Isokinetic Sampling Train M9096
Metric Calculations
Profile Version
Variables Used In Calculations
Ps
Absolute Stack Pressure, mbar
Pb
Barometric Pressure, mbar
Pstatic
Static Pressure, mbar
Md
Dry Molecular Weight of the Stack Gas
%CO2
Carbon Dioxide Content in Gas as a Percentage, %
%O2
Oxygen Content in Gas as a Percentage, %
%N2
Nitrogen Content in Gas as a Percentage, %
CO(ppm)
=
=
Carbon Monoxide Content in Gas, ppm
Percentage of Water Vapour in the Gas Stream on a Volume/Volume Basis
Ms
Molecular Weight of the Stack Gas on a Wet Basis
Vmc
Volume of Gas Pulled Through the Meter at STP, m3
Vwc
VH2O
Volume of Water as a Gas Condensed from the Stack Gases when Vmc (m3) of Gas is Pulled Through the Meter, m3
=
=
Volume of Condensed Water Collected in a Moisture Test, mL or g
22.414/(18 x 1000) (Molar Gas Volume at STP and Molecular Weight of Water (18))
Nozzle Diameter, mm
Qm
Pm
Ideal Flow Rate Through the Sample Train (l min-1)
Pressure in the Gas Meter (in Simple Systems this is the Barometric Pressure Pb), mbar
Tm
Absolute Temperature of the Gas Meter (in Simple Systems this is the Ambient Air Temperature Close to the Meter ( Tamb oC + 273), K
Bwm
Percentage of Water Vapour in the Gas Meter on a Volume/Volume Basis, Assumed to be Zero as Most Gas Meters are After the Drying System, %
Cp
Pitot Tube Coefficient (S-Type = 0.84; Ellipsoidal Type = 1), Ideally Should Be a Calibrated Tip and This Value Used
Bws
Bws
0.001245
Dn
Percentage of Water Vapour Present on a Volume/Volume Basis
Isokinetic Sampling Train M9096
Variable
Page 1 of 12
Ts
P
=
=
Absolute Temperature of the Stack Gases (Average Stack Temp. oC + 273), K
Differential Pressure of the Velocity Head as Measured by the Pitot Tube, mbar
Isokinetic Sampling Train M9096
Variable
Page 2 of 12
Isokinetic Sampling Train M9096
Metric Calculations
Profile Version
Variables Used In Calculations
As
Cross-Sectional Area of the Stack (m2)
i.e. (P)avg= (Average (P1 + P2 + P3 + etc).))2 in Many Cases the Simple Average Will Suffice
Vmc
Volume of Gas Pulled Through the Meter at STP and on a Dry Gas Basis, m3
Vm
Yd
Volume of Gas Pulled Through the Meter as Recorded by the Meter, m3
Gas Meter Calibration Factor to Account for Calibration of Meter Usually Yd = 1
0.2695
=
=
Correction Factor to STP = 273/1013
Density of Gas at Pressure P (Pa) and Temp T (K)
Boltzmann Gas Constant 8.31432 X 103 Nm kmol-1.K-1
Molecular Weight of the Specific Gases
Qa
Actual Flow of Gases in Duct at Stack Gas Conditions of Temperature and Pressure, m3
Qstd
Cstd
Actual Flow of Gases in Duct at STP, m3
Measured Concentration in the Stack Gases at STP and on a Dry Gas Basis, mg Nm-3
Ds
Total Amount of Dust Collected Including Washings, mg
Es
q
I(%)
=
=
=
Emission Rate from the Stack, kg hr-1
Time Pump was Running and Gas Being Sampled, min
Isokinicity, %
Qm
Flow Through the Meter at Meter Conditions, l min-1
Isokinetic Sampling Train M9096
Variable
Page 3 of 12
Isokinetic Sampling Train M9096
Metric Calculations
Profile Version
Conversion of Units
Pressure
Pressure is measured in a variety of unit and as a result often leads to confusion, the following are useful inter-conversions:
1 mbar
= 10.2 mmH2O
1 mbar
1 hpa
1 mbar
0.75006 mmHg
1 mbar
100 Pa
1013.25 mbar
13.6 mmH2O
760 mmHg
1 mmHg
1 mmH2O
0.09807 mbar
10332.3 mmH2O
760 mmHg
1 mmH2O
9.81 Pa
1 Pa
1 Nm (N is a Newton in this case Normal as used elsewhere)
101325 Pa
760 mmHg
1 mmHg
1.33322 mbar
Temperature
In this equation is always assumed to be in absolute units
Absolute Temp
Temperature in Celcius + 273 K
Isokinetic Sampling Train M9096
Variable
Page 4 of 12
Isokinetic Sampling Train M9096
Variable
Page 5 of 12
Isokinetik Flowrate Calculation
M9096 Isokinetic Flowrate Calculation
S-212352-1
Element
Value
Unit
Stack Temperature
571.70 deg C
Stack Pressure
101.33 kPa (gauge)
Available
Nozzles
Selected
Calculated
3.0 mm
Nozzle
Flowrate
4.5
Stack Velocity
11.12 m/sec
4.5 mm
Console Temperature
20.00 deg C
6.0 mm
Absolute Pressure
101.32 kPa (absolute)
Nozzle Area
15.9043
Condition Factor
0.3470
Calculated Flow
3.6824
3.68
l / min
7.5 mm
M9096 Isokinetic Flowrate Calculation
S-212352-2
Element
Value
Unit
Stack Temperature
610.27 deg C
Stack Pressure
101.31 kPa (gauge)
Available
Nozzles
Selected
Calculated
3.0 mm
Nozzle
Flowrate
4.5
Stack Velocity
11.19 m/sec
4.5 mm
Console Temperature
20.00 deg C
6.0 mm
Absolute Pressure
101.32 kPa (absolute)
Nozzle Area
15.9043
Condition Factor
0.3318
Calculated Flow
3.5428
7.5 mm
Page 6
3.54
l / min
Isokinetik Flowrate Calculation
M9096 Isokinetic Flowrate Calculation
S-212352-3
Element
Value
Unit
Stack Temperature
612.18 deg C
Stack Pressure
101.33 kPa (gauge)
Available
Nozzles
Selected
Calculated
3.0 mm
Nozzle
Flowrate
4.5
Stack Velocity
11.37 m/sec
4.5 mm
Console Temperature
20.00 deg C
6.0 mm
Absolute Pressure
101.32 kPa (absolute)
Nozzle Area
15.9043
Condition Factor
0.3311
Calculated Flow
3.5929
3.59
l / min
7.5 mm
M9096 Isokinetic Flowrate Calculation
Element
Value
Unit
Stack Temperature
121.00 deg C
Stack Pressure
101.31 kPa (gauge)
Stack Velocity
Console Temperature
Absolute Pressure
Available
Selected
Calculated
3.0 mm
Nozzle
Flowrate
12 m/sec
4.5 mm
4.5
20.00 deg C
6.0 mm
101.32 kPa (absolute)
Nozzle Area
15.9043
Condition Factor
0.7437
Calculated Flow
8.5156
Nozzles
7.5 mm
Page 7
8.52
l / min
Isokinetic Sampling Train M9096
Metric Calculations
Profile Version
Calculations
JENV No.
Sample ID.
Sampling Data:
Pb
Pstatic
% CO2
% O2
% N2
=
= Incinerator
CO (ppm)
Bws
Dn
Qm
Pm
Tm
Bwm
=
=
=
=
=
=
=
=
=
=
=
=
Cp
Ts
DP
=
=
=
1013.00 mbar
0.49 mbar
6.60 %
9.10 %
79.00 %
1.0000 ppm
3.00 %
To be Determined (mm)
3.68 Ideal flowrate through the sample train (l min-1)
1013.00 (In sample systems this is the barometric pressure Pb, mbar)
293.00 K
0.00 Percentage of water vapour in the gas meter on a volume/volume basis, assumed to be zero as most of gas
meters are after drying system, %
0.84
844.70 K
1.91 mbar
Absolute Pressure of the Stack Gas:
Ps
mbar
1013.49 mbar
Molecular Weight of Dry Gas Stream:
Md
27.9360
Molecular Weight of Stack Gas (Wet):
Ms
27.6379
Molecular Weight of Stack Gas (Wet):
D n =|
Dn
const .Q m Pm 100B wm
T mC p
=
100B ws
T sM s
Ps ( P )avg
2.9886 mm
The ideal flowrate Qm is 1 m3 per hour which is 3.68 l min-1 in this example it can be any rate within the capacity of the system being used.
Pm = Pb = Barometric Pressure and Tm is the ambient air temp in the vicinity of the gas meter.
It is unlikely that a 3.01 mm nozzle would be available so it is usual practice to choose the nearest size available. It is safest to chose the slightly
smaller nozzle than calculated as this will ensure that there is sufficient capacity to sample all the sample points. In this case we would chose the 3
mm nozzle rather than the 4.5 mm nozzle also available. However this will also result in a slightly smaller sample of gas being obtained.
Isokinetic Sampling Train M9096
Calculations
Page 8 of 12
It is unlikely that a 3.01 mm nozzle would be available so it is usual practice to choose the nearest size available. It is safest to chose the slightly
smaller nozzle than calculated as this will ensure that there is sufficient capacity to sample all the sample points. In this case we would chose the 3
mm nozzle rather than the 4.5 mm nozzle also available. However this will also result in a slightly smaller sample of gas being obtained.
Isokinetic Sampling Train M9096
Calculations
Page 9 of 12
Setting the Flow Rate of the Sampler:
The flow setting is similar to determining the Isokinicity. We need to set Vs = Vn, i.e velocity in the stack is equal to the velocity entering the nozzle.
10.3108 l min-1
Determination of Particulate Sampling Results:
VH2O
Dn
Pm
Tm
Cp
Ts
DP
As
Vm
Yd
Ds
=
=
=
=
=
=
=
=
=
=
=
=
35.0000
3.00
1013.00
293.00
0.84
844.70
1.91
0.5029
0.200
0.3470
30
1.05
ml or g
mm
mbar
K
Pitot tube coeficient (S-Type)
K
mbar
m2 (Cross-sectional Area of the Stack)
m3 (Volume of Gas Pulled through the meter as recorded by the meter)
Gas Meter Calibration Factor to account for calibration meter
min (Time Pump was running and gas being sampled)
mg (Total amount of Dust Collected including washing)
Water Vapour in Stack:
0.0436 m3
Volume of Gas Sampled at Standard Condition:
At 273 K, 101.325 kPa the Corrected Volume of gas drawn by the gas meter will be:
0.0647 m3 (Volume of Gas Pulled through the meter at STP and on a dry gas basis)
0.4026 %
Velocity of Stack Gases:
25.9960 m s-1
Flow of Gases in the Duct:
784.335 m3 min-1
Isokinetic Sampling Train M9096
Calculations
Page 10 of 12
Flow at Dry Standard Conditions:
151.5184 m3 min-1
Particulate Concentration at STP and on a Dry Gas Basis:
16.2370 mg Nm-3 (Particulate Concentration at 273 K, 101.325 kPa and on a dry gas basis)
Particulate Emission Rate:
0.0738 kg hr-1
Particulate Concentration at STP and on a dry gas basis at 10 % O2:
14.9985 mg Nm-3
Percentage Isokinicity:
101.17 %
Isokinetic Sampling Train M9096
Calculations
Page 11 of 12
Worksheet Analysis
Dust Particulate
Gravimetric
Analyst
Signature
Sample ID.
S-140641
Notes :
Date
:
JENV NO.
Initial Weight
Final Weight
Dust Weight
DGM Initial
DGM Final
Air Volume
Result Dust
Final Result
(gram)
(gram)
(mg)
(liter)
(liter)
(Nm )
(mg/Nm )
(mg/Nm3)
0.1509
0.1520
1.1
Supervisor
Date
:
:
Signature