1
BGR Energy A Snapshot
Year of Incorporation Nature of Company Revenue in 2007-08 Order Book as on 1st April 09 Shareholding Promoter Mr B.G. Raghupathy 81.3% 1985 Public Listed Company Rs.1804.8 Crores Rs.9522.93 Crores
FIs, Public and Employees
18.7%
Product Business
Systems & Products (BGR Group)
S/N 1 2 3 4 5 Systems / Equipment Manufactured Cooling Towers GEA, Germany Air Cooled Condensers Coal Handling Plant Deaerators Water Treatment Plant Crane, USA * Termo Mechanicca, Italy ** Technology Partner
6
7 8
Effluent Treatment Plant
Condensate Polishing Unit Condenser Tube Cleaning System and Debris Filter
AES, Saudi Arabia **
Termo Mechanicca, Italy GEA, Germany *
** Case by case Co-operation
* The technology transfer is completed
Systems & Products (BGR Group)
S/ N 9 Systems / Equipment Manufactured Air Cooled Heat Exchanger Technology Partner GEA Btt, France *
10 Gas Compressor Skid 11 Gas Metering & Conditioning Skid 12 Fin Tubes for HRSG 13 Waste Heat Recovery Module 14 HP Heater 15 Super Heater Coil 16 Pressure Vessels
* The technology transfer is completed
GEA Spirogills, UK *
Manufacturing Facility
Three Manufacturing Units located near Chennai ISO:9001:2000 Certified Units ASME U, U2, R and S Code Stamp Qualified Units Member of H T R I, USA Houses state-of-the-art Finning Machines, Fabrication Yard and Assembly facilities
Manufacturing Facility
Air Fin Cooler Division
GEA BGR Energy System
Progen Systems and Technologies
View of one of our Shops
View of our Finning Process
Prototype Test Facility
Wet Cooling
Manufactured in Joint Venture
with GEA Energietechnik GmbH, Germany
Types : Natural Draught (NDCT) and Induced Draught (IDCT) Present supply upto 600 MW
Dry Cooling
Manufactured in Joint Venture
with GEA Energietechnik GmbH, Germany
Type : Air Cooled Condenser (ACC) Present supply up to 120 MW
Deaerators
Supplied Largest Deaerator to Nuclear Power Corporation,
Tarapur (2 x 500 MW) and 660 MW NTPC, SIPAT Super Critical TPP
Supplies till date upto 660 MW
Effluent Recycling Plants
Technology from A E S Implementing 4 Nos. of Common Effluent Recycling Plants for Textile Units
Water Treatment Plants
Membrane based Desalination Plants in co-operation with Inima Aqualia, Spain Water & Waste Water Treatment Plants in co-operation with Termomeccanica, Italy Implementing Complete Water Treatment and Effluent Treatment for Thermal Power Projects up to 600 MW
Gas Compressor
Complete CNG Gas Booster Compressor Package for TNEB in 95 MW Valuthur Combined Cycle Power Plant, Phase-II, CCPP
Condenser Tube Cleaning System & Debris Filter
In-house manufacturing & testing More than 1200 installations World wide ISO:9001 certified Manufacturing Facility Present supplies upto 1400 MW
HRSG & Pressure Vessels
Heat Recovery Steam Generators
Main Air Tank for Hydro Power Plant
Excellent Manufacturing Centre for Pressure Vessels, HRSG , Heat Exchangers, Superheater Coils, Evaporators and Surface Condensers ISO:9001 and ASME U & S stamp certified manufacturing facility Expertise in High Pressure and Alloy Steel Fabrication
Super Heater Coils, Evaporators & Surface Condensers
Evaporator
Surface Condenser
Steam Superheater Coils
Air Cooled Heat Exchangers
Technical Know-how from GEA BTT, France ISO:9001 and ASME U stamp certified manufacturing facility Turnkey capability to design, engineer, test & supply upto 750 ACHE bundles per annum.
Coal Handling Plant
In-house Design, Engineering, Testing and Commissioning facility for Complete Coal Handling Plant for Thermal Power Plants Complete design and fabrication done in-house Presently executing CHPs for 6 Nos. 500 MW and 3 Nos. 600 MW Thermal Power Plants
Turnkey Contracts
Scope of Turnkey Contracts
S/N
1
Service Offered
Engineering, Procurement and Construction (EPC) for Balance of Plant of Thermal Power Plants and Combined Cycle Plants (except Power Island) Engineering, Procurement and Construction (EPC) of complete Thermal Power Plants and Combined Cycle Plants including Power Island Engineering, Procurement and Construction (EPC) of 400 KV Substations and Gas Insulated Switchgear Substations Building integrated network for Electric Utilities for using OPGW in live line conditions Engineering, Procurement, Construction (EPC) of Gas Transmission Systems from Well-head to User
Max Unit rating for which Offered
800 MW
660 MW
400 KV
220 mm scft / day
Sea Water Desalination Plant
E P C / Turnkey B O P Experience
Projects Completed
S/N
1 2 3 4 5 6 7
Project
95 MW CCPP 23 MW TPP 120 MW CCPP 330 MW CCPP 92.2 MW CCPP 25 MW IPP 500 MW TPP
Customer / Location
T N E B, Valuthur (Phase-I), Tamil Nadu Grasim Industries, Chittorgarh, Rajasthan Aban Power, Karuppur, Tamil Nadu RRVUNL, Dholpur, Rajasthan TNEB, Valuthur (Phase-II), Tamil Nadu MALCO, Mettur, Tamil Nadu APGENCO, Vijayawada, Andhra Pradesh
Value (Rs. In Crores)
72.48 54.24 329.28 255.84 433.92 91.44 706.56
Scope
BOP BOP EPC BOP EPC EPC BOP
Commissioned in
December 02 February 03 July 05 December 07 May 08 March 09 April 09
330 MW CCPP RRVUNL, Dholpur, Rajasthan
330 MW CCPP RRVUNL, Dholpur, Rajasthan
25 MW IPP - MALCO, Mettur, Tamil Nadu
500 MW TPP APGENCO, Vijayawada, Andhra Pradesh
E P C / B O P Experience
S/N
1
Projects Under Execution
Value (Rs. In Crores)
848.16
Project
500 MW TPP
Customer / Location
APGENCO, Bhoopalapalli, Andhra Pradesh
Scope
BOP
2
3 4 5 6 7
500 MW TPP
500 MW TPP 820 MW CCPP 600 MW TPP
MAHAGENCO, Khapherkheda, Maharashtra
APGENCO, Kothagudem, Andhra Pradesh Konaseema Gas Power Company, Andhra Pradesh TNEB, Mettur, Tamil Nadu
1218.24
950.4 792 3720 6125 1622.4
BOP
BOP EPC EPC EPC BOP
2 x 600 MW TPP RRVUNL, Kalisindh, Rajasthan 2 x 500 MW TPP MAHAGENCO, Chandrapur, Maharashtra
Highlights of Turnkey Projects under execution
500 MW TPP MAHAGENCO, Khapherkheda
500 MW TPP MAHAGENCO, Khapherkheda
Highlights of Turnkey Projects under execution
500 MW TPP APGENCO, KTPP
Key Differentiators
Established in Product and Turnkey contract segments
An Engineering Company dedicated to Power, Oil & Gas and Environment Executed over 131 contracts in 42 overseas countries as of November 8, 2007 Undertakes turnkey projects
Diverse Design & Engineering capabilities
Ability to Design & Manufacture customised products and projects In-house Design & Engineering gives control over costs, design and scheduling
Diverse range of product and services
Products well accepted by clients for their quality Manufacturing capability is an added advantage in EPC projects
Cost Competitiveness
Control costs by optimising product features and design Global sourcing
Technology tie-ups
Successfully tied up with several international companies to obtain technology knowhow