Section 2
Calculations
Table of Contents
Introduction ............................................................................................................................................... 2-3
Objectives .............................................................................................................................................. 2-3
Unit A: Definitions .................................................................................................................................... 2-4
Unit A Quiz............................................................................................................................................ 2-6
Unit B: Capacity, Rate, and Hydrostatic Pressure ..................................................................................... 2-7
Rectangular Volume .............................................................................................................................. 2-7
Cylindrical Volume................................................................................................................................ 2-8
Capacity ................................................................................................................................................. 2-8
Annular Capacity ................................................................................................................................... 2-9
Hydrostatic Pressure ............................................................................................................................ 2-10
Fill-Up.................................................................................................................................................. 2-10
Rate ...................................................................................................................................................... 2-10
Unit B Quiz .......................................................................................................................................... 2-12
Unit C: Fluid Flow................................................................................................................................... 2-13
Newtonian vs. Non-Newtonian Fluids................................................................................................. 2-13
Fluid Density........................................................................................................................................ 2-14
Fluid Flow Patterns .............................................................................................................................. 2-14
Friction Pressure .................................................................................................................................. 2-15
Unit C Quiz .......................................................................................................................................... 2-16
Unit D: Job Design Calculations ............................................................................................................. 2-17
Working with Equations ...................................................................................................................... 2-17
Bottomhole Treating Pressure.............................................................................................................. 2-18
Friction Loss in Pipe ............................................................................................................................ 2-18
Slurry Density and Volume.................................................................................................................. 2-19
Wellhead Pressure................................................................................................................................ 2-21
Hydraulic Horsepower ......................................................................................................................... 2-21
Pump Rate............................................................................................................................................ 2-22
Unit D Quiz.......................................................................................................................................... 2-23
Self-Check Test: Calculations ................................................................................................................. 2-25
Answers to Unit Quizzes ......................................................................................................................... 2-27
Self-Check Test Answer Key............................................................................................................... 2-32
21
2005, Halliburton
Stimulation I
Calculations
Use for Section notes
2005, Halliburton
22
Stimulation I
Calculations
Introduction
Stimulation work today ranges from very small,
one transport acid jobs to large frac jobs where
more than 1 million gallons of fluid are pumped.
Since the best job for a given set of conditions
needs to be run, the design of these jobs is
critical. Although it may seem that small and
large jobs have little in common, this is not the
case. Every stimulation job is affected by some
of the same factors such as fluid properties, flow
rates, and well configurations. These factors are
the basis for job calculations, which are essential
to stimulation work. Job design relies on the
values that these calculations give. This section
is designed to help you understand the how and
why of the calculations necessary for
stimulation work.
2005, Halliburton
Objectives
After completing this section, you will be able to
23
Calculate the capacity of tubing
Calculate the capacity of an annular volume
Calculate tank volumes
Calculate wellhead, friction, hydrostatic and
bottom hole treating pressures
Calculate hydraulic horsepower
requirements
Calculate slurry density and volumes
Calculate the size of additive pump needed
for a given additive concentration.
Stimulation I
Calculations
Unit A: Definitions
There are a variety of terms used in calculations
for stimulation work. These terms need to be
clearly defined and understood before a job
design can be attempted. This unit defines many
of these terms and can be used as a reference
when necessary.
Darcys Law - For linear flow as in through a
sand plug in casing.
kAP
L
where:
Absolute Permeability -Absolute Permeability
is the Darcys law permeability.
K
A
P
Absolute Volume Factor - Absolute Volume
factors typically refer to units of gallons per
pound (liters per kilogram). This is the absolute
volume that a solid will take up in water. One
pound of Ottawa sand will take up 0.0452
gallons of space in a liquid environment. One
kilogram of Ottawa sand will take up 0.3774
liters of space in a liquid environment. For
example, in pouring one pound of sand into a
one gallon jar of water, 0.0452 gallons of water
will be displaced from the jar.
Permeability
Area
Delta Pressure
Viscosity
Length
Density - The Density of a body is its mass per
unit volume. Water density is 8.33 lb per gallon
at 70F.
Dirty Volume - Dirty Volume is the "clean
volume plus the volume of the proppant.
Effective Permeability - Effective Permeability
is the permeability to one fluid in a multi-fluid
system and is a function of the fluid saturation.
Barrel Oil field barrel is 42 gallons.
BHTP - The Bottom Hole Treating Pressure, or
BHTP, is the amount of pressure required at the
perforations to cause fracture extension. Many
times this value is reported as the frac
gradient. The gradient is calculated by dividing
the BHTP by the depth to the center of the
perforations.
Flash Point - Flash Point refers to the lowest
temperature at which vapors above a volatile
combustible substance ignite in air when
exposed to spark or flame.
Frac Gradient - (Hydrostatic pressure at
perforation mid point + ISIP) divided by depth
of perforation mid point.
bbl/min - This term refers to the pump rate or
Barrels Per Minute (use bpm instead of
bbl/min).
Hydrostatic Pressure - Hydrostatic Pressure
reflects the pressure exerted by a vertical column
of fluid. This pressure is calculated from the true
vertical height and density of the fluid.
Hydrostatic pressure is not area sensitive.
bpm - This term refers to the pump rate or
Barrels Per Minute.
Closure Pressure - Closure Pressure is the
amount fluid pressure required to reopen an
existing fracture. This pressure is equal to, and
counteracts, the stress in the rock perpendicular
to the fracture plane. This stress is the minimum
principal in-situ stress and is often called the
closure stress.
ISIP ISIP (PISIP) is the instantaneous shut-in
pressure. It can be determined during a pump-in
test. The pumps are brought on line at a rate that
will cause the formation to fracture ("break
down"). Fluid is pumped into the formation for a
short time then pumping is stopped. ISIP reflect
the amount of pressure recorded immediately
after shutting the pumps down. ISIP values can
be hard to determine if the bottom hole slurry
Clean Volume - Clean Volume refers to the
volume of the treating fluid without taking into
account proppant.
2005, Halliburton
=
=
=
=
=
24
Stimulation I
Calculations
psi. The movement of fluid past a stationary
object causes this friction, which in this case is
the pipe wall.
rate is not zero and/or water hammer is
introduced. Graphical methods are used to
determine an ISIP when water hammer is
present by extrapolating back along a straight
line section to the intersection of the first rise of
the first oscillation of the water hammer.
Pperf - The friction caused by fluid flow through
a perforation or group of perforations. This
symbol stands for perforation friction.
HHP - Hydraulic Horsepower is a unit of
measurement for the amount of work that is or
can be done by hydraulic equipment. HHP can
be calculated by (pressure rate)/40.8
Porosity A fractional or percentage value
Referring to the void spaces inside a rock or the
part of the rock that is not rock.
Relative Permeability - Relative permeability is
the ratio of the effective permeability to the
absolute permeability of the porous medium.
Mgal - The M is the Roman numeral for onethousand. Therefore, this refers to Thousands of
Gallons. Used in concentration statements.
Slurry Volume - Slurry Volume is the total
volume of fluid, additives, and proppants. This
reflects the total volume of fluid that is pumped
also referred to as Dirty Volume.
Net Pressure - Net Pressure is defined as the
difference in ISIP pressure and closure pressure.
Permeability - Permeability is a function of the
geometry, configuration, and scalar dimensions
of the voids or pores and is not as such a
physical property derived from a dynamic
system.
Specific Gravity - Specific Gravity is a unit-less
ratio relationship between a substance and a base
substance. For liquids, the base is water, so the
specific gravity of water is 1.0 (8.33/8.33). For a
10 lb/gal brine the specific gravity will be
10.0/8.33=1.2. For gases, air is the base
substance.
Ph - This symbol is used for hydrostatic
pressure, the pressure exerted at the bottom of a
fluid column. (Note that the P in this and the
following symbols refers to pressure.)
Temperature Gradient - Temperature Gradient
defines a linear relationship of temperature to
depth. Temperature Gradient from a well at
10,000 feet at 200F and surface temperature of
68F would be (200-68) /10 = 13.21F per 1000
feet.
Pw - The Wellhead Pressure is the gauge
measured treating pressure at the surface.
Pfrict - The symbol indicates delta (or
incremental) change; therefore, P means the
gradual change in pressure. Pfrict stands for
friction loss in pipe, as measured by units of
2005, Halliburton
25
Stimulation I
Calculations
Unit A Quiz
Fill in the blanks with one or more words to check your progress in Unit A.
1. The term BHTP stands for the bottomhole _____________________ _______________________.
2. The BHTP gradient is also referred to as the ______________________ gradient.
3. bbl/min refers to the pump rate in ___________________________________.
4. ISIP is the _______________________ ______________________ pressure, which can be
determined during a __________________________ test. In this test, the formation is fractured.
5. Pw stands for ____________________________ pressure.
6. Pfrict is the ______________________________ loss in pipe.
7. ________________________ is defined as the part of the rock that is not rock.
8. Dirty volume is the _______________________ plus the __________________________.
9. Hydrostatic pressure is calculated from _________________________ and ____________________.
10. Net pressure is defined as the difference between ___________________ and __________________.
Now, compare your answers with the Answer Key.
2005, Halliburton
26
Stimulation I
Calculations
Unit B: Capacity, Rate, and Hydrostatic Pressure
Capacity calculations are important in
stimulation work. They are used in calculating
displacement volume as well as pit or tank
volume. Hydrostatic pressure is equally
important in basic stimulation design equations.
At the end of this unit you should be able to
calculate open pit or unmarked tank volume
volume of pipe based on its inner diameter
rate of pumping from observing pits or tanks
displacement volume
hydrostatic pressure at a certain point in the
hole.
Solution:
(a)
Volume = L W H = 20 ft 16 ft 10 ft
= 3200 ft 3
(b) Conversion factor for ft3 to bbl = 0.1781
bbl/ft3
bbl
Volume = 3200 ft 3 0.1781 3
ft
= 569.92 bbl
This can also be used to calculate the volume of
a rectangular open pit.
Pit Example:
A pit has the dimensions of 12 ft deep, 30 ft
wide and 40 ft long. How many barrels will it
hold? How many gallons will it hold?
Rectangular Volume
Looking first at rectangular objects, volume can
be calculated by multiplying length, by width,
by height. Figure 2.1 illustrates these
dimensions.
Solution:
bbl
ft 3
= 2,564.64 bbl
Volume = 12 ft 30 ft 40 ft 0.1781
2 ,564 .64 bbl 42
Height
gal
= 107,714.88
bbl
gal
A useful way to gauge how much fluid remains
in a tank or pit is to get a bbl/in. of depth or
bbl/ft of depth factor.
Width
Length
In the tank example, what is the bbl/in. factor?
Figure 2.1 The three basic dimensions.
Solution:
Tank Example:
A uniform tank that is 10 ft high has a total
volume of 569.92 bbl. Therefore,
The tank illustrated in Figure 2.1 is 10 feet high,
20 feet long and 16 feet wide.
10ft 12
in
= 120 in deep
ft
569.92bbl
bbl
rate factor =
= 4.7493
120in
in. of depth
What is the volume, expressed in cubic feet
(ft3)? What is the volume expressed in barrels
(bbl)?
If you measure the fluid level in the tank and
find 66 inches of fluid, how many barrels are
there?
2005, Halliburton
27
Stimulation I
Calculations
Volume = 66in 4.7493
We can calculate a bbl/in. or bbl/ft factor for a
vertical cylindrical tank. If the tank is horizontal
(such as an acid transport) the volume factor
changes for each inch. This method will not
work for containers that change in area as they
change in height. Horizontal cylindrical tanks
should have a gauge stick or a table that shows
volume remaining per in. or ft of depth.
bbl
= 313.456 bbl
in
In our pit example, what is the bbl/ft factor?
Factor =
2564.64bbl
bbl
= 213.72
12ft
ft
Cylindrical Volume
What is the bbl/in. factor for the previous
cylindrical tank example? What is the bbl/ft
factor?
You can calculate the volume of cylindrical
objects by multiplying the circular flat surface
area by the height. Figure 2.2 illustrates these
dimensions.
Solution:
For oilfield calculations, you will determine
areas based on diameter (d), so the equation for
the area of a circle is:
in
= 240 in.
ft
629.459 bbl
bbl
= 2.623
factor =
in.
240 in.
Ac = 0.7854 d 2
factor =
20ft 12
So, the calculation for the volume of a cylinder
is:
629.459 bbl
bbl
= 31.473
ft
20ft
If we are pumping from a tank and we know the
bbl/in. or bbl/ft factor, we can calculate the
pumping rate. Use a watch to time how long it
takes to pump out a certain depth of fluid (i.e.,
one inch, six inches, one foot, etc.). Since we
have a rate in inches or feet per minute, and
know our factor, we can then calculate a rate.
Volume = (Area) (Height)
so,
Volume = 0.7854 d d Height
Using the cylindrical tank example above, what
is our pump rate if we are pumping from the
tank at 1 ft/10 minutes?
Diameter
Solution:
Height
Rate = 31 .473
Radius
bbl
1.0ft
= 3.1473 BPM
ft 10 min
Figure 2.2
Capacity
Cylindrical Tank Example:
Capacity is a term frequently used when talking
about volume. When referring to the oilfield, it
is the volume a certain length of pipe will hold.
When knowing the shape of a pipe is round, the
volume can be calculated by hand.
What is the volume of a cylindrical tank 15 feet
in diameter and 20 feet high in barrels?
Solution:
V = 0.7854 15ft 15ft 20ft = 3534.3ft 3
This calculation can be greatly simplified by
using a handbook, such as the Halliburton
Cementing Tables (the Red Book). In the
Capacity Section (Section 210), youll find
capacity factors for various sizes of drill pipe,
bbl
3534.3ft 3 0.1781 3 = 629.459 bbl
ft
2005, Halliburton
28
Stimulation I
Calculations
tubing and casing. Currently, these are listed as
gallons per foot, barrels per foot, and cubic feet
per foot.
To apply this information, locate the table for
the type of pipe; drill pipe, tubing or casing.
Next, locate the size and weight of a pipe in the
two left columns. (For tubing, it is four
columns.) Then find the volume units desired
across the top. Read the conversion factor where
the columns intersect. For example, to find the
capacity of 4 1/2 in., 16.60 lb/ft internal upset
drillpipe in gallons, locate 4 1/2 in. 16.60 lb/ft in
the two left columns. Then locate gallons per
foot at the top (third column from left) and read
the capacity factor at the intersection. The
capacity factor is 0.5972 gal/ft. Multiply the
capacity factor by the length of pipe in feet to
calculate the capacity of this pipe.
Figure 2.3 The annulus of a cased hole.
What is the capacity of 5000 feet of a 5 1/2 in.,
17.0 lb/ft casing in gallons? What is the capacity
in barrels?
To calculate annular capacities, you need to
know the size and weight of the outside tubular
as well as the size and weight of the inside
tubing or casing. If you know this information,
you can refer back to the Red Book, Section 221,
to calculate factors involving volume and height
between tubing, tubing and casing, casings, or
drill pipe and casing.
Solution:
Annular Capacity Example:
gal
5000ft = 4882 gal
ft
bbl
Capacity (bbl) = 0.0232
5000ft = 116 bbl
ft
This is the amount of fluid needed to displace all
the treating fluids out of the casing or to load it.
We have a 2-3/8 in, 4.7 lb/ft tubing inside of 7
in., 26 lb/ft casing. There is a packer set at 7500
ft. What is the number of barrels of water
needed to completely fill the annulus?
Capacity Example:
Capacity (gal) = 0.9764
Solution:
To calculate the capacity factor, open the Red
Book to Section 221, Vol. & Hgt. Between:
Tbgs., Tbg & Csg., Csgs, D.P. & Csg.
Annular Capacity
Find the table with the heading: Inside Tubing
O.D. 2.375"
Annular Capacity is the volume contained
between the outside of the drill pipe or tubing
and the open hole or inside of the casing (Figure
2.3).
ONE STRING
Look for 7, 26.00 row
From the Barrels Per Lin Ft column, the factor
is 0.0328 bbl/ft.
Volume = 7500ft 0.0328
2005, Halliburton
29
bbl
= 246 bbl
ft
Stimulation I
Calculations
Solution:
Hydrostatic Pressure
Ph = 6000ft 0.433
Hydrostatic Pressure is the force exerted by the
weight of a column of fluid and expressed in
pounds per square inch (psi). The size or shape
of the hole or container makes no difference.
The true vertical height of the fluid column and
the density (lb/gal) of the fluid are the only
factors involved in hydrostatic pressure.
Hydrostatic pressure can be calculated at any
depth in a hole or container.
= 2598 psi
Fill-Up
The Fill-Up of pipe is defined as the length of
pipe a specified volume will fill. Fill-up factors
are listed in Section 210 (Capacity) of the Red
Book.
The best method for this calculation is to use the
Hydrostatic Pressure and Fluid Weight
Conversion Tables in Section 230 of the Red
Book. The extreme left column of the table gives
the fluid densities in lb/gal. For each fluid
density, the table lists its weight per cubic foot
(lb/ft3) and kilogram per liter (kg/L), its specific
gravity and the pressure in lb/sq in. for one ft of
depth (psi/ft).
Fill-Up Example:
How many feet of 2-7/8 in., External Upset
(EUE), 6.5 lb/ft tubing will 25 barrels of acid
fill?
Solution:
Fill-up Factor = 172.76 ft/bbl (from Red Book)
To determine the density of a fluid without the
Red Book you can multiply the fluids weight in
lb/gal by 0.05195 to get an approximate
hydrostatic pressure of the fluid.
Fill = 172.76
ft
25 bbl = 4319 ft
bbl
Rate
Hydrostatic Pressure Example:
The fluid weight of 12.0 lb/gal times 0.05195
equals 0.6234 psi/ft.
You need the ability to calculate additive rates in
order to pick the right size of pump for a job.
Additive concentrations for job designs are
given as gallons per thousand gallons
(gal/Mgal). From this information, and the
clean rate, you can calculate the gallons per
minute the additive pump must deliver.
Solution:
The Red Book value is 0.6234 psi/ft.
Example:
The density of fresh water is 8.33 lb/gal at 68F.
This exerts a pressure of 0.433 psi/ft (See
below). With perforations at 6000 ft, what is the
hydrostatic pressure at that location?
Also, you need the ability to calculate the
amount of time fluid takes to go from surface to
perforations or the travel time for a fluid. This
is typically called "pipe time" or time to
perforations. To calculate the pipe time in
minutes, begin with the capacity of the tubulars
being used, and then divide by the pump rate.
7 in.- 29 lb/ft
8.33 lb/gal
psi
ft
Casing
Additive Rate Example:
The crosslinker has to be injected at 4 gallons
per thousand gallons (4 gal/Mgal) while
pumping at a "clean rate of 25 bbl/min. What is
the pump rate in gal/min for the additive pump?
6,000 ft
Perf Location
6,100 ft
Total Depth
Figure 2.4
2005, Halliburton
2 10
Stimulation I
Calculations
Solution:
Now, reworking the previous example:
First convert clean rate from bbl/min to gal/min:
25 bbl
0.042
gal
4 gal
= 4.2
min
bbl
min
bbl
gal
gal
42
= 1050
min
bbl
min
gal
gal
4
1050
min
Mgal
gal
Additive Rate =
= 4.2
gal
min
1000
Mgal
Clean Rate = 25
Pipe Time Example:
We have a "slurry rate" of 25 bbl/min, pumping
through 6000 ft of 3 in, 9.3 lb/ft, N-80 tubing.
What is the travel time through the tubing?
Solution:
From the Red Books Capacity section, we have
114.99 Linear feet per barrel for the 3 tubing.
So:
To shorten the above process, take the two steps
and make them one step by taking the constants:
42 gal
1
bbl
1000 gal
bbl
= 52.2 bbl
ft
52.2 bbl
Pipe Time =
= 2.09 min.
bbl
25
min
Pipe Capacity = 6000ft 0.00870
combine them into:
42 gal
1000 gal bbl
to get:
0.042
bbl
2005, Halliburton
2 11
Stimulation I
Calculations
Unit B Quiz
Solve the following problems to check your progress in Unit B:
1. If we have a rectangular tank that is 132 in. wide, 21 ft long and 6 ft deep, what is the volume of the
tank in barrels? In gallons?
2. We are pulling fluid from a pit that is 50 ft long, 30 ft wide and 15 ft deep, what is the volume of the
pit in barrels? In gallons?
3. What is the bbl/ft of depth factor for question 1? For question 2?
4. How many barrels of water is in a cylindrical tank that is 20 ft high with a diameter of 6 ft?
5. If you are pumping out the cylindrical tank in question 4 at 1 ft/minute, what is the pump rate in
bbl/min?
6. You are on a job reflecting the following data:
2 7/8 in, 6.5 lb/ft external upset N-80 tubing
5 in, 15.50 lb/ft J-55 casing
A packer is on the end of the tubing and set at 8000 ft
Perforations are at 8213 ft
Treatment fluid is 9 lb/gal, 30 lb/Mgal WG-19
ClaySta XP added at 4 gal/Mgal
ScaleChek added at 1 gal/Mgal
Surface clean pump rate of 18 bbl/min
Calculate:
a. Displacement to perforations in barrels
b. Pipe time to perforations
c. Amount of fresh water (8.33 lb/gal) needed to fill annulus in barrels
d. d. Hydrostatic pressure at perforations.
e. Additive pump rate needed for the ClaySta XP? For the ScaleChek?
Now, look up the answers in the Answer Key.
2005, Halliburton
2 12
Stimulation I
Calculations
Unit C: Fluid Flow
Successful stimulation treatments are dependent
on the characteristics of the stimulation fluid.
Understanding these characteristics will lead to
better job design and performance.
Shear is the movement of one fluid particle past
another. Shear rate is computed by the equation
of Shear Rate = Velocity / Length.
Units for shear rate are reciprocal seconds (sec1
). Figure 2.5 shows the ideal system of two
parallel plates with a distance between them of L
and with one plate moving at a velocity V.
Flow behavior of a fluid is affected by
the rheological properties of the fluid
(viscosity and shear)
the dimensions of the tubular goods
the rate of flow through the pipe
In this unit, you will learn about these topics:
Newtonian and Non-Newtonian fluids
Fluid density
Fluid flow patterns
Friction pressure
Figure 2.5
Newtonian vs. Non-Newtonian
Fluids
In pipe flow, pressure drop represents shear
stress and velocity of the shear rate. When using
a Fann Viscometer, shear stress can be
determined from the dial reading and the shear
rate from the rotational speed of the sleeve.
Fluids such as water, acid, and most crude oils
that contain no additives are classified as
Newtonian (or true) fluids. To understand the
definition of a Newtonian fluid, you must
understand the definitions of two other terms,
viscosity and shear.
The most common rheological test performed on
fracturing fluids is the shear stress/shear rate
test. This data is used to construct a flow curve
of which the slope is the fluid's viscosity. Higher
rates of shear result from faster movement of the
fluid particles.
The viscosity of a fluid is the physical property
that characterizes the flow resistance of simple
(Newtonian) fluids. Viscosity is responsible for
the frictional drag (or viscous force) which one
part of the fluid exerts on an adjacent part if the
two parts are in relative motion.
Viscosity is a measure of a fluid's resistance to
the deformation rate. Said another way, viscosity
is the measure of a fluid's resistance to flow.
Viscosity is generally written with the Greek
symbol mu () and reported in units of
centipoise (cp).
Temperature, however, has a strong effect on the
viscosity of fluids. Liquid viscosity decreases
with the increase of temperature. Gas viscosity
increases with an increase in temperature.
The definition of a Newtonian fluid, then, is that
it has the same viscosity at all flow rates or shear
rates. In comparison, non-Newtonian fluids do
not have constant viscosity at all flow rates or
shear rates.
The higher the viscosity, the higher the fluid's
resistance is to flow.
2005, Halliburton
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Stimulation I
Calculations
Most of the fluids we use in the oilfield are nonNewtonian "pseudo plastic" or shear thinning
fluids. This behavior is represented graphically
in the figure below.
only relevant at a given shear stress or shear
rate.
From the shear rate equation,
Shear Rate =
Velocity
Length
there will be a different shear rate and as a
result, a different viscosity for different
geometrys. So the shear rate down the tubing,
casing and fracture will all have different
viscosities due to the different shear rates
60
50
40
30
20
10
0
To help minimize the confusion of reporting
apparent viscosity at arbitrary shear rates, it has
become standard practice to report apparent
viscosity based on either 100 or 300 rpm
(revolution per minute) speeds of the Model 35A
Fann Viscometer. Halliburton assumes that all
apparent viscosity values are at the 300 rpm with
a B1 bob for linear gels and 100 rpm with a B2
bob for crosslinked gels unless otherwise stated.
100 200 300 400 500 600 700 800
Shear Rate
Figure 2.6
In general, the addition of chemicals such as
fluid loss additives, gelling agents, friction
reducers, and emulsifiers to a Newtonian fluid
tends to change the fluid to a non-Newtonian
type. The viscosity of a Newtonian fluid is a
constant ratio of shear stress to shear rate.
Fluid Density
As for non-Newtonian fluids, because their flow
curves are not linear or linear but not passing
through the origin viscosity is not constant but is
a function of shear rate. Apparent viscosity, or
a, is often used when referring to the
consistency of non-Newtonian fluids. The
apparent viscosity of non-Newtonian fluids at
any shear rate represents the viscosity of
Newtonian fluids at the same shear stress and
shear rate (Figure 2.7).
The density of fracturing fluids must be
considered since it affects hydrostatic pressure.
The density of a fluid is expressed in units of
pounds per gallon (lb/gal). The proppant
concentration added to fracturing fluids affects
the density of the treating slurry. Therefore, this
value must be known when performing
calculations to find density and hydrostatic
pressures.
Adding proppant to a fluid will also increase the
fluids apparent viscosity and thus its friction
characteristics will increase.
60
50
40
Fluid Flow Patterns
30
20
Two types of fluid flow patterns will be
discussed here: Laminar and Turbulent. Both are
depicted in Figure 2.8.
10
0
100 200 300 400 500 600 700 800
Shear Rate
Figure 2.7
Laminar flow is the smooth steady flow of a
fluid.
Turbulent flow is fluctuating and agitated. When
a fluid is in turbulent flow, friction is at
maximum. Eddies and currents are in the flow
Apparent Viscosity then, is a simplistic view of
the consistency of a non-Newtonian fluid and
2005, Halliburton
2 14
Stimulation I
Calculations
stream. Lower viscosity fluids change from
laminar to turbulent flow at lower velocities. As
the viscosity of a system goes up it will take a
greater velocity to achieve turbulence.
Friction is affected mainly by rate, pipe
diameter, pipe roughness, pipe length, viscosity
and density. As the flow rate increases for a
given fluid, the friction pressure increases. As a
fluid moves into turbulent flow, the friction
pressure also increases. As a pipes diameter
increases, friction pressure decreases due to the
decrease in velocity.
The distinction between the two flow patterns
was first demonstrated by a classic experiment
performed by the British physicist Osborne
Reynolds. By injecting a colored dye into a
stream of fluid moving at a low flow rate,
Reynolds found that the jet of the dye flowed
intact along with the main stream and no cross
mixing occurring.
To determine the friction pressures of a fluid,
use the Halwin\StimWin program "Friction." To
use this program, you will need to select the
fluid you are interested in and input the tubular
sizes and lengths. Then hit the "DO" button and
you can view the results in graphical or text
format.
When the flow rate was increased to critical
velocity, the velocity at which turbulent flow
starts, the thread of color disappeared and the
color diffused uniformly throughout the entire
cross-section.
Figure 2.9 is the graphical output for WG-11
pumped through 10,000 feet of 3 in., 9.3 lb/ft
tubing. Read pump rate across the bottom (X
axis) and the corresponding pressure for a
particular rate on the left hand (Y axis).
Friction Pressure
WG-11, 40.0
100009
Pressure
8
7
Rate
W4
5.00 279.7
Friction Pressure (psi)
Figure 2.8- Fluid flow types.
10009
8
7
6
5
4
100
1
10
Rate (bpm)
Friction Pressure
StimWin v4.3.0
20-Jul-00 14:34
Figure 2.9 StimWin output.
As a fluid is pumped through tubing or casing, a
certain amount of friction is created. This is due
to fluid moving past the pipe wall (shear).
2005, Halliburton
2 15
Stimulation I
100
Calculations
Unit C Quiz
Fill in the blanks with one or more words to check your progress in Unit C.
1. A Newtonian fluid has the same ____________________________ regardless of the rate of
___________________________.
2. Density of fracturing fluids must be considered since it affects ______________________________.
3. Two fluid flow patterns of fluids are _______________________ flow and ____________________
flow.
4. Friction pressure is dependent upon _________________, ________________, _________________,
__________________, and __________________.
5. Halliburton assumes that all apparent viscosity values for linear gels are at _____________ rpm with
a B1 bob, unless otherwise stated.
6. The Halwin/StimWin program that is used to calculate friction is _________________________.
Now, look up the suggested answers in the Answer Key.
2005, Halliburton
2 16
Stimulation I
Calculations
Unit D: Job Design Calculations
In this unit you will learn how to calculate:
Friction Loss in Pipe ( Pfrict)
Slurry Density () and Volume
Wellhead Pressure (WHTP)
Hydraulic Horsepower (HHP)
Pump Rate (Q)
WHTP
Maximum friction
pressure occurs at
the top of the well.
Maximum
hydrostatic pressure
occurs at the bottom
of the well.
BHTP
When Halliburton prepares to mobilize
equipment for a stimulation treatment, two
major job variables must be determined. These
are:
P -Hydrostatic
Bottomhole Treating Pressure (BHTP)
P - Friction
Figure 2.10 -
What is the estimated Wellhead Treating
Pressure? (WHTP)
As stated in the definitions:
What is the proposed pumping rate?
BHTP: The pressure inside the formation.
Calculating these two variables helps us
determine the Hydraulic Horsepower, blending
and proppant delivery equipment to spot on
location.
Hydrostatic Pressure, Ph : The fluid columns
pressure (as a function of the fluid density).
Friction Pressure, Pfrict : Pressure due to fluid
movement in the pipe. The faster we pump, the
higher the velocity and the higher the Pfrict.
To make these calculations, it is advisable to
always draw a wellbore sketch. This helps you
to visualize fluid movement through the
wellbore and the resulting forces which must be
overcome to properly place the stimulation
treatment.
Therefore, WHTP is influenced by BHTP, Ph,
and Pfrict. Always remember the following:
Where does WHTP come from? Simply stated,
WHTP is the surface pressure required to pump
into the formation. Looking at the basic wellbore
diagram helps to define the problem:
The higher the BHTP, the higher the
WHTP.
The higher the pump rate, the higher the
fluid velocity which causes higher Pfrict and
results in higher WHTP.
The higher the fluid column density, the
higher the Ph and the lower the WHTP.
Working with Equations
Before beginning the actual calculations in this
unit, two basic principles about equations must
be understood. First, an equation is a
mathematical statement (simple expression in
2005, Halliburton
2 17
Stimulation I
Calculations
English) that says two things are equal or evenly
balanced.
BHTP = Pisip + Ph
PISIP = 1800 psi (given)
For example, the equation BHTP = PISIP + Ph
says that bottomhole treating pressure is equal to
instantaneous shut-in pressure (PISIP) plus
hydrostatic pressure. (Ph)
Hydrostatic pressure for 8.33 lb/gal
fresh water = 0.4330 psi/ft (from Red Book)
psi
7050ft
ft
= 3052.65 psi
BHTP = 1800psi + 3052.65psi
Ph = 0.4330
Keep in mind that you can rewrite an equation
and not affect its value. You can perform the
same operation (that is, add, subtract, multiply,
or divide by the same number or symbol) on
both sides of an equation.
= 4852.65psi
In another example, assume you know the value
of BHTP and the Ph. You need to calculate the
value of PISIP. You can rewrite the equation for
BHTP (presented above) by subtracting Ph from
both sides:
Friction Loss in Pipe
To calculate the friction loss for a treating
tubular, you will use the StimWin program
Friction. Keep in mind that the fluids in
Friction do not have breakers in them, the
fluids on location may be off by some
percentage. Also be aware that the roughness for
the tubular has not been taken into account.
BHTP - Ph = PISIP + Ph Ph
On the right side of the equation, Ph minus Ph
cancels out, so you are left with BHTP - Ph =
PISIP. You can now solve for PISIP by subtracting
Ph from BHTP.
Example:
Bottomhole Treating Pressure
What is the friction pressure in the tubing under
these conditions?
To calculate bottomhole treating pressure
(BHTP), you will also need to know fluid
density and the depth of the perforations.
Knowing the fluids density, you can then use
the Hydrostatic Pressure and Fluid Weight
conversion tables from the Red Book to find the
psi/ft pressure gradient. Hydrostatic pressure
(Ph) can be calculated by multiplying the psi/ft
value and the depth of the perforations.
Tubing is 2 3/8 in. OD, 1.995 in. ID,
4.7 lb/ft, EUE, J-55 with a packer at 8500 ft.
Casing is 5 1/2 in., 4.892 ID, 17 lb/ft, J-55, LTC
Perforations are at 8560 ft.
Treating fluid is fresh water at 8.33 lb/gal.
Pump rate is 10 bbl/min.
Example:
a. Solution:
a. In StimWin choose Fresh Water
What is the BHTP under the following
conditions?
b. Set the rate from 1 to 10 bbl/min,
Tubing is 2 3/8 in., 4.7 lb/ft, EUE, J-55 to 7000
ft.
d. Use Internal n and K,
c. Set Increment to 1
e. Go to the Wellbore tab by clicking the
right or left arrow on the toolbar.
Casing is 5 1/2 in., 20 lb/ft, J-55 to 7100
Perforations are at 7050 ft.
Well fluid is 8.33 lb/gal fresh water.
f.
PISIP = 1800 psi
Navigation icons
g. Fill in the tubing and casing information
Solution:
h. Hit F5 key or click the DO icon
2005, Halliburton
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Stimulation I
Calculations
i.
j.
DO icon
So, the Bulk Density (or Specific Gravity) is
measured as if the proppant were a solid and not
made up of individual particles.
Click the Text Output Icon
k.
l.
specific gravity is measured in grams per cc
(cubic centimeter).
Text icon
Example:
h. The program arrives at the value of
10318.6 psi at 10 bbl/min.
What is the slurry density (lb/gal) and slurry
volume (gal) of fresh water with 2 lb/gal Ottawa
proppant added?
Slurry Density and Volume
Solution:
Slurry density is an extremely important factor
in stimulation. It is used during the calculations
of BHTP and friction pressure while running
sand-laden fluid.
Set up a table as shown:
Specific
Gravity
(g/cc)
Absolute
Volume
(gal/lb)
20/40 Ottawa
95.9
2.65
0.0452
20/40 AcFRAC BLACK
102
2.55
0.0470
20/40 AcFRAC BLACK
100
2.57
0.0466
20/40 SUPER HS
95.5
2.55
0.0470
20/40 ECONO- PROP
96
2.70
0.0444
20/40 CARBO- LITE
97
2.71
0.0442
16/20 CARBO- LITE
97
2.71
0.0442
20/40 CARBO- PROP
117
3.27
0.0366
16/30 INTER- PROP
120
3.32
0.03671
20/40 INTER- PROP
120
3.13
0.0383
12/18 CARBO HSP 2000
128
3.56
0.3366
16/30 CARBO HSP 2000
128
3.56
0.3366
20/40 CARBO HSP 2000
128
3.56
0.3366
30/60 CARBO HSP 2000
128
3.56
0.3366
Absolute
Volume
(gallons)
Fresh
Water
8.33
----
Sand
0.0452
0.0912
TOTALS
10.33 lb
1.0912 gal
Divide total pounds by total gallons to calculate
slurry density.
Table 2.1 Absolute Volume Factors
Bulk
Density
(lb/ft3)
Absolute
Volume
Factor
(gal/lb)
Materials
On a fracturing job, proppant is added to the gel
on a lb/gal basis. For example, one pound of dry
sand will be added to one gallon of fluid.
Because sand adds density and volume, the
resulting slurry density and volume will change.
The absolute volume factors in Table 2.1 will be
used to help calculate slurry density and volume
in the following example problems.
PROPPANT TYPE
Materials
(pounds)
Slurry Density =
10.33 lb
lb
lb
=
= 9.4666
gal 1.0912 gal
gal
The total of the absolute volume column (in
gals) is also referred to as "dirty" volume.
If you were to run 2,000 gallons of water with 2
lb/gal Ottawa sand, then "clean" volume is 2,000
gallons. The "dirty" volume is the "clean"
volume plus the sand volume (in gallons). Total
pounds of sand would be 2000 gal 2 lb/gal =
4000 lb. Sand volume (in gallons) is the total
pounds of sand times the absolute volume factor
for sand. In this case the sand volume is 4000 lb
0.0452 gal/lb.
To calculate "dirty" volume:
gal
Dirty Vol = 2000 gal + 4000 lb sand 0.0452
lb
= 2000 gal + 180.8 gal
= 2180.8 gal
(1 ft is equal to one sack of proppant)
The absolute volume of proppant is calculated
from the specific gravity of the proppant. The
2005, Halliburton
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Stimulation I
Calculations
maximum allowable value. Usually, the job is
shut down at that point.
Example:
What is the slurry density and "dirty" volume?
Example:
Fracturing fluid is Diesel #2 with a density
of 7.33 lb/gal.
We are pumping 2% KC1 water (8.43 lb/gal)
with 4 lb/gal 20/40 Ottawa sand. The casing is
4-1/2 inch, 10.5 lb/ft. Perforations are at 3,000
ft. As soon as the 4 lb/gal stage gets to the perfs,
the well screens out. How many sacks of sand
are left in the casing? What is the hydrostatic
pressure at the perforations?
Sand concentration is 10 lb/gal.
Stage size is 10,000 gallons "clean" volume.
Solution:
Materials
Diesel #2
Sand
TOTALS
Materials
(pounds)
Absolute
Volume
Factor
(gal/lb)
Absolute
Volume
(gallons)
7.33
----
10
0.0452
0.452
17.33 lb
Slurry Density =
Casing Capacity = 3000ft 0.6699
= 2009.7 gal
Therefore, we have 2009.7 gallons of slurry in
the casing. In order to calculate the sand volume
we need to use the equation.
1.452 gal
lb
17.33lb
lb
=
= 11.935
gal 1.452gal
gal
Volume Factor = 1 + (Prop Conc Abs Vol)
lb
gal
0.0452
lb
gal
= 1 + 0.1808 = 1.1808
= 1 + (4
"Dirty" Volume =
"Clean" volume + (sand concentration
clean volume absolute volume factor)
lb
gal
10,000 gal + 10
10,000 gal 0.0452
lb
gal
= 14,520 gal " dirty" volume
To calculate the clean volume, rearrange the
following equation:
Slurry Volume = Clean Vol Volume Factor
Slurry Volume
Volume Factor
2009.7 gal
Clean Vol =
1.808
= 1701.9817 gal 2% KCL water
Clean Vol =
Instead of using a table you can use the
following equations for Slurry Density, Slurry
Volume, and Volume Factor:
Slurry =
BaseFluid (lb/gal) + Prop Conc(lb/gal)
Volume Factor
Now to calculate the sand volume:
where:
Wsand = 1701.9817 gal 4
Slurry = Slurry Density
BaseFluid = Base Fluid Density
lb
= 6807.927 lb
gal
Since there are 95.9 lb of Ottawa sand in one
sack: (Table 2.1):
Prop Conc = Proppant Concentration
Volume Factor =
Vs =
lb
gal
Abs Vol factor
1 + Prop Conc
lb
gal
6807.9268 lb
= 71 sacks of sand
lb
95.9
sk
To calculate the hydrostatic pressure, we need to
use a different equation:
One place where an understanding of slurry
density and volume is necessary is when a well
"screens out". A screen out occurs when fluid
and proppant can no longer be pumped into the
formation and causes the pressure to reach its
2005, Halliburton
gal
ft
2 20
Stimulation I
Calculations
Slurry Density =
Base fluid density + sand concentration
volume factor
The volume factor (1.1808) has already been
calculated.
lb
lb
+4
gal
gal
Slurry Density =
1.1808
lb
12.43
gal
=
1.1808
lb
= 10.5268
gal
8.43
lb
0.05195
gal
psi
= 0.5469
ft
psi
Ph = 3000 ft 0.5469
ft
= 1640.6 psi
or
Ph Gradient = 10.5268
Casing is 7 in., 20 lb/ft, J-55 to 7900 ft.
Packer is at 7700 ft.
Flow rate is 20 bbl/min.
Perforations are two shots per foot, 0.40 in.,
at 7750 ft to 7775 ft (50 shots).
Treating fluid is fresh water mixed with
WG-18, at 30 lb/1000gal. From the StimWin
Frict Program, we should get a total pipe
friction value of 2966.1 psi to the top perf.
Assume that perforation friction is zero.
Instantaneous shut-in pressure with fresh
water is 1775 psi.
Calculate pressure at the wellhead (Pw) by using
this formula:
Pw = PISIP + Pf rict+ Pperf
Solution:
PISIP = 1775 psi (given)
Pfrict = 2966.1 psi (from the Friction Program)
Pw = 1775psi + 2966.1psi + 0psi
Ph = 3000 ft 0.5455 (RedBook)
= 4741.1psi
= 1636.5 psi
Hydraulic Horsepower
Wellhead Pressure
Two equations may be used to determine
hydraulic pressure (HHP). The unit in which the
flow rate is given in (bbl/min or gal/min) should
determine the equation used.
The equation for calculating pressure at the
wellhead is
Pw = BHTP - Ph + Pfrict + Pperf or
= PISIP + Pfrict + Pperf (since PISIP = BHTP - Ph)
bbl
Pw (psi ) Rate
min
HHP =
40.8
or
Where:
BHTP = Bottomhole Treating Pressure
Ph = Hydrostatic Pressure
gal
Pw (psi) Rate
min
HHP =
1713.6
Pfrict = Fluid friction from Surface to the top
perforation
Pperf = Fluid friction across all perforations
The value 1713.6 is 40.8 42 gal/bbl
PISIP = Instantaneous Shut In Pressure
Example:
Example:
What is the HHP under these conditions?
Pressure at the wellhead is 3000 psi
Injection rate is 30 bbl/min.
Tubing is 2 7/8 in., 6.5 lb/ft, EUE, J-55 to
7700 ft.
2005, Halliburton
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Stimulation I
Calculations
Solution:
lb
h- 8.33
gal
bbl
Pw (psi ) Rate
min
HHP =
40.8
bbl
3000 psi 30
min
=
40.8
= 2205.88 HHP
P
h-10
Packer at 9000 ft
Casing is 5 1/2 in., 17 lb/ft, N-80 to 9500 ft
Perforations are at 9100 ft
Well fluid is fresh water. PISIP with fresh
water = 1800 psi
Frac using 10 lb/gal salt water with WG-6
mixed at 40 lb/1000 gal and CW-1 mixed
at 10 lb/1000 gal
Injection rate is 5 bbl/min. Pfrict gradient for
the tubing is 70 psi/100 ft
Assume Pfrict in the casing is zero
Assume Pperf to be 150 psi
ISIP-10
psi
9100 ft = 4727.45 psi
ft
lb
gal
= 1800 psi 787.15 psi = 1012.85 psi
Pperf = 150psi (given)
Pw = 1012.85 psi + 6300 psi + 150 psi
= 7462.85 psi
bbl
7462.85 psi 30
Pw Rate
min
=
HHP =
40.8
40.8
= 5487.390 HHP
Pump Rate
By rewriting the base equation for HHP, you can
obtain an equation for calculating bbl/min.
Multiply both sides of the equation by 40.8:
HHP 40.8 = Pw Rate
Now divide both sides by Pw. This gives you rate
in bbl/min.
Solution:
Pfrict = 70
= 0.5195
The change is an increase in Ph
What is the Pfrict, Pw, and HHP under these
conditions?
Tubing is 2 3/8 in., 4.7 lb/ft, EUE, N-80
psi
9100 ft = 3940.3 psi
ft
Ph = 4727.45 psi 3940.3 psi = 787.15 psi
Example:
lb
gal
= 0.433
psi
9000ft = 6300psi
100ft
HHP 40.8
bbl
= Rate
Pw
min
Pw = PISIP + Pfrict + Pperf
Example:
Pisip with fresh water = 1800 psi (given).
What is the maximum pump rate in bbl/min that
can be delivered at maximum psi under these
conditions?
Fracturing fluid is 10 lb/gal.
Solution to the problem requires PISIP be
calculated with 10 lb/gal fluid.
Treating fluid is 15% HC1 acid, 8.962 lb/gal
1000 HHP is available at the location.
Maximum wellhead pressure is 5700 psi.
Solution:
bbl
bbl 1000 HHP 40.8
Rate
= 7.1579
=
5700 psi
min
min
2005, Halliburton
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Stimulation I
Calculations
Unit D Quiz
Solve the following problems to check your progress in Unit D.
1. What is the BHTP under these conditions?
Perforations are at 8000 ft.
Well fluid is 9.3 lb/gal salt water.
Pisip = 1200 psi.
2. What is the BHTP gradient under these conditions?
Perforations are at 9050 ft.
Well fluid is 9.7 lb/gal salt water.
Pisip = 1975 psi.
3. What is the Pisip with sand-laden fluid? (Assuming we might have an unexpected shutdown.)
Perforations are at 7450 ft.
BHTP gradient is 0.65 psi/ft
Fracturing fluid is 2% KC1 water mixed with WG-11 at 60 lb/1000 gal, WAC-11 at 20 lb/Mgal and
20/40 Ottawa sand at 5.5 lb/gal.
Density of 2% KC1 water is 8.42 lb/gal.
4. Tubing is 2 7/8 in., 6.5 lb/ft, EUE, N-80 with packer at 9000 ft.
Casing is 7 in., 23 lb/ft, J-55 to 9200 ft.
Perforations at 9050 ft
Well fluid is 10 lb/gal salt water.
PISIP with 10 lb/gal fluid is 2000 psi.
Fracture using 10% salt water at 8.93 lb/gal mixed with WG-17 at 40 lb/1000 gal
Proppant is 20/40 Econoprop
Injection rate is 20 bbl/min.
Pfrict gradient is 38.3 psi/100 ft. (Disregard Pfrict in casing and Pperf)
a) What is the displacement to the perfs in barrels?
b) How many barrels of fresh water are needed to fill the annulus?
c) What is the tubing friction pressure?
d) What is the wellhead pressure?
e) What is the required HHP?
2005, Halliburton
2 23
Stimulation I
Calculations
f) If you are on the 5 lb/gal proppant stage and the well screens out with the well full of
slurry, what is the hydrostatic pressure at the perfs?
g) How much proppant is left in the well (sacks)?
Now, look up the suggested answers in the Answer Key.
2005, Halliburton
2 24
Stimulation I
Calculations
Self-Check Test: Calculations
Fill the blanks with the best answer to the following items. (NOTE: You will need a Red Book for
reference during this self-check test.)
1. The flow pattern of fluid where fluid velocity and friction are high, and the fluid moves primarily as
one unit is called what? ___________________ ______________________.
2. bbl/min stands for _______________ _____ ______________.
3. Perforations are at 8,000 ft. The well fluid is 2% KC1 water which is 8.42 lb/gal. PISIP = 2,575 psi.
Calculate BHTP:
_______________ psi/ft 8,000 ft = _______________ psi
BHTP = 2,575 psi + _______________ psi = ______________ psi
4. Perforations are at 11,000 ft. BHTP gradient is 0.82 psi/ft.
BHTP = _______________ psi
5. Perforations are at 9,060 ft.
BHTP gradient is 0.72 psi/ft.
Fracturing fluid is 2% KC1 water mixed with WG-19 at 40 lb/Mgal
Proppant is 20/40 Econoprop at 3 lb/gal
Calculate PISIP with sand-laden fluids.
Materials
Materials
(Pounds)
Absolute
Volume Factor (Gal/Lb)
Absolute
Volume (Gallons)
2% KC1 _______________________
_________________________
____________________
Proppant _______________________
_________________________
____________________
TOTAL _______________________ lb
_________________________gal/lb
____________________ gal
BHTP = _______________________ ft
_________________________psi/ft =
____________________ psi
Ph
_______________________ ft
_________________________psi/ft =
____________________ psi
_______________________ psi -
_________________________psi =
____________________ psi
Slurry Density = __________________lb/gal
PISIP =
6. Casing is 5 1/2 in., 20 lb/ft, J-55 to 6300 ft. Perforations are at 6300 ft.
Treating fluid is salt water mixed with WG-17 at 40 lb/1000 gal.
Injection rate is 40 bbl/min. Pfrict gradient is 7.68 psi/100 ft.
Pfrict = _________________ psi
2005, Halliburton
2 25
Stimulation I
Calculations
7. Tubing is 2 7/8 in., 6.5 lb/ft, EUE, J-55 to 6600 ft
Perforations are at 6750 ft.
Well fluid is 2% KC1 water, 8.43 lb/gal
Pw = 6000 psi.
Injection rate is 12 bbl/min.
Assume Pperf = 0.
What is the hydraulic horsepower required? = _______________ HHP
8. Casing is 4 1/2 in., 11.6 lb/ft, N-80 to 11,000 ft.
Tubing is 2 3/8 in, 4.7 lb/ft.
Perforations are at 10,875 ft.
Packer is at 10,500 ft.
Well fluid is 2% KC1 water (8.42 lb/gal).
Pisip with well fluid is 2900 psi.
Fracturing fluid is 25 lb Delta fluid(using WG-22) in 2% KC1 water.
Crosslinker is being added at 2 gal/Mgal.
Sandwedge is being added at 4 gal per sack
Injection rate is 10 bbl/min.
You are pumping out of a rectangular tank 20 ft long, 10 ft wide, and 8 ft deep. Pperf is 200 psi. Pfrict
gradient is 41.96 psi/100 ft in the tubing. Pfrict in casing can be assumed to be negligible.
Calculate:
a. Displacement to perfs in bbl?
b. Water needed to fill annulus in bbl?
c. Tank volume in bbl?
d. How fast the tank level is dropping (in./min)?
e. Pfrict = ________________ psi/ _______________ ft ______________ ft = _____________ psi
f. Pw = __________ psi + __________ psi + ___________ psi = _________ psi
g. HHP = _____________
h. You are going to pump 15,000 gals with 8 lb/gal Interprop 20/40. If the well screens out as soon as
the 8 lb/gal stage gets to the perfs, how many sacks of Interprop are left in the well?
i. What is the hydrostatic pressure at the perfs in question h?
j. What is the top of proppant in wellbore?
k. What is the pump time to the top perf?
l. What rate will be required of the liquid additive pump running crosslinker?
Now, look up the suggested answers in the Answer Key.
2005, Halliburton
2 26
Stimulation I
Calculations
Answers to Unit Quizzes
Items from Unit A Quiz
1.
treating pressure
2.
Frac
3.
Barrels Per Minute
4.
instantaneous shut-in/pump-in
5.
Wellhead
6.
Friction
7.
Porosity
8.
Clean Volume/Volume of Proppant
9.
True Vertical Height and Density of Fluid
10. ISIP Pressure and Closure Pressure
Items from Unit B Quiz
1.
132 in.
21 ft 6 ft = 1386ft 3
in
12
ft
bbl
1386ft 3 0.1781 3
ft
= 246.847 bbl
246.8466 bbl 42
gal
bbl
= 10,367.56 gal
2.
50 ft 30 ft 15 ft = 22,500 ft 3
bbl
22,500 ft 3 0.01781 3
ft
= 4007.25 bbl
4007.25 bbl 42
gal
bbl
= 168,304.5 gal
246.8466 bbl
bbl
= 41.14
6ft
ft
4007.25 bbl
bbl
Q2=
= 267.15
15 ft
ft
Q1=
3.
2005, Halliburton
2 27
Stimulation I
Calculations
A c = 6ft 6ft 0.7854 = 28.2744ft 2
28.2744ft 2 20ft = 565.488ft 3
4.
565.488ft 3 0.1781
bbl
ft 3
= 100.713 bbl
100.71341 bbl
bbl
= 5.0357
20ft
ft
ft
bbl
1
5.0357
= 5.0357 BPM
min
ft
5.
Tubing = 8000ft .00579
bbl
ft
= 46.322 bbl
6. a.
Casing = (8213 8000)ft .0238
bbl
ft
= 5.0694 bbl
5.0694 bbl + 46.322 bbl
= 51.389 bbl
b. T
51.389 bbl
= 2.8550 min
18BPM
c. V = 8000ft 0.0158
d.
bbl
= 126.4 bbl
ft
lb
gal
0.05195 2
gal
in ft
= 3839.99psi
Ph = 8213ft 9
18bbl 42gal
4gal
min
bbl 1000gal
gal
= 3.024
ClaySta XP
min
or
Rate 1 =
gal
min
e.
gal
1gal
bbl
Rate 2 = 18
42
min
bbl 1000gal
gal
= 0.756
ScaleChek
min
or
gal
18 .042 1 = 0.756
min
18 .0 42 4 = 3.024
2005, Halliburton
2 28
Stimulation I
Calculations
Items from Unit C Quiz
1. viscosity/shear (flow)
2. Hydrostatic Pressure
3. Laminar/Turbulent
4. rate/pipe diameter/pipe roughness/pipe length/viscosity/density
5. 300
6. friction
Items from Unit D Quiz
1.
psi
8000ft
ft
= 3864.8 psi
Ph = 0.4831
BHTP = 1200psi + 3864.8psi
= 5064.8psi
psi
9050ft
ft
= 4560.295psi
Ph = 0.5039
2.
BHTP = 1975psi + 4560.295psi
= 6535.295psi
6535.295psi
9050ft
psi
= 0.722
ft
Frac Grad. =
2% KCl : 8.42 lb : abs. vol. 1
Sand : 5.5 lb : abs. vol. factor 0.0452 : abs. vol. 0.2486
TOTALS: Weight = 13.92 lb
Volume = 1.2486 gal
13.92 lb
lb
= 11.1485
1.2486 gal
gal
psi
BHTP = 7450 ft 0.65
ft
= 4842.5 psi
psi
3. Ph Grad = 0.5766
(RedBook)
ft
psi
Ph = 7450 ft 0.5766
ft
= 4295.67 psi
PISIP = 4842.5 psi 4295.67 psi
= 546.83 psi
Density =
2005, Halliburton
2 29
Stimulation I
Calculations
Tubing = 9000ft 0.00579
bbl
ft
= 52.11 bbl
4. a. Casing = 50ft 0.0393
bbl
ft
= 1.965 bbl
Volume = 52.11bbl + 1.965bbl
= 54.075 bbl
b.
Vann = 9000ft 0.0313
bbl
ft
= 281.7 bbl
psi
100ft 9000ft
Pfrict =
ft
100
100ft
= 3447 psi
38.3
c.
Pw = PISIP + Pfrict + Pperf
lb = 2000 psi
ISIP 10
gal
lb
h 10
gal
h 8.9
d.
lb
gal
= 0.5195
psi
9050 ft
ft
= 4701.475 psi
psi
= 0.4623
9050 ft
ft
= 4183.815 psi
Ph = 4701.475 4183.815
= 517.66 psi
lb = 2000 psi + 517.66 psi
ISIP 8.9
gal
= 2517.66 psi
Pw = 2517.66 psi + 2447 psi
= 5964.66 psi
Pw Q
40.8
5964.66psi 20BPM
=
40.8
= 2923.853 HH P
HHP =
e.
2005, Halliburton
2 30
Stimulation I
Calculations
f.
lb
gal
0.0444
Vol factor = 1 + 5
lb
gal
= 1 + 0.222
= 1.222
8.93 lb + 5 lb
lb
Density =
= 11.399
1.222gal
gal
Ph = 9050ft 0.5922(RedBook )
= 5359.41 psi
Clean Vol =
54.075bbl 42
gal
bbl
1.222
= 1858.55 gal
g.
Wsand = 1858.55gal 5
lb
gal
= 9292.76 lb
Vsand =
9292.76lb
= 96.8 sks
lb
96
sk
2005, Halliburton
2 31
Stimulation I
Calculations
Self-Check Test Answer Key
1. laminar flow
2. barrels per minute
3.
psi
(RedBook) 8000ft = 3491.2 psi
ft
BHTP = 2575psi + 3491.2psi = 6066.2 psi
4.
BHTP = 11000ft 0.82
5.
Ph = 0.4364
psi
= 9020 psi
ft
Material Material (lb)
2% KC1
Abs. Vol. Factor (gal/lb)
8.42
Proppant
TOTALS
11.4
0.0444__
Abs. Vol. (gal)
1
0.1332
1.1332
11.42lb
lb
= 10.0777
1.1332gal
gal
psi
BHTP = 9060 ft 0.72
= 6523.2 psi
ft
psi
Ph = 9060 ft 0.5247
(RedBook) = 4753.78 psi
ft
PISIP = 6523.2 psi 4753.78 psi = 1769.42 psi
SlurryDensity =
psi
100ft 6300ft = 483.84 psi
100ft
7.68
6.
7.
Pfrict =
HHP =
6000psi 12
40.8
bbl
min = 1764.706 HHP
Vtubing = 10,500ft 0.00387
8 a.
bbl
= 40.6350 bbl
ft
bbl
= 5.8125 bbl
ft
= 40.6350bbl + 5.8125bbl = 46.4475 bbl
Vcasing = 375ft 0.0155
Vtotal
2005, Halliburton
2 32
Stimulation I
Calculations
b.
Vann = 10,500ft 0.0101
bbl
= 106.05 bbl
ft
V(ft 3 ) = 20ft 10ft 8ft = 1600ft 3
c.
V(bbl) = 1600ft 3 0.1781
bbl
= 284.96 bbl
ft
d.
bbl
PumpRate
min
in
Rate
=
min TankFactor bbl
in
284.96bbl
bbl
= 2.96833
Tank Factor =
96in
in
bbl
10
in
in
min
= 3.369
Rate
=
min
min 2.96833 bbl
min
e.
Pfrict = 41.96
f.
Pw = 2900 psi + 4405.8 psi + 200 psi = 7505.8 psi
psi
10,500ft = 4405.8 psi
100ft
7505.8psi 10
bbl
min = 1839.657 HHP
g.
HHP =
h.
lb
gal
= 1.3064
Volume Factor = 1 + 8
0.0383
lb
gal
gal
46.4475bbl 42
bbl = 1493.260 gal
CleanVolume =
1.3064
lb
WInterProp = 1493.260gal 8
= 11,946.08 lb
gal
11,946.08lb
VInterProp =
= 99.551 sacks
lb
120
sk
40.8
2005, Halliburton
2 33
Stimulation I
Calculations
lb
lb
+8
gal
gal
lb
Slurry Density =
= 12.569
1.3064
gal
lb
Ph = 10875ft 12.569
0.05195 = 7100.935 psi
gal
8.42
i.
ft 3
(RedBook) = 32.7ft 3
ft
= 99.551ft 3 32.7ft 3 = 66.851ft 3
Vcasing = 375ft 0.0872
j.
VProp in tubing
ft
(RedBook) = 3079.625ft
ft 3
Top of Proppant = 10,500ft - 3079.625ft = 7420.375 ft
Fill = 66.851ft 3 46.067
l.
Pipe Time =
46.4475 bbl
= 4.64475 min
bbl
10
min
LA - Rate = 10
bbl 2gal 0.042
= 0.84
min Mgal
bbl
2005, Halliburton
gal
min
2 34
Stimulation I