PCV-RZ_ M Series

SERVICE MANUAL
Ver. 3-2004D

For American Area

Mexican Model

Revision History

S400
Lineup: PCV-RZ15M
1 PCV-RZ25M
2 PCV-RZ45MG

PERSONAL COMPUTER VAIO

9-874-376-03

Information in this document is subject to change without notice.

CAUTION

Sony, VAIO and CLIE are trademarks or registered trademarks of

Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf
and other Microsoft products are trademarks or registered trademarks
of Microsoft Corporation in the United States and other countries.
The word Bluetooth and the Bluetooth logo are trademarks of
Bluetooth SIG, Inc. AMD, the AMD logo, other AMD product names
and combinations thereof are trademarks of Advanced Micro
Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks
or registered trademarks of Intel Corporation.Transmeta, the
Transmeta logo, Crusoe Processor, the Crusoe logo and
combinations thereof are trademarks of Transmeta Corporation in
the USA and other countries. Graffiti, HotSync, PalmModem, and
Palm OS are resistered trademarks, and the Hotsync logo and Palm
are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola
are trademarks of Motrora, Inc. Other Motrola products and services
with (R) mark like Dragomball are the trademarks of Motrola, Inc.

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according
to the manufacturers instructions.

All other names of systems, products and services in this manual

are trademarks or registered trademarks of their respective owners.
In this manual, the (TM) or (R) mark are not specified.

Confidential
2

PCV-RZ_M Series (AM)

TABLE OF CONTENTS
1.

DISASSEMBLY

Flow Chart ................................................................

Left Panel Assy .......................................................
Optical Drive ............................................................
Switching Power ......................................................
HDD .........................................................................
IFX-333 Multi Card Board ......................................
CNX-235 Board .......................................................
CNX-183 Board .......................................................
CNX-184 Board .......................................................
FDD ..........................................................................
CNX-180 Board .......................................................
DC Fan (Chassis) .....................................................
DC Fan (with Heat Sink) .........................................
CPU ..........................................................................
VGA CARD .............................................................
PCI Slot Panel ..........................................................
Mounted PWD ENX-26 (US F) ...............................
Sound Card (Audigy) ...............................................
Modem Card .............................................................
Memory ....................................................................
Mother Board ...........................................................
Right Panel Assy .....................................................
Top Panel Assy ........................................................
Front Panel Assy .....................................................
SWX-120, SWX-159 Switch/LED Board ...............

2.
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-14
1-15
1-16
1-17
1-18
1-19
1-20
1-21
1-22
1-23
1-24
1-25

FRAME HARNESS
Frame Harness Diagram and Jumper Setting
of Mother Board ....................................................... 2-1

3.
3-1.
3-2.
3-3.
3-4.
3-5.
3-6.

REPAIR PARTS LIST

Exploded View (Mother Board (WA) Assy) ..........
Exploded View (Mother Board (MO) Assy) ..........
Exploded View (Mother Board (MU) Assy) ..........
Accessories ...............................................................
Basic List ..................................................................
Substitution List .......................................................

3-1
3-3
3-5
3-7
3-8
3-11

History of the changes is shown as the Revision

History at the end of this data.

Confidential
3

PCV-RZ_M Series (AM)

SECTION 1
DISASSEMBLY
FLOW CHART
PCV-RZ

LEFT PANEL
ASSY

OPTICAL
DRIVE

P1-2

P1-3
SWITCHING
POWER
P1-4
HDD
P1-5
IFX-333 MULTI
CARD BOARD

CNX-235
BOARD

P1-6

P1-7

CNX-183,
CNX-184
BOARD
P1-8, 9

SOUND CARD
(AUDIGY)
P1-18
FDD

CNX-180
BOARD

MODEM
CARD

P1-10

P1-11

P1-19

DC FAN
(CHASSIS)

MOTHER
BOARD

P1-12

P1-21

DC FAN
(WITH
HEAT SINK)
P1-13

P1-14

VGA CARD

MEMORY

P1-15

P1-20

CPU

PCI SLOT
PANEL
P1-16
MOUNTED PWB
ENX-26 (US F)
P1-17

RIGHT PANEL
ASSY

TOP PANEL
ASSY

FRONT PANEL
ASSY

P1-22

P1-23

P1-24

SWX-120, SWX-159
SWITCH/LED
BOARD
P1-25

Ps-s denotes the page concerned.

HDD has a low resistance to vibration, requiring careful handling.

Confidential
1-1

PCV-RZ_M Series (AM)

 LEFT PANEL ASSY

2 Remove the left panel assy

in the direction of arrow A.

1 two claws

A: rear side (the enlargement figure of claws)

Confidential
1-2

PCV-RZ_M Series (AM)

 OPTICAL DRIVE

5 Pull the lever.

2 harness (IDE CD/DVD)

1 harness
(switching power)

3 harness
(switching power)
4 harness
(IDE CD/DVD)

6 Remove the CD (bracket) assy

in the direction of arrow A.

8 upper optical drive

7 two screws
(PWH3 5)
9 two screws
(PWH3 5)

0 lower optical drive

Confidential
1-3

PCV-RZ_M Series (AM)

 SWITCHING POWER
2 four screws
(No.6-32UNC)

3 switching power

1 Disconnect respective
power connectors.

HARNESS LOCATION

Confidential
1-4

PCV-RZ_M Series (AM)

 HDD

3 harness
(IDE/ATA)

1 harness
(IDE/ATA)
6 HDD (bracket) assy
4 power cable
2 harness
(switching power)
5 Pull the lever.

7 two screws
(SW) (No.6-32UNC)

7 two screws
(SW) (No.6-32UNC)

8 HDD

Confidential
1-5

PCV-RZ_M Series (AM)

 IFX-333 MULTI CARD BOARD

3 screw
(SW) (No.6-32UNC)
1 harness
(USB2x3, MO)

2 harness
(OR, MS)
3 screw
(SW) (No.6-32UNC)
4 CR bracket block

5 two screws
(+PWH 3x5)

6 IFX-333 multi card board

Confidential
1-6

PCV-RZ_M Series (AM)

 CNX-235 BOARD

3 PCCD bracket
1 screw
(SW) (No.6-32UNC)

1 screw
(SW) (No.6-32UNC)
4 CNX-235 board

2 three screws
(SW) (No.6-32UNC)

Confidential
1-7

PCV-RZ_M Series (AM)

 CNX-183 BOARD

3 harness (USB2x3, MO)

A
2 harness (1394)
1 harness (audio)
5 claw

4 screw
(SW) (No.6-32UNC)

6 Remove the connector bracket

in the direction of arrow A.

8 Remove the CNX-183 board

in the direction of arrow B.

7 three screws
(SW) (No.6-32UNC)

Confidential
1-8

PCV-RZ_M Series (AM)

 CNX-184 BOARD

2 harness
(USB2, SC)
*The MO model is using
the harness (USB 4, MO)

1 harness (1394)

5 claw

3 screw
(SW) (No.6-32UNC)

4 boss

6 Remove the connector bracket

in the direction of arrow A.

8 Remove the CNX-184 board

in the direction of arrow B.
7 two screws
(SW) (No.6-32UNC)

Confidential
1-9

PCV-RZ_M Series (AM)

 FDD

2 harness
(switching power)

1 harness (FDD)

5 claw

3 Push the lever.

4 Remove the FD (bracket) assy

in the direction of arrow A.

7 FDD

6 two screws
(PWH3 5)

Confidential
1-10

PCV-RZ_M Series (AM)

 CNX-180 BOARD

3 two claws

2 screw
(SW) (No.6-32UNC)

1 harness (MS, SIO)

4 Remove the CNX-180 board

in the direction of the arrow .

Confidential
1-11

PCV-RZ_M Series (AM)

 DC FAN (CHASSIS)

3 four claws

1 harness

2 Lift the fan bracket,

pushing two claws.
4 Remove the fan bracket
in the direction of the arrow.

5 two claws

5 two claws

6 DC fan (chassis)

Confidential
1-12

PCV-RZ_M Series (AM)

 DC FAN (WITH HEAT SINK)

2 clip
2 clip

3 DC fan
(with heat sink)

1 harness

2 Lift up the handle.

3 Claw
3 Claw
3 Claw
3 DC fan
(with heat sink)
3 Claw

1 harness

Confidential
1-13

PCV-RZ_M Series (AM)

 CPU
2 CPU

A
1 Elect the lever
in the direction of arrow A.

Note : When heat sink is removed from CPU,

install new ones after thermal diffusion
grease is wiped off and silicon compound
is applied to the place shown in the figure.
Thermal diffusion grease : silicon compound (G-765) 90G
Amount to apply
: 0.5 g (as the same size as the tip of a match) (Pentium 4)

* Take care not to apply the grease

to any other places because it has

high conductivity.

grease
(in the surface at the
splatter)

Confidential
1-14

PCV-RZ_M Series (AM)

 VGA CARD
2 screw
(SW) (No.6-32UNC)
4 VGA card

1 power cable

AGP1
3 Push the clip.

Confidential
1-15

PCV-RZ_M Series (AM)

 PCI SLOT PANEL

1 screw
(SW) (No.6-32UNC)

2 PCI slot panel

Confidential
1-16

PCV-RZ_M Series (AM)

 MOUNTED PWB ENX-26 (US F)

2 screw
(SW) (No.6-32UNC)

1 harness (audio)

3 MOUNTED PWB
ENX-26 (US F)

PCI2

Confidential
1-17

PCV-RZ_M Series (AM)

 SOUND CARD (AUDIGY)

1 screw
(SW) (No.6-32UNC)
2 sound card (audigy)

PCI3

Confidential
1-18

PCV-RZ_M Series (AM)

 MODEM CARD

1 modem card

CNR1

Confidential
1-19

PCV-RZ_M Series (AM)

 MEMORY

2 memory
Note 1: In opening the clips,
hold lightly the top of the memories
with your fingers to prevent a drop.
Note 2: In removing the memories,
always start from the one
having largest bank number.
1 Open clip.

1 Open clip.

MEMORY INSTALLATION
Note1 : With the clips left open, insert the memory so that
boss of DIMM socket engage with slot of memory.
Note2 : Make sure that clips are closed when the memory
were inserted completely.
Note3 : Insert the memory, starting from the one having
smallest bank number.
memory

clip

boss

DIMM socket

clip

Confidential
1-20

PCV-RZ_M Series (AM)

 MOTHER BOARD
1 two screws
(SW) (No.6-32UNC)

1 three screws
(SW) (No.6-32UNC)

1 three screws
(SW) (No.6-32UNC)

4
5 mother board

Confidential
1-21

PCV-RZ_M Series (AM)

 RIGHT PANEL ASSY

2 Remove the right panel assy

in the direction of arrow A.

1 two claws

Confidential
1-22

PCV-RZ_M Series (AM)

 TOP PANEL ASSY

7 top panel assy

2 claw

4 claw

6 claw
1 claw

5 claw
3 claw

Confidential
1-23

PCV-RZ_M Series (AM)

 FRONT PANEL ASSY

3 two claws

1 two claws

2 two claws

4 front panel assy

Confidential
1-24

PCV-RZ_M Series (AM)

 SWX-120, SWX-159 SWITCH/LED BOARD

2 screw
(SW) (No.6-32UNC)

1 harness (SW/LED)
3 two claws

4 Remove the SWX-120, SWX-159 SWITCH/

LED board in the direction of the arrow .
* An illustration is SWX-120 board.
Although the form of SWX-159 SWITCH/
LED board differs from an illustration, how
to remove does not have a difference.

Confidential
1-25
(END)

PCV-RZ_M Series (AM)

SECTION 2
FRAME HARNESS
FRAME HARNESS DIAGRAM AND JUMPER SETTING OF MOTHER BOARD
i.LINK
S400
4 pin USB

Rear
Rear Panel

CNX-184 BOARD

U2

CN1

(Front Connector)

U1

MOUSE

CPU
KEYBOARD

SOCKET
478

PANEL1

MOTHER BOARD (WA)

P4S533-VL

MONITOR

Harness (1394)

Harness (USB2, SC)

PRINTER

MOTHER BOARD (WA)

P4S533-VL

4
8

i. LINK
S400
6 pin

1
HEATSINK WITH FAN

ACT
NETWORK
LINK
USB X2
DDR Socket (2)

16

CNR

1
1
1

CNR Connector

MODEM
CARD (CNR)
LINE

J2

PHONE

J1

MEMORY STICK
CONNECTOR
U1

CNR

Harness (MS, SIO)

20

DDR1

DDR1

MEMORY BOARD

DDR2

DDR2

MEMORY BOARD

HEAD
PHONES

LINE IN
MIC

40
AC INPUT
100V 240V
4.7A
50/60Hz

40

1
1

34
P2

POWER SUPPLY

1
3
P1

CMOS CLR
1-2: CMOS CLR
2-3: RTC CLR

P3

MS-CON2

CNX-180 BOARD

FDD

Harness (FDD)

(Upper side)
5inch Bay1

OPTICAL DRIVE

Power
Switch

Harness
(SW/LED)

The Mother board of service parts can be used without changing factory jumper setting, when it was replaced for service.

CN1

SWX-120 BOARD

0 CAUTION
Do not change the jumper with the power turned
on.
Before changing the jumper, turn off the power and
disconnect the power cord from the set.

POWER
5inch Bay2

IDE

IDE

HDD

P4
POWER
(Lower side)
(Rear side)
HDD Bay1
P6
POWER

From board to connector

(direct connection)
Harness
(with connectors on both ends)
Harness (soldering on either end)

IDE

EXTENSION
HDD
IDE

2-1

P5

OPTICAL DRIVE

Harness
(IDE CD/DVD)

Harness
(IDE/ATA66)

P8

FDD IF
AUDIO

POWER
LED
DVD-ROM/
CD-RW
LED
HDD
LED

POWER

HDD Bay2
POWER

P7
(Front side)

Confidential
2-2

PCV-RZ_M Series (AM)

i.LINK
S400
4 pin

CNX-184 BOARD

U2

USB

AGP

VGA CARD

MONITOR

Rear
Rear Panel

CN1 CN2

(Front Connector)

CPU

Harness (USB2x4, MO)

Harness (1394)

U1

SOCKET
478

PANEL2

PANEL1

MOUSE
KEYBOARD

MOTHER BOARD (MO)

P4SD-VX

PRINTER

MOTHER BOARD (MO)

P4SD-VX

i. LINK
S400
6 pin

1
HEATSINK WITH FAN

ACT
NETWORK
LINK

USB
X2
XMM Socket (4)
XMM1
XMM2

XMM2

XMM3

XMM3

CNR
CNR Connector

XMM4

LINE

J2

PHONE

J1

MEMORY STICK
CONNECTOR
U1

CNR

Harness (MS, SIO)

16

MODEM
CARD (CNR)

XMM1

1
1
1

LINE IN
MIC

MEMORY BOARD

XMM4

AC INPUT
100V 240V
4.7A
50/60Hz

40
MEMORY BOARD
1

34
P2

3
1

MS-CON2

HEAD
PHONES

40

20

MEMORY BOARD

P3

POWER SUPPLY

P1

CMOS CLR
1-2: CMOS CLR
2-3: NORMAL

CNX-180 BOARD

Harness (FDD)

FDD

POWER

FDD IF
(Upper side)
5inch Bay1

AUDIO

OPTICAL DRIVE
Harness (SW/LED)
CN1

The Mother board of service parts can be used without changing factory jumper setting, when it was replaced for service.

0 CAUTION
Do not change the jumper with the power turned
on.
Before changing the jumper, turn off the power and
disconnect the power cord from the set.

POWER
5inch Bay2

IDE
Power
Switch
POWER
LED
DVD-ROM/
CD-RW
LED
HDD
LED

SWX-120 BOARD

IDE

From board to connector

(direct connection)

HDD

P4
POWER
(Lower side)
(Rear side)
HDD Bay1
P6
POWER

Harness
(with connectors on both ends)
Harness (soldering on either end)

IDE

EXTENSION
HDD
IDE

2-3

P5

OPTICAL DRIVE

Harness
(IDE CD/DVD)

Harness
(IDE/ATA66)

P8

HDD Bay2
POWER

P7
(Front side)

Confidential
2-4

PCV-RZ_M Series (AM)

S VIDEO VIDEO L

i.LINK
S400
4 pin

R
LINE

MONITOR

USB

AGP
CNX-183
PC BOARD

U2

CN2

Rear

VGA CARD

Rear Panel

CN1 CN2

DVI

CN1

(Front Connector)

MOUSE
KEYBOARD

CPU
U3

CN1

10 1

CN3

CP1

VIDEO 1 INPUT

AUDIO INPUT

4
CN5

VIDEO

PCI

VHF/UHF

S VIDEO (Antenna)

PCI1

PRINTER

MOTHER BOARD (MU)

P4SD-VL

Harness (1394)

SOCKET
478

Harness (YU AUDIO)

Harness (USB2X3, MO)

ENX-26 (US F)
BOARD

PANEL2

PANEL1

Harness (AUDIO)

U1

i. LINK
S400
6 pin

HEATSINK WITH FAN

ACT
NETWORK
LINK
USB X2

1
6

XMM Socket (4)

XMM1

MEMORY BOARD

XMM2

MEMORY BOARD

XMM3

MEMORY BOARD

MIC

LINE IN
HEAD PHONES

CNR
XMM1
XMM2
XMM3
XMM4
1

CNR Connector
1
CNR
PHONE
LINE

J1
J2

16

CNR MODEM
(PRIMARY/SC)
CARD

40

AC INPUT
120V 4.5A
50/60Hz

1
40
1

20

XMM4

MEMORY BOARD

34
P2

Harness (OR, MS)

PC CARD

3
1

POWER SUPPLY

P1
P3

CON5

MEMORY
STICK

MOTHER BOARD (MU)

P4SD-VL

CMOS CLR
1-2: CMOS CLR
2-3: NORMAL

USB_CON1

(Upper side)
5inch Bay1

AUDIO

OPTICAL DRIVE

IFX-333 MULTI
CARD BOARD
PCI2
PCI Connector

Harness (SW/LED)

Harness
(IDE CD/DVD)

OPTICAL DRIVE
P4
POWER
(Lower side)

IDE

Power
Switch
POWER
LED

PCI

SOUND (AUDIGY-LS)
CARD
CON1

Harness (FDD)

DVD-ROM/
CD-RW
LED

CON2

HDD
LED

CNX-235
CONNECTOR
BOARD
The Mother board of service parts can be used without changing factory jumper setting, when it was replaced for service.

FDD

Harness (IDE/ATA66)

HDD

(Rear side)
HDD Bay1
P6
POWER

Harness (soldering on either end)

IDE

IDE

Do not change the jumper with the power turned

on.
Before changing the jumper, turn off the power and
disconnect the power cord from the set.

From board to connector

(direct connection)
Harness
(with connectors on both ends)

EXTENSION
HDD

0 CAUTION

P8

POWER

FDD IF

CN1

SWX-159
SW/LED
BOARD

P5

POWER
5inch Bay2

IDE

HDD Bay2
POWER

P7
(Front side)

Confidential
2-5

2-6
(END)

PCV-RZ_M Series (AM)

SECTION 3
REPAIR PARTS LIST
3-1.

EXPLODED VIEW
(MOTHER BOARD (WA) ASSY)

83
115

4
117
1

84

95
A

151

151

53
B

76

94
151

94

153

5
151

94

88

151
55

57

78

97

96
52

24

56

33

22

54
105

97

41

151
104
77

82

87

98

102
104

74

100

31
106

151
81

103

111

86

99

85

25

61

79

37

75

151

101
71

72

36
151

27
151
152

152
21
152

26

12

23

11

151

Confidential
3-1

3-2

PCV-RZ_M Series (AM)

3-2.

EXPLODED VIEW
(MOTHER BOARD (MO) ASSY)

4
83
84

117
1

95

151

151

53
76

2
93

153

35

151

151

88

151

94
55
94

57

22
78

97

96
52

107

56

24

54
105

97

41

151
104

33

77

82

111
87

74

116

98

81

85

86

99

104

31

100
108

106

151
61

25

79

37

75

151

103
101
71

102

72

36
151

27
151
152

152
21
152

26

12

23

11

151

Confidential
3-3

3-4

PCV-RZ_M Series (AM)

3-3.

EXPLODED VIEW
(MOTHER BOARD (MU) ASSY)
4

124

84

117

95

120

83

115

151

35
154

151

151
123

94

39

76

151

34

5 2

63

93
151

121
119

92
151

60

55
90
62

151

153

97

96

54

24

128

97
105

151

22
78

52

56

151

88

57 127

41

151

32

104
77

82

73
87

98

38

74

104
31

100
108
81

86
151

99

33

103

75

85

79

101
71

25

72

102

53
36

58

151

151

152
21
152

12
27

23
152

11

151

26

Confidential
3-5

3-6

PCV-RZ_M Series (AM)

3-4.

ACCESSORIES

201

210

KEYBOARD (1)

TELEPHONE CORD (1)

216

215
212
DC CORD (for PCVA-SP4) (1)

202

213

MOUSE (1)

ACTIVE SPEAKER (1)

209
POWER CORD (1)

Confidential
3-7

PCV-RZ_ M Series (AM)

3-5.

BASIC LIST

z
z

1-763-900-12 FAN, DC

55

A-8115-604-A HDD (S-AP/ST316002*A/160GB) ASSY (S)

12 X-4625-069-1 HDD (BRACKET) ASSY

1-962-128-11 HARNESS (SW/LED)

1-959-225-41 HARNESS (AUDIO)

62

z
z

63

1-962-611-11 HARNESS (OROCHI, MS)

1-827-466-11 POWER CABLE

71

4-672-952-01 LABEL, ID

X-4625-067-3 CD (BRACKET) ASSY

1-796-564-12 FDD

z
z

27

X-4625-068-1 FD (BRACKET) ASSY

31

1-761-624-11 PC BOARD, SWX-120

1-761-737-11 VGA CARD (GF4MX440-8X)

4-668-002-12 PANEL (2U), CONNECTOR

z
z
z

75

4-643-547-01 FOOT

76

4-666-946-01 HANDLE

77

4-666-952-01 BRACKET (80), FAN

z
z

4-666-952-02 BRACKET (80), FAN

z

A-8114-891-A FRONT (2B) (MS) ASSY

A-8119-181-A FRONT (2B) ASSY

79

4-045-250-11 DAMPER

z
z

81

X-4625-146-1 PANEL ASSY, LEFT

82

X-4625-120-1 LEFT (CHASSIS) ASSY

z
z

83

X-4626-295-1 LEFT CHASSIS ASSY

X-4625-147-1 PANEL ASSY, RIGHT

X-4625-147-2 PANEL ASSY, RIGHT

84

X-4625-147-3 PANEL ASSY, LIGHT

X-4625-148-2 PANEL ASSY, TOP

85

4-665-618-01 CONNECTOR (BRACKET)

86

4-677-951-01 CONNECTOR BRACKET

4-665-619-01 CONNECTOR (SHIELD)

1-761-626-21 PC BOARD, CNX-184

z
z

4-640-554-11 CABLE CLAMP

1-761-883-41 CARD, VGA (RADEON 9200)

36 1-761-626-11 PC BOARD, CNX-184

z
z

78 A-8110-936-B FRONT (2B) (MS) ASSY

26

34 A-8116-802-A MOUNTED PWB, ENX-26 (US F)

z
z

74

1-960-620-11 HARNESS (YU AUDIO)

1-961-655-21 HARNESS (MS,SIO)

4-676-524-01 LABEL, ID

4-675-117-01 PANEL (4U), CONNECTOR

35

60

1-761-823-12 CNX-235 CONNECTOR BOARD

1-761-576-15 CARD, CNR MODEM (FCC)

RZ45MG

58

X-4625-067-2 CD (BRACKET) ASSY

33
R

25

32

72

1-761-819-21 SWX-159 SWITCH/LED BOARD

61

1-961-975-11 HARNESS (IDE/ATA66)

X-4625-301-3 DOOR ASSY (CDROM), CD

1-961-910-11 HARNESS (SW/LED)

1-959-946-41 HARNESS (FDD)

57

X-4625-735-1 CD DOOR ASSY (DVD+/-RW)

56

1-796-889-11 DVD+-RW/H-4040-E
X-4625-298-3 DOOR ASSY (DVDRW), CD

8-457-508-52 DVD DRIVE, DW-U10A-VD/Y

1-959-912-41 HARNESS (IDE CD/DVD)

z
z

1-796-513-11 DVD-RW/P-105E

24

X-4625-069-2 HDD (BRACKET) ASSY

z
z

1-962-127-21 HARNESS (FDD)

A-8113-661-A HDD (W-CVXL60/WD1600*B/160GB) ASSY (S)

1-962-129-21 HARNESS (IDE CD/DVD)

11 A-8113-663-A HDD (M-CALYPSO/6Y160L0/160GB) ASSY (S)

1-796-898-11 CD-ROM/SA-148-E
X-4625-297-3 DOOR ASSY (CDROM), CD

54

7-300-000-40 SILICON COMPOUND (G-765)90G

X-4625-735-2 CD DOOR ASSY (DVD+/-RW)

1-796-549-12 CD-ROM/SA-140E

53

6-705-048-01

1-959-197-71 HARNESS (1394)

6-600-258-01 DDR 512MB (HYS64D32300GU-5-B) (256x2)

23

1-961-911-31 HARNESS (USB2X3,MO)

1-959-197-21 HARNESS (1394)

6-600-243-01 DDR 512MB (HYMD232646A8J-J) (256X2)

22

6-704-620-01

37
38

1-761-878-11 SOUND CARD (AUDIGY-LS)

87

4-677-953-01 CONNECTOR SHEILD

4-650-918-12 SPACER, MB

39

1-761-880-12 IFX-333 MULTI CARD BOARD

88

X-4625-065-2 MAIN (CHASSIS) ASSY

z
z

1-761-625-31 PC BOARD, CNX-183

1-686-215-12 PC BOARD, CNX-180 MOUNT

Remarks Column

1-961-911-11 HARNESS (USB2,SC)

1-961-911-21 HARNESS (USB2X4,MO)

1-787-085-11 FAN, DC (WITH HEAT SINK)

6-600-191-01 DDR 512MB (M368L6423DTM-CB3)

Description

6-703-448-01

1-787-022-11 FAN, DC (WITH HEAT SINK)

21

52

A-8117-213-A CPU (P4/3.2G/6WG) ASSY (S)

Parts No.

1-468-709-13 POWER, SWITCHING

1-468-709-14 POWER, SWITCHING

A-8115-895-A CPU (P4/2.80G/6WJ) ASSY (S)

41

1-761-869-31 MOTHER BOARD (MUKAI,PSC/10/100)

2 A-8112-356-A CPU (P4/2.80G/6HL) ASSY (S)

Ref.No.
0

RZ25M

A-8115-569-A MOTHER BOARD (MO,VGA) ASSY (S)

Remarks Column

RZ15M

Description

RZ45MG

Parts No.

1 A-8113-658-A MOTHER BOARD (WA) ASSY (S)

RZ25M

Ref.No.

RZ15M

The parts in the Basic List will be referred to as the part list.
The part order should be taken place based on the part number in the list.

z
z

X-4626-294-1 MAIN CHASSIS ASSY

Confidential
3-8

3-9

PCV-RZ_M Series (AM)

4-675-380-02 LABEL (VGA) (TV) (DVI), SLOT

4-666-950-01 PCI SLOT PANEL

95

4-667-290-01 PANEL (VG) (OP) (4U), IO

4-671-225-01 PANEL (VG-H) (OP) (4U), IO

202

1-796-183-51 MOUSE (PS/2)

0# 209

1-796-183-52 MOUSE (PS/2)

1-777-786-12 CORD, AC

1-827-445-11 CORD, AC
1-783-801-32 CORD, CONNECTION

z
z

1-824-738-11 CORD, DC (FOR PCVA-SP4)

X-4625-324-1 SPEAKER UNIT ASSY

z
z

z
z

212

97

4-666-432-01 SPRING (CD), TORSION

213

98

4-666-261-01 CD (GIDE)

99

4-665-616-01 CD (LOCK)

1-763-901-11 FAN, DC

102

X-4626-307-1 DOOR ASSY, CONNECTOR

X-4625-140-2 PANEL (2B) (MS) ASSY, FRONT

215

9-885-028-56 REST, PALM

216

9-885-028-57 TEMPLATE

4-672-089-11 QUICK START

4-675-865-11 QUICK START

z
z

3-6.

z
z

X-4626-594-1 FRONT PANEL (2B) ASSY

X-4625-143-2 DOOR ASSY, FDD

X-4626-306-1 DOOR ASSY, FDD

4-646-810-01 MAGNET

105

4-667-911-11 LABEL, SPEAKER

4-667-911-12 LABEL, SPEAKER

SUBSTITUTION LIST

If the repair part in the Basic List was not available, refer to order the Substitution List if available.

z
Ref.No.

4-668-337-01 LED SHIELD

107

4-671-537-01 VGA CAP

108

4-665-745-01 GASKET (7-100)

4-673-277-01 SHIELD PLATE (PCCD)

115

4-671-826-01 DVD LICENSE STICKER

116

4-678-118-01 DVD LICENSE STICKER

4-677-264-01 GASKET (7-120)

117

4-654-836-01 LABEL (ETHER), CAUTION

Description

1-761-869-81 MOTHER BOARD (MUKAI,PSC/10/100)

2 A-8114-082-A CPU (P4/2.80G/6S4) ASSY (S)

6-600-192-01 DDR 512MB (HYS64D64320GU-6-B)

6-600-196-01 DDR 512MB (V826664K24SATG-C0)

6-600-201-01 DDR 512MB (MT16VDDT6464AG-335C4)

11 A-8113-661-A HDD (W-CVXL60/WD1600BB/160GB) ASSY (S)

z
z

A-8115-604-A HDD (S-AP/ST36002*A/160GB) ASSY (S)

A-8115-570-A HDD (M-CALYPSO/6Y160*0/160GB) ASSY (S)
A-8117-856-A HDD(W-CVXL80/WD1600*B/160GB) ASSY (S)

A-8119-987-A HDD (W-CVXL80/WD1600*B/160GB) ASSY (S)

21 1-796-540-11 DVD-RW/T-5002E

119

4-677-949-01 CR BRACKET (BOTTOM)

120

4-677-950-01 CR BRACKET (TOP)

121

X-4626-593-1 CR BEZEL ASSY

123

4-680-111-01 GASKET (2-7-50)

4-680-113-01 GASKET (7-35)

z
z

8-457-508-12 DVD DRIVE, DW-U10A-VD/Y

8-457-559-10 DVD DRIVE, DW-U14A-VD/Y

128

4-679-457-01 LABEL (SOUND), SLOT

4-682-371-01 GASKET (MS CONNECTOR) (US)

8-457-559-50 DVD DRIVE, DW-U14A-VD/Y

151

4-645-944-01 SCREW (SW) (NO.6-32UNC)

152

4-645-944-11 SCREW (SW) (NO.6-32UNC)

7-682-903-01 SCREW +PWH 3X5

153

4-635-795-01 SCREW (NO.6-32UNC)

154

4-680-026-01 +PSW3X5

6-600-244-01 DDR 512MB (V826632K24SATG-C0) (256X2)

23

z
z
z

z
z
z
z
z

1-796-550-12 CD-ROM/AS-A3-E

1-796-550-21 CD-ROM/AS-A3-E

1-796-550-13 CD-ROM/AS-A3-E

1-796-550-22 CD-ROM/AS-A3-E

z
0

26

8-426-423-75 DRIVE, MFDD (MPF920-E/EN3)

35

1-761-883-31 CARD, VGA (RADEON 9200)

1-468-709-21 POWER, SWITCHING

41

Remarks Column

6-600-202-01 DDR 512MB (HYS64D32300GU-6-B) (256X2)

z
z

Parts No.

106

127

104

124

4-682-031-01 QUICK START

X-4626-051-1 FRONT PANEL (2B) (MS) ASSY

111

X-4625-324-2 SPEAKER UNIT ASSY

0#

101

103

210

Remarks Column

1-478-084-11 KEYBOARD (LA)

4-667-289-11 PANEL (OP) (4U), IO

X-4625-070-1 IO (BRACKET) ASSY

1-787-014-12 FAN, DC (CHASSIS)

X-4625-144-2 DOOR ASSY, CONNECTOR

RZ45MG

z
z

96

RZ15M

RZ25M

RZ45MG

1-477-063-21 KEY BOARD (SP)

1-787-014-11 FAN, DC (CHASSIS)

201

100

Description

Ref.No.
#

94

Parts No.

RZ45MG

Remarks Column

RZ25M

93

Description

RZ25M

92

Parts No.

4-677-952-01 PCCD BRACKET

4-677-697-02 LABEL (GP), SLOT
4-675-378-01 LABEL (VGA) (DVI), SLOT

RZ15M

90

RZ15M

Ref.No.

ACCESSORIES & PACKING MATERIALS

z
z

z
z

NOTE:
The parts listed here are for service, and therefore they may be different from
the parts shown in circuit diagrams or used in the set.
# mark: The parts which can be sold.
When you exchange the parts which the R mark attached, be sure to write in
firm ware etc.

The components identified by

mark 0 or dotted line with mark
0 are critical for safety.
Replace only with part number
specified.

Confidential
3-10

3-11
(END)

PCV-RZ_M Series (AM)

PCV-RZ_M Series (AM)

List of PCV-RZ_M Series
Model
PCV-RZ15M
PCV-RZ25M
PCV-RZ45MG

Service Manual
Parts No.
9-874-376-03

* : Additional Model

This manual and the constituent data may not be

replicated, copied nor reprinted in whole or in part
without prior written authorization of Sony Corporation.

Sony Corporation
9-874-376-03

46

English
2004D0500-1
2004 Sony Corporation
Published by Sony EMCS VAIO-GSC [C]

Revision History
Suffix

Ver.

Date

Contents

QM No.

-01

Ver. 1

2003.03.17

First Edition

-02

Ver. 2

2003.06.13

Model Lineup

FIT_D2003-076

-03

Ver. 3

2004.04.13

Model Lineup

FIT_D2004-087

<Remarks>

[Confidential]
PCV-RZ_M Series (AM)