FACTORYACCEPTANCETESTSCERTIFICATE

No.

3604_1

Date

11Mar13

EN102043.1
Customer
P.O.

RPVALVES
63036

P.O.item

DWG

DF
Job/item

TAG

Materialdescription
Type

Trunnionballvalve
Operator

Gear

Sourservice

YES

3604

VDS

Size

Class

Flange

Bodymaterial

Qty

14"

ASME300

RF

ASTMA182F316

YES

API6D

complianttoNACEMR0175ed.

Antistatic
design
Firesafe
designto

2002

Serialnos.presentedtothetestings:

API607BS6755p.2ISO
10497:2004API6FA

DF:3604001001002

ThefollowingtestingswerecarriedoutinaccordancetoITPno.:

3604/ITP

Test

Result

Visualcheck

satisfactory
f
y

Dimensionalcheck

satisfactory

NDTs:

seedetailsonpage2

satisfactory

Medium

Pressure

Time

(bar)

(minutes)

Highpressureshelltest

Water

75

15

Hi h
Highpressureseatstest
t t t

W t
Water

55

Lowpressureseatstest

Air

Noleak
satisfactory
Noleak
satisfactory
Noleak
satisfactory

FunctionaltestunderDp

Water

50

satisfactory

Doubleblockandbleed

Water

55

Noleak
satisfactory

Pressuretest:

Remarks:

ConformitytopressureEquipmentDirective97/23/EC:

Yes

PEDCategory:

II

Wedeclarethatthevalvesarefullyincompliancewiththerequirementof:
PressureEquipmentDirective97/23/ECModuleHcertificaten.RPS0160456/01;
Notifiedbody:0038Lloyd'sRegisterVerificationLTD,71FenchurchStreet,London,EC3M4BS(UK)
di
i
/ /
/
h i ld i
b
/
ATEXdirective94/9/ECII,2G/DTechnicaldossiernumber:AT01/04
DLGSn.17,27/01/2010
Referencetoharmonizedstandards:EN134631/EN134635
Formaterialsofconstructionrefertorelevant"Materialscertificateslist"andgeneralassemblydrawing.
BysigningthiscertificatetheClientsrepresentativesconfirmthefullcomplianceofthevalvesandactuatorstestresultstotheProject
requirements.
Issuedelectronicallyand
CUSTOMERREPRESENTATIVES
CUSTOMERREPRESENTATIVES
controlledbyQCdepartment

page1of2

Materials certificates list

Doc N: 3604_1

Dwg
pos

Component

Material

Heat

Certificate

BODY

ASTM A182
F316

50193

44380

CLOSURES

ASTM A182
F316

255003

9062/11

STEM

ASTM A182
FXM19

250174

MEST851542

BALL

ASTM A182
F316

1210

8867/11

SEAT RING

ASTM A182
F316

270051

123088/2

24

GLAND
FLANGE

ASTM A182
F316

001990

2010087692

14

BODY STUDS

ASTM A193
B8M

837781 - 957654872503

41621 - 578 - 316

15

BODY NUTS

ASTM A194
GR.8M

472360 - 318501

41621 - 317

PO number:

63036 DTD 23-11-12

PO item:

ITEM:
Serial number:

MT

PT

UT

1
3604001001-002

Issued electronically and controlled by Q.C department. The certificates and reports listed in the table above and attached hereafter
have been checked and accepted by Q.C department. By signing this certificate the Clients representatives confirm the full
compliance of the valves and actuators test results to the Project requirements.

PMI

3.1
DELLA FOGLIA S.R.L.

21050 - MARNATE

N 44380

19/12/2011

(VA)

OA/2011-1691

111253

Forgings in accordance with

ASTM A182M-10 Gr. F316L Solution heat treatment and Quenched

Steel produced by electric furnace, AOD refined. Vacuum degassed.

Reduction ratio > 3:1

Rings suitable to obtain the following finished dimensions:

Heated at 1080C for 3h water cooled.
LOT: 5136
It=1
Qty=2
14"600 Body

Od=655 x Id=525 x Thk=430 mm

For austenitic grain size according to E112-10 = 3

Material in accordance with PED 97/23/EC and NACE MR0175-2003

Colata
Fornitore
Cast
Saggio
Manufacturer
Coule
Test Essai
Costructeur
Schmelze
Test N
Stahlwerk
Nr
50193

5136

%C

%Mn

%Si

%P

%S

0.030

Saggio
Test
Essai
Test
N.
5136
Min
Max

%Cr

%Mo

%V

%Cu

%Nb

%Ti

0,0210 1,8300 0,5100 0,0260 0,0005 10,180016,7800 2,1100

Min
Max

%Ni

Dim

mm

Lungh.
Lenght
Lounguer
Laenge
mm

Temp
C

12.5

50

20

2.00

1.00

0.045

0.030

10.0

16.0

2.00

15.0

18.0

3.00

%B

%N

0,0710

0.10

Snerv.
Rottura
Allungam.
Contraz.
Durezza
Yield
Tensile
Elongation
Reduction
Hardness
Fluage
Rupture
Allong
Contract
Duret
Streck-0.2grenze Zugfestigkeit Dehnng A Einschnrung Haerte HB
N/mm
N/mm
%
Z%
min-max
265

541

64.2

81.6

170

485

30

50

171-171

%Al

PREN

%Ca

%Sn

%Sb

%As H2 ppm

COGNE ACCIAI SPECIALI S.p.a.

11100 AOSTA - VIA PARAVERA, 16
TEL +39.0165.3021 - FAX +39.0165.302296
CAP. SOC. 143.550.000 EUR INT. VERS.
C.F. 02187360967
VAT: IT00571320076 - R.E.A. n. AO-50474

Company with management systems IGQ

approved and certified according to ISO 9001,
ISO/TS 16949 e ISO 14001.

INSPECTION CERTIFICATE 3.1 (EN 10204:2004)

(A03) DOCUMENT NUMBER 2010087692
PAGE 1/2

(A06)
(A07)
(A01)
(A05)
(A08)

CUSTOMER :
COGNE DISTRIBUZIONE ITALIA SRL
CUSTOMER'S ORDER :
OdA: IT72 4900026703
MANUFACTURER'S WORKS .:
AOSTA, VIA PARAVERA 16 - ITALY
PRODUCER OF THE DOC:
QUALITY DEPARTMENT
MANUFACTURER'S WORKS ORDER NO: 50320926 /50 (A04) MARK OF THE MANUFACTURER : COGNE
THE CERTIFIED PRODUCTS ARE COMPLYING TO THE PURCHASE ORDER
____________________________________________________________________________________________________________________________________
INTERNAL SPEC. :
STOCKBARREW2
TECHNICAL RULE .:
AD2000
(B01) PRODUCT :
9277
SPE ROUGHPEELED
ROUND BARS TOLERANCE :
+ 1,500 - 0,0000
(B03) SURFACE FINISH :
1X Hot Finished
(B04) PRODUCT DELIVERY CONDITION:
RS SOLUTION ANNEALED
(B09) PRODUCT DIMENSIONS (mm):
180,000
(B10) LENGTH (mm)
04000 /06000
(B02) GRADE :
AISI 316/316L EN1.4401/4404 INTERNAL GRADE :
F316L IMCO
(B07) IDENTIFICATION HEAT NO:
001990
(B07) IDENTIFICATION LOT NO.:
669840
(B06) MARKING OF THE PRODUCT .:
1.4401
TEST PIECE N. :
984
___________________________________________________________________________________________________________________________________
THE PRODUCT IS CONFORMING TO THE CONTRACT AGREEMENT AND TO THE RULE AD2000-MERKBLATT W0/W2.
REFERENCE NORMS: EN 10088-3(05), EN 10272(08), ASTM A276(08), ASTM A479(08), ASTM A193(09) B8M CLASS1D, ASME SA276(10), ASME
SA479(10), AMS 5653F, AMS 5648K, ISO15156-3/NACE MR0175(09), NACE MR0103(07), NORSOK MDSS01Rev.3
REFERENCE NORMS FOR CHEMICAL COMPOSITION AND MECHANICAL PROPERIES: ASTM A182(10), ASME SA182(10).
REFERENCE NORMS FOR CHEMICAL COMPOSITION ONLY: EN 10222-5, ASTM A484, ASTM A403, ASTM A314, AMS-QQ-S-763B.
ASTM A484 DOES NOT APPLY FOR SIZE AND LENGTH TOLERANCES.
STEELMAKING AEF + AOD
HOT ROLLED
REDUCTION RATIO
12,9
(C71) CHEMICAL COMPOSITION - LADLE ANALYSIS ACCORDING ASTME1019-A751-E1086-E415
Control lot No. - Weight :020000388898 86.000 KG
ELEMENTS
C
Si
Mn
P
S
N
Cr
Mo
Ni
Cu
OBTAINED
0,026
0,35
1,20
0,033
0,022
0,090
16,56
2,04
10,16
0,37
ELEMENTS
Co
OBTAINED
0,09
____________________________________________________________________________________________________________________________________
HARDNESS TEST IN AS DELIVERED CONDITION
Control lot No. - Weight :020000390090 49.520 KG
SPECIFICATION
ENISO6506
HARDNESS TEST
HB TESTING METHOD : 10/3000
OBTAINED
178
____________________________________________________________________________________________________________________________________
IMPACT TEST IN AS DELIVERY CONDITION
Control lot No. - Weight :020000390090 49.520 KG
SPECIFICATION
EN 10045
(C02) DIRECTION OF THE TEST PIECE: T
(C40) TYPE OF TEST PIECE
KV
(C03) TEST TEMPERATURE C
20
MEASUREMENT UNIT
J
OBTAINED
158
159
158
157
162
157
160
159
155
158
162
160
____________________________________________________________________________________________________________________________________

COGNE ACCIAI SPECIALI S.p.a.

11100 AOSTA - VIA PARAVERA, 16
TEL +39.0165.3021 - FAX +39.0165.302296
CAP. SOC. 143.550.000 EUR INT. VERS.
C.F. 02187360967
VAT: IT00571320076 - R.E.A. n. AO-50474

TENSILE TEST IN AS DELIVERY CONDITION

Control lot No. - Weight :020000390090
SPECIFICATION

Company with management systems IGQ

approved and certified according to ISO 9001,
ISO/TS 16949 e ISO 14001.

INSPECTION CERTIFICATE 3.1 (EN 10204:2004)

(A03) DOCUMENT NUMBER 2010087692
PAGE 2/2

49.520 KG
EN-ISO6892-1
RM
MPA

(C02) DIRECTION OF THE TEST PIECE: T

A5
Z
RP1
%
%
MPA
5.0 D
OBTAINED
601
319
54,6
72,1
366
607
329
57,3
72,1
364
610
324
58,3
74,8
358
598
329
58,2
70,9
369
____________________________________________________________________________________________________________________________________
MEASUREMENT UNIT

TENSILE TEST
Control lot No. - Weight
SPECIFICATION

:020000390090

RP02
MPA

49.520 KG
ASTMA370-E8

AL2B
%
4,0 D
OBTAINED
87
46
73,8
59,7
89
47
74,5
62,4
87
47
73,8
61,0
87
47
73,8
62,6
____________________________________________________________________________________________________________________________________
MEASUREMENT UNIT

RMB
KSI

(C02) DIRECTION OF THE TEST PIECE: T

RP02B
KSI

ZB
%

CORROSION TEST ACCORDING TO ASTM A262/02A Practice.E EN ISO 3651-2: SATISFACTORY.

VISUAL INSPECTION OF SURFACE AND DIMENSIONAL CONTROL ACCORDING TO EN 10221 CLASS 4 AND EN 10060: SATISFACTORY.
ULTRASONIC TEST ACCORDING TO EN 10308 Class 3, equivalent to ASTM A388 FBH 8 (DIAM <=400) or to EN10228-4 Class 3 equivalent to ASTM
A388 FBH11 (DIAM >400): SATISFACTORY.
ANTIMIX TEST WITH PORTABLE SPECTROMETER: SATISFACTORY.
NO WELDING REPAIR ON THE MATERIAL.
FREE FROM RADIOACTIVE CONTAMINATION.
THE PRODUCT SATISFIES CE DIRECTIVES: 2011/65 - 2000/53 2002/95(RoHS) 2003/11 - 2005/618 AND PED 97/23/CE.
MARKING: SYMBOL OF THE MANUF. WORK, MATERIAL N. , CAST N., LOT N., RECEIVING AGENT STAMP
DOCUMENT ISSUED IN AGREEMENT WITH TUEV BAYERN(11.1972) WAVING OF COUNTERSIGNING (SEE TUEV BAYERN LETTER DATED 17.01.80).
QUALITY SYSTEM CERTIFIED BY I.G.Q ACCORDING TO UNI EN ISO
9001:2008 - ISO/TS 16949:2009 (THE LAST ONE ONLY FOR HOT ROLLED-PEELED-GROUND, STAINLESS STEEL BARS AND ATOMIZED METALLIC POWDERS).
ALL THE NORMS MENTIONED ARE INTENDED IN THEIR LATEST REVISION AT THE DATE OF ISSUE OF THIS DOCUMENT.
PREN = CR+3,3(MO+0,5W)+16N = 24,81 %
NI+2MO = 14,24 %
THE PRODUCT IS CONFORMING TO THE CONTRACT AGREEMENT AND COMPLIES WITH GRADE
F316L ACCORDING TO ASTM A182
(Z02) INSPECTOR'S STAMP LF

(Z01) DATE 14.12.2010

POLLASTRELLI ANDREA FC (WORKS INSPECTOR) - ELECTRONICALLY GENERATED CERTIFICATE

Officina Meccanica

Test certificate

COLOMBO MAGNO Srl - Via Umbria n. 9 - 20025 Legnano (MI) - Tel. 0331/407024 - 407025 - Fax 0331/404666

Conform EN 10204-3.1

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Customer : DELLA FOGLIA SRL

VIALE KENNEDY 149 MARNATE(VA)

Your order nr. : OA/2013-165

Certificate nr.: 000316/2013

Date

Date

: 21/01/2013

Pag.: 01

: 25/01/2013

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material :

Quantity

ASTM A.320 B8M

Chemical composition:

Product Description

Required Value

Min:

Heat Nr.

Max:

% C

% Mn

0,080

2,000

% Si

1,000

% Cr

% Ni

% Mo

16,000

10,000

2,000

18,000

14,000

3,000

% S

% P

0,030

0,045

Finish

Pos.

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------32,00 TIRANTI 1"X120

872503

0,022

1,540

0,500

16,930

11,050

2,040

0,026

0,028

0002

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material :

ASTM A.320 B8M

Mechanical requirements:

R
515 min

Quantity

Product Description

Heat Nr.

Rs

A %

205 min

30 min

R.Tens.Str.

Rs.Yeld Str.

A %

N/mm2(MPa)

N/mm2 (MPa)

Elongation

Z %

Hardness Test

50 min

HB - max

Z.Y.

223

Reduction

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------32,00 TIRANTI 1"X120

872503

560

286

56,4

76,0

175-

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------According to ASTM latest edition

Heat treatment: solution annealed
We certify that the material is in accordance with the specification of
your order
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Heat nr : 872503

Certificate nr : 99-13050

date : 14/06/1999

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Riferimento DDT numero : 000057

del : 25/01/2013

Quality Control
GIUSEPPE COLOMBO

Inspection Agency

Officina Meccanica

Test certificate

COLOMBO MAGNO Srl - Via Umbria n. 9 - 20025 Legnano (MI) - Tel. 0331/407024 - 407025 - Fax 0331/404666

Conform EN 10204-3.1

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Customer : DELLA FOGLIA SRL

VIALE KENNEDY 149 MARNATE(VA)

Your order nr. : OA/2013-165

Certificate nr.: 000578/2013

Date

Date

: 21/01/2013

Pag.: 01

: 06/02/2013

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material :

Quantity

ASTM A.320 B8M

Chemical composition:

Product Description

Required Value

Min:

Heat Nr.

Max:

% C

% Mn

0,080

2,000

% Si

1,000

% Cr

% Ni

% Mo

16,000

10,000

2,000

18,000

14,000

3,000

% S

% P

0,030

0,045

Finish

Pos.

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------16,00 TIRANTI 1"X130

957654

0,021

1,620

0,360

16,500

10,000

2,000

0,028

0,032

0003

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material :

ASTM A.320 B8M

Mechanical requirements:

R
515 min

Quantity

Product Description

Heat Nr.

Rs

A %

205 min

30 min

R.Tens.Str.

Rs.Yeld Str.

A %

N/mm2(MPa)

N/mm2 (MPa)

Elongation

Z %

Hardness Test

50 min

HB - max

Z.Y.

223

Reduction

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------16,00 TIRANTI 1"X130

957654

668

511

41,0

70,0

212-

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------According to ASTM latest edition

Heat treatment: solution annealed
We certify that the material is in accordance with the specification of
your order
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Heat nr : 957654

Certificate nr : 609453

date : 08/05/2008

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Riferimento DDT numero : 000102

del : 06/02/2013

Quality Control
GIUSEPPE COLOMBO

Inspection Agency

Officina Meccanica

Test certificate

COLOMBO MAGNO Srl - Via Umbria n. 9 - 20025 Legnano (MI) - Tel. 0331/407024 - 407025 - Fax 0331/404666

Conform EN 10204-3.1

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Customer : DELLA FOGLIA SRL

VIALE KENNEDY 149 MARNATE(VA)

Your order nr. : OA/2013-165

Certificate nr.: 000317/2013

Date

Date

: 21/01/2013

Pag.: 01

: 25/01/2013

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material :

Quantity

ASTM A.194 GR.8M

Chemical composition:

Product Description

Required Value

Min:

Heat Nr.

Max:

% C

0,080

% Mn

2,000

% Si

1,000

% Cr

% Ni

% Mo

16,000

10,000

2,000

18,000

14,000

3,000

% S

% P

0,030

0,045

Finish

Pos.

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------48,00 DADI 1"

318501

0,019

1,690

0,370

16,600

10,100

2,030

0,029

0,034

0001

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material :

ASTM A.194 GR.8M

Mechanical requirements:

HB
Quantity

Product Description

Heat Nr.

126-300

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------48,00 DADI 1"

318501

213-236

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------According to ASTM latest edition - Heavy hex nuts ANSI B18.2.2

Heat treatment: solution annealed
We certify that the material is in accordance with the specification of
your order
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Heat nr : 318501

Certificate nr : 54277

date : 21/02/2012

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Riferimento DDT numero : 000057

del : 25/01/2013

Quality Control
GIUSEPPE COLOMBO

Inspection Agency