Rubber Lining for Projects

Trelleborg Rubber Lining - the ONE safeguard for

wear and corrosion protection.
Trelleborg Rubber Linings can be applied to many surfaces to
signicantly reduce abrasive wear, provide impact resistance or to
prevent corrosion of base structures.
What makes Trelleborg unique is our ability to manufacture Rubber
Linings in either cold cured sheet or utilize our hot cure autoclave
facilities in Perth, Brisbane or Singapore.
If it is impractical to ship items to our facilities - we can come to you! We
manufacture, supply and install our linings - ONE NAME, ONE SOURCE,
ONE SYSTEM... TRELLEBORG.
What can be coated with Trelleborg Rubber?
Steel is the structural material most lined with rubber, but new methods
of adhesion now enable the lining of other substrates such as -
stainless steel and aluminium with specic elastomers. Concrete linings
are also possible for mining refurbishment situations.
Examples of mining equipment that has been lined by Trelleborg -
some also include fabrication:
Agitator Shafts and Blades
Conveyor Pulleys
Pulp Lifters
Pipes and Spool Packages
Bafes and Spirals
Trommels
Cross Beams
Tanks and Vessels
Trunnions
Preformed Liners
Chutes
Hoppers
It is preferable to have the lining done at our premises either in Perth,
Brisbane or Singapore, where special facilities are available and
vulcanizing can be done in our autoclaves. Closed tanks can also be
used as their own autoclaves
However, constructions that are either too large or unable to be
relocated to be vulcanized in our autoclaves, can be lined and cured on
site.
Special qualities of rubber have been developed for this purpose and a
low temperature curing process is widely used. Our cured rubber linings
can provide another solution.
T-LINE 40UC (Uncured)
Features: Autoclave cured black, soft natural rubber for superior wet
abrasive resistant applications.
Applications: Ideal for slurry pipework, chutes and vessels.
Colour: BLACK
PROPERTIES UNITS STANDARD VALUES
Specic Gravity g/cm
3
DIN 53479 1.00
Hardness Shore A ASTM D2240 40+/-5
Tensile Strength MPa ASTM D412 15
Elongation % ASTM D412 550
Tear Strength N/mm ASTM D624 40
Abrasion Loss mm
3
DIN 53516 80 at 5N
Temperatures

C 35/+70
Trelleborg Uncured Rubber Linings
T-LINE 60UC (Uncured)
Features: Autoclave cured black, soft natural rubber for superior dry
abrasion and high impact applications.
Applications: Ideal for agitator shafts/blades, feeders, chutes, distribution
points & pulley lagging.
Colour: BLACK
PROPERTIES UNITS STANDARD VALUES
Specic Gravity g/cm
3
DIN 53479 1.12
Hardness Shore A ASTM D2240 62+/-5
Tensile Strength MPa ASTM D412 20
Elongation % ASTM D412 400
Tear Strength N/mm ASTM D624 60
Abrasion Loss mm
3
DIN 53516 90 at 10N
Temperatures

C 50/+85
Note: Typical properties based on laboratory cured samples.
Compound service available to design to specic customer application of operating
conditions.
TESA RED 40BL (Bonding Layer)
Features: TESA RED has premium wet abrasion resistance, high self
cleaning with excellent exibility.
Applications: Ideal for lining of slurry pipework, chutes, tanks, cyclones, oat
cells, launders & distribution areas.
Colour: RED
PROPERTIES UNITS STANDARD VALUES
Specic Gravity g/cm
3
DIN 53479 1.00
Hardness Shore A ASTM D2240 40+/-5
Tensile Strength MPa ASTM D412 20
Elongation % ASTM D412 650
Tear Strength N/mm ASTM D624 30
Abrasion Loss mm
3
DIN 53516 80 at 5N
Temperatures

C -40/+80
Trelleborg Cured Rubber Linings
TESA 60BL (Bonding Layer)
Features: Superior resistance to dry abrasion & high impact. Excellent cut
& gouge properties when sharp, heavy coarse particles present.
Applications: Ideal for vibratory feeders, impact chutes, transfer points,
distribution bins & pulley lagging.
Colour: BLACK
PROPERTIES UNITS STANDARD VALUES
Specic Gravity g/cm
3
DIN 53479 1.12
Hardness Shore A ASTM D2240 62+/-5
Tensile Strength MPa ASTM D412 18
Elongation % ASTM D412 400
Tear Strength N/mm ASTM D624 50
Abrasion Loss mm
3
DIN 53516 90 at 10N
Temperatures

C -50/+85
BUTYL
Features: A premium synthetic rubber with excellent chemical resistance.
It has a high resistance to temperature and permeation. The
product has very good weathering properties. This sheeting is
available with a CN bonding layer (subject to special order).
Applications: Lining of pipes, mixing and storage tanks, columns as well as
gaskets and seals in industrial.
Colour: BLACK
PROPERTIES UNITS STANDARD VALUES
Specic Gravity g/cm
3
1.2
Hardness Shore A ASTM D2240 60+/-5
Tensile Strength MPa ASTM D412 9
Elongation % ASTM D412 500
Tear Strength N/mm ASTM D624 40
Temperatures

C -40/+130
REDBACK 43 BL
Features: Unique two colour abrasion resistant compounds - enables
monitoring of wear.
Applications: Lining of chutes, vessels, sumps when critical wear monitoring
is required.
Colour: BLACK ON RED with CN BONDING LAYER
Dimensions: 6mm Black on 3mm Red, 10mm Black on 5mm Red x 1200mm
x 10 metres.
Technical Specication: Polymer - NR.
PROPERTIES UNITS STANDARD VALUES
Specic Gravity g/cm
3
DIN 53479 1.00
Hardness Shore A ASTM D2240 435
Tensile Strength MPa ASTM D412 15
Elongation % ASTM D412 550
Tear Strength N/mm ASTM D624 60
Abrasion Loss mm
3
DIN 53516 85
Temperatures

C -40 / +80
REDBACK 60 BL
Features: Superior resistant to dry abrasion and high impact. Exccellent
cut and gouge properties when sharp, heavy coarse particles
present.
Applications: Transfer points, vibratory feeders, impact chutes, distribution
bins, pulley lagging.
Colour: BLACK ON RED with CN BONDING LAYER.
Dimensions: 6mm Black on 3mm Red, 10mm Black on 5mm Red x 1200mm
x 10 metres.
Technical Specication: Polymer - NR.
PROPERTIES UNITS STANDARD VALUES
Specic Gravity g/cm
3
DIN 53479 1.12
Hardness Shore A ASTM D2240 625
Tensile Strength MPa ASTM D412 18
Elongation % ASTM D412 400
Tear Strength N/mm ASTM D624 50
Abrasion Loss mm
3
DIN 53516 90
Temperatures

C -50 / +85
Flange Weld Prole Details
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Butt Weld Details
Internal / External Corner Weld Details
Rubber Lining & Skive Location
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Dimension of piping
The max. possible size for dimension of piping for rubber lining
A
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A
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R1
E1
90 Long Elbow
45 Long Elbow
Tee
Straight pipe with branch Reducer
L1 L2
L4
B
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L3
Size
Long Elbow
Tee
Reducer
Straight pipe with
branch
90
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45
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(1) (2)
(B) (A) A1 E1 A2 E2 B L3 L1 L2 B L4
1B B 25 A 90 300 90 300 80 2,000 - 2,000 - -
11/4 B 32 A 95 300 95 300 85 2,000 120 2,000 - -
1 1/2 B 40 A 100 300 100 300 90 2,000 120 2,000 - -
2 B 50 A 115 500 115 500 100 5,500 130 5,500 - -
2 1/2 B 65 A 130 500 130 500 115 5,500 150 5,500 - -
3 B 80 A 150 1,000 150 1,000 125 5,500 150 5,500 - -
3 1/2 B 90 A 170 1,500 170 1,500 135 5,500 160 5,500 - -
4 B 100 A 190 1,500 190 1,500 145 5,500 160 5,500 145 1,000
5 B 125 A 195 3,000 195 3,000 165 5,500 200 5,500 165 1,000
6 B 150 A 230 3,000 230 3,000 1990 5,500 220 5,500 190 1,000
8 B 200 A 310 3,000 310 3,000 225 5,500 230 5,500 225 1,500
10 B 250 A 385 3,000 385 3,000 270 5,500 250 5,500 270 1,500
12 B 300 A 465 3,000 465 3000 310 5,500 300 5,500 310 1,500
14 B 350 A 540 3,000 540 3000 340 5,500 480 5,500 340 1,500
16 B 400 A 615 3,000 615 3,000 370 5,500 500 5,500 370 1,500
18 B 450 A 695 1,000 695 3,000 410 5,500 530 5,500 410 1,500
20 B 500 A 770 1,000 770 3,000 450 5,500 650 5,500 450 1,500
22 B 550 A 845 5,500 800 5,500 490 5,500 650 5,500 490 1,500
24 B 600 A 920 5,500 900 5,500 500 9,000 650 9,000 500 5,500
26 B 650 A 1,000 5,500 1,000 5,500 565 9,000 (900) 9,000 565 9,000
28 B 700 A 1,075 9,000 1,000 9,000 570 9,000 (900) 9,000 570 9,000
30 B 750 A 1,150 9,000 1,100 9,000 625 9,000 (900) 9,000 625 9,000
32 B 800 A 1,225 9,000 1,200 9,000 640 9,000 900 9,000 640 9,000
34 B 850 A 1,300 9,000 1,300 9,000 700 9,000 900 9,000 700 9,000
36 B 900 A 1,380 9,000 1,400 9,000 740 9,000 900 9,000 740 9,000
38 B 950 A 1,455 9,000 1,400 9,000 780 9,000 900 9,000 780 9,000
40 B 1000 A 1,530 9,000 1,500 9,000 820 9,000 900 9,000 820 9,000
Projects completed for major customers include:
Gorro Nickel
SPX Olympic Dam
Ausenco Bemax Spools
Ravensthorpe
BHP
Rio Tinto
Monadelphous
Tiwest Shutdown 2010
Fortescue Desands Project
Overseas Project - Cebu, Philippines.
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Brisbane
Phone +61 (7) 3866 7444
Facsimile + 61 (7) 3263 4912
Email: tqr.info@trelleborg.com
www.trelleborg.com.au
Perth
Phone +61 (8) 9256 6000
Facsimile + 61 (8) 9353 5990
Email: tqr.info@trelleborg.com
www.trelleborg.com.au