Ervice AND Arts Anual
Ervice AND Arts Anual
MODEL MANUAL NO
954-9095 1-1904
www.elme.com
Head office, Manufacturing,
Sales and Service
Elmhults Konstruktions AB
Box 174
343 22 ÄLMHULT
SWEDEN
TEL: +46 476 55 800
FAX: +46 476 55 899
E-mail: info@elme.com
Section C Diagrams
PARTS MANUAL
Section D Mechanical parts
SECTION C DIAGRAMS
A
USER INSTRUCTION
USER INSTRUCTIONS PAGE NO
A 100-082
The ELME Model 953/954 Piggy back slave attachment for handling swap bodies, trailers
and other bottom lift containers. The attachment is designed to be picked up by, either a
20 to 40ft spreader in the 20ft mode or by a forklift truck if the unit is equipped with fork
pockets
DESCRIPTION.
The 953/954 piggy back attachment is designed for the safe handling of loaded trailers
and swap bodies.
The attachment is what is termed a "slave attachment" which means that it is a spreader
which has to be picked up and operated by another spreader. In the case of the model
953/954 it should be picked up by a 20 to 40ft container spreader in the 20 ft mode.
OPERATION
Picking up a load.
In order to reduce lift hight the normal mode for starting work with the spreader is
with the front legs in the unclamped and raised position.
- Lift the spreader high enough to allow ample room when placing it over the load.
- Drive carefully up to the load, ( swop body, trailer, or container.) and stop when
the rear feet are aprox. 10cm (4inch) from it.
- Lower the front legs until completly down.
- By using the trucks side shift and reach functions, position the feet accurately
in front of and just under the lifting points on the load.
CAUTION!! Take care not to scrape the feet on the ground when
picking up swop bodies or containers.
- Activate the clamp function until the clamped light illuminates and then visually
check that the feet are clamped in the correct position.
- Using the trucks tilt function adjust the mast position so that all 4 feet engage
on the load equally.
- Using the truck`s hoist function, raise the spreader until the feet engage on the
lifting points of the load and the seated light illuminates.
- As soon as the seated light has switched on it is safe to lift the load.
B
SERVICE MANUAL
PAGE NO
MAINTENANCE INSTRUCTIONS B 110-112-1
LUBRICATION CHART
1 5 5
1
5
4 4
5
1
2 2 1
LUBRICANT :
POSITION 1
CLAMP CYLINDERS
POSITION 2
POSITION 3.
THE FOOT.
"B"
POSITION 4.
POSITION 5.
1 2 3 4 5
6 7 8 9 10 11 12
Item list 7 4 10
1 Sequence valve Leg folding
2 Check valve
3 Port To valve
4 Cylinder port
5 Port To valve
6 Cylinder port (alternative to '4')
7 Cylinder port
8 Cylinder port
9 Cylinder port (alternative to '8')
10 Cylinder port
11 Check valve
12 Sequence valve Leg folding
C
DIAGRAMS
HYDRAULIC SYMBOLS PAGE NO
ACCORDING TO ISO STANDARD C 120-001
29. Tank
D
MECHANICAL PARTS
PAGE NO
MAIN FRAME FOR SPREADER MODEL 954
D 10-822
1 1
3 3
D) SEE SECTION D
1 1
2 2
3 5 6 7
3
4
4
13
9 10
11
12
D) See section D
E) See section E
2,3,4,5 2,3,4,5
7,8,9 6 7,8,9
3,4,5,10
19,20
18
17, 21
13,14 11
12
15
2,3,4,5
16
Note Item Part no Qty Part name Note Item Part no Qty Part name
D) See section D
E) See section E
5 6 7 8
2 3 21 4 20
13
9 12
11
10
19 16 15
14
15
15 20
16
17
16
18 19
15
D) 1 1 Leg
2 763 464 8 Screw allen MC6S M8x30
3 744 365 1 Cover
4 761 476 1 Bushing
5 782 126 1 Foot
6 756 165 1 Indicator
7 749 924 4 Sleeve
8 762 084 4 Spring
9 756 258 1 Spring
10 762 508 4 Screw allen MF6S M10x20
11 755 687 1 Foot indicator
12 763 489 1 Bolt M6S M5x6
F) 13 1 Proximity switch
14 789 145 1 Bracket
15 760 967 8 Bolt M6S M10x20
16 760 556 8 Washer M10 Nordlock
17 755 698 1 Bracket
18 760 417 3 Grease nipple
F) 19 2 Proximity switch
20 788 964 1 Cover
*) 21 802 607 x Shims
D) See section D
F) See section F
*) Optional
E
HYDRAULIC PARTS
CLAMP CYLINDER ASSY PAGE NO
E 60-132
2
3
2
8
9
10
7
6
4 5
2
2
3
2
8
9
10
7
6
4 5
2
4 5
2
3
2
10
11
12
9
8
6 7
2
14
13
11
10
9 16
15
12
2
3
1 8
x) Solenoid: 764 668 (2x), Nut 763 096 (2x), O-ring kit 761 631 (1x)
y) Solenoid: 763 085 (2x), Nut 763 097 (2x), O-ring kit 760 469 (1x)
1 2 3 4 5
1 2 3
ORFS
THREAD DIM THREAD DIM
ELME NR PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T5,T6 T5,T6 T
Male connector BSPP
762 625 4F42 EDMLOS 1/8 9,728 9/16-18
762 550 4-4F42 EDMLOS 1/4 13,157 9/16-18
762 592 4-6F42 EDMLOS 3/8 16,662 9/16-18
763 005 4-8F42 EDMLOS 1/2 20,955 9/16-18
762 585 8-4F42 EDMLOS 1/4 13,157 13/16-16
762 482 8F42 EDMLOS 3/8 16,662 13/16-16
762 621 8-8F42 EDMLOS 1/2 20,955 13/16-16
762 722 8-12F42 EDMLOS 3/4 26,441 13/16-16
762 838 10F42 EDMLOS 1/2 20,955 1-14
762 619 10-12F42 EDMLOS 3/4 26,441 1-14
762 505 12F42 EDMLOS 3/4 26,441 1.3/16-12
762 483 12-8F42 EDMLOS 1/2 20,955 1.3/16-12
Male connector UNF
763 090 8F5 OMLOS 3/4-16 13/16-16
762 623 8-6F5 oMLOS 9/16-18 13/16-16
762 618 8-12F5 OMLOS 1.1/16-12 13/16-16
763 119 10-12F5 OMLOS 1,1/16-12 1-14
762 617 12F5 OMLOS 1.1/16-12 1.3/16-12
Male connector Metric
762 566 6M14F82 EDMLOS M 14X1.5 11/16-16
Swivel male connector BSPP
762 622 8F642 EDMLS 3/8 16,662 13/16-16
763 036 8-4F642 EDMLS 1/4 13,157 13/16-16
762 620 10F642 EDMLS 1/2 20,955 1-14
Male elbow BSPP 45o
762 639 4-4V4 OMLOS 1/4 13,157 9/16-18
762 509 8V4 OMLOS 3/8 16,662 13/16-16
762 638 10-12V4 OMLOS 3/4 26,441 1-14
762 637 12V4 OMLOS 3/4 26,441 1.3/16-12
ORFS
THREAD DIM THREAD DIM
ELME NR PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T1,T5,T6 T1,T5,T6 T
Male branch tee BSPP
6 the first digit specifies a hydr. steel braid hose with Parker fittings
3 the second digit specifies hose dimension (hose 3/8'')
2 the third digit specifies fittings (Triple-lok JIC 37)
5 the fourth digit specifies the hose´s cut length in 100 cm
5 the fifth digit specifies the hose´s cut length in 10 cm
0 the sixth digit specifies the hose´s cut length in cm
= Hydraulic hose, 3/8", fitting straight/90, 550cm
F
ELECTRICAL PARTS
SENSOR ARR. (FOOT ASSY. ) PAGE NO
F 80-471
5
1
4
2
3
10 8 7
7
8
10
SENSORS
COVERS
COVER 3-POLE 762 133 (YELLOW)
COVER 10-POLE 761 478 (BLACK)
WORKING LIGHT (SQUARE) 763 757 (ASSEMBLY NO.) BULB 763 800
INDICATOR LIGHT ASSY. FOR 1 LIGHT.
WORKING LIGHT
INDICATOR LIGHT ASSY. FOR 3 LED LIGHTS. COLOURS FROM LEFT TO RIGHT
INDICATOR LIGHT ASSY. FOR 4 LED LIGHTS. COLOURS FROM LEFT TO RIGHT
WHITE,YELLOW,RED
YELLOW (8X) 782 459
G
SPECIAL PARTS
PAGE NO
ADDITIONAL PARTS (HOSE CLAMPS)
G 90-121
HOSE CLAMPS
ON MAIN FRAME
- BOLT M6S M8X25 PART NO. 760 934 (2X)
- WASHER PART NO. 761 916 (2X)
ON CYLINDER
USE EXISTING BOLTS FOR ROD END
760 140
760 139
H
REVISION RECORDS
REVISION RECORDS