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Inspection Categorization Plan

The document outlines a testing, operations, and inspection categorization plan for various systems and components of a power plant. It lists numerous systems to be tested including the gas turbine, steam turbine, HRSG, generators, switchgear, transformers, and control and instrumentation systems. For each item, it specifies whether testing will take place at the shop or site, and whether inspection will be witnessed by the EPC contractor, owner or agency. All major equipment and systems will undergo testing at both the shop and site, with inspection witnessed by both the EPC and owner to ensure proper operation and compliance.

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0% found this document useful (0 votes)
668 views6 pages

Inspection Categorization Plan

The document outlines a testing, operations, and inspection categorization plan for various systems and components of a power plant. It lists numerous systems to be tested including the gas turbine, steam turbine, HRSG, generators, switchgear, transformers, and control and instrumentation systems. For each item, it specifies whether testing will take place at the shop or site, and whether inspection will be witnessed by the EPC contractor, owner or agency. All major equipment and systems will undergo testing at both the shop and site, with inspection witnessed by both the EPC and owner to ensure proper operation and compliance.

Uploaded by

karuna346
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Sr. No.

System
/Component
Tests Operations / Characteristics
Test witness
Location
EPC Contractor Owner
A
1
Base Mounted,
Single Shaft
Frame 6B Gas
Turbine with
Compressor,
Combustor &
Load Gear Box
a
b
c
d
e
2
Gas Turbine
Accessory
a
b
3
Lube Oil Module
a
b
4
Gas Module
a Shop Witness Document Review
b Shop Witness Document Review
c Site Witness Witness
5
Inlet Air Filtration
System
a
b
6
Internally
Insulated Exhaust
Gas System
consisting of
Guillotine
Damper, Divertor
Damper and
Bypass Stack
a Site Witness Witness
B
1
Steam Turbine
a
b
Witness Witness
Document Review
Witness Witness
AGENCY
Witness Document Review
Witness Document Review
Shop
Steam Turbine & Auxiliaries
Gas Turbine & Auxiliaries
Witness
INSPECTION CATEGORIZATION PLAN
Site
Shop
MECHANICAL ITEMS
Shop
Shop
c Site Witness Witness
2 Gear Box
a Shop Witness Document Review
3 Lube Oil System
a Shop Witness Document Review
4
Surface
Condenser
a Shop Witness Document Review
5
Gland Steam
Condenser
a Site Witness Witness
6 Vacuum Pumps
a Site Witness Witness
7 Condensate
Extraction Pumps
a Site Witness Witness
C
1
HP & LP Drums
with Internals
a
b
c Site Witness Witness
2
HP & LP Super
Heater Coils,
Evaporator Coils
a Shop Witness Document Review
3
Supplementary
Firing System
a Shop Witness Witness
b Site Witness Witness
4
Chemical Dosing
System
a Shop Witness Witness
b Site Witness Witness
C
1
Boiler Feed
Pumps
a
b
c Site Witness Witness
2 Fuel Gas System
a Shop Witness Document Review
3
Cooling Tower
a Shop Witness Witness
b Site Witness Witness
4
Side Stream
Filtration System
Witness Witness
Witness Witness
Heat Recovery Steam Generator
Shop
Other items
Shop
a Shop Witness Witness
b Site Witness Witness
4
CW Pumps
a Shop Witness Witness
b Site Witness Witness
4
ACW Pumps
a Shop Witness Witness
b Site Witness Witness
4
Miscellaneous
Pumps
a Shop Witness Witness
b Site Witness Witness
4
Plate Heat
Exchanger
a Shop Witness Witness
b Site Witness Witness
4
Compressed Air
System
a Shop Witness Witness
b Site Witness Witness
4
EOT Cranes
a Shop Witness Witness
b Site Witness Witness
4
Fire Fighting
System
comprising of
a Shop Witness Witness
b Site Witness Witness
4
Air Conditioning &
Ventilation
System
comprising of
Compressors,
Dehumidifiers, Air
handling unit and
associated
equipment
a Shop Witness Witness
b Site Witness Witness
4
HP Piping
a Shop Witness Witness
b Site Witness Witness
4
LP Piping
a Shop Witness Witness
b Site Witness Witness
4
HP Valves
a Shop Witness Witness
b Site Witness Witness
4
LP Valves
a Shop Witness Witness
b Site Witness Witness
A
1
Gas Turbine
Generator
Shop Witness Witness
2
Steam Turbine
Generator
Shop Witness Witness
B
1 Generators Shop Witness Witness
2 Transformers Shop Witness Witness
3
Switchyard
Equipments
Shop Witness Witness
4
Generator
Synchronizing
Panel
Shop Witness Witness
5
Unit Control
Panell
Shop Witness Witness
C
1
Segregated Phase
Bus Duct
Shop Witness Witness
2
Non Segregated
Phase Bus Duct
Shop Witness Witness
D
1
Generator
Transformers
Shop Witness Witness
2
Station
Transformers
Shop Witness Witness
3
Auxiliary
Transformers
Shop Witness Witness
E
Shop Witness Witness
F
Shop Witness Witness
G
1 MV Switchgear Shop Witness Witness
2 LV Switchgear Shop Witness Witness
H
1 Batteries Shop Witness Witness
2
Float Cum Boost
Charger Panels
Shop Witness Witness
Substation Automation System
Switchgear
DC System
Generator & Accessories including Automatic Voltage Regulator
Control & Relay Panels
Bus Ducts
Transformerss
GIS Equipments
ELECTRICAL ITEMS
I
1 Batteries Shop Witness Witness
2 Inverter Panels Shop Witness Witness
J
1
Valves &
Actuators
Shop Witness Witness
2 Pumps Shop Witness Witness
3 Fans Shop Witness Witness
K
Shop Witness Witness
L
Shop Witness Witness
M
Shop Witness Witness
N
1
HT & LT Power
Cables
Shop Witness Witness
2 Control Cables Shop Witness Witness
3
Cable Trays &
Accessories
Shop Witness Witness
N
1
Earthing System
Including
Generator Neutral
Grounding
Transformers,
Neutral
Grounding
Resistors
Shop Witness Witness
2
Distribution
Board Including
ACDB, DCDB,
MLDB, Lighting
Transformer,
Lighting Panel,
Fixtures, Local
Push Button
Stations, Local
Control Panels etc
for Illumination
System,
Communication
System, Fire
Alarm Panels.
Shop Witness Witness
3
Elevator &
Accessories
Shop Witness Witness
C
1
Distributed
Control System
(DCS)
Shop Witness Witness
2
GTG control
system
a Shop
b Shop
3
STG control
system
a Shop Witness Witness
b Shop & Site Witness Witness
c Site Witness Witness
4 Control valves
a Shop Witness Witness
b Shop & Site Witness Witness
c Site Witness Witness
5
PLC based control
system
Variable Frequency Drives
Transmission Lines Conductors & Accessories
Meters including ABT meters with kiosk
Diesel Generator Set & Auto on Main Failure Panel
Miscellaneous Items
UPS System
Motors for
Witness Witness
CONTROL & INSTRUMENTATION ITEMS
a Shop Witness Witness
b Shop & Site Witness Witness
c Site Witness Witness
6
Steam and Water
Analysis System
(SWAS)
a Shop Witness Witness
b Shop & Site Witness Witness
c Site Witness Witness
7
Vibration
Monitoring
System
a Shop Witness Witness
b Shop & Site Witness Witness
c Site Witness Witness

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