Beneficiation of low grade ores
Low grade ores are the ore that contains a low proportion of valuable minerals. This term can 
also  be  applied  to  richer  ores  containing  large  amount  of  undesirable  impurities,  gangue, 
arsenics, etc. 
   Low  grade  ores  are  less  valuable  than  high  grade  ones.  Also,  recovery  rates  for  low 
grade ores tends to be lower than high grade ores, i.e. a lower percentage of valuable minerals 
is extracted successfully. 
The definition of low and high grade depends on resource in question. For Iron, the low grade 
ores  have  less  than  40%  of  iron  whereas  for  gold,  an  ore  having  1%  gold  by  mass  will  be 
considered  as  very  high  grade  ore  as  gold  is  more  valuable  than  iron  and  is  rarely  available 
compared to iron. 
A huge amount of low grades ores are piled, dumped and thrown away as it is economically not 
viable to extract minerals from them, these also results in environmental pollution and increase 
in cost of minerals. 
So  we  need  to  do  beneficiation  of  low  grade  ores  we  would  mainly  need  to  remove/separate 
the  undesirable  impurities,  gangue  and  matrix  from  the  ores.  The  basic  step  to  do  this  is  by 
washing and rubbing the ores. Then we can also do grinding followed by gravity separation on 
Jigging  or  magnetic  separation.  We  can  also  use  some  natural  process  like  Bio-leeching  and 
phytomining. 
Bio-leeching can be used for beneficiation of low grade copper ores. Some bacteria can live by 
using energy between the bond of sulfur and copper. This separates the metal from the ore. It 
has an advantage that it is very energy efficient but also has a disadvantage that it is a very slow 
process. 
Phytomining  is  also  an  interesting  process.  Some  plats  absorbs  metal  compounds  when  they 
grow. The plants can be burned and metal can be extracted from the ash. It can also be used to 
extract  metals  from  a  contaminated  land.  Brassicas  (the  cabbage  family)  can  extract  metals 
including cadmium, cobalt and nickel. 
Using of various microorganisms for oxidations and reduction of sulfur and certain other metals 
like  sulfate  reducing  bacteria  can  be  used  for  beneficiation  of  low  grade  ores.  When  these 
bacteria grows, it converts oxides and sulfates to sulfides 
For Iron: 
1.  Washing and wet scrubbing: This process is very primitive and is used to remove clay, fine 
sand and other impurities. It also removes impurities from cavities and pores. 
2.  Gravity  separation:  Before  the  start  of  this  process,  the  ore  is  crushed  properly.  Then 
after this process all the lighter impurities floats on the surface and these impurities are 
removed. 
3.  Heavy media cyclone: This type of separation is used for fine ore. It uses the application 
of centrifugation and gravity. 
4.  Jigging:  It  is  one  of  the  oldest  method  of  gravity  concentration  technique  where  bulk 
materials are separated into light, medium and heavy density fractions. 
5.  Magnetic separation: 
6.  Froth  flotation:  Froth flotation is  a  process for selectively  separating hydrophobic materials 
from hydrophilic. This is used in several processing industries. Quartz and silicate materials 
from magnetite ores.