YASKAWA

POWER REGENERATIVE UNIT (VS-656RC5)

VARISPEED-656RC5
200V CLASS: 3.7 to 37kW 400V CLASS: 3.7 to 75kW

Certified for ISO9001 and ISO14001

ER

TIFIE

ER

TIFIE

MAN

ST

GE

Y MENT S

GE

Y MENT S

QUALITY SYSTEM

ENVIRONMENTAL SYSTEM

JQA-0422 JQA-EM0498

LITERATURE NO. KAE-S656 -3B

ST

MAN

EM

EM

Fully Supports Inverters

VS-656RC5 can do Three jobs with One Unit
The VS-656RC5 is a power regenerative unit with both braking and regenerative functions. The VS-656RC5 shows great energy-saving performance in combination with an inverter. Because the VS-656RC5 does not require a braking resistor unit, it requires less space and enhances braking ability. The VS-656RC5 will dramatically affect applications with large minus loads such as cranes and elevators.

Helps the Energy-Saving Drive

The VS-656RC5 operates only at power regeneration with 120 current conduction. It efficiently regenerates load energy to the power supply, which results in significant energy savings.
Cranes
Rated load: 10 t Rated Winding Speed: 20 m/min Applied Motor: 37 kW, 6-pole, 1150 r/min

Centrifugal Separator
100%
Speed

(for industrial waste)

Applied Motor: 30kW, 4-pole

100%
Speed Winding

0 150%
Torque

0 90% 30% 55.5kW 33.3kW 11.1kW 3.7kW 25.9kW

sec.

Unwinding Torque

130% 20% 39kW 120%

0
Power

0 10% 70% 130%

Power

6kW 36kW

0 180 sec. 180 sec. 180 sec. 180 sec. 180 sec.( approx. 12 min.)

15 sec.

sec. sec. sec.

2 20 2

55.5kW 15 sec.

sec. sec.

2 20

78 sec.
Motor Efficiency: 90% Inverter Efficiency: 95% Motor Efficiency: 90% Inverter Efficiency: 95% 1 0.90.95

Operating Conditions: 5000h/year Electrical costs 0.12/kWh

Operating Conditions: 5000h/year Electrical costs 0.12/kWh

1 1

1 1 1 1 Electric Power Consumption: P= 78 (55.5kW 22+33.3kW15+11.1 2 2) 0.90.95

Electric Power Consumption: P= 720 (39kW2 180+6kW180)

1 (36kW 2 180)0.90.95

1 1 (3.7kW 2 2+25.9kW5+48.1 2 2)0.90.95

=8.49kW4.82kW=3.67kW Electrical Costs3.675,0000.122202

=7.46kW3.85kW=3.61kW Electrical Costs3.615,0000.122166

Power Regeneration

Braking Unit

Braking Resistor Unit

Resistor Discharge Type

P8.49kW Electrical Costs8.495,0000.125094

Resistor Discharge Type

P7.46kW Electrical Costs7.465,0000.124476

Note: When using an inverter with a resistor discharge, braking resistor and braking resistor unit require 3 times the standard rated power. You save 5094 2202

Note: When using an inverter with a resistor discharge, braking resistor and braking resistor unit require 2.5 times the standard rated power. You save 4476 2166

2892year

2310year

Requires Less Space

The VS-656RC5 requires less than half the area and is less than half the bulk of braking resistor systems that have abraking unit + braking resistor . A magnetic contactor is not needed. Area :
Braking

Resistor

VS-656RC5
Bulk :

System

Applications

63% 72%
Dimensions in mm

Connection
Three-phase AC power supply Inverter
Power flow Diode during motoring converter Inverter

When power regeneration can be advantageous: Cranes, elevators, centrifugal separators, winders, etc.

VS-656RC5 200 W 300 H 265 D Braking resistor 356 W 543 H 260 D Braking unit 140 W 280 H 160 D IM Dimensions in mm Example of 200V 15kW with standard options Example of 200V 15kW Power coordinating reactor 180 W 90 H 100 D Power suppressing reactor 120 W 90 H 71 D

Power coordinating reactor

Applicable Inverters

Varispeed G7, Varispeed F7, VS-686SS5, VS-626MC5, etc.

Enhances Braking Ability

VS-656RC5
Current suppressing reactor

Safety Standards
C LISTED
ULcUL Standard CE marking

Dramatically improved braking ability. Calculations of torque, time, and frequency are not needed. Braking Resistor System

VS-656RC5

FU

US
Power flow during regenerating

Without options: Approx. 10 to 20%/continuous rating With standard options: Approx. 100 to 130%/max. 10sec., 10%ED
Except for conditions above, additional options will be required.

80%/continuous rating 100%/1min., 25%ED 150%/30 sec.

Except for conditions above, apply a higher capacity unit.

STANDARD SPECIFICATIONS
200V Class
ModelCIMRR5A Rated Capacity Rating Rated DC Current kW A 23P7 3.7 13 10 25P5 5.5 19 15 27P5 7.5 26 20 2011 11 37 30 2015 15 51 40 2018 18.5 64 50 2022 22 77 60 2030 30 102 80 2037 37 126 100

Rated Current on Power Side A Regenerative Torque

150 % for 30 sec. 100 % for 1 min., 25 % ED, 80 % continuous 200 to 220 VAC 50 Hz, 200 to 230 VAC 60 Hz 15 to 10 % 3 Hz/300 msFree phase rotation Within 2 *

Input Power Supply

Voltage Frequency Allowable Voltage Fluctuation Allowable Frequency Fluctuation Imbalance Rate between Phases

400V Class
ModelCIMRR5A Rated Capacity Rating Rated DC Current kW A 43P7 45P5 47P5 4011 4015 4018 3.7 6 5 5.5 9 7.5 7.5 13 10 11 19 15 15 26 20 18.5 32 25 4022 4030 4037 4045 4055 4075 22 37 30 30 51 40 37 64 50 45 77 60 55 96 75 75 128 100

Rated Current on Power Side A Regenerative Torque

150 % for 30 sec. 100 % for 1 min., 25 % ED, 80 % continuous 380 to 460 VAC 50/60 Hz 15 to 10 % 3 Hz/300 msFree phase rotation Within 2 *

Input Power Supply Control Characteristics

Voltage Frequency Allowable Voltage Fluctuation Allowable Frequency Fluctuation Imbalance Rate between Phases

Common to 200V/400V Class

Control Method Input Power Factor Overload Capacity 120current conduction 0.9 or more (Rated current) 30 sec. at approx. 150 % of rated current. External terminals 4 points (MANUAL RUN, AUTO RUN, EXFLT, RESET) Fault (FAULT) Photocoupler output 2 points (CONV READY, RUN) Analog output: 1 point can be released (Factory setting: current monitor) Stops at approx, 200 % of the current on power side Motor stops by blown fuse. Stops after 30 sec. at 150 % of rated current 200 V class: stops at approx. 190 VDC or less 200 V class: stops at approx. 150 VAC or less 400 V class: stops at approx. 380 VDC or less. 400 V class: stops at approx. 300 VAC or less.

Operation Input Status Output Protective Function 1C Contact Output Photocoupler Output Analog Output Instantaneous Overcurrent Blown Fuse Overload Undervoltage (DC Voltage) Undervoltage (Power Side Voltage) Overvoltage (DC Voltage) Fin Overheat Power Supply Open Phase Power Frequency Error Power Charge Indication Environmental Conditions Location Ambient Temperature Humidity Vibration

200 V class: stops at approx. 406 VDC or more 400 V class: stops at approx. 812 VDC or more. Protected by thermister Stops at power supply open phase detection. Stops by fluctuation more than 3 Hz of rated input frequency. Indicated until main output voltage is approx. 50 V or less. Indoor (Protected from corrosive gases and dust) -10 to +40 (Closed wall-mounted) 90 % RH or less (non-condensing) Up to 9.8 m/s2 (1G) less than 20 Hz, up to 1.96 m/s2 (0.2G) at 20 to 50 Hz -10 to +45 (Open chassis type)

Notes: 1 2 3 4 5

Use 1:1 with an inveter. Do not connect more than one inverter to one VS-656RC5. Use the VS-656RC5 whose capacity is equal to one exceeding the inverter capacity to be combined. Make sure to use the specified AC reactor, fuse, and fuse holder. Do not use this unit with single-phase power supply. Use three-phase power supply. When the power supply is a generator, check the capacity of the generator. Contact your YASKAWA representative.

Use the VS-656RC5 with larger output capacity if the imbalance rate between phases exceeds 2 %. Imbalance rate between phases can be calculated using the following formula (Conforming to IEC1800-3).

Imbalance rate between phases[%]

Max. voltageMin. voltage Three-phase average voltage

67

CONNECTION DIAGRAM
The figure below shows a typical connection diagram of the VS-656RC5 and the Varispeed G7. The connection is the same for the Varispeed F7 and the Varispeed G7.

MCCB

Power Coordinating Reactor

(Note1)

Varispeed G7
(Note2)

R/L1 S/L2 T/L3

(Note3)

U/T1 V/T2 W/T3 IM

Current Suppressing Reactor (Note1) VS656RC5 FU R/L1 S/L2 T/L3

(Note1) (Note3)

r/l1 s/l2 g g f f f
(Note5)

(Note4)

Grounding

g1

r1/l11 s1/l21 t1/l31

(Note4)

Grounding M1 M2 M3 M4 MANUAL RUN AUTO RUN EXFLT RESET S1 S2 S3 S4 SS SP SC Sequence Common E Shield Sheath Connection Terminal AM Multi-functional Analog Output 10 to 10 V AC AM Power Side Current (Factory Setting) 24 V MA MB MC Fault Contact Output 250 VAC 1 A or less 30 VDC 1 A or less Open Collector 1 CONV READY Open Collector 2 RUN

Open Collector Output 48 VDC 58 mA or less

Notes: 1 2 3 4 5 6

Make sure to use the specified reactor, fuse and fuse holder. Remove the wiring of terminals r/l1 and s/ l2 since they were connected at the factory. Connect Varispeed G7 AC power supply terminals R/L1, S/L2, and T/L3 to the secondary side of the power coordinating reactor. Connect terminals r/l1, and s/ l2 of Varispeed G7, and terminals r1/l11, s1/ l21, and t1/ l31 of VS-656RC5 to the primary side of the power coordinating reactor. DC bus wiring(g1 g, f f)between Varispeed G7 and VS-656RC5 should be 5 m or less. Wiring between the power coordinating reactor and the Varispeed G7 or the VS-656RC5 should be 10 m or less.

EXTERNAL TERMINALS
Main Circuit Terminal Functions
Terminal Symbol R/L1 S/L2 T/L3 g, f Power Supply Voltage Detection Power Input for FAN and MC Ground Terminal Description AC power supply of the main circuit terminal for VS656RC5. Main Circuit Input Connect to the DC voltage of the inverter power supply input terminals. Two terminals are provided for both g and f . Detects the phase sequence and the voltage level. Connect to the power side of the power coordinating reactor. Supplies power for the cooling fan and inrush prevention MC of the VS656RC5 For grounding (200 V class. 100 or less, 400 V class. 10 or less)

r1/l11 s1/l21 t1/l31

Control Circuit Terminal Functionscommon to 200 V, and 400 V class

Type S1 S2 S3 Sequence Input S4 SC SS SP Photocoupler Output Relay Output M1M2 M3M4 MAMC MBMC No. Signal MANUAL RUN1 AUTO RUN2 EXFLT RESET Sequence Common Photocoupler Internal Common Sequence +24 V Power Supply CONV READY RUN FAULT Output Transfer Contact Input Current Analog grand Closed when VS-656RC5 is READY CLOSE during run 48 VDC 50 mA or less Function Run when CLOSED, stop when OPEN Auto run (regenerative operation)when CLOSED External fault when CLOSED Fault reset when CLOSED 24 VDC 8 mA Photocoupler isolation Signal Level

Outputs when a fault is detected. 250 VAC 1 A or less Terminal MA-MC : Closed during fault detection 30 VDC 1 A or less Terminal MB-MC : Open during fault detection 5 V100 % of rated input current -10 to + 10 VDC 2 mA or less

Multi-functional AM Analog Output AC

1 When the MANUAL RUN signal is input, the operation will be started regardless of the existence of regenerative energy. When the MANUAL RUN signal is turned OFF, the operation will stop after 1 second. 2 Monitors DC voltage, and regenerates energy to the power supply automatically when the voltage exceeds the regeneration starting voltage. When the voltage is lowered, regeneration will stop automatically. Normally, use AUTO RUN. If vibration or noise occurs, use MANUAL RUN.

Model Designation

CIMRR5 A
Variable Speed Series VS-656RC5 Series Specifications A : Standard domestic model

4 030 1
Protective Structure 0 : Open chassis (IEC IP00) 1 : Enclosed wall-mounted (NEMA1) Max. Applicable Motor Output 3P7 : 3.7 kW 037 : 37 kW 075 : 75 kW P indicates the decimal point.

Voltage Class 2 : Three-phase 200 V class 4 : Three-phase 400 V class

DIMENSIONS in mm
Models of 200/400 V 30 kW or Less
The following figure shows a 200 V 3.7 kW model.

H1 W1 W

H2

4-d

Models of 200/400 V 37 kW or More

Protective Structure
Open Chassis Type (IEC IP00) Protected so that parts of the human body cannot reach electrically charged parts from the front when the VS-656RC5 is mounted in a control panel. Enclosed Wall-mounted Type (NEMA 1) Structured so that the VS-656RC5 is shielded from the exterior, and can thus be mounted to the interior wall of a standard building (not necessarily enclosed in a control panel). The protective structure conforms to the standards of NEMA 1 in the USA.
Enclosed Wall-mounted (NEMA1) Approx. Mass kg 4.5 5.5 6 11 23 3.5 Dimensions mm W 140 200 H 280 300 380 400 610 280 300 D 180 205 Mounting Dimensions mm W1 126 186 H1 266 285 H2 7.0 8.0 7.5 27.5 87.5 7.0 8.0 Approx. Mass kg 4.5 5.5 6 11 27 3.5 140 200 180 205 126 186 266 285 4 6 M5 M6 Mounting Hole d M5 M6

The following figure shows a 200 V 37 kW model.

W1 W

H2

H1 H

4-d

Open Chassis Type (IEC IP00) Voltage Model CIMR-R5A 23P7 25P5 27P5 2011 2015 2018 2022 2030 2037 43P7 45P5 47P5 4011 4015 4018 4022 4030 4037 4045 4055 4075 Dimensions mm W 140 200 H 280 300 D 180 205 Mounting Dimensions mm W1 126 186 H1 266 285 H2 7.0 8.0

200 V Class

250 325 140 200

380 450 280 300

225 285 180 205

236 275 126 186

365 435 266 285

7.5 7.5 7.0 8.0

250 330

225 285

236 275

365 435

M6 M6

4 6

400 V Class

250

380

225

236

365

7.5

11 25 26.5 34 36

250

380

225

236

365

7.5

11

M6

325 325

450 625

285 285

275 275

435 610

7.5 7.5

330 330

610 785 850

285 285

275 275

435

28 29.5 87.5 38 610 152.5 40 87.5

M6 M6

Notes: 1. To use open chassis type unit models 30 kW or less (200/400 V), remove the top and the bottom covers. 2. Mounting hole is common to both open chassis type and enclosed type. 3. An attachment is required when installing external heatsink in a cabinet. See p.13 for details.

Mounting to a Gasketed Cabinet (Internal Sink)

The standard enclosure (with the heatsink mounted internally) can be easily changed to an externally mounted heatsink arrangement, but the enclosure's mounting face must be gasketed.
INTERNAL HEATSINK UPPER COVER 55 UPPER PART AIR TEMPERATURE 10 TO 55 HEATSINK HEATSINK OPEN CHASSIS TYPE POWER REGENERATIVE UNIT LOWER COVER INLET AIR TEMPERATURE 10 TO 45 45 PERIPHERAL TEMPERATURE 40

Remove the uppper and lower covers for the models of 30 kW or less in 200 V and 400V classes.
UPPER COVER

LOWER COVER COVER MTG SCREW

VS656RC5 Heat Loss

200 V Class
Model CIMRR5A Rated Capacity Rated Current Heat Loss W Fin Inside Unit Total Heat Loss kW A 23P7 25P5 27P5 2011 2015 2018 3.7 13 70 60 130 5.5 19 70 60 130 7.5 26 90 80 170 11 37 160 110 270 15 51 200 130 330 18.5 64 250 150 400 2022 2030 2037 22 77 320 180 500 30 102 410 220 630 37 126 540 290 830

Fin Cooling
Values are the regenerative torque at 80 % continuous rating.

Fan cooled

400 V Class
Model CIMRR5A Rated Capacity Rated Current Heat Loss W Fin Inside Unit Total Heat Loss kW A 43P7 45P5 47P5 4011 4015 4018 3.7 6 30 50 80 5.5 9 40 60 100 7.5 13 60 60 120 11 19 80 70 150 15 26 110 90 200 18.5 32 120 100 220 4022 4030 4037 4045 4055 4075 22 37 140 110 250 30 51 210 140 350 37 64 290 160 450 45 77 360 190 550 55 96 470 260 730 75 128 550 310 860

Fin Cooling
Values are the regenerative torque at 80 % continuous rating.

Fan cooled

LED MONITOR (Standard Component)

Monitor Functions and Displays
Status Displays
Displays the status of the VS-656RC5 and operates the photocoupler outputs. Status Displays
LED Display RUN DS1 DS2 Meaning READY RUN Contents Ready Running Display status combinations Monitor LED
Indicates the operation status by the combination of the LEDs (Lit, Blinking, or Off) Lit Blinking Off

Power ON LED
Lit when the power is ON

Fault Displays
When the VS-656RC5 detects a fault, the LED monitor indicates the type of fault and the fault contact outputs are activated. Fault Displays
RUN LED Display DS1 DS2 Meaning EF OL OH OV

Contents External Fault: An external fault was input from the contact input terminal. Overload: The load is too heavy. Heatsink Overheating: Heatsink was over 105 (factory setting). Main Circuit Overvoltage: The DC voltage of the main circuit was over the overvoltage detection level. (200 V class: approx. 406 VDC or more, 400 V class: approx. 812 VDC or more) Main Circuit DC Undervoltage: The DC voltage of the main circuit was below the undervoltage detection level. (200 V class: appox. 190 VDC or less, 400V class: appox, 380 VDC or less)

UV

Control Power Fault: The control power supply voltage dropped. Inrush Prevention Circuit Fault: A fault occurred in the inrush prevention circuit. Main Circuit AC Undervoltage: The AC voltage of the main circuit was below the undervoltage detection level during a run. (200 V class: approx. 150 VAC or less, 400 V class: approx. 300 VAC or less) Power Supply Frequency Fault: Power supply frequency was over 3Hz (factory setting) Overcurrent: The AC current of the power supply was over the overcurrent detection level. (Approx. 200% of the rated current) Baseblock Circuit Error EEPROM Error CPU Internal A/D Converter Error

OC CPF

Alarm Displays
An alarm is displayed when the VS-656RC5 detects a minor fault. The VS-656RC5 automatically returns to the original status when the cause of the fault has been removed. Alarm Displays
RUN LED Display DS1 DS2 Meaning EF OL OH OV Contents External Fault: An external fault was input from the contact input terminal. Overload: The amount of the load was over 80 % of the overload capacity. Heatsink Overheating: The temperature of the heatsink was over 90 (factory setting). Overvoltage: The DC voltage of the main circuit was over the overvoltage detection level. (200 V class: approx. 406 VDC or more, 400 V class: approx. 812 VDC or more) Main Circuit Undervoltage: The following conditions occurred during a stop. The main circuit DC voltage was below the undervoltage detection level. (200 V class: approx. 190 VDC or less, 400 V class: approx. 380 VDC or less) The surge current limiting contactor opened. The control power supply is below the undervoltage detection level. (200 V class: approx. 150 VAC or less, 400 V class: approx. 300 VAC or less) Frequency detecition was over the allowable level. The voltage phase rotation on the input side changed.

ALARM

UV

PERIPHERAL DEVICES
Connect the specified AC reactor and AC main circuit fuses when operating the VS-656RC5.

Input AC Reactor (Type UZBA-B, for 50/60 Hz)

An input three-phase reactor necessary when operating VS656RC5. This input AC reactor is effective against saturated current and excessive heat. Check the table below and use a specified AC reactor.
FU R VS S 656RC5 T Current Suppressing Reactor

Connection Example
MCCB Power Coordinating Reactor Inverter R U S V T W Motor IM

corresponding to each model is

Power Coordinating Reactor

200 V Class
VS656RC5 Current Inductance Code No. CIMRR5A = Value A mH 0.53 20 X002491 23P7 0.35 30 X002492 25P5 0.265 40 X002493 27P5 0.18 60 X002495 2011 0.13 80 X002497 2015 0.12 90 X002498 2018 0.09 120 X002555 2022 0.07 160 X002556 2030 0.05 200 X002557 2037 Fig. A 130 130 130 160 180 180 180 210 210 B 88 88 98 105 100 100 100 100 115 B1 114 119 139 147.5 155 150 155 170 182.8 C 105 105 105 130 150 150 150 175 175

Dimensions mm D E F H 50 65 130 22 50 70 130 22 50 75 130 22 75 85 160 25 75 80 180 25 75 80 180 25 75 80 180 25 75 80 205 25 75 95 205 25

J K M6 11.5 M6 9 M6 11.5 M6 10 M6 10 M6 10 M6 10 M6 10 M6 10

L 7 7 7 7 7 7 7 7 7

M M5 M5 M6 M6 M8 M8 M10 M10 M10

Approx. Mass Loss kg W 35 3 45 3 50 4 65 6 75 8 90 8 90 8 100 12 100 15

400 V Class
VS656RC5 Current Inductance Code No. CIMRR5A = Value A mH 2.2 10 43P7 X002500 1.42 15 45P5 X002501 1.06 20 47P5 X002502 0.7 30 4011 X002503 0.53 40 4015 X002504 0.42 50 4018 X002505 0.36 60 4022 X002506 0.26 80 4030 X002508 0.24 90 4037 X002509 0.18 120 4045 X002566 0.15 150 4055 X002567 0.11 200 4075 X002568
UX V Y WZ 6-M:TERMINALS NAME PLATE U C V W C

Fig. 1

A 130 130 160 160 180 180 180 210 210 240 240 270

B 88 98 90 105 100 100 100 100 115 126 126 162

B1 115 132.5 140 145 150 150 177.5 193 198 231

C 130 130 130 130 150 150 150 175 175 205 205 230

Dimensions mm D E F H 50 65 130 22 50 75 130 22 75 70 160 25 75 85 160 25 75 80 180 25 75 80 180 25 75 75 180 25 75 80 205 25 75 95 205 25 150 110 240 25 150 110 240 25 150 130 260 40

J K M6 11.5 M6 11.5 M6 10 M6 10 M6 10 M6 10 M6 10 M6 10 M6 10 M8 8 M8 8 M8 16

L 7 7 7 7 7 7 7 7 7 10 10 10

M M4 M4 M5 M5 M6 M6 M6 M8 M8 M10 M10 M10

Approx. Mass Loss kg W 43 3 50 4 50 5 65 6 90 8 90 8 90 8.5 95 12 110 15 130 23 150 23 135 32

6-M:TERMINALS NAME PLATE

4.5

D F A
L

E B

D F A DETAIL IN MTG. HOLE

4.5

H E B B1

L K

DETAIL IN MTG. HOLE

4-J:MTG. HOLES

4-J:MTG. HOLES

Fig. 1

Fig. 2

10

Power Suppressing Reactor

200 V Class
VS656RC5 Current Inductance Code No. CIMRR5A = Value A mH 0.31 15 23P7 X010121 0.31 15 25P5 X010121 0.15 20 27P5 X010122 0.1 40 2011 X010123 0.1 40 2015 X010123 0.06 50 2018 X010124 0.05 60 2022 X010125 0.04 80 2030 X010126 0.03 100 2037 X010127 Fig. 1 X 85 85 85 105 105 105 105 130 130 Y 61 61 61 71 71 71 71 88 88 Y1 120 120 120 125 140 145 Dimensions mm Z B H G 70 40 20 40 70 40 20 40 70 40 20 40 90 40 20 50 90 40 20 50 90 40 20 50 90 40 20 50 105 50 22 70 105 50 22 70 A 1 DIA. 2 DIA. M5 105 M4 M5 105 M4 M5 105 M4 M6 120 M5 M6 120 M5 M6 120 M5 M6 120 M6 M6 130 M8 M6 130 M8 Approx. Mass Loss kg W 22 1.5 22 1.5 21 1.5 32 2.5 32 2.5 31 2.5 35 2.5 48 3 46 3

400 V Class
VS656RC5 Current Inductance Code No. CIMRR5A = Value A mH 7.5 43P7 1.2 X010128 7.5 45P5 1.2 X010128 10 47P5 0.6 X010129 15 4011 0.4 X010130 25 4015 0.3 X010131 25 0.3 4018 X010131 30 0.2 4022 X010132 0.15 4030 40 X010133 0.12 4037 50 X010134 0.1 4045 60 X010135 0.08 4055 75 X010136 0.06 4075 100 X010137 Fig. X 85 85 85 85 105 105 105 105 130 130 160 160 Y 61 61 61 61 71 71 71 71 88 98 90 90 Y1 110 110 115 115 135 145 145 145 Dimensions mm Z B H G 70 40 20 40 70 40 20 40 70 40 20 40 70 40 20 40 90 40 20 50 90 40 20 50 90 40 20 50 90 40 20 50 105 50 22 70 105 50 22 80 125 75 25 70 125 75 25 70 A 1 DIA. 2 DIA. M5 105 M4 M5 105 M4 M5 105 M4 M5 105 M4 M6 120 M5 M6 120 M5 M6 120 M5 M6 120 M6 M6 130 M6 M6 130 M6 M6 160 M8 M6 160 M8 Approx. Mass Loss kg W 21 1.5 21 1.5 19 1.5 23 1.5 36 2.5 36 2.5 33 2.5 40 2.5 46 3 56 4 81 5 72 5

6-TERMINALS FOR 1 DIA. SCREW

6-TERMINALS FOR 1 DIA. SCREW NAME PLATE NAME PLATE

U X V Y W Z 25

U
5

W Z
5

B X A or less

G
4-MTG HOLES FOR 2 DIA. BOLT

H Y

B X A or less

G
4-MTG HOLES FOR 2 DIA. BOLT

H Y

Y1 or less

Fig. 1
6-TERMINALS FOR 1 DIA. SCREW NAME PLATE

Fig. 2

W Z
5

B X A

G
or less

4-MTG HOLES FOR 2 DIA. BOLT

H Y

Y1 or less

Fig. 3

11

AC Main Circuit Fuse

Connect a fuse at the primary side of the current suppressing reactor. Recommended fuses are shown in Tables below.

200 V Class
VS656RC5 CIMRR5A = 23P7 25P5 27P5 2011 2015 2018 2022 2030 2037 Fuse Model CR2LS20/UL CR2LS30/UL CR2LS50/UL CR2LS75/UL CR2LS100/UL CR2L150/UL Code No. FU000799 FU000791 FU002107 FU002108 FU002109 FU002110 Amount per Unit 3 3 3 3 3 3 CM2A FU002090 2 1 CM1A FU002014 1 1 Model Fuse Holder Code No. Fig. Amount per Unit

Note: These fuses and fuse holders are made by FUJI ELECTRIC CO., LTD.

400 V Class
VS656RC5 CIMRR5A = 43P7 45P5 47P5 4011 4015 4018 4022 4030 4037 4045 4055 4075 Fuse Model CR6L20/UL CR6L30/UL CR6L50/UL CR6L75/UL CR6L100/UL CR6L150/UL Code No. FU002087 FU002088 FU000935 FU002089 FU000927 FU000928 Amount per Unit 3 3 3 3 3 3
15 8

Fuse Holder Model Code No. Fig. Amount per Unit

CMS4

FU002091

CMS5

FU002092

Note: These fuses and fuse holders are made by FUJI ELECTRIC CO., LTD.
A 14 23.5 23.5 14 8 DIA. A TRANSPARENT COVER 74 42 62 86 12 5 DIA. 4 TRANSPARENT COVER 13 DIA. 10 6.2 DIA. 58 10 101 121 FUSE 19 32 32 19

FUSE

A 63 75 6-M6 26 41 10 82 102

A 10 6-M8

Fig. 1
8 DIA. 5 DIA.

A-A

58 87

Fig. 2
11 DIA.

A-A
6 DIA. 6 13 21 35 72

35

M6

48
M10 131 116 102

105 94 82

62

ISOLAR6 TION COVER

4 12 14 30 54

R8

ISOLATION COVER

70

Fig. 3

Fig. 4

Dimensions in mm

Fuse link mounting nuts and related parts (nuts, washers, spring washers, etc.) will be delivered separately. When installing fuse links, tighten the bolts.

12

Attachments
VS-656RC5 models 30 kW and less (200/400 V class) need this attachment for mounting the heatsink externally. This attachment expands the outer dimensions of the width and height of the VS-656RC5 (See p.7).
VS656RC5 CIMRR5A= 23P7 to 27P5 2011 to 2015 2018 to 2030 43P7 to 47P5 4011 to 4015 4018 to 4030 Attachment Order Code DACT32174 - AD DACT32174 - BD DACT32174 - CD DACT32174 - AD DACT32174 - BD DACT32174 - CD

Panel Cut for External Mounting of Cooling Fin (For Open Chassis)
200 V Class
3.7 to 7.5 kW 11/15 kW 18.5 to 30 kW 37 kW
4-8 DIA. HOLES (C) 25 2-4.8 DIA. HOLES (D)

A GASKET 298 316 302 271 290 330

GASKET 410 377 396

GASKET 435 404

45.5

149

15

4-M5 SCREWS 2-5 DIA. HOLES

15.5

4-M6 SCREWS 2-5 DIA. HOLES A

4-M6 SCREWS 2-5 DIA. HOLES A

C D

23 GASKET 8.5 4 C DC 25 308 8.5 23 12.5 300 325 GASKET

377 396

A A 126 138 155 180 197 210 A 200 233 250

12.5

400 V Class
3.7 to 7.5 kW
4-M5 SCREWS 2-5 DIA. HOLES A GASKET
302 271 290 330 298 316

11/15 kW
4-M6 SCREWS 2-5 DIA. HOLES A GASKET

18.5 to 30 kW
4-M6 SCREWS 2-5 DIA. HOLES A

A A
126 138 155 180 197 210

410

A
200 233 250

37/45 kW
4-8 DIA. HOLES (C) 25 2-4.8 DIA. HOLES (D)

55/75 kW
4-8 DIA. HOLES (C) 25 2-4.8 DIA. HOLES (D) 19.5 15 C 27

CD 61 GASKET 610

187

61 GASKET

45.5 435 404

149

15

CD

Note : C : Unit mounting screw hole D : Base temporarily mounting screw hole

15.5

23

450

15.5

8.5 4 C

308 4 DC 25 300 325

8.5 23

8 4.5 C

309 4.5 DC 25 300 325 27 12.5

12.5

12.5

7.5 19.5

12.5

571 625

15.5

Dimensions in mm

450

13

OPTION
LED Monitor/Digital Operator
Name LED Monitor Digital Operator LED Monitor Digital Operator Extension Cable Model JVOP-139 JVOP-130 W5001 W5003 Standard LCD monitor specifications 1m 3m Used when monitoring and operating the VS-656RC5 on the control board. Explanation Installation Method Installed Installed

LED Monitor (Model JVOP-139)

Digital Operator (Model JVOP-130)

LED Monitor/Digital Operator Extension Cable

Panel Cutout
(Viewed from the front of panel)
4 PANEL CUT (FOR CABLE)

Mounted Panel
PANEL

39 140 125 8 6 2-4 DIA. HOLE FRONT REAR min. 30 16

4 70

27

18.8

Dimensions in mm

shows a digital operator.

Note: Contact your YASKAWA representative for mounting on a panel.

Common to both JVOP-130/139 models

14

NOTES
Applications of the VS-656RC5
Selection
Use 1:1 with an inverter. Do not connect more than one inverter to one VS-656RC5. Use a VS-656RC5 whose capacity is equal to one exceeding the capacity of the inverter to be connected. Do not connect the VS-656RC5 in parallel with another power regenerative unit. When power regeneration is executed continuously using 3 terminal of the VS-686SS5, set the maximum to 80%. If more regeneration is necessary, use a larger capacity VS-656RC5 sand inverter.

Installation
Avoid oil mist or dust. Place the inverter in a clean area or house it in a totally-enclosed case so that no contamination enters.To use the totally-enclosed case, select the cooling method and panel dimensions so the VS-656RC5 ambient temperature will be within the allowable range. Do not install the VS-656RC5 on flammable material, such as wood. Install the VS-656RC5 on a wall with the longer side in the vertical position. Do not subject the inverter to halogen gases, such as fluorine, chlorine, bromine, and iodine, at any time even during transportation or installation.

Operation
Applying power to the VS-656RC5, DOUBLE CHECK WIRING AND SEQUENCE BEFORE TURNING THE POWER ON. After turning the power of the VS-656RC5 OFF, electric charges in the internal capacitors are retained temporarily.Wait until the change LED goes off before touching the inside of the VS-656RC5. Use round pressure terminal when wiring UL and c-UL listed VS-656RC5. Caulking shoud be done by the caulking tools specified by terminal manufactures. The VS-656RC5 cannot be used with a single-phase power supply. Make sure to use a three-phase power supply.

Applications of the Peripheral Devices

Installation and selection of an AC reactor An input three-phase reactor corresponding to each model is necessary when operating the VS-656RC5. For selection of a reactor, see p.10 and 11. This input AC reactor is effective against saturated currents and excessive heat. Installation and selection of fuses Connect a fuse on the primary side of the power suppressing reactor. For selection of a fuse, see p.12. Installation of a noise filter When adding an input noise filter to the inverter, connect it to the primary side of the power coordinating reactor.

15

VARISPEED-656RC5
IRUMA BUSINESS CENTER (SOLUTION CENTER)
480, Kamifujisawa, Iruma, Saitama 358-8555, Japan Phone: 81-4-2962-5696 Fax: 81-4-2962-6138

YASKAWA ELECTRIC CORPORATION

New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-6891, Japan Phone: 81-3-5402-4511 Fax: 81-3-5402-4580 http://www.yaskawa.co.jp

YASKAWA ELECTRIC AMERICA, INC.

2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (800-927-5292) or 1-847-887-7000 Fax: 1-847-887-7370 http://www.yaskawa.com

YASKAWA ELETRICO DO BRASIL COMERCIO LTDA.

Avenda Fagundes Filho, 620 Bairro Saude, Sao Paulo, SP04304-000, Brasil Phone: 55-11-3585-1100 Fax: 55-11-5581-8795 http://www.yaskawa.com.br

YASKAWA ELECTRIC EUROPE GmbH

Hauptstrae 185, 65760 Eschborn, Germany Phone: 49-6196-569-300 Fax: 49-6196-569-398

YASKAWA ELECTRIC UK LTD.

1 Hunt Hill Orchardton Woods, Cumbernauld, G68 9LF, United Kingdom Phone: 44-1236-735000 Fax: 44-1236-458182

YASKAWA ELECTRIC KOREA CORPORATION

7F, Doore Bldg. 24, Yeoido-dong, Youngdungpo-Ku, Seoul, 150-877, Korea Phone: 82-2-784-7844 Fax: 82-2-784-8495

YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.

151 Lorong Chuan, #04-02A, New Tech Park, 556741, Singapore Phone: 65-6282-3003 Fax: 65-6289-3003

YASKAWA ELECTRIC (SHANGHAI) CO., LTD.

No.18 Xizang Zhong Road, Room 1702-1707, Harbour Ring Plaza, Shanghai, 200001, China Phone: 86-21-5385-2200 Fax: 86-21-5385-3299

YASKAWA ELECTRIC (SHANGHAI) CO., LTD. BEIJING OFFICE

Room 1011A, Tower W3 Oriental Plaza, No.1 East Chang An Ave., Dong Cheng District, Beijing, 100738, China Phone: 86-10-8518-4086 Fax: 86-10-8518-4082

YASKAWA ELECTRIC TAIWAN CORPORATION

9F, 16, Nanking E. Rd., Sec. 3, Taipei, Taiwan Phone: 886-2-2502-5003 Fax: 886-2-2505-1280

YASKAWA ELECTRIC CORPORATION

YASKAWA

In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade LITERATURE NO. KAE-S656-3B Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply. Published in Japan February 2010 00-4 2 -0 Specifications are subject to change without notice 09-8-2 for ongoing product modifications and improvements. Printed on 100% recycled paper with soybean oil ink. 2000-2010 YASKAWA ELECTRIC CORPORATION. All rights reserved.