Production and Characterization of Vermicompost and Biochar From Rice Straw
Production and Characterization of Vermicompost and Biochar From Rice Straw
E-ISSN: 2278-4136
P-ISSN: 2349-8234
www.phytojournal.com              Production and characterization of vermicompost
JPP 2020; 9(5): 1556-1562
Received: 20-07-2020                        and biochar from rice straw
Accepted: 22-08-2020
                                  Introduction
                                  There is a growing interest of late in the agricultural sector to explore the possibility of crop
                                  residue based organic amendment application with thrust on its merits and demerits. Ideally the
                                  crop residue management systems should be chosen in a way with minimal adverse effects on
                                  the environment at the same time optimising crop yields, resembling the site specific nutrient
                                  management.
                                  Rice, the staple food across Asia is the most important human food crop in the world that has
                                  fed more people over a larger time than has any other crop. It also is the most important residue
                                  producing crop in Asia contributing to 84 per cent of total world production. Assuming a harvest
                                  index of 0.5, nearly 200 mt of rice straw is produced in India annually (Benbi and Yadav, 2015)
                                  [2]
                                      .
                                  Crop residues are good sources of nutrients and primary source of organic matter. Rice straw at
                                  harvest contain 0.5-0.8 per cent N, 0.07-0.12 per cent P2O5, 1.16-1.66 per cent K2O, 0.05-0.1
                                  per cent S, and 4-7 per cent silicon. This translates to about 40 per cent of the nitrogen, 30-35
                                  per cent of the phosphorus, 80-85 per cent of the potassium, 40-45 per cent of sulphur and 80
                                  per cent silicon taken up by the plant and which remain in the vegetative parts at maturity
                                  (Dobermann and Fairhurst, 2000)[7]. Rice straw stand out from other straws with its higher
                                  silicon and lower lignin content which designates it as a ligno-cellulosic biomass with 35-40 per
                                  cent cellulose, 25-30 per cent hemicellulose, and 10-15 per cent lignin (Thygesen et al., 2003)
                                  [26]
                                        .
                                  In principle, rice straw can be put into varied uses such as for soil fertility improvement through
                                  carbonisation and composting, in bio energy production, in the making of bio fibre and other
                                  industrially useful products. Soil incorporation of straw is a good proposition for enhancing soil
Corresponding Author:             fertility, but the current intensive cropping systems leaves too little time for its proper
Amritha K                         decomposition and related effects. With hardly few viable options, open field burning is very
Department of Soil Science &
                                  commonly practiced for straw disposal and this has increased dramatically over the last decade
Agricultural Chemistry, College
of Horticulture, Vellanikkara,    causing emission and persistence of toxic gases and smog that extends even to adjoining places.
Kerala Agricultural University,   In addition, it leads to nutrient losses and killing of beneficial soil flora and fauna.
Thrissur, Kerala, India
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Journal of Pharmacognosy and Phytochemistry                                                                            http://www.phytojournal.com
It is in this context that vermicomposting and pyrolysis turn out             decomposition with occasional turning at weekly interval
as effective technologies for conversion of rice straw into                   followed by cowdung slurry application to ensure proper
quality products capable of enhancing soil quality and reducing               aeration and moisture content. After three weeks, the
the environmental footprint together with increasing income                   composting worm Eisenia foetida was introduced into the tank
generation from rice production systems.                                      @2000 Nos. per tank. Turning was done once in five days to
Composting is an excellent waste management strategy, which                   maintain homogeneity. Care was taken to ensure an optimum
yields biologically stable organic matter. Crop residues contain              moisture content of 40 to 50 per cent by sprinkling water. The
the nutrients in their recalcitrant forms which on composting                 materials gained maturity by 62 days as evidenced by the
get transformed into humified matter through the activity of                  change in appearance, colour and odour. Sprinkling of water
soil biota. Biochar on the other hand is a novel technology for               was stopped at this point to enable the worms to migrate down
agriculture productivity and is a unique weapon to combat                     and cling to the vermi bed. Composted material was collected
against climate change and global warming via sequestration                   from the top of the ferrocement tanks without disturbing the
of atmospheric CO2.The most prominent benefit of biochar is                   vermi bed and kept in shade for two days. The composted rice
its longevity; it can remain in the soil for years. Thus, biochar             straw was sieved and stored in the laboratory in plastic
application helps to reduce the repeated addition of soil                     containers for analysis.
amendments and minimise the possibility of new contaminants                   The biochar used in the present study was produced from straw
reaching the soil through addition of synthetic soil                          utilising kilns specially designed and fabricated for the purpose
amendments. Present investigation is an earnest attempt on rice               using metallic drums of 87 cm height and 57 cm diameter.
straw management through vermicomposting and pyrolysis                        Straw was loaded through the inlet at the top and the process of
undertaken in the Department of Soil Science and Agricultural                 pyrolysis was initiated using a little diesel. With the reduction
Chemistry during 2017-2020.                                                   in intensity of smoke produced, closed the inlet to slow down
                                                                              air entry thus preventing the material getting converted into
Materials and Methods                                                         ash. After one hour duration the kiln was allowed to cool and
Straw was collected from the farmers in Thrissur district after               the finished product ‘rice straw biochar’ was collected from the
the harvest of rice. Further materials required for the research              outlet located towards the bottom side. Pyrolysis temperature
work viz., vermicompost and biochar were produced from the                    was recorded using an Infrared thermometer and it was found
straw using the methodology furnished underneath.                             to vary between 350 to 600°C throughout the process. The
Vermicomposting of the rice straw was carried out in                          product was crushed and passed through 2 mm sieve and
ferrocement tanks of 1m3 diameter and 300 kg capacity. The                    characterised using standard procedures detailed in Table 1.
bottom portion of the tank up to one foot height was filled with              The information on surface composition and topography of the
a layer of coconut husk, positioned with their concave side                   straw and its products were studied using Scanning Electron
facing upwards. Rice straw and cowdung was mixed in 8:1                       Microscope (SEM) that enabled for creating a high resolution
ratio and this mixture was transferred into the ferrocement tank              image. The samples were smeared on a small piece of adhesive
to form a layer of 30-45 cm thickness. Cowdung slurry was                     carbon tape which was fixed on a brass stub. The samples then
sprinkled over this layer. This process was continued till the                subjected to gold coating using sputtering unit for 10 seconds
tanks were filled to their fullest capacity maintaining a top layer           at 10 mA of current. The gold coated samples were placed in
of cowdung slurry which was then covered using a moistened                    the chamber of SEM and secondary electron or back scattered
gunny bag. The material was left as such to allow partial                     electron images are recorded.
Structural chemistry of straw and their products were                         index was then directed at a certain angle on to the optically
characterized using Fourier Transform Infra-Red spectrometer                  dense diamond crystal. This reflectance helped to create an
equipped with Attenuated Total Reflectance (FTIR-ATR)                         evanescent wave that extended beyond the surface of the
containing diamond crystal (Model: Perkin Elmer spectrum                      crystal on to the sample held in contact with it. The evanescent
100 FT-IR spectrometer with ATR). The methodology                             wave got alternated in those regions of the IR spectrum where
included transferring samples to the small crystal area located               the sample absorbed energy. These alienated beam then
on the ATR top plate, followed by positioning the pressure over               returned to the crystal, exist via opposite side of the crystal and
crystal/ sample area and applying force till the pressure gauge               got directed to the detector in the IR spectrometer. The detector
registered force sufficient enough to push the sample on the                  recorded the alienated IR beam as an interferogram signal
diamond surface. An infra-red (IR) beam with a high refractive                which could be used to generate an IR spectrum. FT-IR spectra
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Journal of Pharmacognosy and Phytochemistry                                                                         http://www.phytojournal.com
were acquired at the middle infra-red region of 4000-400cm-1.             reduced the bulk density of biochar (0.64 Mg m-3). The lower
Organic compounds have fundamental vibration bands in the                 bulk density of straw and products compared to soil indicated
mid infra-red region, because of which this region is widely              its promising role in reducing the soil bulk density and
used in IR spectroscopy.                                                  increasing the porosity thus its ability to hold more water when
                                                                          applied to soil.
Results and Discussions
Vermicompost and biochar was produced from rice straw and                 Electro-chemical properties
it could be seen that the recovery was more (74.38%) when                 pH is an important electro-chemical property controlling the
straw was converted into compost with the help of residue                 availability of nutrients. Straw, vermicompost, and biochar
feeding earthworms than as biochar (19.86%) through                       were alkaline in nature, having a pH value 7.81, 8.71, and 9.24
pyrolysis. Reports say that the biochar yield is highly                   respectively. The increase in pH after vermicomposting
dependant on the pyrolysis conditions such as temperature,                probably resulted from the release of ammonia due to the
heating rate and residence time (Uzun et al., 2006; Tsai et al.,          proteolytic process. These results are in agreement with the
2007) [29, 28] and is also greatly influenced by physical, chemical       findings of Thiyageshwari et al. (2018) [25]. High solubility of
and biological properties of the raw materials used (Lehmann,             nutrients in earthworm casts could be another reason for the
2007; Chan and Xu, 2009; Basta et al., 2011; Conz et al., 2017)           rise in pH in the present study. The pH of biochar was
[16, 3, 1, 6]
              . Elangovan (2014) [8] reported recovery percentage of      comparatively higher than the straw as well as vermicompost.
12 to 40, when pyrolysis was done using different biological              This might be due to the production of alkali salts during
residues. Phuong et al. (2015) [21] concluded that the decrease           pyrolysis process. At a higher temperature, the alkali salts
in biochar yield might be due to the thermal decomposition of             begin to separate from the organic matrix thus increasing the
organic material present in the residues. The properties of               pH consequently. Highest pH recorded in biochar could be
straw, vermicompost, and biochar are given in Table 2.                    supported by high calcium and magnesium content as shown in
                                                                          the results of the present study.
Physical properties                                                       Electrical conductivity is a measure of concentration of soluble
Comparatively, higher moisture content was observed in                    salts. Electrical conductivity of straw, vermicompost, and
vermicompost (23.68%) than straw (7.24%) and biochar                      biochar was 0.50, 1.15, and 0.86dSm-1 respectively. The higher
(3.62%). Pyrolysis process reduced the moisture content of                electrical conductivity might be due to the presence of soluble
final product than the raw materials. However, composting                 salts. The present study revealed that electrical conductivity
increased the moisture content.                                           increased on vermicomposting. Decomposition of substrates
Straw is yellow in colour whereas the resultant vermicompost              and subsequent release of exchangeable bases would have
was brown in colour which might be due to the presence of                 increased electrical conductivity of the compost. In a study on
humic substances in vermicompost. With the progress in                    composting using agricultural by-products, Chandna et al.
composting a series of organic acids are produced that changes            (2013) [4] also reported an increase in initial substrate electrical
the colour of the matured compost. Research results                       conductivity on composting. Loss of biomass through the
conclusively indicates the role of fulvic and humic acids in              biotransformation of organic materials and subsequent
colour development. Biochar produced are black in colour due              mineralization of nutrient elements could have attributed to the
to the high carbon content. No foul odour was experienced                 increment in electrical conductivity. The electrical
either from the straw or its products.                                    conductivity of biochar was also higher than the residual
                                                                          biomass but comparatively lower than vermicompost because
   Table 2: Characterization of straw, vermicompost, and biochar          of lower nutrient composition in biochar than compost.
       Parameters           Straw     Vermicompost       Biochar
                        1.Physical properties                             Chemical properties
      Moisture (%)           7.24          23.68           3.62           The process of vermicomposting helped to concentrate the
          Colour            Yellow         Brown          Black           nutrients viz., N, P, K, Ca, Mg, S, and silicon. The increase in
          Odour                     Absence of foul odour                 nitrogen and decrease in lignin helped to narrow down the C:
      Bulk density                                                        N ratio from71.20 to 14.83. The process of pyrolysis that
                             0.80         0.78             0.64
         (Mg m-3)                                                         yielded biochar also proved to be a nutrient accumulating
                  2. Electro-chemical properties                          method. Much alike vermicomposting, the content of lignin
            pH               7.81         8.71             9.24           and cellulose got reduced here also. The difference between
       EC (dSm-1)            0.50         1.15             0.86           biochar production and vermicomposting in terms of nutrients
                      3. Chemical properties                              was the reduction in nitrogen following pyrolysis
    Carbon                  36.45         18.25           42.17           After vermicomposting, carbon content of straw got reduced
   Nitrogen                  0.52         1.23             0.44           remarkably due to the combined action of earthworm ingestion
  Phosphorus                 0.18         0.34             0.22
                    %                                                     and decomposition by microbes. The carbon content in
  Potassium                  1.29         1.31             1.41
                                                                          compost is the major source of energy for the microorganisms.
   Calcium                 543.12        582.45           548.26
  Magnesium mg kg-1 249.20               370.17           260.02
                                                                          The values on carbon content of biochar obtained from the
   Sulphur                 523.08        540.00           528.98          present study revealed its highly carbonaceous nature. The
    Silicon                  5.08         13.87           15.38           increased carbon of biochar indicates that pyrolysis
   Cellulose                38.10         12.26            2.81           temperature promotes carbonization (Chun et al., 2004) [5].
                    %                                                     This promotion was due to high degree of polymerization
    Lignin                  12.06         8.84             4.74
        C/N ratio           71.20         14.83           95.84           leading to more condensed carbon structure in the biochar
                                                                          (Lehmann and Joseph, 2009) [17].
The increase in particle size during vermicomposting due to the           The increased nitrogen content of the compost is due to the
amalgamation of small particles resulted in reducing the bulk             mineralization of proteins present in the substrates to nitrate
density of vermicompost (0.78 Mg m-3). Pyrolysis process also             and ammoniacal forms. The nitrogen content in the cowdung
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Journal of Pharmacognosy and Phytochemistry                                                                      http://www.phytojournal.com
also contributed to increase in total nitrogen of vermicompost.          nutrition. Rice residues contain high quantity of silicon.
It is normally seen that when organic matter reduction is more           Vermicomposting and charring enhanced the silicon content.
than the loss of NH3, nitrogen concentration usually increases.          Compared to vermicomposting, charring has a great influence
Total nitrogen content was found to decrease with pyrolysis              on the release of silicon. Xiao et al. (2014) [30] reported that
process. This might be due to the volatilization loss of nitrogen        pyrolysis temperature caused the intense cracking of carbon
during pyrolysis. When plant biomass is subjected to pyrolysis,          components, and thus the silicon located in the inside tissue
their nitrogen containing structures, i.e., amino sugars, amino          was exposed to cause enhancement of silicon content in the
acids and amines, get transformed into heterocyclic aromatic             final product “biochar”.
structures (Koutcheiko et al., 2006) [14].                               Lignin and cellulose content decreased after composting and
The phosphorus content of the vermicomposts was higher than              charring. The results are in line with the findings of Zhang et
the straw. The phosphorus content in the straw as well as in             al. (2015) [31], who reported that thermal degradation of
cowdung might have contributed to increase in phosphorus in              cellulose and lignin occurs under high temperature during
final vermicompost. Mineralization and mobilization of                   pyrolysis. The extent of reduction in cellulose was 67.80 per
phosphorus by bacterial and phosphatase activity of                      cent in vermicompost. Compared to the vermicomposts, the per
earthworms could be the main reason of phosphorus increase               cent reduction of cellulose was high after charring (92.62 %).
in vermicompost (Tripathi and Bhardwaj, 2004) [27]. When                 The extent of reduction in lignin was lower compared to
organic matter passes through the gut of earthworm, some                 cellulose in both vermicompost (26.69 %) and biochar (60.69
phosphorus is converted into more available form. The release            %). Lignin is a relative complex compound having a cross-
of phosphorus in the available form is performed partly by               linked phenolic-type structure which does not easily
earthworm gut phosphatase and further release of phosphorus              breakdown. Due to its aromatic structure, it is more chemically
can be ascribed to the phosphorus solubilizing microorganisms            stable and heat resistant than cellulose.
present in the worm casts (Suthar, 2008) [24]. Charring enhances         Carbon to nitrogen ratio serves as a reliable parameter for the
P availability from residues. This is because with combustion,           maturity of compost. A remarkable change in the C: N ratio
there is disproportionate volatilization of carbon which leads to        was noticed after composting. The C: N ratio of vermicompost
cleavage of organic phosphorus bonds thus yielding biochar               was 14.83. The improvement in nitrogen and lowering of
rich in soluble salts of phosphorous (Knoepp et al., 2005) [13].         carbon resulted in the lowering of the C: N ratio, which is an
The increase in potassium content in the vermicomposts                   important criterion for a compost to be fully mature. The results
suggests that earthworms has symbiotic gut microflora with               are in conformity with the findings of Thiyageshwari et al.
secreted mucus and water to increase the degradation of                  (2018) [25]. The C: N ratio of biochar was higher than the
ingested substrates and release of metabolites (Khwairakpam              vermicompost and straw. The increase in carbon content and
and Bhargava, 2009) [11]. Chandna et al. (2013) [4] also opined          decrease in nitrogen by pyrolysis process might be the reason
that during the composting of agricultural substrates, organic           for high C: N ratio.
carbon decreased, whereas total N, P and K increased with
time. The nutrient content in biochar was comparatively lower            Surface morphology
than the vermicomposts. Whereas, the potassium content was               The SEM micrograph of straw exhibited a complex
found to be more in biochar. This might be due to the ash                morphology with cell wall composition (Figure 1).
content in the biochar.
Upon vermicomposting, calcium content was found to be
increased. Calcium enrichment occurs when the substrates pass
through the digestive tract of earthworms. Earthworms were
reported to captivate calcium in excess from their food and
transfer it to calciferous glands, which contain carbonic
anhydrase enzyme which catalyse the fixation of CO2 as
CaCO3 concretions before being excreted through the digestive
tracts (Padmavathiamma et al., 2008) [20]. The bicarbonates
produced in excess of earthworm metabolic requirement were
excreted as cast material, thus increasing the calcium content
in the final vermicompost. The indistinguishable significance
of composting and vermicomposting in enriching the compost
with calcium content was earlier reported by Mayadevi (2016)
[19]
     . Pyrolysis process increases the calcium content in the final
product. The increase in calcium content in the biochar might
be due to the release of calcium during pyrolysis.
Magnesium content was highest in vermicompost than biochar
and straw. Only slight variation in sulphur content was
                                                                                        Fig 1: SEM micrograph of rice straw
observed among the straw and their products such as
vermicompost and biochar. Both vermicomposting and
                                                                         SEM image of vermicompost (Figure 2) showed a highly
pyrolysis go in favour of increasing nutrient content in the final
                                                                         fragmented, porous and disaggregated structure contrary to the
product, though its often comparatively higher in
                                                                         rice straw. This might be due to the activity of earthworms
vermicompost. This might be due to the biological as well as
                                                                         during vermicomposting.
thermal decomposition of straw during vermicomposting and
                                                                         Biochar (Figure 3) exhibited a highly disordered and complex
charring respectively.
                                                                         morphology with longitudinal channels and pores under 50µm
Silicon is considered as a beneficial element for crop growth,
                                                                         resolution. The particles gave a broken or distorted appearance
especially for crops under Poaceae family. Rice is a typical
                                                                         thus resembling the plant structure with remains of vessels, the
silicon accumulating plant and it benefits from silicon
                                                                         larger diameter tubes used for the transport of fluids and
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