Product Data Sheet
HBE-95
Brush or Spray Applied
High Build Epoxy
For more than 35 years, Canusa-CPS has been
a leading developer and manufacturer of
specialty pipeline coatings for the sealing and
corrosion protection of pipeline joints and other
substrates. Canusa-CPS high performance
products are manufactured to the highest
quality standards and are available in a number
of configurations to accommodate many
specific project applications.
Product Description
HBE-95 is a state-of-the-art, 100% solids, two
component epoxy coating system which has been
specifically formulated as a pipeline coating. Applied
to bare steel, HBE products are used for protection of
pipeline field joint girth welds, valves and fittings, as
a holiday repair material on FBE coated pipe or for
pipeline coating rehabilitation.
Oil & Gas
Coating Description
Epoxy
Typical Uses
Protective coating for pipelines in buried or immersed
applications. Used as a direct-to-metal corrosion
resistant coating and as a rehab coating on steel
pipelines and at girth welds. Also used as damage or
holiday repair material for epoxy mainline coatings.
Excellent coating for pipeline valves, fittings, and
bends.
Conversion to Solids
100%
Water Pipelines
Theoretical Coverage
425 mil-sq. ft./litre
1605 mil-sq. ft./US gallon
1.0 mm-m/litre
Repair & Rehab
High build in a single coat
Corrosion Coating
Sets and cures over a broad temperature range
Flashpoint (T.C.C.)
>95C (200F)
Excellent adhesion to grit blasted steel - an ideal
mainline corrosion coating for pipelines
Mixing Ratio (By Volume)
3 Parts Base : 1 Part Cure
Superior adhesion to Fusion Bonded Epoxy (FBE)
coatings - ideal coating for joint protection and
repair of FBE coated pipe
Outstanding resistance to cathodic disbonding up
to 95C (203F) operating temperatures
Easily applied with brush, roller or a heated, airless
spray system
Zero VOCs, 100% solids is environmentally
friendly
Single pass thickness of 20-40mils (500 - 1000
microns)
Configurations
Typical Cure Schedule for
HBE-95
Spray Application
10
300
Brush Application
9
8
240
7
6
180
5
4
120
3
2
60
1
0
10
50
20
30
40
95
50
60
70
140
80
90 C
175
195 F
Temperature C & F
*Refer also to Canusa technical bulletin HBE Cure MTB
for additional information.
CANUSA-CPS is registered to ISO 9001:2000.
Fittings & Bends
Dry hard time in Hours
Excellent chemical resistance
Girth-Weld Joints
Tack-free time in Minutes
Suitable for girth weld protection during directional
drilling
Abrasion Coating
Typical Thickness
>20 mils (500 microns)
Features & Benefits
Can be used for mainline FBE coating repair and
rehabilitation
Applications
Technical Data
Roller Application
2-part Cartridge
Sleeve Compatible
Temperature Range
Up to 95C (203F)
HBE-95
Corrosion and Abrasion-Resistant High Build Epoxy Coating
Cured Coating Performance Properties
Typical Product Properties
Test Standard
Hardness
Adhesion
to steel*
to FBE(gloss removed)
Cathodic Disbondment Rating
28 day 23C
28 day 80C
28 day 95C
Impact at 25mils(625 microns)
at -30C
at 25C
Hot Water Immersion
28 days 75C
28 day 95C
Water Absorption
Dielectric Strength
Chemical Resistance
Typical Values
Unit
ASTM D2240
Shore D
> 85
ASTM D4541
ASTM D4541
psi
psi
>2000 psi
>2000 psi
CSA Z245.20
CSA Z245.20
CSA Z245.20
mm, radius
mm, radius
mm, radius
<3
<8
<8
CSA Z245.20
CSA Z245.20
Joules (in-lb)
Joules (in-lb)
>3.0 (26.5)
>3.0 (26.5)
CSA Z245.20
CSA Z245.20
ASTM D149
ASTM D543
1 to 5
1 to 5
%
Volts/micron (volts/mil)
various solutions
1, excellent
1, excellent
<0.1
> 16 (400)
excellent
* (SSPC-SP10; 2-4 mil profile)
Direct-to-steel:
! Remove all visible deposits of oil, grease and other
contaminants by solvent washing in accordance with SSPC SP1.
Abrasive blast surface to Near-White (SSPC-SP10; NACE 2; Sa2) or
better, with a 2-4 mil blast profile.
! All weld splatter must be removed from the surface and rough welds
must be ground smooth prior to coating.
On cured pipe coating:
! Remove gloss on surface by light abrasive blasting or power tool. All
surfaces to be coated must be completely dry, free of moisture, soil,
dust and grit at the time the coating is applied.
Clean-up, Storage & Safety
Surface Preparation
Surface Preparation, Clean-up, Storage & Safety
Clean-up
! For clean-up use xylene, MEK or mixture.
Storage
! Products must be shipped and stored at temperatures between 5C (40F) and 40C
(105F). DO NOT FREEZE. Shelf life of 3 years when stored as specified.
Safety
! Material Safety Data Sheet and product labels contain detailed health, hygiene and safety
information. This coating is intended for industrial use by properly trained professional
applicators.
! Do not apply without adequate air exchange and ventilation in enclosed areas. Use fresh air
respirator in confined areas. Wear protective clothing when spraying the coating. Breathing
fumes or contact with skin can cause respiratory and other allergic reactions in some people.
Mixing & Application Instructions
Application Instructions
!
!
!
!
!
HBE-95 must be applied to clean dry surface only.
Ambient conditions for successful application include: relative humidity less than 85%; and temperature greater than 3C (5F) above the dew point.
The acceptable substrate temperature range for application is 10C (50F) to 100C (212F). Applying onto warm substrate greater than 38C (100F) enhances coating adhesion.
Formulated to mixing ratio of 3 parts Base to one part Cure by volume.
If additional coats are required, they shall be applied while the preceding coat is still tacky (no tie coat needed). The maximum over-coating interval shall not exceed two (2) hours at
25C (77F) without roughening the surface. If recoating interval has been exceeded, surface must be blast roughened prior to application of topcoat.
! A minimum of four (4) hours curing above 20C (68F) is required prior to handling. Handling time may be longer at lower temperatures. Backfill only after Shore D hardness
reaches 70.
Brush Grade:
! Apply thoroughly mixed epoxy by brush, roller or trowel. When coating pipe, remove application tools on the upstroke to prevent pulling material down and off the pipe bottom.
! Refer to HBE-95 brush grade Installation Guide for detailed information.
Spray Grade:
! HBE-95 Spray Grade shall be applied to the specified Dry Film Thickness (DFT) in a single application using a 3:1 mix-ratio Graco Hydra-Cat two-component spray equipment or
approved equal.
! Pot-life of mixed components in spray hose is less than 1 minute.
! Detailed application instructions and technical support are available from Canusa.
Spray Grade
Brush Grade
How to Order:
Product Designation
Package Contents
HBE-95-BG Kit-0.5
HBE-95-BG Kit-1.0
HBE-95-BG Kit-1.5
HBE-BG/FC Cartridge
HBE-95-BG Application Kit
HBE-95-SG Base-19
HBE-95-SG Base-200
HBE-95-SG Cure-19
HBE-95-SG Cure-200
375mL of HBE-95 Base, 125mL of HBE-95-BG Cure
750mL of HBE-95 Base, 250mL of HBE-95-BG Cure
Supplied 8 Kits/Box
1125mL of HBE-95 Base, 375mL of HBE-95-BG Cure
400ml 3:1 ratio Cartridge
1 pair of rubber gloves, mixing sticks, application scraper
19 L (5 US Gal) of HBE-95-Spray Grade Base
200 L (52.8 US Gal) of HBE-95-Spray Grade Base
19 L (5 US Gal) of HBE-95-Spray Grade Cure
200 L (52.8 US Gal) of HBE-95-Spray Grade Cure
www.canusacps.com
Canada
U.S.A./Latin America
Europe/Middle East
Asia/Pacific
CANUSA-CPS
a division of SHAWCOR LTD.
25 Bethridge Road
Rexdale, Ontario
M9W 1M7,
Canada
Tel: +1 (416) 743-7111
Fax: +1 (416) 743-5927
CANUSA-CPS
a division of SHAWCOR INC.
2408 Timberloch Place
Building C-8
The Woodlands, Texas
77380, U.S.A.
Tel: +1 (281) 367-8866
Fax: +1 (281) 367-4304
CANUSA-CPS
a division of Canusa Systems Ltd.
Unit 3, Sterling Park
Gatwick Road
Crawley, West Sussex
England RH10 9QT
Tel: +44 (1293) 541254
Fax: +44 (1293) 541777
CANUSA-CPS
BrederoShaw (S) Pte Ltd
101 Thomson Road
#17-01/02, United Square
Singapore
307591
Tel +65-6732-2355
Fax +65-6732-9073
Canusa warrants that the product conforms to its chemical and physical description and is appropriate for the use stated on the installation guide when used in compliance with Canusas written instructions.
Since many installation factors are beyond our control, the user shall determine the suitability of the products for the intended use and assume all risks and liabilities in connection therewith. Canusas liability is
stated in the standard terms and conditions of sale. Canusa makes no other warranty either expressed or implied. All information contained in this installation guide is to be used as a guide and is subject to change
without notice. This installation guide supersedes all previous installation guides on this product. E&OE
Printed on recycled paper.
Recyclable. PDS-HBE-95-BG&SG-rev010
