Panelboards Panelboards

September 2009

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Panelboards

Contents
Description Section 1 - General Information Product Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EZ Box and EZ Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards and Certications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Integrated Equipment Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 2 - Lighting & Distribution Panelboards Type PRL1a Lighting Panelboard, 240 Vac Maximum . . . . . . . . . . . . . . . . . . . Type PRL2a Lighting Panelboard, 600Y/347 Vac Maximum. . . . . . . . . . . . . . Type PRL3a Lighting or Small Power Panelboard, 600 Vac Maximum . . . . . Type PRL4 Power Distribution Panelboard, 600 Vac Maximum . . . . . . . . . . . Type PRL1a-LX Column Type Panelboard, 240 Vac Maximum . . . . . . . . . . . . Type PRL2a-LX Column Type Panelboard, 600Y/347 Vac Maximum . . . . . . . Box and Trim Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accesories and Modications (1a, 2a, 3a, 4, Column Type) . . . . . . . . . . . . . . Page 1-2 1-5 1-4 1-7 1-9 1-10 1-13

2-1 2-5 2-8 2-11 2-22 2-25 2-28 2-29

Section 3 - Specialty Application Panelboards Type PRL5P Power Distribution Panelboard, 600 Vac Maximum, Plug-on . . . . 3-1 Retrot Panelboard PRL1R / PRL2R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Pow-R-CommandLighting Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

1 1

Type PRL1a Panelboard

CAT.38.02.S.K CAT.38.03.S.K

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September 2009

Panelboards Pow-R-Line C Panelboards

Product Selection

Panelboards Pow-R-Line C Panelboards

Product Selection

1-5

Product Types
Type PRL1a
Bolt-on Circuit Breakers 240V AC Maximum

Type PRL3a
Bolt-on Circuit Breakers 240V, 480V or 600V AC; 250V DC Maximum

Type PRL5P
Plug-on Circuit Breakers 240V, 480V or 600V AC; 250V DC Maximum

Main Lugs Only 600 amperes maximum. Main Circuit Breaker 400 amperes maximum. Branch Circuit Breakers 100 amperes maximum. (1 pole and 3 pole) 125 amperes maximum. (2 pole)

Main Lugs Only 600 amperes maximum. Main Circuit Breaker 600 amperes maximum. Branch Circuit Breakers 225 amperes maximum, 1-, 2- and 3-pole.

Main Lugs Only 1200 amperes maximum. Main Circuit Breaker 1200 amperes maximum. Branch Circuit Breakers 1200 amperes maximum, 1-, 2- and 3-pole.

Type PRL3a

Type PRL5P

1
Type PRL2a

Type PRL1a

Type PRL4
Circuit Breakers or Fusible Switches 240V, 480V or 600V AC; 250V DC Maximum

Pow-R-Command
Bolt-on Circuit Breakers 240V or 480Y/277V AC

Bolt-on Circuit Breakers 240V, 480Y/277V or 600Y/347V AC;

125/250V DC Maximum

Main Lugs Only 600 amperes maximum. Main Circuit Breaker 400 amperes maximum. Branch Circuit Breakers 100 amperes maximum, 1-, 2- and 3-pole.

Main Lugs Only 1200 amperes maximum. Main Circuit Breaker 1200 amperes maximum. Main Fusible Switch 1200 amperes maximum. Branch Circuit Breakers 1200 amperes maximum, 1-, 2- and 3-pole. Branch Fusible Switches 1200 amperes maximum, 2- and 3-pole.

Main Lugs Only 400 amperes maximum. Main Circuit Breaker 400 amperes maximum. Branch Circuit Breakers 225 amperes maximum, 1-, 2- and 3-pole. Integral Power Switching Controls.

Pow-R-Command Type PRL2a Type PRL4

CAT.38.02.S.K CAT.38.03.S.K

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Panelboards Pow-R-Line C Panelboards

Product Description

Panelboards Pow-R-Line C Panelboards

Product Description
September 2009

1-3

Product Types (Continued)

Type PRL1a-LX Column Type
Bolt-on Circuit Breakers 240 Vac Maximum
Main Lugs Only 225 amperes maximum. Main Circuit Breaker 225 amperes maximum. Branch Circuit Breakers 100 amperes maximum, 1-, 2- and 3-pole.

Retrot Panelboard PRL-1R

Bolt-on Circuit Breakers 240 Vac Maximum
Main Lugs Only 400 amperes maximum. Main Circuit Breaker 225 amperes maximum. Branch Circuit Breakers 100 amperes maximum, 1-, 2 and 3-pole.

Retrot Panelboard PRL-2R

Bolt-on Circuit Breakers 600Y/347 Vac Maximum
Main Lugs Only 400 amperes maximum. Main Circuit Breaker 225 amperes maximum. Branch Circuit Breakers 100 amperes maximum, 1-, 2 and 3-pole.

Retrot Panel

Retrot Panel

Type PRL1a-LX Column Type

Type PRL2a-LX Column Type

Bolt-on Circuit Breakers 240 V or 600Y/347 Vac; 125/250 Vdc Maximum
Main Lugs Only 225 amperes maximum. Main Circuit Breaker 225 amperes maximum. Branch Circuit Breakers 100 amperes maximum, 1-, 2- and 3-pole.

Type PRL2a-LX, Column Type

CAT.38.03.S.K

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CAT.38.02.S.K

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Panelboards Panelboards Pow-R-Line C Panelboards Pow-R-Line C Panelboards

Application Description Application Description

September 2009

Product Description
Lighting and Distribution Panelboards
Cutler-Hammer assembled panelboards by Eaton Corporation are designed for sequence phase connection of branch circuit devices. This allows complete exibility of circuit arrangement (1-, 2- or 3poles) to allow balance of the electrical load on each phase. Sturdy, rigid chassis assembly assures accurate alignment of interior with panel front; prevents exing and minimizes possibility of loosening or damage to current carrying parts during and after installation. Four-point in-and-out adjustment of panel interior is provided to meet critical depth dimensions on ush installations. This compensates for possible misalignment of box at installation. Main lugs are mechanical solderless type and approved for copper or aluminum conductors.

The fronts for lighting and appliance branch circuit panelboards and small power distribution panelboards include a door with rounded corners and concealed hinges. A ush-type latch and lock assembly is included. All locks are keyed alike. These trims are available in both surface and ush mounted designs.

11

Enclosures
Boxes are code-gauge galvanized steel. Standard panelboard cabinets are designed for indoor use. Alternate types are available for indoor and special purpose applications. All enclosures are furnished in accordance with Canadian Standards Association and include wiring gutters with proper wire bending space. Special cabinets can be provided at an additional charge. The box dimensions shown are inside dimensions. For outside dimensions, add 1/4-inch (6.4 mm).
EZ Trim features standard door-in-door with no exposed hardware or sharp edges (no tools are required for installation)

Standard panelboard boxes are supplied without knockouts (blank endwalls).

Fronts
Fronts (trims) for all panelboards are made of code-gauge steel and have a high durability ASA-61 light gray nish applied by a baked-on polyester powder coating paint system.
The three-piece trim for larger power distribution panelboards provides for easy handling and installation

Fronts for power distribution panelboards utilize a unique breaker front cover design in which each device has a dedicated bolt-on steel cover. The individual covers form a single deadfront for the panelboard that is used in conjunction with two wiring gutter covers to complete the trim. A door is not nished as part of the standard offering on these panelboards but can be provided, for an additional charge, using a deeper than standard box.

CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

CAT.38.02.S.K

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Panelboards EZ Box and EZ Trim

EZ Box and EZ Trim

Panelboards EZ Box and EZ Trim

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September 2009

Features

Virtually eliminates sharp edges. Trim installs in seconds rather than minutes. Door-in-door is standard. Ability to adjust ush box to wall irregularities. Trim installs without the need for tools. No exposed hardware (because there is none). Multipoint door latch over breakers.

the nished wall after the wall material is installed to help correct wall irregularities. The new box ange also provides the means for attaching the EZ trim.

The EZ box anges are bent and painted, which virtually eliminates the sharp edges associated with traditional boxes. Additionally, all steel panelboard chassis parts are painted. This signicantly reduces potential injury for material handlers and installers. Each ange is adjustable outward up to 3/4 inch. This feature allows the installer to adjust ush box applications to be level and at with

Corner Flange Detail

1
Flange Detail

Eatons new EZ box and EZ trim represents the rst signicant change in panelboard box and trim designs in more than a half-century. The EZ box and EZ trim have been designed for faster, more secure and safer installations. The new EZ box and EZ trim are provided standard for Cutler-Hammer Pow-R-Line 1a and Pow-R-Line 2a lighting panelboards, as well as our Pow-R-Line 3a mid-range panelboard.

Stand-alone Trim and Bottom Flange Hanger with Notch

CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

CAT.38.02.S.K

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September 2009

Panelboards EZ Box and EZ Trim

Panelboards EZ Box and EZ Trim

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Fast Installation
The EZ trim incorporates a patent pending, ground breaking design that installs in seconds, rather than minutes. The standard trim features include door-in-door construction; no exposed hardware and no tools are required for installation. Each EZ trim includes hangers attached on the right side. The bottom trim hanger has a notch in its base. To install, the bottom hanger is inserted into the bottom right side box ange opening, resting the notch on the ange.

Trim Hanger Inserted Into Box Flange

The balance of the hangers are aligned with the other ange openings and pushed in. When all hangers are in the box ange, the trim is lifted up slightly to clear the notch on the bottom hanger, and the trim in self-supported on the EZ box. The installation is completed by swinging the trim to the closed position, then lifting and pushing slightly to the right. The trim will drop into place totally secured. The multi-point catches on the left side of the trim will lock into the left side box ange openings. To prevent the trim from being removed by non-authorized persons, a unique sliding means automatically latches in place when the trim door is closed. For added safety, a screw is provided to secure the latch for those who require extra security. The new EZ trim utilizes an exclusive catch system that fastens the door to multiple points. Along with a new lock, the EZ trim offers a high degree of door security.

1
Trim Hanging on Surface Mounted Box

Standards
When used with Eatons Cutler-Hammer panelboard chassis, EZ boxes and EZ trims meet the following applicable industry standards: CSA C22.2#29 approved. NEMA Standard PB1. Canadian Electrical Code

New Lock Trim Installed with Door Open and Trim Sliding Latch

CAT.38.02.S.K CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

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Panelboards Pow-R-Line C Panelboards

Application Description

Panelboards Pow-R-Line C Panelboards

Application Description

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September 2009

Application Description
Panelboard Selection Factors
In selecting a panelboard, the following factors must be considered: Service (voltage and frequency). Interrupting capacity (fully or series rated). Ampere rating of main. Ampere ratings of branches. Environment.

Multi-Section Panelboards
Separate fronts for each box are standard. Where the required number of branch circuit devices ex-ceeds the available space in any single panelboard, multiple-section assemblies may be provided. These assemblies consist of two or more close-coupled enclosures with provisions for inter-connecting power cables or bus.

Sub-Feed Lugs
Sub-feed lugs (see Figure 1-1) are one means of interconnecting multi-section panels. The sub-feed (second set of) lugs are mounted directly beside the main lugs. These are required in each section except the last panel in the lineup. The feeder cables are brought into the wiring gutter of the rst section and connected to the main lugs. Another set of the same size cables are connected to the sub-feed lugs (Section 1) and are carried over to the main lugs of the adjacent panel. Cross connection cables are not furnished by Eaton. Sub-feed lugs are only available on main lug only panels.
Box Box

Interconnecting Multi-Section Panelboards

When a panelboard, for connection to one feeder, must be furnished in more than one section (Box), each section must be furnished with main bus and terminals of the same rating, unless a main overcurrent device is provided in each section. Sub-feed or through-feed provision must also be included (and priced) to provide connection capability to the second section.
Note: Sub-feed or through-feed lugs cannot be used on any panelboard that is not protected by a single main overcurrent device either in the panelboard or immediately upstream.

Panelboard Short Circuit Rating

The short circuit rating of Cutler-Hammer assembled panelboards are test veried by, and listed with Canadian Standards Association. Generally, these ratings are that of the lowest interrupting rated device in the panel. Certain exceptions to this rule exist where branch devices have been CSA tested in combination with specic main devices having a higher interrupting rating. Where these dened main devices and branch breaker combinations are utilized, the Series Short Circuit Rating of the assembled panelboard will be the same as the tested rating of the approved rated main device in series with the branches. Available main and branch breaker combinations are tabulated starting on Page 1-10. All combinations shown are CSA certied. These series ratings apply to panels having main devices, or main lug only panelboards fed remotely by the device listed in the series ratings chart as the main, for which CSA tests were conducted.

Neutral Panel Panel

Neutral

Conduit Section 1 Section 2

Figure 1-1. Sub-Feed Lugs In situations requiring large numbers of overcurrent protective devices, or when site conditions demand panelboards may be supplied in multiple sections.

Standard Entrance Equipment

Standard main breaker panelboards may be congured to meet CSA Service Entrance requirements. This option must be added to the List Price and specied at order entry.

CAT.38.03.S.K

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CAT.38.02.S.K

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Panelboards Panelboards Pow-R-Line C Panelboards Pow-R-Line C Panelboards

Application Description Application Description

September 2009

Through-Feed Lugs
Through-feed lugs (see Figure 1-2) are another method to interconnect multisection panelboards. The incoming feeder cables are connected to the main lugs or main breaker at the bottom of panel (Section 1). Another set of lugs (through-feed) are located at the opposite end of the main bus. The interconnecting cables are connected to the through-feed lugs in Section 1 and are carried over to the main lugs in Section 2. The connection arrangement could be reversed, i.e., main lugs at top; through-feed lugs at bottom end of panel. Cross cables are not furnished by Eaton.
Box Box Cross Cables Main Lugs Neutral Panel

Multiple Section Panelboard Flush Mounted

Shown below (see Figure 1-3) is the standard method for ush mounting multiple section lighting and distribution panelboards using standard ush trims.
Conduit Nipple for Cross Wiring by Contractor

3/4 (19.1)

3/4 (19.1) 1 1/2 (38.1)

Wall

3/4 (19.1)

3/4 (19.1)

Trim

Trim

Wall

Top Section View

3/4 (19.1)

Contractor to Mount Boxes 1-1/2-inch (38.1 mm) Apart to Allow for 3/4-inch (19.1 mm) Extension on Both Flush Trims Trim Outside Edge of Box

ThruFeed Lugs

Panel

3/4 (19.1)

3/4 (19.1)

3/4 (19.1) 3/4 (19.1)

3/4 (19.1)

11
Main Lugs Conduit

Neutral

Two Section Panelboard (Flush Mounting)

Flush Trim Extends 3/4-inch (19.1 mm) Beyond Outside of Box on All Four Sides

Figure 1-3. Multiple Section Panelboard Flush Mounted Dimensions in Inches (mm)

Incoming Feeder Cables Section 1 Section 2

Figure 1-2. Through-Feed Lugs

CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

CAT.38.02.S.K

Panelboards Pow-R-Line C Panelboards

Standards and Certications

1-9

CAT.38.03.S.K

For more information visit: www.eatoncanada.ca

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September 2009

Panelboards Pow-R-Line C Panelboards

Technical Data and Specications

Panelboards Pow-R-Line C Panelboards

Technical Data and Specications

1-11

Technical Data and Specications

Selection Guide
Table 1-1. Panelboard Selection Guide
Panelboard Type Device Type Maximum Voltage Rating ac PRL1a PRL2a PRL3a Breaker Breaker Breaker Breaker Breaker Breaker Breaker Breaker Breaker Fusible Fusible Breaker Breaker Breaker Breaker Breaker Breaker Breaker Breaker 240 240 600Y/347 240 480 600 240 480 600 240 600 240 240 600Y/347 240 480Y/277 240 480 600 dc 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 Maximum Main Rating (Amperes) MLO 600 600 600 600 600 600 1200 1200 1200 1200 1200 225 225 225 400 400 1200 1200 1200 Main Device 400 400 400 600 600 600 1200 1200 1200 1200 1200 225 225 225 400 400 1200 1200 1200 Branch Circuits Ampere Range 15 100 15 100 15 100 15 225 15 225 15 225 15 1200 15 1200 15 1200 30 1200 30 1200 15 100 15 100 15 100 15 225 15 225 15 1200 15 1200 15 1200 Sub-Feed Breaker Maximum Amperes 400 400 400 600 600 600 AC Interrupting Capacity rms Symmetrical Amperes (kA) Fully Rated 10 22 65 10 10 200 14 100 14 35 10 200 14 200 14 200 100 200 100 200 10 22 65 10 10 65 14 10 200 14 200 14 200 Series Rated 22 100 65 200 14 100 22 200 22 150 18 100 22 200 22 150 18 100 22 100 65 200 14 100 22 100 65 100 22 200 22 150 18 100

PRL4B

PRL4F PRL1a-LX PRL2a-LX PRC 750/ 1000/2000 PRC25 PRL5P

Terminal Wire Ranges, Pressure-Type Al/Cu Terminals Except as Noted

Note: All terminal sizes are based on wire ampacities corresponding to those shown in CEC under the 75C insulation columns (75C wire). The use of smaller size, (in circular mills), regardless of insulation temperature rating, is not permitted.

Where copper-aluminum terminals are supplied on designated panelboard types, best results are obtained if a suitable joint compound is applied when aluminum conductors are used. Check Eatons Cutler-Hammer standard terminal sizes versus customer requirements. In particular, 400 and

800 ampere breakers often require nonstandard lugs. Optional 750 kcmil mechanical screw-type terminals are available upon request. Panelboard dimensions may be affected, refer to Eaton.

Table 1-2. Standard Main Lug Terminals

Panel Type PRL1a PRL2a PRL3a PRL4 Wire Size Ranges for Ampere Capacity 100 Ampere #12 #1/0 #12 #1/0 #12 #1/0 225 Ampere #6 300 kcmil #6 300 kcmil #6 300 kcmil #6 300 kcmil 250 Ampere #6 350 kcmil #4 500 kcmil #6 300 kcmil 400 Ampere (2) #4 500 kcmil (2) #4 500 kcmil (2) #4 500 kcmil (2) #4 500 kcmil (2) #4 500 kcmil 600 Ampere (2) #4 500 kcmil (2) #4 500 kcmil (2) #4 500 kcmil (2) #4 500 kcmil 800 Ampere (3) #4 500 kcmil 1200 Ampere (4) #4 500 kcmil

PRL1a-LX #12 #1/0 PRL2a-LX #12 #1/0 PRC750/ 1000/ 2000 PRC25 PRL5P #12 #1/0

#12 #1/0

#6 300 kcmil

(2) #4 500 kcmil (1) #1/0 500 kcmil or (2) #1/0 250 kcmil

(2) #4 500 kcmil

(2) #2 500 kcmil or (3) #2 400 kcmil

(4) #4 500 kcmil

CAT.38.02.S.K CAT.38.03.S.K

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September 2009

Panelboards Panelboards Pow-R-Line C Panelboards Pow-R-Line C Panelboards

TechnicalData Data and and Specications Technical Specications

1-12 1-11

Selection Guide (Continued)

Table 1-3. Standard Circuit Breaker Terminals
Breaker Type DNBA BAB, QBHW BABRSP ED, EDH, EDC EHD, FDB, FD, HFD, FDC FCL GB, GHB, GBH JD, HJD, JDC DK KD, HKD, KDC, CKD, CHKD LGE, LGH, LGU LD, HLD, LDC, CLD, CHLD MDL, HMDL, CMDL, CHMDL ND, HND, CND, CHND NDC, CNDC LCL FB-P LA-P NB-P Ampere Rating 15 30 15 70 90 100 100 225 15 100 125 225 15 100 15 20 25 100 70 250 250 350 400 225 350 400 250 400 500 600 300 500 600 400 600 700 800 800 1000 1200 125 225 250 400 15 100 70 225 250 400 300 700 800 Wire Range #14 #4 #14 #4 #8 #1/0 #4 4/0 or #6 300 kcmil #14 1/0 #4 4/0 #14 1/0 #14 #10 #10 1/0 #4 350 kcmil 250 500 kcmil (2) 3/0 250 kcmil or (1) 3/0 500 kcmil (1) #3 350 kcmil (1) 250 500 kcmil (2) 3/0 250 kcmil or (1) 3/0 500 kcmil (1) #2 500 kcmil (2) #2 500 kcmil (2) 250 350 kcmil (2) 400 500 kcmil (2) #1 500 kcmil (3) 3/0 400 kcmil (3) 3/0 400 kcmil (4) 4/0 500 kcmil (1) #6 350 kcmil (1) #4 250 kcmil and (1) 3/0 600 kcmil #14 1/0 #6 350 kcmil (1) #4 250 kcmil and (1) 3/0 600 kcmil (2) #1 500 kcmil (3) 3/0 400 kcmil

1 1

Table 1-4. FDPW Switch Terminals

Ampere Rating 30 60 100 200 400 600 800 1200 Wire Range #14 1/0 #14 1/0 #14 1/0 #4 300 kcmil 250 750 kcmil or (2) 3/0 250 kcmil (2) #4 600 kcmil or (4) 3/0 250 kcmil (3)250 750 kcmil or (6) 3/0 250 kcmil (4) 250 750 kcmil or (8) 3/0 250 kcmil

CAT.38.02.S.K CAT.38.03.S.K

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1-12

Panelboards Pow-R-Line C C Panelboards Pow-R-Line Panelboards

TechnicalData Data and Specications Technical and Specications
September 2009

Panelboards

1-13

Selection Guide Guide (Continued) (Continued) Selection

Breaker Type
BAB , BAB-H

Table 1-5. Moulded Case Circuit Breaker Ratings Table 1-5. Moulded Breaker Ratings Note: Circuit breakersCase equalCircuit or exceed Federal Specification W-C-375b requirements for the particular class associated with each circuit breaker type.
Continuous Ampere Rating
15 70 15 125 15 100 15 30 15 30 15 40 15 50 15 20 15 70 15 100 15 100 15 30 15 30 15 20 15 100 15 100 15 - 70 15 - 100 15 60 15 30 15 30 15 100 15 100 15 100 15 150 15 150 15 225 15 225 15 150 15 225 15 225 15 - 30 15 225 15 100 100 225 100 225 100 225 70 250 70 250 70 250 250 400 100 400 100 400 100 400 125 400 300 600 300 600 300 600 300 600 300 600 300 600 400 800 400 800 600 1200 600 1200 600 1200 15 100 70 400 300 800

Number of Poles
1 2 2, 3 1 2 1 2 1 1 2 2, 3 1 2 1 1 2, 3 1 2, 3 1 1 2 1 2, 3 1 2, 3 1 2, 3 3 1 2, 3

Volts ac
120 120/240 240 120 120/240 120 120/240 120 120 120/240 240 120 120/240 277 277 480Y/277 347 600Y/347 277 277 480Y/277 277 480 347 600 347 600 600 347 600

Interrupting Ratings kA Symmetrical Amperes ac Rating Volts 120/240

10 10 10 10 10 10 10 22 22 22 22 65 65 65 65

dc Rating Volts 277

14 14 14 14 14 14 35 65

240
10 22 65 65 65 18 18 18 65 65 100

480
14 14 14 14 14 35 35 65

600
10 14 18 14 14 25 25

125
10 14 18 18 25

250
14 14 10 10 10 10 10 10

250
14 14 10 10 10 22 22 10 22 22 10 10 22 22 22 10 42 50 25 25 22 25

BABRSP QBGF , QBGFEP , QBCAF QBHW

QBHGF , QBHGFEP , GHB

GBH GHBGFEP GHQRSP EHD FDB

FD FDE HFD HFDE FDC FDC FCL ED EDH EDC JD HJD JDC DK KD, CKD HKD, CHKD KDC LCL LD , CLD LGE LGH LGU HLD , CHLD LDC , CLDC MDL , CMDL HMDL , CHMDL ND , CND HND , CHND NDC , CNDC FB-P LA-P NB-P

3
1 2, 3 2, 3 2, 3 2, 3 2, 3 2, 3 2, 3 2, 3 2, 3 2, 3 2, 3 2, 3 2, 3 2, 3 3 3 3 2, 3 2, 3 2, 3 2, 3 2, 3 2, 3 2, 3 2, 3 2, 3 2, 3

600
347 600 480 240 240 240 600 600 600 240 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600

100
200 200 65 100 200 65 100 200 65 65 100 200 200 65 65 100 200 100 200 65 100 65 100 200 200 200 200

65
100 150 35 65 100 35 65 100 200 35 35 65 150 65 100 50 65 50 65 100 200 200 200

25
30 35

25
35 18 25 35 25 35 65 100 25 18 35 65 35 50 25 35 25 35 65 200 200 200

Integrally Fused, Current Limiting Circuit Breakers

DC ratings apply to substantially non-inductive circuits. 15 and 20 amperes 1-pole switching duty rated for uorescent applications. 1-, 2- and 3-pole HACR rated. DC rated 1-pole, 15 70 amperes only 2- and 3-pole HACR rated. 100% rated circuit breaker. Available with integral ground fault protection. DC rating not available with electronic trip. 100k based on NEMA test procedure. 50 ampere devices available as 2-pole only.

CAT.38.02.S.K CAT.38.03.S.K

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Panelboards Pow-R-Line C Panelboards

Series Rated Combinations

Panelboards Pow-R-Line C Panelboards

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September 2009

Integrated Equipment Ratings - Series Combinations Integrated Equipment Ratings - Series Combinations

The electrical standards of Canada provide 2 different methods of applying assemblies such as panelboards, switchboards, etc into an electrical system: Fully Rated: The short circuit protective devices at all levels have a rating that matches or exceeds the system available fault level. Series Rated or Integrated Equipment Rated: The electrical standards permit the use of downstream equipment (such as moulded case circuit breaker panelboards) with protective devices having lower interrupting ratings than the available system fault level when protected by an upstream fully rated device. This series application of upstream and downstream devices must comply with CSA standards which require that any installation supplied in this fashion makes use of devices which have been tested as a series combination. For more information on the use of series rated combinations in electrical assemblies, please refer to Eatons Integrated Equipment Ratings Application handbook, Publication number 20-1773, latest revision.

CAT.38.03.S.K

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CAT.38.02.S.K

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Panelboards
September 2009

Panelboards

1-15

This page is left intentionally blank.

CAT.38.02.S.K CAT.38.03.S.K

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September 2009

Panelboards Panelboards Pow-R-Line C Panelboards Pow-R-Line C Panelboards

PRL1a PRL1a

1-16 2-1

Product Description

Product Selection
Table 2-1. 1-6. Base Congurations PRL1a
Ampere Rating Interrupting Rating (kA Sym.) 240V AC 10 18 22 65 65 100 100 65 100 65 65 100 200 Breaker Type

240V AC maximum. 3-phase 4-wire, 3-phase 3-wire, 1-phase 3-wire, 1-phase 2-wire. 600 ampere maximum main lugs. 400 ampere maximum main breaker. 100 ampere maximum branch breakers (2 Pole 125A). Bolt-on branch breakers. Tin plated aluminum bus or silver plated copper bus. Factory assembled.

Main Lug Only

100 225 400 600 100 100 100 100 100 100 100 225 225 400 400 400 400 BAB EHD/FDB QBHW ED FD EDH HFD ED EDH DK KD HKD KDC

Main Breaker

Table 1-7. 2-2. Branch Circuit Breakers PRL1a

Bolt-on = BAB, QBHW, QBGF, QBHGF, QBGFEP , QBHGFEP , QBAF, QBAG

Type PRL1a

Application Description
Fully rated or series rated. Interrupting ratings up to 200 kA symmetrical. Suitable for use as Service Entrance Equipment, when specied on the order.

Ampere Rating

Interrupting Rating (kA Sym.) 240V AC 10 10 10 10 10 10 10 10 10 10 10 22 22 22 22 22 22

Breaker Type

12

15 30 15 60 70 80 100 125 15 50 15 50 15 20 15 60 15 30 15 30 15 60 70 80 100 125 15 30 15 30

DNBA (twin) BAB BAB BAB BAB (2 Pole) QBGF QBGFEP QBCAF BAB-D BAB-C BABRSP QBHW QBHW QBHW QBHW (2 Pole) QBHGF QBHGFEP

Standards and Certications

CSA - C22.2 No. 29 Federal Specication W-P-115c.

Options and Accessories

Refer to Page 2-29.

Layout and Sizing

Refer to Page 2-3.

1-pole breakers are rated 120V AC maximum. 240 volt breakers must be used on 3-phase, 3-wire, 240 volt delta systems or on the high leg of a midpoint delta grounded system. 50 ampere devices are available as 2-pole only. GFCI for 5 mA personnel protection. GFP for 30 mA equipment protection. Combination Arc fault circuit breaker. HID (High Intensity Discharge) rated breaker. Switching Neutral Breaker. 1-pole device requires 2-pole space, 2-pole device requires 3-pole space. Solenoid operated breaker.

CAT.38.02.S.K CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

1-17 2-2

Panelboards Panelboards Pow-R-Line CC Panelboards Pow-R-Line Panelboards

PRL1a PRL1a

September 2009

Product Selection
Table 2-3. 1-8. Standard Catalogue Numbering
Ampere Rating Main Lug Only 100 225 400 600 Main Breaker 15 100 BAB 21 27 18 100 EHD 24 30 24 30 225 ED 42 60 72 24 30 400 DK 42 60 72 P1aB4A1-15BAB P1aB4A1-21BAB P1aB4A1-27BAB P1aB4A1-18EHD P1aB4A1-24EHD P1aB4A1-30EHD P1aB4A2-24ED P1aB4A2-30ED P1aB4A2-42ED P1aB4A2-60ED P1aB4A2-72ED P1aB4A4-24DK P1aB4A4-30DK P1aB4A4-42DK P1aB4A4-60DK P1aB4A4-72DK P1aB1A1-15BAB P1aB1A1-21BAB P1aB1A1-27BAB P1aB1A1-18EHD P1aB1A1-24EHD P1aB1A1-30EHD P1aB1A2-24ED P1aB1A2-30ED P1aB1A2-42ED P1aB1A2-60ED P1aB1A2-72ED P1aB1A4-24DK P1aB1A4-30DK P1aB1A4-42DK P1aB1A4-60DK P1aB1A4-72DK P1aB4C1-15BAB P1aB4C1-21BAB P1aB4C1-27BAB P1aB4C1-18EHD P1aB4C1-24EHD P1aB4C1-30EHD P1aB4C2-24ED P1aB4C2-30ED P1aB4C2-42ED P1aB4C2-60ED P1aB4C2-72ED P1aB4C4-24DK P1aB4C4-30DK P1aB4C4-42DK P1aB4C4-60DK P1aB4C4-72DK P1aB1C1-15BAB P1aB1C1-21BAB P1aB1C1-27BAB P1aB1C1-18EHD P1aB1C1-24EHD P1aB1C1-30EHD P1aB1C2-24ED P1aB1C2-30ED P1aB1C2-42ED P1aB1C2-60ED P1aB1C2-72ED P1aB1C4-24DK P1aB1C4-30DK P1aB1C4-42DK P1aB1C4-60DK P1aB1C4-72DK 18 24 30 42 18 24 30 42 60 72 84 24 30 42 60 72 84 24 30 42 60 72 84 P1aL4A1-18 P1aL4A1-24 P1aL4A1-30 P1aL4A1-42 P1aL4A2-18 P1aL4A2-24 P1aL4A2-30 P1aL4A2-42 P1aL4A2-60 P1aL4A2-72 P1aL4A2-84 P1aL4A4-24 P1aL4A4-30 P1aL4A4-42 P1aL4A4-60 P1aL4A4-72 P1aL4A4-84 P1aL1A1-18 P1aL1A1-24 P1aL1A1-30 P1aL1A1-42 P1aL1A2-18 P1aL1A2-24 P1aL1A2-30 P1aL1A2-42 P1aL1A2-60 P1aL1A2-72 P1aL1A2-84 P1aL1A4-24 P1aL1A4-30 P1aL1A4-42 P1aL1A4-60 P1aL1A4-72 P1aL1A4-84 P1aL4C1-18 P1aL4C1-24 P1aL4C1-30 P1aL4C1-42 P1aL4C2-18 P1aL4C2-24 P1aL4C2-30 P1aL4C2-42 P1aL4C2-60 P1aL4C2-72 P1aL4C2-84 P1aL4C4-24 P1aL4C4-30 P1aL4C4-42 P1aL4C4-60 P1aL4C4-72 P1aL4C4-84 P1aL4C6-24 P1aL4C6-30 P1aL4C6-42 P1aL4C6-60 P1aL4C6-72 P1aL4C6-84 P1aL1C1-24 P1aL1C1-30 P1aL1C1-42 P1aL1C1-18 P1aL1C2-18 P1aL1C2-24 P1aL1C2-30 P1aL1C2-42 P1aL1C2-60 P1aL1C2-72 P1aL1C2-84 P1aL1C4-24 P1aL1C4-30 P1aL1C4-42 P1aL1C4-60 P1aL1C4-72 P1aL1C4-84 P1aL1C6-24 P1aL1C6-30 P1aL1C6-42 P1aL1C6-60 P1aL1C6-72 P1aL1C6-84 Main Device Type Number of Branch Circuits 3Ph, 4W Aluminum Catalogue Number 1Ph, 3W Aluminum 3Ph, 4W Copper 1Ph, 3W Copper

1 2

Pow-R-Line 1a Catalogue Code

P1a Panelboard Type B L - Main Lugs Only B - Bottom Main Breaker T - Top Main Breaker 4 1 - 1phase, 3 wire 3 - 3phase, 3 wire 4 - 3phase, 4 wire A A - Aluminum C - Copper 4 1 - 100 amperes 2 - 225 amperes 4 - 400 amperes 6 - 600 amperes 42 Number of Circuits KDC Main Breaker (if selected) 400 Breaker Trip Rating

All possible combinations not shown for alternate main breakers, substitue breaker type sufx from Table 2-1. Add breaker trip rating to end of catalogue number.

CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

CAT.38.02.S.K

1-18

Panelboards Pow-R-Line C Panelboards

PRL1a

Panelboards Pow-R-Line C Panelboards

PRL1a
September 2009

2-3

Box Sizing and Selection

Assembled Circuit Breaker Panelboards
Box size and box and trim catalogue numbers for all standard panelboard types are found in Table 2-4..

Table 2-4. PRL1a Panelboard Sizing

Mains Ampere (Maximum) Number of Branch Circuit Box Dimensions (Inches) H W D Box Catalogue Number EZB2030RC EZB2030RC EZB2030RC EZB2036RC EZB2030RC EZB2036RC EZB2036RC EZB2042RC EZB2054RC EZB2060RC EZB2072RC EZB2024RC EZB2030RC EZB2054RC EZB2060RC EZB2072RC EZB2072RC EZB2030RC EZB2030RC EZB2030RC EZB2036RC EZB2030RC EZB2036RC EZB2036RC EZB2042RC EZB2060RC EZB2072RC EZB2048RC EZB2054RC EZB2060RC EZB2072RC EZB2072RC EZB2030RC EZB2030RC EZB2030RC EZB2036RC EZB2030RC EZB2036RC EZB2036RC EZB2042RC EZB2054RC EZB2060RC EZB2072RC EZB2048RC EZB2054RC EZB2054RC EZB2060RC EZB2072RC Trim Catalogue Number EZT2030 S or F EZT2030 S or F EZT2030 S or F EZT2036 S or F EZT2030 S or F EZT2036 S or F EZT2036 S or F EZT2042 S or F EZT2054 S or F EZT2060 S or F EZT2072 S or F EZT2042 S or F EZT2048 S or F EZT2054 S or F EZT2060 S or F EZT2072 S or F EZT2072 S or F EZT2030 S or F EZT2030 S or F EZT2030 S or F EZT2036 S or F EZT2030 S or F EZT2036 S or F EZT2036 S or F EZT2042 S or F EZT2060 S or F EZT2072 S or F EZT2048 S or F EZT2054 S or F EZT2060 S or F EZT2072 S or F EZT2072 S or F EZT2030 S or F EZT2030 S or F EZT2030 S or F EZT2036 S or F EZT2030 S or F EZT2036 S or F EZT2036 S or F EZT2042 S or F EZT2054 S or F EZT2060 S or F EZT2072 S or F EZT2048 S or F EZT2054 S or F EZT2054 S or F EZT2060 S or F EZT2072 S or F

Instructions
1. Using description of the required panelboard, select the rating and type of main required. 2. Count the total number of branch circuit poles, including provisions, required in the panelboard. Do not count main breaker poles. Convert 2- or 3-pole branch breaker to single-poles, i.e., 3-pole breaker, count as 3 poles. Determine sub-feed breaker or through-feed lug requirements. 3. Select the main ampere rating section from Table 2-4. 4. Select panelboard type from rst column. 5. From Step #2, determine the number of branch circuits in Column 2.

MAIN LUGS ONLY OR MAIN LUGS WITH SUB-FEED LUGS

100

18 24 30 42 18 24 30 42 60 72 84 24 30 42 60 72 84 18 24 30 42 18 24 30 42 60 72 24 30 42 60 72 18 24 30 42 18 24 30 42 60 72 84 24 30 42 60 72

30 30 30 36 30 36 36 42 54 60 72 42 48 54 60 72 72 30 30 30 36 30 36 36 42 60 60 48 54 60 72 72 30 30 30 36 30 36 36 42 54 60 72 48 54 54 60 72

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75

225

400 /600

MAIN LUGS WITH THROUGH-FEED LUGS

100

6. Read box size, box and trim catalogue numbers across columns to the right. Specify surface or ush mounting on the order.

225

Cabinets
Fronts are code-gauge steel, ASA-61 light gray painted nish. Boxes are code-gauge galvanized steel without knockouts. Standard depth is 5-3/4 inches (146.1 mm). Standard width is 20 inches (508.0 mm). An optional 28inch (711.2 mm) wide box is available.

400/600

MAIN LUGS WITH SURGE PROTECTION DEVICE

100

Top and Bottom Gutters

5-1/2 inches (139.7 mm) minimum.

225

400/600

In a Sub-Feed conguration, maximum incoming and outgoing cables are 1

per phase #500kcmil. Through-Feed lugs are recommended for 400A applications.

CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

CAT.38.02.S.K

2-4

Panelboards Pow-R-Line C Panelboards

September 2009

Panelboards Pow-R-Line C Panelboards

PRL1a
Table 1-11. 2-5. PRL1a Panelboard Sizing
Ampere Rating Main Breaker Number Types and Branch Cct. Position Spaces BAB, QBHW (Horizontal) 15, 21, 27 Box Dimensions (Inches) H 100 100/225 30 36 42 48 60 72 48 54 60 72 30 36 42 54 60 72 60 72 72 42 48 48 54 60 72 72 48 54 90 90 W 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 D 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 5.75 EZB2030RC EZB2036RC EZB2042RC EZB2048RC EZB2060RC EZB2072RC EZB2048RC EZB2054RC EZB2060RC EZB2072RC EZB2030RC EZB2036RC EZB2042RC EZB2054RC EZB2060RC EZB2072RC EZB2060RC EZB2072RC EZB2072RC EZB2042RC EZB2048RC EZB2048RC EZB2054RC EZB2060RC EZB2072RC EZB2072RC EZB2048RC EZB2054RC EZB2090RC EZB2090RC EZT2030 S or F EZT2036 S or F EZT2042 S or F EZT2048 S or F EZT2060 S or F EZT2072 S or F EZT2048 S or F EZT2054 S or F EZT2060 S or F EZT2072 S or F EZT2030 S or F EZT2036 S or F EZT2042 S or F EZT2054 S or F EZT2060 S or F EZT2072 S or F EZT2060 S or F EZT2072 S or F EZT2072 S or F EZT2042 S or F EZT2048 S or F EZT2048 S or F EZT2054 S or F EZT2060 S or F EZT2072 S or F EZT2072 S or F EZT2048 S or F EZT2054 S or F EZT2090 S or F EZT2090 S or F Box Catalogue Number Trim Catalogue Number

1-19

PRL1a

Box Sizing and Selection

Assembled Circuit Breaker Panelboards
Box size and box and trim catalogue numbers for all standard panelboard types are found in Table 2-5.

Instructions
1. Using description of the required panelboard, select the rating and type of main required. 2. Count the total number of branch circuit poles, including provisions, required in the panelboard. Do not count main breaker poles. Convert 2- or 3-pole branch breaker to single-poles, i.e., 3-pole breaker, count as 3 poles. Determine sub-feed breaker or through-feed lug requirements. 3. Select the main ampere rating section from Table 2-5. 4. Select panelboard type from rst column, main breaker frame from second column. 5. From Step #2, determine the number of branch circuits in Column 3. 6. Read box size, box and trim catalogue numbers across columns to the right. Specify surface or ush mounting on the order.

EHD, ED, EDH, 18, 24 FD 30 (Vertical) 42 60 72, 84 DK, KD, HKD, KDC (Vertical) 24 30 42 60, 72 15, 21, 27

400

MAIN BREAKER WITH THROUGH-FEED LUGS 100 100/225 BAB, QBHW (Horizontal)

EHD, HFD, FD 18 (Vertical) 24, 30 42 60 72 DK, KD, HKD, KDC (Vertical) BAB, QBHW (Horizontal) 24 30 42 15, 21, 27

400

MAIN BREAKER WITH SURGE PROTECTION DEVICE 100 100/225

EHD, ED, EDH, 18 FD 24 (Vertical) 30 42 60 72 DK, KD, HKD, KDC (Vertical) 24 30, 42 60 72

Cabinets
Fronts are code-gauge steel, ASA-61 light gray painted nish. Boxes are code-gauge galvanized steel without knockouts. Standard depth is 53/4 inches (146.1 mm). Standard width is 20 inches (508.0 mm). An optional 28inch (711.2 mm) wide box is available.

400

1-12. Metric box dimensions: Table 2-6.

Box Catalogue Dimensions in mm Number Height Width Depth EZB2030RC EZB2036RC EZB2042RC EZB2048RC EZB2054RC EZB2060RC EZB2072RC EZB2090RC 762 914 1067 1219 1372 1524 1828 2286 508.0 508.0 508.0 508.0 508.0 508.0 508.0 508.0 146 146 146 146 146 146 146 146

Top and Bottom Gutters

5-1/2 inches (139.7 mm) minimum.

CAT.38.02.S.K CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

1-20

Panelboards

Panelboards Pow-R-Line C Panelboards

PRL2a
September 2009

2-5

Product Description

Product Selection
Table 2-7. 1-13. Base Conguration PRL2a
Ampere Rating Interrupting Rating (kA Symmetrical) 240V AC 480Y/277V AC 14 14 14 35 14 65 100 14 35 65 100 35 65 100 35 65 100 600Y/347V AC 10 18 14 25 35 14 18 25 35 18 25 35 25 35 65 125/250V DC 14 14 10 10 10 22 22 10 10 22 22 10 22 22 10 22 22 GHB GBH EHD FD FDB HFD FDC ED FDB FD HFD FDC JD HJD JDC KD HKD KDC Breaker Type

600Y/347 V AC. 480Y/277V AC . 125V AC 3-phase 4-wire 1-phase 3-wire, 1-phase 2-wire. 3-phase 3-wire. 600 ampere maximum main lugs. 400 ampere maximum main breaker. 100 ampere maximum branch breakers. Bolt-on branch breakers. Tin plated aluminum bus or silver plated copper bus. Factory assembled.

Main Lug Only

100 225 400 600 65 65 18 65 18 100 200 65 18 65 100 200 65 100 200 65 100 200

Main Breaker
100 100 100 100 100 100 100 225 225 225 225 225 250 250 250 400 400 400

1
Type PRL2a

2-8. Branch Circuit Breakers PRL2a Table 1-14.

Ampere Rating Interrupting Rating (kA Symmetrical) 240V AC 15 60 15 60 70 100 70 100 15 30 15 60 15 20 Provision

Breaker Type 600Y/347V AC 125/250V DC 10 10 14 14 14 14 GHB GBH GHB GBH GHQRSP GHBGFEP GHBHID

Application Description
Fully rated or series rated. Interrupting ratings up to 200 kA symmetrical. Suitable for use as Service Entrance Equipment, when specied on the order.

480Y/277V AC 14 14 14 14 14 14 14

65 65 65 65 65

Standards and Certications

CSA C22.2 No. 29 Federal Specication W-P-115c.

Interrupting ratings in this column are applicable to 120V AC for 1-pole breakers. At 480V, must be used on 480Y/277V grounded wye systems only. Solenoid operated breaker. GFP for 30 mA equipment protection. Requires 2-pole spaces. 277V AC only. HID (High Intensity Discharge) rated breaker. 240V AC maximum rating for these systems. At 600V, must be used on 600Y/347V grounded wye systems only.

Options and Accessories

Refer to Page 2-29.

Layout and Sizing

Refer to Page 2-7.

CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

CAT.38.02.S.K

2-6

Panelboards Pow-R-Line C Panelboards

September 2009

Panelboards Pow-R-Line C Panelboards

PRL2a

1-21

PRL2a

Product Selection
Table 2-9. 1-15. Standard Catalogue Numbering
Ampere Rating Main Lug Only 18 100 24 30 42 24 30 42 225 60 72 24 30 400 42 60 72 24 30 600 42 60 72 Main Breaker 15 100 GBH 21 27 18 100 FDB 24 30 24 30 225 FDB 42 60 72 24 30 400 KD 42 60 72 P2aB4A1-15GBH P2aB4A1-21GBH P2aB4A1-27GBH P2aB4A1-18FDB P2aB4A1-24FDB P2aB4A1-30FDB P2aB4A2-24FDB P2aB4A2-30FDB P2aB4A2-42FDB P2aB4A2-60FDB P2aB4A2-72FDB P2aB4A4-24KD P2aB4A4-30KD P2aB4A4-42KD P2aB4A4-60KD P2aB4A4-72KD P2aB4C1-15GBH P2aB4C1-21GBH P2aB4C1-27GBH P2aB4C1-18FDB P2aB4C1-24FDB P2aB4C1-30FDB P2aB4C2-24FDB P2aB4C2-30FDB P2aB4C2-42FDB P2aB4C2-60FDB P2aB4C2-72FDB P2aB4C4-24KD P2aB4C4-30KD P2aB4C4-42KD P2aB4C4-60KD P2aB4C4-72KD P2aL4A1-18 P2aL4A1-24 P2aL4A1-30 P2aL4A1-42 P2aL4A2-24 P2aL4A2-30 P2aL4A2-42 P2aL4A2-60 P1aL4A2-72 P2aL4A4-24 P2aL4A4-30 P2aL4A4-42 P2aL4A4-60 P2aL4A4-72 P2aL4C1-18 P2aL4C1-24 P2aL4C1-30 P2aL4C1-42 P2aL4C2-24 P2aL4C2-30 P2aL4C2-42 P2aL4C2-60 P2aL4C2-72 P2aL4C4-24 P2aL4C4-30 P2aL4C4-42 P2aL4C4-60 P2aL4C4-72 P2aL4C6-24 P2aL4C6-30 P2aL4C6-42 P2aL4C6-60 P2aL4C6-72 Main Device Type Number of Branch Circuits 3Ph, 4W Aluminum Catalogue Number 1Ph, 3W Aluminum 3Ph, 4W Copper 1Ph, 3W Copper

Pow-R-Line 2a Catalogue Code

P2a Panelboard Type B L - Main Lugs Only B - Bottom Main Breaker T - Top Main Breaker

4 1 - 1phase, 3 wire 3 - 3phase, 3 wire 4 - 3phase, 4 wire

A A - Aluminum C - Copper

4 1 - 100 amperes 2 - 225 amperes 4 - 400 amperes 6 - 600 amperes

42 Number of Circuits

KDC Main Breaker (if selected)

400 Breaker Trip Rating

All possible combinations not shown. For alternate main breakers, substitue breaker type sufx from Table 2-7 . Add breaker trip rating to end of catalogue number.

CAT.38.02.S.K CAT.38.03.S.K

For more visit us at: www.eatoncanada.ca For moreinformation information visit: www.eatoncanada.ca

1-22

Panelboards Pow-R-Line C Panelboards

PRL2a

Panelboards Pow-R-Line C Panelboards

PRL2a
Table 2-10. 1-16. PRL2a Panelboard Sizing
Main Lugs Only or Main Lugs with Sub-Feed Lugs Mains Ampere Rating 100 Amp Main Lugs 225 Amp Main Lugs Number of Branch Circuit Poles 18, 24, 30 42 18 24, 30 42 60 72 84 24 30 42 60 72, 84 18, 24, 30 42 18, 24 30 42 60 72 24 30 42 60, 72 Box Dimensions Inches H 30 36 30 36 42 54 60 72 42 48 54 60 72 30 36 36 42 48 60 72 48 54 60 72 W 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 D 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 Box Catalogue Number EZB2030RC EZB2036RC EZB2030RC EZB2036RC EZB2042RC EZB2054RC EZB2060RC EZB2072RC EZB2042RC EZB2048RC EZB2054RC EZB2060RC EZB2072RC EZB2030RC EZB2036RC EZB2036RC EZB2042RC EZB2048RC EZB2060RC EZB2072RC EZB2048RC EZB2054RC EZB2060RC EZB2072RC

2-7
September 2009

Box Sizing and Selection

Assembled Circuit Breaker Panelboards
Box size and box and trim catalogue numbers for all standard panelboard types are found in Table 2-10 and 2-11.

Trim Catalogue Number EZT2030 S or F EZT2036 S or F EZT2030 S or F EZT2036 S or F EZT2042 S or F EZT2054 S or F EZT2060 S or F EZT2072 S or F EZT2042 S or F EZT2048 S or F EZT2054 S or F EZT2060 S or F EZT2072 S or F EZT2030 S or F EZT2036 S or F EZT2036 S or F EZT2042 S or F EZT2048 S or F EZT2060 S or F EZT2072 S or F EZT2048 S or F EZT2054 S or F EZT2060 S or F EZT2072 S or F

Instructions
1. Select the rating and types of mains required from Tables. 2. Count the total number of branch circuit poles (including spaces) required in the panelboard. Do not count main breaker poles. Convert 2 or 3 pole branch breakers to single poles, i.e., 3-pole breaker, count as 3 poles. (140 amps per connector maximum). 3. Using the correct table, type of mains and ampere rating per step 1 above, nd total on the table, use the next higher number. 4. Read box size, box and trim catalogue numbers across column to the right. On trim catalogue numbers, specify surface or ush mounting on the order.

400/600 Amp Main Lugs

Main Lugs with Through-Feed Lugs 100 Amp Main Lugs 225 Amp Main Lugs

400/600 Amp Main Lugs

Cabinets
Fronts are code-gauge steel, ASA-61 light gray painted nish. Boxes are code-gauge galvanized steel without knockouts. Standard depth is 5-3/4 inches (146.1 mm). Standard width is 20 inches (508.0 mm).

Table Table 1-17. 2-11. PRL2a Panelboard Sizing

Main Breaker
Ampere Rating Type

2
Box Dimensions Inches H 30 36 42 48 60 72 48 54 60 72 30 36 42 48 60 72 60 72 72 W 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 D 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 5-3/4 Box Catalogue Number Trim Catalogue Number

Number of Branch Circuit Poles 15, 21, 27 18, 24 30 42 60 72, 84 24 30 42 60, 72 15, 21, 27 18, 24 30 42 60 72 24 30 42

100 100/225

GBH, GHB (horizontal) FDB, FD, HFD, FDC EHD (vertical) KD HKD KDC (vertical) GBH, GHB (horizontal) FDB, FD, HFD, FDC EHD (vertical) KD HKD, KDC (vertical)

EZB2030RC EZT2030 S or F EZB2036RC EZB2042RC EZB2048RC EZB2060RC EZB2072RC EZB2048RC EZB2054RC EZB2060RC EZB2072RC EZT2036 S or F EZT2042 S or F EZT2048 S or F EZT2060 S or F EZT2072 S or F EZT2048 S or F EZT2054 S or F EZT2060 S or F EZT2072 S or F

Top and Bottom Gutters

5-1/2 inches (139.7 mm) minimum.

400

Table 2-12. 1-18. Metric box dimensions

Box Catalogue Number EZB2030RC EZB2036RC EZB2042RC EZB2048RC EZB2054RC EZB2060RC EZB2072RC Dimensions in mm Height 762 914 1067 1219 1372 1524 1828 Width 508 508 508 508 508 508 508 Depth 146 146 146 146 146 146 146 100 100/225

Main Breaker with Through-Feed Lugs EZB2030RC EZT2030 S or F EZB2036RC EZB2042RC EZB2048RC EZB2060RC EZB2072RC EZT2036 S or F EZT2042 S or F EZT2048 S or F EZT2060 S or F EZT2072 S or F

400

EZB2060RC EZT2060 S or F EZB2072RC EZT2072 S or F EZB2072RC EZT2072 S or F

In Sub-Feed conguration, maximum incoming and outgoing cables are 1 per phase #500kcmil. Through-Feed lugs are recommended for 400A applications.

CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

CAT.38.02.S.K

2-8

September 2009

Panelboards Pow-R-Line C Panelboards

PRL3a

Panelboards Pow-R-Line C Panelboards

PRL3a

1-23

Product Description

Product Selection
Table 2-13. 1-19. Base Congurations PRL3a
Ampere Rating 100 250 400 600 100 100 100 100 100 100 100 225 225 225 225 225 225 250 250 250 400 400 400 400 600 600 Interrupting Rating (kA Symmetrical) 240V AC 18 18 65 100 65 100 200 65 100 200 65 100 200 65 100 200 65 65 100 200 65 100 480V AC 14 14 35 65 100 35 65 100 35 65 100 35 65 100 35 65 600V AC 14 18 25 35 18 25 35 18 25 35 25 35 65 18 35 250V DC 10 10 10 22 22 10 22 22 10 22 22 10 10 22 22 22 42 Breaker Type EHD FDB ED EDH FD HFD FDC ED EDH EDC FD HFD FDC JD HJD JDC DK KD HKD KDC LGE LGH

600V AC maximum (250V DC). 3-phase 4-wire, 3-phase 3-wire, 1-phase 3-wire, 1-phase 2-wire. 600 ampere maximum main lugs. 600 ampere maximum main breaker. 225 ampere maximum branch breakers. Bolt-on branch breakers. Factory assembled.

Main Lug Only

Main Breaker

Type PRL3a

Application Description
Lighting and appliance branch panelboard or power distribution panelboard. Fully rated or series rated. Interrupting ratings up to 200 kA symmetrical. Suitable for use as Service Entrance Equipment, when specied on the order.

Standards and Certication

CSA C22.2 No. 29 Federal Specication W-P-115c.

Options and Accessories

Refer to Page 2-29.

Layout and Sizing

Refer to Page 2-10.

Pow-R-Line 3a Catalogue Code

P3a Panelboard Type B L - Main Lugs Only B - Bottom Main Breaker T - Top Main Breaker 4 1 - 1phase, 3 wire 3 - 3phase, 3 wire 4 - 3phase, 4 wire A A - Aluminum C - Copper 4 1 - 100 amperes 2 - 225 amperes 4 - 400 amperes 6 - 600 amperes 21 Feeder Breaker x-Space KD Main Breaker (if selected) 400 Breaker Trip Rating

CAT.38.02.S.K CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

1-24

Panelboards

Panelboards Pow-R-Line C Panelboards

2-9
September 2009

1-20. Branch Circuit Breakers PRL3a Table 2-14.

Ampere Rating
15 30 15 60 15 60 70 70 80 100 80 100 15 50 15 50 15 50 15 20 15 60 15 30 15 30 15 60 15 60 70 70 80 100 80 100 15 30 15 30 15 20 15 60 15 60 70 100 70 100 15 30 15 60 15 20

Interrupting Rating (kA Symmetrical) 240V AC

10 10 10 10 10 10 10 10 10 10 10 10 10 10 22 22 22 22 22 22 22 22 65 65 65 65 65 65 18 18 18 18 18 65 65 65 100 100 100 200 200 200 65 100 200 65 65 65 65 65 65 100 100 100 100 100 100

480V AC
14 14 14 14 14 14 14 14 14 14 14 14 14 35 35 25 65 65 65 100 100 100 35 35 35 35 35 35 65 65 65 65 65 65

600V AC
10 10 14 14 14 14 18 18 18 18 25 25 25 35 35 35 18 18 18 18 18 18 25 25 25 25 25 25

250V DC
14 14 14 14 14 10 10 10 10 10 10 10 10 22 22 22 22 22 22

Breaker Type
DNBA (Twin) BAB BAB-H BAB BAB-H BAB BAB-H QBGF QBGFEP GFCBB QBCAF BAB-D BAB-C BABRSP QBHW QBHW-H QBHW QBHW-H QBHW QBHW-H QBHGF QBHGFEP GHQ GHB GBH GHB GBH GHQRSP GHBGFEP GHBHID EHD EHD FDB FDB FDB FDB FD FD FD FD HFD HFD HFD FDC FDC FDC ED EDH EDC FDE322533 FDE322532 FDE316033 FDE316032 FDE308033 FDE308032 HFDE322533 HFDE322532 HFDE316033 HFDE316032 HFDE308033 HFDE308032 LS LSI LS LSI LS LSI LS LSI LS LSI LS LSI

15 60 70 100 15 60 15 150 70 100 110 150 15 60 15 150 70 100 110 225 15 60 70 100 110 225 15 60 70 100 110 225 100 225 100 225 100 225 100 225 100 225 60 150 60 150 15 80 15 80 100 225 100 225 60 150 60 150 15 80 15 80

1-pole breaker rated 120V AC. 2-pole breaker rated 120/240V AC. 50 ampere devices are available as 2-pole only. Combination Arc fault circuit breaker. HID (High Intensity Discharge) rated breaker. Switching Neutral Breaker. 1-pole device requires 2-pole space, 2-pole device requires 3-pole space. Solenoid operated breaker. 1-pole breaker rated 277V AC. For use on 480Y/277V systems only. AIC rating for 2- and 3-pole breakers only. Maximum of six breakers per panel, 175 225 amperes. 1-Pole breaker rated 347V AC. For use on 600Y/347V systems only 3-Pole only

CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

CAT.38.02.S.K

2-10

Panelboards Pow-R-Line C Panelboards

September 2009

Panelboards Pow-R-Line C Panelboards

PRL3a
Table 2-15. 1-21. Box Tabulation PRL3a
X Box Height Units Inches mm Box Catalogue Number Trim Catalogue Number

1-25

PRL3a

Panel Layout Instructions

1. Select: a. Required mains (lugs or breaker). b. Neutral where required. c. Branch circuits as required. 2. Layout panel as shown in Figure 1-4, using appropriate X dimensions. 3. Using total X units (panel height) nd box height in inches (mm) and box catalogue number from Table 2-15. (When total X units come out to an uneven number, use next highest number; i.e., if total X comes out 25X, use 31X.)
1-Pole 2-Pole 1-Pole 2-Pole 3-Pole 1-Pole 2-Pole

Poles 6 - 3X 12 - 5X 18 - 8X 24 - 10X 30 - 13X 36 - 15X 42 - 18X 1X 2X 3X

BAB, QBHW, BABRSP GHB, GBH

250 400 Amperes

23X 31X 40X 23X 31X 40X

48 60 72 48 60 72

1219.2 EZB2048RC EZT2048S or F 1524.0 EZB2060RC EZT2060S or F 1828.8 EZB2072RC EZT2072S or F 1219.2 EZB2048RC EZTV2048S or F 1524.0 EZB2060RC EZTV2060S or F 1828.8 EZB2072RC EZTV2072S or F

600 Amperes
ED, EDH, EDC, EHD, FDB, FD, HFD, FDC 150A Max. Per Branch Breaker (300A Max. Per Connector)

600 ampere panels are optionally available with 28-inch (610 mm) wide box. Consult factory for availability.

Cabinets
2X 2-Pole 3X 3-Pole 5X 8X 5X 8X Horizontal Mounting Vertical Mounting 2X 2-Pole 3X 3-Pole 7X ED, EDH, EDC FD, HFD, FDC

Layout Example
1. Description of Panel Type PRL3a 3phase, 4-wire, 120/208V AC ush mounting. Panel to have short circuit rating of 22,000 symmetrical amperes. Main breaker 400 amperes, 3-pole, bottom mounting. Branch circuits bolt-on as follows:

Fronts are code-gauge steel, ASA-61 light gray painted nish. Boxes are code-gauge galvanized steel without knockouts. Standard depth is 5-3/4 inches (146.1 mm). Standard widths are: 20-inch (508.0 mm) 100 600 amperes.

2- or 3-Pole

(175 - 225A) 250A-400A 600A 250A 400-600A EHD, FDB, FD, HFD, FDC ED, EDH, EDC

Neutral Section Main Lug Section Main Breaker Section

Standard Depth
5-3/4 inches (146.1 mm).

12 20 ampere 1-pole QBHW 1 200 ampere 3-pole ED 1 225 ampere 3-pole ED 2 125 ampere 3-pole ED 2. Layout Information from Figure 1-4: a. b. c. d. 400 ampere Neutral . . . . . = 5X 12-poles of QBHW . . . . . . = 5X Two 3-pole ED break ers . . . = 6X Two 3-Pole ED break ers . . . = 3X Main break ers 40 0 amperes e. 3-pole DK . . . . . . . . . . . . . .= 15X Total Height. . . . . . . . . . . . = 34X 3. From Table 2-15: a. 34X Height (use 40X box) b. Box Height . . . . . . . . . . 72 inches (1828.8 mm) c. Box Catalogue Number . . . . . . . . . EZB2072RC

Top and Bottom Gutters

5-1/2 inches (139.7 mm) minimum.

EHD, FDB, FD, HFD, FDC, ED, EDH, EDC

Side Gutters
4 inches (101.6 mm) minimum.

9X 14X 14X 18X Visor Series TVSS

FCL, FB-P

JD HJD, JDC DK, KD HKD, KDC LGE, LGH 100-200kA 250-400kA

6X 8X

Figure 1-4. 2-1. PRL3a Layout

GHB and GBH breakers cannot be mixed on same connector as BAB, QBHW and BABRSP . Maximum of six breakers per panel. If optional terminal kit 3TA225FDK is required, must use 28-inch (711.2 mm) box. Horizontal mounted 15 150 ampere main breakers EHD, FDB, FD, HFD and FDC, will be furnished as branch breaker construction. Branch breakers 1-, 2- or 3-pole as required, may be located opposite these main breakers.

CAT.38.02.S.K CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

1-26

Panelboards Pow-R-Line C Panelboards

PRL3a

Panelboards Pow-R-Line C Panelboards

PRL4
September 2009

2-11

Type PRL4

Type PRL4B Circuit Breaker Panelboard

Type PRL4F Fusible Panelboard

Product Description

Application Description
Power distribution panelboard. Fully rated or series rated. Interrupting ratings up to 200 kA symmetrical. Suitable for use as Service Entrance Equipment, when specied on the order.

600V AC maximum (250V DC). 3-phase 4-wire, 3-phase 3-wire, 1-phase 3-wire, 1-phase 2-wire. PRL4B circuit breaker panelboard. PRL4F fusible switch panelboard. 1200 ampere maximum mains. 1200 ampere maximum branch devices. Bolt-on branch devices. Factory assembled.

Standards and Certications

CSA C22.2 No.29 Federal Specication W-P-115c.

Options and Accessories

Refer to Page 2-29.

Layout and Sizing

PRL4B R efer to Pages 2-16. through 2-18. PRL4F R efer to Pages 2-19. through 2-21.

Pow-R-Line 4 Catalogue Code

P4 Panelboard Type B L - Main Lugs Only B - Bottom Main Breaker T - Top Main Breaker S - Main Switch 4 1 - 1phase, 3 wire 3 - 3phase, 3 wire 4 - 3phase, 4 wire A A - Aluminum C - Copper 4 1 - 100 amperes 2 - 225 amperes 4 - 400 amperes 6 - 600 amperes 8 - 800 amperes 12 - 1200 amperes 27 Feeder Breaker X-Space KD Main Breaker (if selected) 400 Breaker Trip Rating

CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

CAT.38.02.S.K

2-12

September 2009

Panelboards Pow-R-Line C Panelboards

PRL4

Panelboards Pow-R-Line C Panelboards

PRL4

1-27

Product Selection
Table 1-22. 2-16.
Ampere Rating

Base Conguration PRL4 Main Lugs and Main Breakers

Interrupting Rating (kA Symmetrical) 240V AC 65 100 200 200 65 65 65 100 100 200 200 200 65 100 200 65 65 100 100 200 200 65 100 65 100 200 65 100 200 65 100 200 65 100 200 65 100 200 480V AC 35 65 100 200 35 35 65 65 100 200 200 35 65 100 35 35 65 65 100 100 50 65 50 65 200 50 65 100 50 65 100 50 65 100 50 65 100 600V AC 18 25 35 25 25 35 35 65 200 18 35 65 25 25 35 35 50 50 25 35 25 35 200 25 35 50 25 35 50 25 35 65 25 35 65 250V DC 10 22 22 10 10 22 22 10 42 22 25 25 22 25 Breaker Type JD HJD JDC LCL DK KD CKD HKD CHKD KDC LCL LA-P LGE LGH LGU LD CLD HLD CHLD LDC CLDC MDL HMDL CMDL CHMDL NB-P ND HND NDC CND CHND CNDC ND HND NDC CND CHND CNDC

Main Lug Only

250 400 600 800 1200

Main Breaker
250 250 250 250 400 400 400 400 400 400 400 400 600 600 600 600 600 600 600 600 600 800 800 800 800 800 800 800 800 800 800 800 1200 1200 1200 1200 1200 1200

100% rated breaker. Requires copper bus. Breaker only available in 3-pole frame. Requires 44-inch (1117 .6 mm) wide box.

Table 2-17. 1-23. Base Conguration PRL4 Main Fusible Switches

Ampere Rating 200 400 600 800 1200 200 400 600 800 1200

Interrupting Rating (kA Symmetrical) 240V AC See Table 2-20 480V AC / 600V AC Device Type FDPB FDPW FDPW FDPW FDPW FDPB FDPW FDPW FDPW FDPW

Main Fusible Switch 240V AC, 250V DC

Main Fusible Switch 600V AC

See Table 2-20

Fuses not included. Specify required fuse clips on all switches. Class J Fuse provisions are applicable only to 600 volt units. When required, use price and dimensions of 600 volt units for all voltages 600 and below. No DC rating on 600, 800 and 1200 ampere switches .

CAT.38.02.S.K CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

1-28

Panelboards

Panelboards Pow-R-Line C Panelboards Pow-R-Line C Panelboards

PRL4 PRL4

2-13
September 2009

1-24. Branch Devices PRL4 Table 2-18

Ampere Rating 15 30 15 60 15 60 70 100 70 100 15 50 15 60 15 60 70 100 70 100 15 30 15 60 70 100 15 60 70 100 15 60 70 100 15 60 70 100 110 150 15 60 70 100 110 225 15 60 70 100 110 225 15 60 70 100 110 225 15 100 100 225 100 225 100 225 100-225 100-225 100-225 100-225 60-150 60-150 60-150 60-150 15-80 15-80 15-80 15-80 100-225 100-225 100-225 100-225 60-150 60-150 60-150 60-150 15-80 15-80 15-80 15-80 Ammeter

Interrupting Rating (kA Symmetrical) 240V AC 10 10 10 10 10 10 22 22 22 22 22 65 65 65 65 18 18 18 18 18 65 65 65 100 100 100 200 200 200 200 65 100 200 65 65 65 65 65 65 65 65 65 65 65 65 100 100 100 100 100 100 100 100 100 100 100 100 DigiView 480V AC 14 14 14 14 14 14 14 14 14 35 35 35 65 65 65 100 100 100 150 35 35 35 35 35 35 35 35 35 35 35 35 65 65 65 65 65 65 65 65 65 65 65 65 600V AC 10 10 14 14 14 18 18 18 25 25 25 35 35 35 18 18 18 18 18 18 18 18 18 18 18 18 25 25 25 25 25 25 25 25 25 25 25 25 250V DC 14 14 14 14 10 10 10 10 10 10 10 10 22 22 22 22 22 22

Breaker Type DNBA (Twin) BAB BAB-H BAB BAB-H QBGF QBHW QBHW-H QBHW QBHW-H QBHGF GHB GHB GBH GBH EHD EHD FDB FDB FDB FD FD FD HFD HFD HFD FDC FDC FDC FCL ED EDH EDC FDE322533 LS FDE322532 LSI FDE322535 LSG FDE322536 LSIG FDE316033 LS FDE316032 LSI FDE316035 LSG FDE316036 LSIG FDE308033 LS FDE308032 LSI FDE308035 LSG FDE308036 LSIG HFDE322533 LS HFDE322532 LSI HFDE322535 LSG HFDE322536 LSIG HFDE316033 HFDE316032 HFDE316035 HFDE316036 HFDE308033 HFDE308032 HFDE308035 HFDE308036

Ground available in PRL4 panels only. DigiView Ammeter (PRL4 only)

For use on 3ph, 3w or 3ph, 4w only. 50 ampere devices are available as 2-pole only. 1-pole breakers rated 120V AC. 2-pole breakers rated 120/240V AC. 1-pole breakers rated 277V AC. At 480V, must be used on 480Y/277V grounded wye systems only. AIC rating for 2- and 3-pole breakers only. 100% rated breaker. Requires copper bus. Not available in Type 12, 4 and 4X enclosures. Breaker only available in 3-pole frame. Available in single branch mounting only. 1-pole breakers rated at 347V AC. At 600V, must be used on 600Y/347V grounded wye systems only.

CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

CAT.38.02.S.K

2-14

PRL4 PRL4

September 2009

Pow-R-Line Panelboards Pow-R-Line C C Panelboards

Panelboards

Panelboards

1-29

Table 1-25. 2-18 Branch Devices PRL4 (Continued)

Ampere Rating 70 225 250 70 225 250 70 225 250 125 250 250 400 100 400 100 400 100 400 100 400 100 400 200 400 300 600 300 600 300 600 300 600 300 600 300 600 300 600 300 600 300 600 400 800 400 800 400 800 400 800 Interrupting Rating (kA Symmetrical) 240V AC 65 65 100 100 200 200 200 65 65 65 100 100 200 200 65 100 200 65 65 100 100 200 200 65 100 65 100 65 100 200 65 100 200 65 100 200 65 100 200 200 200 200 200 200 480V AC 35 35 65 65 100 100 200 35 35 65 65 100 200 35 65 100 35 35 65 65 100 100 50 65 50 65 50 65 100 50 65 100 50 65 100 50 65 100 200 200 200 200 200 600V AC 18 18 25 25 35 35 25 25 35 35 65 18 35 65 25 25 35 35 50 50 25 35 25 35 25 35 65 25 35 65 25 35 65 25 35 65 200 200 200 200 200 250V DC 10 10 22 22 22 22 10 10 22 22 10 42 22 25 25 25 22 25

Device Type JD JD HJD HJD JDC JDC LCL DK KD CKD HKD CHKD KDC LCL LGE LGH LGU LD CLD HLD CHLD LDC CLDC MDL HMDL CMDL CHMDL ND HND NDC CND CHND CNDC ND HND NDC CND CHND CNDC FB-P LA-P LA-P NB-P NB-P

400 800 400 800 400 800 400 800 400 800 400 800 600 1200 600 1200 600 1200 600 1200 600 1200 600 1200 15 100 125 225 250 400 400 600 700 800

Integrally Fused, Current Limiting Circuit Breaker

For use on 3ph, 3w or 3ph, 4w only. 50 ampere devices are available as 2-pole only. 1-pole breakers rated 120V AC. 2-pole breakers rated 120/240V AC. 1-pole breakers rated 277V AC. At 480V, must be used on 480Y/277V grounded wye systems only. AIC rating for 2- and 3-pole breakers only. 100% rated breaker. Requires copper bus. Not available in Type 12, 4 and 4X enclosures. Breaker only available in 3-pole frame. Available in single branch mounting only. 1-pole breakers rated at 347V AC. At 600V, must be used on 600Y/347V grounded wye systems only.

CAT.38.02.S.K CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

1-30

Panelboards

Panelboards Pow-R-Line C Panelboards

Pow-R-Line C Panelboards

2-15
September 2009

1-25. Table 2-19.

Fusible Switches 240V AC, 250V DC
30/30 60/60 100/100 200/200 200 400 600 800 1200 See Table 2-20 FDPW-Twin FDPW-Twin FDPW-Twin FDPB-Twin FDPB-Single FDPW-Single FDPW-Single FDPW-Single FDPW-Single

See Table 2-20

Fusible Switches 600V AC

30/30 60/60 100/100 200/200 200 400 600 800 1200 See Table 2-20 FDPW-Twin FDPW-Twin FDPW-Twin FDPB-Twin FDPB-Single FDPW-Single FDPW-Single FDPW-Single FDPW-Single

See Table 2-20

Table 1-26. Table 1-26. 1-26. FDPW and FDPB Switch Ratings, Table 2-20. 240 or 600V AC
Ampere Rating 30 100 200 Single 200 Twin 400, 600 800, 1200

Fuse Class Used R, J R, J R , J , T R , J , T L

Short Circuit Ratings (Sym. Amperes) 200,000 200,000 200,000 200,000 200,000

200/200 twin switches).

100% rated breaker. Requires 44-inch (1117 .6 mm) wide box. 100,000 AIC based on NEMA test procedure. Fuses not included. Specify required fuse clips on all switches. For T fuse clips, specify as an option (T fuse clips not available for When branches of a twin unit are of different ampere ratings, as a 30 60 twin unit and layout as a 60 60 twin unit; when a 60 100 twin unit layout as a 100 100 twin unit. No DC rating on 600, 800 and 1200 ampere switches. Twin 200 ampere switches are not available with Class R fuse clips at 600 volts. No DC rating on 600, 800 and 1200 ampere switches. Class J fuse provisions are applicable to 600 volt units. When required, use price and dimensions of 600 volt units for all voltages 600 volts and below. Twin 200 ampere switches are not available with Class R fuse clips at 600 volts. When shunt trip is required, 400 600 ampere switches used with Class R fuses are rated 100,000 AIC.

CAT.38.03.S.K

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CAT.38.02.S.K

2-16

September 2009

Panelboards Pow-R-Line C Panelboards

PRL4

Panelboards Pow-R-Line C Panelboards

PRL4

1-31

Layout and Sizing PRL4B

Main Lug (MLO), Main Breaker, Neutral, Through-Feed (TFL) and Sub-Feed Lug (SFL) X Space Requirements. (For other congurations not shown, refer to Eaton.)

* = Space available for branch devices. For device sizing,

= Blank means no bus under cover, to meet cable

bending space requirements.

see Figure 2-4 on Page 2-18..

Standard Main Lug, Through-Feed and Sub-Feed Lugs (500 kcmil Maximum) MLO, SFL MLO, TFL 10X 250A, 400A, 600A, 800A N 10X N

Main Breaker with Neutral (when required) (500 kcmil Maximum)

Main Breaker

7X 250A, 400A, 600A, 800A

16X

Main Breaker

*
7X

*
ThroughFeed Lugs

* *
3Ph 4W 3Ph 3W

3Ph 4W, 3Ph 3W

3Ph 4W, 3Ph 3W

MLO 12X 1200A 38-inch (965.2 mm) Minimum Width N 12X

MLO, TFL N

800A Vertically Mtd. MDL Main Breaker only in 24-inch (609.6 mm) wide box. Available with 38X and 50X Panel Height only.

7X 1200A 38-inch (965.2 mm) Minimum Width 2X

2X

Blank

Main Breaker Main Breaker

*
2X
Blank

*
7X
ThroughFeed Lugs

Blank

*
2X
Blank

3Ph 4W, 3Ph 3W Optional Main Lugs, Through-Feed and Sub-Feed Lugs (750 kcmil Maximum) MLO, SFL 20X 250A, 400A, 600A, 800A N 20X MLO, TFL N 400A, 600A, 800A 13X

3Ph 4W

3Ph 3W

13X

*
3X
Blank

*
9X 3Ph 4W
ThroughFeed Lugs

*
3X
Blank

*
9X 3Ph 3W
ThroughFeed Lugs

MLO 20X 1200A 38-inch (965.2 mm) Minimum Width N 20X

MLO, TFL N 15X 1200A 38-inch (965.2 mm) Minimum Width 5X 15X

*
5X
Blank

*
11X 3Ph 4W
ThroughFeed Lugs

*
Blank

*
11X 3Ph 3W
ThroughFeed Lugs

1-5. PRL4B Layout Figure 2-2.

Sub-Feed lugs are available 250 600 amperes. For 600 ampere use 1200 ampere space. 750kcmil lugs available on some Main Breaker arrangements. Consult Eaton.

CAT.38.02.S.K CAT.38.03.S.K

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1-32

Panelboards Pow-R-Line C Panelboards

PRL4 Panel Layout and Dimensions
To determine the dimensions of a given panelboard enclosure, make a layout sketch by tting together the main, branch and lug modules according to the appropriate tables in the layout guide. Assign X units to each module as shown and obtain a total X number. The height of the enclosure is related to the total X units in the layout as shown in Table 2-21. Three standard box heights are available to accommodate any and all layout arrangements. X unit totals that do not exactly match those in Table 2-21 must be rounded off to the next highest standard (26X, 38X, 50X). If a calculated X total for a panel exceeds 50X, the panel must be split into two or more separate sections with X space for through-feed lugs gured in for all but one section. If a neutral is required, a separate neutral bar and appropriate X space must be included in each section.

Panelboards Pow-R-Line C Panelboards

PRL4
Layout Example

2-17
September 2009

1 PRL4B panelboard, 600Y/347V, 3-phase 4-wire 25 kA, 800 amperes, main lug, consisting of: 12 20A/1P HFD 2 250A/3P HJD 1 400A/3P KD

20A/1P 20A/1P 1X 20A/1P 20A/1P 1X 20A/1P 20A/1P 1X 20A/1P 20A/1P 1X 20A/1P 20A/1P 1X 20A/1P 20A/1P 1X 250A/3P 250A/3P 400A/3P Main Lugs 800A 10X 3X 3X 4X

Reference Figure 1-6

1. From layout guide, total X height of panel = 26X, (which is a design standard and no rounding off is necessary). 2. From Table 1-27 , enclosure height for 26X panel = 57 inches (1447 .8 mm). 3. Width = 24 inches (609.6 mm) directly from layout guide. 4. Enclosure depth = 11-5/16 inches (287 .0 mm) standard for all PRL4 panelboards. Table 2-21. 1-26. Box Dimensions PRL4B
X Units Catalogue Number BX2457 BX2473 BX2490 BX3873 BX3890 BX4473 BX4490 Inches Height 57 73-1/2 90 73-1/2 90 73-1/2 90 Width 24 24 24 38 38 44 44 Depth 11-5/16 11-5/16 11-5/16 11-5/16 11-5/16 11-5/16 11-5/16 mm Height 1447 .8 1866.9 2286.0 1866.9 2286.0 1866.9 2286.0

Neutral Total = 26X

1-6. .PRL4B Layout Example Figure 2-3.

Width 609.6 609.6 609.6 965.2 965.2 1117 .6 1117 .6

Depth 287 .0 287 .0 287 .0 287 .0 287 .0 287 .0 287 .0

26X 38X 50X 38X 50X 38X 50X

Box depth is 10.4 inches (264.2 mm), cover adds .9 inches (22.9 mm) to depth.

Note: 800 ampere maximum bus size in 24-inch (609.6 mm) wide box. Flush trims not available on PRL4B panels.

Top and Bottom Gutters

10-5/8-inch (269.9 mm) minimum.

Side Gutters Minimum

24-inch (609.6 mm) wide box 5-inch (127 .0 mm). 38-inch (914.4 mm) wide box 7-inch (177 .8 mm). 44-inch (1117 .6 mm) wide box 8-inch (203.2 mm).

CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

CAT.38.02.S.K

2-18

September 2009

Panelboards Pow-R-Line C Panelboards

PRL4

Panelboards Pow-R-Line C Panelboards

PRL4

1-33

Filler Sub Panel

1X

Breaker To Fusible Transition, All Widths 18 Poles 42 Poles BAB 100 Amp QBHW GHB, GBH Max.

12X

20X 400 Amp. Maximum Bus Rating

1P 2P

1P 2P
24-Inch (609.6 mm) Wide Box

1X 2X

3P

3P

3X

EHD, 225 Amp FDB, FD, Max. HFD, FDC FDE, HFDE(3P)

2P

2P

2X

225 Amp Max. ED, EDH, EDC

3X

3P

3P

2 or 3P 2 or 3P Load

3X

250 Amp JD, HJD, JDC Max. 400 Amp Max. DK, KD, HKD, KDC, CKD, CHKD 600 Amp Max. LGE, LGH, LGU 600 Amp LD, HLD, CLD, CHLD, LDC Max.
3X

4X

2 or 3P

6X

38-Inch (965.2 mm) Wide Box

2 or 3P 2 or 3P 2 or 3P 2 or 3P

2 or 3P 2 or 3P 2 or 3P

100 Amp FCL, FB-P Max. 250 Amp Max. JD, HJD, JDC

3X

4X

400 Amp DK, KD, HKD, KDC, Max. CKD, CHKD 400 Amp LCL, LA-P Max. 800 Amp MDL, HMDL, Max. CMDL, CHMDL 1200 Amp ND, HND, NDC Max. 400 Amp Max. 800 Amp Max. DK, KD, HKD, KDC NB-P

6X

2 or 3P
44-Inch (1117.6 mm) Wide Box

6X

2 or 3P

2 or 3P

4X

2 or 3P

6X

1200 Amp CND, CHND, CNDC Max.

Breaker may be used as main.

1-7. Layout for Branch and Horizontally Mounted Main Devices PRL4B Figure 2-4.

BAB and QBHW breakers with shunt trips require one additional pole space, i.e., 1-pole is 2-pole size, 2-pole is 3-pole size, and 3-pole is 4-pole size. If panel contains only BAB or QBHW branch breakers, use a PRL1a panelboard. GHB and GBH breakers cannot be mixed on same subchassis as BAB, QBHW. If panel contains only GHB and GBH branch breakers, use a PRL2a panelboard. When only one single-pole breaker of the group is required on either side of chassis, the single-pole breaker space required changes from 1X to 2X. Minimum 38-inch (965.2 mm) wide box is required if optional #6 300 kcmil lug is required.

CAT.38.02.S.K CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

1-34

Panelboards Pow-R-Line C Panelboards

PRL4

Panelboards Pow-R-Line C Panelboards

PRL4

2-19
September 2009

Layout and Sizing PRL4F

Main Lug (MLO), Main Switch, Neutral, Through-Feed (TFL) and Sub-Feed Lug (SFL) X Space Requirements. (For other congurations not shown, refer to Eaton.)

* = Space available for branch devices. For device sizing,

= Blank means no bus under cover, to meet cable

bending space requirements.
Main Switch with Neutral (when required) (500 kcmil Maximum)
Main Switch

see Figure 2-7 on Page 2-21.

Standard Main Lug, Through-Feed and Sub-Feed Lugs (500 kcmil Maximum) MLO, SFL MLO, TFL 10X 250A, 400A, 600A, 800A N 10X N

7X 200A, 400A, 600A

21X

Main Switch

*
7X

*
ThroughFeed Lugs

* *
3Ph 4W 3Ph 3W 7X

*
N

3Ph 4W, 3Ph 3W

3Ph 4W, 3Ph 3W

400A and 600A Vertically Mounted Main Switch MLO 12X 1200A N 12X MLO, TFL N 1200A 26X 800A, 1200A 25X - 800A (750 kcmil max.) 21X - 800A (250 kcmil max.)

*
2X
Blank

*
7X
Through-Feed Lugs

*
7X N

800A & 1200A Vertically Mounted Main Switch 38-inch (965.2 mm) or 44-inch (1117.6 mm) Wide Box

3Ph 4W, 3Ph 3W Optional Main Lugs, Through-Feed and Sub-Feed Lugs (750 kcmil Maximum) MLO, SFL 20X 250A, 400A, 600A, 800A N 20X MLO, TFL N 400A, 600A, 800A 13X

3Ph 4W

13X

*
3X
Blank

*
9X 3Ph 4W
ThroughFeed Lugs

*
3X
Blank

*
9X 3Ph 3W
ThroughFeed Lugs

MLO 20X 1200A N 20X

MLO, TFL N 1200A 15X 15X

*
5X
Blank

*
11X 3Ph 4W
ThroughFeed Lugs

*
5X
Blank

*
11X 3Ph 3W
ThroughFeed Lugs

Figure 1-8. 2-5. PRL4F Layout Figure

Sub-Feed lugs are available 250 600 amperes, for 600 ampere use 1200 ampere A space. 800 ampere and 1200 ampere mains available only in vertical mounting.

CAT.38.03.S.K

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CAT.38.02.S.K

2-20

September 2009

Panelboards Pow-R-Line C Panelboards

PRL4

Panelboards Pow-R-Line C Panelboards

PRL4 Layout Example
PRL4F , 3-phase 4-wire, 208Y/120V complete with 400 ampere main switch and the following branches: 1 200A/3P 2 100A/3P 2 30A/3P Panel to have short circuit rating of 100,000 amperes symmetrical.
400A Neutral 30A/3P 30A/3P 100A/3P 100A/3P 200A/3P 400A 3-Pole Main Switch (Vert. Mounted) Total = 7X 4X 5X 6X 21X

1-35

Panel Layout and Dimensions

To determine the dimensions of a giv en panelboard enclosure, mak e a layout sketch by tting together the main, branc h and lug modules according to the appropriate tables in the la yout guide. Assign X units to each module as sho wn and obt ain a total X number . The height of the enclosure is related to the total X units in the layout as shown in Table 2-22. Two standard fusible box heights are available to accommodate any and all layout arrangements. X unit totals that do not exactly match those in Table 2-22 must be rounded off to the next higher standard (50X). If a calculated X total for a panel exceeds 50X, the panel must be split into two or more separate sections with X space for through-feed lugs gured in for all but one section. If a neutral is required, a separate neutral bar and appropriate X space must be included in each section.

43X

Reference Figure 2-6

1. From layout guide, total X height of panel = 43X. 2. Rounded off to next higher standard = 50X. 3. From Table 2-22, enclosure height for 50X panel = 90 inches (2286.0 mm). 4. Width = 38 inches (965.2 mm). 5. Enclosure depth is standard for all PRL4 panelboards = 11-5/16 inches (287 .0 mm). Table 2-22. 1-27. Box Dimensions PRL4F
X Units Catalogue Number BX3873 BX3890 BX4473 BX4490 Inches Height 73-1/2 90 73-1/2 90 Width 38 38 44 44

1-9. Type PRL4F Layout Example Figure 2-6.

Note: In the above example if a horizontally mounted 400 ampere main switch were used, the enclosure size would be 73-1/2 H x 44 W x 11-5/16 D (1866.9 mm H x 1117 .6 mm W x 287 .0 mm D)

mm Depth 11-5/16 11-5/16 11-5/16 11-5/16 Height 1866.9 2286.0 1866.9 2286.0 Width 965.2 965.2 1117 .6 1117 .6 Depth 287 .0 287 .0 287 .0 287 .0

38X 50X 38X 50X

Box depth is 10.4-inch (264.2 mm) cover adds .9-inch (22.8 mm) to depth.

Note: Flush trims not available on PRL4F panels.

Top and Bottom Gutters

10-5/8 inches (269.9 mm) minimum.

Side Gutters Minimum

38-inch (965 mm) wide box: 8-inch (203.2 mm) 200 ampere maximum 8-inch (152.4 mm) 400 1200 ampere maximum 44-inch (1117 .6 mm) wide box: 10-inch (254.0 mm) 200 ampere maximum 7-inch (203.2 mm) 400 1200 ampere

CAT.38.02.S.K CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

1-36

Panelboards Pow-R-Line C Panelboards

PRL4

Panelboards Pow-R-Line C Panelboards

PRL4

2-21
September 2009

Fusible to Breaker Transition Requires 1X Filler 30A 30A

1X

4X

60A

60A 38-inch (965.2 mm) Wide Box

4X

200A Main or Branch Switch

6X

100A

100A

5X

400A Branch Switch 600A Branch Switch

9X

11X

200A

200A

6X

2
44-inch (1117.6 mm) Wide Box
9X

400A Main or Branch 600A Main or Branch 800A Branch 1200A Branch

11X

11X

15X

Figure 1-10. 2-7. Branch and Horizontally Mounted Main Device Layout PRL4F

Fusible switch may be used as horizontal main.

400 and 600 ampere horizontally mounted feeder switches in 38-inch (965 mm) or 44-inch (1117 .6 mm) wide box. 400 and 600 ampere horizontally mounted main switches only in 44-inch (1117 .6 mm) wide box. For vertically mounted main see Page 2-19 for sizing.

Note: See Page 2-19 for MLO or Neutral and Vertically Mounted Main space requirements.

CAT.38.03.S.K

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CAT.38.02.S.K

2-22

September 2009

Panelboards Column Type

Type PRL1a-LX

Panelboards Column Type

Type PRL1a-LX

1-37

Product Description

Product Selection
Table 2-23 1-28. PRL1a-LX Table
Ampere Rating Interrupting Rating (kA Sym.) 240V AC 10 18 22 65 65 100 100 65 100 Breaker Type

240V AC maximum. 3-phase 4-wire, 3-phase 3-wire, 1-phase 3-wire, 1-phase 2-wire. 225 ampere maximum mains. 100 ampere maximum branch breakers. Bolt-on branch breakers. Factory assembled.

Main Lug Only

100 225 BAB EHD QBHW ED FD EDH HFD ED EDH

Main Breaker
100 100 100 100 100 100 100 225 225

Table 2-24 1-29. Branch Circuit Breakers PRL1a-LX

Ampere Rating 15 60 70 80 100 15 50 15 50 15 20 15 20 15 30 15 30 15 60 70 80 100 15 30 15 30

Breaker Interrupting Rating (kA Sym.) Type 240V AC 10 10 10 10 10 10 10 10 10 22 22 22 22 22 BAB BAB BAB QBGF QBGFEP QBAF QBAG BABR BABRS QBHW QBHW QBHW QBHGF QBHGFEP

Type PRL1a-LX, Column Type

Application Description
Lighting and appliance branch panelboard. Column mounting width. Fully rated or series rated. Interrupting ratings up to 200 kA symmetrical.

Standards and Certication

1-pole breakers are rated 120V AC maximum. 240 volt breakers must be used on 3-phase, 3wire, 240 volt delta systems or on the high leg of a midpoint delta grounded system. 50 ampere devices are available as 2-pole only.

GFCI for 5 mA personnel protection. GFP for 30 mA equipment protection. Arc fault circuit breaker. Arc fault circuit breaker with GFCI. Solenoid operated breaker.

CSA C22.2 No. 29 Federal Specication W-P-115c.

Options and Accessories

Table 2-25. 1-30. Pull Box With Extension Trough Includes pull box with trough extension. For additional trough extensions.
Description Pullbox with 36" Trough Pullbox with 48" Trough Pullbox with 60" Trough Pullbox with 72" Trough Pullbox with 84" Trough Catalogue Number XCTXB036 XCTXB048 XCTXB060 XCTXB072 XCTXB084

1-31. Additional Trough Extensions Table 2-26. Width and depth are the same as the panelboard.
Length Inches 36 48 60 72 84 mm 914.4 1219.2 1524.0 1828.8 2133.6 Catalogue Number CTXB036 CTXB048 CTXB060 CTXB072 CTXB084

Pullbox and trough extensions. See also Page 2-29.

Layout and Sizing

Refer to Page 2-23.

Neutral Bars
When Column Type panels are furnished with trough e xtensions and pull bo x, the neutral bar will be placed in the pull bo x unless other wise speci ed. When troughs and pull bo x are not furnished, the neutral bar will be located on the panel at the same end as the main.

CAT.38.02.S.K CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

1-38

Panelboards Column Type

Type PRL1a-LX

Panelboards Column Type

Type PRL1a-LX
Cabinets
Boxes and trims are code-gauge steel, ASA-61 light gray painted nish. Boxes are furnished without knoc kouts. Standard depth is 6 inc hes (1 52.4 mm). Standard width is 8-5/8 inc hes (219.1 mm).
6 (152.4)

2-23
September 2009

Box Sizing and Selection

Assembled Circuit Breaker Panelboards
Box size, box and trim catalogue numbers for standard Column Type panelboards listed are available from Tables 228 and 2-29.

16 (406.4) 12 (304.8)

Instructions
1. Using description of the required panelboard, select the rating and type of main required. a. 100 ampere panelboards Table 2-28. b. 225 ampere panelboards Table 2-29. 2. Count the total number of branch circuit poles, including provisions, required in the panelboard. Do not count main breaker poles. Convert 2or 3-pole branch breaker to single poles, i.e., 3-pole breaker, count as 3 poles. Determine sub-feed breaker or through-feed lug requirements. 3. Select the panelboard main ampere rating from Tables 2-28 or 2-29.

Top and Bottom Gutters

4-1/2 inches (114.3 mm) minimum.

Additional Extensions (If Required)

Left Side Gutter

4-3/8 inches (111.2 mm) minimum.

Pull Box Pull box is furnished without knockouts. Standard dimensions Table 2-27. Pull Box Dimensions
Height Inches mm 12 Width Inches mm Depth Inches mm 152.4 6 (152.4)

H Box Height 8-5/8 (219.1)

304.8 16

406.4 6

Figure 2-8. PRL1a-LX Trough Extension, Dimensions in Inches (mm)

4. Panelboard Type from rst column, main breaker Frame and Designation, if applicable from second column, and sub-feed breaker Frame and Designation, if applicable, from the third column. 5. From Step #2, determine the number of branch circuits in Column 4. 6. Read box size, box and trim catalogue numbers across columns to the right. All panels are surface mounted.

CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

CAT.38.02.S.K

2-24

September 2009

Panelboards Column Type

Type PRL1a-LX

Panelboards Column Type

Type PRL1a-LX

1-39

Box Sizing and Selection (Continued)

1-32. 100 Ampere Maximum PRL1a-LX Column Type Panelboard Sizing Table 2-28.
Panelboard Types Main Breaker Types Mounting : (H) = Horizontal (V) = Vertical BAB, QBHW (H) EHD, ED FD, HFD (V) EHD, ED FD HFD (V) Sub-Feed Breaker Types Vertical Mounting Maximum Number of Branch Circuits Including Provisions 27 39 30 42 30 42 Box Dimensions Inches (mm) Height Width Depth Box Trim Catalogue Catalogue Number Number

Main Breaker Main Lugs or Main Breaker

EHD, FD, HFD

69 (1752.6) 81 (2057 .4) 69 (1752.6) 81 (2057 .4) 78 (1981.2) 90 (2286.0)

8-5/8 (219.2) 8-5/8 (219.2) 8-5/8 (219.2) 8-5/8 (219.2) 8-5/8 (219.2) 8-5/8 (219.2)

6 (152.4) 6 (152.4) 6 (152.4) 6 (152.4) 6 (152.4) 6 (152.4)

YSC969 YSC981 YSC969 YSC981 YSC978 YSC990

LTC969S LTC981S LTC969S LTC981S LTC978S LTC990S

Main Lugs or Main Breaker with 100A Through-Feed Lugs or Sub-Feed Breaker

Add sufx B to trim catalogue number for bottom fed panelboards (i.e., LTC969SB).

Table 2-29. 1-33. 225 Ampere Maximum PRL1a-LX Column Type Panelboard Sizing Table
Panelboard Types Main Breaker Types Vertical Mounting Sub-Feed Breaker Types Maximum Number of Branch Circuits Including Provisions 30 42 30 42 Box Dimensions Inches Height Width Depth Box Trim Catalogue Catalogue Number Number

Main Lugs or Main Breaker Main Lugs or Main Breaker with 225A Through-Feed Lugs or Sub-Feed Breaker

ED, EDH ED, EDH

EHD, FD, HFD, ED, EDH

69 (1752.6) 81 (2057 .4) 78 (1981.2) 90 (2286.0)

8-5/8 (219.2) 8-5/8 (219.2) 8-5/8 (219.2) 8-5/8 (219.2)

6 (152.4) 6 (152.4) 6 (152.4) 6 (152.4)

YSC969 YSC981 YSC978 YSC990

LTC969S LTC981S LTC978S LTC990S

Add sufx B to trim catalogue number for bottom fed panelboards (i.e., LTC969SB).

CAT.38.02.S.K CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

1-40

Panelboards Column Type

Type PRL2a-LX

Panelboards Column Type

Type PRL2a-LX

2-25
September 2009

Product Description

Product Selection
Table 2-30. 1-34. Base Prices PRL2a-LX
Ampere Rating 100 225 Interrupting Rating (kA Symmetrical) 240V AC 65 18 65 100 200 65 18 65 100 200 Breaker 600Y/347V AC 125/250V DC Type 14 10 10 22 22 10 10 22 22 GBH FDB FD HFD FDC ED FDB FD HFD FDC

600Y/347V AC maximum (125V DC). 3-phase 4-wire, 3-phase 3-wire, 1-phase 3-wire, 1-phase 2-wire. 225 ampere maximum mains. 100 ampere maximum branch breakers. Bolt-on branch breakers. Factory assembled.

Main Lug Only

10 14 18 25 35 14 18 25 35

Main Breaker
100 100 100 100 100 225 225 225 225 225

These system voltages apply to 240 volts.

Table 2-31. 1-35. Branch Circuit Breakers PRL2a-LX

Ampere Rating 15 20 15 60 70 100 15 30 15 60 70 100 15 60

Interrupting Rating (kA Symmetrical) 240V AC 65 65 65 65 65 65

Breaker 480Y/277V AC 600Y/347V AC 125/250V DC Type 14 14 14 14 14 14 14 10 10 14 14 14 GHQ GHB GHB GHBS GBH GBH GHBGFEP

Type PRL2a-LX, Column Type

Application Description
Lighting and appliance branch panelboard. Column mounting width. Fully rated or series rated. Interrupting ratings up to 200 kA symmetrical.

Standards and Certications

Table 2-32. 1-36. Pull Box With Extension Trough Includes pull bo x with trough e xtension. For additional trough extensions, refer to Table 2-33 .
Description Pullbox with 36" Trough Pullbox with 48" Trough Pullbox with 60" Trough Pullbox with 72" Trough Pullbox with 84" Trough Catalogue Number XCTXB036 XCTXB048 XCTXB060 XCTXB072 XCTXB084

Interrupting ratings in this column are applicable to 120V AC for 1-pole breakers. At 480V, must be used on 480Y/277V grounded wye systems only. Solenoid operated breaker. GFP for 30 mA equipment protection. Requires two pole spaces. At 600V, must be used on 600Y/347V grounded wye systems only.

Table 2-33. 1-37. Additional Trough Extensions Table Width and depth are the same as the panelboard.
Length Inches 36 48 60 72 84 mm 914.4 1219.2 1524.0 1828.8 2133.6 Catalogue Number CTXB036 CTXB048 CTXB060 CTXB072 CTXB084

CSA C22.2 No.29 Federal Specication W-P-115c.

Options and Accessories

Pullbox and trough extensions. See also Page 2-29.

Neutral Bars
When Column Type panels are furnished with trough e xtensions and pull bo x, the neutral bar will be placed in the pull bo x unless other wise speci ed. When troughs and pull bo x are not furnished, the neutral bar will be located on the panel at the same end as the main.

Layout and Sizing

Refer to Page 2-26.

CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

CAT.38.02.S.K

2-26

Panelboards Column Type

September 2009

Panelboards Column Type

Type PRL2a-LX Cabinets
Boxes and trims are code-gauge galvonized steel. Boxes are furnished without knoc kouts. Standard depth is 6 inches (152.4 mm). Standard width is 8-5/8 inches (219.1 mm).

1-41

Type PRL2a-LX

Box Sizing and Selection

Assembled Circuit Breaker Panelboards
Box size, box and trim catalogue numbers for standard column type panelboards listed are available from Tables 2-35 and 2-36.

6 (152.4)

16 (406.4) 12 (304.8)

Instructions
1. Using description of the required panelboard, select the rating and type of main required. a. 100 ampere panelboards Table 2-35. b. 225 ampere panelboards Table 2-36. 2. Count the total number of branch circuit poles, including provisions, required in the panelboard. Do not count main breaker poles. Convert 2or 3-pole branch breaker to single poles, i.e., 3-pole breaker, count as 3 poles. Determine sub-feed breaker or through-feed lug requirements. 3. Select the panelboard main ampere rating from Tables 2-35 or 2-36. 4. Panelboard Type from rst column, main breaker Frame and Designation, if applicable from second column, and sub-feed breaker Frame and Designation, if applicable, from the third column. 5. From Step #2, determine the number of branch circuits in Column 4. 6. Read box size, box and trim catalogue numbers across columns to the right. All panels are surface mounted.

Top and Bottom Gutters

4-1/2 inches (114.3 mm) minimum.

Additional Extensions (If Required)

Left Side Gutter

3-5/16 inches (84.2 mm) minimum.

Pull Box
Pull box is furnished without knoc kouts. Standard dimensions: Table 2-34. 1-38. Pull Box Dimensions Table
Height Inches mm 12 Width Inches mm Depth Inches mm 152.4 6 (152.4)

H Box Height 8-5/8 (219.1)

304.8 16

406.4 6

Figure 1-11. 2-9. PRL2a-LX Trough Extension, Dimensions in Inches (mm)

CAT.38.02.S.K CAT.38.03.S.K

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1-42

Panelboards Column Type

Type PRL2a-LX

Panelboards Column Type

Type PRL2a-LX
September 2009

2-27

Box Sizing and Selection (Continued)

1-39. 100 Ampere Maximum PRL2a-LX Column Type Panelboard Sizing Table 2-35.
Panelboard Types Main Breaker Types Mounting: (H) = Horizontal (V) = Vertical GHB, GBH (H) EHD, FD HFD, FDC (V) EHD, FD HFD, FDC (V) Sub-Feed Breaker Types Vertical Mounting Maximum Number of Branch Circuits Including Provisions 27 39 30 42 30 42 Box Dimensions Inches Height Width Depth Box Trim Catalogue Catalogue Number Number

Main Breaker Main Lugs or Main Breaker

EHD, FD, HFD

69 (1752.6) 81 (2057 .7) 69 (1752.6) 81 (2057 .7) 78 (1981.2) 90 (2286.0)

8-5/8 (219.2) 8-5/8 (219.2) 8-5/8 (219.2) 8-5/8 (219.2) 8-5/8 (219.2) 8-5/8 (219.2)

6 (152.4) 6 (152.4) 6 (152.4) 6 (152.4) 6 (152.4) 6 (152.4)

YSC969 YSC981 YSC969 YSC981 YSC978 YSC990

LTC969S LTC981S LTC969S LTC981S LTC978S LTC990S

Main Lugs or Main Breaker with 100A Through-Feed Lugs or Sub-Feed Breaker

Add sufx B to trim catalogue number for bottom fed panelboards (i.e., LTC969SB).

Table 2-36. 1-40. 225 Ampere Maximum PRL2a-LX Column Type Panelboard Sizing Table
Panelboard Types Main Breaker Types Vertical Mounting Sub-Feed Breaker Types Maximum Number of Branch Circuits Including Provisions 30 42 30 42 Box Dimensions Inches Height Width Depth Box Trim Catalogue Catalogue Number Number

Main Lugs or Main Breaker Main Lugs or Main Breaker with 225A Through-Feed Lugs or Sub-Feed Breaker

ED, FD HFD, FDC ED, FD HFD, FDC

EHD, FD, HFD, ED, EDH

69 (1752.6) 81 (2057 .7) 78 (1981.2) 90 (2286.0)

8-5/8 (219.2) 8-5/8 (219.2) 8-5/8 (219.2) 8-5/8 (219.2)

6 (152.4) 6 (152.4) 6 (152.4) 6 (152.4)

YSC969 YSC981 YSC978 YSC990

LTC969S LTC981S LTC978S LTC990S

Add sufx B to trim catalogue number for bottom fed panelboards (i.e., LTC969SB).

CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

CAT.38.02.S.K

2-28

Panelboards Pow-R-Line C Panelboards

September 2009

Panelboards Pow-R-LineC Panelboards

Boxes and Trims

1-43

Boxes and Trims

Boxes and Trims Only Type 1

Table Table 2-37. 1-41. Types PRL1a and PRL2a
Box Dimensions Height Inches 20-inch W x 5-3/4-inch D (508.0 mm W x 146.1 mm D) 30 36 42 48 54 60 72 90 mm 762.0 914.4 1066.8 1219.2 1371.6 1524.0 1828.8 2286.0 Box Catalogue Number EZB2030RC EZB2036RC EZB2042RC EZB2048RC EZB2054RC EZB2060RC EZB2072RC EZB2090RC Trim Catalogue Number EZT2030S or F EZT2036S or F EZT2042S or F EZT2048S or F EZT2054S or F EZT2060S or F EZT2072S or F EZT2090S or F

Table Table 2-38. 1-42. Type PRL3a 100 400 Amperes

Box Dimensions Height Inches mm Box Catalogue Number EZB2048RC EZB2060RC EZB2072RC Box mm 1447 .8 1866.9 2286.0 1866.9 2286.0 1866.9 2286.0 Catalogue Number BX2457 BX2473 BX2490 BX3873 BX3890 BX4473 BX4490 Trim Catalogue Number 100 400 Amperes EZT2048S or F EZT2060S or F EZT2072S or F 600 Amperes EZTV2048S or F EZTV2060S or F EZTV2072S or F

20-inch W x 5-3/4-inch D (508.0 mm W x 146.1 mm D)

48 60 72 Height Inches

1219.2 1524.0 1828.8

1-43. Type PRL4 Table 2-39.

Box Dimensions

24-inch W x 10.4-inch D (609.6 mm W x 264.2 mm D)

57 73-1/2 90 73-1/2 90 73-1/2 90

38-inch W x 10.4-inch D (965.2 mm W x 264.2 mm D) 44-inch W x 10.4-inch D (1117 .6 mm W x 264.2 mm D)

CAT.38.02.S.K CAT.38.03.S.K

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1-44

Panelboards

Panelboards Accessories and Modications Accessories and Modications

Types PRL1a, 1a, 2a, 2a, 3a, Type PRL 3a,4, 4,Column Column

2-29
September 2009

Table 2-40. 1-46. Panelboard Accessories and Modications Table

Modification Item Available on Panelboard Types PRL1a Special Enclosure Construction SPRINKLERPROOF (per CEC 26-008), 508mm (20") wide. Single or Multi-Section. TYPE 2 508mm (20") wide. Single or Multi Section TYPE 3R/12 Enclosure TYPE 4 combination Enclosure (incorporates features required for 3R and 12 ratings) Neutral Assemblies 200% rated neutrals ( use on systems with high harmonic content) - 100A max. bus 200% rated neutrals ( use on systems with high harmonic content) - 225A max. bus 200% rated neutrals ( use on systems with high harmonic content) - 250A max. bus 200% rated neutrals ( use on systems with high harmonic content) - 400A max. bus 200% rated neutrals ( use on systems with high harmonic content) - 600A max. bus 200% rated neutrals ( use on systems with high harmonic content) - 800A max. bus 200% rated neutrals ( use on systems with high harmonic content) - 1200A max. bus ALL 3 Phase, 4 Wire panelboards include a neutral assembly. For 3PH 3W applications the neutral assembly is deleted. 24 point neutral adder for use with "twin frame" DNBA type breakers 42 point neutral adder for use with "twin frame" DNBA type breakers Special Ground Bus Insulated Ground Bus Assembly Isolated Ground Bus Assembly Sub Feed Assemblies (use on MLO panels only) Sub-Feed Lugs - 100A Maximum Sub-Feed Lugs - 225A Maximum Sub-Feed Lugs - 250A Maximum Sub-Feed Lugs - 400A Maximum (cable size/quantity restrictions on some panels) Sub-Feed Lugs - 600A Maximum Sub-Feed Lugs - 800A Maximum Sub-Feed Lugs - 1200A Maximun Sub-Feed Breakers - All Panelboard Ratings Through-Feed Lug Assemblies (use with MLO or MB panels) Through-Feed Lugs - 100A Maximum Through-Feed Lugs - 225A Maximum Through-Feed Lugs - 250A Maximum Through-Feed Lugs - 400A Maximum Through-Feed Lugs - 600A Maximum Through-Feed Lugs - 800A Maximum Through-Feed Lugs - 1200A Maximun Compression Lugs on Mains Max. size: 1x750 kcmil / phase or 2x500 kcmil / phase Refer to Eaton for enclosure dimensions. Special Entry Plates (Specify location, supplied loose) Aluminum (Corflex) Fibre (Corflex) Brass (MIC) Painting and Special Coatings Painted Box (Any colour) Trim (Other than ASA - 61) Trim and Door Modifications Door-in-Door Door over Distribution Box / Tub Modifications Blank Box End Box End with Knockouts Service Entrance
Includes barriered main breaker compartment to CSA requirements. All ratings.

PRL2a

PRL3a

PRL4B

PRL4F

Column Type No No No No Yes Yes No No No No No Yes No No No No No No No No No No No No No No No No No No No Yes

1a. 1b. 1c. 1d.

Yes Yes Yes Yes Yes Yes No No

Yes Yes Yes Yes Yes Yes No No

Yes Yes Yes Yes Yes Yes Yes Yes

Yes Yes Yes Yes No No Yes Yes

Yes Yes Yes Yes No No Yes Yes

2a.

No No No
2b 2c. Yes Yes Yes Yes Yes Yes Yes No Yes No No No Yes Yes Yes No Yes No No No Yes

No No No
Yes No No Yes Yes Yes Yes No Yes No No No Yes Yes Yes No Yes No No No Yes

Yes No No
Yes No No Yes Yes Yes Yes Yes Yes Yes No No Yes Yes No Yes Yes Yes No No Yes

Yes No No
Yes No No Yes Yes No No Yes Yes Yes Yes No Yes No No Yes Yes Yes Yes Yes Yes

Yes No No
Yes No No Yes Yes No No Yes Yes Yes Yes No Yes No No Yes Yes Yes Yes Yes Yes

3a. 3b.

4a.

4b.

5a.

6a.

7a. 7b. 7c. 8a. 8b. 9a. 9b. 10a. 10b. 11a.

Yes Yes Yes Yes Yes Std. Std. Std. Yes Yes

Yes Yes Yes Yes Yes Std. Std. Std. Yes Yes

Yes Yes Yes Yes Yes Std. Std. Std. Yes Yes

Yes Yes Yes Yes Yes Yes Yes Std. No Yes

Yes Yes Yes Yes Yes Yes Yes Std. No Yes

No No No Yes Yes No No No No No

CAT.38.03.S.K

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CAT.38.02.S.K

2-30

September 2009

Panelboards Accessories and and Modications Accessories Modications

Type PRL 1a, 3a, 2a,4, 3a, 4, Column Types PRL 1a, 2a, Column

Panelboards

1-45

Table 2-40a. 1-46a. Panelboard Accessories and Modications - Continued Table

Modification Item Available on Panelboard Types PRL1a Complete Assembly Box, Interior, Breakers & Trim completely assembled prior to shipment. Multi-Section Panels Double Section - Cable connected - 225A Maximum (cross over cables NOT included) Double Section - Cable connected - 250A Maximum (cross over cables NOT included) Double Section - Cable connected - 400A Maximum (cross over cables NOT included) Double Section - Cable connected - 600A Maximum (cross over cables NOT included) Double Section - Cable connected - 800A Maximum (cross over cables NOT included) Double Section - Cable connected - 1200A Maximum (cross over cables NOT included) Double Section - Bus connected - 225A Maximum Double Section - Bus connected - 250A Maximum Double Section - Bus connected - 400A Maximum Double Section - Bus connected - 600A Maximum Double Section - Bus connected - 800A Maximum Double Section - Bus connected - 1200A Maximum Key Interlock (Use on main breakers - key protrudes through front cover) - All ratings. Contactor in Mains C-H - electrically held, installed in a separate compartment, with a removable cover. Specialty Contactors - mounted as above. Cover Mounted Controls (Factory Wired)
Low Voltage Relay Troughs (Matching Box and Trim mounted adjacent to the panelboard). 30 inch high (762mm) to 72 inch high (1828mm) box & trim. Relay Mounting rail for 30 inch high (762mm) to 72 inch high (1828mm) box & trim. Moisture and Fungus Proofing

PRL2a

PRL3a

PRL4B

PRL4F

Column Type Yes No No No No No No No No No No No No No No No No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

12a.

Yes Yes No Yes No No No Yes No Yes No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Yes Yes No Yes No No No Yes No Yes No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Yes No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Yes No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes No No No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Yes No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes No No No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

13a.

13b.

14a. 15a. 15b. 15c. 16a. 16b. 17a. 18a. 19a. 19b. 20a. 20b. 20a. 20b. 20c. 20d.

Tin Plating of Copper Bus Nameplates and Circuit Directories Engraved Lamicoid Nameplates - supplied loose or factory installed. Circuit Directory Holder (Steel frame & acetate cover) Circuit Breaker Handle Lock-off Devices Non-Padlockable (supplied loose) Padlockable (supplied loose) Main or Branch Circuit Breaker Accessories Auxiliary Switch (1A / 1B) Shunt Trip Undervoltage Release Alarm Switch (1A / 1B)

CAT.38.02.S.K CAT.38.03.S.K

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1-46

Panelboards

Panelboards Accessories Modications Accessoriesand and Modications

Type PRL1a, 1a, 2a, 4, Column Types PRL 2a, 3a,3a, 4, Column

2-31
September 2009

Table 2-41. PRL-3a Connector Kits

Breaker Type and Space Requirement For 6 circuits of BAB / QBHW / GFCBB BREAKERS (3X) For 12 circuits of BAB / QBHW / GFCBB BREAKERS (5X) For 18 circuits of BAB / QBHW / GFCBB BREAKERS (8X) For 24 circuits of BAB / QBHW / GFCBB BREAKERS (10X) For 6 circuits of GB / GBH BREAKERS (3X) For 12 circuits of GB/ GBH BREAKERS (5X) For 18 circuits of GB/ GBH BREAKERS (8X) For 24 circuits of GB / GBH BREAKERS (10X) FOR 2 SERIES C F-FRAME 1, 2, 3 POLE (3X) MAX SUM BREAKER 400A Connector Kit Catalogue Number KPRL3ABA06 KPRL3ABA12 KPRL3ABA18 KPRL3ABA24 KPRL3AGB06 KPRL3AGB12 KPRL3AGB18 KPRL3AGB24 KPRL3AFD3

Table 2-42. PRL-4B Connector Kits

Breaker Type and Space Requirement F-FRAME 4 x 1 POLE OR 2 x 2 POLE-450A max. total (2X) FOR 2 SERIES C F-FRAME 3 POLE - 450A max. total (3X) FOR 2 FD+LFD BREAKER 3P 150A MAX. Connector Kit Catalogue Number KPRL4FD2 KPRL4FD3 KDRL4LFD3

FB TRIPAC BREAKER 3 POLE 100A max. JD SINGLE - 250A max. - (3X) JD TWIN - 250A max. - (3X) KDL / KD SINGLE - 400A max. - (4X) KDL / KD TWIN - 400A max. - (4X)

KPRL4FBP KPRL4JDS KPRL4JDT KPRL4KDS

CKD SINGLE - 400A max. - (4X) 100% RATED LCL BREAKER 3 POLE 400A max. LA TRIPAC BREAKER 3 POLE 400A max. LA/HLA/LC/HLC/LD/HLD/LDC/CLD BREAKER 3 POLE 600A max. MA/HMA/MC/HMC BREAKER 3 POLE 800A max. MDL/HMDL BREAKER 3 POLE 800A max. NB TRIPAC BREAKER 3 POLE 800A max. NB/HNB/ND/HND/NDC BREAKER 3 POLE 1200A max. CND BREAKER 3 POLE 1200A max.

KPRL4KDCT KPRL4CKDS KPRL4LCL KPRL4LAP KPRL4LD KPRL4MA KPRL4MDL KPRL4NBP KPRL4ND

KPRL4CND

Table 2-43. PRL-4F Connector Kits

Breaker Type and Space Requirement Connector Kit for Twin 30A / 30A switch - Al or Cu Panel bus Connector Kit for Twin 60A / 60A switch - Al or Cu Panel bus Connector Kit for Twin 100A / 100A switch - Al or Cu Panel bus Connector Kit for SIngle 200A switch - Al or Cu Panel bus (FDBP ONLY) Connector Kit for Twin 200A/200A switch - Al or Cu Panel bus (FDBP ONLY Connector Kit for Single 400A switch - Al or Cu Panel bus Connector Kit for Single 600/800A switch - Al or Cu Panel bus Connector Kit for Single 1200A switch - Al or Cu Panel bus Connector Kit Catalogue Number KPRL4W4XT KPRL4W4XT KPRL4W5XT KPRL4B6XS KPRL4B6XT KPRL4W9X KPRL4W11X KPRL4W15X

Note - Connectors for all branch devices are included with PRl-1a, 2a and Column Type panelboards

For more information visit us at: www.eatoncanada.ca

CAT.38.02.S.K

CAT.38.03.S.K

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2-32

Panelboards Modications
September 2009

processor-based equipment downtime and damage are voltage transients and electrical noise. Electrical loads and microprocessorbased equipment are highly susceptible to both high and low energy transients. High energy transients include lightning Typessurges PRL1a,and 2a, 3a, 4, Column induced power company switching. These high energy transients can destroy components instantly. More frequently the electrical system 1-47. Integrated Clipper Power System, Table 2-44. experiences low energy transients and and Visor Series high frequency noise.
Description

PRL2a - 277Y/480V AC Maximum PRL2a - 347Y/600V AC Maximum PRL3a - 600V AC Maximum PRL4B - 600V AC Maximum PRL4F - 600V AC Maximum
Column - 240V AC or 347Y/600V AC Max.

Yes No Yes Yes Yes No

Yes No Yes 1-47 Yes No Yes

Yes No Yes Yes Yes No

Panelboards Modications

Type PRL 1a, 2a, 3a, 4, Column

Monitor Package Options AdVisor Status indicating lights Form C contacts Audible Alarm - enable/disable

Transient Voltage Surge Suppression

The quality of power feeding sensitive electronic loads is critical to the reliable operation of any facility. In modern ofces, hospitals and manufacturing facilities, the most frequent causes of microprocessor-based equipment downtime and damage are voltage transients and electrical noise. Electrical loads and microprocessorbased equipment are highly susceptible to both high and low energy transients. High energy transients include lightning induced surges and power company switching. These high energy transients can destroy components instantly. More frequently the electrical system experiences low energy transients and high frequency noise.

OPT

OPT

OPT

The effects of continual low energy tranAdVisor 160kAfeatures 200kA plus: 250kA 300kA 400kA 500kA sients and high frequency noise can100kA 120kATransient Counter, Push-to-Test Button STD cause erratic equipment performance or Availability Power Quality Meter (no date stamp) sudden failure of electronic circuit board Pa - 240V AC Maximum Yes Yes Yes Yes No No No No components.
PRL2a - 277Y/480V AC Maximum

Surge CurrentSuperVisor Rating (kA per - Phase)

STD

STD

Eaton can provide protective and diagPRL2a - 347Y/600V Maximum No nostic systems AC integral to panelboards. The SPD (Surge Protective Device) is PRL3a - 600V AC Maximum Yes integrated into the panelboards using a PRL4B - 600V AC Maximum Yes zero lead length direct bus bar connecPRL4F Yes tion. - 600V AC Maximum Suppression (TVSS) and Monitor Package Options

Yes

Yes Integral Yes Disconnect Yes No No PRL1a No No - 240V No AC Maximum No No

No No

No OPT No

OPT OPT N/A STD STD STD N/A

OPT OPT N/A STD STD STD N/A

AC Maximum Yes PRL2a Yes - 277Y/480V Yes Yes Yes Yes PRL2a 347Y/600V AC Maximum Yes Yes Yes Yes Yes Yes Yes PRL3a Yes - 600V YesAC Maximum Yes Yes Yes PRL4B No - 600V No AC Maximum No No PRL4F - 600V AC Maximum No

OPT Yes N/A Yes STD Yes STD No STD

Column - 240V AC or 347Y/600V AC Max. No No The SPD provides Transient Voltage Surge

active hybrid ltering. It also protects sensitive elecColumn - 240V AC or 347Y/600V AC Max. N/A AdVisor tronic equipment from the damaging Status indicating lights Integral Disconnect is cable connected. effects of high and low energy transients, Form C contacts OPT OPT OPT OPT OPT OPT OPT OPT as well as high frequency noise. Audible Alarm - enable/disable
SuperVisor STD STD STD STD STD STD STD STD

The effects of continual low energy tranAdVisor features plus: sients and high frequency noise can Transient Counter, Push-to-Test Button cause erratic equipment performance or Power Quality Meter (no date stamp) sudden failure electronic circuit board Table 2-44 SPD of Series Surge Protective Device components. SPD Series replaces CPS Visor Series - effective Aug.
2009 can provide protective and diagEaton nostic systems integral to panelboards. Description The SPD (Surge Protective Device) is integrated into the panelboards using a zero lead y length direct bus bar connecAvailabilit tion. PRL1a - 240V AC Maximum PRL2a - 277/480V AC Maximum The SPD provides Transient Voltage Surge PRL2a - 347/600V AC Maximum Suppression (TVSS) and active hybrid lPRL3a -It 600V Maximum tering. alsoAC protects sensitive elecPRL4Bequipment - 600V AC Maximum tronic from the damaging effects high and low energy transients, PRL4F -of 600V AC Maximum as well as high frequency noise. Column Panels
Integral Disconnect PRL1a - 240V AC Maximum

OPT

OPT OPT STD

OPT OPT STD

OPT OPT STD

N/A N/A STD

N/A N/A STD

N/A N/A STD

N/A N/A STD

PRL2aSurge - 277Y/480V AC Maximum OPT ) Current Rating (kA per phase

50kA 80kA PRL2a - 347Y/600V AC Maximum 100kA Yes Yes No AC Maximum No No PRL4F - 600V YesAC or 347Y/600V Yes Yes Column - 240V AC Max. Yes Yes Yes Integral Disconnect is cable connected. Yes Yes Yes No No No
PRL4B - 600V Yes AC Maximum Yes PRL3a - 600V AC Maximum

120kA N/A 160kA N/A N/A

STD STD STD Yes STD Yes No STD No STD STD

200kAN/A 300kA N/A N/A No STD No No STD No STD STD Yes N/A Yes N/A N/A Yes Yes Yes Yes No No
STD Yes STD

400kA N/A N/A

STD No STD STD No STD

Yes

Yes

Yes

Yes

Yes

No

Yes N/A Yes N/A N/A Yes Yes No Yes Yes No

Yes N/A N/A Yes Yes No

SPD Feature Package Basic - Dual Colored LED Per Phase to Indicate Protection Status OPT - Dual Colored LED to Indicate Protection Status of the NG Mode on Units with a Neutral Wire - Single Colored LED to Indicate the Lack of a Neutral Wire Connection on Systems Requiring a Neutral Wire Standard - All features included in the Basic package plus the following: - Audible Alarm with Silence Button STD - Form 'C' Relay Contact - EMI / RFI Filtering Providing 50dB of Noise Attenuation @ 100kHz CAT.38.02.S.K Standard + Surge Counter - All Features Included in the Standard Package Plus The Addition of a Surge Counter with Reset Button OPT Integral Disconnec t PRL1a - 240V AC Maximum OPT PRL2a - 277/480V AC Maximum OPT PRL2a - 347/600V AC Maximum OPT PRL3a - 600V AC Maximum STD PRL4B - 600V AC Maximum STD PRL4F - 600V AC Maximum STD

OPT

OPT

OPT

OPT

OPT

OPT

OPT

STD

STD

STD

STD

STD

STD

STD

For more information visit us at: www.eatoncanada.ca

OPT OPT OPT OPT STD STD STD OPT OPT OPT OPT STD STD STD OPT OPT OPT OPT STD STD STD OPT OPT OPT OPT STD STD STD OPT OPT OPT OPT STD STD STD OPT N/A N/A N/A STD STD STD OPT N/A N/A N/A STD STD STD

CAT.38.02.S.K CAT.38.03.S.K

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1-48

Panelboards

Panelboards
September 2009

2-33

This page is intentionally left blank.

CAT.38.03.S.K

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CAT.38.02.S.K

3-1

September 2009

Panelboards Pow-R-Line
Type PRL5P

Panelboards Pow-R-Line
Type PRL5P

1-49

Product Description
The PRL5P panelboard incorporates Eatons proven Cutler-Hammer plug-on power panelboard experience with modern manufacturing technology to provide the most exible plug-on design in the industry. Designed to eliminate the multitude of parts associated with other similar products, the PRL5P panelboard is the choice for applications where additions and changes must be fast and convenient.

Two Enclosure Widths Provide Greater Flexibility

30-Inch (762.0 mm) Wide. The narrowest enclosure in the industry for an 800 ampere main, breaker or lug, and up to 600 ampere branch breakers while providing ample wiring bending space. An industry exclusive is the ability to mount two 225 ampere, 480V AC breakers on the same adapter unit. It requires half the space necessitated by other products.

Circuit Breaker and Lug Adapter Units

Breaker adapter units utilize Moulded Case Circuit Breakers that provide increased performance in considerably less space than standard breakers. Theyre available from 15 through 1200 amperes at 600V AC maximum. A wide range of integrally mounted breaker accessories are available. Main and through-feed lug adapter units are available and are mounted similar to the breakers. Lug units are available up to 1200 amperes. Breaker and lug attachment units can withstand fault currents up to 200 kA rms symmetrical.

Type PRL5P 30-inch (762.0 mm) Wide

600 Ampere L-Frame Breaker

Panelboard Installation

Plug-on Mains and Branches provide the exibility to move devices on factory assembled panels after the boards are received at the job site. The electrician may move branch devices and place them into a conguration that ts the particular wiring needs of that installation. Breakers are mounted to an adapter which includes the bus connection hardware. The breaker to bus bar connection is positive and secure. This proven connection has been utilized in plug-on power panelboards since 1984.

48-Inch (1219.2 mm) Wide. Provides for mains up to 1200 amperes. The 1200 ampere lug adapter unit accepts up to 750 kcmil conductors. Two 600 ampere breakers can be mounted across from one another. Another exclusive allows breakers of different sizes to be mounted across from one another, providing the ability to maximize space within the panel. There are no restrictions or predetermined spaces where branch devices must be placed.

1
400 Ampere K-Frame Breaker

Dual Mounted 225 Ampere F-Frame Breakers

1200 Ampere Main Lug Unit

Type PRL5P 48-inch (1219.2 mm) Wide

An Oversized Area is Provided for Neutral Connections with Ample Lugs for Ease of Installation

CAT.38.02.S.K CAT.38.03.S.K

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1-50

Panelboards Pow-R-Line
Type PRL5P

Panelboards Pow-R-Line
Type PRL5P

3-2
September 2009

Product Description

Product Selection
Panelboard Selection and Layout
Select either single-row or double-row bus chassis. Single-row bus chassis maximum 800 ampere main breaker or main lug only. Select main device and X space from Table 3-1. Select branch devices and corresponding X space from Tables 3-2 through 3-5.

600V AC maximum (250V DC). 3-phase 4-wire, 3-phase 3-wire, 1-phase 3-wire. 1200 ampere maximum mains. 1200 ampere maximum branch devices. Plug-on branch devices. Factory assembled.
Type PRL5P

Refer to layout data on Tables 3-6 and 3-7 . Make a layout sketch of the main and branch devices utilizing either a singlerow or double-row bus chassis indicating the X space for each device. The maximum total X space cannot exceed 40X for any panelboard. Should more than 40X be required, add the appropriate through-feed lug adapter or breaker to feed an additional panelboard.

Table3-1. 1-48. Base Configuration - PRL5P Table

1
Application Description
Power distribution panelboard. Fully rated or series rated. Interrupting ratings up to 200 kA symmetrical.

Main Interrupting Rating (kA Symmetrical) Main Ampere 240V AC 480V AC 600V AC 250V DC Device Rating Type

Main X Space 8X 8X 8X 7X 7X 4X 4X 4X 4X 6X 6X 6X 6X 6X 6X 6X 6X 6X 6X

Main Lug Only Single-Row Bus

400 600 800 800 1200 400 400 400 400 600 600 600 800 800 800 800 1200 1200 1200 65 65 100 200 35 100 200 65 100 65 100 65 100 200 35 65 100 35 65 100 50 65 50 65 50 65 100 25 35 50 25 35 35 25 35 25 35 25 35 35 10 10 22 22 22 25 25 22 25 22 25 Lug Lug Lug Lug Lug DK KD HKD KDC LD HLD LDC MDL HMDL MDL HMDL ND HND NDC

Main Lug Only Double-Row Bus

Main Breaker Single-Row Bus

Standards and Certications

CSA C22.2 No 29 Federal Specication W-P-115c.

Options and Accessories

Main Breaker Double-Row Bus

Refer to Page 3-6.

Layout and Sizing

Refer to Page 3-5

CAT.38.03.S.K

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CAT.38.02.S.K

3-3

September 2009

Panelboards Pow-R-Line
Type PRL5P

Panelboards Pow-R-Line
Type PRL5P

1-51

Table 1-49. 3-2. Branch Devices Single-Pole Breakers in Single Adapter Units PRL5P Table
Ampere Rating 15 60 15 60 15 60 Interrupting Rating (kA Symmetrical) 120V AC 14 35 65 277V AC 14 35 65 347V AC 18 25 125V DC 10 10 10 Breaker Type EHD FD HFD 2 Each 1-Pole X Space 2X 2X 2X 3 Each 1-Pole X Space 3X 3X 3X

Note: Includes, as indicated, two or three single-pole 15 through 60 ampere breakers assembled on one adapter.

3-3. Branch Devices Two and Three-Pole Breakers in Single Adapter Units PRL5P Table 1-50.
Ampere Rating 100 225 100 225 100 225 15 60 70 100 15 60 70 100 110 225 15 60 70 100 110 225 15 60 70 100 110 225 70 225 250 70 225 250 70 225 250 100 400 250 400 250 400 250 400 300 600 300 600 300 600 400 800 400 800 400 800 400 800 400 800 600 1200 600 1200 600 1200

Interrupting Rating (kA Symmetrical) 240V AC 65 100 200 18 18 65 65 65 100 100 100 200 200 200 65 65 100 100 200 200 65 65 100 200 65 100 200 65 100 65 100 200 65 100 200 480V AC 14 14 35 35 35 65 65 65 100 100 100 35 35 65 65 100 100 35 65 100 35 65 100 50 65 50 65 100 50 65 100 600V AC 18 18 18 25 25 25 35 35 35 18 18 25 25 35 35 25 35 50 25 35 50 25 35 25 35 50 25 35 50 250V DC 10 10 10 10 10 22 22 22 22 22 22 10 10 22 22 22 22 10 22 22 22 25 25 22 25

Breaker Type ED EDH EDC EHD EHD FD FD FD HFD HFD HFD FDC FDC FDC JD JD HJD HJD JDC JDC DK KD HKD KDC LD HLD LDC MDL HMDL ND HND NDC ND HND NDC

X Space 2-Pole 2X 2X 2X 2X 2X 2X 2X 2X 2X 2X 2X 2X 2X 2X 3X 3X 3X 3X 3X 3X 4X 4X 4X 4X 6X 6X 6X 6X 6X 6X 6X 6X 6X 6X 6X 3-Pole 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 4X 4X 4X 4X 6X 6X 6X 6X 6X 6X 6X 6X 6X 6X 6X

For use only in double-row chassis panelboards only.

1-51. Branch Devices Sub-Feed Lug Units PRL5P Table 3-4.

Ampere Rating 400 600 800 1200

Breaker Type Lug Lug Lug Lug

X Space 8X 8X 8X 7X

For use only in double-row chassis panelboards only.

CAT.38.02.S.K CAT.38.03.S.K

For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

1-52

Panelboards Pow-R-Line
Type PRL5P

Panelboards Pow-R-Line
Type PRL5P

3-4
September 2009

3-5. Branch Devices Dual Breaker Adapters PRL5P Table 1-52.

Ampere Rating 100 225 100 225 100 225 15 60 70 100 15 60 70 100 110 225 15 60 70 100 110 225 15 60 70 100 110 225 Interrupting Rating (kA Symmetrical) 240V AC 65 100 200 18 18 65 65 65 100 100 100 200 200 200 480V AC 14 14 35 35 35 65 65 65 100 100 100 600V AC 18 18 18 25 25 25 35 35 35 250V DC 10 10 10 10 10 22 22 22 22 22 22 Breaker Type ED EDH EDC EHD EHD FD FD FD HFD HFD HFD FDC FDC FDC X Space 2-Pole 2X 2X 2X 2X 2X 2X 2X 2X 2X 2X 2X 2X 2X 2X 3-Pole 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X

Note: Any two breakers listed above may be mounted on the same 2X or 3X dual breaker adapter. Dual breaker adapters may be mounted in single-or double-row chassis. Dual breaker adapters can NOT be mounted across from another in a double-row chassis.

Table 3-6. 1-53. Layout Information PRL5P Box Sizes and Maximum Component Unit Ampere Rating Depth = 14 inches (355 mm)
Bus Chassis Type Total X Space 24X 32X 40X 24X 32X 40X Box Width Inches 30 30 30 48 48 48 mm 762.0 762.0 762.0 1219.2 1219.2 1219.2 Box Height Inches 64 75 86 64 75 86 mm 1625.6 1905.0 2184.4 1625.6 1905.0 2184.4 Maximum Ampere Rating of Plug-on Components Main Lugs 800 800 800 1200 1200 1200 Branch Lugs 600 600 600 1200 1200 1200 Main Breaker 800 800 800 1200 1200 1200 Branch Breaker 600 600 600 1200 1200 1200

Single-Row Bus

Double-Row Bus

Deduct X space for main breaker or lugs from the total available X spaces listed above.

1-54. MainLug and Sub-Feed Lug Unit PRL5P Table 3-7.

Ampere Rating 400 600 800 400 1200 X Space 8X 8X 8X 7X Mechanical Lug Size and Number Al/Cu Rated (1) 1/0 500 kcmil or (2) 1/0 250 kcmil (2) #4 500 kcmil (2) #2 500 kcmil or (3) #2 400 kcmil (4) #4 750 kcmil

Single Bus Connection

Double Bus Connection

CAT.38.03.S.K

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CAT.38.02.S.K

1-53 3-5

Panelboards Panelboards Pow-R-Line Pow-R-Line

Type PRL5P PRL5P

September 2009

Chassis Layout
Double-Bus Interior Mounted in 48-inch (1219.2 mm) Wide Enclosure Depth = 14 inches (355 mm)
48 (1219.2) 10 (254.0)

Single-Bus Interior in 30-inch (762.0 mm) Wide Enclosure Depth = 14 inches (355 mm)
30 (762.0) 10 (254.0)

Neutral No "X" Space Required Top or Bottom 2X 3X 2X 2X 3X 2-Pole 2-Pole EHD, FD, HFD, FDC, ED, EDH, EDC EHD, FD, HFD, FDC, ED, EDH, EDC 3-Pole 3-Pole EHD, FD, HFD, FDC, EHD, FD, HFD, FDC, ED, EDH, EDC ED, EDH, EDC
2-Pole 2-Pole EHD, FD, HFD, FDC, EHD, FD, HFD, FDC, ED, EDH, EDC ED, EDH, EDC

Neutral No "X" Space Required Top or Bottom 2X 3X 2X 2X 3X 2-Pole EHD, FD, HFD, FDC, ED, EDH, EDC
2-Pole 2-Pole EHD, FD, HFD, FDC, ED, EHD, FD, HFD, FDC, ED, EDH, EDC EDH, EDC 3-Pole 3-Pole EHD, FD, HFD, FDC, ED, EHD, FD, HFD, FDC, ED, EDH, EDC EDH, EDC

2X 2X 3X

Blank Wireway
2-Pole 2-Pole EHD, FD, HFD, FDC, EHD, FD, HFD, FDC, ED, EDH, EDC ED, EDH, EDC

Blank Wireway
3-Pole 3-Pole EHD, FD, HFD, FDC, EHD, FD, HFD, FDC, ED, EDH, EDC ED, EDH, EDC

3-Pole EHD, FD, HFD, FDC, ED, EDH, EDC 2- or 3-Pole JD, HJD, JDC Bus Cover 2- or 3-Pole DK, KD, HKD, KDC Main or Branch

3X

Blank Wireway

3X 1X-6X

4X

Filler Plate

2- or 3-Pole DK, KD, HKD, KDC

4X

3X

2- or 3-Pole JD, HJD, JDC Filler Plate

4X

2- or 3-Pole LD, HLD, LDC

6X 2- or 3-Pole LD, HLD, LDC Main or Branch

3X

31
6X 800A MDL, HMDL Main or Branch 6X

6X

800A MDL, HMDL Main Only 6X 800A ND, HND, NDC Main or Branch 6X

6X

Main Lug or Sub-feed Lug Kit 800A Max. 6X 1200A ND, HND, NDC Main or Branch 6X 7 (177.8) 7X Main Lug or Sub-feed Lug Kit 1200A Maximum 7X 10 (254.0)

8X

10 (254.0)

10 (254.0)

10 (254.0)

10 (254.0)

3-1. PRL5P Chassis Layout X Unit Layout of Circuit Breaker and Lug Units Figure 1-12. X = 1-3/8 inches (34.9 mm) Dimensions in Inches (mm)

Blank wireway llers are required opposite any dual breaker unit. If used as a main device, must be mounted at the neutral end of panel. Fixed bus covers are required for unused spaces if NEC six circuit disconnect rule is to be met.

CAT.38.03.S.K

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CAT.38.02.S.K

1-54

Panelboards Pow-R-Line
Type PRL5P Modications 1. Complete Assembly
Complete assembly of panelboard box, interior and trim prior to shipment when required. 2. Copper Main Bus Silver-plated copper main bus - 800A single-bus interior - 1200A double-bus interior 2a. Tin-Plated Copper Main Bus Tin-plated copper main bus - 800 A single-bus interior - 1200 A double-bus interior

Panelboards Pow-R-Line
Type PRL5P Modications
5. Trim and Door Modications
Hinged door over distribution devices - Type 1 enclosure

3-6
September 2009

6. Solid-State Trip Units

K-, L-, M-Frame Circuit Breaker Digitrip RMS31 0 LS Digitrip RMS31 0 LSI Digitrip RMS31 0 LSG Digitrip RMS31 0 LSIG N-Frame Circuit Breaker Digitrip RMS31 0 LS Digitrip RMS31 0 LSI Digitrip RMS31 0 LSG Digitrip RMS31 0 LSIG

2b. Copper Neutral 3. Copper Lugs

Optional copper only mechanical main lugs (includes main incoming neutral lugs).

7. Circuit Breaker Handle Lockoff Devices 8. Nameplates, Engraved 9. Copper Wire Only Terminals for Moulded Case Circuit Breakers
To replace standard Al/Cu terminals) Table 1-54. 3-8.
Breaker Frame Maximum Breaker Ampere Rating 200 250 225 350 400 600 600 800 700 1000 1200 Terminal Material Stainless Steel Stainless Steel Copper Copper Copper Copper Copper Copper Copper Copper Copper Wire Range #4 4/0 #4 350 (1) #3 350 (1) 250 500 (2) 3/0 250 (2) 250 500 (2) #2/0 500 (3) #3/0 300 (2) #2/0 500 (3) #3/0 500 (4) #3/0 400

4. Directory Frame Metal

F J K

L M N

10. Painting and Special Coatings

Standard boxes are code-gauge galvanized sheet steel. Standard trims are code-gauge sheet steel with a rust inhibiting phosphatized coating and nished with ASA-61.

11. Shunt Trip for Main or Branch Circuit Breaker

For tripping circuit breaker from a remote point. Voltage and frequency must be specied. Wiring to terminal blocks is not included. Standard leads extend 18 inches (457 .2 mm) out of breaker.

CAT.38.03.S.K

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CAT.38.02.S.K

3-7

Retrot Panel Overview

September 2009

Panelboards Overview
1-55. Catalogue Numbering System - Pow-R-Line 1R Table 3-9.

1-62

Product Description

PIR-240V maximum, P2R-347/600/V maximum Single-phase 3-wire or single-phase 2-wire. 3-phase 3-wire or 3-phase 4-wire. 400 amperes maximum. 100 ampere maximum branch breakers. Fits existing box depths from 4.50 to 6.00 inches (114.3 to 152.4 mm) deep. Integrally mounted neutral assembly. Ground bar and bonding conductor included. Neutral and ground convertible from left-right. Bolt-on branch breakers. Factory assembled.

P1R B 1 A 1 42 BAB 100

Panel Type P1R Main Device L = MLO B = Main Breaker System Type 1 = Single-Phase (3W or 2W) 3 = 3-Phase (3W or 4W) Bus Type A = Aluminum C = Copper Bus Ampere Rating 1 = 100 A 2 = 225 A 4 = 400 A Main Breaker MLO = Blank BAB EHD QBHW ED EDH Circuits 18 = 18 24 = 24 30 = 30 42 = 42 Main Breaker Amperes MLO = Blank 030 = 30 060 = 60 100 = 100 125 = 125 150 = 150 175 = 175 200 = 200 225 = 225

3-10. Catalogue Numbering System - Pow-R-Line 2R Table 1-56.

Application Description
Lighting and appliance branch panelboards. Fully rated or series rated. Interrupting capacities to 100 kA symmetrical.
Panel Type P2R Main Device L = MLO B = Main Breaker System Type

P2R B 1 A 1 42 BAB 100

Main Breaker MLO = Blank FDB FD HFD FDC Main Breaker Amperes MLO = Blank 030 = 30 060 = 60 100 = 100 125 = 125 150 = 150 175 = 175 200 = 200 225 = 225

Bus Type A = Aluminum C = Copper Bus Ampere Rating 1 = 100 A 2 = 225 A 4 = 400 A

Standards and Certications

CSA C22.2 No. 29. Federal Specication W-P-115c.

Circuits 18 = 18 24 = 24 30 = 30 42 = 42

1 = Single-Phase (3W or 2W) 3 = 3-Phase, 4-Wire

18 circuit 225A max. 24 circuit 1s 400A only.

CAT.38.02.S.K CAT.38.03.S.K

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1-63

Panelboards Overview
Product Selection

Retrot Panel Overview

September 2009

3-8

Table Table 3-11. 1-57. Base Catalogue Numbers PRL-1R (240 max) & PRL-2R (600/347V max) - Main Lug Only
Ampere Rating Number of Circuits Interrupting Rating Main (kA Sym.) 240 Vac Type Pow-R-Line 1R 208/120V 3ph, 4w Catalogue Number Pow-R-Line 2R 600/347V 3ph, 4w Catalogue Number

Main Lug Only

100 18 30 42 18 30 42 24 30 42 MLO P1RL3A1-18 P1RL3A1-30 P1RL3A1-42 P1RL3A2-18 P1RL3A2-30 P1RL3A2-42 P1RL3A4-24 P1RL3A4-30 P1RL3A4-42 P2RL3A1-18 P2RL3A1-30 P2RL3A1-42 P2RL3A2-18 P2RL3A2-30 P2RL3A2-42 P2RL3A4-24 P2RL3A4-30 P2RL3A4-42

225

MLO

400

MLO

1-57a. Base Catalogue Numbers PRL-1R (240 max) Main Breaker Table 3-12.
Ampere Rating Number of Circuits Interrupting Rating Main (kA Sym.) 240 Vac Breaker Type Pow-R-Line 1R 240/120V 1ph, 3w Catalogue Number Pow-R-Line 1R 208/120V 3ph, 4w Catalogue Number

Main Breaker
18 30 42 18 30 42 100 18 30 42 18 30 42 18 30 42 18 30 42 18 30 42
BAB, Add

10

BAB

P1RB1A1-18BAB-** P1RB1A1-30BAB-** P1RB1A1-42BAB-** P1RB1A1-18EHD-** P1RB1A1-30EHD-** P1RB1A1-42EHD-** P1RB1A1-18QBHW-** P1RB1A1-30QBHW-** P1RB1A1-42QBHW-** P1RB1A1-18ED-** P1RB1A1-30ED-** P1RB1A1-42ED-** P1RB1A1-18EDH-** P1RB1A1-30EDH-** P1RB1A1-42EDH-** P1RB1A2-18ED-** P1RB1A2-30ED-** P1RB1A2-42ED-** P1RB1A2-18EDH-** P1RB1A2-30EDH-** P1RB1A2-42EDH-**

P1RB3A1-18BAB-** P1RB3A1-30BAB-** P1RB3A1-42BAB-** P1RB3A1-18EHD-** P1RB3A1-30EHD-** P1RB3A1-42EHD-** P1RB3A1-18QBHW-** P1RB3A1-30QBHW-** P1RB3A1-42QBHW-** P1RB3A1-18ED-** P1RB3A1-30ED-** P1RB3A1-42ED-** P1RB3A1-18EDH-** P1RB3A1-30EDH-** P1RB3A1-42EDH-** P1RL3A2-18ED-** P1RL3A2-30ED-** P1RL3A2-42ED-** P1RL3A2-24EDH-** P1RL3A2-30EDH-** P1RL3A2-42EDH-**

18

EHD

22

QBHW

65

ED

100

EDH

225

65

ED

100

EDH

Standard

QBHW and GBH main devices consume available circuit space positions. (2 circuits for Single-Phase; 3 circuits for 3-Phase.) main breaker ampere rating suffix. May NOT exceed main bus rating. trim included. Select standard trim from either Table 3-27 or Table 3-28 on Page 3-13. Custom trims are available for an additional charge. Refer to Table 3-14 on Page 3-14 for custom trim details. A neutral assembly is included with the base chassis. For Single-Phase 2-

Wire systems or for 3-Phase, 3-Wire systems, do not connect.

CAT.38.03.S.K

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CAT.38.02.S.K

1-64 3-9

Panelboards Retrot Panel Overview Overview

September 2009

3-13. Base Catalogue Numbers PRL-2R (600/347V max) Main Breaker Table 1-57b.
Ampere Rating Number of Circuits Interrupting Rating Main (kA Sym.) 600/347 Type Vac Pow-R-Line 2R 600/347V 3ph, 4w Catalogue Number P2RB3A1-18GBH-** P2RB3A1-30GBH-** P2RB3A1-42GBH-** P2RB3A1-18FDB-** P2RB3A1-30FDB-** P2RB3A1-42FDB-** P2RB3A1-18FD-** P2RB3A1-30FD-** P2RB3A1-42FD-** P2RB3A1-18HFD-** P2RB3A1-30HFD-** P2RB3A1-42HFD-** P2RB3A1-18FDC-** P2RB3A1-30FDC-** P2RB3A1-42FDC-** P2RB3A2-18FDB-** P2RB3A2-30FDB-** P2RB3A2-42FDB-** P2RB3A2-18FD-** P2RB3A2-30FD-** P2RB3A2-42FD-** P2RB3A2-18HFD-** P2RB3A2-30HFD-** P2RB3A2-42HFD-** P2RB3A2-18FDC-** P2RB3A2-30FDC-** P2RB3A2-42FDC-**

Main Breaker
18 30 42 18 30 42 100 18 30 42 18 30 42 18 30 42 18 30 42 18 30 42 18 30 42 18 30 42 10 GBH

14

FDB

18

FD

25

HFD

35

FDC

14

FDB

18

FD

225

25

HFD

31

35

FDC

Notes:

BAB, QBHW and GBH main devices consume available circuit space positions. (2 circuits for Single-Phase; 3 circuits for 3-Phase.) Add main breaker ampere rating sufx. May NOT exceed main bus rating. Standard trim included. Select standard trim from either Table 3-27 or Table 3-28 on Page 3-13. Custom trims are available for an additional charge. Refer to Table 3-14 on Page 3-14 for custom trim details. A neutral assembly is included with the base chassis. For Single-Phase 2-

Wire systems or for 3-Phase, 3-Wire systems, do not connect.

CAT.38.03.S.K

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CAT.38.02.S.K

1-65

Panelboards Options and Accessories

Options and Accessories
Table 1-58. 3-14. Branch Circuit Breakers PRL-1R
Ampere Rating 15 70 90 100 125 15 30 15/15 20/20 30/30 15 50 15 50 15 20 15 20 15 70 90 100 125 15 30 15 30 Interrupting Rating (kA Sym.) 240 Vac 10 10 10 10 10 10 10 10 10 10 10 10 10 10 Breaker Type

Retrot Panel Options and Accessories

September 2009

3-10

Number of Poles 1,2,3 2,3 2 1,2 1 1,2 1,2 1 1 1,2,3 2,3 2 1,2 1,2 Pole Pole Pole Pole Pole Pole Pole Pole Pole Pole Pole Pole Pole Pole

BAB BAB BAB BABRSP DNBA QBGF QBGFEP QBCAF BAB-D QBHW QBHW QBHW QBHGF QBHGFEP

Table 1-59. 3-15. Branch Circuit Breakers - PRL-2R

Ampere Rating 15 100 Interrupting Rating (kA Sym.) 600/347 Vac 10 Breaker Type GBH Number of Poles 1,2,3 Pole

Single-pole breakers are rated 120 Vac maximum. 240 volt breakers must be used on 3-phase, 3-wire 240 volt delta systems or on the high leg of a mid-point delta grounded system. 50 ampere devices available as 2-pole only. Remote controllable circuit breaker. GFCI for 5 mA personnel protection. GFP for 30 mA equipment protection. Arc fault circuit breaker. Combination Arc fault circuit breaker HID (High Intensity Discharge) rated breaker. Twin Breaker.

Table 3-16. 1-60. Copper Main Bus

Main Bus Ampere Rating 100 225 400

1-63. Neutral Kit (Separately Mounted) Table 3-19.

Number of Termination Points 18 30 42

Catalogue Number

Aluminum Catalogue Number P1RNKA18 P1RNKA30 P1RNKA42

Copper Catalogue Number P1RNKC18 P1RNKC30 P1RNKC42

To convert base chassis catalog number from aluminum main bus to copper main bus, change the 6th digit of the aluminum base chassis catalog number to C. (i.e., P1RL1A1-42 becomes P1RL1C1-42).

Table 3-17. 1-61. Copper Terminal Ground Bar for Copper Cable Only
Copper Ground Bar Catalog Number P1RGBC

Each base chassis includes a neutral bar that contains one connection point for every circuit space available. Use this kit when additional connection points are required or the neutral must be separately mounted to meet existing cable locations.

1-62. Insulated/Isolated Ground Bus (Separately Mounted) Table 3-18.

Aluminum Catalogue Number P1RGKA Copper Catalogue Number P1RNKC

CAT.38.03.S.K

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CAT.38.02.S.K

3-11

Retrot Panel Options and Accessories

September 2009

Panelboards Options and Accessories

Table 1-66. 3-25. Mounting Plate Extensions (2 per Chassis)
Extension Height Inches 2.00 4.00 6.00 mm 50.8 101.6 152.4 P1RMP2 P1RMP4 P1RMP6 P2RMP2 P2RMP4 P2RMP6 Pow-R-Line 1R Pow-R-Line 2R

1-66

Table 3-20. 1-64. Field Survey of Existing Equipment

Number of Panels 10 to 24 25 to 50 50 Plus

Catalogue Number

Contact local satellite for details.

Table 3-21. 1-65. Match Existing Mounting Studs

Match chassis mounting holes to existing stud locations. Per Panel

Catalogue Number

This option includes any mounting plate extensions (from Table 1-66) required to match existing mounting studs. Detailed stud location drawings must accompany the order or a Field Survey (Table 1-64) must be purchased.

Table 3-22. 1-67. Depth Adder Support (2 per chassis) Table

Support Depth Inches 1.50 3.00 4.50 6.00 mm 38.1 76.2 114.3 152.4 Existing Box Depth Range Minimum Inches 6.0 7.5 9.0 10.5 mm 152.4 190.5 228.6 266.7 Maximum Inches 7.5 9.0 10.5 12.0 mm 190.5 228.6 266.7 304.8 P1RDA15 P1RDA30 P1RDA45 P1RDA60 P2RDA15 P2RDA30 P2RDA45 P2RDA60 Pow-R-Line 1R Pow-R-Line 2R

1-68. Box Collar KitTableable Table 3-23.

Collar Depth Inches 1.00 mm 26 Existing Box Depth Range Minimum Inches 3.5 mm 89 Maximum Inches 5.00 mm 127.0 P1RBC10 Catalogue Number

Table 3-24. Through Feed Lugs

Amps 100 225 Mech. Lug Size #12 - 1/0 #6 - 300MCM

CAT.38.02.S.K CAT.38.03.S.K

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September 2009

Panelboards Retrot Panel Application Guidelines Application Guidelines

1-67 3-12

Application Guidelines
Instructions

In order to meet minimum wire bending space requirements and to ensure ease of installation, minimum enclosure space dimensions have been dened for each chassis. In order to ensure a proper t, every panelboard to be renovated must be carefully surveyed prior to installation. Determine the electrical requirements of the panelboard to be renovated (i.e., main breaker or main lugs, amperes, interrupting rating, circuit space, branch breakers, accessories). Using the electrical requirement data, select a base chassis and any required breakers, options and accessories. Table 3-26 provides the minimum dimensions of the enclosure, in which each base chassis may be installed, These dimensions assume that the chassis is mounted in the center of the existing box, both vertically and horizontally. Where site conditions require the chassis to be offset from this centrally mounted position, it is the installer's responsibility to ensure wire bending space and electrical clearance requirements are met. Table 3-26 provides a Trim Door Size Code. Using this code, select a standard trim from Table 3-27 and 3-28 that will t the outside dimensions of the existing box. Refer to Table 3-29 to dene non-standard trim requirements.

Table 3-26. Minimum Enclosure Sizing / Trim Door Size Selection

Minimum Width PRL1R PRL2R 14 inches 16 inches 356mm 407mm Minimum Depth 4.5 inches 4.75 inches 115mm 121mm

Table 1-70. Minimum Enclosure Sizing / Trim Door Size Selection

Ampere Rating Number of Circuits Main Device Type Trim Door Size Code Minimum Enclosure Height Inches mm 533.4 685.8 863.6 533.4 685.8 863.6 1219.0 1219.0 1219.0 533.4 685.8 863.6 762.0 914.4 1066.8 533.4 685.8 863.6 762.0 914.4 1066.8 762.0 914.4 1066.8 762.0 914.4 1066.8 762.0 914.4 1066.8

Main Lug Only

100 18 30 42 18 30 42 24 30 42 18 30 42 18 30 42 18 30 42 18 30 42 18 30 42 225 18 30 42 18 30 42 MLO A B C A B C B D E A B C B D E A B C B D E B D E B D E B D E 21.00 27.00 34.00 21.00 27.00 34.00 48.00 48.00 48.00 21.00 27.00 34.00 30.00 36.00 42.00 21.00 27.00 34.00 30.00 36.00 42.00 30.00 36.00 42.00 30.00 36.00 42.00 30.00 36.00 42.00

31

225

MLO

400

MLO

Main Breaker
100 BAB

EHD

QBHW

ED

EDH

ED

EDH

CAT.38.02.S.K CAT.38.03.S.K

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Panelboards Retrot Panel 1-68 3-13 Trim Selection Trim Selection

Trim Selection
Instructions

September 2009

In order to meet minimum wire bending space requirements and to ensure ease of installation, minimum enclosure space dimensions have been dened for each chassis. In order to ensure a proper t, every panelboard to be renovated must be carefully surveyed prior to installation. Determine the electrical requirements of the panelboard to be renovated (i.e., main breaker or main lugs, amperes, interrupting rating, circuit space, branch breakers, accessories). Using the electrical requirement data, select a base chassis and any required breakers, options and accessories. Table 3-26 provides the minimum dimensions of the enclosure, in which each base chassis may be installed, These dimensions assume that the chassis is mounted in the center of the existing box, both vertically and horizontally. Where site conditions require the chassis to be offset from this centrally mounted position, it is the installer's responsibility to ensure wire bending space and electrical clearance requirements are met. Table 3-26 provides a Trim Door Size Code. Using this code, select a standard trim from Tables 3-27 and 3-28 that will t the outside dimensions of the existing box. Refer to Table 3-29 to dene non-standard trim requirements.

Table 1-71. Table 3-27. Standard Trim Selection 20-Inch (508.0 mm) Wide Enclosure
Trim Door Enclosure Size Code Height Inches A A A B B B B C C C D D D D E E E E E 24.00 30.00 36.00 30.00 36.00 42.00 48.00 36.00 42.00 48.00 30.00 36.00 42.00 48.00 36.00 42.00 48.00 54.00 60.00 mm 609.6 762.0 914.4 762.0 914.4 1066.8 1219.20 914.4 1066.8 1219.2 762.0 914.4 1066.8 1219.2 914.4 1066.8 1219.2 1371.6 1524.0 RTA2024 RTA2030 RTA2036 RTB2030 RTB2036 RTB2042 RTB2048 RTC2036 RTC2042 RTC2048 RTD2030 RTD2036 RTD2042 RTD2048 RTE2036 RTE2042 RTE2048 RTE2054 RTE2060 Surface Type Catalog Number Trim Dimensions Height Inches 24.00 30.00 36.00 30.00 36.00 42.00 48.00 36.00 42.00 48.00 30.00 36.00 42.00 48.00 36.00 42.00 48.00 54.00 60.00 mm 609.6 762.0 914.4 762.0 914.4 1066.8 1219.2 914.4 1066.8 1219.2 762.0 914.4 1066.8 1219.2 914.4 1066.8 1219.2 1371.6 1524.0 Width Inches 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 mm 508.0 508.0 508.0 508.0 508.0 508.0 508.0 508.0 508.0 508.0 508.0 508.0 508.0 508.0 508.0 508.0 508.0 508.0 508.0 RTA2226 RTA2232 RTA2238 RTB2232 RTB2238 RTB2244 RTB2250 RTC2238 RTC2244 RTC2250 RTD2232 RTD2238 RTD2244 RTD2250 RTE2238 RTE2244 RTE2250 RTE2256 RTE2262 Flush Type Catalog Number Trim Dimensions Height Inches 26.00 32.00 38.00 32.00 38.00 44.00 50.00 38.00 44.00 50.00 32.00 38.00 44.00 50.00 38.00 44.00 50.00 56.00 62.00 mm 660.4 812.8 965.2 812.8 965.2 1117.6 1270.0 965.2 1117.6 1270.0 812.8 965.2 1117.6 1270.0 965.2 1117.6 1270.0 1422.4 1574.8 Width Inches 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 mm 558.8 558.8 558.8 558.8 558.8 558.8 558.8 558.8 558.8 558.8 558.8 558.8 558.8 558.8 558.8 558.8 558.8 558.8 558.8

13

Table 1-72. Table 3-28. Standard Trim Selection

Trim Door Enclosure Size Code Height Inches A A A B B B C C C D D D E E E

Surface Type Trim Dimensions Catalog Number Height mm 609.6 762.0 914.4 762.0 914.4 1066.8 914.4 1066.8 1219.2 762.0 914.4 1066.8 914.4 1066.8 1219.2 RTA1424 RTA1430 RTA1436 RTB1430 RTB1436 RTB1442 RTC1436 RTC1442 RTC1448 RTD1430 RTD1436 RTD1442 RTE1436 RTE1442 RTE1448 Inches 24.00 30.00 36.00 30.00 36.00 42.00 36.00 42.00 48.00 30.00 36.00 42.00 36.00 42.00 48.00 mm 609.6 762.0 914.4 762.0 914.4 1066.8 914.4 1066.8 1219.2 762.0 914.4 1066.8 914.4 1066.8 1219.2 Width Inches 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 mm 355.6 355.6 355.6 355.6 355.6 355.6 355.6 355.6 355.6 355.6 355.6 355.6 355.6 355.6 355.6

Flush Type Catalog Number Trim Dimensions Height Inches RTA1626 RTA1632 RTA1638 RTB1632 RTB1638 RTB1644 RTC1638 RTC1644 RTC1650 RTD1632 RTD1638 RTD1644 RTE1638 RTE1644 RTE1650 26.00 32.00 38.00 32.00 38.00 44.00 38.00 44.00 50.00 32.00 38.00 44.00 38.00 44.00 50.00 mm 660.4 812.8 965.2 812.8 965.2 1117.6 965.2 1117.6 1270.0 812.8 965.2 1117.6 965.2 1117.6 1270.0 Width Inches 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 mm 406.4 406.4 406.4 406.4 406.4 406.4 406.4 406.4 406.4 406.4 406.4 406.4 406.4 406.4 406.4

24.00 30.00 36.00 30.00 36.00 42.00 36.00 42.00 48.00 30.00 36.00 42.00 36.00 42.00 48.00

14-Inch (355.6 mm) Wide Enclosure (PRL1R only)

CAT.38.03.S.K

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CAT.38.02.S.K

1-69

Panelboards Trim Selection

Retrot Panel Trim Selection

3-14
September 2009

Table 1-73. Custom Trim Selection

Table 1-74. 3-29.Catalogue Numbering System

Instructions
In order to accommodate instances where the standard trims (Tables 3-27 and 3-28 ) do not suit an installation, custom-sized trims may be ordered. Since the trim mounts to the retrot chassis, and not the existing enclosure, custom trims can solve many problems encountered with differing enclosure sizes and congurations. Use the dimension and sizing parameters listed below to dene a custom trim catalog number. Contact your local satellite plant to ensure manufacturability and determine lead time required.

CRT B 20.00 9.00 11.00 48.00 24.00 24.00

Trim Width Dimension in Inches (2 Decimals) Door Code A, B, C, D, E, Trim Type CRT Offset Left Dimension in Inches (2 Decimals) Trim Height Dimension in Inches (2 Decimals) Offset Right Dimension in Inches (2 Decimals) Offset Top Dimension in Inches (2 Decimals) Offset Bottom Dimension in Inches (2 Decimals)

Outer Dimensions
The outer dimensions are the overall OUTSIDE dimensions of the trim. In surface-mounted applications, this is usually the same as the outside dimensions of the enclosure to be renovated. For ush-mounted applications, an additional amount of trim material extends beyond the outer edge of the box, in order to cover any gap between the wall material and the box. Extending the outer dimensions can cover larger than normal wall gaps or imperfections that may be encountered. W = Trim Width Total outside width of the TRIM, including that required to overlap the box in a ush application. H = Trim Height Total outside length of the TRIM, including that required to overlap the box in a ush application.

Note: This example is for a custom trim that has overall dimensions of 20 inches (508.0 mm) in width and 48 inches (1219.2 mm) in height. The trim door is offset 1.00 inch (25.4 mm) to the RIGHT, in order to accommodate a flush-mounted, double-tub arrangement in which the boxes are bolted together without any spacers.

3
OT

Offset
Offset allows a retrot chassis to be relocated from the central mounting position required for standard trims. This can accommodate many challenging site conditions such as short cables, physical obstructions, closecoupled boxesetc. OR = Offset Right This is the distance from the centerline of the CHASSIS to the right-hand edge of the TRIM. OL = Offset Left This is the distance from the centerline of the CHASSIS to the left-hand edge of the TRIM. OT = Offset Top This is the distance from the centerline of the CHASSIS to the top edge of the TRIM. OB = Offset Bottom This is the distance from the centerline of the CHASSIS to the bottom edge of the TRIM.

OB

OL

OR

Figure 1-14. Figure 3-2. Custom Trim Dimensions

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Panelboards Retrot Panel Application ApplicationGuide Guide

September 2009

Application Guide
Surface-Mount Panelboards Data Sheet
Electrical Data
Panel Designation or Location _________________________________________________________ _________________________________________________________ Service:________Vac ________Phase ________Wire Circuits:________ Bus Amps:________(A) Main Lugs Only Main Breaker Top Entry Bottom Entry Amps:________(A)

Table 3-30. Branch Breakers Table 1-75.

Breaker Type Amps Poles CCT 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 Poles Amps Breaker Type

Existing Enclosure Dimensions

Select only one dimension F or FF H:________ W:________ D:________ F:________ or FF:________ Enclosure has no Flange

13

End View F

Side View FF

W F

Finished Wall

H W FF

Finished Wall

Figure1-15. 3-3. Surface Mount Panelboards Dimensions Figure

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September 2009

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Flush-Mount Panelboards Data Sheet

Electrical Data
Panel Designation or Location _________________________________________________________ _________________________________________________________ Service:________Vac ________Phase ________Wire Circuits:________ Bus Amps:________(A) Main Lugs Only Main Breaker Top Entry Bottom Entry Amps:________(A)

Table 1-76. 3-31. Branch Breakers

Breaker Type Amps Poles CCT 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 Poles Amps Breaker Type

Existing Enclosure Dimensions

Select only one dimension F or FF H:________ D:________ HH:________ DD:________ W:________ WW:________ F:________ or FF:________ Enclosure has no Flange

31

End View WW Finished Wall F W F DD

Side View

FF

HH WW Finished Wall FF DD W H

HH H

Figure1-16. 3-4. Flush Mount Panelboards Dimensions Figure

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Retrot Panel
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Panelboards

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Chassis Mounting
In some applications it is required to drill mounting holes that match the location of hardware points (studs or bolts) in the existing panel. All dimensions to these hardware points are measured from the CENTRELINE of the enclosure. Follow the guidelines below to ensure that these holes are located properly, ensuring a quick and easy installation. 1. Measure and mark the vertical centerline point. This measurement should be taken from the INSIDE surface of the enclosures END. 2. Measure and mark the horizontal centerline point. This measurement should be taken from the INSIDE surface of the enclosures SIDE. 3. Measure the distance from the centerline marks to the center of the hardware point to be matched and record below. 4. Measure and record the diameter of the stud or bolt to be matched. In some cases the mounting hardware may NOT be placed symmetrically about the center of the enclosure. Ensure that all desired hardware locations are measured to the CENTRELINE. H:________ W:________ ST:________ SB:________ SL:________ SR:________ D:________ (Bolt or Stud Diameter) Figure 1-17. Figure 3-5. Chassis Mounting Dimensions
Front View W SL SR

ST

Mounting Studs

Centerline

SB

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Panelboards

Lighting Control Systems Pow-R-Command

September 2009

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Pow-R-Command Family
Eatons Cutler-Hammer brand Pow-RCommand family of lighting control panelboards is designed to meet the lighting control needs for buildings of all sizes and complexity. The system incorporates microprocessor-based distributed intelligence within a traditional panelboard, simplifying wiring in the eld.The system can be networked over customers or directly interfaced to the Internet, allowing for password protected web access. The panelboard design allows the Pow-R-Command lighting control system to meet short circuit ratings, as required by the National Electrical Code (NEC).

Flexibility : Lighting control panelboards allow simple and inexpensive changes during start-up. Contactor and relay panels often require rewiring to make changes in the eld. Choices : The Cutler-Hammer brand of lighting control panelboards offers varying levels of exibility, from six zones per panel with the Pow-R-Command 25 up to 250 zones per panel with the Pow-R-Command 2000. We have added wireless capabilities using our Pow-R-Command Small building Controller with wireless I/O modules. Space : Lighting control panelboards eliminate contactor panels and/or relay panels, freeing up valuable wall space. Pow-R-Command panels are the same width as standard panelboards. Retrot Applications : Retrotting traditional lighting control methods into an existing electrical distribution system often requires extensive rewiring and unwanted downtime. In most cases, a Pow-R-Command panel interior can be installed into an existing panelboard back box, and the cables can be re-terminated on the new circuit breakers, with minimal downtime. The wireless I/O modules also allow for discrete ON/OFF load control through and on-board relay capable of switching 120V or 277V ballasts.

Labor : Because contactors and relays are eliminated, the labor associated with installing them and the additional cables and conduit associated with them is eliminated. Start-up: Start-up for the Pow-RCommand panelboards is straightforward. The PRC25 requires no startup. It is prewired at the factory. The PRC100 is provided with factory startup assistance for trouble-free installation. The PRC750 is provided with an LCD display and keypad for on-site programming. The PRC1000 and PRC2000 are programmed over the network. They have an optional display available for local interface.

Lighting Control Overview

Traditional lighting control employs lighting contactors or relay panels to turn groups of lighting on or off. Input devices are typically time clocks, photo cells, wall switches, or, in more sophisticated applications, contact inputs from a building automation system (BAS). Pow-R-Command is a lighting control panelboard with remote controllable circuit breakers. These controllable circuit breakers perform a dual function: 1. They provide the overcurrent and overload protection for the circuit. 2. They perform the same function as relays and contactors in traditional lighting control systems, opening and closing the circuit in response to a remote signal.

Operational Considerations
Failure Modes : If a lighting contactor or relayfailstooperateduetoamec hanical or control system failure, it is very difcult to control the lights manually. Often, it is necessary to hard-wire around the device on a temporary basis. With a lighting control panelboard system, the circuit breaker can be manually switc hed on or of f as necessary until the system is back in operation. Flexibility : In many cases, the lighting control scheme may change over the life of the facility. With traditional lighting control methods, changes require major rewiring and facility downtime. Break er control sc hemes can be c hanged within the lighting control panelboard, often with a simple modication through software.

Installation Considerations
SimplicityLighting : control panelboards are as easy to install as standard panelboards. There are no additional components to install.

Design Considerations
Short Circuit Protection : In the past, contactors or relay panels were mounted close to the lighting load and short circuit ratings were not a major concern. Today, most of the lighting control devices are located in electrical rooms, often adjacent to the panelboards that feed them. These devices are subjected to short circuit conditions almost as high as those of the electrical distribution equipment. The current version of the National Electrical Code now requires that these lighting control devices carry a short circuit rating (Article 110-10). Although some traditional lighting control components are available with short circuit ratings, these ratings are limited and may require upstream fusing. A lighting control panelboar d mak es meeting the requirements of NEC 1 10-10 as simple as specifying the shor t circuit rating of the panelboar d.

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Panelboards Lighting Control Systems Pow-R-Command

September 2009

Table Table 3-32. 1-77. Pow-R-Command Product Features

Controller Mandatory EATON Start-up and Integration Required PRC-25 no 6 0 0 6 6 0 no no no no n/a 42 0 yes no 0 no yes no no n/a n/a n/a no n/a no no no no no no no yes no n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a PRC100 yes 4 8 48 64 4 4 yes yes yes yes yes 42 0 yes yes 160 yes yes yes yes 75 50 30 yes 24 no yes no yes yes yes no yes yes 10 yrs 10 yrs no yes no yes yes no yes yes PRC-750 no 8 8 0 16 16 0 no no no no yes 168 7 yes no 0 no yes yes yes 75 50 30 yes 24 no no no no no yes yes yes yes 10 yrs 10 yrs yes no no no no no no no PRC-1000 yes 8 8 48 64 75 4 yes yes yes yes yes 168 7 yes yes 160 yes yes yes yes 75/250 50 30/16 yes 24 no yes no yes yes yes option yes yes 10 yrs 10 yrs yes no no no yes no yes yes PRC-2000 yes 8 8 48 64 75 4 yes yes yes yes yes 168 7 yes yes 160 yes yes yes yes 75/250 50 30/16 yes 24 no yes yes yes yes yes option yes yes 10 yrs 10 yrs yes no no no yes no yes yes PRC-2000B no 8 8 48 64 75 4 yes yes yes yes yes 168 7 yes yes 160 yes yes yes yes 75/250 50 30/16 yes 24 no yes yes yes yes yes option yes yes 10 yrs 10 yrs yes n/a n/a n/a yes n/a n/a yes

Inputs
Switch Universal (Switch or Analog) Optional Switch Input Expander Total Inputs

Outputs
Outputs Digital (Maximum Controllable Zones) Analog Universal I/O Module Telephone Override Data Logging Remote Access Power Supply for External Devices Maximum Number of Loads (Breaker/Relay) Number of Satellite Panels Manual Override Dimming Maximum Number of Dimming Ballasts Daylight Harvesting (Using Dimming Ballasts) Daylight Switching (On/Off Circuit Switching) Time Clock Time Schedules

13

Scheduling Zones On/Off Periods per Schedule Holidays Blink Notice Maximum Override Time (hrs) RS-232 Port RS-485 Port Ethernet Port Ethernet via External Gateway Input/Output Matrix Across Controllers Input/Output Matrix Within Controller Local LCD/LED Display Local LED Status Indicators Non-Volatile Program Memory Battery Back-up for Program Memory Clock Memory Back-up Flash Firmware Memory

Protocols
Modbus ASCII/RTU Modbus TCP Johnson Controls N2 BACnet LonWorks SOAP/XML OPC

Start-up and Integration by Eaton is not mandatory when utilizing the PRC2000B with BACNET protocol. Each rail drives 21 breakers. Rails can be distributed individually over a total of eight panels (max. SLAN wire-length of 150 ft.). 250 additional schedules with optional Network Interface Box NIB. 16 additional holidays with optional Network Interface Box NIB.

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Table 3-33. Pow-R-Command Product Features (Continued) Table 1-78.

Controller PRC-25 n/a n/a n/a yes yes yes n/a n/a no no yes PRC100 yes no no yes n/a yes yes yes 9.6 k 120 yes no yes PRC-750 no n/a n/a yes n/a yes yes yes 9.6 k 1 yes no yes PRC-1000 yes n/a n/a yes n/a yes yes yes 9.6 k 1800 yes no yes PRC-2000 yes yes n/a yes n/a yes yes yes 9.6 k 1800 yes no yes PRC-2000B yes yes yes yes n/a yes yes yes 9.6 k 1800 yes no yes

Browser Access
TCP/IP External Device

Built-in Web Server

TCP/IP BACnet IP server

Standards
UL 916 Energy Management Equipment California Title 24 NEC 110-10 UL 67 Panelboards CSA C22.2 #29 Panelboards Baud Rate Maximum Controllers/Network Password Protected

Mounting
3-Pole Breaker Housing External Bracket Mount Available

Pow-R-Command 2000 (PRC2000)

The Cutler-Hammer PRC2000 is a microprocessor-based programmable lighting control system that can be used to control all of the lighting in your industrial facilities, high-rise ofce buildings and airports. Being on the cutting edge of technology, the Pow-R-Command 2000 is an IP-based device with an embedded web server. Capable of being utilized in both stand-alone and networkable applications, the PRC2000 can incorporate both standard branch mounted breakers and controllable thermal-magnetic breakers for tailored control. The System Controller also includes load override, holiday scheduling, one-shot or event schedules, off warning to tenants, memory loss protection, hardware diagnostics and real-time clock for optimal energy management functions.

Pow-R-Command 1000 (PRC1000)

The Cutler-Hammer PRC1000 is a microprocessor-based programmable lighting control system. With ratings from 100 through 225 amperes, the PRC1000 can be used as a stand-alone panelboard or networked as a system. The panelboard utilizes both branch mounted standard breakers through 100 amperes, and controllable thermal-magnetic breakers controlled by the Pow-R-Command 1000 System Controller.The System Controller also includes load override, holiday scheduling, one-shot or event schedules, off warning to tenants, memory loss protection, hardware diagnostics and realtime clock for optimal energy management functions. The PRC1000 system contains networkable intelligence and provides automated switching of branch circuit breakers.

Pow-R-Command 100 (JCI-100)

The Cutler-Hammer PRC100 Panelboard system offers the broadest range of energy control in the industry using stand-alone PRC100 panelboards or a network of PRC100 panelboards. The PRC100 system is ideal for large, medium and small facilities with lighting control systems that require frequent changes, networkable panelboards, remote access, or all of the above. Examples may include stadiums, auditoriums and theatres, ofce buildings, large retailers and schools.

3 1

Pow-R-Command 25 (PRC25)
Eatons Cutler-Hammer PRC25 Panelboard replaces contactors and relay panels in lighting control and other load switching systems. It is the most basic and cost-effective way to remotely control loads. The PRC25 is ideal for any building that requires a xed lighting control scheme with a low installed cost. Examples may include small commercial buildings, tenant spaces, and other light commercial facilities.

Pow-R-Command 2000B (PRC2000B)

Identical in functionality to the PRC2000, the PRC2000B also incorporates the ability to communicate with networked devices over the Building Automation and Control Network (BACnet) protocol. BACnet is an industry standard protocol and provides increased exibility in component and device selection for the control system.

Pow-R-Command 750
Designed for stand-alone applications, the Cutler-Hammer PRC750 is a premier microprocessor-based lighting control system that can be used to control all of the lighting in your industrial facilities, high-rise ofce buildings and airports. A single PRC750 panel can be connected to a maximum of three expansion panels for the ability to control up to a total of 168 Smart Breakers . The PRC750 also boasts load override, holiday scheduling, memory loss protection, astronomical time clocks and scheduling, 16 switch inputs, and alarm and message log features.

Pow-R-Command 4000 and Wirless I/O module.

The Power-R-Command TM 4000 (PRC4000) is designed to act as the coordinator of the wireless lighting network. It has a multitude of advanced features that perform the seamless control of every zone in your entire facility, as well as complex energy-management tasks. All conguration and control can be done through a standard Web browser, a familiar environment, to help get you up and running quickly without the headache of learning a new software platform. In addition, the PRC4000 is networkable with the Pow-R-Command lighting control RS-485 network with the ablility to expand its capabilities.

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Panelboards Lighting Control Systems Pow-R-Command

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Page: 3-21 Lighting Control Systems Pow-R-Command

Sustainability Green Buildings Solutions for a Greener Planet Environmental stewardship, innovation and leadership are becoming increasingly important as we take steps to create a sustainable environment for future generations by going green. This is particularly important when it comes to construction of new buildings or major renovations of older ones. To this end, Eaton Corporation offers a broad range of energy efficient and environmentally-friendly electrical solutions that can help a building go green and qualify for Leadership in Energy and Environmental Design (LEED) credits through the Canadian Green Buildings Council (CaGBC). For customers like you, Eaton offers an exceptional array of equipment, tools and services to reduce energy consumption and leave a smaller footprint on the worlds environment. As you work to achieve your own goals for environmental sustainability, when you partner with Eaton, you can be sure your power equipment is doing its part too. The world is more energy conscious these days. But unlike you, most of the world doesnt pay a utility bill that rivals the cost of a four bedroom home. You understand the need to know where energy is being expended in your facility and how you can make it more of an asset and less of a chronic liability. It starts with the right products in the right places. Whether you are looking for a special piece of gear to help identify energy loss, or a full blown solution for full blown asset optimization, you are bound to find what you need from Eaton.

Through automated building management systems you reduce your energy consumption by 10 to 30 percent. Simple protocols can control your facilities lighting, heating and air conditioning, and electrical loads. End the manual exercise of checking where energy is being wasted. Eatons industry-leading Pow-R-Command lighting control systems turn off the lights when a space is empty. A lighting control system can contribute significantly to achieving LEED credit points. The following represent potential points available when applying Eatons Pow-R-Command as part of a lighting control system. o SS Credit 8: Lighting Pollution Reduction (1 point) o EA Prerequisite 1: Fundamental Commissioning of the Building Energy Systems (Required) o EA Prerequisite 2: Minimum Energy Performance (Required) o EA Credit 1: Optimize Energy Performance (110 points) o EA Credit 3: Enhanced Commissioning (1 point) o EA Credit 5: Measurement & Verification (1 point) o EQ Credit 8.1: Daylight & Views: Daylight 75% of Spaces (1 point) o ID Credit 11.4: Innovation in Design (14 points) For more information see Eatons LEED Credits Guide SA08300002E Latest Revision.

LEED Green Buildings

LEED info to come

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Pow-R-Command 2000/2000B

General Description
Eatons Cutler-Hammer Pow-RCommand 2000 is a microprocessorbased programmable lighting control system with an embedded webserver for robust control. The PRC2000 can be used as a stand-alone panelboard or networked as a system. An upgrade can be purc hased to integrate the unit within BA Cnet nati ve control networks.

Intelligent Power Switching Equipment

Pow-R-Command 2000 Panelboards
Pow-R-Command 2000 Panelboards are offered from 100 through 225 amperes in main lug and main breaker congurations. Available voltages are 120/240, 208Y/120 and 480Y/277, single-phase and 3-phase. The panelboard utilizes both branch mounted standard breakers through 100 amperes, and controllable thermal-magnetic breakers which are controlled by the Pow-R-Command 2000 System Controller. The Pow-RCommand 2000 controllers provide the ability to directly operate up to eight breaker control buses. Such a capability allows a single controller to directly operate up to 168 GHQRSP and BABRSP controllable circuit breakers, with individual control and status feedback of each controllable breaker. The System Controller also includes load override, holiday scheduling, one-shot or event sc hedules, of f w arning to tenants by blinking lights, memory loss protection, power failure/brownout protection, hardware diagnostics, a real-time clock and 16 dry contact switch inputs. Equipment within the Pow-R-Command 2000 System may be networked. Up to 120 panelboards may be networked over a shielded twisted pair network cable without the need for a personal computer in the system. The Pow-R-Command 2000 Panelboard is CSA approved to C22.2 No 29.

Features
PRC 2000/1000/750/100 common features list see Page 3-1 9.

LCD display and keypad. Memory loss protection. Power failure/brownout recovery. Astronomical real-time clock. Time scheduling. Holiday scheduling. Input to output switch matrix. Message/alarms. Daylight optimization. Switch Override Controller (SOC). Telephone Override Controller (TOC).

Components

Pow-R-Command 2000 Panel

Embedded webserver. Intelligent power switching equipment. LCD programming display and keypad. Application Specic Controllers (ASCs). Software and support. Integration components.

31

BACnet Protocol
The PRC2000 unit can be upgraded to the B series for integration within BACnet native control networks. BACnet is a communications protocol widely used in building automation and controls and adds even more exibility to the control system.

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September 2009

Pow-R-Command 1000

General Description
Eatons Cutler-Hammer Pow-RCommand 1000 is a microprocessorbased programmable lighting control system. The PRC1000 can be used as a stand-alone panelboard or networked as a system.

Intelligent Power Switching Equipment

Pow-R-Command 1000 Panelboards
Pow-R-Command 1000 Panelboards are offered from 100 through 225 amperes in main lug and main breaker congurations. Available voltages are 120/240, 208Y/120 and 480Y/277, single-phase and 3-phase. The panelboard utilizes both branch mounted standard breakers through 100 amperes, and controllable thermal-magnetic breakers which are controlled by the Pow-R-Command 1000 System Controller. The Pow-RCommand 1000 controllers provide the ability to directly operate up to eight breaker control buses. Such a capability allows a single controller to directly operate up to 168 GHQRSP and BABRSP controllable circuit breakers, with individual control and status feedback of each controllable breaker. The System Controller also includes load override, holiday scheduling, one-shot or event sc hedules, of f w arning to tenants by blinking lights, memory loss protection, power failure/brownout protection, hardware diagnostics, a real-time clock and 16 dry contact switch inputs. Equipment within the Pow-R-Command 1000 System may be networked. Up to 120 panelboards may be networked over a shielded twisted pair network cable without the need for a personal computer in the system. The Pow-R-Command 1000 Panelboard is CSA approved to C22.2 No 29.

Features
PRC 2000/1000/750/100 common features list see Page 3-1 9.

LCD display and keypad. Memory loss protection. Power failure/brownout recovery. Astronomical real-time clock. Time scheduling. Holiday scheduling. Input to output switch matrix. Message/alarms. Daylight optimization. Switch Override Controller (SOC). Telephone Override Controller (TOC).

Components

13
Pow-R-Command 1000 Panel

Intelligent power switching equipment. LCD programming display and keypad. Application Specic Controllers (ASCs). Software and support. Integration components.

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Pow-R-Command 750

General Description
Eatons Cutler-Hammer Pow-R-Command 750 is a microprocessor-based programmable lighting control system. The Pow-R-Command 750 can be used as a stand-alone panel, or the user has the option to connect up to three expansion panels to the 750 creating its own stand-alone subnetwork.

Intelligent Power Switching Equipment

Pow-R-Command 750 Panelboards
Pow-R-Command 750 Panelboards are offered from 100 through 225 amperes in main lug and main breaker congurations. Available voltages are 120/240, 208Y/120 and 480Y/277, single-phase and 3-phase. The panelboard utilizes both branch mounted standard breakers through 100 amperes, and controllable thermal-magnetic breakers which are controlled by the Pow-R-Command 750 System Controller. The Pow-RCommand 750 controllers provide the ability to directly operate up to eight breaker control buses. Such a capability allows a single controller to directly operate up to 168 GHQRSP and BABRSP controllable circuit breakers, with individual control and status feedback of each controllable breaker. The System Controller also includes load override, holiday scheduling, one-shot or event sc hedules, of f w arning to tenants by blinking lights, memory loss protection, power failure/brownout protection, hardware diagnostics, a real-time clock and 16 dry contact switch inputs. The Pow-R-Command 750 Panelboard is CSA approved to C22.2 No 29.

Features
PRC 2000/1000/750/100 common features list see Page 3-1 9.

LCD display and keypad. Memory loss protection. Power failure/brownout recovery. Astronomical real-time clock. Time scheduling. Holiday scheduling. Input to output switch matrix. Message/alarms. Daylight optimization. Switch Override Controller (SOC). Telephone Override Controller (TOC).

Components
Pow-R-Command 750 Panel

Intelligent power switching equipment. LCD programming display and keypad. Integration components.

31

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Panelboards Lighting Control Systems Pow-R-Command 1-80 3-25

September 2009

Pow-R-Command 100

General Description
Eatons Cutler-Hammer Pow-RCommand 100 is a microprocessor-based programmable lighting control system. ThePRC100canbeusedasastand-alone panelboard or networked as a system.

Intelligent Power Switching Equipment

Pow-R-Command 100 Panelboards
Pow-R-Command 100 Panelboards are offered from 100 through 400 amperes in main lug and main breaker congurations. Available voltages are 120/240, 208Y/120 and 480Y/277, single-phase and 3-phase. The panelboard utilizes both branch mounted standard breakers through 225 amperes, and controllable thermal-magnetic breakers which are controlled by the Pow-R-Command 100 System Controller through an integral communications bus housed in the panelboard. This integral low voltage control bus connects to the System Controller and allows the individual control and status feedback of each controllable breaker. The System Controller also includes load override, holiday scheduling, one-shot or event sc hedules, of f w arning to tenants by blinking lights, memory loss protection, power failure/brownout protection, hardware diagnostics, a real-time clock and 12 dry contact switch inputs. Equipment within the Pow-R-Command 100 System may be networked. Up to 120 panelboards may be networked over a shielded twisted pair network cable without the need for a personal computer in the system. The Pow-R-Command 100 Panelboard is CSA approved to C22.2 No 29.

Features
PRC 2000/1000/750/100 common features list see Page 3-1 9.

LCD display and keypad. Memory loss protection. Power failure/brownout recovery. Astronomical real-time clock. Time scheduling. Holiday scheduling. Input to output switch matrix. Message/alarms. Daylight optimization. Switch Override Controller (SOC). Telephone Override Controller (TOC).

Components
Intelligent power switching equipment. Application Specic Controllers (ASCs). Software and support. Integration components.

13

PRC100 Exterior View

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Pow-R-Command 25

Intelligent Power Switching Equipment

Pow-R-Command 25 Panelboards
Pow-R-Command 25 Panelboards are offered from 100 through 400 amperes in main lug and main breaker congurations. Available voltages are 120/240, 480Y/277 Vac and 208Y/120, single-phase and 3-phase. The panelboard utilizes both branch mounted standard breakers through 100 amperes and controllable thermal- magnetic breakers which are controlled by the MTM.

System Congurations
The Pow-R-Command 25 Panelboard provides the ability to group up to 42 remotely operated controllable breakers into six individual zones. Each zone is designed to be switched by a dry or control signal contact from an external device. Each Pow-R-Command 25 panelboard has an integral zoning board where the zone designations are pre-wired at the factory and linked to specic contact inputs. Limited changes may be made to zone designations in the eld through wiring changes. The Pow-R-Command 25 Panelboard is CSA approved to C22.2 NO 29.

Pow-R-Command 25 Panel

General Description
Eatons Cutler-Hammer Pow-RCommand 25 is designed to replace lighting control systems involving multi-pole lighting contactors and relay panels. The Pow-R-Command 25 utilizes controllable circuit breakers in a panelboard which are grouped into zones and switched by a dry or control signal contact from an external source. The controllable br eak ers ar e pre-wired at the f actory in up t o six customer-designated zones with up to 16 break ers per z one.
Note: Refer to factory for zoning restrictions.

Figure Figure1-18. 3-6. Typical Electrically Held Contactor Control System

Components
Intelligent power switching equipment. Maintained-to-momentary board (MTM).

Figure1-19. 3-7. Typical Pow-R-Command 25 Panelboard System Figure

CAT.38.03.S.K For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca CAT.38.02.S.K

Panelboards Lighting Control Systems Pow-R-Command 1-82 3-27

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BAS
Integration
The Pow-R-Command Lighting Control system can be integrated with Building Automation Systems via the following optional components:

System Interface Equipment

Lighting Management Software

13

Native Modbus Controller. The Native Modbus Controller takes the place of the PRC100 System Controller. The Native Modbus Controller is designed as a slave Modbus node. JCI100 Controller. The JCI100 Controller is designed to take the place of the PRC100 System Controller. The JCI Controller is designed specically for use in a Johnson Controls Metasys network. The JCI100 communicates using JCIs N2 protocol and is treated as an addressed slave node on an N2 bus. OPC Server. The PRC OPC Server is a software addition onto a PRC100 or 1000 system. It is designed as an interface between the PRC system and an OPC server/client. SOAP Server. The PRC SOAP Server is a PRC100 system network add-on. The PRC SOAP Server is designed as an interface between a PRC100 or 1000 system and a SOAP client. BACnet Server. The PRC BACnet Server is a PRC system network add-on. The BACnet Server is designed to interface between the PRC100 or 1000 system and a BAS provider using the BACnet protocol. PRC2000 web-enabled BACnet Controller. The PRC2000 BACnet Controller provides direct interface via the web to a BACnet BAS system.

Computer

The System Interface Equipment

Provides Windows-based programming and monitoring screens. The personal computer functions as the central point for data manipulation and programming of the system. It communicates with the system through a network interface device that is connected to the system through a twisted pair network. The personal computer is not a required component of a PRC100 network but is a useful tool for centralized access and back-up of system controllers. An optional hand-held programmer provides the capability to communicate directly with the PRC100 system when maintenance of the panel is required. The hand-held programmer connects directly to the PRC100 controllers RS-485 board maintenance port using the supplied cable.

Software

The Lighting Management Software

Provides programming for the following equipment: Power switching equipment Application specic controllers The Lighting Management Software provides fully interactive easy-to-use software screens for the following functions: System Setup System Management Controller Access and Modication Data Logging and Back-up Remote Monitoring

Refer to the factory for further information on applying these interfaces.

The programming screens provide access to all the capabilities that exist in the power switching and application specic controllers. Additional software components can be purchased that will allow for the creation and use of custom graphic screens and/or Web access to a PRC100 system. Network components provide exibility in establishing a PRC100 network. The network can consist of either a pure twisted shielded network or a combination of a twisted shielded network and Ethernet. Ethernet networks are accomplished using the PRC100 Ethernet Server. To connect to a PRC100 network via a PC, modem, or remote LAN/WAN connection, a Network Access Device is required. There are two types of Network Access Devices offered. The rst is a Network Interface Box, which allows connection via an RS-232 port. The second is an Ethernet Server, which is used for connection via Ethernet.

Further Information. . . . . . . . . . . . . . . CAT.73.01.T.E For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca CAT.38.02.S.K

CAT.38.03.S.K

Panelboards Lighting Control Systems Pow-R-Command

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PRC100 Control Cabinet

Common Features List

Memory Loss Protection
Time schedules, time-of-day clock, day/ date, and system conguration parameters are protected from memory loss if there is a power failure. The memory loss protection is rated for 10 years.

Application Specic Controllers

OptionalApplication Speci Controller c expand the PRC100 System through the network to customize the system to meet the needs of the tenant. s

Switch Override Controller (SOC)

Power Failure/Brownout Recovery

When system input power drops below normal, the system will not lose its programmed information. Upon return of normal power, breaker positions scheduled during the power failure period are immediately updated. No operator interaction is required.

Switch Override Controller (SOC)

Astronomical Real-Time Clock

Time-of-day, day/date, automatic leap year and daylight savings time adjustments are provided as standard.

Control Software
Control Cabinet (Accommodates Three ASCs)

General Description
The Control Cabinet contains a PRC100 System Controller. The Control Cabinet is ideal for retrot applications where existing panelboards are utilized. Remote controllable breakers may be utilized in an existing panelboard. When remote controllable breakers are connected to the Control Cabinet full system functionality is provided. The wiring between each panelboard mounted controllable break er and the system controller is a 28 Vac 3-wire or 4-wire circuit up to 200 feet (61 m) in length.

It is possible to program the panelboard directly through its local RS-485 maintenance port with a hand-held programmer or with the lighting management software over a shielded twisted pair cable by way of a central operators station.

Time Scheduling
Pow-R-Command 100 supports 50 schedules as local control functions. Any of the 50 local time schedules in a controller can be designated as a back-up schedule to execute only if the master sc hedules fail or cease execution.

Provides the ability to connect and monitor up to 48 additional 2-wire dry contact closures from wall switches, occupancy sensors, photocells, building automation system relay contacts or any remotely mounted device with a dry contact. Input connections to the controller are self-powered. It is possible to program any input to the switch override controller to control any breaker or group of breakers in the system. Inputs are capable of being individually time-schedule enabled for different days of the week.

31

Telephone Override Controller (TOC)

Provides a voice prompted method for ON/OFF override control of lighting. It is possible to override an individual breaker or group of breakers ON or OFF during scheduled or nonscheduled hours using any touchtone analog telephone. The Telephone Override Controller allows voice prompted control of lighting circuits for up to 1,000 individual users. It is possible to program any of the 1,000 users to control any breaker or group of breakers in the panelboard or system.

Holiday Scheduling
Pow-R-Command 100 supports 16 system holidays through the Network Access Device and, additionally, each controller can execute 30 local holiday denitions.

PRC100 Relay Cabinet

The relay cabinet can be used with a standard panelboard to achieve PRC100 functionality. All controllers and network accessories discussed under the PRC100 section of this catalog can be used with the Relay Cabinet. Each Relay Cabinet can house up to 48 single-pole, 20 amperes maximum latching relays. Each relay is individually controlled and will report status back to the integral controller.

Input to Output Switch Matrix

The input to output switch matrix feature allows any breaker connected to any panel to be controlled by any switch or any group of switches connected to any panel on the same network.

Messages/Alarms
The system will maintain an alarm log. The log will record where the alarm occurred, alarm reason, date and time of the alarm. The log is maintained in non-volatile memory. The alarm log can store up to 300 alarms.

Daylighting Optimization
Daylighting optimization is available using a combination of inputs on the PRC100 controller or a Switch Override Controller and dimming cable.
CAT.38.02.S.K CAT.38.03.S.K For more information visit us at: www.eatoncanada.ca For more information visit: www.eatoncanada.ca

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System Congurations
PRC2000 Network Architecture
Containing an embedded webserver, each Pow-R-Command 2000 system is programmed with a unique IP address for communication via any standard Internet browser. Web access is standard with the PRC2000. Eight 21-circuit control buses congured as needed throughout PRL1 and 2 panels. The PRC2000B directly interfaces to a BACnet Client Workstation.
5th Floor RS-485 PRC EP 1 4th Floor RS-485 PRC EP 2 3rd Floor RS-485 PRC EP 2 2nd Floor RS-485 PRC 2000 Customer LAN PC with Internet Browser PRC EP 1

Breaker Control Busses (BCB)

Every Pow-R-Command Expansion Panelboard can be congured with the left and/or right breaker control busses installed. When using PRC EP Panel with one BCB, the remote controlled breakers are placed on the side with the control bus. Standard and controlled breakers can be distributed anywhere in the panel as needed.

Ground

1
Remote Access Thru VPN

Figure 1-20. Figure 3-8. PRC2000 Breaker Control Busses

CAT.38.02.S.K CAT.38.03.S.K

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PRC1000 Application
Customizable extension panels allow for combinations of both regular and remote controllable breakers for individualized solutions as shown in this riser diagram. Eatons Cutler-Hammer Pow-R-Command 1000 Controller can support up to eight Breaker Control Bussescontainedwithinfourstandard panelboards or split between a maximum of eight. When connected to the buildings Internet, all master and expansion panels can be controlled.
PRC EP PRC 1 5th Floor
5th Floor EP 1

RS-485 PRC PRC EP 1EP

1 RS-485

4th4th Floor Floor PRC PRC EP EP 22

Floor 3rd3rd Floor PRC

RS-485 RS-485

RS-485 PRC EP EP2 2

2nd Floor

RS-485

2nd Floor
PRC 1000

RS-485

RS-485
RS-485 IIIB PC with PC Software

PRC 1000

Ground

RS-485

IIIB

with Software
Remote Access Thru Remote Modem

Ground

3
Access Thru Modem

Figure Figure1-21. 3-9. PRC1000 Breaker Control Busses

CAT.38.03.S.K

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CAT.38.02.S.K

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Lighting Control Systems Pow-R-Command

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Panelboards

1-86

1
Table Figure3-10. 1-22. PRC750 Stand-alone System Architecture

CAT.38.02.S.K CAT.38.03.S.K

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PRC100-EC

PRC100

PRC100 Controllable Breakers or Standard Breakers 3 ASCs Maximum (Typical)

Typical System Controller

USC SOC

USC

USC

Standard Panelboard with Controllable & Standard Breakers

Option Expansion Network Remote Input

SOC Control Cabinet

PRC100-EC

PRC100

PRC100-EC

USC Pigtail Cable

USC SOC

USC

USC SOC

Typical branches: Up to 42 controllable circuits. Chassis mounted controllable breakers can be mixed with standard non-controllable branch breakers.

Control Cabinet Main Network Cable (Twisted Pair) PRC100 PRC100 PRC100

Photocell Switch or LV Switch Analog Phone Line Standard Analog Modem USC USC USC 120 Vac RS-232/Serial Cable Serial Switching Box

31

NIB Optional Networked PCs Access to Graphics Program via DDE Optional Computer/ Software PC RS-232 Cable Keyboard Central PC/DDE Server Monitor

Figure 1-23. 3-11.Typical Building Lighting Control System Networked

Typical New Lighting Control System

Eatons Cutler-Hammer Pow-RCommand 100 Panelboards shown above each have a System Controller for the basic lighting control functions. The Pow-R-Command EC Panelboards shown contain additional chassis space for a switch override controller.

As shown, the central personal computer (PC) is optional since each panelboard is a stand-alone operating lighting control system with basic lighting control functions. The PC may be used for programming changes; downloading software; scheduling, viewing system status and conguration, etc.

Legend
PRC100 = Standard Pow-RCommand 100 Panel PRC100-EC = Pow-R-Command 100 with Expansion Chassis USC = Universal System Controller Board PC = Personal Computer NIB = Network Interface Box SOC = Switch Override Controller

CAT.38.02.S.K CAT.38.03.S.K

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Type BABRSP Solenoid-Operated, Remote-Controlled

Product Features

Bolt-on line-side terminal. Cable connected load-side terminal. 3- or 4-wire (BABRP) control terminal. Status switch. Bi-metal assembly for thermal overload protection. Fast acting short circuit protection. Arc-runner and arc-chute assembly for fast acting arc extinction.

Three-position handle: OFF, TRIP (Center), ON. Handle permits manual switching when control power is lost. Mechanical trip indicator. 15 and 20 ampere breakers SWD (switching duty) rated. HID ratings for HID (high intensity discharge) lighting.

Note: For use in lighting control applications.

Table 1-79. 3-34. BABRP and BABRSP UL 489 and CSA 22.2 Interrupting Ratings and Catalogue Numbers
Circuit Breaker Type BABRSP1015 BABRSP1020 BABRSP1025 BABRSP1030 BABRSP2015 BABRSP2020 BABRSP2025 BABRSP2030

Number of Poles

Interrupting Capacity (Symmetrical Amperes) Ampere Rating 15 20 25 30 15 20 25 30 Volts ac (50/60 Hz) 120 10,000 10,000 10,000 10,000 120/240 10,000 10,000 10,000 10,000

1 1 1 1 2 2 2 2

Continuous current rating at 40C.

Table 3-35. 1-80. BABRP Wire Harness Table

Description This 60-inch (1219.2 mm) wire pigtail provides a connection from a single BABRSP control plug to a customers pushbutton, relay or PLC. Each box contains 12 pigtails. Wires are 22 AWG, 600 V. Order in multiples of 12. Same as SLBKRPTL1 except 72 inches (1828.8 mm) long and connects up to four BABRSP breakers on the same pigtail. Each box contains 4 pigtails. Order in multiples of 4.

Catalogue Number SLBKRPTL1

SLBKRPTL4

BABRSP Breaker

General Description
BABRSP circuit breaker is a bolt-on branch circuit breaker designed for use in panelboards and are ideally suited for lighting control or energy management applications. In addition to providing conventional branch circuit protection, they include a unique solenoid-operated mechanism that provides for efcient break er pulse-on andpulse-of foperation whenusedwith a suitable controller like the Eatons Cutler-Hammer Pow-R-Command lighting control system. BABRSP break er can also be operated by a pushbutton, relay or PLC. A breaker status feature is included.
Note: BABRSPhasmonitoringonlyofthe status of the break er contacts.

Same as SLBKRPTL4 except it connects up to six BABRSP breakers on the same pigtail. Each box contains 4 pigtails. Order in multiples of 4.

SLBKRPTL6

CAT.38.02.S.K CAT.38.03.S.K

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Type BABRSP and GHQRSP, Remote-Controlled

Remote Control Operation
The remote-control capability of the breaker is armed when the breaker handle is manually switched to the ON position. Once armed, the breaker can be pulsed ON and OFF by a controller device which provides an ac pulse of specied magnitude and duration to the solenoid operated mechanism. Control connections to the breaker are provided through a conductor plug (supplied by others). A normally open (a) auxiliary contact provides for ON/OFF status indication to the remote controller and/or indicating lamp. In the event the breaker automatically trips, the breaker must be reset manually.
Load

BABRP Remote Contact Line Breaker Contact RM b RM a

Black

Yellow

Red

ON Coil

OFF Coil BABRSP Remote Contact

Remote Status

Load Breaker Contact

Line

RM b

RM a

BKR a

Black

Yellow

Ambient temperature: 0C 40C. Nominal pulse magnitude: 28 Vac rms, 24 Vac (BABRP). Tolerance: +10% to -15% of nominal voltage. Pulse duration: 1/2 cycle (8 10 ms). Minimum recommended pulse current at nominal voltage: BABRP , BABRSP, GHQRSP 1-Pole: 1.0 amperes peak 2-Pole: 2.0 amperes peak Breaker operating time: 20 40 ms. Maximum breaker cycling: six operations per minute. Humidity: 0 95% non-condensing. The BABRSP and GHQRSP are rated for 250,000 operations.

Red

ON Coil

OFF Coil

Breaker Status

Blue

Breaker Control and Operating Data

Blue

Figure 1-24. 3-12.Circuit Breaker Schematic Diagram for the BABRP and BABRSP Breakers
Note: 2-pole break er s have two solenoids.

CAT.38.03.S.K

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Technical Data
Panelboard Ratings
Voltage: 240 Vac 480Y/277 Vac Main lugs: 100 through 400 amperes Main breakers: 100 through 400 amperes Branches: 15 through 100 amperes Controllable from 15 through 30 amperes

Main Lugs Only

The short circuit rating of the MLO assembled panelboard will be fully rated based upon the lowest rated branch device or may be series rated with an approved upstream device.

Table 3-36. 1-81. Main Circuit Breakers Table

Breaker Type Frame Ampere Rating 100 225 225 225 225 225 225 225 250 250 250 400 400 Interrupting Rating (kA Symmetrical) 240 V 18 18 65 100 200 65 100 200 65 100 200 35 100 480Y/277 V 14 14 35 65 100 35 65 100 35 100

EHD FDB FD HFD FDC ED EDH EDC JD HJD JDC KD HKD

Main lugs only ampere ratings: 100 and 225 and 400.

Main Circuit Breakers

The short circuit rating shown is that of the main breaker only. The short circuit rating of the assembled panelboard is the rating of the lowest fully rated main or branch device or the rating of an approved series rating combination.

Interrupting Capacity (Symmetrical)

240 Vac: 65 kA maximum fully rated. 480Y/277 Vac maximum series rated 65 kA.

Controllable breakers ratings limited to 65 kA.

Branch Circuit Breakers

The type GHQRSP and BABRSP are the controllable circuit breakers. Controllable breakers are available in 1- and 2-pole styles, from 15 through 30 amperes. Non-controlled circuit breakers can be located within the panelboard chassis. Table 1-82. Table 3-37. Branch Circuit Breakers
Breaker Type BAB BAB BAB BAB-D BAB-C BABRSP Ampere Rating 15 70 15 100 15 100 15 60 15 30 15 30 15 20 15 50 Number of Poles 1 2 2, 3 1, 2 1, 2 1, 2 1, 2 1, 2 Interrupting Rating (kA Symmetrical) 120 V 10 10 10 10 10 120/240 V 240 V 10 10 10 10 10 10 65 277 V 14 480 V 14

Service
3-phase, 4-wire 208Y/120 V, 480Y/277 Vac and 240/120 V Delta. Single-phase, 3-wire, 120/240 V.

Mains
For available mains, refer to Table 1 -81 .

Branch Circuits
For available branch circuit devices, refer to Table 3-37 .

GHQRSP QBGF , QBGFEP

HID (High Intensity Discharge) rated breaker. Switching neutral breaker. 1-pole device requires 2-pole space; 2-pole device requires 3-pole space. Controllable breaker. GFCI for 5 mA personnel protection. GFP for 30 mA equipment protection. 50 ampere devices are available as 2-pole only.

CAT.38.02.S.K CAT.38.03.S.K

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Pow-R-Command 100 Panel

Service
3-phase, 4-wire 208Y/120 V 240/120 V Delta and 480Y/277 V. Single-phase, 3-wire 120/240 V.

Branch Breakers
The types GHQRSP and BABRSP are the controllable circuit breakers. Controllable breakers are available in 1- and 2-pole styles, from 15 through 30 amperes. Non-controlled breakers can be located within the panelboard chassis. Table 3-39. 1-84. Branch Circuit Breakers Table
Breaker Type Ampere Rating Number Interrupting of Poles Rating (kA Symmetrical) 240 V BAB BAB BABRSP GHQRSP GHB GHB EHD EHD FDB FD FD HFD HFD FDC ED EDH EDC

Mains
For available mains, refer to Table 3.38 .

Branch Circuits
For available branch devices, refer to Table 3-39 .
Low Voltage Control Bus Controllable Breakers

Main Lugs Only

The short circuit rating of the MLO assembled panelboard will be fully rated based upon the lowest rated branch device or may be series rated with an approved upstream device. Main lugs only ampere ratings: 100, 250 and 400.

480 V 14 14 14 14 14 14 25 25 65 65

15 70 1 15 100 2, 3 15 30 1, 2 15 20 1, 2 15 100 1 15 100 2, 3 15 60 1 80 100 2, 3 15 150 2, 3 15 100 1 15 100 2, 3 15 100 1 15 100 2, 3 15 150 2, 3 100 225 2, 3 100 225 2, 3 100 225 2, 3

10 10 10 65 65 65 18 18 18 18 65 100 100

System Controller Power Supply

Main Circuit Breakers

The short circuit rating shown is that of the main breaker only. The short circuit rating of the assembled panelboard is the rating of the lowest fully rated main or branch device or the rating of an approved series rated combination.

200 100 65 100 200

31

Table 1-83. 3-38. Main Circuit Breakers

PRC100 Interior View
Breaker Breaker Interrupting Rating Type Frame (kA Symmetrical) Amperes 240 Vac 480Y/277 Vac 100 100 100 100 100 100 100 150 150 150 150 225 225 225 225 225 225 250 250 250 400 400 400 400

Panelboard Ratings
Voltage: 240 Vac maximum 480 Vac maximum Main lugs: 100 through 400 amperes Main breakers: 100 through 400 amperes Branches: 15 through 225 amperes Controllable from 15 through 30 amperes

1-pole breaker rated 120 Vac. Controllable breaker. 1-pole breaker rated 277 Vac. Controllable breaker ratings limited to 65 kA.

EHD FDB FD HFD FDC FCL FB-P FDB FD HFD FDC ED EDH EDC JD HJD JDC JD HJD JDC DK KD HKD KDC

18 18 65 100 200 200 200 18 65 100 200 65 100 200 65 100 200 65 100 200 65 65 100 200

14 14 25 65 100 150 200 14 25 65 100 25 65 100 25 65 100 35 65 100

Interrupting Capacity (Symmetrical)

240 Vac: 65 kA maximum fully rated. 480 Vac: 65 kA maximum series rated.

Top-feed only.

CAT.38.02.S.K CAT.38.03.S.K

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Panel Technical Data

Panelboard Ratings
Voltage: 240 Vac 480Y/277 Vac Main lugs: 100 through 400 amperes Main breakers: 100 through 400 amperes Branches: 15 through 100 amperes Controllable from 15 through 30 amperes

Main Lugs Only

The short circuit rating of the MLO assembled panelboard will be fully rated based upon the lowest rated branch device or may be series rated with an approved upstream device.

Table 3-40. 1-85. Main Circuit Breakers Table

Breaker Type Frame Ampere Rating 100 225 225 225 225 225 225 225 250 250 250 400 400 400 400 Interrupting Rating (kA Symmetrical) 240 V 18 18 65 100 200 65 100 200 65 100 200 65 65 100 200 480Y/277 V 14 14 35 65 100 35 65 100 35 65 100

EHD FDB FD HFD FDC ED EDH EDC JD HJD JDC DK KD HKD KDC

Main lugs only ampere ratings: 100, 225 and 400.

Main Circuit Breakers

The short circuit rating shown is that of the main breaker only. The short circuit rating of the assembled panelboard is the rating of the lowest fully rated main or branch device or the rating of an approved series rating combination.

Interrupting Capacity (Symmetrical)

Controllable breaker ratings limited to 65 kA.

240 Vac: 65 kA maximum fully rated. 480Y/277 Vac: 65 kA maximum series rated.

Branch Circuit Breakers

The type GHQRSP and BABRSP are the controllable circuit breakers. Controllable breakers are available in 1- and 2-pole styles, from 15 through 30 amperes. Non-controlled circuit breakers can be located within the panelboard chassis. Table 3-41. 1-86. Branch Circuit Breakers Table
Breaker Type BAB BAB BAB BAB-D BAB-C BABRP GHQRSP QBGF , QBGFEP

Service
3-phase, 4-wire 208Y/120 V, 480Y/277 Vac and 240/120 V Delta. Single-phase, 3-wire, 120/240 V.

Ampere Rating 15 70 15 100 15 100 15 60 15 30 15 30 15 20 15 50

Number of Poles 1 2 2, 3 1, 2 1, 2 1, 2 1, 2 1, 2

Interrupting Rating (kA Symmetrical) 120 V 10 10 10 10 10 120/240 V 240 V 10 10 10 10 10 10 65 277 V 14 480 V 14

Mains
For available mains refer to Table 3-40.

Branch Circuits
For available branch circuit devices refer to Table 3-41 .

HID (High Intensity Discharge) rated breaker. Switching neutral breaker. 1-pole device requires 2-pole space; 2-pole device requires 3-pole space. Controllable breaker. GFCI for 5 mA personnel protection. GFP for 30 mA equipment protection. 50 ampere devices are available as 2-pole only.

CAT.38.02.S.K CAT.38.03.S.K

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13

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PRC2000 Panel Layout

Controller ckt 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 57 59 61 63 65 67 69 71 73 75 77 79 81 83 PRC2000 Controller ckt 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82

PRC2000 Panel Layout Instructions

1. Select PRC2000 Panelboard Chassis from Figure 3-13. a. Determine required mains (lugs or breaker) b. Select appropriate Main Lug c. Select appropriate Main Device d. Select appropriate branch breakers 2. Layout panel as shown in Figure 3-13. Total in. determine box height shown in Table 3-42 (When total in. units exceeds the number shown, use next size box size.

Layout Example
1. Panel Description: a. PRC2000, 3-phase 4-wire, 208Y/ 120 Vac, interrupting rating of 10,000 AIC symmetrical: 225 ampere main lugs only at bottom, surface mounted and the following branch breakers b. 36 20 ampere, 1-pole BABRSP c. 6 20 ampere, 1-pole BABRSP spaces 2. Layout information from Figure 3-13 . a. PRC2000 with 42-circuit Interior 26 in. b. 225 ampere Main Lugs Section 4 in. c. Total Panelboard Height 30 in. 3. From Table 3-42 : Panel Height: 30 in. 20 in. wide x 5.75 in. deep Box Height: 48 in. Box Catalogue Number: EZB2048RC Trim Catalogue Number: EZT2048S

14 in. - 18 Ckt. Chassis Includes PRC2000 Controller 20 in. - 30 Ckt. Chassis Includes PRC2000 Controller 26 in. - 42 Ckt. Chassis Includes PRC2000 Controller 40 in. - 60 Ckt. Chassis Includes PRC2000 Controller 47 in. - 72 Ckt. Chassis Includes PRC2000 Controller 53 in. - 84 Ckt. Chassis Includes PRC2000 Controller Note: PRC2000 Chassis is located at the top of the panelboard immediately above the breakers.

Table 3-42. 1-87. Box Selection Dimensions in Inches (mm) Table

Maximum Panel Height 0 22.00 23.00 28.00 29.00 34.00 35.00 46.00 47 .00 58.00 Box Height, Inches 36.00 42.00 48.00 60.00 72.00 Catalogue Number EZ Box EZB2036R EZB2042R EZB2048R EZB2060R EZB2072R EZ Trim EZT2036S or F EZT2042S or F EZT2048S or F EZT2060S or F EZT2072S or F

20-Inch Wide x 5.75-Inch Deep Boxes

Cabinets
Trims are code gauge steel, ASA 61 light gray painted nish. Boxes are code gauge galvanized steel without knockout. Standard size is 20 in. wide x 5.75 in. deep.

Top and Bottom Gutters

6.38 in.

Minimum Side Gutters

4 in. (minimum) on 20 in. wide box size.

Main Lug Section Vertically Mounted

2 in. 100 Amp MLO 4 in. 225 Amp MLO 8 in. 100 Ampere Frame EHD, EDB, EDS, ED, EDH, FDB, HFD 9 in. 225 Ampere Frame EHD, EDB, ED, EDH, FDB, HFD, FDC

Figure 1.1-1. Figure 3-13.Pow-R-Command PRC2000 Layout

CAT.38.02.S.K CAT.38.03.S.K

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Pow-R-Command 100 Standard Panel Layout

Note: The P ow -R-Command 1 0 0 EC should be utiliz ed where an application speci c controller card is required.

Panel Layout Instructions

1. Select Pow-R-Command 100 Smart Chassis from Table 3-44 .
Note: Smar t c hassis is alw ays located at the bot tom of the panelboard c hassis immediately below the bot tom break er.

Cabinets

Bussing
Tin-plated aluminum is standard, copper is available as an option.

2. Required mains (lugs, breaker or fuse pullout). 3. Select appropriate neutral. 4. Select branch breakers and additional chassis space, as needed. 5. Layout panel as shown in Table 3-44 , using appropriate X units. Total X units determine box height shown in Table 3-43 . When total X units exceed the number shown, use next size box size, e.g., if total X equals 25, use 31X box or EZB2060RC. Layout Example: Panel description Pow-R-Command 100; 3-Phase, 4-Wire; 480Y/277 Vac; interrupting rating, 14,000 AIC symmetrical; 250 ampere main lugs only; bottom; surface mounted and the following branch breakers:

Boxes
Boxes are made from code gauge galvanized steel. Blank ends are supplied as standard.

Trims/deadfronts are code gauge steel, ANSI 61 nish. Boxes are code gauge galvanized steel without knockouts. Standard size is 20 inches wide x 5-3/4 inches (508.0 mm x 146.1 mm) deep. Top and Bottom Gutters: 6-3/8 inch (161.9 mm) minimum. Side Gutters: 4-inch (101.6 mm) (minimum) on 20-inch (508.0 mm) wide box.
Box Height, Inches (mm) Box Catalogue Number Trim Catalogue Number

Table 3-43. Box Selection

Panel Height, Max., X Units

Trims
Trims are made from code gauge steel and painted ASA 61 gray. Doors 48 inches (1219.2 mm) or less have a single point lock, doors over 48 inches (1219.2 mm) have a three point catch and lock.

20 inches wide x 5-3/4-inch (508.0 mm x 146.1 mm) deep boxes 23X 31X 40X 53X 48 (1219.2) 60 (1524.0) 72 (1828.8) 90 (2286.0) EZB2048RC EZB2060RC EZB2072RC EZB2090RC EZB2048S or F EZB2060S or F EZB2072S or F EZB2090S or F

36 20 ampere, 1-pole. 6 20 ampere, 1-pole spaces. Smart chassis 24 circuit add-on chassis 250 ampere neutral 250 ampere main lugs only Total panelboard height 13X 10X 5X 5X 33X

Layout information from Table 3-44:

31

Layout information from Table 3-43:

33X panel height. Box height: 72 inches (1828.8 mm). 20 inches wide x 5-3/4 inches deep (508.0 mm x 146.1 mm). Box Catalogue Number:EZB2072RC Trim Catalogue Number:EZT2072S

CAT.38.02.S.K CAT.38.03.S.K

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3-41

Panelboards Lighting Control Systems Pow-R-Command

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Table 3-44. 1-89. Layout

1-Pole 2-Pole 1-Pole 2-Pole 3-Pole 1-Pole 2-Pole 3-Pole 2-Pole X Space Poles 1X 2X 3X 2X 3X Add-On Chassis X Poles 5X 12 10X 24 EHD FDB, FD HFD, FDC ED, EDH, EDC ED, EDH, EDC Breaker Frame GHB or BAB

ckt 1 3 5 7 9 11 13 15 17 Pow-R-Command 100 System Controller and 18 Pole Spaces for Controllable Breakers Neutral Section

ckt 2 4 6 8 10 12 14 16 18

13X Smart Chassis includes spaces for: 18 Poles:

GHQRSP , GHB or BABRSP , BAB

Smart chassis is always located at the bottom of the chassis immediately below all breakers. 5X 100, 250 Ampere 8X 400, 600, 800 Ampere 2X 100 Ampere 5X 250 Ampere 8X 400 Ampere See branch mounted EHD, FD, FDB, HFD, FDC, ED, EDH, EDC Above 7X EHD, FDB, FD, HFD, FDC, ED, EDH, EDC 7X 100 Ampere Class T Fused Main 9X 200 Ampere Class T Fused Main 9X FBP 14X JD, HJD, JDC 15X DK, KD, HKD, KDC 21X LCL

Main Lug Section Main Devices Horizontally Mounted Vertically Mounted

All F frame branch mounted breakers must be mounted above (top) of all controllable breakers on the chassis. ED, EDH and EDC branch mounted breakers may be mounted with load lugs on either left or right. Specify on order. All add-on GHB/GHQRSP and BABRSP/BAB branch spaces must be adjacent to smart chassis poles. GHQRSP and GHB breakers may be mixed on the same connector. GHB breakers are NOT controllable breakers. Panelboards may have GHB/GHQRSP type breakers or BABRSP/BAB type breakers, but the two types may not be mixed in one panel. BABRSP and BAB breakers may be mixed on the same connector. BAB breakers are not controllable breakers. 120/240 V or 120/208 V only. Top mounted main only. LCL main breaker requires 6-1/2-inch (165.1 mm) deep box.

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Panelboards Lighting Control Systems Pow-R-Command

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1-97 3-42

Pow-R-Command 100 EC (Expansion Chassis) Panel Layout

Bussing
Tin-plated aluminum is standard, copper is available as an option.

Panel Layout Instructions

1. Select Pow-R-Command 100 EC Smart Chassis from Table 1 -91 .
Note: Smar t c hassis is alw ays located at the bot tom of the panelboard c hassis immediately below the bot tom break er.

Layout information from Table 1-90:

40X panel height Box height: 72 inches (1828.8 mm). 20 inches wide x 5-3/4 inches (508.0 mm x 146.1 mm) deep. Box Catalogue Number: EZB2072RC Trim Catalogue Number: EZT2072S

Boxes
Boxes are made from code gauge galvanized steel. Blank ends are supplied as standard.

2. Required mains (lugs, breaker or fuse pullout). 3. Select appropriate neutral. 4. Select branch breakers and additional chassis space, as needed. 5. Layout panel as shown in Table 1 -91 , using appropriate X units. Total X units determine box height shown in Table 1 -90 . When total X units exceed the number shown, use next size box size, e.g., if total X equals 25, use 31X box or EZB2060RC. Layout Example: Panel description Pow-R-Command 100; 3-Phase, 4-Wire; 480Y/277 Vac; interrupting rating, 14,000 AIC symmetrical; 250 ampere main lugs only; bot tom; surface mounted and the following branch breakers: 36 20 ampere, 1-pole. 6 20 ampere, 1-pole spaces.

Cabinets

Trims
Trims are made from code gauge steel and painted ANSI 61 gray. Doors 48 inches or less have a single point lock, doors over 48 inches (1219.2 mm) have three point catch and lock.

Trims/deadfronts are code gauge steel, ANSI 61 nish. Boxes are code gauge galvanized steel without knockouts. Standard size is 20 inches wide x 5-3/4 inches (508.0 mm x 146.1 mm) deep. Top and Bottom Gutters: 6-3/8 inch (161.9 mm) minimum. Side Gutters: 4-inch (101.6 mm) (minimum) on 20-inch (508.0 mm) wide box size.
Box Height, Inches (mm) Box Catalogue Number Trim Catalogue Number

1-90. Box Selection Table 3-45.

Panel Height, Max., X Units

20 inches wide x 5-3/4 inch (508.0 mm x 146.1 mm) deep boxes 31X 40X 53X 60 (1524.0) EZB2060RC EZT2060S or F 72 (1828.8) EZB2072RC EZT2072S or F 90 (2286.0) EZB2090RC EZT2090S or F

31

Layout information from Table 1-91:

Smart chassis 24 circuit add-on chassis 250 ampere neutral 250 ampere main lugs only Total panelboard height

20X 10X 5X 5X 40X

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3-43

Panelboards Lighting Control Systems Pow-R-Command

September 2009

1-98

Table 3-46. 1-91. Layout

1-Pole 2-Pole 1-Pole 2-Pole 3-Pole 1-Pole 2-Pole 3-Pole 2-Pole X Space Poles 1X 2X 3X 2X 3X Add-On Chassis X Poles 5X 12 10X 24 EHD FDB, FD HFD, FDC ED, EDH, EDC ED, EDH, EDC Breaker Frame GHB or BAB

ckt 1 3 5 7 9 11 13 15 17 Pow-R-Command 100 System Controller and 18 Pole Spaces for Controllable Breakers Expansion Chassis Accepts Up to 1 Application Specic Controllers Neutral Section Main Lug Section

ckt 2 4 6 8 10 12 14 16 18

20X Pow-R-Command 100 EC Smart Expansion Chassis includes spaces for: 18 Poles:

GHQRSP , GHB or BABRSP , BAB

Note: Smar t c hassis is always located atthebot tomofthec hassisimmediately belowallcontrollablebreak er s.Allother break er s, excluding mains, are located abo ve all controllable break er s.
5X 100, 250 Ampere 8X 400 Ampere 2X 100 Ampere 5X 250 Ampere 8X 400 Ampere See branch mounted EHD, FD, FDB, HFD, FDC, ED, EDH, EDC Above 7X EHD, FDB, FD, HFD, FDC, ED, EDH, EDC 7X 100 Ampere Class T Fused Main 9X 200 Ampere Class T Fused Main 9X FBP 14X JD, HJD, JDC 15X DK, KD, HKD, KDC

Main Devices Horizontally Mounted Vertically Mounted

All F frame branch mounted breakers must be mounted above (top) of all controllable breakers on the chassis. ED, EDH and EDC branch mounted breakers may be mounted with load lugs on either left or right. Specify on order. All add-on GHB/GHQRSP and BAB/BABRSP branch spaces must be adjacent to smart chassis poles. GHQRSP and GHB breakers may be mixed on the same connector. GHB breakers are NOT controllable breakers. Panelboards may have GHB/GHQRSP type breakers or BABRSP/BAB type breakers, but the two types may not be mixed in one panel. BABRSP and BAB breakers may be mixed on the same connector. BAB breakers are not controllable breakers. 120/240 V or 120/208 V only. Top mounted main only.

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Lighting Control Systems Pow-R-Command

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Pow-R-Command 4000 and wireless I/O module system overview

General overview
The Power-R-Commande4000 (PRC4000) is designed to act as the coordinator of the wireless lighting network. It has a multitude of advanced features that perform the seamless control of every zone in your entire facility, as well as complex energy-management tasks. All configuration and control can be done through a standard Web browser, a familiar environment, to help get you up and running quickly without the headache of learning a new software platform. In addition, the PRC4000 is networkable with the Pow-RCommand lighting control RS-485 network with the ability to expand its capabilities. The PRC4000 also comes equipped with analog and digital inputs/outputs to accommodate an extended array of input devices, switching, and dimming needs. Mainly, the PRC4000 wirelessly communicates to the PRC wireless I/O modules using the IEEET 802.15.4 standard. The PRC wireless I/O modules allow local connectivity of low voltage switches, photo sensors, occupancy sensors, any 010 Vdc dimming ballasts, and other auxiliary devices. The I/O module also adds discrete on/off load control through an onboard relay for loads up to 120/277V, 20A. Running control wires from each device in the facility back to the electrical room is no longer required. The configuration and programming is stored in the internal memory of the PRC wireless I/O module. This allows for distributed intelligence that adds reliability to an already robust lighting control network.

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Lighting Control Systems Pow-R-Command

Pow-R-Command 4000 and wireless i/O module system overview
Product layout and I/O
The PRC4000 has many analog and digital inputs/outputs to meet the needs of the facility. Each input and output is completely configurable and programmable through the Web browser interface. DC power output: 15V 100 mA DC output to power auxiliary devices. Eight universal inputs (analog or digital): Marked AI1 through AI8 in Figure 3-13, each analog input accepts an incoming voltage of 0 to 5 Vdc. They can be used to connect photo sensors, occupancy sensors, switches, or many other auxiliary devices or controls. If used as a digital input, the closure must be a dry contact. Four analog outputs: Marked as AO1 through AO4 to the left, output 0 to 20 mA DC. Typically used for control of dimmable ballasts. Four digital outputs: Marked as DO1 through DO4 to the left, each digital output can be used for relay control or to control a number of auxiliary devices. Each digital output has a relay that is able to directly control a 125 Vac 0.5A, 110 Vdc 2A, or 30 Vdc 2A loads.

PRC4000 and wireless I/O module

The wireless I/O module also has a number of inputs and outputs available to meet the needs of the facility. Two universal inputs (analog or digital): 0 to 5 Vdc. Typically used to monitor a photo or occupancy sensor. Two digital inputs: For connection of occupancy sensors, switches, and demand meters.

Figure 1. 3-13 PRC40000 controller I/O Figure Figure 3-13. PRC4000 controller I/O Figure 4. PRC4000 controller I/O
BLK BLUE RED N/C

TB1

Digital output: For direct load control 120/277V 20A AC. Analog output: Outputs 0 to 10 Vdc. Typically used for control of dimmable ballasts. DC power output: 15V 100 mA DC output to power auxiliary devices.

SV1

SV2

N/C 15V AO GND

TB2

Not Used 15 Vdc 100 mA Output Analog Output Ground Universal Input 1 Ground Universal Input 2 Ground Digital Input 1 Ground Digital Input 2 Ground

Wireless Radio

U11 GND U12 GND

TB3

D11 GND D12 GND

Wireless I/O module I/O board layout Figure 3-14 2. Wireless I/O module I/O board layout

Figure 3-14 Wireless I/O module connected Figure 3. Wireless I/O module connected toto aa standard 4x4 junction box standard 4x4 junction box

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Lighting Control Systems Pow-R-Command

Pow-R-Command 4000 and wireless i/O module system overview
The PRC4000 offers a Web browser interface for all your control and configuration. No special software is needed. Through this very familiar interface, you will be able to completely customize and program both the PRC4000 and the wireless I/O module. Integrated memory: All programming for both devices is stored directly on the device through integrated onboard memory. This ensures distributed control that adds to the robustness and integrity of your lighting network. Device specifications: The PRC4000 offers industry-leading technology. Not only does it have a built-in radio to communicate wirelessly directly with each I/O module over the IEEE 802.15.4 standard, but it also offers many advanced features to help coordinate your lighting network. The PRC4000 has a built-in batterybacked time clock. In addition to its advanced time-scheduling feature set, the PRC4000 also offers astronomical time scheduling that dynamically adjusts to your geographic location and time of year. With any automated system, data logging and alarm notifications are essential. To meet this need, the PRC4000 offers an integrated internal data and alarm notification system. This gives you access to valuable information that you would need to quickly see the current status of your lighting system.

3-46

Programming
All programming and configuration is done through a standard Web browser. Once the PRC4000 is set up and given a static IP address, just navigate to that IP address through your Web browser, and you will be prompted for a username and password. The PRC4000 was completely designed from the ground up with the customer in mind. We wanted to make an interface that was very efficient and simple to use. After using it for a short amount of time, you will see just how easy it is to completely customize your lighting control network. Please reference the PRC4000 and wireless I/O module installation guide for more information.

Network philosophy
The PRC4000 and wireless I/O module is a completely wireless network. Each facility will typically have one PRC4000 and up to 99 wireless I/O modules communicating back to it. Each wireless I/O module is digitally addressed from 1 to 99 through onboard rotary address switches. After addressing each wireless I/O module, the PRC4000 will automatically discover the device.

In addition to wireless I/O modules, the PRC4000 can communicate directly to the Pow-R-Command wireless switch. The wireless Easy installation switch adds more local functionality to the wireless system through its onboard I/O. See document TD01412054E for more details. The PRC4000 and wireless I/O module were designed to lower Aside from the wireless communication, the PRC4000 can connect the cost of material and labor involved with installation of a lighting control system. The wireless I/O module can be powered by 120 Vac to a Pow-R-Command RS-485 network with complete access to all of your Pow-R-Command panelboards. or 277 Vac, giving it the ability to be powered by any 120/277 Vac circuit nearby. With that in mind, the wireless I/O module was See Figure 3-17 for a network example. For more information, please designed to easily mount in a drop ceiling. No communication wires reference the PRC4000 and wireless I/O module installation guide. are needed. The I/O module wirelessly communicates back to the PRC4000 through the IEEE 802.15.4 standard. The PRC4000 controller unit can be placed on a desktop or shelf in the facility. 3 For the basic PRC4000 and I/O module system, the only requirements are a 120 Vac outlet and a connection to your facilitys Ethernet network.

Figure PRC4000 Figure3-16 5. PRC4000 Web pages

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3-47

Lighting Control Systems Pow-R-Command

Pow-R-Command 4000 and wireless i/O module system overview

Figure 3-17. Facility Ethernet network Figure 6. Facility Ethernet network

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Lighting Control Systems Pow-R-Command

Pow-R-Command 1000 Wireless Switch

Pow-R-Command 1000 Wireless Switch

3-48

The Pow-R-Command Wireless Switch is a state-of-the-art microprocessor-based, low voltage wireless communication device, based on the 802.15.4 wireless standard.
Each switch has the ability to communicate to a Pow-RCommand 1000 line of lighting controllers through a Pow-RCommand Wireless Switch interface unit or communicate directly to the PRC4000 Wireless Small Building controller. For each switch interface, you can have up to 99 wireless switches connected to the system. This gives distributed lighting control throughout the entire facility at a much lower cost of installation and maintenance. Each Pow-RCommand Wireless Switch is completely customizable and can be programmed to precisely meet the needs of the customers lighting control strategy. The PowR-Command Wireless Switch configuration is stored directly in the integrated memory of the switch that adds to the robustness of the device. In addition to the wireless network communication capabilities, the Pow-R-Command Wireless Switch has built-in input and output capable of connecting photo sensor, occupancy sensor, and dimmable ballasts to achieve fully integrated zone lighting control capability from one device.
Wireless Switch and Wireless Switch Interface Unit

Features

Completely wireless communication to the PowR-Command 1000 line of the lighting controllers through the Pow-R-Command Wireless Switch interface (IEEE 802.15.4 standard) Completely integrates into the facilitys Pow-R-Command 1000 automated lighting control system. Can be connected to the single network with the Pow-R-Command Digital Switch Network devices; up to 99 switches can coexist on the single network Industry-leading customization where each switch button can control any Smart Breaker and/or group in the facility Distributed intelligence achieved through integrated memory storage on each device Each device easily addressed using onboard rotary switches. All the devices are automatically discovered by the Pow-R-Command 1000 line of the controllers, eliminating initial software configuration steps Multiple soft-touch button configurations allow for easy customization of the system. Momentary, gold-plated contacts for each pushbutton Real-time status of breakers and/or groups is shown through status indicators for each button. LED backlit allows quick display of the current systems status On-board digital and analog inputs/outputs allows connection of photo sensors, occupancy sensors, and dimmable ballasts Mounts in standard singlegang switch wall box. No special hardware is required. Fits standard Decora-type wall plate; mounting screws are not visible

Highlights

Wireless network communication implementing the IEEE 802.15.4 standard Network capability with existing Pow-R-Command 1000 line of products Up to 99 wireless switches per single network Onboard rotary switches for ease of addressing Soft-touch 2-, 4-, and 6-pushbutton options available Real-time status indicated through LED status backlit for each button Built-in analog and digital input/output Standard single-gang box mounting Standard Decora -type wall plate fitment Black, white, and almond colors available

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3-49

Lighting Control Systems Pow-R-Command

Physical

Switch network
Pushbutton configuration
2-button 4-button 6-button

Mounts in standard singlegang box spacing Device colors:

Analog input

Analog output

Digital input

12 Vdc output

From PRC controller

In
Out

Wireless switch interface unit

Black White Almond

Custom labeling available Wireless radio (IEEE 802.15.4 standard)

Device I/O

Voltage output of 12V/ 20 mA DC to power auxiliary devices such as a photo sensor or occupancy sensor Analog input for a photo or occupancy sensor Digital input for occupancy sensor Analog output: connect up to 40 dimmable ballasts to each digital switch

Figure 3-18. Switch Network

Wireless switch

Choice of colors almond, white, and black Durable LED pushbuttons Contemporary styling

Standard front Node address settings I/O terminal block Incoming power Wireless radio

Wireless back

Dimensions inches (mm)

4.13 (104.9)

Electrical

24V/100 mA AC power

Figure 3-19. Dimensions

How to order
Wireless switch positions

1.75 (44.5)

Operating environment

Designed for indoor environment Operating temperature: 10C to 40C (14F to 104F) Relative humidity: 10% to 90% non-condensing Atmosphere: non-explosive and non-corrosive Vibration: stationary applicationNEMA level A
Product Line (3 Digits)

PRC WS 4 W
Color (1 Digit) Type of Switch (2 Digits)

PRC = Pow-R-Command

DS = Digital Switch WS = Wireless Switch

Number of Buttons (1 Digit)

2 = 2 Buttons 4 = 4 Buttons 6 = 6 Buttons

B = Black W = White A = Almond

Figure 3-120. How To Order

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Lighting Control Systems Pow-R-Command

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Technical Data TD01412055E

Effective March 2009

Pow-R-Command Digital Switch system overview

General overview
The Pow-R-Command (PRC) Digital Switch is a state-of-the-art microprocessor-based low voltage switch. Each switch has the ability to communicate directly to a Pow-R-Command 1000 line of the controllers over a dedicated switch network. This gives distributed control throughout the entire facility at a much lower cost of installation. In addition to advanced network features, each PRC Digital Switch is completely customizable and can be programmed to precisely meet customers requirements for lighting control. All the programming features are stored directly in each switchs integrated memory, which adds to the robustness of the digital switch network. In addition, each switch is equipped with onboard inputs and outputs, which expands the switchs capability by allowing the connection of photo sensors, occupancy sensors, and/or dimmable ballasts directly to the switch.

Product layout and onboard I/O

The PRC Digital Switch is offered in multiple pushbutton configurations with color options of white, black, or almond. Depending on the pushbutton configuration, each switch has a number of inputs and outputs available. Analog input: 0 to 10 Vdc. Typically used to monitor a photo sensor or occupancy sensor. Analog output: 0 to 10 Vdc. Used primarily for dimmable ballast control. Each analog output can have up to 30 dimmable ballasts connected to it. Digital input: Typically used for dry contact input from an occupancy sensor. DC output: The 12 V/10 mA Vdc output is primarily used to power auxiliary devices such as the occupancy sensor and photo sensor.

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Effective March 2009

Lighting Control Systems Pow-R-Command

Pow-R-Command Digital Switch system overview
Programmable

Pow-R-Command Digital Switch system overview

Addressing switches Onboard I/O

Network connections

With its ability to be custom programmed, each PRC Digital Switch offers complete flexibility to the end user. The PRC Digital Switch comes in two-pushbutton, four-pushbutton, and six-pushbutton configurations. Each pushbutton can be separately programmed to meet the customer requirements. The actions of the pushbutton can be programmed to: Momentary Toggle, Momentary ON, or Momentary OFF operation. The action executed when the pushbutton is pressed can be programmed to command any breaker or number of breakers in the facility. In addition to breaker and zone control, each pushbutton can be set to control multiple dimmable ballasts. Pow-R-Command software: The Pow-R-Command Lighting Optimization Software will be used to configure and program each digital switch. Each configuration parameter is easily set through this user-friendly point and click interface. From the software, the user will have the ability to change a number of switch parameters.

Figure 3-21. Digital switch Table 3-47.

Button Configuration 2-button 4-button 6-button Analog Input P P P Analog Output P P P Digital Input P P X 12 Vdc Output P P P

Switch pushbutton type: Each pushbutton on the switch can be adjusted to be a Momentary Toggle, Momentary ON, or Momentary OFF button type. Switch pushbutton action: Each switch pushbutton on the device can be set up to execute a different action or command. Once the pushbutton is pressed, the switch will send a network command to execute the desired action. This action can be set to turn on any number of breakers throughout the facility, dim multiple ballasts, activate a digital output, and so on. Analog input: The analog input is typically used to monitor a photo sensor or occupancy sensor. The action, like the switch pushbutton action, can be completely customized and typically is set to dim multiple ballasts throughout the facility by setting the analog output. Digital input: The digital input is typically used to monitor an occupancy sensor. The action, like the switch pushbutton and analog input actions, can be completely customized and typically is set to control the Smart Breaker(s) associated with that room or space. The screenshot in Figure 3 shows a typical dimming program for a six-button switch with an occupancy sensor. This programming has set up five incremental dimming levels and an OFF function button on the switch. The value entry is the percentage setting of the analog output to the dimmable ballasts. This gives the ability to set the maximum light output level at the switch. Also, the occupancy sensor input is programmed to activate and deactivate the lights automatically.

Onboard memory

The PRC Digital Switch comes standard with onboard memory to store all programming and configuration. This allows for the switch network to have distributed intelligence. Rather than having all programming information for each switch stored at one centralized location, each switch stores its own configuration on its onboard memory. This keeps the switch network from having a centralized break point. If one switch were to fail, the integrity of the network would not be compromised, and the remaining switches would still function properly.

Easy installation
The PRC Digital Switch was designed to mount into a standard switch box. Switches on the basic network are powered by the Pow-R-Command controller; no additional power supply is required. The network uses standard 23-gauge CAT6 cable, and connections to each switch are made using standard RJ-45 connectors. Each switch can be easily addressed through the onboard rotary switches. For more information on installation, please reference the PRC Digital Switch Installation GuideIL01412025E.

Photo sensor Occupancy sensor Pow-R-Command panel Digital switch Power injector Digital switch network Switch input/output wiring

Figure 3-22. Lighting control in a commercial building

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Pow-R-Command Digital Switch system overview

Lighting Control Systems Pow-R-Command Technical Data TD01412055E

Pow-R-Command Digital Switch system overview

3-52

Effective March 2009

Figure 3-23. Digital Switch programming screen

Network philosophy
Each PRC Digital Switch communicates over a daisy-chained RS-485 peer-to-peer network. The beginning of the network will be a Pow-R-Command 1000 or 2000 Lighting Control panelboard. Each Pow-R-Command controller in the facility can have up to 99 digital switches on its switch network and each facility can have up to 120 Pow-R-Command panelboards on its lighting network. Thats the ability to have up to 11,880 digital switches on the facilitys lighting network. Each digital switch on a basic network is powered by the Pow-R-Command controller; no additional power supply is required. Due to the power being supplied to the switches on the same CAT6 cable as the communication network, there are a few requirements that need to be followed when laying out the switch network:

23-gauge CAT6 wiring should be used Standard RJ-45 connectors should be used to make connections to each switch Due to the current (50 mA) requirements of each switch to operate correctly, a power injector should be installed on the communication network cable before every 16th switch or before the total length of the network reaches 500 ft (whichever comes first)

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3-53 Technical Data TD01412055E

Effective March 2009

Lighting Control Systems Pow-R-Command

Pow-R-Command Digital Switch system overview

Pow-R-Command Digital Switch system overview

As shown in Figure 3-24 , the PRC Digital Switch Network is seamlessly integrated into the facilitys Pow-R-Command Lighting Control Network. Each switch has the ability to send commands to the host Pow-R-Command controller and/or any other Pow-R-Command panelboard on the network, giving it the ability to extend the control to any Smart Breaker in the facility.
Ethernet server

Main network communications PRC1000 PRC1000 PRC1000

Digital switch network

BCB Power and Communication W PRC Expansion Chassis

Power injector IN OUT

Digital switch network

Legend Line type Line type description Main network communications BCB power and communication wiring Digital switch network Wire type Twisted shielded pair 4 conductor 16 AWG cable CAT6 23 AWG Network restrictions 4000 ft max additional 4000 ft with repeater 150 ft max 15 devices and 500 ft max Additional 15 devices and 500 ft with injector

Figure 3-24. Digital Switch Network

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Notes

Notes

Notes

Notes