REMACO GE Oil & Gas/MLNG
LONG TERM SERVICE AGREEMENT
(LTSA)
FY2007
Ahmad Fauzi Bin Rasdi
Engineer
Maintenance Services
Content
Introduction of MLNG & Plant Area
Inspection Schedule FY2007
Explanation of Activities
Introduction of Machine Type
New Experience
Summary
MLNG
Malaysian Liquefied Natural Gas
Tg, Kidurong, Bintulu, Sarawak
Consist of 3 major processing area i.e MLNG SATU, MLNG DUA & MLNG
TIGA.
Gas Turbine Driven Compressors which convert gas to liquid at cryogenic
temperature ( - 162 degree C)
http://en.wikipedia.org/wiki/Malaysia_LNG
Main Burner
MLNG PLANT AREA MAP
RD 2A
RD 60
RD 2C
RD 2B
Scrap Metal Yard
V-104
SLUGCATER 3
RD 2
SLUGCATCHER
RD 32
RD 62
RD 11
RD 21
RD 13
VENT
RD 64
RD 1
RD 17
CONTRACTOR
YARD
RD 65
MOD. 1
PROCESS
RD73
RD 68
RD 10
RD 71
MOD.2
UTY
DRINKING
WATER
TANK
ETHANE
PROPANE
STORAGE
RD 11
RD 21
MOD. 1
UTY
BEACH VALVE
GAS
METERING
STN
RD 61
RD 8
FUTURE TRAIN 9
RD 15
FIRE
WATER TANK
RD 70
RD 13
TO TERMINAL
MOD. 8
PROCESS
RD 66
RD 5
T 3201
RD 69
RD 6
RD 67
LP STEAM
TURBO
GENERATOR
MOD. 7
PROCESS
RD 1A
RD 34
RD 3
RD 9
RD 4
MOD. 2
PROCESS
FLARE
RD 12
RD 75
RD 7
MFS
RD 72
Ex Dotanah
Warehouse
RD 14
FLARE
MOD. 3
UTY
MOD. 3
PROCESS
LIQUID DISPOSAL
BURNER
LSTA/NP
Warehouse
PLANT
GUARD
HOUSE
RD 16
INCENARATOR
RD 21
RD 19
LEGEND
MOD. 4
PROCESS
Non Manufacturing Area
RD 18
OFFICE
AREA
MAIN
GUARD
HOUSE
MOD. 5
PROCESS
RD 17
RD 13
GTG94020 - CI
Guard House
Module 6 - MI
Module 7 - CI
Module 8 - CI
GTG4020 - HGPI
GTG94030 - CI
RD 20
RD 28
RD 22
SHUTDOWN
GATE &
GUARD
HOUSE
MOD. 6
PROCESS
GTG94010 - CI
Manufacturing Plant
GTG94050 - HGPI
Module 4 - CI
Inspection Schedule FY2007
MLNG TIGA Train/Module 7
Machine Type: i) GE GT Frame 7001 DLN1 (2 units) Mech. Drive
ii) Axial Compressor AN200
Inspection Type: i) Combustion Inspection
ii) Bearing Inspection
MLNG SATU GTG4020
Machine Type: i) GE/Hitachi GT Frame MS5001 Generator Drive
Inspection Type: i) Hot Gas Path Inspection CI parts, 1st, 2nd
Stage Buckets and 1st , 2nd Stage Nozzle replacement
MLNG TIGA - GTG94050
Machine Type: i) GE GT Frame MS5001 DLN1 Generator Drive
Inspection Type: i) Hot Gas Path Inspection Transition Pieces
replacement and 2nd Stage Bucket replacement due to unacceptable
cracks
MLNG DUA Module 4
Machine Type: i) GE GT Frame MS7001 Mechanical Drive
ii) GE GT Frame MS6001B Mechanical Drive
Inspection Type: i) Combustion Inspection
ii) Mini Combustion Inspection
Mini CI Scope
Only selected CI parts removes as determine by GE Engineering. 6 out of 10
removed except TP which was not removed
Removed parts was inspected thoroughly (visual, NDT, measured, etc)
MLNG TIGA GTG94010
Machine Type: i) GE GT Frame MS5001 DLN1 Generator Drive
Inspection Type: i) Combustion Inspection (+) - Turbine Casing
Removal for 1st and 2nd Stage Buckets NDT Inspection + Exhaust Plenum
Repair
MLNG TIGA GTG94020
Machine Type: i) GE GT Frame MS5001 DLN1 Generator Drive
Inspection Type: i) Combustion Inspection Standard CI procedure
except removal of Transition Pieces + Exhaust Roof Repair
MLNG DUA Module 6
Major Inspection and Plant Turn Around for Module 6 Process Lines
Machine Type for C3 (Propane Refrigerant) Line:
i) GE GT Frame MS6001B Mechanical Drive
ii) Centrifugal Compressor 3MCL
iii) Small Steam Turbine Mechanical Drive
iv) Air Filter House
Inspection Type for PR Line:
i) Major Inspection
ii) Minor Inspection
iii) Bearing Inspection
iv) Air Filter replacement
MLNG DUA Module 6 (cont.)
Major Inspection and Plant Turn Around for Module 6 Process Lines
Machine Type for MR (Mix. Refrigerant) Line:
i) GE GT Frame MS7001 Mechanical Drive
ii) Axial Compressor AN200
iii) Small Steam Turbine Mechanical Drive
iv) Air Filter House
Inspection Type for PR Line:
i) Major Inspection
ii) Major Inspection
iii) Major Overhaul
iv) Air Filter replacement
UCP (Utilities Control Panel) major upgrading work
MLNG TIGA Train/Module 8
Machine Type: i) GE GT Frame 7001 DLN1 (2 units) Mech. Drive
ii) Axial Compressor AN200
iii) Centrifugal Compressor 3MCL
Inspection Type: i) Combustion Inspection
ii) Bearing Inspection and Variable Linkage Insp.
iii) Bearing Inspection
MLNG TIGA GTG94030
Machine Type: i) GE GT Frame MS5001 DLN1 Generator Drive
Inspection Type: i) Combustion Inspection - Standard CI procedure
except removal of Transition Pieces
GAS TURBINE FRAME MS5001 DLN1
Rated Capacity = 26.8MW (power gen.)
Shaft (Single/Two) = Single Shaft
Turbine Stage = 2 Stages
Compressor Stages = 17 Stages
Main Burner = Primary and Secondary Fuel
Nozzle
Manufacturer = Nuovo Pignone
Secondary Fuel Nozzle
Primary Fuel Nozzle
GAS TURBINE FRAME MS6001B
Rated Capacity = 43.5MW (Mech. Drive)
Shaft (Single/Two) = Single Shaft
Turbine Stage = 3 Stages
Compressor Stage = 17 Stages
Combustion Chamber = 10 chambers
Burner Type = Single Fuel Nozzle (Gas)
Manufacturer = Nuovo Pignone
GAS TURBINE FRAME MS7001/MS7001 DLN1
Rated Capacity = 87.3MW (Mech. Drive)
Shaft (Single/Two) = Two Shaft
Turbine Stages = 3 Stages
Compressor Stages = 17 Stages
Burner Type = Single Fuel Nozzle for MS7001 & Primary/Secondary
Fuel Nozzle for MS7001 DLN1
Manufacturer = Nuovo Pignone
3MCL & AN200
New Experiences
Safety
Mandatory requirement Safety Glass & Coverall (Dark Blue)
NPSP, MLNG Pass (Specific Safety Induction for working inside
MLNG), AE/SP Confined Space, PTW Taker
Work
Hold point no work can proceed unless inspected and
approved by QA/QC & TA
Witness point QA/QC & TA have to be present to witness the
activities
For GT Frame 5 DLN1, normal CI procedure practiced in MLNG
does not include removal of Transition Pieces
Summary
9 jobs 5 nos of GT Frame 5, 2 nos of GT Frame 6, 6 nos of GT
Frame 7, 2 nos of AN200 Compr., 1 no of 3MCL Compr. and 2 nos
of Steam Turbine
From March till December
Train/Module 7 March - CI
GTG4020 & GTG94050 April~Jun - HGPI
Module 4 Jun~July - CI
GTG94010 July - CI
GTG94020 August - CI
Module 6 August~October MI
Train/Module 8 November - CI
GTG94030 November~December - CI
Average 90 REMACO + 200 contractor manpower
Inspection to different type of Gas Turbine i.e Frame MS5001 DLN1
and Frame MS7001 / MS7001 DLN1
First time working on compressor (AN200 & 3MCL)
http://www.ge.com/oilandgas
THANK YOU
