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CP Range: Redefining Flow Control

The document discusses Rotork's CP Range of compact pneumatic actuators for quarter-turn valves. It describes key features of the actuators such as their reliable scotch yoke design, inherent safety from contained springs, and high performance from a compact yet robust design. The modular design allows for easy configuration and component changes. The document provides details on specifications, materials, and approvals of the CP Range actuators.

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0% found this document useful (0 votes)
156 views8 pages

CP Range: Redefining Flow Control

The document discusses Rotork's CP Range of compact pneumatic actuators for quarter-turn valves. It describes key features of the actuators such as their reliable scotch yoke design, inherent safety from contained springs, and high performance from a compact yet robust design. The modular design allows for easy configuration and component changes. The document provides details on specifications, materials, and approvals of the CP Range actuators.

Uploaded by

Smoother
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

CP Range

Compact Pneumatic Actuators


for Quarter-Turn Valves

Redefining Flow Control

Rotork Actuators Quality Controlled


Rotork is a global leader in valve actuation
technology. We provide a comprehensive range
of valve actuators, controls and associated
equipment, as well as a variety of valve actuator
services including commissioning, preventive
maintenance and retrofit solutions.
Rotork Fluid Systems specialises in the production
and support of fluid power actuators and
control systems. We are dedicated to providing
the marketplace with the latest technology,
consistently high quality, innovative design,
excellent reliability and superior performance.

Rotork Fluid Systems maintains dedicated engineering groups


for Applications, Product Improvement and New Product
Development so that our customers can gain all the benefits
that ever advancing technologies have to offer and to ensure
our efforts are in step with the continually evolving needs of
our customers.
Most importantly, we have a long-standing commitment to
meeting the special needs of a wide range of applications
including: oil and gas exploration and transportation;
municipal water and wastewater treatment; power
generation; and the chemical and process industries.
With engineering and manufacturing expertise going back to
1957, we have tens of thousands of successful valve actuator
installations throughout the world.

CP Range Compact Pneumatic Actuators


Reliability by Design
CP range actuators are a versatile, modular, scotch yoke
design available in both double-acting and spring-return
configurations. The compact and efficient design yields
surprisingly high torques even at low pressures. The design
concepts found in Rotorks large, heavy-duty actuators has
been applied to the CP range, which brings heavy-duty
actuator qualities to small, quarter-turn actuators.

Safety by Design
The CP range has been designed to be inherently safe and
serviceable. The springs, within the cartridge on the inboard
side of the pneumatic cylinder, are contained by the piston
and piston rod thus eliminating the possibility of inadvertent
release of spring force. The design also allows access to the
piston seal without disassembly of the spring cartridge.

High Performance by Design


Product enhancements have resulted in an even more
compact and lighter actuator that produces more torque
output while retaining a robust, dependable design.

CP Range Quarter-Turn Pneumatic Actuators

Versatility
The CP range modular design enables complete actuators
to be easily configured for a variety of applications. Most
components are common to both double-acting and springreturn configurations. Different springs may be used with the
same spring container to yield different torque characteristics
and can be changed with ease if necessary. Jackscrew manual
overrides may be easily fitted at any time, even in the field.

Redefining Flow Control

Inside the CP Range Actuator1


Every Rotork Fluid Systems actuator is built to
provide long and efficient service with minimum
maintenance. The design, engineering and
materials used in their construction ensure
optimum performance even in the harshest
of environments.

12, 13

14
25
7
5

Operating Pressure: Up to 12 bar (174 psi)


Torque Output:

Up to 4,500 Nm (39,828 lbf.in)

Temperature Ranges:



Standard:
High:
Low:
Extreme Low:

-30 to 100 C
-20 to 160 C
-40 to 160 C
-60 to 160 C

(-22 to 212 F)
(-4 to 320 F)
(-40 to 320 F)
(-76 to 320 F)

Efficiency and Long Life


Extended service life is provided by precisely aligned and
balanced steel/bronze/teflon piston rod support bearings.
These bearings elliminate the misalignment, higher friction
and wear found in other designs.

6
14

8, 9, 10

Corrosion Resistance
Enhanced seal and bearing life as well as excellent wear
resistance are provided by treating all wearing surfaces with
either electroless-nickel/chromium plating or a nitro-oxidation
process. These processes provide increased surface hardness,
reduced surface roughness and extremely high resistance to
corrosion.

22
24
21

Easy Mounting of Accessories


NAMUR topworks mounting interface facilitates easy
installation of industry standard switch box and positioner
assemblies. Likewise, the valve interface conforms to ISO 5211.

11
17

Environmental Protection
O-ring sealing provides protection certified to IEC IP66M,
IP67M.
Robust Yet Lightweight Design

16

29

18B
19

A ductile iron housing provides an excellent strength to


weight ratio. The intelligent CAD/CAM design eliminates all
unnecessary mass yet allows for higher operating pressures
than competitive designs.
Available Options
Integral manual override
Control systems
Custom actuator-to-valve adaptors and stem couplings
Custom paint specifications
1. The illustration and parts list contained on p4-5 are relevant for CP/D 35, 45, 55, 65 (double-acting)
and CP/S 55, 65 (spring-return). See page 6 for equivalent information on CP/S 35 and 45.
CP range torque output and dimensional data are available for download on www.rotork.com

20

ITEM DESCRIPTION

MATERIAL

QTY.

Stop Screw - Housing

Carbon Steel

Stop Nut

Carbon Steel

O-ring

Buna-N

End Flange

Ductile Iron

Piston

Carbon Steel

O-ring

Buna-N

Cylinder Tube

Carbon Steel

Washer

Carbon Steel

O-ring

Buna-N

10

Piston Retaining Bolt

Alloy Steel

11

Retaining RIng

Spring Steel

12

Key

Carbon Steel

13

Spring

Spring Steel

14

O-ring

Buna-N

15

O-ring

Buna-N

16

Bushing

Steel/Bronze/Teflon

17

Spring Pin

Spring Steel

18A

Axial Bar - Double-Acting

Alloy Steel

18B

Axial Bar - Spring-Return

Alloy Steel

19

Bushing

Steel/Bronze/Teflon

20

Housing Breather

Carbon Steel

21

Housing

Ductile Iron

22

Stop Screw - End Flange

Carbon Steel

23

Yoke

Ductile Iron

24

Tie Rod

Alloy Steel

25

Adapter Plate

Ductile Iron

26

Washer

Carbon Steel

27

Bushing

Steel/Bronze/Teflon

28

Yoke Pin

Alloy Steel

29

Output Shaft

Alloy Steel

30

Spring

Spring Steel

1**

31

Spring Container

Carbon Steel

1**

1
18A

2, 3

19
15
4
23

14

*
**

Quantity (2) for double-acting, (3) for spring-return.


Spring-return units only.

30 7
31

Approvals and Industry Standards


Actuators certified in accordance with ATEX 94/9/EC

30
14

Actuators certified in accordance with PED Directive


TR TS 010 and TR TS 012 Certificates of Conformity
Complies with EN60529 (1991) + (A1:2000)
for IP66M/67M
Management system in accordance with ISO 9001:2008

26, 27, 28

Certified suitable for use at SIL3 as a single device in


accordance with IEC 61508
ABS product design assessment
See publication PUB000-012 or rotork.com for SIL data.

Redefining Flow Control

Inside the CP Range Actuator


The illustration and parts list on this page are
applicable only to body size 35 and 45 springreturn units.

ITEM DESCRIPTION

MATERIAL

QTY.

Stop Screw - Housing

Carbon Steel

Stop Nut

Carbon Steel

O-ring

Buna-N

End Flange

Ductile Iron

Piston

Carbon Steel

O-ring

Buna-N

Cylinder Tube

Carbon Steel

Washer

Carbon Steel

O-ring

Buna-N

10

Piston Retaining Bolt

Alloy Steel

11

Retaining RIng

Spring Steel

12

Key (not shown)

Carbon Steel

13

Spring (not shown)

Spring Steel

14

O-ring

Buna-N

15

O-ring

Buna-N

16

Bushing

Steel/Bronze/Teflon

18

Axial Bar

Alloy Steel

19

Bushing

Steel/Bronze/Teflon

20

Housing Breather

Carbon Steel

Complies with EN60529 (1991) + (A1:2000)


for IP66M/67M

21

Housing

Ductile Iron

22

Stop Screw - End Flange

Stainless Steel

23

Yoke

Ductile Iron

24

Tie Rod

Alloy Steel

25

Adapter Plate

Ductile Iron

26

Washer

Carbon Steel

27

Bushing

Steel/Bronze/Teflon

28

Yoke Pin

Alloy Steel

29

Output Shaft

Alloy Steel

30

Spring

Spring Steel

31

O-ring

Buna-N

32

O-ring

Buna-N

33

Stop Nut

Stainless Steel

Operating Pressure: Up to 12 bar (174 psi)


Torque Output:

Up to 800 Nm (7,000 lbf.in)

Temperature Ranges:



Standard:
High:
Low:
Extreme Low:

-30 to 100 C
-20 to 160 C
-40 to 160 C
-60 to 160 C

(-22 to 212 F)
(-4 to 320 F)
(-40 to 320 F)
(-76 to 320 F)

Approvals and Industry Standards


Actuators certified in accordance with ATEX 94/9/EC

Management system in accordance with ISO 9001:2008


Certified suitable for use at SIL3 as a single device in
accordance with IEC 61508
See publication PUB000-012 or rotork.com for SIL data.

8, 9, 10

18
29
26, 27, 28

30

22

24

32

16

11
33

20

14
19
2
6

5
7
31
14
3

21

23

15

25

Model Number Designation


Example Model Number

C P / S 055 - 100 A
/ CB - MH

ACTUATOR TYPE
C = Compact Scotch Yoke
SUPPLY TYPE
P = Pneumatic
EXECUTION TYPE
S = Spring-Return
D = Double-Acting
CENTRE BODY SIZE Nominal movement arm (mm)
035, 045, 055, 065
CYLINDER SIZE
TEMPERATURE
A = Standard
B = High
C = Low
E = Extreme Low
EXECUTION TYPE
A
= Double-Acting
AA-EA
= Spring-Return 55, 65 without spacer
CB, DB
= Spring-Return 55, 65 with spacer
AL-EL
= Spring-Return 35, 45 without spacer
CM, DM = Spring-Return 35, 45 with spacer
MANUAL OVERRIDE TYPE
M, MH

Extensive Product Range


Rotork Fluid Systems offers the worlds most extensive line of
fluid power valve actuators. Products include low- and highpressure pneumatic, hydraulic and electro-hydraulic actuators
and control systems. Scotch yoke, linear, and rack and pinion
designs are available in both double-acting and spring-return
configurations. We also manufacture special build actuators
for subsea and nuclear power applications and specialty
products including a hydraulic damper for swing check
valves and a manually operated hydraulic power handwheel.
Through other divisions, Rotork also offers complete lines of
electric actuators, gearboxes, accessories, and associated flow
control equipment.

Redefining Flow Control

Redefining Flow Control

www.rotork.com
A full listing of our worldwide sales and
service network is available on our website.
Rotork plc
Brassmill Lane, Bath, UK
tel
+44 (0)1225 733200
fax
+44 (0)1225 333467
email mail@rotork.com

Rotork are corporate


members of the Institute
of Asset Management

All Rotork Fluid Systems actuators are manufactured under a third party accredited
ISO9001 quality assurance programme.

PUB013-001-00
Issue 10/15

Published and produced by Rotork Fluid Systems.


Rotork recognises all registered trademarks. As we are continually developing our
products, their design is subject to change without notice. POWTG1015

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