Torque & Service Specifications
Torque & Service Specifications
STANDARD BOLT
SS00F-01
Hexagon head
bolt 2
Protruding 5T
lines
Grooved
Hexagon
flange bolt 2
Protruding 6T 6T
w/ washer
lines
hexagon bolt
Hexagon head
bolt 3
Protruding 7T Welded bolt
lines
Hexagon head
4T
bolt 4
Protruding 8T
lines
V06821
in.·lbf in.·lbf
in.·lbf in.·lbf
V00079
MAINTENANCE
SS0DJ-01
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Front seat x Body 37 375 27
Front suspension member x Body Front side 125 1,280 92
Rear side 200 2,040 148
SERVICE DATA
Compression at 250 rpm STD 1,275 kPa (13.0 kgf/cm2, 185 psi) or more
pressure Minimum 1,079 kPa (11.0 kgf/cm2, 156 psi)
Difference of pressure between each cylinder 98 kPa (1.0 kgf/cm2, 14 psi) or less
Valve at cold Intake 0.15 - 0.25 mm (0.006 - 0.010 in.)
clearance Exhaust 0.25 - 0.35 mm (0.010 - 0.014 in.)
Adjusting shim (for repair part) Mark 2.500 2.500 mm (0.0984 in.)
Mark 2.550 2.550 mm (0.1004 in.)
Mark 2.600 2.600 mm (0.1024 in.)
Mark 2.650 2.650 mm (0.1043 in.)
Mark 2.700 2.700 mm (0.1063 in.)
Mark 2.750 2.750 mm (0.1083 in.)
Mark 2.800 2.800 mm (0.1102 in.)
Mark 2.850 2.850 mm (0.1122 in.)
Mark 2.900 2.900 mm (0.1142 in.)
Mark 2.950 2.950 mm (0.1161 in.)
Mark 3.000 3.000 mm (0.1181 in.)
Mark 3.050 3.050 mm (0.1201 in.)
Mark 3.100 3.100 mm (0.1220 in.)
Mark 3.150 3.150 mm (0.1240 in.)
Mark 3.200 3.200 mm (0.1260 in.)
Mark 3.250 3.250 mm (0.1280 in.)
Mark 3.300 3.300 mm (0.1299 in.)
Ignition timing w/ Terminals TE1 and E1 connected of DLC1 10° BTDC @ idle
Idle speed 700 ± 50 rpm
Timing belt Protrusion (from housing side) 8.0 - 8.8 mm (0.315 - 0.346 in.)
tensioner
Valve (cont’d) Stem oil clearance STD Intake 0.025 - 0.060 mm (0.0010 - 0.0024 in.)
Exhaust 0.030 - 0.065 mm (0.0012 - 0.0026 in.)
Maximum Intake 0.08 mm (0.0031 in.)
Exhaust 0.10 mm (0.0039 in.)
Margin thickness STD 0.8 - 1.2 mm (0.031 - 0.047 in.)
Minimum 0.5 mm (0.020 in.)
Valve spring
Deviation Maximum 2.0 mm (0.079 in.)
Free length 41.70 mm (1.6417 in.)
Installed tension at 34.5 mm (1.358 in.) 186.2 - 206.0 N (19.0 - 21.0 kgf, 42 - 46 lbf)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Cylinder head cover x Cylinder head 8.3 85 74 in.·lbf
Timing belt plate x Oil pump 7.8 80 69in.·lbf
Idler pulley x Oil pump 34 350 25
Crankshaft pulley x Crankshaft 324 3,300 239
Camshaft timing pulley x Camshaft 79 810 59
Timing belt tensioner x Oil pump 26 270 20
PS pump front bracket x PS vane pump 58 590 43
PS pump front bracket x A/C compressor 52 530 38
PS pump pulley x PS vane pump 43 430 32
Drive belt tensioner x Cylinder head 21 210 15
EGR cooler x Cylinder head 8.8 90 78 in.·lbf
ECT sensor x Cylinder head 25 250 18
ECT sensor gauge x Cylinder head 15 150 11
Engine hanger x Cylinder head 39 400 29
Cylinder head x Cylinder block 1st 34 350 25
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
Camshaft bearing cap x Cylinder head 20 200 14
No.4 timing belt cover x Cylinder head 7.8 80 69 in.·lbf
Intake manifold x Cylinder head 27 280 20
Fuel input pipe x Delivery pipe 42 420 30
Intake manifold stay x Intake manifold, Cylinder block 39 400 29
Water outlet x Cylinder head 21 210 15
Air intake chamber x Intake manifold 27 280 20
Vacuum control valve set x Intake manifold 21 210 15
No.2 vacuum pipe x Air intake chamber 27 280 20
No.2 vacuum pipe x Intake manifold 27 280 20
Air intake chamber stay x Cylinder head 18 185 13
Air intake chamber stay x Air intake chamber 18 185 13
PS pump rear stay x PS pump bracket 39 400 29
PS pump rear stay x Intake manifold stay 39 400 29
PS vane pump x PS pump bracket 58 590 43
Exhaust manifold x Cylinder head 39 400 29
Main bearing cap x Cylinder block 1st 44 450 33
2nd Turn 90° Turn 90° Turn 90°
Connecting rod cap x Connecting rod 1st 29 300 22
2nd Turn 90° Turn 90° Turn 90°
SERVICE DATA
Compression at 250 rpm STD 1,079 kPa (11.0 kgf/cm2, 156 psi) or more
pressure Minimum 883 kPa (9.0 kgf/cm2, 128 psi)
Difference of pressure between each cylinder 98 kPa (1.0 kgf/cm2, 14 psi) or less
Valve at cold Intake 0.15 - 0.25 mm (0.006 - 0.010 in.)
clearance Exhaust 0.25 - 0.35 mm (0.010 - 0.014 in.)
Adjusting shim (for repair part) Mark 2.500 2.500 mm (0.0984 in.)
Mark 2.550 2.550 mm (0.1004 in.)
Mark 2.600 2.600 mm (0.1024 in.)
Mark 2.650 2.650 mm (0.1043 in.)
Mark 2.700 2.700 mm (0.1063 in.)
Mark 2.750 2.750 mm (0.1083 in.)
Mark 2.800 2.800 mm (0.1102 in.)
Mark 2.850 2.850 mm (0.1122 in.)
Mark 2.900 2.900 mm (0.1142 in.)
Mark 2.950 2.950 mm (0.1161 in.)
Mark 3.000 3.000 mm (0.1181 in.)
Mark 3.050 3.050 mm (0.1201 in.)
Mark 3.100 3.100 mm (0.1220 in.)
Mark 3.150 3.150 mm (0.1240 in.)
Mark 3.200 3.200 mm (0.1260 in.)
Mark 3.250 3.250 mm (0.1280 in.)
Mark 3.300 3.300 mm (0.1299 in.)
Ignition timing w/ Terminals TE1 and E1 connected of DLC1 10° BTDC @ idle
Idle speed 650 ± 50 rpm
Timing belt Protrusion (from housing side) 8.0 - 8.8 mm (0.315 - 0.346 in.)
tensioner
Valve (cont’d) Stem oil clearance STD Intake 0.025 - 0.060 mm (0.0010 - 0.0024 in.)
Exhaust 0.030 - 0.065 mm (0.0012 - 0.0026 in.)
Maximum Intake 0.08 mm (0.0031 in.)
Exhaust 0.10 mm (0.0039 in.)
Margin thickness STD 0.8 - 1.2 mm (0.031 - 0.047 in.)
Minimum 0.5 mm (0.020 in.)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Cylinder head cover x Cylinder head 5.4 55 48 in.·lbf
Timing belt plate x Oil pump 7.8 80 69in.·lbf
Idler pulley x Oil pump 34 350 25
Crankshaft pulley x Crankshaft 324 3,300 239
Camshaft timing pulley x Camshaft 79 810 59
Timing belt tensioner x Oil pump 26 270 20
PS pump front bracket (2JZ-GE) x PS vane pump 58 590 43
PS pump front bracket (2JZ-GE) x A/C compressor 52 530 38
PS pump pulley x PS vane pump 43 430 32
Drive belt tensioner x Cylinder head 21 210 15
Drive belt tensioner damper (M/T) x Tensioner arm 20 200 14
Drive belt tensioner damper (M/T) x Tensioner bracket 20 200 14
EGR cooler x Cylinder head 8.8 90 78 in.·lbf
Engine hanger x Cylinder head 39 400 29
Camshaft position sensor x Cylinder head 8.8 90 78 in.·lbf
Cylinder head x Cylinder block 1st 34 350 25
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
Camshaft bearing cap x Cylinder head 20 200 14
No.4 timing belt cover x Cylinder head 7.8 80 69 in.·lbf
Intake manifold x Cylinder head 27 280 20
Fuel input pipe x Delivery pipe 42 420 30
Intake manifold stay x Intake manifold, Cylinder block 39 400 29
Water outlet x Cylinder head 21 210 15
Air intake chamber x Intake manifold 27 280 20
PS pump rear stay x PS pump bracket 39 400 29
PS vane pump x PS pump bracket 58 590 43
Exhaust manifold x Cylinder head 39 400 29
Pressure tank x Intake manifold 21 210 15
Main bearing cap x Cylinder block 1st 44 450 33
2nd Turn 90° Turn 90° Turn 90°
Connecting rod cap x Connecting rod 1st 29 300 22
2nd Turn 90° Turn 90° Turn 90°
TURBOCHARGING (2JZ-GTE)
SS0DO-02
SERVICE DATA
Turbocharger Turbocharging pressure 61 - 75 kPa (0.62 - 0.76 kgf/cm2, 8.8 - 10.8 psi)
Impeller wheel axial play Maximum 0.162 mm (0.0064 in.)
Impeller wheel radial play Maximum 0.110 mm (0.0045 in.)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Front lower arm bracket stay x Front suspension Bolt 44 450 33
Nut 59 600 43
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
EGR valve x Air Intake chamber 21 210 15
EGR gas temperature sensor x EGR valve 20 200 14
EGR pipe x Cylinder head 27 280 20
EGR valve x EGR pipe 64 650 47
No.2 front exhaust pipe (Front TWC) x Exhaust manifold 62 630 46
Pipe support bracket x Transmission 43 440 32
No.2 front exhaust pipe (Front TWC) x Front exhaust pipe (Rear TWC) 43 440 32
Front exhaust pipe (Rear TWC) x Center exhaust pipe 43 440 32
Heated oxygen sensor x Front exhaust pipe 20 200 14
SFI (2JZ-GTE)
SS0DU-02
SERVICE DATA
Fuel pressure Fuel pressure at no vacuum 226 - 275 kPa (2.3 - 2.8 kgf/cm2, 33 - 40 psi)
regulator
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Fuel line for union bolt 29 300 22
for flare nut 30 310 22
COOLING
SS0DW-01
SERVICE DATA
Thermostat Valve opening temperature 80 - 84°C (176 - 183°F)
Valve lift at 95°C (203°F) 8.5 mm (0.335 in.) or more
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Engine drain plug x Cylinder block 29 300 22
Fan x Fluid coupling 7.4 75 65 in.·lbf
Water pump x Cylinder block 21 210 15
Water pump x No.2 water bypass pipe 21 210 15
Generator x Water pump 37 380 27
Generator x Cylinder block 37 380 27
Water bypass outlet (2JZ-GE) x Cylinder head 8.8 90 78 in.·lbf
Water outlet (2JZ-GTE) x Cylinder head 21 210 15
Fluid coupling assembly x Water pump pulley 16 165 12
Water inlet x Water pump 2JZ-GE 8.8 90 78 in.·lbf
2JZ-GTE 21 210 15
LUBRICATION
SS0DY-07
SERVICE DATA
Oil pressure at idle speed 49 kPa (0.5 kgf/cm2, 7.1 psi) or more
at 3,000 rpm 324 - 579 kPa (3.3 - 5.9 kgf/cm2, 49 - 84 psi)
Oil pump Tip clearance STD 0.060 - 0.240 mm (0.0024 - 0.0094 in.)
(2JZ-GE) Maximum 0.30 mm (0.0118 in.)
Body clearance STD 0.100 - 0.175 mm (0.0039 - 0.0069 in.)
Maximum 0.20 mm (0.0079 in.)
Side clearance STD 0.030 - 0.090 mm (0.0012 - 0.0035 in.)
Maximum 0.12 mm (0.0047 in.)
Oil pump Tip clearance STD 0.056 - 0.326 mm (0.0022 - 0.0128 in.)
(2JZ-GTE) Maximum 0.40 mm (0.0157 in.)
Body clearance STD 0.080 - 0.135 mm (0.0031 - 0.0053 in.)
Maximum 0.16 mm (0.0063 in.)
Side clearance STD 0.020 - 0.065 mm (0.0007 - 0.0026 in.)
Maximum 0.10 mm (0.0039 in.)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
A/C compressor x Cylinder block Stud bolt 26 265 19
Bolt and nut 52 530 38
IGNITION (2JZ-GTE)
SS0E2-02
SERVICE DATA
Spark plug Recommended spark plug DENSO PK20R11
NGK BKR6EP11
Correct electrode gap for new plug 1.1 mm (0.043 in.)
Maximum electrode gap for used plug 1.3 mm (0.051 in.)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Spark plug x Cylinder head 18 180 13
Ignition coil bracket x Cylinder head 8.8 90 78 in.·lbf
Camshaft position sensor x Cylinder head 8.8 90 78 in.·lbf
Engine hanger x Cylinder head 39 400 29
Crankshaft position sensor x Oil pump 8.8 90 78 in.·lbf
STARTING
SS0E4-01
SERVICE DATA
Starter Rated voltage and output power 12 V 1.4 kW
No-load characteristics Current 90 A or less at 11.5 V
rpm 3,000 rpm or more
Brush length STD 15.5 mm (0.610 in.)
Minimum 10.0 mm (0.394 in.)
Spring installed load STD 17.6 - 23.5 N (1.8 - 2.4 kgf, 3.9 - 5.3 lbf)
Minimum 11.8 N (1.2 kgf, 2.6 lbf)
Commutator
Diameter STD 30.0 mm (1.181 in.)
Minimum 29.0 mm (1.412 in.)
Undercut depth STD 0.6 mm (0.024 in.)
Minimum 0.2 mm (0.008 in.)
Circle runout Maximum 0.05 mm (0.0020 in.)
Magnetic switch
Contact plate for wear Maximum 0.9 mm (0.035 in.)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Starter x Clutch housing 37 380 27
Lead wire x Terminal C of starter 5.9 60 52 in.·lbf
Field frame x Armature assembly 5.9 60 52 in.·lbf
Starter housing x Magnetic switch 5.9 60 52 in.·lbf
End cover x Field frame 1.5 15 13 in.·lbf
Terminal nut x Terminal 30 of starter 17 173 13
Terminal nut x Terminal C of starter 17 173 13
Magnetic switch end cover x Magnetic switch 2.5 26 22 in.·lbf
CHARGING
SS0E6-01
SERVICE DATA
Battery Voltage (Maintenance-free battery) at 20°C (68°F) 12.5 - 12.9 V
Specific gravity (Except maintenance-free battery)
at 20°C (68°F) 1.25 - 1.29
Generator Rated output 2JZ-GE 12 V 80 A
2JZ-GTE (M/T) 12 V 90 A
2JZ-GTE (A/T) 12 V 100 A
Rotor coil resistance at 20°C (68°C) 2.7 - 3.1 Ω
Slip ring diameter STD 14.2 - 14.4 mm (0.559 - 0.567 in.)
Minimum 12.8 mm (0.504 in.)
Brush exposed length STD 9.5 -11.5 mm (0.374 -0.453 in.)
Minimum 1.5 mm (0.059 in.)
Voltage regulator Regulating voltage 13.2 - 14.8 V
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Bearing retainer x Drive end frame 3.0 31 27 in.·lbf
Rectifier end frame x Drive end frame 4.5 46 40 in.·lbf
Generator pulley x Rotor 110.5 1,125 81
Rectifier holder x Coil lead on rectifier end frame 2.9 30 26 in.·lbf
Wire clip x Rectifier end frame 5.4 55 48 in.·lbf
Voltage regulator x Rectifier end frame 2.0 20 18 in.·lbf
Voltage regulator x Rectifier holder 2.0 20 18 in.·lbf
Brush holder x Rectifier holder 2.0 20 18 in.·lbf
Brush holder x Voltage regulator 2.0 20 18 in.·lbf
Rear end cover x Rectifier holder 4.4 45 39 in.·lbf
Plate terminal x Rectifier holder 3.9 40 35 in.·lbf
Terminal insulator x Rectifier holder 6.5 67 58 in.·lbf
Generator x Water pump 37 380 27
Generator x Cylinder block 37 380 27
CLUTCH
SS0D9-01
SERVICE DATA
Pedal height from asphalt sheet 146.2 - 156.2 mm (5.76 - 6.15 in.)
Pedal freeplay 5.0 - 15.0 mm (0.197 - 0.591 in.)
Push rod play at pedal top 1.0 - 5.0 mm (0.039 - 0.197 in.)
Full pedal stroke 132.0 - 138.0 mm (5.20 - 5.43 in.)
Clutch release point from pedal full stroke end position 25 mm (0.98 in.) or more
Disc rivet head depth Max. 0.3 mm (0.012 in.)
Disc runout Max. 0.8 mm (0.031 in.)
Diaphragm spring out non-alignment Max. 0.5 mm (0.020 in.)
Diaphragm spring finger wear (Depth) Max. 0.6 mm (0.024 in.)
Diaphragm spring finger wear (Width) Max. 5.0 mm (0.197 in.)
Flywheel runout Max. 0.1 mm (0.004 in.)
Flywheel damper rotational freeplay STD 105 mm (4.134 in.)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Clutch cover x Flywheel 19 195 14
Master cylinder set nut 12 125 9
Release cylinder set bolt 12 120 9
Clutch line bracket (2JZ-GE) 4.9 50 43 in.·lbf
Clutch line union 15 155 11
Bleeder plug 11 110 8
Flywheel set bolt 49 500 36
Release fork support (2JZ-GTE) 25 260 18
Release fork support (2JZ-GE) 39 400 29
Clutch housing cover LH (2JZ-GTE) 12 120 9
SERVICE DATA
Companion flange adjusting shim thickness 1.15 - 1.20 mm (0.0453 - 0.0472 in.)
1.25 - 1.30 mm (0.0492 - 0.0512 in.)
1.45 - 1.50 mm (0.0571 - 0.0591 in.)
1.65 - 1.70 mm (0.0650 - 0.0669 in.)
1.85 - 1.90 mm (0.0729 - 0.0748 in.)
1.95 - 2.00 mm (0.0768 - 0.0787 in.)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Engine rear mounting x Transmission 25 250 18
Shift lever retainer x Transmission 19 195 14
Transmission x Engine 72 730 53
Starter x Transmission 39 400 29
Rear engine mounting member x Body 25 260 19
Rear engine mounting member x Transmission 13 135 10
Clutch cover x Flywheel 19 195 14
Service hole cover set bolt 12 120 9
Clutch release cylinder set bolt 12 120 9
Transmission shift lever x Control rod 19 195 14
Crossmember brace x Body 13 130 9
Heat insulator x Body 5.4 55 48 in.·lbf
Exhaust center pipe x Exhaust tail pipe 19 195 14
Exhaust front pipe x Exhaust center pipe 58 590 43
Pipe support bracket x Clutch housing 37 380 27
Exhaust front pipe x No.2 exhaust front pipe 58 590 43
Oxygen sensor set nut 20 200 14
Transmission shift lever x Shift lever retainer 7.8 80 69 in.·lbf
Release fork support x Transmission 26 260 19
Vehicle speed sensor set bolt 11 110 8
Companion flange lock nut 120 1,220 88
(Temporary tighten) 190 1,940 140
SERVICE DATA
Line pressure (Wheel locked)
Engine idling
D position 471 - 530 kPa (4.8 - 5.4 kgf/cm2, 68 - 77 psi)
R position 686 - 785 kPa (7.0 - 8.0 kgf/cm2, 100 - 114 psi)
AT stall (Throttle valve fully opened)
D position 1,334 - 1,470 kPa (13.6 - 15.0 kgf/cm2, 193 - 213 psi)
R position 1,697 - 2,030 kPa (17.3 - 20.7 kgf/cm2, 246 - 294 psi)
Engine stall revolution D and R positions 2,600 ± 150 rpm
Time lag N → D position Less than 1.2 seconds
N → R position Less than 1.5 seconds
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
No.1 vehicle speed sensor 16 160 12
No.2 vehicle speed sensor 5.4 55 48 in.·lbf
O/D direct clutch speed sensor 5.4 55 48 in.·lbf
ATF temperature sensor 15 150 11
Valve body 10 100 7
Oil strainer 10 100 7
Oil pan 7.4 75 65 in.·lbf
Starter 37 380 27
Rear support x Body 25 250 19
Torque converter clutch x Drive plate 54 550 40
Oil cooler union nut 44 450 33
Oil cooler pipe bracket 10 100 7
Drive plate x Crankshaft 83 850 61
Transmission x Engine block 14 mm bolt 37 380 27
17 mm bolt 72 730 53
PROPELLER SHAFT
SS0CR-01
SERVICE DATA
Shaft runout 0.8 mm (0.031 in.)
Joint angle No.2 joint -1 °09’ ± 36’
No.3 joint 44’ ± 36’
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Propeller shaft x Differential 79 805 58
Propeller shaft x Intermediate shaft 2JZ-GE 74 750 54
Propeller shaft x Transmission 2JZ-GTE 56 570 41
Intermediate shaft x Center bearing x Universal joint flange See page PR-8
Center support bearing x Body 49 500 36
Oxygen sensor x Exhaust front pipe 44 450 34
No.2 front exhaust pipe x Front exhaust pipe 58 590 43
Crossmember brace x Body 13 130 8
Heat insulator x Body 5.4 55 48 in.·lbf
Adjusting nut 2JZ-GTE 69 (50) 700 (515) 51 (37)
Exhaust pipe support bracket x Transmission 37 380 27
( ): For use with SST
SERVICE DATA
2JZ-GE Front 225/50R16 92V 230 kPa (2.3 kgf/cm2, 33 psi)
Cold tire inflation Rear 245/45R16 94V 230 kPa (2.3 kgf/cm2, 33 psi)
pressure 2JZ-GTE Front 235/45ZR17 230 kPa (2.3 kgf/cm2, 33 psi)
Rear 255/40ZR17 230 kPa (2.3 kgf/cm2, 33 psi)
Vehicle height
2JZ-GE Front*1 225/50R16 92V 186 mm (7.32 in.)
Rear*2 245/45R16 94V 246 mm (9.68 in.)
2JZ-GTE Front*1 235/45ZR17 188 mm (7.40 in.)
Rear*2 255/40ZR17 254 mm (10.00 in.)
Camber 2JZ-GE -0 °20’ ± 45’ (-0.33° ± 0.75°)
2JZ-GTE -0 °30’ ± 45’ (-0.5° ± 0.75°)
Front sus
suspension
ension Lower ball joint turning torque 1.0 - 3.4 N·m (10 - 35 kgf·cm, 9 - 30 in.·lbf)
Stabilizer bar link ball joint turning torque 0.05 - 1.0 N·m (0.5 - 10 kgf·cm, 0.4 - 8.7 in.·lbf)
Axle hub bearing backlash Maximum 0.05 mm (0.0020 in.)
R
Rear axle
l
Axle hub deviation Maximum 0.05 mm (0.0020 in.)
Drive shaft standard length
2JZ-GE RH 598.1 mm (23.547 in.)
LH 552.2 mm (21.740 in.)
Drive pinion oil seal drive in depth 2.0 ± 0.5 mm (0.079 ± 0.020 in.)
Drive pinion shaft runout Maximum 0.08 mm (0.0031 in.)
Ring gear runout Maximum 0.08 mm (0.0031 in.)
Ring gear backlash 0.08 - 0.13 mm (0.0031 - 0.0051 in.)
Drive pinion preload (at starting) New bearing 2.0 - 2.5 N·m (20 - 25 kgf·cm, 17.3 - 21.7 in.·lbf)
Reused bearing 1.0 - 1.2 N·m (10 - 12 kgf·cm, 8.9 - 10.6 in.·lbf)
Total preload (at starting) Drive pinion preload plus
0.4 - 0.6 N·m (4 - 6 kgf·cm, 3.5 - 5.2 in.·lbf)
Distance between 2 side gear shafts 293.4 ± 0.65 mm (11.551 ± 0.026 in.)
Ring gear backlash adjusting washer No.
18 1.18 mm (0.0465 in.)
20 1.20 mm (0.0472 in.)
22 1.22 mm (0.0480 in.)
24 1.24 mm (0.0488 in.)
26 1.26 mm (0.0496 in.)
28 1.28 mm (0.0504 in.)
30 1.30 mm (0.0512 in.)
32 1.32 mm (0.0520 in.)
34 1.34 mm (0.0528 in.)
36 1.36 mm (0.0535 in.)
38 1.38 mm (0.0543 in.)
40 1.40 mm (0.0551 in.)
42 1.42 mm (0.0559 in.)
44 1.44 mm (0.0567 in.)
Rear differential 46 1.46 mm (0.0575 in.)
2JZ-GTE (M/T) 48 1.48 mm (0.0583 in.)
50 1.50 mm (0.0591 in.)
52 1.52 mm (0.0598 in.)
54 1.54 mm (0.0606 in.)
56 1.56 mm (0.0614 in.)
58 1.58 mm (0.0622 in.)
60 1.60 mm (0.0630 in.)
62 1.62 mm (0.0638 in.)
64 1.64 mm (0.0646 in.)
66 1.66 mm (0.0654 in.)
68 1.68 mm (0.0661 in.)
70 1.70 mm (0.0669 in.)
72 1.72 mm (0.0677 in.)
74 1.74 mm (0.0685 in.)
76 1.76 mm (0.0693 in.)
78 1.78 mm (0.0701 in.)
80 1.80 mm (0.0709 in.)
82 1.82 mm (0.0717 in.)
84 1.84 mm (0.0724 in.)
86 1.86 mm (0.0732 in.)
88 1.88 mm (0.0740 in.)
90 1.90 mm (0.0748 in.)
92 1.92 mm (0.0756 in.)
08 1.08 mm (0.0425 in.)
10 1.10 mm (0.0433 in.)
12 1.12 mm (0.0441 in.)
14 1.14 mm (0.0449 in.)
16 1.16 mm (0.0457 in.)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Front
Hub nut 103 1,050 76
Lower suspension arm x Suspension crossmember 226 2,300 166
Lower suspension arm bracket stay Bolt 44 450 32
Nut 59 600 43
BRAKE
SS0D3-01
SERVICE DATA
Brake pedal height from asphalt sheet 154.2 - 164.2 mm (6.071 - 6.465 in.)
Brake pedal freeplay 1 - 6 mm (0.04 - 0.24 in.)
Brake pedal reserve distance at 490 N (50 kgf, 110.2 lbf)
2JZ-GTE Engine More than 70 mm (2.76 in.)
2JZ-GE Engine More than 72 mm (2.83 in.)
Brake booster push rod to piston clearance (w/ SST) 0 mm (0 in.)
Front brake pad thickness (2JZ-GTE Engine) STD 12.0 mm (0.472 in.)
Front brake pad thickness (2JZ-GTE Engine) Minimum 1.0 mm (0.039 in.)
Front brake pad thickness (2JZ-GE Engine) STD 11.0 mm (0.433 in.)
Front brake pad thickness (2JZ-GE Engine) Minimum 1.0 mm (0.039 in.)
Front brake disc thickness (2JZ-GTE Engine) STD 30.0 mm (1.181 in.)
Front brake disc thickness (2JZ-GTE Engine) Minimum 28.0 mm (1.102 in.)
Front brake disc thickness (2JZ-GE Engine) STD 32.0 mm (1.260 in.)
Front brake disc thickness (2JZ-GE Engine) Minimum 30.0 mm (1.181 in.)
Front brake disc runout Maximum 0.05 mm (0.0020 in.)
Rear brake disc pad thickness (2JZ-GTE Engine) STD 11.0 mm (0.433 in.)
Rear brake disc pad thickness (2JZ-GTE Engine) Minimum 1.0 mm (0.039 in.)
Rear brake disc pad thickness (2JZ-GE Engine) STD 10.0 mm (0.394 in.)
Rear brake disc pad thickness (2JZ-GE Engine) Minimum 1.0 mm (0.039 in.)
Rear brake disc thickness STD 16.0 mm (0.630 in.)
Rear brake disc thickness Minimum 15.0 mm (0.591 in.)
Rear brake disc runout Maximum 0.05 mm (0.0020 in.)
Rear brake disc inside diameter STD 190 mm (7.48 in.)
Rear brake disc inside diameter Maximum 191 mm (7.52 in.)
Parking brake lining thickness STD 2.5 mm (0.098 in.)
Parking brake lining thickness Minimum 1.0 mm (0.039 in.)
Parking brake lever travel at 196 N (20 kgf, 44.1 lbf) 5 - 8 clicks
Parking brake clearance between rear shoe and lever Less than 0.35 mm (0.0138 in.)
Parking brake adjusting shim thickness for rear disc brake 0.3 mm (0.012 in.)
0.6 mm (0.024 in.)
0.9 mm (0.035 in.)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Master cylinder x Piston stopper bolts 10 100 7
Master cylinder x Reservoir 1.8 18 16 in.·lbf
Master cylinder x Brake booster 13 130 9
Brake line union nut 15 155 11
Brake booster clevis lock nut 25 260 19
Brake booster x Pedal bracket 13 130 9
Bleeder plug 11 110 8
Front disc brake caliper x Steering knuckle 2JZ-GTE Engine 118 1,200 87
Front disc brake torque plate x Steering knuckle 2JZ-GE Engine 118 1,200 87
Front disc brake caliper installation bolt 2JZ-GE Engine 34 350 25
Front disc brake caliper x Flexible hose union bolt 30 310 22
Rear disc brake caliper x Axle carrier 2JZ-GTE Engine 104 1,065 77
Rear disc brake torque plate x Axle carrier 2JZ-GE Engine 104 1,065 77
Rear disc brake caliper installation bolt 2JZ-GE Engine 34 350 25
Rear disc brake caliper x Flexible hose union bolt 30 310 22
ABS actuator x ABS actuator bracket 5.4 55 48 in.·lbf
ABS actuator assembly x Body 19 195 14
Cruise control actuator x Body 19 195 14
Cruise control actuator x ABS actuator x Body 19 195 14
Front speed sensor installation bolt 7.8 80 69 in.·lbf
Front speed sensor harness set bolt 5.4 55 48 in.·lbf
Rear speed sensor installation bolt 7.8 80 69 in.·lbf
Rear speed sensor harness set nut 5.4 55 48 in.·lbf
STEERING
SS0D0-01
SERVICE DATA
POWER STEERING FLUID
Fluid level rise Maximum 5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed Minimum 7,355 kPa (75 kgf/cm2, 1,067 psi)
STEERING WHEEL
Steering wheel freeplay Maximum 30 mm (1.18 in.)
Steering effort at idle speed Maximum 6.9 N·m (70 kgf·cm, 61 in.·lbf)
TILT STEERING COLUMN
Pawl stopper Mark
1 or A 12.68 - 12.74 mm (0.4992 - 0.5016 in.)
2 or B 12.61 - 12.67 mm (0.4965 - 0.4988 in.)
3 or C 12.54 - 12.60 mm (0.4937 - 0.4961 in.)
4 or D 12.47 - 12.53 mm (0.4909 - 0.4933 in.)
5 or E 12.40 - 12.46 mm (0.4882 - 0.4906 in.)
6 or F 12.33 - 12.39 mm (0.4854 - 0.4878 in.)
7 or G 12.26 - 12.32 mm (0.4827 - 0.4850 in.)
PS VANE PUMP
Rotor shaft bushing oil clearance STD 0.03 - 0.05 mm (0.0012 - 0.0020 in.)
Maximum 0.07 mm (0.0028 in.)
Vane plate height Minimum 8.6 mm (0.339 in.)
Vane plate thickness Minimum 1.40 mm (0.0551 in.)
Vane plate length Minimum 14.99 mm (0.5902 in.)
Vane plate to rotor groove clearance Maximum 0.035 mm (0.00137 in.)
Vane plate length Rotor and cam ring mark
NONE 14.999 - 15.001 mm (0.59051 - 0.59059 in.)
1 14.997 - 14.999 mm (0.59043 - 0.59051 in.)
2 14.995 - 14.997 mm (0.59035 - 0.59043 in.)
3 14.993 - 14.995 mm (0.59027 - 0.59035 in.)
4 14.991 - 14.993 mm (0.59020 - 0.59027 in.)
Spring free length Minimum 33 mm (1.30 in.)
Vane pump rotating torque Maximum 0.2 N·m (2.5 kgf·cm, 2.2 in.·lbf)
PS GEAR
Steering rack runout Maximum 0.30 mm (0.0118 in.)
Total preload 1.0 - 1.9 N·m (10 - 20 kgf·cm, 8.7 - 17.4 in.·lbf)
PROGRESSIVE POWER STEERING (PPS)
Solenoid valve resistance 6 - 11 Ω
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
STEERING COLUMN
Steering wheel set nut 35 360 26
Steering wheel pad set screw 7.1 72 62 in.·lbf
Column assembly set nut 25 260 19
Intermediate shaft x Sliding yoke 35 360 26
Sliding yoke x Control valve shaft 35 360 26
Tilt memory bolt x Square nut 6.4 65 56 in.·lbf
Tilt lever assembly set screw 4.7 48 42 in.·lbf
Tilt pawl set nut 5.9 60 52 in.·lbf
Tilt lever retainer set nut 15 150 11
Tilt memory bolt set nut 5.9 60 52 in.·lbf
Turn signal bracket set bolt 8.8 90 78 in.·lbf
Compression spring set screw 6.4 65 56 in.·lbf
PS VANE PUMP
PS vane pump set bolt RH side bolt 39 400 29
LH side bolt 58 590 42
Union bolt 49 500 36
PS vane pump pulley set nut 43 440 32
Front housing x Rear housing 17 170 12
Pressure port union 83 850 61
Oil reservoir set bolt (2JZ-GE) Front side bolt 13 130 9
Rear side bolts 17 170 12
Suction port union set bolt (2JZ-GTE) 13 130 9
PS GEAR
Tie rod end x Steering knuckle 49 500 36
Pressure feed and return tube set union bolts 49 500 36
Gear housing set bolt and nut 75 770 55
Pressure control valve assembly x Control valve housing 18 185 13
Control valve housing set bolt 18 185 13
Self-locking nut 39 400 29
Rack housing cap 69 700 50
Rack guide spring cap lock nut 50 (69) 513 (700) 37 (51)
Rack end 75 (100) 760 (1,020) 55 (74)
Tie rod end lock nut 56 570 41
Turn pressure tube union nut 24 (29) 243 (300) 18 (22)
Turn pressure tube union bolt 34 350 25
( ): For use without SST
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Steering wheel 35 360 26
Steering wheel pad 7.1 72 62 in.·lbf
Front passenger airbag assembly x Instrument panel reinforcement 21 210 15
Front passenger airbag assembly x Instrument panel 8.8 90 78 in.·lbf
Airbag sensor assembly 21 210 15
BODY ELECTRICAL
SS0DF-02
SERVICE DATA
INTEGRATION RELAY (Relay Circuit)
(Light Auto Turn Off System)
B2 - Ground (Constant) Battery positive voltage
B3 - Ground (Constant) Battery positive voltage
A7 - Ground (Ignition switch LOCK or ACC) No voltage
A7 - Ground (Ignition switch ON) Battery positive voltage
A1 - Ground (Constant) Battery positive voltage
DAYTIME RUNNING LIGHT MAIN RELAY
(Wire Harness Side)
2 - Ground (Ignition switch position LOCK or ACC) No voltage
2 - Ground (Ignition switch position ON) Battery positive voltage
11 - Ground (Engine stop) No voltage
11 - Ground (Engine running) Battery positive voltage
15 - Ground (Constant) Battery positive voltage
17 - Ground (Constant) Battery positive voltage
TURN SIGNAL FLASHER
Flashes/Minute 60 - 120
INTEGRATION RELAY
(Interior Light System)
1 - Ground (Constant) Battery positive voltage
9 - Ground (Ignition switch position LOCK or ACC) No voltage
9 - Ground (Ignition switch position ON) Battery positive voltage
SPEEDOMETER (USING A SPEEDOMETER TESTER)
USA:
Standard indication (mph) Allowable range (mph)
20 18 - 24
40 38 - 44
60 58 - 66
80 78 - 88
100 98 - 110
120 118 - 132
CANADA:
Standard indication (km/h) Allowable range (km/h)
20 17 - 24
40 38 - 46
60 57.5 - 67
80 77 - 88
100 96 - 109
120 115 - 130
140 134 - 151.5
160 153 - 173
TACHOMETER (ON-VEHICLE)
Standard indication (rpm) Allowable range (rpm)
1997 SUPRA (RM502U)
BODY
SS0D7-01
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
FRONT BUMPER - - -
Reinforcement x Body 5.9 60 52 in.·lbf
Front bumper cover x Body 5.9 60 52 in.·lbf
REAR BUMPER - - -
Reinforcement x Body 42 430 31
Rear bumper cover x Body 5.9 60 52 in.·lbf
HOOD - - -
Hood hinge x Hood 13 130 9.4
Hood lock x Body 8.8 90 78 in.·lbf
FRONT DOOR - - -
Door hinge x Body 52 530 38
Door hinge x Door panel 25 260 19
Window regulator x Door glass 7.4 76 67 in.·lbf
Door lock x Door panel 5.0 51 44 in.·lbf
Window regulator x Door panel 7.4 76 67 in.·lbf
Window guide lower plate x Door panel 5.4 55 48 in.·lbf
Door window upper stop x Door panel 11 115 8.3
BACK DOOR - - -
Back door hinge x Body 21 210 15
Back door hinge x Back door 13 130 9.4
Door lock x Body 19 195 14
Door lock striker x Body 13 130 9.4
Back door damper stay x Body 5.9 60 52 in.·lbf
Back door damper stay x Back door 7.8 80 69 in.·lbf
WIPER AND WASHER - - -
Front Wiper - - -
Wiper arm x Wiper link 22 225 16
Rear Wiper - - -
Wiper arm x Wiper motor 11 110 8.0
INSTRUMENT PANEL - - -
Steering column x Instrument panel reinforcement 25 260 19
Front passenger airbag assembly x Instrument panel reinforcement 21 210 15
Front passenger airbag assembly x Instrument panel 8.8 90 78 in.·lbf
Steering wheel x Steering column 35 360 26
Steering wheel pad x Steering wheel 7.1 72 62 in.·lbf
FRONT SEAT - - -
Seat adjuster x Body 37 375 27
Seat adjuster x Seatback 18 185 13
Seat adjuster x Seat cushion 18 185 13
REAR SEAT - - -
Seatback x Body 25 260 19
Reclining adjuster x Seatback 18 185 13
1997 SUPRA (RM502U)
SEAT BELT - - -
Front Seat Belt - - -
Shoulder anchor x Body 43 440 32
Outer belt anchor x Body 43 440 32
Retractor x Body (Upper Side) 7.8 80 69 in.·lbf
Retractor x Body (Lower Side) 43 440 32
Inner belt x Seat 43 440 32
Rear Seat Belt - - -
Shoulder anchor x Body 43 440 32
Outer belt anchor x Body 43 440 32
Retractor x Body 43 440 32
Inner belt x Body 43 440 32
AIR CONDITIONING
SS0CW-01
SERVICE DATA
Refrigerant charge volume 700 ± 50 g (24.96 ± 1.76 oz.)
Idle speed
2JZ-GE (M/T)
Magnetic clutch not engaged Approx. 700 rpm
Magnetic clutch engaged Approx. 900 rpm
2JZ-GE (A/T)
Magnetic clutch not engaged Approx. 700 rpm
Magnetic clutch engaged Approx. 800 rpm
2JZ-GTE
Magnetic clutch not engaged Approx. 650 rpm
Magnetic clutch engaged Approx. 800 rpm
Magnetic clutch clearance 0.5 ± 0.15 mm (0.020 ± 0.0059 in.)
TORQUE SPECIFICATION
Part tightned N·m kgf·cm ft·lbf
Compressor x Suction hose 10 100 7
Compressor x Discharge hose 10 100 7
Compressor x Engine
Stud bolt 26 265 19.2
Other bolts and nut 52 530 38.3
Receiver x Liquid tube 5.4 55 48 in.·lbf
Condenser x Liquid tube 10 100 7
Condenser x Discharge hose 10 100 7
Expansion valve x Evaporator 5.4 55 48 in.·lbf
A/C unit x Liquid and suction tube 10 100 7
Pressue switch x Liquid tube 10 100 7
Condenser upper mounting x Body 4.1 42 36 in.·lbf
Pressure plate x Compressor 14 140 10
ECT switch x radiator 7.4 75 65 in.·lbf
PS vane pump set bolt 58 590 42
Liquid lines 10 100 7
Discharge lines 10 100 7
Suction lines 10 100 7