Combustion Technology
INNOVATIVE SOLUTIONS FOR
COMBUSTION AND EMISSIONS
CHALLENGES
Process Heater Burners, Flare
Systems, Thermal Oxidizers
and Catalyst Systems
Callidus Technologies by Honeywell - Experie
With over two decades of overcoming
its technical expertise and leadership
combustion and emissions challenges,
with the introduction of the next
Applications
Callidus Technologies by Honeywell
generation Ultra Low NO x CUBL
Refinery process heaters
consistently leads the industry by
burner. The CUBL has demonstrated
Reforming furnaces
setting the standards for maximum
exceptional stability, reliability and
C racking furnaces
performance and minimum emissions.
performance under the most stringent
Coking furnaces
emissions regulations, regularly
Burners that set the standards
operating between 10-15 ppm in
Burners
Innovation and technology are the
the field.
Forced and natural draft
Conventional and low NOx
keys to Callidus burners. For over
two decades, our team has been on
Callidus burners can be found in fired
Gas, liquid or combination
the leading edge in designing burner
heaters and burner related services
Ambient or preheated
equipment. The burner design group
for the refining and petrochemical
has worked in cooperation with our
industries across the globe.
forced draft
Radiant wall
Pre-mix applications
customers to develop the technology
and solutions to some of the greatest
Callidus burners consistently
challenges in the reduction of NO x .
demonstrate the lowest NO x rating and
Specialty Burners
Callidus set the standard with the
highest quality on the market today.
Ultra low NO x
patented low emission (LE) burner
Call on Callidus to help you resolve your
Low Btu gas burners
achieving NO x levels of 20 ppm. More
recently, Callidus again demonstrated
specific emission challenges.
Vertical up or down
and horizontal fired
Radiant Wall Burner
Ultra Low NOx - CUBL Burners
Flat Flame Low NOx Burners
ence, Integrity, Professionalism, Technology
Innovative Flare Design
Callidus develops flares and vapor
Vapor Control Systems
control systems that are designed to
Marine vapor combustors
match the customers specifications,
Truck vapor combustors
process criteria and performance
Rail car loading/cleaning
requirements. Our flare equipment
combustors
functions at optimum levels meeting
EPA and international standards
Associated Auxiliary Equipment
while safeguarding plant and terminal
Knock-out vessels
operations. With thousands of flare
Liquid seal vessels
system start-ups worldwide, you will find
Ignition systems
our flares and flare systems operating
Pilot monitors
in hydrocarbon processing, oil and gas
production, petrochemical processing
Internal Steam Flare
and the steel and carbon black
industries. Call Callidus flare experts to
assist you with your technical needs.
Applications:
Hydrocarbon processing
Oil & Gas production
Steel industries
Carbon black industries
Petrochemical industries
Offshore/onshore production
Terminals
Flares and Flare Systems:
Pipe flare
Multipoint smokeless flare
Steam smokeless flare
Ultra low-noise steam flares
Totally enclosed ground flare
Totally Enclosed Ground Flare (TEGF)
HP gas assisted flare
Air assisted flare
Low Btu flare
Pit burners
Portable flare
Offshore flare
Production flare
Multipoint Smokeless Flare
Multipoint Steam Flare
Thermal Oxidizers to meet
your requirements
Let our experienced thermal oxidizer
engineering group focus on meeting
your individual requirements. Our broad
base of incinerator designs and wealth
of experience allow us to evaluate your
environmental problems and provide
custom designed solutions for your
specific situation. Callidus incineration
systems are in service in a variety
of gas and liquid waste applications
including halogenated, chlorinated,
fume, tail gas and nitrogen bearing
wastes. Each system is designed
and built to meet the highest quality
standards and to meet or exceed
the latest environmental regulations
including NO x standards.
Catalyst Systems
Applications:
Callidus can help you reduce levels of
Fume and vent streams
NOx, CO and hydrocarbon emissions
Sulfur plant tail gas streams
Carbon black tail gas streams
Wastes containing salts
Halogenated organic wastes
Nitrogen bearing wastes
Acrylonitrile process wastes
Spent solvents
Pharmaceutical plant wastes
Petrochemical plant wastes
Hazardous waste streams
Thermal Oxidizer Systems:
Fume incinerator
Tail gas incinerator
Halogenated waste incinerator
Low NOx (deNOxidizerTM) system
Down-fired incinerator
Catalytic oxidizers
for Simple Cycle Catalyst Systems and
Selective Catalytic Reduction Systems
(SCR). Serving the power and process
industries, each catalytic system is custom
designed to meet each clients individual
operational and emissions specifications.
Power Installations:
Flow distribution device
Ammonia injection grid
Catalyst and associated equipment
Silencing equipment
Ammonia vaporization/flow control
Outlet stack with EPA test ports
Process Installations:
Dilution air system
Catalyst and associated equipment
Ammonia vaporization
Inlet/exhaust ducting
Reheat burner (as required)
Down-Fired Thermal Oxidizer
Low NOx (deNOxidizer) Thermal Oxidizer
Field Service and Parts
Callidus provides full-service spare parts
We recognize that the value of our
and retrofitting capabilities for our own
Our Services Include:
equipment is dependent on performance.
and other manufacturers equipment. We
Our experienced field service personnel are
can replace existing components with
dedicated to ensuring that our equipment
Callidus parts or upgrade equipment to
is installed properly and operated with
enhance performance.
maximum efficiency throughout its
functional life. Callidus also provides
Our global commitment to total customer
a range of rental flares available for
service ensures that Callidus products
various applications. Contact one of our
and systems meet the expectations of
representatives for further information
our clients.
regarding rental equipment.
Inlet of SCR System
3D modeling plays an integral
part in SCR system development
Global Field Service
Thermal and flow computer simulations are used in each
system we design
Turnkey installation
Operator training
Tuning for optimum performance
Rental flares
Troubleshooting equipment
performance
Individual part replacement
Retrofitting for enhanced
performance
Research and Development
Callidus is committed to being the
leader in environmental and combustion
technology discoveries. We know
that a part of our success is directly
related to our investment in research
and development. Our industrial scale
R&D center is the prime example of
this investment. The facility is designed
to test burners, thermal oxidizers and
flares. The center is fully instrumented
with computerized data acquisition
systems devoted to research and
development of new products, product
improvements, new combustion
processes and problem solving
applications.
Computational Fluid Dynamic Modeling
Flare Test Capabilities:
Our in-house Computational Fluid Dynamic
Modeling (CFD) capabilities are used for
Multipoint
Enclosed ground
Production flares
Steam assist
engineering analysis of critical applications.
CFD creates three-dimensional models
of fired equipment in conjunction with
Fluent software to solve thermodynamic
Air assist
equations. When our CFD models are
Offshore
combined with real world experience and
Burner Test Capabilities:
7 test furnaces
Low NO x
years of Callidus proven R&D, we are
able to predict field performance of entire
systems and are able to avoid potential
performance problems prior to fabrication.
Radiant wall
Gas, liquid or combination
Vertical and horizontal fired
Ultra Low NOx
Typical Applications:
Rapid prototyping of custom-
Because of our expertise, innovation,
Thermal Oxidizer Test Capabilities:
flexibility and emphasis on customer
Down-fired incinerator
service, Callidus has been selected
Quench system
and retrofit projects
on multiple occasions to work in
Low NOx deNOxidizer
Resolution of issues with challenging
cooperation with our clients to develop
Fume incinerator
in-field equipment
cutting-edge equipment and solutions to
Controls and instrumentation
Pre-purchase product assessment
designed equipment
Performance confirmation of upgrade
specific process challenges and needs.
Burner test facility houses seven test furnaces
Thermal modeling using computational fluid dynamics
Quality and Manufacturing
At Callidus, quality assurance is
Our manufacturing facility demonstrates
everyones job. Every step of the project
the highest quality standards in the
is consistently reviewed to ensure that
industry. In some cases, many of our
we live up to the expectations of the
internal quality assurance programs
customer.
require higher performance standards
than some industry certifications.
Global Installation Teams
Callidus fabrication and manufacturing
Callidus installation teams provide
is certified ISO 9001:2000 in USA and
first-class service to our customers.
China.
Familiarity and experience with Callidus
product lines enable us to provide
Callidus manufacturing and fabrication
enhanced product management and
facilities are upgraded on a continual
efficient, expedient turn-a-rounds with a
basis. Our current facilities in Oklahoma
high level of quality control.
and China occupy over 115,000 sq.
ft. consisting of proven manufacturing
Advantages:
techniques and equipment. As a global
Product knowledge and experience
player in the combustion equipment
Project management
market, some of our fabrication takes
Cost controls
place around the world in strategic
Project reporting
locations, while proprietary items are
Modularization
fabricated at our U.S. facility.
Quality control
Identify, resolve unexpected surprises
Callidus China Fabrication Facility
Callidus manufacturing emphasizes safety,
quality and accuracy
Test Facility
The Callidus test facility is in continual
use for combustion technology research
and development as well as customer
witnessed demonstrations. Our array
of test systems allows us to closely
match actual field operating conditions,
providing results which will more
accurately predict actual measured
performance.
ISO 9001:2000 Certification
USA Certification
Callidus 82,000 sq. ft. manufacturing and
fabrication facility in USA
Callidus headquarters - Tulsa, Oklahoma. USA
Global Coverage
Callidus reaches the global market
Meeting our customers expectations and
through our headquarters located in Tulsa,
setting the standards for the combustion
Oklahoma, USA, regional direct sales
industry have always been our company
offices in Shanghai, China; Brussels,
goals. Each burner, flare, thermal oxidizer
Belgium; Mumbai, India and Sao Paulo,
and catalyst system we design and
Brazil and with independent sales
manufacture is built with those goals in
representation around the world.
mind.
China Certification
Callidus Corporate Headquarters, USA
7130 South Lewis, Suite 335
Tulsa, OK 74136
Phone: +1 918 496 7599
Fax: +1 918 488 9450
www.callidus.com
Brussels, Belgium:
Phone: +32 2255 0909
Fax: +32 2251 8241
Sao Paulo, Brazil:
Phone: +55 11 3475 1885
Fax: +55 11 3475 1901
Shanghai, China:
Phone: +86 21 6875 7533
Fax: +86 21 6875 7560
Mumbai, India
Phone: +91 22 2582 2639
Fax: +91 22 2582 3345
November 2009
2009 Honeywell International Inc.
