COMPANY HISTORY
Since 1977 Corimpex, pride themselves on their design Expertise in the manufacture of Submerged Arc Welding Fixtures, Standard and customised, increasing Productivity, Profitability and Safety industry.
MISSION
1. Customers satisfaction 2. Provision of adequate financial and technological resources for a continue improvement . 3. Design and development of new welding hard automation and integrated device for relevant processes. 4. Safety norms compliance. 5. Maintain the relationship with the certification authorities for international products.
NEW FACTORY
Corimpex with its new Work shop Environment (2800 m2 ) and offices (600 m2 ) as well a staff composed by 45 persons is able to meet and handle the most Challenging Engineering requirements of todays Manufacturers.
OUR MAIN PRODUCTS FOR DIFFERENT STEEL CONSTRUCTION AREA
1. 2. 3. 4. 5.
Beam welding line Horizontal Straightening machine Heavy duty One side Plate Seam Welder Poles welding line Universal Column and Boom (different sizes and applications) 6. Rorators. 7. Shaped Beam welding line 8. Girth welding
CUSTOMERS WORLDWIDE
More than 250 Installations in 21 different countryes worldwide
Beam Welding Machine
Models
LIGHT AND MEDIUM duty machine
THE NEW DESIGN: TC MODEL -BWM-TC-1500/700-LD
-BWM- TC -2000/ 1000-MD -BWM- TC -2000/ 1250-MD -BWM- TC -2500/ 1000-MD
THE TRADITIONAL MEDIUM duty machine
-BWM-2000/1000-MD -BWM-2000/1250-MD
-BWM-2500/1000-MD
HEAVY duty machine
-BWM 2000/1250-HD -BWM 2500/1250-HD -BWM 3000/1250-HD
EXTRA HEAVY duty machine
-BWM 2700/1500-XHD
-BWM 3300/1500-XHD -BWM 3500/1500-XHD -BWM 4000/1500-XHD
Beam welding machine CONTROL TYPE
A- BWM-LD manual semi-automatic full automatic
manual semi-automatic full automatic semi-automatic fulll automatic semi-automatic full automatic
B- BWM-xxx-MD
B1- BWM-TC-xxx-MD
C- BWM-xxx-HD
D- BWM-xxx-XHD
semi-automatic full automatic
BWM identification code
BWM Beam Welding Machine
BWM/2000
BWM/xxxx-1000 BWM/2000-1000/xx
Beam Maximum Height
Flange Maximum Width type of duty
COMPOSITION of the Line
INFEED CONVEYOR a- Infeed conveyor for STRAIGHT and TAPERED Beams b- Infeed conveyor for CAMBERED Beams
c- Infeed conveyor for BOX Beams
d- Infeed conveyor for Dedicated Beams
Infeed conveyor for straight and tapered beams
This type of infeed conveyor is STD. All the Powered and idler rolls are of the Fix Level type One side of the Web supporting arms is Tilting up - down of 90 to easy Loading of the web and flange. The Other Side is stationary.
Infeed conveyor for CAMBERED beams
This type of infeed conveyor is OPTIONAL. All the Powered and idler rolls are of the Raising - Lowering Level type One side of the Web supporting arms is Tilting up - down of 90 to easy Loading of the web and flange. The Other Side is stationary.
OPTIONS on the Infeed
1- WEB SUPPORTING ARMS TILTING ON BOTH SIDES
2- CENTERING AND ALIGNING STATION
3- FLANGE & WEB LOADED BY BRIDGE-CRANE
4- FLANGE & WEB LOADED BY SEMI-AUTOMATIC SYSTEM
OPTIONS on the Infeed
Arms tilting on both sides Flange/Web aligning station
Electro-magnets
The magnets
must be used
in connection with the Vise
OPTIONS on the Infeed
Web - loading with semi automatic system
Flange - loading with cross transfer
COMPOSITION of the Line
OUTFEED CONVEYOR
Including :
-Elevating rolls -Hydraulic Tilters (option) -Cross conveyor (option)
Elevating rolls
Hydraulic Tilters: tilting phases
Outfeed Cross conveyor: transfering of the T beam in a stocking area or to the infeed conveyor of a second beam welding line
Beam Welding line: type of SAW equipment
Single wire
(DC process)
One torch each side
Twin wire
(DC process)
One torch each side
Tandem arc process
(AC/DC process)
Two torch each side (fully recommended when full penetration is requested
Beam Welding line: type of power generator
DC 1000
Single wire or Twin arc process
DC 1000
AC 1200
Conventional tandem arc process
AC/DC 1000 SD
AC/DC 1000 SD
Tandem arc process with new power wave
Hi tech BWM Automation touchpad
Main working label: Machine Auto/manual mode Beams dimensions window Welding heads up/down and wire inch up/down Centering and post-deforming travel Manual mode Monitoring of Centering and post-deforming position Production data Recall (times and welding lenght) Machine lay-out window Advanced welding protocol window Welding parameters setting 2nd welding head automatic start mode Flux recovery manual mode Beam grafic display
Heavy duty One side Plate Seam Welder
Available machine size:
PSW 1500 PSW 2000 PSW 2500
PSW 3500
Heavy duty One side Plate Seam Welder
Composition of the line
Hydraulic Centering infeed & outfeed conveyor
Seam welder Machine
Heavy duty One side Plate Seam Welder
Grinding machine
Heavy duty One side Plate Seam Welder
BEVELLING MACHINE
X,V,K bevel type three oxy-cutting head
Poles Welding line
Tech. Specifications - Poles diameter : 60-790mm - sheets thickness: 3 5 mm - type of poles : round and 8-12-16 18-20 sides tapered - Welding process: SAW &/or MIG
Universal Column and Boom (different sizes and applications)
Various machine strokes designed for a variety of loading capacities. (Single-arc, Twinarc, and Tandem-Arc applications)
Rotators (different load capacity)
1. Manual Alignment rotators 2. Auto aligning rotators 3. Fixed /Motorized or idler Base
COLUMN AND BOOM WITH DOUBLE HEAD (different sizes available)
Shaped beams welding line
Trailer chassis Welding fixture with dedicated stationary gantry with longitudinal carriage on which the two welding heads are fitted; shaped beams plates are clamped by hydraulic & pneumatic assembly jig fixture.
Straight & tapered Beam welding line
The assembling JIG is used to assembly H-beams without need of tack-welding.The web is in horizzontal position while the flange positioning is managed by raising and lowering hydraulic device.
Girth welding machine (tank welding machine)
Welding in three oclock position Single Cab Double Cab Sheet height range: 2-3,5 m Diameter range: 3-80 m (or more)
SEPARATED FLANGE EDGE MILLING UNIT Separated device for flange edge milling.
INTEGRATED FLANGE EDGE MILLING UNIT The milling unit is integrated in the infeed conveyor of a Beam Welding line. Four milling heads operating simulataneously ! Milling process during welding process !
SALES RESULTS 2010
COUNTRY
ITALY SPAIN IRELAND IRAQ HOLLAND BRASIL
VALUE []
796.096,00 915.128,00 14.374,00 367.050,00 323.632,00 1.500.000,00
PORTUGAL 0,04% AUSTRALIA 3,12% POLAND 4,52%
SALES 2010
SERBIA 0,87%
MACEDONIA 1,61%
UK 6,32%
ITALY 6,70%
SPAIN 7,71% IRELAND 0,12% IRAQ 3,09% HOLLAND 2,73% BRASIL 12,63%
ARZEBAIJAN 1,94% TURKEY 5,06% NEW ZEALAND 0,01%
EGYPT
FRANCE RUSSIA INDIA NEW ZEALAND TURKEY ARZEBAIJAN PORTUGAL POLAND AUSTRALIA SERBIA
305.000,00
211.627,00 443.204,00 4.210.229,00 670,00 601.469,00 230.000,00 5.175,00 537.000,00 370.000,00 103.000,00
INDIA 35,45%
EGYPT 2,57% FRANCE RUSSIA 1,78% 3,73%
MACEDONIA
UK TOTAL SALES 2010
191.746,00
750.000,00 11.875.400,00
BUDGET 2011
COUNTRY
ITALY SPAIN AUSTRALIA UK MEXICO BRASIL CHILE EQUADOR RUSSIA INDIA GREECE TURKEY SERBIA ROMANIA BULGARIA
VALUE []
900.000,00 600.000,00 500.000,00 900.000,00 300.000,00 1.500.000,00 1.000.000,00 300.000,00 1.000.000,00 3.080.000,00 900.000,00 1.450.000,00 100.000,00 400.000,00 200.000,00
INDIA 23,46%
BUDGET 2011
ROMANIA 3,05% SERBIA 0,76% TURKEY 11,04% BULGARIA 1,52% ITALY 6,85% SPAIN 4,57%
AUSTRALIA 3,81% UK 6,85%
GREECE 6,85%
MEXICO 2,28%
BRASIL 11,42% CHILE 7,62%
RUSSIA 7,62%
EQUADOR 2,28%
TOTAL BUDGET
13.130.000,00
THANKS FOR YOUR KIND ATTENTION !
CORIMPEX A.W.T.
Adress: via Campagnole, 5 31038 Paese Treviso Italy Tel : + 0422-832449
Fax
: + 0422-832450
E-mail : info@corimpex.biz E-mail : managing@corimpex.biz
