ATTACHMENT NO.
1 :
SUMMARY SCOPE OF WORK
(SOW)
SCOPE OF WORK
DISCIPLINE
Structure
TKP-A
1 Deck Strengthening at Cellar & Sea Deck
2 Removal of existing beams, bracing, handrails & gratings (CD)
3
Deck Extension - Panel 1, 2 & 3 c/w diagonal bracing, tubular supports, loose beams, gratings, handrails and
pipe coaming
4 Deck Extension - Panel 4 & 5 c/w diagonal bracing, tubular supports, gratings, and handrails
5 Sump Pump Deck Extension c/w tubular supports, gratings & handrails.
6 ABV Service Platform c/w tubular supports, ladder, gratings & handrails.
7 Drip pan (under Panel 1 & 2)
8 Removal of existing SDV Service Platform
Mechanical
Crude Launcher (L-1350), N2 Bank (A-5910), Chemical Transfer Pumps Skid (A-6811), Eyewash & Safety Shower
Station, Sump Pump Skid (A-6511), Sump Tank Skid (A-6500).
2 Chemical Injection Skids, A-6810A/B (CI,BI & SI) c/w injection DBB valves (SP-13505 / 13506 / 13507)
3 H2S Analyzer Skid (XA-1350) c/w sampling (SP-13508) & return line DBB valves (SP-13509)
4
Corrosion Coupon (SP-13504), Scale Corrosion Coupon (SP-13503), Bioprobe (SP-13502) & Sampling DBB Valve
(SP-13501)
5 Removal of existing Crude Launcher (L-008), CI Skid (AQ-4010), Biocide Storage Tank (T-6810), CI Storage Tank
(T-6820), Sump Pump (P-700)
Piping
1 Process, blowdown, vents & drains line for L-1350 c/w valves, bolting sets and pipe supports.
2 Process, vent, drains & chemical lines of A-6810A/B and A-6811c/w valves, bolting sets and pipe supports.
3 Vent & drain line of XA-1350 c/w bolting sets
4 Process, vent & drains lines of A-6510/65611 c/w valves, bolting sets and pipe supports.
5 Mechanical Installation of MOV-13504/13505 & ABV-1350
6 Removal of process, vents, & drains lines of L-008 & P-700
7 Removal of drains, vent & chemical line of AQ-4010/T-6810/T-6820
Instrument
Instrumentation for L-1350 : Pressure Gauges (PI-1350A/1350B/1351/1352),
Pig Signallers (XI-1350/1351), Pressure Pilots (PEL-1350/PEH-1350)
2 Electric Resistance Probe XCP-1350
3 Signal & air line tubing for LCP-6810 (A-6810)
4 New SR-1320A (c/w signal & air line tubings) for existing SDV-1320
5 LCP-1350 / ABV-1350 c/w signal & air line tubings
6 Air line tubing for H2S Analyzer, XA-1350
7 Signal line tubings for A-6500/LCP-6510
8 Injection Line of A-6810A/B (CI,BI & SI)
9 Fusible plugs for L-1350, A-6810, A-6811, XA-1350, ABV-1350, MOV-13504, MOV-13505, A-6500, A-6511
10 Removal of instrumentation for L-008
Electrical
1 Modification at L5-H, Main LV Switchboard (TKQ-A)
2 Modification at existing LV Switchboard (TKQ-A/TKK-A bridge)
3 Distribution Board, DB-1000 (TKK-A/TKP-A bridge) c/w cable glanding & termination
4
Power Cable (P-1000-K) run from existing LV Switchboard (TKQ-A/TKK-A bridge) to new DB-100 (TKK-A/TKP-A
bridge)
Cable run, glanding & termination at MOV-13504, MOV-13505, LCP-6810 & chemical injection pumps, H2S
Analyzer (XA-1350), LCP-6510, water cut meter and sump pump
6 New lightings c/w JB, cable run, glanding & termination at CD
7
Commissioning
and
Grounding (Earth Boss) for L-1350, A-5910, A-6810, MOV-13504/13505, XA-1350, A-6500, A-6511, cage ladder of
ABV service platform
1 Commissioning of Crude Launcher, L-1350 and H2S Analyzer, XA-1350
2 Commissioning of Chemical Injection Skid, A-6810A/6810B & Chemical Transfer Pump, A-6811
Decommissioning 3 Commissioning of Sump Pump Tank, A-6500 & Sump Pump Skid, A-6511
4 Commissioning of Eyewash & Safety Shower Station
5 Commissioning of new lightings (floodlight, pole mounted fluorescent light & beam mounted fluorescent light)
6
Decommissioning of existing Crude Launcher L-008, Chemical Injection Skid AQ-4010, Biocide Storage Tank, T6810, CI Storage Tank T-6820, Sump Pump, P-700
ATTACHMENT NO. 2 :
HAZARDOUS AREA
CLASSIFICATION DIAGRAM
MECH/PIPING
Legend :
Hot Work Location
Legend :
Hot Work Location
Legend :
Hot Work Location
Legend :
Hot Work Location
Legend :
Hot Work Location
Legend :
Hot Work Location
Legend :
Hot Work Location
Legend :
Hot Work Location
Legend :
Hot Work Location
Legend :
Hot Work Location
Legend :
Hot Work Location
Legend :
Hot Work Location
Legend :
Hot Work Location
Legend :
Hot Work Location
Legend :
Hot Work Location
Legend :
Hot Work Location
Legend :
Hot Work Location
Legend :
Hot Work Location
STRUCTURAL
SUMMARY OF SCOPE OF WORK (SOW)
PETRA RESOURCES
SDN BHD
(172962-D)
Contractor: PRSB
Work Description : Structural scope of work for platform TKP-A
MAIN DECK ( ) CELLAR DECK ( ) BELOW CELLAR DECK ( )
OTHERS: SDV SERVICE PLATFORM ( ) SUMP DECK ( )
No
Scope of Work (SOW)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
Installation of deck strengthening at Cellar Deck.
Removal of existing beams, grating panels & handrails at leg B1 (CD).
Removal of existing handrails at leg B2 (CD)
Install Panel 1 at CD
Install loose beams at Panel 1 (CD)
Install diagonal brace at at Truss Row '2' (leg B2)
Install Panel 2 at CD
Install loose beams at Panel 2 (CD)
Install diagonal brace at Truss Row '1' (leg B1)
Install Panel 3 at CD
Install diagonal braces at Truss Row 'B' (leg B2)
Install diagonal braces section A (Panel 3)
Install pipe coaming c/w deck plate at CD
Install handrails for Panel 1, 2, & 3
Demolish existing handrails at leg A2 (CD)
Install Panel 4 at CD
Install vertical braces section B (Panel 4)
Install vertical braces section C (Panel 4)
Install loose beams between Panel 3 and Panel 4 at CD
Install Panel 5 at CD
Install handrails for Panel 4 & 5
Install framing of SDV service platform below CD, leg B2
Install supporting tubular & braces of SDV service platform below CD, leg B2
Install vertical ladder of SDV service platform below CD, leg B2
Install handrails of SDV service platform below CD, leg B2
Install drip pan and associated members under Panel 1 & 2
Horizontal tubular strengthening at SD
Install horizontal tubular framings of sump deck extension
Install vertical columns (114.3 dia & 88.9 dia) of sump deck extension
Install top framings of sump deck extension
Install handrails of sump deck extension
Demolish existing service platform (SD) and vertical ladder at leg B1
Page 1 of 1
Platform:
TKP-A
Zone:
Platform
Scope
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
TKP-A
PRE-SD
PRE-SD
PRE-SD
PRE-SD
PRE-SD
PRE-SD
PRE-SD
PRE-SD
PRE-SD
PRE-SD
PRE-SD
PRE-SD
POST-SD
POST-SD
PRE-SD
POST-SD
POST-SD
POST-SD
POST-SD
POST-SD
POST-SD
POST-SD
POST-SD
POST-SD
POST-SD
POST-SD
POST-SD
POST-SD
POST-SD
POST-SD
POST-SD
POST-SD
E&I
ATTACHMENT NO. 3 :
P&ID OF AFFECTED HOT
WORK AREA
ATTACHMENT NO. 4 :
SPADING PLAN
TKP-A Turnaround (August 2015)
PHYSICAL ISOLATION LIST
ISOLATION ID.
UNIT NO.
AREA
EQUIPMENT/TAG NO
JOB DESCRIPTION
Action
Prepared by
Department
Name
Contractor
Approved by
Reviewed By
FOM
EIC
OIM
PS
Mokhtar Ab Manap
Signature
Date
NO.
March 26, 2015
ISOLATION TAG
NO.
SP-001A
SP-002A
SB-001B
CV-001B
SB-002B
CV-002B
SB-003B
CV-003B
SP-004B
10
SB-001C
11
CV-001C
12
SB-002C
13
CV-002C
14
SB-003C
Location
Upstream of V-300 (200-PL-0111101X/11432)
Inlet Line to V-300
1.Insert spade
2.Hotwork at TP-012
Upstream of V-300 (200-PL-0111101X/11432)
Inlet Line to V-300
1.Insert spade
2.Hotwork at TP-012
16
17
P&ID NO.
Flange data
Line Class
Method of
Isolation
Size (in)
Rating
Face
Standard
Rating
Scaffold
Type
Insulation
P-0034
PL
150#
RF
SP
P-0034
PL
150#
RF
SP
P-0036 SH 1/2
600#
RF
SB
P-0036 SH 1/2
600#
RF
CV
P-0036 SH 1/2
600#
RF
SB
P-0036 SH 1/2
600#
RF
CV
P-0036 SH 2/2
600#
RF
SB
P-0036 SH 2/2
600#
RF
CV
P-0039
150#
RF
SP
P-0036 SH 2/2
PL
600#
RF
SB
P-0036 SH 2/2
PL
600#
RF
CV
P-0036 SH 2/2
PL
600#
RF
SB
P-0036 SH 2/2
PL
600#
RF
CV
P-0036 SH 2/2
600#
RF
SB
P-0036 SH 2/2
600#
RF
CV
SB-004C
Bypass Line of L-008 (250-PL-101- Bypass Line of L-008
6101X)
1.Swing Spectacle Blind in swing
closed position.
2.Hotwork at TP-003/004
P-0036 SH 2/2
PL
10
600#
RF
SB
CV-004C
Bypass Line of L-008 (250-PL-101- Outlet of Liquid Metering Skid to
6101X)
Bypass Line of L-008
1.Close 10'' x 600# ball valve.
2.Hotwork at TP-003/004
P-0036 SH 2/2
PL
10
600#
RF
CV
Vent Line of R-005 to 50-V-0021101
Vent Line of R-005
1.To ensure the Spectacle Blind is in
swing closed position.
2.Hotwork at TP-001/002
Vent Line of R-005 to 50-V-002Vent Line of R-005
1101
1.To ensure the 2'' x 600# ball valve
is in closed position.
2.Hotwork at TP-001/002
Vent Line of R-006 to 50-V-002Vent Line of R-006
1101
1.To ensure the Spectacle Blind is in
swing closed position.
2.Hotwork at TP-001/002
Vent Line of R-006 to 50-V-002Vent Line of R-006
1101
1.To ensure the 2'' x 600# ball valve
is in closed position.
2.Hotwork at TP-001/002
Vent Line of L-008 to 50-V-002Vent Line of L-008
1101
1.To ensure the Spectacle Blind is in
swing closed position.
2.Hotwork at TP-001/002
Vent Line of L-008 to 50-V-002Vent Line of L-008
1101
1.To ensure the 2'' x 600# ball valve
is in closed position.
2.Hotwork at TP-001/002
50-V-002-1101X to Vent Header
Vents of Receivers and Launchers to
Atmospheric Vent Header.
1.Insert Spade
2.Hotwork at TP-001/002
Kicker Line of L-008 to 250-PL-101- Kicker Line of L-008
6101X
1.To ensure the Spectacle Blind is in
swing closed position.
2.Hotwork at TP-003/004
Kicker Line of L-008 to 250-PL-101- Kicker Line of L-008
6101X
1.To ensure the 6'' x 600# ball valve
is in closed position.
2.Hotwork at TP-003/004
Balance Line of L-008 to 250-PLBalance Line of L-008
101-6101X
1.To ensure the Spectacle Blind is in
swing closed position.
2.Hotwork at TP-003/004
Balance Line of L-008 to 250-PLBalance Line of L-008
101-6101X
1.To ensure the 2'' x 600# ball valve
is in closed position.
2.Hotwork at TP-003/004
80-D-007-1101X to 250-PL-101Closed Drain Line of 250-PL-1016101X
6101X
1.To ensure the Spectacle Blind is in
swing closed position.
2.Hotwork at TP-003/004
80-D-007-1101X to 250-PL-1016101X
15
Function & Remarks
CV-003C
Closed Drain Line of 250-PL-1016101X
1.To ensure the 3'' x 600# ball valve
is in closed position.
2.Hotwork at TP-003/004
CSR CONFIRM
CORRECT RATED
SPADE INSTALLED
Date
Initial
OPS CONFIRM SPADE
OPS CONFIRM SPADES
INSTALLED AT
REMOVED
CORRECT LOCATION
Date
Initial
Date
Initial
BOLT DATA
Size
Material
REINSTATEMENT GASKET
(Gasket Description)
Qty
Qty
TKP-A Turnaround (August 2015)
PHYSICAL ISOLATION LIST
ISOLATION ID.
UNIT NO.
AREA
EQUIPMENT/TAG NO
JOB DESCRIPTION
Action
Prepared by
Department
Contractor
Name
Approved by
Reviewed By
FOM
EIC
OIM
PS
Mokhtar Ab Manap
Signature
Date
NO.
18
19
20
March 26, 2015
ISOLATION TAG
NO.
Location
Function & Remarks
P&ID NO.
Flange data
Line Class
Method of
Isolation
Size (in)
Rating
Face
Standard
Rating
Scaffold
Type
Insulation
SP-005C
Liquid Metering Skid to Bypass
Outlet of Liquid Metering Skid to
Line of L-008 (250-PL-101-6101X) Bypass Line of L-008.
1.Insert spade.
2.Hotwork at TP-003/004
P-0038
PL
10
600#
RF
SP
CV-005C
Liquid Metering Skid to Bypass
Outlet of Liquid Metering Skid to
Line of L-008 (250-PL-101-6101X) Bypass Line of L-008
1.To ensure the 10'' x 600# ball valve
is in closed position.
2.Hotwork at TP-003/004
P-0038
PL
10
600#
RF
CV
P-0038
PL
10
600#
RF
SP
P-0038
PL
10
600#
RF
CV
P-0036 SH 1/2
600#
RF
SB
P-0036 SH 1/2
600#
RF
CV
P-0036 SH 1/2
600#
RF
SB
P-0036 SH 1/2
600#
RF
CV
P-0040
600#
RF
SB
P-0040
600#
RF
SP
P-0040
600#
RF
RMV
P-0040
600#
RF
RMV
SP-006C
21
CV-006C
22
SB-001D
23
CV-001D
24
SB-002D
25
CV-002D
26
SB-003D
27
SP-004D
28
RMV-005D
29
RMV-001E
Liquid Metering Skid to Bypass
Outlet of Liquid Metering Skid to
Line of L-008 (250-PL-101-6101X) Bypass Line of L-008.
1.Insert spade.
2.Hotwork at TP-003/004
Liquid Metering Skid to Bypass
Outlet of Liquid Metering Skid to
Line of L-008 (250-PL-101-6101X) Bypass Line of L-008.
1.Close 10'' x 600# ball valve.
2.Hotwork at TP-003/004
Closed Drain Line of R-005 to 80-D- Closed Drain Line of R-005.
006-1101X
1.To ensure the spectacle blind is in
swing closed position.
2.Hotwork at TP-016/017
Closed Drain Line of R-006 to 80-D- Closed Drain Line of R-005.
006-1101X
1.To ensure the 3'' x 600# ball valve
is in closed position.
2.Hotwork at TP-016/017
Closed Drain Line of R-006 to 80-D- Closed Drain Line of R-006.
006-1101X
1.To ensure the spectacle blind is in
swing closed position.
2.Hotwork at TP-016/017
Closed Drain Line of R-006 to 80-D- Closed Drain Line of R-006.
006-1101X
1.To ensure the 3'' x 600# ball valve
is in closed position.
2.Hotwork at TP-016/017
Closed Drain Line of Sump Pump, Closed Drain Line of P-700.
P-700 to Closed Drain Header
1.Swing spectacle blind to closed
position.
2.Hotwork at TP-016/017
Closed Drain Header (150-BD-004- Closed Drain Header.
1101X)
1.Insert spade.
2.Hotwork at TP-016/017
Closed Drain Header (150-BD-004- Closed Drain Header.
1101X)
1.Temporary swing open the affected
spool.
Open Drain Header (150-D-0081101)
Remarks :
SB - Spectacle Blind
SP - Spade
BF - Blind Flange
DBB - Double Block & Bleed
RMV - Remove Spool
CV - Close Valve
Open Drain Header.
1.Temporary swing open the affected
spool.
CSR CONFIRM
CORRECT RATED
SPADE INSTALLED
Date
Initial
OPS CONFIRM SPADE
OPS CONFIRM SPADES
INSTALLED AT
REMOVED
CORRECT LOCATION
Date
Initial
Date
Initial
BOLT DATA
Size
Material
REINSTATEMENT GASKET
(Gasket Description)
Qty
Qty
SP-001A
SP-002A
SB-001B
CV-001B
CV-001D
SB-001D
SB-002B
CV-002B
CV-002D
SB-002D
CV-003C
SB-003C
SB-001B
CV-001B
SP-004B
SB-002B
SB-002C
CV-002B
CV-002C
SB-003B
CV-003B
SB-004C
CV-004C
SB-001C
CV-001C
SP-005C
CV-005C
SP-006C
CV-006C
SP-005C
CV-005C
CV-006C
SP-006C
SP-004B
RMV-001E
SB-003D
RMV-005D
SP-004D
ATTACHMENT NO.5 :
HOT WORK PERMIT FOR THE
JOB
ATTACHMENT NO. 6 :
JOB HAZARD ANALYSIS
ATTACHEMENT NO. 7 :
FIREWATCHER
CHECKLIST/CERTIFICATE
FIRE WATCHER CHECKLIST
No.
1
Action Items
Flammable liquids, dust, lint and oil deposits
removed.
2 Explosive atmosphere in area eliminated.
3 Floor swept clean of combustibles.
4
Combustibles floor wet down, covered with fire
blankets.
5 All wall & floors opening covered.
Fire watch will be provided during and continuously
6 for 30 minutes after work, including during any
work breaks.
7 Fire watch is supplied with suitable extingushers.
8
Fire watch is trained in use of this equipment and in
sounding alarm.
Hot work area inspected 30 minutes after job
completed.
10 Fire watcher to wear identifiable vest ( Green )
Firewatcher:
________________________
Name:
Date:
Yes
No
Remarks
37E_?
.HR sroPrER NG^NG ANIANG (7312rs r3 5ae7)
For having successfully compleied
CERTIFICATE
50163
Awarded to
WEt LIONC (890914-13-5129)
For having successfully completed
FiREWATCHER COURSE
Held On
25ff lULY 2013
t\/
fMnlMFriiri6n niNi
E$iry oate:
24u JU|Y 2016
ffil
CERTIFICATE
49875
Awarded to
LEO Il,'ItCHEAL ACHA
60102-52-591 7)
For having successfully completed
FIRE WATCHER COURSE
Held On
l9
JULY 2013
G.r