SUMMARY OF AUTOMOTIVE TECHNOLOGY

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MODULE

1 Workshop practices

SEMESTER 1

2 Vehicle Maintenance 1

3 Engine maintenance 1

4 Fuel system 1

5 Vehicle electrical system 1

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COMPETENCY
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4

COMPETENCY 5
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 5
COMPETENCY 6

CONTENT STANDARD
Workshop practices
Bench fitting activities
Workshop tools management
Perform Arc welding
Perform Gas welding
Perform Brazing and soldering
Perform Mig welding
Workshop equipment management
Perform vehicle inspection
Engine lubrication service
Vehicle schedule maintenance
Rectify engine cooling system
Rectify engine lubrication system
Determine engine condition
Carry out engine top overhaul
Determine fuel system function
Replace mechanical fuel pump
Determine diesel fuel system function
Rectify engine ignition system
Rectify engine starting system
Rectify engine charging system
Rectify vechicle lighting system
Rectify headlamp alignment
Rectify windsheild wiper system

5 Vehicle electrical system 1

1 Manual drive train 1

SEMSETER 2

2 Brake system 1

3 Steering system 1

4 Suspension system 1

5 Car airconditioning 1

6 Technical drawing 1

7 COMPETENCY 7

Rectify diesel preheating system

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Replace vehicle clutch cable

Rectify hydraulic clutch system
Rectify vehicle clutch assembly
Rectify drive shaft assembly
Rectify propeller shaft assembly
Rectify half shaft assembly
Gear linkage services
Replace vehicle brake pads
Replace vehicle brake disc
Replace vehicle brake drum
Replace vehicle brake lining
Rectify praking brake
Rectify brake master pump
Rectify brake calipers
Rectify brake wheel cylinders
Rectify steering tie rod end
Rectify steering knuckle assembly
Relpace steering rack dust cover
Replace front wheel bearing
Replace rear wheel bearing
Replace vehicle suspension bushes
Replace front shock absorber
Replace rear shoch absorber
Replace leaf spring assembly
Replace air cond belt tensioner and assembly
Replace air cond evaporator air filter
Recover and recycle air cond refrigerant
Introduction to technical drawing

COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 5
COMPETENCY 6
COMPETENCY 7
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 5
COMPETENCY 6
COMPETENCY 7
COMPETENCY 8
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 5
COMPETENCY 6
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 1

6 Technical drawing 1

1 Engine Overhaul

SEMSETER 3

2 Fuel system 2

3 Vehicle electrical system 2

4 Manual drive train 2

5 Brake system 2

6 Steering system 2

1 Suspension system 2

2 COMPETENCY 2
3 COMPETENCY 3
4 COMPETENCY 4

Introduction to drawing geometry

Ortographic drawing
Isometric drawing

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COMPETENCY 1
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 5
COMPETENCY 6
COMPETENCY 7
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 5
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 5
COMPETENCY 1
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 5

Perform vehicle maintenance

Carry out fuel tank replacement
Carry out throttle body replacement
Carry out electrical fuel pump replacement
carry out fuel pressure regolator replacement
Carry out electronic fuel injectors replacement
carry out diesel fuel injectors servicing
carry out diesel fuel pump timing
Carry out dashboard rectifications work
Carry out fan motor rectifications work
Carry out power window rectification work
Carry out vehicle central locking rectifications wor
Carry out alarm system rectifications work
Carry out front driveshaft rectifications work
Carry out manual transaxle overhaul
Carry out manual transmission overhaul
Carry out rear wheel driveshaft rectifications work
Carry out rear axle overhaul
Carry out brake booster replacement
Carry out manual steering rectifications work
Carry out power steering rectifications work
Carry out tire changing
Carry out vehicle wheel balancing
Carry out vehicle wheel alignment

1 COMPETENCY 1

Carry out Mac Pherson strut assembly replaceme

1 Suspension system 2

2 Air conditing system 2

SEMESTER 4

3 Air induction and exhaust system 1

4 Vehicle electronic system 1
5 Automatic transmission 1

6 NGV fuel system

7 Automotive related drawing

SEMSETER 5

1 Workshop management
2 Vehicle road test
3 Engine management system 1
4 Engine fuel and emmision system
5 Engine management system 2

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COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 1
COMPETENCY 2
COMPETENCY 1
COMPETENCY 2
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 5
COMPETENCY 6
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3

Carry out suspension ball joint replacement

Carry out suspension bushes replacement
Carry out control arm replacement
Carry out air cond reciever drier replacement
Carry out air cond expansion valve replacement
Carry out air cond flushing
Carry out inter cooler replacement
Carry out catalytic converter replacement
Carry out electronic relay replacement
Carry out electronic sensors replacement
Carry out inhabitor switch rectification work
Carry out transaxle overhaul
Carry out automatic transaxle overhaul
Check all NGV component for serviceability
Check tubing damage dented
Check all NGV component brackets
Check for system leakage
Overhaul NGV regulator
Tune up engine accoring to spesifications
Introduction to Automotive engineering drawing
Introduction to Automotive sketch drawing
Vehicle identification circuit wiring drawing

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COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 1
COMPETENCY 1
COMPETENCY 1
COMPETENCY 1

Handle customer request

Prepare technical report
Comply with OSHA requirements
Carry out vehicle road test
Conduct engine management diagnostic
Carry out emmision control system check
Carry out supplementary inflateble restrain system

SEMSETE

5 Engine management system 2

6 4 Wheel drive train system

1 Brake system(ABS) and Power steering system

2 Air induction system( Turbo & Supercharge )
SEMSETER 6

3 Engine electronic system 2 (ECU)

4 Automatic transmission 2

5 Supervisory skills

6 Automotive Computer Aid drawing and design

ETER 7

IMPLEMENT MOTOR TRADE REGULATIONS

2 COMPETENCY 2
1 COMPETENCY 1

Check CAN (Control Area Network) BUS system

Carry out 4 wheel drive transfer case overhaul

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COMPETENCY 1
COMPETENCY 2
COMPETENCY 1
COMPETENCY 1
COMPETENCY 2
COMPETENCY 1
COMPETENCY 1
COMPETENCY 2
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 5
COMPETENCY 6
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3

Carry out anti lock brake system (ABS) diagnostic

Carry out anti lock brake system (ABS) rectificatio
Carry out power steering functionatility test
Carry out turbocharger rectification work
Carry out super charger replacement
Carry out electronic control unit(ECU) replacemen
Conduct hydraulic pressure and stall test
Carry out gear shift pattern test
Establish work schedule
Administer staff meeting
Carry out section meeting
Establish section budget
Administer personal appraisal
Administer in-house training
Introduction of Computer Aided Design (CAD)
Introduction to Cutting Drawing
Carry out 2-D Computer Aided Design Drawing

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COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 5
COMPETENCY 6
COMPETENCY 7
COMPETENCY 8

Comply to fire department requirements

Comply to machinery department requirements
Comply to department of environmental regulatio
Comply to advertising regulations (signboard)
Comply to Road Traffic Ordinance

Apply insurance coverage

Comply to inflammable good storage regulations
Enforce OSHA regulation

SEMSETER 7

SET UP PRODUCT QUALITY STANDARDS

PERFORM QUALITY CONTROL PROCESS

ADMINISTER ORGANISATIONAL POLICIES AND PROCEDURES

AUTOMOTIVE COMPUTER AID DRAWING AND DESIGN 2

1 DEVELOP TEAM WORK

SETER 8

2 EVALUATE STAFF PERFORMANCE

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COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 5
COMPETENCY 6
COMPETENCY 7
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 5
COMPETENCY 6
COMPETENCY 7
COMPETENCY 8
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 5

Determine quality standards

Conduct quality awareness training

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COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 1
COMPETENCY 2

Guide subordinates in team building

Lead subordinates in team building
Coach subordinates in team building
Conduct staff evaluation
Monitor staff performance

Audit quality standards

Conduct product failure analysis
Plan quality improvement

Set quality target

Review quality standards
Carry out initial QC check
Determine deviation from standards

Plan corrective actions

Enforce company regulation
Implement security procedures
Review code of conduct
Handle disciplinary matters

Handle leave matters

Ensure compliance of legal requirement
Organise departmental meetings
Execute decision making skills

General arrangement drawings

Arrangement drawings
Assembly drawings
Detail drawings
Fabrication drawings

SEMSETER 8

2 EVALUATE STAFF PERFORMANCE

RESOLVE TECHNICAL & NON-TECHNICAL PROBLEMS

MANAGE FACILITIES AND EQUIPMENT

5 AUTOMOTIVE BUSINESS MANEGENT

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COMPETENCY 3
COMPETENCY 4
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 5
COMPETENCY 6
COMPETENCY 7
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 1
COMPETENCY 2
COMPETENCY 3
COMPETENCY 4
COMPETENCY 5
COMPETENCY 6

Perform staff counselling

Identify training needs
Gather technical & non-technical information
Interpret test data
Confirm accuracy of data
Prepare cost estimation
dentify impact on company
Determine causes for report
Recommend corrective measures

Identify facilities & equipment

Categorise facilities & equipment usage
Set-up preventive maintenance schedule

Plan work pace lay out

Plan and manage compliance with environmental
Contribute to business improvement
Monitor a safe workplace
Implement workplace information system
Maintain quality system
Prepare report financial

NT STANDARD

em function

sioner and assembly

tor air filter
ond refrigerant

ump replacement
golator replacement
njectors replacement
ors servicing

fications work
cations work
ectification work
ocking rectifications work
ectifications work
rectifications work
e overhaul
ssion overhaul
eshaft rectifications work

eplacement
g rectifications work
rectifications work

rut assembly replacement

joint replacement
hes replacement

r drier replacement
ion valve replacement

ter replacement
replacement
ors replacement
rectification work

axle overhaul
nt for serviceability

to spesifications
e engineering drawing
e sketch drawing
it wiring drawing

ment diagnostic
ol system check
nflateble restrain system check

Network) BUS system

ansfer case overhaul

system (ABS) diagnostic test

system (ABS) rectification work
functionatility test
ctification work
eplacement
ol unit(ECU) replacement
re and stall test

Aided Design (CAD)

Aided Design Drawing

t requirements
artment requirements
environmental regulations
ulations (signboard)

d storage regulations

al requirement

am building

nical information

ment usage
nce schedule

ance with environmental regulations in a workplace or business

provement

rmation system