Engineering Procedure
Electrical 
 
 
 
 
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EP 19 00 00 03 SP
 COMMISSIONING OF TRANSLAY 
PILOT WIRE PROTECTION SCHEME 
Version 2.1 
Issued April 2013 
Owner:  Chief Engineer, Electrical 
Approved 
by: 
Neal Hook 
Chief Engineer 
Electrical 
Authorised 
by: 
Neal Hook 
Chief Engineer 
Electrical 
Disclaimer 
This document was prepared for use on the RailCorp Network only. 
RailCorp makes no warranties, express or implied, that compliance with the contents of this document shall be 
sufficient to ensure safe systems or work or operation. It is the document users sole responsibility to ensure that the 
copy of the document it is viewing is the current version of the document as in use by RailCorp. 
RailCorp accepts no liability whatsoever in relation to the use of this document by any party, and RailCorp excludes 
any liability which arises in any manner by the use of this document. 
Copyright 
The information in this document is protected by Copyright and no part of this document may be reproduced, altered, 
stored or transmitted by any person without the prior consent of RailCorp. 
  UNCONTROLLED WHEN PRINTED  Page 1 of 6 
RailCorp Engineering Procedure  Electrical       
Commissioning of Translay Pilot Wire Protection Scheme  EP 19 00 00 03 SP 
 
 
 
 
RailCorp    Page 2 of 6 
Issued April 2013   UNCONTROLLED WHEN PRINTED  Version 2.1 
Document control 
 
Version  Date  Summary of change 
  August 2002  Last Technical Review 
2.0  May 2010  Application of TMA 400 format 
2.1  April 2013  Update template 
 
 
 
RailCorp Engineering Procedure  Electrical       
Commissioning of Translay Pilot Wire Protection Scheme  EP 19 00 00 03 SP 
 
 
 
 
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Issued April 2013   UNCONTROLLED WHEN PRINTED  Version 2.1 
Contents 
 
1  Introduction .............................................................................................................................4 
2  Scope and Application ...........................................................................................................4 
3  Definitions & Abbreviations ...................................................................................................5 
4  Pre-Commissioning Procedure .............................................................................................5 
5  Commissioning Procedure ....................................................................................................5 
5.1  Pilot Circuit Measurements and Testing...................................................................................5 
5.2  HMB4 Loop Resistance Compensation and Sensitivity............................................................5 
5.3  Supervision Relay Adjustment..................................................................................................5 
5.4  Verifying Phasing Between Substations ...................................................................................5 
6  Post Commissioning Procedure ...........................................................................................6 
6.1  Verifying Failure Alarms............................................................................................................6 
6.2  Supervision Relay Re-Adjustment............................................................................................6 
7  Data Set associated with the Equipment ..............................................................................6 
 
 
RailCorp Engineering Procedure  Electrical       
Commissioning of Translay Pilot Wire Protection Scheme  EP 19 00 00 03 SP 
 
 
 
 
1  Introduction  1  Introduction 
The most common type of unit protection used on the RailCorp high voltage network is 
Translay pilot wire protection. This publication sets out the general requirements for the 
testing and the recording of test results during the commissioning of a new Translay pilot 
wire protection scheme. The relevant sections of this publication shall also apply when an 
existing  Translay  pilot  wire  protection  scheme  is  re-commissioned  following  any 
alterations to the system. 
The most common type of unit protection used on the RailCorp high voltage network is 
Translay pilot wire protection. This publication sets out the general requirements for the 
testing and the recording of test results during the commissioning of a new Translay pilot 
wire protection scheme. The relevant sections of this publication shall also apply when an 
existing  Translay  pilot  wire  protection  scheme  is  re-commissioned  following  any 
alterations to the system. 
2  Scope and Application  2  Scope and Application 
Translay  protection  schemes  exist  throughout  the  RailCorp  high  voltage  network  and 
are a very important element in the overall protection of the high voltage system. 
Translay  protection  schemes  exist  throughout  the  RailCorp  high  voltage  network  and 
are a very important element in the overall protection of the high voltage system. 
The most common Translay scheme used in the RailCorp network is that using HMB4 
relays made by GEC Alsthom.  Refer to Figure 1.  These relays use the output of current 
transformers  (CTs)  to  represent  the  3  phase  currents  in  the  form  of  a  single  phase 
voltage.  The voltages produced by each relay are proportional to the current flowing in 
the transmission line being protected.  A relay is installed on each end of the line.  Under 
normal conditions, the voltages produced by the HMB4 relay at each end of the feeder 
should have the same magnitude and phase and negligible ac current should flow around 
the pilot circuit. 
The most common Translay scheme used in the RailCorp network is that using HMB4 
relays made by GEC Alsthom.  Refer to 
 
Figure 1.  These relays use the output of current 
transformers  (CTs)  to  represent  the  3  phase  currents  in  the  form  of  a  single  phase 
voltage.  The voltages produced by each relay are proportional to the current flowing in 
the transmission line being protected.  A relay is installed on each end of the line.  Under 
normal conditions, the voltages produced by the HMB4 relay at each end of the feeder 
should have the same magnitude and phase and negligible ac current should flow around 
the pilot circuit. 
 
C.T. 1  C.T. 2 
Feeder
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Figure 1 - HMB4 pilot wire scheme between two substations  Figure 1 - HMB4 pilot wire scheme between two substations 
Note:  Pilot wire relay detects faults between CT1 and CT2 only.  Note:  Pilot wire relay detects faults between CT1 and CT2 only. 
When a fault occurs on a feeder, ac current flows in the pilots due to the imbalance of the 
currents at each end and the corresponding difference in pilot voltage produced by each 
relay. 
When a fault occurs on a feeder, ac current flows in the pilots due to the imbalance of the 
currents at each end and the corresponding difference in pilot voltage produced by each 
relay. 
A d.c. pilot supervision current does, however, normally flow around the pilot circuit.  This 
is injected onto the pilots at a pilot isolation transformer at one of the substations.  The 
substation at which the current is injected is referred to as the sending end substation. 
A d.c. pilot supervision current does, however, normally flow around the pilot circuit.  This 
is injected onto the pilots at a pilot isolation transformer at one of the substations.  The 
substation at which the current is injected is referred to as the sending end substation. 
In addition, RailCorp has adopted the practice of installing current check relays in pilot 
wire schemes.  By installing the trip contacts of these current check relays in series with 
the  trip contacts of  the HMB4  relays,  the circuit  breakers  are  then  only  operated when 
both relays detect a fault.  This practice effectively ensures that no ACCB trips arise from 
the pilots being tampered with or failing. 
In addition, RailCorp has adopted the practice of installing current check relays in pilot 
wire schemes.  By installing the trip contacts of these current check relays in series with 
the  trip contacts of  the HMB4  relays,  the circuit  breakers  are  then  only  operated when 
both relays detect a fault.  This practice effectively ensures that no ACCB trips arise from 
the pilots being tampered with or failing. 
Hence an ACCB will only trip if the HMB4 operates and the fault current is of sufficient 
magnitude to pick-up the current check relays. 
Hence an ACCB will only trip if the HMB4 operates and the fault current is of sufficient 
magnitude to pick-up the current check relays. 
Substation No.2 
Substation No.1 
Isolation 
transformer 
Pilot wires 
Isolation 
transformer 
HMB4 
& check 
rela
HMB4  
& check 
rela ys  ys 
RailCorp Engineering Procedure  Electrical       
Commissioning of Translay Pilot Wire Protection Scheme  EP 19 00 00 03 SP 
 
 
 
 
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3  Definitions & Abbreviations 
ACCB Alternating Current Circuit Breaker 
CT Current Transformer 
EOC Electrical Operating Centre 
4  Pre-Commissioning Procedure 
In substations where one bus section ACCB provides protection for two feeders, a check 
shall be carried out to ensure the connections between the bus section and the rectifier 
current transformers are correct. 
5  Commissioning Procedure 
5.1  Pilot Circuit Measurements and Testing 
Measure and record the pilot insulation resistance. 
  Pilot no.1 to earth. 
  Pilot no.2 to earth. 
  Pilot no.1 to Pilot no.2. 
The insulation resistance shall be greater than 5 M. 
Measure  and  record  the  pilot  circuit  capacitance.  The  pilot  capacitance  shall  be  in  the 
order of 0.05 F/km. 
Measure and record the pilot loop resistance. 
5.2  HMB4 Loop Resistance Compensation and Sensitivity 
Compensation shall be set on the HMB4 relay to ensure the relay is working within its 
designed loop resistance of 1000 .  
5.3  Supervision Relay Adjustment 
Adjust the SJ A pilot supervision unit to ensure that the output from its Wheatstone bridge 
circuit is at a minimum under normal pilot conditions. The voltage shall be set as close to 
zero as possible achievable, at least within 20 mV. 
Measure and record the voltage from the SJ A pilot supervision unit. 
5.4  Verifying Phasing Between Substations 
Tests shall be conducted to verify that, for each phase, current entering the feeder at one 
end and leaving the feeder at the other results in the output of both HMB4 relays being of 
essentially the same phase and magnitude. 
RailCorp Engineering Procedure  Electrical       
Commissioning of Translay Pilot Wire Protection Scheme  EP 19 00 00 03 SP 
 
 
 
 
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6  Post Commissioning Procedure 
6.1  Verifying Failure Alarms 
Verify, and record, by means of simulated failures, such as opening links and fuses, all 
relevant alarms and flags, including: 
  pilot circuit failure relay flag 
  open pilot alarm at EOC 
  supervisory supply failure relay flag 
  HMB4 flags 
  current check relay flag 
6.2  Supervision Relay Re-Adjustment  
Check  and  record  the  dc  voltage  across  the  test  terminals  of  the  supervision  relay  to 
ensure that the voltage has not changed significantly. 
Adjust  and  record  the  voltage  if  the  potentiometer  is  required  to  be  readjusted  for 
minimum dc voltage. 
7  Data Set associated with the Equipment 
The  results  of  the  Pre-commissioning,  Commissioning  and  Post  Commissioning 
procedures shall be recorded and maintained by the Maintenance Provider responsible 
for the installation in which the pilot wire protection equipment is installed. These results 
include: 
  Pilot insulation resistance; 
o  Pilot no. 1 to earth; 
o  Pilot no. 2 to earth; 
o  Pilot no. 1 to Pilot no. 2; 
  Pilot circuit capacitance; 
  Pilot loop resistance; 
  SJ A pilot supervision voltage; 
  Verification of alarms and flags; 
  pilot circuit failure relay flag; 
  open pilot alarm at EOC; 
o  supervisory supply failure relay flag; 
o  HMB4 flags; 
o  current check relay flag; 
o  Supervision relay dc test voltage.