QSP 13
KSPHC Quality System Procedure
Design and Development
1.0
Purpose
The purpose of this procedure is to design the product to meet customer requirements.
1.1
Application
This procedure is applicable to all the projects entrusted to KSPHC by the client organization.
2.0
Responsibility
Responsibility and Authority lies with the Superintending Engineer(designs) or Superintending
Engineer, Head office.
3.0
Terms and definitions
1)
Activity smallest identified item of work in a project process.
2)
Audit Systematic, independent and documented process for obtaining audit evidence and
evaluating it objectively to determine the extent to which audit criteria are fulfilled.
3)
Capability ability of an organization, system or process to realise a product that will fulfill
the requirements for that product.
4)
Characteristic Distinguishing feature
5)
Concession Permission to use or release a product that does not conform to specified
requirement.
6)
Contractor -
Organization or person that provides a product (A producer, distributor,
retailer or vendor of a product, or a provider of a service or information; in contractual
situation, a contractor is also called as contractor; in the context of projects, contractor or
subcontractor is often used in place of supplier or vice versa .
7)
Customer / Client / user Department Organization or person that receives a product /
service. In this case the HOD of the concerned Department is considered as the competent
person for according approval.
8)
Design and Development Set of processes that transform requirements into specified
characteristics or into the specifications of a product, process or system.
9)
Deviation Permit Permission to depart from the originally specified requirements of a
product prior to realization.
10) Document Information and its supporting medium.
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KSPHC Quality System Procedure
QSP 13
Design and Development
11) Process Set of inter-related or interacting activities, which transforms inputs into outputs.
Note 1: Inputs to a process are generally outputs of other processes.
Note 2: Processes in an organization are generally planned and carried out under
controlled conditions to add value.
Note 3: A process where the conformity of the resulting product cannot be readily or
economically verified is frequently referred to as a special process.
12) Procedure Specified way to carry out an activity or a process.
13) Product Result of a process
14) Progress evaluation assessment of progress made on achievement of the project
objectives
15) Project Building or structure entrusted to by client.
16) Project management planning, organizing, monitoring, controlling and reporting of all
aspects of a project and the motivation of all those involved in it to achieve the project
objectives.
17) Project management plan document specifying what is necessary to meet the
objective(s) of the project.
18) Quality Assurance Part of quality management focused on providing confidence that
quality requirements will be fulfilled.
19) Quality Characteristic Inherent characteristic of a product, process or system related to
a requirement.
20) Quality Control Part of quality management focused on fulfilling quality requirements.
21) Quality Management Coordinated activities to direct and control an organization with
regard to quality.
Note: Directions and control with regard to quality generally includes establishments of
quality policy and quality objectives, quality planning, quality control, quality assurance and
quality improvement.
22) Quality Plan Document specifying which procedures and associated resources shall be
applied by whom and when to a specific projects, product, process or contract.
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KSPHC Quality System Procedure
QSP 13
Design and Development
23) Quality Planning Part of Quality management focused on setting quality objectives and
specifying necessary operational processes and related resources to fulfill the quality
objectives.
Note: Establishing quality plans can be part of quality planning.
24) Record Anything (Such as a document or a photograph) providing permanent evidence
of or information about past events; it also includes documents in digital form
25) Requirement need or expectation that is stated, generally implied or obligatory.
26) Review Activity undertaken to determine the suitability, adequacy and effectiveness of
the subject matter to achieve established objectives.
27) Specification Document and stated requirements of the product.
28) Supplier Organization or person that provides a product (A producer, distributor, retailer
or vendor of a product, or a provider of a service or information; in contractual situation, a
supplier is sometimes called a contractor; in the context of projects, contractor or
subcontractor is often used in place of supplier).
Note: A supplier can be internal or external to the organization.
29) Verification Confirmation, through the provision of objective evidence, that specified
requirements have been fulfilled.
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KSPHC Quality System Procedure
QSP 13
Design and Development
4.0
Procedures
Customer / User Departments needs and expectations for products and processes, both stated
and generally implied are transferred into documented requirements, including statutory and
regulatory aspects after being reviewed by the customer/ User Departments and mutually
agreed to by KSPHC and the customer / User Departments. Based on this, conceptual drawings
are prepared and sent to the customer/ User Departments wherever required. This procedure
provides details of activities in a sequential form. It is implied that whenever, in a process step
the resulting output is not conforming to the requirements, preceding process (es) have to be
repeated to correct the situation. Product design and development will not proceed until the
planned arrangements have been satisfactorily completed.
Wherever system procedures are established that provide detailed information about that
process, relevant procedures have been referenced. In order to facilitate easy understanding of
process sequence, design and development processes are divided into convenient phases /
stages.
4.1
Numbering system for drawings
Whether generated internally or by the contractors, following numbering system for
drawings shall be followed.
AA / BB / CC / DD / EE / FF / GG where
AA
Project code
BB
Client ID
CC
Scheme
DD
Type of Building
EE
Type of drawing (Architectural or Structural)
FF
Serial number of the drawing
GG
Year of issue
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QSP 13
KSPHC Quality System Procedure
Design and Development
Drawings shall indicate the revision status apart from the above.
Whenever drawings are issued, it shall indicate (using a rubber stamp) the intended
purpose of issue such as:
P
= Preliminary
= For Tender purpose
= Released for construction
4.2
Design and development procedure
Sl.
No
.
1.
Activity
Description
Responsibility
Reference
documents
Initiation of the The project is initiated after receipt CMD
project
of communication from Customer /
User Departments
2.
Feasibility
3.
Conceptual
drawings
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Feasibility of the project with
respect to site conditions are
analysed
Customer /
User
Departments
communicati
on
EE(Cons)/
Feasibility
report from
SE(H.O)
the EE(
Consn)
Dy. Architect / Customer /
User
Executive
Departments
Engineer
Communicati
on /
EE(Cons)/
feasibility
SE(H.O)
report
a. Customer / User Departments
needs and requirements are
laid out in the form of
preliminary drawings
b. Where type designs are
required
to
be
adopted
previous type designs will be
referred to
c. In case of buildings where
consultancy is required the
Architect/
services
of
empanelled Dy.
Architects may be utilised for Executive
preparation
of
conceptual Engineer
drawings
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QSP 13
KSPHC Quality System Procedure
Design and Development
Sl.
No
Activity
Description
Approval
conceptual
drawings
Calendar
for After award of work.
preparation/
issue
of
detailed
drawing
Preparation of A)
detailed
1) Receipt of site conditions &
designs
and
SBC
drawings.
2) Review of design parameter
3) Firming up of layout and
orientation of building
4) Architectural designs and
detailing
5) Structural
designs
and
drawings as per standard
codes / practices and in
accordance
with
tender
specifications.
6) Release
of
Construction
drawings in stages.
B) Where the services of
empanelled Architects are
utilised for such works the
detailed construction
drawings may be obtained
from them. In such cases, all
the structural designs and
drawings shall be approved
Responsibility Reference documents
to The conceptual drawings are to be EE(Cons)/
got approved by the Customer / SE (H.O)
User Departments.
SE(D)/
SE(H.O)
Work order, contract
documents
SE(HO)
i. Approved drawings
ii. Feasibility report
iii.
Format
for
approval of layout
F:13-1
iv.SBC report
v. BIS codes
vi. Format for issue of
construction
drawings F:13-2
vii. Schedule of issue
of
construction
drawings F:13-3
SE(HO)
Deviation
Modification
for
construction SE(D)
constraints. Depending on the
necessity and resources available
they may have to be considered.
Issue of revised
/
modified
drawings
Based on approved deviations SE(HO)
the detailed revised / modified
construction drawings are to be
issued.
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Conceptual drawings
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Communication from
user
department,
inspection reports of
inspecting
Officers
and / or reports from
EE( Construction)
Approval
for
deviations
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KSPHC Quality System Procedure
QSP 13
Design and Development
All drawings shall be uploaded to the concerned projects in the drawing folder.
6.0
Reference
a) ISO 9001: 2000 Clause Number 7.0
b) Quality Manual Clause Number 7.3
7.0
Associated Documents
a) Procedure for control of documents
b) Procedure for control of records QSP 02
c) Procedure for project management QSP 12
d) Procedure for purchase (Construction) QSP 17
e) Procedure for control of monitoring and measuring devices QSP 19
f)
Procedure for control of non conforming products QSP 24
g) Procedure for corrective action QSP 26
h) Procedure for preventive action QSP 27
8.0 Revisions
Revision 00 First issue.
Revision 01 Second issue Numbering system for drawings included in 4.1
Requirement for uploading the drawings to PMS included
9.0 Distribution of procedure
Chief Coordinator-QMS shall issue this procedure to all the functional heads.
*Approved by
Top Management Committee
*Board of Directors of KSPHC
in its 107th meeting held on 04-12-2004 vide resolution No. 2004 /
047 has constituted a Top Management Committee consisting of CMD, ED, CE and FA with MR
and CC as co-opted members. Further the Board has authorised CMD to approve and issue the
QSPs after review by the Top Management Committee.
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