100% found this document useful (1 vote)
1K views60 pages

Torque & Service Specifications

This document provides specifications and torque values for standard bolts and maintenance parts on Toyota vehicles. It also lists service data values for engine components like compression pressure, valve clearance, ignition timing, and cylinder head specifications for the 2JZ-GE engine. Tolerances are given for parts like valve guides, seats, stems, and head bolt diameters.

Uploaded by

api-3833108
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
1K views60 pages

Torque & Service Specifications

This document provides specifications and torque values for standard bolts and maintenance parts on Toyota vehicles. It also lists service data values for engine components like compression pressure, valve clearance, ignition timing, and cylinder head specifications for the 2JZ-GE engine. Tolerances are given for parts like valve guides, seats, stems, and head bolt diameters.

Uploaded by

api-3833108
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 60

SS-1

SERVICE SPECIFICATIONS - STANDARD BOLT

STANDARD BOLT
SS00F-01

HOW TO DETERMINE BOLT STRENGTH

Mark Class Mark Class


Hexagon head 4- 4T Hexagon
bolt flange bolt 4
Bolt 5- 5T
Protruding 9T
head No. 6- 6T w/ washer lines
7- 7T hexagon bolt
8- 8T Hexagon
9- 9T flange bolt 5
10- 10T Protruding 10T
w/ washer lines
11- 11T
hexagon bolt
Hexagon
flange bolt 6
No mark 4T Protruding 11T
w/ washer lines
hexagon bolt
Hexagon Stud bolt No mark
flange bolt
No mark 4T
w/ washer
hexagon bolt 4T

Hexagon head
bolt 2
Protruding 5T
lines
Grooved
Hexagon
flange bolt 2
Protruding 6T 6T
w/ washer
lines
hexagon bolt
Hexagon head
bolt 3
Protruding 7T Welded bolt
lines

Hexagon head
4T
bolt 4
Protruding 8T
lines

V06821

1997 SUPRA (RM502U)

Author: Date: 158


SS-2
SERVICE SPECIFICATIONS - STANDARD BOLT
SS00G-01

SPECIFIED TORQUE FOR STANDARD BOLTS

Diameter Pitch Specified torque


Class Hexagon head bolt Hexagon flange bolt
mm mm
N·m kgf·cm ft·lbf N·m kgf·cm ft·lbf
in.·lbf in.·lbf

in.·lbf in.·lbf

in.·lbf in.·lbf

V00079

1997 SUPRA (RM502U)

Author: Date: 159


SS-3
SERVICE SPECIFICATIONS - MAINTENANCE

MAINTENANCE
SS0DJ-01

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Front seat x Body 37 375 27
Front suspension member x Body Front side 125 1,280 92
Rear side 200 2,040 148

Rear suspension member x Body 175 1,790 129


Rear suspension member rear cushion x Body 58 590 43

1997 SUPRA (RM502U)

Author: Date: 160


SS-4
SERVICE SPECIFICATIONS - ENGINE MECHANICAL (2JZ-GE)

ENGINE MECHANICAL (2JZ-GE)


SS0DK-02

SERVICE DATA
Compression at 250 rpm STD 1,275 kPa (13.0 kgf/cm2, 185 psi) or more
pressure Minimum 1,079 kPa (11.0 kgf/cm2, 156 psi)
Difference of pressure between each cylinder 98 kPa (1.0 kgf/cm2, 14 psi) or less
Valve at cold Intake 0.15 - 0.25 mm (0.006 - 0.010 in.)
clearance Exhaust 0.25 - 0.35 mm (0.010 - 0.014 in.)
Adjusting shim (for repair part) Mark 2.500 2.500 mm (0.0984 in.)
Mark 2.550 2.550 mm (0.1004 in.)
Mark 2.600 2.600 mm (0.1024 in.)
Mark 2.650 2.650 mm (0.1043 in.)
Mark 2.700 2.700 mm (0.1063 in.)
Mark 2.750 2.750 mm (0.1083 in.)
Mark 2.800 2.800 mm (0.1102 in.)
Mark 2.850 2.850 mm (0.1122 in.)
Mark 2.900 2.900 mm (0.1142 in.)
Mark 2.950 2.950 mm (0.1161 in.)
Mark 3.000 3.000 mm (0.1181 in.)
Mark 3.050 3.050 mm (0.1201 in.)
Mark 3.100 3.100 mm (0.1220 in.)
Mark 3.150 3.150 mm (0.1240 in.)
Mark 3.200 3.200 mm (0.1260 in.)
Mark 3.250 3.250 mm (0.1280 in.)
Mark 3.300 3.300 mm (0.1299 in.)
Ignition timing w/ Terminals TE1 and E1 connected of DLC1 10° BTDC @ idle
Idle speed 700 ± 50 rpm
Timing belt Protrusion (from housing side) 8.0 - 8.8 mm (0.315 - 0.346 in.)
tensioner

Cylinder head Warpage


Cylinder block side Maximum 0.10 mm (0.0039 in.)
Intake manifold side Maximum 0.10 mm (0.0039 in.)
Exhaust manifold side Maximum 0.10 mm (0.0039 in.)
Valve guide bore diameter STD 10.985 - 11.006 mm (0.4325 - 0.4333 in.)
O/S 0.05 11.035 - 11.056 mm (0.4344 - 0.4353 in.)
Valve seat
Refacing angle 15°, 45°, 75°
Contacting angle 45°
Contacting width Intake 1.0 - 1.4 mm (0.039 - 0.055 in.)
Exhaust 1.2 - 1.6 mm (0.047 - 0.063 in.)
Cylinder head bolt diameter STD 10.8 - 11.0 mm (0.425 - 0.433 in.)
Minimum 10.7 mm (0.421 in.)

Valve guide Inside diameter 6.010 - 6.030 mm (0.2366 - 0.2374 in.)


bushing Outside diameter (for repair part) STD 11.033 - 11.044 mm (0.4344 - 0.4348 in.)
O/S 0.05 11.083 - 11.094 mm (0.4363 - 0.4368 in.)
Valve Valve overall length STD Intake 98.29 - 98.79 mm (3.8697 - 3.8894 in.)
Exhaust 98.84 - 99.34 mm (3.8913 - 3.9110 in.)
Minimum Intake 98.19 mm (3.8657 in.)
Exhaust 98.74 mm (3.8874 in.)
Valve face angle 44.5°
Stem diameter Intake 5.970 - 5.985 mm (0.2350 - 0.2356 in.)
Exhaust 5.965 - 5.980 mm (0.2348 - 0.2354 in.)

1997 SUPRA (RM502U)

Author: Date: 161


SS-5
SERVICE SPECIFICATIONS - ENGINE MECHANICAL (2JZ-GE)

Valve (cont’d) Stem oil clearance STD Intake 0.025 - 0.060 mm (0.0010 - 0.0024 in.)
Exhaust 0.030 - 0.065 mm (0.0012 - 0.0026 in.)
Maximum Intake 0.08 mm (0.0031 in.)
Exhaust 0.10 mm (0.0039 in.)
Margin thickness STD 0.8 - 1.2 mm (0.031 - 0.047 in.)
Minimum 0.5 mm (0.020 in.)

Valve spring
Deviation Maximum 2.0 mm (0.079 in.)
Free length 41.70 mm (1.6417 in.)
Installed tension at 34.5 mm (1.358 in.) 186.2 - 206.0 N (19.0 - 21.0 kgf, 42 - 46 lbf)

Valve lifter Lifter diameter 30.966 - 30.976 mm (1.2191 - 1.2195 in.)


Lifter bore diameter 31.000 - 31.016 mm (1.2205 - 1.2211 in.)
Oil clearance STD 0.024 - 0.050 mm (0.0009 - 0.0020 in.)
Maximum 0.07 mm (0.0028 in.)

Camshaft Thrust clearance STD 0.080 - 0.190 mm (0.0031 - 0.0075 in.)


Maximum 0.30 mm (0.0118 in.)
Cam lobe height STD Intake44.570 - 44.670 mm (1.7547 - 1.7587 in.)
Exhaust44.770 - 44.870 mm (1.7626 - 1.7665 in.)
Maximum Intake44.42 mm (1.7488 in.)
Exhaust44.62 mm (1.7567 in.)
Journal diameter 28.949 - 28.965 mm (1.1397 - 1.1404 in.)
Journal oil clearance STD 0.035 - 0.072 mm (0.0014 - 0.0028 in.)
Maximum 0.10 mm (0.0039 in.)
Circle runout Maximum 0.08 mm (0.0031 in.)
Air intake Warpage Maximum 0.15 mm (0.0059 in.)
chamber

Manifold Warpage Maximum Intake 0.15 mm (0.0059 in.)


Exhaust 0.50 mm (0.0196 in.)
Cylinder block Cylinder head surface warpage Maximum 0.07 mm (0.0028 in.)
Cylinder bore diameter STD 86.000 - 86.013 mm (3.3858 - 3.3863 in.)
Maximum 86.02 mm (3.3866 in.)
Main bearing bolt diameter STD 9.96 - 9.97 mm (0.3921 - 0.3925 in.)
Minimum 9.7 mm (0.382 in.)
Connecting Thrust clearance STD 0.250 - 0.402 mm (0.0098 - 0.0158 in.)
rod Maximum 0.50 mm (0.0197 in.)
Connecting bolt diameter STD 8.1 - 8.3 mm (0.319 - 0.327 in.)
Minimum 8.0 mm (0.315 in.)
Connecting rod oil clearance STD STD 0.023 - 0.041 mm (0.0009 - 0.0016 in.)
U/S 0.25 0.008 - 0.066 mm (0.0011 - 0.0026 in.)
Maximum STD 0.07 mm (0.0027 in.)
U/S 0.25 0.08 mm (0.0031 in.)
Connecting rod bearing center wall thickness
(Reference) STD Mark 1 1.498 - 1.501 mm (0.0590 - 0.0591 in.)
Mark 2 1.501 - 1.504 mm (0.0591 - 0.0592 in.)
Mark 3 1.504 - 1.507 mm (0.0592 - 0.0593 in.)
Mark 4 1.507 - 1.510 mm (0.0593 - 0.0594 in.)
Mark 5 1.510 - 1.513 mm (0.0594 - 0.0596 in.)
Bushing inside diameter 22.005 - 22.014 mm (0.8663 - 0.8667 in.)
Piston pin diameter 21.997 - 22.006 mm (0.8660 - 0.8664 in.)
Piston pin oil clearance STD 0.005 - 0.011 mm (0.0002 - 0.0004 in.)
Maximum 0.05 mm (0.0020 in.)
Rod bent Maximum per 100 mm (3.94 in.) 0.05 mm (0.0020 in.)
Rod twist Maximum per 100 mm (3.94 in.) 0.15 mm (0.0059 in.)

1997 SUPRA (RM502U)

Author: Date: 162


SS-6
SERVICE SPECIFICATIONS - ENGINE MECHANICAL (2JZ-GE)

Piston and Piston diameter 85.935 - 85.945 mm (3.3833 - 3.3837 in.)


Piston ring Piston oil clearance STD 0.055 - 0.078 mm (0.0022 - 0.0031 in.)
Maximum 0.10 mm (0.0039 in.)
Piston ring groove clearance No.1 0.011 - 0.070 mm (0.0004 - 0.0028 in.)
No.2 0.030 - 0.070 mm (0.0012 - 0.0028 in.)
Piston ring end gap STD No.1 0.300 - 0.470 mm (0.0118 - 0.0185 in.)
No.2 0.350 - 0.520 mm (0.0138 - 0.0205 in.)
Oil 0.130 - 0.450 mm (0.0051 - 0.0177 in.)
Maximum No.1 1.07 mm (0.0421 in.)
No.2 1.12 mm (0.0441 in.)
Oil 1.05 mm (0.0413 in.)

Crankshaft Thrust clearance STD 0.020 - 0.220 mm (0.0008 - 0.0087 in.)


Maximum 0.30 mm (0.0118 in.)
Thrust washer thickness STD 1.940 - 1.990 mm (0.0764-0.0783 in.)
Main journal oil clearance STD STD 0.026 - 0.040 mm (0.0010-0.0016 in.)
U/S 0.25 0.025 - 0.061 mm (0.0010-0.0024 in.)
Maximum STD 0.06 mm (0.0024 in.)
U/S 0.25 0.08 mm (0.0031 in.)
Main journal diameter STD 61.984 - 62.000 mm (2.4403 - 2.4409 in.)
U/S 0.25 61.745 - 61.755 mm (2.4309 - 2.4313 in.)
Main bearing center wall thickness (Reference)
Mark 1 1.994 - 1.997 mm (0.0785 - 0.0786 in.)
Mark 2 1.997 - 2.000 mm (0.0786 - 0.0787 in.)
Mark 3 2.000 - 2.003 mm (0.0787 - 0.0789 in.)
Mark 4 2.003 - 2.006 mm (0.0789 - 0.0790 in.)
Mark 5 2.006 - 2.009 mm (0.0790 - 0.0791 in.)
Crank pin diameter STD 51.982 - 52.000 mm (2.0465 - 2.0472 in.)
U/S 0.25 51.745 - 51.755 mm (2.0372 - 2.0376 in.)
Circle runout Maximum 0.06 mm (0.0024 in.)
Main journal taper and out-of-round Maximum 0.02 mm (0.0008 in.)
Crank pin taper and out-of-round Maximum 0.02 mm (0.0008 in.)

1997 SUPRA (RM502U)

Author: Date: 163


SS-7
SERVICE SPECIFICATIONS - ENGINE MECHANICAL (2JZ-GE)
SS0DL-02

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Cylinder head cover x Cylinder head 8.3 85 74 in.·lbf
Timing belt plate x Oil pump 7.8 80 69in.·lbf
Idler pulley x Oil pump 34 350 25
Crankshaft pulley x Crankshaft 324 3,300 239
Camshaft timing pulley x Camshaft 79 810 59
Timing belt tensioner x Oil pump 26 270 20
PS pump front bracket x PS vane pump 58 590 43
PS pump front bracket x A/C compressor 52 530 38
PS pump pulley x PS vane pump 43 430 32
Drive belt tensioner x Cylinder head 21 210 15
EGR cooler x Cylinder head 8.8 90 78 in.·lbf
ECT sensor x Cylinder head 25 250 18
ECT sensor gauge x Cylinder head 15 150 11
Engine hanger x Cylinder head 39 400 29
Cylinder head x Cylinder block 1st 34 350 25
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
Camshaft bearing cap x Cylinder head 20 200 14
No.4 timing belt cover x Cylinder head 7.8 80 69 in.·lbf
Intake manifold x Cylinder head 27 280 20
Fuel input pipe x Delivery pipe 42 420 30
Intake manifold stay x Intake manifold, Cylinder block 39 400 29
Water outlet x Cylinder head 21 210 15
Air intake chamber x Intake manifold 27 280 20
Vacuum control valve set x Intake manifold 21 210 15
No.2 vacuum pipe x Air intake chamber 27 280 20
No.2 vacuum pipe x Intake manifold 27 280 20
Air intake chamber stay x Cylinder head 18 185 13
Air intake chamber stay x Air intake chamber 18 185 13
PS pump rear stay x PS pump bracket 39 400 29
PS pump rear stay x Intake manifold stay 39 400 29
PS vane pump x PS pump bracket 58 590 43
Exhaust manifold x Cylinder head 39 400 29
Main bearing cap x Cylinder block 1st 44 450 33
2nd Turn 90° Turn 90° Turn 90°
Connecting rod cap x Connecting rod 1st 29 300 22
2nd Turn 90° Turn 90° Turn 90°

Rear oil seal retainer x Cylinder block 5.9 60 52 in.·lbf


Crankshaft position sensor x Cylinder block 8.8 90 78 in.·lbf
Engine mounting bracket x Cylinder block 58 590 43
Engine coolant drain plug x Cylinder block 29 300 22
Union nut x Cylinder block 55 550 41
Oil pressure switch x Cylinder block 14 150 11
Knock sensor x Cylinder block 44 450 33

1997 SUPRA (RM502U)

Author: Date: 164


SS-8
SERVICE SPECIFICATIONS - ENGINE MECHANICAL (2JZ-GE)

Fuel pipe support x Cylinder block 28 290 21


Oil filter bracket x Cylinder block 88 900 65
No.2 water bypass pipe x Water pump, Cylinder block 21 210 15
Flywheel (M/T) x x Crankshaft 1st 49 500 36
2nd Turn 90° Turn 90° Turn 90°

Drive plate (A/T) x Crankshaft 83 850 61


Clutch cover x Flywheel M/T 19 195 14
Cylinder block x Transmission 14 mm head 39 400 29
17 mm head 72 730 43

Drive plate x Torque converter clutch A/T 33 340 25


Oil cooler tube x Union for transmission A/T 34 350 25
Rear support member x Body 25 260 19
Rear support member x Engine rear mounting insulator 13 135 10
Front suspension crossmember x Engine mounting insulator 59 600 43
Transmission shift lever x Shift lever retainer M/T 19 195 14
Transmission control rod x Shift lever A/T 13 130 9
No.2 front exhaust pipe x Exhaust manifold 62 630 46
Pipe support bracket x Transmission 43 440 32
No.2 front exhaust pipe x Front exhaust pipe 58 590 43
Clutch release cylinder x Transmission M/T 13 130 9
Ground strap (M/T) x Transmission 37 380 27
A/C compressor x Cylinder block Stud bolt 26 265 19
Bolt and nut 52 530 38

PS pump bracket x A/C compressor 58 590 43


PS pump bracket x Cylinder block 39 400 29
Fuel inlet hose x Fuel pipe support 29 300 22
Front exhaust pipe x Center exhaust pipe 58 590 43
Center exhaust pipe x Tailpipe 19 195 14
Heated oxygen sensor x Front exhaust pipe 20 200 14

1997 SUPRA (RM502U)

Author: Date: 165


SS-9
SERVICE SPECIFICATIONS - ENGINE MECHANICAL (2JZ-GTE)

ENGINE MECHANICAL (2JZ-GTE)


SS0DM-02

SERVICE DATA
Compression at 250 rpm STD 1,079 kPa (11.0 kgf/cm2, 156 psi) or more
pressure Minimum 883 kPa (9.0 kgf/cm2, 128 psi)
Difference of pressure between each cylinder 98 kPa (1.0 kgf/cm2, 14 psi) or less
Valve at cold Intake 0.15 - 0.25 mm (0.006 - 0.010 in.)
clearance Exhaust 0.25 - 0.35 mm (0.010 - 0.014 in.)
Adjusting shim (for repair part) Mark 2.500 2.500 mm (0.0984 in.)
Mark 2.550 2.550 mm (0.1004 in.)
Mark 2.600 2.600 mm (0.1024 in.)
Mark 2.650 2.650 mm (0.1043 in.)
Mark 2.700 2.700 mm (0.1063 in.)
Mark 2.750 2.750 mm (0.1083 in.)
Mark 2.800 2.800 mm (0.1102 in.)
Mark 2.850 2.850 mm (0.1122 in.)
Mark 2.900 2.900 mm (0.1142 in.)
Mark 2.950 2.950 mm (0.1161 in.)
Mark 3.000 3.000 mm (0.1181 in.)
Mark 3.050 3.050 mm (0.1201 in.)
Mark 3.100 3.100 mm (0.1220 in.)
Mark 3.150 3.150 mm (0.1240 in.)
Mark 3.200 3.200 mm (0.1260 in.)
Mark 3.250 3.250 mm (0.1280 in.)
Mark 3.300 3.300 mm (0.1299 in.)
Ignition timing w/ Terminals TE1 and E1 connected of DLC1 10° BTDC @ idle
Idle speed 650 ± 50 rpm
Timing belt Protrusion (from housing side) 8.0 - 8.8 mm (0.315 - 0.346 in.)
tensioner

Cylinder head Warpage


Cylinder block side Maximum 0.10 mm (0.0039 in.)
Intake manifold side Maximum 0.10 mm (0.0039 in.)
Exhaust manifold side Maximum 0.10 mm (0.0039 in.)
Valve guide bore diameter STD 10.985 - 11.006 mm (0.4325 - 0.4333 in.)
O/S 0.05 11.035 - 11.056 mm (0.4344 - 0.4353 in.)
Valve seat
Refacing angle 15°, 45°, 75°
Contacting angle 45°
Contacting width Intake 1.0 - 1.4 mm (0.039 - 0.055 in.)
Exhaust 1.2 - 1.6 mm (0.047 - 0.063 in.)
Cylinder head bolt diameter STD 10.8 - 11.0 mm (0.425 - 0.433 in.)
Minimum 10.7 mm (0.421 in.)

Valve guide Inside diameter 6.010 - 6.030 mm (0.2366 - 0.2374 in.)


bushing Outside diameter (for repair part) STD 11.033 - 11.044 mm (0.4344 - 0.4348 in.)
O/S 0.05 11.083 - 11.094 mm (0.4363 - 0.4368 in.)
Valve Valve overall length STD Intake 98.29 - 98.79 mm (3.8697 - 3.8894 in.)
Exhaust 98.84 - 99.34 mm (3.8913 - 3.9110 in.)
Minimum Intake 98.19 mm (3.8657 in.)
Exhaust 98.74 mm (3.8874 in.)
Valve face angle 44.5°
Stem diameter Intake 5.970 - 5.985 mm (0.2350 - 0.2356 in.)
Exhaust 5.965 - 5.980 mm (0.2348 - 0.2354 in.)

1997 SUPRA (RM502U)

Author: Date: 166


SS-10
SERVICE SPECIFICATIONS - ENGINE MECHANICAL (2JZ-GTE)

Valve (cont’d) Stem oil clearance STD Intake 0.025 - 0.060 mm (0.0010 - 0.0024 in.)
Exhaust 0.030 - 0.065 mm (0.0012 - 0.0026 in.)
Maximum Intake 0.08 mm (0.0031 in.)
Exhaust 0.10 mm (0.0039 in.)
Margin thickness STD 0.8 - 1.2 mm (0.031 - 0.047 in.)
Minimum 0.5 mm (0.020 in.)

Valve spring Deviation Maximum 2.0 mm (0.079 in.)


Free length 41.70 mm (1.6417 in.)
Installed tension at 34.5 mm (1.358 in.) 186 - 206 N (19.0 - 21.0 kgf, 42 - 46 lbf)
Valve lifter Lifter diameter 30.966 - 30.976 mm (1.2191 - 1.2195 in.)
Lifter bore diameter 31.000 - 31.016 mm (1.2205 - 1.2211 in.)
Oil clearance STD 0.024 - 0.050 mm (0.0009 - 0.0020 in.)
Maximum 0.07 mm (0.0028 in.)

Camshaft Thrust clearance STD 0.080 - 0.190 mm (0.0031 - 0.0075 in.)


Maximum 0.30 mm (0.0118 in.)
Cam lobe height STD Intake44.570 - 44.670 mm (1.7547 - 1.7587 in.)
Exhaust44.770 - 44.870 mm (1.7626 - 1.7665 in.)
Maximum Intake44.42 mm (1.7488 in.)
Exhaust44.62 mm (1.7567 in.)
Journal diameter 28.949 - 28.965 mm (1.1397 - 1.1404 in.)
Journal oil clearance STD 0.035 - 0.072 mm (0.0014 - 0.0028 in.)
Maximum 0.10 mm (0.0039 in.)
Circle runout Maximum 0.08 mm (0.0031 in.)
Air intake Warpage Maximum 0.15 mm (0.0059 in.)
chamber

Manifold Warpage Maximum Intake 0.15 mm (0.0059 in.)


Exhaust 0.80 mm (0.0315 in.)
Cylinder block Cylinder head surface warpage Maximum 0.07 mm (0.0028 in.)
Cylinder bore diameter STD 86.000 - 86.013 mm (3.3858 - 3.3863 in.)
Maximum 86.02 mm (3.3866 in.)
Main bearing bolt diameter STD 9.96 - 9.97 mm (0.3921 - 0.3925 in.)
Minimum 9.7 mm (0.382 in.)
Connecting Thrust clearance STD 0.250 - 0.402 mm (0.0098 - 0.0158 in.)
rod Maximum 0.50 mm (0.0197 in.)
Connecting bolt diameter STD 8.1 - 8.3 mm (0.319 - 0.327 in.)
Minimum 8.0 mm (0.315 in.)
Connecting rod oil clearance STD STD 0.023 - 0.041 mm (0.0009 - 0.0016 in.)
U/S 0.25 0.008 - 0.066 mm (0.0011 - 0.0026 in.)
Maximum STD 0.07 mm (0.0027 in.)
U/S 0.25 0.08 mm (0.0031 in.)
Connecting rod bearing center wall thickness
(Reference) STD Mark 1 1.498 - 1.501 mm (0.0590 - 0.0591 in.)
Mark 2 1.501 - 1.504 mm (0.0591 - 0.0592 in.)
Mark 3 1.504 - 1.507 mm (0.0592 - 0.0593 in.)
Mark 4 1.507 - 1.510 mm (0.0593 - 0.0594 in.)
Mark 5 1.510 - 1.513 mm (0.0594 - 0.0596 in.)
Bushing inside diameter 22.005 - 22.014 mm (0.8663 - 0.8667 in.)
Piston pin diameter 21.997 - 22.006 mm (0.8660 - 0.8664 in.)
Piston pin oil clearance STD 0.005 - 0.011 mm (0.0002 - 0.0004 in.)
Maximum 0.05 mm (0.0020 in.)
Rod bent Maximum per 100 mm (3.94 in.) 0.05 mm (0.0020 in.)
Rod twist Maximum per 100 mm (3.94 in.) 0.15 mm (0.0059 in.)

1997 SUPRA (RM502U)

Author: Date: 167


SS-1 1
SERVICE SPECIFICATIONS - ENGINE MECHANICAL (2JZ-GTE)

Piston and Piston diameter 85.917 - 85.927 mm (3.3826 - 3.3830 in.)


Piston ring Piston oil clearance STD 0.073 - 0.096 mm (0.0029 - 0.0038 in.)
Maximum 0.12 mm (0.0047 in.)
Piston ring groove clearance No.1 0.040 - 0.080 mm (0.0016 - 0.0031 in.)
No.2 0.030 - 0.070 mm (0.0012 - 0.0028 in.)
Piston ring end gap STD No.1 0.300 - 0.400 mm (0.0118 - 0.0157 in.)
No.2 0.350 - 0.450 mm (0.0138 - 0.0178 in.)
Oil 0.130 - 0.380 mm (0.0051 - 0.0150 in.)
Maximum No.1 1.00 mm (0.0394 in.)
No.2 1.05 mm (0.0413 in.)
Oil 0.98 mm (0.0386 in.)

Crankshaft Thrust clearance STD 0.020 - 0.220 mm (0.0008 - 0.0087 in.)


Maximum 0.30 mm (0.0118 in.)
Thrust washer thickness STD 1.940 - 1.990 mm (0.0764-0.0783 in.)
Main journal oil clearance STD STD 0.026 - 0.040 mm (0.0010-0.0016 in.)
U/S 0.25 0.025 - 0.061 mm (0.0010-0.0024 in.)
Maximum STD 0.06 mm (0.0024 in.)
U/S 0.25 0.08 mm (0.0031 in.)
Main journal diameter STD 61.984 - 62.000 mm (2.4403 - 2.4409 in.)
U/S 0.25 61.745 - 61.755 mm (2.4309 - 2.4313 in.)
Main bearing center wall thickness (Reference)
Mark 1 1.994 - 1.997 mm (0.0785 - 0.0786 in.)
Mark 2 1.997 - 2.000 mm (0.0786 - 0.0787 in.)
Mark 3 2.000 - 2.003 mm (0.0787 - 0.0789 in.)
Mark 4 2.003 - 2.006 mm (0.0789 - 0.0790 in.)
Mark 5 2.006 - 2.009 mm (0.0790 - 0.0791 in.)
Crank pin diameter STD 51.982 - 52.000 mm (2.0465 - 2.0472 in.)
U/S 0.25 51.745 - 51.755 mm (2.0372 - 2.0376 in.)
Circle runout Maximum 0.06 mm (0.0024 in.)
Main journal taper and out-of-round Maximum 0.02 mm (0.0008 in.)
Crank pin taper and out-of-round Maximum 0.02 mm (0.0008 in.)

1997 SUPRA (RM502U)

Author: Date: 168


SS-12
SERVICE SPECIFICATIONS - ENGINE MECHANICAL (2JZ-GTE)
SS0DN-02

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Cylinder head cover x Cylinder head 5.4 55 48 in.·lbf
Timing belt plate x Oil pump 7.8 80 69in.·lbf
Idler pulley x Oil pump 34 350 25
Crankshaft pulley x Crankshaft 324 3,300 239
Camshaft timing pulley x Camshaft 79 810 59
Timing belt tensioner x Oil pump 26 270 20
PS pump front bracket (2JZ-GE) x PS vane pump 58 590 43
PS pump front bracket (2JZ-GE) x A/C compressor 52 530 38
PS pump pulley x PS vane pump 43 430 32
Drive belt tensioner x Cylinder head 21 210 15
Drive belt tensioner damper (M/T) x Tensioner arm 20 200 14
Drive belt tensioner damper (M/T) x Tensioner bracket 20 200 14
EGR cooler x Cylinder head 8.8 90 78 in.·lbf
Engine hanger x Cylinder head 39 400 29
Camshaft position sensor x Cylinder head 8.8 90 78 in.·lbf
Cylinder head x Cylinder block 1st 34 350 25
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
Camshaft bearing cap x Cylinder head 20 200 14
No.4 timing belt cover x Cylinder head 7.8 80 69 in.·lbf
Intake manifold x Cylinder head 27 280 20
Fuel input pipe x Delivery pipe 42 420 30
Intake manifold stay x Intake manifold, Cylinder block 39 400 29
Water outlet x Cylinder head 21 210 15
Air intake chamber x Intake manifold 27 280 20
PS pump rear stay x PS pump bracket 39 400 29
PS vane pump x PS pump bracket 58 590 43
Exhaust manifold x Cylinder head 39 400 29
Pressure tank x Intake manifold 21 210 15
Main bearing cap x Cylinder block 1st 44 450 33
2nd Turn 90° Turn 90° Turn 90°
Connecting rod cap x Connecting rod 1st 29 300 22
2nd Turn 90° Turn 90° Turn 90°

Oil nozzle x Cylinder block 8.8 90 78 in.·lbf


Rear oil seal retainer x Cylinder block 5.9 60 52 in.·lbf
Crankshaft position sensor x Cylinder block 8.8 90 78 in.·lbf
Engine mounting bracket x Cylinder block 58 590 43
Engine coolant drain plug x Cylinder block 29 300 22
Union for oil cooler x Cylinder block 39 400 29
Union nut x Cylinder block 55 550 41
Oil pressure switch x Cylinder block 14 150 11
Knock sensor x Cylinder block 44 450 33
Fuel pipe support x Cylinder block 28 290 21
Oil filter bracket x Cylinder block 88 900 65

1997 SUPRA (RM502U)

Author: Date: 169


SS-13
SERVICE SPECIFICATIONS - ENGINE MECHANICAL (2JZ-GTE)

No.2 water bypass pipe x Water pump, Cylinder block 21 210 15


Flywheel (M/T) x x Crankshaft 1st 49 500 36
2nd Turn 90° Turn 90° Turn 90°
Drive plate (A/T) x Crankshaft 83 850 61
Clutch cover x Flywheel M/T 19 195 14
Cylinder block x Transmission 14 mm head 39 400 29
17 mm head 72 730 43

Clutch service hole cover x Clutch housing 2JZ-GTE M/T 12 120 9


Drive plate x Torque converter clutch A/T 33 340 25
Oil cooler tube x Union for transmission A/T 34 350 25
Rear support member x Body 25 260 19
Rear support member x Engine rear mounting insulator 13 135 10
Front suspension crossmember x Engine mounting insulator 59 600 43
Transmission shift lever x Shift lever retainer M/T 19 195 14
Transmission control rod x Shift lever A/T 13 130 9
No.2 front exhaust pipe x Exhaust manifold 62 630 46
Pipe support bracket x Transmission 43 440 32
No.2 front exhaust pipe x Front exhaust pipe 58 590 43
Clutch release cylinder x Transmission M/T 13 130 9
Clutch line tube (M/T) x No.1 oil pan 37 380 27
Ground strap (M/T) x Transmission 37 380 27
A/C compressor x Cylinder block Stud bolt 26 265 19
Bolt and nut 52 530 38

PS pump bracket x A/C compressor 58 590 43


PS pump bracket x Cylinder block 39 400 29
Fuel inlet hose x Fuel pipe support 29 300 22
Rear center floor crossmember brace x Body 28 290 21
Front exhaust pipe x Center exhaust pipe 58 590 43
Center exhaust pipe x Tailpipe 19 195 14
Heated oxygen sensor x Front exhaust pipe 20 200 14

1997 SUPRA (RM502U)

Author: Date: 170


SS-14
SERVICE SPECIFICATIONS - TURBOCHARGING (2JZ-GTE)

TURBOCHARGING (2JZ-GTE)
SS0DO-02

SERVICE DATA
Turbocharger Turbocharging pressure 61 - 75 kPa (0.62 - 0.76 kgf/cm2, 8.8 - 10.8 psi)
Impeller wheel axial play Maximum 0.162 mm (0.0064 in.)
Impeller wheel radial play Maximum 0.110 mm (0.0045 in.)

1997 SUPRA (RM502U)

Author: Date: 171


SS-15
SERVICE SPECIFICATIONS - TURBOCHARGING (2JZ-GTE)
SS0DP-02

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Front lower arm bracket stay x Front suspension Bolt 44 450 33
Nut 59 600 43

Upper front crossmember extension x Front suspension Bolt 29 300 22


Nut 33 340 25

Front exhaust pipe x No.2 front exhaust pipe 58 590 43


Pipe support bracket x Transmission 43 440 32
No.2 front exhaust pipe x Exhaust gas control valve 62 630 46
No.1 air tube x No.1 turbocharger 21 210 15
No.4 air tube x No.1 turbocharger 21 210 15
Intake air control valve x No.2 turbocharger 21 210 15
Exhaust bypass pipe x Exhaust gas control valve 25 250 18
Exhaust bypass pipe x Turbine outlet elbow 25 250 18
Exhaust gas control valve stay x Cylinder block 43 440 32
Exhaust gas control valve stay x Exhaust gas control valve 43 440 32
Main heated oxygen sensor x Exhaust gas control valve 20 200 14
Exhaust gas control valve x Turbine outlet elbow 69 700 51
Turbocharger stay x Cylinder block 43 440 32
Turbocharger stay x Turbocharger 43 440 32
Turbo oil pipe x Cylinder block 39 400 29
Turbo oil pipe x Turbocharger 21 210 15
Turbocharger x Exhaust manifold 54 550 40
No.2 air tube x No.2 turbocharger 21 210 15
Side bearing housing plate x Turbocharger 8.8 90 78 in.·lbf
Turbo water pipe x Turbocharger 8.8 90 78 in.·lbf
Turbocharger x Turbine outlet elbow 25 250 18
CAC duct x CAC 4.9 50 43 in.·lbf
CAC x Body 13 135 10

1997 SUPRA (RM502U)

Author: Date: 172


SS-17
SERVICE SPECIFICATIONS - EMISSION CONTROL (2JZ-GTE)

EMISSION CONTROL (2JZ-GTE)


SS0DQ-03

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
EGR valve x Air Intake chamber 21 210 15
EGR gas temperature sensor x EGR valve 20 200 14
EGR pipe x Cylinder head 27 280 20
EGR valve x EGR pipe 64 650 47
No.2 front exhaust pipe (Front TWC) x Exhaust manifold 62 630 46
Pipe support bracket x Transmission 43 440 32
No.2 front exhaust pipe (Front TWC) x Front exhaust pipe (Rear TWC) 43 440 32
Front exhaust pipe (Rear TWC) x Center exhaust pipe 43 440 32
Heated oxygen sensor x Front exhaust pipe 20 200 14

1997 SUPRA (RM502U)

Author: Date: 174


SS-20
SERVICE SPECIFICATIONS - SFI (2JZ-GTE)

SFI (2JZ-GTE)
SS0DU-02

SERVICE DATA
Fuel pressure Fuel pressure at no vacuum 226 - 275 kPa (2.3 - 2.8 kgf/cm2, 33 - 40 psi)
regulator

Fuel pump Resistance at 20°C (68°F) 0.1 - 3.0 Ω


Injector Resistance at 20°C (68°F) Approx. 1.95 Ω
Injection volume 111 - 141 cm3 (6.8 - 8.6 cu in.) per 15 sec.
Difference between each cylinder 10 cm3 (0.6 cu in.) or less
Fuel leakage One drop or less per minutes

MAF meter Resistance (THA - E2) at -20°C (-4°F) 10 - 20 kΩ


at 0°C (32°F) 4 - 7 kΩ
at 20°C (68°F) 2 - 3 kΩ
at 40°C (104°F) 0.9 - 1.3 kΩ
at 60°C (140°F) 0.4 - 0.7 kΩ
Throttle body Throttle body fully closed angle 10°
Dashpot setting speed 2,300 ± 400 rpm
Throttle opener setting speed 1,500 ± 200 rpm
Throttle Clearance between stop screw and lever
position 0 mm (0 in.) VTA - E2 0.34 - 6.3 kΩ
sensor 0.54 mm (0.021 in.) IDL - E2 0.5 kΩ or less
0.70 mm (0.028 in.) IDL - E2 Infinity
Throttle valve fully open VTA - E2 2.4 - 11.2 kΩ
- VC - E2 3.1 - 7.2 kΩ

Sub-throttle Clearance between stop screw and lever


position 0 mm (0 in.) VTA - E2 0.3 - 6.3 kΩ
sensor 0.41 mm (0.016 in.) IDL - E2 0.5 kΩ or less
0.48 mm (0.019 in.) IDL - E2 Infinity
Throttle valve fully open VTA - E2 2.0 - 10.8 kΩ
- VC - E2 3.5 - 6.5 kΩ

Sub-throttle Resistance (A and A-, B and B-)


actuator at 20°C (68°F) 0.82 - 0.98 Ω
IAC valve Resistance (B1 (or B2) - Others) at cold 15 - 25 Ω
at hot 20 - 30 Ω

Solenoid Resistance (+B - Others) at 20°C (68°F) Approx. 6 Ω


resistor

VSV for fuel Resistance at 20°C (68°F) 33 - 39 Ω


pressure control

VSV for intake Resistance at 20°C (68°F) 38.5 - 44.5 Ω


air control valve
VSV for exhaust Resistance at 20°C (68°F) 22 - 26 Ω
bypass valve

VSV for waste Resistance at 20°C (68°F) 22 - 26 Ω


gate valve

VSV for Resistance at 20°C (68°F) 38.5 - 44.5 Ω


exhaust gas
control valve
VSV for EVAP Resistance at 20°C (68°F) 30 - 34 Ω
EGR gas Resistance at 50°C (122°F) 64 - 97 kΩ
temperature at 100°C (212°F) 11 - 16 kΩ
sensor at 150°C (302°F) 2 - 4 kΩ

1997 SUPRA (RM502U)

Author: Date: 177


SS-21
SERVICE SPECIFICATIONS - SFI (2JZ-GTE)

ECT sensor Resistance at -20°C (-4°F) 10 - 20 kΩ


at 0°C (32°F) 4 - 7 kΩ
at 20°C (68°F) 2 - 3 kΩ
at 40°C (104°F) 0.9 - 1.3 kΩ
at 60°C (140°F) 0.4 - 0.7 kΩ
at 80°C (176°F) 0.2 - 0.4 kΩ

VSV for EGR Resistance at 20°C (68°F) 30 - 34 Ω


Heated oxygen Heater coil resistance at 20°C (68°F) 11 - 16 Ω
sensor

Fuel cut rpm Fuel return rpm 1,400 rpm

1997 SUPRA (RM502U)

Author: Date: 178


SS-22
SERVICE SPECIFICATIONS - SFI (2JZ-GTE)
SS0DV-02

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Fuel line for union bolt 29 300 22
for flare nut 30 310 22

Fuel pressure regulator x Delivery pipe 8.8 90 78 in.·lbf


Fuel return pipe x Fuel pressure regulator 27 280 20
Delivery pipe x Intake manifold 21 210 15
Injector holder x Delivery pipe 7.8 80 69 in.·lbf
Fuel inlet pipe x Delivery pipe 41 420 30
Air intake chamber x Intake manifold 27 280 20
Manifold stay x Air intake chamber 39 400 29
Manifold stay x Cylinder head 39 400 29
EGR pipe x Cylinder head 27 280 20
EGR pipe x EGR valve 64 650 47
Control cable bracket x Air intake chamber 19 195 14
Air intake chamber stay x Intake manifold 19 195 14
Air intake chamber stay x Control cable bracket 19 195 14
Fuel pressure pulsation damper x Fuel pipe support 41 420 30
for SST 35 350 25

Fuel tank band x Body 39 400 29


MAF meter x Air cleaner case 6.9 70 61 in.·lbf
Throttle body x Air intake chamber 21 210 15
IAC valve x Air intake chamber 21 210 15
EGR gas temperature sensor x EGR valve 20 200 14
Knock sensor x Cylinder block 44 450 33
Main heated oxygen sensor x Exhaust manifold 20 200 14
Sub heated oxygen sensor x Center exhaust pipe 20 200 14
Upper front crossmember extension x Front suspension Bolt 29 300 22
Nut 33 340 25
Front lower arm bracket stay x Front suspension Bolt 44 450 33
Nut 59 600 43

1997 SUPRA (RM502U)

Author: Date: 179


SS-23
SERVICE SPECIFICATIONS - COOLING

COOLING
SS0DW-01

SERVICE DATA
Thermostat Valve opening temperature 80 - 84°C (176 - 183°F)
Valve lift at 95°C (203°F) 8.5 mm (0.335 in.) or more

Radiator cap Relief valve opening pressure STD 93 - 123 kPa


(0.95 - 1.25 kgf/cm2, 13.5 - 17.8 psi)
Minimum 78 kPa (0.8 kgf/cm2, 11.4 psi)
Electric Rotating amperage 2.5 - 4.5 A
cooling fan

1997 SUPRA (RM502U)

Author: Date: 180


SS-24
SERVICE SPECIFICATIONS - COOLING
SS0DX-02

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Engine drain plug x Cylinder block 29 300 22
Fan x Fluid coupling 7.4 75 65 in.·lbf
Water pump x Cylinder block 21 210 15
Water pump x No.2 water bypass pipe 21 210 15
Generator x Water pump 37 380 27
Generator x Cylinder block 37 380 27
Water bypass outlet (2JZ-GE) x Cylinder head 8.8 90 78 in.·lbf
Water outlet (2JZ-GTE) x Cylinder head 21 210 15
Fluid coupling assembly x Water pump pulley 16 165 12
Water inlet x Water pump 2JZ-GE 8.8 90 78 in.·lbf
2JZ-GTE 21 210 15

Upper radiator support x Body 15 155 11


Oil cooler x Radiator lower tank A/T 8.3 85 74 in.·lbf
Oil cooler x Oil cooler pipe A/T 15 150 11
Fan motor (2JZ-GTE) x Fan shroud 4.9 50 43 in.·lbf
ECT switch (2JZ-GTE) x Radiator 7.4 75 65 in.·lbf
Fluid coupling x Water pump 16 165 12

1997 SUPRA (RM502U)

Author: Date: 181


SS-25
SERVICE SPECIFICATIONS - LUBRICATION

LUBRICATION
SS0DY-07

SERVICE DATA
Oil pressure at idle speed 49 kPa (0.5 kgf/cm2, 7.1 psi) or more
at 3,000 rpm 324 - 579 kPa (3.3 - 5.9 kgf/cm2, 49 - 84 psi)

Oil pump Tip clearance STD 0.060 - 0.240 mm (0.0024 - 0.0094 in.)
(2JZ-GE) Maximum 0.30 mm (0.0118 in.)
Body clearance STD 0.100 - 0.175 mm (0.0039 - 0.0069 in.)
Maximum 0.20 mm (0.0079 in.)
Side clearance STD 0.030 - 0.090 mm (0.0012 - 0.0035 in.)
Maximum 0.12 mm (0.0047 in.)

Oil pump Tip clearance STD 0.056 - 0.326 mm (0.0022 - 0.0128 in.)
(2JZ-GTE) Maximum 0.40 mm (0.0157 in.)
Body clearance STD 0.080 - 0.135 mm (0.0031 - 0.0053 in.)
Maximum 0.16 mm (0.0063 in.)
Side clearance STD 0.020 - 0.065 mm (0.0007 - 0.0026 in.)
Maximum 0.10 mm (0.0039 in.)

1997 SUPRA (RM502U)

Author: Date: 182


SS-26
SERVICE SPECIFICATIONS - LUBRICATION
SS0DZ-07

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
A/C compressor x Cylinder block Stud bolt 26 265 19
Bolt and nut 52 530 38

Oil pressure switch x Cylinder block 14 150 11


Drive belt tensioner Damper x Tensioner arm 2JZ-GTE M/T 20 200 14
Drive belt tensioner Damper x Drive belt tensioner bracket
2JZ-GTE M/T 20 200 14

Oil drain plug x No.2 oil pan 38 375 27


Oil pump body cover x Oil pump body 10 105 8
Plug x Oil pump body 2JZ-GE 49 500 36
2JZ-GTE 29 300 22

Oil pump x Cylinder block 21 210 15


No.1 oil pan x Cylinder block 12 mm head 21 210 15
14 mm head 39 400 29

Turbo oil outlet pipe (2JZ-GTE) x No.1 oil pan 27 280 20


Oil pan baffle plate x No.1 oil pan 8.8 90 78 in.·lbf
Oil strainer x No.1 oil pan 8.8 90 78 in.·lbf
No.2 oil pan x No.1 oil pan 8.8 90 78 in.·lbf
Oil level sensor x No.1 oil pan 5.4 55 48 in.·lbf
Drive belt tensioner bracket (2JZ-GTE M/T) x Oil pump 27 280 20
Crankshaft position sensor x Oil pump 8.8 90 78 in.·lbf
Oil cooler (2JZ-GTE) x Oil filter bracket 78 800 58
Oil nozzle (2JZ-GTE) x Cylinder block 8.8 90 78 in.·lbf

1997 SUPRA (RM502U)

Author: Date: 183


SS-29
SERVICE SPECIFICATIONS - IGNITION (2JZ-GTE)

IGNITION (2JZ-GTE)
SS0E2-02

SERVICE DATA
Spark plug Recommended spark plug DENSO PK20R11
NGK BKR6EP11
Correct electrode gap for new plug 1.1 mm (0.043 in.)
Maximum electrode gap for used plug 1.3 mm (0.051 in.)

Ignition coil Primary coil resistance at cold 0.54 - 0.84 Ω


at hot 0.68 - 0.98 Ω

Camshaft Resistance at cold 835 - 1,400 Ω


position at hot 1,060 - 1,645 Ω
sensor
Crankshaft Resistance at cold 835 - 1,400 Ω
position at hot 1,060 - 1,645 Ω
sensor

1997 SUPRA (RM502U)

Author: Date: 186


SS-30
SERVICE SPECIFICATIONS - IGNITION (2JZ-GTE)
SS0E3-02

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Spark plug x Cylinder head 18 180 13
Ignition coil bracket x Cylinder head 8.8 90 78 in.·lbf
Camshaft position sensor x Cylinder head 8.8 90 78 in.·lbf
Engine hanger x Cylinder head 39 400 29
Crankshaft position sensor x Oil pump 8.8 90 78 in.·lbf

1997 SUPRA (RM502U)

Author: Date: 187


SS-31
SERVICE SPECIFICATIONS - STARTING

STARTING
SS0E4-01

SERVICE DATA
Starter Rated voltage and output power 12 V 1.4 kW
No-load characteristics Current 90 A or less at 11.5 V
rpm 3,000 rpm or more
Brush length STD 15.5 mm (0.610 in.)
Minimum 10.0 mm (0.394 in.)
Spring installed load STD 17.6 - 23.5 N (1.8 - 2.4 kgf, 3.9 - 5.3 lbf)
Minimum 11.8 N (1.2 kgf, 2.6 lbf)
Commutator
Diameter STD 30.0 mm (1.181 in.)
Minimum 29.0 mm (1.412 in.)
Undercut depth STD 0.6 mm (0.024 in.)
Minimum 0.2 mm (0.008 in.)
Circle runout Maximum 0.05 mm (0.0020 in.)
Magnetic switch
Contact plate for wear Maximum 0.9 mm (0.035 in.)

1997 SUPRA (RM502U)

Author: Date: 188


SS-32
SERVICE SPECIFICATIONS - STARTING
SS0E5-01

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Starter x Clutch housing 37 380 27
Lead wire x Terminal C of starter 5.9 60 52 in.·lbf
Field frame x Armature assembly 5.9 60 52 in.·lbf
Starter housing x Magnetic switch 5.9 60 52 in.·lbf
End cover x Field frame 1.5 15 13 in.·lbf
Terminal nut x Terminal 30 of starter 17 173 13
Terminal nut x Terminal C of starter 17 173 13
Magnetic switch end cover x Magnetic switch 2.5 26 22 in.·lbf

1997 SUPRA (RM502U)

Author: Date: 189


SS-33
SERVICE SPECIFICATIONS - CHARGING

CHARGING
SS0E6-01

SERVICE DATA
Battery Voltage (Maintenance-free battery) at 20°C (68°F) 12.5 - 12.9 V
Specific gravity (Except maintenance-free battery)
at 20°C (68°F) 1.25 - 1.29
Generator Rated output 2JZ-GE 12 V 80 A
2JZ-GTE (M/T) 12 V 90 A
2JZ-GTE (A/T) 12 V 100 A
Rotor coil resistance at 20°C (68°C) 2.7 - 3.1 Ω
Slip ring diameter STD 14.2 - 14.4 mm (0.559 - 0.567 in.)
Minimum 12.8 mm (0.504 in.)
Brush exposed length STD 9.5 -11.5 mm (0.374 -0.453 in.)
Minimum 1.5 mm (0.059 in.)
Voltage regulator Regulating voltage 13.2 - 14.8 V

1997 SUPRA (RM502U)

Author: Date: 190


SS-34
SERVICE SPECIFICATIONS - CHARGING
SS0E7-07

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Bearing retainer x Drive end frame 3.0 31 27 in.·lbf
Rectifier end frame x Drive end frame 4.5 46 40 in.·lbf
Generator pulley x Rotor 110.5 1,125 81
Rectifier holder x Coil lead on rectifier end frame 2.9 30 26 in.·lbf
Wire clip x Rectifier end frame 5.4 55 48 in.·lbf
Voltage regulator x Rectifier end frame 2.0 20 18 in.·lbf
Voltage regulator x Rectifier holder 2.0 20 18 in.·lbf
Brush holder x Rectifier holder 2.0 20 18 in.·lbf
Brush holder x Voltage regulator 2.0 20 18 in.·lbf
Rear end cover x Rectifier holder 4.4 45 39 in.·lbf
Plate terminal x Rectifier holder 3.9 40 35 in.·lbf
Terminal insulator x Rectifier holder 6.5 67 58 in.·lbf
Generator x Water pump 37 380 27
Generator x Cylinder block 37 380 27

1997 SUPRA (RM502U)

Author: Date: 191


SS-35
SERVICE SPECIFICATIONS - CLUTCH

CLUTCH
SS0D9-01

SERVICE DATA
Pedal height from asphalt sheet 146.2 - 156.2 mm (5.76 - 6.15 in.)
Pedal freeplay 5.0 - 15.0 mm (0.197 - 0.591 in.)
Push rod play at pedal top 1.0 - 5.0 mm (0.039 - 0.197 in.)
Full pedal stroke 132.0 - 138.0 mm (5.20 - 5.43 in.)
Clutch release point from pedal full stroke end position 25 mm (0.98 in.) or more
Disc rivet head depth Max. 0.3 mm (0.012 in.)
Disc runout Max. 0.8 mm (0.031 in.)
Diaphragm spring out non-alignment Max. 0.5 mm (0.020 in.)
Diaphragm spring finger wear (Depth) Max. 0.6 mm (0.024 in.)
Diaphragm spring finger wear (Width) Max. 5.0 mm (0.197 in.)
Flywheel runout Max. 0.1 mm (0.004 in.)
Flywheel damper rotational freeplay STD 105 mm (4.134 in.)

1997 SUPRA (RM502U)

Author: Date: 192


SS-36
SERVICE SPECIFICATIONS - CLUTCH
SS0DA-02

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Clutch cover x Flywheel 19 195 14
Master cylinder set nut 12 125 9
Release cylinder set bolt 12 120 9
Clutch line bracket (2JZ-GE) 4.9 50 43 in.·lbf
Clutch line union 15 155 11
Bleeder plug 11 110 8
Flywheel set bolt 49 500 36
Release fork support (2JZ-GTE) 25 260 18
Release fork support (2JZ-GE) 39 400 29
Clutch housing cover LH (2JZ-GTE) 12 120 9

1997 SUPRA (RM502U)

Author: Date: 193


SS-37
SERVICE SPECIFICATIONS - MANUAL TRANSMISSION (V160)

MANUAL TRANSMISSION (V160)


SS0DB-01

SERVICE DATA
Companion flange adjusting shim thickness 1.15 - 1.20 mm (0.0453 - 0.0472 in.)
1.25 - 1.30 mm (0.0492 - 0.0512 in.)
1.45 - 1.50 mm (0.0571 - 0.0591 in.)
1.65 - 1.70 mm (0.0650 - 0.0669 in.)
1.85 - 1.90 mm (0.0729 - 0.0748 in.)
1.95 - 2.00 mm (0.0768 - 0.0787 in.)

1997 SUPRA (RM502U)

Author: Date: 194


SS-38
SERVICE SPECIFICATIONS - MANUAL TRANSMISSION (V160)
SS0DC-01

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Engine rear mounting x Transmission 25 250 18
Shift lever retainer x Transmission 19 195 14
Transmission x Engine 72 730 53
Starter x Transmission 39 400 29
Rear engine mounting member x Body 25 260 19
Rear engine mounting member x Transmission 13 135 10
Clutch cover x Flywheel 19 195 14
Service hole cover set bolt 12 120 9
Clutch release cylinder set bolt 12 120 9
Transmission shift lever x Control rod 19 195 14
Crossmember brace x Body 13 130 9
Heat insulator x Body 5.4 55 48 in.·lbf
Exhaust center pipe x Exhaust tail pipe 19 195 14
Exhaust front pipe x Exhaust center pipe 58 590 43
Pipe support bracket x Clutch housing 37 380 27
Exhaust front pipe x No.2 exhaust front pipe 58 590 43
Oxygen sensor set nut 20 200 14
Transmission shift lever x Shift lever retainer 7.8 80 69 in.·lbf
Release fork support x Transmission 26 260 19
Vehicle speed sensor set bolt 11 110 8
Companion flange lock nut 120 1,220 88
(Temporary tighten) 190 1,940 140

Front bearing retainer set bolt 10 100 7

1997 SUPRA (RM502U)

Author: Date: 195


SS-45
SERVICE SPECIFICATIONS - AUTOMATIC TRANSMISSION (2JZ-GTE)

AUTOMATIC TRANSMISSION (2JZ-GTE)


SS0CT-01

SERVICE DATA
Line pressure (Wheel locked)
Engine idling
D position 471 - 530 kPa (4.8 - 5.4 kgf/cm2, 68 - 77 psi)
R position 686 - 785 kPa (7.0 - 8.0 kgf/cm2, 100 - 114 psi)
AT stall (Throttle valve fully opened)
D position 1,334 - 1,470 kPa (13.6 - 15.0 kgf/cm2, 193 - 213 psi)
R position 1,697 - 2,030 kPa (17.3 - 20.7 kgf/cm2, 246 - 294 psi)
Engine stall revolution D and R positions 2,600 ± 150 rpm
Time lag N → D position Less than 1.2 seconds
N → R position Less than 1.5 seconds

Engine idle speed


(A/C OFF) N position 650 ± 50 rpm
Drive plate runout Max. 0.20 mm (0.0079 in.)
Torque converter clutch runout Max. 0.30 mm (0.0118 in.)
Torque converter clutch installation distance More than 0.1 mm (0.004 in.)
Shift schedule (NORM mode)
D position
(Throttle valve fully opened) 1→2 62 - 72 km/h (39 - 45 mph)
2→3 120 - 129 km/h (75 - 80 mph)
3 → O/D 187 - 201 km/h (116 - 125 mph)
O/D → 3 181 - 195 km/h (112 - 121 mph)
3→2 109 - 117 km/h (68 - 73 mph)
2→1 41 - 47 km/h (25 - 29 mph)
(Throttle valve fully closed) 3 → O/D 29 - 34 km/h (18 - 25 mph)
O/D → 3 23 - 28 km/h (14 - 17 mph)
2 position
(Throttle valve fully opened) 2→1 62 - 72 km/h (39 - 45 mph)
*3 → 2 135 - 147 km/h (84 - 91 mph)
2→1 41 - 47 km/h (25 - 29 mph)
L position
(Throttle valve fully opened) *2 → 1 60 - 66 km/h (37 - 41 mph)
Shift schedule (MANU mode)
D position
(Throttle valve fully opened) 2→3 122 - 131 km/h (76 - 81 mph)
3 → O/D 194 - 207 km/h (121 - 129 mph)
O/D → 3 187 - 201 km/h (116 - 125 mph)
3→2 109 - 117 km/h (68 - 73 mph)
(Throttle valve fully closed) 3 → O/D 181 - 195 km/h (112 - 121 mph)
O/D → 3 23 - 28 km/h (14 - 17 mph)
2 position
(Throttle valve fully opened) *3 → 2 135 - 147 km/h (84 - 91 mph)
L position
(Throttle valve fully opened) *2 → 1 60 - 66 km/h (37 - 41 mph)
*: Shift points are the same when the throttle valve is closed as when the throttle valve is opened.

1997 SUPRA (RM502U)

Author: Date: 202


SS-46
SERVICE SPECIFICATIONS - AUTOMATIC TRANSMISSION (2JZ-GTE)

Lock-up point (NORM mode) (Throttle valve opening 5 %)


3rd gear Lock-up ON 60 - 66 km/h (37 - 41 mph)
Lock-up OFF 50 - 56 km/h (31 - 35 mph)
O/D gear Lock-up ON 53 - 59 km/h (33 - 37 mph)
Lock-up OFF 50 - 56 km/h (31 - 35 mph)
Lock-up point (MANU mode) (Throttle valve opening 5 %)
2nd gear (2 position) Lock-up ON 60 - 66 km/h (37 - 41 mph)
Lock-up OFF 57 - 63 km/h (35 - 39 mph)
3rd gear (D position) Lock-up ON 60 - 66 km/h (37 - 41 mph)
Lock-up OFF 57 - 63 km/h (35 - 39 mph)
O/D gear (D position) Lock-up ON 181 - 195 km/h (112 - 121 mph)
Lock-up OFF 69 - 76 km/h (43 - 47 mph)

1997 SUPRA (RM502U)

Author: Date: 203


SS-47
SERVICE SPECIFICATIONS - AUTOMATIC TRANSMISSION (2JZ-GTE)
SS0CU-02

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
No.1 vehicle speed sensor 16 160 12
No.2 vehicle speed sensor 5.4 55 48 in.·lbf
O/D direct clutch speed sensor 5.4 55 48 in.·lbf
ATF temperature sensor 15 150 11
Valve body 10 100 7
Oil strainer 10 100 7
Oil pan 7.4 75 65 in.·lbf
Starter 37 380 27
Rear support x Body 25 250 19
Torque converter clutch x Drive plate 54 550 40
Oil cooler union nut 44 450 33
Oil cooler pipe bracket 10 100 7
Drive plate x Crankshaft 83 850 61
Transmission x Engine block 14 mm bolt 37 380 27
17 mm bolt 72 730 53

Park/neutral position switch x Transmission case 13 130 9


Transmission output flange 123 1,250 90
Shift control rod x Shift lever 13 130 9
Shift control rod x Park/neutral position switch 16 160 12
Exhaust pipe bracket x Transmission housing 37 380 27
No.2 exhaust pipe x Center exhaust pipe 58 590 43
Rear center floor crossmember brace x Body 13 130 9
Heat insulator x Body 5.4 55 48 in.·lbf
Drain plug 20 205 15
Propeller shaft x Transmission 56 570 41
Propeller shaft x Differential 79 805 58
Propeller shaft center support 49 500 36
Propeller shaft adjusting nut 53 540 39
Oil pan drain plug 17 175 13
Transmission rear support x Body 25 250 19

1997 SUPRA (RM502U)

Author: Date: 204


SS-48
SERVICE SPECIFICATIONS - PROPELLER SHAFT

PROPELLER SHAFT
SS0CR-01

SERVICE DATA
Shaft runout 0.8 mm (0.031 in.)
Joint angle No.2 joint -1 °09’ ± 36’
No.3 joint 44’ ± 36’

1997 SUPRA (RM502U)

Author: Date: 205


SS-49
SERVICE SPECIFICATIONS - PROPELLER SHAFT
SS0CS-02

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Propeller shaft x Differential 79 805 58
Propeller shaft x Intermediate shaft 2JZ-GE 74 750 54
Propeller shaft x Transmission 2JZ-GTE 56 570 41
Intermediate shaft x Center bearing x Universal joint flange See page PR-8
Center support bearing x Body 49 500 36
Oxygen sensor x Exhaust front pipe 44 450 34
No.2 front exhaust pipe x Front exhaust pipe 58 590 43
Crossmember brace x Body 13 130 8
Heat insulator x Body 5.4 55 48 in.·lbf
Adjusting nut 2JZ-GTE 69 (50) 700 (515) 51 (37)
Exhaust pipe support bracket x Transmission 37 380 27
( ): For use with SST

1997 SUPRA (RM502U)

Author: Date: 206


SS-50
SERVICE SPECIFICATIONS - SUSPENSION AND AXLE

SUSPENSION AND AXLE


SS0DD-04

SERVICE DATA
2JZ-GE Front 225/50R16 92V 230 kPa (2.3 kgf/cm2, 33 psi)
Cold tire inflation Rear 245/45R16 94V 230 kPa (2.3 kgf/cm2, 33 psi)
pressure 2JZ-GTE Front 235/45ZR17 230 kPa (2.3 kgf/cm2, 33 psi)
Rear 255/40ZR17 230 kPa (2.3 kgf/cm2, 33 psi)
Vehicle height
2JZ-GE Front*1 225/50R16 92V 186 mm (7.32 in.)
Rear*2 245/45R16 94V 246 mm (9.68 in.)
2JZ-GTE Front*1 235/45ZR17 188 mm (7.40 in.)
Rear*2 255/40ZR17 254 mm (10.00 in.)
Camber 2JZ-GE -0 °20’ ± 45’ (-0.33° ± 0.75°)
2JZ-GTE -0 °30’ ± 45’ (-0.5° ± 0.75°)

Left-right error 30’ (0.5°) or less


Caster 2JZ-GE 3°20’ ± 45’ (3.33° ± 0.75°)
2JZ-GTE 3°30’ ± 45’ (3.5° ± 0.75°)

Left-right error 30’ (0.5°) or less


Front wheel
Steering axis inclination 2JZ-GE 9°35’ ± 45’ (9.58° ± 0.75°)
alignment
<Reference> 2JZ-GTE 9°45’ ± 45’ (9.75° ± 0.75°)
Toe-in (Total) 0° ± 12’ (0° ± 0.2°)
0 ± 2 mm (0 ± 0.08 in.)
Rack end length left-right error 1.5 mm (0.059 in.) or less
Wheel angle
2JZ-GE Inside wheel 35°00’ (33°00’ − 36°00’)
35° (33° − 36°)
Outside wheel <Reference> 30°45’
(30.75°)
2JZ-GTE Inside wheel 34°55’ (33°55’ − 36°55’)
34.92° (32.92° − 35.92°)
Outside wheel <Reference> 30°35’
(30.58°)
Camber 2JZ-GE -1 °35’ ± 45’ (-1.58° ± 0.75°)
2JZ-GTE -1 °30’ ± 45’ (-1.5° ± 0.75°)
Rear wheel Left - right error 30’ (0.5°) or less
alignment
li t
Toe-in (Total) 0°18’ ± 12’ (0.3° ± 0.2°)
3 ± 2 mm (0.12 ± 0.08 in.)

*1: Front measuring point


Measure from the ground to the center of the lower suspension arm front mounting bolt.
*2: Rear measuring point
Measure from the ground to the center of the lower suspension arm No.2 mounting bolt.

1997 SUPRA (RM502U)

Author: Date: 207


SS-51
SERVICE SPECIFICATIONS - SUSPENSION AND AXLE

Axle hub bearing backlash Maximum 0.05 mm (0.0020 in.)


F t axle
Front l
Axle hub deviation Maximum 0.05 mm (0.0020 in.)
Upper ball joint turning torque 1.0 - 3.4 N·m (10 - 35 kgf·cm, 9 - 30 in.·lbf)

Front sus
suspension
ension Lower ball joint turning torque 1.0 - 3.4 N·m (10 - 35 kgf·cm, 9 - 30 in.·lbf)
Stabilizer bar link ball joint turning torque 0.05 - 1.0 N·m (0.5 - 10 kgf·cm, 0.4 - 8.7 in.·lbf)
Axle hub bearing backlash Maximum 0.05 mm (0.0020 in.)
R
Rear axle
l
Axle hub deviation Maximum 0.05 mm (0.0020 in.)
Drive shaft standard length
2JZ-GE RH 598.1 mm (23.547 in.)
LH 552.2 mm (21.740 in.)

Rear drive shaft 2JZ-GTE (M/T) RH 598.5 mm (23.602 in.)


LH 547.5 mm (21.555 in.)
2JZ-GTE (A/T) RH 598.5 mm (23.602 in.)
LH 553.5 mm (21.791 in.)
Upper ball joint turning torque 1.0 - 3.4 N·m (10 - 35 kgf·cm, 9 - 30 in.·lbf)
No. 1 Lower ball joint turning torque 1.0 - 3.4 N·m (10 - 35 kgf·cm, 9 - 30 in.·lbf)
R
Rear suspension
i
No. 2 Lower ball joint turning torque 1.0 - 3.4 N·m (10 - 35 kgf·cm, 9 - 30 in.·lbf)
Stabilizer bar link ball joint turning torque 0.05 - 1.0 N·m (0.5 - 10 kgf·cm, 0.4 - 8.7 in.·lbf)

1997 SUPRA (RM502U)

Author: Date: 208


SS-52
SERVICE SPECIFICATIONS - SUSPENSION AND AXLE

Drive pinion oil seal drive in depth 2.0 ± 0.5 mm (0.079 ± 0.020 in.)
Drive pinion shaft runout Maximum 0.08 mm (0.0031 in.)
Ring gear runout Maximum 0.08 mm (0.0031 in.)
Ring gear backlash 0.08 - 0.13 mm (0.0031 - 0.0051 in.)
Drive pinion preload (at starting) New bearing 2.0 - 2.5 N·m (20 - 25 kgf·cm, 17.3 - 21.7 in.·lbf)
Reused bearing 1.0 - 1.2 N·m (10 - 12 kgf·cm, 8.9 - 10.6 in.·lbf)
Total preload (at starting) Drive pinion preload plus
0.4 - 0.6 N·m (4 - 6 kgf·cm, 3.5 - 5.2 in.·lbf)
Distance between 2 side gear shafts 293.4 ± 0.65 mm (11.551 ± 0.026 in.)
Ring gear backlash adjusting washer No.
18 1.18 mm (0.0465 in.)
20 1.20 mm (0.0472 in.)
22 1.22 mm (0.0480 in.)
24 1.24 mm (0.0488 in.)
26 1.26 mm (0.0496 in.)
28 1.28 mm (0.0504 in.)
30 1.30 mm (0.0512 in.)
32 1.32 mm (0.0520 in.)
34 1.34 mm (0.0528 in.)
36 1.36 mm (0.0535 in.)
38 1.38 mm (0.0543 in.)
40 1.40 mm (0.0551 in.)
42 1.42 mm (0.0559 in.)
44 1.44 mm (0.0567 in.)
Rear differential 46 1.46 mm (0.0575 in.)
2JZ-GTE (M/T) 48 1.48 mm (0.0583 in.)
50 1.50 mm (0.0591 in.)
52 1.52 mm (0.0598 in.)
54 1.54 mm (0.0606 in.)
56 1.56 mm (0.0614 in.)
58 1.58 mm (0.0622 in.)
60 1.60 mm (0.0630 in.)
62 1.62 mm (0.0638 in.)
64 1.64 mm (0.0646 in.)
66 1.66 mm (0.0654 in.)
68 1.68 mm (0.0661 in.)
70 1.70 mm (0.0669 in.)
72 1.72 mm (0.0677 in.)
74 1.74 mm (0.0685 in.)
76 1.76 mm (0.0693 in.)
78 1.78 mm (0.0701 in.)
80 1.80 mm (0.0709 in.)
82 1.82 mm (0.0717 in.)
84 1.84 mm (0.0724 in.)
86 1.86 mm (0.0732 in.)
88 1.88 mm (0.0740 in.)
90 1.90 mm (0.0748 in.)
92 1.92 mm (0.0756 in.)
08 1.08 mm (0.0425 in.)
10 1.10 mm (0.0433 in.)
12 1.12 mm (0.0441 in.)
14 1.14 mm (0.0449 in.)
16 1.16 mm (0.0457 in.)

1997 SUPRA (RM502U)

Author: Date: 209


SS-53
SERVICE SPECIFICATIONS - SUSPENSION AND AXLE

Tooth contact pattern adjusting washer No.


80 1.80 mm (0.0709 in.)
81 1.81 mm (0.0713 in.)
82 1.82 mm (0.0717 in.)
83 1.83 mm (0.0720 in.)
84 1.84 mm (0.0724 in.)
85 1.85 mm (0.0728 in.)
86 1.86 mm (0.0732 in.)
87 1.87 mm (0.0736 in.)
88 1.88 mm (0.0740 in.)
89 1.89 mm (0.0744 in.)
90 1.90 mm (0.0748 in.)
91 1.91 mm (0.0752 in.)
92 1.92 mm (0.0756 in.)
93 1.93 mm (0.0760 in.)
94 1.94 mm (0.0764 in.)
95 1.95 mm (0.0768 in.)
96 1.96 mm (0.0772 in.)
97 1.97 mm (0.0776 in.)
98 1.98 mm (0.0780 in.)
99 1.99 mm (0.0783 in.)
Rear differential
00 2.00 mm (0.0787 in.)
2JZ-GTE (M/T)
01 2.01 mm (0.0791 in.)
02 2.02 mm (0.0795 in.)
03 2.03 mm (0.0799 in.)
04 2.04 mm (0.0803 in.)
05 2.05 mm (0.0807 in.)
06 2.06 mm (0.0811 in.)
07 2.07 mm (0.0815 in.)
08 2.08 mm (0.0819 in.)
09 2.09 mm (0.0823 in.)
10 2.10 mm (0.0827 in.)
11 2.11 mm (0.0831 in.)
12 2.12 mm (0.0835 in.)
13 2.13 mm (0.0839 in.)
14 2.14 mm (0.0843 in.)
15 2.15 mm (0.0846 in.)
16 2.16 mm (0.0850 in.)
17 2.17 mm (0.0854 in.)
18 2.18 mm (0.0858 in.)
77 1.77 mm (0.0697 in.)
78 1.78 mm (0.0701 in.)
79 1.79 mm (0.0705 in.)

1997 SUPRA (RM502U)

Author: Date: 210


SS-54
SERVICE SPECIFICATIONS - SUSPENSION AND AXLE

Drive pinion oil seal drive in depth 0 ± 0.5 mm (0 ± 0.020 in.)


Drive pinion shaft runout Maximum 0.08 mm (0.0031 in.)
Ring gear runout Maximum 0.05 mm (0.0020 in.)
Ring gear backlash Maximum 0.08 - 0.13 mm (0.0031 - 0.0051 in.)
Drive pinion preload (at starting) New bearing 1.5 - 1.8 N·m (15 - 18 kgf·cm, 13.0 - 16.0 in.·lbf)
Rear differential
Reused bearing 0.5 - 0.8 N·m (5 - 8 kgf·cm, 4.3 - 6.9 in.·lbf)
Except
2JZ-GTE (M/T) Total preload (at starting) Drive pinion preload plus
0.5 - 0.8 N·m (5 - 8 kgf·cm, 4.3 - 6.9 in.·lbf)
Distance between 2 side gear shafts 281.8 ± 0.95 mm (11.094 ± 0.037 in.)
Pinion gear backlash (Conventional type) 0.05 - 0.20 mm (0.0020 - 0.0079 in.)
Pinion gear backlash adjusting thrust washer 1.6 mm (0.063 in.)
(Conventional type) 1.7 mm (0.067 in.)
1.8 mm (0.071 in.)

1997 SUPRA (RM502U)

Author: Date: 211


SS-55
SERVICE SPECIFICATIONS - SUSPENSION AND AXLE

Ring gear backlash adjusting washer No.


02 2.02 mm (0.0795 in.)
04 2.04 mm (0.0803 in.)
06 2.06 mm (0.0811 in.)
08 2.08 mm (0.0819 in.)
10 2.10 mm (0.0827 in.)
12 2.12 mm (0.0835 in.)
14 2.14 mm (0.0843 in.)
16 2.16 mm (0.0850 in.)
18 2.18 mm (0.0858 in.)
20 2.20 mm (0.0866 in.)
22 2.22 mm (0.0874 in.)
24 2.24 mm (0.0882 in.)
26 2.26 mm (0.0890 in.)
28 2.28 mm (0.0898 in.)
30 2.30 mm (0.0906 in.)
32 2.32 mm (0.0913 in.)
34 2.34 mm (0.0921 in.)
36 2.36 mm (0.0929 in.)
38 2.38 mm (0.0937 in.)
40 2.40 mm (0.0945 in.)
Rear differential
42 2.42 mm (0.0953 in.)
Except
44 2.44 mm (0.0961 in.)
2JZ-GTE (M/T)
46 2.46 mm (0.0969 in.)
48 2.48 mm (0.0976 in.)
50 2.50 mm (0.0984 in.)
52 2.52 mm (0.0992 in.)
54 2.54 mm (0.1000 in.)
56 2.56 mm (0.1008 in.)
58 2.58 mm (0.1016 in.)
60 2.60 mm (0.1024 in.)
62 2.62 mm (0.1031 in.)
64 2.64 mm (0.1039 in.)
66 2.66 mm (0.1047 in.)
68 2.68 mm (0.1055 in.)
70 2.70 mm (0.1063 in.)
72 2.72 mm (0.1071 in.)
74 2.74 mm (0.1079 in.)
76 2.76 mm (0.1087 in.)
78 2.78 mm (0.1094 in.)
80 2.80 mm (0.1102 in.)
82 2.82 mm (0.1100 in.)
84 2.84 mm (0.1118 in.)
86 2.86 mm (0.1126 in.)

1997 SUPRA (RM502U)

Author: Date: 212


SS-56
SERVICE SPECIFICATIONS - SUSPENSION AND AXLE

Tooth contact pattern adjusting washer No.


87 1.87 mm (0.0736 in.)
88 1.88 mm (0.0740 in.)
89 1.89 mm (0.0744 in.)
90 1.90 mm (0.0748 in.)
91 1.91 mm (0.0752 in.)
92 1.92 mm (0.0756 in.)
93 1.93 mm (0.0760 in.)
94 1.94 mm (0.0764 in.)
95 1.95 mm (0.0768 in.)
96 1.96 mm (0.0772 in.)
97 1.97 mm (0.0776 in.)
98 1.98 mm (0.0780 in.)
99 1.99 mm (0.0783 in.)
00 2.00 mm (0.0787 in.)
01 2.01 mm (0.0791 in.)
02 2.02 mm (0.0795 in.)
03 2.03 mm (0.0799 in.)
04 2.04 mm (0.0803 in.)
05 2.05 mm (0.0807 in.)
Rear differential 06 2.06 mm (0.0811 in.)
Except 07 2.07 mm (0.0815 in.)
2JZ-GTE (M/T) 08 2.08 mm (0.0819 in.)
09 2.09 mm (0.0823 in.)
10 2.10 mm (0.0827 in.)
11 2.11 mm (0.0831 in.)
12 2.12 mm (0.0835 in.)
13 2.13 mm (0.0839 in.)
14 2.14 mm (0.0843 in.)
15 2.15 mm (0.0846 in.)
16 2.16 mm (0.0850 in.)
17 2.17 mm (0.0854 in.)
18 2.18 mm (0.0858 in.)
19 2.19 mm (0.0862 in.)
20 2.20 mm (0.0866 in.)
21 2.21 mm (0.0870 in.)
22 2.22 mm (0.0874 in.)
23 2.23 mm (0.0878 in.)
24 2.24 mm (0.0882 in.)
25 2.25 mm (0.0886 in.)
26 2.26 mm (0.0890 in.)
27 2.27 mm (0.0894 in.)
28 2.28 mm (0.0898 in.)

1997 SUPRA (RM502U)

Author: Date: 213


SS-57
SERVICE SPECIFICATIONS - SUSPENSION AND AXLE
SS0DE-02

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Front
Hub nut 103 1,050 76
Lower suspension arm x Suspension crossmember 226 2,300 166
Lower suspension arm bracket stay Bolt 44 450 32
Nut 59 600 43

Tie rod end lock nut 56 570 41


Axle hub lock nut 199 2,030 147
Upper suspension arm x Sub-frame 164 1,670 121
Lower suspension arm x Shock absorber bracket 52 530 38
Tie rod end x Steering knuckle 49 500 36
Steering knuckle x Upper suspension arm 103 1,050 76
Steering knuckle x Lower suspension arm 125 1,270 92
Brake caliper x Steering knuckle 118 1,200 87
ABS speed sensor x Steering knuckle 7.8 80 69 in.·lbf
Upper suspension arm x ABS speed sensor wire harness clamp 5.4 55 48 in.·lbf
Front shock absorber x Body 35 360 26
Front shock absorber x Lower suspension arm 143 1,460 106
Front shock absorber x Suspension support 29 300 22
Stabilizer bar link x Shock absorber bracket 74 750 54
Stabilizer bar link x Stabilizer bar 74 750 54
Stabilizer bar bracket x Body 18 180 13
Steering knuckle x Brake dust cover 8.0 85 74 in.·lbf

1997 SUPRA (RM502U)

Author: Date: 214


SS-58
SERVICE SPECIFICATIONS - SUSPENSION AND AXLE

Part tightened N·m kgf·cm ft·lbf


Rear
Hub nut 103 1,050 76
Rear shock absorber x Lower suspension arm No.2 137 1,400 101
Upper suspension arm x Suspension crossmember 164 1,670 121
Rear axle carrier x Brake caliper 104 1,065 77
Lower suspension arm No.1 x Rear axle carrier 59 600 43
Lower suspension arm No.1 x Subframe 184 1,880 136
Lower suspension arm No.2 x Rear axle carrier 150 1,525 110
Lower suspension arm No.2 x suspension crossmember 184 1,880 136
Lower suspension arm brace x Subframe 18 180 13
ABS speed sensor x Rear axle carrier 7.8 80 69 in.·lbf
Parking brake cable set bolt 8.0 80 69 in.·lbf
Strut rod x Rear axle carrier 184 1,880 136
Strut rod x Body 184 1,880 136
Rear drive shaft x Axle hub 289 2,950 213
Upper suspension arm x Rear axle carrier 108 1,100 80
Backing plate x Rear axle carrier 26 260 19
Shoe guide plate set bolt 18 185 13
Parking brake cable clamp set bolt 19 190 14
Rear axle carrier x Backing plate Hexagon bolt 180 1,825 132
Rear drive shaft x Differential 2JZ-GE 65 660 48
2JZ-GTE 83 850 61
Heat insulator set nut 5.4 55 48 in.·lbf
Center floor crossmember brace set nut 13 130 9
Center support bearing set bolt 49 500 36
Rear differential x Propeller shaft 79 805 58
Propeller shaft x Transmission 2JZ-GTE 56 570 41
Oxygen sensor 2JZ-GE 44 450 34
Front exhaust pipe x Center exhaust pipe 2JZ-GE 44 450 33
2JZ-GTE 58 590 43

Oxygen sensor set nut 2JZ-GTE 20 200 14


Differential mounting bolt Front 147 1,500 108
Rear 142 1,450 105

Ring gear x Differential case See page SA-74


Drive pinion x Companion flange 2JZ-GTE M/T (Maximam) 510 5,200 376
Except 2JZ-GTE M/T (Maximam) 490 5,000 362

Differential carrier retainer set bolt 2JZ-GTE M/T 47 480 35


Except 2JZ-GTE M/T 22 225 16
Differential carrier cover set bolt 2JZ-GTE M/T 78 800 58
Except 2JZ-GTE M/T 47 475 34

Differential carrier cover x Deflector 7.0 70 62 in.·lbf


Drain and Filler plug 49 500 36
Breather plug 21 210 15
Shock absorber x Body 26 260 19
Shock absorber cape x Suspension support 10 105 8
Suspension support x Shock absorber 27 280 20
1997 SUPRA (RM502U)

Author: Date: 215


SS-59
SERVICE SPECIFICATIONS - SUSPENSION AND AXLE

Stabilizer bar link x Lower suspension arm No.2 74 750 54


Stabilizer bar link x Stabilizer bar 74 750 54
Stabilizer bar bracket x Body 31 320 23

1997 SUPRA (RM502U)

Author: Date: 216


SS-60
SERVICE SPECIFICATIONS - BRAKE

BRAKE
SS0D3-01

SERVICE DATA
Brake pedal height from asphalt sheet 154.2 - 164.2 mm (6.071 - 6.465 in.)
Brake pedal freeplay 1 - 6 mm (0.04 - 0.24 in.)
Brake pedal reserve distance at 490 N (50 kgf, 110.2 lbf)
2JZ-GTE Engine More than 70 mm (2.76 in.)
2JZ-GE Engine More than 72 mm (2.83 in.)
Brake booster push rod to piston clearance (w/ SST) 0 mm (0 in.)
Front brake pad thickness (2JZ-GTE Engine) STD 12.0 mm (0.472 in.)
Front brake pad thickness (2JZ-GTE Engine) Minimum 1.0 mm (0.039 in.)
Front brake pad thickness (2JZ-GE Engine) STD 11.0 mm (0.433 in.)
Front brake pad thickness (2JZ-GE Engine) Minimum 1.0 mm (0.039 in.)
Front brake disc thickness (2JZ-GTE Engine) STD 30.0 mm (1.181 in.)
Front brake disc thickness (2JZ-GTE Engine) Minimum 28.0 mm (1.102 in.)
Front brake disc thickness (2JZ-GE Engine) STD 32.0 mm (1.260 in.)
Front brake disc thickness (2JZ-GE Engine) Minimum 30.0 mm (1.181 in.)
Front brake disc runout Maximum 0.05 mm (0.0020 in.)
Rear brake disc pad thickness (2JZ-GTE Engine) STD 11.0 mm (0.433 in.)
Rear brake disc pad thickness (2JZ-GTE Engine) Minimum 1.0 mm (0.039 in.)
Rear brake disc pad thickness (2JZ-GE Engine) STD 10.0 mm (0.394 in.)
Rear brake disc pad thickness (2JZ-GE Engine) Minimum 1.0 mm (0.039 in.)
Rear brake disc thickness STD 16.0 mm (0.630 in.)
Rear brake disc thickness Minimum 15.0 mm (0.591 in.)
Rear brake disc runout Maximum 0.05 mm (0.0020 in.)
Rear brake disc inside diameter STD 190 mm (7.48 in.)
Rear brake disc inside diameter Maximum 191 mm (7.52 in.)
Parking brake lining thickness STD 2.5 mm (0.098 in.)
Parking brake lining thickness Minimum 1.0 mm (0.039 in.)
Parking brake lever travel at 196 N (20 kgf, 44.1 lbf) 5 - 8 clicks
Parking brake clearance between rear shoe and lever Less than 0.35 mm (0.0138 in.)
Parking brake adjusting shim thickness for rear disc brake 0.3 mm (0.012 in.)
0.6 mm (0.024 in.)
0.9 mm (0.035 in.)

1997 SUPRA (RM502U)

Author: Date: 217


SS-61
SERVICE SPECIFICATIONS - BRAKE
SS0D4-01

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Master cylinder x Piston stopper bolts 10 100 7
Master cylinder x Reservoir 1.8 18 16 in.·lbf
Master cylinder x Brake booster 13 130 9
Brake line union nut 15 155 11
Brake booster clevis lock nut 25 260 19
Brake booster x Pedal bracket 13 130 9
Bleeder plug 11 110 8
Front disc brake caliper x Steering knuckle 2JZ-GTE Engine 118 1,200 87
Front disc brake torque plate x Steering knuckle 2JZ-GE Engine 118 1,200 87
Front disc brake caliper installation bolt 2JZ-GE Engine 34 350 25
Front disc brake caliper x Flexible hose union bolt 30 310 22
Rear disc brake caliper x Axle carrier 2JZ-GTE Engine 104 1,065 77
Rear disc brake torque plate x Axle carrier 2JZ-GE Engine 104 1,065 77
Rear disc brake caliper installation bolt 2JZ-GE Engine 34 350 25
Rear disc brake caliper x Flexible hose union bolt 30 310 22
ABS actuator x ABS actuator bracket 5.4 55 48 in.·lbf
ABS actuator assembly x Body 19 195 14
Cruise control actuator x Body 19 195 14
Cruise control actuator x ABS actuator x Body 19 195 14
Front speed sensor installation bolt 7.8 80 69 in.·lbf
Front speed sensor harness set bolt 5.4 55 48 in.·lbf
Rear speed sensor installation bolt 7.8 80 69 in.·lbf
Rear speed sensor harness set nut 5.4 55 48 in.·lbf

1997 SUPRA (RM502U)

Author: Date: 218


SS-62
SERVICE SPECIFICATIONS - STEERING

STEERING
SS0D0-01

SERVICE DATA
POWER STEERING FLUID
Fluid level rise Maximum 5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed Minimum 7,355 kPa (75 kgf/cm2, 1,067 psi)
STEERING WHEEL
Steering wheel freeplay Maximum 30 mm (1.18 in.)
Steering effort at idle speed Maximum 6.9 N·m (70 kgf·cm, 61 in.·lbf)
TILT STEERING COLUMN
Pawl stopper Mark
1 or A 12.68 - 12.74 mm (0.4992 - 0.5016 in.)
2 or B 12.61 - 12.67 mm (0.4965 - 0.4988 in.)
3 or C 12.54 - 12.60 mm (0.4937 - 0.4961 in.)
4 or D 12.47 - 12.53 mm (0.4909 - 0.4933 in.)
5 or E 12.40 - 12.46 mm (0.4882 - 0.4906 in.)
6 or F 12.33 - 12.39 mm (0.4854 - 0.4878 in.)
7 or G 12.26 - 12.32 mm (0.4827 - 0.4850 in.)
PS VANE PUMP
Rotor shaft bushing oil clearance STD 0.03 - 0.05 mm (0.0012 - 0.0020 in.)
Maximum 0.07 mm (0.0028 in.)
Vane plate height Minimum 8.6 mm (0.339 in.)
Vane plate thickness Minimum 1.40 mm (0.0551 in.)
Vane plate length Minimum 14.99 mm (0.5902 in.)
Vane plate to rotor groove clearance Maximum 0.035 mm (0.00137 in.)
Vane plate length Rotor and cam ring mark
NONE 14.999 - 15.001 mm (0.59051 - 0.59059 in.)
1 14.997 - 14.999 mm (0.59043 - 0.59051 in.)
2 14.995 - 14.997 mm (0.59035 - 0.59043 in.)
3 14.993 - 14.995 mm (0.59027 - 0.59035 in.)
4 14.991 - 14.993 mm (0.59020 - 0.59027 in.)
Spring free length Minimum 33 mm (1.30 in.)
Vane pump rotating torque Maximum 0.2 N·m (2.5 kgf·cm, 2.2 in.·lbf)
PS GEAR
Steering rack runout Maximum 0.30 mm (0.0118 in.)
Total preload 1.0 - 1.9 N·m (10 - 20 kgf·cm, 8.7 - 17.4 in.·lbf)
PROGRESSIVE POWER STEERING (PPS)
Solenoid valve resistance 6 - 11 Ω

1997 SUPRA (RM502U)

Author: Date: 219


SS-63
SERVICE SPECIFICATIONS - STEERING
SS0D1-01

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
STEERING COLUMN
Steering wheel set nut 35 360 26
Steering wheel pad set screw 7.1 72 62 in.·lbf
Column assembly set nut 25 260 19
Intermediate shaft x Sliding yoke 35 360 26
Sliding yoke x Control valve shaft 35 360 26
Tilt memory bolt x Square nut 6.4 65 56 in.·lbf
Tilt lever assembly set screw 4.7 48 42 in.·lbf
Tilt pawl set nut 5.9 60 52 in.·lbf
Tilt lever retainer set nut 15 150 11
Tilt memory bolt set nut 5.9 60 52 in.·lbf
Turn signal bracket set bolt 8.8 90 78 in.·lbf
Compression spring set screw 6.4 65 56 in.·lbf
PS VANE PUMP
PS vane pump set bolt RH side bolt 39 400 29
LH side bolt 58 590 42
Union bolt 49 500 36
PS vane pump pulley set nut 43 440 32
Front housing x Rear housing 17 170 12
Pressure port union 83 850 61
Oil reservoir set bolt (2JZ-GE) Front side bolt 13 130 9
Rear side bolts 17 170 12
Suction port union set bolt (2JZ-GTE) 13 130 9
PS GEAR
Tie rod end x Steering knuckle 49 500 36
Pressure feed and return tube set union bolts 49 500 36
Gear housing set bolt and nut 75 770 55
Pressure control valve assembly x Control valve housing 18 185 13
Control valve housing set bolt 18 185 13
Self-locking nut 39 400 29
Rack housing cap 69 700 50
Rack guide spring cap lock nut 50 (69) 513 (700) 37 (51)
Rack end 75 (100) 760 (1,020) 55 (74)
Tie rod end lock nut 56 570 41
Turn pressure tube union nut 24 (29) 243 (300) 18 (22)
Turn pressure tube union bolt 34 350 25
( ): For use without SST

1997 SUPRA (RM502U)

Author: Date: 220


SS-64
SERVICE SPECIFICATIONS - SUPPLEMENTAL RESTRAINT SYSTEM

SUPPLEMENTAL RESTRAINT SYSTEM


SS0D8-02

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Steering wheel 35 360 26
Steering wheel pad 7.1 72 62 in.·lbf
Front passenger airbag assembly x Instrument panel reinforcement 21 210 15
Front passenger airbag assembly x Instrument panel 8.8 90 78 in.·lbf
Airbag sensor assembly 21 210 15

1997 SUPRA (RM502U)

Author: Date: 221


SS-65
SERVICE SPECIFICATIONS - BODY ELECTRICAL

BODY ELECTRICAL
SS0DF-02

SERVICE DATA
INTEGRATION RELAY (Relay Circuit)
(Light Auto Turn Off System)
B2 - Ground (Constant) Battery positive voltage
B3 - Ground (Constant) Battery positive voltage
A7 - Ground (Ignition switch LOCK or ACC) No voltage
A7 - Ground (Ignition switch ON) Battery positive voltage
A1 - Ground (Constant) Battery positive voltage
DAYTIME RUNNING LIGHT MAIN RELAY
(Wire Harness Side)
2 - Ground (Ignition switch position LOCK or ACC) No voltage
2 - Ground (Ignition switch position ON) Battery positive voltage
11 - Ground (Engine stop) No voltage
11 - Ground (Engine running) Battery positive voltage
15 - Ground (Constant) Battery positive voltage
17 - Ground (Constant) Battery positive voltage
TURN SIGNAL FLASHER
Flashes/Minute 60 - 120
INTEGRATION RELAY
(Interior Light System)
1 - Ground (Constant) Battery positive voltage
9 - Ground (Ignition switch position LOCK or ACC) No voltage
9 - Ground (Ignition switch position ON) Battery positive voltage
SPEEDOMETER (USING A SPEEDOMETER TESTER)
USA:
Standard indication (mph) Allowable range (mph)
20 18 - 24
40 38 - 44
60 58 - 66
80 78 - 88
100 98 - 110
120 118 - 132
CANADA:
Standard indication (km/h) Allowable range (km/h)
20 17 - 24
40 38 - 46
60 57.5 - 67
80 77 - 88
100 96 - 109
120 115 - 130
140 134 - 151.5
160 153 - 173
TACHOMETER (ON-VEHICLE)
Standard indication (rpm) Allowable range (rpm)
1997 SUPRA (RM502U)

Author: Date: 222


SS-66
SERVICE SPECIFICATIONS - BODY ELECTRICAL

700 630 - 770


1,000 915 - 1,115
2,000 1,920 - 2,220
3,000 2,890 - 3,350
4,000 3,940 - 4,400
5,000 5,025 - 5,425
6,500 6,650 - 6,950
7,000 7,025 - 7,625
OD/TRIP METER
(Connector Connected)
1 - Ground (Ignition switch position ON) Battery positive voltage
4 - Ground (Light Control switch position TAIL or HEAD) Battery positive voltage
5 - 7 (Ignition switch ON and drive the vehicle slowly) 0V ↔ Battery positive voltage
6 - 7 (Ignition switch ON and drive the vehicle slowly) 0V ↔ more than 5V
8 - Ground (Constant) Battery positive voltage
10 - Ground (Ignition SW ON, Light Control SW TAIL or
6V → 0V
HEAD and turn the Light Control Rheostat knob to clockwise)

FUEL RECEIVER GAUGE


Between terminals Resistance (Ω)
A-B Approx. 269.7
A-C Approx. 123.5
B-C Approx. 146.2
FUEL SENDER GAUGE
Float position: mm (in.) Resistance (Ω)
F: Approx. 33.8 (1.331) Approx. 4.0
1/2: Approx. 44.8 (1.764) Approx. 55.0
E: Approx. 141.1 (5.555) Approx. 107.0
ENGINE COOLANT TEMPERATURE RECEIVER GAUGE
Between terminals Resistance (Ω)
A-B Approx. 229.7
A-C Approx. 54.0
B-C Approx. 175.7
ENGINE COOLANT TEMPERATURE SENDER GAUGE
Temperature °C (°F) Resistance (Ω)
50 (122.0) 160 - 240
120 (248.0) 17.1 - 21.2
LIGHT FAILURE SENSOR
3 - Ground (Light Control SW position OFF) No voltage
3 - Ground (Light Control SW position TAIL or HEAD) Battery positive voltage
4 - Ground (Ignition SW position LOCK or ACC) No voltage
4 - Ground (Ignition SW position ON) Battery positive voltage
7 - Ground (Stop Light SW position OFF) No voltage
7 - Ground (Stop Light SW position ON) Battery positive voltage
8 - Ground (Engine stop) No voltage
8 - Ground (Engine running) Battery positive voltage
INTEGRATION RELAY
1997 SUPRA (RM502U)

Author: Date: 223


SS-67
SERVICE SPECIFICATIONS - BODY ELECTRICAL

(Seat Belt Warning)


1 - Ground (Constant) Battery positive voltage
9 - Ground (Ignition SW LOCK or ACC) No voltage
9 - Ground (Ignition SW ON) Battery positive voltage
ANTENNA MOTOR CONTROL RELAY
(Wire Harness Side)
1 - Ground (Constant) Battery positive voltage
4 - Ground (Ignition switch position ON) Battery positive voltage
5 - Ground (Ignition position ACC or ON) Battery positive voltage
7 - Ground (Ignition SW position ACC or ON and radio SW ON) Battery positive voltage
8 - Ground (Ignition SW position ACC or ON) Battery positive voltage

1997 SUPRA (RM502U)

Author: Date: 224


SS-68
SERVICE SPECIFICATIONS - BODY

BODY
SS0D7-01

TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
FRONT BUMPER - - -
Reinforcement x Body 5.9 60 52 in.·lbf
Front bumper cover x Body 5.9 60 52 in.·lbf
REAR BUMPER - - -
Reinforcement x Body 42 430 31
Rear bumper cover x Body 5.9 60 52 in.·lbf
HOOD - - -
Hood hinge x Hood 13 130 9.4
Hood lock x Body 8.8 90 78 in.·lbf
FRONT DOOR - - -
Door hinge x Body 52 530 38
Door hinge x Door panel 25 260 19
Window regulator x Door glass 7.4 76 67 in.·lbf
Door lock x Door panel 5.0 51 44 in.·lbf
Window regulator x Door panel 7.4 76 67 in.·lbf
Window guide lower plate x Door panel 5.4 55 48 in.·lbf
Door window upper stop x Door panel 11 115 8.3
BACK DOOR - - -
Back door hinge x Body 21 210 15
Back door hinge x Back door 13 130 9.4
Door lock x Body 19 195 14
Door lock striker x Body 13 130 9.4
Back door damper stay x Body 5.9 60 52 in.·lbf
Back door damper stay x Back door 7.8 80 69 in.·lbf
WIPER AND WASHER - - -
Front Wiper - - -
Wiper arm x Wiper link 22 225 16
Rear Wiper - - -
Wiper arm x Wiper motor 11 110 8.0
INSTRUMENT PANEL - - -
Steering column x Instrument panel reinforcement 25 260 19
Front passenger airbag assembly x Instrument panel reinforcement 21 210 15
Front passenger airbag assembly x Instrument panel 8.8 90 78 in.·lbf
Steering wheel x Steering column 35 360 26
Steering wheel pad x Steering wheel 7.1 72 62 in.·lbf
FRONT SEAT - - -
Seat adjuster x Body 37 375 27
Seat adjuster x Seatback 18 185 13
Seat adjuster x Seat cushion 18 185 13
REAR SEAT - - -
Seatback x Body 25 260 19
Reclining adjuster x Seatback 18 185 13
1997 SUPRA (RM502U)

Author: Date: 225


SS-69
SERVICE SPECIFICATIONS - BODY

SEAT BELT - - -
Front Seat Belt - - -
Shoulder anchor x Body 43 440 32
Outer belt anchor x Body 43 440 32
Retractor x Body (Upper Side) 7.8 80 69 in.·lbf
Retractor x Body (Lower Side) 43 440 32
Inner belt x Seat 43 440 32
Rear Seat Belt - - -
Shoulder anchor x Body 43 440 32
Outer belt anchor x Body 43 440 32
Retractor x Body 43 440 32
Inner belt x Body 43 440 32

1997 SUPRA (RM502U)

Author: Date: 226


SS-70
SERVICE SPECIFICATIONS - AIR CONDITIONING

AIR CONDITIONING
SS0CW-01

SERVICE DATA
Refrigerant charge volume 700 ± 50 g (24.96 ± 1.76 oz.)
Idle speed
2JZ-GE (M/T)
Magnetic clutch not engaged Approx. 700 rpm
Magnetic clutch engaged Approx. 900 rpm
2JZ-GE (A/T)
Magnetic clutch not engaged Approx. 700 rpm
Magnetic clutch engaged Approx. 800 rpm
2JZ-GTE
Magnetic clutch not engaged Approx. 650 rpm
Magnetic clutch engaged Approx. 800 rpm
Magnetic clutch clearance 0.5 ± 0.15 mm (0.020 ± 0.0059 in.)

1997 SUPRA (RM502U)

Author: Date: 227


SS-71
SERVICE SPECIFICATIONS - AIR CONDITIONING
SS0CX-01

TORQUE SPECIFICATION
Part tightned N·m kgf·cm ft·lbf
Compressor x Suction hose 10 100 7
Compressor x Discharge hose 10 100 7
Compressor x Engine
Stud bolt 26 265 19.2
Other bolts and nut 52 530 38.3
Receiver x Liquid tube 5.4 55 48 in.·lbf
Condenser x Liquid tube 10 100 7
Condenser x Discharge hose 10 100 7
Expansion valve x Evaporator 5.4 55 48 in.·lbf
A/C unit x Liquid and suction tube 10 100 7
Pressue switch x Liquid tube 10 100 7
Condenser upper mounting x Body 4.1 42 36 in.·lbf
Pressure plate x Compressor 14 140 10
ECT switch x radiator 7.4 75 65 in.·lbf
PS vane pump set bolt 58 590 42
Liquid lines 10 100 7
Discharge lines 10 100 7
Suction lines 10 100 7

1997 SUPRA (RM502U)

Author: Date: 228

You might also like