Faculty of Engineering & Technology, sRMUniversity, - 603203 Kattankulathur School of Mechanical Engineeiing
Depaftmentof Mechanical Engineering Courseplan Course code Course title Semester Academic year I semester ME0025 Process Planning & CostEstimation VIII 2012-'73 / Even - May2013) (Jan 2013 Date :4Jan2013
SectionDetails:
Details of Faculty member Section Class Room No MEA 40] Name Room No.
Intercom No.
1821
e-mail id
Student contact tinre
MECH_ A&B
V P HARIDASAN MEC104
#dasan"p@ktrs, muntv.ac.tn
I n u r 1 t o 1 . 3 0p m
MECH-C
H 513
V BABURAO
MEA 202
babu.v@ktr.srmuniv. ac.In sundersp@ktrsrmu niv.ac.in
MECH-D
H 213
S P SUNDER SINGH SIVAM
H 502
Directassessment details: Nameof assessment Cycle test - I Surprise test Marks 15 05 Topics Tentative date Duration
process ptanning; Costing, estimation, 07-02-2073 100 costs & expenses Minutes
Esttmatton of costsin differentshops Third week of February
30-45 Minutes 100 Minutes
Cycle test- II
10
trsumauon or costs in fabricafion shops; Estimation of Machining time andcosts
07-03-2073
Examination Model
20 05 50
SYllabus Entire
20-04-20t3
3 hours
Attendance EndSemester Examination
EntireSyllabus
23-05-20t3
3 hours
of the course SYllabus MEoo25.PRocEssPLANNINGANDcoSTESTIMATIoN PURPOSE of machining andestimation planning, costing process about knowledge clear To impart time. OBJECTIVES INSTRUCTIONAL of concepts the basic To understand 1. Process Planning shops' manufacturing in different of costestimation methods 2. Different
7 PLANNING PROCESS - Manual, basedplanning CAPP - Selection Experience and analysis planning: Process - Typesof Production' - Processes analysis Variant- Generative
10 COSTSAND EXPENSES cosrrNc, ESTTMATTON, Aims of costing and estimation Functionsand procedure Introductionto costs, of overheadcosts- Factoryexpenses/ materialcost, Directlabor cost, Analysis Computing - Cost ladder- Costof productexpenses Sellingand distributing expenses, Administrative - Analysis of depreciation' Depreciation
8 SHOPS ESITMATIONOF COSTSIN DIFFERENT Estimation examples' cost - Illustrative in foundryshop - Patterncost - Casting Estimation examples. cost Illustrative in forging Forging shop- Losses in Forging 8 ESTIMATIONOF COSTSIN FABRICATIONSHOPS examples' in welding shop - Gas cutting Electricwelding Illustrative Estimation examples' and forming- Illustrative in sheetmetalshop- Shearing Estimation OF MACHININGTIMES AND COSTS ESITMATION
t2 - Estimation timefor drilling, of machining operations timefor lathe of machining Estimation - Illustrative examples' operations planning, andgrinding milling shaping, boring, 45 TOTAL
TEXTBOOKS
Pvt,,Ltd,1989. Publishers Konark andCosting, Estimating M, S.,and Pabla, 1. Adithan, Hallof Prentice and manufacturing, Design A, K., and Gupta,R. C,, Product Z. Chitale, NewDelhi India, , 7997. BOOKS REFERENCE IntegratedDesignand Manufacturing, to Computer 1. NanuaSingh,SystemApproach 1996. New York, Wiley & Sons, John Hill Book Theory and Problems, McGraw 2. Joseph G. Monks,OperatianiManagement, NewDelhi, L982, Company, G, B, S. and Kumar,Y., Production Khanna Publishers, New 3, Narang, and Planning, Delhi, 1995. publishers, 4. Banga, T. R. and Sharma, S. C., Estimating and Costing, Khanna New Delhi, 1986. Expectedlearningoutcome Of the course
L T P
E0025
PROCESS PLANNTNG AND COST ESTIMATION Prerequisite
Nil
3 0 0 3
Studentoutcomes
ProgramEducational Objectives The mainobjective of the B.Tech in Mechanical Engineering Program is to provide a periodically-updated curriculum so that, following program the completion of the and with a few years of experience, ouralumni willhave the expertise to: 1. Practice 2. Enhance 3. Solve 4. Work in mechanical professional industrial, largecrossengineering in practice to social, and functional different the environmental teams and disciplines global problems with pursuelifetowards system standards appropriate long design, with ethical techniques learning. realization, and and social and tools. manufacturing. responsibility. tools.
) an abilityto designa system, mponent,or processto meet sired needs within realistic nstraintssuch as economic, vironmental,social, political,
ethical, health and manufacturabilitY, sustainabilitY
safetY, and X
X X X X
formulate, to identify, G) an ability qolve and enoineerino Problems
of contemporary fi) a knowledge issues
X X (f) an abilitY to use the techniques, skills, and modern engineering tools necessary for engineering Practice' Course designed Oepartment of MechanicalEngineering
by 1
Student outcome Category
le
lc
id le lf !g lh
J
X
K
X
lI
GENERAL (G)
ENGINEERING PROFESSIONAL BASIC SCIENCES SCIENCESAND SUBJECTS (P) TECHNICAL (B) ART (E)
Design Broadarea Manufacturing (for professional x courses only,i.e 'under P' category) Course Coordinator
V P HARIDASAN
Thermal
General
SRM UNIVERSITY ENGINERING OF MECHANICAL SCHOOL PLAN LESSON CODE COURSE TITLE COURSE : ME0025 : Process Planning and Cost Estimation
YEAR/SEMESTER ;ry/VIrI COURSE TIME - SEMESTER: EVEN
S. No
YEAR: 2OL2-2OL} References ( code of the Text / Referencebooks)
No. of Hours
Title / Detailsof the chapter
rrrruuucuon to process planning, basic concepts,
1
selection andanalysis, Details of process plan, Route sheets.
Approacnes _ Manual ro process planning and CApp - Retrieval system,Generative system rrocessano trqutpment process selection, Analysis -Objectives StepsInvolved,process , charts
R1, chapter 27
R1, chapter 27 T2, chapter 13 R1, chapter 27 T2, chapter 13
- Types - Jobshopproduction, Hroouffton systems production, Batch process production, Mass Production, comparison between typesof production - Concept, CostEstimating Importance, Aim,
R1, chapter 27
R1, chapter 2
Functions, Types of Estimates, components of costestimates Estimating procedure, -Definition Estimate forms,Constituents, Costing Concept, Importance, , aimsof costing, Methods, Difference between Estimating andCosting, Elements of cost,material cost,determination of R1,chapter 2
problems material cost,Densities of materials, on material cost,Labour cost, typs,Directand Indirect - Cost cost-Problems , Costladder of - Problem product using cost ladder
Rl, chapter 2 R1,chapter 4 R1,chapter B
Expenses -factory & overhead , Direct expenses expenses & distribution , selling expenses &
R1, chapter 5
expenses administrative - straight - causes line, & methods Depreciation policy fund, Annuity,Insurance sinking Diminishing, problems hourmethods ,Machine
- Allowances - Types- Pattern Foundry 10 1 Estimation Estimation of of PatternCost-problems, - typesof Foundry Forging Cost- Problems, forging, Processes, Operations 11 R1,chapterl5 R1,chapterl3
R1,chapter8
- Estimation losses in forging, Estimation of material of forging cost- Problems
- typesof welding joints Welding , typesof welding of Arc weldingcost,Problems in Arc , Estimation - Technique - Estimation welding, Gaswelding of Oxy-Acetylene welding
R1,chapter l 5 R1,chapter13
12
R1,chapterl4
13
Gas Cutting of GasCutting cost, Estimation Problems in Sheet metal shop , Estimation - problems Shearing & Forming
Studyof Machining Time, termsassociated with machining time, External Relief Turning - RPM, FeedCalculation Turning operation
R1,chapterl4
t4
R1,chapterl l
15
Problems solving in turning, Chamfering , Knurling, F a ci n gD , ri l l i n gB , o ri n g, Reaming, Tapping , Calculation of machining time , Problems
R1,chapterll
16
Mi l l i n gS , h a p i n gP , l a n ning Calculation of , Gr inding ma ch i n i nti gme , P ro blems R1,chapterl l
17
Model Examination
Text books: 1' "Estimating andcosting', Adithan M andPabla publishers 8,S., pvt.Ltd.,1989. Konark 2' "Product design andmanufacturing", chitale A.K.andGupta R.c.,prentice Hallpvt. Ltd.,1gg7.
ReferenceBooks:
1."Estimating andcosting,,,Banga T,R. andSharma S.C., Khanna Publishers, 1986. 2, "Production andCosting,,, Narang G.B,S. andKumar V., Khanna Publishers, 1995,
Siqnature 1, V P HARIDASAN 2. S P SUNDAR SINGH SIVAM 3. VBABURAO , ..tlri4 nr, ..', o
) P',.,'.
