Date: _______________ Page 1 of 2
FedEx Station: ___________________ Asset #: ____________________ Meter: ___________________
CODE INITIAL INSPECTION CODE WALK-AROUND INSPECTION (CON'T)
Review maintenance record Inspect engine compartment doors
Inspect body for damage Inspect battery tray
Inspect asset numbers and logos Inspect counterbalance mounting
Inspect for proper plates/stickers as required Inspect exhaust mounting through counterbalance
Inspect for any obvious fluid leaks-low tires Inspect propane cylinder-mounting/lines/fittings
DRIVE ON INSPECTION Inspect fuel cap
Inspect condition & function of accelerator pedal Turn off all lights-update paperwork
Verify service & park brake operation TIRES AND WHEELS
Start engine-check choke/high idle & noise/vibration Inspect wheels for cracks, loose/missing lug nuts
Check operation of gauges/warning lights Inspect for irregular wear patterns, probe tires
Check parking brake applied-appears functional Check for proper size and matching of tires
Inspect trans. shifter, shift interlock & neutral safety Inspect valve stem, valve cap, record inflation & tread
Test mast functions (Ensure adequate clearance) LF: / RF: /
Mast controls operation - noises/vibration LR: / RR: /
Drive to shop Adjust tire pressure-update paperwork
Turn off engine-perform brake booster test UNDERCARRIAGE INSPECTION
Inspect service brake pedal reserve/fade Drain engine oil, replace oil filter
Check steering operation Inspect for fluid leaks/seepage
Check engine & transmission operation Wheel bearings/king pins (repack brgs as needed)
Check horn & back-up alarm Steering-stops/linkage/king pins & bearings-lubricate
Verify asset shuts off in gear & restarts in neutral Inspect steer axle mounting/pivot bushings
Wash/clean asset per local policy-update paperwork Inspect steering box-mounting/security/condition
WALK-AROUND INSPECTION Inspect steer cylinder/mounting/leaks
Inspect floor mat/remove floor plate Inspect all frames/cross frames-security/condition
Turn on all lights Inspect engine and trans. mounts-security/condition
Inspect seat & seat belt-lubricate tracks Inspect all wiring-routing/condition
Inspect engine compartment hood-lubricate Inspect all brake lines/hoses-routing/condition
Inspect steering wheel, column mount & wiring Lubricate/inspect entire unit/including all cables.
Inspect park brake lever & mounting-lubricate Inspect exhaust system-security/condition
Inspect lift cylinder(s)/mounting/lines/leaks-lubricate Inspect parking brake drum/linkage-lubricate
Inspect tilt cylinders/mounting/lines/leaks-lubricate Inspect drive axle mounts-security/condition
Inspect mast-back rest/channels/rollers-lubricate Inspect trans. fluid/filter (service as needed)
Inspect lift chains-stretch/cracks/mounting/adjustment Inspect hydraulic fluid/filter (service as needed)
Inspect forks-latches/length/wear/cracks/straightness Check differential oil (service as needed)
Inspect condition of depth indicator stripe on each fork. Inspect brake drums & wheel cylinders
Repaint if necessary. Stripe is 6" wide at 40" from the Inspect brakes-record lining thickness
fork tip & fluorescent yellow in color. R/S-frt:___R/S-rear: ___ L/S-frt: ___ L/S-rear ___
Test lift & tilt system for leakdown
GSE PREVENTIVE MAINTENANCE INSPECTION
FORKLIFT
OK ADJ USTMENT REPAIRS REQUIRED
A
X
FOR USE WITH: All Forklifts
FOR SPECIFIC PART OR TOLERANCE REQUIREMENTS, PLEASE REFER TO APPROPRIATE MANUAL AS
NECESSARY
CODE: N/A
NOT APPLICABLE
Revision Date: J uly 2004
GSE PREVENTIVE MAINTENANCE INSPECTION
FORKLIFT
Date: ____________________ Page 2 of 2
CODE ENGINE COMPARTMENT
Add engine oil to proper level
Check all hoses, cables & wiring for security/condition
Test coolant adjust as necessary, record freeze point____
Pressure test radiator and radiator cap
Check fan belt tension, alternator and fan mounting
Inspect starter mounting & wiring
Inspect master cylinder, brake booster, fluid level
Inspect mast controls, valves & lines
Check filter minder, replace air filter as necessary
Check fuel filter replace as necessary
Check engine performance (repair as needed)
Clean & lubricate carburetor/set choke
Inspect throttle cable condition
Test battery, starter & charging system
Battery voltage: _____
Test for parasitic battery drain
Inspect timing belt (service as needed)
Start engine-check & record
Alternator output voltage: _____
High Idle RPM: _____
Curb Idle RPM: _____
Governed RPM: _____
Check transmission fluid. Drain & refill as needed
Check decals and touch up paint as needed.
Comments:
Signature: ______________________________ Emp #___________ Date: ___________ RO #___________
Revision Date: J uly 2004
Asset No._____________________
