Technical \Specification
&
Operation Manual
SFL2 & RTIL
Sequence Flashing Light
&
Runway End Identification Light
Specification & Operation Manual
SFL & RTIL
Contents
1. System General
2. System Description
3. System Composition
4. System Function Description
5. Composition of Communication
6. System Problem and Solution
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>> PRECAUTION <<
Even though the power switch is placed at off position, the remaining of voltages in this control
circuit may cause the fatal damage for human body.
Therefore must do work after cutting off the power at a full discharge state. (on earth)
1. System general
SFL(Sequence Flashing Light) consists of main transformer, flash head(flashing light),
junction box, master timer unit and power supply unit installed on the approach area in
order to inform the landing air-craft of landing direction. According to the regulation of
FAA CAT-I, FAA CAT-II, and ICAO this system is manufactured.
2. System Description
2-1 SFL composition diagram
SFL(Sequence Flashing Light) consists of main transformer, flash head(flashing light),
junction box, master timer unit and power supply unit.
2-2 MSASTER TIMER
SFL system Control, observation, monitoring and communication power supply are
operated in master timer.
Mater timer consists of power supply part, CPU & setting part, Drive part and Elapsed
time meter.
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MASTER TIMER
POWER
CONTROL
POSITION
POWER
INTENSITY
CONTROL
LOCAL
LOW
REMOTE
MEDIUM
SERIAL
HIGH
RTIL
CONTROL
MODE
SELECTION
RTIL ON
SFL 30
B2
RTIL
FAULT
RTIL
30
SEC
2
SFL
ALARM
5
21
LAMP
TEST
1
SFL
ALARM
ON
OFF
LAMP TEST
& SETTING
ON
SFL 5
B3
MODE SW.
ELAPSED TIME METER
DRIVER
SFL
MONITORING
SFL 21
B1
SFL & RTIL
SFL
WARNING
SFL
WARNING
LAMP STATUS
31
1
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
32
RESET
RESET
2-2-1 Power supply part
Picture 4-2
Power supply part supplies DC power for master timer. C(communication), R(Remote) or
L(Local) is selected as Control Position by mode switch. In case of Local, 0(OFF), B1(LOW
intensity), B2(MEDIUM intensity) or B3(HIGH intensity) can be selected by mode switch.
2-2-1-1 LOCAL
Intensity is changed according to input of mode switch - 0(OFF), B1(LOW),
B2(MEDIUM) or B3(HIGH)
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1) 0 : OFF status
Control position -> Local LED ON / Remote LED OFF/Serial LED OFF
Intensity Control-> All LED OFF
2) B1 : Intensity step becomes LOW status
Recharging one condenser
Control position -> Local LED ON /Remote LED OFF/Serial LED OFF
Intensity Control-> LOW LED ON/OFF(flickering)
MIDIUM LED OFF/HIGH LED OFF
3) B2 : Intensity step becomes MEDIUM status
Recharging two condensers
Control position -> Local LED ON /Remote LED OFF/Serial LED OFF
Intensity Control-> LOW LED OFF
MIDIUM LED OFF/ON (flickering)
HIGH LED OFF
4) B2 : Intensity step becomes HIGH status
Recharging three condensers
Control position -> Local LED ON /Remote LED OFF/Serial LED OFF
Intensity Control-> LOW LED OFF
MIDIUM LED OFF
HIGH LED ON/OFF (flickering)
2-2-1-2 REMOTE
When R is selected by mode switch, mode is changed to Remote.
Signal of Remote control uses AC120V. In this case, master timer is operated
according to received signal of ON/OFF of SFL & RTIL(REIL) or intensity step from
Control tower or remote distance.
Intensity is changed as 0(OFF), B1(LOW), B2(MEDIUM) or B3(HIGH)
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1)
SFL & RTIL
R- 0 : OFF status
In this case, setting of master timer can be changed by remote input.
Control position -> Remote LED ON/Local LED OFF /Serial LED OFF
Intensity Control-> All LED OFF
2)
R-B1 : Intensity step becomes LOW status.
On selecting both of R on mode switch and BI on remote operation
switch.
Recharging one condenser
Control position -> Remote LED ON /Local LED OFF /Serial LED OFF
Intensity Control-> LOW LED ON/OFF(flickering)
MIDIUM LED OFF/HIGH LED OFF
3)
R-B2 : Intensity step becomes MEDIUM status
On selecting both of R on mode switch and B2 on remote operation
switch.
Recharging two condensers
Control position -> Remote LED ON /Local LED OFF /Serial LED OFF
Intensity Control-> LOW LED OFF
MIDIUM LED OFF/ON (flickering)
HIGH LED OFF
4)
R-B3 : Intensity step becomes HIGH status
On selecting both of R on mode switch and B3 on remote operation
switch.
Recharging three condensers
Control position -> Remote LED ON /Local LED OFF /Serial LED OFF
Intensity Control-> LOW LED OFF
MIDIUM LED OFF
HIGH LED ON/OFF (flickering)
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5)
SFL & RTIL
SFL 0N/0FF
On Remote mode, working of power supply unit which is set in Mode selection is
determined.
6)
RTIL ON/OFF
On Remote mode, working of RTIL(REIL) which is set in RTIL control is
determined.
2-2-1-3 Serial
When S is selected by mode switch, mode is changed to Serial. In this case,
master timer is operated according to received signal of ON/OFF of SFL &
RTIL(REIL) or intensity step from computer of Control tower. Communication of
Mater timer uses RS-485 communication and converter of computer on control
tower changes RS-485 to RS-232.
Intensity is changed as 0(OFF), B1(LOW), B2(MEDIUM) or B3(HIGH)
1) S- 0 : OFF status
In this case, setting of master timer can be changed by computer RS485
communication input.
Control position ->Serial LED ON/ Remote LED OFF /Local LED OFF
Intensity Control-> All LED OFF
2) S-B1 : Intensity step becomes LOW status
On selecting both of C on mode switch and receiving LOW data
Recharging one condenser
Control position -> Serial LED ON/ Remote LED OFF /Local LED OFF
Intensity Control-> LOW LED ON/OFF(flickering)
MIDIUM LED OFF/HIGH LED OFF
3) S-B2 : Intensity step becomes Medium status
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On selecting both of C on mode switch and receiving Medium data
Recharging two condensers
Control position -> Serial LED ON/ Remote LED OFF /Local LED OFF
Intensity Control-> LOW LED OFF
MIDIUM LED OFF/ON (flickering)
HIGH LED OFF
4) S-B3 : Intensity step becomes High status
On selecting both of C on mode switch and receiving High data
Recharging three condensers
Control position -> Serial LED ON/ Remote LED OFF /Local LED OFF
Intensity Control-> LOW LED OFF
MIDIUM LED OFF
HIGH LED ON/OFF (flickering)
-. Reception status information on communication of SFL system
Start signal of
communication
SFL/RTIL ON/OFF
Intensity
00
01
0F
02
F0
03
FF
04
02
1 FRAME
02
- > Start signal of communication
2 FRAME
00
- > 0 - SFL OFF, 0 - RTIL OFF
Detection signal of
error
CHK_SUM
0F - > 0 - SFL OFF, F - RTIL ON
3 FRAME
4 FRAME
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F0
- > 0 - SFL ON , F - RTIL OFF
FF
- > F - SFL ON, F - RTIL ON
01 - > No intensity
02
- > Low Intensity
03
- > Medium Intensity
04
- > High Intensity
CHK _ SUM
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- Transmission status information on communication of SFL system
1-8
9 - 16
17 - 24
25 - 32
Status
Status
Status
Status
SFL
02 information information information information
start of lamp of of lamp of
power
of lamp of
of lamp of
power
power
supply unit
supply unit
power
supply unit supply unit
SFL
Operation STATUS
information
BIT
CHK _
SUM
4-2
1 FRAME
02
- > Start signal of communication
2 FRAME
00
- > SFL ON
FF - > SFL OFF
3 FRAME
LAMP 0
4 FRAME
LAMP 1
5 FRAME
LAMP 2
6 FRAME
LAMP 3
7 FRAME
SFL Operation information
8 FRAME
9 FRAME
SFL STATUS BIT
:
CHK _ SUM
-.SFL informaton
0
L/M/H
RTIL ON
SEC
Number of fault one
L / M / H : step of intensity
RTIL ON : Yes/No of RTIL setting
SEC
: number of flashing per second
-.SFL STATUS BIT
0
SFL
RTIL
ON/OFF FAULT
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ALARM
WARNING
5
C / R /L
5 / 21 / 30
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SFL ON/OFF : Yes/No of SFLworking
RTIL FAULT : Information of RTIL FAULT
ALARM
: Yes/No of number of fault lamp which is set for Alarm.
WARNING
: Yes/No of number of fault lamp which is set for Warning.
C/R/L
: Operation mode of SFL
5 / 21 / 30
: Information of SFL formation (number of SFL).
2-2-2 CPU & setting part
Setting, Control, observation and monitoring of SFL system is processed by using
microprocessor.
2-2-2-1 CPU part
1) This part receives input from setting part.
To control configuration formation, intensity step, number of flashing per sec
of SFL and working RTIL.
2) To supply, after receipt of lamp fault information of power supply unit, the
information for setting part.
2-2-2-2 Setting part
1) Setting and indication of SFL
2) To all information of setting part board is sent to CPU part and is transmitted to
power supply unit. Information on lamp status of power supply unit is shown
through LED of `Lamp Status`.
3) Showing present SFL operation status
MASTER TIMER
CONTROL
POSITION
INTENSITY
CONTROL
LOCAL
RTIL
CONTROL
MODE
SELECTION
RTIL ON
SFL 30
LOW
SFL
MONITORING
LAMP
TEST
ON
SFL 21
RTIL
FAULT
MEDIUM
REMOTE
SERIAL
HIGH
SEC
SFL
ALARM
SFL 5
30
RTIL
OFF
5
21
2
SFL
ALARM
ON
LAMP TEST
& SETTING
SFL
WARNING
SFL
WARNING
LAMP STATUS
31
1
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
32
RESET
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Control Position: Showing operation mode through LED
-
LOCAL: ON on Local operation
REMOTE: ON on Remote operation
SERIAL: ON on Serial operation
Intensity Control: Showing intensity step through LED
- LOW / MERIUM / HIGH - flickering
RTIL Control
-
RTIL ON: ON on setting RTIL
RTIL FAULT : LED ON 8 times consecutive defect
RTIL: ON connecting with SFL configuration
OFF not connecting with SFL configuration
Mode Selection: Change of System configuration formation(5/21/30) is fixed by
using BCD switch. The change can be set on Intensity step 0.
-
SFL 30: input of BCD switch 30
SFL 21: input of BCD switch 21
SFL 5: input of BCD switch 5
BCD SWITCH: 0 -> SETTING 0 CONFIGURATION
Except RTIL, All power supply unit is excluded in setting
configuration.
5 -> SETTING 5 CONFIGURATIONS
Except RTIL, Working 1-5 SFL, the rest power supply is
excluded in setting configuration.
21 -> SETTING 21 CONFIGURATIONS
Except RTIL, Working 1-21 SFL, the rest power supply is
excluded in setting configuration.
30 -> SETTING 30 CONFIGURATIONS
Except RTIL, Working 1-30 SFL, the rest power supply is
excluded in setting configuration.
SFL Monitoring: Yes /No of operation status of SFL system
Visual indication of alarm & warning of power supply unit by
LED
-
ON: Yes or No of operation
Flickering ON LED-> showing on communication
SFL ALARM: In case the actual no. of defective power supply unit is more
than fixed No. of power supply unit for alarm, the LED becomes ON.
SFL WARNING: In case the actual no. of defective power supply unit is more
than fixed No. of power supply unit for warning, the LED becomes ON.
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Lamp Test & Setting
-
SFL ALARM: Fixing Alarm value by BCD switch
SFL WARNING: Fixing Warning value by BCD switch
LAMP TEST: Determining whether whole power supply unit connected withL
system is out of order or not.
Operation on Intensity step: 0
On starting operation, master timer orders high intensity with 2 flashing per
second. After 10 flashing, in case there is some problem, the status is
shown on LED of `Lamp Status` board.
SEC: Setting Number of flashing per sec of SFL and RTIL(REIL).
1 -> 1 flashing per sec
2 -> 2 flashing per sec
Lamp Status
- Showing information from LAMP TEST result
- Indication ON/OFF status of power supply unit which power supply unit
transmits in operating (B1, B2 & B3).
2-2-3 Drive part
1) Transmission of controlled communication signal in CPU part to Power supply
unit
2) Supply of lamp status information, which is sent from power supply unit, to
CPU part
SCR2
Input
SCR1
Control
Information
(SCR)
SCR 1
SCR 2
Output
Power Supply
unit 1
Power Supply
unit 15
Power Supply
unit 32
2-2-4 Elapsed Time meter
Regardless of operation mode, this displays using time of each intensity step after
receipt of intensity information.
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ELAPSED TIME METER
RESET
H STEP: 0000.00 HOUR
-> HIGH INTENSITY
M STEP: 0000.00 HOUR
-> MEDIUM INTENSITY
L STEP: 0000.00 HOUR
-> LOW INTENSITY
T STEP: 0000.00 HOUR
-> TOTAL INTENSITY
2-2-5 MATER PCB
To connect power supply unit, CPU board and elapsed time meter.
2-2-6 Transformer
2-2-6-1 Transformer for supplying power
This receives AC 110V/220/240V/380V and supplies power with changed AC
voltage, which fits each DC, to power supply part.
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2-2-6-2 Transformer for power control
1) To supply power for control of SFL
2) Power
AC36V : For communication
AC120V : For REMOTE
AC120V : For detecting lamp fault
AC220V : For driving MC
2- 2-7 FRONT PANEL
This receives whole power of SFL system. Input power is sent to TB1 and the
power becomes on/off by MCCB. Mater timer is protected from input power by
fuse(F1).
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-. Input power: AC110V, AC220V, AC230V, AC380V
-. Frequency: 50HZ, 60HZ
-. Phase
: Single
-. Designed power: 6KW
-. Output voltage: AC220V, AC380V
2 -2- 8 REAR PANEL1
To input and output signals of POWER SUPPLY and REMOTE, SERIAL .
2-2-8-1. Terminal of REMOTE
On REMOTE operation, this receives signals of intensity step and ON/OFF of
RTIL & SFL.
-. T701 -> COM
-. T702 -> B1
-. T704 -> B2
-. T705 -> B3
-. T706 -> SFL ON
-. T707 -> RTIL ON
-. T703 -> N
2-2-8-2. Terminal of COMMONITOR
-. T301 -> RS422 communication with Computer
-. T302 -> RS422 communication with Computer
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-. T401 -> communication line of POWER SUPPLY UNIT -1
-. T402 -> communication line of POWER SUPPLY UNIT -2
-. T403 -> line for lamp fault of POWER SUPPLY UNIT -1
-. T404 -> line for lamp fault of POWER SUPPLY UNIT -2
2_2_8_3. Terminal of SFL STATUS
-. T801 -> SFL ON/OFF
-. T802 -> RTIL FAULT
-. T803 -> ALARM
-. T804 -> WARNING
-. T805 -> C / R / L
-. T806 -> C / R / L
-. T807 -> 5 / 21 / 30
-. T808 -> 5 / 21 / 30
-. T809 -> COM
-. T810 -> COM
-. T811 -> Output of control of MC contact
-. T812 -> Output of control of MC contact
2-2-9. REAR PANEL2
1) This controls and outputs secondary power of MAIN TRANSFORMER.
2) To keep safety by using fuse(F2, F3)
3) To connect a grounding by using arrestor.
4) AC220V for heater power
5) AC380V for power supply unit is controlled by MC (on/off)
-. Input power: AC220V, AC380V
-. Frequency: 50HZ, 60HZ
-. Phase: single
-. Designed power: 6KW
-. Output voltage: AC 220V, AC380V
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2-3 Power Supply Unit
Control board / Power board / Controllers of temperature and humidity /
Heating/TNR board
CONTROL BOARD
TR1
TH1
POWER BOARD
TH2
2_3_1. CONTRIL BOARD
1) To Use communication information of master timer
2) To Determine Yes or No of operation & intensity step
3) To Control Power supply unit
DC 12V
SMPS
DC 5V
SMPS
LAMP
FAULT
TEST
COMMAND OFF
ACTION
POWER
Transmission
Part
Lamp fault
information
Detection
Part
Communication
Signal
Address Input s/w
BCD 1 BCD 2
MICRO PROCESSOR
Power
Control Signal of
Power Supply
TEST
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2-3-1-1 Input of self address by BCD switch
2-3-1-2 Lamp test
Having no connection with mater timer, when Power Supply Unit check
lamp operation status by turning on TEST switch, Lamp flashes 2 times
per second with high intensity.
2-3-1-3 Self check on operation by master timer
All status of operation which is controlled by master timer is displayed
by LED
Power LED / Working LED / Order OFF LED / Lamp fault LED /
Lamp test LED
2-3-1-4 Detect of defective lamp
To send Defective Lamp information to master timer by using SSR
2-3-2 Power board
1) Recharging condenser by control boards order
2) Discharging recharged voltage through lamp when trigger signal is
inputted.
3) After discharging, sending lamp fault information to control board
DOOR S/W Discharge resistance
DC 500V Recharge resistance
AC 360V
Recharge
signal
12V
12V
Recharge
signal
12V
Trigger
Signal
12V
Recharge
signal
12V
12V
Detection Signal
Defective Lamp
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of over recharge
18
perception
signal
of over
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2-3-2-1 Power supply of DC500V
This part receive AC 360V and change to DC 500V using hi-voltage diode. This
voltage is used for recharging condenser.
Picture 4-13
2-3-2-2 Recharging condenser
Control board -> recharging signal -> pulse transformer -> SCR working
-> Recharging condenser
2-3-2-3 Discharging lamp
1) When fixed address of control board is same as number of cycle,
discharging signal comes.
2) Discharging signal -> trigger coil -> high voltage pulse more than
10,000 V ->supplying to trigger terminal -> discharging lamp
2-3-2-4 Detect of discharging by checking residual voltage of condenser
2-3-2-5 Prevention of over voltage
To turn off SCR when over voltage more than standard is rescharged.
In case recharge signal
come in, recharge voltage
is not increased.
Standard voltage of
detection of over recharge
recharge voltage of condenser.
Recharge signal
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2-3-2-6 Resistance of discharge
For safety, when door is opened, recharged voltage is discharged
within 10 second through resistance of discharge.
2-3-2-7 Resistance of recharge
To insert input resistance in order to control input AC360V.
2-3-4 TNR PCB
To prevent damage of power supply unit by sending external impact noise
to earth.
2-3-5 Controllers of temperature and humidity
2-3-5-1 Controllers of temperature
To prevent wrong working owing to extreme temperature
Temperature controller is adjustable between +15C ~+30C.
2-3-5-2 Controllers of humidity
To prevent wrong working owing to extreme humidity
Humidity controller is adjustable between +30% ~ +80%.
2-3-6 Heater
To receive power from Controllers of temperature and humidity and work.
To work (80W 100W) by AC220V on under setting temperature degree or
over setting humidity degree.
2-4-1 Flash Head
This receives DC500V from power supply unit and when trigger signal comes,
this is discharged through lamp.
* High Intensity
=================================================
Main beam
Intensity
=================================================
Horizontal
30
15,000CD+-50%
Vertical
10
15,000CD +-50%
=================================================
2-1-4-1 Trigger PCB
1) This receives DC 500V from Power board and supplies for lamp.
2) This receives control board signal from Power board and make trigger pulse
through trigger coil. After that, the trigger pulse is supplied for trigger
terminal of lamp.
3) Xenon Lamp / 40J - When the lamp receive trigger signal that discharges.
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2-4-2 Interlock Switch
When the cover of flash head is opened, power with AC360V, which is supplied to
power supply unit, is stopped by interlock switch for safety of worker.
3. SFL System composition
Various system composition and operation is possible bysetting part of master timer.
3-1 5 configuration
3-1-1 Setting SFL 5 configuration
When switch of `Light Configuration` on Indication board of master timer is in
position 5, 5 configuration is set. The address of each power supply unit should
be fixed in sequence. The LED lamp from 6 to 30 is OFF.
Together with above configuration, RTIL can be set according to customer
requirement.
MASTER TIMER
CONTROL
POSITION
INTENSITY
CONTROL
LOCAL
RTIL
CONTROL
LOW
MODE
SELECTION
RTIL ON
SFL 30
SFL
MONITORING
RTIL
FAULT
MEDIUM
HIGH
SEC
SFL
ALARM
SFL 5
2
SFL
ALARM
ON
SERIAL
LAMP
TEST
ON
SFL 21
REMOTE
LAMP TEST
& SETTING
RTIL
OFF
30
SFL
WARNING
SFL
WARNING
21
LAMP STATUS
31
1
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
32
RESET
SFL WORK
SFL NO WORK
31
THRESHOLD
RTIL
SFL
300m
Final 300m of Approach
without Flashlights
32
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3-1-2 Operation of SFL 5 configuration 3 modes
1) Mode 1: SFL 5 configuration (ON) + RTIL(OFF)
2) Mode 2: SFL 5 configuration (ON) + RTIL(ON)
3) Mode 2: SFL 5 configuration (OFF) + RTIL(ON) SFL switch 0
(SFL switch0)
31
THRESHOLD
RTIL
SFL
300m
Final 300m of Approach
without Flashlights
32
MODE 1
31
THRESHOLD
RTIL
SFL
300m
Final 300m of Approach
without Flashlights
32
MODE 2
31
THRESHOLD
RTIL
SFL
300m
Final 300m of Approach
without Flashlights
32
MODE 3
: SFL Light on
: SFL Light off
: RTIL Light on
: RTIL Light off
Picture 2-5
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3-2 21 configuration
3-2-1 Setting SFL 21 configuration
When switch of `Light Configuration` on Indication board of master timer is in
position 21, 21 configuration is set. The address of each power supply unit
should be fixed in sequence. The LED lamp from 22 to 30 is OFF.
Together with above configuration, RTIL can be set according to customer
requirement.
31
THRESHOLD
RTIL
SFL
300m
Final 300m of Approach
without Flashlights
21
20
32
3-2-2 Operation of SFL 21 configuration 5 modes
1) Mode 1: SFL 21 configuration (ON) + RTIL(OFF)
2) Mode 2: SFL 21 configuration (ON) + RTIL(ON)
3) Mode 3: SFL 5 configuration (ON) + RTIL(OFF)
4) Mode 4: SFL 5 configuration (ON) + RTIL(ON)
5) Mode 5: SFL 5 configuration (OFF) + RTIL(ON)
(SFL switch0)
31
THRESHOLD
RTIL
SFL
300m
Final 300m of Approach
without Flashlights
21
20
19
32
MODE 1
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31
THRESHOLD
RTIL
SFL
300m
Final 300m of Approach
without Flashlights
21
20
19
32
MODE 2
31
THRESHOLD
RTIL
SFL
300m
Final 300m of Approach
without Flashlights
21
20
19
19
32
MODE 3
31
THRESHOLD
RTIL
SFL
300m
Final 300m of Approach
without Flashlights
21
20
32
MODE 4
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31
THRESHOLD
RTIL
SFL
300m
Final 300m of Approach
without Flashlights
21
20
19
32
MODE 5
: SFL Light on
: SFL Light off
: RTIL Light on
: RTIL Light off
3-3 30 configuration
3-3-1 Setting SFL 30 configuration
When switch of `Light Configuration` on Indication board of master timer is in
position 30, 30 configuration is set. The address of each power supply unit
should be fixed in sequence.
Together with above configuration, RTIL can be set according to customer
requirement.
31
THRESHOLD
RTIL
SFL
30
29
32
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3-3-2 Operation of SFL 30 configuration 7 modes
1) Mode 1: SFL 30 configuration (ON) + RTIL(OFF)
2) Mode 2: SFL 30 configuration (ON) + RTIL(ON)
3) Mode 3: SFL 21 configuration (ON) + RTIL(OFF)
4) Mode 4: SFL 21 configuration (ON) + RTIL(ON)
5) Mode 5: SFL 5 configuration (ON) + RTIL(OFF)
6) Mode 6: SFL 5 configuration (ON) + RTIL(ON)
7) Mode 7: SFL 5 configuration (OFF) + RTIL(ON)
(SFL switch0)
31
THRESHOLD
RTIL
SFL
30
28
29
32
MODE 1
31
THRESHOLD
RTIL
SFL
30
29
28
32
MODE 2
31
THRESHOLD
RTIL
SFL
30
29
21
20
32
MODE 3
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31
THRESHOLD
RTIL
SFL
30
29
21
20
32
MODE 4
31
THRESHOLD
RTIL
SFL
30
29
21
20
32
MODE 5
31
THRESHOLD
RTIL
SFL
30
29
21
20
32
MODE 6
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31
THRESHOLD
RTIL
SFL
30
29
21
20
32
MODE 7
: SFL Light on
: SFL Light off
: RTIL Light on
: RTIL Light off
3-4 RTIL(REIL)
3-4-1Setting RTIL(REIL) configuration
When switch of `RTIL Control` on Indication board of master timer is in position
ON,
RTIL(1set 2 EA) works. RTIL is linked with 30th power supply unit and
RTIL ( 31st & 32nd) flash at once on 31st cycle.
THRESHOLD
RTIL
32
Picture 2-4
3-4-1 Operation of RTIL(REIL)
Without any SFL, Only RTIL is operated.
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31
THRESHOLD
RTIL
32
: REIL Light on
: RTIL Light off
4. System function description
4-1 Control signal
SFL system uses control signal with AC and communicates. The signal is composed of
synchronizing signal, order signal and data signal
Signals is classified according to the number of AC signal by SCR
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4-1-1 Synchronizing signal
Input Signal
SCR Control
Signal
SCR 1
SCR 2
Output Signal
Synchronizing Signal
Detect Signal Of
Power Suppiy Unit
Above picture shows wave of synchronizing signal. Synchronizing signal makes
communication line about Zero Voltage status by preventing supplying power for
communication line through instant short circuit of AC 36V power.
1) On supplying AC 36V 60Hz period of short circuit: 16.666ms
2) On supplying AC 36V 50Hz period of short circuit: 20ms
4-1-2 Order signal
Input Signal
SCR Control
Signal
SCR 1
SCR 2
SCR 1
SCR 2
Output Signal
Detect Signal Of
Power Suppiy Unit
Communication Signal
Above picture shows wave of order signal. Order signal makes communication
line
about Zero Voltage status by preventing supplying power for communication line
through instant short circuit of AC 36V power.
1) On supplying AC 36V 60Hz period of short circuit: 33.333ms
2) On supplying AC 36V 50Hz period of short circuit: 40ms
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4-1-3 Data signal
1 Cycle
Data 1
Detect Signal Of
Power Suppiy Unit
2 Cycle
Data 2
Detect Signal Of
Power Suppiy Unit
3 Cycle
Data 3
Detect Signal Of
Power Suppiy Unit
4 Cycle
Data 4
Detect Signal Of
Power Suppiy Unit
Above picture shows wave of data signal. Data signal makes communication line
about Zero Voltage status by preventing supplying power for communication line
through instant short circuit of AC 36V power.
2) On supplying AC 36V 60Hz period of short circuit
-
1 cycle : 16.666ms
2 cycle : 33.333ms
3 cycle : 49.999ms
4 cycle : 66.666ms
3) On supplying AC 36V 50Hz period of short circuit
-
1 cycle : 20ms
2 cycle : 40ms
3 cycle : 60ms
4 cycle: 80ms
4-2 Communication signal
Communication signal is composed of 4 frames (system configuration, flash
intensity, RTIL On/Off and number of flashing per second).
4-2-1 System configuration information transmission
System configuration information is transmitted. One cycle is broken so fixed
configuration becomes 0.
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Order
Data
Detect Signal Of
Power Suppiy Unit
1) In case of supplying AC 36V 50Hz period of short circuit
-
1 cycle : 20ms -> fixed 0 configuration. SFL 1 ~ 30 OFF
2 cycle : 40ms-> fixed 5 configuration. SFL 6 ~ 30 OFF
3 cycle : 60ms-> fixed 21 configuration. SFL 22 ~ 30 OFF
4 cycle: 80ms-> fixed 30 configuration. SFL 1 ~ 30 ON
4-2-2 RTIL ON/OFF control information transmission
RTIL ON/OFF control information is transmitted. One cycle is broken and RTIL
ON/OFF order is determined according to cycle after transmission of order.
Communication
Signal
Detect Signal Of
Power Suppiy Unit
Communication Signal
Data
1) In case of supplying AC 36V 50Hz period of short circuit
-
1 cycle : 20ms -> RTIL OFF
2 cycle : 40ms-> RTIL ON
4-2-3 Flash intensity transmission
Flash intensity information is transmitted.
Communication
Signal
Communication Signal
Data
Detect Signal Of
Power Suppiy Unit
Above picture shows medium intensity after two cycles are broken.
1) In case of supplying AC 36V 50Hz period of short circuit
-
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2 cycle : 40ms-> transmission of Medium intensity information
3 cycle : 80ms-> transmission of High intensity information
4-2-4 flashing sequence of 1 or 2 per second of SFL & RTIL information transmission
A flashing sequence of 1 or 2 per second of SFL & RTIL information is
transmitted.
Communication
Signal
Communication Signal
Data
Detect Signal Of
Power Suppiy Unit
Above picture shows a flash sequence of 1 per second after one cycle is broken.
A flashing sequence of 1 or 2 per second is determined according to cycle after
transmission of order.
1) In case of supplying AC 36V 50Hz period of short circuit
-
1 cycle : 20ms -> A flashing sequence of 1 per second
1 cycle : 20ms -> A flashing sequence of 2 per second
4-3 Flash Intensity
Indication board of Master time sets flash intensity by mode switch. On each position
of Local , Remote and Communication, setting of flash intensity is possible.
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LOW -> Discharging lamp by using one condenser in power supply unit
MIDIUM -> Discharging lamp by using two condensers in power supply unit
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HIGH -> Discharging lamp by using three condensers in power supply unit
4-4 Flash Sequence
SFL + RTIL are operated from 1 to 32 in sequence.
31
THRESHOLD
RTIL
SFL
30
29
28
32
Direction of sequence flashing
(From farthest light from Runway)
Number of flashing: 1 or 2 per second
1 ~ 30 : SFL
31 ~ 32: RTIL
RTIL (2 light) flashes at once.
* Flashing sequence two per second
31 X 20ms+ 20ms(Synchronized signal) + 20ms(Starting signal) = 680ms
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4-5 RTIL(REIL)
The address of RTIL is 31 & 32. In case one of two RTIL lights is out or order and turns
off, master timer transmits OFF order and makes the other RTIL OFF also.
Two lights of RTIL flash at once but defective information of RTIL- two lights( address
31 & 32) is transmitted respectively.
When a light more than number 8 is detected as ON signal, RTIL transmits OFF signal.
Setting of 1 or 2 flash per second of RTIL & SFL is possible.
Cycle
30
31
32
31.32Simultaneous
Flashing
Flashing Light
Lamp status
Output Of
Information
31
32
4-6 Detection of defective SFL
Power supply unit measures residual voltage of low intensity condenser. In case voltage
more than standard voltage does not remain after trigger signal generates, Power supply
unit determine that discharge by flash tube happened and transmits ON information of
light to master timer.
Master timer shows status of power supply unit by making LED of Lamp Status on
Indication board OFF after receipt of ON information of light. When power supply unit is
out of order, ON signal of light is not detected so OFF of light is shown.
Recharge Voltate Of Condenser
Stundard Voltage
Detected By
Condenser
Detection Of Flashing
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4-7 Heating
Power supply unit operate ON/OFF of heating using contact of controllers of
temperature and humidity.
Heating works when temperature is less than setting value by temperature controller
which is adjustable between +15C ~+30C.
Heating works when humidity is more than setting value by humidity controller which
is adjustable between +30% ~ +80%.
5. Composition of Communication
On remote mode, between Control tower and master timer and between Master timer
and power supply, the communication uses AC power so when communication cable is
connected, a worker need to pay attention to polarity.
5.1 Polarity connection of supply power
0V cable should be connected at 0V end and the each power should be divided by
resistive tube on final work.
5.2 Communication cable connection between Master timer and Junction box
1) Connection quantity: Same quantity as number of power supply unit on Parallel
connection
2) Input power 4 cables, communication 2 cables & Lamp fault -2 cables
3) Output (2 parts) Power supply unit and next junction box
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M A STER TIMER
SFL & RTIL
J UNC TIO N BO X
REA R PA NEL1
REA R PA NEL2
5.3 Connection between Power supply timer and Junction box
1) Pay attention to polarity
2) Two terminal blocks (2P)
Bigger one for power
Small one
- for communication and detection of lamp fault
PO WER SUPPLY UNIT
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5.3 Connection between Master time and Remote
The connection is done between remote control and master time. The master timer
receive SFL On/Off, intensity and RTIL On/Off communication signal on AC120V
M A STER TIEM R
REMO TE
REA R PA NEL2
6. System problem and solution
6.1 MASTER TIMER
Symptom
Expected cause
MAIN power
Fuse F1, F2, F3
Problem on supplying
power
Transformer for supplying
power
Power supply part
Bad connection of SUB-RACK
Power switch
Solution
Check of Front Panel input
power
Replacement
Replacement
Replacement
Check connection situation
No working on mode
Bad connection between
change and intensity
power supply part and switch
change
DC power
Check DC 12V
Power
Check AC 220V
LED Lamp OFF on Fron
panel
Connection of PCB
No working master timer
Connection of PCB
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Check connection situation
Check Assembly and
connection situation
Check Assembly and
connection situation
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6.2 POWER SUPPLY UNIT
Symptom
Problem
Expected cause
Solution
Power
Check AC 360V
Fuse
Check Fuse
on supplyingINTER-LOCK switch
Replacement
power
Check ouput voltage of T1
Defective T1(Transformer)
(AC9V, AC15V)
Check LAMP FAULT LED of Control part.
Defective lamp
No flashing
Replacement
Bad connection
Check Connector.
Defective trigger COIL
Replacement of PCB(SFL-4089)
Cable between control part and
power supply part
No control.
No
recharging.
Check cable connection.
Replacement
Defective CPU
CPU(SFL-4087
internal
CPU)
Defective recharging resistance
Replacement(R1,R2)
Defective recharging circuit
Replacement of power BOARD(SFL-4088)
6.3 SYTEM connection
Symptom
Expected cause
Solution
Bad connection of communication
cable
Check ACTION LED of control
part
Check communication line
Check
No communication
voltage
of
both
Problem on communication
ends(AC36V)
voltage
Replacement of Drive PCB and
TRANSFORMER of control part.
Opposite connection of
Check `ON` time of ACTION LED
Communication cable
Bad
No detection of lamp
fault
connection
of
Lamp
detection cable
fault
Check connection status,
Check the power (AC120V)
Problem of power
Replacement of Drive PCB and
TRANSFORMER of control part
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7. Technical Data
System capacity
Supply Voltage: 110V, 220V, 240V
Frequency: 50Hz/60Hz
Output voltage: 220V, 360V
Phase: Single
Operation capacity: 3KW (on 23 lights operation, heater operation)
Designed capacity: 6KW
Power consumption on working high intensity: 45W
Heater: 80W
Operation temperature: 0C ~+55C
Relative humidity: 99% (no condensation)
5-1 MAIN TRANSFORMER
Supply Voltage: 110V, 220V, 240V
Frequency: 50Hz/60Hz
Output voltage: 220V, 360V
Operation temperature: -0C ~+55C
Relative humidity: 99% (no condensation)
5-2 Master timer
Supply Voltage: 110V, 220V, 240V
Frequency: 50Hz/60Hz
Control voltage of Communication: AC36V
Control voltage of Remote: AC120V
Internal used voltage: DC24V, DC+ - 12V, DC5V
Operation temperature: -0C ~+55C
Relative humidity: 99% (no condensation)
5-3 Power supply unit
Supply Voltage: AC220V, AC360V
Internal used voltage: DC12V, DC5V
Control voltage of controllers of temperature and humidity
: AC220V
Supply voltage of heater: AC220V
Power consumption of heating: 80W
5-4 Flash head
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Input power: DC500V
Trigger voltage: 10,000V
Reflector & body: aluminum
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