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Super Solution

Aluminum Case Plug-in Busways

Susol Aluminum Case Plug-in Busways

Busways

Challenges to the top-class product by LSIS!

Super Solution

Contents

Features
Basic structure
Application
Rating
Cross section and dimensions
Grounding structure
Busways components
Busways standard components
Busways Electrical Characteristics

06
08
10
11
12
13
14
15
22

Super Solution

Super Compact size & Light weight

Super Performance & Service
Super Reliability & Safety
Super Easy installation

Susol Busways

Super Solution created by the combination of

and other LSIS products!

The best
best alternative
alternative to
to replace
replace cable
cable system
system
The
The
best
alternative
to
replace
cable
system
Upgradationof
ofelectrical
electricalsystem
systemfor
forindustrial
industrialfacilities
facilities
Upgradation
Upgradation
of
electrical
system
for
industrial
facilities
and buildings
buildings enlarging
enlarging the
the electrical
electrical capacity
capacity as
as
and
and
buildings
enlarging
the
electrical
capacity
as
well as
as stabilizing
stabilizing
well
well
as
stabilizing
Providing high
high quality
quality electric
electric energy
energy with
with high
high efficiency
efficiency
Providing
Providing
high
quality
electric
energy
with
high
efficiency

Super Features
Realization of the best performance
over 30 years experience

Compact Size
being

smaller and lighter than

conventional model by 40%

Conventional 4000A(Cu) Model

Maximum capacity
7500A

Al

type upto 6000A

Cu type upto 7500A

Insulation
Breakdown
Batch

voltage over 30kV/mm

extrusion coating system applied

Degree of protection
IP54

or IP65

Al Type, 6000A Model

Susol Busways
4000A(Cu) Model

High stability and reliability

High

short time current capacity

Cu type: 2000A(135kA/1sec), 4000A(220kA/1sec)
High resistance to fire: 840C/180min
Lower voltage drop, influence of induction and noise

Environmental friendliness and light weight

Adoption

of environmentally friendly insulator and high strength Aluminum alloy

of the max. weight by 50% thanks to Aluminum case

Reduction

Easy construction and maintenance

Convenience

Option

of assembling by special joint pack

Options
Grounding

to aluminum case ( over 100% )

Fault monitoring system

Busways

New concept of jointing

New assembling method using special joint pack is applied to all the Susol busways.
This technology enlarges the contact area by using both surface contacting and uses only one torque
value( 1000kgfcm) for all models, which result in more convenient construction and stable jointing.

Basic structure

Joint Cover

Aluminum
Case
Disk Spring
Washer

Busbar
(Al, Cu)

Joint Pack

Insulation Coating
(Polyvinyl Chloride)

Insulation Spacer

Application

Building distribution system

Plant distribution system

10

Rating

Susol Busways are plug-in type insulated main bus system suitable for all power
lines in low voltage industrial equipments and buildings.
Item

Rating

Rated voltage

AC1000V/DC1500V
Al

Rated current

630 ~ 6000A

Cu

630 ~ 7500A

Rated frequency

50 / 60Hz
AI

Short-time
withstand current

Cu

2000A

121kA/1sec

4000A

200kA/1sec

2000A

135kA/1sec

4000A

220kA/1sec

Wiring system

3W, 4W, 5W
Basic method

Grounding

grounding to housing

Maximum capacity

over 200%
housing : over 100%

Grounding type

Internal Type : 50/100 %

AC 1000 V : 840 / 180min.

Resistance to fire
Degree of protection

Indoor

IP54

Outdoor

IP65

Enclosure material

High Strength Aluminum Extrusion (Thickness : 3 mm)

Insulation material

Poly Amide 66 (thermoplastic)

Conductor material

Aluminum or Copper
Altitude

below 1000m

Ambient temp

-25 ~ 40

Humidity

below 97%

Allowable temp.

Housing

55K

(IEC standard)

Joint part

95K

Environment

Color of painting
Standard

5Y 7/1

MUNSELL No.

7.5 BG 6 / 1.5
IEC 60439 - 1, 2

11

Cross section and dimensions

<Fig.1>

<Fig.2>

<Fig.3>

AI Type
Rated
current

Al Busbar
Fig.

(A)

3W

(mm)

(mm)

(mm)

(mm)

4W
Weight(kg/m)
3W

1/2E

(mm)

(mm)

5W
Weight(kg/m)
4W

1/2E

(mm)

(mm)

Weight(kg/m)
5W

1/2E

630

411

96

6.1

6.4

96

6.9

7.2

96

7.7

8.1

800

621

117

7.7

8.2

117

8.9

9.4

117

10.1

10.6

1000

861

141

9.3

10.0

141

10.9

11.6

141

12.5

13.2

1250

1081

163

10.8

11.6

163

12.8

13.6

163

14.8

15.6

1600

1641

219

14.6

15.9

219

17.5

18.8

219

20.5

21.7

2000

2101

265

17.7

19.3

265

21.4

23.1

265

25.1

26.8

2500

1262

342

23.3

25.2

342

27.9

29.8

342

32.5

34.4

3200

1642

418

28.4

31.0

418

34.3

36.9

418

40.2

42.8

3600

1842

458

31.1

34.0

458

37.7

40.6

458

44.2

47.1

4000

2102

510

34.7

37.9

510

42.1

45.4

510

49.6

52.8

184 3

677

46.3

50.7

677

56.9

60.5

677

65.9

70.2

2103

755

51.6

56.5

755

62.8

67.7

755

74.0

78.9

5000
6000

Fig.1

6.4

Fig.2

Fig.3

106

115

124

Cu Type
Rated
current

Cu Busbar
Fig.

(A)

H
(mm)

(mm)

(mm)

630

411

96

800

411

1000

571

1250

(mm)

3W

Fig.1

4W

Weight(kg/m)

H
(mm)

3W

1/2E

(mm)

10.9

11.9

96

96

10.9

11.9

112

14.0

15.5

5W

Weight(kg/m)

H
(mm)

Weight(kg/m)

4W

1/2E

(mm)

5W

1/2E

13.3

14.2

96

15.6

16.7

96

13.3

14.2

96

15.6

16.7

112

17.4

18.7

112

20.7

22.1

731

128

17.0

18.9

128

21.3

23.1

128

25.6

27.4

1081

163

23.5

26.3

163

29.7

32.7

163

36.3

39.1

1451

200

30.4

34.1

200

38.7

42.9

200

47.6

51.4

1951

250

39.6

44.7

250

50.8

56.5

250

62.9

68.0

1082

306

46.3

51.8

306

59.3

64.8

306

72.0

77.5

1262

342

52.9

59.5

342

68.2

74.7

342

83.0

89.5

4000

1452

380

60.0

67.5

380

77.7

85.1

380

94.6

102.1

5000

1952

480

78.5

88.6

480

102.5

112.5

480

125.2

135.3

1453

560

89.6

100.8

560

115.7

126.9

560

141.1

152.3

1953

710

117.5

132.6

710

152.9

168.0

710

187.0

202.2

1600
2000
6.4

2500
3200
3600

6000
7500

12

Fig.2

Fig.3

106

115

124

Grounding structure

Grounding function over 100% of main capacity by using aluminum extrusion material for case.
Additional grounding function of 50% or 100% by internal type .

GE

GE

T
S
R

E
T
S
R

[3W+GE]

[3W+50%+GE]

GE

GE

N
T
S
R

E
N
T
S
R

[4W+GE]

[4W(N=200%)+GE]

[4W+50%+GE]

GE

GE

N
N
T
S
R

E
N
N
T
S
R

[4W(N=200%)+50%+GE]

13

Susol Busways Components

Susol Busways offer various jointing components to meet any equipments and structures.

14

Feeder

Feeder with Plug-in Hole

Reducer

H-Elbow

V-Elbow

V-Tee Elbow

H-Offset Elbow

V-Offset Elbow

Combination Elbow

Susol Busways Standard Components

Feeder

Plug-in Feeder

15

Susol Busways Standard Components

Elbow
Horizontal Elbow
Dimensions(mm)
Conductor
AI
Cu

Current(A)

L1

Total

L2
L1

500

L2

Vertical Elbow
Dimensions(mm)
Conductor

AI

Cu

Current(A)

L1

L2

630~1250

400

1600~2500

500

3200~4000

600

5000~6000

700

630~2000

400

2500~4000

500

5000~6000

600

7500

700

L1

L2

Vertical Tee Elbow

Dimensions(mm)
Conductor

AI

Cu

16

Current(A)

L1

L2

630~1250

400

1600~2500

500

3200~4000

600

5000~6000

700

630~2000

400

2500~4000

500

5000~6000

600

7500

700

L3
L2

L1

L3

Horizontal Offset Elbow

Dimensions(mm)
Conductor
AI
Cu

Current(A)

L1

Total

L3

L2
500

L2

L1

Vertical Offset Elbow

Dimensions(mm)
Conductor

AI

Cu

Current(A)

L1

L2

630~1250

400

1600~2500

500

3200~4000

600

5000~6000

700

630~2000

400

2500~4000

500

5000~6000

600

7500

700

L3
L3

L1

L2

Combination Elbow
Dimensions(mm)
Conductor

AI

Cu

Current(A)

L1

L2

630~1250

400

1600~2500

500

3200~4000

600

5000~6000

700

630~2000

400

2500~4000

500

5000~6000

600

7500

700

L3

L3

L2
L1

17

Susol Busways Standard Components

Reducer
Dimensions(mm)
Conductor

Current(A)
630~2000

500

500

1000

AI

2500~4000

500

600

1100

5000~6000

500

750

1250

630~2500

500

500

1000

3200~5000

500

600

1100

6000~7500

500

750

1250

Cu

L1

L2

L3
L2

L3

L1

Flange End
630~2500A : 1 Stack
Rated current(A)

No.
D
30 30
D

(OPEN)

B
(OPEN)

G-BUS

AI

Cu

630

630, 800

1000

800

1250

1000

1250

1600

2000

1600

2500

10

2000

Dimensions(mm)

Note)

Fig.

A(3W) A(4W) A(5W)

Fig.1

Fig.2

250

350

450

96 126

D(3W)

D(4W)

D(5W)

41

112 142

57

117 147

62

128 158

73

40

141 171

86

40

163 193

110

160

210

G-Bus

3t25

108 50

Fig.3

200 230

145 50

219 249

164 40 6t25

Fig.4

250 280

195 50

265 295

210 50

Note : See the detail of terminal busbar

200

106

124

6.4
100 100

(3W)

18

115

6.4
100

100

(4W)

100

6.4
100

100

100

(5W)

100

2500~5000A : 2 Stack
C

Rated current(A)

30 30
D

(OPEN)

No.

B
(OPEN)

G-BUS

Cu

3200

2500

3600

4000

3200

3600

5000

4000

Dimensions(mm)

Note)

Fig.

AI

A(3W) A(4W) A(5W)

Fig. 2
Fig. 3

D(3W)

D(4W)

D(5W)

570

Fig. 4

306 168

108 50

342 186

126 40

380 205
440

310

G-Bus

145 50

418 224

140

205

164 40 6t40

270

458 244

184 45

480 255

195 50

510 270

210 50

Note : See the detail of terminal busbar

W

115

200

106

124

6.4
130

6.4

130

130

130

130

6.4
130

130

130

130

35

(3W)

(4W)

(5W)

5000~7500A : 3 Stack
C

Rated current(A)
No.

Cu

6000

5000

7500

6000

A(3W) A(4W) A(5W)

D(3W) D(4W) D(5W)

G-Bus

30 30
D
B
(OPEN)

Fig. 3

560 195
310

440

570

Fig. 4

677 234

145 50 200
140

205

270

184 45 239

710 245

195 50 250

755 260

210 50 265

6t50

Note : See the detail of terminal busbar

G-BUS
106

115

200

F
35

124

6.4
130

130

6.4
130

130

130

6.4
130

130

130

130

35

(3W)

(4W)

(5W)

<Fig 1>

<Fig 2>

<Fig 3>

40
20

40
20

40
20

40

Detail of terminal busbar

20

(OPEN)

AI

Dimensions(mm)

Note)

Fig.

G G G

<Fig 4>

19

Susol Busways Standard Components

Flange
Floor Type
AI

Cu

630
800
1000
1250
1600
2000
2500
3200
3600
4000
5000
6000

630, 800
1000
1250
1600
2000
2500
3200
3600
4000
5000
6000
7500
-

116
132
137
148
161
183
220
239
270
285
326
362
400
438
478
500
530
580
697
730
775

170
(OPEN)

W
(A-20)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Dimensions(mm)

A
(OPEN)

Rated current(A)
No.

Front

Channel Base

Floor

Busway

3W=106
4W=115
5W=126

Wall Type

20

Cu

630
800
1000
1250
1600
2000
2500
3200
3600
4000
5000
6000

630, 800
1000
1250
1600
2000
2500
3200
3600
4000
5000
6000
7500
-

156
172
177
188
201
223
260
279
320
325
366
402
440
478
518
540
570
620
737
770
815

W
(A-60)

A
(OPEN)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Dimensions(mm)

AI

170
(OPEN)

Rated current(A)
No.

Busway

Wall

3W=106
4W=115
5W=126

Joint Detail

JOINT COVER

DISK SPRING WASHER

JOINT
COVER BOLT
(M5 SCREW)

JOINT BOLT(M12)
CONDUCTOR

21

Susol Busways Electrical Characteristics

Short-time current capacity and impedance

Aluminum Conductor
Conductor

Stack

Current(A)
630

AI

Short-time current

Impedance Data (X10-5 /m)

capacity(kA/1sec)

20

14.06

3.83

14.57

800

35

9.19

3.28

9.76

1000

50

6.59

2.29

6.97

1250

60

5.23

2.10

5.63

1600

95

3.43

1.57

3.77

2000

121

2.67

0.95

2.84

2500

140

2.24

0.85

2.39

3200

170

1.71

0.79

1.89

3600

180

1.53

0.75

1.70

4000

200

1.34

0.46

1.41

5000

200

1.02

0.35

1.08

6000

200

0.89

0.31

0.94

Copper Conductor
Conductor

Stack

Current(A)
630

Cu
2

22

Short-time current

Impedance Data (X10-5 /m)

capacity(kA/1sec)

35

8.00

3.93

8.91

800

35

8.00

3.93

8.91

1000

50

5.70

3.11

6.49

1250

65

4.42

2.56

5.11

1600

95

2.97

1.64

3.39

2000

135

2.21

1.25

2.54

2500

150

1.64

0.89

1.86

3200

190

1.49

1.02

1.80

3600

200

1.27

0.88

1.55

4000

220

1.10

0.75

1.33

5000

220

0.82

0.56

0.99

6000

220

0.74

0.50

0.89

7500

220

0.55

0.37

0.66

Voltage drop
Aluminum Conductor
Conductor

Stack

Current(A)

AI

(Unit : Volt/100m)

Busbar Size (mm)

Thickness

0.5

0.6

0.7

0.8

0.9

1.0

630

41

11.29

12.55

13.73

14.78

15.63

15.34

800

62

10.30

11.28

12.16

12.92

13.44

12.74

1000

86

9.14

10.02

10.82

11.50

11.99

11.41

1250

108

9.60

10.43

11.17

11.78

12.17

11.32

1600

164

8.52

9.18

9.76

10.21

10.44

9.50

2000

210

7.48

8.19

8.83

9.38

9.76

9.25

126

8.03

8.75

9.41

9.95

10.32

9.68

164

8.54

9.20

9.78

10.23

10.46

9.50

2500

6.40

3200

Power Factor(%)

Wide

3600

184

8.81

9.45

10.00

10.42

10.60

9.51

4000

210

7.39

8.10

8.75

9.32

9.72

9.25

5000

184

7.03

7.71

8.33

8.87

9.25

8.81

6000

210

7.42

8.13

8.78

9.34

9.73

9.25

Copper Conductor
Conductor

Stack

(Unit : Volt/100m)

Current(A)

Busbar Size (mm)

Thickness

Wide

0.5

0.6

0.7

0.8

0.9

1.0

41

8.08

8.67

9.17

9.55

9.72

8.73

800

41

10.26

11.00

11.64

12.13

12.35

11.08

1000

57

9.60

10.23

10.75

11.13

11.23

9.87

630

1250

73

9.59

10.18

10.66

10.99

11.04

9.58

1600

108

8.05

8.58

9.01

9.32

9.39

8.24

145

7.57

8.05

8.44

8.71

8.77

7.64

195

6.88

7.34

7.71

7.98

8.06

7.09

3200

108

9.01

9.46

9.80

9.98

9.88

8.24

3600

126

8.72

9.15

9.47

9.63

9.53

7.93

4000

145

8.32

8.74

9.06

9.23

9.14

7.64

5000

195

7.74

8.13

8.42

8.58

8.49

7.09

6000

145

8.32

8.74

9.06

9.23

9.14

7.64

7500

195

7.71

8.10

8.39

8.55

8.47

7.09

2000
Cu

2500
2

Power Factor(%)

6.40

23

 For your safety, please read user's manual thoroughly before operating.
Contact the nearest authorized service facility for examination, repair, or adjustment.
Please contact a qualified service technician when you need maintenance.
Do not disassemble or repair by yourself!

Safety Instructions

Any maintenance and inspection shall be performed by the personnel having expertise concerned.

2009.9 LSIS Co.,Ltd. All rights reserved.

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Address: B-Tower 17FL.Beijing Global Trade Center B/D. No.36, BeiSanHuanDong-Lu, DongCheng-District,
Beijing 100013, P.R. China
Tel: 86-10-5825-6025,7 Fax: 86-10-5825-6026 e-mail: cuixiaorong@lsis.com.cn

LSIS Guangzhou Office

Guangzhou, China
Address: Room 1403,14F,New Poly Tower,2 Zhongshan Liu Road,Guangzhou, P.R. China
Tel: 86-20-8326-6764 Fax: 86-20-8326-6287 e-mail: linsz@lsis.biz

LSIS Chengdu Office

Chengdu, China
Address: Room 1701 17Floor, huanminhanjun internationnal Building, No1 Fuxing Road Chengdu, 610041, P.R. China
Tel: 86-28-8670-3101 Fax: 86-28-8670-3203 e-mail: yangcf@lsis.com.cn

LSIS Qingdao Office

Qingdao, China
Address: 7B40,Haixin Guangchang Shenye Building B, No.9, Shandong Road Qingdao 26600, P.R. China
Tel: 86-532-8501-6568 Fax: 86-532-583-3793 e-mail: lirj@lsis.com.cn

LSIS NETHERLANDS Co.Ltd

Qingdao, Netherlands
Address: 1st. Floor, Tupolevlaan 48, 1119NZ,Schiphol-Rijk, The Netherlands
Tel: 31-20-654-1420 Fax: 31-20-654-1429 e-mail: junshickp@lsis.biz

Specifications in this catalog are subject to change without notice due to

continuous product development and improvement.

2011. 08

LSIS Gurgaon Office

Gurgaon ,India
Address: 109 First Floor, Park Central, Sector-30, Gurgaon- 122 002, Haryana, India

Aluminum Case Plug-in Busways (E) 2009. 09/(03) 2011. 08 Printed in Korea STAFF