PRODUCT DESIGN and
DEVELOPMENT
Chapter 6: Product Specification
Lecturer
Tetuko Kurniawan
Teaching sourebook:
Chapter 6 of
Product Design and Development
Karl T. Ulrich & Steven D. Eppinger
PRODUCT DEVELOPMENT PROCESS
establishing
Target Specifications:
1. Prepare the list of metrics
2. Collect competitive benchmarking
information
3. Set ideal and marginally acceptable
target value
4. Reflect on the results
Set Final Spec.:
1. Develop technical models of the product
2. Develop a cost model of the product
3. Refine the specifications, making tradeoffs where necessary
4. Flow down the specifications
5. Reflect on the results and the process
What are specifications?
Product Specification is precise description of
what the product has to do.
Customer needs
language of the customer
Example
- Easy to install
Product specifications
metric and a value
Example:
metric: time required for
assembly of fork to the
frame.
Value: 20 seconds.
Customer need
Metric and values
Need - metric
Table
A few guidelines...
Metrics should be complete: all metrics correlate with
satisfaction of need.
Metrics should be dependent variable.
Dependent: mass of fork vs independent: material of fork.
Metrics should be practical
Some needs cannot easily be translated into quantifiable
metrics. Example pride when using the product
The metric should include popular criteria for comparison
in the marketplace
Collect Competitive Benchmarking Information
Compare all the
metrics in competitor
products
Time consuming
activities
Data from
competitors not
always true
Other format of benchmarking
Dot: customer perception of the relative degree to which their products
satisfy their needs
Need more time to collect customer perception data
**** more dots means better satisfaction
Set Ideal and Marginally Acceptable Target values
Two types of target values
Ideal values: best result the team could hope for
Marginally acceptable value: value of the metric that could just
barely make the product commercially viable
Five ways to express:
At least X
At most X
Between X and Y
Exactly X
A set of discrete values
Example
Setting the final Specifications:
Develop technical models of the product
Develop a cost model of the product
Refine the specifications, making trade-offs where necessary
Flow down the specifications
Reflect on the results and the process
(recommended steps)
Develop technical models of the product
Technical model of a product is a tool for predicting the
values of the metrics for a particular set of design
decisions analytical and physical approximations of the
product
This modeling:
Allows prediction if set of spec. is technically feasible by exploring different
combinations of design variables predict technical performance
prevents the team from setting a combinations of specifications that
cannot be achieved
Simulation/theory
Built and test
Input: independent
variable
Output: dependent
variable
Cost Model of the Products
Product can be produced at a target cost
Target cost is the manufacturing cost at which
the company and its distribution partners can
make adequate profits while still offering the
products to the customer at competitive price
Creating Bill of Material estimate cost for each
part + rough estimate assembly & overhead cost
Cost model predict cost performance
Cost Model of the Products
Competitive map and trad off curves
Competitive map: position the new product relative to the competition
Trade off curves: performance of the product concept for a range of design
variables
Set the Final Specification