PROVISION OF HOOK-UP, COMMISSIONING AND TOPSIDE MAJOR
MAINTENANCE SERVICES FOR YEAR 2013 - 2018
PROVISION OF HUC WORK FOR TOPSIDE MODIFICATION FOR
SKO PIPELINE REJUVENATION PROJECT - PL381/210
Contract No : CHO/2012/DFHD/193
Work Order No: DFHD/2015/042A/001
WORKPACK ITEM DESCRIPTION
SECTION
1.0
GENERAL
Date :
15-May-15
VOLUME
Volume 1 of 3
1.1
Project Overview
1.1.1 Scope of Works
1.1.2 Project / Facility Description
1.1.3 Project Execution Plan
Volume 1 of 3
Volume 1 of 3
Volume 1 of 3
Volume 1 of 3
Book 1 of 3
Book 1 of 3
Book 1 of 3
Book 1 of 3
1.2
Organization
1.2.1 Project Management Team (PMT)
1.2.2 Onshore Pre-fabrication Site Team
1.2.3 Offshore Hook Up & Commissioning Site Team
Volume 1 of 3
Volume 1 of 3
Volume 1 of 3
Volume 1 of 3
Book 1 of 3
Book 1 of 3
Book 1 of 3
Book 1 of 3
1.3
Overall Schedule
1.3.1 Level 1 (Flow-Bar Chart)
1.3.2 Level 2 (Major Activities per Work Category) Barchart
1.3.3 Level 3 (Major Activities per Work Category) Barchart
Volume 1 of 3
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Volume 1 of 3
Volume 1 of 3
Book 1 of 3
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Book 1 of 3
Book 1 of 3
1.4
Project Materials
1.4.1 Material Take-off (TKP-A)
Structural
Mechanical
Piping
Instrument
Electrical
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Book 1 of 3
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Book 1 of 3
1.4.2 Material Take-off (WLDP-C)
Structural
Mechanical
Piping
Instrument
Electrical
Volume 1 of 3
Volume 1 of 3
Volume 1 of 3
Volume 1 of 3
Volume 1 of 3
Volume 1 of 3
Book 1 of 3
Book 1 of 3
Book 1 of 3
Book 1 of 3
Book 1 of 3
Book 1 of 3
1.5
1.5.1
1.5.2
1.5.3
1.5.4
1.5.5
1.5.6
1.5.7
1.5.8
Health, Safety & Environment
HSE Management System Manual
Project HSE Plan
Emergency Respone Procedure (ERP) for Offshore Execution
Hazard Effect Management Process (HEMP)
Incident Reporting and Investigating Procedure
Equipment Inspection Guideline
Job Hazard Analysis (JHA)
Scheduled Waste Management Control Guideline Offshore
Volume 1 of 3
Volume 1 of 3
Volume 1 of 3
Volume 1 of 3
Volume 1 of 3
Volume 1 of 3
Volume 1 of 3
Volume 1 of 3
Volume 1 of 3
Book 2 of 3
Book 2 of 3
Book 2 of 3
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Book 2 of 3
Book 2 of 3
Book 2 of 3
1.6.1
1.6.2
1.6.3
1.6.4
1.6.5
1.6.6
1.6.7
1.6.8
1.6.9
1.6.10
1.6.11
Quality Control & Assurance
Project Quality Plan (PQP)
Inspection & Test Plan (ITP)
Material Handling, Storage & Preservation Procedure
Welding Procedure Specification for Piping
Welding Procedure Specification for Structural
Weld Repair Procedure
NDT Matrix - Structure
NDT Matrix - Piping
Radiography Testing Procedure
Liquid Dye Penetrant Testing Procedure
Magnetic Particle Testing Procedure
Volume 1 of 3
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Volume 1 of 3
Volume 1 of 3
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Volume 1 of 3
Book 3 of 3
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Book 3 of 3
1.6
Page 1 of 5
PROVISION OF HOOK-UP, COMMISSIONING AND TOPSIDE MAJOR
MAINTENANCE SERVICES FOR YEAR 2013 - 2018
Contract No :
Work Order No:
SECTION
1.0 1.6.12
1.6.13
1.6.14
1.6.15
1.6.16
2.0
2.1
ONSHORE PRE-FABRICATION
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.2.7
3.1
Working Procedures
Piping Fabrication and Installation Procedure
Structural Fabrication & Installation Procedure
Oxy / Acetytelene Cutting Procedure
Piping Flushing and Hydrotesting Pressure Testing Procedure
Equipment & Instrument Calibration Procedure
Blasting & Painting Procedure
Valve Leak Test Procedure
Pre-fabrication Spread
2.3.1 Yard Layout & Material Storage Areas
2.3.2 Weld Map Drawing - Piping
TKP-A
WLDP-C
2.3.3 Weld Map Drawing - Structural
TKP-A
WLDP-C
2.3.4 Tools of Trades
2.3.5 Welding, Cutting & Burning Equipment
2.3.6 Blasting & Painting Equipment
2.3.7 Testing & Precommissioning Equipment
2.3.8 Miscellaneous Equipment
2.3.9 Consumable - Welding, Cutting & Burning
2.3.10 Consumable - Blasting & Painting
3.0
OFFSHORE HOOK UP AND COMMISSIONING
Offshore HUC Schedule
3.1.1 Level 3 Barchart (Jobcard Level) / Critical Path Network
3.1.2 S-Curve & Planned Progress Tabulation
3.1.3 Manpower Histogram
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
Date :
15-May-15
VOLUME
of 3 3 of 3
VolumeVolume
1 of 3 1Book
Volume 1 of 3 Book 3 of 3
Volume 1 of 3 Book 3 of 3
Volume 1 of 3 Book 3 of 3
Volume 1 of 3 Book 3 of 3
Volume 1 of 3 Book 3 of 3
Volume 2 of 3
Prefabrication Schedule
2.1.1 Level 3 Barchart (Jobcard Level) / Critical Path Network
2.1.2 S-Curve & Planned Progress Tabulation
2.1.3 Planned Manpower Histogram
2.2
2.3
PROVISION OF HUC WORK FOR TOPSIDE MODIFICATION FOR
SKO PIPELINE REJUVENATION PROJECT - PL381/210
CHO/2012/DFHD/193
DFHD/2015/042A/001
WORKPACK ITEM DESCRIPTION
Ultrasonic Testing Procedure
Guideline for Performance Qualification and Certification of Welders and
Welding Operator
Buttering Procedure
Fairing Procedure
Technical Query, Site Technical Query & Site Instruction Procedure
Working procedures
Gangway Installation / Dismantling Procedure
Rigging and Lifting Procedure
Scaffolding Procedure
Cold Cutting Procedure
Oxy / Acetytelene Cutting Procedure
Structural Fabrication & Installation Procedure
Page 2 of 5
Volume 2 of 3
Volume 2 of 3
Volume 2 of 3
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Book 1 of 1
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Book 1 of 1
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Book 1 of 1
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Book 1 of 1
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Volume 2 of 3
Book 1 of 1
Book 1 of 1
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Book 1 of 1
Book 1 of 1
Volume 3 of 3
Volume 3 of 3
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Book 1 of 7
Book 1 of 7
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Book 1 of 7
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Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Book 1 of 7
Book 1 of 7
Book 1 of 7
Book 1 of 7
Book 1 of 7
Book 1 of 7
Book 1 of 7
PROVISION OF HOOK-UP, COMMISSIONING AND TOPSIDE MAJOR
MAINTENANCE SERVICES FOR YEAR 2013 - 2018
PROVISION OF HUC WORK FOR TOPSIDE MODIFICATION FOR
SKO PIPELINE REJUVENATION PROJECT - PL381/210
CHO/2012/DFHD/193
DFHD/2015/042A/001
WORKPACK ITEM DESCRIPTION
Piping Fabrication and Installation Procedure
Bolt Tightening Procedure
Guideline for Installation of Final Tie-in Golden Joint
Piping Flushing and Hydrotesting Pressure Testing Procedure
System Reinstatement Testing and Nitrogen Purging Procedure
SIPCOM Procedure
Electrical Installation Procedure
Instrument Installation Procedure
Equipment & Instrument Calibration Procedure
Pre-commissioning / Commissioning Procedure
Repair & Touch-up Painting Procedure
Safety Habitat Erection Procedure
Spading Plan
Date :
15-May-15
VOLUME
of 3 1 of 7
VolumeVolume
3 of 3 1Book
Volume 3 of 3 Book 1 of 7
Volume 3 of 3 Book 1 of 7
Volume 3 of 3 Book 1 of 7
Volume 3 of 3 Book 1 of 7
Volume 3 of 3 Book 1 of 7
Volume 3 of 3 Book 1 of 7
Volume 3 of 3 Book 1 of 7
Volume 3 of 3 Book 1 of 7
Volume 3 of 3 Book 1 of 7
Volume 3 of 3 Book 1 of 7
Volume 3 of 3 Book 1 of 7
Volume 3 of 3 Book 1 of 7
3.3.1
3.3.2
3.3.3
3.3.4
Marine Spread
Accomodation Workboats
Anchor Handling Tug & Supply Boat
Fast Crew Boat
Anchor Pattern
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Book 1 of 7
Book 1 of 7
Book 1 of 7
Book 1 of 7
Book 1 of 7
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
3.4.8
3.4.9
3.4.10
Construction Spread
Proposed Machineries / Construction Equipment Layout at Platforms
Tool of Trades
Lifting , Rigging & Scaffolding Equipment
Welding, Cutting & Burning Equipment
Painting & Cleaning Tools / Equipment
Testing & Commissioning Equipment
Miscellaneous Equipment
Consumable - Welding, Cutting & Burning
Consumable - Electrical & Instrument
Consumable - Painting
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Book 1 of 7
Book 1 of 7
Book 1 of 7
Book 1 of 7
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Book 1 of 7
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Book 1 of 7
3.5.1
3.5.2
3.5.3
3.5.4
Acceptance & Handover
System Boundary & Definition
Workscope Systemization
System Handover
Inspection Test Record (ITR) Overview
Volume 3 of 3
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Book 1 of 7
Book 1 of 7
Volume 3 of 3
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Volume 3 of 3
Book 2 of 7
Book 2 of 7
Book 2 of 7
Book 2 of 7
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Book 2 of 7
Shutdown
SD - General
SD - Piping
SD - Instrument
SD - Electrical
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Book 2 of 7
Book 2 of 7
Book 2 of 7
Book 2 of 7
Book 2 of 7
Post-Shutdown
Post-SD - General
Volume 3 of 3
Volume 3 of 3
Book 2 of 7
Contract No :
Work Order No:
SECTION
1.0 3.2.7
3.2.8
3.2.9
3.2.10
3.2.11
3.2.12
3.2.13
3.2.14
3.2.15
3.2.16
3.2.17
3.2.18
3.2.19
3.3
3.4
3.5
3.6
Jobcards
3.6.1 TKP-A
Pre-Shutdown
Pre-SD - General
Pre-SD - Structural
Pre-SD - Instrument
Pre-SD - Electrical
Page 3 of 5
PROVISION OF HOOK-UP, COMMISSIONING AND TOPSIDE MAJOR
MAINTENANCE SERVICES FOR YEAR 2013 - 2018
PROVISION OF HUC WORK FOR TOPSIDE MODIFICATION FOR
SKO PIPELINE REJUVENATION PROJECT - PL381/210
Contract No : CHO/2012/DFHD/193
Work Order No: DFHD/2015/042A/001
WORKPACK ITEM DESCRIPTION
SECTION
1.0
Post-SD - Structural
Post-SD - Mechanical
Post-SD - Piping
Post-SD - Instrument
Post-SD - Electrical
3.6.2 WLDP-C
Pre-Shutdown
Pre-SD - General
Pre-SD - Structural
Pre-SD - Instrument
Pre-SD - Electrical
3.7
3.8
Date :
15-May-15
VOLUME
of 3 3 of 7
VolumeVolume
3 of 3 1Book
Volume 3 of 3 Book 3 of 7
Volume 3 of 3 Book 3 of 7
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Volume 3 of 3
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Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Book 4 of 7
Book 4 of 7
Book 4 of 7
Book 4 of 7
Shutdown
SD - General
SD - Piping
SD - Instrument
SD - Electrical
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Book 4 of 7
Book 4 of 7
Book 4 of 7
Book 4 of 7
Book 4 of 7
Post-Shutdown
Post-SD - General
Post-SD - Structural
Post-SD - Mechanical
Post-SD - Piping
Post-SD - Instrument
Post-SD - Electrical
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Book 4 of 7
Book 4 of 7
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Book 4 of 7
Book 4 of 7
Book 4 of 7
Drawing
3.7.1 TKP-A
Process & Instrumentation Diagram
Structural Drawing
General Arrangement Drawing - Mechanical
General Arrangement Drawing - Piping
Isometric Drawing (Piping)
Pipe Support Drawing
Instrument
Electrical
Miscellaneous
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Book 5 of 7
Book 5 of 7
Book 5 of 7
Book 5 of 7
Book 5 of 7
Book 5 of 7
Book 5 of 7
Book 5 of 7
Book 5 of 7
Book 5 of 7
3.7.2 WLDP-C
Process & Instrumentation Diagram
Structural Drawing
General Arrangement Drawing - Mechanical
General Arrangement Drawing - Piping
Isometric Drawing (Piping)
Pipe Support Drawing
Instrument
Electrical
Miscellaneous
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Book 6 of 7
Book 6 of 7
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Book 6 of 7
Book 6 of 7
Book 6 of 7
Book 6 of 7
Book 6 of 7
Book 6 of 7
Book 6 of 7
Technical Queries (TQ)
3.8.1 TKP-A
Structural
Mechanical
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Book 7 of 7
Book 7 of 7
Book 7 of 7
Book 7 of 7
Page 4 of 5
PROVISION OF HOOK-UP, COMMISSIONING AND TOPSIDE MAJOR
MAINTENANCE SERVICES FOR YEAR 2013 - 2018
PROVISION OF HUC WORK FOR TOPSIDE MODIFICATION FOR
SKO PIPELINE REJUVENATION PROJECT - PL381/210
Contract No : CHO/2012/DFHD/193
Work Order No: DFHD/2015/042A/001
WORKPACK ITEM DESCRIPTION
SECTION
1.0
Piping
Instrument
Electrical
3.9
Date :
15-May-15
VOLUME
of 3 7 of 7
VolumeVolume
3 of 3 1Book
Volume 3 of 3 Book 7 of 7
Volume 3 of 3 Book 7 of 7
3.8.2 WLDP-C
Structural
Mechanical
Piping
Instrument
Electrical
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Book 7 of 7
Book 7 of 7
Book 7 of 7
Book 7 of 7
Book 7 of 7
Book 7 of 7
Site Visit Reports
3.9.1 TKP-A
Structural
Mechanical
Piping
Instrument
Electrical
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Book 7 of 7
Book 7 of 7
Book 7 of 7
Book 7 of 7
Book 7 of 7
Book 7 of 7
Book 7 of 7
3.9.2 WLDP-C
Structural
Mechanical
Piping
Instrument
Electrical
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Volume 3 of 3
Book 7 of 7
Book 7 of 7
Book 7 of 7
Book 7 of 7
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Book 7 of 7
Page 5 of 5
