Toolfab Engineering Industries (P) Ltd
(Heavy Engineering Fabrication)
Heavy Engineering Fabrication
Heavy Engineering Fabrication
Heavy Engineering Fabrication
Heavy Engineering Fabrication
Material Unloading Material Stacking Handling to CNC Cutting Station Plate Cutting Edge Preparation Dimensional Inspection After E.P. Shell Rolling L-Seam Welding L-Seam Welding Inspection L-Seam BG L-Seam BG Welding L-Seam BG Welding Inspection Shell Rerolling Handling of Shells Shell to Shell Cir-Seam Fitup Cir-Seam Fitup Inspection Cir-Seam Welding Cir-Seam BG Cir-Seam BG Inspection Cir Seam BG Welding Flange to Section Fitup
Flange to Section Fitup Inspection FCS Welding FCS BG FCS BG Inspection FCS BG Welding FCS BG Welding Inspection NDT Easy Laser Inspection Internal Fittings Dimensional Inspection Blasting Blasting Inspection Painting Painting Inspection Internals / Electricals Assembly Packing Handling of finished product Dispatch of Finished Goods
Heavy Engineering Fabrication
Material Unloading with the help of Mobile Cranes Raw material inspection / reception control Visual, Verification of material with Mill TC
Heavy Engineering Fabrication
Plate Material Stocking
Heavy Engineering Fabrication
Material Stocking of Internal Items & Paint Materials
Heavy Engineering Fabrication
Loading to CNC Profile Cutting Machine
Heavy Engineering Fabrication
Plate Cutting at Profile Cutting Machine. MESSER 4Mtr/30Mtr Bay one 20Mtr x 80Mtr
Heavy Engineering Fabrication
Beveling & Smoothening by Grinding
Heavy Engineering Fabrication
Plate Rolling in Three Roll Plate Bending Machine 2.5 Mtr Width & 25mm / 40mm Thickness - Himalaya
Heavy Engineering Fabrication
Shell Profile Checking using Template
Heavy Engineering Fabrication
Maintaining required Circumference & Shell Height
Heavy Engineering Fabrication
Maintaining required Circumference & Shell Height by Checking the LS Fit up Shells
Heavy Engineering Fabrication
Back Gouging By Grinding
Heavy Engineering Fabrication
Back Gouging Area DP Test Check
Heavy Engineering Fabrication
Back Gouging Welding- SAW COLOUMN BOOM
Heavy Engineering Fabrication
Rerolling
Heavy Engineering Fabrication
CS Fit up Fit up on Roller Bed using Hydraulic Jack
Heavy Engineering Fabrication
End Ovality arresting, Straightness, Mismatch & Length Checking
Heavy Engineering Fabrication
CS Welding SAW Process with Rotator Bed Using Column Boom (5Mtr X 5Mtr)
Heavy Engineering Fabrication
During CS BG Welding Proper Current Parameters are Maintained using Traly SAW Machine
Heavy Engineering Fabrication
During Flange with Shell Fit up, Maintaining Face out & Plumb out, Verticality as well as Total Length of the Section.
Heavy Engineering Fabrication
Using SAW COLOUMN BOOM
Heavy Engineering Fabrication
Flange with Shell Welded area Back Gouge Grinding
Heavy Engineering Fabrication
Flange Back Gouging Area DP Test Checking
Heavy Engineering Fabrication
After DP Test Back Gouging Area Welding
Heavy Engineering Fabrication
Checking weld Defect by Ultrasonic Testing
Heavy Engineering Fabrication
Checking weld Defect by Radio Graphic Testing(Random)
Heavy Engineering Fabrication
Fixing Bushes and welding with Shells and Platforms
Heavy Engineering Fabrication
To Measure flatness and Tilting of Flanges using Easy Laser
Heavy Engineering Fabrication
Checking Face out & Plumb out, Verticality, Ovality, Total length, Internals locations, Mismatches & Scratches, Surface defects.
Heavy Engineering Fabrication
Fixing Bushes welding with Shells and Platforms
Heavy Engineering Fabrication
Shifting cleared section for blasting site
Heavy Engineering Fabrication
Blasting with Steel Shots in Blasting Chamber. Adherence to Pollution Control Norms.
Heavy Engineering Fabrication
After Blasting checking the surface roughness
Heavy Engineering Fabrication
Painting using with Airless Guns- Inside Painting Chamber.
Heavy Engineering Fabrication
Coating Thickness checked with coat meter
Heavy Engineering Fabrication
Assembling of all Internals Like Ladder, Door Fittings, using recommended Fasteners & Electrical Fittings
Heavy Engineering Fabrication
Assembling of all Internals Like Ladder, Door Fittings, using recommended Fasteners & Electrical Fittings
Heavy Engineering Fabrication
Ends Covered with Plywood and Spider
Heavy Engineering Fabrication
Finished Goods are Ready for Getting Dispatch Clearance
Heavy Engineering Fabrication
Finished Goods Loaded on Trailer
Heavy Engineering Fabrication
After Completion of all Inspections Finished Goods are Dispatched
Heavy Engineering Fabrication
Work Shed 3 Bays 20Mtr x 80Mtr Each. 2 Nos EOT Cranes capacity 30MT.
Heavy Engineering Fabrication
THANK YOU
