................................................................................................. 1-5
Stepper Motor Driven Shutters ................................................................................... 1-5
Solenoid Driven Shutter.............................................................................................. 1-5
MODULE REMOVAL AND REPLACEMENT............................................................ 1-5
CABLING ....................................................................................................................... 1-6
Stepper Motor Driven Shutter - Internal Cabling ....................................................... 1-6
Solenoid Driven Shutter - Internal Cabling ................................................................ 1-6
TEST/ADJUSTMENT TOOLS ...................................................................................... 1-6

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Table of Contents
Section 13: Shutters

ii NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 13: Shutters
Shutters

Table of Contents

Shutters

INTRODUCTION ........................................................................................................... 1-1

DESCRIPTION ............................................................................................................... 1-1

Stepper Motor Driven Shutters ................................................................................... 1-1
Shutter Assembly ................................................................................................... 1-2
Control Board......................................................................................................... 1-3
Solenoid Driven Shutter.............................................................................................. 1-4
Shutter Assembly ................................................................................................... 1-4
Control Board......................................................................................................... 1-4

TROUBLESHOOTING .................................................................................................. 1-4

DIAGNOSTICS............................................................................................................... 1-4
Level 0 Diagnostics................................................................................................ 1-4
Level 1 Diagnostics................................................................................................ 1-5

STRAPPING ................................................................................................................... 1-5

ADJUSTMENTS............................................................................................................. 1-5
Stepper Motor Driven Shutters ................................................................................... 1-5
Solenoid Driven Shutter.............................................................................................. 1-5

MODULE REMOVAL AND REPLACEMENT............................................................ 1-5

CABLING ....................................................................................................................... 1-6

Stepper Motor Driven Shutter - Internal Cabling ....................................................... 1-6
Solenoid Driven Shutter - Internal Cabling ................................................................ 1-6

TEST/ADJUSTMENT TOOLS ...................................................................................... 1-6

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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1-i
Section 13: Shutters
Shutters

1-ii NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 13: Shutters
Shutters

Table of Contents
Chapter 1

Shutters
INTRODUCTION
This chapter describes the shutters used in NCR ATMs behind the openings of the media
dispense and deposit modules.

DESCRIPTION
There are two types of shutter assembly: stepper motor driven shutters and the solenoid
driven shutter used on the Check Processor.

Stepper Motor Driven Shutters

The shutter assemblies include a motorised shutter control pcb which responds to open
and close commands from the control board of the following modules: Media Dispenser,
Envelope Depository and Dispenser (PPD), Cash Acceptor and Recycler (GBRU) and the
Bunch Note Acceptor. This drives a 24 V stepper motor to open or close the shutter. The
shutter control board also returns the state of the shutter (either opened or closed) to the
module control boards.
There are two basic types of stepper motor driven shutter assemblies:
● Upper motor (located left-hand side or right-hand side)
● Lower motor (located left-hand side or right-hand side).

Note: The GBRU, BNA and PPD modules have additional brackets fitted to the basic
shutters which control the infeed alignment.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 13: Shutters
Shutters

Both assemblies use a similar motorised shutter control board.

Upper Motor Shutter Assembly (LHS) Upper Motor Shutter Assembly (RHS)

Lower Motor Shutter Assembly (LHS) Lower Motor Shutter Assembly (RHS)

Shutter Assembly
The motor drives the shutter via a worm drive. As the worm drive turns, the shutter is
driven open or closed. The fully closed or open position is detected when the beam of the
upper or lower opto-transmissive switches on the shutter control board is interrupted by a
flag incorporated in the shutter blade.
The following illustration shows the mechanical arrangement of the shutter.
Lower Motor Shutter Assembly Upper Motor Shutter Assembly

Stepper Motor

Control Board

Stepper Motor Shutter Blade Shutter Blade

Shutter Flag
Control Board
Shutter Flag

1-2 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 13: Shutters
Shutters

Control Board
2
I C Shutter Control Board
J3 J1 J5 J2

Y1
1 1 U1 U2
D3
1
1

D1
+

_
1

+ L1
J4
U3 D2

J5 Upper stepper motor connection.

J1 Lower stepper motor connection.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 13: Shutters
Shutters

Solenoid Driven Shutter

The shutter assembly includes a shutter control pcb which responds to open and close
commands from the check processor control board to drive the solenoid arm to open or
close the shutter blade.

Shutter Assembly
Control Board

Micro Switch (2 off)

Solenoid Arm

Shutter Blade

Control Board

1
J3 J1

CPM Shutter I/F

Y1
J5

J2
J4
U2
U3 L1

U4
J6
U1

J3 Micro switch harness connection.

J2 Solenoid harness connection.

TROUBLESHOOTING
Refer to the relevant module chapter for information on troubleshooting.

DIAGNOSTICS
Level 0 Diagnostics
There are no level 0 diagnostic tests associated with the shutters.

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 Section 13: Shutters
Shutters

Level 1 Diagnostics
Refer to the relevant module chapter for information on level 1 diagnostic tests.

STRAPPING
None.

ADJUSTMENTS

Stepper Motor Driven Shutters

The shutter is preset when shipped from the factory. When replacing the shutter, ensure
there is no visible gap between the shutter blade and the facia moulding:
1. Position the shutter assembly over the mushroom studs located on the facia fixing
bracket. Allow the shutter to sit under its own weight in the lowest position, then
slightly tighten the screws.
2. Perform a device level 1 diagnostic shutter test which will ensure that the shutter blade
is in the fully sensed closed position.
3. Loosen the screws, then push the shutter downwards until the blade contacts the facia
moulding. There should be no visible gaps. While still pressing downwards, tighten
the screws
4. Perform level 1 diagnostic shutter test several times (approx. 50 cycles) to ensure that
the shutter is still operational.

Solenoid Driven Shutter

None.

MODULE REMOVAL AND REPLACEMENT

No information available.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 13: Shutters
Shutters

CABLING

Stepper Motor Driven Shutter - Internal Cabling

Control Board Motor
J1 or J5

3 Motor A3 Brown
1 Motor A1 Black
2 Motor B1 Orange
4 Motor B3 Yellow

Solenoid Driven Shutter - Internal Cabling

1
Control Board
1 2
2 4
4
J3 P3
1 W1 Open
2 W3 Common
3 W2 Closed
Micro Switch Harness

Control Board
Solenoid Harness
J2 P2
1 Solenoid A black
2
3 Solenoid B black
4

TEST/ADJUSTMENT TOOLS
No information available.

1-6 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Table of Contents
Section 14: Document Processing

Table of Contents

Section 14: Document Processing

Chapter 1: iTran 1000 ATM Cheque Processor

INTRODUCTION ........................................................................................................... 1-1
Upper Module ............................................................................................................. 1-1
Lower Module............................................................................................................. 1-2
DESCRIPTION ............................................................................................................... 1-3
Security Shutter........................................................................................................... 1-3
Infeed .......................................................................................................................... 1-4
Thick Item Detector .................................................................................................... 1-4
Early Thickness Detector (Stacking Bin Variant only) .............................................. 1-4
De-Skew Mechanism .................................................................................................. 1-4
Transport Mechanism ................................................................................................. 1-5
Sensors ........................................................................................................................ 1-5
MICR Reader Module ................................................................................................ 1-8
Front And Rear Imaging ............................................................................................. 1-9
Rear Endorse Printer ................................................................................................... 1-9
Single-Line Endorser ................................................................................................ 1-10
Multi-Pocket Bins ..................................................................................................... 1-10
Stacking Bins ............................................................................................................ 1-11
Cheque Specification ................................................................................................ 1-11
Power Requirement................................................................................................... 1-11
Weight....................................................................................................................... 1-11
TROUBLESHOOTING ................................................................................................ 1-12
Module Error States .................................................................................................. 1-12
DIAGNOSTICS............................................................................................................. 1-15
Level 0 ...................................................................................................................... 1-15
Level 1 ...................................................................................................................... 1-16
Level 3 ...................................................................................................................... 1-19
STRAPPING ................................................................................................................. 1-21
ADJUSTMENTS........................................................................................................... 1-21
Configuration And Calibration ................................................................................. 1-21
DFD Sensors Calibration .......................................................................................... 1-21
Module Configuration............................................................................................... 1-22
Module Load File...................................................................................................... 1-22
Display Version Number .......................................................................................... 1-23
Camera Calibration ................................................................................................... 1-23
MICR Reader Calibration ......................................................................................... 1-23
Mechanical Adjustments........................................................................................... 1-25
MODULE REMOVAL AND REPLACEMENT.......................................................... 1-29
CPM Transport ......................................................................................................... 1-29
Multi-Pockets............................................................................................................ 1-32
Multi-Pockets Deflector Wire................................................................................... 1-34

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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i
Table of Contents
Section 14: Document Processing

Stacking Bin.............................................................................................................. 1-35

Infeed ........................................................................................................................ 1-36
Top Guide ................................................................................................................. 1-39
Single-Line Endorser ................................................................................................ 1-41
Rails (Slides)............................................................................................................. 1-42
CABLING ..................................................................................................................... 1-45
Shutter / MEI / Power Adapter Harness ................................................................... 1-45
Infeed Sensors And LEDs......................................................................................... 1-46
Double Feed Detect .................................................................................................. 1-47
Infeed And Horizontal Transport Motors ................................................................. 1-48
Horizontal Guide Sensors And De-Skew ................................................................. 1-49
MICR Pre-Amp Board.............................................................................................. 1-49
Front And Rear Cameras .......................................................................................... 1-50
Vertical Transport Motor And Sensors..................................................................... 1-51
SL Endorser .............................................................................................................. 1-52
ML Endorser ............................................................................................................. 1-53
Bin Module Harness ................................................................................................. 1-54
Stacking Bin Board (Sheet 1 of 4) ............................................................................ 1-55
Stacking Bin Board (Sheet 2 of 4) ............................................................................ 1-56
Stacking Bin Board (Sheet 3 of 4) ............................................................................ 1-57
Stacking Bin Board (Sheet 4 of 4) ............................................................................ 1-58
CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 1-59
Connector Board ....................................................................................................... 1-59
ATM Interface .......................................................................................................... 1-59
Controller Board ....................................................................................................... 1-60
Printhead Board ........................................................................................................ 1-60
Multi Pocket Bin Island Board ................................................................................. 1-61
Stacking Bin Controller Board ................................................................................. 1-61
TOOLS .......................................................................................................................... 1-61

Chapter 2: iTRAN Scalable Check Processor

INTRODUCTION ........................................................................................................... 2-1
DESCRIPTION ............................................................................................................... 2-1
Document Path............................................................................................................ 2-2
Security Shutter........................................................................................................... 2-3
Infeed ......................................................................................................................... 2-3
De-skew Mechanism................................................................................................... 2-3
Front And Rear Cameras ............................................................................................ 2-4
MICR Reader Module ................................................................................................ 2-4
Transport Mechanism ................................................................................................. 2-4
Sensors ........................................................................................................................ 2-5
Escrow And Re-buncher (ERBM) (Bunch Feed only) ............................................... 2-6
Rear Endorse Printer ................................................................................................... 2-6
Bin Module ................................................................................................................. 2-7
Specification ............................................................................................................... 2-7
Weight......................................................................................................................... 2-8
TEST TOOLS.................................................................................................................. 2-8
ADJUSTMENTS............................................................................................................. 2-8
Configuration .............................................................................................................. 2-8
Module Configuration................................................................................................. 2-9

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October 2008
 Table of Contents
Section 14: Document Processing

Mechanical Adjustments............................................................................................. 2-9

CONNECTOR ASSIGNMENT .................................................................................... 2-11
Main Control Board ................................................................................................ 2-11
INTERNAL CABLES ................................................................................................... 2-11
Transport Motor/Solenoids ....................................................................................... 2-12
MICR ........................................................................................................................ 2-12
Deskew/Feeder Harness............................................................................................ 2-12
Infeed - Short ............................................................................................................ 2-13
Infeed - Medium ....................................................................................................... 2-13
Stacking Bin Panel Mount ........................................................................................ 2-14
Stacking Bin Interface .............................................................................................. 2-14
Stacking Bin Flag Sensors ........................................................................................ 2-14
TROUBLESHOOTING ................................................................................................ 2-14
Module Error States .................................................................................................. 2-15
DIAGNOSTICS............................................................................................................. 2-17
Level 0 Diagnostics .................................................................................................. 2-17
Device Self Test........................................................................................................ 2-18
Device Diagnostic Tests ........................................................................................... 2-18
LEVEL 3 DIAGNOSTICS ....................................................................................... 2-22
ERROR CODES ....................................................................................................... 2-24
MODULE REMOVAL AND REPLACEMENT.......................................................... 2-24
Bin Module ............................................................................................................... 2-24
Infeed ........................................................................................................................ 2-25
Feeder........................................................................................................................ 2-26
ERBM ....................................................................................................................... 2-27
Core Module ............................................................................................................. 2-29

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Table of Contents
Section 14: Document Processing

iv NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 14: Document Processing
iTran 1000 ATM Cheque Processor

Table of Contents

iTran 1000 ATM Cheque Processor

INTRODUCTION ........................................................................................................... 1-1

Upper Module ............................................................................................................. 1-1
Variants .................................................................................................................. 1-2
Lower Module............................................................................................................. 1-2

DESCRIPTION ............................................................................................................... 1-3

Security Shutter........................................................................................................... 1-3
Infeed .......................................................................................................................... 1-4
Thick Item Detector .................................................................................................... 1-4
Early Thickness Detector (Stacking Bin Variant only) .............................................. 1-4
De-Skew Mechanism .................................................................................................. 1-4
Transport Mechanism ................................................................................................. 1-5
Sensors ........................................................................................................................ 1-5
Track Sensors 1 and 2 (Short Infeed)..................................................................... 1-6
Track Sensor 1 (Medium and Long Infeeds) ......................................................... 1-6
Track Sensor 2 (Medium and Long Infeeds) ......................................................... 1-6
Track Sensor 3 ....................................................................................................... 1-6
Track Sensor 4 ....................................................................................................... 1-6
Track Sensor 5 ....................................................................................................... 1-6
Track Sensor 6 ....................................................................................................... 1-7
Track Sensor 7 ....................................................................................................... 1-7
Track Sensor 8 ....................................................................................................... 1-7
Track Sensor 9 ....................................................................................................... 1-7
Multi-Pocket Bin Track Sensors 10 ....................................................................... 1-7
Multi-Pocket Bin Track Sensor 11......................................................................... 1-7
Stacking Bin Track Sensors 10 to 14 ..................................................................... 1-8
Multi-Pocket Bin Full Sensors ............................................................................... 1-8
Stacking Bin Empty and Full Sensors.................................................................... 1-8
MICR Reader Module ................................................................................................ 1-8
Front And Rear Imaging ............................................................................................. 1-9
Rear Endorse Printer ................................................................................................... 1-9
Single-Line Endorser ................................................................................................ 1-10
Multi-Pocket Bins ..................................................................................................... 1-10
Stacking Bins ............................................................................................................ 1-11
Cheque Specification ................................................................................................ 1-11
Power Requirement................................................................................................... 1-11
Weight....................................................................................................................... 1-11

TROUBLESHOOTING ................................................................................................ 1-12

Module Error States .................................................................................................. 1-12

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Section 14: Document Processing
iTran 1000 ATM Cheque Processor

DIAGNOSTICS............................................................................................................. 1-15
Level 0 ...................................................................................................................... 1-15
Phase 1 Test Results............................................................................................. 1-15
Phase 2 Test Results............................................................................................. 1-16
Level 1 ...................................................................................................................... 1-16
Enable................................................................................................................... 1-16
Eject ..................................................................................................................... 1-17
Endorse................................................................................................................. 1-17
Capture Bin 1 ....................................................................................................... 1-17
Capture Bin 2 ....................................................................................................... 1-17
Capture Bin 3 ....................................................................................................... 1-17
Clear ..................................................................................................................... 1-17
Display Front Image............................................................................................. 1-18
Display Rear Image.............................................................................................. 1-18
Sensors ................................................................................................................. 1-18
Shutter .................................................................................................................. 1-18
De-Skew Cycle .................................................................................................... 1-18
Endorser Cycle..................................................................................................... 1-18
Capture Bin Solenoid ........................................................................................... 1-18
Transport Motor ................................................................................................... 1-19
Integrity ................................................................................................................ 1-19
Run To Run .......................................................................................................... 1-19
Level 3 ...................................................................................................................... 1-19
S_Data.................................................................................................................. 1-19
Tallies................................................................................................................... 1-20
Error Codes .......................................................................................................... 1-21

STRAPPING ................................................................................................................. 1-21

ADJUSTMENTS........................................................................................................... 1-21
Configuration And Calibration ................................................................................. 1-21
DFD Sensors Calibration .......................................................................................... 1-21
Module Configuration............................................................................................... 1-22
Module Load File...................................................................................................... 1-22
Display Version Number .......................................................................................... 1-23
Camera Calibration ................................................................................................... 1-23
Image Quality....................................................................................................... 1-23
Camera Calibration Procedure ............................................................................. 1-23
MICR Reader Calibration ......................................................................................... 1-23
Reader Performance ............................................................................................. 1-23
Reader Calibration Procedure .............................................................................. 1-24
Mechanical Adjustments........................................................................................... 1-25
Single-Line Endorser ........................................................................................... 1-25
Medium and Long Infeed..................................................................................... 1-26
Bin Module .......................................................................................................... 1-27

MODULE REMOVAL AND REPLACEMENT.......................................................... 1-29

CPM Transport ......................................................................................................... 1-29
Removal ............................................................................................................... 1-29
Installation and/or Replacement........................................................................... 1-31
Multi-Pockets............................................................................................................ 1-32
Removal ............................................................................................................... 1-32
Installation and/or Replacement........................................................................... 1-33

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iTran 1000 ATM Cheque Processor

Multi-Pockets Deflector Wire................................................................................... 1-34

Removal ............................................................................................................... 1-34
Installation and/or Replacement........................................................................... 1-35
Stacking Bin.............................................................................................................. 1-35
Removal ............................................................................................................... 1-35
Installation and/or Replacement........................................................................... 1-36
Infeed ........................................................................................................................ 1-36
Removal ............................................................................................................... 1-36
Installation and/or Replacement........................................................................... 1-38
Top Guide ................................................................................................................. 1-39
Removal ............................................................................................................... 1-39
Installation and/or Replacement........................................................................... 1-40
Single-Line Endorser ................................................................................................ 1-41
Removal ............................................................................................................... 1-41
Installation and/or Replacement........................................................................... 1-42
Rails (Slides)............................................................................................................. 1-42
Removal ............................................................................................................... 1-42
Installation and/or Replacement........................................................................... 1-44

CABLING ..................................................................................................................... 1-45

Shutter / MEI / Power Adapter Harness ................................................................... 1-45
Infeed Sensors And LEDs......................................................................................... 1-46
Double Feed Detect .................................................................................................. 1-47
Infeed And Horizontal Transport Motors ................................................................. 1-48
Horizontal Guide Sensors And De-Skew ................................................................. 1-49
MICR Pre-Amp Board.............................................................................................. 1-49
Front And Rear Cameras .......................................................................................... 1-50
Vertical Transport Motor And Sensors..................................................................... 1-51
SL Endorser .............................................................................................................. 1-52
ML Endorser ............................................................................................................. 1-53
Bin Module Harness ................................................................................................. 1-54
Stacking Bin Board (Sheet 1 of 4) ............................................................................ 1-55
Stacking Bin Board (Sheet 2 of 4) ............................................................................ 1-56
Stacking Bin Board (Sheet 3 of 4) ............................................................................ 1-57
Stacking Bin Board (Sheet 4 of 4) ............................................................................ 1-58

CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 1-59

Connector Board ....................................................................................................... 1-59
ATM Interface .......................................................................................................... 1-59
Communications Interface ................................................................................... 1-60
Power Interface .................................................................................................... 1-60
MEI and Shutter Interface.................................................................................... 1-60
Controller Board ....................................................................................................... 1-60
Printhead Board ........................................................................................................ 1-60
Multi Pocket Bin Island Board ................................................................................. 1-61
Stacking Bin Controller Board ................................................................................. 1-61

TOOLS .......................................................................................................................... 1-61

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Section 14: Document Processing
iTran 1000 ATM Cheque Processor

1-iv NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 14: Document Processing
iTran 1000 ATM Cheque Processor

Table of Contents
Chapter 1

iTran 1000 ATM Cheque Processor

INTRODUCTION
This chapter describes the iTRAN 1000 Check Processor Type 4 (CPM4) used in NCR
66XX ATMs.
The name Cheque Processing Module (CPM4) is used in engineering documentation, (for
example, in signal names on schematic diagrams), and for that reason the abbreviation
CPM4 or CPM is used in this chapter.
The name iTRAN applies to a range of products that perform image-based, item
processing functions.
The CPM4 consists of two separable modules, one mounted above the other.

Upper Module
The upper module consists of a vertical transport mechanism that drives the cheques into
storage bins.
Multi-pocket Bin
Out-feed
Variant

Storage Bins

In-feed

Actuator Wire

Access Door

Stacking Bin
Endorser Storage Bins Variant
MICR Reader
Endorser
Track Guide
Camera Unit
Corner Belt
Assembly
Out-feed

Reject Bin

Access Door

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Section 14: Document Processing
iTran 1000 ATM Cheque Processor

Variants
There are two types of storage bins:
● Multi-pocket bin, or
● Stacking bin.
The multi-pocket bin variant has three horizontal storage bins, any of which can be
designed as a reject bin via the software application, while the stacking bin variant has a
reject bin and either one or two vertical storage bins.

Note: Any items flushed from the transport using the CLEAR command will be sent to
the reject bin.

Lower Module
The lower module consists of a transport and camera system that permits cheques to be
accepted, imaged and either returned to the user or transported to the storage bins. A wide
range of cheque types with different layouts and data formats can be handled. The CPM4
is also capable of reading the Magnetic Ink Character Recognition (MICR) code-line of a
cheque and of endorsing the back of the cheque. Cheque images are available for user
lead-through, transmission to a remote host, or for local printing and, additionally, the
images may be used by software utilities to read and process cheque information such as
code-line data, printed data, and handwritten amounts.

Infeed Guide

Top Guide

Endorser
Track Guide
Corner Belt
Assembly

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iTran 1000 ATM Cheque Processor

DESCRIPTION
The CPM4 is attached to the ATM by two rails (one at either side) that permit the whole
module to be racked out of the ATM.

The CPM4 communicates with the host ATM via a USB interface.
The CPM4 can be considered to have the following functional areas:
● Security shutter
● Infeed
● De-skew mechanism
● Transport mechanism
● Sensors
● MICR reader module
● Front and rear imaging
● Rear endorse printer
● Multi-pocket bins, or stacking bins.

Security Shutter
The security shutter is attached to the facia in front of the CPM infeed transport to prevent
unauthorised access to the module. The shutter is controlled from the CPM Control Board.
Sensors indicate whether the shutter is fully opened or fully closed.
The facia mounted Media Entry Indicators are also controlled from the CPM Control
Board.

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iTran 1000 ATM Cheque Processor

Infeed
The infeed module consists of a driven single belt with four shaft mounted idler rollers on
the long infeed transport (two on the short and medium length infeeds) and two sprung
pressure rollers bearing down on the belt to grip the cheques and transport. One pressure
roller is located at the start of the transport and creates a grip on the document when it has
been inserted about 50 mm (1.97 in.) into the module. It also grips a document that has
been returned to the facia slot until it is taken by the user. The second pressure roller
ensures that cheques are positively driven into the de-skew mechanism.
There are three sensors along the length of the infeed.

Thick Item Detector

The thick item detector is located on the main transport near the infeed. Three optical
sensors detect thick items or multiple cheques. Its purpose is to detect and prevent thick
items from entering the CPM transport.

Note: The name Double Feed Detector (DFD) is used in engineering documentation,
error codes and statuses, (for example, in signal names on schematic diagrams), and for
that reason either Double Feed Detector or DFD is used in this chapter.

Early Thickness Detector (Stacking Bin Variant only)

Using existing track sensor hardware, a controlware algorithm has been introduced to
dynamically toggle between document present and paper thickness sensing. Using this
technique it is possible to detect one or more items with a thickness that may lead to a fatal
jam if allowed to fully enter the module. As soon as an item that is too thick is detected,
the transport is stopped and an “Item Too Thick” error status is returned by the CPM
device to the CPM driver software. The driver returns an M_Status 51 (Thick Document)
to the controlling application. The application can issue an Eject command to return the
item to the customer.
When a short in-feed is installed, the first two track sensors form an entry line. In this case,
both sensors are incorporated into this new functional behaviour. The medium and long
length infeeds each use a single sensor to monitor the document entry line.

De-Skew Mechanism
The cheque is moved into the de-skew position by driven lower rollers and a rack of upper
idler rollers that bears down upon them. The rack of upper rollers is lifted by a solenoid to
remove the grip on the cheque. A second solenoid is de-energized to permit a single wheel
to rise under spring pressure to drive the cheque at right angles to its previous direction of
travel until it butts against a reference surface. This makes sure that the cheque is in the
correct position for subsequent imaging and MICR read operations when the forward
motion is returned by lowering the rack of rollers again.
Sensors are used to detect that the cheque has been correctly de-skewed.

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iTran 1000 ATM Cheque Processor

Transport Mechanism
The transport can move cheques to and from the processing modules and into the storage
bins. Cheques that have not reached the storage bins can be returned to the customer.
Sensors detect the position and direction of movement of the cheque and identify if a jam
has occurred and its location.

Sensors
The following diagram shows the CPM4 track layout, giving the locations of the
processing devices, the track sensors, and the bin full sensors.
The de-skew mechanism and the endorser stage are the two primary locations where a
cheque may rest between processing operations.
The diagram below shows the layout of the short infeed variant of the CPM4.
MULTI-POCKET

Bin Full
Sensor 3

2 Cheque
Bins
1
11

10
Endorser Stage Area

Bin Full Double Feed Infeed

9 Lever Detector
De-skew
8 Mechanism 1&2
MICR 3
Endorser Read Head 4
5 Track
7 Front Camera 6 Sensors

Rear Camera

STACKING BIN

Reject Bin Stacking Bin 1 Stacking Bin 2

12 13 14

11

10
Infeed
9 De-skew 1&2
8 Mechanism Track
3 Sensors
MICR
Endorser Read Head 4
5
7 Rear Camera 6

Front Camera

The purpose of each of the sensors is described in the following text.

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Track Sensors 1 and 2 (Short Infeed)

Track Sensors 1 and 2 are located between the shutter and first drive shaft of the infeed,
one on each side of the centre drive roller. The two sensors act as one and have the
following functions:
● provides the signals for the infeed transport to start
● combines with Track Sensor 5 to detect when the cheque has fully entered the
transport allowing the shutter to be closed
● used to perform early thickness detection (stacking bin only).

Track Sensor 1 (Medium and Long Infeeds)

Track Sensor 1 is located between the shutter and first drive shaft of the infeed. It has the
following functions:
● provides the signal for the infeed transport to start
● combines with Track Sensor 3 to detect when the cheque has fully entered the
transport allowing the shutter to be closed
● used to perform early thickness detection (stacking bin only).

Track Sensor 2 (Medium and Long Infeeds)

Track Sensor 2 is a pair of sensors straddling the infeed belt that act as a single sensor. It
has the following function:
● detects cheque jams in the infeed.

Track Sensor 3
Track Sensor 3 is centred in the track and is one of an array of sensors making up the
Double Feed Detector. It has the following functions:
● sets an item present flag, if covered when sensors 1 and 2 become clear
● combines with track sensors 1 and 2 to check document length
● combines with at least two other sensors to detect items that are too thick
● detects the trailing edge of the cheque for staging in the de-skew section.

Track Sensor 4
Track Sensor 4 is located in the de-skew area 2.25 mm (0.09 in.) above the reference
surface. It has the following function:
● detects that the cheque has been successfully de-skewed.

Track Sensor 5
Track Sensor 5 is located in the de-skew area 61 mm (2.40 in.) above the reference height.
It has the following functions:
● checks for documents that are too narrow (after the de-skew operation)
● checks initial document length (short infeed only).

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iTran 1000 ATM Cheque Processor

Track Sensor 6
Track Sensor 6 is located just over 30 mm (1.18 in.) upstream of the MICR read head. Its
functions are as follows:
● locates lead edge for downstream devices
● measures the exact cheque length for use during MICR read, image, and endorse
operations
● staging a cheque for endorsement.

Track Sensor 7
Track Sensor 7 is located in the vertical track section around the corner from the front
camera. Its function is as follows:
detects jams in reader and camera areas after the cheque passes sensor 6.

Track Sensor 8
Track Sensor 8 is located in the endorser staging area just upstream from the printhead. It
has the following functions:
● detects jams at the endorser, either during endorsement or as the cheque passes
through.

Track Sensor 9
Track Sensor 9 is located just before entry into the bin module. It has the following
functions:
● monitors cheque passing from the core processing module into the storage bin module
● sychronize the bin 1 deflector gate with the position of the cheque
● detects jams at the module interface and while the cheque is moving past or into bin 1.

Multi-Pocket Bin Track Sensors 10

Track Sensor 10 (multi-pocket bin only) is located upstream of the deflector gate for bin
2. Its functions are as follows:
● sychronize the bin 2 deflector gate with the position of the cheque
● watches for unexpected items arriving because of a bin selector failure
● detects jams while the cheque is moving past or into the associated bin selector.

Multi-Pocket Bin Track Sensor 11

Track Sensor 11 (multi-pocket bin only) is located upstream from the curved track
leading into bin 3. Its functions are as follows:
● watches for unexpected items arriving because of a bin selector failure
● monitors cheques on the way to bin 3 and detects any jams.

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iTran 1000 ATM Cheque Processor

Stacking Bin Track Sensors 10 to 14

Track Sensors 10 to 14 will be reported by the CPM4 module but they are under the
control of the stacking bin controller board. Cheque jam and recovery within the bin
module is managed by the stacking bin control firmware.

Multi-Pocket Bin Full Sensors

There is one Bin Full Sensor located in each storage bin. A wire lever is lifted up by the
growing stack of cheques until it pushes against a plastic plate clipped into the top of the
bin. The plate is lifted until it interrupts the sensor beam. This signals a “bin nearly full”
status which changes to “bin full” when three more cheques have been deposited in that
bin.

Stacking Bin Empty and Full Sensors

The stacking bins have a switch that is closed when the bin is empty. It remains closed
until five or six cheques have been captured into the bin. Once the bin reaches maximum
capacity and the plunger is fully extended, the plate on which the cheques rest will block
an optical sensor. The stacking bin controller monitors both the bin empty and the bin full
sensor and passes the state information to the CPM4 device through serial
communications. Bin 2 does not support empty or full sensing.

MICR Reader Module

The MICR Reader module is located immediately after the de-skew module. It is capable
of recognizing either E-13B or CMC-7 character fonts. The cheque is driven past the low
speed MICR head at full transport speed with its MICR band in contact with the head.
This produces an analog magnetic signature which is sampled and digitized using an 8-bit
ADC at rates of 1233 and 1606 samples per inch for E-13B and CMC-7 respectively. The
captured data is sent to the host ATM, as it is being captured, via a dedicated USB stream
pipe. MICR recognition is performed during processing by software in the ATM’s PC
core and includes:
● E-13B or CMC7 character recognition
● An ASCII output string.
The ASCII data string includes all the encode line characters such as inter-character
blanks.

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iTran 1000 ATM Cheque Processor

The MICR read head is placed so that its 12.7 mm (0.50 in.) scan band will capture
characters printed within the ANSI specified 6.35 mm (0.25 in.) print band. The MICR
read scan position is shown in the diagram below:

Document

12.7 mm

MICR Band

1.57 mm

Front And Rear Imaging

After passing under the MICR read head the cheques pass between two cameras; one that
scans the front and one that scans the rear of the cheque. The cameras use line scan
imaging sensors across an image scan height of
104 mm (4.09 in.) to capture 8-bit, grey scale (256 levels) images. The capture resolution
is 200 pixels per inch in both the vertical and horizontal directions. The image data is
stored in its raw state in local RAM to await transmission to the host ATM. Pixel data is
sent in the order in which it was captured with the first byte being for the lead edge pixel
located closest to the track bottom. An optical sensor mounted in the track detects the
leading and trailing edge of the document (see “Track Sensor 6”).
The image registration tolerances can be summarised as follows:
● Capture resolution = 200 ± 5 pixels per inch
● Lead and trail edge registration = ± 4 pixels
● Bottom edge registration = ± 14 pixels
● Image height = ± 2.5 mm
● Image skew = maximum 1.0 degrees.

Rear Endorse Printer

Beyond the cameras the transport turns vertically upwards and the rear of the cheque
passes the rear endorse printer.
The endorser font is based on one used for passbook printing and is installed using a
download message to allow for future expansion. There are 73 printable ASCII characters,
the carriage return code and two control codes (7BH and 7DH) for switching between
standard (4.5 characters per cm) and compressed (6 characters per cm) print formats. The
printable character set is shown below:

€ !”#$%&’()*+,-./0123456789:;<=>?
@ABCDEFGHIJKLMNOPQRSTUVWXYZ[\]^_£

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iTran 1000 ATM Cheque Processor

ASCII codes for lower case alphabet characters will be accepted by the endorser but will
be printed as upper case characters. Any other ASCII character code, either not shown in
the above character set or not a valid control code, will be printed as an open square
bracket “[“.

Single-Line Endorser
The single-line endorser prints along the length of the document at 30 mm (1.18 in.) from
the document lower edge. The length of the line depends upon the length of the document
with the limitation that no print should be located within 5 mm (0.20 in.) of the document
edges. The default start position is approximately 5 mm (0.20 in.) from the trailing edge of
the document. Trailing space characters are used to shift the first printable character
further from the trailing edge. Characters that would print beyond the last
5 mm (0.20 in.) of the document will be truncated. This results in lines with the following
character count:
● Shortest documents (150 mm (5.91 in.)):
● 63 standard characters
● 84 compressed characters
● Longest document (225 mm (8.86 in.)):
● 101 standard characters
● 135 compressed characters.

Single Line Endorsement

30 mm

5 mm 5 mm

Multi-Pocket Bins
The multi-pocket bins are located in the separate bin module, above the CPM4 core unit,
and complete the cheque path. Solenoid operated gates deflect the cheques into the lower
two bins. If these gates are not operated, the normal path of the cheque is into the highest
bin. Each bin contains a bin full sensor (see the section “Sensors”).
The bins have the following sizes and typical capacities:
● Bin 3 (top bin) - 150 flat items, 38 mm (1.5 in.) storage height
● Bin 2 (middle bin) - 150 flat items, 38 mm (1.5 in.) storage height
● Bin 1 (lowest bin) - 600 flat items, 102 mm (4.0 in.) storage height.

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Stacking Bins
The stacking bins are located in the separate bin module above the CPM4 core unit and
complete the cheque path. They consist of 1 or two high capacity storage bins and a
smaller reject bin. Following a successful transaction, cheques are stored in bin 1. If
another bin is fitted (bin 3), when this becomes full, bin 1 is used. If a cheque has been
captured and not returned to the cardholder, it is stored in the reject bin (bin 2). Each bin
contains a bin full sensor (see the section “Sensors”).
The bins have the following sizes and typical capacities:
● Bin 1 (capture bin) - 750 flat items
● Bin 2 (reject bin) - 50 flat items
● Bin 3 (optional bin) - 750 flat items.

Cheque Specification
The CPM4 is capable of handling cheques that meet the following criteria:
● Length = 150 mm (5.91 in.) to 225 mm (8.86 in.)
● Width = 63.5 mm (2.5 in.) to 108 mm (4.25 in.)
● Thickness = 0.076 mm (0.003 in.) to 0.12 mm (0.005 in.)
● Weight = 75 g/m2 (20 lb.*) to 105 g/m2 (28 lb.*).

* Paper weights are based on ANSI X9.100-10 (previously X9.18) Paper Specification
for Checks.

Power Requirement
The CPM4 controller board, motors, solenoids, sensors, and peripheral devices require the
following dc voltage and currents:

Quiescent Current Peak Continuous Current

+24V - constant 500 mA 5.0 A

The +24V supply is sourced from the ATM power supply. The current rating in the table
represents a total load which includes the current sourced for the following voltages
derived from the constant +24V:
● +5V is derived using a dc to dc converter mounted on the CPM4 Controller Board.
● +12V to drive the endorser is derived using a fixed regulator
● +15V to MICR is derived using a fixed regulator.

Weight
The weight of the CPM4 is as follows:
● SLE core module (without infeed) = 14.0 kg (30.9 lbs)
● Infeed (short) = 0.8 kg (1.8 lbs)

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● Infeed (medium) = 1.3 kg (2.9 lbs)

● Infeed (long) = 2.0 kg (4.4 lbs)
● Multi-pocket bin module = 11.0 kg (24.3 lbs)
● carrier plate = 1.4 kg (3.1 lbs)
● Stacking bin module
● single bin = 14.1 kg (31.0 lbs)
● dual bins = 16.8 kg (37.0 lbs)
● carrier plate = 3.6 kg (8.0 lbs).

TROUBLESHOOTING

Module Error States

The following error messages are reported by the module. Refer to the sections “Module
Replacement” and “Adjustments” for detailed instructions on FRU actions.

Error Message SOH Action/Type Corrective Action

Control Electronics Inspect_Now/ Check for damage on control boards
Fault Repair and repair.
Otherwise, replace the CPM module.
Too Many Comm Inspect_Now/ Remove any documents present.
Failures Repair Inspect power connectors and data
cables.
It may be necessary to reset the ATM
to recover this type of error.
Too Many Entry Fail- Inspect_Now/ Inspect the shutter mechanism.
ures Repair Remove any documents present.
Inspect electrical connectors and
cables.
Otherwise, replace shutter.
Shutter Jammed Open Inspect_Now/ Inspect the shutter mechanism.
Repair Remove any documents present.
Inspect electrical connectors and
cables.
Otherwise, replace shutter.
Shutter Jammed Shut Inspect_Now/ Inspect the shutter mechanism.
Repair Remove any documents present.
Inspect electrical connectors and
cables.
Otherwise, replace shutter.
In-feed Fault Inspect_Now/ Inspect the infeed and repair loose
Repair electrical connections.
Otherwise, replace infeed.

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Error Message SOH Action/Type Corrective Action

Top Guide Fault Inspect_Now/ Inspect the top-guide/de-skew mecha-
Repair nism and repair loose electrical con-
nections.
Release mechanical jams.
Otherwise, replace top-guide.
Endorser Ribbon Low Replace_Soon/ Replace endorser ribbon.
Replace
Endorser Ribbon Replace_Now/ Replace endorser ribbon.
Empty Replace
Endorser Fault Inspect_Now/ Refer to byte 1 of M_DATA for
Repair endorser diagnostic error code then
refer to the error code reference sec-
tion.
Out-feed Fault Inspect_Now/ Inspect the outfeed and repair loose
Repair electrical connections.
Otherwise, replace outfeed.
Transport Jam At In- Inspect_Now/ Remove foreign object, debris or
feed Repair jammed cheque.
Transport Jam At De- Inspect_Now/ Remove foreign object, debris or
skew Repair jammed cheque.
Transport Jam At Inspect_Now/ Remove foreign object, debris or
MICR Repair jammed cheque.
Transport Jam At Inspect_Now/ Remove foreign object, debris or
Camera Repair jammed cheque.
Transport Jam At Inspect_Now/ Remove foreign object, debris or
Endorser Repair jammed cheque.
Transport Jam At Out- Inspect_Now/ Remove foreign object, debris or
feed Repair jammed cheque.
Transport Jam Inspect_Now/ Remove foreign object, debris or
Repair jammed cheque.
Capture Bin 1 Full Full_Soon/Empty Empty bin 1.
Soon
Capture Bin 1 Full Full/Empty Empty bin 1.
Capture Bin 1 Fault Inspect_Now/ Stacking Bin only - Inspect the mod-
Repair ule and remove any foreign object,
debris, or jammed cheque.
Capture Bin 1 Jam Inspect_Now/ Stacking Bin only - Inspect the mod-
Repair ule and remove any foreign object,
debris, or jammed cheque.
Capture Bin 2 Full Full_Soon/Empty Empty bin 2.
Soon
Capture Bin 2 Full Full/Empty Empty bin 2.
Capture Bin 3 Full Full_Soon/Empty Empty bin 3.
Soon
Capture Bin 3 Full Full/Empty Empty bin 3.

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Error Message SOH Action/Type Corrective Action

Capture Bin 3 Fault Inspect_Now/ Stacking Bin only - Inspect the mod-
Repair ule and remove any foreign object,
debris, or jammed cheque.
NOTE: After this error state has been
resolved the cheques diverted to cap-
ture bin 1 should be moved to capture
bin 3 in order to maximize the overall
storage capacity.
Capture Bin 3 Jam Inspect_Now/ Stacking Bin only - Inspect the mod-
Repair ule and remove any foreign object,
debris, or jammed cheque.
NOTE: After this error state has been
resolved the cheques diverted to cap-
ture bin 1 should be moved to capture
bin 3 in order to maximize the overall
storage capacity.
Interlock Open Inspect_Now/ Push CPM fully back into ATM.
Repair Inspect switch or harness for damage.
Inspect power supply for damage.
Check for damage on control boards
and repair.
Otherwise, replace the CPM module.
Load file validation Inspect_Soon/ Download a valid EEPROM image.
failure Repair Eliminate ESD or electrical noise.
Inspect USB cable for damage.
Load file download Inspect_Soon/ Download EEPROM image again.
failure Repair Eliminate ESD or electrical noise.
Inspect USB cable for damage.
Check for damage on control boards
and repair.
Otherwise, replace the CPM module.
Fatal Comms Failure Inspect_Now/ Try communications response again.
Repair Eliminate ESD or electrical noise.
Inspect USB cable for damage.
Check for damage on control boards
and repair.
Otherwise, replace the CPM module.
Too Many USB Reset Inspect_Now/ Inspect USB cable for damage.
Repair Check for damage on control boards
and repair.
Otherwise, replace the CPM module.
Sensor Failure Inspect_Now/ Inspect sensors and remove debris or
Repair clean dust build up with a dry, lint-free
cloth.
Inspect sensors and LEDs for damage.
If damaged, replace FRU
Inspect sensor harness for damage.
Check for damage on control boards
and repair.
Otherwise, replace the CPM module.

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DIAGNOSTICS

Level 0
Two sets of level 0 diagnostic tests are performed during CPM startup:
● Kernel diagnostics held with the core firmware in protected EEPROM - phase 1 of
startup
● Module integrity diagnostics held with the main module controlware in writeable
EEPROM - phase 2 of startup.
The result of each phase of tests is indicated on four green LEDs located on the CPM Main
Controller Board visible through the opening in the white plastic cover as shown in the
following illustration:

D1 R14
Diagnostic LEDs D2 D5
(Green)
D3 D6
Edge of Board D4 R15
R1 R16

Phase 1 Test Results

The table below shows the status LED patterns that display to show the outcome of the
first phase of the startup process:

LED Pattern Fault

D1 D2 D3 D4
ON ON ON ON Fatal failure.
OFF OFF OFF ON CPU internal RAM test.
OFF OFF ON OFF CPU XRAM test.
OFF OFF ON ON CPU code execution RAM test.
OFF ON OFF OFF Core EEPROM checksum test.
OFF ON OFF ON Main controlware EEPROM checksum test.
OFF ON ON OFF FPGA EEPROM checksum test.
OFF ON ON ON FPGA configuration.
ON OFF OFF OFF Endorser controlware FLASH checksum test.
ON OFF OFF ON Endorser font FLASH checksum test.
ON OFF ON ON Stacking bin checksum test.
ON OFF ON OFF Waiting for USB connection.
OFF OFF OFF OFF Successful startup - all OK.

Note: LEDs that are ON show a steady light in the above patterns.

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iTran 1000 ATM Cheque Processor

Phase 2 Test Results

The table below shows the LED patterns that can result from second phase startup:

LED Pattern Fault

D1 D2 D3 D4
OFF OFF OFF OFF All OK.
OFF OFF OFF ON No interlocked +24V.
OFF OFF ON OFF Track sensor fault detected.
OFF OFF ON ON Item present in the track.
OFF ON OFF OFF Shutter fault detected.
OFF ON OFF ON Infeed fault detected.
OFF ON ON OFF Reserved.
OFF ON ON ON Transport entry step motor failure.
ON OFF OFF OFF Transport exit step motor failure.
ON OFF OFF ON MICR fault detected.
ON OFF ON OFF Imaging system fault detected.
ON OFF ON ON Endorsement printer fault detected.

Note: LEDS that are ON show a flashing light in the above patterns.

Level 1
Tests on the Cheque Processing Module (CPM) are:
1. Enable
2. Eject
3. Endorse
4. Capture Bin 1
5. Capture Bin 2
6. Capture Bin 3
7. Clear
8. Display Front Image
9. Display Rear Image
10. Sensors *
11. Shutter *
12. De-skew Cycle *
13. Endorse Cycle *
14. Capture Bin Solenoid *
15. Transport Motor *
16. Run To Run *
17. Integrity *
Looping is available on the tests marked *.

Enable
The ENABLE test enables the CPM to accept a document.

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You are prompted to insert a document and, if this is not done within 15 seconds, the CPM
is disabled, a message saying, No Document Entered is displayed, and a Not Complete
status is returned. A document inserted within the time is scanned and staged in the CPM
and a Complete status is returned.
If there is a document present in the transport when the CPM is enabled, it is rescanned
and a Complete status is returned.

Eject
The EJECT test moves the current document to the front transport and displays a prompt
asking for the document to be removed. If the document is not taken within 15 seconds,
the prompt is removed and the document is retracted back into the CPM, Document Not
Taken is displayed and a Not Complete status is returned. If the document is taken, the
prompt is removed, Document Taken is displayed and a Complete status is returned.
If there is no document in the transport when the Eject is selected, No Document Present is
displayed and a Not Complete status is returned.

Endorse
The PRINT test prints the test string:
ABCDEFGHIJKLMNOPQRSTUVWXYZ
on the rear of the current document and returns a Complete status.
If there is no document present in the transport, No Document Present is displayed and a
Not Complete status is returned.

Capture Bin 1
The CAPTURE BIN 1 test moves the document into Bin 1 and returns a Complete status.
If there is no document present in the transport, No Document Present is displayed and a
Not Complete status is returned.
If the document jams during capture, Unable To Capture is displayed and a Not Complete
status is returned.

Capture Bin 2
As Bin 1 for Bin 2.

Capture Bin 3
As Bin 1 for Bin 3.

The ascadeStackingBins registry variable is ignored for this level of testing. Clear
The CLEAR test runs the transport to make sure that it is clear of documents.
After the transport has been run, if all sensors are clear, a Device Clear message is
displayed and a Complete status is returned.

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If a sensor is blocked a Device Jammed message is displayed and a Not Complete status is
returned.

Display Front Image

The DISPLAY FRONT IMAGE test opens a window displaying the front image of the
most recent document entered. A key press terminates the test. If no front image has been
lifted, a No Image To Display message is displayed.

Display Rear Image

As Front Image test for rear image.

Sensors
The SENSOR test displays the current sensor status of the shutter, track and bin sensors in
M_DATA format.

Shutter
The SHUTTER test flashes the media entry indicator on and off twice and the shutter is
opened and closed once.

De-Skew Cycle
The DE-SKEW CYCLE test activates the DC motor then, after one second, both
solenoids. After one more second, the motor and both solenoids are deactivated.

Note: This test allows service personnel to observe the operating mechanism. It does not
diagnose problems or report errors.

Endorser Cycle
The ENDORSE CYCLE test runs the ribbon motor continuously during the three second
test cycle. After the first second, the platen solenoid is activated for one second and is then
deactivated.

Note: This test allows service personnel to observe mechanism cycling. It does not
diagnose problems or report errors.

Capture Bin Solenoid

The CAPTURE BIN SOLENOID test sequentially activates and deactivates each of the
solenoids associated with the capture bin.

Note 1: This test provides a visual aid only. It does not diagnose problems or report
errors.

Note 2: This test is for the multi-pocket bin variant only and has no effect on the stacking
bin variant.

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Transport Motor
The TRANSPORT MOTOR test activates the cycle of the transport motors. The motors
run in one direction for two seconds, stop for one second and run in the opposite direction
for two seconds. The motors that are activated are:
● Infeed
● Entry step
● Exit step
● Bin step.
The capture bin solenoids are activated and deactivated as part of this cycle. When the
cycle is completed, all motors and solenoids are deactivated.

Note: This test provides a visual aid only. It does not diagnose problems or report errors.

Integrity
The INTEGRITY test causes the CPM4 to perform an integrity diagnosis. This will
include a full plunge cycle on the stacking bin variant. If there are two bins configured,
both bins will cycle at the same time.

Note: This test does not perform a test transaction, therefore no cheque will be entered.

Run To Run
The RUN TO RUN test executes the following sequence of tests:
● ENABLE
● EJECT.
If the test item is not removed within five seconds after being rejected, the following
commands are executed:
● RETRACT
● ENDORSE
● CAPTURE BIN 2.

Level 3

S_Data
The S_DATA returned for the CPM are:

S_DATA Meaning
00 GOOD (No error, continue to use)
01 ROUTINE (Minor fault, continue to use and log error infor-
mation)
02 WARNING (May require attention, continue to use and log
error information)

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S_DATA Meaning
03 SUSPEND (Do not use device for application-defined time
period)
04 FATAL (Requires immediate attention)

Tallies
The tallies are incremented by one (1) when the appropriate condition occurs during
diagnostic and normal use. The CPM tallies are as follows:

Tally Description
NUM_DOCS Number of documents entered.
TRAN_JAM Number of transport jams.
FRNT_IMG Number of front image document requests.
REAR_IMG Number of rear image document requests.
ENDORSED Number of document endorses.
TAKEN Number of documents ejected and taken.
BIN1 Number of documents captured to bin 1.
BIN2 Number of documents captured to bin 2.
BIN3 Number of documents captured to bin 3.
SHUT_OPS Number of shutter operations.
EN_CHARS Number of endorser characters printed.
TRANSACT Number of completed transactions.
DFDFAIL Number of double feed detect failures.
DSKWFAIL Number of de-skew failures.
MICRFAIL Number of MICR failures.
TJ_INFD Number of jams at infeed.
TJ_DSKEW Number of jams at deskew.
TJ_CAM Number of jams at camera.
TJ_ENDRS Number of jams at endorser.
TJ_OUTFD Number of jams at outfeed.
TJ_MICR Number of document jams at MICR.
FATALJAM Number of fatal jams.
COM- Number of comms errors.
MSERR
USBRESET Number of USB resets.
COMSTOUT Number of comms timeouts.
SHUTJAMO Number of shutter open jams.
SHUTJAMC Number of shutter closed jams.
MICRREAD Number of code lines read.
TJ_SBIN Number of jams at stacking bin
SBN1FAIL Number of stacking bin - 1 failures
SBN3FAIL Number of stacking bin - 3 failures

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Error Codes

M_STATUS and M_DATA Refer to the NCR publication B006-6273, 56XX/

Personas Self-Service Diagnostic Status Code Notebook - Volume 2 for information on
M_STATUS and M_DATA codes.

STRAPPING
None.

ADJUSTMENTS

Configuration And Calibration

After replacing the electronics boards a full calibration procedure must be performed on
the CPM using the calibration documents supplied for the MICR, Camera, and DFD
Sensors.

Note: DFD sensors should be calibrated first so that test documents can be entered
successfully into the CPM.

To carry out configuration and calibration tasks on the CPM, proceed as follows:
1. From the System Application Main Menu select the option Self-Service
Configuration.
2. Select Set Device Configuration.
3. Select Cheque Processing Module 4 to reach the Cheque Processing Module menu
where the selections permit configuration and calibration tasks to be performed as
follows:

DFD Sensors Calibration

Selection of DFD Sensors Calibration allows the DFD sensors to be calibrated.
A warning prompt tells you that the correct calibration document must be used. Select OK
to close the prompt.
A further menu is displayed asking, “Continue with calibration?: No” - with “No” being
the default selection. Three options are also displayed: Toggle, OK, and Cancel. Toggle
changes between Yes and No. Cancel, or OK with No selected returns you to the main
configuration menu without performing the calibration.
Select Yes and press OK to perform the calibration. If a document is detected, the
calibration procedure exits and the message “Document found in transport” is displayed.
Otherwise, you are prompted to enter a DFD calibration document and the device is
enabled. If the document is not entered within 15 seconds, “No document entered” is
displayed and the procedure exits.

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When the document is entered in time, the DFD sensor calibration is performed. On
successful calibration the device’s EEPROM is updated and a message is displayed. The
calibration document is ejected and you are prompted to remove it.

Module Configuration
On selection of Module Configuration a command is sent to the CPM to clear the transport
mechanism of any documents and an information message is displayed. If the clear fails,
an information message is displayed.
The main configuration menu is then displayed containing the configuration values for:
● Number of Capture Bins
● MICR Reader Type
● Endorse Printer Type
● CPM Device Type.
The initial values displayed are those read from the CPM when the menu selection was
made. Changes may be made to the CPM Device Type and MICR Reader Type
parameters by entering the required values into the data entry items.

Note: The CPM Device Type is initially set from the firmware installed on the CPM
controller board. If the contoller board is replaced at the same time as the Platform is re-
installed, it is possible for the wrong device type to be detected. The CPM Device Type
option provides the ability to correct the device type.

There are also four options displayed on the configuration menu for the functions: Tab,
Reset, OK, and Cancel.
1. Tab allows you to tab through each data entry field in turn.
2. Reset changes the currently highlighted parameter back to its original value.
3. OK and Cancel are used to accept or reject changed parameters, as follows:
● If OK is pressed and no changes have been made or if Cancel is pressed then the
program returns to the main configuration menu.
● If OK is pressed and changes have been made, then a further menu is displayed
asking “Configure New Parameters?: No” - with “No” being the default selection.
Three options are also displayed for Toggle, OK, and Cancel. Pressing the Toggle
option toggles the selection between Yes and No. If Cancel is pressed or if OK is
pressed with No selected then all changes are abandoned and the program returns
to the main configuration menu. If OK is pressed and Yes is selected then the
parameters are verified and, if acceptable, are stored in the registry. If any of the
parameters are not acceptable, then an error prompt will be displayed and the
parameters in error will be highlighted with an “X”.

Module Load File

When Module Load File is selected you are prompted to enter a flex disk containing CPM
firmware load files. The load files on the disk are verified before being copied to the

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component’s install directory. A message is then displayed indicating that a shutdown and
reboot is required for the changes to take effect.

Display Version Number

Selection of Display Version Number displays the version numbers of the Main Control
Board, PcCpm4 Feature Component, Stacking Bin Controller Board, Connector/Driver
Board and Core Firmware, plus the version numbers of the currently downloaded Main
Firmware, FPGA Configuration, Endorser Firmware, Stacking Bin Firmware and
Endorser Font Bitmap load files.

Camera Calibration

Image Quality
The CPM4 imaging cameras meet the image quality requirements of ANSI X9 (X9.37)
and truncation under Check 21.
NCR test document 484-0050375 is used to evaluate image quality.

Camera Calibration Procedure

The selection Camera Calibration allows the CPM cameras to be calibrated.
A warning prompt tells you that the correct calibration document must be used. Select OK
to close the prompt.
A further menu is displayed asking, “Continue with calibration?: No” - with “No” being
the default selection. Three options are also displayed: Toggle, OK, and Cancel. Toggle
changes between Yes and No. Cancel, or OK with No selected returns you to the main
configuration menu without performing the calibration.
Select Yes and press OK to perform the calibration. If a document is detected the
calibration procedure exits and the message “Document found in transport” is displayed.
Otherwise, you are prompted to enter a camera calibration document and the device is
enabled. If the document is not entered within 15 seconds, “No document entered” is
displayed and the procedure exits.
When the document is entered in time, an “In progress” message is displayed and the
camera calibration is performed. On completion, the message disappears, the calibration
document is ejected and you are prompted to remove it.

MICR Reader Calibration

Reader Performance
The performance of the MICR reader is specified in terms of speed and accuracy. For
accuracy, there are two criteria, rejected and misread characters. A reject is a character
that is considered unreadable by the reader and is identified using a special “reject” code.

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A misread is the substitution, by the reader, of an incorrect character other than the
designated reject code.
Reject and misread performance rates are as follows:

Font Per Character Rate Per Document Rate

Reject Misread Reject Misread

E-13B nominal 1:4,000 1:800,000 1:100 1:20,000

E-13B critical 1:2,000 1:80,000 1:50 1:2,000

CMC-7 nominal 1:4,000 1:800,000 1:100 1:20,000

CMC-7 critical 1:2,000 1:160,000 1:50 1:4,000

The “Per Document Rate” is based on 40 characters per document. Nominal rates
are based on print being within the guidelines or at the extreme limits of ANSI (E-13B) or
ECMA (CMC-7) print specifications. The MICR test documents (484-0046074 and 484-
0046075) represent the range of these specifications. Reader performance at or below the
critical rate, on printing that conforms to the applicable specifications, indicates that
reader maintenance or repair is necessary.

Reader Calibration Procedure

Selection of “MICR Reader Calibration” allows the MICR reader to be calibrated.
A warning prompt tells you that the correct calibration document must be used. Select OK
to close the prompt.
A further menu is displayed asking, “Continue with calibration?: No” - with “No” being
the default selection. Three options are also displayed: Toggle, OK, and Cancel. Toggle
changes between Yes and No. Cancel, or OK with No selected returns you to the main
configuration menu without performing the calibration.
Select Yes and press OK to perform the calibration. If a document is detected the
calibration procedure exits and the message “Document found in transport” is displayed.
Otherwise, you are prompted to enter the signal level printed on the MICR calibration
document. The valid range is 90 to 111. If an invalid value is entered an error prompt is
displayed and you are allowed to
re-enter the value.
You are then prompted to enter the MICR calibration document and the device is enabled.
If the document is not entered within 15 seconds, “No document entered” is displayed and
the procedure exits.
When the document is entered in time, an “In progress” message is displayed and the
MICR calibration is performed. On completion, the message disappears, the calibration
document is ejected and you are prompted to remove it.

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Mechanical Adjustments

Single-Line Endorser
The single-line endorser must be adjusted horizontally to give a gap of 0.005 in. to 0.007
in. between the printhead and the platen.
Adjust as follows:
1. Loosen the three SLE mounting screws.
Mounting Screws Platen Solenoid

Single-line Endorser Printhead Platen

2. Hold the platen solenoid in its energized position.

3. Place a 0.006 in. feeler gauge between the printhead and the platen.
4. Move the SLE horizontally until the feeler gauge lightly touches both the printhead

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and the platen.

Platen Solenoid

Printhead

0.005 in - 0.007 in.

5. Tighten the SLE mounting screws.

6. Check the gap.
7. Readjust if necessary.

Medium and Long Infeed

Nodding Nose - The nodding features of both the medium and long infeeds require
vertical adjustment to ensure that the infeed automatically aligns with the opening in the
ATM facia. This adjustment positions the infeed guide shaft correctly in relation to the
ATM alignment bracket.
Make the adjustment as follows:
1. Screw the spring plunger all the way up into the nodding adjustment block.

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2. Screw the spring plunger down until its tip just contacts the nodding adapter bracket.

Spring Plunger

Nodding Adjustment
Block

Nodding Adapter
Bracket

Spring Plunger Tip

3. Continue to move the spring plunger down until the infeed entry is moved up into the
position shown in the figure below.
Spring Plunger

3 mm (0.12 in.) 7.80 mm

+/- 1 mm (0.04 in.) (0.31 in.)
Infeed Stud Nodding Adapter
Bracket

4. Check that there is still enough stroke left in the spring plunger to permit the infeed to
move down 2 mm (0.08 in.) at the entry end.

Bin Module
The module must be aligned vertically with the CPM transport to ensure that cheques pass
between the two modules without jamming.
1. Loosen the screws (2 if multi-pocket configured or 3 if stacking bin configured)
securing the bin module to the carrier plate.
2. Slide the module left or right until the inside walls of the guide fingers are vertically
aligned with each other.

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Multi-pocket

Bin Guide
Finger

Transport Guide
Finger

Stacking Bin

Bin Guide
Finger

Transport
Guide Finger

Bin Guide Bin Guide

Finger Finger

Transport Transport
Guide Finger Guide Finger

3. Tighten the screws.

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MODULE REMOVAL AND REPLACEMENT

The procedures in this section describe the removal and replacement of Field Replaceable
Units of the CPM4.
The replacement procedures are
● CPM Transport
● Multi-Pocket Bins
● Multi-Pockets Deflector Wire
● Stacking Bins
● Infeed
● Top Guide
● Single-Line Endorser
● Multi-Line Endorser
● Rails (slides).

CPM Transport

Removal
Remove the CPM transport as follows:
1. Disconnect the Shutter and USB cables from the CPM electronics boards, and
unscrew the screws securing the harness bracket to the CPM.

Note: Front access ATMs will have two screws securing the harness bracket to the
ATM; rear access ATMs will have four screws.

Cables
Screws

2. Disconnect the lower connector from the bin island board and the connectors from

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interlock switch.

Connectors

3. Disconnect the connector from underneath the transport and remove the cable ties.

Cable Ties Connector

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4. Unscrew the three screws securing the CPM transport to the carrier plate.
Lugs

Screws

5. Unscrew the two screws securing the multi-pocket module to the carrier plate.
Screw

Screw

6. Slide the multi-pocket module to the right, using the yellow handles.
7. Slide the transport to the left, using the yellow handles, until the keyhole slots can be
lifted over the lugs.
8. Tilt the transport towards you and support it against your body.
9. Lift the transport away from the ATM.

Installation and/or Replacement

Replacement of the CPM transport is the reverse of the above procedure. The following
should be noted:
1. Take care not to trap any cables when placing the transport back on its supporting
lugs.
2. Transfer the nodding adapter bracket (for the long infeed) from the old CPM transport

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to the replacement (see the following illustration).

3. Ensure the multi-pocket module is aligned correctly (see “Adjustments” in this
chapter).
4. Carry out a transport sensors calibration procedure (see “Adjustments” in this
chapter).

Note: The following illustration shows the nodding adapter bracket for the long infeed.

Nodding Adapter
Bracket

Retaining Screws

Multi-Pockets

Removal
Remove the multi-pocket module as follows:
1. Disconnect the lower connector from the bin island board.

Connector

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2. Unscrew the two screws securing the multi-pocket module to the carrier plate.
Screw Lug

Screw

Lug

3. Unscrew the three screws securing the CPM transport to the carrier plate.

Screws

4. Slide the transport to the left, using the yellow handles.

5. Slide the multi-pocket module to the right and up, using the yellow handles, until the
keyhole slots can pass over the heads of the lugs and lift the module away from the
ATM.

Installation and/or Replacement

Replacement of the multi-pocket module is the reverse of the above procedure. The
following should be noted:
1. Ensure the multi-pocket module is aligned correctly (see “Adjustments” in this
chapter).

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Multi-Pockets Deflector Wire

Removal
Remove the multi-pocket deflector wire as follows:
1. Lift the spring metal retainer and lift the pocket wire shaft out from its location.

2. Feed the deflector wire and pocket wire shaft into the pocket below and remove from
the CPM.

3. Remove the pocket wire shaft from the pocket wire and retain the shaft.

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Installation and/or Replacement

Replacement of the pocket wire is the reverse of the above procedure. Take care not to
dislodge the white plastic plates.

Stacking Bin

Removal
Remove the stacking bin module as follows:
1. Disconnect the lower connector from the extension harness attached to the bin island
board.
2. Unscrew the three screws securing the stacking bin module to the carrier plate.
Screws

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3. Unscrew the three screws securing the CPM transport to the carrier plate.

Screws

4. Slide the transport to the left, using the yellow handles.

5. Slide the stacking bin module to the right and up, using the yellow handles, until the
keyhole slots can pass over the heads of the lugs and lift the module away from the
ATM.

Installation and/or Replacement

Replacement of the stacking bin module is the reverse of the above procedure. The
following should be noted:
● Ensure the stacking module is aligned correctly (see page 21).

Infeed

Removal
Remove the short, medium, or long infeed transports as follows:

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1. Disconnect the ground wire.

2. Remove and retain the screw and spacer at both sides of the infeed.

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3. Disconnect the infeed harness.

4. Lift the infeed away from the CPM.

Installation and/or Replacement

Replacement of the infeed unit is the reverse of the above procedure with the addition that
the track sensors will have to be calibrated and the pin plungers on either side of the
medium and long infeeds may have to be adjusted to achieve the correct nodding function
with the new unit. See “ADJUSTMENTS” on page 21.

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Top Guide

Removal
Remove the top guide as follows:
1. Push the latch to open the top guide. Disconnect the connector and unhook the spring
from its shaft.
Connector

Spring

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2. Remove the two screws securing the top guide to the pivot shafts.

Screws

3. Remove the two screws securing the top guide to the top pivot shaft and DFD guide.
Screws

4. Slide the top guide off the pivot shafts and lift it away from the CPM.

Installation and/or Replacement

Replacement of the top guide is the reverse of the above procedure. You will need to carry
out the track sensor calibration. See “ADJUSTMENTS” on page 21.

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Single-Line Endorser

Removal
Remove the single-line endorser as follows:
1. Disconnect all harness connectors from the endorser board.
Harness Connectors

M4 Screws

2. Unscrew the two M4 screws securing the endorsor assembly and lift out the assembly.
3. Unscrew the two M3 screws securing the endorsor board cover and remove the cover
from the endorsor assembly.
4. Unscrew the four M3 screws securing the endorsor board and remove the board from
the endorsor assembly.
5. Remove the ribbon cassette.
6. Unscrew the three M4 screws securing the SLE module and remove the SLE module

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from the main plate.

Installation and/or Replacement

Replacement of the Single-Line Endorser is the reverse of the above procedure. You must
check the printhead gap and adjust if necessary. See “ADJUSTMENTS” on page 21.

Rails (Slides)

Removal
Remove the rails (slides) as follows:
1. Remove the CPM transport.
2. Remove the multi-pocket module.

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3. Unscrew the two screws securing the carrier plate to each rail.

Screws

4. Slide the carrier plate until it is released from the tangs on each rail and lift the carrier
plate away from the rails.
5. Unscrew the two screws securing each rail to the ATM. To gain access to the nearest
screw, extend the rail fully then push the plastic button on the centre rail to release the
rail. Push the whole rail into the ATM until the ball-bearing race of the inner rail and
centre rail are aligned as shown in the photograph below. The screw is then accessible
through the hole in the centre rail, behind the inner rail, as shown in the photograph.
Race Alignment

6. Extend each rail fully and pull the rail until it is released from the tangs on the side of
the ATM. Lift each rail away from the ATM.

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If the rail cannot be pulled easily from the ATM, you may need to use a mallet or hammer
to gently dislodge the rail from the tangs

Installation and/or Replacement

Replacement of the rails is the reverse of the above procedure. Make sure that the rails
function properly.

Note: There are no CE adjustments for the rails.

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CABLING
The schematics in this section show the pin-to-pin connections of the internal cables of the
CPM4.

Shutter / MEI / Power Adapter Harness

SURGE
LIMIT PWR
CPM PWR J3
+24 V I/L

Surge Limiter Board

1 1
+24 V I/L RTN
2 2
+24 V
Connector Board

3 3
+24 V RTN PWR
4 4
J1
5 N/C J2
I/L SWITCH +24 V
6 1
N/C +24 V SW
CPM I/L SW COM 1 +24 RTN
2
+24 V
CPM I/L SW NO 2

CPM I/L SW

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Infeed Sensors And LEDs

Short Infeed
J7-B
SEN LED+
1 1 1 +
SEN COM C LED1
2 2 2 -
SEN 1E
3 3 3 +
INFEED TYPE BIT 1 LED2
4 4 4 -
SEN LED-
201 5 5 +
INFEED TYPE BIT 0 SEN1
202 6 6 -
SEN 2E
203 7 7 +
INFEED TYPE BIT 2 SEN2
204 8 8 -
Connector Board

INFEED Medium and Long Infeed

J7-B
SEN LED+
1 1 1 +
SEN COM C LED1
2 2 2 -
SEN 1E
3 3 3 +
INFEED TYPE BIT 1 LED2A
4 4 4 * -
SEN LED-
201 5 5 +
INFEED TYPE BIT 0 * SEN2B
202 6 6 -
SEN 2E
203 7 7 +
INFEED TYPE BIT 2 SEN1
204 8 8 -
INFEED +
SEN2A
-
* Pin 2 is connected to pin 4
on Long Infeed Transport and
+
to pin 6 on Medium Infeed. SEN2B
-

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Double Feed Detect

J4
210 205
209 204
208 203
207 202

DFD LEDs
206 201
10 5
9 4
8 3
Connector Board

7 N/C KEY 2
6 1

205 205
204 204
203 203
202 202

DFD Sensors
201 201
5 5
4 4
3 3
2 KEY KEY 2
1 1

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Infeed And Horizontal Transport Motors

J1-A
24V White
1
Infeed
2 KEY
Motor
24V RTN Black
201
202 N/C

J1-B
Orange
1
White
2 Infeed
Green Sensor
201
Connector Board

Blue
202

J6-A
24V Red
203
24V Black
202
24V Yellow
201 Entry
24V Blue Step
3 Motor
24V White
2
24V Orange
1

J7-F
24V Blue
202
24V Green Entry
201 Motor
24V White
2 Sensor
24V Orange
1

1-48 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 14: Document Processing
iTran 1000 ATM Cheque Processor

Horizontal Guide Sensors And De-Skew

+ LED4 Moving Guide

J8-E -
LED+ + LED5
1 EXT -
LED-
201 1 1
+ LED6
J7-D 2 2 -
+24V
1 3 3 SOL1
24V RTN (De-skew)
2 4 4

J8-C Fixed Guide

SEN6- -
203
+ SEN6
202
SEN5- -
Connector Board

+ SEN5
201
3
SEN4- -
SEN COM C + SEN4
2
1

J7-A
202 N/C
24V RTN Black
201
De-skew
2 KEY
Motor
24V White
1
J7-E
24V RTN White De-skew
2
24V White Drive
1 Solenoid

MICR Pre-Amp Board

J2
GROUND
1 1
+15V
2 2
ADC CLOCK
3 3
MICR Preamp Board

POT_CS
Connector Board

4 4
GROUND
5 5
CONVERT START
201 201
202 KEY KEY 202
ADC_DATA
203 203
POT_DATA
204 204
GROUND
205 205

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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1-49
Section 14: Document Processing
iTran 1000 ATM Cheque Processor

Front And Rear Cameras

CAMERA CONN
J10 J1 VIDEO
1 1
2 N/C
. . GND
3 2
. . +5V
34-Way 4 3
. Ribbon . GREEN LED-
Cable 5 4
. .

R_Camera
GND
. . 6 5
SP
7 6
GND
8 7
J11 J2 CP
9 8
RED LED-
10 9
. . LED+
Connector Board

11 10

Controller Board
. .
34-Way 12 N/C
. Ribbon .
Cable
. . VIDEO
. . 201 1
202 KEY
GND
203 2
+5V
204 3
GREEN LED-
205 4

F_Camera
GND
206 5
SP
207 6
GND
208 7
CP
209 8
RED LED-
120 9
LED+
211 10
212 N/C

1-50 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 14: Document Processing
iTran 1000 ATM Cheque Processor

Vertical Transport Motor And Sensors

J6-B
24V Orange
203
24V White
202
24V Blue Transport
201
Exit
24V Yellow
3 Step
24V Black Motor
2
24V Red
1

J7-G
Connector Board

24V Blue
202
24V Green Transport
201
24V White Motor
2 Sensor
24V Orange
1
J8-A
SEN8E -
203
+ SEN8
202
201
SEN9E -
+ SEN9
3
2 KEY
SEN7E -
SEN COM C + SEN7
1
-
J8-B
LED-
+ LED8
201
LED+ -
1
+ LED7
J8-D
-
202 + LED9

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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1-51
Section 14: Document Processing
iTran 1000 ATM Cheque Processor

SL Endorser
J3-END J2 SLE PTR

. . . .
. . . .
34-Way Ribbon

Printhead
. Ribbon . . Cable .
Cable
. . . .
. . . .

CPM Endorser Board

RMTR-J3
Connector Board

201 N/C
24V RTN Black

SLE Motor
202
24V White
1
2 KEY

SLE-SOL J1
28V RTN White
202

SLE Solenoid
201 N/C
2 KEY
28V White
1

1-52 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 14: Document Processing
iTran 1000 ATM Cheque Processor

ML Endorser
J3-END J2 MLE PTR

. . . .
. . . .
34-Way Ribbon

Printhead
. Ribbon . . Cable .
Cable
. . . .
. . . .

CPM Endorser Board

Connector Board

J1
201 N/C

MLE Shutter
24V RTN Black
202

Motor
24V White
1
2 KEY

J3
201 N/C

MLE Motor
24V RTN Black

Dual Shaft
202
24V White
1
2 KEY

J4
201 N/C

MLE Motor
24V RTN Black
202
24V White
1
2 KEY

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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1-53
Section 14: Document Processing
iTran 1000 ATM Cheque Processor

Bin Module Harness

J8-D J2 J1-A
Orange
203 213 203
White
202 See Sheet 8 202
Blue Bin
201 201
Step
Yellow
3 13 3 Motor
Black
2 12 2
Red
1 1

J9-POCKETS J2 J1-G
Blue
211 202
Green Bin
210 210 201
White Motor
209 209 2 Sensor
Orange
208 208 1
207 207 J1-B/C
206 206 +28V White Bin
Connector Board

Bin Island Board

2 Selector
205 205 +28V RTN Black Solenoid
1
204 204 J1-D/E/F
203 N/C -
202 Bin Full
202 203 + Sensor
201
201 201 -
2 Bin Full
10 10 + LED
1
9 9
J1-I Bin Fixed Guide
8 8
-
7 7 202
+ SEN10
6 11 201
-
6 2
+ SEN11
5 5 1

4 4 J1-H Bin Movable Guide

-
3 KEY 201
+ LED10
2 3 1
-
1 1
+ LED11

1-54 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 14: Document Processing
iTran 1000 ATM Cheque Processor

Stacking Bin Board (Sheet 1 of 4)

J1-to Breakout Board
J2 See Next Page
J3-SURGE J7
1 Jumper
Fitted
1 3 2 To
Pins
2 6 3
2&3
3
J3
4 1 White
1

End Sensor
Black
2
White
5
Black
6
J1-CPM-PWR
White
3 Plunger
1 4 Black Up
4 Switch
2 7
3 9 White Plunger
7
4 12 Black Down

CPM Stacking Bin Board

8 Switch
5 N/C
6 N/C
J4
White
J5-CPM 1 Bin
Black Empty
4 Switch
1 N/C
2 Orange
KEY 2
3 White Bin
2 3
Green Full
4 11 5 Sensor
Blue
201 N/C 6
202
203 N/C
204 5

Continued Next Page

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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1-55
Section 14: Document Processing
iTran 1000 ATM Cheque Processor

Stacking Bin Board (Sheet 2 of 4)

Breakout
J1 * J3
Second
Board * White
Bin
1
1 * 1 2
Black
End
2 2 White Sensor
5
3 3 Black
6
4 4 White
3 Plunger
5 5 Black Up
4
6 Switch
6
7 7 White
7 Plunger
8 8 Black Down
8
Switch
9 9 J4
10 10 * White
CPM Stacking Bin

1 Bin
11 11 Black Empty
4
12 12 Switch
Orange
13 13 2
White
3 Bin
Green Full
201 201 5 Sensor
Blue
6
202 202
J5
203 203
* White
204 204 4
Black
205 205 5 Entry
White Sensor
206 206 9
Black
207 207 10
1 N/C
208 208
6 N/C
209 209 N/C
7 Motor-FB
210 210 White White
2 1 1 Vcc
211 211 Black Black
3 2 2 Gnd
212 212 Black Black
Transport Motor

8 3 3 Out
213 213 J6
1
* White
+
Black
2 -
White Plunger
3
Continued Next Page Black Motor
4

* Only Present with Second bin

1-56 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 14: Document Processing
iTran 1000 ATM Cheque Processor

Stacking Bin Board (Sheet 3 of 4)

J5
White
4
Black Entry
5
White Sensor
9
Black
10
1 N/C
6 N/C
7 N/C Motor-FB
White White
2 1 1 Vcc
Black Black
3 2 2 Gnd
Black Black
8 3 3 Out

Transport Motor
J6
White
CPM Stacking Bin Board

1 +
Black
2 -
White
3 Plunger
Black Motor
4

J8
White -
1 Track
+ LED
2 Key
10

Black - Track
201
Black + LED
202 11

J9
White -
1 Track
+ Sensor
2 Key
10

Black - Track
201
Black + Sensor
202 11

Continued Next Page

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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1-57
Section 14: Document Processing
iTran 1000 ATM Cheque Processor

Stacking Bin Board (Sheet 4 of 4)

J10
White
1

Solenoid
2 Key
Black
201
202 N/C

CPM Stacking Bin Board

J12
White

Transport Motor
1 +
Black -
201
2 KEY
202 N/C
4 N/C
White
3 Vcc
Black Gnd
203
Black Out
204

1-58 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 14: Document Processing
iTran 1000 ATM Cheque Processor

CONNECTOR ASSIGNMENT/PINOUTS

Connector Board
The diagram below names the connectors of the CPM Connector Board and provides a
diagram of the CPM drive belts of the bottom module.

J1-B
J1-A
J4 J3 J2

INFD MTR
INFD SEN
DBLE FD END MICR J5-B
STKBIN
J5-A

J6-B MTR’B’
J1 SLE SOL
J6-A MTR’A’

J7-G MTR SEN’B’

J7-F MTR SEN’A’
J7-E DSKW DRV SOL
J7-D DSKW IDLER SOL
J7-C NOT USED
J2 END
J7-B INFD SEN
J7-A DSKW MTR
J8-F CNR SWITCH
SLE ONLY J8-E ENTRY OPN GDE
J8-D PKT FIX GDE
J8-C ENTRY FIX GDE
J8-B END OPN GDE
J8-A END FIX GDE

BELT LAYOUT

P1
POWER
J9 PKTS

P2
MEI SHUTTER J11 J10

CONTROLLER CONTROLLER

ATM Interface
The CPM4 has three interfaces with the host ATM:
● Communications
● Power
● MEI and shutter.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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1-59
Section 14: Document Processing
iTran 1000 ATM Cheque Processor

Communications Interface
The CPM4 interfaces to the ATM processor via a USB compliant interface. The USB
connector is mounted on the CPM4 Control Board.

Power Interface
Power is obtained from the host ATM via a 2-pin right angled Molex mini-junior
connector (NCR part number 009-00006461) on the connector board, with the following
pinout:

+24V Return 2 1 +24V

MEI and Shutter Interface

The CPM4 module control board drives the shutter and MEI mounted on the ATM facia.
The harness plugs into an 8-pin right-angled Molex mini-junior connector (NCR part
number 009-0006464) on the connector board, with the following pinout:

N/C 5 1 Shutter Lock Sense

+12V 6 2 Shutter Ground
CPM-MEI A 7 3 Shutter Open Sense
CPM-MEI B 8 4 Shutter Solenoid On

Controller Board
The Controller Board carries two ribbon cable connections to the Connector Board, the
USB interface to the ATM processor and the connection to the camera. Refer to the
schematics in the “Internal Cables” section.

Printhead Board
The Printhead Board is fitted to the CPM4 with the single-line endorser. The following
diagram identifies the connectors on the board.

SLE PTR

END J2

NOT USED J4

SLE MTR J3

SLE SOL J1

1-60 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 14: Document Processing
iTran 1000 ATM Cheque Processor

Multi Pocket Bin Island Board

The Bin Island Board is located beneath the bottom cheque acceptor bin. It serves as a
distribution point for the cables to the sensors, motor, and selector solenoids in the bin
module. The diagram below identifies the connectors on the board. Refer also to Sheet 11
of the internal cables schematic in this chapter.
NOT USED
FIX GD SEN J1-I
MOV GD SEN J1-H

ISLAND BOARD
MTR SEN J1-G
J1-F J2
BINS J1-E
J1-D
SEL 1 J1-C
SEL 2 J1-B
MTR J1-A

Stacking Bin Controller Board

The Stacking Bin Controller Board is located beside the stacking bin cheque receiving bin.
It serves as a distribution point for the cables to the sensors, motor, and selector solonoids
in the stacking bin module. The diagram below identifies the connectors on the board.
Refer also to Sheet 12 of the internal cables schematic in this chapter.

SECOND BIN
J1

TRK/PLNG J3

FULL/EMPTY J4 J2
1
2
LED/FB/SEN 3
J5
CPM2 = 1 - 2
CPM3 = 2 - 3
MOTORS J6 CPM4 = 2 - 3

CPM_I/F J7
J12 J11 J10 J9 J8

MTR/FB FULL SOLN SENS LEDS

TOOLS
The following test documents are available to test the CPM:
● MICR test document 484-0046074 and 484-0046075
● Image quality document 484-0050375
● Test Check packet 484-0050345

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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1-61
Section 14: Document Processing
iTran 1000 ATM Cheque Processor

● Calibration document set 484-0092469.

● Mallet or hammer.

1-62 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
November 2007
 Section 14

Table of Contents

iTRAN Scalable Check Processor

INTRODUCTION ........................................................................................................... 2-1

DESCRIPTION ............................................................................................................... 2-1

Document Path............................................................................................................ 2-2
Security Shutter........................................................................................................... 2-3
Infeed ......................................................................................................................... 2-3
De-skew Mechanism................................................................................................... 2-3
Front And Rear Cameras ............................................................................................ 2-4
MICR Reader Module ................................................................................................ 2-4
Transport Mechanism ................................................................................................. 2-4
Sensors ........................................................................................................................ 2-5
Escrow And Re-buncher (ERBM) (Bunch Feed only) ............................................... 2-6
Rear Endorse Printer ................................................................................................... 2-6
Bin Module ................................................................................................................. 2-7
Specification ............................................................................................................... 2-7
Checks.................................................................................................................... 2-7
Power Requirement................................................................................................ 2-7
USB ........................................................................................................................ 2-7
Weight......................................................................................................................... 2-8

TEST TOOLS.................................................................................................................. 2-8

ADJUSTMENTS............................................................................................................. 2-8
Configuration .............................................................................................................. 2-8
Module Configuration................................................................................................. 2-9
Copy Module Load Files From Removable Media ............................................... 2-9
Display Version Number ....................................................................................... 2-9
Display Module Information.................................................................................. 2-9
Copy SCPM Trace Logs to Removable Media...................................................... 2-9
Mechanical Adjustments............................................................................................. 2-9
Infeed ..................................................................................................................... 2-9

CONNECTOR ASSIGNMENT .................................................................................... 2-11

Main Control Board ................................................................................................ 2-11

INTERNAL CABLES ................................................................................................... 2-11

Transport Motor/Solenoids ....................................................................................... 2-12
MICR ........................................................................................................................ 2-12
Deskew/Feeder Harness............................................................................................ 2-12
Infeed - Short ............................................................................................................ 2-13
Infeed - Medium ....................................................................................................... 2-13

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2-i
Section 14

Stacking Bin Panel Mount ........................................................................................ 2-14

Stacking Bin Interface .............................................................................................. 2-14
Stacking Bin Flag Sensors ........................................................................................ 2-14

TROUBLESHOOTING ................................................................................................ 2-14

Module Error States .................................................................................................. 2-15

DIAGNOSTICS............................................................................................................. 2-17
Level 0 Diagnostics .................................................................................................. 2-17
First phase ............................................................................................................ 2-17
Second Phase........................................................................................................ 2-17
Device Self Test........................................................................................................ 2-18
Device Diagnostic Tests ........................................................................................... 2-18
Enable................................................................................................................... 2-19
Eject ..................................................................................................................... 2-19
Endorse, Image and Capture ................................................................................ 2-19
Capture Bin 1 ....................................................................................................... 2-19
Capture Bin 2 ....................................................................................................... 2-20
Rebunch ............................................................................................................... 2-20
Clear ..................................................................................................................... 2-20
Display Front Image............................................................................................. 2-20
Display Back Image ............................................................................................. 2-21
Sensors * .............................................................................................................. 2-21
Shutter * ............................................................................................................... 2-21
Feeder Cycle * ..................................................................................................... 2-21
Deskew Cycle * ................................................................................................... 2-21
Endorser Cycle * .................................................................................................. 2-21
Solenoid * ............................................................................................................ 2-21
Transport Motor * ................................................................................................ 2-21
Stacking Bin Integrity * ....................................................................................... 2-22
Escrow/Rebunch Integrity *................................................................................. 2-22
Device Integrity *................................................................................................. 2-22
Run to Run * ........................................................................................................ 2-22
LEVEL 3 DIAGNOSTICS ....................................................................................... 2-22
S_Data.................................................................................................................. 2-22
Tallies................................................................................................................... 2-23
ERROR CODES ....................................................................................................... 2-24
M_Status and M_Data ......................................................................................... 2-24

MODULE REMOVAL AND REPLACEMENT.......................................................... 2-24

Bin Module ............................................................................................................... 2-24
Infeed ........................................................................................................................ 2-25
Feeder........................................................................................................................ 2-26
ERBM ....................................................................................................................... 2-27
Core Module ............................................................................................................. 2-29

2-ii NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
October 2008
 Section 14: Document Processing
iTRAN Scalable Check Processor

Table of Contents
Chapter 2

iTRAN Scalable Check Processor

INTRODUCTION
The iTRAN Scalable Check Processor, also known as the Scalable CPM (SCPM),
contains a transport and camera system that permits checks to be accepted, imaged and
either returned to the user or transported to the storage bins. The SCPM reads the
Magnetic Ink Character Recognition (MICR) code-line of a check and endorses the back
of the check.
There are two variants of the check processor: single feed and bunch feed. The single feed
variant does not contain the escrow and re-buncher.
Stacking Bin
Reject Bin

Horizontal
Bin Transport

Infeed

Vertical
Bin Transport Feeder Transport

Horizontal Re-buncher Transport

Core Transport

Vertical Escrow
Core Transport
Re-buncher
MICR reader
Endorser and Cameras

DESCRIPTION
The SCPM consists of the following functional areas:
● Infeed
● Shutter
● Infeed transport
● Feeder
● Core Module

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2-1
Section 14: Document Processing
iTRAN Scalable Check Processor

● De-skew mechanism
● Front and rear cameras
● MICR reader
● Endorser
● Escrow and Re-bunch module (ERBM) - bunch feed variant only
● Escrow
● Re-buncher
● Bin module
● Transport
● Reject bin
● Stacking bin.

Document Path

Accepted documents travel through the modules of the SCPM in the following order:
1. Infeed
2. Feeder
3. Deskew
4. Cameras
5. MICR
6. Escrow (bunch feed variant only)
7. Endorser
8. Stacking bin.

2-2 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 14: Document Processing
iTRAN Scalable Check Processor

The path of returned documents is as follows:

1. Infeed
2. Feeder
3. Deskew
4. Cameras
5. MICR
6. Escrow (bunch feed variant only)
7. Re-buncher (bunch feed variant only)
8. Feeder
9. Infeed
10. If not taken by, customer, sent to reject bin.

Security Shutter
A security shutter, mounted on the infeed, prevents access to the module transport. The
shutter is controlled and driven by the SCPM control board. Sensors indicate whether or
not the shutter is open or closed. The facia mounted Media Entry Indicators are also
controlled from the SCPM control board.

Infeed
The infeed accepts either single checks or a bundle of up to 30 checks, depending on the
variant, transports them from the shutter to the separation rollers in the feeder. Once the
checks are at the separation rollers they are fed individually to the deskew area for
alignment and further processing within the SCPM.
A double detect sensor is located immediately after the separation rollers. Multiple items
are reversed back through the rollers to be re-fed as single checks. If separation fails, the
documents are returned to the customer. Over thickness sensing ensures items prone to
jamming will be returned prior to processing.
The bunch in-feed unit can return any un-separated checks back to the customer if the
transaction is cancelled or a feed jam occurs. It also has the capability of accepting a
bunch of checks from the re-bunch module to be returned to the customer from the main
transport. The returned bunch of checks will be held with adequate pressure to ensure they
are retained properly until removed by the customer.
The interlock is located beneath a square, metal cover, beside the escrow transport release
catch.

De-skew Mechanism
Checks are inserted into the unit leading edge first with the aligning edge (MICR line) on
the right hand side. The de-skew mechanism aligns the bottom edge of the document with
a reference surface, using rollers, so that the total skew or rotation does not exceed 1°.
This ensures that the item is adequately de-skewed for subsequent imaging and MICR
read operations.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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2-3
Section 14: Document Processing
iTRAN Scalable Check Processor

Front And Rear Cameras

The cameras scan the front and back of a document. The image scan height is 108mm. The
cameras use line scan imaging sensors to take full colour images as the document passes
the front and rear cameras at full track speed.

MICR Reader Module

The MICR Reader module is located immediately after the de-skew module. The check is
driven past the MICR head with its MICR band in contact with the head. The captured
data is sent to the host ATM, as it is being captured, via a dedicated USB stream pipe.
MICR recognition is performed during processing by software in the ATM’s PC core.
The MICR read scan position is shown in the diagram below:

Document

12.7 mm

1.57 mm
MICR Band

Transport Mechanism
The transport moves checks to and from the processing modules and into the storage bins.
Sensors detect the position and direction of movement of the check and identify if a jam
has occurred and its location. Checks that have not reached the storage bins can be
returned to the customer.
On configurations without an escrow, a check is held in the vertical bin transport after
being read, while waiting for the command to process or return the check.

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 Section 14: Document Processing
iTRAN Scalable Check Processor

Sensors
The following diagram shows the SCPM track layout, giving the locations of the
processing devices, the track sensors, and the bin full sensors.

TS19 TS20 TS21

Capture Bin 1
TS18
Capture Bin 2
DC

Stacking Bin
BE2
Deskew
TS17 Mechanism
BF1

MICR DFD TS4 TS3 TB TS2 TS1

TS9 DS2 DS1

TS8 TS7 TS5

Front
Back Infeed
Endorser Camera TS6
Camera
TS15
her
unc
TS10 Core Reb Feeder

ERBM TS14
TS13 Escrow
TS12 TS16

Sensor Description Location

TS1 Track sensor 1 In-feed
TS2 Track sensor 2 In-feed
TB Thick bunch In-feed
TS3 Track sensor 3 In-feed
TS4 Track sensor 4 Feeder
TS5 Track sensor 5 Feeder
DFD Double feed detect Feeder
TS6 Track sensor 6 Feeder
DS1 Deskew sensor Core Module
DS2 Deskew sensor 2 Core Module
TS7 Track sensor 7 Core Module
TS8 Track sensor 8 Core Module
TS9 Track sensor 9 Core Module
TS10 Track sensor 10 Core Module (bunch feed variant)
TS12 Track sensor 12 ERBM (bunch feed variant)
TS13 Track sensor 13 ERBM (bunch feed variant)
TS14 Track sensor 14 ERBM (bunch feed variant)
TS15 Track sensor 15 ERBM (bunch feed variant)

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Section 14: Document Processing
iTRAN Scalable Check Processor

Sensor Description Location

TS16 Track sensor 16 ERBM (bunch feed variant)
TS17 Track sensor 17 Stacking bin vertical transport
TS18 Track sensor 18 Stacking bin vertical transport
TS19 Track sensor 19 Stacking bin horizontal transport
TS20 Track sensor 20 Stacking bin horizontal transport
TS20 Track sensor 21 Stacking bin horizontal transport
DC Check bin door open Stacking bin
BF1 Capture bin 1 full (document Stacking bin
plate pushed fully down or sen-
sor reading blocked during last 5
plunges)
BE2 Capture bin 2 media present Reject bin
(reject bin)

Escrow And Re-buncher (ERBM) (Bunch Feed only)

The escrow unit consists of a tape type escrow capable of accepting and holding at least 30
maximum size and thickness, conditioned checks. The escrow accept checks in sequential
order and holds them until the SCPM core module, as directed by the application, issues a
command to send the checks either to the SCPM module for further processing or to the
re-bunch unit for return to the customer. At this point the escrow will feed the checks in
reverse sequential order, one at a time as directed by the core module.
The re-bunch unit will accept a minimum of 15 maximum length and thickness
conditioned checks. Checks will be transported to the re-bunch unit either directly from
the SCPM core module or from the escrow unit. The re-bunch unit will accept individual
checks, align them at their leading edges and then when directed, transport the entire
bunch back to the core module for return to the customer.

Rear Endorse Printer

The rear endorse printer is a single line printer utilizing a dot matrix print head mounted in
a fixed position.
To allow for the future extension of the character set based on existing passbook fonts, the
endorser font is installed using a download message. A total of 72 printable ASCII
characters and the carriage return (CR) code are supported, as shown below:
??????? !"#$%&'()*+,-./0123456789:;<=>?
@ABCDEFGHIJKLMNOPQRSTUVWXYZ[\]^_`
The ASCII codes for lowercase alphabet characters are accepted by the endorser but will
be printed as uppercase characters. Any other ASCII character code, either not shown in
the above character set or not a valid control code, are printed as an open square bracket
"[".
Print is oriented along the length of the document at a fixed height of 30mm from the
document lower edge. The length of the endorse line is dependent upon the length of the

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document with the only limitation being that no print should be located within 5mm of the
document edges. On the shortest document, 150mm, it is possible to print up to 63
standard characters. For the longest document, 225mm, the maximum character count is
101.
The default print start position is approximately 5mm from the trailing edge of the
document. Trailing space characters can be used to shift the first printable character
further from the trailing edge

Bin Module
The bin module, consisting of a stacking-type storage bin, reject bin and transport, is
located above the main transport. It contains an independent drive system, driven and
controlled from the main SCPM module. The storage bin has a bin full sensor, whereas
reject bin does not.
The storage bin can contain at least 1000 items and will maintain document orientation
and sequence, except for poor condition documents. The reject bin is a smaller gravity
type bin with a capacity of around 30. Its capacity is less if it contains severely
conditioned curled or folded documents.

Specification

Checks
The SCPM is capable of handling checks that meet the following criteria:

Length 127mm (5”) to 225 mm (8.86”)

Height 63.5mm (2.5”) to 108mm (4.25”)
Thickness 0.076mm (0.003”) to 0.12mm (0.0047”)
Weight 75 g/m2 (20lb) to 105 g/m2 (28lb)

Power Requirement
The SCPM controller board, motors, solenoids, sensors, and peripheral devices require the
following dc voltage and currents:

Peak Continuous
Quiescent Current
Current
+24 V - constant 750 mA 8.0 A

The +24 V supply is sourced from the ATM power supply.

USB
The SCPM USB requirement is USB 2.0.

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Weight
Weight Weight
Module
(kg) (lbs)
Core Module 6.5 14
Short Infeed (bunch) 0.6 1.0
Feed (bunch) 2.1 4.5
ERBM 7.1 15.5
Stacking bin module 10.3 22.5
SCPM without bin module 16.3 36.0
Total SCPM (bunch feed) 26.6 59.0
Total SCPM (single feed) 19.5 43.5

TEST TOOLS
The following test documents are available to test the SCPM:
● MICR test document 484-0046074 and 484-0046075
● Image quality document 484-0050375
● Test Check packet 484-0050345.

ADJUSTMENTS

Configuration
The divert gate on the vertical transport controls the direction of movement of checks from
the core module into the bin. The gate lever can be set to CPM2, CPM3 or CPM4
configuration for Personas 86, Personas 90 and 66xx ATMs respectively by fixing it in
one of three holes in the frame. The correct position for 66xx ATMs is shown below.

Diverter

Correct Diverter
Lock Position

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Module Configuration
From the System Application Main Menu, select the option Self-Service Configuration,
then select Set Device Configuration and choose Scalable Cheque Processing Module.
The following configuration options will be displayed:

Copy Module Load Files From Removable Media

User is prompted to enter a removable memory device containing CPM download files.
Any recognized download files are copied into the SCPM firmware directory, after which
an check is made to determine whether a firmware download is necessary.

Display Version Number

Displays the SCPM version number, the Main Control Board revision number and the
version numbers of the currently downloaded Core Firmware, Main Firmware, FPGA
Configuration, Endorser Firmware, UDFD Firmware and Stacking Bin Firmware load
files. If an Escrow/Re-Bunch Module (ERBM) is present, then the ERBM Firmware
version number will also be displayed.

Display Module Information

Displays the part number and serial number (or equivalent) for each of SCPM module that
has this information available. Only the ERBM has an actual serial number, the NCR built
modules use a tracer number and build date to uniquely identify them.

Copy SCPM Trace Logs to Removable Media

Allows copying of the low-level SCPM trace log files onto a removable memory device
for return to level-2 support for problem analysis. Starting with the ScpmTrace.log file,
the applet will copy any files found in the SCPM log folder: C:\Program Files\NCR APTRA\USB
Scalable Cheque Processing Module\Logs.

Mechanical Adjustments

Infeed
The nodding nose of the infeed can be adjusted to ensure correct alignment of the feeder
and infeed track guides. Correct alignment is when the infeed and feeder track guides are
level when viewed from the side.
To make an adjustment:

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1. Loosen the lock nut located on the underside of the feeder.

2. Using a flat-bladed screwdriver, turn the threaded shaft in to raise the infeed or out to
lower it.
3. Tighten the lock nut to secure the shaft in the required position.

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CONNECTOR ASSIGNMENT

Main Control Board

J4 J8 J10 J18 J13 J15 J17
J5

J1

DIAG
J2 LEDS
J6 J7 P3 J11 J14 J16
P1 P2

Connector Module Connector Module

J1 Endorser J18 Outfeed motor
J2 Stepper P1 Interlock
J4 Stacking bin P2 Power
J5 MICR P3 USB
J6 ERBM
J7 MEI
J8 Transport sensor
J10 Feeder/infeed sensor
J11 UDFD (ultra sonic double
feed detect)
J12 Lower camera
J13 Transport solenoids/
motors
J14 Upper camera
J15 Feeder solenoids/motors
J16 UDFD emulator
J17 Advance motor

INTERNAL CABLES
The schematics in this section show the pin-to-pin connections of the main internal cables
of the SCPM.

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Transport Motor/Solenoids

UPR SOL
ENDMTR

J18-OUTFEEDER

TRANS SOL / MTR OUTFD MTR

MICR

J5 SCPM MICR J1 MICR BOARD

Deskew/Feeder Harness

DSKVERT DSKWHOR

J15 DSK-FD J10-INFEED

FEEDMTR DSKWMTR SOL/MTR SENINFEEDSEN

J-17 ADVMTR

INFEED

FEEDSEN

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Infeed - Short

SHUT CLSD SHUT OPEN TS1

INFEED
SHUT SOL

INFDSOL
JUMPERS
PRESENT

TS2a TS3a

TS2b TS3b

THCKBNCH

Infeed - Medium

SHUT CLSD SHUT OPEN TS1

INFEED
SHUT SOL

INFDSOL
JUMPER
PRESENT
ONLY
TS2a TS3a

TS2b TS3b

THCKBNCH

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Stacking Bin Panel Mount

J4 - STKBIN STKBIN MNT

Stacking Bin Interface

STKBIN MNT J6-CPM_I/F

Stacking Bin Flag Sensors

EMPTY DOWN UP

J3-BIN_SENS BIN DOOR

SEN 5

TROUBLESHOOTING
This section contains error messages and their corrective actions.

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Module Error States

The following error messages are reported by the module. Refer to the sections “Module
Replacement” and “Adjustments” for detailed instructions on FRU actions.

Module State Corrective Action(s)

Interlock Open Push SCPM fully back into ATM.
Inspect switch or harness for damage. Switch located behind square
cover beside escrow transport release catch.
Inspect power supply for damage.
Check for damage on control boards and repair.
Otherwise, replace the SCPM.
USB Disconnected Check USB connections at SCPM, hub and PC core.
Replace cable and retest.
Control board or USB port may be faulty. Replace FRU.
Firmware Download Failure Download EEPROM image again.
Eliminate ESD or electrical noise.
Inspect USB cable for damage.
Check for damage on control boards and repair.
Otherwise, replace the SCPM.
Device Communication Failure Try communications response again.
Eliminate ESD or electrical noise.
Inspect USB cable for damage.
Check for damage on control boards and repair.
Otherwise, replace the SCPM.
UDFD Communication Failure Identify and resolve connection problem or noise source affecting serial
communication.
If necessary, replace main module.
Endorser Communication Identify and resolve connection problem or noise source affecting serial
Failure communication.
If necessary, replace main module.
ERBM Communication Failure Identify and resolve connection problem or noise source affecting serial
communication.
If necessary, replace main module.
Stacking Bin Communication Identify and resolve connection problem or noise source affecting serial
Failure communication.
If necessary, replace storage module.
Core Module Jam Remove foreign object, debris or jammed check from transport.
Core Module Track Sensor Inspect sensors and remove debris or clean dust with a dry, lint-free
Fault cloth.
Use Sensors diagnostic test and/or visual check to identify faulty sensor
or sensor harness. If damaged, repair if possible.
Check for damage on control boards and repair.
Otherwise, replace the FRU.
Core Module Inspect harnessing and moving parts to identify problem.
Electro-Mechanical Fault
Shutter Jammed Inspect the shutter mechanism.
Remove any documents present.
Inspect electrical connectors and cables.
Otherwise, replace infeed.
Infeed Jam Remove foreign object, debris or jammed check from infeed.

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Infeed Track Sensor Fault Remove debris or clean dust from infeed track senors (TS1-TS3) with a
dry, lint-free cloth.
Use Sensors diagnostic test and/or visual check to identify faulty sensor
or sensor harness. If damaged repair if possible.
Check for damage on control boards and repair.
Otherwise, replace the infeed.
Infeed Electro-Mechanical Fault Inspect harnessing and moving parts in infeed to identify problem.
Repair or replace infeed.
Feeder Jam Remove foreign object, debris or jammed check from the feeder.
Feeder Track Sensor Fault Remove debris or clean dust from feeder sensors (TS4 - TS6) with a dry,
lint-free cloth.
Use Sensors diagnostic test and/or visual check to identify faulty sensor
or sensor harness. If damaged, repair if possible.
Check for damage on control boards and repair if possible.
Otherwise, replace the main module.
Feeder Electro-Mechanical Inspect harnessing and moving parts in the feeder to identify problem.
Fault Repair, or replace main module.
Endorser Ribbon Empty/Empty Replace endorser ribbon.
Soon
ERBM Jam Remove foreign object, debris or jammed check from re-buncher. If jam
is in escrow, remove checks using ‘Enable’ diagnostic test.
ERBM Track Sensor Fault Remove debris or clean dust from ERBM sensors (TS12 - TS15) with a
dry, lint-free cloth.
Use Sensors diagnostic test and/or visual check to identify faulty sensor
or sensor harness. Repair if possible.
Check for damage on control boards and repair if possible.
Otherwise, replace the bunch feed module.
ERBM Electro-Mechanical Fault Inspect harnessing and moving parts in re-buncher to identify problem.
Repair, or replace the bunch feed module.
ERBM Off-line Inspect ERBM to locate and remove jammed check. Clean sensors and
repair fault.
Check Bin Jam Remove foreign object, debris or jammed check from storage module
transport.
Check Bin Track Sensor Fault Remove debris or clean dust from storage module sensors (TS17 -
TS21) with a dry, lint-free cloth.
Use Sensors diagnostic test and/or visual check to identify faulty sensor
or sensor harness . If damaged repair, or replace storage module.
Check for damage on control boards and repair/replace FRU.
Check Bin Electo-Mechanical Inspect harnessing and moving parts in storage module to identify prob-
Fault lem. Repair, or replace the storage module.
Check Bin Door Open Close bin door. Inspect mechanism for damage. Remove debris or clean
dust from door closed sensor. Inspect sensor and sensor harness for
damage. If damaged repair, or replace storage module.
Capture Bin 1 Full/Full Soon Empty capture bin. If erroneous error message, clean bin full sensor,
inspect sensor and sensor harness for damage. If damaged repair, or
replace storage module.
Capture Bin 2 Full/Full Soon Empty reject bin.

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DIAGNOSTICS

Level 0 Diagnostics
A complete module startup is carried out in two phases, performed by two completely
separate pieces of firmware. The first phase is kernel diagnostics, FPGA configuration
and USB enumeration, then the second phase is a set of diagnostic tests which initialize
the hardware and perform a number of integrity tests to ensure module readiness.
Four LEDs mounted on the main control board indicate the success or failure of the SCPM
start-up tests, as follows:

First phase
z = LED lit
{ = LED not lit

LED Pattern Fault Description

1 2 3 4
° ° ° ° Successful start-up
l l l l Failed initialization
° ° ° l CPU internal RAM test
° ° l ° CPU XRAM test
° ° l l CPU CODE execution RAM test
° l ° ° Core EEPROM checksum test
° l ° l Main controlware EERPOM checksum test
° l l ° FPGA EEPROM checksum test
° l l l FPGA configuration
l ° ° ° Endorser controlware FLASH checksum test
l ° ° l Stacking bin FLASH checksum test
l ° ° l UDFD FLASH checksum test
l ° l l ERBM communications test
l l ° ° Reserved
l l ° l Reserved
l l l ° Waiting for USB connection

Second Phase
✲ = LED flashing
{ = LED not lit

LED Pattern Fault Description

1 2 3 4
° ° ° ° All tests successful
° ° ° ✲ No interlocked +24 V
° ° ✲ ° Track sensor fault detected

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LED Pattern Fault Description

1 2 3 4
° ° ✲ ✲ Item present in track
° ✲ ° ° Shutter fault detected
° ✲ ° ✲ Infeed fault detected
° ✲ ✲ ° Transport step motor failure
° ✲ ✲ ✲ MICR fault detected
✲ ° ° ° Image system fault detected
✲ ° ° ✲ EPM fault detected (endorser)
✲ ° ✲ ° ERBM fault detected
✲ ° ✲ ✲ UDFD fault detected (ultrasonic double feed detect)
✲ ✲ ° ° SBM fault detected (stacking bin)
✲ ✲ ° ✲ SCPM fault detected (core module)

Device Self Test

The SCPM device self test can be accessed via Device Self Tests on the System
Application Main Menu.
1. Clears the device and performs an integrity check. If this is unsuccessful, returns
status of ‘Fail’.
2. Prompts the user to insert a minimum of 4 items to test all document paths, and a
maximum of 30. If no media is detected within the 15 second time limit, disables the
device and terminates the test with status of ‘Not Completed’.
3. Scans all media and moves it to the escrow.
4. Displays the front image and MICR codeline of each item scanned for 1 second.
5. Ejects the last item entered back to the user.
6. Empties the escrow by moving each item in turn as follows:
● move one item to rebunch mechanism
● endorse next item with test pattern, re-image and move to stacking bin
● display endorsed back image of last item and endorse next item and move to reject
bin.
● repeat steps until escrow is empty.
7. Returns items that were moved to rebuncher to the user.
8. Displays a summary screen for 2 seconds indicating how many items were ejected,
captured in each bin or bunch returned.

Device Diagnostic Tests

The following diagnostics tests for the SCPM can be accessed via Device Diagnostics on
the System Application Main Menu.

Note: Tests that can be looped are indicated by an asterisk (*).

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Enable
The behaviour of the test depends on the SCPM hardware configuration:
The user is prompted to insert a bunch of up to 30 items. If media is entered within 15
seconds, all items entered are MICR read, imaged and moved into escrow. If no is media
entered within the time limit, the device is disabled, the message ‘No media entered’ is
displayed and a Not Complete status is returned.
If the media is successfully placed in escrow or staged then a Complete status is returned.
If an item jams, the message ‘Unable To Enable’ is displayed and a Not Complete status is
returned.

Eject
Any items in the feeder, core module or rebunch mechanism are returned to the user, in
that order. As each item or bunch reaches the shutter opening a prompt is displayed
indicating where the media came from and asking the user to remove it. If the media is
taken, the prompt is removed and a ‘Media Taken’ message is displayed. This media
present and take cycle continues until all media has been returned to the user. Once all
media is ejected and removed a Complete status is returned.
If the media is not taken within 15 seconds, the prompt is removed and the document is
retracted far enough into the infeed, to allow the shutter to close. The message ‘Media Not
Taken’ is displayed and a Not Complete status is returned.
If at the start of the test there is no document present in the transport, a message is
displayed indicating ‘No document present’ and a Not Complete status is returned.

Endorse, Image and Capture

A test string (alphabet in capitals) is printed on the rear of the current document. The item
will then be imaged and then moved into Capture Bin 1.
For an SCPM without escrow, the current item will be staged in the track. If there is an
escrow then the current item will be the next item moved out of escrow.
If the item is successfully placed into the bin then a Complete status is returned.
If the document jams during the capture, the message ‘Unable To Capture’ is displayed
and a Not Complete status is returned.
If there is no document present the message ‘No document present’ is displayed and a Not
Complete status is returned.

Capture Bin 1
The current item is moved into Capture Bin 1 (stacking bin). For an SCPM without
escrow, the current item will be staged in the track. If there is an escrow then the current
item will be the next item moved out of escrow.
If the item is successfully placed into the bin then a Complete status is returned.
If the document jams during the capture, a message is displayed indicating ‘Unable To
Capture’ and a Not Complete status is returned.

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If there is no document present a message is displayed indicating ‘No Document Present’

and a Not Complete status is returned.

Capture Bin 2
The current item is moved into Capture Bin 2 (reject bin). For an SCPM without escrow,
the current item will be staged in the track. If there is an escrow then the current item will
be the next item moved out of escrow.
If the item is successfully placed into the bin then a Complete status is returned.
If the document jams during the capture, the message ‘Unable To Capture’ is displayed
and a Not Complete status is returned.
If there is no document present the message ‘No Document Present’ is displayed and a Not
Complete status is returned.

Rebunch
This test is only available on the bunch variant.
One item is transported from escrow to the rebunch mechanism. If the item is successfully
placed into the rebunch mechanism then a Complete status is returned.
If the item jams, the message ‘Unable To Rebunch’ is displayed and a Not Complete
status is returned.
If there is no media in escrow the message ‘No Document Present’ is displayed and a Not
Complete status is returned.

Clear
Runs the transport to make sure it is clear of documents. Any items found in the transport
are moved to Capture Bin 2 if it is configured, otherwise items are moved to Capture
Bin 1.
After the transport has been run, if all sensors are clear, the message ‘Device Clear’ is
displayed and a Complete status is returned. Otherwise the message ‘Device Jammed’ is
displayed and a Not Complete status is returned.
If the SCPM is configured with an ERBM the completion message will include the status
of Escrow and the Rebunch mechanism. Each will be reported as either Empty or Not
Empty.

Display Front Image

Opens a window displaying the most recent front image taken. A key press terminates the
test. If no front image has been taken the message “No Image To Display” message is
displayed.

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Display Back Image

Opens a window displaying the most recent front image taken. A key press terminates the
test. If no front image has been taken the message “No Image To Display” message is
displayed.

Sensors *
Displays the current state of the shutter and all track sensors.

Shutter *
Causes the shutter to open and close once.

Feeder Cycle *
This test is only on the bunch feed variant.
If no checks are detected in the transport, sensors are calibrated and all motors are
exercised. Any errors detected during the test will be reported.

Deskew Cycle *
This test exercises the de-skew to allow observation of the mechanism in operation, it does
not diagnose problems or report errors.
First the DC motor is activated, then after 1 second both solenoids are activated. After
another second the motor is turned off and both solenoids are deactivated.

Endorser Cycle *
This test exercises the endorser motors to allow observation of the mechanism in
operation, it does not diagnose problems or report errors.
The endorser ribbon motor will be run continuously during the 3-second test cycle.

Solenoid *
This test exercises the solenoid to allow observation of the mechanism in operation, it
does not diagnose problems or report errors.
This test will sequentially activate and deactivate any solenoids within the SCPM device.

Transport Motor *
This test exercises the transport to allow observation of the mechanism in operation, it
does not diagnose problems or report errors.
This test causes all the motors associated with the infeed, feeder and main transport to
cycle on and off in alternating directions. The motors will run in one direction for 2
seconds stop for 1 second and the run in the opposite direction for 2 seconds. When the
cycle is completed all motors and solenoids are powered off.

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Stacking Bin Integrity *

This test calibrates sensors, exercises the transport and performs a full bin plunge cycle.
Any errors detected during the test will be reported.

Escrow/Rebunch Integrity *
This test is only available on the bunch variant.
The test calibrates sensors and exercises all motors. Any errors detected during the test
will be reported.

Device Integrity *
This test performs a full integrity test of all modules in the SCPM, including a full plunge
cycle on the stacking bin. It does not perform a test transaction and no check will be
entered. Any errors detected during the test will be reported.

Run to Run *
The command sequence included in the Run to Run test is:
● Enable (a bunch of up to 30 items can be entered)
● repeat
● Endorse, Image and Capture
● Display Front Image
● Display Back Image
until the escrow is empty.

LEVEL 3 DIAGNOSTICS

S_Data
The S_DATA returned for the SCPM are:

S_DATA Meaning
00 GOOD (No error, continue to use)
01 ROUTINE (Minor fault, continue to use and log error infor-
mation)
02 WARNING (May require attention, continue to use and log
error information)
03 SUSPEND (Do not use device for application-defined time
period)
04 FATAL (Requires immediate attention)

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Tallies
The tallies are incremented by one (1) when the appropriate condition occurs during
diagnostic and normal use. The SCPM tallies are as follows:

Tally Description ID
NUM DOCS Number of checks entered (Enable count) 0
TRANFAIL Number of inconvenience faults 1
TRANSACT Number of checks processed successfully 2
INVMEDIA Number of invalid media detections 3
DBL FEED Number of double feed detections 4
TRAN CLR Number of checks cleared from transport to a bin (using 5
Clear command)
TAKEN Number of checks returned (Taken count) 6
BIN 1 Number of checks captured to bin 1 7
BIN 2 Number of checks captured to bin 2 8
BIN 3 Number of checks captured to bin 3 9
SHUT OPS Number of shutter operations 10
EN CHARS Number of endorser characters printed 11
PRN FAIL Number of endorsement printer faults 12
IMG FAIL Number of image processing failures 13
DSKWFAIL Number of de-skew failures 14
MICRFAIL Number of MICR reader failures 15
TJ INFD Number of jams at in-feed 16
TJ DSKEW Number of jams at de-skew 17
TJ CAM Number of jams at camera 18
TJ ENDRS Number of jams at endorser 19
TJ NOSEN Number of jams with no track sensors blocked 20
TJ OUTFD Number of jams at out-feed 21
TJ MICR Number of jams at MICR 22
FATALSOH Number of out-of-service faults 23
COMMSERR Number of comms errors 24
USBRESET Number of USB resets 25
COMSTOUT Number of comms timeouts 26
SHUTJAMO Number of shutter open jams 27
SHUTJAMC Number of shutter closed jams 28
STRTDATE Start date for tally counts 29
TJ SBIN Number of jams at stacking bin 30
SBN1FAIL Number of stacking bin-1 failures 31
SBN3FAIL Number of stacking bin-3 failures 32

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ERROR CODES

M_Status and M_Data

Refer to the NCR publication B006-6273, 56XX/Personas Self-Service Diagnostic Status
Code Notebook - Volume 2 for information on M_STATUS and M_DATA codes.

MODULE REMOVAL AND REPLACEMENT

The procedures in this section describe the removal and replacement of Field Replaceable
Units of the SCPM.
The FRUs are:
● Bin module
● Infeed
● Feeder
● ERBM
● Core module.
To remove any FRU apart from the bin module, the SCPM must first be removed from the
ATM. Remove the bin module to reduce the weight of the SCPM prior to removing it
from the ATM.
Once out of the ATM, lay the SCPM on its side, so that the belts and gears are underneath
and the jam clearance access points are facing upwards.
When removing and replacing the SCPM in a 6632 with restricted side or rear access, a
10mm socket with at least 30 mm reach will be required to access the rear mounting tray
screw.

Bin Module
To remove the bin module from the SCPM:
1. Disconnect the stacking bin harness (STK BIN MNT) from the connector on the rear
of the SCPM.

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Note: Once disconnected, the harness should be tucked inside the plastic cover on the
back of the bin, to avoid trapping and damaging the harness when the bin assembly is
re-fitted to the SCPM.

2. Remove the two M6 screws and one M4 screw securing the bin module to the
baseplate, then remove the bin.

When re-fitting the bin, check that it is aligned to the core module correctly: it should
mesh with the transport track guide alignment fingers.

Infeed
To remove the infeed from the SCPM:

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1. Disconnect the infeed harnessing on the right-hand side of the infeed.

2. Open feeder top guide.

3. Tilt infeed up from the front until the keyhole on the left-hand side lines up with the
pin.

4. Slide the infeed off the pin.

When re-fitting the in-feed, check that it is aligned to the feeder correctly: the infeed and
the feeder track guides should be level when viewed from the side.

Feeder
To remove the feeder from the SCPM:
1. Remove the infeed and ERBM as described in this section.

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2. Disconnect the feeder harnessing from the right-hand side of the feeder.

3. Remove the two M6 screws securing the feeder to the baseplate and remove the
feeder.

ERBM
To remove the ERBM from the SCPM:

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Section 14: Document Processing
iTRAN Scalable Check Processor

1. Disconnect the ERBM harnessing from the board.

2. Remove the two M6 screws securing the ERBM to the baseplate.

3. Remove the slotted ERBM support post, then remove the ERBM from the baseplate.

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 Section 14: Document Processing
iTRAN Scalable Check Processor

Core Module
The core module is what remains, including the baseplate, when all the other FRUs have
been removed.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 14: Document Processing
iTRAN Scalable Check Processor

2-30 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Table of Contents
Section 15: Security

Table of Contents

Section 15: Security

Chapter 1: Fluiditi ATM Security

REFERENCE TO PERSONAS SERVICE MANUAL .................................................. 1-1

Chapter 2: Fluiditi Replenishment Security

REFERENCE TO PERSONAS SERVICE MANUAL .................................................. 2-1

Chapter 3: Alarms
INTRODUCTION ........................................................................................................... 3-1
Location ...................................................................................................................... 3-1
DESCRIPTION ............................................................................................................... 3-4
TROUBLESHOOTING .................................................................................................. 3-4
DIAGNOSTICS............................................................................................................... 3-5
Level 0 ........................................................................................................................ 3-5
Level 1 ........................................................................................................................ 3-5
Level 3 ........................................................................................................................ 3-5
STRAPPING ................................................................................................................... 3-5
ADJUSTMENTS............................................................................................................. 3-5
MODULE REMOVAL AND REPLACEMENT............................................................ 3-6
CABLING ....................................................................................................................... 3-6
CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 3-7
Alarm Termination Panels .......................................................................................... 3-7
TEST/ADJUSTMENT TOOLS .................................................................................... 3-11

Chapter 4: Intelligent Fraud Detection

INTRODUCTION ........................................................................................................... 4-1
DESCRIPTION ............................................................................................................... 4-1
Alert System Configurations ...................................................................................... 4-2
Control Board ............................................................................................................. 4-4
RF Detect .................................................................................................................... 4-5
Sensors ........................................................................................................................ 4-5
Software ...................................................................................................................... 4-5
Modem Communication (optional) ............................................................................ 4-5
Status LEDs ................................................................................................................ 4-5

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Table of Contents
Section 15: Security

SECURITY ................................................................................................................. 4-6

CONTROL BOARD CONNECTORS ....................................................................... 4-7
TROUBLESHOOTING .................................................................................................. 4-7
Sensors ........................................................................................................................ 4-7
Modem ........................................................................................................................ 4-9
SMS Messaging .......................................................................................................... 4-9
RF Detect Board ....................................................................................................... 4-10
IFD Control board..................................................................................................... 4-10
DIAGNOSTICS............................................................................................................. 4-11
STRAPPING ................................................................................................................. 4-11
TEST TOOLS................................................................................................................ 4-11
ADJUSTMENTS........................................................................................................... 4-11

Chapter 5: Biometric Finger Print Reader (BFPR)

INTRODUCTION ........................................................................................................... 5-1
DESCRIPTION ............................................................................................................... 5-1
BFPR........................................................................................................................... 5-1
TROUBLESHOOTING .................................................................................................. 5-2
DIAGNOSTICS............................................................................................................... 5-3
Level 1 Diagnostics .................................................................................................... 5-3
Self Test ...................................................................................................................... 5-4
Damaged sensor .......................................................................................................... 5-4
MAINTENANCE ............................................................................................................ 5-5
CONFIGURATION ........................................................................................................ 5-6
STRAPPING ................................................................................................................... 5-6
ADJUSTMENTS............................................................................................................. 5-6
MODULE REMOVAL AND REPLACEMENT............................................................ 5-7
Biometric Finger Print Reader Replacement .............................................................. 5-7
MEI Harness Replacement ......................................................................................... 5-8
Harness Auto Supervisor W/O PA Replacement ....................................................... 5-8
CABLING ....................................................................................................................... 5-8
Harness AUX MEI...................................................................................................... 5-8
Harness Auto Supervisor W/O PA ............................................................................. 5-9
CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 5-9
TEST/ADJUSTMENT TOOLS ...................................................................................... 5-9

ii NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 15: Security
Fluiditi ATM Security

Table of Contents

Fluiditi ATM Security

REFERENCE TO PERSONAS SERVICE MANUAL .................................................. 1-1

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 15: Security
Fluiditi ATM Security

1-ii NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 15: Security
Fluiditi Replenishment Security

Table of Contents

Fluiditi Replenishment Security

REFERENCE TO PERSONAS SERVICE MANUAL .................................................. 2-1

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 15: Security
Fluiditi Replenishment Security

2-ii NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 15: Security
Fluiditi ATM Security

Table of Contents
Chapter 2

Fluiditi ATM Security

REFERENCE TO PERSONAS SERVICE MANUAL
This chapter will be migrated from Personas Service Manual at a later date. Please see
FM0547 chapter 20.4 for information on this device.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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2-1
Section 15: Security
Fluiditi ATM Security

2-2 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 15: Security
Fluiditi Replenishment Security

Table of Contents
Chapter 2

Fluiditi Replenishment Security

REFERENCE TO PERSONAS SERVICE MANUAL
This chapter will be migrated from Personas Service Manual at a later date. Please see
FM0547 chapter 20.5 for information on this device.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 15: Security
Fluiditi Replenishment Security

2-2 NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 15: Security

Table of Contents

Alarms

INTRODUCTION ........................................................................................................... 3-1

Location ...................................................................................................................... 3-1
Basic Alarm System............................................................................................... 3-2
Enhanced Alarm System ........................................................................................ 3-3
High Security Alarm System ................................................................................. 3-4

DESCRIPTION ............................................................................................................... 3-4

TROUBLESHOOTING .................................................................................................. 3-4

DIAGNOSTICS............................................................................................................... 3-5
Level 0 ........................................................................................................................ 3-5
Level 1 ........................................................................................................................ 3-5
Alarms.................................................................................................................... 3-5
Level 3 ........................................................................................................................ 3-5

STRAPPING ................................................................................................................... 3-5

ADJUSTMENTS............................................................................................................. 3-5

MODULE REMOVAL AND REPLACEMENT............................................................ 3-6

CABLING ....................................................................................................................... 3-6

CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 3-7

Alarm Termination Panels .......................................................................................... 3-7
Basic....................................................................................................................... 3-7
Basic And Enhanced .............................................................................................. 3-7
Enhanced ................................................................................................................ 3-9
Basic And Enhanced .............................................................................................. 3-9
I/O Panel Alarm Output Connector ..................................................................... 3-10

TEST/ADJUSTMENT TOOLS .................................................................................... 3-11

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3-ii NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 15: Security
Alarms

Table of Contents
Chapter 3

Alarms
INTRODUCTION
The alarm system provides an interface between a series of alarm sensors and an external
environment, such as a bank’s existing alarm scheme.
There are three types of alarm systems:
● Basic
● Enhanced
● Enhanced for medium/high security.

Location
The following diagrams show the locations of the installations within the safe:

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 15: Security
Alarms

Basic Alarm System

PRIMARY LOCK

SECONDARY
LOCK

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June 2008
 Section 15: Security
Alarms

Enhanced Alarm System

PRIMARY LOCK

SECONDARY
LOCK

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Section 15: Security
Alarms

High Security Alarm System

SECONDARY
PRIMARY LOCK
LOCK

DESCRIPTION
All Alarm Systems offer status reporting. This feature reports the status of the alarm
signals to the ATM application program.
A silent alarm, operated by a special combination lock, is an option with the basic and
enhanced systems.

TROUBLESHOOTING
None.

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 Section 15: Security
Alarms

DIAGNOSTICS

Level 0
None.

Level 1

Alarms
The test Offered on the Alarms Diagnostic menu is the Determine Sensor Status test.

Determine Sensor Status TReports the status of the safe’s six sensors.

Level 3
None.

STRAPPING
If the silent alarm is not fitted, the following turnaround plug (NCR part no. 445-0591539)
will be installed in connector J1 on the alarm termination panel:
● 1 x 009-0006439, connector 2 x 3 plug
● 2 x 009-0006427, terminal #18 (female)
● 50 mm x 006-5830020, wire #18 white.

6 5 4

3 2 1

ADJUSTMENTS
The vibration detector will normally be adjusted for optimum performance by the
representative of the alarm company responsible for connecting the ATM to a local alarm
system (they have the expertise and local knowledge to adjust the unit for a particular

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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3-5
Section 15: Security
Alarms

site). For test purposes, however, NCR presets the unit to an initial adjustment as follows:

● Using a spring gauge, centred level with the contact in the direction of the arrow,
adjust the screw until the force necessary to open the contact is approximately 5 g.
Recommended range is 5 g minimum to 25 g maximum.
● If a gauge is not available an approximate adjustment can be made as follows:
● Loosen the adjustment screw until the contact is open
● Tighten the screw until the contact is just closed
● Tighten the screw a further one eighth (1/8) of a turn. (This is the equivalent of the
5 g setting.)

MODULE REMOVAL AND REPLACEMENT

No information available.

CABLING
None.

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 Section 15: Security
Alarms

CONNECTOR ASSIGNMENT/PINOUTS

Alarm Termination Panels

Basic
C7 R5
R20
R21
R6 U1 R12
R23 Q2 D5
R4 VR1
D3 R30
C4
J3

SW1
J1 RLY1 RLY2 RLY4
C5

J2 R28 C6

D1 D2 R16 R25
J4

R18

Basic And Enhanced

Silent Alarm Connector, J1

N/C 4 1 N/C
+12V 5 2 N/C
N/C 6 3 SREL

Door Switch Connector, J2

+12V 3 1 N/C
DREL 4 2 N/C

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 15: Security
Alarms

Alarm Output Connector, J3

TAL_NC 1 2 DAL_NO
TAL_CM 3 4 DAL_CM
N/C 5 6 DAL_NC
N/C 7 8 SAL_NO
N/C 9 10 SAL_CM
N/C 11 12 SAL_NC
N/C 13 14 CAL_NC
CSTS_CM 15 16 CAL_CM
DSTS_CM 17 18 CAL_NO
SSTS_CM 19 20 CSTS_NC
TSTS_CM 21 22 DSTS_NC
N/C 23 24 SSTS_NC
N/C 25 26 TSTS_NC
N/C 27 28 +12V
GND 29 30 N/C

Vibration Sensor Connector, J4

N/C 1 2 N/C
N/C 3 4 N/C
N/C 5 6 N/C
N/C 7 8 N/C
N/C 9 10 N/C
VIB 11 12 N/C
N/C 13 14 N/C
N/C 15 16 GND

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 Section 15: Security
Alarms

Enhanced

Basic And Enhanced

Silent Alarm Connector, J1

N/C 4 1 N/C
+12V 5 2 N/C
N/C 6 3 SREL

Door Switch Connector, J2

+12V 3 1 N/C
DREL 4 2 N/C

Alarm Output Connector, J3

TAL_NC 1 2 DAL_NO
TAL_CM 3 4 DAL_CM
TAL_NO 5 6 DAL_NC
TAL_OUT 7 8 SAL_NO

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Section 15: Security
Alarms

TAL_IN 9 10 SAL_CM
N/C 11 12 SAL_NC
N/C 13 14 CAL_NC
CSTS_CM 15 16 CAL_CM
DSTS_CM 17 18 CAL_NO
SSTS_CM 19 20 CSTS_NC
TSTS_CM 21 22 DSTS_NC
CTST_OP 23 24 SSTS_NC
CTST_OUT 25 26 TSTS_NC
CTST_IN 27 28 +12V
GND 29 30 N/C

Composite Attack Connector, J4

N/C 1 2 +12V
N/C 3 4 N/C
N/C 5 6 CTST_OP
N/C 7 8 CTST_OUT
N/C 9 10 CTST_IN
N/C 11 12 CAL_OUT
TAL_OUT 13 14 N/C
GND 15 16 GND

I/O Panel Alarm Output Connector

The alarm output connector, located on the ATM I/O connector panel, has the following
arrangement of pins which are allocated for basic and enhanced systems as shown in the

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 Section 15: Security
Alarms

diagram:

TEST/ADJUSTMENT TOOLS
A spring gauge (optional).

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Alarms

3-12 NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 15: Security
Intelligent Fraud Detection

Table of Contents

Intelligent Fraud Detection

INTRODUCTION ........................................................................................................... 4-1

DESCRIPTION ............................................................................................................... 4-1

Alert System Configurations ...................................................................................... 4-2
Local Alarms (with status) ..................................................................................... 4-3
Local Alarms (without status)................................................................................ 4-3
Modem Only .......................................................................................................... 4-3
Modem (with status) .............................................................................................. 4-3
Modem and Local Alarms (with status)................................................................. 4-4
Modem and Local Alarms (without status)............................................................ 4-4
Control Board ............................................................................................................. 4-4
RF Detect .................................................................................................................... 4-5
Sensors ........................................................................................................................ 4-5
Software ...................................................................................................................... 4-5
Modem Communication (optional) ............................................................................ 4-5
Status LEDs ................................................................................................................ 4-5
IFD Replenishment Mode...................................................................................... 4-6
SECURITY ................................................................................................................. 4-6
Security Tag ........................................................................................................... 4-6
CONTROL BOARD CONNECTORS ....................................................................... 4-7

TROUBLESHOOTING .................................................................................................. 4-7

Sensors ........................................................................................................................ 4-7
Modem ........................................................................................................................ 4-9
SMS Messaging .......................................................................................................... 4-9
RF Detect Board ....................................................................................................... 4-10
Power Fail ............................................................................................................ 4-10
No RF Detection .................................................................................................. 4-10
RF Permanently Detected .................................................................................... 4-10
IFD Control board..................................................................................................... 4-10
No Power.............................................................................................................. 4-11
Status LEDs Failed............................................................................................... 4-11

DIAGNOSTICS............................................................................................................. 4-11

STRAPPING ................................................................................................................. 4-11

TEST TOOLS................................................................................................................ 4-11

ADJUSTMENTS........................................................................................................... 4-11

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Intelligent Fraud Detection

4-ii NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 15: Security
Intelligent Fraud Detection

Table of Contents
Chapter 4

Intelligent Fraud Detection

INTRODUCTION
This chapter details the Intelligent Fraud Detection (IFD) feature, which is also known as
High Security Fraud Detect (HSFD). The feature will be referred to as IFD throughout this
chapter.
The IFD feature uses sensors to detect and create an alert whenever fraudulent devices,
such as card skimmers are fitted to the exterior of the ATM facia.
Radio frequency (RF) detection is used for detection of analogue transmitting spy cameras
fitted to the ATM for purposes of fraudulently capturing card holder PIN entry. RF
detection does not trigger an alert but provides additional supporting information to an
alert if a fraud device is detected by a sensor at the same time as an RF detect alert.
Alerts can be delivered by one or all of the following three ways:
● As SMS messages via optional modem
● Via the miscellaneous interface board to provide communication to a host
● To local alarms via the NCR Alarm Board, if fitted.
The IFD device is capable of being configured to know the difference between genuine
additions and fraudulent additions to the facia.

DESCRIPTION
IFD consists of the following elements:
● Control board
● RF detect sensor (optional)
● From one to six sensors
● Cellular modem, with separate antenna (optional).
The following diagram shows an overview of the IFD feature. Dashed lines indicate
optional components.

Note: Configuration is performed by Professional Services not Customer Services.

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Section 15: Security
Intelligent Fraud Detection

Power
Supply
(24V) Auto
Supervisor
PC for (if fitted)
configuration
RF
Detect
Security Enclosure
Door Switch

Top Box Switch

USB
replenishment

receive
HSFD
Control transmit
Board
transmit
Status
LEDs transmit

Sensors (up to 6)

To Alert System
(see below)

Alert System Configurations

There are several configurations that can be used to receive alerts from the IFD board
which are shown in the following diagrams. The actual IFD alert system used is normally
determined by the existing alarm configuration.

Note: IFD uses the same miscellaneous interface channel as the silent alarms. This
channel can only be used for silent alarm or IFD, not both at the same time.

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Intelligent Fraud Detection

Local Alarms (with status)

HSFD
Control
Board

NCR
MISC
Alarm
I/F
Board
Host

To
Local
Alarms

Local Alarms (without status)

HSFD
Control
Board

NCR
Alarm
Board

To
Local
Alarms

Modem Only

HSFD
Control Modem Antenna
Board
Mobile Phone

Modem (with status)

HSFD
Control Modem Antenna
Board
Mobile Phone

MISC
I/F

Host

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Intelligent Fraud Detection

Modem and Local Alarms (with status)

HSFD
Control Modem Antenna
Board
Mobile Phone

NCR
MISC
Alarm
I/F
Board
Host

To
Local
Alarms

Modem and Local Alarms (without status)

HSFD
Control Modem Antenna
Board
Mobile Phone

NCR
Alarm
Board

To
Local
Alarms

Control Board
The control board is the heart of the system and provides the following connections:
● 1 USB 2.0 I/O port (Mini USB)
● 3 Molex 70555 series Transmit connectors (6 transmit channels)
● 1 Molex 70555 series Receive connectors (2 receive channels)
● 1 UZB3615 open collector optical sensor input (not used)
● 1 RF detector (2 way) RS232 communications link via RJ45 connector, with supply of
24V DC @ 50mA to the RF detector board
● 1 SPI Bus for future additional sensor
● 1 Molex 70555 series connector for connecting to the door switches
● 1 logic level output (not used)
● 1 relay alarm which is de-energised to indicate alert status (also indicates alert
condition if disconnected, powered off or broken)
● 1 serial bus connection to a GSM cellular modem module (optional).
The board also provides eight diagnostic LEDs for installations without access to status
information via the terminal or cellular modem.

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Intelligent Fraud Detection

RF Detect
IFD supports from zero to one RF detect sensor via two way communications link. The RF
detect sensor takes its power (24V @150mA) from the IFD control board.
RF detection does not trigger an alert but provides additional supporting information to an
alert if a fraud device is detected at the same time as an RF detect alert.
The RF detect board has two status LEDs. The green LED indicates power and the red one
RF detect status.

Note: If the RF detect board is initially detected by IFD but communication is then
broken an SMS alert will be sent for RF alone. The message does not include any sensor
data and may take up to fifteen minutes to be transmitted.

Sensors
A sensor consists of a two-ended electrode, with one end for transmit and the other for
receive.
Each sensor is fastened to the inside surface of the facia of the terminal. The sensors are
connected to the control board using 50 ohm terminated coaxial cable.

Software
Software is downloaded into the IFD control board and is maintained in Flash PROM
memory. Downloads are carried out via modem or a PC connected to the USB port of the
control board.
IFD is a stand-alone device installed in the terminal. This means that there are no software
dependencies. However alerts can be monitored via channel three of the Miscellaneous
Interface Board.

Modem Communication (optional)

IFD can communicate directly to a mobile phone in a stand-alone installation via a modem
daughter board connected to the IFD control board. The modem has a separate antenna
with two variants to support either 900/1800MHz or 850/1900MHz bands
The modem is fitted with a customer supplied SIM (Subscribers Identification Module)
card at site installation time. Communication is via SMS text message to customer defined
numbers.

Status LEDs
The IFD control board is fitted with eight alarm status LEDs which display the status of
the sensors and Infra Red (IR) Detect (if implemented). Once the system has stabilised
then the LEDs will remain steady. If a sensor registers a change then the corresponding
LED will flash. If the change is registered for more than 126 seconds then an alert will be
triggered. The LED will then go steady again and LED D1 will light for 60 seconds.

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Section 15: Security
Intelligent Fraud Detection

Note: 126 seconds is the default time before an alert is triggered. The actual time may be
different depending on customer requirements. If the default time has been changed from
the default then Professional Services will have already advised the appropriate customer
services support team of the new settings.

If a sensor is configured to be not present, then the LED will remain unlit. LED to sensor
correspondence will depend on the configuration of IFD when installed. The diagram
below shows how the LEDS map to each of the six transmit channels.

Channel 6 - D203
Channel 5 - D202
Channel 4 - D201
Channel 3 - D200
Channel 2 - D207
Channel 1 - D208
IR Detect - D206
(not used)
Control PCB
Alert LED (D1)

IFD Replenishment Mode

If the ATM is fitted with the auto supervisor feature then replenishment mode is triggered
by the auto supervisor switches. If the ATM is not equipped with the auto supervisor
feature then door switches for the top box and the security enclosure will be fitted at time
of installation. These are then used to trigger IFD replenishment mode.
When in replenishment mode the status LEDs will light in a repeating sequence. This
sequence is outer pairs followed by inner three. The pattern will repeat until closure of a
replenishment switch. After closure of a replenishment switch, the LEDs take up to 126
seconds to return to normal configuration status.
A supervisor event that exceeds thirty minutes will cause an IFD replenishment alert to be
generated.

SECURITY

Security Tag
The IFD and modem carrier boards are enclosed in a security tagged box to prevent
tampering and unauthorized SIM removal. The security tag is fitted at site installation and
should be renewed when authorized maintenance is required

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Intelligent Fraud Detection

CONTROL BOARD CONNECTORS

Relay Alarm (J204) RF Serial (J200)
Optical Sensor (J205) USB (J208) Cabinet Open (J206)
(not used)
24V In (J301) Extension SP1 Slot (J300)

J205 J204 J208 J206

J301 J200

Remote LED
J209
Connector (J209)
J210 J213 J300

J103

Power LED
J102

J211 J212 J101

J101

J203

J104

Status LEDs Modem (J210, J211, J212, J213)

Alert LED (D1)

Transmit Channel 5
J103
Transmit Channel 4

Transmit Channel 3
J102
Transmit Channel 2

J101 Transmit Channel 1

Transmit Channel 0
Logic Level alarm
J203 (not used)

J104 Receive Channel 0

Receive Channel 1

TROUBLESHOOTING

Sensors
Check that all cables between the IFD control board and the sensors are correctly
connected. Ensure that all connectors are fully home. Test the sensors according to the
following procedure. Note that there are different procedures for each terminal.

Note: The control board LEDs should flash within approximately 10 seconds and in any
case within 30 seconds.

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Section 15: Security
Intelligent Fraud Detection

The diagram below shows the card reader sensor connections.

HSFD Control Board

Transmit Electrode

J101
Pins 3/4

J104
Pins 1/2

Receive Electrode

Rear Access
1. Open the cabinet top box which will activate replenishment mode.
2. Pull out the auto supervisor/replenishment switch to override replenishment mode.
3. Let the control board LEDs settle until D208 is lit and steady.
4. Rack out the card reader.
5. Wait and observe the control board LEDs. If D208 flashes then the electrode is
operating normally. If the LED does not flash then test the appropriate cables and
replace as necessary. If the cables are functioning correctly then replace the electrode
and check again.

Note: Customers using the ATM at this juncture may also cause LED’s to flash.

6. If the problem persists then check the control board.

7. Rack in the card reader.
8. Close the cabinet top box.

Front Access
1. Open the facia which will activate replenishment mode.
2. Pull out the auto supervisor/replenishment switch to override replenishment mode.
3. Let the control board LEDs settle until D208 is lit and steady.
4. Place a hand over the card reader sensor.
5. Observe the control board LEDs. If D208 flashes then the sensor is operating
normally. If the LED does not flash then test the appropriate cables and replace as
necessary. If the cables are functioning correctly then replace the sensor and check
again.

Note: Customers using the ATM at this juncture may also cause LED’s to flash.

6. If the problem persists then check the control board.

7. Remove the hand from the card reader sensor.
8. Close the cabinet top box.

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Intelligent Fraud Detection

Modem
Check that the nylon screw holding the modem to the control board is in place. Replace
the screw if it is missing. Check that the modem is fully seated on the control board and
tighten the screw as necessary. Check that the antenna cable is correctly connected to the
modem board.
Check the antenna cable where it joins the antenna for possible breaks in the wire. Replace
the antenna if the cable is defective.
Ensure that the rest of the IFD system is performing correctly. If everything else appears
to be functioning correctly then call the financial institution’s alert management centre and
request that they call the ATM. If the management centre get an unavailable signal then
the modem is not working and should be replaced. If there is no unavailable signal then
the modem is functioning correctly.

SMS Messaging
Before investigating SMS functionality check that the modem is working correctly.
In order to test the SMS message functionality it will be necessary to generate alerts.
Inform the financial institution’s alert management centre that SMS functionality is to be
tested by triggering an alert.
1. Follow the procedure for checking the sensors and generate an alert condition for at
least the alert trigger time.

Note: 126 seconds is the default time before an alert is triggered. The actual time may be
different depending on customer requirements. Consult with the customer to find out the
actual alert time out.

2. After the alert trigger time the control board LEDs should go on and remain steady.
This indicates that the system has triggered an alert and will attempt to send the SMS
message.
3. Stop triggering the sensor.
4. Contact the alert management centre to see if they have received the SMS alert. If the
alert has been received then SMS functionality is working normally.

Note: If the alert has not been received then IFD may have been unable to send the SMS
message. Wait at least 15 minutes to allow IFD to attempt to re-send the message. Contact
the alert management centre again to see if they have received the alert. If the problem
persists there are three potential issues:

1. There may be poor SMS coverage. The financial institution should contact their
service provider to correct the problem. IFD will continue to retry every 15 minutes
until successful.
2. There is a problem with the SMS service. The financial institution should contact their
service provider to correct the problem.
3. The SIM card provided by the financial institution is faulty, try replacing the SIM card
and re-testing.

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Intelligent Fraud Detection

RF Detect Board
The RF detect board has two status LEDs, one red and one green. The green LED indicates
power on and the red one RF detected. The following table shows the various states:

Green LED Red LED Meaning

Off Off Power Fail/Serious Fault
On Always off No RF detection
On Always on RF permanently detected
On On/Off Normal operation

Power Fail
If both LEDs are off then either there is no power to the RF Detect board or there is a
serious fault. First, check that there is power to the IFD control board. If the control board
has power then check the cable between the control board and the RF Detect board.
If the cable is functioning correctly then it is likely that the RF detect board is faulty.
Replace the RF Detect board.

No RF Detection
If it is suspected that RF is not being detected then an RF source will need to be introduced
next to the RF detect antenna. Place a mobile phone next to the antenna and attempt to
make a call. It is not necessary to call a real number, simply trying to connect should
generate enough RF for the board to detect.
If the red LED goes on or flashes then the board is functioning correctly. If the LED stays
off then replace the RF detect board.

RF Permanently Detected
If the red LED is permanently on, the board may be faulty or a strong RF signal may be
present in the location. Replace the RF Detect board with a known good one. Iis also
possible to reduce the RF PCB ANTENNA antenna length, to desensitise the RF detector.
If the problem persists then it is likely that the background RF at the location is too strong
for the IFD RF Detect to function correctly. Inform the owning institution that this is the
case.

IFD Control board

If the status LEDs do not light there may be no power supply to the control board or the
board may be faulty.

Note: The IFD control board has a built in fuse that will automatically re-set when the
fault condition is corrected. The fuse requires a few seconds to cool. Allow 20 secs to be
certain.

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Intelligent Fraud Detection

No Power
Check that the control board power LED is on.
If the LED is off then there is no power to the control board. Ensure that the power cable
from the 24V power supply is connected and functioning correctly. Replace the cable if
required.
If the cable is functioning correctly then check the power supply and replace if necessary.
If both the power supply and power cable are functioning correctly then replace the IFD
control board.

Status LEDs Failed

If the status LEDs do not light and there is power to the board then the board is faulty.
Replace the IFD control board.

DIAGNOSTICS
None.

STRAPPING
None.

TEST TOOLS
Access to a mobile phone is required for RF detection.

ADJUSTMENTS
None.

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Intelligent Fraud Detection

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 Section 15: Security

Table of Contents

Biometric Finger Print Reader (BFPR)

INTRODUCTION ........................................................................................................... 5-1

DESCRIPTION ............................................................................................................... 5-1

BFPR........................................................................................................................... 5-1

TROUBLESHOOTING .................................................................................................. 5-2

DIAGNOSTICS............................................................................................................... 5-3
Level 1 Diagnostics .................................................................................................... 5-3
Self Test ...................................................................................................................... 5-4
Damaged sensor .......................................................................................................... 5-4

MAINTENANCE ............................................................................................................ 5-5

CONFIGURATION ........................................................................................................ 5-6

STRAPPING ................................................................................................................... 5-6

ADJUSTMENTS............................................................................................................. 5-6

MODULE REMOVAL AND REPLACEMENT............................................................ 5-7

Biometric Finger Print Reader Replacement .............................................................. 5-7
MEI Harness Replacement ......................................................................................... 5-8
Harness Auto Supervisor W/O PA Replacement ....................................................... 5-8

CABLING ....................................................................................................................... 5-8

Harness AUX MEI...................................................................................................... 5-8
Harness Auto Supervisor W/O PA ............................................................................. 5-9

CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 5-9

TEST/ADJUSTMENT TOOLS ...................................................................................... 5-9

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Biometric Finger Print Reader (BFPR)

Table of Contents
Chapter 5

Biometric Finger Print Reader (BFPR)

INTRODUCTION
This chapter describes the replacement of the Biometric Finger Print Reader (BFPR), MEI
Harness and Harness Auto Supervisor W/O PA.

DESCRIPTION

BFPR

Biometric Finger Print Reader (BFPR) USB

The BFPR is a fingerprint sensor package. It is a combination of fingerprint sensor

technology, advanced image processing techniques and a proprietary finger positioning
system. The BFPR also has embedded ESD protection.
The sensor looks past the easily obscured outer layer of the skin to the living layer below
where the unique ridge and valley patterns of the fingerprints originate, to form an
accurate, undistorted image of the fingerprint. The fingerprint detection surface, contained

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Biometric Finger Print Reader (BFPR)

in a CMOS intergrated circuit is protected by an ultra-hard transparent ceramic coating to

resist everyday use, abrasion and wear, and is capable of withstanding greater than 1
million touches.

TROUBLESHOOTING
Error Possible root causes Isolation Resolution
Finger Print USB cable disconnected Check USB cable. Re-connect USB cable.
Reader from Biometric Finger
Disconnected Print Reader.
USB cable disconnected Check USB cable. Re-connect USB cable.
from USB hub
USB cable faulty. Replace cable and retest. Replace USB cable.
Biometric Finger Print Check for Biometric USB Port Reset.
Reader Firmware Hung. Finger Print Reader
Response.
Biometric Finger Print Check for Biometric Replace Biometric
Reader Faulty. Finger Print Reader Reader.
Response.
Read Error Reader aperture dirty. Check aperture for dirt, if Clean Aperture.
dirty clean the aperture.
Too Many Read Reader aperture dirty. Check aperture for dirt, if Clean Aperture.
Errors dirty clean the aperture.
Electronic Failure. N/A. Replace Biometric
Reader.
Electronics Fault Biometric Finger Print Check for Biometric USB Port Reset.
Reader Firmware Hung. Finger Print Reader
Response.
Electronic Failure. N/A Replace Biometric
Reader.
Not Authorised New/Non-NCR device N/A. Requires Authorisation.
connected.

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Biometric Finger Print Reader (BFPR)

DIAGNOSTICS

Level 1 Diagnostics
Note: Looping is allowed on all tests.

Applet ID Test Description

0 Menu This displays a menu of all the other Applets to allow an operator to
select one.
1 Identification The test will display the following information:

1. Device Type: USB

2. Device serial Number
3. Device Firmware Version
2 Display The test will perform in the sequence that follows:
Biometric
1. The USB BFPR is activated using Collect
Biometric to detect a finger print - if this is
unsuccessful the test is terminated and a ‘Fail’
Status returned.
2. The operator is prompted to present a finger on
the sensor and allowed 10 seconds to do so.
● If no finger is detected the test will be
terminated with ‘Not completed’ status and
the collection is cancelled.
● Upon detection of a finger print, the finger
print is displayed on the console along with
the image quality histogram.
3. The operator will be prompted to remove the
finger from the sensor and allowed 10 seconds to
do so.
● If no finger is detected then test will be
terminated with ‘Success’.
● If finger print is not removed the test will be
terminated with ‘Not Completed’ status.
4. End of test.

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Biometric Finger Print Reader (BFPR)

Self Test
Applet ID Test Description
0 Menu This displays a menu of all the other Applets to allow an operator to
select one.
1 Device Self Test The device self test.

1. The USB BFPR is activated using Collect

Biometric to detect a finger print - if this is
unsuccessful the test is terminated and a ‘Fail’
Status returned.
2. The operator is prompted to present a finger on the
sensor and allowed 10 seconds to do so.
● If no finger is detected the test will be
terminated with ‘Not completed’ status and the
collection is cancelled.
● Upon detection of a finger print, the finger print
is displayed on the console along with the
image quality histogram.
3. The operator will be prompted to remove the finger
from the sensor and allowed 10 seconds to do so.
● If no finger is detected then test will be
terminated with ‘Success’.
● If finger print is not removed the test will be
terminated with ‘Not Completed’ status.
4. End of test.

Damaged sensor
Below are examples of a damaged sensor caused by ESD events, If any of these are seen
by a CE then the BFPR should be replaced.
● Spots on sensor (Damaged pixel cluster)

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Biometric Finger Print Reader (BFPR)

● Damaged rows

● Damaged columns

● Or a combination of any of the above.

MAINTENANCE
This feature does support device configuration via the Ulysses System Application and
therefore does provide a configuration dialog.

Applet ID Test Description

0 Menu This displays a menu of all the other Applets to allow an operator to select
one.
1 Identification The test will display the following information:
1. Device Type: USB
2. Device Serial Number
3. Device Firmware Version
2 Clean The following instructions are displayed:
1. Wipe finger receptacle.
2. run the HW_SELF_TEST Property from system
application.

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Biometric Finger Print Reader (BFPR)

CONFIGURATION
Note: Configuration settings will be remotely viewable by default. However, they cannot
be modified.

Applet ID Test Description

0 Menu This displays a menu of all the other Applets to allow an
operator to select one.
1 Report Device Type This applet allows the operator to interrogate the device for
what type of device is present.

● Device Type: USB

2 Report Serial Number This applet allows the operator to interogate the device for
the Device Serial Number.

● Device Serial Number

3 Report firmware Versions This applet allows the operator to interrogate the device for
information relating to the device firmware.

● Firmware Version
4 Report device VID & PID This applet allows the operator to interrogate the VID &PID
of the device.

● Device Vendor ID
● Device Product ID

STRAPPING
None.

ADJUSTMENTS
None.

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Biometric Finger Print Reader (BFPR)

MODULE REMOVAL AND REPLACEMENT

Biometric Finger Print Reader Replacement

Replace the BFPR as follows:
MEI Harness Nut & Washer

BFPR USB Harness

BFPR USB Harness USB Extension Harness

Nut & Washer MEI Harness

Note: Retain all removed nuts and washers for use with the replacement BFPR.

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Biometric Finger Print Reader (BFPR)

1. Disconnect the BFPR USB Harness from the USB Extension Harness.
2. Remove the 2 nuts and 2 washers securing the BFPR to the facia.
3. Cut cable ties and remove the MEI harness from the BFPR
4. Attach the MEI harness to the replacement BFPR.
5. Attach the replacement BFPR to the facia with the retained washers and nuts.
6. Attach the BFPR USB Harness to the Power Supply Harness.
7. Replace removed cable ties.

MEI Harness Replacement

Replace the MEI Harness as follows:
1. Remove cable ties from MEI Harness.
2. Disconnect the MEI Harness from the Harness Auto Supervisor W/O PA, BFPR, the
Contactless Card Reader (if fitted) and remove from ATM.
3. Attach the replacement MEI Harness to the Harness Auto Supervisor W/O PA, BFPR
and the Contactless Card Reader (if fitted).
4. Replace removed cable ties.

Harness Auto Supervisor W/O PA Replacement

Replace the Harness Auto Supervisor W/O PA as follows:
1. Remove cable ties from Harness Auto Supervisor W/O PA.
2. Disconnect the Harness Auto Supervisor W/O PA from the MEI Harness, Misc i/f j4
and remove from ATM.
3. Attach the replacement Harness Auto Supervisor W/O PA to the MEI Harness and the
Misc i/f j4.
4. Replace removed cable ties.

CABLING

Harness AUX MEI

BIO_MEI
CONTACTLESS

BIOMETRIC
CONTACTLESS_MEI

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Biometric Finger Print Reader (BFPR)

Harness Auto Supervisor W/O PA

SUPERVISOR

CONTACTLESS

MISC I/F J4

BIOMETRIC

CONNECTOR ASSIGNMENT/PINOUTS
None.

TEST/ADJUSTMENT TOOLS
None.

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Biometric Finger Print Reader (BFPR)

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 Table of Contents
Section 16: Miscellaneous Devices & Interfaces

Table of Contents

Section 16: Miscellaneous Devices &

Interfaces

Chapter 1: Miscellaneous Interface and Remote Input/Output Boards

INTRODUCTION ........................................................................................................... 1-1
DESCRIPTION ............................................................................................................... 1-1
Miscellaneous Interface Board ................................................................................... 1-1
Remote Input/Output (RI/O) Board ............................................................................ 1-2
Night Safe Service ...................................................................................................... 1-2
Alarms Service............................................................................................................ 1-3
Indicators Service ....................................................................................................... 1-3
Media Entry/Exit Indicators Service........................................................................... 1-3
Board Layouts............................................................................................................. 1-4
Power Requirement..................................................................................................... 1-4
TROUBLESHOOTING .................................................................................................. 1-5
DIAGNOSTICS............................................................................................................... 1-5
Diagnostic LEDs......................................................................................................... 1-5
STRAPPING ................................................................................................................... 1-6
ADJUSTMENTS............................................................................................................. 1-6
MODULE REMOVAL AND REPLACEMENT............................................................ 1-6
CABLING ....................................................................................................................... 1-7
Interconnect Diagram ................................................................................................. 1-7
RIO Enable Harness.................................................................................................... 1-8
CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 1-8
Miscellaneous Interface Board Connectors ................................................................ 1-8
Remote Input/Output Board Connectors .................................................................. 1-11
TEST/ADJUSTMENT TOOLS .................................................................................... 1-12

Chapter 2: Remote Status

INTRODUCTION ........................................................................................................... 2-1
DESCRIPTION ............................................................................................................... 2-1
Power Supply .............................................................................................................. 2-1
TROUBLESHOOTING .................................................................................................. 2-1
DIAGNOSTICS............................................................................................................... 2-1
STRAPPING ................................................................................................................... 2-2
ADJUSTMENTS............................................................................................................. 2-2
MODULE REMOVAL AND REPLACEMENT............................................................ 2-2
CABLING ....................................................................................................................... 2-2
CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 2-2

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Internal Connections ................................................................................................... 2-2

TEST/ADJUSTMENT TOOLS ...................................................................................... 2-2

Chapter 3: Media Entry/Exit Indicators

INTRODUCTION ........................................................................................................... 3-1
DESCRIPTION ............................................................................................................... 3-1
TROUBLESHOOTING .................................................................................................. 3-1
DIAGNOSTICS............................................................................................................... 3-2
STRAPPING ................................................................................................................... 3-2
ADJUSTMENTS............................................................................................................. 3-2
MODULE REMOVAL AND REPLACEMENT............................................................ 3-2
Standard MEEI ........................................................................................................... 3-2
MEEI With Carrier Moulding..................................................................................... 3-3
CABLING ....................................................................................................................... 3-4
CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 3-4
TEST/ADJUSTMENT TOOLS ...................................................................................... 3-4

Chapter 4: USB 2D Bar Code Reader (Illuminated)

INTRODUCTION ........................................................................................................... 4-1
Safety Compliance ...................................................................................................... 4-1
DESCRIPTION ............................................................................................................... 4-1
Power Requirements ................................................................................................... 4-2
TROUBLESHOOTING .................................................................................................. 4-3
Module States ............................................................................................................. 4-3
DIAGNOSTICS............................................................................................................... 4-3
Reporting .................................................................................................................... 4-3
Self Test ...................................................................................................................... 4-3
Level 3 Diagnostics .................................................................................................... 4-3
STRAPPING ................................................................................................................... 4-4
ADJUSTMENTS............................................................................................................. 4-4
MODULE REMOVAL AND REPLACEMENT............................................................ 4-4
CABLING ....................................................................................................................... 4-5
CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 4-6
UBAR Illumination IR LED Driver Board................................................................. 4-6
UBAR Interface PCB.................................................................................................. 4-7
TEST/ADJUSTMENT TOOLS ...................................................................................... 4-8

Chapter 5: CCTV Camera

INTRODUCTION ........................................................................................................... 5-1
DESCRIPTION ............................................................................................................... 5-1
Camera Housing ......................................................................................................... 5-2
Camera Connectors..................................................................................................... 5-4
DIAGNOSTICS............................................................................................................... 5-5
STRAPPING ................................................................................................................... 5-5
ADJUSTMENTS............................................................................................................. 5-5

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Camera settings........................................................................................................... 5-5

DC Iris Level Adjustment........................................................................................... 5-5
Lens Focusing ............................................................................................................. 5-5
MODULE REMOVAL AND REPLACEMENT............................................................ 5-6
NCR 6632, 6634 & 6638 ATMs................................................................................. 5-6
NCR 6632 ATM ......................................................................................................... 5-7
NCR 6634 & 6638 ATMs........................................................................................... 5-8
CABLING ....................................................................................................................... 5-9
NCR 6632 ATM ......................................................................................................... 5-9
NCR 6634 & 6638 ATMs........................................................................................... 5-9
CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 5-10
TEST/ADJUSTMENT TOOLS .................................................................................... 5-10

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Section 16: Miscellaneous Devices & Interfaces

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 Section 16: Miscellaneous Devices & Interfaces
Miscellaneous Interface and Remote Input/Output Boards

Table of Contents

Miscellaneous Interface and Remote

Input/Output Boards

INTRODUCTION ........................................................................................................... 1-1

DESCRIPTION ............................................................................................................... 1-1

Miscellaneous Interface Board ................................................................................... 1-1
Remote Input/Output (RI/O) Board ............................................................................ 1-2
Night Safe Service ...................................................................................................... 1-2
Alarms Service............................................................................................................ 1-3
Indicators Service ....................................................................................................... 1-3
Media Entry/Exit Indicators Service........................................................................... 1-3
Board Layouts............................................................................................................. 1-4
Power Requirement..................................................................................................... 1-4

TROUBLESHOOTING .................................................................................................. 1-5

DIAGNOSTICS............................................................................................................... 1-5
Diagnostic LEDs......................................................................................................... 1-5
Poly-Switches......................................................................................................... 1-6

STRAPPING ................................................................................................................... 1-6

ADJUSTMENTS............................................................................................................. 1-6

MODULE REMOVAL AND REPLACEMENT............................................................ 1-6

CABLING ....................................................................................................................... 1-7

Interconnect Diagram ................................................................................................. 1-7
RIO Enable Harness.................................................................................................... 1-8

CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 1-8

Miscellaneous Interface Board Connectors ................................................................ 1-8
+24V DC Power Connector (J5)............................................................................ 1-8
USB Connector (J2) ............................................................................................... 1-9
Audio Line I/P Connector (J1)............................................................................... 1-9
Every Unit Item Connector (J3)............................................................................. 1-9
Feature Connector (J4)......................................................................................... 1-10
Remote I/O Interface Connector (J7)................................................................... 1-10
Remote Input/Output Board Connectors .................................................................. 1-11
+24VDC Power Connector (J1)........................................................................... 1-11
Miscellaneous I/O Connector (J2) ....................................................................... 1-11

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Miscellaneous Interface and Remote Input/Output Boards

Alarms Status Connector (J3) .............................................................................. 1-11

Reserved I/O Connector (J4)................................................................................ 1-11
Remote Relay and Remote Indicator Connector (J5) .......................................... 1-12

TEST/ADJUSTMENT TOOLS .................................................................................... 1-12

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Miscellaneous Interface and Remote Input/Output Boards

Table of Contents
Chapter 1

Miscellaneous Interface and Remote

Input/Output Boards
INTRODUCTION
This chapter describes the Miscellaneous Interface board (Misc I/F board) installed in the
facia, and the Remote Input/Output board (RI/O board) installed in the security enclosure.
These boards provide the following miscellaneous interfaces to NCR 663X ATMs:
The Misc I/F and RI/O boards carry out the following functions:
● Provide control and status circuitry for:
● Media entry/exit indicators
● Public and private audio
● Facia light
● Advert Light
● Function display keys (FDKs)
● Customer display and power control status
● Provide a USB 1.1 compliant interface to communicate to the PC core
● Provide control and status circuitry for security and remote device functions such as
remote indicators, remote relay, alarms status, and night deposit function
● Provide area of non-secure persistent memory to store information such as product
class and serial number
● Perform a watchdog function and provide a reset to the PC core.
The Misc I/F board provides the main functionality and the RI/O board provides the
security and remote device functionality.

DESCRIPTION
The Misc I/F board is a four-layer printed board with surface mounted components that
provide breakout connections for the link to the RI/O board and USB link to the PC core.
The RI/O board is a two-layer printed board providing a link to the Misc I/F board via a
20-way connector.

Miscellaneous Interface Board

The board contains the following subsystems:
● MCF5272 processor

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Miscellaneous Interface and Remote Input/Output Boards

● Flash ROM
● SRAM
● EEPROM
● Power regulator
● Background debug mode (BDM) interface
● Debug interfaces
● Diagnostic LEDs
● Reset
● USB interface
● MEEI interface
● Audio interface
● FDK interface
● Auto supervisor
● Watchdog
● Power control
● Advert/facia light control.

Remote Input/Output (RI/O) Board

The RI/O board contains the following subsystems:
● Remote indicator
● Alarms
● Remote relay, deposit solenoid, night deposit 1 (bag) and night deposit 2 (door)
● Reserved I/O port (2 off).

Night Safe Service

The night safe depository service is responsible for the access and control of a Night Safe
Depository device situated next to the ATM. Three types of NSD device are supported:
● The night safe supports monitoring of the bag drop switch only during a deposit
● The ATM:
● Controls the door bolt
● Monitors the bag drop switch during a deposit
● The ATM:
● Controls the door bolt
● Monitors the bag drop switch during a deposit
● Senses that the door has been closed after the deposit.

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Miscellaneous Interface and Remote Input/Output Boards

Alarms Service
The alarms service senses and reports changes in the state of the four security enclosure
sensors. The service polls the input lines and returns an unsolicited response if a change of
state is detected which lasts for at least 200 ms.

Indicators Service
The indicators service is responsible for access and control of the following:
● Remote status monitor
● Remote relay
● In-service indicator
● Facia light
● Remote power on/off
● Watchdog reset.

Media Entry/Exit Indicators Service

The media entry/exit indicators service controls media entry/exit indicators as follows:
● Cash dispenser
● Statement printer
● Receipt printer
● Envelope dispenser
● Card reader
● Depository/DPM
● Passbook printer
● Spare.

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Miscellaneous Interface and Remote Input/Output Boards

Board Layouts
The main components on the Misc I/F board are identified in the following illustration:

J2 J1
J3 J5
D1
D2
D3 J4
D4

U37

J7
D8

Diagnostic LEDs Power Indicator LED

The main components on the RI/O board are identified in the following illustration:

J3 J4 J5

REMOTE I/O

SUPPLY

J2 J1

Power Requirement
Typical voltage and current requirements for the Misc I/F board are:
● +24V ± 2.4V @ 1.5A maximum
● +5V auxiliary ± 0.5V @ 1.0A maximum

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● 3.3V ± 0.33V @ 1.5A maximum (generated on board from the 5V auxiliary supply).
Typical voltage and current requirements for the RI/O board are:
● +24V ± 2.4V @ 2A maximum
● +3.3V ± 0.33V @ 100mA maximum (from the Misc I/F).

Note: The above currents do not include external loads.

TROUBLESHOOTING
Error Possible root causes Isolation Resolution
Error message: Device fault or comms error None Replace
REPLACE_NOW
or
INSPECT_NOW

DIAGNOSTICS

Diagnostic LEDs
Four diagnostic LEDs are fitted to the Misc I/F board.

J2

D1
D2
Diagnostic LEDs
D3
D4

During level 0 diagnostics after a power-up or hard reset (not after a soft reset) the test ID
is displayed on the programmable LEDs. Once the test is complete, if a failure has
occurred, the test result is displayed on the LEDs for one second followed by the test ID
again for one second. This sequence continues until the board is reset. If no failure occurs,
the next test in the sequence is performed until the entire start-up sequence is complete and
the LEDs are cleared. Once level 0 diagnostics are complete, usage of the LEDs is device
specific.

Note: There is no switch selectable or run-to-run tests provided.

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Section 16: Miscellaneous Devices & Interfaces
Miscellaneous Interface and Remote Input/Output Boards

The following table gives the status for the LED codes:

LEDs
Status
D1 D2 D3 D4
On Off On On Bootloader Checksum Fail
Off Off Off On Data Bus Error
On Off Off On Address Bus Error
Off On Off On Internal Data Error

Poly-Switches
The devices powered from the Misc I/F and RI/O boards are protected by resettable poly-
switches. There are no fuses on the boards.

Note: The poly-switches are reset after the fault is cleared and the power in the circuit is
removed. Normal operation is resumed after the device has cooled and the fault has been
cleared. No manual resetting or replacement is required.

STRAPPING
None.

ADJUSTMENTS
None.

MODULE REMOVAL AND REPLACEMENT

Information not available.

1-6 NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 16: Miscellaneous Devices & Interfaces
Miscellaneous Interface and Remote Input/Output Boards

CABLING

Interconnect Diagram

Line Out Facia and Advert Light

MISC I/F Power Control and Status
PC CORE BOARD Public Audio
Private Audio (Headphone + Jack Detect)
USB
FDKs
MEEIs
Display Status
Auto Supervisor

REMOTE I/O Alarms Status

BOARD Remote Status Indicators
Optional Night Deposit
Remote Relay

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Section 16: Miscellaneous Devices & Interfaces
Miscellaneous Interface and Remote Input/Output Boards

RIO Enable Harness

RIO MISC_IF P7

RIO MISC_IF P7

1 1
2 2
3 3
4 4

2
1
2
1

5 5
6 6

3
4
3
4

7 7
8 8

5
6
5
6

9 9
10 10

7
8
7
8

11 11

10
10

9
9

12 12
13 13

12
11
12
11

14 14
15 15

14
13
14
13

16 16
17 17

15
16
15
16

18 18

17

18
17

18

19 19
20 20

20
20

19
19

RIO MISC_IF P7

CONNECTOR ASSIGNMENT/PINOUTS

Miscellaneous Interface Board Connectors

+24V DC Power Connector (J5)

This is a 2-way right angle connector:

Pin Signal
1 +24V DC
2 GND

1-8 NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 16: Miscellaneous Devices & Interfaces
Miscellaneous Interface and Remote Input/Output Boards

USB Connector (J2)

This is a 5-way right angle USB mini B-type connector:

Pin Signal
1 BUS_PWR
2 USB_D-
3 USB_D+
4 N/C
5 GND

Audio Line I/P Connector (J1)

This is a 3-way 3.5 mm PCB mount audio jack socket:

Pin Signal
1 SCREEN
2 PC AUDIO RIGHT
3 N/C
4 N/C
5 PC AUDIO LEFT

Every Unit Item Connector (J3)

This is a 50-way right angle connector:

Signal Pin Pin Signal

+5V_AUX_RTN 1 2 +5V_AUX
FDK2_TOP 3 4 FDK_CONF1
FDK2_LW_MD 5 6 FDK2_UP_MD
FDK_CONF2 7 8 FDK2_BOT
FDK1_TOP 9 10 FDK2_GND
FDK1_LW_MD 11 12 FDK1_UP_MD
FDK_BOT 13 14 FDK1_GND
MEEI5 15 16 +24V
MEEI6 17 18 +24V
MEEI7 19 20 +24V
MEEI8 21 22 +24V
MEEI1 23 24 +24V
MEEI2 25 26 +24V
MEEI3 27 28 +24V
MEEI4 29 30 +24V
FACIA_LIGHT_CTL 31 32 FACIA_LIGHT_CTL_RTN
WDOG_RESET 33 34 WDOG_RESET_RTN
POWER_SHD2 35 36 POWER_SHD2_RTN
POWER_SHD1 37 38 POWER_SHD1_RTN

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Section 16: Miscellaneous Devices & Interfaces
Miscellaneous Interface and Remote Input/Output Boards

Signal Pin Pin Signal

POWER_STAT_2 39 40 POWER_STAT_2_RTN
POWER_STAT_1 41 42 POWER_STAT_1_RTN
DISP_STAT_D1 43 44 DISP_STAT_D1_RTN
DISP_STAT_D0 45 46 DISP_STAT_D0_RTN
LEFT_OUT+ 47 48 LEFT_OUT-
RIGHT_OUT+ 49 50 RIGHT_OUT-

Feature Connector (J4)

This is a 34-way right angle connector:

Signal Pin Pin Signal

HP_SPK_LEFT 1 2 HP_SPK_LEFT_RTN
HP_SPK_RIGHT 3 4 HP_SPK_RIGHT_RTN
HP_VOL_ADJUST 5 6 HP_VOL_ADJUST_RTN
HP_JACK_DET 7 8 HP_JACK_DET_RTN
AUD_FEAT_DET 9 10 AUD_FEAT_DET_RTN
MEEI9 11 12 +24V
MEEI10 13 14 +24V
MEEI11 15 16 +24V
MEEI12 17 18 +24V
MEEI13 19 20 +24V
MEEI14 21 22 +24V
MEEI15 23 24 +24V
MEEI16 25 26 +24V
ADVERT_LIGHT_CTL 27 28 ADVERT_LIGHT_CTL_RTN
AUTO_SUP_SW 29 30 AUTO_SUP_SW_RTN
AUTO_SUP_DET 31 32 AUTO_SUP_DET_RTN
RESERVED_OUT1 33 34 RESERVED_OUT1_RTN

Remote I/O Interface Connector (J7)

This is a 20-way right angle connector:

Signal Pin Pin Signal

RS_PWR 1 2 CSTS
LED0 3 4 CSTS_RTN
LED1 5 6 DSTS
LED2 7 8 DSTS_RTN
REMOTE_RELAY 9 10 SSTS
DEP_SOLENOID 11 12 SSTS_RTN
ND_BAG 13 14 TSTS
ND_DOOR 15 16 TSTS_RTN
RESERVED_01_RTN 17 18 RESERVED_01
RESERVED_02_RTN 19 20 RESERVED_02

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 Section 16: Miscellaneous Devices & Interfaces
Miscellaneous Interface and Remote Input/Output Boards

Remote Input/Output Board Connectors

+24VDC Power Connector (J1)

This is a 2-way right angle connector:

Pin Signal
1 +24V DC
2 GND

Miscellaneous I/O Connector (J2)

This is a 20-way right angle connector:

Signal Pin Pin Signal

RS_PWR 1 2 CSTS
LED0 3 4 CSTS_RTN
LED1 5 6 DSTS
LED2 7 8 DSTS_RTN
REMOTE_RELAY 9 10 SSTS
DEP_SOLENOID 11 12 SSTS_RTN
ND_BAG 13 14 TSTS
ND_DOOR 15 16 TSTS_RTN
RESERVED_01_RTN 17 18 RESERVED_01
RESERVED_02_RTN 19 20 RESERVED_02

Alarms Status Connector (J3)

This is an 8-way right angle connector:

Pin Signal
1 CSTS
2 GND
3 DSTS
4 GND
5 SSTS
6 GND
7 TSTS
8 GND

Reserved I/O Connector (J4)

This is a 4-way right angle connector:

Pin Signal
1 RESERVED_01

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Section 16: Miscellaneous Devices & Interfaces
Miscellaneous Interface and Remote Input/Output Boards

Pin Signal
2 RESERVED_01_RTN
3 RESERVED_02
4 RESERVED_02_RTN

Remote Relay and Remote Indicator Connector (J5)

This is a 14-way right angle connector:

Pin Signal
1 RS_PWR
2 LED 0
3 LED 1
4 LED 2
5 REMOTE RELAY 1A
6 REMOTE RELAY 1B
7 REMOTE RELAY 2A
8 REMOTE RELAY 2B
9 DEPOSIT SOLENOID PWR
10 DEPOSIT SOLENOID RTN
11 ND_BAG
12 NIGHT DEPOSIT BAG RTN
13 ND_DOOR
14 NIGHT DEPOSIT DOOR RTN

TEST/ADJUSTMENT TOOLS
No special tools are required to install the boards.

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 Section 16: Miscellaneous Devices & Interfaces
Remote Status

Table of Contents

Remote Status

INTRODUCTION ........................................................................................................... 2-1

DESCRIPTION ............................................................................................................... 2-1

Power Supply .............................................................................................................. 2-1

TROUBLESHOOTING .................................................................................................. 2-1

DIAGNOSTICS............................................................................................................... 2-1
Critical Indication .................................................................................................. 2-2

STRAPPING ................................................................................................................... 2-2

ADJUSTMENTS............................................................................................................. 2-2

MODULE REMOVAL AND REPLACEMENT............................................................ 2-2

CABLING ....................................................................................................................... 2-2

CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 2-2

Internal Connections ................................................................................................... 2-2

TEST/ADJUSTMENT TOOLS ...................................................................................... 2-2

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Section 16: Miscellaneous Devices & Interfaces
Remote Status

2-ii NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 16: Miscellaneous Devices & Interfaces
Remote Status

Table of Contents
Chapter 2

Remote Status
INTRODUCTION
The Remote Status Indicator (RSI) gives a remote indication of the state of the ATM.

DESCRIPTION
The RSI is connected, through the I/O panel, to the Miscellaneous Interface board
(connector J8).
The LEDs on the RSI are labelled to suit NCR or IBM requirements as follows:

NCR Standard IBM Compatible

Red SERVICE REQUIRED INTERVENTION REQUIRED
Yellow SUPPLIES REQUIRED BUSY
Green IN SERVICE OPEN

A number may appear on the RSI stating the number of the ATM to which it is connected.

Power Supply
The module draws its power via a +5V fused supply to pin 1 of the connector block.
Resistors on the Miscellaneous interface board limit the current through the LEDs and the
+5 V supply is protected by a 200 mA fuse.

TROUBLESHOOTING
The 200 mA fuse for the +5 V supply is F2 on the Miscellaneous interface board.

DIAGNOSTICS
The control/indication of the three LEDs are as follows:
● Green LED - controlled only by the application to indicate that the terminal is “in-
service/open/available” to the customer
● Yellow LED - controlled only by Self Service System Software (S4) to indicate that a
State Of Health (SOH) condition exists, for example “low on supplies”, which,
although not critical, will require investigation

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Section 16: Miscellaneous Devices & Interfaces
Remote Status

● Red LED - controlled only by S4 to indicate that a SOH condition exists, for example
“out of supplies”, which must be investigated immediately.

Critical Indication
If the ATM is closed down by the application, owing to a critical failure condition, the
green LED will be extinguished and the red LED will be illuminated.

STRAPPING
None.

ADJUSTMENTS
None.

MODULE REMOVAL AND REPLACEMENT

None.

CABLING
None.

CONNECTOR ASSIGNMENT/PINOUTS

Internal Connections

DRV 02 E4
4

DRV 01 E3
3
Remote Status
I/O Panel RSI Indicator
DRV 00 E2
2

+5V (Fused) E1
1

TEST/ADJUSTMENT TOOLS
None.

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 Section 16: Miscellaneous Devices & Interfaces
Media Entry/Exit Indicators

Table of Contents

Media Entry/Exit Indicators

INTRODUCTION ........................................................................................................... 3-1

DESCRIPTION ............................................................................................................... 3-1

TROUBLESHOOTING .................................................................................................. 3-1

DIAGNOSTICS............................................................................................................... 3-2

STRAPPING ................................................................................................................... 3-2

ADJUSTMENTS............................................................................................................. 3-2

MODULE REMOVAL AND REPLACEMENT............................................................ 3-2

Standard MEEI ........................................................................................................... 3-2
MEEI With Carrier Moulding..................................................................................... 3-3

CABLING ....................................................................................................................... 3-4

CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 3-4

TEST/ADJUSTMENT TOOLS ...................................................................................... 3-4

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Section 16: Miscellaneous Devices & Interfaces
Media Entry/Exit Indicators

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 Section 16: Miscellaneous Devices & Interfaces
Media Entry/Exit Indicators

Table of Contents
Chapter 3

Media Entry/Exit Indicators

INTRODUCTION
The Media Entry/Exit Indicators (MEEIs) are located next to media entry/exit slots on the
facia of the ATM. They act as prompts to the customer during specific entry services.

DESCRIPTION
The MEEI comprises of a series of LEDs mounted on a PCB which has a single two way
connector. The MEEIs are controlled through the Miscellaneous Interface.

For some entry/exit slots the MEEI may be mounted on a carrier moulding.
MEEI PCB

Carrier Moulding

TROUBLESHOOTING
None.

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Section 16: Miscellaneous Devices & Interfaces
Media Entry/Exit Indicators

DIAGNOSTICS
None.

STRAPPING
None.

ADJUSTMENTS
None.

MODULE REMOVAL AND REPLACEMENT

Standard MEEI
In most instances the MEEI is fixed to the facia with screws. To remove the MEEI:
1. Disconnect the harness from the MEEI.
2. Remove the screws securing the MEEI to the facia.
3. The MEEI can now be removed.
Replacement is a reversal of the removal procedure.

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 Section 16: Miscellaneous Devices & Interfaces
Media Entry/Exit Indicators

MEEI With Carrier Moulding

If the MEEI is mounted on a carrier moulding then both the carrier and MEEI must be
removed. Proceed as follows:
1. Disconnect the harness from the MEEI.
2. The carrier is held in place by lugs at each end. Using a screwdriver, ease one end of
the carrier out of the facia.

3. Remove carrier/MEEI assembly from the facia.

4. Remove and retain the plastic rivets securing the MEEI to the carrier and remove the
MEEI.
5. Using the retained plastic rivets, secure the new MEEI to the carrier.

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Section 16: Miscellaneous Devices & Interfaces
Media Entry/Exit Indicators

6. Insert one end of the carrier into the slot on the facia then press the other end home
until it clicks into place. Make sure the lugs on the carrier are fully engaged.

7. Re-connect the harness.

CABLING
None.

CONNECTOR ASSIGNMENT/PINOUTS
The MEEI has a single Molex, Male two way connector, P1.

1 24V
2 GND

TEST/ADJUSTMENT TOOLS
None.

3-4 NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 16: Miscellaneous Devices & Interfaces
USB 2D Bar Code Reader (Illuminated)

Table of Contents

USB 2D Bar Code Reader (Illuminated)

INTRODUCTION ........................................................................................................... 4-1

Safety Compliance ...................................................................................................... 4-1

DESCRIPTION ............................................................................................................... 4-1

Power Requirements ................................................................................................... 4-2

TROUBLESHOOTING .................................................................................................. 4-3

Module States ............................................................................................................. 4-3
Cleaning Viewing and Illumination Windows....................................................... 4-3

DIAGNOSTICS............................................................................................................... 4-3
Reporting .................................................................................................................... 4-3
Self Test ...................................................................................................................... 4-3
Level 3 Diagnostics .................................................................................................... 4-3

STRAPPING ................................................................................................................... 4-4

ADJUSTMENTS............................................................................................................. 4-4

MODULE REMOVAL AND REPLACEMENT............................................................ 4-4

CABLING ....................................................................................................................... 4-5

CONNECTOR ASSIGNMENT/PINOUTS .................................................................... 4-6

UBAR Illumination IR LED Driver Board................................................................. 4-6
Connector J1 .......................................................................................................... 4-6
Connector J2 (Power)............................................................................................. 4-6
Connector J3 .......................................................................................................... 4-7
Connector J4 .......................................................................................................... 4-7
UBAR Interface PCB.................................................................................................. 4-7
Connector J3 .......................................................................................................... 4-7
Connector J2 .......................................................................................................... 4-7

TEST/ADJUSTMENT TOOLS ...................................................................................... 4-8

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Section 16: Miscellaneous Devices & Interfaces
USB 2D Bar Code Reader (Illuminated)

4-ii NCR — CONFIDENTIAL AND PROPRIETARY

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June 2008
 Section 16: Miscellaneous Devices & Interfaces
USB 2D Bar Code Reader (Illuminated)

Table of Contents
Chapter 4

USB 2D Bar Code Reader (Illuminated)

INTRODUCTION
This chapter gives servicing information for the USB 2D bar code reader (UBAR) with
illumination.

Safety Compliance
The UBAR meets the requirements of paragraph 1.1 of IEC 60825-1, and therefore no
safety labels are required.

DESCRIPTION
The illuminated USB 2D bar code reader (UBAR) can be fitted to ATMs to extend
banking services by automating bill payment and merchant deposit transactions otherwise
handled by front office tellers.The UBAR has a USB 1.1 interface and can decode linear
(such as Code 39), stacked linear (such as PDF 417) and matrix (such as Maxicode) bar
code standards. The illumination is provided by two IR LED pcb’s which are triggered via
illumination controller board when the barcode reader is activated.

IR LED
Driver

Barcode
Reader PC
Module Core

IR LED

IR LED

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Section 16: Miscellaneous Devices & Interfaces
USB 2D Bar Code Reader (Illuminated)

The hardware consists of an imager, interface board and two UBAR IR LED pcb
assemblies.
Interface PCB

IR LED PCB

Imager

IR LED PCB

The LEDs are controlled by the UBAR illumination IR LED driver board, shown below.

The UBAR interface board provides the USB interface between the bar code imager and
the PC core and also supplies dc power to the bar code imager. The UBAR interface board
provides the trigger signal to the UBAR illumination driver board.
The UBAR illumination driver board supplies the power and controls the firing of the
UBAR IR LED pcbs.

Power Requirements
5V USB powered device.

Note: The UBAR is plug-and-play (PnP) capable and is not ‘hot-docking’ capable.

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 Section 16: Miscellaneous Devices & Interfaces
USB 2D Bar Code Reader (Illuminated)

TROUBLESHOOTING

Module States
Condition SOH Message Action
Device disconnected INSPECT_NOW Check connections
30 consecutive read errors INSPECT_SOON Clean viewing window as
described below
75 consecutive read errors INSPECT_NOW Replace bar code reader

Cleaning Viewing and Illumination Windows

If the UBAR is not successfully reading codes make sure the viewing and illumination
windows on the outside of the facia is scrupulously clean and also free from scratches or
abrasions. If a window is scratched a new moulding with window will have to be fitted.

DIAGNOSTICS

Reporting
The UBAR is a GO/NO GO device and either works or fails, therefore there are no
extensive diagnostics.

Self Test
Selecting DEVICE SELF TEST from the System Application Main Menu and selecting
bar code reader from the Device Self Test Menu will display a screen prompt to “Scan a
Barcode”. If a test bar code has been successfully scanned within a 10 second period, the
display will show that the self test was successful. If no bar code has been scanned within
10 seconds, the display will show that the test is incomplete.

Level 3 Diagnostics
M_CODE Meaning
00H GOOD
02H ERROR

M_STAT Meaning
00 Operation successful
01 Bar code type not supported or data error
02 Bar code read error

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Section 16: Miscellaneous Devices & Interfaces
USB 2D Bar Code Reader (Illuminated)

M_STAT Meaning
04 Device inoperative
05 USB communications error
06 Format error

STRAPPING
None.

ADJUSTMENTS
None.

Note: The UBAR is factory configured to recognize all bar code symbologies.

MODULE REMOVAL AND REPLACEMENT

There are no serviceable parts within the UBAR.

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 Section 16: Miscellaneous Devices & Interfaces
USB 2D Bar Code Reader (Illuminated)

CABLING
There is no internal cabling in the UBAR module but the following covers the barcode
illumination harness.

2 1

B_CODE_B3
4 3
2 1

IRLED_P1
4 3
2 1

UBAR_P4

IRLED_P1

4 3
2 1
UBAR_P3

4 3
2 1

UBAR_P1

2 1

DIODE CONTROL (D3)

1 1
DIODE CONTROL (D4)
2 2
UBAR_P4 GND IRLED_P1
3 3
GND
4 4

DIODE CONTROL (D1)

1 1
DIODE CONTROL (D2)
2 2
UBAR_P3 GND IRLED_P1
3 3
GND
4 4

TRIGGER
1 1
UBAR_P1 GND B_CODE_B3
2 2

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Section 16: Miscellaneous Devices & Interfaces
USB 2D Bar Code Reader (Illuminated)

CONNECTOR ASSIGNMENT/PINOUTS
This section includes pinouts of the connectors on the UBAR Illumination IR LED Driver
board shown below.

UBAR Illumination IR LED Driver Board

J1 J3

J4
J2

Connector J1
The connector (J1) carries the trigger signal from the UBAR interface board to the
Illumination IR LED Driver board. The connector is a 2-way right-angled header, S-
ROW microfit with the following pinout:

1 TRIGGER
2 GND

Connector J2 (Power)
The connector (J2) supplies the 24Vpower to the Illumination IR LED Driver board. The
connector is a 2-way right-angled header, mini-fit jnr with the following pinout:

1 +24V
2 GND

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 Section 16: Miscellaneous Devices & Interfaces
USB 2D Bar Code Reader (Illuminated)

Connector J3
The connector (J3) carries the signals from the UBAR Illumination driver board to the IR
LED board. The connector is a 4-way right-angled header, microfit with the following
pinout:

GND 3 1 DIODE CONTROL (D1)

GND 4 2 DIODE CONTROL (D2)

Connector J4
The connector (J4) carries the signals from the UBAR Illumination driver board to the IR
LED board. The connector is a 4-way right-angled header, microfit with the following
pinout:

GND 3 1 DIODE CONTROL (D3)

GND 4 2 DIODE CONTROL (D4)

UBAR Interface PCB

Connector J3
The connector (J3) carries the trigger signal from the UBAR interface board to the
Illumination IR LED Driver board. The connector is a Molex Microfit type with the
following pinout:

1 TRIGGER
2 GND

Connector J2
The connector (J2) is the USB connector which carries the signals from the PC Core to the
UBAR interface board. The connector is a Molex PTH Mini-B USB type with the
following pinout:

1 VCC
2 D-
3 D+
4 ID
5 GND
6 S1

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Section 16: Miscellaneous Devices & Interfaces
USB 2D Bar Code Reader (Illuminated)

TEST/ADJUSTMENT TOOLS
The Barcode Reader Test Document (NCR Part No. 009-0017470).

BAR CODE READER TEST DOCUMENT

BAR CODE TYPE: CODE 128 - TABLE C

CHECK CHARACTER STRING

1234567890123456789012345678901234567890

4-8 NCR — CONFIDENTIAL AND PROPRIETARY

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 Section 16: Miscellaneous Devices & Interfaces
CCTV Camera

Table of Contents

CCTV Camera

INTRODUCTION ........................................................................................................... 5-1

DESCRIPTION ............................................................................................................... 5-1

Camera Housing ......................................................................................................... 5-2
Camera Connectors..................................................................................................... 5-4

DIAGNOSTICS............................................................................................................... 5-5

STRAPPING ................................................................................................................... 5-5

ADJUSTMENTS............................................................................................................. 5-5
Camera settings........................................................................................................... 5-5
DC Iris Level Adjustment........................................................................................... 5-5
Lens Focusing ............................................................................................................. 5-5

MODULE REMOVAL AND REPLACEMENT............................................................ 5-6

NCR 6632, 6634 & 6638 ATMs................................................................................. 5-6
Lens Replacement .................................................................................................. 5-6
Camera Replacement ............................................................................................. 5-6
NCR 6632 ATM ......................................................................................................... 5-7
Harness - CCTV Colour Camera Replacement ..................................................... 5-7
NCR 6634 & 6638 ATMs........................................................................................... 5-8
Harness - CCTV Colour Camera Safe Replacement ............................................. 5-8
Plug to Jack Harness Replacement ........................................................................ 5-8
Harness CCTV Colour Camera Top Replacement ................................................ 5-8

CABLING ....................................................................................................................... 5-9

NCR 6632 ATM ......................................................................................................... 5-9
Harness - CCTV Colour Camera ........................................................................... 5-9
NCR 6634 & 6638 ATMs........................................................................................... 5-9
Harness - CCTV Colour Camera - Safe................................................................. 5-9
Harness - CCTV Colour Camera - Top ............................................................... 5-10
Plug to Jack Harness ............................................................................................ 5-10

CONNECTOR ASSIGNMENT/PINOUTS .................................................................. 5-10

TEST/ADJUSTMENT TOOLS .................................................................................... 5-10

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5-1
Section 16: Miscellaneous Devices & Interfaces
CCTV Camera

5-2 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 16: Miscellaneous Devices & Interfaces
CCTV Camera

Table of Contents
Chapter 5

CCTV Camera
INTRODUCTION
This chapter describes the removal and installation of the Pelco CCTV Camera, Lens,
Power Supply Harness and Video Harness.

DESCRIPTION
Camera
Camera

Lens Harnes Lens

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5-1
Section 16: Miscellaneous Devices & Interfaces
CCTV Camera

Camera Housing
The illustrations below shows the Camera Housing.
Camera Screw

Housing

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October 2008
 Section 16: Miscellaneous Devices & Interfaces
CCTV Camera

Camera Harness Camera Housing

CCTV Power Harness Camera

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5-3
Section 16: Miscellaneous Devices & Interfaces
CCTV Camera

Camera Connectors
The illustration below shows the Camera Connectors.

Camera

CCTV Power Connector Camera Connector

5-4 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 16: Miscellaneous Devices & Interfaces
CCTV Camera

DIAGNOSTICS
None.

STRAPPING
None.

ADJUSTMENTS

Camera settings
CAUTION

Do not reset the camera settings, as this will cause the camera to default back to the
vendor camera settings and not the settings for NCR.

In the event the camera settings are reset the NCR function settings are as follows:
● AGC- Low
● ESC - Off
● BLC - On
● White balance - Auto
● Gamma - 60%
● Flickerless - Off
● Sharpness - Sharp
● Iris Control - + 6
● Eclipser - Off
● Line Sync - Auto

DC Iris Level Adjustment

1. Focus the camera (refer to Lens Focusing).
2. Aim the camera at a bright, flickless scene.
3. Select DC IRIS LEVEL value and set to + 6.
4. Press the center of the button to save the value.
5. Exit the MAIN MENU.

Lens Focusing
1. Cover the auto iris lens with a suitable neutral density (ND) filter. This opens the ires
fully. For best results, use an ND3 filter.
2. If Automatic Gain Control (AGC) is set to OFF, set it to LOW on the FUNCTION
SETTINGS menu. AGC is set to LOW by default.

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Section 16: Miscellaneous Devices & Interfaces
CCTV Camera

3. Display the FUNCTION SETTINGS menu.

4. Change AGC to LOW.
5. Select EXIT to save the AGC setting.
6. Aim the camera at the farthest object in the field of view. Make sure it is at least 6.5 ft
(2m) away.
7. Adjust the DC Iris level for the best picture quality. The largest aperture gives the best
light sensitivity; the smallest aperture gives the greatest depth field.

Note: When thightening the lens locking screws, do not over thighten or force any screw.
8. Tighten all lens locking screws with a 1.5mm allen key.

MODULE REMOVAL AND REPLACEMENT

NCR 6632, 6634 & 6638 ATMs

Lens Replacement
Replace the lens as follows:

Note 1: Retain all removed screws, bracket and camera for use with the replacement lens.

Note 2: Before disconnecting power plug ensure security system will not react to this
action.
1. Remove supply power by disconnecting power plug from I/O panel in the safe.
2. Loosen the screw attaching camera housing to facia, but do not remove screw
3. Slide housing from facia.
4. Remove 2 bolts attaching camera to housing.
5. Unplug lens harness and unscrew lens from camera.
6. Make sure the replacement lens will not touch the camera imager when installed.
7. Use clean, compressed air or a clean, dry lens cloth to make sure there is no dust or
other foreign matter betwwen the lens and the camera imager.
8. Screw the lens onto the lens mount.
9. Connect the lens harness to the side of the camera.
10. Perform the lens focusing procedure before using the lens (refer to Adjustments).
11. Attach camera to housing with 2 retained bolts
12. Slide housing into position on facia and tighten screw.
13. Reconnect power plug to I/O panel in the safe.

Camera Replacement
Replace the Camera as follows:

Note 1: Retain all removed screws, bracket and lens for use with the replacement camera.

Note 2: Before disconnecting power plug ensure security system will not react to this
action.

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October 2008
 Section 16: Miscellaneous Devices & Interfaces
CCTV Camera

Note 3: Any changes to the cameras default settings should be noted and replicated in the
replacement camera.
1. Remove supply power by disconnecting power plug from I/O panel in the safe.
2. Loosen the screw attaching camera housing to facia, but do not remove screw.
3. Slide housing from facia.
4. Remove 2 bolts attaching camera to housing.

Note 4: Care must be taken when removing harness connector from camera, to avoid
damage of connector and pins.
5. Remove harness connectors from camera.
6. Remove lens harness and lens from camera.
7. Make sure the lens will not touch the camera imager when installed.
8. Use clean, compressed air or a clean, dry lens cloth to make sure there is no dust or
other foreign matter betwwen the lens and the camera imager.
9. Screw the lens onto the lens mount.
10. Connect the lens harness to the side of the camera.
11. Perform the lens focusing procedure before using the lens (refer to Adjustments).
12. Connect harness connectors to replacement camera.
13. Attach camera to housing with 2 retained bolts.
14. Slide housing into position on facia and tighten screw.
15. Reconnect power plug to I/O panel in the safe.

NCR 6632 ATM

Harness - CCTV Colour Camera Replacement

Replace the Harness CCTV Colour Camera as follows:

Note 1: Retain all removed screws, bracket and camera for use with the replacement
power supply harness.

Note 2: Before disconnecting power plug ensure security system will not react to this
action.
1. Remove supply power by disconnecting power plug from I/O panel in the safe.
2. Loosen the screw attaching camera housing to facia, but do not remove screw.
3. Slide housing from facia.
4. Remove 2 bolts attaching camera to housing.

Note 3: Care must be taken when removing harness connector from camera, to avoid
damage of connector and pins.

5. Remove Harness CCTV Colour Camera from camera.

6. Remove Harness CCTV Colour Camera from ATM and disconnect from distribution
board.
7. Connect replacement Harness CCTV Colour Camera to distribution board and route
harness through ATM.
8. Connect Harness CCTV Colour Camera to camera.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 16: Miscellaneous Devices & Interfaces
CCTV Camera

9. Attach camera to housing with 2 retained bolts.

10. Slide housing into position on facia and tighten screw.
11. Reconnect power plug to I/O panel in the safe.

NCR 6634 & 6638 ATMs

Harness - CCTV Colour Camera Safe Replacement

Replace the Harness CCTV Colour Camera as follows:

Note 1: Retain all removed screws, bracket and camera for use with the replacement
power supply harness.

Note 2: Before disconnecting power plug ensure security system will not react to this
action.
1. Remove supply power by disconnecting power plug from I/O panel in the safe.
2. Loosen the screw attaching camera housing to facia, but do not remove screw.
3. Slide housing from facia.
4. Remove 2 bolts attaching camera to housing.

Note 3: Care must be taken when removing harness connector from camera, to avoid
damage of connector and pins.

5. Remove Harness CCTV Colour Camera Safe from camera.

6. Disconnect Harness CCTV Colour Camera Safe from Harness CCTV Colour Camera
Top, Plug to Jack Harness and remove from ATM.
7. Connect replacement Harness CCTV Colour Camera Safe to Harness CCTV Colour
Camera Top, Plug to Jack Harness and route harness through ATM.
8. Connect Harness CCTV Colour Camera Safe to camera.
9. Attach camera to housing with 2 retained bolts.
10. Slide housing into position on facia and tighten screw.
11. Reconnect power plug to I/O panel in the safe.

Plug to Jack Harness Replacement

Replace the Plug to Jack Harness as follows:

Note: Before disconnecting power plug ensure security system will not react to this
action.
1. Remove supply power by disconnecting power plug from I/O panel in the safe.
2. Disconnect Plug to Jack Harness from I/O panel and Harness CCTV Colour Camera
Safe.
3. Connect replacement Plug to Jack Harness to I/O panel and Harness CCTV Colour
Camera Safe.

Harness CCTV Colour Camera Top Replacement

Replace the Harness CCTV Colour Camera Top as follows:

5-8 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Section 16: Miscellaneous Devices & Interfaces
CCTV Camera

Note: Before disconnecting power plug ensure security system will not react to this
action.
1. Remove supply power by disconnecting power plug from I/O panel in the safe.
2. Disconnect CCTV Colour Camera Top from I/O panel and Harness CCTV Colour
Camera Safe.
3. Connect replacement CCTV Colour Camera Top to I/O panel and Harness CCTV
Colour Camera.

CABLING

NCR 6632 ATM

Harness - CCTV Colour Camera

I/O_CAMERA CAMERA

I/O_POWER CCTV_POWER

NCR 6634 & 6638 ATMs

Harness - CCTV Colour Camera - Safe

I/O_CAMERA SAFE_CAMERA

I/O_POWER SAFE_POWER

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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5-9
Section 16: Miscellaneous Devices & Interfaces
CCTV Camera

Harness - CCTV Colour Camera - Top

CCTV_POWER
TOP_POWER

Plug to Jack Harness

BNC JACK

CONNECTOR ASSIGNMENT/PINOUTS
None.

TEST/ADJUSTMENT TOOLS
● Viewing screen/monitor
● 1.5 mm Allen Key
● Cross-head screwdriver

5-10 NCR — CONFIDENTIAL AND PROPRIETARY

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October 2008
 Table of Contents
Section 17: Audio

Table of Contents

Section 17: Audio

Chapter 1: Public/Private Audio with Volume Control

INTRODUCTION ........................................................................................................... 1-1
DESCRIPTION ............................................................................................................... 1-1
STRAPPING ................................................................................................................... 1-1
ADJUSTMENTS............................................................................................................. 1-1
TEST TOOLS.................................................................................................................. 1-2
CABLE INFORMATION ............................................................................................... 1-2
DIAGNOSTICS............................................................................................................... 1-2
Level 3 Diagnostics .................................................................................................... 1-2
S_DATA ..................................................................................................................... 1-2
TROUBLESHOOTING .................................................................................................. 1-3

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Table of Contents
Section 17: Audio

ii NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 17: Audio
Public/Private Audio with Volume Control

Table of Contents

Public/Private Audio with Volume

Control

INTRODUCTION ........................................................................................................... 1-1

DESCRIPTION ............................................................................................................... 1-1

STRAPPING ................................................................................................................... 1-1

ADJUSTMENTS............................................................................................................. 1-1

TEST TOOLS.................................................................................................................. 1-2

CABLE INFORMATION ............................................................................................... 1-2

DIAGNOSTICS............................................................................................................... 1-2
Level 3 Diagnostics .................................................................................................... 1-2
S_DATA ..................................................................................................................... 1-2

TROUBLESHOOTING .................................................................................................. 1-3

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Section 17: Audio
Public/Private Audio with Volume Control

1-ii NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Section 17: Audio
Public/Private Audio with Volume Control

Table of Contents
Chapter 1

Public/Private Audio with Volume

Control
INTRODUCTION
Public/Private audio with volume control provides users of ATMs with access to
controllable audio via a headset.

DESCRIPTION
The main components of the feature are shown below:

Public
Loudspeaker(s)
Motherboard
On-Board sound Universal
or Misc I/F
Soundblaster Line
Level
Audio
Audio Volume
Control Button
Private Audio
Harness Headset Jack
Socket

The four levels of audio volume can be user adjusted using the audio volume control
button located on the facia adjacent to the headset jack socket. Pressing the button
increases the volume level in three steps up to its maximum and a fourth press returns it to
its original volume.
The volume level is reset to the lowest level each time a headset is inserted into the jack
socket. Overall volume level is set from within the application software.

STRAPPING
None.

ADJUSTMENTS
The volume of the audio line input signal is controlled via the Sound menu, from the Set
Device Configuration menu under Self Service Configuration in System Application.

November 2007 NCR — CONFIDENTIAL AND PROPRIETARY

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1-1
Section 17: Audio
Public/Private Audio with Volume Control

TEST TOOLS
A pair of suitable headphones with a 3.5 mm jack.

CABLE INFORMATION
The cabling from the facia audio jack socket to the miscellaneous interface is shown
below:
AudioAudio
J4 In Out
HP LEFT HP LEFT
Universal Misc Interface Board

1 1 1 1

Heaphone
SHIELD GND SHIELD GND

Socket
2 4 4 4
HP RIGHT HP RIGHT
3 2 2 2
GND DETECT
4 6 6 3
VOL ADJUST
5 5 5
JACK DETECT

Control Button
Audio Volume
7 3 3
9 AUDIO FEAT DETECT GND
10 SENSE

DIAGNOSTICS
The Sound menu is found under the Device Diagnostics menu of System Application. The
sound tests allow you to verify the operation of the enhanced audio system. The following
test are displayed:
● Master Volume Control Test
● Waveform Audio Volume Control Test
● MIDI Sequencer Volume Control Test.
If you select a sound test, enter the volume level and then OK, the selected test plays for
approximately 10 seconds.
The volume range offered is from 0 to 255. The default value is 127 for the master volume
and 255 for both the waveform and midi files.
Looping is allowed on these tests. The test plays repeatedly until cancelled.
The test returns a Fail if the file containing the test piece is not found.

Level 3 Diagnostics
The level 3 diagnostics returned for the digital audio are:

S_DATA
The S_DATA returned for the digital audio are:

S_DATA Meaning
00 GOOD (No error).

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 Section 17: Audio
Public/Private Audio with Volume Control

S_DATA Meaning
01 ROUTINE (Minor fault).
04 FATAL (Requires immediate attention).

TROUBLESHOOTING
Ensure that the line out connector is connected correctly on the motherboard and the
miscellaneous interface board, and that the speaker and private audio connectors are
connected correctly on the miscellaneous interface board. Refer to the Terminal Core &
Comms and the Miscellaneous Devices and Interfaces sections of this manual.

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Section 17: Audio
Public/Private Audio with Volume Control

1-4 NCR — CONFIDENTIAL AND PROPRIETARY

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November 2007
 Table of Contents
Section 18: Environment Management

Table of Contents

Section 18: Environment Management

Chapter 1: Product Environment Heaters

INTRODUCTION ........................................................................................................... 1-1
DESCRIPTION ............................................................................................................... 1-1
Temperature Control................................................................................................... 1-2
TROUBLESHOOTING .................................................................................................. 1-2
DIAGNOSTICS............................................................................................................... 1-2
STRAPPING ................................................................................................................... 1-2
ADJUSTMENTS............................................................................................................. 1-2
MODULE REMOVAL AND REPLACEMENT............................................................ 1-2
CABLING ....................................................................................................................... 1-2
TEST/ADJUSTMENT TOOLS ...................................................................................... 1-2

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Table of Contents
Section 18: Environment Management

ii NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
 Section 18: Environment Management
Product Environment Heaters

Table of Contents

Product Environment Heaters

INTRODUCTION ........................................................................................................... 1-1

DESCRIPTION ............................................................................................................... 1-1

Temperature Control................................................................................................... 1-2

TROUBLESHOOTING .................................................................................................. 1-2

DIAGNOSTICS............................................................................................................... 1-2

STRAPPING ................................................................................................................... 1-2

ADJUSTMENTS............................................................................................................. 1-2

MODULE REMOVAL AND REPLACEMENT............................................................ 1-2

CABLING ....................................................................................................................... 1-2

TEST/ADJUSTMENT TOOLS ...................................................................................... 1-2

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 18: Environment Management
Product Environment Heaters

1-ii NCR — CONFIDENTIAL AND PROPRIETARY

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June 2008
 Section 18: Environment Management
Product Environment Heaters

Table of Contents
Chapter 1

Product Environment Heaters

INTRODUCTION
This chapter describes the product environment heaters. The heater assembly is designed
to keep the internal temperature of an enclosure regulated above a minimum temperature
of 10o Centigrade.

DESCRIPTION
A product environment heater consists of a fan heater assembly, a control thermostat plus
associated harnessing and connectors. Also included is a product mounting plate and a
thermostat mounting bracket.

Fan Heater Assembly

Control Thermostat

Thermostat
Mounting Bracket

Product
Mounting Bracket

IEC Connector

Product environment heaters are available in the following voltages:

● 240 V and 120 V ATMs - 200 W
● 240 V and 120 V ATMs - 300 W
● 240 V and 120 V ATMs - 400 W.

June 2008 NCR — CONFIDENTIAL AND PROPRIETARY

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Section 18: Environment Management
Product Environment Heaters

Temperature Control
The heater is thermostatically controlled to keep the temperature inside the ATM within
normal operating limits. When the temperature at the thermostat drops below 15oC +/_
4oC, the thermostat will close and switch on the heater. The heater heats the air being
drawn into the fan which then transfers the warm air throughout the ATM. The thermostat
will switch the heater off when the temperature rises above 24oC +/_ 3oC.

TROUBLESHOOTING
None.

DIAGNOSTICS
None.

STRAPPING
None.

ADJUSTMENTS
None.

MODULE REMOVAL AND REPLACEMENT

There are no field replaceable modules within the heater assembly.

CABLING
There is no field replaceable internal cabling.

TEST/ADJUSTMENT TOOLS
No information available.

1-2 NCR — CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
June 2008
To help NCR maintain the quality of their publications, send comments on the accuracy, clarity,
usability, navigation, organization, and value of this book.
Address correspondence to:
Surface mail address:
NCR Financial Solutions Group Ltd
Information Solutions
Kingsway West
Dundee
Scotland
DD2 3XX
Email address:
userfeedback@exchange.scotland.ncr.com