Stang Industrial Products
Operation, Installation and Maintenance Manual
8.0 (200mm) Electric Super Low-Pro Monitor (Flanged)
Model # 980200
2616 B Research Drive
Corona, Ca 92882 USA
04/2008
Table of Contents
Equipment Drawings:
Drawing No.
980200-1-SD
980200
299380-1-H
299380-1-V
Description
Top Assembly Drawing
Top Assembly Drawing
Swivel Assembly, Horizontal
Swivel Assembly, Vertical
# of Pg.
(1)
(2)
(1)
(1)
Stang Catalog Pages & Technical Bulletins:
TB-104: 8.0 Super Low-Pro Installation Instruct.
TB-105: 8.0 Super Low-Pro Maint. & Spare Parts List
TB-2: Corrosive Fluids & Environments
TB-3: Flow Balancing Operating Point
TB-33: Approvals for Stang Monitors and Accessories
TB-39: Factory Proof Pressure Testing
CP 10.3.1: Jet Reaction Force Nomograph
CP 10.10.1: Pressure Drop Graphs
Quality Control Standards
(2)
(2)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
NOTES:
1.
DO NOT SCALE THIS DRAWING.
2.
BREAK ALL SHARP EDGES.
3.
ALL DIMENSIONS DISPLAYED IN PARENTHESES
ARE FOR REFERENCE ONLY.
REVISIONS
REV.
A
DESCRIPTION
INITIAL PRESENTATION
DATE
04-14-08
SPECIFICATIONS:
9
1
8
5
WATER:
FLOW RATE: 3000-15000USGPM
OPER. PRESSURE RANGE: 50-175 PSIG
PRESSURE LOSS @ 8000 USGPM: 16 PSIG
OPTIMUM OPER. PRESSURE: 155PSIG (INLET)
ELECTRICAL:
BY
GL
AC MOTORS: 3/4HP, 1725RPM, TENV,
230/460VAC 3PH., 50/60Hz
FULL LOAD CURRENT DRAW: 2.00 AMPS @ 230VAC
VERTICAL SWEEP RATE: 7.5 /SEC.
HORZONTAL SWEEP RATE: 7.5 /SEC.
10
2
MOUNTING:
INLET: INLET FLANGE TO CUSTOMER SPECIFICATION
OUTLET: 8.00" 150# RF ANSI FLANGE
MATERIALS:
WATERWAY: 304 STAINLESS STEEL
(COATED INSIDE AND OUT)
SWIVELS: ALUMINUM NICKEL BRONZE
MOTOR HOUSINGS: 304 STAINLESS STEEL
UNIT WEIGHT: 698 LBS (DRY)
12
10
102478-325C
BOLT, HH, 3/4-10UNC X 3.25L, 18-8
20
101715-75C
WASHER, FLAT, .765ID X1.31OD X.063T, 18-8
20
103109-4C
WASHER, LOCK, SPLIT, 3/4'' NOM, 18-8
102478-350C
BOLT, HH, 3/4-10UNC X 3.50L, 18-8
980200
MONITOR, 8.00'' ELECTRIC SLP, FLANGE TO FLANGE, SS-AB
104460-8
GASKET, FLANGE, 8.00" 150# FULL FACE
SHAPER TIP, 8.00'' CUSTOM FLANGE, 3.875'' ORIFICE, 304
260857-38
20
100249-13C
NUT, NYLOCK, 3/4-10UNC, 18-8
260843-1
FLOW STRAIGHTENER,CUSTOM FLANGED, 8.00'' X 32.50L-304SS
125010-5
GASKET, CUSTOM FLANGE, 13.00 OD X 9.25 ID FULL FACE
QTY.
ITEM NO.
PART NUMBER
DESCRIPTION
UNLESS OTHERWISE
SPECIFIED: DIMENSIONS
WWW.STANGINDUSTRIES.COM
ARE IN INCHES
951-479-9810
TOLERANCES
DECIMALS ANGULAR
.XX .03
2
MONITOR, 8.00'' ELECTRIC SLP, FLANGE TO FLANGE, SS-AB,
.XXX .010
WITH FLOW STRAIGHTENER AND SHAPER TIP
STANG INDUSTRIES INC.
DO NOT SCALE DRAWING
The information and design disclosed herein is the property
of Stang Industries Inc. All proprietary use and sales rights
thereto are reserved. This disclosure is confidential and must
not be copied in whole or part.
TREATMENT
N/A
FINISH
N/A
N/A
NOTE
PART#
980200-1-SD
DRAWN
CAGE
DATE
04-14-08
DESIGN
GL
REF PART #
CHECK
SCALE
REVISION
NTS
SHEET
A
1 OF 1
REVISIONS
NOTES:
1.
DO NOT SCALE THIS DRAWING.
2.
BREAK ALL SHARP EDGES.
3.
ALL DIMENSIONS DISPLAYED IN PARENTHESES
ARE FOR REFERENCE ONLY.
REV.
A
DESCRIPTION
INITIAL RELEASE
DATE
04-21-08
BY
GL
SPECIFICATIONS:
WATER:
FLOW RATE: 3000-15000USGPM
OPER. PRESSURE RANGE: 50-175 PSIG
PRESSURE LOSS @ 8000 USGPM: 16 PSIG
OPTIMUM OPER. PRESSURE: 155PSIG (INLET)
ELECTRICAL:
AC MOTORS: 3/4HP, 1725RPM, TENV,
230/460VAC 3PH., 50/60Hz
FULL LOAD CURRENT DRAW: 2.00 AMPS @ 230VAC
VERTICAL SWEEP RATE: 7.5 /SEC.
HORZONTAL SWEEP RATE: 7.5 /SEC.
MOUNTING:
14
13
9
4
11
15
INLET: INLET FLANGE TO CUSTOMER SPECIFICATION
OUTLET: 8.00" 150# RF ANSI FLANGE
MATERIALS:
WATERWAY: 304 STAINLESS STEEL
(COATED INSIDE AND OUT)
SWIVELS: ALUMINUM NICKEL BRONZE
MOTOR HOUSINGS: 304 STAINLESS STEEL
12
17
15 MAX.
16
4
6
75 MAX.
10
18 19 20
21
UNIT WEIGHT: 698 LBS (DRY)
22
22
800310-51
BASE INTAKE, 10.00 SLP W/FGD, PN16-250, SO RF, STL-AB
21
800310-41
BASE INTAKE, 8.00 SLP W/FGD, PN16-200, SO RF, STL
20
800310-31
BASE INTAKE, 8.00 SLP W/10.00-150#FF, STL
19
800310-21
BASE INTAKE, 8.00 SLP W/8.00-150#FF, STL
18
800310-11
BASE INTAKE, 8.00 SLP W/10.00-150#RF, STL
17
800310-1
BASE INTAKE, 8.00 SLP W/8.00-150#RF, STL
16
16
16
16
16
16
16
102980-3C
NUT, JAM, 3/8-16UNC, 18-8
16
16
16
16
16
16
15
103109-8C
WASHER, LOCK, SPLIT, 3/8'' NOM, 18-8
14
101204-5C
STUD, 3/8-16UNC X 1.75L, 18-8
13
104842-24C
SCREW, SET, CUP, 10-24UNC X .375L, 18-8
12
162415-7
PROXIMITY SWITCH, 8mm BODY, 3 WIRE NC INDUCTIVE, 10-30VDC
48
48
48
48
48
48
11
103109-4C
WASHER, LOCK, SPLIT, 3/4'' NOM, 18-8
48
48
48
48
48
48
10
102478-225C
BOLT, HH, 3/4-10UNC X 3.00L, 18-8
301583-1
NUT, MANUAL OVERRIDE EXTENSION, 304
100128-049
O-RING, 5.000ID X .070CS BUNA-N
750618-1
GEARMOTOR, 3/4HP, 25:1, 230/460VAC
801420-5
PLATE, HORIZONTAL LIMIT SWITCH 8.00", 304
299380-1V
SWIVEL, 8.00'' W/8.00RF X 8.00RF-AB, VERTICAL
299380-1H
SWIVEL, 8.00'' W/8.00RF X 8.00RF-AB, HORIZONTAL
125010-5
GASKET, CUSTOM FLANGE, 13.00 OD X 9.25 ID FULL FACE
801886-1
ELL, LOWER, 8.00" SLP, STL
801897-11
ELL, UPPER, 8.00" SLP SINGLE OUTLET, STL
-51/QTY. -41/QTY. -31/QTY. -21/QTY. -11/QTY. -1/QTY. ITEM NO.
PART NUMBER
UNLESS OTHERWISE
SPECIFIED: DIMENSIONS
ARE IN INCHES
TOLERANCES
DECIMALS ANGULAR
1
.XX .03
.XXX .010
DESCRIPTION
STANG INDUSTRIES INC.
WWW.STANGINDUSTRIES.COM
951-479-9810
DO NOT SCALE DRAWING
TREATMENT
FINISH
N/A
SUPPLIER
N/A
SHEET SIZE SUPP. #
The information and design disclosed herein is the property
of Stang ndustries Inc. All proprietary use and sales rights
thereto are reserved. This disclosure is confidential and must
not be copied in whole or part.
MONITOR, 8.00" SLP ELECTRIC F2F, W/8.00-150#RF, SS-AB
N/A
NEW PART
NUMBER
980200
CAGE#
DRAWN
DATE
DESIGN
04-21-08
GL
CHECK
REVISION
SCALE
SHEET
1:4
1 OF 2
NOTES:
1.
SEE SHEET #1.
5
4
17
14
13
12
8
11
16
10
7
15
16
16
16
16
16
16
17
102980-3C
NUT, JAM, 3/8-16UNC, 18-8
16
101204-5C
STUD, 3/8-16UNC X 1.75L, 18-8
15
162415-7
PROXIMITY SWITCH, 8mm BODY, 3 WIRE NC INDUCTIVE, 10-30VDC
16
16
16
16
16
16
14
103109-8C
WASHER, LOCK, SPLIT, 3/8'' NOM, 18-8
48
48
48
48
48
48
13
103109-4C
WASHER, LOCK, SPLIT, 3/4'' NOM, 18-8
48
48
48
48
48
48
12
102478-225C
BOLT, HH, 3/4-10UNC X 3.00L, 18-8
11
104842-24C
SCREW, SET, CUP, 10-24UNC X .375L, 18-8
10
301583-1
NUT, MANUAL OVERRIDE EXTENSION, 304
100128-049
O-RING, 5.000ID X .070CS BUNA-N
750618-1
GEARMOTOR, 3/4HP, 25:1, 230/460VAC
801420-5
PLATE, HORIZONTAL LIMIT SWITCH 8.00", 304
299380-1V
SWIVEL, 8.00'' W/8.00RF X 8.00RF-AB, VERTICAL
299380-1H
SWIVEL, 8.00'' W/8.00RF X 8.00RF-AB, HORIZONTAL
125010-5
GASKET, CUSTOM FLANGE, 13.00 OD X 9.25 ID FULL FACE
801886-1
ELL, LOWER, 8.00" SLP, STL
801897-11
ELL, UPPER, 8.00" SLP SINGLE OUTLET, STL
800310-41
BASE INTAKE, 8.00 SLP W/FGD, PN16-200, SO RF, STL
800310-31
BASE INTAKE, 8.00 SLP W/10.00-150#FF, STL
800310-51
BASE INTAKE, 10.00 SLP W/FGD, PN16-250, SO RF, STL-AB
800310-21
BASE INTAKE, 8.00 SLP W/8.00-150#FF, STL
800310-11
BASE INTAKE, 8.00 SLP W/10.00-150#RF, STL
800310-1
BASE INTAKE, 8.00 SLP W/8.00-150#RF, STL
-51/QTY.
-41/QTY.
-31/QTY.
-21/QTY.
-11/QTY.
-1/QTY. ITEM NO.
PART NUMBER
DESCRIPTION
UNLESS OTHERWISE
SPECIFIED: DIMENSIONS
ARE IN INCHES
TOLERANCES
DECIMALS ANGULAR
1
.XX .03
.XXX .010
STANG INDUSTRIES INC.
1250 RAILROAD ST.
CORONA, CA 92882
DO NOT SCALE DRAWING
TREATMENT
FINISH
N/A
SUPPLIER
N/A
SHEET SIZE SUPP. #
The information and design disclosed herein is the property
of Stang ndustries Inc. All proprietary use and sales rights
thereto are reserved. This disclosure is confidential and must
not be copied in whole or part.
MONITOR, 8.00" SLP ELECTRIC F2F, W/8.00-150#RF, SS-AB
N/A
NEW PART
NUMBER
980200
CAGE#
DRAWN
DATE
DESIGN
04-21-08
GL
CHECK
REVISION
SCALE
SHEET
NONE
2 OF 2
REVISIONS
NOTES:
1.
DO NOT SCALE THIS DRAWING.
2.
BREAK ALL SHARP EDGES.
3.
ALL DIMENSIONS DISPLAYED IN PARENTHESIES
ARE FOR REFERENCE ONLY.
4
LTR
REVISION
DATE
BY
INITIAL RELEASE
04-15-08
GL
ORIENT ANGULAR CONTACT BEARINGS WITH THURST FEATURES IN OPPOSITION.
22
10
25
24
20
21
15
3
7
23
.13
GTAW
26
9
8.44
19
.10
11
82
27
100083
BALL, .750D, GR100, 440C
12
26
103109
WASHER, LOCK, SPLIT, 5/16'' NOM, 18-8
25
102472
BOLT, HH, 5/16-18UNC X 1.50L, 18-8
24
760660
SPACER, BEARING, 2.436OD X 2.125ID X 1.909L-ALUM
23
101498
RETAINING RING, 1.56" SHAFT DIA. X .068T, SS
22
103109
WASHER, LOCK, SPLIT, 7/8'' NOM, 18-8
21
102981
NUT, JAM, 1/4-20UNC, 18-8
20
760660
SPACER, BEARING, 2.436OD X 2.125ID X 1.561L-ALUM
19
250315
RACE, INNER, 8.00 FLANGED W/GEAR CUT, C95400
17
103831-151
KIT, 8.00 NOMINAL, SWIVEL, FLANGE TO FLANGE
12
801350-4
STOP, HORIZONTAL TRAVEL, 8.00/ 10.00, STL
11
1.00SQ-STL
1.00SQX.75L-STL
10
104334-175C
STUD, THREADED, 5/16-18UNC X 1.75LG., 18-8
12
102978-2
NUT, HEX, .312-18UNC, CRES
101365-2
CAP, WORM HOUSING, AB
100128-230
O-RING, 2.500ID X .139CS BUNA-N
101365-6
SPACER, MOTOR MOUNTING, 6061
100128-236
O-RING, 3.250ID X .139CS BUNA-N
131300-3
BEARING, NEEDLE, 62MM OD X 40MM ID X 22MM WIDTH
710250-1
WORM, 2.00" DIA. 304L
131200-3
BEARING, ANGULAR, 62mmOD X 25mmID X 17mm WIDTH
255490-1
RACE, OUTER, 8.00 W/FLANGE & CROSSTUBE, STL
12
.13
GTAW
.510
1.020
-1H/QTY. ITEM NO.
UNLESS OTHERWISE
SPECIFIED: DIMENSIONS
ARE IN INCHES
TOLERANCES
DECIMALS ANGULAR
1
.XX .03
.XXX .010
.313
NOTCH
FLANGE ONLY
PART NUMBER
DESCRIPTION
STANG INDUSTRIES INC.
STANGINDUSTRIES.COM.
CORONA, CA 92882
DO NOT SCALE DRAWING
TREATMENT
FINISH
N/A
SUPPLIER
N/A
SHEET SIZE SUPP. #
The information and design disclosed herein is the property
of Stang ndustries Inc. All proprietary use and sales rights
thereto are reserved. This disclosure is confidential and must
not be copied in whole or part.
SWIVEL, 8.00'' W/8.00RF X 8.00RF-AB, HORIZONTAL
N/A
NEW PART
NUMBER
299380-1-H
CAGE#
DRAWN
DATE
DESIGN
04-15-08
GL
CHECK
REVISION
SCALE
SHEET
1:2
1 OF 1
REVISIONS
NOTES:
1.
DO NOT SCALE THIS DRAWING.
2.
BREAK ALL SHARP EDGES.
3.
ALL DIMENSIONS DISPLAYED IN PARENTHESIES
ARE FOR REFERENCE ONLY.
LTR
REVISION
DATE
BY
INITIAL RELEASE
04-15-08
GL
4 ORIENT ANGULAR CONTACT BEARINGS WITH THURST FEATURES IN OPPOSITION.
9
27
27
12
13
4.625
1.000
22
5
26
GTAW
.100
.12
23
2
4
15
27
24
25
10
2
4
21
20
11
15
82
12
4
1
1
1
1
1
1
28
27
26
25
24
23
22
21
20
100083
103109
102472
760660
101498
103109
102981
760660
250315
18
103831-151
KIT, 8.00 NOMINAL, SWIVEL, FLANGE TO FLANGE
13
801415-11
PLATE, VERT. LIMIT SWITCH 8.0", 304
12
1.00SQ-STL
1.00SQX2.00L-STL
11
1.00SQ-STL
1.00SQX1.50L-STL
10
104334-175C STUD, THREADED, 5/16-18UNC X 1.75LG., 18-8
12
102978-2
101365-2
CAP, WORM HOUSING, AB
100128-230
O-RING, 2.500ID X .139CS BUNA-N
101365-6
SPACER, MOTOR MOUNTING, 6061
100128-236
131300-3
BEARING, NEEDLE, 62MM OD X 40MM ID X 22MM WIDTH
710250-1
WORM, 2.00" DIA. 304L
131200-3
BEARING, ANGULAR, 62mmOD X 25mmID X 17mm WIDTH
255490-1
RACE, OUTER, 8.00 W/FLANGE & CROSSTUBE, STL
299380-1V/QTY.
ITEM NO.
75
1.020
NUT, HEX, .312-18UNC, CRES
O-RING, 3.250ID X .139CS BUNA-N
PART NUMBER
UNLESS OTHERWISE
SPECIFIED: DIMENSIONS
ARE IN INCHES
TOLERANCES
DECIMALS ANGULAR
1
.XX .03
.XXX .010
.510
NOTCH FLANGE
ONLY
.313
BALL, .750D, GR100, 440C
WASHER, LOCK, SPLIT, 5/16'' NOM, 18-8
BOLT, HH, 5/16-18UNC X 1.50L, 18-8
SPACER, BEARING, 2.436OD X 2.125ID X 1.909L-ALUM
RETAINING RING, 1.56" SHAFT DIA. X .068T, SS
WASHER, LOCK, SPLIT, 7/8'' NOM, 18-8
NUT, JAM, 1/4-20UNC, 18-8
SPACER, BEARING, 2.436OD X 2.125ID X 1.561L-ALUM
RACE, INNER, 8.00 FLANGED W/GEAR CUT, C95400
DESCRIPTION
STANG INDUSTRIES INC.
STANGINDUSTRIES.COM.
CORONA, CA 92882
DO NOT SCALE DRAWING
52
TREATMENT
FINISH
38
N/A
SUPPLIER
N/A
SHEET SIZE SUPP. #
The information and design disclosed herein is the property
of Stang ndustries Inc. All proprietary use and sales rights
thereto are reserved. This disclosure is confidential and must
not be copied in whole or part.
SWIVEL, 8.00'' W/8.00RF X 8.00RF-AB, VERTICAL
N/A
NEW PART
NUMBER
299380-1-V
CAGE#
DRAWN
DATE
DESIGN
04-15-08
GL
CHECK
REVISION
SCALE
SHEET
1:2
1 OF 1
TB-104
8.0 (200MM) SUPER LOW-PRO MONITOR (FLANGED)
INSTALLATION INSTRUCTIONS
MODEL # 980200
1) Refer to the appropriate drawing for vertical and horizontal operating radii of the
monitor. Make sure the monitor installation location is free from obstructions to
normal operation of the unit.
2) Make sure that mounting flange and piping is sturdy enough to withstand the
powerful jet reaction force produced by the monitor, i.e. overturning moment and
shear on the flange mounting bolts. Jet reaction forces at various flow rates and
pressures can be found on catalog page 10.3.1 in the back of this manual.
3) Install monitor using suitable fasteners that properly fit the flanges, Grade 5
minimum. Refer to the illustration below for correct orientation.
4) Install nozzle on outlet of monitor. If nozzle is flanged then use -10UNC
(orM20) Grade 5 stainless steel bolts or better if nozzle is threaded style, use
appropriate spanner wrench and tighten securely to monitor Foam Aspirating
nozzle is fitted with 5/8UNC or M16 bolts. Fog/Jet nozzle is fitted with UNC
Bolts. Stang to supply at commissioning.
5) Connect flexible hydraulic hoses for spray deflector and changeover mechanism if
relevant.
6) Make electrical connections using appropriate wire size for length of run and full
load current requirements. Current draw may be found on monitor top assembly
drawing (980200)
7) NOTE: Check that motors are wired to suit supplied voltage, motors are supplied
hi and lo voltage, instructions given on motor. If Phases to the motor are such that
the motors turn in the wrong direction then this may prevent the proximity switch
not to function.
8) Switch on the power switch on the control panel. Make sure that the green LED
is lit when power is activated if so equipped. If LED is not lit, then recheck
power connections.
9) Without water turned on to the unit, check for proper function of the monitor, i.e.
UP, DOWN, LEFT AND RIGHT movement.
10) Set vertical and horizontal sweep limit (proximity) switches to desired monitor
travel limits.
11) Turn water on to monitor. CAUTION!! DO NOT STAND IN THE PATH OF
THE JET STREAM. SERIOUS INJURY MAY OCCUR!! Always make sure
that all people and obstacles are well out of the way of the jet stream.
12) Re-check for proper monitor operation. Verify that movement is smooth and
uninterrupted throughout the total sweep range.
13) Monitor is ready for use. Refer to maintenance instructions for periodic
maintenance needs.
14) A hand crank is supplied with the monitor. BEFORE USE, YOU MUST
DISCONNECT THE POWER TO THE MONITOR. The handle can operate
monitor movements, is useful to set the Proximity Sensors, for maintenance
purposes, and, for emergency operation in the event of a power failure.
TB-105
8.0 (200MM) SUPER LOW-PRO MAINTENANCE PROCEDURE
& RECOMMENDED SPARE PARTS LIST
Maintenance:
1) Swivel assemblies should be greased periodically to ensure proper
lubrication during use. Use good quality lithium or molybdenum
grease. Always use a hand operated grease gun. DO NOT use a
pressurized grease gun as this may cause damage to the swivel races,
pressure seal or ball access plugs. Swivel assemblies should be
greased once a month during heavy usage and once every three
months during light usage.
2) Monitor should be checked for leaks and proper function once a
month. Check all fasteners for tightness. Check all electrical cables
and fittings.
3) Monitor is manufactured with corrosion resistant materials
throughout. Regular inspection of coatings is advised.
4) Recommended spare parts for monitor:
1) Swivel kit:
Part No.: 103831-151
2) Electric AC Gear Motor/Box:
Part No.: ____________
3) Worm:
Part No.: 710250-1
4) Bearings:
(Angular) Part No.: 131200-3
(Needle) Part No.: 131300-3
5) Limit Switch:
Part No.: ____________
Qty: 1
Qty: 1
Qty: 1
Qty: 2
Qty: 1
Qty: 4
11) Turn water on to monitor. CAUTION!! DO NOT STAND IN THE PATH OF
THE JET STREAM. SERIOUS INJURY MAY OCCUR!! Always make sure
that all people and obstacles are well out of the way of the jet stream.
12) Re-check for proper monitor operation. Verify that movement is smooth and
uninterrupted throughout the total sweep range.
13) Monitor is ready for use. Refer to maintenance instructions for periodic
maintenance needs.
Technical Bulletin
_____________________________________________________________________________________________
Stang Industrial Products
951-479-9810
www.stangindustrial.com
____________________________________________________________________________________________
Technical Bulletin #:
TB-3
Part #:
N/A
Description:
Flow BalancingOperating Point (Fire Monitor and Centrifugal Pump System)
TB Description
Calculation formula for Flow Balancing & Operating Point
____________________________________________________________________________________
H = Hs + 2.31 (Pd - Pn ) + 2.31 Pn
Pd - Pn =
Pressure loss characteristics of the system which is a function of flow
rate, e.g. line losses + monitor loss.
(see Stang catalog page 10.10.1)
Pd
Pump discharge pressure, PSIG
Pn
Nozzle inlet pressure, PSIG
(Q/K)2
Flow rate
Nozzle characteristics = Q at 100 PSIG
10
Procedure: Calculate the system pressure drop for several different flow rates, convert to FT. by
multiplying by 2.31 and then add the static head. Plot the system pressure drop characteristics on the
pump curve. The system flow rate is where the two lines cross.
TECHNICAL BULLETIN#: TB-3
REV A 04/26/06
AUTHOR: EK
Technical Bulletin
_____________________________________________________________________________________________
Stang Industrial Products
951-479-9810
www.stangindustrial.com
____________________________________________________________________________________________
Technical Bulletin #:
TB-33
Part #:
N/A
Description:
Approvals Stang Monitors and Accessories
TB Description
A brief summary of the approvals Stang has received for its equipment.
____________________________________________________________________________________
Stang has received Bureau Veritas approval for marine monitors used in the North Sea. Stang monitors
are also in service on several abs (American Bureau of Shipping) certified vessels.
Stang used UL/FM/CSA electrical components on remotely controlled monitor systems when required
and/or available. All monitors are designed and manufactured in the United States meeting Stangs
stringent quality controls standards.
Stang has a reputation of excellence around the world in the monitor business with products in at least
85% of the refineries in the United States. In many refineries, Stang is the standard with no equal.
(Please see the attached Stang Quality Statement.)
This information and data has been supplied in order to help in the evaluation of Stangs monitors and
support equipment/systems.
TECHNICAL BULLETIN#: TB-33
REV A 04/26/06
AUTHOR: EK
Technical Bulletin
_____________________________________________________________________________________________
Stang Industrial Products
951-479-9810
www.stangindustrial.com
____________________________________________________________________________________________
Technical Bulletin #:
TB-39
Part #:
N/A
Description:
Factory Proof Pressure and Functional Testing
TB Description
General testing procedures for Stang equipment
____________________________________________________________________________________
1. Proof Pressure Testing:
Pressurize the unit with either water or hydraulic oil (mil h5606 or equivalent) at a pressure which
is greater of 300 psig or 1 x the maximum operating pressure for a minimum period of 5
minutes. Make observations for any leakage, seepage or permanent distortion resulting from the
test. Leakage, seepage or permanent distortion is the basis for rejection.
2. Functional Testing Manually Operated Monitors:
Manually swing the monitor through its maximum vertical and full horizontal sweep ranges. Lock
the swivels in place and ensure they are tight. Any sign of significant resistance to rotation or
rough operation is the basis for rejection.
3. Functional Testing Remote Controlled Monitor System:
Interconnect all of the components to be shipped as a system and fully operate the monitor
through its maximum vertical and full horizontal sweeps with hydraulic oil or electric power as
applicable. Operate all the controls from the control panel to ascertain proper operation. Rough or
erratic operation or non-function is the basis for rejection.
4. Engineering Design:
Engineering may vary the procedures dependent on specific project requirements.
TECHNICAL BULLETIN#: TB-39
REV A 04/26/06
AUTHOR: EK
Technical Data
_____________________________________________________________________________________________
Stang Industrial Products
951-479-9810
www.stangindustrial.com
____________________________________________________________________________________________
Technical Data #:
TD-2
Part #:
N/A
Description:
Jet Reaction Force Nomograph
TD Description
Jet Reaction Force as a Function of Nozzle Inlet Pressure & Flow in U.S. Terms
____________________________________________________________________________________
TECHNICAL BULLETIN#: TD-2
REV A 05/01/06
AUTHOR: EK
STANG INDUSTRIAL PRODUCTS
IN-HOUSE DESIGN, FABRICATION AND QUALITY CONTROL STANDARDS
AND SPECIFICATIONS
Engineering Staff Qualifications: Staff engineers are licensed professional
mechanical engineers in the State of California. Stang is a NFPA Certified Technical
Member on the committee for Marine Fire Fighting Vessels.
Design Basis: The ANSI/ASME B31.1 Power Piping Code is used as a basis for the
monitor design, fabrication and tolerance requirements.
Electrical Componentry: For remotely controlled fire fighting monitor system Stang
selects electrical components that are either UL, FM or CSA approved, listed or
recognized where available.
Fabrication: Stangs welders are either certified to the ASME Unfired Pressure
Vessel Code, Section IX or are supervised by personnel so certified.
Testing: Units are normally proof pressure tested at 1-1/2 times design or operating
pressure for a minimum of 5 minutes. Remote control systems are functionally
tested for 20 to 30 minutes at the factory.
Quality Control Program: Stang is in the same facility as Stangs parent, GST
Industries, Inc. GST Industries designs and manufactures fluid componentry and
electro-mechanical devices for the aerospace industry, such as fighter aircraft.
Therefore the complete facility is guided by the procedures outlined in MIL-I-45208
A, inspection requirements; MIL STD 45662, calibration of inspection and
measurement requirements; portions of MIL STD 1535, quality assurance
requirements and is system certified annually for SPC (statically Process Control) by
the Lockheed Aircraft Company and DCAS (Department of Defense).
_____________________
Charles Ronie
President
Stang Industrial Products
2616 B Research Drive
Corona, CA 92882 USA