CONTROL SHEET

Issue Date

Revision Number

12.10.2012

05

Reason

Revised (FM6078)

DRYPIX 6000 / FM-DL 100

SERVICE MANUAL
PREVENTIVE MAINTENANCE (PM)
(DRYPIX 6000)

020-201-05E

DRYPIX 6000 / FM-DL 100 Service Manual

Pages Affected

All pages

PM-1

1. PREVENTIVE MAINTENANCE
ITEMS
1.1

How to Use the Preventive Maintenance

Volume

1.2

Notation of Age

The following notations are mentioned for the respective maintenance programs.
Check what the notation means before starting the task.
1Y
: Procedure performed at an age of 1 year.
2Y
: Procedure performed at an age of 2 years.
3Y
: Procedure performed at an age of 3 years.
4Y
: Procedure performed at an age of 4 years.
5Y
: Procedure performed at an age of 5 years.

- Perform the corresponding maintenance programs according to the notations of age

( 1Y , 2Y , 3Y , 4Y , 5Y ).
- The preventive maintenance program list is prepared for the respective ages of 1, 2,
3, 4, and 5 years. As the tasks to be performed depend on the age of service, follow
the list in carrying out the preventive maintenance program.

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DRYPIX 6000 Service Manual

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PM-2
1.3

Preventive Maintenance Program List

The preventive maintenance program is defined in terms of the age of the machine.When the age of the machine reaches the specified value, take each action of the preventive
maintenance program corresponding to the age. Take the action referring to the list, as the program differs depending on the age of the machine.

<INSTRUCTION>
Safety provided by grounding is assured by properly establishing power cable and additional protective ground wire connections and securing the parts with retaining screws.
To maintain safety, ensure that the parts and retaining screws removed for servicing purposes are restored to states existing upon installation. After the parts and retaining screws are
restored to the above-mentioned states, follow the procedures set forth in this service manual to verify that the retaining screws are securely tightened to properly secure the parts.

Preventive Maintenance Program List

Maintenance program

Cycle

Time
requirements
Replacement Parts
(min)
5
10
10
5
5
5
Cleaning roller (replace every 3 years)
5
15

1Y

2Y

3Y

4Y

5Y

3.1 Checking, Saving, and Deleting Error Logs

3.2 Printing/Checking Conveyance/Checking Images
3.3 Checking the Interlock Function
3.4 Checking the Fan Operation
3.5 Checking the Tray Periphery
3.6 Cleaning/Replacing the Cleaning Roller (Option)
3.7 Cleaning the Air Filter
3.8 Cleaning the Removal Unit, Cleaning Inside the Equipment
3.9 Checking/Cleaning the Rubber Belt, Cleaning the Sub-scanning Conveyance Roller

10

3.10 Cleaning the Density Measurement Section

10

60

3
15
1
5
1
-

3.11 Cleaning the Heat development Unit

3.12 Reinstalling/Cleaning Covers
3.13 Final Operation Checks/Checking Images
3.14 Setting Date and Time
3.15 Checking for Improper Protective Grounding
3.16 Replacing the Cutter
3.17 Work Completion Report

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Tools and Instruments Used

Absolute ethanol
Absolute ethanol
Absolute ethanol
Cleaning cloth
Absolute ethanol
Vacuum cleaner
Absolute ethanol

Film Cutter (replace every 1 years)

DRYPIX 6000 Service Manual

PM-2

PM-3
1.3.1

Maintenance Program at the Age of 1, 2, 4, and 5

Years

Maintenance program at the age of 1, 2, 4 and 5 years (

Maintenance program
3.1 Checking, Saving, and Deleting Error Logs
3.2 Printing/Checking Conveyance/Checking Images
3.3 Checking the Interlock Function
3.4 Checking the Fan Operation
3.5 Checking the Tray Periphery
3.6 Cleaning/Replacing the Cleaning Roller (Option)
3.7 Cleaning the Air Filter
3.9 Checking/Cleaning the Rubber
Belt, Cleaning the Sub-scanning
Conveyance Roller
3.10 Cleaning the Density Measurement Section
3.12 Reinstalling/Cleaning Covers
3.13 Final Operation Checks/
Checking Images
3.14 Setting Date and Time
3.15 Checking for Improper Protective Grounding

2Y

4Y

5Y

5
10
10
5
5
5

Cleaning roller (replace every 3 years)

5
10

Absolute ethanol
Absolute ethanol
Cleaning cloth
Absolute ethanol

10
3
15
1
5
1

3.17 Work Completion Report

Film Cutter (replace

every 1 years)

Maintenance Program at the Age of 3 Years

Maintenance program at the age of 3 years (

)

Time
To o l s a n d
requirements Replacement Parts I n s t r u m e n t s
(min)
Used

3.16 Replacing the Cutter

020-201-05E

1Y

1.3.2

Maintenance program
3.1 Checking, Saving, and Deleting Error Logs
3.2 Printing/Checking Conveyance/Checking Images
3.3 Checking the Interlock Function
3.4 Checking the Fan Operation
3.5 Checking the Tray Periphery
3.6 Cleaning/Replacing the Cleaning Roller (Option)
3.7 Cleaning the Air Filter
3.8 Cleaning the Removal Unit,
Cleaning Inside the Equipment
3.9 Checking/Cleaning the Rubber
Belt, Cleaning the Sub-scanning
Conveyance Roller
3.10 Cleaning the Density Measurement Section
3.11 Cleaning the Heat development Unit
3.12 Reinstalling/Cleaning Covers
3.13 Final Operation Checks/
Checking Images
3.14 Setting Date and Time
3.15 Checking for Improper Protective Grounding

3Y

Time
To o l s a n d
requirements Replacement Parts I n s t r u m e n t s
(min)
Used
5
10
10
5
5
5

Cleaning roller (replace every 3 years)

5
15

Absolute ethanol

10

Absolute ethanol
Absolute ethanol
Cleaning cloth
Absolute ethanol
Vacuum cleaner
Absolute ethanol

10
60
3
15
1
5

3.16 Replacing the Cutter

3.17 Work Completion Report

Film Cutter (replace

every 1 years)

DRYPIX 6000 Service Manual

PM-3

PM-4

2. PREVENTIVE MAINTENANCE FLOW

START
3.1 Checking, Saving, and Deleting Error Logs
3.2 Printing/Checking Conveyance/Checking Images
3.3 Checking the Interlock Function

A
3.15 Checking for Improper Protective Grounding
3.16 Replacing the Cutter
3.17 Work Completion Report
END

3.4 Checking the Fan Operation

3.5 Checking the Tray Periphery
3.6 Cleaning/Replacing the Cleaning Roller (Option)
3.7 Cleaning the Air Filter
3.8 Cleaning the Removal Unit, Cleaning Inside the Equipment
3.9 Checking/Cleaning the Rubber Belt, Cleaning the Sub-scanning
Conveyance Roller
3.10 Cleaning the Density Measurement Section
3.11 Cleaning the Heat development Unit
3.12 Reinstalling/Cleaning Covers
3.13 Final Operation Checks/Checking Images
3.14 Setting Date and Time

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DRYPIX 6000 Service Manual

PM-4

PM-5

3. PREVENTIVE MAINTENANCE
3.1
1Y

Checking, Saving, and Deleting Error Logs

,

2Y

3Y

4Y

5Y

Check whether errors have occurred using the PC-Utility of the PC for servicing. If
errors have occurred, correct them appropriately. If necessary, save the error logs as
a file, and delete those error logs.

n Procedure
l Checking Error Logs
(1) Turn ON the power of the equipment, and PC for servicing.
(2) Start the PC-Utility.
{MU:2.2_Flow of PC-Utility Operations}

(3) [Log data] [Display Error Log]

(4) Refer to each error code displayed to confirm if serious errors have
occurred.

l Deleting Error Logs

(1) [Log data] [Clear Error Log]
(2) [Execute]

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DRYPIX 6000 Service Manual

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PM-6
3.2

Printing/Checking Conveyance/Checking
Images
,

1Y

2Y

3Y

4Y

5Y

Print from each film tray using the PC-Utility (grid pattern, 17-steps pattern), and check
the recorded image format, density correction function, and there are no unevenness
on the images and scratches. Also check that the mechanism and conveyor system
are operating normally during film conveyance.

n Procedure
l Checking Recording Image Format, and for Image Unevenness and
Scratches
{IN:8.3_Checking Recording Image Format, and for Image Unevenness and
Scratches}

l Checking Density
{IN:8.2_Checking Density}

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PM-7
3.3
1Y

Checking the Interlock Function

,

2Y

3Y

4Y

5Y

Interlocks are provided at the front cover / upper right cover / lower right cover (SK1,
SK2, SK3), and film loading unit (SA12, SA22).
Whether the interlock is functioning normally can be checked by opening a cover while
executing the PC-Utility.
{IN:8.4_Checking the Interlock Function}

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DRYPIX 6000 Service Manual

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PM-8
3.4
1Y

Checking the Fan Operation

,

2Y

3Y

4Y

5Y

Check the operation of the power supply unit cooling fan and of the power supply unit
cooling fan.
{IN:8.5_Checking Fan Operation}

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DRYPIX 6000 Service Manual

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PM-9
3.5

Checking the Tray Periphery

,

1Y

2Y

3Y

4Y

5Y

Check the traylock and traylock mechanism.

Procedure
(1) Click [Logout] button to end the PC-Utility.
(2) Insert the shutter into the film tray.
(3) Check that when the film tray is locked, it cannot be pulled out to the
front. With the film tray locked, pull the film tray forward and check
that the film tray interlock functions so that it cannot be pulled out,
and no error codes are displayed.
Perform this check for both of the upper and lower film trays.

(4) Insert the shutter into the upper film tray.

(5) Press the [ENTER] button on the operation panel and pull out the
upper film tray.
(6) Insert the upper film tray into the equipment, and then remove the
shutter.
(7) Insert the shutter into the lower film tray.
<REMARKS>
If the shutter is inserted into both the upper and lower film trays, only the upper
film tray can be pulled out, and the lower film tray cannot be pulled out.
If the lower film tray needs to be pulled out, do not insert the shutter into the
upper film tray.

(8) Press the [ENTER] button on the operation panel and pull out the
lower film tray.
(9) Insert the lower film tray into the machine, and then remove the
shutter.
(10) Turn OFF the power of the equipment.

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PM-9

PM-10
3.6
1Y

Cleaning/Replacing the Cleaning Roller

(Option), Removing the Cover
,

2Y

3Y

4Y

(2) Wash the cleaning roller removed using water or warm water.
(3) Wipe the cleaning roller dry with a dry cloth.

5Y

Inspect the cleaning roller (option), wash away dirt with water, and clean with absolute
ethanol.

<NOTE>
The cleaning roller is an option. Take note that roller provided as standard is
not cleaning rollers, and should not be cleaned with water.
Replace the cleaning roller every three years.

(4) Clean the cleaning roller with a cloth moistened adequately with
absolute ethanol.
Wiping with absolute ethanol helps vaporize the water remaining on the cleaning
roller.

(5) Leave the cleaning roller to dry until the completion of maintenance
work.
(6) Close the upper conveyance unit open/close guide.

<REMARKS>
The standard rubber roller and cleaning roller have different colors.
Standard rubber roller: Dark grey like other rubber rollers.
Cleaning roller: Black

Procedure
(1) Remove the cleaning roller.
#1
[Open] Upper right cover

#3
[Remove]
Cleaning roller

#2
[Open]
Upper Conveyor Unit
Open/Close Guide
DRY60_I0002.ai

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PM-10

PM-11
3.7
1Y

Cleaning/Replacing the Air Filter

,

2Y

3Y

4Y

5Y

Clean the air filter.

Procedure
(1) Open the front cover, then open the upper right cover.
(2) Remove the air filter.

DRY60_I0003.ai

(3) Clean the air filter using a vacuum cleaner.

(4) Reinstall the air filter.
(5) Close the upper right cover and lower right cover.

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DRYPIX 6000 Service Manual

PM-11

PM-12
3.8
1Y

Cleaning the Removal Unit, Cleaning Inside

the Equipment
,

2Y

3Y

4Y

5Y

Clean the suction cup and rubber roller of the removal unit, and clean inside the
equipment.
Ensure that cleanings are performed for both the upper removal section and for the
lower removal section.

Procedure

l Cleaning Inside the Equipment

(1) Remove the dusts and dirt in the equipment such as frame,
mechanism unit, and inside the controller section, etc. with a cleaning
cloth or vacuum cleaner, etc.
(2) Check the inside of the mechanism unit visually, and clean if dirty.
(3) Reinstall the removal unit/film loading unit.
(4) Reinstall film loading unit cover, then insert the film tray to its original
position.

l Cleaning the Removal Unit

Clean the removal unit after removing the removal unit/film loading unit.

(1) Remove the removal unit/film loading unit.

(2) Clean the suction cup and removal conveyance rollers (upper/lower)
with a cloth moistened with water.
Removal conveyance rollers (upper)

Suction cup

Removal conveyance
rollers (lower)

DRY60_I0004.ai

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PM-13
3.9

Checking/Cleaning the Rubber Belt,

Cleaning Sub-scanning Conveyance Roller
,

1Y

2Y

3Y

4Y

(2) Clean the rubber belt with a cloth moistened with water.

5Y

Check and clean the rubber belt, and clean the sub-scanning conveyance rollers.

CAUTION
Ensure that the shutter is inserted into the film tray before starting the work.
Removing the sub-scanning section/upper conveyor unit with the shutter
removed may cause stray light to expose the film, resulting in an image quality
problem.

Procedure

[Rotate]
Handle

l Checking/Cleaning the Rubber Belt

Belt

DRY60_I0006.ai

(3) Clean the rubber belt at the rear side of the sub-scanning unit with a
cloth moistened with water.

(1) Remove the belt cover of the sub-scanning unit.

Belt cover

2-TP4x6
[Rotate]
Flywheel

Belt
DRY60_ 0007 ai

DRY60_I0005.ai

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DRYPIX 6000 Service Manual

PM-13

PM-14
l Cleaning the Sub-scanning Unit Conveyance Roller
(1) Draw the sub-scanning unit/upper conveyance unit.
{IN:6.1_Sub-scanning Unit/Upper Conveyance Unit}

(2) Clean the sub-scanning unit conveyance rollers with a cloth

moistened with ethanol.

Sub-scanning unit
conveyance roller

DRY60_I0015.ai

(3) Return the sub-scanning unit/upper conveyance unit to its original

position.
Reinstall in the reverse order of removal.

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DRYPIX 6000 Service Manual

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PM-15
3.10 Cleaning the Density Measurement Section
1Y

2Y

3Y

4Y

5Y

(3) Clean the light-receiving surface of the PDD board with a cotton swab
moistened with absolute ethanol.
Light-receiving
surface

Clean the density measurement section light-receiving surface.

Procedure
(1) Remove the film release unit cover.
(2) Remove the film release unit upper guide bracket.
Film release unit cover

film release unit upper

guide bracket
#1
[Remove]
TP3x6

DRY60_ 0017 ai

(4) Reinstall the film release unit upper guide bracket, and ejection cover.

#2
[Remove]
DT3x6

DRY60_ 0016 ai

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DRYPIX 6000 Service Manual

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PM-16
3.11 Cleaning the Heat Development Unit
3Y

(3) Clean the periphery of the heat development unit of this equipment
with a vacuum cleaner.
(4) Assemble the heat development rack assembly.

Clean the heat development unit heat plate and rubber roller.

<NOTE>

CAUTION

The heater assembly inside the heat development rack assembly is very hot
immediately after the equipment is powered off. When servicing the inside of
the heat development rack assembly, wait at least approximately 60 minutes (until
the hot parts are sufficiently cooled down) before starting the work.

When installing the adiabatic cover, make sure that the cables do not get caught.

(5) Reinstall the heat development rack assembly to the heat development
unit.
<NOTE>

Procedure

Make sure that the thermistor cable is not damaged by the screw with grounding.

(1) Remove the heat development roller from the heat development rack
assembly.
{MC:8.3_Heat Development Roller}

(2) Clean the heat plate and rubber roller with a cloth moistened with
ethanol.
Heater assembly
[Clean]
Heat plate

Pins (short)

Pins (long)

[Clean]
Rubber roller
DRY60_I0018.ai

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DRYPIX 6000 Service Manual

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PM-17
3.12 Reinstalling/Cleaning Covers
1Y

2Y

3Y

4Y

5Y

Wipe covers with a moist cloth. Inspect the covers for missing screws and gaps with
the equipment.

Procedure
(1) Reinstall all covers.
(2) Reinstall the cleaning roller.
(3) Wipe the covers with a moistened cloth.
(4) Check that no cover screws are missing and that there are no spaces
between the cover and equipment.
(5) Insert the film tray into the equipment.

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PM-18
3.13 Final Operation Checks/Checking Images
1Y

2Y

3Y

4Y

5Y

Perform final operation check after completing preventive maintenance by printing the
grid pattern and 17-steps pattern, and perform automatic density correction, and recheck the format of the recorded image, density correction function, and check that
there are no unevenness on the image and scratches. Also check that the mechanism
and conveyor system are operating normally during film conveyance.
{PM:3.2_Printing/Checking Conveyance/Checking Images}

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PM-19
3.14 Setting Date and Time
,

1Y

2Y

3Y

4Y

5Y

Check the date and time, and reset the date and time if incorrect.

Procedure
(1) [System information and setup] [Setting3] [Set Date]
The current system date and time are displayed.

(2) If the date and time are wrong, change the date and time.
(3) End the PC-Utility, and turn OFF the power of the equipment.

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PM-20
3.15 Checking for Improper Protective
Grounding
1Y

2Y

3Y

4Y

5Y

(1) Check that the power cable and additional protective ground wire
connections are established in the same manner as for installation.
(2) Check that the parts and cables removed for servicing purposes are
secured and connected in the same manner as for installation.
(3) Check that the removed screws are properly tightened.

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PM-21
3.16 Replacing the Cutter
1Y

2Y

3Y

4Y

5Y

Replace the cutter.

<NOTE>
Replace the cutter every year.

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DRYPIX 6000 Service Manual

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PM-22
3.17 Work Completion Report
After completing preventive maintenance, notify the user that the density tone curve
has changed because density correction was carried out.

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PM-23
BLANK PAGE

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