TF-80SC (AF40), TF-81SC (AF21) 6 Speed FWD (Electronic Control)
A
C
(Peugeot, Citroen, Ford, Volvo, Mazda, Opel, Vauxhall, Saab, Cadillac, Fiat, Renault, Alfa
& Land Rover)
38
Revision 10/2015
TF-80SC (AF40), TF-81SC (AF21) 6 Speed FWD (Electronic Control)
A
C
(Peugeot, Citroen, Ford, Volvo, Mazda, Opel, Vauxhall, Saab, Cadillac, Fiat, Renault, Alfa
& Land Rover)
39
TF-80SC (AF40), TF-81SC (AF21) 6 Speed FWD (Electronic Control)
(Peugeot, Citroen, Ford, Volvo, Mazda, Opel, Vauxhall, Saab, Cadillac, Fiat, Renault, Alfa
& Land Rover)
ILL
NO.............DESCRIPTION
YEARS
QTY
PART NO
ILL
NO.............DESCRIPTION
KITS
Kit
Overhaul Kit TF80-SC Only (Transtec)
(GM, Saab, Lancia, Fiat
Vauxhall, Opel)........................... 05-ON
1 AF40.OHK01
Kit
Overhaul Kit TF-81SC, AF21(Transtec)
2005- Ford 500 & Mercury Montego
2006- Ford Fusion, Mercury Milan
& Mazda 6 with 3.0Ltr Engines
2006- Lincoln MKZ/Zephyr
2007- Mazda CX-7 & CX-9
................................................... 05-ON
1 AF40.OHK02
Kit
Overhaul Kit (TF-80SC & TF-81SC) (Precision)
(Volvo, Ford, Saab, Lancia, Fiat
Peugeot ) (Without Pistons)..... 05-ON
1 AF40.OHK51
Kit
Overhaul Kit (TF-80SC & TF-81SC) (Precision)
(Volvo, Ford, Saab, Lancia, Fiat
Peugeot ) (With Pistons).......... 05-ON
1 AF40.OHK52
Kit
Overhaul Kit (TF-81SC, AF21) (Precision)
(Without Pistons)....................... 05-ON
1 AF40.OHK53
Kit
Overhaul Kit (TF-81SC, AF21) (Precision)
(With Pistons)............................. 05-ON
1 AF40.OHK54
Kit
Overhaul Kit AF40/TF80-SC (Transtec)
(Volvo, Jaguar, Land Rover)...... 05-ON
1 AF40.OHK03
Kit
Valve Body Gasket Set
(GM, Volvo)................................ 05-ON
1 AF40.GK01
To service Citroen/Peugeot Units the Following Items will
need to be ordered in Addition to the Overhaul Kit:
1xAF40.MCS07, 1xAF40.MCS08, 1xJF506E.OR03 and
1xJF506E.OR04.
GASKETS
101J
NI
NI
Cover Plate, Valve Body............ 05-ON
Valve Body Cover...................... 05-ON
Valve Body Cover
(Volvo 12 Hole).......................... 05-ON
1
1
AF40.GAS03
AF40.GAS01
AF40.GAS02
RUBBER COMPONENTS
120A 'O' Ring, Pump Outer................. 05-ON
123B 'O' Ring Kit (Precision)
'C3' Clutch.................................. 05-ON
124D 'O' Ring Kit (Transtec),
'C1' Clutch................................. 05-ON
124D 'O' Ring Kit (Precision),
'C1' Clutch................................. 05-ON
128G 'O' Ring Kit (Precision)
'C2' Clutch.................................. 05-ON
131H 'O' Ring Kit (Precision)
'B2' Brake................................... 05-ON
134J 'O' Ring Kit (Precision)
'B1' Servo Assembly.................. 05-ON
NI
Drive Shaft 'O' Ring Left Hand
(Freelander)............................... 05-ON
YEARS
QTY
PART NO
METAL CLAD SEALS Cont
4HP14.OR11
AF40.ORK02
AF40.ORK01
AF40.ORK05
AF40.ORK04
AF40.ORK06
AF40.ORK03
AF40.OR02
152J
153J
153J
153J
153J
153J
Drive Shaft Right Hand (Volvo)
(38mm x 75mm x 10/13mm)...... 05-ON
Drive Shaft Left Hand
(Vauxhall, Opel, Saab)............... 05-ON
Drive Shaft Left Hand (Citroen, Peugeot)
(38.8mm x 63mm x 8.6mm)....... 05-ON
Drive Shaft Left Hand, Freelander/Jaguar
(66.35 x 42 x 10.6)..................... 05-ON
Drive Shaft Left Hand
(Volvo 4WD 63 x 39 x 8.5 mm).. 05-ON
Drive Shaft Left Hand (Ford, Volvo)
(41mm x 66mm x 8.80mm)........ 05-ON
AF40.MCS05
AF40.MCS03
AF40.MCS07
AF40.MCS11
AF40.MCS13
AF40.MCS06
1
1
1
AF40.PISKIT01
AF40.PIS01
AF40.PIS05
1
1
AF40.SRK01
AF40.SRK03
MOULDED PISTONS
Kit
Piston Kit (Transtec)................ 05-ON
172D Damper Piston 'C1' Clutch......... 05-ON
175G Piston 'C2' Clutch (Precision)..... 05-ON
SEALING RINGS
Kit
Kit
Sealing Ring Kit (Transtec)........ 05-ON
Sealing Ring Kit (Precision)....... 05-ON
FRICTION PLATES
Kit
Kit
Kit
Kit
250B
250B
251D
251D
251D
252G
252G
253H
253H
Friction Plate (AM)..................... 05-ON
1
Friction Plate (Alto) AF40........... 05-ON
1
Friction Plate (AM)
6 Cylinder & 4 Cyl Citroen C5.... 05-ON
1
Friction Plate (Alto)
6 Cylinder & 4 Cyl Citroen C5.... 05-ON
1
'C3' Clutch (Reverse, 3rd & 5th)
(166mm OD x 1.70mm x 54T)... 05-ON
4
'C3' Clutch (Reverse, 3rd & 5th) (Alto)
(166mm OD x 1.70mm x 54T)... 05-ON
4
'C1' Clutch (1st, 2nd, 3rd, 4th)
(157mm OD x 1.70mm x 54T)... 05-ON
7
'C1' Clutch (1st, 2nd, 3rd, 4th) (Alto)
(157mm OD x 1.70mm x 54T)... 05-ON
7
'C1' Clutch (1st, 2nd, 3rd, 4th) (Alto Selective)
(157mm OD x 1.50mm x 54T)... 05-ON AR
'C2' Clutch (4th, 5th, 6th)
(160mm OD x 1.70mm x 55T)... 05-ON
4
'C2' Clutch (4th, 5th, 6th) (Alto)
(160mm OD x 1.70mm x 55T)... 05-ON
4
'B2' Brake (1st, Reverse)
(185mm OD x 1.70mm x 60T)... 05-ON
7
'B2' Brake (1st, Reverse) (Alto)
(185mm OD x 1.70mm x 60T)... 05-ON
7
AF40.FRK01
AF40.FRK51
AF40.FRK02
AF40.FRK52
AF40.FRP03
AF40.FRP53
AF40.FRP01
AF40.FRP51
AF40.FRP55
AF40.FRP02
AF40.FRP52
AF40.FRP04
AF40.FRP54
METAL CLAD SEALS
150A
151J
152J
152J
152J
152J
152J
Pump to Converter..................... 05-ON
1 AF40.MCS01
Manual Shaft Seal..................... 05-ON
1 A130.MCS03
Drive Shaft Right Hand
(Vauxhall, Opel, Saab)............... 05-ON
1 AF40.MCS04
Drive Shaft Right Hand (Citroen, Ford, Peugeot)
(38.2mm x 55mm x 13.9mm)..... 05-ON
1 AF40.MCS08
Drive Shaft Right Hand (Outer 75.2 x 62 x 8)
(Freelander, Volvo 4WD)........... 05-ON
1 AF40.MCS09
Drive Shaft Right Hand (Inner)
(Freelander 55.5 x 34 x 7mm).. 05-ON
1 AF40.MCS10
Drive Shaft Right Hand (Inner)
(Volvo 4WD 45.5 x 34 x 6.8mm).05-ON
1 AF40.MCS12
STEEL PLATES
Kit
300B
301D
302G
303H
40
Steel Plate AF40-6..................... 05-ON
'C3' Clutch (Reverse, 3rd & 5th)
(141mm ID x 2.31mm x 36T)..... 05-ON
'C1' Clutch (1st, 2nd, 3rd, 4th)
(141mm ID x 1.80mm x 40T)..... 05-ON
'C2' Clutch (4th, 5th, 6th)
(143mm ID x 1.80mm x 36T)..... 05-ON
'B2' Brake (1st, Reverse)
(173mm ID x 1.70mm x 14T)..... 05-ON
AF40.STK01
AF40.STP03
AF40.STP01
AF40.STP02
AF40.STP04
TF-80SC (AF40), TF-81SC (AF21) 6 Speed FWD (Electronic Control)
(Peugeot, Citroen, Ford, Volvo, Mazda, Opel, Vauxhall, Saab, Cadillac, Fiat, Renault, Alfa
& Land Rover)
ILL
NO.............DESCRIPTION
YEARS
QTY
PART NO
ILL
NO.............DESCRIPTION
PRESSURE PLATES
SPRINGS & CIRCLIPS
411D Spring Assy, 'C1' Clutch Piston.. 05-ON
AF40.SPR01
AF40.FIL01
AF40.BAN01
1
1
1
AR
AF40.BK01
AF40.TOOL04
AF40.BUS01
09G.BUS03
FILTERS
450J Pick-Up Filter............................. 05-ON
BANDS
500B 'B1' Brake Band
(New Aftermarket)...................... 05-ON
BUSHINGS
Kit
NI
550A
NI
NI
Bushing Kit, (6 Pieces)
(Volvo, Ford).............................. 05-ON
Bushing Kit Installer Tool............ 05-ON
Converter to Front Pump........... 05-ON
Solenoid Bush............................ 05-ON
Servo Pin Bush
(Use with AF40.TOOL02)........... 05-ON
AF40.BUS02
THRUST WASHERS & BEARINGS
653C
Thrust Race, 'C1' Clutch (0.85mm Late Style)
This race fits the late style clutch that has a smooth
face without castellations. When updating from old style
castellated drums this thrust race must also be replaced
................................................... 05-ON
1 AF40.THW01
ELECTRICAL COMPONENTS
700E
702J
702J
705J
705J
706J
707J
707J
708J
709J
710J
711J
712J
714J
714J
Speed Sensor, Output (Volvo)... 05-ON
Speed Sensor, Input (Volvo)...... 05-ON
Speed Sensor, Input Mondeo....
(White Connector)...................... 05-ON
Solenoid, SLU Early Type (TF-80SC)
No. on sol 13BR7F00823.......... 05-ON
Solenoid, SLU Late Type (TF-80SC)
................................................... 05-ON
Solenoid, SLC3 (TF-80SC)........ 05-ON
Solenoid, SLB1 Early Type (TF-80SC)
No. on sol 14BP7B02208.......... 05-ON
Solenoid, SLB1 Late Type (TF-80SC)
................................................... 05-ON
Solenoid, SLC1 (TF-80SC)........ 05-ON
Solenoid, SLC2 (TF-80SC)........ 05-ON
Solenoid, SLT (TF-80SC)........... 05-ON
Solenoid, SS2 (TF-80SC)
(3 Way Type).............................. 05-ON
Solenoid, SS1 (TF-80SC)
(3 Way Type).............................. 05-ON
TCM, Vauxhall/Opel (Gen 1)
(Box Code: M36)........................ 05-ON
TCM, Vauxhall/Opel (Gen 2)
(Box Code: MKD)....................... 05-ON
YEARS
QTY
PART NO
VALVE BODY PARTS
1
1
AF40.ELE04
AF40.ELE03
AF40.ELE01
AF40.SOL02
1
1
AF40.SOL08
AF40.SOL05
AF40.SOL06
1
1
1
1
AF40.SOL07
AF40.SOL03
AF40.SOL04
AF40.SOL06
AF40.SOL01
AF40.SOL01
AF40.ELE06
AF40.ELE07
750J Valve Body
(Vauxhall/Opel, Modified)........... 05-ON
1 AF40.VB01
750J Valve Body (TF-80SC New OEM)
(Opel, Saab, Volvo, Land Rover).. 05-ON
1 AF40.VB02
750J Valve Body (TF-80SC/TF-81SC Gen 2 OEM)
(Ford, Volvo, Click for Application).11-ON
1 AF40.VB09
750J AF40-6 II Valve Body
(OEM New)................................ 09-ON
1 AF40.VB08
751J Valve Body (TF-81SC New OEM)
(Ford, Volvo, L.Rover, Jaguar)... 06-ON
1 AF40.VB06
Kit
Shft Kit, Volvo TF-80SC
(TransGo, Click here for Info).. 05-ON
1 AF40.SK01
Kit
Shft Kit, Ford TF-81SC
(TransGo, Click here for Info).. 05-06
1 AF40.SK02
Kit
C1/K1 Clutch Control Valve
(Requires Tool AF40.VA02 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 05-ON
1 AF40.VA01
Kit
Tool Kit for AF40.VA01............... 05-ON
1 AF40.VA02
Kit
C2 Clutch Control Valve
(Requires Tool AF40.VA04 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 05-ON
1 AF40.VA03
Kit
Tool Kit for AF40.VA03 & VA05.. 05-ON
1 AF40.VA04
Kit
C3 Clutch Control Valve
(Requires Tool AF40.VA04 & Fixture AG4.VA05
(Sonnax Click here for Info).... 05-ON
1 AF40.VA05
Kit
B1 Control Valve
(Requires Tool AF40.VA07 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 05-ON
1 AF40.VA06
Kit
Tool Kit for AF40.VA06............... 05-ON
1 AF40.VA07
Kit
Main Pressure Regulator & Boost Assy
(Requires Tool AF40.VA09 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 05-ON
1 AF40.VA08
Kit
Tool Kit for AF40.VA08............... 05-ON
1 AF40.VA09
Kit
Lock Up Clutch Control Valve
(Requires Tool AF40.VA11 & Fixture AG4.VA05
& Tool AF40.VA17)
(Sonnax Click here for Info).... 05-ON
1 AF40.VA10
Kit
Tool Kit for AF40.VA10............... 05-ON
1 AF40.VA11
NI
Replacement Reamer for AF40.VA11
AR AF40.VA22
NI
Adaptor Plate for Fixture AG4.VA05
(Use for Installing AF40.VA10)... 05-ON AR AF40.VA17
Kit
Second Regulator Valve
(Requires Tool AF40.VA14 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 05-ON
1 AF40.VA13
Kit
Tool Kit for AF40.VA13............... 05-ON
1 AF40.VA14
Kit
Solenoid Modulator Valve
(Requires Tool AF40.VA16 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 05-ON
1 AF40.VA15
Kit
Tool Kit for AF40.VA15............... 05-ON
1 AF40.VA16
Kit
9mm Valve Body End Plug Kit
(5 Plugs & 7 'O' Rings)
(Sonnax Click here for Info).... 05-ON AR AF40.PLU01
Kit
11mm Valve Body End Plug Kit
(5 Plugs & 7 'O' Rings)
(Sonnax Click here for Info).... 05-ON AR AF40.PLU02
NI
Clutch, Band & Line Accumulator Piston
(Sonnax Click here for Info).... 05-ON
5 AF40.VA12
NI
Universal Valve Body Fixture
(Sonnax Click here for Info).... 05-ON AR AG4.VA05
Kit
Accumulator Piston & Sleeve
(Sonnax Click here for Info).... 05-ON AR AF40.VA20
Kit
Solenoid Modulator Accumulator
Piston Kit (TF-81SC Only)
(Sonnax Click here for Info).... 05-ON AR AF40.VA21
Kit
Spring Adjuster Kit
(Sonnax Click here for Info).... 03-ON
1 09G.VA16
41
TF-80SC (AF40), TF-81SC (AF21) 6 Speed FWD (Electronic Control)
(Peugeot, Citroen, Ford, Volvo, Mazda, Opel, Vauxhall, Saab, Cadillac, Fiat, Renault, Alfa
& Land Rover)
ILL
NO.............DESCRIPTION
YEARS
QTY
PART NO
ILL
NO.............DESCRIPTION
VALVE BODY PARTS Cont
Kit
Oversized Two-Spool Relay/Signal Valve
(Requires Tool 01J.VA02 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 03-ON
1 09G.VA17
Kit
Tool Kit for 09G.VA17................. 03-ON
1 01J.VA02
Kit
Oversized Three-Spool Relay/Control/Switch Valve
(Requires Tool 01J.VA02 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 03-ON
1 AF40.VA23
Kit
Tool Kit for AF40.VA23............... 03-ON
1 01J.VA02
Kit
Lockup Clutch Control Plunger Valve
(Sonnax Click here for Info).... 03-ON
1 AF40.VA25
Kit
Boost Valve Kit
(Sonnax Click here for Info).... 03-ON
1 AF40.VA26
Kit
Oversized C1/K1 Clutch Control Valve
(Requires Tool 09G.VA21 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 03-ON
1 09G.VA20
Kit
Tool Kit for 09G.VA20................. 03-ON
1 09G.VA21
Kit
Oversized Clutch Cutoff Valve
(Requires Tool 09G.VA29 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 03-ON
1 09G.VA28
Kit
Tool Kit for 09G.VA28................. 03-ON
1 09G.VA29
Kit
Oversized C2 Clutch Control Valve
(Requires Tool AF40.VA31 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 03-ON
1 AF40.VA30
Kit
Tool Kit for AF40.VA30............... 03-ON
1 AF40.VA31
NI
Solenoid Wire Connector Retainer
(Sonnax Click here for Info).... 05-ON AR 5550.RET01
Click here to view special tools for this transmission
HARD PARTS
1
AF40.PIS06
AF40.PIS07
AF40.DRU10
AF40.DRU05
AF40.DRU02
AF40.DRU03
AF40.DRU04
1
1
1
1
AF40.DRU31
AF40.PLK03
AF40.PLU03
AF40.PLU04
AF40.SH01
SPECIAL ITEMS
NI
Solenoid Wire Connector Retainer
(Sonnax Click here for Info).... 05-ON
NI
Oil Cooler/Heat Exchanger
(Peugeot 407)............................ 05-ON
Oil
AW-1 Specification ATF
Approx Capacity 7.0 Ltr
(I Litre Bottle)............................. 05-ON
AR 5550.RET01
1
PART NO
Bushing Kit Installer Tool............ 05-ON
Click here for complete TF-81SC Sonnax Valve Body Diagram
Piston, 'C1' Clutch (Steel).......... 05-ON
Piston & Retaining Spring Assy
(Steel 'C1' Clutch)...................... 05-ON
'C1' Clutch Drum New
(With Needle Bearing)............... 05-ON
'C1' Clutch Drum New
(7 Plate With Piston, No Fric).... 05-ON
'C1' Clutch Drum Exchange
(Modified 7 Plate)....................... 05-ON
'C1' Clutch Drum Exchange
(6 Plate W.Slots by Bearing)...... 05-ON
'C1' Clutch Drum Exchange
(6 Plate W/O Slots by Bearing).. 05-ON
'C1' Clutch Drum
(With Circlip Repair)................... 05-ON
Planetary Assy, Rear.................. 05-ON
Drain Bung/Level Tube.............. 05-ON
Fluid Level Bung........................ 05-ON
Shaft, Transmission to Transfer
(Volvo 4x4)................................. 05-ON
QTY
NI
Click here for complete TF-80SC Sonnax Valve Body Diagram
811D
812D
813D
813D
813D
813D
813D
813D
819F
840J
841J
NI
YEARS
TOOLS & MANUALS
AF40.COOL01
AR AF40.OIL01
42
AF40.TOOL04
