Table of Contents 9- i

Section 9

Body, Cab and Accessories

CONTENTS
Precautions .................................................9-1
Precautions............................................................. 9-1 Precautions on Body, Cab and Accessories ......... 9-1 Precautions for Body Service................................ 9-1 Fastener Caution for Body Service ....................... 9-1
BCM side ............................................................... 9A-25 Fuse side ............................................................... 9A-26

Wiring Systems........................................ 9A-1

Precautions...........................................................9A-1 Cautions in Body Electrical System Servicing ........................................................... 9A-1 Precautions for Wiring System............................ 9A-1 General Description .............................................9A-2 Applicable model................................................. 9A-2 Abbreviations ...................................................... 9A-2 Wire / Connector Color Symbols......................... 9A-3 Symbols and Marks ............................................ 9A-3 How to Read Connector Layout Diagram ........... 9A-5 How to Read Connector Codes and Terminal Nos..................................................... 9A-6 How to Read Ground Point ................................. 9A-8 How to Read Power Supply Diagram.................. 9A-9 How to Read System Circuit Diagram................. 9A-9 Connector Layout Diagram ...............................9A-11 Connector Layout Diagram ............................... 9A-11 Engine Compartment ........................................ 9A-11
A: Battery cable / C: Engine harness..................... 9A-11 E: Main harness..................................................... 9A-12

Instrument Panel ............................................... 9A-13

E: Main harness and power steering wire ............. 9A-13 G: Instrument panel harness ................................. 9A-14

Door, Roof......................................................... 9A-15

J: Front and rear door wire and rear door joint wire / K: Roof wire....................................................... 9A-15

Floor .................................................................. 9A-16

L: Floor harness, ACC socket wire, License plate wire / R: Fuel pump wire ............................................. 9A-16

Rear .................................................................. 9A-18

O: Rear end door harness, Rear defogger wire...................................................................... 9A-18

Ground Point ......................................................9A-19 Ground (earth) Point ......................................... 9A-19 Power Supply Diagram ......................................9A-20 Power Supply Diagram ..................................... 9A-20 Fuses and the Protected Parts ......................... 9A-21 Fuses in Main Fuse Box ................................... 9A-22 Individual Circuit Fuse Box No. 1 ...................... 9A-22 Individual Circuit Fuse Box No. 2 (In J/B) ......... 9A-23 Junction Block (J/B) Connector / Fuse Layout ............................................................. 9A-25

Junction Block Inner Circuit (Overview) ............9A-27 Junction Block Inner Circuit (Detail) ..................9A-28 System Circuit Diagram.....................................9A-33 System Circuit Diagram ....................................9A-33 A-1 Cranking System Circuit Diagram ..............9A-34 A-2 Charging System Circuit Diagram ..............9A-35 A-3 Ignition System Circuit Diagram .................9A-36 A-4 Cooling System Circuit Diagram.................9A-37 A-5 Engine and A/C Control System Circuit Diagram...........................................................9A-38 A-6 A/T Control System Circuit Diagram...........9A-43 A-7 Immobilizer System Circuit Diagram ..........9A-45 A-8 Body Control System Circuit Diagram ........9A-46 B-1 Windshield Wiper and Washer Circuit Diagram...........................................................9A-50 B-2 Rear Wiper and Washer Circuit Diagram ...9A-51 B-3 Rear Defogger Circuit Diagram ..................9A-52 B-4 Power Window Circuit Diagram..................9A-53 B-5 Power Door Lock Circuit Diagram ..............9A-55 B-6 Power Mirror Circuit Diagram .....................9A-57 B-7 Horn Circuit Diagram ..................................9A-58 C-1 Combination Meter Circuit Diagram (Meter).............................................................9A-59 C-2 Combination Meter Circuit Diagram (Indicator) ........................................................9A-60 C-3 Combination Meter Circuit Diagram (Warning Light)................................................9A-61 D-1 Headlight System Circuit Diagram .............9A-63 D-2 Position, Tail and Licence Plate Light System Circuit Diagram ..................................9A-64 D-3 Front Fog Light System Circuit Diagram ....9A-65 D-4 Illumination Light System Circuit Diagram...........................................................9A-66 D-5 Interior Light System Circuit Diagram.........9A-67 D-6 Turn Signal and Hazard Warning Light System Circuit Diagram ..................................9A-68 D-7 Brake Light System Circuit Diagram ..........9A-70 D-8 Back-Up Light System Circuit Diagram ......9A-71 E-1 Heater System Circuit Diagram ..................9A-72 F-1 Air-Bag System Circuit Diagram .................9A-74 F-2 Anti-Lock Brake System Circuit Diagram....9A-76 F-3 Power Steering System Circuit Diagram ....9A-78 G-1 Audio System Circuit Diagram ...................9A-80 G-2 Multi Information Display / Accessory Socket System Circuit Diagram ......................9A-81 List of Connectors .............................................9A-82 List of Connectors .............................................9A-82

9-ii Table of Contents C Connector ......................................................9A-82 E Connector ......................................................9A-83 G Connector......................................................9A-84 J Connector....................................................... 9A-86 K Connector ......................................................9A-87 L Connector....................................................... 9A-87 O Connector......................................................9A-88 R Connector ......................................................9A-88 Combination Meter Circuit Diagram ....................9C-2 Component Location ...........................................9C-3 Audio System Component Location ....................9C-3 Diagnostic Information and Procedures ............9C-4 Speedometer and VSS Symptom Diagnosis ......9C-4 Tacho meter Symptom Diagnosis .......................9C-4 Engine Coolant Temperature (ECT) Meter Symptom Diagnosis ..........................................9C-4 Fuel Meter Symptom Diagnosis ..........................9C-4 Low Fuel Warning Light Symptom Diagnosis ..........................................................9C-5 Oil Pressure Warning Light Symptom Diagnosis ..........................................................9C-5 Brake and Parking Brake Warning Light Symptom Diagnosis ..........................................9C-6 Seat Belt Reminder Light Symptom Diagnosis (If Equipped).....................................9C-6 A/T Shift Position Indicator (A/T Vehicle Only) Symptom Diagnosis.................................9C-6 Charge Warning Light Symptom Diagnosis ........9C-7 Main Beam (High Beam) Indicator Symptom Diagnosis ..........................................9C-7 Warning Buzzer Circuit Symptom Diagnosis ......9C-7 Cigarette Lighter Symptom Diagnosis (If Equipped)..........................................................9C-7 Horn Symptom Diagnosis ...................................9C-8 Information Display Symptom Diagnosis (If Equipped)..........................................................9C-8 Audio System Symptom Diagnosis (If Equipped)..........................................................9C-9 Remote Audio Control Switch (If Equipped) Symptom Diagnosis ........................................9C-10 Repair Instructions ............................................9C-10 Ignition Switch Removal and Installation...........9C-10 Ignition Switch Inspection..................................9C-11 Combination Meter Removal and Installation .......................................................9C-11 Fuel Level Sensor Removal and Installation .....9C-11 Fuel Level Sensor Inspection............................9C-11 Oil Pressure Switch Removal and Installation .......................................................9C-12 Oil Pressure Switch Inspection .........................9C-12 VSS Removal and Installation...........................9C-12 VSS Inspection..................................................9C-12 Engine Coolant Temperature (ECT) Sensor Inspection ...........................................9C-12 Brake Fluid Level Switch Inspection .................9C-12 Parking Brake Switch Inspection.......................9C-13 Door Switch (Front / Rear Door) Inspection ......9C-13 Rear End Door Switch Inspection .....................9C-13 Outside Air Temperature Sensor Removal and Installation ................................................9C-13 Outside Air Temperature Sensor Inspection .....9C-14 Instrument Panel Removal and Installation.......9C-14 Information Display Removal and Installation .......................................................9C-15 Radio Assembly Removal and Installation ........9C-16 Front Speaker Removal and Installation ...........9C-16 Rear Speaker Removal and Installation............9C-16 Horn Removal and Installation ..........................9C-16

Lighting Systems .................................... 9B-1

Component Location ...........................................9B-1 Lighting System Location .................................... 9B-1 Interior Light System Location............................. 9B-2 Diagnostic Information and Procedures............9B-2 Headlight Symptom Diagnosis ............................ 9B-2 Turn Signal and Hazard Warning Light Symptom Diagnosis .......................................... 9B-3 Clearance, Tail and License Plate Light Symptom Diagnosis .......................................... 9B-3 Back-Up Light Symptom Diagnosis..................... 9B-4 Stop (Brake) Lamp Symptom Diagnosis ............. 9B-4 Front Fog Light Symptom Diagnosis (If Equipped).......................................................... 9B-4 Interior Light Symptom Diagnosis ....................... 9B-5 Repair Instructions ..............................................9B-5 Headlight Housing Removal and Installation ...... 9B-5 Headlight Bulb Replacement............................... 9B-6 Headlight Aiming Adjustment with Screen .......... 9B-6 Headlight Switch (in Lighting Switch) Removal and Installation................................... 9B-7 Headlight Switch (in Lighting Switch) Inspection.......................................................... 9B-8 Hazard Warning Switch Removal and Installation ......................................................... 9B-8 Hazard Warning Switch Inspection ..................... 9B-8 Stop (Brake) Lamp Switch Inspection ................. 9B-9 Turn Signal Light Switch (in Lighting Switch) Removal and Installation................................... 9B-9 Turn Signal Light Switch (in Lighting Switch) Inspection ............................................. 9B-9 Turn Signal and Hazard Warning Relay Removal and Installation................................... 9B-9 Turn Signal and Hazard Warning Relay Inspection.......................................................... 9B-9 License Lamp Assembly Removal and Installation ....................................................... 9B-10 Front Fog Light Assembly Removal and Installation ....................................................... 9B-10 Front Fog Light Bulb Replacement ...................9B-11 Front Fog Light Switch Inspection.....................9B-11 Front Fog Light Relay Inspection ......................9B-11 Front Fog Light Aiming Adjustment with Screen.............................................................9B-12

Instrumentation / Driver Info. / Horn ...... 9C-1

General Description .............................................9C-1 CAN Communication Data of Combination Meter .................................................................9C-1 Schematic and Routing Diagram........................9C-2

Table of Contents 9-iii Horn Inspection .................................................9C-17 Horn Relay Inspection.......................................9C-17 Antenna Amplifier Removal and Installation .....9C-17 Remote Audio Control Switch Inspection..........9C-17 Specifications.....................................................9C-18 Tightening Torque Specifications......................9C-18 Rear End Door Window Components ...............9E-11 Rear End Door Glass Removal and Installation .......................................................9E-11 Rear End Door Window Defogger Switch Inspection........................................................9E-12 Rear End Door Window Defogger Relay Inspection........................................................9E-12 Rear End Door Window Defogger Wire Inspection........................................................9E-13 Rear End Door Window Defogger Wire Repair..............................................................9E-13 Power Window Main Switch Inspection ............9E-14 Power Window Sub Switch Inspection..............9E-15 Door Mirror Components...................................9E-15 Door Mirror Removal and Installation................9E-16 Power Door Mirror Switch Inspection................9E-16 Power Door Mirror Actuator Inspection .............9E-16 Special Tools and Equipment ...........................9E-16 Recommended Service Material .......................9E-16

Wipers / Washers..................................... 9D-1

Diagnostic Information and Procedures............9D-1 Front Wiper and Washer Symptom Diagnosis ..........................................................9D-1 Rear Wiper and Washer (If Equipped) Symptom Diagnosis ..........................................9D-1 Repair Instructions ..............................................9D-2 Wipers and Washers Components .....................9D-2 Washer Tank and Washer Pump Removal and Installation ..................................................9D-3 Washer Pump Inspection ....................................9D-3 Windshield Wiper Removal and Installation........9D-4 Windshield Wiper Motor Inspection.....................9D-4 Rear Wiper (If Equipped) Removal and Installation .........................................................9D-5 Rear Wiper Motor (If Equipped) Inspection.........9D-6 Windshield Wiper and Washer Switch Removal and Installation...................................9D-7 Windshield Wiper and Washer Switch Inspection..........................................................9D-7 Rear Wiper and Washer Switch Removal and Installation ..................................................9D-8 Rear Wiper and Washer Switch Inspection.........9D-9 Rear Wiper Relay Removal and Installation .......9D-9 Rear Wiper Relay Inspection ..............................9D-9 Specifications.......................................................9D-9 Tightening Torque Specifications........................9D-9

Security and Locks...................................9F-1

General Description ............................................. 9F-1 Key Coding Construction .................................... 9F-1 Rear End Door Opener System Description ....... 9F-1 Component Location ........................................... 9F-2 Power Door Lock and Keyless Entry System Component Location ............................ 9F-2 Diagnostic Information and Procedures ............ 9F-3 Power Door Lock System Symptom Diagnosis .......................................................... 9F-3 Power Door Lock System Operation Inspection.......................................................... 9F-3 Keyless Entry System Symptom Diagnosis ........ 9F-4 Keyless Entry System Operation Inspection ....... 9F-4 Rear End Door Opener System Symptom Diagnosis .......................................................... 9F-5 Rear End Door Opener System Operation Inspection.......................................................... 9F-5 Repair Instructions .............................................. 9F-5 Front Door Lock Assembly Components ............ 9F-5 Front Door Lock Assembly Removal and Installation ......................................................... 9F-6 Front Door Lock Assembly Inspection ................ 9F-7 Power Door Lock Switch Inspection.................... 9F-7 Door Key Cylinder Switch Inspection .................. 9F-8 Power Door Lock Actuator Inspection................. 9F-8 Rear Door Lock Assembly Components ............. 9F-9 Rear Door Lock Assembly Removal and Installation ......................................................... 9F-9 Rear Door Lock Assembly Inspection ................. 9F-9 Rear End Door Lock Assembly Components.................................................... 9F-10 Rear End Door Lock Assembly Removal and Installation ................................................ 9F-10 Rear End Door Lock Assembly Inspection........ 9F-11 Rear End Door Opener Switch Inspection ........ 9F-11 Replacement of Transmitter Battery ................. 9F-11 Programming Transmitter Code........................ 9F-12

Glass / Windows / Mirrors....................... 9E-1

General Description ............................................. 9E-1 Rear End Door Window Defogger System Description ........................................................ 9E-1 Windshield Construction ..................................... 9E-1 Diagnostic Information and Procedures............ 9E-2 Rear End door Window Defogger Symptom Diagnosis .......................................................... 9E-2 Power Window Control System Symptom Diagnosis .......................................................... 9E-2 Power Door Mirror Control System (If Equipped) Symptom Diagnosis......................... 9E-3 Repair Instructions .............................................. 9E-3 Windshield Removal and Installation .................. 9E-3 Front Door Window Components........................ 9E-6 Front Door Glass Removal and Installation ........ 9E-7 Front Door Window Regulator Removal and Installation .................................................. 9E-8 Front Door Window Regulator Inspection ........... 9E-8 Rear Door Window Components ........................ 9E-9 Rear Door Glass Removal and Installation ......... 9E-9 Rear Door Window Regulator Removal and Installation ................................................ 9E-10 Rear Door Window Regulator Inspection.......... 9E-11

9-iv Table of Contents Keyless Entry Receiver Removal and Installation ....................................................... 9F-12 Keyless Entry Receiver and Its Circuit Inspection........................................................ 9F-13 Specifications..................................................... 9F-14 Tightening Torque Specifications...................... 9F-14 Special Tools and Equipment ........................... 9F-14 Recommended Service Material ....................... 9F-14 Front Door Assembly Removal and Installation ......................................................... 9J-3 Rear Door Assembly Components...................... 9J-4 Rear Door Assembly Removal and Installation ......................................................... 9J-5 Rear End Door Assembly Components .............. 9J-5 Rear End Door Assembly Removal and Installation ......................................................... 9J-5 Specifications ....................................................... 9J-7 Tightening Torque Specifications........................ 9J-7 Special Tools and Equipment ............................. 9J-7 Recommended Service Material ......................... 9J-7

Seats......................................................... 9G-1
Repair Instructions ............................................. 9G-1 Front Seat Components ..................................... 9G-1 Front Seat Removal and Installation .................. 9G-1 Rear Seat Components...................................... 9G-2 Rear Seat Removal and Installation................... 9G-2 Specifications...................................................... 9G-2 Tightening Torque Specifications....................... 9G-2

Body Structure......................................... 9K-1

Repair Instructions ..............................................9K-1 Front Bumper and Rear Bumper Components......................................................9K-1 Cowl Top Components........................................9K-2 Specifications .......................................................9K-3 Body Dimensions ................................................9K-3 Panel Clearance................................................9K-10

Interior Trim ............................................. 9H-1

Repair Instructions ..............................................9H-1 Floor Carpet Removal and Installation................9H-1 Head Lining Removal and Installation.................9H-1 Console Box Components ..................................9H-2 Roof Molding Components..................................9H-3 Splash Guard (If Equipped) Components ...........9H-3 Specifications.......................................................9H-4 Tightening Torque Specifications........................9H-4

Paint / Coatings ........................................9L-1

General Description ............................................. 9L-1 Anti-Corrosion Treatment Construction............... 9L-1 Plastic Parts Finishing ......................................... 9L-1 Component Location ........................................... 9L-2 Sealant Application Areas ................................... 9L-2 Under Coating Application Areas ........................ 9L-7 Anti-Corrosion Compound Application Area ....... 9L-9

Hood / Fenders / Doors ............................ 9J-1

Repair Instructions .............................................. 9J-1 Hood Removal and Installation ........................... 9J-1 Hood Inspection and Adjustment ........................ 9J-1 Front Fender Components .................................. 9J-2 Front Fender Removal and Installation ............... 9J-2 Front Door Assembly Components ..................... 9J-3

Exterior Trim ............................................9M-1

Repair Instructions ............................................. 9M-1 Roof Molding Components................................. 9M-1 Splash Guard (If Equipped) Components .......... 9M-2

Precautions:

9-1

Precautions
Precautions
Precautions on Body, Cab and Accessories
S4RS0A9000001

Air Bag Warning Refer to Air Bag Warning: in Section 00. Fastener Caution Refer to Fastener Caution: in Section 00. Precautions for Body Service Refer to Precautions for Body Service: . Fastener Caution for Body Service: Refer to Fastener Caution for Body Service: . Cautions in Body Electrical System Servicing Refer to Cautions in Body Electrical System Servicing: in Section 9A. Precautions for Wiring System Refer to Precautions for Wiring System: in Section 9A.

Precautions for Body Service

S4RS0A9000002

WARNING: For vehicles equipped with a Supplemental Restraint (Air Bag) System: When servicing vehicle body, if shock may be applied to air bag system component parts, remove those parts beforehand.

Fastener Caution for Body Service

S4RS0A9000003

CAUTION: Fasteners are important attaching parts in that they could affect the performance of vital components and systems, and/or could result in major repair expense. They must be replaced with one of the same part number of with an equivalent part if replacement become necessary. Do not use a replacement part of lesser quality or substitute a design. Torque values must be used as specified during reassembly to assure proper retention of these parts.

9A-1 Wiring Systems:

Wiring Systems
Precautions
Cautions in Body Electrical System Servicing
S4RS0A9100001

When performing works related to electric systems, observe the cautions described in Precautions for Electrical Circuit Service: in Section 00 for the purpose of protection of electrical parts and prevention of a fire from occurrence.

Precautions for Wiring System

S4RS0A9100002

WARNING: (For the vehicles with the Supplemental Restraint System (Air Bags) and/or the Seat Belt Pretensioner System) Service on or around the air bag system / Seat belt pretensioner system components or their wiring must be performed only by an authorized SUZUKI dealer. Observe all the warnings of the Air Bag System and disable the systems before performing the service. Failure to follow the Warnings could result in unintended activation of the systems or could render the systems inoperative. Either of these two conditions may result in severe injury. CAUTION: To prevent damage to the electrical/ electronic parts (especially computers or semi-conductors) or to prevent fire: When disconnecting the battery terminals, be sure to 1: turn off the ignition switch and all other switches, 2: disconnect the negative () terminal wire and then 3: disconnect the positive (+) terminal wire. Connect the wires in the reverse order of disconnecting.

When disconnecting the connectors, be sure to unlock the connector lock (if equipped) and then pull the connector shells to detach them. Do not pull the wires. Connect the connectors by holding the connector shells. Make sure they are securely locked. Install the wiring harness securely without any slack. When installing parts, make sure the wiring harness is not interfered with or pinched by them. Avoid routing the wiring harness near or around a sharp corner or edge of the vehicle body or parts as much as possible. If necessary, protect the wiring harness by winding tape or the like around on it. When replacing a fuse, make sure to use the specified capacity fuse. Using a fuse with a larger capacity can cause damage to the electrical parts or a fire. Do not handle electrical/ electronic parts (computer, relay, etc.) roughly or drop them. Do not expose electrical/ electronic parts to high temperature (Approximately 80 C (176 F) or higher) or water. Be sure to insert the tester probe (or, if necessary, an appropriate needle or wire designed for the inspection work) into the back side (wiring harness side) of the connector for inspection not to damage or deform the terminal of the connector.

Wiring Systems:

9A-2

General Description
Applicable model
S4RS0A9101001

VIN

(M15A Engine) JSAEZC2100100001~

VIN
I4RS0A910901-

Abbreviations
S4RS0A9101002

Abbreviation 2WD 4WD A/B A/C A/T ACC BCM CKP CMP COMB DLC DRL DSL ECM ECT EGR EVAP FWD HI IAC IAT ICM IF EQPD IG IG COIL

Full term 2 wheel drive vehicles 4 wheel drive vehicles Air bag Air conditioning Automatic transaxle Accessory Body control module Crank shaft position Cam shaft position Combination Data link connector Daytime running light Diesel engine Engine control module Engine coolant temperature Exhaust gas recirculation Evaporative Forward High Idle air control Intake air temperature Immobilizer control module If equipped Ignition Ignition coil

Abbreviation ILL IND INT ISC J/B J/C L LED LHD LO MAP M/T O/D P/N P/S PSP R RHD SDM ST TCC TCM VSS VSV 5 dr

Full term Illumination Indicator Intermittent Idle speed control Junction block Joint connector Left Light emitting diode Left hand drive vehicle Low Manifold absolute pressure Manual transaxle Over drive Power/Normal Power steering Power steering pressure Right Right hand drive vehicle Sensing and diagnostic module Starter Torque converter clutch Transmission control module Vehicle speed sensor Vacuum switching valve 5 door

9A-3 Wiring Systems:

Wire / Connector Color Symbols

S4RS0A9101003

Symbol BLK BLU BRN GRN GRY LT BLU LT GRN

Wire / connector Color Black Blue Brown Green Gray Light blue Light green

Symbol ORN RED WHT YEL PNK PPL N

Wire / connector Color Orange Red White Yellow Pink Purple Natural

GRN (Base color)

GRN (Base color) YEL (Stripe color)

GRN / YEL
I2RH01910941-

Symbols and Marks

S4RS0A9101004

Battery

Ground

Normal fuse

Slow blow fuse

I2RH01910910-01

IYSQ01910915-01

IYSQ01910916-01 IYSQ01910917-01 IYSQ01910918-01

Circuit breaker

Coil, Solenoid

Heater

Bulb

IYSQ01910919-01

IYSQ01910920-01

IYSQ01910921-01

IYSQ01910922-01

IYSQ01910923-01

Cigarette lighter

Motor

Pump

Horn

Speaker

H
IYSQ01910924-01 IYSQ01910928-01 IYSQ01910925-01 IYSQ01910926-01 I2RH01910911-01

Buzzer

Chime

Condenser

Thermistor

Reed switch

IYSQ01910929-01

IYSQ01910930-01

IYSQ01910931-01

IYSQ01910932-01

IYSQ01910933-01

Resistance

Variable resistance

Transistor

IYSQ01910934-01

IYSQ01910935-01

IYSQ01910936-01

IYSQ01910937-01

IYSQ01910938-01

NPN

PNP

Wiring Systems: Photo transistor Diode Zener diode Light emitting diode Photo diode

9A-4

IYSQ01910939-01

IYSQ01910940-01

IYSQ01910941-01

IYSQ01910942-01

IYSQ01910943-01

Piezoelectric element

Harness

Ring terminal

Connector

IYSQ01910944-01 IYSQ01910945-01 IYSQ01910946-01 IYSQ01910947-01 IYSQ01910948-01

Connected Relay

Not connected

IYSQ01910949-01

IYSQ01910950-01

Normal open Switch

Normal closed

IYSQ01910951-01

IYSQ01910952-01

Open switch Ignition switch

Closed switch Keyless entry Immobilizer system Combination meter Lighting switch

I3JA01910902-01 I2RH01910912-01

I3JA01910903-01

I2RH01910915-01 I2RH01910916-01

Headlight leveling

Hazard warning light

Front fog light

Rear fog light

Spark plug

I3JA01910904-01

I3JA01910905-01

I3JA01910906-01

I3JA01910907-01 I2RH01910921-01

Radiator fan

Fuel pump

Injector

XX control module

Windshield wiper

XX Cont M
I3JA01910908-01 I2RH01910922-01 I2RH01910924-01 I2RH01910925-01 I3JA01910909-01

Windshield washer

Rear wiper

Rear washer

Rear defogger

Power window

I3JA01910910-01

I3JA01910911-01

I3JA01910912-01

I2RH01910930-01

I3JA01910913-01

Power door lock

Power mirror

A/B

Pretensioner

Passenger side

I3JA01910914-01

I3JA01910915-01

I3JA01910916-01

I3JA01910917-01

I3JA01910918-01

Driver side

Seat heater

A/C

Power steering

Side air-bag (R)

I3JA01910919-01

I2RH01910938-01

I3JA01910920-01

I3JA01910921-01

I4JA01910901-01

9A-5 Wiring Systems: Side air-bag (L) Glow plug

I4JA01910902-01 I4JA01910903-01

How to Read Connector Layout Diagram

S4RS0A9101005

[A-1]: Harness symbol and corresponding harness name A: Battery harness B: A/C harness C: Engine harness D: Injector harness E: Main harness, Oil pressure switch wire, Console wire G: Instrument panel harness J: Side door wire (Power window) K: Interior light harness, Rear speaker wire, Roof wire L: Floor harness, G sensor wire (Fuel pump harness) M: Rear bumper harness O: Rear end door harness Q: Air bag/Pretensioner harness R: (Fuel pump wire) [A-2]: Connector Number [B]: Ground point No.
11 [B]
L20 L33 L25 L24 L26 (TO O01) L36 R02 L09 L10 L11 L12 L14

L28

Connector code L 36

[A-1]

[A-2]

{ L15 R01

L42 R04 L01 (TO G01) L02 (TO E04) L03 (TO E05) L19 L05 L07 (TO K02) L13

[B] R05
L32 L16

12
I2RH01910901-

Wiring Systems:

9A-6

How to Read Connector Codes and Terminal Nos.

S4RS0A9101006

1) Connector code/Terminal No./Terminal layout The connector shape and terminal layout shown in this manual are those when viewed from Z in the illustration. Refer to List of Connectors: .

View Z

Male terminal

A40
4 3 2 1 8 7 6 5

Connector code.

(View Z) Female terminal D18

1 2 3 5 6 7 4 8

A40 D18

(View Z) Terminal No.

Connector code.

"CONNECTOR LIST"
I2RH01910902-

2) Connector type

I2RH01910903-

3) Terminals in one connector (Broken line) (B15)/Terminals in different connectors (B14, B16)

9A-7 Wiring Systems:

B15

B14

B16

B15

B14

B16

I2RH01910904-

4) Joint connector (J/C) The joint connector (J/C) connects several different wires with the same wire color at one place instead of connecting them by welding or caulking one by one. It is not an ordinary connector but a part of the continuous wire in the harness.

Example

J/C
WHT/BLK WHT/BLK WHT/BLK WHT/BLK WHT/BLK

Weld splice
ORN ORN ORN ORN ORN Weld splice ORN ORN BLK BLK A A BLK A BLK B RED/YEL

C
WHT/BLK

C
J/C

C
WHT/BLK RED/YEL RED/YEL B

Weld

Weld splice

(in Connector list)

I4RS0A910902-

5) Junction block (J/B)

Example
J/B inner circuit
Connector No. / Terminal No. J/B
IG1 IG1 BCM E39 E40 2 4 IMMOBI IG 23 IG Coil 15A IG Coil, etc 5 6 E41 G32 G33 G34 K01 L04 L05 L06

J/B

BLK/WHT
6

BCM ;IG1 MTR 25 10A MTR Power, etc

11

30 A/B 15A A/B CONT 1 8 3 9 2 4 13 11 12

K-LINE K-LINE A/B SIGNAL A/B SIGNAL

J/B
IG Sig 29 10A

A/B SIG A/B SIG MTA EPS AT

ORN J/B

GRN

BLU

I4RS0A910903-

Wiring Systems: 6) Connector location, shape and terminal No. Refer to Connector Layout Diagram: . Refer to System Circuit Diagram: . Refer to List of Connectors: .

9A-8

"SYSTEM CIRCUIT DIAGRAM" -Connector code and terminal No. "CONNECTOR LAYOUT DIAGRAM" -Connector location. "CONNECTOR LIST" -Connector shape and terminal position.

C02 C02
C02
C02

C02

C02

CROSS-REFERENCE
I2RH01910906-

How to Read Ground Point

S4RS0A9101007

Refer to System Circuit Diagram: . Refer to Ground (earth) Point: .

"SYSTEM CIRCUIT DIAGRAM"

20
15A Individual circuit fuse box

"GROUND POINT"

YEL/BLU

10
10 11 12

E40

16

20

BLU/BLK
E09 2 Windoshield washer motor 1

BLK
Windoshield wiper motor

BLU BLU/RED BLU/WHT

E20 2 1 3 4

M
Off

BLK

BLK

BLK
Circuit breaker

On

Left side shown

60A-B003-

10

10

Device body grounding is not given the ground point number.

CROSS-REFERENCE
I4JA01910985-

9A-9 Wiring Systems:

How to Read Power Supply Diagram

S4RS0A9101008

Refer to Power Supply Diagram: . Refer to System Circuit Diagram: .

"POWER SUPPLY DIAGRAM"

Battery

BLK Main fuse box

Fuse number
Supplementary fuse box

1
80A

2
15A

3
15A

4
15A

5
25A

6
50A

7
30A

8
60A

29
30A

9
60A

32
E44 3 2 1 BLU/RED B01 1 E45 1 E40 2 1 WHT/GRN 15A WHT/BLU WHT/RED RED WHT/BLU WHT/YEL

4
BLU

WHT/GRN

WHT/GRN

Individual circuit fuse box

11
15A

12
15A

13
15A

14
20A

15
20A

16
15A

17
15A

18
15A

19
15A

20
15A

21
15A

WHT GRN

WHT/GRN RED

WHT/BLK BLK/WHT

YEL YEL/BLU

YEL/GRN LT GRN

PNK/BLK YEL/BLK BLU/RED

"SYSTEM CIRCUIT DIAGRAM"

13 15A 17 15A RY YEL RED/YEL

11 12 13 14 15 16 17 18 19 20

21

29

32

Connection to the system indicated.

Fuse

WHT/GRN

I4JA01910986-

How to Read System Circuit Diagram

S4RS0A9101009

The circuit diagram is designed so the current flows from the top of the diagram (power source) to the bottom of the diagram (ground) as if giving an image of water flow. [A]: Fuse No. [B]: Circuit jumping page / direction NOTE: This means Jump to the page directed with the arrow(s) by their number. (For example: Two arrows directing left means Jump to two pages before.) You will find the same symbol with the arrows directing opposite in the referenced page. The circuit continues between the symbols. [C]: Circuit jumping point / direction NOTE: The circuit continues to the same symbol with opposite direction within the page. You will find the other symbol in the direction of the arrow. [D]: Terminals-in-one-connector mark [E]: Wire color [F]: Shield wire [G]: Ground point [H]: From or To (With ID letter (s)) [I]: Specification variation The white arrow between A and B means or. [J]: From (With ID letter (s)) [K] To (With ID letter (s)) [L]: Connector code

Wiring Systems: [M]: Terminal No. [N]: Symbol mark [O]: SEE mark
A B

9A-10

4-DOOR 2-DOOR
3
Fuse

[I]
15A

[J]

[K] [L]
1
15A

[M]
6
20A Fuse

[N]

[O]

[A] [B]

"XX"

GB

3
BLU

BLK/RED ORN

GRN/BLK
C40 1

C71 E03

A B

5 6

GB

GR

E08

1
Main relay Solenoid

[C]
BLU GRN/BLK GRN/RED

4
YEL

3
GRN GRN GRN

[D]
E33

2
E34

5
XX Cont.M

E34 O06

GRN

GRN

[E]

6
GRN 2

GRN/BLK

ORN 1

WHT 2

BLK

YEL

C26

A
RED E52 1

B
BRN/RED E52 1 1
OFF ON

Switch

[F] [G] [H]

Sensor

M
2 BLK

Motor BLK

2 BRN/RED

C31 E19

Y
G20 3 GRN/RED

YEL/RED YEL 3 L50 1

P

RED

BRN/RED BRN/RED

BLK

GR

GR
2

8
4

1
I4JA01910987-

9A-11 Wiring Systems:

Connector Layout Diagram

Connector Layout Diagram
S4RS0A910A001

Refer to Engine Compartment: . Refer to Instrument Panel: . Refer to Door, Roof: . Refer to Floor: . Refer to Rear: .

Engine Compartment
S4RS0A910A002

A: Battery cable / C: Engine harness

C25 C11 (M/T) C39 C01 C26 C38 C25 (A/T) C27 (A/T) C28 (A/T) C34 (A/T) C35 (A/T)

C41

C22 3 4

C23

C12 C13

C08 C14

C30 (M/T)

C20 C21 C15

C40 C36 (TO E24) C31

C16

C33

C17

C29 (A/T)

C37

C18

C19

C02 C04

C06 C03

C07 C09

C10

C05

C24
I4RS0A910964-

C: Engine harness No./Color C01/GRY C02/GRY C03/GRY C04/GRY C05/GRY C06/GRY C07/GRY C08/BLK Connective position IAC valve IG Coil #1 IG Coil #2 Injector #1 Injector #2 Injector #3 Injector #4 CMP sensor No./Color C21/GRY C22/C23/BLK C24/C25/GRY C26/GRY C27/BLU (A/ T) C28/GRY (A/T) Connective position Generator #1 Generator #2 Starting motor #1 Starting motor #2 Vehicle speed sensor Knock sensor Input sensor Trans axle range sensor

Wiring Systems: No./Color Connective position No./Color C29/GRY (A/T) C30/BLK (M/T) C31/C33/C34/N (A/T) C35/N (A/T) C36/N C37/GRY C38/C39/C40/C41/Connective position Shift solenoid Back-up light switch Main fuse box Main fuse box TCM TCM Main harness (To E24) ECM Weld splice Weld splice Weld splice Weld splice

9A-12

C09/GRN ECT sensor C10/GRY C11/BLK C12/BLK C13/BLK C14/BLK C15/GRY C16/GRN C17/BLK C18/N C19/BLU C20/GRY EGR stepper motor Throttle position sensor MAP sensor MAF sensor EVAP canister vent valve Heated oxygen sensor #1 Heated oxygen sensor #2 A/C compressor Oil pressure sensor VVT solenoid CKP sensor

E: Main harness
A IF EQPD

E01 5 6 E02

E27 E26 7

E34 A E32

E31

E36 E33 E19 E35 E24 (TO C36)

E06

E03

E30

E29 E07 E28 E55

E09 E22 E08 E20 E21

E13

E23 E18
A

E10

E12 A

E11

E05

E04

E25

E17

E14

E15
I4RS0A910965-

E: Main harness No./Color E01/GRY E02/GRY E03/BLK E04/BLK E05/BLK E06/N E07/N Connective position Windshield wiper motor Brake fluid level switch ABS control module A/C pressure sensor Wheel speed sensor (FR) Side turn signal light (R) Front position light (R) No./Color E20/GRY E21/BLK E22/N E23/GRY E24/N E25/BLK E26/N Connective position Front turn signal light (L) Headlight (R) Front position light (L) ECM Engine Harness (To C36) Wheel speed sensor (FL) Main fuse box

9A-13 Wiring Systems: No./Color E08/BLK E09/GRY E10/GRN E11/BLU E12/BLK (IF EQPD) E13/YEL E14/BLK E15/BLK E17/BLK E18/BLK (IF EQPD) E19/N Connective position Head light (R) Front turn signal light (R) Rear washer motor Windshield washer motor Front fog light (R) Forward sensor Ambient temperature sensor Horn Radiator fan motor Front fog light (L) Side turn signal light (L) No./Color E27/BLK E28/N E29/N E30/N E31/N E32/N E33/N E34/N E35/N E36/N E55/Connective position Main fuse box Radiator fan relay #1 Radiator fan relay #2 Radiator fan relay #3 Starting motor relay Main relay A/T relay Front fog light relay Fuel pump relay A/C compressor relay Weld splice

Instrument Panel
S4RS0A910A003

E: Main harness and power steering wire

E47

E42

E43

E37 (TO G35)

E38 (TO G36) E41 E48 E50 8 Power steering wire J/B E52 E51 E49 E53 E54 E46 E44 E45 (TO L03) (TO L02)
I4RS0A910966-

E39 E40

E: Main harness No./Color Connective position E37/GRY Instrument panel harness (To G35) E38/N Instrument panel harness (To G36) E39/BRN J/B E40/N J/B E41/N J/B E42/N J/C E43/N J/C

No./Color E44/YEL E45/N E46/BLU E47/N E48/BLU E49/BLK

Connective position Floor harness (To L03) Floor harness (To L02) BCM Brake lamp switch Power steering wire (To E50) P/S control module

Wiring Systems: E: Power steering wire No./Color Connective position E50/BLU Main harness (To E48) E51/BLU P/S control module E52/BLK P/S control module G: Instrument panel harness

9A-14

No./Color Connective position E53/BLK P/S torque sensor E54/GRY P/S motor

A IF EQPD

G10

G12 G09 G11 G14

G15 G25

G24

G28

G21

G22 G23 G29 G01 9 G35 (TO E37) G02 G36 (TO E38) G37 G34 J/B G33 G32 G06 11 12 G03 G04 (TO L33) (TO L32) G05 G18 G19 G16 G20 G17 G26 G27 G31 10
I4RS0A910967-

G: Instrument panel harness No./Color G01/YEL G02/N G03/N G04/YEL G05/N G06/N G09/N G10/BLK G11/N G12/BLU G13/N G14/GRN G15/GRY G16/BLU G17/N G18/GRN G19/BRN Connective position Fresh / Recircle actuator Keyless receiver Floor harness (To L33) Floor harness (To L34) Blower fan motor Heater resister EVAP thermistor Passenger inflator Hazard switch Audio Navigation Multi information display J/C J/C J/C Mode control switch Heater fan switch No./Color G20/BLK G21/N G22/N G23/BLK G24/BLK G25/N G26/YEL G27/N G28/GRY G29/GRN G31/N G32/N G33/N G34/N G35/GRY G36/N G37/BLU Connective position Data link connector IG switch Main switch (Key switch) COMB switch ICM COMB switch Driver inflator COMB switch COMB meter Front fog light switch J/C J/B J/B J/B Main harness (To E37) Main harness (To E38) BCM

9A-15 Wiring Systems:

Door, Roof
S4RS0A910A004

J: Front and rear door wire and rear door joint wire / K: Roof wire
J03 J02 J07 J08 J06

K
J23

J24 K02

J25 J10

J11 J15

J13 J18

J19 J20

J
J17

K01

J16 (TO L13)

J
J/B

J01 (TO L06)

J04

J05

J21 (TO L37)

J22

J09 (TO L31)

J12

J14
I4RS0A910968-

J: Front door wire (Drive side) No./Color J01/N J02/BLK J03/N J04/N Connective position Floor harness (To L06) Tweeter (Driver side) Power mirror motor (Driver side) Front speaker (Driver side) No./Color J05/GRY J06/N J07/N J08/BLK Connective position Front power window motor (Driver side) Front door lock switch (Driver side) Power mirror switch (Driver side) Power window main switch

J: Front door wire (Passenger side) No./Color J09/N J10/BLK J11/N J12/N Connective position Floor harness (To L03) Tweeter (Passenger side) Power mirror motor (Passenger side) Front speaker (Passenger side) No./Color Connective position J13/N Front door lock motor (Passenger side) J14/GRY Front power window motor (Passenger side) J15/N Power window sub switch

J: Rear door wire No./Color J16/N J17/N J18/BLK J19/N J20/N Connective position Floor harness (To L13) Rear speaker (R) Rear power window motor (R) Rear power window sub switch (R) Rear door lock motor (R) No./Color J21/N J22/N J23/BLK J24/N J25/N Connective position Floor harness (To L37) Rear speaker (L) Rear power window motor (L) Rear power window sub switch (L) Rear door lock motor (L)

Wiring Systems: K: Roof wire No./Color K01/N J/B Connective position No./Color Connective position K02/GRY Interior light

9A-16

Floor
S4RS0A910A005

L: Floor harness, ACC socket wire, License plate wire / R: Fuel pump wire
L37 (TO J21) L39 L17 L18 L31 (TO J09) L34 L33 (TO G03) L24 L32 (TO G04) ACC socket wire L28 L44 15 16

L46 L23 (A/T)

17 18 L41 L16

L02 (TO E45) L03 (TO E44)

L40 L42 (TO O01) L43 14

L01 L04

J/B L05 L06

L
L38 L48 License plate wire L21 L22 L11 L47 L20 L26 L25 L19 13 L14 L15 R01
I4RS0A910969-

L07 (TO J01) L08 L12 L09 L10 L13 (TO J16) L27

L36

L35

L30

L29

R02

9A-17 Wiring Systems: L: Floor harness No./Color L01/BLU L02/N L03/YEL L04/YEL L05/N L06/N L07/N L08/N L09/N L10/BLK L11/N L12/N L13/N L14/N L15/GRY L16/N L17/N L18/BLK L19/GRY L20/N L21/N L23/N (A/T) Connective position BCM Main harness (To E44) Main harness (To E45) J/B J/B J/B Front door wire (Driver side) (To J01) J/C J/C Pretentioner (Driver side) Side air-bag sensor (Driver side) Front door switch (Driver side) Rear door wire (R) (To J16) Wheel speed sensor (RR) Fuel pump wire (To R01) Rear door switch (R) High mounted stop lamp Side curtain air-bag (R) Luggage compartment light Rear combination lamp (R) License plate wire (To L22) A/T shift lever No./Color L24/GRY L25/YEL L26/N L27/BLK L28/BLU L29/PNK L29/BRN (With Side A/B, Curtain A/B System) L30/YEL L31/N L32/YEL L33/N L34/N L35/N L36/BLK L37/N L38/N L39/N L40/N L41/BLK L42/N L43/BLK Connective position J/C Side air-bag inflator (Driver side) Seat belt switch Parking brake switch ACC socket wire (To L44) A/B SDM A/B SDM Side air-bag inflator (Passenger side) Front door wire (Passenger side) (To J09) Instrument panel harness (To G04) Instrument panel harness (To G03) Front door switch (Passenger side) Side air- bag sensor (Passenger side) Pretentioner (Passenger side) Rear door wire (L) (To J21) Wheel speed sensor (RL) Antenna amplifier Rear door switch (L) Side curtain air-bag (L) Rear end door wire (To O01) Rear combination lamp (L)

L: ACC socket wire No./Color Connective position L44/BLU Floor harness (To L28) L: License plate wire No./Color Connective position L22/N Floor harness (To L21) L47/N License plate light #1 R: Fuel pump wire No./Color Connective position R01/GRY Floor harness (To L15) No./Color Connective position R02/BLK Fuel pump and gauge No./Color Connective position L48/N License plate light #2 No./Color Connective position L46/N ACC socket

Wiring Systems:

9A-18

Rear
S4RS0A910A006

O: Rear end door harness, Rear defogger wire

Rear defogger wire

O06

O02

O01 (TO L42) O03 O04 O05

19

20
I4RS0A910970-

O: Rear end door harness No./Color O01/N O02/BLK O03/N Connective position Floor harness (To L42) Rear defogger (+) Rear wiper motor No./Color O04/N O05/GRN Connective position Rear end door lock solenoid Rear end door lock switch

O: Rear defogger wire No./Color O06/BLK Connective position Rear defogger () No./Color Connective position

9A-19 Wiring Systems:

Ground Point
Ground (earth) Point
S4RS0A910C001

Refer to Connector Layout Diagram: .

20

FWD

19 10
(RH) (LH)

11 12

15 16
FWD

8 13 17 18 9 5 6 14
(LH) (RH) LHD Shown

7
FWD

FWD

3 4 2
FWD

I4RS0A910971-

Wiring Systems:

9A-20

Power Supply Diagram

Power Supply Diagram
S4RS0A910D001

Refer to Fuses and the Protected Parts: . Refer to Fuses in Main Fuse Box: . Refer to Individual Circuit Fuse Box No. 1: . Refer to Individual Circuit Fuse Box No. 2 (In J/B): . Refer to Junction Block (J/B) Connector / Fuse Layout: . Refer to Junction Block Inner Circuit (Overview): . Refer to Junction Block Inner Circuit (Detail): .

9A-21 Wiring Systems:

Generator "A-2" B BLK Battery

C33 1

Main fuse box

C31 1

80A

3
BLK BLK/GRY WHT 50A

2
50A

E27
W Starting motor "A-1" BLK

E26

1
WHT/BLU

WHT

WHT J/B J/B (E40- 2 )

E40

"Junction Block Inner circuit" IF EQPD

G32

Individual circuit fuse box

4
30A

5
15A

6
10A

7
15A

8
15A

9
30A

10
30A

12
50A

13
30A

14
30A

16
30A

19
15A

20
15A

21
15A

BLU BLK/YEL

BLU/YEL YEL/BLU

PNK WHT/RED

RED GRN WHT GRY

WHT/BLU WHT/GRN

WHT/BLU WHT/RED

WHT/BLU

10

12
4
+B1

14
3
+B2

16

19

20

21

G21
J/B (E39- 7 ) "Junction Block Inner circuit"
IN ST OUT LOCK ACC ON

ACC

IG1

IG2

ST

BLU

5
GRN

6
YEL

2
GRN/WHT

J/B (G32- 5 ) J/B (G32- 2 ) J/B (G32- 1 ) "Junction Block Inner circuit"

J/B (G32- 4 )

I4RS0A910904-

Fuses and the Protected Parts

S4RS0A910D002

The chart below describes what parts each fuse protects.

Wiring Systems:

9A-22

Fuses in Main Fuse Box

S4RS0A910D003

2 3

1
I4RS0A910905-

No.

Fuse 80 A 50 A 50 A

Protected circuit All electric circuit Battery Generator LAMP IG switch Supplementary fuse box No.2 (In J/B)

Individual Circuit Fuse Box No. 1

S4RS0A910D004

Relay #1 "A-4"

Starting motor relay "A-1"

Compressor Main relay "A-5" Relay "A-5" Relay "D-3" Relay "E-1"

E28

E31

E32

E35

E34

E36

Relay #2 "A-4"

A/T relay "A-6"

E29

E33

Relay #3 "A-4"

4 13

5 14

6 15

7 16

8 17

9 18

10 19

11 20

12 21

E30

USE THE DESINGNATED FUSES AND RELAYS ONLY.

IF EQPD
I4RS0A910906-

No.

Fuse 30 A 15 A 10 A 15 A 15 A 30 A 30 A 50 A 50 A

Description on the cover HTR FAN FI A/C CPRSR AT ETM STOP LAMP ABS MOT ST MOT MTA EPS

Protected circuit Heater relay Main relay A/C compressor relay A/T relay Brake light switch ABS control module Starting motor relay BLANK Power steering control module

9A-23 Wiring Systems: No. Fuse 30 A 30 A BLANK 30 A BLANK 15 A 15 A 15 A 15 A Description on the cover Protected circuit IG ACC IG switch Radiator fan relay #1 RDTR FAN Radiator fan relay #2 BLANK BLANK ABS SOL ABS control module BLANK BLANK THR MOT BLANK FR FOG Front fog light relay H/L L Headlight (L) H/L R Headlight (R)

Individual Circuit Fuse Box No. 2 (In J/B)

S4RS0A910D005

USE THE DESINGNATED FUSES AND RELAYS ONLY.

22 23 24 25 26 27

45

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

I4RS0A910907-

No.

Fuse BLANK

Description on the cover BLANK

Protected circuit BLANK ECM Fuel pump relay Generator Heated oxygen relay #1 Heated oxygen relay #2 ICM IG coil #1 IG coil #2 Back-up light switch (M/T) Fresh / Recircle actuator Mode control switch A/C Panel (Auto / Manual) Transaxle range sensor (A/T) BCM COMB meter Flasher relay BCM Power mirror ACC socket or Cigar lighter Audio Multi information display

15 A

IG COIL

10 A

BACK

10 A 15 A 15 A

METER ACC 1 ACC 2

Wiring Systems: No. Fuse Description on the cover Protected circuit COMB switch Rear washer motor Rear wiper motor Rear wiper relay Windshield washer motor Windshield wiper motor A/T relay (A/T) Power steering control module A/B SDM ABS control module COMB switch BLANK BCM BLANK Starting motor relay BLANK Heater relay BLANK Audio BCM COMB meter DLC ECM Interior light Luggage compartment light Main switch (Key switch) Multi information display TCM Rear defogger relay Horn relay Flasher relay BLANK BLANK Front power window main switch Front power window sub switch Rear power window sub switch (R) Rear power window sub switch (L)

9A-24

15 A

WIPER

10 A 15 A 10 A 10 A BLANK 20 A 10 A 10 A 15 A 10 A 15 A

IG1 SIG A/BAG ABS TAIL BLANK D/L IMMOBI ST SIG SEAT HTR IG2 SIG RR FOG

15 A

RADIO

25 A 15 A 10 A 20 A 30 A

RR DEF HAZ-HORN MTA P/WT P/W

9A-25 Wiring Systems:

Junction Block (J/B) Connector / Fuse Layout

S4RS0A910D006

BCM side

BCM (J/B side connector)

1 2 3 4 5 6 7 8 9 10 111213 14 15 16 17 18 19 20 2122 23

23 22 21 2019

18

17 16

15 14 13 12 11 10 9 8 7 6

5 4 3 2 1

10 9 8 7 6 5 4 3 2 1 20 19 18 17 16 15 14 13 12 11

6 5 4 3 2 1 12 11 10 9 8 7

G33
1 7 2 8 3 4 5 6 1 2 3

G34
4 5 6 7 8 9 10 2 6 5 4 1 3 1 3 4

G32
2 5 6

9 10 11 12 11 12 13 14 15 16 17 18 19 20

I4RS0A910908-

Wiring Systems: Fuse side

Heater relay

9A-26

K01
1 2 3 4 5 6

Relay
1 2

3 4 5

1 1

6 5 4 3

3 4

Relay
1 2

Relay
3 4 3 1 2 4 1 2 3 4

E39
1 2 3 4 5 6 7 8 9 10 4 3 2 1 10 9 8 7 6 5 4 3 2 1 7 6 5 16 15 14 13 12 11 10 9 8

E41
5 6 7 1 2 3 4 8 9 10 11 12 13 14 15 16

L05
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 7 6 5 4 3 2 1 8 16 15 14 13 12 11 10 9

L06
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

E40
1 2 2 1 1 2 3 4 5 6 7 8 4 3 2 1 1 2

L04
3 4

Flasher relay

I4RS0A910909-

9A-27 Wiring Systems:

Junction Block Inner Circuit (Overview)

S4RS0A910D007

* : Not used
To instrument panel harness (G32)
HTR Starter SW

To roof harness (K01)

DOME LP POWER DOME LP DOOR
6 5

To instrument panel harness (G33 , G34 )

G34 10 DEF LP G33 7 G33 4 TAIL SW (Upper) G34 15 TAIL SW (HAZ,ASH,ILL) G34 7 TURN-L TURN-R METER (L) METER (R) HAZARD SW HORN SW Serial INF DISP A/C PANEL G34 G34 G33 G33 G34 G34 G34 G34 G34
19 1 12 9 11 3 2 8 16

* * *

G34 18

GND (Roof)
3

IG 2 ACC SW

IG2SW IG 1

To main harness (E40)

2 Lamp FL (FL BOX) 1 IG2FL

To floor harness (L04)

4 A/B SIG 1 A/B CONT 2 A/B SIGNAL 3 K-LINE 8 K-LINE 11 BCM ;IG1 23 21 D/L-IN 22 D/UL-IN 6 Serial OUT 18 SECURITY IN 12 ANSWER BACK 14 TAIL BCM WNG, etc 1 D/L (+B) 17 RR DEF CONTROL
TAIL 10A D/L 20A P/WT 20A RR DEF 25A

MTR Power,etc G33 6 IMMOBI IG G34 6 A/C PANEL G33 5 G33 8

IG COIL 15A METER 10A A/BAG 10A IG1 SIG 10A ABS 10A BACK 10A

BCM

9 A/B SIGNAL

RADIO, CLOCK G33 11 A/B SIG G34 13 G34 4 COMB SW G33 1 G34 20

* * *

G33 10 G34 5

G33 2 GND (IP) G34 9 SIGNAL GND (IP) G33 3

* *

15 DEICER CONTROL 2 BCM 7 DOME LP CONT 10 ACC (BCM)

RR DEF RLY

* * *

G34 12 G34 14

E39 10 IG Coil, etc E41 5 EPS AT E41 12 ABS CONT E41 9 BACK (SHIFT) E41 14 STOP SW E41 1 ABS CONT E41 8 EPI BUL IN HORN FR TURN (R) E41 E41 E41 E39
2 11 3 6

RR FOG 10A MTA 10A RADIO 15A HAZ-HORN 15A IMMOBI 10A *Spare-2

16 R-WIP (CONT) 20 GND (POWER) 3 SIGNAL GND (BCM)

DEICER RLY

HORN RLY

ACC 1 15A ACC 2 15A

To flasher relay
7 IG 5 LP-R 1 LP-L 8 +B

FR TURN (L) E39 5 POSI LP E41 16 E41 7 EPI E39 4 E39 2

WIPER 15A P/W 30A *Spare-1 SEAT HTR 15A IG2 SIG 10A ST SIG 10A HEATER RLY P-WIP RLY

6 SW-L 4 SW-R 3 GND 2 HAZ

* F-Washer

E39 9

F-WIP E39 3 HTR Fuse (30A) E39 7 ST RLY COIL E41 10

To main harness (E39 , E41)

4 15 16 5

2 12 13 14 7 15 14 11 6

6 18 3

1 10 9 10 1

8 11 4

R-WIP (+) L05 R-WIP (-) L05 L05

SIGNAL GND (FL) L05 SEAT HEATER L05

P/W L05

ACC SOCKET L05 R/C MIR (ACC) L06

L05 L05 L05 L05

L06 L06 L06 L05

D/L L06 L06 BUL-L L06 STOP LP L06

L05

L06

L06 L05

L05 L05

D/UL L06

L06 L06

P/WT (20A) TAIL LP, LICENSE R-TURN (L) RR-TURN (R)

* * * LUGGAGE LAMP

* * * RR DEF

* *

To floor harness (L05 , L06 )

I4RS0A910972-

* * *

L06

Wiring Systems:

9A-28

Junction Block Inner Circuit (Detail)

S4RS0A910D008

Connector No. / Terminal No. J/B

IG1 IG1 BCM E39 E40 E41 G32 G33 G34 K01 L04 L05 L06

IMMOBI IG 23 IG COIL 15A IG Coil, etc 5

BCM ;IG1 METER 25 10A MTR Power, etc

11 6

30 A/BAG 15A A/B CONT 1 8 3 9 2 4 13

K-LINE K-LINE A/B SIGNAL A/B SIGNAL A/B SIG A/B SIG

IG1 SIG

29

10A

EPS AT

12

ABS

31

10A

ABS CONT A/C PANEL

9 8 14 1 8 2 2 11 3

BACK

24

10A

BACK (SHIFT) STOP SW ABS CONT STOP LP EPI BUL IN

Individual circuit fuse box No.2 (In J/B)

BUL-L

(Continued)
BCM (J/B side connector)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

E39
1 2 3 4 5 6 7 8 9 10

E40
1 2

E41
5 6 7 1 2 3 4 8 9 10 11 12 13 14 15 16

K01
2 1 3 4 5 6

G32
1 2 3 4 5 6

G33
1 2 3 4 5 6 7 8 9 10 11 12

G34
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

L04
1 2 3 4

L05
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

L06
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I4RS0A910910-

9A-29 Wiring Systems:

(Continued) Connector No. / Terminal No. J/B

1
HORN RELAY 2 4 1 3 Serial OUT Serial INF DISP HORN HORN SW SECURITY IN ANSWER BACK HAZARD SW METER (R) FR TURN (R) RR-TURN (R) METER (L) FR TURN (L) R-TURN (L) TURN-R TURN-L BCM E39 6 2 3 3 18 12 11 9 6 10 12 5 1 1 19 7 16
3

E40

E41 G32 G33

G34 K01 L04

L05

L06

+B HAZ 7 8 2 Flasher Relay 3 6 4 1 5 GND SW-L SW-R LP-L LP-R

IG

TAIL SW (HAZ, ASH,ILL) POSI LP TAIL LP, LICENSE

Individual circuit fuse box No.2 (In J/B) +B TAIL 32 10A

TAIL BCM, WNG, etc Lamp FL (FL BOX) TAIL SW (Upper)

14 2 15

D/L P/WT

34 44

20A 20A

D/L (+B)

1 18

(Continued)
BCM (J/B side connector)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

E39
1 2 3 4 5 6 7 8 9 10

E40
1 2

E41
5 6 7 1 2 3 4 8 9 10 11 12 13 14 15 16

K01
2 1 3 4 5 6

G32
1 2 3 4 5 6

G33
1 2 3 4 5 6 7 8 9 10 11 12

G34
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

L04
1 2 3 4

L05
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

L06
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I4RS0A910911-

Wiring Systems:

9A-30

(Continued) Connector No. / Terminal No. J/B

2 3
DEF LP BCM E39 E40 E41 G32 G33 7 G34 K01 L04 L05 L06

RR-DEF RLY RR DEF 41 20A 2 4 1 3 RR DEF RR DEF CONTROL 8 17

RR FOG SW

39 RR FOG

DEICER RLY 10A

DEICER LP DEICER DEICER CONTROL

15

43 MTA 10A Except Oceania EPI A/C PANEL LUGGAGE LAMP BCM RADIO HAZ-HORN IMMOBI 40 42 35 15A 15A 10A DOME LP POWER

4 5 14 2 6

Individual circuit fuse box No.2 (In J/B)

(Continued)
BCM (J/B side connector)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

E39
1 2 3 4 5 6 7 8 9 10

E40
1 2

E41
5 6 7 1 2 3 4 8 9 10 11 12 13 14 15 16

K01
2 1 3 4 5 6

G32
1 2 3 4 5 6

G33
1 2 3 4 5 6 7 8 9 10 11 12

G34
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

L04
1 2 3 4

L05
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

L06
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I4RS0A910912-

9A-31 Wiring Systems:

(Continued) Connector No. / Terminal No. J/B

ACC SW ACC (BCM) BCM E39 E40 E41 G32 G33 G34 K01 L04 L05 L06

5 10

R/C MIR (ACC) ACC 1 26 15A RADIO, CLOCK 27 ACC 2 15A ACC SOCKET IG2FL IG2SW IG2 12 1 3 1

13

11

R-WIP RLY 3 1 4 2

R-WIP (CONT)

16

R-WIP (-) R-WIP (+) F-Washer F-WIP COMB SW P/W

9 5 9 3 1 16

28 WIPER 45 P/W 30A 15A

SEAT HTR

37

15A

SEAT HEATER

15

4
Individual circuit fuse box No.2 (In J/B)

(Continued)
BCM (J/B side connector)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

E39
1 2 3 4 5 6 7 8 9 10

E40
1 2

E41
5 6 7 1 2 3 4 8 9 10 11 12 13 14 15 16

K01
2 1 3 4 5 6

G32
1 2 3 4 5 6

G33
1 2 3 4 5 6 7 8 9 10 11 12

G34
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

L04
1 2 3 4

L05
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

L06
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I4RS0A910913-

Wiring Systems:

9A-32

(Continued) Connector No. / Terminal No. J/B

BCM E39 E40 E41 G32 G33 G34 K01 L04 L05 L06

4
IG2 SIG 38 10A HEATER RLY 5 3 2 1 HTR Fuse (30A) HTR 7 6

Starter SW ST SIG 36 10A ST RLY COIL 10

POWER GND

5
Individual circuit fuse box No.2 (In J/B)

GND (IP) GND (Roof) GND (POWER) SIGNAL GND (BCM) SIGNAL GND (IP) SIGNAL GND (FL) DOME LP DOOR

9 3 20

BCM SIG GND

3 3 4

DOME LP CONT

D/L-IN D/L D/UL-IN D/UL

21 10 22 9

BCM (J/B side connector)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

E39
1 2 3 4 5 6 7 8 9 10

E40
1 2

E41
5 6 7 1 2 3 4 8 9 10 11 12 13 14 15 16

K01
2 1 3 4 5 6

G32
1 2 3 4 5 6

G33
1 2 3 4 5 6 7 8 9 10 11 12

G34
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

L04
1 2 3 4

L05
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

L06
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I4RS0A910914-

9A-33 Wiring Systems:

System Circuit Diagram

System Circuit Diagram
S4RS0A910E001

Refer to A-1 Cranking System Circuit Diagram: . Refer to A-2 Charging System Circuit Diagram: . Refer to A-3 Ignition System Circuit Diagram: . Refer to A-4 Cooling System Circuit Diagram: . Refer to A-5 Engine and A/C Control System Circuit Diagram: . Refer to A-6 A/T Control System Circuit Diagram: . Refer to A-7 Immobilizer System Circuit Diagram: . Refer to A-8 Body Control System Circuit Diagram: . Refer to B-1 Windshield Wiper and Washer Circuit Diagram: . Refer to B-2 Rear Wiper and Washer Circuit Diagram: . Refer to B-3 Rear Defogger Circuit Diagram: . Refer to B-4 Power Window Circuit Diagram: . Refer to B-5 Power Door Lock Circuit Diagram: . Refer to B-6 Power Mirror Circuit Diagram: . Refer to B-7 Horn Circuit Diagram: . Refer to C-1 Combination Meter Circuit Diagram (Meter): . Refer to C-2 Combination Meter Circuit Diagram (Indicator): . Refer to C-3 Combination Meter Circuit Diagram (Warning Light): . Refer to D-1 Headlight System Circuit Diagram: . Refer to D-2 Position, Tail and Licence Plate Light System Circuit Diagram: . Refer to D-3 Front Fog Light System Circuit Diagram: . Refer to D-4 Illumination Light System Circuit Diagram: . Refer to D-5 Interior Light System Circuit Diagram: . Refer to D-6 Turn Signal and Hazard Warning Light System Circuit Diagram: . Refer to D-7 Brake Light System Circuit Diagram: . Refer to D-8 Back-Up Light System Circuit Diagram: . Refer to E-1 Heater System Circuit Diagram: . Refer to F-1 Air-Bag System Circuit Diagram: . Refer to F-2 Anti-Lock Brake System Circuit Diagram: . Refer to F-3 Power Steering System Circuit Diagram: . Refer to G-1 Audio System Circuit Diagram: . Refer to G-2 Multi Information Display / Accessory Socket System Circuit Diagram: .

Wiring Systems:

9A-34

A-1 Cranking System Circuit Diagram

S4RS0A910E002

+B1 OUT LOCK ACC ON IN ST

+B2

ACC

IG1

IG2

ST

10
30A

ST MOT

Individual circuit fuse box (No.1)

G21 C31
1
Battery

GRN/WHT RED

G32
J/B

36
10A

ST SIG

E41
BLK BLK/GRY

10

RED/WHT

E31
Starting motor relay

4
WHT WHT W
ECM

2
YEL/GRN

2
YEL

E24 C36

E24 C36
YEL

YEL/GRN

C28
P R N

1
L D 2

"A-5" M/T Transaxle range sensor

4
YG
ECM

YEL/GRN YEL/GRN A/T

"A-5"

C24

C23

Starting motor

OFF

ON

I4RS0A910915-

9A-35 Wiring Systems:

A-2 Charging System Circuit Diagram

S4RS0A910E003

Main fuse box

1
80A

J/B

23
15A

IG COIL

C33

E41

BLK/WHT

BCM

"A-8" BLK WB

WHT/BLU

E24 C36

16

BLK/WHT

C39
Weld splice WHT/BLU

BLK/WHT

C22

C21

Generator

IC regulator

I4RS0A910916-

Wiring Systems:

9A-36

A-3 Ignition System Circuit Diagram

S4RS0A910E004

23
15A

IG COIL

J/B

E41

BLK/WHT

E24 C36

ECM

C37
BLK/WHT

6
GY

5
GW

C39
Weld splice

GRN/WHT

GRN/YEL

BLK/WHT

BLK/WHT

C02
IG COIL #1

3
IG COIL #2

C03

BLK

BLK

BLK

3
I4RS0A910917-

9A-37 Wiring Systems:

A-4 Cooling System Circuit Diagram

S4RS0A910E005

5
15A

FI

14
30A

RDTR FAN

Individual circuit fuse box (No.1)

BLK/YEL

BLK/YEL

E32
Main relay

ECM

GRY

GRY "A-5" G

1
BLK/RED

E55
Weld splice GRN BLK/RED GRN

E28

E29

E30

Relay #1

Relay #2

Relay #3

BRN/WHT

LT GRN

BLU/RED BR

BLU/RED

BLU/BLK

BLU/RED

BLK

BW

Lg

ECM

"A-5"

BLU/RED

BLU/WHT

E17

M
3
BLK

7
I4RS0A910918-

Wiring Systems:

9A-38

A-5 Engine and A/C Control System Circuit Diagram

S4RS0A910E006

6
10A

A/C COMP

5
15A

FI

Individual circuit fuse box (No.1)

23
15A

IG COIL

J/B

BLK/YEL

E41
2

E32
Main relay BLU/YEL

1
BLK/WHT

E55

Weld splice

BW BLK/RED

1 BLK/RED

E36
Compressor relay

E24 C36
3
BLK/WHT BLK/RED BLK/RED

BRN/WHT

E35
Relay

C39
1 4
GRY

Weld splice

4
GRN/WHT

E23

47

60

15

29

16

ECM

WHT

PNK

24
YEL/RED

C37

46
3

10

57

50

47

11
2

51

E45 L02
PNK

9
YEL YEL/RED

L15 R01 E24 C36

11
PNK

2
BLK/RED YEL/RED BLK/WHT BLK/WHT

R02 P
And fuel gauge

1
WHT ORN RED/BLU BRN YEL

WHT

4
BLK

2
BLK/ORN

C15

C16

1
BLK/ORN

C17

BLK

3
BLK/ORN

Heated oxygen sensor #1

Heated oxygen sensor #2

E24 C36
BLK/ORN

15
Compressor

17

3
I4RS0A910919-

9A-39 Wiring Systems:

14
30A

RDTR FAN

Individual circuit fuse box (No.1) BLK/RED

E55
1

Weld splice

GRY BLK/RED

E24 C36
7
BLK/RED

C38

Weld splice

BLK/RED

8
BLK/RED BLK/RED

BLK/RED

E28

C14
EVAP canister purge valve

Relay #1

1
BLU/RED

C04

C05

C06

C07

Lg BR LT GRN #1

1
BLU/YEL

#2

1
BLU/WHT 4

#3

1
BLU/RED

#4

1
BLU/GRN

BLU/BLK

E23

46

"A-4"

C37
ECM

16

17

29

C37

52

56

60
YEL/RED

59

24

26
GRN/BLK

27
GRY

25
4

53

14

54

55 3

YEL/GRN

LT GRN

BLK/YEL BLK/RED

RED/BLK GRY/RED

GRY/RED GRY/BLU

RED

C13 C09
2

2
MAF sensor

C12
MAP sensor

C11
Throttle position sensor

C19
VVT solenoid

5
ECT sensor GRY/BLU ORN

2
ORN

3
ORN

1
ORN

C26
Knock sensor

C41

Weld splice

I4RS0A910920-

Wiring Systems:

9A-40

A M/T B A/T

C38
2

Weld splice

BLK/RED BLK/RED BLK/RED CKP sensor

BLK/RED

C20

3
CMP sensor

C08

1
Vehicle speed sensor

BLK/RED A 3 B 1 C25

BLK/RED

C01
IAC valve

C10
EGR stepper motor

A 1 B 3 P

1
RED/WHT BLK

1
GRN/ORN

3
GRN/RED

4
WHT/RED PNK 5 BLK/ORN

RED/YEL

BLK/ORN

BLK/ORN
TCM

BRN/YEL PPL 6 7 "A-6"

C37

18

19

21

20

49

ECM

E23
3

55

54

57
WHT/BLK

19

C37

58

15

30

C36 E24

10
RED ORN

E38 G36

13

BLU/WHT

BLK/ORN BLK/ORN

BLK/ORN

BLK/ORN

GRY/RED

BW ORN WHT/BLK Heater fan switch "E-1"

E04

C40

Weld splice

A/C pressure sensor

G09

BLK/ORN

BLK

BLK/ORN

EVAP thermistor

3
I4RS0A910921-

9A-41 Wiring Systems:

J/B

40
15A

RADIO
A/T

G33

E39

Transaxle range sensor "A-1" YG

P/S Cont.M

ICM

Brake light switch "F-3" RB YR "A-7" YB "D-7" GW M/T Starting motor relay WHT/RED WHT/RED WHT/RED "A-1" YG RED/BLU YEL/RED YEL/BLK GRN/WHT

YEL/GRN 8

E23

26

13

28

20

C37

48

ECM

E23

5
8

4
PPL

25 A
J/C

C37

PPL/WHT PW

G17
BRN

GRN/WHT

GRN/YEL

E43
J/C

D
J/C B
P/S Cont.M

A
PPL P

BLK/ORN

E42 C36 E24

15

E
WHT/RED

PPL/WHT

E46
BCM

9
"F-3"
BCM

GW IG COIL #2

GY IG COIL #1 "A-3"

BLK/ORN

G15

A
J/C

E38 G36

G37
14

5 A
RB

PPL/WHT

G16
J/C

"A-8" WB

RED/BLK WHT/BLK
BLK BLK/ORN

A
PPL/WHT

G20
BLK BLK

16

14

DLC

11
I4RS0A910922-

Wiring Systems:

9A-42

BCM

Starting motor relay "A-1" W

TCM

E46

C34

17
RED R WHT W

WHT

WHT

RED

E23

30

C37

12

13

E23

18

ECM

E23

48

GRN

Relay #2

Relay #3 "A-4"
I4RS0A910923-

9A-43 Wiring Systems:

A-6 A/T Control System Circuit Diagram

S4RS0A910E007

8
15A

24
STOP LAMP
Individual circuit fuse box (No.1) J/B 10A

BACK 14

40
15A

RADIO 5

E41 E24 C36 C28

Transaxle range sensor

G33

RED/BLK

19
Vehicle speed sensor "A-5" P

RED/BLK

E24 C36
PNK/BLK PNK PNK/BLK PB

8
RED

17
R Back-up light "D-8"

E24 C36
RED RED

WHT/RED GRN/ORN R PNK/BLK 1 GRN GRN/YEL LT GRN/BLK PPL

20

C35

20

19

18

25

E47

1
Brake light switch

TCM

4
GRN/WHT

2
GRN/YEL GY

23
PPL/WHT

C36 E24 E43

Lg J/C

5
PW WHT/RED

GW

E45 L02

E42
J/C

Brake light switch "D-7"

GRN/YEL

G17
J/C

L23
A/T shift lever

3
A/T select switch OFF

E
PPL/WHT

E46
LT GRN ON
BCM

9
BCM

6
BLK

4
BLK/ORN

L01

G37 G16
J/C

RB

"A-8" WB

WHT/RED

5 A
WHT/BLK

L24
J/C

PPL/WHT

G15
B A A
BLK BLK/ORN BLK

A
J/C BLK

G36 E38
A
RED/BLK
BLK/ORN

14

BLK/ORN

PPL/WHT

G20
BLK

14

16

E24 C36

15

BLK/ORN DLC

18

16

11

3
I4RS0A910924-

Wiring Systems:

9A-44

J/B

40
15A

RADIO

29
10A

IG1 SIG

7
15A

AT ETM

Individual circuit fuse box (No.1)

E39

E41

12
LT GRN/BLK YEL/BLU

WHT/RED

WHT/RED

E33
A/T relay

E23
ECM

2 5
BLK

2
YEL/BLK

E24 C36

18

C37

12

13

E43
J/C

E24 C36
E
BLK 2

WHT/RED

WHT

RED

YEL/BLK

C34

24

17
TCM

C34

14

15

16

12

11
2

23

1 C35

16

BLK

BLK

LT GRN/BLK

GRY

WHT/BLK

WHT/BLU

BLU/BLK

BLK/YEL

BRN

ORN

LT GRN

BLK

BLK

WHT

BLK

C29

10

C27

Pressure control solenoid

Lock up solenoid

Timing solenoid

Shift solenoid No.2

Shift solenoid No.1

A/T fluid temperature sensor

Shift solenoid

3
Input sensor
I4RS0A910925-

9A-45 Wiring Systems:

A-7 Immobilizer System Circuit Diagram

S4RS0A910E008

J/B

23
15A

IG COIL

40
15A

RADIO

G34

E41

G33

BLK/WHT BLK/WHT

WHT/RED

G17 E38 G36

15 5
YR YEL/RED YEL/BLK YEL/RED YB YEL/BLK J/C

B 29
ECM

G24

1
ICM

E23

13

28

5
PPL/WHT

E43
J/C

E42
J/C

E
PPL/WHT BLK/ORN WHT/RED

E46 C36 E24

BLK/ORN

BCM

15

BCM

BLK/ORN

RB

"A-8" WB

G37 G16
J/C

5
WHT/BLK

PPL/WHT

G15
J/C

A
BLK

E38 G36

14

BLK/ORN

RED/BLK

A
PPL/WHT

B
BLK/ORN BLK

G20
BLK DLC

16

14

10

11

3
I4RS0A910926-

Wiring Systems:

9A-46

A-8 Body Control System Circuit Diagram

S4RS0A910E009

J/B

40
15A

RADIO

G33
ABS Cont.M P/S Cont.M ECM TCM

"F-2" PW Receiver "B-5" Lg P BW

"F-3" PW PW

"A-5" PW

"A-6"

PPL/WHT

PPL/WHT

PPL/WHT

WHT/RED

E42
J/C

E43

D
J/C

LT GRN

PNK

BRN/WHT

D
PPL/WHT

G17
J/C

G37

13

14

12

E46

BCM

G37

21

22

E46

G37

5
PPL/WHT
WHT/RED BLK/ORN J/C

RED BLU/BLK GRN

WHT

RED

WHT

RED/BLK WHT/BLK

G16 A E38 G36

14

E24 C36

15

RB

WB

A
PPL/WHT
BB G R W BLK/ORN

G20

14

16

BLK

BLK/ORN

ECM

Switch "B-2" "A-5" R W

DLC

G15
J/C

"C-1,"C-2","C-3"

A
BLK

A
BLK

11

3
I4RS0A910927-

9A-47 Wiring Systems:

J/B

40
15A

RADIO

G33 G17
J/C

5 B

B
WHT/RED

G22

E14
Ambient temperature sensor

YEL/BLK

Main switch (Key switch)

G22 G17
J/C

1 2

BLU/YEL

A
YEL/RED

A
BLU/YEL

G37

16
BCM

E46

10

E46

11

L01

14

16

17

12

15
BLK/RED

7
GRY/RED

RED/BLK

BLU

BRN/YEL

RED/BLK
GR

LT GRN

RED/BLU

BRN
RB B Oil pressure switch BY RB

GRY GRY/WHT

Front door switch

LT GRN/BLK Brake fluid level switch Seat belt switch Parking brake switch

"D-5" Lg A/T shift lever "A-6" RB A/T shift lever "D-4"

"C-3"

LgB

GW

BR

BR A/T

Rear door switch

"D-5" Switch "B-5" Main switch "B-5"

Front door switch

"D-5"
I4RS0A910928-

Wiring Systems:

9A-48

A J/B side connector (BCM)

Luggage compartment light

"D-5" BY

BLK/YEL

"Junction Block Inner circuit"

BLK/YEL

J/B
BY

Rear end BLK/YEL Solenoid

"D-5"

Flasher relay J/B (BCM- 12 )

Relay J/B (BCM- 16 )

Relay J/B (BCM- 18 )

L01 3

12

16

18

BCM

G37

18

17 L01

11

10

1
J/B

22

21

WHT

L06 9
GRN

10
RED/BLU

K01 6
WHT/RED
WR

GRN/WHT

BRN

W Rear end door lock switch "B-5"

Interior light

L08 E
BLU/YEL GRN/RED RED/BLU GRN

"D-5"

J/C E B
RED/BLU RED/BLU GRN

J/C

L09

B
RED/BLU

GW Mode control switch "E-1"

B Mode control switch "B-3" BY Rear end GR RB G RB

GRN

G Rear

RB

G Rear

RB

Solenoid "B-5" "B-5" "B-5"

Motor (R) "B-5"

Motor (L) "B-5"

I4RS0A910929-

9A-49 Wiring Systems:

+B1 OUT LOCK ACC ON IN ST

+B2

ACC

IG1

IG2

ST

3
50A

Main fuse box

E26

G21

6
WHT

BLU

GRN

G32
"Junction Block Inner circuit" Heater relay Relay J/B (BCM- 17 )

E40

J/B

26
J/B (BCM- 20 )

ACC 1

25
10A

METER

15A

40
15A

RADIO

34
20A

D/L

17

20

10

11

BCM

14
J/B

E46

G37

8
GRY

11
YEL

L04

G33

L05

E41

16

G34

WHT/BLU

G16
J/C J/C

L08
J/C

C
J/C

RED/YEL

RED/YEL
WB

C
YEL
G Y

YEL

PPL/WHT

RY Front position light "D-2"

RY

Generator "A-2"

L09

Multi information display "D-2" "G-2"

BLK/ORN

BLK/ORN

RED/YEL

RED/YEL

Y
A/B SDM

PW

G15
J/C

B
RY RY Tail light (R) "D-2" RY Licence plate light "D-2" A J/B side connector (BCM)

"F-1"

B
BLK/ORN

Tail light (L)

10

16
I4RS0A910930-

Wiring Systems:

9A-50

B-1 Windshield Wiper and Washer Circuit Diagram

S4RS0A910E010

28
J/B

WIPER

15A

G33

E39
YEL

9 2

E11

M
YEL

1
BLU/ORN

E37 G35

15

BLU/ORN YEL

G23

3
P T WF OFF ON EW

Switch P T +B MIST OFF INT LO HI

Switch +2 +1 +S INT1 INT2 B1

INT Unit

BLU/RED BLU/YEL BLU/WHT

G35 E37

13

BLK

BLU/RED BLU/YEL BLU/WHT

E01

3
LO

HI

M
4
BLK BLK

10
I4RS0A910931-

9A-51 Wiring Systems:

B-2 Rear Wiper and Washer Circuit Diagram

S4RS0A910E011

28
20A
1 3

A J/B side connector (BCM)

WIPER

J/B

Relay 16
Drive circuit BCM CPU

G34

L05

E39

YEL

BLK

YEL

ORN

G37

22

21

E10

BB

M
1

L42 O01

8
GRN BLU/BLK

YEL/RED

E37 G35
YEL ORN

12

YEL/RED

G23

10
EW WR

T R.INT +1R P WASH OFF INT ON ON+WASH

Switch

G15
J/C

O03

M
A A
BLK

3
BLK BLK

BLK

11

17
I4RS0A910932-

Wiring Systems:

9A-52

B-3 Rear Defogger Circuit Diagram

S4RS0A910E012

A J/B side connector (BCM)

41
20A
J/B

RR DEF

Relay

L05

G33

17
BCM

G37

17

BR

BLK/RED

BLK/RED

BRN

G18 L42 O01

3

8
REAR DEF

Mode control switch

9
BLK/RED BLK/ORN

O06
1

O02
1

G15
J/C

BLK

BLK/ORN

20

10
I4RS0A910933-

9A-53 Wiring Systems:

B-4 Power Window Circuit Diagram

S4RS0A910E013

J/B

45
30A P/W

L05 L07 J01 J08

DRIVER SWITCH IG UP UNLOCK OFF DOWN UP LOCK OFF DOWN E DRU DRD PASSENGER SWITCH IG E ASU ASD IG

16
WHT/BLU

WHT/BLU

13

REAR R SWITCH E RRU RRD IG

REAR L SWITCH E RLU RLD

Main switch

15
BLK

3
RED/WHT

17

16

11

10
GRN/YEL

2 3 4 5

GRN/WHT

RED/BLK

WHT/GRN BLU/YEL

J01 L07

34

33

RED/WHT

GRN/WHT

WHT/BLU

GRN

RED

BLK

L31 J09 J15

RED/WHT

GRN/WHT WHT/BLU

2
IG E

5
ASU ASD

UP UNLOCK OFF DOWN LOCK UP OFF DOWN

Sub switch

1
RED

4
GRN

J05

J14

M
Front

M
18
I4RS0A910934-

Wiring Systems:

9A-54

WHT/BLU

L08
J/C

A
J/C

L09

WHT/BLU

WHT/BLU

2 3 4 5 6

GRN/YEL BLU/YEL WHT/GRN RED/BLK WHT/BLU

J01 L07 L37 J21

12

11
GRN/YEL

J01 L07
1

BLU/YEL

RED/BLK

WHT/GRN

L13 J16

BLU/YEL

GRN/YEL

WHT/BLU

RED/BLK

WHT/GRN

WHT/BLU

J24

2
IG E

5
RLU RLD

J19

2
IG E

5
RRU RRD

UP UNLOCK OFF DOWN UP OFF LOCK DOWN

Rear (L) Sub switch

UP UNLOCK OFF DOWN UP OFF LOCK DOWN

Rear (R) Sub switch

1
RED

4
GRN

1
RED

4
GRN

J23

J18

M
I4RS0A910935-

9A-55 Wiring Systems:

B-5 Power Door Lock Circuit Diagram

S4RS0A910E014

Receiver

G02

1
Lg

3
P

4
BW

LT GRN

PNK

BRN/WHT

G37

13

14

12

BCM

L01

12

16

17

10

GRY/WHT
GW G

GRY

LT GRN/BLK
LgB B

BRN

GRN/RED
GR RB

RED/BLU

L07 J01

22

21

10

25

23

GRY/WHT

GRY

LT GRN/BLK

BRN

GRN/RED

RED/BLU

J08

9
E

14
LOCK UNLOCK

J06

6
E

7
LOCK UNLOCK

M
Front

UP OFF DOWN

UP OFF DOWN

Main switch

15
Switch

BLK

8
BLK

J01 L07

34

33

BLK

18
I4RS0A910936-

Wiring Systems:

9A-56

A J/B side connector (BCM)

L06 34
J/B

D/L

10 9

20A

21

22

BCM

CPU

GRN

RED/BLU

L01

11

4
WHT

BLU/YEL

1
BY W

RED/BLU

L42 O01

6
RED/BLU

BLU/YEL

WHT

GRN

O04

4
Rear end

O05

2
Rear end J/C

L08

B
J/C

M
Solenoid
Switch

L09 B
4

RB

RB

RB

RED/BLU BLK BLK

GRN

RED/BLU

GRN

RED/BLU

L31 J09

25

23

L37 J21

L13 J16

GRN

RED/BLU

GRN

RED/BLU

GRN

RED/BLU

J13 4
BLK

J25

J20 4

M
Front

Rear (L)

Rear (R)

19
I4RS0A910937-

9A-57 Wiring Systems:

B-6 Power Mirror Circuit Diagram

S4RS0A910E015

26
15A
A
BCM

A J/B side connector (BCM)

ACC 1

J/B

L06

13

BLU/WHT

L07 J01

32

BLU/WHT

J07

IG GND LH N UP DOWN L R

COM M2L M1 L N RH UP DOWN L R

IG GND

COM M2R M1 L

Switch

13
BLK

12

10

9
LT GRN

BRN/WHT GRN/ORN

J01 L07

34

33

27

30

31
RED BLU LT GRN LT GRN

GRN/ORN BRN/WHT

L31 J09
BLK

27

30

31

LT GRN/BLK

ORN

LT GRN

J11

6
R

7
DOWN

J03

6
R

7
DOWN

M
L

M
UP

Motor

M
L

M
UP

Motor

18
I4RS0A910938-

Wiring Systems:

9A-58

B-7 Horn Circuit Diagram

S4RS0A910E016

25
10A Flasher relay 8 +B 7

METER IG 3
J/B

2
H

Relay

14

E41

G34

BCM

BLK

GRN

BLU

G15
J/C

A
BLK

E15

G27

1
BLK Combination switch (Horn)

11
A J/B side connector (BCM)
I4RS0A910939-

9A-59 Wiring Systems:

C-1 Combination Meter Circuit Diagram (Meter)

S4RS0A910E017

25
10A

METER

40
15A

RADIO

J/B

G33
BCM

"A-8" W R

RED/BLK

WHT/RED

WHT

RED

G28

10

31

32

Hight

Low

CAN

ILL (Dial)
Voltage regulator

ILL (Display)

ILL (Pointer)

Micro controller LCD Stepper motor and LED output driver SPEED TACHO TEMP FUEL

16

BLK /ORN

G15 B
J/C

BLK /ORN

10
I4RS0A910940-

Wiring Systems:

9A-60

C-2 Combination Meter Circuit Diagram (Indicator)

S4RS0A910E018

25
J/B

METER

25
10A

METER

40
15A

RADIO

10A

IG 7 1 LP-L 12 5 LP-R 9
BLU/YEL
BY

Flasher relay 6 4 5 SW-L SW-R

1

G33

G34
BCM

19

G33

GRN/RED BLU/RED RED/BLK WHT/RED RED/BLU

GR

"A-8" W R

BR WHT RED

RB

Turn signal switch "D-6"

10
Hight

8
Low

31

32 A/T

G28

26

CAN

SMART KEY

BEAM

Voltage regulator Micro controller

TURN (L) (R)

Stepper motor and LED output driver

22

16

RED

BLK /ORN

G15 B
J/C

(Dimmer / Passing)
"D-1"

BLK /ORN

10
I4RS0A910941-

9A-61 Wiring Systems:

C-3 Combination Meter Circuit Diagram (Warning Light)

S4RS0A910E019

J/B

25
10A

METER

G33 6

BCM

RED/BLK

L01

14

E46

11

2
WHT RED

G37

W W
ECM

R RED

R WHT

RB

BY

RB "A-5"

G28

10
Hight Low

31

RED/BLK

BRN/YEL

BLU

RED/BLK

CAN

1
Voltage regulator

Micro controller

EPS

E24 C36

14

Stepper motor and LED output driver Interface circuit

L26

14

25

E02
Seat belt switch BLU

1
Brake fluid level switch PNK/BLK RED/BLU GRY

2
BLK/ORN

2
YEL/BLK

G35 E37

14

L24 L27
1
J/C

A
PNK/BLK RED/BLU GRY

C18
A
BLK/ORN

1
Oil pressure switch

BLK

Parking brake switch

YB
A/B SDM

PB
ABS Cont.M

RB

G
P/S Cont M

16

"F-1"

"F-2"

"F-3"
I4RS0A910942-

Wiring Systems:

9A-62

40
15A

RADIO

J/B

G33

WHT/RED

G28

32

1
CHARGE IMMOBI BRAKE GEAR DOOR FUEL BELT

ABS

I4RS0A910943-

9A-63 Wiring Systems:

D-1 Headlight System Circuit Diagram

S4RS0A910E020

J/B

25
10A

METER

32
10A

TAIL

Individual circuit fuse box (No.1)

21
15A

H/L,R

20
15A

H/L,L

G33

G34

15

WHT/RED

WHT/BLU

E08
RED/BLK

E21
Headlight (R)

Headlight (L)

G28

31 2
RED

1
RED/WHT

2
RED

1
RED/WHT

E42
BEAM J/C

E43

B
J/C

22
WHT/RED

C
RED

B
RED/WHT

E37 G35

10

RED

RED

RED/WHT

G25
T -B P OFF TAIL HEAD

5
T Dimmer / Passing P FLASH switch LOW UP

10

(H)

EL

UP

LOW

(ED)

EL

Light switch

8
RED/YEL

RY

BLK
BCM

"D-4"

11
I4RS0A910944-

Wiring Systems:

9A-64

D-2 Position, Tail and Licence Plate Light System Circuit Diagram
S4RS0A910E021

32
10A

TAIL

J/B

G34

15

L05

14
BCM

E41

16

WHT/RED

RED/YEL

RED/YEL

G25
T -B P OFF TAIL HEAD

5
T (H) EL

RY

L08
J/C

C
J/C

RED/YEL

RY

C 7 8
RED/YEL

L09

RED/YEL

RY

RY

RY

L21 L22

1
RED/YEL

RED/YEL

RED/YEL

L48
Licence plate light #2

L47
Licence plate light #1

L20

L43

E22

E07

2
BLK BLK

(R)

(L)

Tail light

5
BLK

(L)

(R) BLK

Front position light

BLK BLK BLK

E43 E
J/C

E42

D
J/C

2 E
BLK

BLK

11

13

14

A J/B side connector (BCM)

I4RS0A910945-

9A-65 Wiring Systems:

D-3 Front Fog Light System Circuit Diagram

S4RS0A910E022

BCM

19
15A
J/B

FR FOG

Individual circuit fuse box (No.1)

A 14

G34
"D-4" RY

RY

GRY/RED

WHT/GRN

RED/YEL

E37 G35

G31
J/C

E34

D 4
RED/YEL GRY/RED BLK LT GRN

Relay

G29
TERMINAL POSITION

IG

LOAD

Il

Ile

FREE

LT GRN Switch

LT GRN

PUSH

E18
8 5
BLK

E12

G31
J/C

A 1

(L)

(R)

A
BLK BLK BLK BLK

G15
J/C

BLK

BLK

BLK

A
BLK

A
BLK

7 11 9

A J/B side connector (BCM)

I4RS0A910946-

Wiring Systems:

9A-66

D-4 Illumination Light System Circuit Diagram

S4RS0A910E023

A J/B side connector (BCM) J/B

32
10A

TAIL

G34

15

L05

WHT/RED

RED/YEL

G25
T -B P OFF TAIL HEAD

5
T (H) EL

RED/YEL

L08
J/C

7
RY

8
RED/YEL

L09

RED/YEL

RED/YEL
RY

RED/YEL

Multi information display "G-2"

RED/YEL

RED/YEL

G31
J/C

D
RY Tail light (L)

L23

2
A/T Shift lever

D
BLK RED/YEL

D
RED/YEL

D
RED/YEL

D
RED/YEL

"D-2"

RY

RY Audio "G-1"

RY Mode control switch "E-1"

RY

BLK

Switch
"D-3" IF EQPD

Switch
"D-6"

L24

B
J/C

B
BLK

11
A/T

17
I4RS0A910947-

9A-67 Wiring Systems:

D-5 Interior Light System Circuit Diagram

S4RS0A910E024

40
J/B

15A

RADIO
1

A J/B side connector (BCM)

K01

L05

14

WHT/RED
WR

WHT/RED

K02

L19
Interior light
ON OFF

2
Luggage compartment light

1
DOOR

3
BY

BLK/YEL BLK WHT

K01
J/B

G34

L01

3
BCM

L42 O01

BLK/YEL

15
BLK
BR

O04
GR

Rear end

G15

A
J/C

BLK/RED
ON

OFF

GRY/RED

Solenoid

1 A A
BLK/RED BLK/RED BLK/RED

L40
BLK BLK

1 OFF

L16

1 OFF

L34 1
OFF ON
Front door switch

L12

1 OFF
Front door switch

BLK

ON
(L) (R)

ON

ON

11

Rear door switch

19
I4RS0A910948-

Wiring Systems:

9A-68

D-6 Turn Signal and Hazard Warning Light System Circuit Diagram
S4RS0A910E025

25
J/B

METER

Flasher relay 2 HAZ 6 SW-L

10A

IG 7 3 GRN 1 LP-L 5 LP-R

4 SW-R

G34

14
BCM

12

G34 11

19

L05

10

RED/YEL
"D-4" RY

BR

RB

G31 D
J/C

GRN/RED BLU/RED WHT RED/BLU

BLU/YEL

RY

L43
RED/YEL

L20

G11

4
ON OFF

2
P

G25
T L TL

11
TB TR

13 5
(L) (R)

Switch

TURN

Rear turn signal light

N R

3
Turn signal switch

12
BLK/ORN BLK

BLK BLK/ORN

G31
J/C

BLK

BLK

C
BLK

G15 A
J/C

BLK

BLK

BLK/ORN

11

10

13

14
A J/B side connector (BCM)
I4RS0A910949-

9A-69 Wiring Systems:

1
J/B

E39

G33

12

GRN/RED GRN/RED BLU/YEL

GR

BLU/YEL

BY

(Turn (L))

(Turn (R))

"C-2"

E19

2
Side turn signal light (L)

E20

2
FR turn signal light (L)

E06

2
Side turn signal light (R)

E09

2
FR turn signal light (R)

BLK

BLK

1
BLK

BLK

E43
J/C

E42

D
J/C

BLK

5
I4RS0A910950-

Wiring Systems:

9A-70

D-7 Brake Light System Circuit Diagram

S4RS0A910E026

8
15A
A/T

STOP LAMP

Individual circuit fuse box (No.1)

TCM

"A-6" PB

PNK

PNK/BLK

E47

Brake light switch

2
GRN/YEL GY A/T shift lever "A-6"

4
GW

GRN/WHT

E41

1
J/B

L06

2
GRN/WHT

8
GRN/WHT

GRN/WHT

GW
ECM

GW
ABS Cont.M

"A-5"

"F-2"

L08
J/C

D
J/C

D
GRN/WHT

L09

GRN/WHT

L17
High mounted stop lamp

L20

L43

(R) BLK 1

(L)

5
BLK

Brake light

5
BLK

18

14

13
I4RS0A910951-

9A-71 Wiring Systems:

D-8 Back-Up Light System Circuit Diagram

S4RS0A910E027

24
10A

BACK

J/B

A/T

E41
RED/BLK

14

RED/BLK

C28
P R N

L D 2

E24 C36
Transaxle range sensor M/T

19

RED/BLK

C30

RED
R R

Back-up light switch OFF ON

RED
TCM

1
RED

"A-6"

20

RED

E41

11
J/B

L06 L28
5
RED Reversing signal pick-up for optional navigation

3 F
J/C

RED

L09
J/C

L08

D
RED

F
RED

L43 1

L20

(L)

(R) Back-up light

BLK

BLK

13

14
I4RS0A910952-

Wiring Systems:

9A-72

E-1 Heater System Circuit Diagram

S4RS0A910E028

J/B

24
10A

BACK

G34

"D-4" RY

RED/YEL

RED/BLK

BCM

G31
J/C

Relay "B-3" BR "B-3" B

BCM

"A-8"

B
RED/BLK

GW

G01
RED/YEL BLK/RED BRN

M
Fresh / Recircle actuator RED/BLK GRN/WHT

1
BRN/WHT

3
GRN

1
RED

G18

8
REAR DEF

10

13

14

A/C

HARF REO CIRCUIT FRE REO

Mode control switch

3
BLK

G31
J/C

A
BLK/ORN

G15
J/C

BLK

A
BLK BLK

B
BLK/ORN

11

10
I4RS0A910953-

9A-73 Wiring Systems:

Individual circuit fuse box (No.1)

4
30A

HTR FAN

38 E39
BLU

10A 2 5

IG2 SIG
J/B

Heater relay 1 3

G32

G34

BLK/YEW

G05
Blower fan

M
1

ECM

Heater resister BLK/WHT

BLK

"A-5" BW

G06

BRN/WHT

YEL

BLK/WHT

BLU/WHT

RED

G15
J/C

G19

2 A

FAN

Heater fan switch

BLK BLK

12

11
I4RS0A910954-

Wiring Systems:

9A-74

F-1 Air-Bag System Circuit Diagram

S4RS0A910E029

J/B

30
15A

A/BAG

L04

BCM

Forward sensor (R) "A-8" Y PW

E13

RED

YEL

PPL/WHT

ORN

PNK/BLK

E44 L03

ORN

PNK/BLK

L29

27

37

32

50

51

A/B SDM

28
GRN

4
GRN/RED

6
YEL/RED

10

BLU/RED

L32 G04
GRN

L32 G04

3
BLU/YEL

GRN/RED BLU/RED BLU/ORN YEL/RED

G26
BLK Contact coil

2
GRN/YEL GRN/ORN

G10

L10

L36

15
I4RS0A910955-

9A-75 Wiring Systems:

IF EQPD "C-3" YB

YEL/BLK

sensor

sensor

L11 G34
J/B

L35

13
WHT/RED

L04

LT GRN/BLK

WHT/GRN

LT GRN1

YEL/BLK

L29

46

47

45

44

A/B SDM

12

11
GRY

13

14

20

19

21

22

BRN/WHT

BRN

GRY/RED YEL/GRN BLK/YEL BRN/YEL

YEL/BLU

L25

L30

L18

L41

Side curtain

Side curtain

I4RS0A910956-

Wiring Systems:

9A-76

F-2 Anti-Lock Brake System Circuit Diagram

S4RS0A910E030

16
30A

ABS SOL

9
30A

ABS MOT

Individual circuit fuse box (No.1)

31
10A

ABS

J/B

E41

(ABS) "C-3" PB Brake light switch "D-7" GW WHT/BLU WHT/RED GRN/ORN PNK/BLK GRN/WHT RED/BLU RB

E41
J/B

G35 E37

14

8
GRN/WHT

PNK/BLK

RED/BLU

E03

14

23

17

ABS Cont.M

13

26

BLK

BLK

6
I4RS0A910957-

9A-77 Wiring Systems:

J/B

40
15A

RADIO

G33

WHT/RED

Wheel speed sensor (RL)

Wheel speed sensor (RR)

Wheel speed sensor (FL)

Wheel speed sensor (FR)

L38

1
LT GRN/BLK

L14
YEL

2
BRN

E25

E05

LT GRN

L02 E45

RED

RED/BLK

WHT

WHT/BLK

G17
J/C

LT GRN

LT GRN/BLK

YEL

BRN

E03

15

16

25

24

21

22

19

18

ABS Cont.M

E03

5
PPL/WHT
WHT/RED

PW PPL/WHT

E42
J/C
BLK/ORN

E43
J/C D

E46

9
BCM

E24 C36

15

E38 G36

G37
14
BCM

PPL/WHT

RB BLK/ORN BLK

"A-8" WB

G16
J/C

G15
J/C

BLK/ORN

RED/BLK WHT/BLK

A
PPL/WHT

G20
A
BLK

14

16

A
BLK DLC

11
I4RS0A910958-

Wiring Systems:

9A-78

F-3 Power Steering System Circuit Diagram

S4RS0A910E031

29
10A

IG1 SIG

J/B

12
50A

EPS

Individual circuit fuse box (No.1)

E41

12

LT GRN/BLK

E48 E50

GRN

LT GRN/BLK

E52

E49

P/S Cont.M

14
RED/BLU

E49

E52

20

16

18

19

E50 E48

5
BLK GRN RED YEL WHT BLU BRN

RED/BLU

RB
ECM

E53

"A-5"

Torque sensor

8
I4RS0A910959-

9A-79 Wiring Systems:

J/B

40
15A

RADIO

25
10A

METER

G33

G33
ECM

RED/BLK

WHT/RED "A-5" B P

G28

31

G17
J/C

B
BRN PPL

EPS

25
B
GRY

G35 E37
WHT/RED G

1
GRY

E48 E50
BRN 1

1
PPL

4
GRY

E52

12

P/S Cont.M

E51

11
PPL/WHT

6
BLK WHT/RED RED PPL/WHT

E46
BCM

9
PPL/WHT

PW

E42
J/C

E43
J/C

E54

G37 G16
J/C

D
BCM

PPL/WHT

RB

"A-8" WB

G15
J/C

A
BLK

A
PPL/WHT RED/BLK WHT/BLK

E38 G36

14

BLK/ORN

BLK/ORN

E24 C36

15

A
BLK

A
BLK

G20

16

14

5
BLK/ORN

DLC

11

3
I4RS0A910960-

Wiring Systems:

9A-80

G-1 Audio System Circuit Diagram

S4RS0A910E032

J/B

40
15A

RADIO

27
15A

ACC 2
BCM

"A-8"

"D-4" RY

G33

11

RY

WHT/RED

BLU/WHT

RED/YEL

G17
J/C

G31
J/C

Antenna amplifier

Steering switch (COMB switch)

L39
D
WHT/GRN

G27

L33 G03
WHT/RED BLU/WHT RED/YEL

18
GRN BLK/YEL

WHT/GRN

G12

10

19

20

Audio

13

4
YEL/RED

14

5
LT GRN

15

6
GRY/RED

16

11

PNK

BLU

YEL/BLK

LT GRN/BLK

GRY

G03 L33
PNK

13

12

15

14

YEL/RED BLU YEL/BLK

LT GRN LT GRN/BLK

GRY/RED GRY

BLK

L31 J09

18

14

L07 J01

18

14

L37 J21

L13 J16

LT GRN PNK BLU PNK BLU YEL/RED YEL/BLK YEL/RED YEL/BLK LT GRN/BLK

GRY/RED GRY

J12

J10

J04

J02

J22

J17

Front

Tweeter

Front

Tweeter

Rear (L)

Rear (R)

10
I4RS0A910961-

9A-81 Wiring Systems:

G-2 Multi Information Display / Accessory Socket System Circuit Diagram

S4RS0A910E033

A J/B side connector (BCM)

J/B

27
15A

ACC 2

40
15A

RADIO

E14
Ambient temperature sensor

L05

12

G33

YEL/BLK

11

1
YEL/RED

E46
BLU/WHT WHT/BLK WHT/RED

10

BCM

G37

11

8
J/B

14

L28 L44

1
YEL

G17
J/C

WHT/BLK

G34
C

L46

G16
J/C

C
GRY

ACC Socket BLU/WHT YEL

C
RED/YEL "D-4" RY Y G

1
BLK

G14
3

Multi information display

5
BLK BLK/ORN

G15
J/C

BLK/ORN

18

10
I4RS0A910962-

Wiring Systems:

9A-82

List of Connectors
List of Connectors
S4RS0A910F001

Refer to C Connector: . Refer to E Connector: . Refer to G Connector: . Refer to J Connector: . Refer to K Connector: . Refer to L Connector: . Refer to O Connector: . Refer to R Connector: .

C Connector
S4RS0A910F002

C01
1 2 3
MCONF030051-01

C02
1 2 3
MCONF030055-01

C03
1 2 3
MCONF030055-01

C04
1 2

C05
1 2

C06
1 2

MCONF020065-01

MCONF020065-01

MCONF020065-01

C07
1 2

C08
1 2 3

C09
1 2
MCONF020057-01

C10
1 2 3 4 5 6
MCONF060018-01

C11
1 2 3

C12
1 2 3
MCONF030084-01

MCONF020065-01

MCONF030016-01

MCONF030062-01

C13

C14
1 2

C15
1 2 4

C16
1 3 2 4

C17

C18
1
MCONF010027-01

1
MCONF010076-01

MCONF050025-01

3
MCONF020156-01

MCONF040008-01

MCONF040024-01

C19
2 1

C20
1 2 3
MCONF030052-01 MCONM020042-01

C21
1 2
MCONF020194-01

C22
1
MCONF010057-01

C23
1
MCONF010019-01

C24
1
MCONF010077-01

C25
1 2 3
MCONF030052-01

C26
1
MCONF010054-01

C27
1 2
MCONF020064-01

C28
1 5 2 3 4

C29
1 6 2 7 3 8 4 5

C30
1 2
MCONF020156-01

6 7 8 9 10
MCONF100053-01

9 10

MCONF100048-01

A/T C31 C33 C34

1 1
MCONF010078-01

A/T C35

M/T

3 4

1
MCONF010047-01

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
MCONF240011-01

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
MCONF260014-01

9A-83 Wiring Systems: C36 (TO E24) C37

1
1 5 2 6 7 8 3 4

C38
2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Weld splice
MCONF200011-01

9 10 13 14

11 12

15 16 17 18 19 20

31 32 33 34 35 36 37 38 39 40 41 42 43

44 45

MCONN000002-01

46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
MCONF600002-01

C39
Weld splice
MCONN000002-01

C40
Weld splice
MCONN000002-01

C41
Weld splice
MCONN000002-01

E Connector
S4RS0A910F003

E01
1 4 2 5 3 6

E02
1 2
MCONF020195-01

E03
1 2 3 4 5 6 7 8 9 10 11 12 13

E04
1 2 3

E05
2 1
MCONM020043-01

14 15 16 17 18 19 20 21 22 23 24 25 26
MCONF260011-01

MCONF030062-01

MCONF060062-01

E06
1 2
MCONF020196-01

E07
1 2
MCONF020013-01

E08
1 2 3

E09
1 2
MCONF020197-01

E10
1 2
MCONF020008-01

E11
1 2
MCONF020008-01

MCONF030101-01

E12

E13

E14

E15

E17
1 2

E18

1 2
MCONF020198-01

1 2
MCONF020199-01

1
MCONF010079-01

1 2 3 4
MCONF020198-01 MCONF040094-01

MCONF020200-01

IF EQPD E19
1 2
MCONF020196-01

IF EQPD E20
1 2
MCONF020197-01

E21
1 2 3
MCONF030101-01

E22
1 2
MCONF020013-01

E23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

E24 (TO C36)

E25

E26

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

4 3 14 13

2 1

10 9 8 7 6 5 12 11 20 19 18 17 16 15

2 1
MCONM020043-01

1 2
MCONF020114-01

31 32 33 34 35 36 37 38 39 40 41 42 43

44 45

MCONM200005-01

46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
MCONF600003-01

Wiring Systems: E27

1 2
MCONF020201-01

9A-84

E28
1 2 4

E29
1 2 4

E30
1 2 4

E31
1 2 5 3 4
MCONF040004-01

E32
1 2 3 4
MCONF040004-01

MCONF050015-01

MCONF050015-01

MCONF050015-01

E33
1 2 3 4
MCONF040004-01

E34
1 2 3 4
MCONF040004-01

E35
1 2 3 4
MCONF040004-01

E36
1 2 3 4
MCONF040004-01

E37 (TO G35)

3 1 2 8 7 5 4 6 13 12 10 9 11 15 14
MCONM150001-01

E38 (TO G36)

10 9 8 7 6 5 4 3 2 1 20 19 18 17 16 15 14 13 12 11
MCONM200008-01

E39
1 2 3 4 5 6 7 8 9 10
MCONF100003-01

E40
1 2
MCONF020202-01

E41
1 2 3 4 5 6 7
MCONF160034-01

8 9 10 11 12 13 14 15 16

E42
A A B B C C D D D E E E

E43
A A B B C C D D D E E E

E44 (TO L03)

1 3

2 4

MCONF040095-01

MCONF120027-01

MCONF120027-01

E45 (TO L02)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
MCONF170005-01

E46
1 2 3 4 5 6 7 8 9 10 11 12 13 14
MCONF140012-01

E47
1 3 2 4

E48 (TO E50)

3 8 7 6 2 5 1 4

MCONF040016-01

MCONM080012-01

E49
1 2
MCONF020203-01

E50 (TO E48)

1 4 2 5 6 7 3 8

E51
1 2
MCONF020204-01

E52
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
MCONF200021-01

MCONF080014-01

E53

E54
1 2

E55
Weld splice
MCONN000002-01

1 2 3 4 5 6 7
MCONF070015-01

MCONF020205-01

G Connector
S4RS0A910F004

G01
1 2 3 4 5 6 7
MCONF070001-01

G02
1 2 3 4

G03 (TO L33)

10 9 8 7 6 5 4 3 2 1 20 19 18 17 16 15 14 13 12 11
MCONM200008-01

G04 (TO L32)

4 3 2 1
MCONM040015-01

G05
1 2
MCONF020206-01

MCONF040096-01

9A-85 Wiring Systems: G06

1 2 3 4
MCONF040097-01

G09
1 2
MCONF020112-01

G10
1 2

G11
1 2 3 4
MCONF040098-01 MCONF020207-01

G12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
MCONF200014-01

G14

G15
A A A A A A B B B B B B B

G16
A A B A B B C C C D D D D

1 2 3 4 5 6 7
MCONF070004-01

MCONF130007-01

MCONF130008-01

G17
A A A A B B B B B C C C C

G18

G19

1 2 3 7 8 9 10

4 5 6 11 12 13 14
MCONF140018-01

1 4

2 3 5 6 7
MCONF070016-01

MCONF130009-01

G20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
MCONF160023-01

G21
1 2 3 4 5 6
MCONF060063-01

G22
1 4 2 5 6 7 3 8

G23
1 2 3 4 5 6 7 8 9 10
MCONF100038-01

MCONF080014-01

G24
1 2 3 4 5 6 7 8 9 10 11 12
MCONF120026-01

G25
1 2 3 4 5 6 7 8 9 10 11 12 13
MCONF130010-01

G26
1 2
MCONF020111-01

G27
1 2 3 4 5
MCONF050021-01

G28

G29

G31
A A A A A B B B B B B C C C C C D D D D D D

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
MCONF320005-01

1 2 3 4 5 6 7 8
MCONF080002-01

MCONF220011-01

IF EQPD G32
1 2
MCONF060064-01

G33
1 2 3 4 5 6 7 8 9 10 11 12
MCONF120028-01

G34
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
MCONF200020-01

G35 (TO E37)

1 3 2 4 5 7 8 6 9 10 12 13 11 14 15
MCONF150002-01

3 4 5 6

G36 (TO E38)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
MCONF200021-01

G37
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
MCONF220009-01

Wiring Systems:

9A-86

J Connector
S4RS0A910F005

J01 (TO L06)

2 1 4 3 8 7 6 5 12 11 10 9 16 15 14 13

J02

J03

J04

J05

J06

1 20 19 18 17 24 23 22 21 28 27 26 25 32 31 30 29 34 33
MCONM340002-01

2 1 7 6 5 4

1 3 2
MCONF020112-01

1 3

2 6

1 5

2 6 7 8

9 10

MCONF020134-01

MCONM070005-01

MCONF060046-01

MCONF100054-01

J07

J08

J09 (TO L31)

2 1 4 3 8 7 6 5 12 11 10 9 16 15 14 13

J10

1 2

3 4 5

1 2 3 4

5 6 7 8
MCONF180011-01

6 7 8 9 10 11 12 13
MCONF130011-01

9 10 11 12 13 14 15 16 17 18

1 20 19 18 17 24 23 22 21 28 27 26 25 32 31 30 29 34 33
MCONM340002-01

MCONF020134-01

J11
2 1 7 6 5 4 3

J12
1 2
MCONF020112-01

J13
1 5 2 6 7 8 3 4

J14
1 3 2 6

J15
1 2 3 4 5
MCONF050001-01

J16 (TO L13)

1 2 3

9 10

MCONM070005-01

MCONF100054-01

MCONF060046-01

4 5 6 7 8
MCONF080026-01

J17
1 2
MCONF020112-01

J18
1 2
MCONF020208-01

J19
1 2 3 4 5
MCONF050001-01

J20
1 5 2 6 7 8 3 4

J21 (TO L37)

1 2 3

J22
1 2
MCONF020112-01

9 10

4 5 6 7 8
MCONF080026-01

MCONF100055-01

J23
1 2
MCONF020208-01

J24
1 2 3 4 5
MCONF050001-01

J25
1 5 2 6 7 8 3 4 9 10

MCONF100055-01

9A-87 Wiring Systems:

K Connector
S4RS0A910F006

K01
1 3 4 5 2 6

K02
1 2 3

MCONF030102-01

MCONF060065-01

L Connector
S4RS0A910F007

L01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
MCONF180012-01

L02 (TO E45)

5 9 4 8 3 2 7 1 6

L03 (TO E44)

2 4 1 3

L04

17 16 15 14 13 12 11 10
MCONM170001-01

MCONF040033-01

MCONM040022-01

L05

L06

L07 (TO J01)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
MCONF340005-01

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
MCONF180013-01

1 8

9 10 11 12 13 14 15 16
MCONF160014-01

L08
A A B B C C D D E E F F

L09
A A B B C C D D E E F F

L10

L11

1 2
MCONF020209-01

1 2
MCONF020210-01

MCONF120029-01

MCONF120029-01

IF EQPD L12
1
MCONF010060-01

L13 (TO J16)

3 2 1

L14
2 1
MCONM020044-01

L15 (TO R01)

2 1 4 3
MCONM040023-01

L16
1
MCONF010060-01

L17
2 1
MCONM020045-01

8 7 6 5 4
MCONM080013-01

L18
1 2

L19
1 2

L20
1 2 3 4 5 6
MCONF060044-01

L21 (TO L22)

1 2

L22 (TO L21)

2 1
MCONM020043-01

L23
1 2 3 4 5 6
MCONF060044-01

MCONF020211-01 MCONF020207-01

MCONF020060-01

IF EQPD

A/T

Wiring Systems: L24

A A A A A A B B B B B B B 1 2 1 2 1
MCONF010021-01 MCONF020212-01

9A-88

L25

L26

L27

L28 (TO L44)

MCONF020151-01

1 4

2 5

3 6

MCONF060013-01

MCONF130007-01

IF EQPD L29 L30 L31 (TO J09)

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 2 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
MCONF340005-01 MCONF020212-01

9 10 11 12 13 14 15 16

MCONF510002-01

IF EQPD L32 (TO G04)

1 2 3 4
MCONF040099-01

L33 (TO G03)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
MCONF200003-01

L34
1
MCONF010060-01

L35
1 2
MCONF020210-01

L36
1 2
MCONF020209-01

IF EQPD L37 (TO J21)

3 2 1

L38
2 1
MCONM020044-01

L39

L40

L41
1 2

L42 (TO O01)

3 2 1

8 7 6 5 4
MCONM080013-01

1
MCONM010004-01

1
MCONF010060-01 MCONF020207-01

8 7 6 5 4
MCONM080013-01

IF EQPD L43
1 2 3 4 5 6
MCONF060044-01

L44 (TO L28)

3 2 1 6 5 4
MCONM060012-01

L46
1 2
MCONF020116-01

L47
1 2
MCONF020013-01

L48
1 2
MCONF020013-01

O Connector
S4RS0A910F008

O01 (TO L42)

1 2 3

O02
1
MCONF010061-01

O03
1 3 2 4

O04
1 3 2 4

O05
1 3 2 4

O06
1
MCONF010061-01

4 5 6 7 8
MCONF080027-01

MCONF040012-01

MCONF040095-01

MCONF040095-01

R Connector
S4RS0A910F009

R01 (TO L15)

1 2 3 4
MCONF040100-01

R02
1 3 2 4

MCONF040101-01

9B-1 Lighting Systems:

Lighting Systems
Component Location
Lighting System Location
S4RS0A9203001

11

14

1 6 4 3 5 12

9 8 10

[A]

15

13 7 15 15
I4RS0A920001-

1. Headlight bulb 2. Socket cover 3. Clearance light bulb 4. Clearance light bulb socket 5. Turn signal light bulb 6. Turn signal light bulb socket

7. Headlight unit 8. Lighting switch 9. Front fog light (if equipped) 10. Front fog light switch (if equipped) 11. Front fog light relay 12. Hazard warning switch

13. Turn signal / hazard warning relay 14. Rear combination light 15. Junction block assembly : BCM cannot be removed from junction block. [A]: Junction block assembly viewed from relay side

Lighting Systems:

9B-2

Interior Light System Location

S4RS0A9203002

2 4

3
I4RS0A920002-

1. Dome light 2. Luggage compartment light

3. Door switches (both sides) 4. Rear end door switch (included in lock assembly)

Diagnostic Information and Procedures

Headlight Symptom Diagnosis
S4RS0A9204001

Condition Possible cause Headlights do not light up Bulbs blown Lighting or dimmer switch faulty Headlight R and L fuses blown Wiring or grounding faulty Bulb blown Headlight R or L fuse blown Wiring or grounding faulty Bulb blown Lighting or dimmer switch faulty Wiring or grounding faulty

Only one headlight does not light up Only one beam (Hi or Lo) does not light

Correction / Reference Item Replace bulbs. Check headlight switch referring to Headlight Switch (in Lighting Switch) Inspection: . Replace fuse and check for short circuit. Repair circuit. Replace bulb. Replace fuse and check for short circuit. Repair circuit. Replace bulb. Check headlight switch referring to Headlight Switch (in Lighting Switch) Inspection: . Repair circuit.

9B-3 Lighting Systems:

Turn Signal and Hazard Warning Light Symptom Diagnosis

S4RS0A9204003

Condition Flash rate high or one side only flashes

Possible cause Correction / Reference Item Bulb blown on flash rate high-side Replace bulb. Incorrect bulb Replace bulb. Turn signal / hazard warning relay faulty Check turn signal / hazard warning relay referring to Turn Signal and Hazard Warning Relay Inspection: . Open circuit or high resistance existing Repair circuit. either; between turn signal switch and non lighting bulb, or between hazard warning switch and non lighting bulb Wiring or grounding faulty Repair circuit. No flashing Circuit fuse(s) blown Replace fuse(s) and check for short circuit. Hazard warning switch faulty Check hazard warning switch referring to NOTE: Hazard Warning Switch Inspection: . Check turn signal light switch referring to Turn Use SUZUKI scan tool Turn signal light switch faulty Signal Light Switch (in Lighting Switch) makes it easy to check Inspection: . whether a faulty Turn signal / hazard warning relay faulty Check turn signal / hazard warning relay condition is on the referring to Turn Signal and Hazard Warning input side or output Relay Inspection: . side of BCM. For Open circuit or high resistance existing Repair circuit. checking procedure, between battery and switch refer to Diagnosis Wiring or grounding faulty Repair circuit. Using Output Test BCM faulty Replace after making sure that none of above Function of SUZUKI parts is faulty. Scan Tool under Scan Tool Data: in Section 10B. Check each part in the order from the top of the following list. Supply voltage low Check charging system. Turn signal / hazard warning relay faulty Check turn signal / hazard warning relay referring to Turn Signal and Hazard Warning Relay Inspection: .

Flash rate low

Clearance, Tail and License Plate Light Symptom Diagnosis

S4RS0A9204004

Condition All lights do not light up

Possible cause Circuit fuse blown Lighting and dimmer switch of combination switch faulty Wiring or grounding faulty Bulb(s) blown Wiring or grounding faulty

Some lights do not light up

Correction / Reference Item Replace fuse and check for short circuit. Check lighting and dimmer switch referring to Headlight Switch (in Lighting Switch) Inspection: . Repair circuit. Replace bulb(s). Repair circuit.

Lighting Systems:

9B-4

Back-Up Light Symptom Diagnosis

S4RS0A9204005

Condition Back-up lights do not light up

Possible cause Bulb(s) blown Circuit fuse blown Back-up light switch (M/T) or transmission range sensor (A/T) faulty

Back-up lights stay on

Wiring or grounding faulty Back-up light switch (M/T) or transmission range sensor (A/T) faulty

Correction / Reference Item Replace bulb(s). Replace fuse and check for short circuit. Check back-up light switch or transmission range sensor referring to Back Up Lamp Switch Inspection: in Section 5B or Transmission Range Sensor (Shift Switch) Inspection and Adjustment: in Section 5A. Repair circuit. Check back-up light switch or transmission range sensor referring to Back Up Lamp Switch Inspection: in Section 5B or Transmission Range Sensor (Shift Switch) Inspection and Adjustment: in Section 5A.

Stop (Brake) Lamp Symptom Diagnosis

S4RS0A9204006

Condition Stop (brake) lamp do not light up

Possible cause Bulb(s) blown Circuit fuse blown Stop (brake) lamp switch faulty

Wiring or grounding faulty Stop (brake) lamp stay on Stop (brake) lamp switch faulty

Correction / Reference Item Replace bulb(s). Replace fuse and check for short circuit. Check stop (brake) lamp switch referring to Stop (Brake) Lamp Switch Inspection: . Repair circuit. Check or adjust stop (brake) lamp switch referring to Stop (Brake) Lamp Switch Inspection: or Stop Light Switch Adjustment: in Section 4A.

Front Fog Light Symptom Diagnosis (If Equipped)

S4RS0A9204007

Condition Only one light does not light Front fog lights do not light

Possible cause Bulb blown Wiring or grounding faulty Circuit fuse blown Front fog light switch faulty Front fog light relay faulty Wiring or grounding faulty

Correction / Reference Item Replace bulb. Repair circuit. Replace fuse and check for short circuit. Check front fog light switch referring to Front Fog Light Switch Inspection: . Check front fog light relay referring to Front Fog Light Relay Inspection: . Repair circuit.

9B-5 Lighting Systems:

Interior Light Symptom Diagnosis

S4RS0A9204009

NOTE: Use SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or output side of BCM. For checking procedure, refer to Diagnosis Using Output Test Function of SUZUKI Scan Tool under Scan Tool Data: in Section 10B. Check each part in the order from the top of the following list. Condition Possible cause Dome light does not light Bulb blown up Circuit fuse blown Dome light switch faulty Door switch faulty Wiring or grounding BCM faulty Luggage compartment light does not light up Bulb blown Back door switch faulty Wiring or grounding faulty Correction / Reference Item Replace bulb. Replace fuse and check for short circuit. Check dome light switch. Check door switch referring to Door Switch (Front / Rear Door) Inspection: in Section 9C. Repair circuit. Replace after making sure that none of above parts is faulty. Replace bulb. Check switch referring to Rear End Door Switch Inspection: in Section 9C. Repair circuit.

Repair Instructions
Headlight Housing Removal and Installation
S4RS0A9206001

Removal 1) Disconnect negative () cable at battery. 2) Remove front bumper. Refer to Front Bumper and Rear Bumper Components: in Section 9K. 3) Remove headlight mounting bolts. 4) Detach headlight housing (1) from vehicle. 5) Disconnect couplers (2) from headlight housing (1).

Installation Reverse removal procedure noting the following. Install headlight mounting bolts, and then tighten headlight mounting bolts (1 3) according to numerical order as shown in figure.
2

1 3 2 1

I4RS0A920004-

After installation, be sure to inspect and adjust aiming referring to Headlight Aiming Adjustment with Screen: .

I4RS0A920003-

Lighting Systems:

9B-6

Headlight Bulb Replacement

S4RS0A9206002

WARNING: To avoid danger of being burned, dont touch when the bulb is hot. Dont touch glass surface of bulb, to avoid deteriorate as the case may be unclear when bulb light on at dirty condition. 1) Disconnect negative () cable at battery. 2) Disconnect coupler from bulb. 3) Remove socket cover (1). 4) Replace bulb (2) and assemble all removed parts.
1 2

iii) i)

ii)

I4RS0A920005-

Headlight Aiming Adjustment with Screen

S4RS0A9206003

NOTE: Unless otherwise obligated by local regulations, adjust headlight aiming according to the following procedure. After replacing headlight housing, be sure to adjust aiming. 1) Make sure the following items. Place vehicle on a flat surface in front of blank wall (screen) (1) ahead of headlight surface. Distance a 10 m (32.8 ft.) Adjust air pressure of all tires to the specified value respectively. Bounce vehicle body up and down by hand to stabilize suspension. Carry out aiming with a driver aboard. Drivers weight 75 kg (165 lb) 2) Check to see if hot spot (high intensity zone) of each low beam axis falls as shown in figure. Hot spot specification Angle b: 0.75 (Specification) Calculated distance H: Approx. 130 mm (5.15 in.)

9B-7 Lighting Systems: 3) Align headlight aiming to specification by adjusting aiming gear if it is not set properly.

I4RS0A920006-

2. Headlight bulb 3. Cut line (bounding line) 4. Hot spot 5. Aiming gear (for up / down adjustment) 6. Turning (for up adjustment)

7. Turning (for down adjustment) 8. Aiming gear (for right / left adjustment) 9. Turning (for right adjustment) 10. Turning (for left adjustment) 11. Headlight housing

X-X: Horizontal center line of headlight bulbs A-A: Vertical center line of left headlight bulb B-B: Vertical center line of right headlight bulb [A]: Left headlight [B]: Right headlight

Headlight Switch (in Lighting Switch) Removal and Installation

S4RS0A9206004

Removal 1) Disconnect negative cable at battery. 2) Remove steering column hole cover (1). 3) Remove steering column covers (2). Turn steering wheel to remove steering column cover screws (3).

3
I4RS0A920008-

Installation Reverse removal procedure for installation.

1
I4RS0A920007-

4) Remove lighting switch (1) from combination switch assembly (2) and disconnect its coupler (3).

Lighting Systems:

9B-8

Headlight Switch (in Lighting Switch) Inspection

S4RS0A9206005

Hazard Warning Switch Removal and Installation

S4RS0A9206019

Check for continuity between terminals at each switch position. If check result is not as specified, replace switch.
HI HEAD

CLEARANCE

Removal 1) Disconnect negative () cable at battery. 2) Remove center ventilation louver (1) referring to Center Ventilation Louver Removal and Installation: in Section 7A. 3) Disconnect coupler, and then remove hazard warning switch (2) from center ventilation louver (1) while releasing the locks (3).

OFF PASS 1

2 3
I4RS0A920010-

1 Terminal Shaft condition LOW OFF PASS HI LOW CLEARANCE PASS HI LOW HEAD PASS HI

2 3 5

5 3 1 2 4

Installation Reverse removal procedure for installation.

Hazard Warning Switch Inspection

S4RS0A9206010

Check for continuity between terminals at each switch position. If check result is not as specified, replace switch.

I4RS0A920009-

Terminal Shaft condition OFF ON

I4RS0A920011-

9B-9 Lighting Systems:

Stop (Brake) Lamp Switch Inspection

S4RS0A9206011

Check stop (brake) lamp switch for continuity between terminals at each switch position. If check result is not as specified, replace switch.
4 3

Turn Signal and Hazard Warning Relay Removal and Installation

S4RS0A9206020

Removal 1) Disconnect negative () cable at battery. 2) Remove junction block assembly referring to BCM (Included in Junction Block Assembly) Removal and Installation: in Section 10B. 3) Remove turn signal and hazard warning relay. Installation Reverse removal procedure for installation.

Terminal Shaft condition FREE PUSH

I4RS0A920012-

Turn Signal and Hazard Warning Relay Inspection

S4RS0A9206021

Turn Signal Light Switch (in Lighting Switch) Removal and Installation
S4RS0A9206012

1) Connect turn signal and hazard warning relay (1), battery (2) and six test bulbs ((12V, 21W) (3) and 12 V, 5W (4)) as shown.
1 3 2 7 6 5 1 4

For removal and Installation, refer to Headlight Switch (in Lighting Switch) Removal and Installation: .

Turn Signal Light Switch (in Lighting Switch) Inspection

S4RS0A9206013

Check for continuity between terminals at each switch position. If check result is not as specified, replace switch.
L

I4RS0A920014-

2) Check turn L circuit Connect terminal 5 and battery negative () terminal by a jumper wire. Check left side bulbs (1) for flashing cycle. If check result is not as specified, replace turn signal and hazard warning relay. Reference flashing cycle 60 120 cycle/minute

3 1 8 7 6

2 5

1 4

3 Terminal

Turn signal SW L N R

I4RS0A920015I4RS0A920013-

Lighting Systems: 3) Check turn R circuit Connect terminal 6 and battery negative () terminal by a jumper wire. Check right side bulbs (1) for flashing cycle. If check result is not as specified, replace turn signal and hazard warning relay. Reference flashing cycle 60 120 cycle/minute

9B-10

3 1 8 7 6

2 5

1 4 2

2
I4RS0A920018-

Installation Reverse removal procedure for installation.

I4RS0A920016-

Front Fog Light Assembly Removal and Installation

S4RS0A9206016

4) Check Hazard ON circuit Connect terminal 8 and battery negative () terminal by a jumper wire. Check all bulbs (1) for flashing cycle. If check result is not as specified, replace turn signal and hazard warning relay. Reference flashing cycle 60 120 cycle/minute

Removal 1) Disconnect negative () cable at battery. 2) Remove front bumper. Refer to Front Bumper and Rear Bumper Components: in Section 9K. 3) Disconnect couplers (1) from fog light (2). 4) Remove fog light screws (3), and remove front fog light assembly (2).

3 3 1 1 8 7 6 2 5 1 4 3

1
I4RS0A920019I4RS0A920017-

License Lamp Assembly Removal and Installation

S4RS0A9206022

Removal 1) Disconnect negative () cable at battery. 2) Remove rear bumper. Refer to Front Bumper and Rear Bumper Components: in Section 9K 3) Disconnect coupler (1) from license lamp assembly (2). 4) Push locking part to arrow direction, and then remove license lamp assembly (2).

Installation Reverse removal procedure for installation nothing the following: After installing, adjust aiming referring to Front Fog Light Aiming Adjustment with Screen: .

9B-11 Lighting Systems:

Front Fog Light Bulb Replacement

S4RS0A9206017

WARNING:
2

To avoid danger of being burned, dont touch when the bulb is hot. Dont touch glass surface of bulb to avoid deteriorate as the case may be unclear when bulb light on at dirty condition. 1) Remove fog light referring to Front Fog Light Assembly Removal and Installation: . 2) Remove fog light bulb (1) as shown.
1

3 4 5

Terminal Switch Position

OFF ON (PUSH IN)

I4RS0A920021-

Front Fog Light Relay Inspection

S4RS0A9206009

I4RS0A920020-

3) Replace fog light bulb and assemble all removed parts.

Front Fog Light Switch Inspection

S4RS0A9206018

NOTE: Front fog lights light up only when headlight switch is in HEADLIGHT position (low or high beams) or SMALL position. Front fog lights turn OFF automatically when headlight switch is turned to OFF position. If front fog light switch holds ON position, front fog lights turn ON automatically when headlight switch is tuned to HEADLIGHT position (low or high beams) or SMALL position again. Check for continuity between terminals at each switch position. If check result is not as specified, replace switch.

1) Check that there is no continuity between terminal 3 and 4. If there is continuity, replace relay. 2) Connect battery positive (+) terminal to terminal 2 of relay. 3) Connect battery negative () terminal to terminal 1 of relay. 4) Check continuity between terminal 3 and 4. If there is no continuity when relay is connected to the battery, replace relay.
1 3

2 4

I4RS0A920022-

Lighting Systems:

9B-12

Front Fog Light Aiming Adjustment with Screen

S4RS0A9206023

Basic Aiming NOTE: Unless otherwise obligated by local regulations, adjust front fog light aiming according to the following procedure. An example in case that the light-to-wall distance 10 m is shown in the illustration. The beam descending distance H is calculated when a is 10 m with the specification angle b (1.14). 1) Make sure the following items. Place vehicle on a flat surface in front of blank wall (screen) (1) ahead of front fog light surface. Distance between screen and front fog light a: 10 m (32.8 ft.) Adjust air pressure of all tires to the specified value respectively. Bounce vehicle body up and down by hand to stabilize suspension. Carry out aiming with a driver aboard. Drivers weight 75 kg (165 lb) 2) Check to see if hot spot (high intensity zone) of each front fog light axis falls as shown in the figure. Hot spot specification Angle b: 1.14 (Specification) Calculated distance H: Approx. 199 mm (7.83 in.) 3) If it is not set properly, align front fog light to specification by rotating aiming gear.
2. Bounding line 3. Hot spot 4. Aiming gear (for up / down adjustment) 5. Turning (for up adjustment) 6. Turning (for down adjustment) 7. Front fog light assembly X-X: Horizontal center line of front fog light bulb A-A: Vertical center line of left front fog light bulb B-B: Vertical center line of right front fog light bulb [A]: Left front fog light [B]: Right front fog light

I4RS0B920011-

9C-1 Instrumentation / Driver Info. / Horn:

Instrumentation / Driver Info. / Horn

General Description
CAN Communication Data of Combination Meter
S4RS0A9301001

Communication of ECM (3), TCM (if equipped) (4), BCM (2) and combination meter (1) is established by CAN (Controller Area Network).
1 2 3 4

I4RS0A930035-

CAN communication system uses the serial communication in which data is transmitted at a high speed. It uses a twisted pair of two communication lines for the high-speed data transmission. As one of its characteristics, multiple control modules can communicate simultaneoulsy. In addition, it has a functionality to detect a communication error automatically. Each module reads necessary data from the received data and transmits data. Combination meter receives the following information from each control module. Data which combination meter receives from ECM Engine revolution speed signal Engine coolant temperature signal Vehicle speed signal Malfunction indicator lamp (MIL) control signal Immobilizer lamp control signal Data which combination meter receives from TCM (A/T model) Transmission range sensor signal (A/T select lever position indicator) Malfunction indicator lamp (MIL) control signal Data which combination meter receives from BCM Brake fluid level switch signal (brake warning light control signal) Parking brake switch signal (brake warning light control signal) Driver side seat belt buckle switch signal (Seat belt warning light control signal) Charging system warning lamp signal (Charge warning light control signal) Engine oil pressure switch signal (Oil pressure warning light control signal) Lighting switch signal Door switch signal (door ajar warning lamp)

Instrumentation / Driver Info. / Horn:

9C-2

Schematic and Routing Diagram

Combination Meter Circuit Diagram
S4RS0A9302001

1 G28-32

11 G28-5

9 G28-3

10 10

3 G28-1

G28-8 G28-10

19

G28-31

G28-14

G28-26

15

16

17

14

18

4 8

G28-22 G28-25

G28-16

12 13
I4RS0A930002-

1. Main fuse 2. METER fuse 3. Combination switch 4. Tacho meter 5. Speedometer

6. Fuel meter 7. ECT meter 8. ODO-TRIP 9. ABS control module 10. BCM

11. SDM 12. Combination switch (high beam) 13. EPS control module 14. CPU 15. Power supply

16. Interface circuit 17. CAN driver 18. Stepper motor and LED output driver 19. Combination meter

9C-3 Instrumentation / Driver Info. / Horn: Terminal arrangement of coupler viewed from combination meter side NOTE: Molded numbers (1) have no relation to the terminal numbers.
1

G28-1

G28-16

G28-17

G28-32

1
I4RS0A930003-

Terminal Circuit G28-1 To turn signal light switch (turn R) G28-2 G28-3 To ABS control module (EBD warning lamp control signal) G28-4 G28-5 To SDM (air bag indicator control signal) G28-6 G28-7 G28-8 CAN communication line (Active High Signal) G28-9 G28-10 G28-11 G28-12 G28-13 G28-14 G28-15 G28-16 CAN communication line (Active Low Signal) To ABS control module (ABS warning lamp control signal) GND

Terminal G28-17 G28-18 G28-19

Circuit

G22-20 G28-21 G28-22 To lighting switch (high beam) G28-23 G28-24 G28-25 To EPS control module (EPS indicator control signal) G28-26 To turn signal light switch (turn L) G28-27 G28-28 G28-29 G28-30 G28-31 To METER fuse G28-32 To RADIO fuse

Component Location
Audio System Component Location
S4RS0A9303001

2
1 4

5 6 3

2 (a) 3

I4RS0A930004-

1. Radio assembly 2. Front speaker 3. Rear speaker

4. Antenna feeder 5. Antenna 6. Antenna base with antenna amplifier

: 10 Nm (1.0 kg-m, 7.5 lb-ft)

Instrumentation / Driver Info. / Horn:

9C-4

Diagnostic Information and Procedures

Speedometer and VSS Symptom Diagnosis
S4RS0A9304001

NOTE: Make sure that any DTC is not detected by both ECM and TCM before starting the troubleshooting by using the following table. If any DTC is detected, troubleshoot the DTC advance. Condition Speedometer shows no operation or incorrect operation Correction / Reference Item Replace fuse and check for short circuit. Check VSS referring to Vehicle Speed Sensor (VSS) Inspection (M/T model): in Section 1C. Output shaft speed sensor / VSS faulty Check output shaft speed sensor / VSS (A/T vehicle) referring to Output Shaft Speed Sensor (VSS) Inspection: in Section 5A. Wiring or ground faulty Repair circuit. Combination meter faulty Replace combination meter. Possible cause Circuit fuse blown VSS faulty (M/T vehicle)

Tacho meter Symptom Diagnosis

S4RS0A9304015

NOTE: Make sure that any DTC is not detected by ECM before starting the troubleshooting by using the following table. If any DTC is detected, troubleshoot the DTC advance. Condition Tacho meter shows no operation or incorrect operation Possible cause Circuit fuse blown Wiring or ground faulty Combination meter faulty Correction / Reference Item Replace fuse and check for short circuit. Repair circuit. Replace combination meter.

Engine Coolant Temperature (ECT) Meter Symptom Diagnosis

S4RS0A9304016

NOTE: Make sure that any DTC is not detected by ECM before starting the troubleshooting by using the following table. If any DTC is detected, troubleshoot the DTC advance. Condition Engine coolant temperature (ECT) meter shows no operation or incorrect operation Possible cause Circuit fuse blown Wiring or ground faulty Combination meter faulty Correction / Reference Item Replace fuse and check for short circuit. Repair circuit. Replace combination meter.

Fuel Meter Symptom Diagnosis

S4RS0A9304017

NOTE: Make sure that any DTC is not detected by ECM before starting the troubleshooting by using the following table. If any DTC is detected, troubleshoot the DTC advance. Condition Fuel meter shows no operation or incorrect operation Possible cause Circuit fuse blown Fuel level sensor faulty Wiring or ground faulty Combination meter faulty Correction / Reference Item Replace fuse and check for short circuit. Check fuel level sensor referring to Fuel Level Sensor Inspection: . Repair circuit. Replace combination meter.

9C-5 Instrumentation / Driver Info. / Horn:

Low Fuel Warning Light Symptom Diagnosis

S4RS0A9304018

NOTE: Make sure that any DTC is not detected by ECM an before starting the troubleshooting by using the following table. If any DTC is detected, troubleshoot the DTC advance. Confirm that fuel meter is in good condition before referring to the following possible causes. When fuel level meter circuit is shorted to ground circuit, fuel level meter indicates empty and low fuel warning lamp comes ON even if fuel tank does not empty. The low fuel warning light comes ON when fuel level is lower than specification below. Low fuel warning light operation: Low fuel warning Fuel amount: light operation: ON Approx. 6.5 liter Condition Low fuel warning light does not come ON when fuel level is lower than specification Low fuel warning light comes ON steady

Resistance of fuel level sensor: Approx. 251 Correction / Reference Item Replace fuse and check for short circuit. Check fuel level sensor referring to Fuel Level Sensor Inspection: . Repair circuit. Replace combination meter. Refill fuel. Check fuel level sensor referring to Fuel Level Sensor Inspection: . Repair circuit. Replace combination meter.

Possible cause Circuit fuse blown Fuel level sensor faulty Wiring or ground faulty Combination meter faulty Low fuel Fuel level sensor faulty Wiring or ground faulty Combination meter faulty

Oil Pressure Warning Light Symptom Diagnosis

S4RS0A9304019

NOTE: Make sure that any DTC is not detected by BCM before starting the troubleshooting by using the following table. If any DTC is detected, troubleshoot the DTC advance. Condition Oil pressure warning light does not light up when ignition switch is turned to ON position at engine off Oil pressure warning light stays ON Possible cause Circuit fuse blown Oil pressure switch faulty Wiring or ground faulty Combination meter faulty Oil pressure switch faulty Wiring or ground faulty Combination meter faulty Correction / Reference Item Replace fuse and check for short circuit. Check oil pressure switch referring to Oil Pressure Switch Inspection: . Repair circuit. Replace combination meter. Check oil pressure switch referring to Oil Pressure Switch Inspection: . Repair circuit. Replace combination meter.

Instrumentation / Driver Info. / Horn:

9C-6

Brake and Parking Brake Warning Light Symptom Diagnosis

S4RS0A9304020

NOTE: Make sure that any DTC is not detected by BCM before starting the troubleshooting by using the following table. If any DTC is detected, troubleshoot the DTC advance. Condition Brake warning light does not light up when brake fluid level is low or parking brake is pulled up or for 5 speeds after turning ON ignition switch (with ABS vehicle only) Possible cause Circuit fuse blown Brake fluid level switch faulty Parking brake switch faulty Correction / Reference Item Replace fuse and check for short circuit. Check brake fluid level switch referring to Brake Fluid Level Switch Inspection: . Check parking brake switch referring to Parking Brake Switch Inspection: . Refer to ABS Check: in Section 4E. Repair circuit. Replace combination meter. Check brake fluid level switch referring to Brake Fluid Level Switch Inspection: . Check parking brake switch referring to Parking Brake Switch Inspection: . Refer to EBD Warning Lamp (Brake Warning Lamp) Check: in Section 4E. Repair circuit. Replace combination meter.

ABS system faulty Wiring or ground faulty Combination meter faulty Brake warning light stays Brake fluid level switch faulty ON Parking brake switch faulty EBD system faulty Wiring or ground faulty Combination meter faulty

Seat Belt Reminder Light Symptom Diagnosis (If Equipped)

S4RS0A9304021

NOTE: Make sure that any DTC is not detected by BCM before starting the troubleshooting by using the following table. If any DTC is detected, troubleshoot the DTC advance. Condition Seat belt reminder light does not light up Possible cause Circuit fuse blown Seat belt switch faulty Wiring or ground faulty Combination meter faulty Seat belt switch faulty Wiring or ground faulty Combination meter faulty Correction / Reference Item Replace fuse and check for short circuit. Check seat belt switch referring to Front Seat Belt Inspection: in Section 8A. Repair circuit. Replace combination meter. Check seat belt switch referring to Front Seat Belt Inspection: in Section 8A. Repair circuit. Replace combination meter.

Seat belt reminder light stays ON

A/T Shift Position Indicator (A/T Vehicle Only) Symptom Diagnosis

S4RS0A9304022

NOTE: Make sure that any DTC is not detected by TCM before starting the troubleshooting by using the following table. If any DTC is detected, troubleshoot the DTC advance. Condition Possible cause All A/T shift position Circuit fuse blown indicator does not light up Wiring or ground faulty Combination meter faulty Correction / Reference Item Replace fuse and check for short circuit. Repair circuit. Replace combination meter.

9C-7 Instrumentation / Driver Info. / Horn:

Charge Warning Light Symptom Diagnosis

S4RS0A9304023

NOTE: Make sure that any DTC is not detected by BCM before starting the troubleshooting by using the following table. If any DTC is detected, troubleshoot the DTC advance. Condition Charge warning light does not come ON Possible cause Circuit fuse blown Wiring or ground faulty Combination meter faulty Charge warning light stay Charging system faulty ON Wiring or ground faulty Combination meter faulty Correction / Reference Item Replace fuse and check for short circuit. Repair circuit. Replace combination meter. Check charging system. Repair circuit. Replace combination meter.

Main Beam (High Beam) Indicator Symptom Diagnosis

S4RS0A9304024

Condition Main beam (high beam) indicator does not come ON

Possible cause Circuit fuse blown Combination switch faulty

Main beam (high beam) indicator stay ON

Wiring or ground faulty Combination meter faulty Combination switch faulty

Wiring or ground faulty Combination meter faulty

Correction / Reference Item Replace fuse and check for short circuit. Check combination switch referring to Headlight Switch (in Lighting Switch) Inspection: in Section 9B. Repair circuit. Replace combination meter. Check combination switch referring to Headlight Switch (in Lighting Switch) Inspection: in Section 9B. Repair circuit. Replace combination meter.

Warning Buzzer Circuit Symptom Diagnosis

S4RS0A9304025

NOTE: Use SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or output side of BCM. For checking procedure, refer to Diagnosis Using Output Test Function of SUZUKI Scan Tool under Scan Tool Data: in Section 10B. Check each part in the order from the top of the following list. Condition Possible cause Warning buzzer shows no Circuit fuse blown sounding Driver side door switch faulty Lighting switch faulty Correction / Reference Item Replace fuse and check for short circuit. Check driver side door switch referring to Door Switch (Front / Rear Door) Inspection: . Check lighting switch referring to Headlight Switch (in Lighting Switch) Inspection: in Section 9B. Check key remainder switch referring to Ignition Switch Inspection: . Repair circuit. Replace after making sure that none of above parts is faulty.

Key remainder switch faulty Wiring or ground faulty BCM faulty

Cigarette Lighter Symptom Diagnosis (If Equipped)

S4RS0A9304010

Condition Cigarette lighter shows no operation

Possible cause Circuit fuse blown Cigarette lighter faulty Ignition switch faulty Wiring or grounding faulty

Correction / Reference Item Replace fuse and check for short circuit. Check cigarette lighter. Check ignition switch referring to Ignition Switch Inspection: . Repair circuit.

Instrumentation / Driver Info. / Horn:

9C-8

Horn Symptom Diagnosis

S4RS0A9304011

Condition Horn does not operate

Possible cause Circuit fuse blown Horn switch faulty Horn relay faulty Wiring or grounding faulty Horn faulty

Correction / Reference Item Replace fuse and check for short circuit. Check horn switch. Check horn relay. Repair circuit. Replace horn.

Information Display Symptom Diagnosis (If Equipped)

S4RS0A9304012

NOTE: This thermometer indicates the ambient temperature in back of front bumper member. Under any one of the following listed conditions, however, even when the ambient temperature goes up, the thermometer display does not rise so as to correct the rise of the ambient temperature caused by the radiant heat of the engine. When the ambient temperature drops, the thermometer reading follows the change in the temperature. Be sure to bear this in mind when diagnosing trouble. The vehicle speed is 30 km/h (18 mph) or lower. VSS signal is faulty. The ignition switch is turned on again within 2 hours. Condition No displaying of information display Incorrect thermometer display Possible cause Circuit fuse Blown Wiring and/or grounding faulty Information display unit faulty Outside air temperature sensor faulty Correction / Reference Item Replace fuse and check for short circuit. Repair as necessary. Replace unit. Check outside air temperature sensor referring to Outside Air Temperature Sensor Inspection: . Check VSS referring to DTC P0500: Vehicle Speed Sensor (VSS) Malfunction: in Section 1A or DTC P0722: Output Speed Sensor (VSS) Circuit No Signal: in Section 5A. Repair as necessary. Replace after making sure that none of above parts is faulty. Check outside air temperature sensor referring to Outside Air Temperature Sensor Inspection: . Repair as necessary.

VSS signal faulty

Wiring and/or grounding faulty BCM faulty Display does not change Outside air temperature is 30 C (22 at 30 C F) or less Outside air temperature sensor faulty

Outside air temperature sensor wiring circuit open circuit and/or short to power circuit BCM faulty Replace after making sure that none of above parts is faulty. Display does not change Outside air temperature is 50 C (122 at 50C F) or more Outside air temperature sensor faulty Check outside air temperature sensor referring to Outside Air Temperature Sensor Inspection: . Outside air temperature sensor wiring Repair as necessary. circuit short to ground circuit BCM faulty Replace after making sure that none of above parts is faulty.

9C-9 Instrumentation / Driver Info. / Horn:

Audio System Symptom Diagnosis (If Equipped)

S4RS0A9304013

Radio NOTE: Electronic part / system with undiagnosed problem may cause electromagnetic interference. Electromagnetic interference condition may have poor radio reception. To test for presence of electromagnetic interference in part / system, perform the following procedures. 1. Turn ignition switch to OFF. 2. Systematically disconnect the electronic part / system connector(s) one at a time. 3. Turn ignition switch to ON. 4. Check any improvement in radio reception. Condition Poor radio reception Possible cause Out of service area (Poor location) Antenna faulty Antenna amplifier faulty Electrical part / system faulty Correction / Reference Item Replace antenna. Replace antenna amplifier. Repair or replace electrical part / system referring to after-mentioned NOTE. Repair as necessary. Replace radio assembly. Replace fuse(s) and check for short circuit. Repair as necessary. Replace radio assembly. Repair as necessary. Replace radio assembly. Repair as necessary. Replace radio assembly. Repair as necessary. Replace speaker. Replace radio assembly. Install correctly. Repair as necessary. Replace speaker. Replace radio assembly.

Wiring and/or grounding faulty Radio assembly faulty Circuit fuse(s) blown Radio does not operate Wiring and/or grounding faulty and speaker does not sound Radio assembly faulty Radio does not operate, Wiring and/or grounding faulty but speaker sound Radio assembly faulty Radio is operative, but all Wiring and/or grounding faulty speakers does not sound Radio assembly faulty Individual speaker is Wiring and/or grounding faulty noisy or inoperative Speaker faulty Radio assembly faulty Sound quality is poor Out of service area (Poor location) Speaker installed incorrectly Wiring and/or grounding faulty Speaker faulty Radio assembly faulty CD Player Condition CD-ROM does not insert Possible cause Another CD-ROM already inserted Circuit fuse blown Wiring and/or grounding faulty Extraneous material come to be mixed CD player Radio assembly faulty Circuit fuse blown Wiring and/or grounding faulty Extraneous material come to be mixed in CD player Radio assembly faulty CD-ROM faulty CD-ROM inserted with incorrect side up Temperature in cabin is too hot Water droplets form on internal lens Radio assembly faulty

CD-ROM does not eject

CD player does not load CD-ROM

Correction / Reference Item Eject CD-ROM. Replace fuse and check for short circuit. Repair as necessary. Clear extraneous material from CD player or replace radio assembly. Replace radio assembly. Replace fuse and check for short circuit. Repair as necessary. Clear extraneous material from CD player or replace radio assembly. Replace radio assembly. Insert correctly. Dry about 1 hour with power on. Replace radio assembly.

Instrumentation / Driver Info. / Horn: Possible cause CD-ROM faulty Driving vibration Water droplets form on internal lens Radio assembly installed incorrectly Radio assembly faulty CD player is operative, Wiring and/or grounding faulty but all speakers does not Radio assembly faulty sound Individual speaker is Wiring and/or grounding faulty noisy or inoperative Speaker faulty Radio assembly faulty Sound quality or volume CD-ROM faulty is poor Wiring and/or grounding faulty Speaker installed incorrectly Speaker faulty Condition Sound skips or is noisy Correction / Reference Item Dry about 1 hour with power on. Install correctly. Replace radio assembly. Repair as necessary. Replace radio assembly. Repair as necessary. Replace speaker. Replace radio assembly. Repair as necessary. Install correctly. Replace speaker.

9C-10

Remote Audio Control Switch (If Equipped) Symptom Diagnosis

S4RS0A9304014

Condition Audio system is operative, but remote control switch does not control audio system

Possible cause Remote audio control switch faulty Contact coil faulty Wiring and/or grounding faulty Radio assembly faulty

Correction / Reference Item Check remote audio control switch referring to Remote Audio Control Switch Inspection: . Replace contact coil. Repair as necessary. Replace radio assembly.

Repair Instructions
Ignition Switch Removal and Installation
S4RS0A9306001

Removal 1) Disconnect negative cable at battery. 2) Confirm that ignition key is removed. 3) Remove steering column hole cover (1). 4) Turn steering wheel to remove steering column cover screws (3) and then remove steering column covers (2).

I4RS0A930008-

Installation Reverse removal procedure.

1
I4RS0A920007-

5) Disconnect couplers (1) from ignition switch (2). 6) Remove ignition switch (2) from key cylinder (3).

9C-11 Instrumentation / Driver Info. / Horn:

Ignition Switch Inspection

S4RS0A9306002

Check for continuity between terminals at each switch position. If check result is not as specified, replace switch.

I4RS0A930011-

4) Remove screws (1) fastening combination meter. 5) Remove combination meter (2) pulling it arrow direction as shown.
B1 ACC IG1 K1 K2 2

IG2 Terminal Key OFF Position LOCK ACC ON ON

ST

B2

B1

B2

ACC

IG1

IG2

ST

K1

K2 1
I4RS0A930012-

Installation Reverse removal procedure.

START
I4RS0A930009-

Fuel Level Sensor Removal and Installation

S4RS0A9306004

Combination Meter Removal and Installation

S4RS0A9306003

Removal Remove fuel pump assembly referring to Fuel Pump Assembly Removal and Installation: in Section 1G. Installation Install fuel pump assembly referring to Fuel Pump Assembly Removal and Installation: in Section 1G.

Removal 1) Disconnect negative () cable at battery. 2) Remove column hole cover (1) pulling it in arrow direction shown in figure.

Fuel Level Sensor Inspection

S4RS0A9306005

Check that resistance between terminals a and b of fuel level sensor changes with change of float position. Check resistance between terminals a and b at each float position in the following. If the measured value is out of specification, replace fuel pump.
1
I4RS0A930010-

3) Remove combination meter cluster panel (1) pulling it in arrow direction shown in figure.

Fuel level sensor specifications Float Position 31.0 mm Full Upper c (1.22 in.) 172.0 mm Full Lower d (6.77 in.)

Resistance () 40 2 280 3

Instrumentation / Driver Info. / Horn:

9C-12

VSS Removal and Installation

S4RS0A9306008

1 c

For removal and installation, refer to Vehicle Speed Sensor (VSS) Removal and Installation: in Section 5B or Output Shaft Speed Sensor (VSS) Removal and Installation: in Section 5A.
d

2 2

VSS Inspection
S4RS0A9306009

I4RH01930003-

1. Fuel pump 2. Float

Refer to Vehicle Speed Sensor (VSS) Inspection (M/T model): in Section 1C or Output Shaft Speed Sensor (VSS) Inspection: in Section 5A.

Oil Pressure Switch Removal and Installation

S4RS0A9306006

Engine Coolant Temperature (ECT) Sensor Inspection

S4RS0A9306010

For removal and installation, refer to Oil Pressure Check: in Section 1E.

Check engine coolant temperature sensor for resistance, refer to Engine Coolant Temperature (ECT) Sensor Inspection: in Section 1C.

Oil Pressure Switch Inspection

S4RS0A9306007

Brake Fluid Level Switch Inspection

S4RS0A9306011

1) Disconnect oil pressure switch (1) lead wire. 2) Check for continuity between oil pressure switch terminal (2) and cylinder block (3) as shown. If check result is not as specified, replace oil pressure switch (1). Oil pressure sensor specification During engine running: No continuity At engine stop: Continuity

Check for continuity between terminals of brake fluid level switch coupler (1). If found defective, replace switch. Brake fluid level switch specification OFF position (float up): No continuity ON position (float down): Continuity

I4RS0A930013-

I3RM0A930009-

4. Engine oil filter

F: Front

9C-13 Instrumentation / Driver Info. / Horn:

Parking Brake Switch Inspection

S4RS0A9306012

Rear End Door Switch Inspection

S4RS0A9306014

Check for continuity between parking brake switch terminal and body ground as shown in figure. If found defective, replace switch. Parking brake switch specification OFF position (parking brake released): No continuity ON position (parking brake lever pulled up): Continuity

Check for continuity between terminal a and b shown in the following. If check result is not as specified, replace switch. Rear end door switch specification Rear end door closed: No continuity Rear end door opened: Continuity

1 a b

I4RS0A930015I4RS0A930014-

1. Parking brake switch 2. Parking brake lever

Outside Air Temperature Sensor Removal and Installation

S4RS0A9306016 S4RS0A9306013

Door Switch (Front / Rear Door) Inspection

Remove door switch from body and check switch for continuity. If found defective, replace switch. Door switch (front / rear door) specification OFF position (Door closed): No continuity ON position (Door open): Continuity

Removal 1) Disconnect negative () cable at battery. 2) Remove front bumper referring to Front Bumper and Rear Bumper Components: in Section 9K. 3) Disconnect connector from outside air temperature sensor. 4) Remove outside air temperature sensor (1) from front bumper member.

1
I3RH0A930004I4RS0A930016-

Installation Reverse removal procedure for installation.

Instrumentation / Driver Info. / Horn:

9C-14

Outside Air Temperature Sensor Inspection

S4RS0A9306017

Measure resistance of outside air temperature sensor using an ohmmeter. If resistance is out of specification, replace outside air temperature sensor. Outside air temperature sensor resistance 1.62 k 1.78 k at 25 C (77 F)

A A

1
I4RS0A930018-

6) Remove glove box (1). 7) Remove hood latch release lever (2).

5.50 A 1.70 0 32 B
I4RS0A930017-

1
I4RS0A930019-

8) Remove console box referring to Console Box Components: in Section 9H. 9) Remove instrument panel center lower bracket (1).
25 77 F

A: Resistance B: Temperature

Instrument Panel Removal and Installation

S4RS0A9306018

WARNING: Refer to Air Bag Warning: in Section 00 before starting service work. Removal 1) Disconnect negative cable at battery. 2) Disable air bag system referring to Disabling Air Bag System: in Section 8B. 3) Remove steering column hole cover (1). 4) Turn steering wheel to remove steering column cover screws (3). 5) Remove steering column covers (2).
1
I4RS0A930020-

10) Remove front pillar trims (1) and dash side trims (2).

A 2
I4RS0A930021-

9C-15 Instrumentation / Driver Info. / Horn: 11) Remove instrument panel mounting screws (1). 12) Detach instrument panel from steering support member (2) and then remove foot duct (3).
(a)

2 (a)

3 1 1
I4RS0A930024-

I4RS0A930022-

13) Disconnect instrument panel harness connectors, heater control cables and antenna cable instrument panel removal. 14) Remove steering column mounting nuts referring to Steering Column Removal and Installation: in Section 6B. 15) Remove instrument panel ground wire. 16) Remove instrument panel mounting bolts (1). 17) Remove instrument panel (2) with steering support member (3) and instrument panel harness.

Tighten steering column mounting nuts referring to Steering Column Removal and Installation: in Section 6B. Enable air bag system referring to Enabling Air Bag System: in Section 8B.

Information Display Removal and Installation

S4RS0A9306019

Removal 1) Remove information display garnish (1) from instrument panel (2) pulling it arrow direction as shown.
1

2
I4RS0A930032-

1 3 2
I4RS0A930023-

2) Remove information display (3) from instrument panel (2) pulling it in arrow direction shown in figure. 3) Disconnect information display coupler.
3

Installation Reverse removal procedure noting the following. When installing each part, be careful not to catch any cable or wiring harness. Tighten instrument panel mounting bolts to specified torque Tightening torque Instrument panel mounting bolt (a): 23 Nm (2.3 kg-m, 17.0 lb-ft)
2
I4RS0A930025-

Installation Reverse removal procedure.

Instrumentation / Driver Info. / Horn:

9C-16

Radio Assembly Removal and Installation

S4RS0A9306020

Rear Speaker Removal and Installation

S4RS0A9306022

Removal 1) Disconnect negative () cable at battery. 2) Remove globe box referring to Instrument Panel Removal and Installation: . 3) Remove 2 mounting bolts (1). 4) Disconnect electrical connectors from radio assembly. 5) Remove radio assembly (2) from instrument panel.
2

Removal 1) Remove door trim referring to Step 1) to 3) of Rear Door Glass Removal and Installation: in Section 9E. 2) Remove 3 rear speaker mounting screws (1). 3) Remove rear speaker (2) from rear door (3). 4) Disconnect rear speaker coupler from rear speaker (2).

2 1

1 3 1
I4RS0A930026I4RS0A930027-

Installation Reverse removal procedure.

Installation Reverse removal procedure.

Horn Removal and Installation Front Speaker Removal and Installation

S4RS0A9306021 S4RS0A9306027

Removal 1) Remove door trim referring to Step 1) to 3) of Front Door Glass Removal and Installation: in Section 9E. 2) Remove 3 front speaker mounting screws (1). 3) Remove front speaker (2) from front door (3). 4) Disconnect front speaker coupler from front speaker (2).

Removal 1) Disconnect negative () cable at battery. 2) Remove front bumper referring to Front Bumper and Rear Bumper Components: in Section 9K. 3) Disconnect horn connector (1). 4) Remove horn (2).

2 2

1
I4RS0A930028-

1 3
I4RS0A930027-

Installation Reverse removal procedure for installation.

Installation Reverse removal procedure.

9C-17 Instrumentation / Driver Info. / Horn:

Horn Inspection
S4RS0A9306029

Antenna Amplifier Removal and Installation

S4RS0A9306025

1) Disconnect negative () cable at battery. 2) Remove front bumper referring to Front Bumper and Rear Bumper Components: in Section 9K. 3) Disconnect horn connector (1). 4) Connect battery positive (+) to terminal of horn connector (2) and negative () terminal to body ground. If horn is not sounding, replace horn.

NOTE: Antenna amplifier incorporated with antenna base. Removal 1) Remove head lining referring to Head Lining Removal and Installation: in Section 9H. 2) Remove antenna (1) from antenna base (2). 3) Disconnect antenna feeder from antenna base (2). 4) Remove antenna base (2) from vehicle. Installation Reverse removal procedure noting the following. Tighten antenna base mounting nut to specified torque.

Tightening torque Antenna base mounting nut (a): 10 Nm (1.0 kgm, 7.5 lb-ft)
I4RS0A930030-

1 1 2
S4RS0A9306028

Horn Relay Inspection

1) Disconnect negative () cable at battery. 2) Remove junction block assembly referring to BCM (Included in Junction Block Assembly) Removal and Installation: in Section 10B. 3) Remove horn relay (1) from junction block assembly (2).
2 1

(a)
I4RH01930009-

Remote Audio Control Switch Inspection

S4RS0A9306026

I4RS0A930029-

4) Check that there is no continuity between terminal c and d. If there is continuity, replace relay. 5) Check that there is continuity between terminals c and d when a 12 V battery is connected to terminals a and b. If malfunction is found, replace it with a new one.
b a c a c d
I3JA01920006-

1) Remove driver air bag (inflator) module referring to Driver Air Bag (Inflator) Module Removal and Installation: in Section 8B. 2) Disconnect remote audio control switch connector from contact coil. 3) Check switch for resistance between a and c terminals under each condition below. If check result is not satisfactory, replace remote audio control switch. ENTER, + and switch resistance All switches released (OFF): 4700 5600 k ENTER switch (1) pushing on (ON): 50 60 + switch (2) pushing on (ON): 120 140 switch (3) pushing on (ON): 220 260

d b

Instrumentation / Driver Info. / Horn:

9C-18

MODE, and switch resistance All switches released (OFF): 4700 5600 k MODE switch (4) pushing on (ON): 370 460 switch (5) pushing on (ON): 680 820 switch (6) pushing on (ON): 1400 1700
c b a

5 1 3 4

I4RS0A930031-

4) Check switch for resistance between b and c terminals under each condition below. If check result is not satisfactory, replace remote audio control switch.

6
I4RS0A930033-

Specifications
Tightening Torque Specifications
S4RS0A9307001

Fastening part Instrument panel mounting bolts Antenna base mounting nut NOTE:

Nm 23 10

Tightening torque kg-m 2.3 1.0

lb-ft 17.0 7.5

Note

The specified tightening torque is also described in the following. Audio System Component Location: Reference: For the tightening torque of fastener not specified in this section, refer to Fasteners Information: in Section 0A.

9D-1 Wipers / Washers:

Wipers / Washers
Diagnostic Information and Procedures
Front Wiper and Washer Symptom Diagnosis
S4RS0A9404001

Condition Wiper malfunctions

Possible cause Circuit fuse blown Wiper motor faulty

Washer malfunctions

Correction / Reference Item Replace fuse and check for short circuit. Check wiper motor referring to Windshield Wiper Motor Inspection: . Combination switch (wiper switch) faulty Check wiper switch referring to Windshield Wiper and Washer Switch Inspection: . Wiring or grounding faulty Repair circuit. Washer hose or nozzle clogged Clean or repair clogged hose or nozzle. Circuit fuse blown Replace fuse and check for short circuit. Washer motor faulty Check washer motor referring to Washer Pump Inspection: . Combination switch (washer switch) Check washer switch referring to Windshield faulty Wiper and Washer Switch Inspection: . Wiring or grounding faulty Repair circuit.

Rear Wiper and Washer (If Equipped) Symptom Diagnosis

S4RS0A9404002

Condition Wiper malfunctions

Correction / Reference Item Replace fuse and check for short circuit. Check wiper motor referring to Rear Wiper NOTE: Motor (If Equipped) Inspection: . Use SUZUKI scan tool Combination switch (wiper switch) faulty Check wiper switch referring to Rear Wiper and Washer Switch Inspection: . makes it easy to check Rear wiper relay faulty Check rear wiper relay referring to Rear Wiper whether a faulty Relay Inspection: . condition is on the Wiring or grounding faulty Repair circuit. input side or output BCM faulty Replace after making sure that none of above side of BCM. For parts is faulty. checking procedure, refer to Diagnosis Using Output Test Function of SUZUKI Scan Tool under Scan Tool Data: in Section 10B. Check each part in the order from the top of the following list. Washer hose or nozzle clogged Circuit fuse blown Washer motor faulty Combination switch (washer switch) faulty Wiring or grounding faulty Clean or repair clogged hose or nozzle. Replace fuse and check for short circuit. Check washer motor referring to Washer Pump Inspection: . Check washer switch referring to Rear Wiper and Washer Switch Inspection: . Repair circuit.

Possible cause Circuit fuse blown Wiper motor faulty

Washer malfunctions

Wipers / Washers:

9D-2

Repair Instructions
Wipers and Washers Components
S4RS0A9406001

(b)

5 1

(c) 6 (a) 11 (a) 2 2

(b) (b) (b) 3 4 (b)

12

11

11

10 9 10 14

[A]

14

10

13 (d) 14

I4RS0A940001-

9D-3 Wipers / Washers:

1. Windshield wiper blade 2. Windshield wiper arm 3. Windshield wiper motor 4. Windshield wiper link 5. Rear wiper arm with blade assembly (if equipped) 6. Rear wiper motor (if equipped) 7. Washer pump for windshield washer 8. Washer pump for rear washer (if equipped) 9. Washer tank 10. Washer hose 11. Washer nozzle 12. Wiper switch 13. Rear wiper relay (if equipped) 14. Junction block assembly (including in BCM) : BCM cannot be removed from junction block. [A]: Junction block assembly viewed from relay side : 16 Nm (1.6 kg-m, 11.5 lb-ft) : 8 Nm (0.8 kg-m, 6.0 lb-ft) : 5 Nm (0.5 kg-m, 4.0 lb-ft) : 4 Nm (0.4 kg-m, 3.0 lb-ft)

Washer Tank and Washer Pump Removal and Installation

S4RS0A9406002

Removal 1) Disconnect negative () cable at battery. 2) Remove front bumper referring to Front Bumper and Rear Bumper Components: in Section 9K. 3) Remove grommet (1) and upper part (2) of washer tank.
1 2

Installation Install washer tank and washer pump by reversing removal procedure, noting the following instructions. Insert bolts in such direction as shown in figure. Tighten all fasteners to specified torque. Tightening torque Washer tank bolt (a): 4 Nm (0.4 kg-m, 3.0 lb-ft)

(a)

I4RS0A940004-

Washer Pump Inspection

I4RS0A940002-

S4RS0A9406003

4) Remove washer tank attaching bolts (4). 5) Disconnect washer pump lead wire couplers and hoses. 6) Remove washer tank (1). 7) Remove windshield washer pump (2) and rear washer pump (3) (if equipped) from washer tank (1).

1) Connect battery positive (+) and negative () terminals to pump (+) and () terminals respectively. 2) Check front and rear washer pumps for operation. If pump does not operate, replace washer pump.

4 () (+)

1
I4RS0A940003-

I4RS0A940005-

Wipers / Washers:

9D-4

Windshield Wiper Removal and Installation

S4RS0A9406012

Removal 1) Disconnect negative () cable at battery. 2) Remove wiper pivot caps (1) and wiper arm nuts (2), and remove windshield wiper arms with wiper blades (3).
1 3

3) Install cowl top garnish referring to Cowl Top Components: in Section 9K. 4) Install windshield wiper arms with wiper blades (1) to specified position as shown in figure, and then tighten windshield wiper nuts to specified torque. Tightening torque Windshield wiper arm nut (a): 16 Nm (1.6 kg-m, 11.5 lb-ft) 5) Install wiper pivot caps (2) to windshield wiper arm nuts
3 2 3 1 4

2 1

2
I4RS0A940006-

3) Remove cowl top garnish referring to Cowl Top Components: in Section 9K. 4) Disconnect coupler from windshield wiper motor. 5) Remove bolts (1), and remove windshield wiper assembly (2).

(a)
I4RS0A940009-

3. Ceramic line 4. Wiper blade center

6) Connect negative () cable to battery.

Windshield Wiper Motor Inspection

S4RS0A9406004

NOTE: Make sure that battery voltage is 12 V or more. 1) Disconnect negative () cable at battery. 2) Remove windshield wiper arms with wiper blades referring to Windshield Wiper Removal and Installation: . 3) Remove cowl top garnish referring to Cowl Top Components: in Section 9K. 4) Disconnect coupler from windshield wiper motor. 5) Reinstall windshield wiper arms with wiper blade. For details, refer to Step 4) of Installation in Windshield Wiper Removal and Installation: . 6) Check windshield wiper motor for operation as follows For motor operation in low speed a. Connect battery positive (+) terminal to terminal 1 and its negative () terminal to terminal 5. b. Check if wiper arm reciprocation speed is as specification. If check result is not as specified, replace motor. Specification 41 51 r/min (rpm)

I4RS0A940007-

Installation 1) Install windshield wiper assembly (1), and tighten bolts to specified torque. Tightening torque Windshield wiper bolt (a): 8 Nm (0.8 kg-m, 6.0 lb-ft)

I4RS0A940008-

2) Connect coupler to windshield wiper motor.

9D-5 Wipers / Washers:

7 2

1 5 1 4

3 5

I4RS0A940012I4RS0A940010-

For motor operation in high speed a. Connect battery positive (+) terminal to 2 and its negative () terminal to terminal 5. b. Check if motor revolution speed is as specification. If check result is not as specified, replace motor. Specification 60 76 r/min (rpm)
2 5

2. Windshield wiper arms with wiper blades 6. Ceramic line 7. Wiper blade center

d. Repeat Step 1) to 3) several times and check that the motor stops at the specified position every time. If check result is not satisfied, replace motor.

Rear Wiper (If Equipped) Removal and Installation

S4RS0A9406013

Removal 1) Disconnect negative () cable at battery. 2) Remove arm cover (1), rear wiper arm nut (2), rear wiper arm with blade assembly (3), rear wiper pivot cap (4), rear wiper nut (5) and rear wiper seal (6).
I4RS0A940011-

For automatic stop operation a. Connect battery positive (+) terminal to terminal 1 and its negative () terminal to terminal 5 and let the motor turn. b. Disconnect terminal 1 from battery positive (+) terminal, and let the motor stop. c. Connect terminals 1 and 3 with a jumper wire, and connect terminal 4 to battery positive (+) terminal. Observe the motor turns once again then stops at a specified position as shown.

1 2 3 4 5 6
I4RS0A940013-

3) Remove rear end door trim referring to Rear End Door Lock Assembly Removal and Installation: in Section 9F. 4) Disconnect coupler from rear wiper motor. 5) Remove rear wiper motor.

Wipers / Washers: Installation 1) Install rear wiper motor (1) and tighten rear wiper motor mounting bolts to specified torque. Tightening torque Rear wiper motor mounting bolt (a): 8 Nm (0.8 kg-m, 6.0 lb-ft)

9D-6

7) Tighten rear wiper arm nut to specified torque, and then install arm cover (1). Tightening torque Rear wiper arm nut (a): 8 Nm (0.8 kg-m, 6.0 lb-ft)
1 (a)

I4RS0A940017-

8) Connect negative () cable to battery.

Rear Wiper Motor (If Equipped) Inspection

I4RS0A940014-

S4RS0A9406005

2) Connect coupler to rear wiper motor 3) Install rear end door trim referring to Rear End Door Lock Assembly Removal and Installation: in Section 9F. 4) Install rear wiper seal (1), and tighten rear wiper nut to specified torque. Tightening torque Rear wiper nut (a): 5 Nm (0.5 kg-m, 4.0 lb-ft) 5) Install rear wiper pivot cap (2).

NOTE: Make sure that battery voltage is 12 V or more. 1) Make a mark (1) on rear wiper motor (2) stop position as shown.

I4RS0A940018-

2 (a) 1
I4RS0A940015-

6) Install rear wiper arm with blade assembly (1) to specified position as shown in figure.

2) Check rear wiper motor for operation as follows. For motor operation a. Connect battery positive terminal to terminal 1 and its negative terminal to terminal 2. b. Check motor revolution speed as specification. If check result is not as specified, replace motor. Specification 35 45 r/min (rpm)

I4RS0A940016-

2. Rear wiper blade 3. Ceramic line

1 2 3

I4RS0A940019-

9D-7 Wipers / Washers: For automatic stop operation a. Connect battery positive (+) terminal to terminal 1 and its negative () terminal to terminal 2 and let the motor turn. b. Disconnect terminal 2 from battery negative () terminal and let the motor stop. c. Observe the motor (4) turns once again then stops at a specified position as shown.

3
I4RS0A940022-

Installation Reverse removal procedure.

Windshield Wiper and Washer Switch Inspection

S4RS0A9406007

Windshield Wiper and Washer Switch Check for continuity between terminals at each switch position. If check result is not as specified, replace switch.
I4RS0A940020-

MIST
5. Mark

d. Repeat Step a. to c. several times and check that the motor stops at the specified position every time. If check result is not satisfied, replace motor.

INT WASHER ON

Windshield Wiper and Washer Switch Removal and Installation

S4RS0A9406006

LO HI

Removal 1) Disconnect negative () cable at battery. 2) Remove steering column hole cover (1). 3) Remove steering column covers (2). Turn steering wheel to access steering column cover rear end screws (3).

1 2 3

2 Terminal Wiper SW OFF INTO LO HI MIST 5 6 4 3

1
I4RS0A940021-

Terminal Washer SW ON OFF

4) Remove windshield wiper and washer switch (1) from combination switch assembly (2) and disconnect its coupler (3).

I4RS0A940023-

Wipers / Washers: Intermittent Wiper Relay Circuit 1) Turn the windshield wiper switch to INT position. 2) Connect battery positive (+) terminal to terminal 5 and its negative () terminal to terminal 2. 3) Connect voltmeter positive lead to terminal 4 and its negative lead to terminal 2. 4) Check that the voltmeter indicates the battery voltage (10 14 V). 5) Connect terminal 3 and terminal 5 by a jumper wire.
2

9D-8

Washer Linked Circuit 1) Make sure that front wiper switch is at OFF position. 2) Connect battery positive (+) terminal to terminal 5 and its negative () terminal to terminal 2. 3) Connect voltmeter positive lead to terminal 4 and its negative lead to terminal 2. 4) When front washer switch is ON, check that voltage changes as shown in figure. If check result is not satisfied, replace switch.

5 3 4

I4RS0A940024-

6) Disconnect end of the jumper wire from terminal 5. 7) Connect disconnected jumper wire end to terminal 2, then check that voltage between terminal 4 and terminal 2 changes as shown. If check result is not satisfied, replace switch.

INT time control switch position

10-14V
INT TIME

Voltage
I4RS0A940026-

0V 1.6 1 sec. 10-14V 0V 10.7 5 sec.

Rear Wiper and Washer Switch Removal and Installation

S4RS0A9406008

INT TIME

For removal and installation, refer to Windshield Wiper and Washer Switch Removal and Installation: .

5 3 4

I4RS0A940025-

9D-9 Wipers / Washers:

Rear Wiper and Washer Switch Inspection

S4RS0A9406009

Rear Wiper Relay Removal and Installation

S4RS0A9406015

Check for continuity between terminals at each switch position. If check result is not as specified, replace switch.
ON + WASH ON INT

Removal 1) Disconnect negative () cable at battery. 2) Remove junction block assembly referring to BCM (Included in Junction Block Assembly) Removal and Installation: in Section 10B. 3) Remove rear wiper relay. Installation Reverse removal procedure for installation.

WASH 2 3 4

Rear Wiper Relay Inspection

S4RS0A9406014

1) Check that there is no continuity between terminal 3 and 4. If there is continuity, replace relay. 2) Connect battery positive (+) terminal to terminal 2 of relay. 3) Connect battery negative () terminal to terminal 1 of relay. 4) Check continuity between terminal 3 and 4. If there is no continuity when relay is connected to the battery, replace relay.
4 3 1 3

Terminal Position OFF INTO ON ON + WASH WASH

2 4
I4RS0A940027-

I4RS0A940028-

Specifications
Tightening Torque Specifications
S4RS0A9407001

Fastening part Washer tank bolt Windshield wiper bolt Windshield wiper arm nut Rear wiper motor mounting bolt Rear wiper nut Rear wiper arm nut NOTE:

Nm 4 8 16 8 5 8

Tightening torque kg-m 0.4 0.8 1.6 0.8 0.5 0.8

lb-ft 3.0 6.0 11.5 6.0 4.0 6.0

Note

The specified tightening torque is also described in the following. Wipers and Washers Components: Reference: For the tightening torque of fastener not specified in this section, refer to Fasteners Information: in Section 0A.

Glass / Windows / Mirrors:

9E-1

Glass / Windows / Mirrors

General Description
Rear End Door Window Defogger System Description
S4RS0A9501002

The rear end door window defogger is controlled by BCM. For the BCM description refer to BCM General Description: in Section 10B.

Windshield Construction
S4RS0A9501001

The windshield is installed by using a special type of adhesive (that is, one component urethane adhesive used with primer). For the windshield replacement, it is important to use an adhesive which provides sufficient adhesion strength and follow the proper procedure.
2

4 5 4 3 4

3
I4RS0A950001-

1. Windshield glass 2. Windshield molding

3. Windshield glass stopper 4. Spacer

5. Windshield side garnish : Do not reuse.

CAUTION: Described is the glass replacement by using 3 types of primers and 1 type of adhesive made by YOKOHAMA (one component urethane adhesive to be used with primer in combination). When using primer and adhesive made by other manufacturers, be sure to refer to handling instructions supplied with them. Negligence in following such procedure or misuse of the adhesive in any way hinders its inherent adhesive property. Therefore, before the work, make sure to read carefully the instruction and description given by the maker of the adhesive to be used and be sure to follow the procedure and observe each precaution throughout the work. Should coated surface be scratched or otherwise damaged, be sure to repair damaged part, or corrosion may start from there. Use the specific adhesive which has the following property. Glass adhesive shearing strength 40 kg/cm2 (569 lb/in2) or more Adhesive materials and tools required for removal and installation. One component urethane adhesive and primers used in combination (For one sheet of windshield). Adhesive (470 g (15.7 oz.)) Primer for glass (30 g (1.0 oz.)) Primer for body (30 g (1.0 oz.)) Primer for molding (30 g (1.0 oz.)) Eyeleteer Piano string

9E-2 Glass / Windows / Mirrors: Windshield knife Brush for primer application (2 pcs) Knife Rubber sucker grip Sealant gun (for filling adhesive) Putty spatula (for correcting adhered parts)

Diagnostic Information and Procedures

Rear End door Window Defogger Symptom Diagnosis
S4RS0A9504001

NOTE: Use SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or output side of BCM. For checking procedure, refer to Diagnosis Using Output Test Function of SUZUKI Scan Tool under Scan Tool Data: in Section 10B. Check each part in the order from the top of the following list. Condition Rear end door window defogger does not operate Possible cause Correction / Reference Item Circuit fuse blown Replace fuse and check for short circuit. Rear end door window defogger switch Check rear end door window defogger switch faulty referring to Rear End Door Window Defogger Switch Inspection: . Rear end door window defogger relay Check rear end door window defogger relay faulty referring to Rear End Door Window Defogger Relay Inspection: Defogger wire faulty Check defogger wire referring to Rear End Door Window Defogger Wire Inspection: . Wiring or grounding faulty Repair circuit. BCM faulty Replace after making sure that none of above parts is faulty.

Power Window Control System Symptom Diagnosis

S4RS0A9504002

Condition Possible cause All power windows do not Circuit fuse blown operate Power window main switch faulty Ignition switch faulty Wiring or grounding faulty Power window main switch faulty Power window sub switch faulty Wiring and/or coupler faulty Power window regulator faulty Power window motor faulty Wiring or grounding faulty

Only one power window does not operate

Correction / Reference Item Replace fuse and check for short circuit. Check power window main switch referring to Power Window Main Switch Inspection: . Check ignition switch referring to Ignition Switch Inspection: in Section 9C. Repair circuit. Check power window main switch referring to Power Window Main Switch Inspection: . Check power window sub switch referring to Power Window Sub Switch Inspection: . Check wiring and/or coupler. Check window regulator. Check power window motor. Repair circuit.

Glass / Windows / Mirrors:

9E-3

Power Door Mirror Control System (If Equipped) Symptom Diagnosis

S4RS0A9504003

Condition All power mirrors do not operate

Possible cause Circuit fuse blown Power door mirror switch faulty Wiring or grounding faulty Power door mirror switch faulty Power door mirror actuator faulty Wiring or grounding faulty

One power mirror does not operate

Correction / Reference Item Replace fuse and check for short circuit. Check power door mirror switch referring to Power Door Mirror Switch Inspection: . Repair circuit. Check power door mirror switch referring to Power Door Mirror Switch Inspection: . Check actuator refraining to Power Door Mirror Actuator Inspection: . Repair circuit.

Repair Instructions
Windshield Removal and Installation
S4RS0A9506001

NOTE: Use piano string (2) as close to glass as possible so as to prevent damage to body and instrument panel.

Removal 1) Clean both inside and outside of glass and around it. 2) Remove wiper arms and cowl top garnish. 3) Remove windshield side garnish. 4) Using tape, cover body surface around glass to prevent any damage. 5) Remove rear view mirror, sun visor and front pillar trims (right & left). 6) If necessary, remove instrument panel. Refer to Instrument Panel Removal and Installation: in Section 9C. 7) If necessary, remove head lining. Refer to Head Lining Removal and Installation: in Section 9H. 8) Remove (or cut) windshield molding. 9) Drill hole with eyeleteer (1) through adhesive and let piano string through it.

I3RH0A950006-

11) Using knife (1), smoothen adhesive (2) remaining on body side (3) so that it is 1 2 mm (0.039 0.078 in.) thick all around.
I2RH01950040-

10) Cut adhesive all around windshield (1) with piano string (2). When using tool, windshield knife (3), to cut adhesive, be careful not to cause damage to windshield. Use wire to cut adhesive along lower part of windshield.

9E-4 Glass / Windows / Mirrors: NOTE: Before using knife (1), clean it with alcohol or the like to remove oil from it.
2 a 1

I2RH01950045-

4) Clean contact surfaces of old adhesive (4), paint or bare metal thoroughly. If surfaces of paint or bare metal come out, apply primer (2) for body with caution not to apply primer (2) to surface of adhesive remaining on body. NOTE:
I2RH01950042-

12) When reusing windshield, remove the adhesive (1) from it, using care not to damage primer coated surface (2).

Be sure to refer to primer makers instruction for proper handling and drying time. Do not touch body and old adhesive surfaces where glass is to be adhered.

I2RH01950043-

Installation 1) Using cleaning solvent, clean windshield edge where windshield glass is to be adhered. (Let it dry for more than 10 minutes.) 2) Install new glass stoppers (1) (2 pieces) to lower side of windshield.

I2RH01950046-

1. Do not apply primer 3. Apply primer

5) Install new molding to glass. 6) Clean glass surface to be adhered to body with clean cloth. If cleaning solvent is used, let it dry for 10 minutes or more. Cleaning Area for windshield (distance from the edge of glass or molding) 30 50 mm (1.18 1.97 in.)

1
I4RH01950001-

7) Install new spacers (1) to windshield (2).

3) To determine installing position of glass (1) to body (2), position glass against body so that clearance between upper end of glass (1) and body (2) is approximately 5 mm (0.197 in.) and clearances between each side end (right & left) of glass (1) and body (2) are even. Then mark mating marks on glass (1) and body (2) as shown. Upper clearance can be adjusted by moving glass stoppers position.
1

Windshield clearance a: approx. 5 mm (0.197 in.)

I4RS0A950002-

Glass / Windows / Mirrors: 8) Using new brush, apply sufficient amount of primer onto glass along glass edge.
c

9E-5

c
a

NOTE: Be sure to refer to makers instruction for proper handling and drying time. Do not apply primer on outside of ceramic coated surface. Do not touch primer coated surface. Width applied primer for windshield a: 15 mm (0.59 in.)

b
3

a 2 a a 3 d
I4RS0A950003-

1. Molding 2. Windshield side garnish clip 3. 32.5 mm (1.28 in.)

9) Apply primer for molding along molding surface all around. 10) Apply adhesive (1) referring to figure. NOTE:

4
I4RS0A950004-

3. Molding

Press glass (2) against fittings surface of body panel quickly after adhesive (1) is applied. Use of rubber sucker grip is helpful to hold and carry glass after adhesive (1) is applied. Perform steps 8) to 9) within 10 min. to ensure sufficient adhesion. Be sure to refer to adhesive makers instruction for proper handling and drying time. Start from bottom side of glass (2). Be careful not to damage primer. Adhesive amount specifications and position for windshield Width a: Approx. 7 mm (0.27 in.) Height b: Approx. 15 mm (0.59 in.) Position c: Approx. 11 mm (0.43 in.) for front, rear and upper sections Position d: Approx. 35 mm (1.38 in.) for bottom section

4. Windshield glass spacer 5. Windshield side garnish clip

11) Holding rubber sucker grips (1), place glass onto body by aligning mating marks marked in step 3) and press it.

I2RH01950050-

12) Check for water leakage by pouring water over windshield through hose. If leakage is found, dry windshield and fill leaky point with adhesive. If water still leaks even after that, remove glass and start installation procedure all over again.

9E-6 Glass / Windows / Mirrors: NOTE: Do not use high pressure water. Do not blow compressed air directly at adhesive applied part when drying. Do not use infrared lamp or like for drying. CAUTION: Upon completion of installation, note the following. Sudden closing of door before adhesive is completely set may cause glass to become loose or to come off. Therefore, if door is opened or closed before adhesive is completely set, make sure to open all door glasses and use proper care. If molding is not securely in place, hold it down with a tape until adhesive is completely set. Each adhesive has its own setting time. Be sure to refer to its makers instruction, check setting time of adhesive to be used and observe precautions to be taken before adhesive is set. Refrain from driving till adhesive is completely set so as to ensure proper and sufficient adhesion.

I2RH01950051-

Front Door Window Components

S4RS0A9506003

6 3 11 10 7

8
I4RS0A950005-

1. Door glass

5. Door sealing cover

9. Front door window regulator mounting screw : Tighten rear screw first, and then tighten front screw. 10. Front door outer weather-strip

2. Window regulator assembly : Apply lithium grease 99000-25010 to sliding part. 3. Glass run 4. Door trim

6. Door panel

7. Front door sash 8. Door glass mounting screw : Tighten rear screw first, and then tighten front screw.

11. Door trim bracket

Glass / Windows / Mirrors:

9E-7

Front Door Glass Removal and Installation

S4RS0A9506004

Removal 1) Remove door mirror trim (1). 2) Remove door trim mounting screws (2).
1 2

1
I4RS0A950009-

I4RS0A950006-

3) Remove door trim (1) as shown. And disconnect power window switch lead wire at coupler.

Installation Reverse removal procedure noting the following instructions. If there is deformity for glass run, replace it with a new one. Tighten door glass rear mounting screw (1) first, and then tighten door glass front mounting screw (2).

1
B B A

A A

2 B

A A A

1
I4RS0A950007I4RS0A950010-

4) Remove door trim bracket (1). 5) Remove door sealing cover (2).

Secure door sealing cover (1) with adhesive (2).

1 1

2 2
I4RS0A950008I4RS0A950011-

Install front door trim. Front door trim attaching order (1) (2) (3) (4) (5) (6)

6) Remove door glass mounting screws (1). 7) Remove door glass (2) while tilting it as shown.

9E-8 Glass / Windows / Mirrors: Installation Reverse removal procedure noting the following instruction. Apply grease to sliding portions of window regulator.
A

1 6

: Grease 9900025010
2

Tighten front door window regulator attaching screws.

A

A A

3
A A

Front door window regulator screw tightening order (a) (b)

I4RS0A950012-

Front Door Window Regulator Removal and Installation

S4RS0A9506005

Removal 1) Remove door glass referring to Front Door Glass Removal and Installation: . 2) Disconnect power window motor lead wire at coupler. 3) Remove regulator mounting screws (1), and then remove front door window regulator (2).
2

(a)

(b)
I4RS0A950014-

Front Door Window Regulator Inspection

S4RS0A9506006

Check the following parts for wear, damage, smooth operation and lubrication: Check regulator sliding and rotating parts. Check rollers.

1
I4RS0A950013-

Glass / Windows / Mirrors:

9E-9

Rear Door Window Components

S4RS0A9506007

7 6 3 9 11 10

12

8 4 5

I4RS0A950015-

1. Door glass 2. Window regulator assembly : Apply lithium grease 99000-25010 to sliding part. 3. Glass run

6. Door sash 7. Door panel

11. Rear door inner garnish 12. Door trim bracket

8. Rear door window regulator mounting screw : Tighten lower screw first, and then tighten upper screw. 9. Rear door outer weather-strip 10. Rear door partition glass.

a: Sash upper mounting screw : Tightening order: a b c

4. Door trim 5. Door sealing cover

b, c: Sash lower mounting bolt : Tightening order: a b c

Rear Door Glass Removal and Installation

S4RS0A9506008

And disconnect power window switch lead wire at coupler.

Removal 1) Remove rear door inner garnish (1). 2) Remove door trim mounting screws (2).
1
A

2
A A

1
A A A A

I4RS0A950017-

4) Remove door trim bracket (1). 5) Remove door sealing cover (2).
I4RS0A950016-

3) Remove door trim (1) as shown.

9E-10 Glass / Windows / Mirrors:

1 2 2

I4RS0A950018-

I4RS0A950021-

6) Detach rear part of glass run from door sash (1), and remove door sash (1). 7) Remove door glass (2) as shown.

Install rear door trim. Rear door trim attaching order (1) (2) (3) (4) (5) (6)

1 1 1 2
A A A

6
A

2
A A

5 4

3
I4RS0A950019-

I4RS0A950022-

Installation Reverse removal procedure noting the following instructions. If there is deformity for glass run, replace it with a new one. Tighten door sash mounting screw and bolts. Door sash mounting screw and bolt tightening order (a) (b) (c)

Rear Door Window Regulator Removal and Installation

S4RS0A9506009

Removal 1) Remove door glass referring to Rear Door Glass Removal and Installation: . 2) Disconnect power window motor lead wire at coupler and loosen clamp. 3) Loosen regulator mounting screws (1), and then remove rear window regulator (2).

(a)

1 2

(b)

(c) 1
I4RS0A950023-

I4RS0A950020-

Secure door sealing cover (1) with adhesive (2).

Glass / Windows / Mirrors: Installation Reverse removal procedure noting the following. Apply grease to sliding and rotating portions of window regulator. : Grease 9900025010 Tighten rear door window regulator attaching screws. Rear door window regulator screw tightening order (a) (b)

9E-11

(b)

(a)
I4RS0A950024-

Rear Door Window Regulator Inspection

S4RS0A9506010

Check the following point: Check regulator sliding and rotating parts. Check rollers for wear and damage.

Rear End Door Window Components

S4RS0A9506012

I4RS0A950025-

1. Rear end door glass

2. Fastener

Rear End Door Glass Removal and Installation

S4RS0A9506013

Refer to Windshield Removal and Installation: as removal and installation procedures are basically the same. However, note the following. Observe the following precautions when applying adhesive (1) along glass (2) edge. Adhesive (1) should be applied evenly especially in height. Be careful not to damage primer (3). With the position of fastener (4) properly aligned, install glass (2) on rear end door panel (5). Press glass against body quickly after adhesive (1) is applied. Adhesive amount specifications and position for rear end door glass Height a: 13 mm (0.51 in.)

Width b: 6 mm (0.24 in.) Width c: 14 mm (0.55 in.) Position d: 12 mm (0.47 in.) for glass upper section Position d: 16 mm (0.63 in.) for glass bottom section Position d: 32.5 mm (1.28 in.) for glass side sections

9E-12 Glass / Windows / Mirrors:

1
A

2 5
A

4
d c 1
I4RS0A950037-

3 1 b

Rear End Door Window Defogger Relay Inspection

S4RS0A9506027

I4RS0A950026-

Rear End Door Window Defogger Switch Inspection

S4RS0A9506016

1) Disconnect negative () cable from battery. 2) Remove junction block assembly for inspection of rear end door window defogger relay. For removal, refer to BCM (Included in Junction Block Assembly) Removal and Installation: in Section 10B. 3) Remove rear end door window defogger relay (1) from junction block assembly (2).
3 2 1

1) Check rear end door window defogger switch for operation as follows. a) Rear end door window defogger switch is built in HVAC control unit. Remove HVAC control unit referring to HVAC Control Unit Removal and Installation: in Section 7A. b) Check that there is continuity between terminal (1) and terminal (2) of HVAC control unit when rear end door window defogger switch is at ON position. (Rear end door window defogger switch is kept in push.) c) Check that there is no continuity between terminal (1) and terminal (2) of HVAC control unit when rear end door window defogger switch is at OFF position. If check result does not meet the above conditions, replace HVAC control unit.

2
I4RS0A950027-

3. Brake (stop) lamp switch

4) Check that there is no continuity between terminal c and d. If there is continuity, replace relay. 5) Check that there is continuity between terminals c and d when a 12 V battery is connected to terminals a and b. If malfunction is found, replace it with a new one.
b a c a c d
I4RS0A950028-

d b

Glass / Windows / Mirrors:

9E-13

Rear End Door Window Defogger Wire Inspection

S4RS0A9506017

NOTE: When cleaning rear end door window glass, use a dry cloth to wipe it along heat wire (1) direction. When cleaning glass, do not use detergent or abrasive-containing glass cleaner. When measuring wire voltage, use a tester with positive probe (2) wrapped with a tin foil (3) which should be held down on wire by finger pressure.

5) Touch voltmeter positive (+) lead with a foil strip to defogger wire power source terminal end (2), then move it along wire to defogger wire ground terminal end (1). The place where voltmeter fluctuates from 10 12 V to 0 1 V is where there is open. If found defective, repair defogger wire referring to Rear End Door Window Defogger Wire Repair: .
1 2

I4RS0A950030-

Rear End Door Window Defogger Wire Repair

S4RS0A9506018
I2RH01950002-

Wire Damage Inspection 1) Turn ignition switch to ON position. 2) Turn on defogger switch. 3) Measure voltage at the center of each defogger wire (1), and check defogger wire condition according to the following table. If defogger wire open is found, go to next step. Defogger wire voltage Voltage Circuit 0 1 V Defogger wire open between its center and defogger wire power source terminal end (2) 4 6 V Normal condition 10 12 V Defogger wire open between its center and defogger wire ground terminal end (3)

1) Use white gasoline for cleaning. 2) Apply masking tape (1) at both upper and lower sides of heat wire (2) to be repaired. 3) Apply commercially-available repair agent (3) with a fine-tip brush (4). 4) 2 to 3 minutes later, remove masking tapes (1).

1 3 2
I2RH01950005-

5) Leave repaired heat wire as it is for at least 24 hours before operating the defogger again.

I4RS0A950029-

4) Touch voltmeter negative () lead to defogger wire ground terminal end (1).

9E-14 Glass / Windows / Mirrors:

Power Window Main Switch Inspection

S4RS0A9506019

Switch for driver side window 1) Remove driver side door trim referring to step 1) to 3) of Front Door Glass Removal and Installation: . 2) Remove power window main switch from door trim. 3) Connect 12 V battery positive (+) terminal to terminal IG of power window main switch and its negative ( ) terminal to terminal E of power window main switch. 4) Check for continuity between terminals as shown below. If check result is not as specified, replace power window main switch.

Switch for other window than driver side 1) Remove driver side door trim referring to step 1) to 3) of Front Door Glass Removal and Installation: . 2) Remove power window main switch from door trim. 3) Check for continuity between terminals as shown below. If check result is not as specified, replace power window main switch.

I4RS0A950032-

I4RS0A950031-

Glass / Windows / Mirrors:

9E-15

Power Window Sub Switch Inspection

S4RS0A9506020

1) Remove door trim from door panel. For front door trim, refer to Step 1) to 3) of Front Door Glass Removal and Installation: For rear door trim, refer to Step 1) to 3) of Rear Door Glass Removal and Installation: 2) Remove power window sub switch from door trim. 3) Check for continuity between terminals at each switch condition. If check result is not as specified, replace switch.

I4RS0A950033-

Door Mirror Components

S4RS0A9506021

2, 1

2 3
I4RS0A950034-

1. Door mirror 2. Door mirror mounting nut :Tighten nuts in such order as indicated in the figure.

9E-16 Glass / Windows / Mirrors:

Door Mirror Removal and Installation

S4RS0A9506022

Power Door Mirror Actuator Inspection

S4RS0A9506024

When removing or installing door mirror, refer to the figure in Door Mirror Components: .

Power Door Mirror Switch Inspection

S4RS0A9506023

1) Remove driver side door trim referring to step 1) to 3) of Front Door Glass Removal and Installation: . 2) Remove power window main switch from door trim. 3) Check for continuity between terminals at each switch position. If check result is not as specified, replace door mirror switch.
L R Up A B C D E F G

1) Remove door trim referring to step 1) to 3) of Front Door Glass Removal and Installation: . 2) Disconnect door mirror coupler (1). 3) Check that door mirror operates properly when battery voltage is applied to connector terminals. 4) Connect battery positive (+) and negative () terminal to the door mirror terminals as shown. If it does not follow the tables operation, replace door mirror assembly.
Terminal Operation Up Down Left Right A B C

Down

Left

Right

G
I4RS0A950035-

A C B
I4RS0A950036-

Special Tools and Equipment

Recommended Service Material
S4RS0A9508001

Material Grease NOTE:

SUZUKI recommended product or Specification SUZUKI Super Grease A P/No.: 9900025010

Note /

Required service material is also described in the following. Front Door Window Components: Rear Door Window Components:

Security and Locks:

9F-1

Security and Locks

General Description
Key Coding Construction
S4RS0A9601001

Key Usage and Identification Key is used for ignition and door lock cylinder. Keys are cut on both edges to make them reversible. Key identification is obtained from five character key code stamped on key code tag. Using this key code, key code cutting combination can be determined from a code list (available to owners of key cutting equipment from suppliers). If key codes are not available from records or tags, key code can be obtained from the right hand door lock cylinder (if lock has not been replaced). Lock cylinders supplied by the factory as service parts are unmarked. If original key is available, key code cutting combination can be determined by laying key.

Rear End Door Opener System Description

S4RS0A9601002

Rear end door opener system consists of rear end door opener switch (1), rear end door opener relay (in BCM), rear end door lock assembly (2) and BCM (3) (in junction block assembly). Rear end door opener system is activated by pushing rear end door opener switch after all doors are unlocked by manual door switch, key cylinder switch or keyless entry transmitter. When rear end door opener switch pushed rear end door opener relay is ON. Then, BCM releases latch of rear end door lock assembly from striker and rear end door can be opened. In addition, in case that rear end door cannot be opened by rear end door opener switch, rear end door can be opened by emergency lever (4) in rear end door lock assembly.

I4RS0A960025-

9F-2 Security and Locks:

Component Location
Power Door Lock and Keyless Entry System Component Location
S4RS0A9603001

I4RS0A960001-

1. Keyless entry receiver 2. Transmitter

3. Power door lock switch 4. Front door actuator

5. Rear door actuator 6. Rear end door actuator

7. Door switch 8. BCM (included in junction block assembly)

Security and Locks:

9F-3

Diagnostic Information and Procedures

Power Door Lock System Symptom Diagnosis
S4RS0A9604001

NOTE: Use SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or output side of BCM. For checking procedure, refer to Diagnosis Using Output Test Function of SUZUKI Scan Tool under Scan Tool Data: in Section 10B. Check each part in the order from the top of the following list. Condition Possible cause All door can not be locked Circuit fuse blown / unlocked by all of Wiring or grounding faulty switches BCM faulty All door can not be locked / unlocked by only power door lock switch Correction / Reference Item Replace fuse and check for short circuit. Repair circuit. Replace after making sure that none of above parts is faulty. Circuit fuse blown Replace fuse and check for short circuit. Power door lock switch faulty Check power door lock switch referring to Power Door Lock Switch Inspection: . Wiring harness connected to power door Repair. lock switch faulty Wiring or grounding faulty Repair circuit. BCM faulty Replace after making sure that none of above parts is faulty. Circuit fuse blown Replace fuse and check for short circuit. Key cylinder switch faulty Check key cylinder switch referring to Door Key Cylinder Switch Inspection: . Wiring or grounding faulty Repair circuit. BCM faulty Replace after making sure that none of above parts is faulty. Power door lock actuator faulty Check actuator referring to Power Door Lock Actuator Inspection: . Wiring harness connected to applicable Repair. door lock actuator faulty BCM faulty Replace after making sure that none of above parts is faulty.

All door can not be locked / unlocked by only key cylinder switch

Only one door can not be locked / unlocked

Power Door Lock System Operation Inspection

S4RS0A9604002

1) Check the following operation: a) Turn the driver side key cylinder to LOCK position with door key once, check all doors lock. b) Turn the driver side door key cylinder to UNLOCK position with door key twice, check all doors unlock. If malfunction is found, go to Power Door Lock System Symptom Diagnosis: .

9F-4 Security and Locks:

Keyless Entry System Symptom Diagnosis

S4RS0A9604004

NOTE: Confirm that power door lock system is in good condition before referring to the following possible causes. Check each part in the order from the top of the following list. Condition Possible cause All door can not be locked Transmitter battery dead / unlocked by only keyless entry transmitter Door switch faulty Correction / Reference Item Replace battery referring to Replacement of Transmitter Battery: . Check door switch referring to Door Switch (Front / Rear Door) Inspection: in Section 9C and/or Rear End Door Switch Inspection: in Section 9C. Check ignition switch referring to Ignition Switch Inspection: in Section 9C. Repair circuit. Replace transmitter. Replace after making sure that none of above parts is faulty. Check turn signal and hazard warning relay referring to Turn Signal and Hazard Warning Relay Inspection: in Section 9B. Repair circuit. Replace after making sure that none of above parts is faulty. Repair circuit. Replace after making sure that none of above parts is faulty. Repair circuit. Check door switch referring to Door Switch (Front / Rear Door) Inspection: in Section 9C and/or Rear End Door Switch Inspection: in Section 9C. Check keyless entry receiver referring to Keyless Entry Receiver and Its Circuit Inspection: . Check ignition switch referring to Ignition Switch Inspection: in Section 9C. Replace after making sure that none of above parts is faulty.

Key remainder switch in ignition switch faulty Wiring or grounding faulty Transmitter faulty BCM faulty Turn signal lights can not Turn signal and hazard warning relay faulty be flashed when doors are locked / unlocked by keyless entry transmitter Wiring or grounding faulty BCM faulty Interior light does not light when doors are unlocked by keyless entry transmitter Transmitter code can not be programmed to BCM Wiring or grounding faulty BCM faulty

Wiring or grounding faulty Door switch faulty

Keyless entry receiver faulty

Key reminder switch in ignition switch faulty BCM faulty

Keyless Entry System Operation Inspection

S4RS0A9604005

1) Confirm that power door lock system operates normally, refer to Power Door Lock System Operation Inspection: . 2) All doors are closed and unlocked. 3) Check the following operation: a) Push lock button (1) on transmitter (2) once, and check all doors lock and hazard waning lights flash once. b) Push unlock button (3) on transmitter (2) twice, and check all doors unlock and hazard waning lights flash twice and interior light turns on several seconds with the interior light switch in the middle position.

3 1
I3RH0A960005-

If malfunction is found, go to Keyless Entry System Symptom Diagnosis: .

Security and Locks:

9F-5

Rear End Door Opener System Symptom Diagnosis

S4RS0A9604007

NOTE: Use SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or output side of BCM. For checking procedure, refer to Diagnosis Using Output Test Function of SUZUKI Scan Tool under Scan Tool Data: in Section 10B. Check each part in the order from the top of the following list. Condition Possible cause Rear end door can not be Circuit fuse blown opened Rear end door opener switch faulty Rear end door actuator faulty Wiring or grounding faulty BCM faulty Correction / Reference Item Replace fuse and check for short circuit. Check rear end door opener switch referring to Rear End Door Opener Switch Inspection: . Check rear end door actuator referring to Power Door Lock Actuator Inspection: . Repair circuit. Replace after making sure that none of above parts is faulty.

Rear End Door Opener System Operation Inspection

S4RS0A9604008

1) Unlock all doors by using manual lock switch, keyless entry transmitter, or key cylinder switch. 2) Make sure that latch of rear end door is released from striker when rear end door opener switch is pushed. If malfunction is found, go to Rear End Door Opener System Symptom Diagnosis: .

Repair Instructions
Front Door Lock Assembly Components
S4RS0A9606001

6 2

(a) 4 3 5

7 1

(b)

I4RS0A960002-

1. Front door latch assembly : Apply lithium grease 99000-25010 to sliding and rotating parts and spring if any. 2. Outside handle : Apply lithium grease 99000-25010 to sliding part. 3. Outside handle frame : Apply lithium grease 99000-25010 to sliding part and spring.

4. Latch striker 5. Shim 6. Key cylinder

7. Inside handle bezel : 5.0 Nm (0.5 kg-m, 4.0 lb-ft) : 10 Nm (1.0 kg-m, 7.5 lb-ft)

9F-6 Security and Locks:

Front Door Lock Assembly Removal and Installation

S4RS0A9606018

Removal 1) Remove door mirror trim (1). 2) Remove door trim (3) after removing screws (2) and clips A and B.
1 2 3
B B A

I4RS0A960005-

A A

B
A A

9) Disconnect door opening control rod (1) from outside handle. 10) Disconnect door lock motor lead wire at coupler. 11) Remove door latch screws (2) and remove door lock assembly (3).
I4RS0A960003-

3) Disconnect power window switch and mirror switch lead wire at coupler. 4) Remove door trim bracket (1). 5) Remove door sealing cover (2).

I4RS0A960006-

Installation Reverse removal procedure to install front door lock assembly noting the following instructions. Apply grease to sliding parts of door latch assembly.
I4RS0A960004-

: Grease 9900025010 Tighten door latch screws to specified torque. Tightening torque Door latch screw (a): 5.0 Nm (0.5 kg-m, 4.0 lb-ft)

6) Raise window all the way up. 7) Remove door sash (1).

(a)
I4RS0A960007-

8) Remove key cylinder mounting bolt (1), and then remove key cylinder (2).

I4RS0A960008-

Security and Locks: Move door latch striker (2) up or down so its center aligns with the center of groove A on the door lock assembly (1) as shown. Striker should be moved vertically and placed level. Do not adjust door lock. Tightening torque Door latch striker screw (a): 10 Nm (1.0 kg-m, 7.5 lb-ft)

9F-7

Front Door Lock Assembly Inspection

S4RS0A9606019

Check that door open and closes smoothly and properly. Check that door stops in the secondary latched position properly (preventing door from opening freely) and that door closed completely in the fully latched position. Adjust door latch striker position, if necessary.

Power Door Lock Switch Inspection

S4RS0A9606003

Check for continuity between terminals at each switch position. If check result is not as specified, replace switch.

I4RS0A960029-

3. Shaft

Move door latch striker (1) sideways to adjust door outer panel surface (2) flush with rear door outer panel or body outer panel surface (3) as shown. In order to correctly obtain door lock operation increase or decrease number of shims inserted between body and striker (1) to adjust it.

I4RS0A960009-

1. Power door lock switch

I3RM0A960013-

[A]: Front door [B]: Rear door

9F-8 Security and Locks:

Door Key Cylinder Switch Inspection

S4RS0A9606004

[A]

1) Remove front door trim referring to Step 1) to 3) of Front Door Glass Removal and Installation: in Section 9E 2) Check for continuity between terminals at each switch position. If check result is not as specified, replace door lock assembly.

Right side switch terminals Left side switch terminals Unlock Lock a b c
[B]

d a

b c

Lock Unlock

Terminal Key Position LOCK OFF UNLOCK

I4RS0A960010-

Power Door Lock Actuator Inspection

S4RS0A9606005

1) Remove door trim from door panel. For front door, refer to Step 1) to 3) of Front Door Glass Removal and Installation: in Section 9E. For rear door, refer to Step 1) to 3) of Rear Door Glass Removal and Installation: in Section 9E. For rear end door, refer to Step 1) of Rear End Door Assembly Removal and Installation: in Section 9J. 2) Disconnect power door lock actuator coupler. 3) Connect battery positive (+) and negative () terminals to the door lock actuator terminals (a, b, c, d) as shown in figure. If it does not operate as specified in the following table, replace door lock assembly.

Right side switch terminals Left side switch terminals Unlock Lock
[C]

a d

c b

Lock Unlock

a Lock
[A]: Front door [B]: Rear door [C]: Rear end door

b
I4RS0A960011-

Unlock

Security and Locks:

9F-9

Rear Door Lock Assembly Components

S4RS0A9606007

(a) 4

6 (b) 3

I4RS0A960012-

1. Outside handle : Apply lithium grease 99000-25010 to sliding part. 2. Outside handle frame : Apply lithium grease 99000-25010 to sliding part and spring. 3. Rear door latch assembly : Apply lithium grease 99000-25010 to sliding part.

4. Latch striker 5. Shim 6. Inside handle bezel

7. Out side handle cap : 5.0 Nm (0.5 kg-m, 4.0 lb-ft) : 10 Nm (1.0 kg-m, 7.5 lb-ft)

Rear Door Lock Assembly Removal and Installation

S4RS0A9606008

Removal 1) Remove rear door glass referring to Rear Door Glass Removal and Installation: in Section 9E. 2) Disconnect door lock motor lead wire. 3) Remove door latch mounting screws (1) and remove door latch assembly (2).
2

(a)

I4RS0A960014-

Rear Door Lock Assembly Inspection

S4RS0A9606009

I4RS0A960013-

Check that door opens and closes smoothly and properly. Check that door stops in the secondary latched position properly (preventing door from opening freely) and that door closes completely in the fully latched position. Adjust door latch striker position, if necessary.

Installation Reverse removal procedure to install rear door lock assembly referring to the following instruction and Front Door Lock Assembly Removal and Installation: . Tighten door latch screw to specified torque. Tightening torque Door latch screw (a): 5.0 Nm (0.5 kg-m, 4.0 lb-ft)

9F-10 Security and Locks:

Rear End Door Lock Assembly Components

S4RS0A9606010

(b) 3 4

(a)

I4RS0A960015-

1. Rear end door latch assembly (including in rear end door switch) 2. Rear end door opener switch

3. Latch striker 4. Shim

5. Door handle 6. Emergency lever : Rear end door is unlocked by pushing emergency lever with flat head driver if rear end door lock can not be released by door opener switch.

: 10 Nm (1.0 kg-m, 7.5 lb-ft) : 23 Nm (2.3 kg-m, 17.0 lb-ft)

Rear End Door Lock Assembly Removal and Installation

S4RS0A9606011

2) Disconnect door lock motor lead wire. 3) Loosen door latch bolts (1) and remove door latch assembly (2).
1

Removal 1) Remove door trim (1) from rear end door panel (2).

2
B

A A A

A A A A B A

2 A

I4RS0A960017-

I4RS0A960016-

Security and Locks: Installation Reverse removal procedure to install rear end door lock assembly noting the following instruction. Tighten rear end door latch bolt to specified torque. Tightening torque Rear end door latch bolt (a): 10 Nm (1.0 kg-m, 7.5 lb-ft)
(a)

9F-11

I4RS0A960018-

Adjust door latch striker so that its center aligns with the center of groove in door latch base. Tightening torque Rear end door striker screw (a): 23 Nm (2.3 kgm, 17.0 lb-ft)

I4RS0A960020-

Replacement of Transmitter Battery

S4RS0A9606016

If transmitter becomes unreliable, replace transmitter battery as follows. 1) Remove screw (1) and transmitter cover (2). 2) Remove transmitter (3) from transmitter holder (4). CAUTION: Use care not to allow grease or dirt to be attached on the printed circuit board and the battery. 3) With tip of flat blade screwdriver put in slot of transmitter, pry it open. 4) Replace the battery (lithium disc-type CR 1620 or equivalent battery) so its (+) terminal faces + mark on transmitter. 5) Fit together transmitter (3) and install it into transmitter holder (4). 6) Install transmitter cover (2) and screw (1). 7) Make sure that door locks can be operated with transmitter.
4

(a)

I4RS0A960019-

Rear End Door Lock Assembly Inspection

S4RS0A9606012

Check that door opens and closes smoothly and properly. Check that door stops in the secondary latched position properly (preventing door from opening freely) and that door closes completely in the fully latched position. Adjust door latch striker position, if necessary.

Rear End Door Opener Switch Inspection

S4RS0A9606020

1) Remove rear end door trim. 2) Disconnect rear end door switch coupler. 3) Check that there is continuity between terminals when rear end door opener switch (1) is pushed. 4) Check that there is no continuity between terminals when rear end door opener switch (1) is not pushed. If check result is not as specified, replace switch.
1

I4RS0B960014-

9F-12 Security and Locks: NOTE: To prevent theft, be sure to break the transmitter before discarding it. Dispose of the used battery properly according to applicable rules or regulations. Do not dispose of lithium batteries with ordinary household trash.

Keyless Entry Receiver Removal and Installation

S4RS0A9606021

Programming Transmitter Code

S4RS0A9606017

Removal 1) Disconnect negative cable at battery. 2) Remove grove box referring to Step 6) of Instrument Panel Removal and Installation: in Section 9C. 3) Disconnect keyless entry receiver coupler. 4) Remove keyless entry receiver (1) from steering support member (2).
2

NOTE: Three transmitter codes can be registered. When a new transmitter code is registered, the oldest one will be cleared. If transmitter or BCM (included in junction block assembly) is replaced with a new one or additional transmitter(s) is necessary, program transmitter code(s). 1) Confirm that all doors are closed and ignition key is out of ignition key cylinder 2) Open driver side door. 3) Turn ignition switch to ON position, and then drawn ignition key from ignition key cylinder within 10 seconds after that. 4) Push and release driver side door switch (1) at 3 times by hand within 20 seconds after removing ignition key from ignition key cylinder. 5) Turn ignition switch to ON position, and then drawn ignition key from ignition key cylinder within 10 seconds after that. All doors automatically lock and unlock once. With this, registration mode. 6) Push UNLOCK button (2) on transmitter (3) within 20 seconds after Step 5). All doors automatically lock and unlock once. With this, code registration is completed. 7) If an additional transmitter, needs to be programed repeat the procedure of Step 1).

1
I4RS0A960022-

Installation Reverse removal procedure.

1 2 3

I4RS0A960021-

Security and Locks:

9F-13

Keyless Entry Receiver and Its Circuit Inspection

S4RS0A9606022

1) Check that the voltage between the following terminals and body ground are specifications under each conditions. If check result is not as specified, check applicable circuit for open or short. If circuit is normal, proceed to next step.

4 3 2 1

2 V 1
I4RS0A960023-

1. Keyless entry receiver 2. Keyless entry receiver connector (view from harness side)

Terminal G02-1 G02-3 G02-4

Wire color LT GRN PNK BRN/WHT

Specification Figure [A] Power source 0-1 V Lock/Unlock output Figure [A] signal circuit 0-1 V Ground 0-1 V

Circuit

Condition Push Lock or Unlock button on transmitter. Except the above-mentioned condition. Push Lock or Unlock button on transmitter. Except the above-mentioned condition.

Oscilloscope setting CH1: 2V/DIV CH2: 2V/DIV TIME: 200 ms/DIV

I4RS0A960024-

1. Lock/Unlock out put signal 2. Power source

1) Recheck keyless entry receiver as follows. a) Substitute a known-good keyless entry receiver. b) Record key code referring to Programming Transmitter Code: . c) Recheck keyless entry receiver system.

9F-14 Security and Locks:

Specifications
Tightening Torque Specifications
S4RS0A9607001

Fastening part Door latch screw Door latch striker screw Rear end door latch bolt Rear end door striker screw NOTE:

Nm 5.0 10 10 23

Tightening torque kg-m 0.5 1.0 1.0 2.3

lb-ft 4.0 7.5 7.5 17.0

Note /

The specified tightening torque is also described in the following. Front Door Lock Assembly Components: Rear Door Lock Assembly Components: Rear End Door Lock Assembly Components: Reference: For the tightening torque of fastener not specified in this section, refer to Fasteners Information: in Section 0A.

Special Tools and Equipment

Recommended Service Material
S4RS0A9608001

Material Grease NOTE:

SUZUKI recommended product or Specification SUZUKI Super Grease A P/No.: 9900025010

Note

Required service material is also described in the following. Front Door Lock Assembly Components: Rear Door Lock Assembly Components:

Seats:

9G-1

Seats
Repair Instructions
Front Seat Components
S4RS0A9706001

8 4

1 (b)

(a)

4 5

(b) 6 5
I4RS0A970001-

1. Seat cushion 2. Seat back 3. Headrest

4. Cover 5. Seat adjuster 6. Knob

7. Side air bag module (if equipped) 8. Side air bag harness (if equipped) 9. Seat mounting bolt

: 23 Nm (2.3 kg-m, 17.0 lb-ft) : 35 Nm (3.5 kg-m, 25.5 lb-ft)

Front Seat Removal and Installation

S4RS0A9706002

Removal 1) Disable air bag system referring toDisabling Air Bag System: in Section 8B 2) Disconnect seat harness coupler and side air bag coupler, if equipped. 3) Remove 4 mounting bolts to remove seat assembly. 4) Disassemble and repair seat as necessary. Installation Reverse removal procedure to install front seat. Torque to specifications as shown in Front Seat Components: . Enable air bag system referring to Enabling Air Bag System: in Section 8B.

9G-2 Seats:

Rear Seat Components

S4RS0A9706003

3 c (b) 6

(b)

(b)

2 4 1

(a) 4

(a)
1. Seat cushion 2. Seat back 3. Head rest 4. Cover 5. Rear center seat belt 6. Seat back striker

4
I4RS0A970002-

: 35 Nm (3.5 kg-m, 25.5 lb-ft) : 23 Nm (2.3 kg-m, 17.0 lb-ft)

a, b, c: Seat back striker mounting bolt : Tightening order (Left side): abc : Tightening order (Right side): bac

Rear Seat Removal and Installation

S4RS0A9706004

Removal 1) Fold rear seat back forward. 2) Remove seat mounting bolts and nuts to remove seat assembly. 3) Disassemble and repair seat as necessary. Installation Reverse removal procedure to install rear seat. Torque to specifications in Rear Seat Components: .

Specifications
Tightening Torque Specifications
S4RS0A9707001

NOTE: The specified tightening torque is also described in the following. Front Seat Components: Rear Seat Components: Reference: For the tightening torque of fastener not specified in this section, refer to Fasteners Information: in Section 0A.

Interior Trim:

9H-1

Interior Trim
Repair Instructions
Floor Carpet Removal and Installation
S4RS0A9806001

Removal 1) Remove front seats and rear seats. 2) Remove seat belt lower anchor bolt. 3) Remove dash side trims, front side sill scuffs, center pillar inner lower trims, rear side lower trims and rear side sill scuffs. 4) Remove console box. 5) Remove floor carpet. Installation Reverse removal sequence to install front floor carpet, noting the following instruction. For tightening torque of rear seat mounting bolt, refer to Rear Seat Components: in Section 9G. For tightening torque of front seat mounting bolt, refer to Front Seat Components: in Section 9G.

4) Remove front pillar trim (1), front side sill scuff (2) and dash side trim (3).
[A] [B]
A

1 A 2
B

3
A

I4RS0A980001-

[A]: With curtain air bag [B]: Without curtain air bag 4. Forward

Head Lining Removal and Installation

S4RS0A9806002

WARNING: Refer to Air Bag Warning: in Section 00 before starting service work. Removal 1) Remove sun visor (1). 2) Remove room mirror (2). 3) Remove dome light (3).

5) Remove front seat belt upper anchor (1), center pillar inner trim (2), center pillar inner upper trim (3) and rear side sill scuff (4).

3 1
A

2 B 4
B

I4RS0A980002-

6) Remove tail end member trim (1).

A

I4RS0A980011-

4. Flat head driver

I4RS0A980003-

9H-2 Interior Trim: 7) Remove rear inner trim (1), rear side lower trim (2) and rear pillar trim (3).
3
B C C B B

Installation Reverse removal procedure noting the following. Apply adhesive (1) to head lining (2) as shown in the figure, and then install head lining (2).
2 1 1

2
A

I4RS0A980004-

8) Remove assistant grip (1). 9) Remove head lining clips (2) and remove head lining (3).
3 A 2 1 A 2 1 5
I4RS0A980005-

I4RS0A980006-

Tighten sun visor screw to specified torque. Tightening torque Sun visor screw (a): 4 Nm (0.4 kg-m, 3.0 lb-ft)

4. Clip 5. Flat head driver

I4RS0A980007-

Console Box Components

S4RS0A9806003

B 3 A A A A A A A A

B 2

1 C

C A B C

I4RS0A980008-

1. Front console box 2. Rear console box

3. Front console box garnish 4. Console side cover

Interior Trim:

9H-3

Roof Molding Components

S4RS0A9806004

I4RS0A980009-

1. Roof molding 2. Roof side weather-strip

3. Roof molding clip (Push-in type) 4. Windshield side garnish

Splash Guard (If Equipped) Components

S4RS0A9806005

A A A

I4RS0A980010-

1. Side sill splash guard

9H-4 Interior Trim:

Specifications
Tightening Torque Specifications
S4RS0A9807001

Fastening part Sun visor screw

Nm 4

Tightening torque kg-m 0.4

lb-ft 3.0

Note

Reference: For the tightening torque of fastener not specified in this section, refer to Fasteners Information: in Section 0A.

Hood / Fenders / Doors:

9J-1

Hood / Fenders / Doors

Repair Instructions
Hood Removal and Installation
S4RS0A9A06001

Hood Inspection and Adjustment

S4RS0A9A06002

Removal CAUTION: Place cloth to prevent body from any damage. 1) Remove hood silencer (4). 2) Disconnect window washer hose (1) from hood. 3) Remove 4 mounting bolts (3) to detach hood (2). Installation Reverse removal procedure noting the following. Apply sealant to contact face A of hood hinge. Specified sealant. A: Sealant 9900031110 Adjust hood lock position if necessary referring to Hood Inspection and Adjustment.
A

Inspection Check that hood opens and closes smoothly and properly. Lubricate if necessary. Check that hood stops in the secondary latched position properly (preventing hood from opening freely) and that hood closes completely in the fully latched position. Adjust hood locks position, if necessary. Adjustment Adjust the following point: Hood position adjustment. Fore-and-aft and right-and-left adjustment. Adjust hood clearance by loosening hood mounting bolts. Refer to Panel Clearance: in Section 9K. Vertical adjustment If only one side (right or left) of hood is not level with front fender, make it level by tightening or loosening hood cushion (1).

3 2

A 4
I2RH019A0022-

1
I4RS0A9A0001-

Hood lock position adjustment a. Loosen hood lock bolts. b. Adjust hood lock height position so the hood is locked without looseness. c. Tighten hood latch bolts to specified torque. Tightening torque Hood latch bolt (a): 10 Nm (1.0 kg-m, 7.5 lb-ft)
(a)

(a)
I4RS0A9A0002-

d. Make sure the hood is locked smoothly and securely.

9J-2 Hood / Fenders / Doors:

Front Fender Components

S4RS0A9A06003

I4RS0A9A0003-

1. Front fender lining

2. Front fender

3. Front fender cover

Front Fender Removal and Installation

S4RS0A9A06004

Removal 1) Remove splash guard (if equipped) referring to Splash Guard (If Equipped) Components: in Section 9H. 2) Remove front fender lining. 3) Remove front bumper referring to Front Bumper and Rear Bumper Components: in Section 9K. 4) Remove headlight assembly referring to Headlight Housing Removal and Installation: in Section 9B. 5) Disconnect connector from side turn signal lamp. 6) Remove front fender cover. 7) Remove front fender. Installation Reverse removal procedure to install front fender noting the following instruction. If paint on fender bolt is peeled off, be sure to apply paint again. Adjust panel clearance referring to Panel Clearance: in Section 9K.

Hood / Fenders / Doors:

9J-3

Front Door Assembly Components

S4RS0A9A06005

(a)

(b)

5 4

(c) (a)

(b)

2
I4RS0A9A0004-

1. Door panel 2. Door hinge : Apply lithium grease 99000-25010 to rotating part. : Apply sealant 99000-31110 to contact face. 3. Door open stopper 4. Front door hinge bolt (body side)

5. Door open stopper bolt 6. Front door opening weather-strip

: 23 Nm (2.3 kg-m, 17.0 lb-ft) : 21 Nm (2.1 kg-m, 15.5 lb-ft)

7. Front door hinge bolt (door side) : 27 Nm (2.7 kg-m, 19.5 lb-ft)

Front Door Assembly Removal and Installation

S4RS0A9A06006

Removal 1) Remove front fender referring to Front Fender Components: . 2) Disconnect door harness lead wires at each coupler. 3) Remove door open stopper (1).

I2RH019A0003-

5) Remove door assembly (1) by loosening hinge mounting bolts (2).

1

I4RS0A9A0005-

4) Support door panel (1) using a jack (2) with rags (3) and a piece of wood (4) placed between jack (2) and panel (1) as shown.

I4RS0A9A0006-

Installation Reverse removal procedure to install door assembly noting the following instructions.

9J-4 Hood / Fenders / Doors: When replacing door, coat replacement door inside with wax for proper anti-corrosion treatment. Refer to Sealant Application Areas: in Section 9L. Apply sealant to contact face A of hinge (1) and apply grease to rotating part B of hinge (1). Specified sealant and grease. A: Sealant 9900031110 B: Grease 9900025010 Tighten hinge bolt to specified torque. Tightening torque Door hinge mounting bolt (body side) (a): 27 Nm (2.7 kg-m, 19.5 lb-ft) Door hinge mounting bolt (door side) (b): 23 Nm (2.3 kg-m, 17.0 lb-ft) When door open stopper (1) is installed, be careful make sure punch mark (2) comes to the top. Door open stopper installing direction Left side door: L punch mark is upward Right side door: R punch mark is upward Tighten door open stopper bolt (3) to specified torque. Tightening torque Door open stopper bolt (a): 21 Nm (2.1 kg-m, 15.5 lb-ft)

I4RS0A9A0008-

I4RS0A9A0007-

Adjust door latch striker position referring to Front Door Lock Assembly Removal and Installation: in Section 9F. Adjust front door cushion so that door becomes flush with side body. After installation, open and close the door to check looseness.

Rear Door Assembly Components

S4RS0A9A06007

1 2 4
(a)

(a)

(b)

2 4
(a)

(a)
I4RS0A9A0009-

1. Door panel 2. Door hinge : Apply lithium grease 99000-25010 to rotating part. : Apply sealant 99000-31110 to contact face. 3. Door open stopper

4. Rear door hinge bolt 5. Door open stopper bolt

7. Rear door hinge nut : 23 Nm (2.3 kg-m, 17.0 lb-ft)

6. Rear door opening weather-strip

: 21 Nm (2.1 kg-m, 15.5 lb-ft)

Hood / Fenders / Doors:

9J-5

Rear Door Assembly Removal and Installation

S4RS0A9A06008

Refer to Front Door Assembly Removal and Installation: as removal and installation procedures are basically the same. However, note the following. Tighten rear door hinge bolts and nuts to specified torque referring to Rear Door Assembly Components.

Rear End Door Assembly Components

S4RS0A9A06009

(a)

(a)

5
I4RS0A9A0010-

1. Rear end door panel assembly 2. Rear end door window glass 3. Rear end door hinge : Apply lithium grease 99000-25010 to door hinge moving section. : Apply sealant 99000-31110 to contact face.

4. Rear end door balancer 5. Rear end door trim 6. Rear end door opening wether-strip

: 23 Nm (2.3 kg-m, 17.0 lb-ft)

Rear End Door Assembly Removal and Installation

S4RS0A9A06010

1 6
A A A A A B A A B A

Removal 1) Remove rear end door trim (1). 2) Remove related section of head lining and rear trim. 3) Disconnect rear end door harness couplers (2) and washer hose (3). 4) Remove rear end door balancers (4). 5) Remove door hinge nuts (5) and remove rear end door assembly (6).

4 4 5 2 A 2 3 B

I4RS0A9A0011-

9J-6 Hood / Fenders / Doors: WARNING: Handling of Rear End Door Balancer (Damper) Handle balancer carefully. Do not scar or scratch exposed surface of its piston rod, and never allow any paint or oil to stick to its surface. Do not turn piston rod with balancer fully extended. Do not disassemble balancer (1) because its cylinder is filled with gas. Discarding of Rear End Door Balancer (Damper) The gas itself in balancer is harmless but it may issue out of the hole together with chips generated by the drill (2). Therefore, be sure to wear goggle when drilling. Using a 2 to 3 mm (0.08 to 0.12 in.) drill (2), make a hole to remove gas inside as shown before discarding.

I4RS0A9A0012-

Adjust door latch striker position by referring to Rear End Door Lock Assembly Removal and Installation: in Section 9F. Adjust door cushion so that door contacts body when closed. Apply sealant to contact face A of door hinge (1) and apply grease to rotating part B of hinge (1). Specified sealant and grease. A: Sealant 9900031110 B: Grease 9900025010

I2RH019A0010-

Installation Reverse removal procedure noting the following. Tighten rear end door balancer bolt to specified torque. Tightening torque Rear end door balancer bolt (a): 23 Nm (2.3 kgm, 17.0 lb-ft)

I2RH019A1012-

(a)

(a)

I4RS0A9A0013-

Secure wiring harness (1).

Hood / Fenders / Doors:

9J-7

Specifications
Tightening Torque Specifications
S4RS0A9A07001

Fastening part Hood latch bolt Door hinge mounting bolt (body side) Door hinge mounting bolt (door side) Door open stopper bolt Rear end door balancer bolt NOTE:

Nm 10 27 23 21 23

Tightening torque kg-m 1.0 2.7 2.3 2.1 2.3

lb-ft 7.5 19.5 17.0 15.5 17.0

Note

The specified tightening torque is also described in the following. Front Door Assembly Components: Rear Door Assembly Components: Rear End Door Assembly Components: Reference: For the tightening torque of fastener not specified in this section, refer to Fasteners Information: in Section 0A.

Special Tools and Equipment

Recommended Service Material
S4RS0A9A08001

Material Grease Sealant NOTE:

SUZUKI recommended product or Specification SUZUKI Super Grease A P/No.: 9900025010 SUZUKI Bond No.1215 P/No.: 9900031110

Note / / /

Required service material is also described in the following. Front Door Assembly Components: Rear Door Assembly Components: Rear End Door Assembly Components:

9K-1 Body Structure:

Body Structure
Repair Instructions
Front Bumper and Rear Bumper Components
S4RS0A9B06001

9 2 10

11 3

5 4

14

12

13

15

I4RS0A9B0001-

1. Front bumper 2. Radiator upper grill

5. Front fog lamp cap 6. Front bumper upper absorber

9. Front bumper lower member 10. Front bumper holder

13. Rear bumper holder 14. Rear lamp holder

Body Structure:
3. Radiator lower grill 4. Front air dam skirt 7. Front bumper lower absorber 8. Front bumper upper member 11. License plate nut 12. Rear bumper 15. Plastic nut

9K-2

Cowl Top Components

S4RS0A9B06003

A A A 3 5

2 1

I4RS0A9B0002-

1. Cowl top cover 2. Cowl the cover lid

3. Cowl top side garnish 4. Cowl top panel

5. Hood rear seal

9K-3 Body Structure:

Specifications
Body Dimensions
S4RS0A9B07001

Engine Room

b j a k c

b j

k d c d e h f i e g

f i
I4RS0A9B0003-

a. Cowl top installation center hole b (b). Front fender installation hole c (c). Headlight installation hole d (d). Hood lock member installation hole (when hood lock member removed)

e (e). Headlight installation hole f (f). Jig hole ( 8 mm) g (g). Front fender installation hole h (h). Engine mounting installation front hole

i (i). Front bumper upper member installation hole j (j). Jig hole ( 8 mm) k (k). Jig hole ( 7 mm)

Hole to hole distance a-d: 675 mm (26.57 in.) a-e: 816 mm (32.13 in.) a-g: 943 mm (37.13 in.) a-h: 784 mm (30.87 in.) a-f: 864 mm (34.02 in.) a-h: 743 mm (29.25 in.) b-b: 1317 mm (51.85 in.)

b-c: 343 mm (13.50 in.) b-g: 625 mm (24.61 in.) b-c: 1364 mm (53.70 in.) b-g: 647 mm (25.47 in.) c-c: 1310 mm (51.57 in.) c-g: 324 mm (12.76 in.) d-d: 800 mm (31.50 in.)

e-e: 851 mm (33.50 in.) f-f: 817 mm (32.17 in.) h-h: 950 mm (37.40 in.) i-i: 937 mm (36.89 in.) j-j: 1249 mm (49.17 in.) k-k: 886 mm (34.88 in.)

Body Structure: Rear End Door

9K-4

I4RS0A9B0004-

a (a). Roof back member bolt installation hole b (b). Jig hole

c (c). Back panel bolt installation hole d. Rear end door striker installation left side hole

Hole to hole distance a-a: 759 mm (29.88 in.) a-c: 762 mm (30.00 in.) a-d: 887 mm (34.92 in.) a-c: 1107 mm (43.58 in.)

a-b: 1037 mm (40.83 in.) a-d: 904 mm (35.59 in.) a-b: 528 mm (20.79 in.) b-b: 1051 mm (41.38 in.)

b-c: 985 mm (38.78 in.) c-c: 850 mm (33.46 in.)

9K-5 Body Structure: Side Body

I4RS0A9B0005-

a (a). Jig hole ( 8 mm) b (b). Front door upper hinge installation upper hole c (c). Front door lower hinge installation lower hole d (d). Bleeding hole

e (e). Rear door lower hinge installation rear hole f (f). Rear door upper hinge installation upper hole g (g). Jig hole ( 10 mm) h (h). Curtain air bag clip installation hole

i (i). Jig hole ( 10 mm) j (j). Rear door switch installation hole (large hole) k (k). Rear side sill scuff installation hole ( ). Body right side

Hole to hole distance a-d: 1055 mm (41.54 in.) a-f: 747 mm (29.41 in.) a-g: 378 mm (14.88 in.) b-c: 383 mm (15.08 in.) b-e: 1085 mm (42.72 in.) b-f: 1061 mm (41.77 in.) Hole to hole distance a-a: 1039 mm (40.91 in.) b-b: 1461 mm (57.52 in.) c-c: 1489 mm (58.62 in.) d-d: 1472 mm (57.95 in.)

c-e: 1021 mm (40.20 in.) c-f: 1123 mm (44.21 in.) d-g: 1129 mm (44.45 in.) e-f: 354 mm (13.94 in.) e-j: 946 mm (37.24 in.) f-i: 926 mm (36.46 in.)

f-j: 835 mm (32.87 in.) h-i: 601 mm (23.66 in.) h-j: 817 mm (32.17 in.) h-k: 1097 mm (43.19 in.) i-k: 1153 mm (45.39 in.)

e-e: 1474 mm (58.03 in.) f-f: 1468 mm (57.80 in.) g-g: 1018 mm (40.08 in.) h-h: 1022 mm (40.24 in.)

i-i: 1009 mm (39.72 in.) j-j: 1327 mm (52.24 in.) k-k: 1472 mm (57.95 in.)

Body Structure:

9K-6

I4RS0A9B0006-

a (a). Jig hole ( 6.5 mm)

b (b). Panel cross point

c. Parking brake cable bracket installation front hole

Hole to hole distance a-b: 638 mm (25.12 in.) a-c: 1293 mm (50.91 in.) a-a: 800 mm (31.50 in.)

a-b: 1194 mm (47.01 in.) b-c: 1422 mm (55.98 in.) b-b: 1272 mm (50.08 in.)

9K-7 Body Structure: Under Body

g b a c d e f

a' b' c' d' e' f' h' i'

g'

j'

g b a h c d e f

a' b' c' d' e' f' h' g' j' i'
I4RS0A9B0007-

a (a). Jig hole ( 20 mm) b (b). Front suspension frame installation hole c (c). Front suspension frame installation hole d (d). Jig hole ( 10 mm)

e (e). Jig hole ( 15 mm) f (f). Jig hole ( 15 mm) g (g). Jig hole ( 25 mm) h (h). Rear axle housing installation inside hole

i (i). Drain hole ( 10 mm) j (j). Jig hole ( 16 mm)

Hole to hole distance a-b: 674 mm (26.54 in.) a-b: 1018 mm (40.08 in.) a-c: 1163 mm (45.79 in.) a-d: 1391 mm (54.76 in.) a-c: 908 mm (35.75 in.) b-c: 335 mm (13.19 in.) b-c: 904 mm (35.59 in.) b-d: 1016 mm (40.00 in.) b-d: 594 mm (23.39 in.) Hole to hole distance a-a: 660 mm (25.98 in.) b-b: 881 mm (34.69 in.) c-c: 800 mm (31.50 in.) d-d: 770 mm (30.31 in.)

c-d: 836 mm (32.91 in.) c-d: 288 mm (11.34 in.) d-e: 911 mm (35.87 in.) d-f: 1205 mm (47.44 in.) d-e: 488 mm (19.21 in.) e-f: 887 mm (34.92 in.) e-f: 440 mm (17.32 in.) f-g: 240 mm (9.45 in.) f-g: 969 mm (38.15 in.)

g-h: 1135 mm (44.69 in.) g-i: 1229 mm (48.39 in.) g-i: 612 mm (24.09 in.) g-j: 1433 mm (65.42 in.) g-j: 971 mm (38.23 in.) h-i: 324 mm (12.76 in.) h-i: 1070 mm (42.13 in.)

e-e: 770 mm (30.31 in.) f-f: 770 mm (30.31 in.) g-g: 1144 mm (45.04 in.) h-h: 1048 mm (41.26 in.)

i-i: 992 mm (39.06 in.) j-j: 970 mm (38.19 in.)

Body Structure:

9K-8

b i a g c d e f h

"A"

I4RS0A9B0008-

a. Jig hole ( 20 mm) b. Front suspension frame installation hole c. Front suspension frame installation hole d. Jig hole ( 10 mm)

e. Jig hole ( 15 mm) f. Jig hole ( 15 mm) g. Jig hole ( 25 mm) h. Rear axle housing installation inside hole

i. Drain hole ( 10 mm) j. Jig hole ( 16 mm)

Hole to hole distance a-b: 644 mm (25.35 in.) b-c: 260 mm (10.24 in.) c-d: 288 mm (11.34 in.)

d-e: 488 mm (19.21 in.) e-f: 440 mm (17.32 in.) f-g: 138 mm (5.43 in.)

g-h: 293 mm (11.54 in.) g-i: 597 mm (23.50 in.) g-j: 956 mm (37.64 in.)

Projection dimension from standard line A a: 73 mm (2.87 in.) e: 10 mm (0.39 in.) b: 236 mm (9.29 in.) f: 10 mm (0.39 in.) c: 29 mm (1.14 in.) g: 68 mm (2.68 in.) d: 12 mm (0.47 in.) h: 72 mm (2.83 in.) Front Suspension Frame
e

i: 181 mm (7.13 in.) j: 221 mm (8.70 in.)

e' d d'

c'

b a

b' a'
I4RS0A9B0009-

a (a). Stud b (b). Front suspension frame installation hole c (c). Front suspension control arm installation hole

d (d). Front suspension frame installation hole e (e). Front suspension control arm installation hole

Hole to hole distance a-a: 896 mm (35.28 in.) b-b: 800 mm (31.50 in.) c-c: 666 mm (26.22 in.)

d-d: 881 mm (34.68 in.) e-e: 765 mm (30.12 in.)

9K-9 Body Structure:

I4RS0A9B0010-

a. Stud b. Front suspension frame installation hole c. Front suspension control arm installation hole

d. Front suspension frame installation hole e. Front suspension control arm installation hole

Hole to hole distance a-b: 10 mm (0.39 in.) a-c: 108 mm (4.25 in.)

a-d: 270 mm (10.63 in.) a-e: 309 mm (12.17 in.)

Projection dimension from standard line A a: 50 mm (1.97 in.) d: 258 mm (10.16 in.) b: 50 mm (1.97 in.) e: 66 mm (2.60 in.) c: 97 mm (3.82 in.)

Body Structure:

9K-10

Panel Clearance
S4RS0A9B07002

I4RS0A9B0011-

Panel to panel distance a: 0-1 mm (0-0.039 in.) b: 2.3-4.3 mm (0.091-0.169 in.) c: 3.1-5.1 mm (0.122-0.201 in.) d: 1.1-3.1 mm (0.043-0.122 in.) e: 4.7-6.7 mm (0.185-0.263 in.) f: 14.7-17.7 mm (0.579-0.697 in.) g: 3.1-5.1 mm (0.122-0.201 in.)

h: 3.1-5.1 mm (0.122-0.201 in.) i: 4.7-6.7 mm (0.185-0.263 in.) j: 15.4-18.4 mm (0.606-0.724 in.) k: 3.0-5.0 mm (0.118-0.197 in.) l: 3.1-5.1 mm (0.122-0.201 in.) m: 3.5-5.5 mm (0.138-0.217 in.) n: 0.5-1.0 mm (0.020-0.039 in.)

o: 8.1 mm (0.319 in.) p: 6.1-8.1 mm (0.240-0.319 in.) q: 2.3 mm (0.091 in.) r: 7.2-8.7 mm (0.283-0.343 in.) s: 3.5-5.5 mm (0.138-0.217 in.) t: 3.4-5.4 mm (0.134-0.213 in.) u: 5.0-7.0 mm (0.197-0.276 in.)

9L-1 Paint / Coatings:

Paint / Coatings
General Description
Anti-Corrosion Treatment Construction
S4RS0A9C01001

WARNING: Standard shop practices, particularly eye protection, should be followed during the performance of the following operations to avoid personal injury. As rust proof treatment, steel sheets are given corrosion resistance on the interior and/or exterior. These corrosion resistance steel sheet materials are called one of two-side galvanized steel sheets. It is for the sake of rust protection that these materials are selected and given a variety of treatments as described blow. Steel sheets are treated with cathodic electro primer which is excellent in corrosion resistance. Rust proof wax coatings are applied to door and side sill insides where moisture is liable to stay. Vinyl coating is applied to body underside and wheel housing inside. Sealer is applied to door hem, engine compartment steel sheet-to-steel sheet joint, and the like portions to prevent water penetration and resulting in rust occurrence. In panel replacement or collision damage repair, leaving the relevant area untreated as it is in any operation which does disturb the rust proof treatment will cause corrosion to that area. Therefore, it is the essential function of any repair operation to correctly recoat the related surfaces of the relevant area. All the metal panels are coated with metal conditioners and primer coating during vehicle production. Following the repair and/or replacement parts installation, every accessible bare metal surface should be cleaned and coated with rust proof primer. Perform this operation prior to the application of sealer and rust proof wax coating. Sealer is applied to the specific joints of a vehicle during production. The sealer is intended to prevent dust from entering the vehicle and serves also as an anticorrosion barrier. The sealer is applied to the door and hood hem areas and between panels. Correct and reseal the originally sealed joints if damaged. Reseal the attaching joints of a new replacement panel and reseal the hem area of a replacement door or hood. Use a quality sealer to seal the flanged joints, overlap joints and seams. The sealer must have flexible characteristics and paint ability after its applied to repair areas. For the sealer to fill open joints, use caulking material. Select a sealer in conformance with the place and purpose of a specific use. Observe the manufacturers label-stand instructions when using the sealer.

In many cases, repaired places require color painting. When this is required, follow the ordinary techniques specified for the finish preparation, color painting and undercoating build-up. Rust proof wax, a penetrative compound, is applied to the metal-to-metal surfaces (door and side sill insides) where it is difficult to use ordinary undercoating material for coating. Therefore, when selecting the rust proof wax, it may be the penetrative type. During the undercoating (vinyl coating) application, care should be taken that sealer is not applied to the enginerelated parts and shock absorber mounting or rotating parts. Following the under coating, make sure that body drain holes are kept open. The sequence of the application steps of the anticorrosion materials are as follows: 1) Clean and prepare the metal surface. 2) Apply primer. 3) Apply sealer (all joints sealed originally). 4) Apply color in areas where color is required such as hem flanges, exposed joints and under body components. 5) Apply anticorrosion compound (penetrative wax). 6) Apply undercoating (rust proof material).

Plastic Parts Finishing

S4RS0A9C01002

Paintable plastic parts are ABS plastic parts. Painting Rigid or hand ABS plastic needs no primer coating. General acrylic lacquers can be painted properly over hard ABS plastic in terms of adherence. 1) Use cleaning solvent for paint finish to wash each part. 2) Apply conventional acrylic color lacquer to part surface. 3) Follow lacquer directions for required drying time. (Proper drying temperature range is 60 70 C (140 158 F)). Reference Plastic parts employ not only ABS (Acrylonitrile Butadiene Styrene) plastic but also polypropylene, vinyl, or the like plastic. Burning test method to identify ABS plastic is described below. 1) Use a sharp blade to cut off a plastic sliver from the part at its hidden backside. 2) Hold sliver with pincers and set it on fire. 3) Carefully observe condition of the burning plastic. 4) ABS plastic must raise readily distinguishable back smoke while burning with its residue suspended in air temporarily.

Paint / Coatings: 5) Polypropylene must raise no readily distinguishable smoke while burning.

9L-2

Component Location
Sealant Application Areas
S4RS0A9C03001

I4RS0A9C0001-

A: Apply sealant. B: Wipe off excess sealant after application.

C: Smooth out sealant with a brush. D: Do not apply sealant

9L-3 Paint / Coatings:

I4RS0A9C0002-

A: Apply sealant. B: Fill gap / hole with sealant.

C: Smooth out sealant with a brush. D: Do not apply sealant.

Paint / Coatings:

9L-4

I4RS0A9C0003-

A: Apply sealant. B: Wipe off excess sealant after application.

C: Smooth out sealant with a brush. D: Do not apply sealant.

E: Apply sealant covering flange end (between c and d).

9L-5 Paint / Coatings:

I4RS0A9C0004-

A: Apply sealant

Paint / Coatings:

9L-6

I4RS0A9C0005-

A: Apply sealant. B: Wipe off excess sealant after application.

C: Apply sealant covering flange end. D: Do not apply sealant.

9L-7 Paint / Coatings:

Under Coating Application Areas

S4RS0A9C03002

I4RS0A9C0006-

A: Apply undercoating (PVC, 400 m or more). B: Apply anti-chip coat (300 m or more).

C: Do not apply undercoating. D: Apply undercoating (PVC, 400 m or more) covering flange end.

Paint / Coatings:

9L-8

I4RS0A9C0007-

A: Apply undercoating (PVC, 400 m or more). B: Apply undercoating (PVC, 600 m or more).

C: Do not apply undercoating.

9L-9 Paint / Coatings:

Anti-Corrosion Compound Application Area

S4RS0A9C03003

I4RS0A9C0008-

A: Apply rust proof wax (hot wax 50 m or more). B: Apply rust proof wax (high viscosity wax 50 m or more). C: Never fill up drain holes with rust proof wax.

Exterior Trim:

9M-1

Exterior Trim
Repair Instructions
Roof Molding Components
S4RS0A9D06005

I4RS0A980009-

1. Roof molding 2. Roof side weather-strip

3. Roof molding clip (Push-in type) 4. Windshield side gamish

9M-2 Exterior Trim:

Splash Guard (If Equipped) Components

S4RS0A9D06006

A A A

I4RS0A980010-

1. Side sill splash guard