R
WUXI KIPOR POWER CO., LTD.
AIR-COOLED DIESEL ENGINE
KM170F(FA)/FE(FAE)/FS(FAS)/FSE(FASE) KM178F(FA)/FE(FAE)/FS(FAS)/FSE(FASE) KM186F(FA)/FE(FAE)/FS(FAS)/FSE(FASE) KD186F(FE) KD188F(FE)
Main Specifications
1 4 4 5 8 13 15 16 17 20 21 23 25
Appendix 4. Camshaft Output Dimension
25
APPENDIX 3. SIZE OF OUTPUT SHAFT
APPENDIX 4. CAMSHAFT OUTPUT DIMENSION
Crankshaft center
Cylinder center
Crankshaft center
Cylinder center
M10X6H Depty 25
28-depth,32-depth hole
KD188F
KD188F
-27-
APPENDIX 3. SIZE OF OUTPUT SHAFT
APPENDIX 4. CAMSHAFT OUTPUT DIMENSION
Thank you for purchasing our air-cooled diesel engine. To correctly operate your engine are for your own safety, be sure to read this manual carefully, otherwise the accident will result. If you have problem about your engine, please contact with your agent.
25fq( -0.020 ) -0.072 M8X6H Depty 30
25fq( -0.020 ) -0.072
Crankshaft center
KM170F(A)P
KM170F(A)S
30fq( -0.020 ) -0.072
Crankshaft center
KM178F(A)P
45A8
+0.039 0
KM178F(A)S
or repair before use.
+0.039 0 0 -0.036
4.5 -0.040 35 -0.062
Crankshaft center
KM186F(A)P
KM186F(A)S
-26-
25fq( -0.020 ) -0.072
KM170F(A)
25fq( -0.020 ) -0.072
KM170F(A)G
M10X1.25-6H
KM178F(A)
KM178F(A)G
4.5 4.5
25fq( -0.020 ) -0.072
KM186F(A)
KM186F(A)G
-25-
APPENDIX 2.
KD188F
14-depth,18-depth hole Diameter of flange side B
Crankshaft center
Cam shaft centre
17-depth,20-depth hole (diameter of disc)
height of center
height of center
460
-24-
-1-
1.2 Marine diesel main specifications:
Model Type Bore stroke mm L kW/r/min Piston displacement Compression ratio Rated power /Rated speed Min steady speed at zero-load r/min Riston averate m/s/r/min speed / Rotate speed Mean effective pressure / speed Commencement of fuel Injection pressure Mpa Distribution Inlet valve Exhuast valve 2.3/3000 2.5/3600 5.5/3000 (5.7/3000) KM170F (A) M 70 55 (70 57) 20 3.3/3000 3.68/3600 1300 6.2/3000 (6.4/3000) 7.0/3000 (7.2/3000)
65 0.20 67.099
KM178F (A) M 78 62 (78 64)
KM186F (A) M 86 70 (86 19 5.7/3600 72)
KM170F(A)
In-line, single cylinder, 4-stroke, air-cooled, directed injection 0.211 (0.219) 0.296 (0.305) 0.406 (0.418) 5.2/3000
0.20
6.6/3600 (6.84/3600) 7.44/3600 (7.68/3600) 8.4/3600 (8.64/3600) 395/3600 (381/3600) 415/3600 (402/3600) 468/3600 (455/3600) BTDC 17 20 Open at BTDC 8.5 Open at BBDC 55.5 0.5 , close at ABDC 44.5 ,close at ATDC 8.5
65 0.20
kPa/r/min 436/3000 (420/3000) 446/3000 (433/3000) 512/3000 (498/3000) 1
KM178F(A)
Valve clearance (cold condition) mm Lubricating system Starting type Rotation direction (face to the flywheel) Fuel type Fuel tank capacity Fuel consumotion g/ (kW h)/r/min Lube oil number Lube oil capacity Fuel consumption g/(kW Exhaust temperature Oil temperature Oil pressure Net weitht Mpa 335 380 27 415 Overall dimension (LXWXH) mm kg L h) L 2.5 280.2/3000 288.3/3600 0.75
0.10~0.15
Height of center 171.5 0.1 0.15
4.5 0.05
Recoil start or Electric start Anticlockwise 0# -10# 3.5 276.1/3000 285.6/3600 1.1 4.08 500 110 0.2~0.6 385 420 33 450 420 460 47 495 -20# 5.5 275.1/3000 281.5/3600
KM186F(A)
65
0.20
CD grade or SAE 10W-30 15W-40 1.65
Diameter
127
-2-
-23-
0.05
Height of center 171.5 0.1
Pressure splashed combined type
65
APPENDIX 1.
1.3 Main Technical Specification
Model KD188F
Crankshaft center Cylinder center
KD186F Stroke mm L N m/r/min 86 5.7/3000 75 6.3/3600
KD188F 88 6.6/3000 86 7.35/3600
Type Bore Displacement Max. Torque/Rated speen
Single cylinder, vertical, 4-stroke, air cooled, direct injection 0.436 18.7/2880 108% of rated speed 1300 275.1/3000 281.5/3600 4.08 0# CD 7.5/3000 m/s/t/min 9.0/3600 19.6 523/3000 481/3600 3000:BTDC 17 1 , 3600:18 1 Open at BTDC 8.5 , Close at ABDC 44.5 Close at ATDC 55.5 , Open at BBDC 8.5 Anticlockwise 0.10~0.15 -10# -20# 8.6/3000 10.3/3600 19 505/3000 468/3600 BTDC 17 0.5 Open at BTDC 14 , Close at ABDC 44 Close at ATDC 44 , Open at BBDC 14 Anticlockwise Intake valve clearance:0.15, Exhaust valve clearance:0.20 0.523 21.8/2880 108% of rated speed 1300 274/3000 279/3600 4.08 SAE 10W-30 15W-40
Rated power/Rated speed kW/r/min
M10X6H Depty 25
The highest stable speed at zero load r/min the lowest stable speed at zear load r/min Fuel consumption rate/rated speed g/(kW h)/r/min Lube oil consumption rate g/(kW h) Fuel type Lube oil type Piston average speed /ratation speed Compression ratio Average effective pressure 12h Advanced angle of oil supplying Distribution phase Inlet valve Exhaust valve mm
Rotation direction (face to output shaft) Valve chearance (cold) Starting type Lubricating type Lube oil capacity Fuel tank capacity Wxhaust temperature Lube oil temperature Lube oil pressure Starting motor capacity Battery capacity Overall dimension (LxWxh) Net weight MPa (V,kW) (V,A) (V,Ah) mm kg L L
Recoil starter or electric starter Pressure splashed 1.65 5.5 500 110 12V 0.8kW 12V 3A Above 12V36Ah 420 460 47 495 422 480 530 48(Recoil starter) 53(Electric starter) 1.65 5.5 560 115
0.2~0.6, Alamrm at the range of 0.06 0.01
Charging generator capatity
-22-
-3-
KM170F(A)
KM178F(A)
KM186F(A)
4.5
-0.020 ) -0.072
25fq(
M10X1.25-6H
380
420
460
335 385
495
35fq(
-4-
-21-
-0.040 ) -0.062
420
Model KM170 KM178 KM186 KD186 KD188
Belt Model X Quantity A type X 2 B type X 3 B type X 3 B type X 3 B type X 3
4-1 Selection and Usage of the Fuel oil
Selection of the Fuel oil The solidifying point divides the diesel oil into different grades of which liquidity is bad at condition of low temperature. Please select right fuel according to ambient temperature. To use oil number according to GB252-2000 light diesel oil as follows:
-20Ambient temperature The lowest temperature is above 4 The lowest temperature is above -5 The lowest temperature is above -14 Oil number 0# -10# -20#
-5-
element
It is very dangerous to fill the fuel into the diesel engine. Do identify the fuel oil type and model before refilling.
Model KM170 KM178 KM186 KD186 KD188
Fuel Oil Capacity 2.5 3.5 5.5 5.5 5.5
Engine Oil
If engine oil specification is not appropriate, the inner parts of engine will be seizure or damaged. So the engine life will be shortened. To select appropriate viscosity oil according to ambient temperature. T o use oil number according to the CD grade or SAE of GB/T 11122-1997 diesel engine oil as follows: Ambient temperature -25 -15 ~30 ~40 -6Engine oil number 10W-30 15W-40 -19-
Oil drain screw plug
Drain plug fuel cock bolt
Ambient temperature Above 20 (Summer)
Grade Beyond CC grade
Vicosity SAE15W-40 SAE10W-30
Engine Oil Capacity KM170 KM178 KM186 KD186 KD188 0.75 1.1 1.65 1.65 1.65
-5 ~20 (Winter)
Screw off the bolt and take out the engine oil cleaner.
KM170/
-18-
-7-
fuel cock ("OPEN")
regulator handle
starter handle
-8-
-17-
starter handle
regulator handle
fuel cock ("OPEN")
-16-
-9-
-10-
-15-
5-3 Assembling the Electric Starting Switch If the electric starting switch locates on the top of the cylinder head case, assemble it with the following parts according to the specified procedures:
NO. Specification 1 2 3 4 Hexagonal bolt M6x83(KM186/KD186/KD188) Electric starting switch body Electric strarting switch panel Long washer Hexagonal bolt M6x70(KM170/KM178)
Quantity 1 1 1 2 2
-14-
-11-
fuel cock ("OPEN")
KM170 KM178/KM186 KD186/KD188
12V24AH-36AH
Above 12V36AH
Above 12V36AH
Above 12V36AH
-12-
-13-
