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Ervice AND Arts Anual

The document is a service and parts manual for the ELME Model 954, detailing user instructions, service procedures, and parts specifications. It includes sections on mechanical, hydraulic, electrical, and special parts, along with diagrams and maintenance instructions. The manual aims to assist users in operating and maintaining the equipment effectively.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
11 views45 pages

Ervice AND Arts Anual

The document is a service and parts manual for the ELME Model 954, detailing user instructions, service procedures, and parts specifications. It includes sections on mechanical, hydraulic, electrical, and special parts, along with diagrams and maintenance instructions. The manual aims to assist users in operating and maintaining the equipment effectively.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 45

SERVICE AND PARTS MANUAL

MODEL MANUAL NO
954-9095 1-1904

www.elme.com
Head office, Manufacturing,
Sales and Service
Elmhults Konstruktions AB
Box 174
343 22 ÄLMHULT
SWEDEN
TEL: +46 476 55 800
FAX: +46 476 55 899
E-mail: info@elme.com

C 2009 ELME SWEDEN


SERVICE MANUAL
Section A User instruction

Section B Service manual

Section C Diagrams

PARTS MANUAL
Section D Mechanical parts

Section E Hydraulic parts

Section F Electrical parts

Section G Special parts

Section H Revision records


MODEL: 954 BUILD INDEX NO. 1-1904

Service manual build index

SECTION A USER INSTRUCTION

A100-082 Driver instruction

SECTION B SERVICE MANUAL

B110-112 Lubrication chart


B9-123 Description folding block

SECTION C DIAGRAMS

C120-001 Hydraulic symbols


805 745 Hydraulic schematic
805 607 Wiring diagram
805 606 Electric schematic

C 2009 ELME SWEDEN 08-09


MODEL: 954 BUILD INDEX NO. 1-1904

Parts manual build index

SECTION D MECHANICAL PARTS

D10-822 Main frame


D40-172 Leg assy.
D40-200 Leg fold and clamp arr.
D40-234 Foot assy.

SECTION E HYDRAULIC PARTS

E60-132 Clamp cylinder assy.


E60-337 Fold cylinder upper
E60-338 Fold cylinder lower
E70-1179 Valve assy. (fold,clamp)
E70-381 Valve assy. (loadhold)
E70-496 Valve assy. (flowcontrol)
E70-497 Valve assy. (sequencecontrol)
E70-610 Parker fittings
E70-611 Hydraulic hose system

SECTION F ELECTRICAL PARTS

F80-471 Sensor arr. (foot assy)


F80-264 Electrical parts
F80-266 Indicator lights assy.
F80-348 Indicator LED-lights assy.

SECTION G SPECIAL PARTS (OPTIONAL)

G90-121 Additional parts (hose clamp)


G90-204 Additional parts (sensor bracket)
G90-301 Additional parts (sensor bracket)
G90-495 Additional parts (Quick connector)

SECTION H REVISION RECORDS

C 2009 ELME SWEDEN 08-09


SECTION

A
USER INSTRUCTION
USER INSTRUCTIONS PAGE NO
A 100-082

THE ELME 953/954 IS A SLAVE ATTACHMENT


FOR HANDLING TRAILERS

Model Nos. 953/954


DRIVER INSTRUCTIONS

The ELME Model 953/954 Piggy back slave attachment for handling swap bodies, trailers
and other bottom lift containers. The attachment is designed to be picked up by, either a
20 to 40ft spreader in the 20ft mode or by a forklift truck if the unit is equipped with fork
pockets

The following is a description of the attachment and how it is intended to be operated


which should help the driver to obtain maximum productivity from the truck and spreader.

DESCRIPTION and OPERATION

DESCRIPTION.

The 953/954 piggy back attachment is designed for the safe handling of loaded trailers
and swap bodies.
The attachment is what is termed a "slave attachment" which means that it is a spreader
which has to be picked up and operated by another spreader. In the case of the model
953/954 it should be picked up by a 20 to 40ft container spreader in the 20 ft mode.

OPERATION

Picking up a load.
In order to reduce lift hight the normal mode for starting work with the spreader is
with the front legs in the unclamped and raised position.
- Lift the spreader high enough to allow ample room when placing it over the load.
- Drive carefully up to the load, ( swop body, trailer, or container.) and stop when
the rear feet are aprox. 10cm (4inch) from it.
- Lower the front legs until completly down.
- By using the trucks side shift and reach functions, position the feet accurately
in front of and just under the lifting points on the load.

CAUTION!! Take care not to scrape the feet on the ground when
picking up swop bodies or containers.

- Activate the clamp function until the clamped light illuminates and then visually
check that the feet are clamped in the correct position.
- Using the trucks tilt function adjust the mast position so that all 4 feet engage
on the load equally.
- Using the truck`s hoist function, raise the spreader until the feet engage on the
lifting points of the load and the seated light illuminates.
- As soon as the seated light has switched on it is safe to lift the load.

WARNING!!! Cornering at high speed and travelling over uneven


terrain can cause excessive swing, with the risk that the feet could loose
contact with the load and cause an accident.

C 2003 ELME SWEDEN 12-04(11-03)


SECTION

B
SERVICE MANUAL
PAGE NO
MAINTENANCE INSTRUCTIONS B 110-112-1

LUBRICATION CHART

1 5 5
1

5
4 4
5

1
2 2 1

LUBRICANT :

MULTI-PURPOSE GREASE WITH


2-4% MOLYBDENUM DISULFIDE ADDITIVE

POSITION 1

CLAMP CYLINDERS

NO. OF GREASE POINTS 8. 1


INTERVAL - EVERY 150 HOURS OR MONTHLY.

2 GREASE NIPPLES ON EACH CYLINDER & ROD END.

POSITION 2

LEG HINGE PIN.

NO. OF GREASE POINTS 4.

INTERVAL - EVERY 150 HOURS OR MONTHLY.

1 GREASE NIPPLE ON BOSS AT THE TOP OF EACH LEG .

C 2002 ELME SWEDEN 03-99


PAGE NO
MAINTENANCE INSTRUCTIONS B 110-112-2

POSITION 3.

THE FOOT.

INTERVAL - EVERY 150 HOURS OR MONTHLY.

NO. OF GREASE POINTS 4.

"A" 1 NIPPLE IN THE CENTER SHAFT. "A"


"B" 3 NIPPLES AT THE REAR OF EACH FOOT

"B"

POSITION 4.

LEG FOLD AXLE.


"4"
INTERVAL - EVERY 150 HOURS OR MONTHLY.

NO. OF GREASE POINTS 4.

1 NIPPLE ON EACH TRUNNION.

POSITION 5.

LEG PIVOT PIN.

INTERVAL - EVERY 150 HOURS OR MONTHLY.

NO. OF GREASE POINTS 4.

1 NIPPLE ON EACH LEG FABRICATION.


"5"

C 2002 ELME SWEDEN 03-99


DESCRIPTION FOR SEQUENCE BLOCK PAGE NO
FOR SPREADERS MODEL 925-954 B 9-123

1 2 3 4 5

6 7 8 9 10 11 12

To adjust leg raising sequence


First leg must rotate fully up (horisontal) before second
leg starts to rotate up.
Screw in adjuster on cartridge no 1 or 12 if necessary.
Try out which adjuster for leg raising sequence.
If second leg does not rotate up or rotates slowly, 3 5
screw out adjuster. 6 9
2 11
To adjust leg lowering sequence
First leg must rotate fully down before second leg
starts to rotate down. Screw in adjuster on cartridge
no 1 or 12 if necessary.Try out which adjuster for leg
1 12
raising sequence.
If second leg does not rotate down or rotates slowly
screw out adjuster. 8

Item list 7 4 10
1 Sequence valve Leg folding
2 Check valve
3 Port To valve
4 Cylinder port
5 Port To valve
6 Cylinder port (alternative to '4')
7 Cylinder port
8 Cylinder port
9 Cylinder port (alternative to '8')
10 Cylinder port
11 Check valve
12 Sequence valve Leg folding

C 1993 ELME SWEDEN 04-93


SECTION

C
DIAGRAMS
HYDRAULIC SYMBOLS PAGE NO
ACCORDING TO ISO STANDARD C 120-001

1. Pump 13. Directional valve


(variable displacement) (single solenoid, 2 positions)

Motor Directional valve


2. 14.
(fixed displacement) (single solenoid, 2 positions)

Pressure relief valve 15. Directional valve


3.
(normally closed) (single solenoid, 2 positions)
RPEC-FAN
Directional valve
Sequence valve 16.
4. (double solenoid, 2 positions,
(normally closed) without spring)
RSDC-LAN
Directional valve
Pressure reducing valve 17. (double solenoid, 3 positions,
5.
(normally open) spring centred)
PBDB-LAN
PRH 102 S 50 Directional valve
18. (double solenoid, 3 positions,
spring centred)

6. Load control valve Directional valve


(counterbalance) 19. (double solenoid, 3 positions,
spring centred)
CBCA-LHN
7. Check valve Directional valve
CXDA-XCN 20. (double solenoid, 3 positions,
9C600S spring centred)
CVH 103 P
Check valve 21. Main line
8. (pilot operated)
CKCB-XCN

9. Check valve 22. Pilot line


(pilot operated)
CPOM2

Flow control valve 23. Closed connection


10.
(fully adjustable)
NFCC-LCN
NV 101 S 24. Connection point

Flow control valve


11.
(fully adjustable with 25. Crossing point without connection
reverse free flow check)
NCCB-LCN
9F600S
FM2DDKN 26. Filter

12. Flow control valve 27. Double acting cylinder


(fully adjustable,
FDCB-LAN pressure-compensated
with reverse free flow check) 28. Pressure

29. Tank

30. Components range

C 2003 ELME SWEDEN 05-03


SECTION

D
MECHANICAL PARTS
PAGE NO
MAIN FRAME FOR SPREADER MODEL 954
D 10-822

1 1

3 3

Note Item Part no Qty Part name

1 760 566 4 Bushing


D) 2 2 Leg assy.
D) 3 2 Leg assy.
D) 4 4 Foot assy.

D) SEE SECTION D

C 2002 ELME SWEDEN 01-03(09-02)


LEG ASSY. FOR SPREADER MODEL WITH PIGGY BACK PAGE NO
D 40-172

1 1
2 2
3 5 6 7
3
4
4

13
9 10

11

12

Note Item Part no Qty Part name

1 757 198 2 Pin


2 741 083 2 Spacer
3 760 492 2 Washer
4 760 922 2 Nut M36 Locking
E) 5 1 Clamp cylinder assy.
6 761 126 4 Bolt M6S M16x90
761 917 8 Washer
760 906 4 Nut M16 Locking
7 749 357 1 Rod end
8 738 598 1 Leg
9 760 919 1 Nut M8 Locking
10 761 910 1 Screw allen MC6S M8x100
11 751 512 1 Pin
D) 12 1 Foot assy.
13 760 448 2 Bushing

D) See section D
E) See section E

C 2002 ELME SWEDEN 08-03(02-03,11-02,09-02,05-98)


LEG FOLD AND CLAMP ARRANGEMENT PAGE NO
FOR SPREADER MODEL WITH PIGGY BACK D 40-200

2,3,4,5 2,3,4,5

7,8,9 6 7,8,9
3,4,5,10

19,20

18

17, 21
13,14 11

12

15

2,3,4,5

16

Note Item Part no Qty Part name Note Item Part no Qty Part name

1 738 598 1 Leg 11 761 910 1 Screw allen M8x100


2 757 198 3 Pin 12 760 919 1 Nut M8 Locking
3 741 083 3 Spacer 13 741 449 1 Pin
4 760 492 3 Washer 14 760 448 2 Bushing
5 760 922 3 Nut M36 Locking E) 15 1 Fold cylinder assy.
E) 6 1 Clamp cylinder assy. D) 16 1 Foot assy.
7 749 357 2 Rod end 17 712 117 1 Trunnion left leg
761 126 4 Bolt M6S M16x90 717 836 1 Trunnion right leg
761 917 8 Washer 18 741 451 1 Plate
760 906 4 Nut M16 Locking 19 760 903 2 Bolt M6S M12x40
8 760 583 2 Bearing 20 760 557 2 Washer M12 Nordlock
9 760 584 2 Circlip 21 760 566 2 Bushing
10 745 033 2 Pin

D) See section D
E) See section E

C 2002 ELME SWEDEN 04-09(01-03,09-02)


FOOT ASSY. PAGE NO
D 40-234-1

5 6 7 8

2 3 21 4 20

13
9 12

11
10

19 16 15

14

15

15 20
16

17

16
18 19
15

C 2007 ELME SWEDEN 06-09(09-08,02-08,11-07,09-07,03-07)


FOOT ASSY. PAGE NO
D 40-234-2

MULTIPLY QTYS BY 4 FOR A COMPLETE SPREADER

Note Item Part no Qty Part name

D) 1 1 Leg
2 763 464 8 Screw allen MC6S M8x30
3 744 365 1 Cover
4 761 476 1 Bushing
5 782 126 1 Foot
6 756 165 1 Indicator
7 749 924 4 Sleeve
8 762 084 4 Spring
9 756 258 1 Spring
10 762 508 4 Screw allen MF6S M10x20
11 755 687 1 Foot indicator
12 763 489 1 Bolt M6S M5x6
F) 13 1 Proximity switch
14 789 145 1 Bracket
15 760 967 8 Bolt M6S M10x20
16 760 556 8 Washer M10 Nordlock
17 755 698 1 Bracket
18 760 417 3 Grease nipple
F) 19 2 Proximity switch
20 788 964 1 Cover
*) 21 802 607 x Shims

D) See section D
F) See section F
*) Optional

C 2007 ELME SWEDEN 06-09(09-08,02-08,11-07,09-07,03-07)


SECTION

E
HYDRAULIC PARTS
CLAMP CYLINDER ASSY PAGE NO
E 60-132

2
3
2

8
9
10

7
6
4 5
2

Note Item Part no Qty Part name

744 606 1 Cylinder assy.


L=340 1 744 553 1 Piston rod
x) 2 790 905 1 Seal kit
3 740 299 1 Gland
4 740 300 1 Piston
5 740 302 1 Nut
6 760 929 1 Grub screw
L=201 7 741 515 1 Shell
8 760 584 1 Snap ring
9 760 583 1 Ball joint
10 760 417 2 Greaser

x) Repair kit available: Seal kit 790 905

C 2002 ELME SWEDEN


FOLDING CYLINDER ASSY. (UPPER) PAGE NO
E 60-337

2
3
2

8
9
10

7
6
4 5
2

Note Item Part no Qty Part name

771 717 1 Cylinder assy.


L=663 1 744 560 1 Piston rod
x) 2 790 905 1 Seal kit
3 740 299 1 Gland
4 740 300 1 Piston
5 740 302 1 Nut
6 760 929 1 Grub screw
L=538 7 741 171 1 Shell
8 760 584 2 Snap ring
9 760 583 2 Ball joint
10 760 417 2 Greaser

x) Seal kit 790 905

C 2001 ELME SWEDEN 02-01


FOLDING CYLINDER ASSY. (LOWER) PAGE NO
E 60-338

4 5
2
3
2

10
11
12

9
8
6 7
2

Note Item Part no Qty Part name

771 718 1 Cylinder assy.


L=663 1 744 560 1 Piston rod
x) 2 790 905 1 Seal kit
3 740 300 1 Piston
4 760 246 1 O-ring
5 751 404 1 Shims
6 740 299 1 Gland
7 740 302 1 Nut
8 760 929 1 Grub screw
L=538 9 741 171 1 Shell
10 760 584 2 Snap ring
11 760 583 2 Ball joint
12 760 417 2 Greaser

x) Seal kit: 790 905

C 2001 ELME SWEDEN 02-01


PAGE NO
VALVE ASSY E 70-1179

14

13

11

10

9 16
15

12

2
3

1 8

Note Item Part no Qty Part name


805 089 1 Valve body assy
1 805 505 1 Valve body
2 747 527 1 Cover
3 760 469 1 O-ring kit
4 762 080 1 Gauge adapter
5 760 738 4 Plug
6 760 793 2 Plug
7 762 482 6 Fitting O-lok
8 763 094 1 Pressure reducer
9 760 170 2 Flow regulator
10 760 162 1 Check valve
x) 11 761 109 1 Electrovalve
y) 12 763 247 1 Electrovalve
13 760 219 4 Screw allen MC6S 5 x 70
14 763 126 4 Plug
15 761 911 8 Screw allen MC6S 6 x 40
16 763 942 4 Plug

x) Solenoid: 764 668 (2x), Nut 763 096 (2x), O-ring kit 761 631 (1x)
y) Solenoid: 763 085 (2x), Nut 763 097 (2x), O-ring kit 760 469 (1x)

C 2009 ELME SWEDEN 06-09


VALVE ASSY. FOLDCYLINDER PAGE NO
E 70-381

Note Item Part no Qty Part name

754 498 1 Valve assy.


1 760 193 1 Counter balance
2 742 459 1 Hydraulic block
3 760 711 4 Fitting Triple-lok
or 762 482 4 Fitting O-lok

C 2002 ELME SWEDEN 10-03(03-98)


VALVE ASSY. (FLOW/CLAMP) PAGE NO
E 70-496

1 2 3 4 5

Note Item Part no Qty Part name

770 186 1 Valve assy.


1 745 011 1 Mani fold
2 762 482 4 Fitting
3 760 738 2 Plug
4 761 817 2 Bolt M6S M6x70
5 760 170 1 Flow/check regulator

C 2000 ELME SWEDEN 08-00


PAGE NO
VALVE ASSY. (SEQUENCE)
E 70-497

1 2 3

Note Item Part no Qty Part name

770 187 1 Valve assy.


1 760 154 2 Sequence valve
2 760 177 2 Check valve
3 762 482 6 Fitting
4 741 805 1 Mani fold
5 760 738 4 Plug
6 762 507 2 Fitting

C 2002 ELME SWEDEN 02-09(08-00)


Parker fittings O-lok for ELME spreader PAGE NO
E 70-610-1

ORFS
THREAD DIM THREAD DIM
ELME NR PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T5,T6 T5,T6 T
Male connector BSPP
762 625 4F42 EDMLOS 1/8 9,728 9/16-18
762 550 4-4F42 EDMLOS 1/4 13,157 9/16-18
762 592 4-6F42 EDMLOS 3/8 16,662 9/16-18
763 005 4-8F42 EDMLOS 1/2 20,955 9/16-18
762 585 8-4F42 EDMLOS 1/4 13,157 13/16-16
762 482 8F42 EDMLOS 3/8 16,662 13/16-16
762 621 8-8F42 EDMLOS 1/2 20,955 13/16-16
762 722 8-12F42 EDMLOS 3/4 26,441 13/16-16
762 838 10F42 EDMLOS 1/2 20,955 1-14
762 619 10-12F42 EDMLOS 3/4 26,441 1-14
762 505 12F42 EDMLOS 3/4 26,441 1.3/16-12
762 483 12-8F42 EDMLOS 1/2 20,955 1.3/16-12
Male connector UNF
763 090 8F5 OMLOS 3/4-16 13/16-16
762 623 8-6F5 oMLOS 9/16-18 13/16-16
762 618 8-12F5 OMLOS 1.1/16-12 13/16-16
763 119 10-12F5 OMLOS 1,1/16-12 1-14
762 617 12F5 OMLOS 1.1/16-12 1.3/16-12
Male connector Metric
762 566 6M14F82 EDMLOS M 14X1.5 11/16-16
Swivel male connector BSPP
762 622 8F642 EDMLS 3/8 16,662 13/16-16
763 036 8-4F642 EDMLS 1/4 13,157 13/16-16
762 620 10F642 EDMLS 1/2 20,955 1-14
Male elbow BSPP 45o
762 639 4-4V4 OMLOS 1/4 13,157 9/16-18
762 509 8V4 OMLOS 3/8 16,662 13/16-16
762 638 10-12V4 OMLOS 3/4 26,441 1-14
762 637 12V4 OMLOS 3/4 26,441 1.3/16-12

Male elbow BSPP 90o

762 632 4C4 oMLOS 1/8 9,728 9/16-18


762 506 4-4C4 OMLOS 1/4 13,157 9/16-18
762 507 8C4 OMLOS 3/8 16,662 13/16-16
762 673 8-4C4 OMLOS 1/4 13,157 13/16-16
763 016 8-8C4 OMLOS 1/2 20,955 13/16-16
762 629 10-12C4 OMLOS 34 26,441 1-14
762 627 12C4 OMLOS 3/4 26,441 1.3/16-12
Male elbow UNF 90o

762 626 12C5 OMLOS 1.1/16-12 1.3/16-12

Swivel nut elbow 90o


762 631 4C6 LOS 9/16-18 9/16-18
762 630 8C6 MLOS 13/16-16 13/16-16
762 628 12C6 MLOS 1.3/16-12 1.3/16-12

C 2002 ELME SWEDEN 05-02(04-99,12-98)


Parker fittings O-lok for ELME spreader PAGE NO
E 70-610-2

ORFS
THREAD DIM THREAD DIM
ELME NR PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T1,T5,T6 T1,T5,T6 T
Male branch tee BSPP

762 634 8S4 OMLOS 3/8 16,662 13/16-16


Male run tee BSPP

762 633 8R4 OMLOS 3/8 16,662 13/16-16


762 724 12R4 OMLOS 3/4 26,441 1,3/16-12
Swivel nut run tee
762 635 8R6 MLOS 13/16-16 13/16-16
762 773 12R6 LOS 1,3/16-12 1,3/16-12
Swivel nut branch tee T

762 636 8S6 MLOS 13/16-16 13/16-16

Pressure gauge fitting


762 640 4-4G4 MLOMOS 1/4 13,157 9/16-18
Bulkhead union (without bulkhead locknut)
762 643 4W LOS 9/16-18
762 641 8W MLOS 13/16-16
763 116 10W MLOS 1-14
763 003 12W MLOS 1,3/16-12
Bulkhead union 90o elbow (without bulkhead locknut)
762 644 4WE LOS 9/16-18
762 642 8WE MLOS 13/16-16
Bulkhead locknut

762 646 4W LNLS 9/16-18


762 645 8W LNLS 13/16-16
763 117 10W LNLS 1-14
763 004 12W LNLS 1,3/16-12

O-ring for Parker fittings ORFS male


ORFS DIMENSION
ELME NR SIZE STRAIGHT THREAD (MM)

763 105 -4 9/16-18 7,65 x 1,78

763 107 -8 13/16-16 12,42 x 1,78

763 108 -10 1-14 15,6 x 1,78

763 109 -12 1,3/16-12 18,77 x 1,78

C 2002 ELME SWEDEN 05-02(04-99,12-98)


HOW TO KNOW WHICH PAGE NO
HYDRAULIC HOSE INCL. FITTINGS YOU WILL ORDER E 70-611

See table and following example part no 632 550

6 the first digit specifies a hydr. steel braid hose with Parker fittings
3 the second digit specifies hose dimension (hose 3/8'')
2 the third digit specifies fittings (Triple-lok JIC 37)
5 the fourth digit specifies the hose´s cut length in 100 cm
5 the fifth digit specifies the hose´s cut length in 10 cm
0 the sixth digit specifies the hose´s cut length in cm
= Hydraulic hose, 3/8", fitting straight/90, 550cm

First digit is always 6 Third digit spec.


TRIPLE-LOK JIC 37 O-LOK ORFS
Second digit spec. 1 straight-straight 4 straight-straight
1 hose 1/4" + 4-4 cpl 2 straight-90 degr. 5 straight-90 degr.
2 hose 1/4" + 5-4 cpl(only JIC) 3 straight-45 degr. 6 straight-45 degr.
3 hose 3/8" 7 90 degr.-90 degr. 8 special
4 hose 1/2" 8 special 9 90 degr.-90 degr.
5 hose 5/8" 0 = no fittings, only hose
6 hose 3/4"
Fourth to sixth digit spec. cut length in cm
hose length

HYDRAULIC HOSE / METER


Parker no. ELMEno. Description
491-04 762 116 hose 1/4"
441-06 762 128 hose 3/8"
461-08 762 115 hose 1/2"
461-10 762 114 hose 5/8"
461-12 762 120 hose 3/4"
FITTINGS ONLY
TRIPLE-LOK JIC 37 O-LOK ORFS
Parker no. ELMEno. Description Parker no. ELME no. Description
Pressure fittings - straight Pressure fittings-straight
16846-4-4 762 017 straight - 1/4" hose 1JC46-4-4 762 608 straight - 1/4'' hose
16846-5-4 762 021 straight - 1/4'' hose 1JC46-8-6 762 603 straight - 3/8'' hose
16846-8-6 762 018 straight - 3/8" hose 1JC46-8-8 762 604 straight - 1/2'' hose
16846-8-8 762 019 straight - 1/2" hose 1JC46-12-8 762 725 straight - 1/2'' hose
16846-10-10 762 020 straight - 5/8" hose 1JC46-10-10 762 600 straight - 5/8'' hose
10646-12-12 762 022 straight - 3/4" hose 1JC46-12-12 762 599 straight - 3/4' hose
Pressure fittings - 45 degr. Pressure fittings - 45 degr.
13V46-4-4 762 023 45degr - 1/4" hose 1J746-4-4 762 610 45 degr. - 1/4'' hose
13V46-8-6 762 024 45degr - 3/8" hose 1J746-8-6 762 607 45 degr. - 3/8'' hose
13V46-8-8 762 025 45degr - 1/2" hose 1J746-8-8 763 100 45 degr. - 1/2'' hose
13V46-10-10 762 026 45degr - 5/8" hose
13746-12-12 762 027 45degr - 3/4" hose
Pressure fittings - 90 degr. Pressure fittings - 90 degr. short
13W46-4-4 762 028 90degr - 1/4" hose 1J946-4-4 762 609 90 degr. - 1/4'' hose
13W46-5-4 762 029 90degr - 1/4" hose 1J946-6-6 762 612 90 degr. - 3/8'' hose
13W46-8-6 762 030 90degr - 3/8" hose 1J946-8-6 762 606 90 degr. - 3/8'' hose
13W46-8-8 762 031 90degr - 1/2" hose 1J946-8-8 762 602 90 degr. - 1/2'' hose
13W46-10-10762 032 90degr - 5/8" hose 1J946-10-10 762 601 90 degr. - 5/8'' hose
13946-12-12 762 033 90degr - 3/4" hose 1J946-12-12 762 598 90 degr. - 3/4'' hose
Pressure fittings - ext. Pressure fittings - 90 degr. long
10346-5-4 762 070 ext. straight - 1/4" 1J146-8-6 762 611 90 degr. - 3/8'' hose
10346-8-8 762 335 ext. straight - 1/2" 1J146-8-8 762 605 90 degr. - 1/2'' hose

C 2002 ELME SWEDEN 12-04(08-04,06-04,09-03,10-02,05-02,02-02,03-99,12-98)


SECTION

F
ELECTRICAL PARTS
SENSOR ARR. (FOOT ASSY. ) PAGE NO
F 80-471

5
1
4
2
3

10 8 7

7
8

10

MULTIPLY QTYS BY 4 FOR A COMPLETE SPREADER

Note Item Part no Qty Part name

1 756 258 1 Spring


2 762 508 4 Screw allen MF6S M10x20
3 755 688 1 Foot indicator
4 763 489 1 Bolt M6S M5x6
5 762 446 1 Proximity switch
6 789 145 1 Bracket
7 760 967 4 Bolt M6S M10x20
8 760 556 4 Washer M10 Nordlock
9 755 698 1 Bracket
10 761 491 2 Proximity switch

C 2008 ELME SWEDEN 09-08


PAGE NO
ELECTRICAL PARTS FOR TRUCK SPREADERS F 80-264-1

CABLE ASSY., INTERFACE BOXES, PRINTED CIRCUIT BOARD,


CHASSI HOUSING,ETC - SEE WIRING DIAGRAM SECTION C

ELECTRIC BOXES FOR TRUCK SPREADERS

SPREADER BOX (EMPTY) 777 354


ROTATOR BOX (EMPTY) 777 355

BRACKET 774 034 L=280MM


BRACKET 757 459 L=300MM
SHOCK ABSORBER 760 587 M8
NUT 760 919 M8 LOCKING
WASHER 760 555 M8 NORDLOCK
BOLT 761 389 M6x40
NUT 760 950 M6 LOCKING

SENSORS

SENSOR 762 446 12 MM


SENSOR 762 680 18 MM
SENSOR 762 527 30 MM
ULTRA SONIC PROXIMIT SWITCH 763 223 18 MM

SENSOR KIT WITH 3-PIN CONNECTOR 791 187 12 MM


SENSOR WITH CABLE AND CONNECTOR 761 454 18 MM
SENSOR WITH CABLE AND CONNECTOR 761 491 30 MM
ULTRA SONIC PROXIMIT SWITCH -
- WITH CABLE AND CONNECTOR 782 654 18 MM

PHOTOELECTRIC SENSOR 763 191


PHOTOELECTRIC SENSOR WITH CABLE 763 776

SWITCH 761 523


- ARM 761 524

COVERS
COVER 3-POLE 762 133 (YELLOW)
COVER 10-POLE 761 478 (BLACK)

C 2002 ELME SWEDEN 06-09(11-05,08-04,03-04,02-03,05-02)


PAGE NO
ELECTRICAL PARTS FOR TRUCK SPREADERS F 80-264-2

SOCKET BLOCKS FOR PCB'S PART NR.

8-PIN 762 923


10-PIN 763 573

MOUNTING BLOCK (FOR SOCKET BLOCK) 762 940

C 2002 ELME SWEDEN 06-09(11-05,08-04,03-04,02-03,05-02)


LIGHTS FOR TRUCK SPREADERS PAGE NO
F 80-266

WORKING LIGHT RUBBER FRAME 763 379

WORKING LIGHT (ROUND) 771 956 (ASSEMBLY NO.)


BULB 761 984

WORKING LIGHT (SQUARE) 763 757 (ASSEMBLY NO.) BULB 763 800
INDICATOR LIGHT ASSY. FOR 1 LIGHT.

COLOURS ASSEMBLY NO. (INKL. CABLE)


YELLOW 772 602 RIGHT
YELLOW 772 808 LEFT
RED 780 391
GREEN 804 937 PANEL 744 988

INDICATOR LIGHT ASSY. FOR 3 LIGHTS. COLOURS FROM LEFT TO RIGHT

COLOURS ASSEMBLY NO. (INKL. CABLE)


GREEN, YELLOW, RED 772 180
GREEN, YELLOW, RED 776 207 (WITH 5 POL MALE CONNECTOR)
GREEN, WHITE, RED 775 433
GREEN, YELLOW, WHITE 775 521
GREEN, RED, WHITE 772 429 PANEL 743 928
WHITE, YELLOW, RED 772 666
RED, YELLOW, WHITE 772 432
RED, YELLOW, GREEN 772 417
YELLOW, WHITE, YELLOW 772 383

INDICATOR LIGHT ASSY. FOR 4 LIGHTS.


COLOURS FROM LEFT TO RIGHT
PANEL 757 161

COLOURS ASSEMBLYNO. (INKL. CABLE)


YELLOW,GREEN,RED,YELLOW 772 414
YELLOW,GREEN,RED,YELLOW 776 177 (FOR 812,813 SPREADERS)

PANEL 746 269


INDICATOR LIGHT ASSY. FOR 6 LIGHTS. PANEL 772 255 (FOR 572 SPREADERS)

COLOURS ASSEMBLY NO. (INKL. CABLE)


RED,RED,YELLOW
GREEN,RED,GREEN 772 430
YELLOW, GREEN, RED
YELLOW, GREEN, RED 775 128

INDICATOR LIGHT ASSY. FOR 11 PANELS


YELLOW YELLOW

COLOURS ASSEMBLY NO. (INKL. CABLE)


GREEN,YELLOW,RED
GREEN RED
YELLOW (8X) 772 784
PANEL 737 088
INDICATION LIGHT COLOURS.

RED 761 657 GREEN 763 118 BULB 761 707


YELLOW 761 659 WHITE 761 658

C 2002 ELME SWEDEN 03-09 (01-09,08-04,02-04,05-02)


PAGE NO
LIGHTS FOR TRUCK SPREADERS F 80-348

WORKING LIGHT

WORKING LIGHT (SQUARE) 763 757 (ASSEMBLY NO.)

BULB 763 800

INDICATOR LIGHT ASSY. FOR 1 LED LIGHT

COLOURS ASSEMBLY NO. (INKL. CABLE) PANEL 744 988

WHITE 786 823

INDICATOR LIGHT ASSY. FOR 2 LED LIGHTS

COLOURS ASSEMBLY NO. (INKL. CABLE)

BLUE, YELLOW 764 740

INDICATOR LIGHT ASSY. FOR 3 LED LIGHTS. COLOURS FROM LEFT TO RIGHT

COLOURS ASSEMBLY NO. (INKL. CABLE)

GREEN, YELLOW, RED 764 717


GREEN, WHITE, RED 763 989

INDICATOR LIGHT ASSY. FOR 4 LED LIGHTS. COLOURS FROM LEFT TO RIGHT

COLOURS ASSEMBLY NO. (INKL. CABLE)


GREEN, YELLOW, RED , YELLOW 764 756
YELLOW, GREEN, RED , YELLOW 764 755

INDICATOR LIGHT ASSY. FOR 11 LED LIGHTS PANEL 737 088

COLOURS ASSEMBLY NO. (INKL. CABLE)

WHITE,YELLOW,RED
YELLOW (8X) 782 459

INDICATOR LED LIGHT

GREEN 764 728


RED 764 727
WHITE 764 729
YELLOW 764 726

C 2005 ELME SWEDEN 02-09(01-09, 12-08,03-07,11-06,03-05)


SECTION

G
SPECIAL PARTS
PAGE NO
ADDITIONAL PARTS (HOSE CLAMPS)
G 90-121

HOSE CLAMPS

HOSE CLAMP 1/4" KIT NO. 791 140


HOSE CLAMP 3/8" KIT NO. 791 141 (FOR HOSE WITH DIAMETER 17,4 MM)
HOSE CLAMP 3/8'' KIT NO. 791 203 (FOR HOSE WITH DIAMETER 15,5 MM)
HOSE CLAMP 1/2" KIT NO. 791 142
HOSE CLAMP 5/8" KIT NO. 791 143
HOSE CLAMP 3/4" KIT NO. 791 144

OPTION PART NO. 802 020

HOSE CLAMPS - RUBBER

HOSE CLAMP 3/8" PART NO. 764 492


HOSE CLAMP 1/2" PART NO. 764 493
COVER PLATE PART NO. 762 118
BOLT PART NO. 760 321
WASHER M8 NORDLOCK PART NO. 760 555

C 2002 ELME SWEDEN 04-08(02-08,10-04,10-02)


PAGE NO
ADDITIONAL PARTS (SENSOR BRACKET) G 90-204

BRACKET PART NO. 777 508

ON MAIN FRAME
- BOLT M6S M8X25 PART NO. 760 934 (2X)
- WASHER PART NO. 761 916 (2X)

ON CYLINDER
USE EXISTING BOLTS FOR ROD END

C 2003 ELME SWEDEN 10-03


PAGE NO
ADDITIONAL PARTS (SENSOR BRACKET)
G 90-301

BRACKET PART NO. 749 642

- BOLT M6S M8X25 PART NO. 760 934 (2X)


- WASHER PART NO. 761 154 (2X)

C 2004 ELME SWEDEN 12-04


ADDITIONAL PARTS (QUICK CONNECTOR) PAGE NO
G 90-495

QUICK CONNECTOR MALE PART NO. 760 139 (1X)


QUICK CONNECTOR FEMALE PART NO. 760 140 (1X)

760 140

760 139

C 2008 ELME SWEDEN 09-08


SECTION

H
REVISION RECORDS
REVISION RECORDS

Revision Date Issued by Description if change

2009-08-06 M. Lindell Initial Release

C 2009 ELME SWEDEN

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