MAN Turbo
Engineering the Future
Since 1758.
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 1 >
The MAN Group
250 Years MAN
250 years of experience, knowledge, competence
250 years of innovation, technology and progress
250 years of reliability, profitability and economic success
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 2 >
Milestones
1758 Founding of the
St. Antony iron works
1952 Production of
GHH screw compressors
1782 Establishment Gute Hoffnungshtte
(GHH) steel in Sterkrade
1977 First BORSIG
Multi-shaft compressor
1805 Establishment of the Sulzer-Escher Wyss 1991 Development of the MOPICO sealed
turbocompressor product line
mechanical engineering works of Zurich
1814 Start of GHH
steam engine production
1994 Delivery of the first FT8 industrial gas
turbine made by GHH
1857 First BORSIG compressors
1996 Establishment of GHH BORSIG
Turbomaschinen GmbH (integration
of the turbocompressor activities
of Deutsche Babcock AG)
1877 Establishment of
Blohm+Voss Shipbuildung
1903 First Sulzer turbocompressor
1904 First GHH steam turbine
1906 Start of Blohm & Voss steam turbine
production
1915 First process-gas turbine and first
isotherm compressor
1934 First Sulzer axial compressor
(air blower)
1950 First GHH axial compressor
2001 Takeover of the Sulzer AG
turbomachinery activities by
MAN Turbomaschinen AG GHH BORSIG
2004 New centre for the assembly and testing
of large machine sets
2006 Integration of MAN DWE GmbH into
MAN Turbo Group
2006 Acquisition of steam turbine division of
B+V Industrietechnik GmbH
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 3 >
Company Headquarters & Main Locations
Berlin
Employees (28.02.2009) : 522
Competence centre for:
Products
Division
Oil & Gas
Refining & CO2 Applications
Small / medium
centrifugal
compressors
Multi-shaft
compressors
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 4 >
Locations
Sales and Service Centres
Helsinki
Oslo
Stockholm
Zoetermeer
Teesside
London
Antwerpen
Paris
Zrich
Calgary
Kopenhagen
Hamburg
Berlin Oberhausen
Deggendorf
Ravensburg
Schio
Mailand
Athen
Moskau
Beijing
Teheran
Madrid
Doha
Houston
Seoul
Tokio
Changzhou
Taipeh
Dubai Baroda
Kuala Lumpur
Mexiko
Caracas
Jakarta
Location with production
MAN Turbo sales office
Rio de Janeiro
Johannisburg
Sydney
Major representative office
MAN Turbo Service Shop
Service Shop (cooperation)
Buenos
Aires
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 5 >
Compressors
Axial compressors
Integrally geared
compressors
Isotherm compressors
Pipeline compressors
Process-gas
screw compressors
Centrifugal compressors
Vacuum blowers
MOPICO / HOFIM
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 6 >
Compressors
Technical data
Turbocompressors
Max. suction
flow rate (m/h)
Max. discharge
pressure (bar)
1 500 000
25
Single-shaft centrifugal compressors,
horizontally split
660 000
80
Single-shaft centrifugal compressors,
vertically split
230 000
300
High-pressure barrel
compressors
35 000
1 000
Multi-shaft centrif. compressors
350 000
225
Isotherm compressors
660 000
20
TURBAIR vacuum blowers
200 000
Vakuum
Pipeline compressors
85 000
130
Process-gas
screw compressors
Max. suction
flow rate (m/h)
Max. discharge
pressure (bar)
Screw compressors
100 000
50
Axial compressors
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 7 >
Integrally-geared compressor
Suction flow rates
up to 350,000 m3/h
Max. discharge pressure
up to 225 bar
Ammonia
Fuel gas
CO2 compression
Fluid catalytic
cracking
Urea
Refinery /
Petrochemicals
Nitric acid
Oxygen
Terephthalic
acid
Air separation
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 8 >
Integrally-Geared Centrifugal
History
PATENT ONLY
BY
MAN Turbo
ONE
BULL
GEAR
TWO
BULL
GEARS
ONE
BULL
GEAR
1998
8 STAGES
187 bar
10 STAGES
200 bar
8 STAGES
80 bar
COMBI
DESIGN
7 STAGES
64 bar
6 STAGES
40 bar
5 STAGES
25 bar
4 STAGES
15 bar
3 STAGES
6 bar
MAN Turbo AG
1977
CO2 Compr Pres
09.04.2009
< 9 >
Integrally-Geared Centrifugal
Basic Design
Typical 4-Stage Arrangement
P2
BG
M
P2
STAGE 1
P1
2
P1
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 10 >
Integrally-Geared Centrifugal
Basic Design
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 11 >
Integrally-Geared Centrifugal
Basic Design
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 12 >
Integrally-Geared Centrifugal
Basic Design
Volute
Inlet Diaphragm
Diffuser Diaphragm
Inlet Guide Vane
Impeller Seal
Impeller
Pinion Shaft
Carbon Ring Seal
Gearbox Flange
Impeller Fastening
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 13 >
Integrally-Geared Centrifugal
Basic Design
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 14 >
Integrally-Geared Centrifugal
Basic Design
main motor
coupling
central gear box
compressor
stages
interconnecting
gas
pipings
lube oil system
intercoolers
baseframe
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 15 >
Integrally-Geared Centrifugal
Basic Design
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 16 >
Integrally-Geared Centrifugal
Inlet Guide Vanes
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 17 >
Integrally-Geared Centrifugal
Typical Shaft Seals
Source: Espey
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 18 >
Integrally-Geared Centrifugal
Typical Design of a Carbon Ring Seal
1
Swirl breaker
3 4
DACOPIPE Stage 8 (2350 psia)
1 Return to suction end
Stage 4 (161 psia)
2 Return to suction end
Stage 1 (17 psia)
Chambers
3 Nitrogen barrier gas (19 psia)
4 Atmospheric vent
Carbon
rings
Casing
Sealing pockets/seal gas chambers
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 19 >
Integrally-Geared Centrifugal
Thrust Collar
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 20 >
Integrally-Geared Centrifugal
Performance
Urea Synthesis Process
RG 40-8
Gas
Wet CO2 Mix
Flow
7,500 acfm
Pressure
Power
15 2,320
psia (r = 160)
5,700 HP
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 21 >
Integrally-Geared Centrifugal
Basic Design
Typical 8-Stage Arrangement
Pinion 1
2
3
Pinion 2
4
1
Pinion 3
Pinion 4
8
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 22 >
Integrally-Geared Centrifugal
Performance
Wet CO2
Compressor
Model
RG053-10
Inlet Volume
13,800 acfm
Pressure
15-2,900 psia
(r=200)
Speed
11,00050,000 rpm
Power
6,200 HP
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 23 >
CO2 High Pressure Geartype Compressors
First steps in the early 90s
World`s first double
bull-gear multishaft
geartype compressor
patented
1st 10 stage
compressor for wet
CO2 service designed,
fabricted and in
operation for AZOT
Nowomoskowsk
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 24 >
Integrally-Geared Centrifugal
Typical Installation
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 25 >
Case Study High Pressure CO2
Compressor
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 26 >
Case Study High Pressure CO2
Compressor
Enhanced Oil Recovery
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 27 >
Integrally-Geared Centrifugal
8 Stages
CO2
Compressor
Model
RG080-8
Inlet Volume
34,242 acfm
Pressure
17-2,717 psia
(r = 160)
Speed
7400-26,400
rpm
Power
15,150 HP
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 28 >
Integrally-Geared Centrifugal
Integrally Geared Centrifugal Impellers:
Stages 1 through 8
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 29 >
Integrally-Geared Centrifugal
8 Stages
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 30 >
Integrally-Geared Centrifugal Compressor
DGC - Beulah, North Dakota
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 31 >
Integrally-Geared Centrifugal Compressor
DGC - Beulah, North Dakota
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 32 >
CO2 High Pressure Geartype Compressors
Thermodynamic Design
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 33 >
CO2 High Pressure Compressors
Sensitivity of Real Gas Factors for Various Gases
1.05
Flash Gas
Nitrogen / Air
0.85
Water Vapour
H2-Rich Gas
0.9
0.8
Built Stages
0.75
0.7
CO2
Compressibility factor
Natural Gas
0.95
0.65
0.6
0
10
20
30
40
50
60
70
Molar mass in kg/kmol
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 34 >
Integrally-Geared Centrifugal Compressor
Compression Path in Temperature-Entropie-Diagram
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 35 >
CO2 High Pressure Compressors
Thermodynamic Design
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 36 >
Integrally-Geared Centrifugal
8 Stages
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 37 >
EnCana
Weyburn Oilfield Receiving Terminal
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 38 >
Integrally-Geared Centrifugals
The first two compressors in North Dakota
have been in operation since 1997; the
third machine was installed in 2006.
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 39 >
Thank you
attention
for your
MAN
Turbo
Engineering the Future
Since Engineering
1758.
the future
since 1758.
MAN Turbo AG
CO2 Compr Pres
09.04.2009
< 40 >
