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Autonomous Waste Sorting Solutions

The document summarizes the key components and operation of an autonomous waste sorting plant. It describes the sorting process where waste is fed onto a conveyor belt and sorted by hand into useful fractions like paper, plastic, metals, and glass. These materials are then compressed into bundles for transportation and sale. The plant also includes equipment to generate electricity and heat from non-recyclable waste materials, making the plant self-sufficient without an external power connection. Layouts and throughput capacities are provided for plants sorting 20,000 to 350,000 tons of waste per year.

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0% found this document useful (0 votes)
135 views9 pages

Autonomous Waste Sorting Solutions

The document summarizes the key components and operation of an autonomous waste sorting plant. It describes the sorting process where waste is fed onto a conveyor belt and sorted by hand into useful fractions like paper, plastic, metals, and glass. These materials are then compressed into bundles for transportation and sale. The plant also includes equipment to generate electricity and heat from non-recyclable waste materials, making the plant self-sufficient without an external power connection. Layouts and throughput capacities are provided for plants sorting 20,000 to 350,000 tons of waste per year.

Uploaded by

arslanpasa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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+7 (4822)

777-604

ecomg@ecomg.ru

WASTE SORTING PLANTS


Morphological composition of solid waste in Russia is full of useful fractions
which can be recycled for production of different products.

AUTONOMOUS
WASTE SORTING
COMPLEX
Today we offer a unique technologythe autonomous waste sorting complex.

Inclusion of special equipment for solidwaste recycling


which generates of electrical and heat energy
into waste sorting line allows you to get an autonomous
waste sorting plant which doesn't require any
connection to the power grid. This fact makes
starting mechanisms of such projects much easier.

For more effective economic and ecologacal work

If you supplement the waste sorting plant with

of waste sorting plant it is necessary to choose

complex EcoMachine AMR there will be a possibility

not only solidwaste fractions which can be sold as

to supply with electrical and heat energy the whole

recyclable materials but also other energy-valuable

waste sorting plant.(generation of electrical energy

unmarked plastics, polymers, mechanical rubber

from 100 kWh to supply the equipment, lighting

products, textiles and etc.

etc.)

In other words all the products which can't be


sold as recyclable materials but can provoke a fire
at the landfill and of course poison the environment .
with combustion products of polymers,
mechanical rubber products etc.
1

In addition you get environmentally safe

Taking into account all these facts

recycling of polymers,products etc.

we get an autonomous waste sorting plant

It is also possible to recyclie hazardous waste

which doesn't require any connection to

unfitted for burial at the lanfill (healthcare waste,

the power grid. Unprocessed waste of this plant

oil-slimes, industrial waste etc.).

are food and biodegradable waste.

PROFITABLE BUSINESS
WITH GREAT PERSPECTIVES
Taking into account the mixed collection of solid

Today demand for secondary raw materials

waste in Russia and bullish demand for

allows us to sell up to 50% of the materials which

recyclable materials, you can be sure

are part of industrial solid waste and selected

that such sorting plants for solid waste

from the total mass of waste sorting line:


plastics, polymers, paper,glass, ferrous

with extraction of fractions which are good as

and nonferrous metals.

recyclable materials are a very profitable


business with great perspectives.

ROUGH COMPOSITION
OF WASTE SORTING PLANT
Composition of waste sorting plant as well as the mutual order of its elements
depends on many factors:

Volume of sorting waste

Required degree of automation


of the processes;

Desirable number of useful fractions

Size of the area.

Our waste sorting plants are designed according to our customers requirements.

FEEDING CONVEYOR
It is necessary for feeding of solid waste to the sorting line
Work description: solid wastes are delivered
to the concrete ground under the canopy of
waste loading station by garbage trucks.

Incoming wastes are loaded on the concrete


ground of the waste receiver (solid waste).
Large-size items are selected from the whole mass
of solid waste then loaded and transported by
loader-digger or bulldozer to the sorting ground
of large-size waste. After selection of large-size items
wastes are moved to the pit of the feeding conveyor.

SORTING PLATFORM
It is an important element of the sorting plant and
necessary for more effective selection of useful
fractions from MSW. There is a conveyor and places
for operators who select useful fractions at the
sorting platform.

SORTING CONVEYOR
Necessary to the work of the operators for sorting MSW
According to our customers' choice we can offer
a sorting cabin for more comfortable work of
the plant staff.
Work description: sorting belt conveyor
is placed at the sorting platform and used for
transporation of solid waste and hand sorting.

There are posts for hand sorting of raw materials

The operator while selecting of useful fractions

in the sorting cabin from two sides.

throws then down into the bunker. There are posts


(places of work) with hatches along sorting conveyor.
There are from 3 to 20 posts at the each side of the
conveyor (depends on required efficiency of the plant)

Paper, cardboard, textiles, film, plastic bottles,

Part of the selected components (waste paper, PET

colored metal and glass are consistently selected

plastic of high and low pressure, etc.) go through

from MSW.

hatches into the storage compartment and then fall

Glass and non-ferrous scrap metal is discharged

into the mobile containers.

through the gutter an the containers on the floor.


Paper, cardboard, textiles, film, foil and plastic
bottles are discharged through the gutter
in the bunkers and after bunkers filling waste
are moved to the chain conveyor in the press.

REVERSIBLE BELT CONVEYOR


Necessary for MSW supply at the sorting line
Work description: waste left after selection of
useful components goes to the reversible conveyor
and then goes to the open container-multi lift
placed under the conveyor line on the right and left
sides of the reversible conveyor. Material is supplied
both from right and left sides which gives non-stop
plant work.

CONVEYOR SUPPLYING USEFUL FRACTIONS


INTO AUTOMATIC PRESS
Work description: next the accumulated selected
useful fractions of MSW are transported to the
conveyor line. After that useful fractions are thrown
down onto the conveyor line for futher supplying to
the press.

AUTOMATIC PRESS
Necessary to press secondary raw materials

The automatic press is used for raw materials


production which is continuously in small
amounts (the accumulation of waste is required
to press them into the package).
Pressing is necessary for transportation and sale of
secondary raw materials.
There is a possibility of instalation of several
vertical presses (on request).

COLLECTION BIN
OR PRESS COMPACTOR
Necessary to press secondary raw materials
Used for tails collection (mainly food waste)
and futher waste burial.

QUALITY OUR OUR EQUIPMENT


All units of our equipment are perfected.

for critical external environment in conditions of

Waste sorting equipment is constructed

high dust, dirt, negative temperature, and

with using imported parts. Conveyors belts

other negative factors, which ensures reliable

have high strength properties.

operation of systems in case of sudden or transient

Units and components of our equipment

overload. All conveyors are modular what makes

have a very high safety factor and are designed

them quick disassembly/assembly in the case of


of moving equipment to a new location.

INDIVIDUAL SOLUTIONS
AND WHOLE COMPLEX OF WORK
Science and production association

The technological process of waste sorting of our

ECOMASHGROUP performs the whole complex

equipment is optimized for Russian morphology

of work related to design, manufacture and assembly

of solid waste which ensures high reliability of

of "turnkey" systems for waste sorting of municipal

equipment, as well as the best qualitative and

solid waste (MSW) according to customer's

quantitative indicators of waste sorting processes

requirements.

to extract secondary raw materials.

We are ready to give you the best solution on the


composition of the equipment and its location,
according to the size of the building and your
financial capabilities.

OPTIONS OF LAYOUT OF PARTS


OF WASTE SORTING PLANT

20 000 ton per year

50 000 ton per year

100 000 ton per year

200 000 ton per year

350 000 ton per year

Head office

E-mail

Tel/fax:

4th floor, 48 Radischeva blvd,


Tver 170100 Russia.

ecomg@ecomg.ru

+7 (4822) 777604

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